TW202202513A - Phosphorus-containing vinylbenzyl ether compound, method for producing the same, flame-retardant resin composition, and laminate for electronic circuit board A phosphorus-containing vinylbenzyl ether compound excellent in heat resistance and dielectric properties - Google Patents

Phosphorus-containing vinylbenzyl ether compound, method for producing the same, flame-retardant resin composition, and laminate for electronic circuit board A phosphorus-containing vinylbenzyl ether compound excellent in heat resistance and dielectric properties Download PDF

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TW202202513A
TW202202513A TW110125229A TW110125229A TW202202513A TW 202202513 A TW202202513 A TW 202202513A TW 110125229 A TW110125229 A TW 110125229A TW 110125229 A TW110125229 A TW 110125229A TW 202202513 A TW202202513 A TW 202202513A
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phosphorus
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vinylbenzyl ether
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和佐野次俊
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日商日鐵化學材料股份有限公司
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    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
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    • C09D171/00Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D171/08Polyethers derived from hydroxy compounds or from their metallic derivatives
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints

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Abstract

The present invention provides a phosphorus-containing vinylbenzyl ether compound excellent in heat resistance and dielectric properties in a cured product, a method for producing the same, a flame-retardant resin composition, and a laminate for an electronic circuit board. A phosphorus-containing vinylbenzyl ether compound represented by the following general formula (1). Here, Y is each independently a hydroxyl group or a vinylbenzyloxy group represented by the following formula (2).

Description

含磷乙烯基苄基醚化合物及其製造方法、阻燃性樹脂組成物、電子電路基板用積層板Phosphorus-containing vinylbenzyl ether compound, method for producing the same, flame-retardant resin composition, and laminate for electronic circuit board

本發明有關於一種反應型磷化合物,特別是有關於一種含磷乙烯基苄基醚化合物及其製造方法、阻燃性樹脂組成物、電子電路基板用積層板,作為塑料材料的反應型阻燃劑是有用的。The present invention relates to a reactive phosphorus compound, in particular to a phosphorus-containing vinylbenzyl ether compound and its manufacturing method, a flame retardant resin composition, a laminate for an electronic circuit substrate, and a reactive flame retardant plastic material. agents are useful.

塑料材料因優異的機械特性、成形加工性,而被用於廣泛的用途(甚至於建材或電氣電子設備)中。然而,大多數塑料材料容易燃燒,因此在所使用的用途,例如電氣/電子產品、辦公自動化設備、或通訊設備等中,為了針對發熱著火、火災而言的安全性,必須實現阻燃化。Plastic materials are used in a wide range of applications (even building materials or electrical and electronic equipment) due to their excellent mechanical properties and formability. However, most plastic materials are easily combustible, so in applications such as electrical/electronic products, office automation equipment, or communication equipment, it is necessary to achieve flame retardancy for safety against heat generation and fire.

作為塑料材料的阻燃化技術,鹵素系阻燃劑、無機系阻燃劑、磷系阻燃劑等添加型阻燃劑不限於樹脂種類、用途,是通常的技術。然而,這些中,以溴系為主的鹵素系阻燃劑被指出有可能成為致癌性高的戴奧辛的產生源,因此與最近的減少環境負荷物質的行動相對應,正朝著限制使用的方向發展。而且,氫氧化鎂、氫氧化鋁等無機系阻燃劑雖然具有藉由吸熱帶來的阻燃化效果,但為了達到充分的阻燃化,需要大量添加,這成為塑料成形品的各種特性下降的原因。 因此,大多使用不產生有害物質、以比較少量的添加即可阻燃化的磷系阻燃劑,但即便如此,也無法避免由滲出等引起的加工性的下降、或玻璃轉移溫度的下降等對特性的影響。As a flame retardant technology for plastic materials, additive flame retardants such as halogen-based flame retardants, inorganic flame retardants, and phosphorus-based flame retardants are not limited to resin types and applications, and are common technologies. However, among these, halogen-based flame retardants, mainly bromine-based, have been pointed out as a potential source of dioxin, which is highly carcinogenic. Therefore, in response to recent efforts to reduce environmental load substances, the use of flame retardants is being restricted. developing. In addition, inorganic flame retardants such as magnesium hydroxide and aluminum hydroxide have a flame retardant effect due to heat absorption, but in order to achieve sufficient flame retardant, they need to be added in large amounts, which reduces various properties of plastic molded products. s reason. Therefore, phosphorus-based flame retardants that do not generate harmful substances and can be flame-retardant by adding a relatively small amount are used in many cases, but even in this case, it is unavoidable that a drop in workability due to bleeding or the like, a drop in glass transition temperature, and the like cannot be avoided. effect on characteristics.

為了解決這些添加型阻燃劑的問題,開發並廣泛使用了含有阻燃成分即磷原子且具有反應性基的反應型阻燃劑。作為可應用於在電子/電氣領域經常使用的環氧樹脂組成物中的反應型阻燃劑,例如,在專利文獻1中公開了一種酚樹脂,所述酚樹脂是藉由以下方式獲得,即,作為環氧樹脂用的硬化劑,使雙酚A與甲醛反應,獲得羥基甲基雙酚A後,使其與9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物(以下,簡稱為“DOPO”)反應,由此獲得;在專利文獻2中公開了藉由使DOPO(9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide)與醌類反應後與環氧樹脂反應而獲得的含磷環氧樹脂。這些樹脂中,阻燃劑的滲出等加工性問題得到了解決,觀察不到耐熱性等熱特性的惡化。如此,與添加型阻燃劑相比,藉由使用反應性的阻燃劑,一般能夠彌補添加型阻燃劑的缺點,因此開發了大量阻燃性環氧樹脂等。In order to solve the problems of these additive flame retardants, reactive flame retardants containing phosphorus atoms, which are flame retardant components, and having reactive groups have been developed and widely used. As a reactive flame retardant that can be applied to epoxy resin compositions frequently used in the electronic/electrical fields, for example, Patent Document 1 discloses a phenol resin obtained by , as a hardener for epoxy resins, bisphenol A and formaldehyde are reacted to obtain hydroxymethyl bisphenol A, and then it is combined with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10- Oxide (hereinafter, abbreviated as "DOPO") is reacted, thereby obtained; in Patent Document 2, it is disclosed that DOPO (9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide) is reacted with quinones Phosphorus-containing epoxy resin obtained by reacting with epoxy resin after reaction. In these resins, the problem of processability such as bleeding of the flame retardant was solved, and the deterioration of thermal properties such as heat resistance was not observed. As described above, the use of reactive flame retardants can generally make up for the shortcomings of additive flame retardants compared to additive flame retardants, so a large number of flame retardant epoxy resins and the like have been developed.

然而,近年來,在必須有阻燃性的電子/電氣材料領域,由於以智慧型手機為代表的電子設備的急速發展,對含有阻燃劑的樹脂成分的要求正在向高級變化。特別是在資訊/通訊領域,隨著資訊處理量的增大,訊號的高頻化不斷發展,為了降低傳輸損失,對此領域中使用的樹脂成分強烈要求低介電常數、低介電損耗正切。因此,在以電路基板為代表的電子/電氣材料領域中,代替環氧樹脂,而正在廣泛使用能夠實現更低介電常數、更低介電損耗正切的自由基聚合性的樹脂。因此,不僅僅是反應性基與環氧基或環氧樹脂具有反應性的阻燃劑,還需要能夠與自由基聚合性的樹脂反應的低介電常數、低介電損耗正切的無鹵素阻燃劑。 作為具有自由基聚合性的官能基的無鹵素阻燃劑,專利文獻3及專利文獻4中公開了含有DOPO骨架的乙烯基苄基醚化合物。然而,在低介電常數、低介電損耗正切方面無法說是充分的特性,還沒有滿足無鹵素阻燃性、耐熱性等熱特性及介電特性的含有自由基聚合性基的阻燃劑。 [現有技術文獻] [專利文獻]However, in recent years, in the field of electronic/electrical materials that must have flame retardancy, the requirements for resin components containing flame retardants are changing to a higher level due to the rapid development of electronic devices such as smartphones. Especially in the field of information/communication, with the increase in the amount of information processing, the high frequency of the signal continues to develop. In order to reduce the transmission loss, the resin components used in this field are strongly required to have low dielectric constant and low dielectric loss tangent. . Therefore, in the field of electronic/electrical materials represented by circuit boards, instead of epoxy resins, radically polymerizable resins capable of realizing lower dielectric constant and lower dielectric loss tangent are widely used. Therefore, not only flame retardants having reactive groups reactive with epoxy groups or epoxy resins, but also halogen-free flame retardants with low dielectric constant and low dielectric loss tangent that can react with radically polymerizable resins are required. fuel. As a halogen-free flame retardant having a radically polymerizable functional group, Patent Document 3 and Patent Document 4 disclose vinylbenzyl ether compounds containing a DOPO skeleton. However, low dielectric constant and low dielectric loss tangent cannot be said to be sufficient properties, and there is no radical polymerizable group-containing flame retardant that satisfies thermal and dielectric properties such as halogen-free flame retardancy and heat resistance. . [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開2013-166938 [專利文獻2]日本專利特開平11-279258 [專利文獻3]日本專利特開2004-331537 [專利文獻4]日本專利特開2004-277322[Patent Document 1] Japanese Patent Laid-Open No. 2013-166938 [Patent Document 2] Japanese Patent Laid-Open No. 11-279258 [Patent Document 3] Japanese Patent Laid-Open No. 2004-331537 [Patent Document 4] Japanese Patent Laid-Open No. 2004-277322

[發明所要解決的問題] 因此,本發明所要解決的課題是提供一種作為反應型磷系阻燃劑有用、硬化物中的耐熱性及介電特性優異的含磷乙烯基苄基醚化合物、含有所述含磷乙烯基苄基醚化合物的硬化性樹脂組成物及其硬化物。[Problems to be Solved by Invention] Therefore, the problem to be solved by the present invention is to provide a phosphorus-containing vinylbenzyl ether compound which is useful as a reactive phosphorus-based flame retardant and has excellent heat resistance and dielectric properties in a cured product, and which contains the phosphorus-containing vinylbenzyl ether compound. A curable resin composition of a base ether compound and a cured product thereof.

[解決問題的技術手段] 本發明人深入研究了所述課題,結果發現具有特定結構的含磷乙烯基苄基醚化合物的耐熱性、介電特性優異,從而完成了本發明。[Technical means to solve the problem] The present inventors have intensively studied the above-mentioned problems, and as a result, they have found that a phosphorus-containing vinylbenzyl ether compound having a specific structure is excellent in heat resistance and dielectric properties, and completed the present invention.

即,本發明是一種含磷乙烯基苄基醚化合物,由下述通式(1)表示。 [化1]

Figure 02_image005
(在通式(1)中,R1 、R2 、R3 、R4 及R5 分別獨立地為直鏈或支鏈的碳數1~5的烷基;m1、m2、m3、m4及m5表示取代數,分別獨立地為0~4的整數;其中,m1+m2+m3+m4≧4;在存在多個R1 、R2 、R3 、R4 或R5 的情況下,多個R1 、R2 、R3 、R4 或R5 可相同也可不同; Y分別獨立地為羥基或下述式(2)所表示的乙烯基苄基氧基; [化2]
Figure 02_image007
n1、n2、n3及n4表示取代數,分別獨立地為0~2的整數;其中,n1+n2+n3+n4≧1,Y中的至少一個為乙烯基苄基氧基;k為0~10的整數)That is, the present invention is a phosphorus-containing vinylbenzyl ether compound represented by the following general formula (1). [hua 1]
Figure 02_image005
(In the general formula (1), R 1 , R 2 , R 3 , R 4 and R 5 are each independently a linear or branched alkyl group having 1 to 5 carbon atoms; m1, m2, m3, m4 and m5 represents the number of substitutions, and each independently is an integer of 0 to 4; wherein, m1+m2+m3+m4≧4; when there are multiple R 1 , R 2 , R 3 , R 4 or R 5 , more R 1 , R 2 , R 3 , R 4 or R 5 may be the same or different; Y is each independently hydroxyl or vinylbenzyloxy represented by the following formula (2);
Figure 02_image007
n1, n2, n3 and n4 represent the number of substitutions, which are independently an integer from 0 to 2; wherein, n1+n2+n3+n4≧1, at least one of Y is vinylbenzyloxy; k is 0~ an integer of 10)

上述含磷乙烯基苄基醚化合物較佳為n1及n2為1,n3及n4為0。In the phosphorus-containing vinylbenzyl ether compound, n1 and n2 are preferably 1, and n3 and n4 are preferably 0.

