TW202202096A - Conductive laminate sheet for attachment to clothing fabrics and method for producing same - Google Patents
Conductive laminate sheet for attachment to clothing fabrics and method for producing same Download PDFInfo
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
- A61B5/25—Bioelectric electrodes therefor
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
- A61B5/25—Bioelectric electrodes therefor
- A61B5/251—Means for maintaining electrode contact with the body
- A61B5/256—Wearable electrodes, e.g. having straps or bands
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
- A61B5/25—Bioelectric electrodes therefor
- A61B5/263—Bioelectric electrodes therefor characterised by the electrode materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/008—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing extensible conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/06—Extensible conductors or cables, e.g. self-coiling cords
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Abstract
Description
本發明關於一種衣服布料貼附用導電性疊層片,係可伸縮,且可貼附於其他物體,更詳細而言,關於一種包含導體組成物的片材,具有可貼附於穿戴式設備、機器人等會在使用時變化形狀之物體的柔軟性。The present invention relates to a conductive laminate sheet for attaching clothing fabrics, which is stretchable and can be attached to other objects. , robots, etc., the softness of objects that change shape during use.
用於測量心電資訊等生物資訊之衣服型的生物資訊測量裝置正在開發。此種衣服型的裝置中,需要將電氣配線安裝於構成衣服的布料中。就電氣配線而言,必須是能根據衣服的變形而伸縮的素材。就此種可變形的電氣配線而言,如使用了具有導電性的紗的電氣配線、或圖案化成蛇行形狀的金屬箔,以使其具有可變形的自由度的方式配置導體而能隨附於布料之變形的技術係為已知。Clothes-type bioinformatics measuring devices for measuring bioinformatics such as electrocardiographic information are being developed. In such a clothing-type device, it is necessary to attach electrical wiring to the cloth constituting the clothing. In the case of electrical wiring, materials that can expand and contract according to the deformation of clothing must be used. Such deformable wiring harnesses, such as wiring harnesses using conductive yarns or metal foils patterned in a meandering shape, can be attached to fabrics by arranging conductors so that they have a deformable degree of freedom. The technology of deformation is known.
例如專利文獻1揭示了一種編織物,其利用了可使用作為人體裝設用之可穿戴式電腦等之穿著素材的導電紗。
又有人嘗試在布料中使用導電性的印墨而進行配線的技術,例如專利文獻2揭示一種電子布、或由上述電子布構成之電子衣料,其特徵為:在具有發光裝置、感測器等電子裝置與用於使上述電子裝置發揮功能之配線圖案、電子電路等的電子布或電子衣料中,布面上之電子裝置、配線圖案、電子電路等中之任意者或全部係以導電墨等藉由印刷法所形成。For example,
有人提出將由彈性體及導電性填料獲得之具有伸縮性的導電組成物用於配線的技術,例如專利文獻3揭示一種伸縮性電極片材之製造方法,包含下列步驟:將包含伸縮性樹脂之導電性糊劑塗佈於脫模片材,並進行乾燥來製作伸縮性導體層的步驟;將第1熱熔片材重合於上述伸縮性導體層並獲得3層片材的步驟;將上述3層片材的一部分進行沖切的步驟;在布料上將上述沖切步驟後之上述3層片材以使上述第1熱熔片材與上述布料接觸的方式進行重合的熱壓步驟。
其他尚有專利文獻4,係揭示一種紡織用之可伸展導電性薄膜,其包含具有伸縮性的可伸展導電層、及形成於上述可伸展導電層之一表面上的熱熔黏接劑層,且上述可伸展導電層係由包含彈性體、及填充於上述彈性體中之導電性填料的導電性組成物所構成。A technique of using a stretchable conductive composition obtained from an elastomer and a conductive filler for wiring has been proposed. For example,
這些技術可理解為用於使衣服電子化的技術。然而就衣服而言,會在習知的電子製品及使用案例中具有各種不同的狀況。尤其成為問題的是清洗衣服上之附件的操作。一般來說電子製品係在未設想將其放入洗衣機中的狀況而被設計製作出。 導電紗主要來說,係藉由在非導電性紗的表面上進行金屬鍍敷等手法來製作。此種導電紗會有因為清洗時的強力摩擦而使鍍敷之金屬剝離並使導電性降低之虞。 使用導電性之印墨的情況亦同,有時會因為清洗時的摩擦、重複彎曲、壓縮等而發生墨水剝離等問題。 由具有伸縮性之導電性組成物而獲得之可伸展的導電層係相對較耐於重複彎曲、壓縮、及摩擦,若能以適切的手段黏接於衣服的布料上,會成為能期待高清洗耐久性者。 熱熔黏接劑片材因為無溶劑所以操作容易,即便在未配備有如化學工廠那樣的換氣設備之服裝零售商的製造現場也能毫無問題地使用,所以在衣服的製造現場中係廣泛地使用於襯裡的黏接、衣服配件的黏接。因此能說是在將可伸展的導電層黏接於衣服上的時候亦能理想適用的手法之一。 [先前技術文獻]These techniques can be understood as techniques for electronically consuming clothing. In the case of clothing, however, there are a variety of different situations in conventional electronics and use cases. Particularly problematic is the operation of washing accessories on clothing. In general, electronic products are designed and manufactured without the assumption that they will be put into a washing machine. The conductive yarn is mainly produced by a method such as metal plating on the surface of the non-conductive yarn. Such a conductive yarn may peel off the plated metal due to strong friction during cleaning, thereby reducing the conductivity. The same is true for the case of using conductive ink, but problems such as ink peeling may occur due to friction during cleaning, repeated bending, and compression. The stretchable conductive layer obtained from the stretchable conductive composition is relatively resistant to repeated bending, compression, and friction. If it can be adhered to the cloth of clothes by appropriate means, it will be able to expect high cleaning. Durable. Hot-melt adhesive sheets are easy to handle because they are solvent-free, and can be used without problems even at the manufacturing sites of clothing retailers that are not equipped with ventilation equipment such as chemical factories, so they are widely used in clothing manufacturing sites. It is widely used for the bonding of linings and the bonding of clothing accessories. Therefore, it can be said that it is one of the ideal methods for adhering the stretchable conductive layer to clothing. [Prior Art Literature]
[專利文獻] [專利文獻1]日本特開2007-191811號公報 [專利文獻2]日本特開2005-146499號公報 [專利文獻3]日本特開2018-102965號公報 [專利文獻4]日本特開2017-101124號公報[Patent Literature] [Patent Document 1] Japanese Patent Laid-Open No. 2007-191811 [Patent Document 2] Japanese Patent Laid-Open No. 2005-146499 [Patent Document 3] Japanese Patent Laid-Open No. 2018-102965 [Patent Document 4] Japanese Patent Laid-Open No. 2017-101124
[發明所欲解決之課題][The problem to be solved by the invention]
然而,就預設為用於對布料黏接的熱熔黏接劑片材而言,會有未必對布料以外之素材的黏接性亦理想的情況。一般來說可伸縮的導電性組成物係將導電性填料及柔軟的黏結劑樹脂作為主成分。因為導電性係藉由導電性填料之間的直接接觸而產生,所以相較於一般的塗料,黏結劑樹脂的配比量係非常地少,在三維幾何學上係以比將導電性填料與導電性填料之間完全填埋的量更少的量來摻合。其結果,存在有導電性填料在導電層表面直接露出的部分。這在將導電層作為電極使用的時候當然是有益的狀態。然而,在考慮要使用黏接劑來與其他素材黏接的時候,會對黏接劑要求對黏結劑樹脂及導電性填料兩者的黏接性。導電性填料在多數情況為金屬粉,主要係銀粉。使用於服裝用途的熱熔黏接劑片材,並不一定會在考慮了對這些金屬粉體表面的黏接性後而被設計。 通常黏接性缺乏的情況始終會在清洗時浮現。亦即,藉由熱熔黏接劑片材而黏接之可伸縮的導電層,會發生在進行重複清洗時於導電層與熱熔黏接劑片材的界面剝離的情況。因為導電層的機械強度相較於周圍的素材而言並不算強,所以剝離的部分便會從衣服脫落,而時常成為衣服的配線功能的致命損傷。However, in the case of a hot-melt adhesive sheet preset for bonding to fabrics, there are cases where the adhesiveness to materials other than fabrics may not be ideal. Generally, a stretchable conductive composition has a conductive filler and a soft binder resin as the main components. Because the electrical conductivity is produced by the direct contact between the conductive fillers, the proportion of the binder resin is very small compared to the general paint, and the three-dimensional geometry is compared with the conductive filler and the conductive filler. The conductive fillers are blended with a smaller amount that is completely buried between them. As a result, there is a portion where the conductive filler is directly exposed on the surface of the conductive layer. This is of course an advantageous state when the conductive layer is used as an electrode. However, when considering the use of an adhesive for bonding with other materials, the adhesive is required to have adhesion to both the adhesive resin and the conductive filler. The conductive filler is metal powder in most cases, mainly silver powder. Hot-melt adhesive sheets for clothing applications are not necessarily designed in consideration of the adhesion to the surface of these metal powders. Often the lack of adhesion always emerges during cleaning. That is, the stretchable conductive layer adhered by the hot-melt adhesive sheet may peel off at the interface between the conductive layer and the hot-melt adhesive sheet during repeated cleaning. Because the mechanical strength of the conductive layer is not strong compared to the surrounding materials, the peeled part will fall off the clothing, which often causes fatal damage to the wiring function of the clothing.
亦即,使用熱熔黏接劑片材將具有伸縮性的導電層黏接於布料上的技術,雖是在對衣服賦予電氣配線的方面上易於利用的技術,但在係衣服特有的問題之對清洗的耐久性方面則尚有改善的餘地。 本案發明人們為了將此問題解決而進行努力研究,結果發現藉由在具有伸縮性的導電層與熱熔黏接劑層之間設置介隔於兩者間的黏接促進層,便可將此課題解決。 [解決課題之手段]That is, the technique of adhering a stretchable conductive layer to a cloth using a hot-melt adhesive sheet is an easy-to-use technique for providing electrical wiring to clothing, but has problems peculiar to clothing. There is still room for improvement in the durability of cleaning. The inventors of the present invention have made diligent studies in order to solve this problem, and as a result, have found that by providing an adhesion promoting layer interposed between the stretchable conductive layer and the hot-melt adhesive layer, the problem can be solved. Problem solved. [Means of Solving Problems]
亦即,本發明係由以下構成所構成。
[1]一種衣服布料貼附用導電性疊層片,按以下順序包含:
至少將柔軟性樹脂及導電性填料作為構成成分之可伸縮的導電層(以下,亦簡單稱作「可伸縮的導電層」、「伸縮性導電層」或「導電層」。),
可伸縮的黏接促進層(以下,亦簡單稱作「黏接促進層」。),
可伸縮的熱熔黏接劑層(以下,亦簡單稱作「熱熔黏接劑層」。),及
脫模薄膜。
[2]一種衣服布料貼附用導電性疊層片,係附有表面絕緣層之衣服布料貼附用導電性疊層片,按以下順序包含:
可伸縮的表面絕緣層(以下,亦簡單稱作「表面絕緣層」或「表覆絕緣層」。),
至少將柔軟性樹脂及導電性填料作為構成成分之可伸縮的導電層,
可伸縮的黏接促進層,
可伸縮的熱熔黏接劑層,及
脫模薄膜。
[3]一種衣服布料貼附用導電性疊層片,按以下順序包含:
至少將柔軟性樹脂及碳系導電性填料作為構成成分之可伸縮的第1導電層(以下,亦簡單稱作「可伸縮的第1導電層」或「第1導電層」。),
至少將柔軟性樹脂及金屬系導電性填料作為構成成分之可伸縮的第2導電層(以下,亦簡單稱作「可伸縮的第2導電層」或「第2導電層」。),
可伸縮的黏接促進層,
可伸縮的熱熔黏接劑層,及
脫模薄膜。
[4]一種衣服布料貼附用導電性疊層片,按以下順序包含:
可伸縮的表面絕緣層,
至少將柔軟性樹脂及碳系導電性填料作為構成成分之可伸縮的第1導電層,
至少將柔軟性樹脂及金屬系導電性填料作為構成成分之可伸縮的第2導電層,
可伸縮的黏接促進層,
可伸縮的熱熔黏接劑層,及
脫模薄膜。
[5]一種如請求項1或2之衣服布料貼附用導電性疊層片之製造方法,至少包含下列步驟:
在暫時支持體上形成可伸縮的導電層,
在該可伸縮的導電層上形成黏接促進層,及
在該黏接促進層之上形成可伸縮的熱熔黏接劑層。
[6]一種如請求項3或4之衣服布料貼附用導電性疊層片之製造方法,至少包含下列步驟:
在暫時支持體上形成可伸縮的第1導電層,
更形成可伸縮的第2導電層,
在該可伸縮的第2導電層之上形成黏接促進層,及
在該黏接促進層上形成可伸縮的熱熔黏接劑層。That is, this invention consists of the following structures.