本發明是一種含磷乙烯基苄基醚化合物的製造方法,其是製造如技術方案1或2所述的含磷乙烯基苄基醚化合物,其特徵在於,使下述通式(3)所表示的含磷的酚化合物與乙烯基苄基鹵化物反應。 [化3]

Figure 02_image009
(在通式(3)中,p1、p2、p3及p4表示取代數,分別獨立地為0~2的整數;其中,p1+p2+p3+p4≧1;R1 、R2 、R3 、R4、R5 、m1、m2、m3、m4、m5及k與通式(1)中的這些含義相同)The present invention is a method for producing a phosphorus-containing vinylbenzyl ether compound, which is to produce the phosphorus-containing vinylbenzyl ether compound as described in claim 1 or 2, characterized in that the following general formula (3) is used for the production of The indicated phosphorus-containing phenolic compounds are reacted with vinylbenzyl halides. [hua 3]
Figure 02_image009
(In the general formula (3), p1, p2, p3, and p4 represent substitution numbers, and are each independently an integer of 0 to 2; wherein, p1+p2+p3+p4≧1; R 1 , R 2 , R 3 , R4, R5, m1, m2, m3, m4, m5 and k have the same meanings as those in the general formula ( 1 ))

本發明是一種阻燃性樹脂組成物,其特徵在於,在上述含磷乙烯基苄基醚化合物中調配熱硬化性樹脂或熱塑性樹脂中的一種以上而成;進而本發明是一種電子電路基板用積層板,使用阻燃性樹脂組成物而獲得。The present invention is a flame-retardant resin composition, which is characterized in that one or more kinds of thermosetting resins or thermoplastic resins are blended into the phosphorus-containing vinylbenzyl ether compound; further, the present invention is a kind of electronic circuit board. The laminated board is obtained using a flame-retardant resin composition.

[發明的效果] 本發明的含磷乙烯基苄基醚化合物顯示出前所未有的低介電常數、低介電損耗正切,耐熱性的下降少,作為降低電子設備隨著資訊處理量增大而高頻化中的傳輸損失的反應型磷系阻燃劑非常有用。[Effect of invention] The phosphorus-containing vinylbenzyl ether compound of the present invention exhibits an unprecedented low dielectric constant, low dielectric loss tangent, and a small decrease in heat resistance, which is used to reduce transmission in electronic equipment at high frequencies as the amount of information processing increases. Lost reactive phosphorus flame retardants are very useful.

以下,詳細說明本發明。 在本發明的說明中,含磷乙烯基苄基醚化合物或含磷的酚化合物不僅包括單一化合物,還包括混合物(樹脂)。Hereinafter, the present invention will be described in detail. In the description of the present invention, the phosphorus-containing vinylbenzyl ether compound or the phosphorus-containing phenol compound includes not only a single compound but also a mixture (resin).

本發明的含磷乙烯基苄基醚化合物由下述通式(1)表示。 [化4]

Figure 02_image011
The phosphorus-containing vinylbenzyl ether compound of the present invention is represented by the following general formula (1). [hua 4]
Figure 02_image011

在通式(1)的含磷乙烯基苄基醚化合物中,較佳為取代基Y相對於磷酸酯鍵存在於對位的化合物。Among the phosphorus-containing vinylbenzyl ether compounds of the general formula (1), those in which the substituent Y is present at the para position with respect to the phosphate bond are preferred.

式(1)中,作為R1 、R2 、R3 及R4 中的烷基的具體例,例如可列舉甲基、乙基、丙基、異丙基、正丁基、異丁基、第三丁基、正戊基、異戊基、新戊基等。這些中,從製造方面的反應性及獲得容易性的觀點出發,特佳為甲基。將R1 、R2 、R3 及R4 一起用Rh (h為1以上且4以下的整數)來表示,在各個Rh 存在多個的情況下,各個Rh 可相同也可不同。 式(1)中,m1、m2、m3及m4表示鍵結於各苯環的所述烷基的取代數。此處,m1、m2、m3、m4分別獨立地為0以上且4以下的整數。其中,m1+m2+m3+m4≧4,較佳的是m1+m2+m3+m4≧6。在m1、m2、m3及m4中,較佳的是m1及m2分別獨立地為1以上且3以下的整數,且m3及m4分別獨立地為0以上且3以下的整數。更佳的是,m1、m2及m5分別獨立地為0或3,m3及m4分別獨立地為0、2或3。n1及n2分別獨立地為0或1,n3及n4分別獨立地為0或1。 R1 、R2 、R3 及R4 在苯環上的取代位置沒有特別限定。較佳的是R1 、R2 、R3 及R4 的取代基分別獨立地相對於磷酸酯鍵存在於鄰位或間位。更佳的是,R1 、R2 、R3 及R4 的取代基分別獨立地相對於磷酸酯鍵存在於鄰位或間位,並且R1 、R2 、R3 及R4 中的至少一者的取代基存在於鄰位。藉由使一個以上的烷基相對於磷酸酯鍵存在於鄰位,磷酸酯部位被疏水屏蔽,還能夠抑制水解。In formula (1), specific examples of the alkyl group in R 1 , R 2 , R 3 and R 4 include methyl, ethyl, propyl, isopropyl, n-butyl, isobutyl, Tertiary butyl, n-pentyl, isopentyl, neopentyl, etc. Among these, a methyl group is particularly preferred from the viewpoints of reactivity in production and availability. R 1 , R 2 , R 3 , and R 4 are collectively represented by Rh (h is an integer of 1 or more and 4 or less), and when there are a plurality of each Rh , the respective Rh may be the same or different. In formula (1), m1, m2, m3, and m4 represent the number of substitutions of the alkyl group bonded to each benzene ring. Here, m1, m2, m3, and m4 are each independently an integer of 0 or more and 4 or less. Among them, m1+m2+m3+m4≧4, preferably m1+m2+m3+m4≧6. Among m1, m2, m3, and m4, it is preferable that m1 and m2 are each independently an integer of 1 or more and 3 or less, and m3 and m4 are each independently an integer of 0 or more and 3 or less. More preferably, m1, m2 and m5 are each independently 0 or 3, and m3 and m4 are each independently 0, 2 or 3. n1 and n2 are each independently 0 or 1, and n3 and n4 are each independently 0 or 1. The substitution positions of R 1 , R 2 , R 3 and R 4 on the benzene ring are not particularly limited. Preferably, the substituents of R 1 , R 2 , R 3 and R 4 are each independently present in the ortho position or the meta position with respect to the phosphate bond. More preferably, the substituents of R 1 , R 2 , R 3 and R 4 are each independently present in an ortho position or a meta position with respect to the phosphate bond, and at least one of R 1 , R 2 , R 3 and R 4 One of the substituents is present in the ortho position. By having one or more alkyl groups present at the ortho position with respect to the phosphate bond, the phosphate moiety is hydrophobicly shielded, and hydrolysis can also be suppressed.

式(1)中,Y分別獨立地為酚性羥基或式(2)所表示的乙烯基苄基醚基。 [化5]

Figure 02_image013
In formula (1), Y is each independently a phenolic hydroxyl group or a vinylbenzyl ether group represented by formula (2). [hua 5]
Figure 02_image013

式(2)中,乙烯基在苯環上的取代位置沒有特別限定,相對於亞甲基氧化物鏈的鍵結位置,較佳為間位或對位。n1、n2、n3及n4表示鍵結於各苯環的酚性羥基或式(2)所表示的取代基的取代數。此處,n1、n2、n3及n4分別獨立地為0以上且2以下的整數。其中,至少一個n1、n2、n3或n4為1以上,且在分子中具有至少一個以上、較佳為兩個以上的由式(2)所表示的乙烯基苄基醚基。藉由具有一個以上的由式(2)所表示的乙烯基苄基醚基,阻燃成分在硬化物中特別是在乙烯基系樹脂中被固定化,不會滲出,還能夠抑制耐熱性的下降。 本發明的含磷乙烯基苄基醚化合物中,Y在苯環上的取代位置沒有特別限定,從反應性的觀點出發,較佳為相對於磷酸酯鍵,鍵結於對位。 式(1)中,鍵結在一個苯環上的取代數由Y的取代數nh與所述烷基Rh 的取代數mh之和mh+nh表示(h為1以上且4以下的整數)。在各苯環中,取代數之和mh+nh為5以下,較佳為4以下。In the formula (2), the substitution position of the vinyl group on the benzene ring is not particularly limited, but the meta-position or the para-position is preferred with respect to the bonding position of the methylene oxide chain. n1, n2, n3 and n4 represent the number of substitutions of the phenolic hydroxyl group bonded to each benzene ring or the substituent represented by the formula (2). Here, n1, n2, n3, and n4 are each independently an integer of 0 or more and 2 or less. However, at least one of n1, n2, n3 or n4 is 1 or more, and has at least one or more, preferably two or more vinylbenzyl ether groups represented by the formula (2) in the molecule. By having one or more vinylbenzyl ether groups represented by the formula (2), the flame retardant component is immobilized in the cured product, especially in the vinyl-based resin, does not bleed out, and can suppress heat resistance. decline. In the phosphorus-containing vinylbenzyl ether compound of the present invention, the substitution position of Y on the benzene ring is not particularly limited, but from the viewpoint of reactivity, it is preferably bonded to the para position with respect to the phosphate bond. In the formula (1), the number of substitutions bonded to one benzene ring is represented by the sum of the number of substitutions nh of Y and the number of substitutions mh of the alkyl group R h , mh+nh (h is an integer of 1 or more and 4 or less) . In each benzene ring, the sum of the substitution numbers mh+nh is 5 or less, preferably 4 or less.

式(1)中,R5 為碳數1以上且5以下的直鏈或支鏈的烷基。作為R5 中的烷基的具體例,可列舉甲基、乙基、丙基、異丙基、正丁基、異丁基、第三丁基、正戊基、異戊基、新戊基等。從製造方面的反應性及獲得容易性的觀點出發,特佳為甲基。在R5 為多個的情況下,各個R5 可相同也可不同。 式(1)中,m5為0以上且4以下的整數。 式(1)中,k為0以上且10以下的整數,表示磷酸酯鍵的重複數。作為k的平均值,為0以上且5.0以下,較佳為0以上且3.0以下,更佳為0以上且2.5以下的數。In formula (1), R 5 is a linear or branched alkyl group having 1 or more and 5 or less carbon atoms. Specific examples of the alkyl group in R 5 include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, n-pentyl group, isopentyl group, and neopentyl group. Wait. From the viewpoints of reactivity in production and availability, a methyl group is particularly preferred. When there are plural R 5s , each R 5 may be the same or different. In formula (1), m5 is an integer of 0 or more and 4 or less. In formula (1), k is an integer of 0 or more and 10 or less, and represents the number of repetitions of the phosphate bond. The average value of k is 0 or more and 5.0 or less, preferably 0 or more and 3.0 or less, more preferably 0 or more and 2.5 or less.

通式(1)所表示的含磷乙烯基苄基醚化合物的含磷率較佳為1.0重量%~20重量%,更佳為2.0重量%~10重量%,進而較佳為3.0重量%~7.0重量%。The phosphorus content of the phosphorus-containing vinylbenzyl ether compound represented by the general formula (1) is preferably 1.0% by weight to 20% by weight, more preferably 2.0% by weight to 10% by weight, and still more preferably 3.0% by weight to 3.0% by weight. 7.0% by weight.