[1] A conductive laminate sheet for attaching clothing fabrics, comprising, in the following order:
A stretchable conductive layer (hereinafter, also simply referred to as "stretchable conductive layer", "stretchable conductive layer" or "conductive layer") comprising at least a flexible resin and a conductive filler as constituent components,
A stretchable adhesion-promoting layer (hereinafter, also simply referred to as an "adhesion-promoting layer".),
A stretchable hot-melt adhesive layer (hereinafter, also simply referred to as a "hot-melt adhesive layer".), and
Release film.
[2] A conductive laminate sheet for attaching clothing fabrics, which is a conductive laminate sheet for attaching clothing fabrics with a surface insulating layer, comprising in the following order:
A stretchable surface insulating layer (hereinafter, also simply referred to as "surface insulating layer" or "surface insulating layer".),
A stretchable conductive layer composed of at least a flexible resin and a conductive filler,
Retractable bond-promoting layer,
A stretchable layer of hot melt adhesive, and
Release film.
[3] A conductive laminate sheet for attaching clothing fabrics, comprising in the following order:
A stretchable first conductive layer (hereinafter, also simply referred to as "stretchable first conductive layer" or "first conductive layer") composed of at least a flexible resin and a carbon-based conductive filler,
A stretchable second conductive layer (hereinafter, also simply referred to as "stretchable second conductive layer" or "second conductive layer") comprising at least a flexible resin and a metal-based conductive filler as constituent components,
Retractable bond-promoting layer,
A stretchable layer of hot melt adhesive, and
Release film.
[4] A conductive laminate sheet for attaching clothing fabrics, comprising, in the following order:
Retractable surface insulation,
A stretchable first conductive layer composed of at least a flexible resin and a carbon-based conductive filler,
A stretchable second conductive layer composed of at least a flexible resin and a metal-based conductive filler,
Retractable bond-promoting layer,
A stretchable layer of hot melt adhesive, and
Release film.
[5] A method for manufacturing a conductive laminate for attaching clothing fabrics as claimed in
又本發明具有以下構成較為理想。 [7]一種衣服布料貼附用導電性疊層片,按以下順序包含: 至少將柔軟性樹脂及導電性填料作為構成成分之可伸縮的導電層, 可伸縮的黏接促進層, 可伸縮的第1熱熔黏接劑層, 可伸縮的絕緣層, 可伸縮的第2熱熔黏接劑層,及 脫模薄膜。 [8]一種衣服布料貼附用導電性疊層片,係附有表面絕緣層之衣服布料貼附用導電性疊層片,按以下順序包含: 可伸縮的表面絕緣層, 至少將柔軟性樹脂及導電性填料作為構成成分之可伸縮的導電層, 可伸縮的黏接促進層, 可伸縮的第1熱熔黏接劑層, 可伸縮的絕緣層, 可伸縮的第2熱熔黏接劑層,及 脫模薄膜。 [9]一種衣服布料貼附用導電性疊層片,按以下順序包含: 至少將柔軟性樹脂及碳系導電性填料作為構成成分之可伸縮的第1導電層, 至少將柔軟性樹脂及金屬系導電性填料作為構成成分之可伸縮的第2導電層, 可伸縮的黏接促進層, 可伸縮的第1熱熔黏接劑層, 可伸縮的絕緣層, 可伸縮的第2熱熔黏接劑層,及 脫模薄膜。 [10]一種衣服布料貼附用導電性疊層片,按以下順序包含: 可伸縮的表面絕緣層, 至少將柔軟性樹脂及碳系導電性填料作為構成成分之可伸縮的第1導電層, 至少將柔軟性樹脂及金屬系導電性填料作為構成成分之可伸縮的第2導電層, 可伸縮的黏接促進層, 可伸縮的第1熱熔黏接劑層, 可伸縮的絕緣層, 可伸縮的第2熱熔黏接劑層,及 脫模薄膜。 [11]如[1]~[4]、[7]~[10]中任一項之衣服布料貼附用導電性疊層片、及如[5]或[6]之衣服布料貼附用導電性疊層片之製造方法,其中,上述黏接促進層係具有交聯結構的彈性體。 [12]如[1]~[4]、[7]~[10]中任一項之衣服布料貼附用導電性疊層片、及如[5]或[6]之衣服布料貼附用導電性疊層片之製造方法,其中,上述黏接促進層係具有交聯結構的胺甲酸酯樹脂。 [13]如[1]~[4]、[7]~[10]中任一項之衣服布料貼附用導電性疊層片、及如[5]或[6]之衣服布料貼附用導電性疊層片之製造方法,其中,上述黏接促進層係玻璃轉移溫度為90℃以上的熱塑性樹脂。 [14]如[1]~[4]、[7]~[10]中任一項之衣服布料貼附用導電性疊層片、及如[5]或[6]之衣服布料貼附用導電性疊層片之製造方法,其中,上述黏接促進層係丙烯酸系樹脂。 [發明之效果]Further, the present invention preferably has the following constitution. [7] A conductive laminate sheet for attaching clothing fabrics, comprising in the following order: A stretchable conductive layer composed of at least a flexible resin and a conductive filler, Retractable bond-promoting layer, Retractable 1st Hot Melt Adhesive Layer, retractable insulation, a retractable second layer of hot melt adhesive, and Release film. [8] A conductive laminate sheet for attaching clothing fabrics, which is a conductive laminate sheet for attaching clothing fabrics with a surface insulating layer, comprising in the following order: Retractable surface insulation, A stretchable conductive layer composed of at least a flexible resin and a conductive filler, Retractable bond-promoting layer, Retractable 1st Hot Melt Adhesive Layer, retractable insulation, a retractable second layer of hot melt adhesive, and Release film. [9] A conductive laminate sheet for attaching clothing