本發明的含磷乙烯基苄基醚化合物可藉由使通式(3)所表示的含磷的酚化合物與乙烯基苄基鹵化物反應而獲得。 [化6]

Figure 02_image014
在通式(3)中,p1、p2、p3、p4表示羥基的取代數,分別獨立地為0以上且2以下的整數,p1+p2+p3+p4≧1,較佳的是p1+p2+p3+p4≧2。 式(3)中,R1 、R2 、R3 、R4 、R5 、m1、m2、m3、m4、m5及k與式(1)對應而相通,以上述詳細說明為准。The phosphorus-containing vinylbenzyl ether compound of the present invention can be obtained by reacting a phosphorus-containing phenol compound represented by the general formula (3) with a vinylbenzyl halide. [hua 6]
Figure 02_image014
In the general formula (3), p1, p2, p3, and p4 represent the substitution numbers of hydroxyl groups, each independently an integer of 0 or more and 2 or less, p1+p2+p3+p4≧1, preferably p1+p2 +p3+p4≧2. In formula (3), R 1 , R 2 , R 3 , R 4 , R 5 , m1 , m2 , m3 , m4 , m5 and k correspond to formula (1), and the above detailed description shall prevail.

通式(3)所表示的含磷的酚化合物的含磷率較佳為1.0重量%~20重量%,更佳為3.0重量%~10重量%,進而較佳為5.0重量%~8.0重量%。羥基當量較佳為100~1000,更佳為150~500,進而較佳為200~350。The phosphorus content of the phosphorus-containing phenol compound represented by the general formula (3) is preferably 1.0% by weight to 20% by weight, more preferably 3.0% by weight to 10% by weight, and still more preferably 5.0% by weight to 8.0% by weight . The hydroxyl equivalent is preferably 100 to 1000, more preferably 150 to 500, and still more preferably 200 to 350.

作為式(3)所表示的含磷的酚化合物的具體例,例如可列舉以下的式(4)~式(7)所表示的化合物。 [化7]

Figure 02_image016
Figure 02_image018
Specific examples of the phosphorus-containing phenol compound represented by the formula (3) include compounds represented by the following formulae (4) to (7), for example. [hua 7]
Figure 02_image016
Figure 02_image018

式(3)所表示的含磷的酚化合物可藉由一般的芳香族磷酸酯的製造方法獲得,作為反應形態的一例,是以氧氯化磷(磷醯氯(phosphorus oxychloride))及酚類為原料的酯化反應,藉由脫氯化氫反應,可獲得對應的磷酸酯。另外,式(3)的含磷的酚化合物具有一個以上的酚性羥基,因此要求作為原料的酚類的一個以上是具有多個羥基的苯化合物。The phosphorus-containing phenol compound represented by the formula (3) can be obtained by a general method for producing an aromatic phosphate ester, and as an example of a reaction form, phosphorus oxychloride (phosphorus oxychloride) and phenols are used. For the esterification reaction of raw materials, the corresponding phosphoric acid ester can be obtained by dehydrochlorination reaction. Moreover, since the phosphorus-containing phenol compound of Formula (3) has one or more phenolic hydroxyl groups, it is required that one or more of the phenols as a raw material be a benzene compound having a plurality of hydroxyl groups.

本發明的含磷乙烯基苄基醚化合物可藉由式(3)所表示的含磷的酚化合物與乙烯基苄基鹵化物的反應而獲得。The phosphorus-containing vinylbenzyl ether compound of the present invention can be obtained by reacting a phosphorus-containing phenol compound represented by formula (3) with a vinylbenzyl halide.

作為本發明中所使用的乙烯基苄基鹵化物,例如可列舉:對乙烯基苄基氯化物、間乙烯基苄基氯化物、對乙烯基苄基溴化物、間乙烯基苄基溴化物等,但不限定於這些,可單獨使用,也可混合兩種以上來使用。作為市售品,可列舉CMS-14(AGC清美化學(AGC Seimi Chemical)股份有限公司製造,對乙烯基苄基氯化物)、CMS-P(AGC清美化學(AGC Seimi Chemical)股份有限公司製造,對乙烯基苄基氯化物與間乙烯基苄基氯化物的混合物)等。Examples of vinylbenzyl halide used in the present invention include p-vinylbenzyl chloride, m-vinylbenzyl chloride, p-vinylbenzyl bromide, m-vinylbenzyl bromide, and the like. , but not limited to these, and may be used alone or in combination of two or more. Commercially available products include CMS-14 (manufactured by AGC Seimi Chemical Co., Ltd., p-vinylbenzyl chloride), CMS-P (manufactured by AGC Seimi Chemical Co., Ltd., mixture of p-vinylbenzyl chloride and m-vinylbenzyl chloride) etc.

關於含磷的酚化合物與乙烯基苄基鹵化物的調配比例,相對於含磷的酚化合物中的羥基1莫耳,乙烯基苄基鹵化物為0.80莫耳~4.0莫耳,較佳為0.95莫耳~2.0莫耳,更佳為1.0莫耳~1.5莫耳。若相對於含磷的酚化合物1莫耳,乙烯基苄基鹵化物不足0.8莫耳,則殘存的羥基增多,耐熱性下降,而且,當超過4.0莫耳時,未反應的乙烯基苄基鹵化物的殘存量增多、或副反應的聚合物變得過多。The compounding ratio of the phosphorus-containing phenol compound and the vinylbenzyl halide is 0.80 mol to 4.0 mol of the vinylbenzyl halide, preferably 0.95, relative to 1 mol of the hydroxyl group in the phosphorus-containing phenol compound. mol to 2.0 mol, more preferably 1.0 mol to 1.5 mol. When the amount of vinylbenzyl halide is less than 0.8 mol relative to 1 mol of the phosphorus-containing phenolic compound, the number of remaining hydroxyl groups increases and heat resistance decreases, and when it exceeds 4.0 mol, the unreacted vinylbenzyl halide is halogenated. The residual amount of the substance increases, or the side-reacted polymer becomes too much.

在式(3)所表示的含磷的酚化合物與乙烯基苄基鹵化物的反應中,較佳為以與乙烯基苄基鹵化物的鹵素反應,促進與含磷的酚化合物的反應為目的,而加入鹼性化合物。作為鹼性化合物,可列舉氫氧化鋰、氫氧化鈉、氫氧化鉀等鹼金屬的氫氧化物;氫氧化鈣、氫氧化鎂等鹼土類金屬的氫氧化物;或碳酸鈉、碳酸鉀等鹼金屬的碳酸鹽等鹼性的化合物。其中,從反應的促進效果與水解的抑制的方面出發,較佳為鹼金屬的碳酸鹽。而且,可單獨使用,也可並用兩種以上。而且,可以以固體來使用,也可以以水溶液等溶液來使用,較佳為水溶液。關於鹼性化合物的使用量,相對於乙烯基苄基鹵化物1莫耳,為0.5莫耳~5.0莫耳,較佳為1莫耳~4莫耳,更佳為1.2莫耳~3莫耳。在鹼性化合物的使用量不足0.5莫耳的情況下,反應不能充分進行。另一方面,若超過5.0莫耳,則例如需要大量中和所需的酸,在經濟上不佳。In the reaction between the phosphorus-containing phenol compound represented by the formula (3) and the vinylbenzyl halide, it is preferable to react with the halogen of the vinylbenzyl halide to promote the reaction with the phosphorus-containing phenol compound. , while adding basic compounds. Examples of the basic compound include hydroxides of alkali metals such as lithium hydroxide, sodium hydroxide, and potassium hydroxide; hydroxides of alkaline earth metals such as calcium hydroxide and magnesium hydroxide; and alkalis such as sodium carbonate and potassium carbonate. Basic compounds such as metal carbonates. Among them, alkali metal carbonates are preferred from the viewpoint of the effect of promoting the reaction and the inhibition of hydrolysis. Moreover, it may be used alone or in combination of two or more. In addition, it may be used as a solid, or may be used as a solution such as an aqueous solution, but an aqueous solution is preferred. The usage-amount of the basic compound is 0.5 mol to 5.0 mol, preferably 1 mol to 4 mol, more preferably 1.2 mol to 3 mol per 1 mol of vinylbenzyl halide. . When the usage-amount of a basic compound is less than 0.5 mol, reaction cannot fully progress. On the other hand, if it exceeds 5.0 mol, for example, a large amount of acid required for neutralization is required, which is not economical.

在反應中,根據需要,也可使用催化劑。作為所使用的催化劑,例如可列舉苄基二甲胺等三級胺類;四甲基氯化銨、四甲基溴化銨、四丁基溴化銨等四級胺鹽類;三苯基膦、三(2,6-二甲氧基苯基)膦等膦類;苄基三苯基氯化鏻、四丁基溴化鏻、乙基三苯基溴化鏻、四丁基碘化鏻等鏻鹽類;或2-甲基咪唑、2-乙基-4-甲基咪唑等咪唑類等各種催化劑,但不限定於這些,可單獨使用,也可並用兩種以上。關於催化劑的使用量,相對於原料100重量份為10重量份以下。In the reaction, if necessary, a catalyst may be used. Examples of catalysts used include tertiary amines such as benzyldimethylamine; quaternary amine salts such as tetramethylammonium chloride, tetramethylammonium bromide, and tetrabutylammonium bromide; triphenyl amines Phosphines such as phosphine, tris(2,6-dimethoxyphenyl)phosphine; benzyltriphenylphosphonium chloride, tetrabutylphosphonium bromide, ethyltriphenylphosphonium bromide, tetrabutyl iodide Phosphonium salts such as phosphonium; or various catalysts such as imidazoles such as 2-methylimidazole and 2-ethyl-4-methylimidazole are not limited to these, and may be used alone or in combination of two or more. The usage-amount of a catalyst is 10 weight part or less with respect to 100 weight part of raw materials.

作為反應中所使用的溶劑,沒有特別限定,可列舉:己烷、庚烷、辛烷、癸烷、二甲基丁烷、戊烯、環己烷、甲基環己烷、苯、甲苯、二甲苯、乙基苯等烴類;甲醇、己醇、丙醇、丁醇、戊基醇、戊醇、己醇、甲基戊基醇、庚醇、環己醇、苄基醇、糠醇等醇類;乙基醚、異丙基醚、丁基醚、二異戊基醚、甲基苯基醚、乙基苯基醚、戊基苯基醚、乙基苄基醚、二噁烷、甲基呋喃、四氫呋喃等醚類;丙酮、甲基丙酮、甲基乙基酮、甲基丙基酮、甲基丁基酮、甲基戊基酮、二乙基酮、乙基丁基酮、二丙基酮、環己酮等酮類;或甲基溶纖劑、甲基溶纖劑乙酸酯、乙基溶纖劑、溶纖劑乙酸酯、乙二醇異丙醚、二乙二醇二甲醚、甲基乙基卡必醇、丙二醇單甲醚、二甲基甲醯胺、二甲基亞碸等,但不限定於這些,可單獨使用,也可混合兩種以上來使用。而且,在藉由水洗除去反應生成的鹽的情況下,較佳為使用能夠對水層進行分液的溶劑。例如可列舉苯、甲苯、二甲苯、甲基乙基酮、甲基異丁基酮等。The solvent used in the reaction is not particularly limited, and examples thereof include hexane, heptane, octane, decane, dimethylbutane, pentene, cyclohexane, methylcyclohexane, benzene, toluene, Hydrocarbons such as xylene and ethylbenzene; methanol, hexanol, propanol, butanol, amyl alcohol, amyl alcohol, hexanol, methyl amyl alcohol, heptyl alcohol, cyclohexanol, benzyl alcohol, furfuryl alcohol, etc. Alcohols; ethyl ether, isopropyl ether, butyl ether, diisoamyl ether, methyl phenyl ether, ethyl phenyl ether, amyl phenyl ether, ethyl benzyl ether, dioxane, Ethers such as methyl furan and tetrahydrofuran; acetone, methyl acetone, methyl ethyl ketone, methyl propyl ketone, methyl butyl ketone, methyl amyl ketone, diethyl ketone, ethyl butyl ketone, Dipropyl ketone, cyclohexanone and other ketones; or methyl cellosolve, methyl cellosolve acetate, ethyl cellosolve, cellosolve acetate, ethylene glycol isopropyl ether, diethyl Glycol dimethyl ether, methyl ethyl carbitol, propylene glycol monomethyl ether, dimethylformamide, dimethyl sulfoxide, etc. are not limited to these, and may be used alone or in combination of two or more. use. Moreover, when removing the salt produced|generated by reaction by water washing, it is preferable to use the solvent which can liquid-separate an aqueous layer. For example, benzene, toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, etc. are mentioned.