fabrics, comprising, in the following order: A stretchable first conductive layer composed of at least a flexible resin and a carbon-based conductive filler, A stretchable second conductive layer composed of at least a flexible resin and a metal-based conductive filler, Retractable bond-promoting layer, Retractable 1st Hot Melt Adhesive Layer, retractable insulation, a retractable second layer of hot melt adhesive, and Release film. [10] A conductive laminate sheet for attaching clothing fabrics, comprising in the following order: Retractable surface insulation, A stretchable first conductive layer composed of at least a flexible resin and a carbon-based conductive filler, A stretchable second conductive layer composed of at least a flexible resin and a metal-based conductive filler, Retractable bond-promoting layer, Retractable 1st Hot Melt Adhesive Layer, retractable insulation, a retractable second layer of hot melt adhesive, and Release film. [11] According to any one of [1]~[4], [7]~[10], the conductive laminate for attaching clothing fabrics, and [5] or [6] for attaching clothing fabrics A method of manufacturing a conductive laminate, wherein the adhesion promoting layer is an elastomer having a cross-linked structure. [12] According to any one of [1]~[4], [7]~[10], the conductive laminate for attaching clothing fabrics, and [5] or [6] for attaching clothing fabrics The manufacturing method of the electroconductive laminated sheet in which the said adhesion promotion layer is a urethane resin which has a crosslinked structure. [13] According to any one of [1]~[4], [7]~[10], the conductive laminate for attaching clothing fabrics, and [5] or [6] for attaching clothing fabrics The manufacturing method of the electroconductive laminated sheet whose said adhesion promotion layer is a thermoplastic resin whose glass transition temperature is 90 degreeC or more. [14] According to any one of [1]~[4], [7]~[10], the conductive laminate for attaching clothing fabrics, and [5] or [6] for attaching clothing fabrics The manufacturing method of the electroconductive laminated sheet whose said adhesion promotion layer is an acrylic resin. [Effect of invention]
藉由如本發明般將黏接促進層插入可伸縮的導電層與熱熔黏接劑層之間,會穩定導電層與熱熔黏接劑層之間的黏接性。據認為這是因為黏接促進層對導電層之導電性填料(尤其金屬性填料)表面、及熱熔黏接劑層雙方皆具有高的黏接性。 首先,可伸縮的導電層表面,在微觀上看來並非平坦的面。若放大觀察的話,導電性填料(尤其金屬性填料)係如岩石般凹凸不平地裸露在外,而柔軟性樹脂係填埋其間隙,可以說就像是岩石庭院那樣的情景。以熱熔黏接劑在具有如此大的凹凸的面上進行黏接時,必須為了使熱熔黏接劑充分軟化而進行加熱,但現實上係受到周邊材料、黏接對象之導電層本身的耐熱性等所限制而難以將溫度上升至充分軟化為止。又即便是使用軟化溫度低的熱熔黏接劑,相較於所謂的溶劑型黏接劑那樣係一開始即為液體狀態的黏接劑而言,對凹凸面的追隨性仍不高,使黏接面完全接合係有困難。又若不必要地使軟化溫度降低,則在熨燙等操作、清洗後的乾燥步驟等施加比較高的溫度時,會容易發生問題。 結果,在使用熱熔黏接劑時,相對於表觀上的黏接面積,在實際上有黏接的面積係小。By inserting the adhesion promoting layer between the stretchable conductive layer and the hot melt adhesive layer as in the present invention, the adhesion between the conductive layer and the hot melt adhesive layer is stabilized. It is considered that this is because the adhesion promoting layer has high adhesion to both the surface of the conductive filler (especially the metallic filler) of the conductive layer and the hot melt adhesive layer. First, the surface of the stretchable conductive layer is not a flat surface in the microscopic view. When magnified, the conductive fillers (especially the metallic fillers) are exposed as rock-like unevenness, and the soft resin fills the gaps, which can be said to be like a rock garden. When using a hot-melt adhesive to bond on a surface with such large irregularities, it is necessary to heat the hot-melt adhesive to sufficiently soften it. It is difficult to raise the temperature until sufficient softening is limited due to heat resistance and the like. Also, even if a hot melt adhesive with a low softening temperature is used, compared with the so-called solvent-based adhesive, which is in a liquid state from the beginning, the followability to the uneven surface is still not high, so It is difficult to fully engage the bonding surface. Further, when the softening temperature is unnecessarily lowered, a problem is likely to occur when a relatively high temperature is applied to operations such as ironing, a drying step after washing, and the like. As a result, when a hot melt adhesive is used, the actual bonded area is small relative to the apparent bonded area.
在巨觀上看來,用於服裝用途之熱熔黏接劑樹脂係為了能某個程度地隨附布料的變形而被設計為具有較柔軟的機械物性。另一方面,意圖用於服裝用途的熱熔黏接劑未必有進行意識到其與金屬間的黏接所為的設計。 在使用此種熱熔黏接劑與導電層黏接的時候,熱熔黏接劑只會與顯露在導電層表面的樹脂部分有強的黏接,對導電性填料(尤其金屬性填料)的黏接性則弱。在施加變形應力於此種黏接界面時,首先與導電性填料之間的黏接部分會剝離,然後應力會再集中於熱熔黏接劑與樹脂部分的黏接界面。From a macroscopic point of view, the hot melt adhesive resin used for clothing is designed to have relatively soft mechanical properties in order to accommodate the deformation of the fabric to a certain extent. On the other hand, hot melt adhesives intended for apparel use are not necessarily designed to be conscious of their bonding to metal. When using this kind of hot-melt adhesive to bond with the conductive layer, the hot-melt adhesive will only have a strong bond with the resin part exposed on the surface of the conductive layer. Adhesion is weak. When the deformation stress is applied to the bonding interface, the bonding part with the conductive filler will peel off first, and then the stress will be concentrated on the bonding interface between the hot melt adhesive and the resin part.
熱熔黏接劑與導電性填料的接觸面剝離後,該處會產生微小的空隙。若是在大氣中,此空隙內會充滿係壓縮性流體的空氣。然而,洗劑溶液,亦即包含界面活性劑的水系流體會在清洗中侵入此空隙中。因為水系流體係非壓縮性,所以被關在此界面的微小空間中的液體,會因為伴隨清洗操作之伸縮、彎曲、壓縮、扭轉等變形所施加的壓力而向其他地方移動,將鄰接之熱熔黏接劑與樹脂部分的黏接面往剝離的方向加壓。或者,在原本即為非均質的導電層內部的自由空間中移動。洗劑溶液係表面張力低,對固體表面的濡溼性優異,所以容易侵入狹小的縫隙間、小空隙中,結果除了會使導電層與熱熔黏接劑層的界面剝離以外,還會表現使導電層本身從內部開始弱化,並因為清洗所施加的負荷而使導電層崩壞的作用。 這些作用的結果,使得在使用習知的熱熔黏接劑將導電層黏接於布料上時,會在進行了重複清洗後使導電層部分地崩壞、並發生脫落。When the contact surface between the hot melt adhesive and the conductive filler is peeled off, minute voids are formed there. In the atmosphere, this void will be filled with air which is a compressive fluid. However, a lotion solution, ie, an aqueous fluid containing a surfactant, can intrude into this void during cleaning. Because the water-based fluid system is incompressible, the liquid trapped in the tiny space at the interface will move to other places due to the pressure exerted by the expansion, bending, compression, torsion and other deformations associated with the cleaning operation, and the adjacent heat will be moved to other places. The adhesive surface of the melt adhesive and the resin part is pressed in the direction of peeling. Or, it moves in the free space inside the conductive layer, which is originally heterogeneous. The lotion solution has low surface tension and excellent wettability to the solid surface, so it is easy to penetrate into narrow gaps and small voids. As a result, in addition to peeling off the interface between the conductive layer and the hot melt adhesive layer, it also exhibits The conductive layer itself is weakened from the inside, and the conductive layer collapses due to the load applied by cleaning. As a result of these actions, when a conventional hot-melt adhesive is used to adhere the conductive layer to the cloth, the conductive layer is partially collapsed and peeled off after repeated cleaning.
本發明之黏接促進層,因為係較理想地採用液體狀態,所以會與凹凸嚴重的導電層表面的樹脂部分與導電性填料部分的雙方密接,表現高的黏接性。且因為黏接促進層表面係平滑,所以也會表現與熱熔黏接劑層之良好的黏接性。 所以不會招致如前述般因為應力的部分集中而導致之微觀上的剝離、及微觀上之因為洗劑溶液侵入剝離界面而導致之導電層的破壞,即便進行了重複清洗後仍能保持良好的黏接狀態。Since the adhesion promoting layer of the present invention is preferably in a liquid state, it is in close contact with both the resin part and the conductive filler part on the surface of the conductive layer with severe unevenness, and exhibits high adhesion. And because the surface of the adhesion promoting layer is smooth, it also exhibits good adhesion with the hot melt adhesive layer. Therefore, it will not cause microscopic peeling caused by partial stress concentration as described above, and microscopic damage to the conductive layer caused by the intrusion of the lotion solution into the peeling interface. Bonded state.
所謂本發明之可伸縮的導電層,係指至少將柔軟性樹脂及導電性填料作為構成成分之層。係指由具有伸縮性、且比電阻為1×101 Ωcm以下之材料構成的層較為理想。本發明之伸縮性導電層具有伸展性(stretchability)。本發明中之伸展性,係指能以保持導電性的狀態而重複10%以上的伸縮。又就本發明之伸縮性導電層而言,係在導電層單獨存在時具有40%以上的斷裂伸度較為理想,具有50%以上的斷裂伸度更為理想,具有80%以上的斷裂伸度更甚理想。又本發明之伸縮性導電層之拉伸彈性模量為0.5~300MPa較為理想。將能形成具有此種伸展性之伸縮性導電層的材料稱作伸縮性導體組成物。伸縮性導體組成物,係至少包含柔軟性樹脂及導電性填料的複合體。The stretchable conductive layer of the present invention refers to a layer comprising at least a flexible resin and a conductive filler as constituents. It means that a layer composed of a material having stretchability and a specific resistance of 1×10 1 Ωcm or less is preferable. The stretchable conductive layer of the present invention has stretchability. The stretchability in the present invention means that the stretchability can be repeated by 10% or more while maintaining the conductivity. As far as the stretchable conductive layer of the present invention is concerned, when the conductive layer exists alone, it is ideal to have an elongation at break of more than 40%, and it is more ideal to have an elongation at break of more than 50%, and it has an elongation at break of more than 80%. more ideal. In addition, the tensile elastic modulus of the stretchable conductive layer of the present invention is preferably 0.5 to 300 MPa. A material capable of forming a stretchable conductive layer having such stretchability is called a stretchable conductor composition. The stretchable conductor composition is a composite comprising at least a flexible resin and a conductive filler.