所述反應也可在聚合抑制劑的存在下進行。藉由添加聚合抑制劑,可防止供於反應的乙烯基苄基鹵化物或作為目標產物的乙烯基苄基醚化合物聚合而副產生寡聚物。關於聚合抑制劑,可沒有限制地使用公知物質,可列舉對苯二酚、羥基單甲醚、第三丁基鄰苯二酚、第三丁基對苯二酚、4-甲氧基苯酚、4-甲氧基-1-萘酚、吩噻嗪等有機化合物、以及氯化銅、硫化銅等銅化合物等,也可將這些組合來使用。The reaction can also be carried out in the presence of a polymerization inhibitor. By adding a polymerization inhibitor, the vinylbenzyl halide used for the reaction or the vinylbenzyl ether compound which is the target product is polymerized and an oligomer can be prevented from by-producing. As the polymerization inhibitor, known substances can be used without limitation, and examples include hydroquinone, hydroxymonomethyl ether, tertiary butyl catechol, tertiary butyl hydroquinone, 4-methoxyphenol, Organic compounds such as 4-methoxy-1-naphthol and phenothiazine, and copper compounds such as copper chloride and copper sulfide, etc., may be used in combination.

此反應結束後,針對所獲得的反應液(反應混合物),根據需要,實施反應溶劑的蒸餾去除、溶劑置換等,並使用利用水等的洗滌、活性炭處理、矽膠層析法等方法進行精製,可提取作為目標物的本發明的乙烯基苄基醚化合物。After the completion of the reaction, the obtained reaction solution (reaction mixture) is, if necessary, subjected to distillation removal of the reaction solvent, solvent replacement, etc., and purification by methods such as washing with water, activated carbon treatment, silica gel chromatography, etc., The target vinylbenzyl ether compound of the present invention can be extracted.

接著,對以本發明的含磷乙烯基苄基醚化合物為必要成分,並調配硬化性樹脂和/或熱塑性樹脂中的一種以上而成的阻燃性樹脂組成物進行說明。Next, a flame-retardant resin composition in which one or more of a curable resin and/or a thermoplastic resin is blended with the phosphorus-containing vinylbenzyl ether compound of the present invention as an essential component will be described.

在本發明的阻燃性樹脂組成物中,調配比例沒有特別限定,例如相對於硬化性樹脂及熱塑性樹脂的合計量100重量份,調配10重量份~300重量份的含磷乙烯基苄基醚化合物即可。較佳為50重量份~250重量份,更佳為70重量份~230重量份。In the flame-retardant resin composition of the present invention, the blending ratio is not particularly limited, but for example, 10 to 300 parts by weight of phosphorus-containing vinylbenzyl ether is blended with respect to 100 parts by weight of the total amount of the curable resin and the thermoplastic resin. compound. It is preferably 50 parts by weight to 250 parts by weight, more preferably 70 parts by weight to 230 parts by weight.

作為硬化性樹脂,例如可列舉不飽和聚酯樹脂、硬化型馬來醯亞胺樹脂、環氧樹脂、聚氰酸酯樹脂、酚樹脂、在分子中具有一個以上聚合性不飽和烴基的一種以上的乙烯基化合物類等,較佳為環氧樹脂、在分子中具有一個以上聚合性不飽和烴基的一種以上的乙烯基化合物類。Examples of curable resins include unsaturated polyester resins, curable maleimide resins, epoxy resins, polycyanate resins, phenol resins, and one or more types of polymerizable unsaturated hydrocarbon groups having one or more in the molecule. The vinyl compounds and the like are preferably epoxy resins and one or more vinyl compounds having one or more polymerizable unsaturated hydrocarbon groups in the molecule.

在硬化性樹脂為環氧樹脂的情況下,較佳為選自在一分子中具有兩個以上環氧基的環氧樹脂中的一種以上的環氧樹脂。作為所述環氧樹脂,可列舉甲酚酚醛清漆型環氧樹脂、三苯基甲烷型環氧樹脂、聯苯基環氧樹脂、萘型環氧樹脂、雙酚A型環氧樹脂及雙酚F型環氧樹脂等。這些可單獨使用,也可組合兩種以上來使用。認為藉由使用這種環氧樹脂,可將對本發明的阻燃性樹脂組成物所具有的優異的介電特性與流動性的影響限制在最小限度,充分地提高硬化物的耐熱性與密著性。When the curable resin is an epoxy resin, it is preferably one or more epoxy resins selected from epoxy resins having two or more epoxy groups in one molecule. Examples of the epoxy resin include cresol novolac type epoxy resin, triphenylmethane type epoxy resin, biphenyl epoxy resin, naphthalene type epoxy resin, bisphenol A type epoxy resin, and bisphenol F-type epoxy resin, etc. These may be used alone or in combination of two or more. It is considered that by using such an epoxy resin, the effects on the excellent dielectric properties and fluidity of the flame-retardant resin composition of the present invention can be minimized, and the heat resistance and adhesion of the cured product can be sufficiently improved sex.

而且,在含有環氧樹脂的情況下,除了環氧樹脂以外,還可使用硬化劑。作為硬化劑,沒有特別限制,例如可列舉苯酚系硬化劑、胺系化合物、醯胺系化合物、酸酐系化合物、萘酚系硬化劑、活性酯系硬化劑、苯并噁嗪系硬化劑、氰酸酯系硬化劑等。這些可使用一種或者組合兩種以上來使用。Furthermore, when an epoxy resin is contained, a hardener other than an epoxy resin may be used. The curing agent is not particularly limited, and examples thereof include phenol-based curing agents, amine-based compounds, amide-based compounds, acid anhydride-based compounds, naphthol-based curing agents, active ester-based curing agents, benzoxazine-based curing agents, and cyanide-based curing agents. Ester-based hardener, etc. These can be used alone or in combination of two or more.

進而,在調配環氧樹脂的情況下,可根據需要使用硬化促進劑。例如胺類、咪唑類、有機膦類、路易斯酸等。關於添加量,通常相對於環氧樹脂100重量份為0.2重量份~5重量份的範圍。Furthermore, when mixing an epoxy resin, a hardening accelerator can be used as needed. For example, amines, imidazoles, organic phosphines, Lewis acids and the like. The addition amount is usually in the range of 0.2 parts by weight to 5 parts by weight with respect to 100 parts by weight of the epoxy resin.

作為硬化性樹脂,為在分子中具有一個以上聚合性不飽和烴基的一種以上的乙烯基化合物類(以下也稱為乙烯基化合物類)的情況下,其種類沒有特別限定。即,乙烯基化合物類只要可藉由與本發明的含磷乙烯基苄基醚化合物反應,形成交聯,並硬化即可。更佳為聚合性不飽和烴基為碳-碳不飽和雙鍵的化合物,進而較佳為在分子中具有兩個以上碳-碳不飽和雙鍵的化合物。When the curable resin is one or more vinyl compounds (hereinafter also referred to as vinyl compounds) having one or more polymerizable unsaturated hydrocarbon groups in the molecule, the type thereof is not particularly limited. That is, the vinyl compounds may be cross-linked and cured by reacting with the phosphorus-containing vinylbenzyl ether compound of the present invention. More preferably, the polymerizable unsaturated hydrocarbon group is a compound having a carbon-carbon unsaturated double bond, and still more preferably a compound having two or more carbon-carbon unsaturated double bonds in the molecule.

作為硬化性樹脂的乙烯基化合物類的每一分子中的碳-碳不飽和雙鍵的平均個數(乙烯基(包括取代乙烯基))的數量;也稱為末端雙鍵數)根據乙烯基化合物類的Mw而不同,例如較佳為1個~20個,更佳為2個~18個。若此末端雙鍵數過少,則作為硬化物的耐熱性而言,有難以獲得充分的耐熱性的傾向。而且,若末端雙鍵數過多,則反應性變得過高,有可能發生例如硬化性樹脂組成物的保存穩定性下降、或者硬化性樹脂組成物的流動性下降等不良情況。The average number of carbon-carbon unsaturated double bonds (the number of vinyl groups (including substituted vinyl groups)) per molecule of vinyl compounds as curable resins; also referred to as the number of terminal double bonds) is based on vinyl groups Although Mw of a compound differs, for example, 1 to 20 are preferable, and 2 to 18 are more preferable. When the number of terminal double bonds is too small, it tends to be difficult to obtain sufficient heat resistance as heat resistance of a cured product. Furthermore, when the number of terminal double bonds is too large, the reactivity becomes too high, and there is a possibility that problems such as a decrease in the storage stability of the curable resin composition or a decrease in the fluidity of the curable resin composition may occur.

作為乙烯基化合物類,可列舉三烯丙基異氰脲酸酯(triallyl isocyanurate,TAIC)等三烯基異氰脲酸酯化合物、末端被(甲基)丙烯醯基或苯乙烯基改性的改性聚苯醚(polyphenylene ether,PPE)、在分子中具有兩個以上(甲基)丙烯醯基的多官能(甲基)丙烯酸酯化合物、像聚丁二烯等在分子中具有兩個以上乙烯基的乙烯基化合物(多官能乙烯基化合物)以及苯乙烯、二乙烯基苯等乙烯基苄基化合物等。其中,較佳為在分子中具有兩個以上碳-碳雙鍵的化合物,具體可列舉TAIC、多官能(甲基)丙烯酸酯化合物、改性PPE樹脂、多官能乙烯基化合物、及二乙烯基苯化合物等。認為若使用這些,則藉由硬化反應將更佳地形成交聯,可進一步提高硬化性樹脂組成物的硬化物的耐熱性。而且,這些可單獨使用,也可組合兩種以上來使用。而且,也可並用在分子中具有一個碳-碳不飽和雙鍵的化合物。作為在分子中具有一個碳-碳不飽和雙鍵的化合物,可列舉在分子中具有一個乙烯基的化合物(單乙烯基化合物)等。Examples of vinyl compounds include triallyl isocyanurate (TAIC) and other trienyl isocyanurate compounds, and compounds whose terminals are modified with a (meth)acryloyl group or a styryl group. Modified polyphenylene ether (PPE), polyfunctional (meth)acrylate compounds having two or more (meth)acryloyl groups in the molecule, such as polybutadiene, etc. having two or more in the molecule Vinyl compounds of vinyl (polyfunctional vinyl compounds), vinylbenzyl compounds such as styrene and divinylbenzene, and the like. Among them, compounds having two or more carbon-carbon double bonds in the molecule are preferred, and specific examples thereof include TAIC, polyfunctional (meth)acrylate compounds, modified PPE resins, polyfunctional vinyl compounds, and divinyl compounds. Benzene compounds, etc. It is considered that when these are used, the crosslinking is more preferably formed by the curing reaction, and the heat resistance of the cured product of the curable resin composition can be further improved. In addition, these may be used individually or in combination of 2 or more types. Moreover, you may use together the compound which has one carbon-carbon unsaturated double bond in a molecule|numerator. As a compound which has one carbon-carbon unsaturated double bond in a molecule|numerator, the compound (monovinyl compound) etc. which have one vinyl group in a molecule|numerator are mentioned.

作為熱塑性樹脂,例如可列舉:聚苯乙烯、聚苯醚樹脂、聚醚醯亞胺樹脂、聚醚碸樹脂、聚苯硫醚(Polyphenylene Sulfide,PPS)樹脂、聚環戊二烯樹脂、聚環烯烴樹脂等、或已知的熱塑性彈性體(例如苯乙烯-乙烯-丙烯共聚物、苯乙烯-乙烯-丁烯共聚物、苯乙烯-丁二烯共聚物、苯乙烯-異戊二烯共聚物、氫化苯乙烯-丁二烯共聚物、氫化苯乙烯-異戊二烯共聚物等)、或橡膠類(例如聚丁二烯、聚異戊二烯)。較佳可列舉聚苯醚樹脂(未改性)、氫化苯乙烯-丁二烯共聚物。Examples of thermoplastic resins include polystyrene, polyphenylene ether resin, polyetherimide resin, polyether sulfite resin, polyphenylene sulfide (PPS) resin, polycyclopentadiene resin, polycyclic Olefin resins, etc., or known thermoplastic elastomers (such as styrene-ethylene-propylene copolymers, styrene-ethylene-butylene copolymers, styrene-butadiene copolymers, styrene-isoprene copolymers , hydrogenated styrene-butadiene copolymer, hydrogenated styrene-isoprene copolymer, etc.), or rubbers (eg polybutadiene, polyisoprene). Preferable examples include polyphenylene ether resin (unmodified) and hydrogenated styrene-butadiene copolymer.