就本發明之柔軟性樹脂而言,可列舉如彈性模量較佳為0.1~1000MPa的熱塑性樹脂、熱硬化性樹脂、橡膠等,而為了展現膜的伸縮性,為熱塑性樹脂或橡膠較為理想,為胺甲酸酯樹脂或橡膠更為理想。 就橡膠而言,可列舉如胺甲酸酯橡膠、丙烯酸橡膠、聚矽氧橡膠、丁二烯橡膠、腈橡膠、氫化腈橡膠等含腈基橡膠、異戊二烯橡膠、硫化橡膠、苯乙烯丁二烯橡膠、丁基橡膠、氯碸化聚乙烯橡膠、乙烯丙烯橡膠、偏氟乙烯共聚物等。其中,以含腈基橡膠、氯丁二烯橡膠、及氯碸化聚乙烯橡膠較為理想,以含腈基橡膠特別理想。本發明中較佳的彈性模量的範圍為0.1~600MPa,更佳為0.2~500MPa,又更佳為0.5~300MPa的範圍。 就含有腈基的橡膠而言,只要是含有腈基的橡膠、彈性體的話並不特別限定,為腈橡膠及氫化腈橡膠較為理想。腈橡膠係丁二烯及丙烯腈的共聚物,鍵結的丙烯腈量多的話則與金屬的親和性會增加,但相反地對伸縮性有所貢獻的橡膠彈性會減少。因此,丙烯腈丁二烯共聚物橡膠中鍵結的丙烯腈量為18~65質量%較為理想,為40~60質量%特別理想。As the flexible resin of the present invention, for example, thermoplastic resins, thermosetting resins, rubbers, etc. having an elastic modulus of preferably 0.1 to 1000 MPa are exemplified, and thermoplastic resins or rubbers are preferable in order to exhibit the stretchability of the film, It is more ideal for urethane resin or rubber. As the rubber, nitrile-containing rubber such as urethane rubber, acrylic rubber, polysiloxane rubber, butadiene rubber, nitrile rubber, hydrogenated nitrile rubber, isoprene rubber, vulcanized rubber, styrene-butadiene rubber, etc. may be mentioned. Diene rubber, butyl rubber, chlorinated polyethylene rubber, ethylene propylene rubber, vinylidene fluoride copolymer, etc. Among them, nitrile group-containing rubber, chloroprene rubber, and chloroprene rubber are preferable, and nitrile group-containing rubber is particularly preferable. In the present invention, the preferred range of the elastic modulus is 0.1 to 600 MPa, more preferably 0.2 to 500 MPa, and still more preferably 0.5 to 300 MPa. The nitrile group-containing rubber is not particularly limited as long as it is a nitrile group-containing rubber or elastomer, but nitrile rubber and hydrogenated nitrile rubber are preferable. In the nitrile rubber-based copolymer of butadiene and acrylonitrile, when the amount of acrylonitrile bound is increased, the affinity with the metal increases, but on the contrary, the rubber elasticity which contributes to the stretchability decreases. Therefore, the amount of acrylonitrile bound in the acrylonitrile-butadiene copolymer rubber is preferably 18 to 65 mass %, and particularly preferably 40 to 60 mass %.
就胺甲酸酯樹脂而言,為聚胺甲酸酯彈性體較為理想,就聚胺甲酸酯彈性體而言,可使用玻璃轉移溫度(Tg)為-60℃以上的聚胺甲酸酯彈性體較為理想,為-50℃以上更為理想,上限為10℃較為理想,為0℃更為理想。 就本發明之聚胺甲酸酯彈性體而言,為藉由使由聚醚系、聚酯系、或聚碳酸酯系多元醇等構成之軟鏈段與由二異氰酸酯等構成之硬鏈段進行反應而獲得的聚胺甲酸酯彈性體較為理想。然後,就軟鏈段成分而言,考量分子設計的自由度的觀點為聚酯多元醇更為理想。For the urethane resin, a polyurethane elastomer is preferable, and for the polyurethane elastomer, a polyurethane with a glass transition temperature (Tg) of -60°C or higher can be used Elastomers are more desirable, more desirably above -50°C, and the upper limit is desirably 10°C, more desirably 0°C. In the polyurethane elastomer of the present invention, a soft segment composed of a polyether-based, polyester-based, or polycarbonate-based polyol or the like and a hard segment composed of a diisocyanate or the like A polyurethane elastomer obtained by the reaction is preferable. Then, in terms of the soft segment components, polyester polyols are more desirable from the viewpoint of the degree of freedom in molecular design.
就本發明之聚醚系多元醇而言,可列舉如聚乙二醇、聚丙二醇、聚丙三醇、聚丙四醇、聚丁二醇、聚丁三醇、將用於合成它們的環狀醚等單體材料予以共聚合而獲得之共聚物等聚伸烷二醇、將側鏈或將分支結構導入它們之中所成之衍生物、改性物、以及它們的混合物等。這些當中,為聚丁二醇較為理想。其理由是因為其機械特性優異。Examples of the polyether-based polyol of the present invention include polyethylene glycol, polypropylene glycol, polyglycerol, polypropylene erythritol, polytetramethylene glycol, polybutylene triol, and cyclic ethers to be used for their synthesis. Polyalkylene glycols such as copolymers obtained by copolymerizing monomeric materials, derivatives, modified products, and mixtures thereof obtained by introducing side chains or branched structures into them. Among these, polytetramethylene glycol is preferable. The reason for this is because its mechanical properties are excellent.
就本發明之聚酯系多元醇而言,可使用芳香族系聚酯多元醇、芳香族/脂肪族共聚合聚酯多元醇、脂肪族聚酯多元醇、及脂環族聚酯多元醇。就本發明之聚酯多元醇而言,使用飽和型、不飽和型皆可。其中以脂肪族聚酯多元醇較為理想。As the polyester polyol of the present invention, an aromatic polyester polyol, an aromatic/aliphatic copolymer polyester polyol, an aliphatic polyester polyol, and an alicyclic polyester polyol can be used. For the polyester polyol of the present invention, both saturated and unsaturated types may be used. Among them, aliphatic polyester polyols are preferred.
本發明之導電性填料係由比電阻為1×10-1 Ωcm以下之物質所構成者較為理想。又,係粒徑為100μm以下的粒子較為理想。就比電阻為1×10-1 Ωcm以下之物質而言,可例示如金屬、合金、碳、經摻雜之半導體、導電性高分子等。可在本發明理想地使用之導電性填料為銀、金、鉑、鈀、銅、鎳、鋁、鋅、鉛、錫等金屬;黃銅、青銅、白銅、焊料等合金粒子;如被覆有銀的銅那樣的混合粒;以及經金屬鍍敷之高分子粒子、經金屬鍍敷之玻璃粒子、經金屬被覆之陶瓷粒子等。將它們稱之為金屬系導電性填料。The conductive filler of the present invention is preferably composed of a material having a specific resistance of 1×10 -1 Ωcm or less. Moreover, it is preferable that the particle diameter is 100 micrometers or less. As a material whose specific resistance is 1×10 −1 Ωcm or less, for example, metals, alloys, carbon, doped semiconductors, conductive polymers, and the like can be exemplified. The conductive fillers that can be ideally used in the present invention are metals such as silver, gold, platinum, palladium, copper, nickel, aluminum, zinc, lead, tin, etc.; alloy particles such as brass, bronze, cupronickel, solder, etc.; mixed particles such as copper; and metal-plated polymer particles, metal-plated glass particles, metal-coated ceramic particles, etc. These are referred to as metal-based conductive fillers.
就本發明之金屬系導電性填料而言,可使用薄片狀銀粒子或不定形凝聚銀粉較為理想。薄片狀粉之粒徑並不特別限定,為藉由動態光散射法進行測定之平均粒徑(50%D)係0.5~20μm者較為理想。為3~12μm更為理想。平均粒徑若超過15μm則微細配線的形成會有困難,在網版印刷等情況下,有時會發生堵塞。平均粒徑未達0.5μm時,會有在低度填充時粒子間會無法接觸而使導電性惡化之虞。不定形凝聚粉之粒徑並不特別限定,為藉由光散射法進行測定之平均粒徑(50%D)係1~20μm者較為理想。為3~12μm更為理想。若平均粒徑超過20μm則分散性會降低使糊劑化變困難。平均粒徑未達1μm時,會有凝聚粉之效果喪失而在低度填充時無法維持良導電性之虞。For the metal-based conductive filler of the present invention, it is preferable to use flaky silver particles or amorphous agglomerated silver powder. The particle size of the flaky powder is not particularly limited, and it is preferable that the average particle size (50% D) measured by the dynamic light scattering method is 0.5 to 20 μm. 3~12μm is more ideal. When the average particle diameter exceeds 15 μm, it becomes difficult to form fine wirings, and clogging may occur in the case of screen printing or the like. When the average particle diameter is less than 0.5 μm, there is a possibility that the particles cannot be brought into contact with each other at the time of low-level filling, thereby deteriorating the conductivity. The particle size of the amorphous aggregated powder is not particularly limited, and it is preferable that the average particle size (50% D) measured by the light scattering method is 1 to 20 μm. 3~12μm is more ideal. When the average particle diameter exceeds 20 μm, the dispersibility decreases and it becomes difficult to form a paste. When the average particle diameter is less than 1 μm, the effect of the agglomerated powder is lost, and there is a possibility that the good conductivity cannot be maintained at the time of low filling.
本發明中可使用碳系導電性填料。就本發明之碳系導電性填料而言,可使用石墨粉末、活性碳粉末、鱗片狀石墨粉末、乙炔黑、科琴碳黑、富勒烯、單層奈米碳管、多層奈米碳管、碳奈米錐等。本發明中,可較理想地使用之碳系導電性填料為石墨粉末、鱗片狀石墨粉末、活性碳粉末、及科琴碳黑。本發明中,又,使用至少BET比表面積為1000m2 /g以上的碳系導電性填料較為理想。In the present invention, a carbon-based conductive filler can be used. For the carbon-based conductive filler of the present invention, graphite powder, activated carbon powder, flake graphite powder, acetylene black, ketjen black, fullerene, single-layer carbon nanotube, and multi-layer nanocarbon can be used. Tubes, carbon nanocones, etc. In the present invention, the carbon-based conductive fillers that can be preferably used are graphite powder, flake graphite powder, activated carbon powder, and ketjen black. In the present invention, it is also preferable to use a carbon-based conductive filler having at least a BET specific surface area of 1000 m 2 /g or more.
構成本發明之伸縮性導電層的伸縮性導體組成物,係至少由上述導電性填料及柔軟性樹脂(以下,亦稱作黏結劑。)構成。為金屬系導電性填料時,能以相對於金屬系導電性填料及黏結劑之合計質量為40~92質量%的比例摻合金屬系導電性填料。本發明之金屬系導電性填料,以相對於金屬系導電性填料及黏結劑之合計質量為50~90質量%的比例來含有較為理想,含有58~89質量%更為理想,含有66~88質量%更甚理想,含有70~87質量%又更甚理想。藉由使金屬系導電性填料的含量落在此範圍內,可獲得必要的導電性及用以展現伸縮性所需之導電層之充分的伸展率。The stretchable conductor composition constituting the stretchable conductive layer of the present invention is composed of at least the above-described conductive filler and flexible resin (hereinafter, also referred to as a binder). In the case of the metal-based conductive filler, the metal-based conductive filler can be blended in a ratio of 40 to 92% by mass relative to the total mass of the metal-based conductive filler and the binder. The metal-based conductive filler of the present invention is preferably contained in a ratio of 50 to 90 mass % relative to the total mass of the metal-based conductive filler and the binder, more preferably 58 to 89 mass %, and 66 to 88 mass %. The mass % is more ideal, and the content of 70~87 mass % is even more ideal. When the content of the metal-based conductive filler falls within this range, necessary conductivity and sufficient elongation of the conductive layer required to exhibit stretchability can be obtained.