在本發明的樹脂組成物中,也可調配自由基聚合引發劑(聚合催化劑或交聯劑)。作為自由基引發劑,有過氧化苯甲醯、氫過氧化枯烯、2,5-二甲基己烷-2,5-二氫過氧化物、2,5-二甲基-2,5-二(過氧化第三丁基)己炔-3、二-第三丁基過氧化物、第三丁基枯基過氧化物、1,3-雙(過氧化丁基異丙基)苯、α,α'-雙(過氧化第三丁基間異丙基)苯、2,5-二甲基-2,5-二(過氧化第三丁基)己烷、二枯基過氧化物、過氧化二-第三丁基間苯二甲酸酯、過氧化第三丁基苯甲酸酯、2,2-雙(過氧化第三丁基)丁烷、2,2-雙(過氧化第三丁基)辛烷、2,5-二甲基-2,5-二(過氧化苯甲醯基)己烷、二(三甲基甲矽烷基)過氧化物、三甲基甲矽烷基三苯基甲矽烷基過氧化物等過氧化物,但不限於這些。而且,雖然不是過氧化物,但2,3-二甲基-2,3-二苯基丁烷也可作為自由基聚合引發劑來使用。但是,並不限定於這些例子,也可將兩種以上的自由基引發劑組合來使用。 關於自由基聚合引發劑的調配量,相對於含磷乙烯基苄基醚化合物100重量份,較佳為0.01重量份~10重量份,更佳為0.1重量份~5重量份。In the resin composition of the present invention, a radical polymerization initiator (polymerization catalyst or crosslinking agent) may be formulated. As radical initiators, there are benzyl peroxide, cumene hydroperoxide, 2,5-dimethylhexane-2,5-dihydroperoxide, 2,5-dimethyl-2,5 - Di(tert-butyl peroxide)hexyn-3, di-tert-butyl peroxide, tert-butyl cumyl peroxide, 1,3-bis(butyl isopropyl peroxide) benzene , α,α'-bis(tert-butylperoxide-m-isopropyl)benzene, 2,5-dimethyl-2,5-bis(tert-butylperoxide)hexane, dicumyl peroxide compound, di-tert-butylperoxide, tert-butylperoxybenzoate, 2,2-bis(tert-butylperoxide)butane, 2,2-bis( tert-butyl peroxide)octane, 2,5-dimethyl-2,5-bis(benzyl peroxide)hexane, bis(trimethylsilyl)peroxide, trimethyl Peroxides such as silyltriphenylsilyl peroxide, but not limited to these. Furthermore, although not a peroxide, 2,3-dimethyl-2,3-diphenylbutane can also be used as a radical polymerization initiator. However, it is not limited to these examples, and two or more radical initiators may be used in combination. The compounding amount of the radical polymerization initiator is preferably 0.01 to 10 parts by weight, more preferably 0.1 to 5 parts by weight, relative to 100 parts by weight of the phosphorus-containing vinylbenzyl ether compound.

可在本發明的阻燃性樹脂組成物中調配填充劑。作為填充劑,可列舉為了提高阻燃性樹脂組成物及其硬化物的耐熱性或阻燃性而添加的填充劑等,可使用公知的填充劑,但並無特別限定。而且,藉由含有填充劑,可進一步提高耐熱性、尺寸穩定性或阻燃性等。具體而言,可列舉:球狀二氧化矽等二氧化矽、氧化鋁、氧化鈦、及雲母等金屬氧化物、氫氧化鋁、氫氧化鎂等金屬氫氧化物、滑石、硼酸鋁、硫酸鋇、及碳酸鈣等。在使用氫氧化鋁、氫氧化鎂等金屬氫氧化物的情況下,作為阻燃助劑發揮作用而即便含磷率少也可確保阻燃性。其中,較佳為二氧化矽、雲母、及滑石,更佳為球狀二氧化矽。而且,這些可單獨使用一種,也可組合兩種以上來使用。A filler can be formulated into the flame-retardant resin composition of the present invention. As a filler, the filler etc. which are added in order to improve the heat resistance or flame retardance of a flame-retardant resin composition and its hardened|cured material, etc. are mentioned, Although a well-known filler can be used, it does not specifically limit. Moreover, heat resistance, dimensional stability, flame retardance, etc. can be further improved by containing a filler. Specifically, silica such as spherical silica, alumina, titania, and metal oxides such as mica, metal hydroxides such as aluminum hydroxide and magnesium hydroxide, talc, aluminum borate, and barium sulfate may be mentioned. , and calcium carbonate, etc. When metal hydroxides such as aluminum hydroxide and magnesium hydroxide are used, they function as flame retardant aids, and flame retardancy can be ensured even when the phosphorus content is small. Among them, silica, mica, and talc are preferred, and spherical silica is more preferred. Moreover, these may be used individually by 1 type, and may be used in combination of 2 or more types.

填充劑可直接使用,也可使用利用環氧矽烷類型、或胺基矽烷類型等的矽烷偶合劑進行了表面處理的填充劑。作為所述矽烷偶合劑,從與自由基聚合引發劑的反應性的觀點出發,較佳為乙烯基矽烷類型、甲基丙烯醯氧基矽烷類型、丙烯醯氧基矽烷類型、及苯乙烯基矽烷類型的矽烷偶合劑。由此,與金屬箔的接著強度或樹脂彼此的層間接著強度提高。而且,可利用整體摻混(integral blend)法而非對填充劑預先進行表面處理的方法來添加上述矽烷偶合劑並使用。The filler may be used as it is, or a filler surface-treated with a silane coupling agent such as an epoxysilane type or an aminosilane type may be used. As the silane coupling agent, from the viewpoint of reactivity with a radical polymerization initiator, vinylsilane type, methacrylooxysilane type, acryloxysilane type, and styrylsilane type are preferable type of silane coupling agent. Thereby, the adhesive strength with the metal foil or the interlayer adhesive strength between resins improves. In addition, the above-mentioned silane coupling agent can be added and used by an integral blend method rather than a method in which the filler is surface-treated in advance.

關於填充劑的含量,相對於將填充劑去除的固體成分(包含單體等有機成分與阻燃劑,且將溶劑去除)的合計100重量份,較佳為10重量份~200重量份,更佳為30重量份~150重量份。The content of the filler is preferably 10 parts by weight to 200 parts by weight with respect to 100 parts by weight of the total of the solid content (including organic components such as monomers and flame retardants, and the solvent is removed) from which the filler is removed, and more Preferably it is 30 weight part - 150 weight part.

在本發明的樹脂組成物中也可進而含有上述以外的添加劑。作為添加劑,例如可列舉:矽酮系消泡劑及丙烯酸酯系消泡劑等消泡劑、熱穩定劑、抗靜電劑、紫外線吸收劑、染料或顏料、潤滑劑、濕潤分散劑等分散劑等。The resin composition of the present invention may further contain additives other than those described above. Examples of additives include antifoaming agents such as silicone-based antifoaming agents and acrylate-based antifoaming agents, heat stabilizers, antistatic agents, ultraviolet absorbers, dyes or pigments, lubricants, and dispersants such as wetting and dispersing agents. Wait.

本發明的阻燃性樹脂組成物或使其硬化而獲得的硬化物可作為成型物、積層物、注型物、接著劑、塗膜、膜來使用。例如,半導體密封材料的硬化物為注型物或成型物,作為獲得所述用途的硬化物的方法,可使用注型、或轉移成形機、射出成形機等將阻燃性樹脂組成物成形,進而以80℃~230℃加熱0.5小時~10小時,由此獲得硬化物。The flame-retardant resin composition of the present invention or a cured product obtained by curing it can be used as a molded product, a laminate, a molded product, an adhesive, a coating film, or a film. For example, the cured product of the semiconductor sealing material is an injection-molded product or a molded product, and as a method for obtaining the cured product for the above-mentioned use, the flame-retardant resin composition can be molded using injection molding, a transfer molding machine, an injection molding machine, or the like, Furthermore, it heats at 80 degreeC - 230 degreeC for 0.5 hour - 10 hours, and the hardened|cured material is obtained.

本發明的阻燃性樹脂組成物也可作為預浸體來使用。在製造預浸體時,可出於含浸於用於形成預浸體的基材(纖維質基材)中的目的、或製成形成電路基板的電路基板材料的目的而製備為清漆狀,從而製成樹脂清漆。此樹脂清漆適合於電路基板用途,可作為電路基板材料用清漆來使用。另外,此處提及的電路基板材料的用途具體可列舉印刷配線基板、印刷電路板、柔性印刷配線板、增層配線板等。The flame-retardant resin composition of the present invention can also be used as a prepreg. When manufacturing a prepreg, it can be prepared in the form of a varnish for the purpose of impregnating a base material (fibrous base material) for forming a prepreg or making a circuit board material for forming a circuit board. Made of resin varnish. This resin varnish is suitable for circuit board applications, and can be used as a varnish for circuit board materials. In addition, as the use of the circuit board material mentioned here, a printed wiring board, a printed wiring board, a flexible printed wiring board, a build-up wiring board, etc. are specifically mentioned.

作為用於上述樹脂清漆的有機溶劑,只要不阻礙硬化反應,則沒有特別限定。例如可列舉:丙酮、甲基乙基酮、甲基異丁基酮等酮類;乙酸乙酯、乙酸丙酯、乙酸丁酯等酯類;二甲基乙醯胺、二甲基甲醯胺等極性溶劑類;甲苯、二甲苯等芳香族烴溶劑類等,這些可使用一種或者混合兩種以上來使用。從介電特性的觀點出發,較佳為苯、甲苯、二甲苯等芳香族烴類。As an organic solvent used for the said resin varnish, if it does not inhibit a hardening reaction, it will not specifically limit. For example, ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; esters such as ethyl acetate, propyl acetate, and butyl acetate; dimethylacetamide and dimethylformamide Isopolar solvents; aromatic hydrocarbon solvents such as toluene and xylene; these can be used alone or in combination of two or more. From the viewpoint of dielectric properties, aromatic hydrocarbons such as benzene, toluene, and xylene are preferred.

在製作樹脂清漆時,所使用的有機溶劑的量相對於本發明的阻燃性樹脂組成物100重量份,較佳為5重量份~900重量份,更佳為10重量份~700重量份,特佳為20重量份~500重量份。When making the resin varnish, the amount of the organic solvent used is preferably 5 to 900 parts by weight, more preferably 10 to 700 parts by weight, relative to 100 parts by weight of the flame retardant resin composition of the present invention, Particularly preferred is 20 parts by weight to 500 parts by weight.

作為製作預浸體時所使用的基材,可使用公知的材料,例如可分別單獨使用、或並用兩種以上的玻璃纖維、碳纖維、聚酯纖維、聚醯胺纖維、氧化鋁纖維、紙等基材。對於這些基材,根據需要可出於改善樹脂與基材的界面中的接著性的目的來使用偶合劑。作為偶合劑,可使用矽烷偶合劑、鈦酸鹽偶合劑、鋁系偶合劑、鋯鋁偶合劑等通常的偶合劑。As the base material used for preparing the prepreg, known materials can be used, and for example, glass fibers, carbon fibers, polyester fibers, polyamide fibers, alumina fibers, paper, etc. can be used alone or in combination of two or more kinds. substrate. For these substrates, if necessary, a coupling agent can be used for the purpose of improving the adhesiveness at the interface between the resin and the substrate. As the coupling agent, common coupling agents such as silane coupling agents, titanate coupling agents, aluminum-based coupling agents, and zirconium-aluminum coupling agents can be used.

作為獲得預浸體的方法,可列舉使上述樹脂清漆含浸於基材後進行乾燥的方法。含浸藉由浸漬(dipping)、塗佈等進行。根據需要可反復進行多次含浸,而且,此時也可使用組成或濃度不同的多種溶液反復進行含浸並調整為最終希望的樹脂組成及樹脂量。含浸後,藉由以100℃~180℃加熱乾燥1分鐘~30分鐘而可獲得預浸體。此處,預浸體中的樹脂量較佳為設為樹脂成分30重量%~80重量%。As a method of obtaining a prepreg, the method of impregnating a base material with the said resin varnish, and drying it is mentioned. The impregnation is performed by dipping, coating, or the like. The impregnation may be repeated as many times as necessary, and in this case, the impregnation may be repeated with a plurality of solutions having different compositions or concentrations to adjust to the final desired resin composition and resin amount. After the impregnation, a prepreg can be obtained by heating and drying at 100° C. to 180° C. for 1 minute to 30 minutes. Here, the amount of resin in the prepreg is preferably 30% by weight to 80% by weight of the resin component.

本發明的阻燃性樹脂組成物也可作為積層板來使用。在使用預浸體來形成積層板的情況下,將預浸體積層一片或多片,在單側或兩側配置金屬箔而構成積層物,將此積層物加熱、加壓而積層一體化。此處,作為金屬箔,可使用銅、鋁、黃銅、鎳等單獨、合金、複合的金屬箔。作為對積層物進行加熱加壓的條件,只要在阻燃性樹脂組成物硬化的條件下適宜調整而進行加熱加壓即可,但若加壓的壓力太低,則存在所獲得的積層板的內部殘留氣泡而電特性下降的情況,因此較佳為在滿足成形性的條件下進行加壓。例如可分別將溫度設定為180℃~250℃,將壓力設定為49.0 N/cm2 ~490.3 N/cm2 (5 kgf/cm2 ~50 kgf/cm2 ),將加熱加壓時間設定為40分鐘~240分鐘。進而可將以所述方式獲得的單層的積層板作為內層材來製作多層板。所述情況下,首先利用加成法或減成法等對積層板實施電路的形成,利用酸溶液對所形成的電路表面進行處理而實施黑化處理,獲得內層材。在所述內層材的單側或兩側的電路形成面上,利用樹脂片、帶樹脂的金屬箔、或預浸體來形成絕緣層,並且在絕緣層的表面上形成導體層,從而形成多層板。The flame-retardant resin composition of the present invention can also be used as a laminate. When a prepreg is used to form a laminate, one or more prepreg bulk layers are formed, and metal foils are arranged on one or both sides to form a laminate, and the laminate is integrated by heating and pressing. Here, as the metal foil, single, alloy, or composite metal foils such as copper, aluminum, brass, and nickel can be used. The conditions for heating and pressurizing the laminate may be appropriately adjusted under the conditions for curing the flame-retardant resin composition to perform heating and pressing. However, if the pressing pressure is too low, the resulting laminate may not In the case where air bubbles remain inside and the electrical properties are lowered, it is preferable to pressurize under the condition that the formability is satisfied. For example, the temperature can be set to 180°C to 250°C, the pressure can be set to 49.0 N/cm 2 to 490.3 N/cm 2 (5 kgf/cm 2 to 50 kgf/cm 2 ), and the heating and pressurization time can be set to 40 minutes to 240 minutes. Furthermore, a multilayer board can be produced using the single-layer laminate obtained in the above-described manner as an inner layer material. In such a case, first, a circuit is formed on a laminated board by an additive method, a subtractive method, or the like, and the surface of the formed circuit is treated with an acid solution to perform a blackening treatment to obtain an inner layer material. An insulating layer is formed using a resin sheet, a metal foil with resin, or a prepreg on the circuit forming surfaces of one side or both sides of the inner layer material, and a conductor layer is formed on the surface of the insulating layer, thereby forming an insulating layer. Multilayer board.

而且,也可將本發明的阻燃性組成物用於增層膜。由本發明的樹脂組成物來製造增層膜的方法例如可列舉將上述樹脂清漆塗佈於支撐膜上並使其乾燥來形成膜狀的絕緣層的方法。如此形成的膜狀的絕緣層可作為多層印刷配線板用的增層膜來使用。 [實施例]Furthermore, the flame-retardant composition of the present invention can also be used for a build-up film. As a method of producing a build-up film from the resin composition of the present invention, for example, the above-mentioned resin varnish is applied on a support film and dried to form a film-like insulating layer. The thus-formed film-like insulating layer can be used as a build-up film for a multilayer printed wiring board. [Example]

接著,藉由實施例對本發明進行說明,但本發明並不限定於這些。各例中的份均為重量份。 另外,合成例、實施例中的物性測定是利用以下所示的方法來進行。 (1)羥基當量:依據日本工業標準(Japan Industrial Standards,JIS)K 0070標準進行測定。具體而言,使用電位差滴定裝置,將1,4-二噁烷用於溶劑,用1.5 mol/L乙醯氯進行乙醯化,並用水將過剩的乙醯氯分解,使用0.5 mol/L-氫氧化鉀進行滴定。 (2)含磷率:在試樣中加入硫酸、鹽酸、過氯酸,進行加熱而進行濕式焚化,使所有磷原子成為正磷酸。在硫酸酸性溶液中使偏釩酸鹽及鉬酸鹽反應,測定所生成的磷釩鉬酸絡合物的420 nm下的吸光度,用%表示根據預先使用磷酸二氫鉀製作的校準曲線而求出的磷原子含有率。 (3)場脫附質譜分析(FD-MS):利用日本電子製造的JMS-T100GCV進行分子量的測定。 (4)玻璃轉移溫度:使用差示掃描量熱測定,以10℃/分的升溫速度,根據基線漂移(Baseline shift)求出。 (5)相對介電常數及介電損耗正切:依據IPC-TM-650 2.5.5.9標準,使用材料分析儀(安捷倫科技(AGILENT Technologies)公司製造),利用電容法求出頻率1 GHz下的介電常數及介電損耗正切。 (6)阻燃性:依據UL94,利用垂直法進行評價。評價是以V-0、V-1、V-2標記。無法獲得阻燃性的,不區分而標記為N.C(not classified)。 (7)黏性:為了確認有無滲出,針對硬化後的樣品表面,藉由觸診確認了黏性。將沒有黏性的判定為○,將有黏性的判定為×。Next, although an Example demonstrates this invention, this invention is not limited to these. The parts in each example are parts by weight. In addition, the physical property measurement in a synthesis example and an Example was performed by the method shown below. (1) Hydroxyl Equivalent: Measured according to Japan Industrial Standards (JIS) K 0070 standard. Specifically, using a potentiometric titration apparatus, 1,4-dioxane was used as a solvent, acetylation was performed with 1.5 mol/L acetyl chloride, and excess acetyl chloride was decomposed with water, and 0.5 mol/L- Potassium hydroxide for titration. (2) Phosphorus content ratio: Sulfuric acid, hydrochloric acid, and perchloric acid were added to the sample, followed by heating and wet incineration, so that all phosphorus atoms became orthophosphoric acid. Metavanadate and molybdate were reacted in an acidic solution of sulfuric acid, and the absorbance at 420 nm of the phosphovanadomolybdic acid complex formed was measured and expressed in %. It was obtained from a calibration curve prepared in advance using potassium dihydrogen phosphate. the phosphorus atom content. (3) Field desorption mass spectrometry (FD-MS): The molecular weight was measured using JMS-T100GCV manufactured by JEOL Ltd. (4) Glass transition temperature: measured using differential scanning calorimetry and obtained from a baseline shift at a temperature increase rate of 10° C./min. (5) Relative dielectric constant and dielectric loss tangent: According to the IPC-TM-650 2.5.5.9 standard, use a material analyzer (manufactured by AGILENT Technologies), and use the capacitance method to find the dielectric at a frequency of 1 GHz. Electric constant and dielectric loss tangent. (6) Flame retardancy: According to UL94, it evaluated by the vertical method. Evaluations are marked with V-0, V-1, V-2. If flame retardancy cannot be obtained, it will be marked as N.C (not classified) without distinction. (7) Viscosity: In order to confirm the presence or absence of exudation, the adhesiveness of the surface of the hardened sample was confirmed by palpation. Those without stickiness were judged as ○, and those with stickiness were judged as ×.

(合成例1)含磷的酚化合物A的合成 在具有攪拌機、溫度計及鹽酸回收裝置(連結了水洗滌器(Scrubber)的冷凝器)的容量2升的四口燒瓶中,填充氧氯化磷1500 g、苯酚471 g、作為催化劑的氯化鎂1.2 g。 一邊攪拌所獲得的混合溶液,一邊花費約3小時逐漸加熱升溫至溫度90℃進行反應,利用水洗滌器回收所產生的氯化氫(鹽酸氣體)。然後,在120℃下將燒瓶內的壓力逐漸減壓至12 kPa,除去未反應的氧氯化磷及苯酚、副產生的氯化氫,獲得二氯化磷酸單苯酯(mono phenyl phosphoro dichloridate,MPC)1055 g。 在具有攪拌機、溫度計、滴加漏斗及冷凝器的容量2升的四口燒瓶中填充2,3,5-三甲基對苯二酚822 g、作為催化劑的氯化鋁6.3 g、作為溶劑的1,2-二氯苯1000 g。而且,在滴加漏斗中填充上述MPC 570 g。 一邊攪拌四口燒瓶中的混合溶液,一邊加熱至溫度110℃,並且一邊在相同溫度(110℃)下進行維持,一邊花費兩小時滴加滴加漏斗中的MPC。滴加結束後逐漸加熱至160℃,攪拌4小時,獲得反應生成物。然後,冷卻至105℃,將燒瓶內的壓力逐漸減壓至6.3 kPa,除去副產生的氯化氫。 將所獲得的反應生成物用稀鹽酸及水洗滌後,用碳酸鈉水溶液進行中和洗滌,再次用水洗滌。然後,加熱至溫度150℃,減壓至1 kPa,回收水、1,2-二氯苯。進而在1 kPa的減壓下,在溫度110℃下進行水蒸氣蒸餾,將低沸成分蒸餾去除,並冷卻至常溫,由此獲得黑褐色固體的含磷的酚化合物A 1195 g。作為所獲得的混合物的化合物A的含磷率為6.5%,羥基當量為272 g/eq。(Synthesis Example 1) Synthesis of Phosphorus-Containing Phenolic Compound A A 2-liter four-neck flask equipped with a stirrer, a thermometer, and a hydrochloric acid recovery device (a condenser connected to a scrubber) was filled with 1,500 g of phosphorus oxychloride, 471 g of phenol, and 1.2 g of magnesium chloride as a catalyst. . While stirring the obtained mixed solution, the mixture was gradually heated and raised to a temperature of 90° C. for about 3 hours, and the reaction was carried out, and the generated hydrogen chloride (hydrochloric acid gas) was recovered by a water scrubber. Then, the pressure in the flask was gradually reduced to 12 kPa at 120°C to remove unreacted phosphorus oxychloride, phenol, and by-produced hydrogen chloride to obtain monophenyl phosphoro dichloridate (MPC) 1055 g. A 2-liter four-necked flask equipped with a stirrer, a thermometer, a dropping funnel, and a condenser was charged with 822 g of 2,3,5-trimethylhydroquinone, 6.3 g of aluminum chloride as a catalyst, and 2,3,5-trimethylhydroquinone as a solvent. 1,2-Dichlorobenzene 1000 g. Then, the dropping funnel was filled with 570 g of the above-mentioned MPC. While stirring the mixed solution in the four-necked flask, the MPC in the dropping funnel was added dropwise over two hours while heating to a temperature of 110°C and maintaining at the same temperature (110°C). After the dropwise addition, the mixture was gradually heated to 160° C. and stirred for 4 hours to obtain a reaction product. Then, it cooled to 105 degreeC, the pressure in the flask was gradually reduced to 6.3 kPa, and the hydrogen chloride by-produced was removed. The obtained reaction product was washed with dilute hydrochloric acid and water, neutralized and washed with an aqueous sodium carbonate solution, and washed with water again. Then, it heated to the temperature of 150 degreeC, pressure-reduced to 1 kPa, and collect|recovered water and 1, 2- dichlorobenzene. Furthermore, steam distillation was performed at a temperature of 110° C. under a reduced pressure of 1 kPa to distill off low-boiling components, and the mixture was cooled to room temperature to obtain 1195 g of a black-brown solid phosphorus-containing phenolic compound A. The phosphorus content of Compound A as the obtained mixture was 6.5%, and the hydroxyl group equivalent was 272 g/eq.

(合成例2)含磷的酚化合物B的合成 在具有攪拌機、溫度計及鹽酸回收裝置(連結了水洗滌器的冷凝器)的容量2升的四口燒瓶中,填充氧氯化磷1500 g、2,6-二甲基苯酚611 g、作為催化劑的氯化鎂1.2 g。 一邊攪拌所獲得的混合溶液,一邊花費約3小時逐漸加熱升溫至溫度110℃進行反應,用水洗滌器回收所產生的氯化氫(鹽酸氣體)。然後,在120℃下將燒瓶內的壓力逐漸減壓至12 kPa,除去未反應的氧氯化磷及苯酚、副產生的氯化氫,獲得二氯化磷酸單2,6-二甲基苯酯1200 g。 在具有攪拌機、溫度計、滴加漏斗及冷凝器的容量2升的四口燒瓶中填充2,3,5-三甲基對苯二酚320 g、作為氯化氫捕捉劑的吡啶135 g、作為溶劑的甲苯200 g。而且,在滴加漏斗中填充上述二氯化磷酸單2,6-二甲基苯酯203 g。 一邊攪拌四口燒瓶中的混合溶液,一邊加熱至溫度20℃,並且一邊在相同溫度(20℃)下進行維持,一邊花費2小時滴加滴加漏斗中的二氯化磷酸單2,6-二甲基苯酯。滴加結束後,加熱至65℃,攪拌5小時,獲得反應生成物。將所獲得的反應生成物用稀鹽酸及水洗滌後,加熱至溫度150℃,減壓至2 kPa,將水、甲苯、低沸成分蒸餾去除,並冷卻至常溫,由此獲得黑褐色固體的含磷的酚化合物B 330 g。作為所獲得的混合物的化合物B的含磷率為6.5%,羥基當量為272 g/eq。(Synthesis Example 2) Synthesis of Phosphorus-Containing Phenolic Compound B A 2-liter four-neck flask equipped with a stirrer, a thermometer, and a hydrochloric acid recovery device (a condenser connected to a water scrubber) was filled with 1,500 g of phosphorus oxychloride and 611 g of 2,6-dimethylphenol as a catalyst. of magnesium chloride 1.2 g. While stirring the obtained mixed solution, the mixture was gradually heated and raised to a temperature of 110° C. for about 3 hours, and the reaction was carried out, and the generated hydrogen chloride (hydrochloric acid gas) was recovered with a water scrubber. Then, the pressure in the flask was gradually reduced to 12 kPa at 120°C, and unreacted phosphorus oxychloride, phenol, and by-produced hydrogen chloride were removed to obtain mono-2,6-dimethylphenyl dichloride phosphate 1200 g. A 2-liter four-necked flask equipped with a stirrer, a thermometer, a dropping funnel, and a condenser was charged with 320 g of 2,3,5-trimethylhydroquinone, 135 g of pyridine as a hydrogen chloride scavenger, and 320 g of pyridine as a solvent. Toluene 200 g. Furthermore, the dropping funnel was filled with 203 g of the above-mentioned mono-2,6-dimethylphenyl phosphoric acid dichloride. The mixed solution in the four-necked flask was heated to a temperature of 20°C and maintained at the same temperature (20°C) while stirring the mixed solution in the four-necked flask. Dimethyl phenyl ester. After the dropwise addition, the mixture was heated to 65°C and stirred for 5 hours to obtain a reaction product. The obtained reaction product was washed with dilute hydrochloric acid and water, heated to a temperature of 150°C, decompressed to 2 kPa, distilled to remove water, toluene, and low-boiling components, and cooled to room temperature to obtain a dark brown solid. Phosphorus-containing phenolic compound B 330 g. The phosphorus content of Compound B as the obtained mixture was 6.5%, and the hydroxyl group equivalent was 272 g/eq.

(實施例1)含磷乙烯基苄基醚化合物A的合成 在具有攪拌裝置、溫度計、冷卻管的玻璃製分離式燒瓶中,裝入含磷的酚化合物A 200.0 g、二乙二醇二甲醚133.2 g,在氮氣氛下加溫至75℃使其溶解。加入CMS-P 134.0 g,均勻後加入四丁基溴化銨10.0 g、50%碳酸鉀水溶液222.4 g,反應10小時。 繼而,將反應液濃縮,溶解於甲苯674.4 g中後,用10%磷酸二氫鈉水溶液中和反應液,用水進行洗滌。進而,進行脫水,並過濾,進一步對溶劑進行濃縮,由此獲得含磷乙烯基苄基醚化合物A的甲苯溶液340.0 g。藉由FD-MS對所獲得的化合物A進行分析,確認分子量674的峰值,由此確認下述結構的化合物為主成分。而且,含磷率為4.7%。 [化8]

Figure 02_image020
(Example 1) Synthesis of Phosphorus-Containing Vinylbenzyl Ether Compound A A glass-made separable flask equipped with a stirring device, a thermometer, and a cooling tube was charged with 200.0 g of phosphorus-containing phenolic compound A, and diethylene glycol dimethylformaldehyde. 133.2 g of ether was heated to 75°C under nitrogen atmosphere and dissolved. 134.0 g of CMS-P was added, 10.0 g of tetrabutylammonium bromide and 222.4 g of a 50% potassium carbonate aqueous solution were added after uniformity, and the reaction was carried out for 10 hours. Next, the reaction liquid was concentrated and dissolved in 674.4 g of toluene. The reaction liquid was neutralized with a 10% aqueous sodium dihydrogen phosphate solution, and washed with water. Furthermore, dehydration and filtration were performed, and the solvent was further concentrated, whereby 340.0 g of a toluene solution of phosphorus-containing vinylbenzyl ether compound A was obtained. The obtained compound A was analyzed by FD-MS, and a peak with a molecular weight of 674 was confirmed, thereby confirming that the compound having the following structure was the main component. Moreover, the phosphorus content rate was 4.7%. [hua 8]
Figure 02_image020

(實施例2) 含磷乙烯基苄基醚化合物B的合成 在具有攪拌裝置、溫度計、冷卻管、滴加漏斗的玻璃製分離式燒瓶中,裝入含磷的酚化合物B 200 g、二乙二醇二甲醚133.2 g,在氮氣氛下加溫至75℃使其溶解。加入CMS-P 128.6 g,均勻後加入四丁基溴化銨8.2 g、50%碳酸鉀水溶液213.4 g,反應15小時。 繼而,將反應液濃縮,溶解於甲苯665.0 g中後,用10%磷酸二氫鈉水溶液中和反應液,用水進行洗滌。進而,進行脫水,並過濾,進一步對溶劑進行濃縮,由此獲得含磷乙烯基苄基醚化合物B的甲苯溶液381.5 g。藉由FD-MS對所獲得的化合物B進行分析,確認分子量704的峰值,由此確認下述結構的化合物為主成分。而且,含磷率為4.6%。 [化9]

Figure 02_image022
(Example 2) Synthesis of Phosphorus-Containing Vinylbenzyl Ether Compound B In a glass separable flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping funnel, 200 g of phosphorus-containing phenolic compound B, diethyl 133.2 g of glycol dimethyl ethers were heated to 75°C under nitrogen atmosphere and dissolved. 128.6 g of CMS-P was added, 8.2 g of tetrabutylammonium bromide and 213.4 g of 50% potassium carbonate aqueous solution were added after uniformity, and the reaction was carried out for 15 hours. Next, the reaction liquid was concentrated and dissolved in 665.0 g of toluene, then the reaction liquid was neutralized with a 10% aqueous sodium dihydrogen phosphate solution, and washed with water. Furthermore, dehydration and filtration were carried out, and the solvent was further concentrated to obtain 381.5 g of a toluene solution of phosphorus-containing vinylbenzyl ether compound B. The obtained compound B was analyzed by FD-MS, and the peak of the molecular weight of 704 was confirmed, whereby it was confirmed that the compound having the following structure was the main component. Moreover, the phosphorus content rate was 4.6%. [Chemical 9]
Figure 02_image022

(比較例1) 依照專利文獻3的合成例進行合成。具體而言,在具有攪拌裝置、溫度計、冷卻管、氧氣導入裝置的玻璃製分離式燒瓶中裝入9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物340份、甲苯660份,在80℃下溶解。一邊注意反應發熱一邊分批投入1,4-萘醌245份。繼續反應,將溫度提高至110℃,進一步進行反應。3小時後,獲得析出有暗褐色結晶的漿料溶液。藉由過濾來分離結晶,並使結晶分散於甲醇500份中。在將此操作進行三次後,利用熱風循環烘箱進行乾燥。加入所獲得的淡黃色粉末的含磷的酚化合物10-(2,5-二羥基萘基)-10H-9-氧雜-10-磷雜菲-10-氧化物93.5份、作為溶劑的二甲基亞碸140.5份、甲基異丁基酮93.5份、作為乙烯基苄基鹵化物的CMS-P 77.8份、作為催化劑的四甲基氯化銨0.20份、作為鹼金屬的48.5%氫氧化鈉水溶液74.2份、作為聚合抑制劑的三甲基對苯二酚0.16份,用35%鹽酸中和至pH為5~6,分離除去下層水層。一邊用磷酸二氫鈉水溶液使pH達到7~6,一邊反復進行水洗洗滌、水層分離去除3次~5次。進行回流脫水,並進行溶液過濾來進行溶劑回收,獲得含磷乙烯基苄基醚化合物C。所獲得的化合物的含磷率為4.2%。(Comparative Example 1) The synthesis was carried out according to the synthesis example of Patent Document 3. Specifically, 340 parts of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide was charged into a glass-made separation flask equipped with a stirring device, a thermometer, a cooling tube, and an oxygen introduction device. , 660 parts of toluene, dissolved at 80°C. 245 parts of 1, 4- naphthoquinone were added in batches while paying attention to the heat of reaction. The reaction was continued, the temperature was raised to 110°C, and the reaction was further carried out. After 3 hours, a slurry solution in which dark brown crystals were deposited was obtained. The crystals were separated by filtration and dispersed in 500 parts of methanol. After performing this operation three times, drying was performed using a hot air circulating oven. 93.5 parts of 10-(2,5-dihydroxynaphthyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide, a phosphorus-containing phenolic compound obtained as a pale yellow powder, as a solvent, were added 140.5 parts of methylidene, 93.5 parts of methyl isobutyl ketone, 77.8 parts of CMS-P as vinylbenzyl halide, 0.20 parts of tetramethylammonium chloride as catalyst, 48.5% hydroxide as alkali metal 74.2 parts of sodium aqueous solution and 0.16 part of trimethylhydroquinone as a polymerization inhibitor were neutralized with 35% hydrochloric acid to pH 5-6, and the lower aqueous layer was separated and removed. While adjusting the pH to 7 to 6 with an aqueous sodium dihydrogen phosphate solution, washing with water and separation and removal of the aqueous layer are repeated 3 to 5 times. Reflux dehydration was performed, and the solution was filtered to recover the solvent, and phosphorus-containing vinylbenzyl ether compound C was obtained. The phosphorus content of the obtained compound was 4.2%.

(比較例2) 依照專利文獻4的合成例進行合成。具體而言,在具有攪拌裝置、溫度計、冷卻管、氧氣導入裝置的玻璃製分離式燒瓶中,裝入作為磷化合物的9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物150份、作為反應溶劑的甲苯70份、異丙基醇20份、作為乙烯基苄基鹵化物的CMS-P 120份、作為催化劑的四甲基氯化銨2.7份,進行加熱來進行溶解。然後,一邊注意由反應發熱引起的溫度上升,一邊分批投入作為鹼金屬的48.5%氫氧化鈉水溶液127份。保持為70℃~80℃進行反應,並利用氣相層析法追蹤CMS-P的殘存量。確認CMS-P的殘存量減少,充分進行了反應後,用甲苯進行稀釋。利用鹽酸進行中和,並進行過濾而去除所生成的氯化鈉。進而進行水洗將離子性雜質去除。藉由加熱減壓來進行脫水、溶劑去除,獲得淡黃色固體狀的含磷乙烯基苄基化合物D。測定所述化合物D的含磷率,結果為9.3%。(Comparative Example 2) The synthesis was carried out according to the synthesis example of Patent Document 4. Specifically, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10, which is a phosphorus compound, was placed in a glass-made separation flask provided with a stirring device, a thermometer, a cooling tube, and an oxygen introducing device. -150 parts of oxides, 70 parts of toluene as a reaction solvent, 20 parts of isopropyl alcohol, 120 parts of CMS-P as a vinylbenzyl halide, and 2.7 parts of tetramethylammonium chloride as a catalyst, heated to dissolve. Then, 127 parts of a 48.5% sodium hydroxide aqueous solution as an alkali metal was charged in batches while paying attention to the temperature rise due to the heat generation of the reaction. The reaction was carried out while maintaining at 70°C to 80°C, and the residual amount of CMS-P was tracked by gas chromatography. It was confirmed that the residual amount of CMS-P was reduced, and the reaction was sufficiently advanced, and then diluted with toluene. It neutralized with hydrochloric acid, and filtered and removed the produced|generated sodium chloride. Further, washing with water is performed to remove ionic impurities. Dehydration and solvent removal were performed by heating under reduced pressure to obtain phosphorus-containing vinylbenzyl compound D as a pale yellow solid. The phosphorus content of the compound D was measured and found to be 9.3%.

實施例3~實施例6、比較例3~比較例11 <阻燃性樹脂組成物的製備及硬化物的製作> 藉由以表1的比例來調配各種成分來製作清漆,並將其塗佈在聚對苯二甲酸乙二酯膜上,在130℃烘箱中乾燥5分鐘,製作樹脂組成物的膜。接著,藉由對此膜進行粉碎,獲得樹脂組成物的粉末。進而,將此粉末與間隔件一起夾在不鏽鋼製的鏡面板上,使用真空烘箱在210℃下進行90分鐘的成形,由此獲得硬化物的樣品。 <阻燃性試驗片的製作> 藉由以表1的比例調配各種成分來製作清漆,將此樹脂清漆含浸於玻璃布(日東紡織股份有限公司製造;7628類型;型號H258)中,之後藉由在130℃下加熱5分鐘來進行乾燥,獲得預浸體。 將所獲得的8片預浸體在上下重疊銅箔(三井金屬礦業股份有限公司製造,3EC-III,厚度35 μm),在130℃×15分鐘+190℃×80分鐘的溫度條件下進行2 MPa的真空壓製,獲得1.6 mm厚的積層板。藉由對銅箔進行蝕刻、切割,獲得阻燃性試驗片。Example 3 to Example 6, Comparative Example 3 to Comparative Example 11 <Preparation of flame retardant resin composition and preparation of cured product> A varnish was produced by mixing various components in the ratio of Table 1, apply|coating this to a polyethylene terephthalate film, and drying it in 130 degreeC oven for 5 minutes, the film of the resin composition was produced. Next, by pulverizing this film, a powder of the resin composition is obtained. Further, this powder was sandwiched with a spacer on a mirror plate made of stainless steel, and molded using a vacuum oven at 210° C. for 90 minutes to obtain a sample of a cured product. <Preparation of flame retardancy test pieces> A varnish was prepared by blending various components in the ratios shown in Table 1, and the resin varnish was impregnated in glass cloth (manufactured by Nitto Textile Co., Ltd.; 7628 type; model H258), followed by heating at 130° C. for 5 minutes. Dry to obtain a prepreg. The obtained 8 prepregs were stacked on top and bottom of copper foils (manufactured by Mitsui Metals & Mining Co., Ltd., 3EC-III, thickness 35 μm), and subjected to 2 MPa vacuum pressing to obtain a 1.6 mm thick laminate. By etching and cutting the copper foil, a flame-retardant test piece was obtained.

[表1]   實施例 3 實施例 4 實施例 5 實施例 6 比較例 3 比較例 4 比較例 5 比較例 6 比較例 7 比較例 8 比較例 9 比較例 10 比較例 11 OPE-2St 34.6 56.4 32.0 54.6 100.0 33.0 55.4 65.0 76.6 60.5 73.7 66.8 77.9 含磷乙烯基苄基醚化合物A 65.4 43.6                       含磷乙烯基苄基醚化合物B     68.0 45.4                   含磷乙烯基苄基醚化合物C           67.0 44.6             含磷乙烯基苄基醚化合物D               35.0 23.4         TXP                   39.5 26.3     PX-200                       33.2 22.1 帕布其魯(Perbutyl)P (phr) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 ※數值表示調配量(固體成分值),使用溶劑甲苯100重量份進行了清漆化。[Table 1] Example 3 Example 4 Example 5 Example 6 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Comparative Example 7 Comparative Example 8 Comparative Example 9 Comparative Example 10 Comparative Example 11 OPE-2St 34.6 56.4 32.0 54.6 100.0 33.0 55.4 65.0 76.6 60.5 73.7 66.8 77.9 Phosphorus-containing vinylbenzyl ether compound A 65.4 43.6 Phosphorus-containing vinylbenzyl ether compound B 68.0 45.4 Phosphorus-containing vinylbenzyl ether compound C 67.0 44.6 Phosphorus-containing vinylbenzyl ether compound D 35.0 23.4 TXP 39.5 26.3 PX-200 33.2 22.1 Perbutyl P (phr) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 *Numerical values indicate the amount of preparation (solid content value), and were varnished using 100 parts by weight of toluene as a solvent.

OPE-2St:三菱氣體化學股份有限公司製造 末端苯乙烯基改性聚苯醚樹脂 TXP:大八化學工業股份有限公司製造 磷酸三二甲苯酯(trixylenyl phosphate),含磷率9.5% PX-200:大八化學工業股份有限公司製造 芳香族縮合磷酸酯,含磷率9.0% 帕布其魯(Perbutyl)P:日油公司製造 1,3-雙(過氧化丁基異丙基)苯OPE-2St: Terminal styrene modified polyphenylene ether resin manufactured by Mitsubishi Gas Chemical Co., Ltd. TXP: Trixylenyl phosphate, manufactured by Daeba Chemical Industry Co., Ltd., with a phosphorus content of 9.5% PX-200: manufactured by Daeba Chemical Industry Co., Ltd. Aromatic condensed phosphoric acid ester, phosphorus content 9.0% Perbutyl P: 1,3-bis(butyl isopropyl peroxide) benzene manufactured by NOF Corporation

將結果示於表2。The results are shown in Table 2.

[表2]   實施例 3 實施例 4 實施例 5 實施例 6 比較例 3 比較例 4 比較例 5 比較例 6 比較例 7 比較例 8 比較例 9 比較例 10 比較例 11 玻璃轉移溫度(℃) 165 163 167 173.9 167.1 163 157.5 150 154.8 86.1 104.6 97.7 116.7 介電常數 2.70 2.65 2.64 2.58 2.57 3.05 2.82 3.20 2.75 2.65 2.67 2.67 2.64 介電損耗正切 0.0029 0.0027 0.0025 0.0024 0.0026 0.0031 0.0032 0.0039 0.0036 0.0020 0.0022 0.0016 0.0018 阻燃性 V-0 V-0 V-0 V-0 N.C V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 黏性 × × × [Table 2] Example 3 Example 4 Example 5 Example 6 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Comparative Example 7 Comparative Example 8 Comparative Example 9 Comparative Example 10 Comparative Example 11 Glass transition temperature (℃) 165 163 167 173.9 167.1 163 157.5 150 154.8 86.1 104.6 97.7 116.7 Dielectric constant 2.70 2.65 2.64 2.58 2.57 3.05 2.82 3.20 2.75 2.65 2.67 2.67 2.64 Dielectric Loss Tangent 0.0029 0.0027 0.0025 0.0024 0.0026 0.0031 0.0032 0.0039 0.0036 0.0020 0.0022 0.0016 0.0018 flame retardancy V-0 V-0 V-0 V-0 NC V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 sticky × × ×

without

圖1是實施例1中獲得的含磷乙烯基苄基醚化合物A的場脫附質譜(field desorption mass spectrometry,FD-MS)分析結果。 圖2是實施例2中獲得的含磷乙烯基苄基醚化合物B的FD-MS分析結果。1 shows the results of field desorption mass spectrometry (FD-MS) analysis of phosphorus-containing vinylbenzyl ether compound A obtained in Example 1. 2 is the FD-MS analysis result of the phosphorus-containing vinylbenzyl ether compound B obtained in Example 2. FIG.

Figure 110125229-A0101-11-0002-3
Figure 110125229-A0101-11-0002-3

Claims (5)

一種含磷乙烯基苄基醚化合物,其特徵在於,由下述通式(1)表示;
Figure 03_image024
在通式(1)中,R1 、R2 、R3 、R4 及R5 分別獨立地為直鏈或支鏈的碳數1~5的烷基;m1、m2、m3、m4及m5表示取代數,分別獨立地為0~4的整數;其中,m1+m2+m3+m4≧4;在存在多個R1 、R2 、R3 、R4 或R5 的情況下,多個R1 、R2 、R3 、R4 或R5 可相同也可不同; Y分別獨立地為羥基或下述式(2)所表示的乙烯基苄基氧基;
Figure 03_image026
n1、n2、n3及n4表示取代數,分別獨立地為0~2的整數;其中,n1+n2+n3+n4≧1,Y中的至少一個為乙烯基苄基氧基;k為0~10的整數。
A phosphorus-containing vinylbenzyl ether compound, characterized in that it is represented by the following general formula (1);
Figure 03_image024
In the general formula (1), R 1 , R 2 , R 3 , R 4 and R 5 are each independently a linear or branched alkyl group having 1 to 5 carbon atoms; m1, m2, m3, m4 and m5 Indicates the number of substitutions, each independently an integer of 0 to 4; wherein, m1+m2+m3+m4≧4; when there are multiple R 1 , R 2 , R 3 , R 4 or R 5 , multiple R 1 , R 2 , R 3 , R 4 or R 5 may be the same or different; Y is each independently hydroxyl or vinylbenzyloxy represented by the following formula (2);
Figure 03_image026
n1, n2, n3 and n4 represent the number of substitutions, which are independently an integer from 0 to 2; wherein, n1+n2+n3+n4≧1, at least one of Y is vinylbenzyloxy; k is 0~ An integer of 10.
如請求項1所述的含磷乙烯基苄基醚化合物,其中n1及n2為1,n3及n4為0。The phosphorus-containing vinylbenzyl ether compound according to claim 1, wherein n1 and n2 are 1, and n3 and n4 are 0. 一種含磷乙烯基苄基醚化合物的製造方法,其是製造如請求項1或請求項2所述的含磷乙烯基苄基醚化合物,其特徵在於,使下述通式(3)所表示的含磷的酚化合物與乙烯基苄基鹵化物反應;
Figure 03_image027
在通式(3)中,p1、p2、p3及p4表示取代數,分別獨立地為0~2的整數;其中,p1+p2+p3+p4≧1;R1 、R2 、R3 、R4、R5 、m1、m2、m3、m4、m5及k與通式(1)中的這些含義相同。
A method for producing a phosphorus-containing vinylbenzyl ether compound, comprising producing the phosphorus-containing vinylbenzyl ether compound as claimed in claim 1 or claim 2, wherein the following general formula (3) is used to represent The phosphorus-containing phenolic compound reacts with vinylbenzyl halide;
Figure 03_image027
In the general formula (3), p1, p2, p3 and p4 represent substitution numbers, which are each independently an integer of 0 to 2; wherein, p1+p2+p3+p4≧1; R 1 , R 2 , R 3 , R4, R5, m1, m2, m3, m4, m5 and k have the same meanings as those in the general formula ( 1 ).
一種阻燃性樹脂組成物,其特徵在於,在如請求項1或請求項2所述的含磷乙烯基苄基醚化合物中調配熱硬化性樹脂或熱塑性樹脂中的一種以上而成。A flame-retardant resin composition prepared by blending at least one of a thermosetting resin or a thermoplastic resin with the phosphorus-containing vinylbenzyl ether compound according to claim 1 or claim 2. 一種電子電路基板用積層板,使用如請求項4所述的阻燃性樹脂組成物而獲得。A laminate for an electronic circuit board obtained by using the flame-retardant resin composition according to claim 4.
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JP4351466B2 (en) 2003-05-02 2009-10-28 東都化成株式会社 Phosphorus-containing vinyl benzyl ether compound and flame retardant resin composition containing the compound as an essential component
EP1753772B1 (en) 2004-05-28 2016-12-28 Blue Cube IP LLC Phosphorus-containing compounds useful for making halogen-free, ignition-resistant polymers

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