使用碳系導電性填料作為導電性填料時,能以相對於碳系導電性填料及黏結劑之合計質量為18~65質量%的比例摻合碳系導電性填料。本發明之碳系導電性填料,以相對於碳系導電性填料及黏結劑之合計質量為22.5質量%以上的比例來含有較為理想,含有25質量%以上更為理想,含有27.5質量%以上更甚理想,含有30質量%以上又更甚理想。碳系導電性填料的含量,相對於碳系導電性填料及黏結劑之合計質量為62.5質量%以下較為理想,為60質量%以下更為理想。藉由使碳系導電性填料之含量落在預定的範圍內,可獲得對於導電層為必要的導電性及用以展現伸縮性所需之導電層之充分的伸展率。When a carbon-based conductive filler is used as the conductive filler, the carbon-based conductive filler can be blended in a ratio of 18 to 65% by mass relative to the total mass of the carbon-based conductive filler and the binder. The carbon-based conductive filler of the present invention is preferably contained in a ratio of 22.5 mass % or more, more preferably 25 mass % or more, and 27.5 mass % or more, based on the total mass of the carbon-based conductive filler and the binder. Very desirable, and even more desirable to contain 30% by mass or more. The content of the carbon-based conductive filler is preferably 62.5 mass % or less, more preferably 60 mass % or less, based on the total mass of the carbon-based conductive filler and the binder. By making the content of the carbon-based conductive filler fall within a predetermined range, the conductivity necessary for the conductive layer and a sufficient elongation ratio of the conductive layer required to exhibit stretchability can be obtained.
本發明中,可在伸縮性導體組成物中摻合非導電性的粒子。本發明之非導電性填料,係由有機或無機之絕緣性物質構成的粒子較為理想。本發明之無機粒子係以印刷特性的改善、伸縮特性的改善、塗膜表面性的改善為目的而進行添加,可利用係金屬氧化物之二氧化矽、氧化鈦、滑石、氧化鋁、玻璃珠;鹼金屬或鹼土金屬之磷酸鹽、鈦酸鹽、碳酸鹽、硫酸鹽,例如硫酸鋇、磷酸鈉等;還有它們的混合物、以及來自於天然物之高嶺土等無機粒子、由樹脂材料構成之微凝膠等。In the present invention, non-conductive particles may be blended into the stretchable conductor composition. The non-conductive filler of the present invention is preferably a particle composed of an organic or inorganic insulating substance. The inorganic particles of the present invention are added for the purpose of improving the printing properties, the stretching properties, and the surface properties of the coating film, and silicon dioxide, titanium oxide, talc, aluminum oxide, and glass beads can be used as metal oxides. Phosphates, titanates, carbonates, sulfates of alkali metals or alkaline earth metals, such as barium sulfate, sodium phosphate, etc.; and their mixtures, as well as inorganic particles such as kaolin from natural products, composed of resin materials Microgels etc.
伸縮性導體組成物,能將柔軟性樹脂、導電性填料及其他必要成分予以摻合並以擠製機等進行熔融混練來製作。又,亦可添加溶劑並以漿料狀態進行混練之後,將其塗佈於某種基材上,再使其乾燥將溶劑除去藉此獲得。若考慮到為了獲得伸縮性導電層而進行薄層化的觀點,後者之使用溶劑並以漿料狀態進行混練的方法較為理想。含有導電性填料、柔軟性樹脂、及溶劑之漿料狀混合物亦可作為印墨或糊劑而採用於印刷步驟中。此時亦可更添加消泡劑、流平材料、搖變性賦予材料等添加材料。The stretchable conductor composition can be produced by blending a flexible resin, a conductive filler, and other necessary components, and performing melt-kneading with an extruder or the like. Moreover, after adding a solvent and kneading in a slurry state, it can also be obtained by apply|coating this to some kind of base material, and making it dry to remove a solvent. From the viewpoint of thinning in order to obtain a stretchable conductive layer, the latter method of kneading in a slurry state using a solvent is preferable. The paste-like mixture containing the conductive filler, the flexible resin, and the solvent can also be used in the printing step as ink or paste. In this case, additional materials such as a defoaming agent, a leveling material, and a thixotropy imparting material may be further added.
就本發明之一態樣而言,可例示如利用將使用了柔軟性樹脂及碳系導電性填料之伸縮性導電層作為可伸縮的第1導電層,並將使用了柔軟性樹脂及金屬系導電性填料之伸縮性導電層作為可伸縮的第2導電層的組合。此時,可將第1導電層作為與生物體接觸的電極層來使用。 在直接接觸生物體表面的電極表面上,會發生起因於環境之污染、來自於生物體之汗、涙、唾液等體液的附著,會有金屬系填料表面發生氧化或硫化而增加接觸電阻值並視情況而在電極表面發生絕緣的可能。然而,碳系導電性填料雖在導電性的方面比金屬填料差,但因為化學耐性強,所以可理想地使用作為形成電極表面層之導電層用的導電性填料。In one aspect of the present invention, for example, a stretchable conductive layer using a flexible resin and a carbon-based conductive filler is used as the stretchable first conductive layer, and a flexible resin and a metal-based conductive layer are used. The stretchable conductive layer of the conductive filler is a combination of the stretchable second conductive layer. In this case, the first conductive layer can be used as an electrode layer in contact with the living body. On the surface of the electrode that is in direct contact with the surface of the living body, there will be pollution caused by the environment, adhesion of body fluids such as sweat, saliva, and saliva from the living body, and the surface of the metal-based filler will be oxidized or vulcanized to increase the contact resistance value. Insulation may occur on the electrode surface depending on the situation. However, although carbon-based conductive fillers are inferior to metal fillers in terms of electrical conductivity, they are preferably used as conductive fillers for forming conductive layers of electrode surface layers because of their strong chemical resistance.
本發明中,能在可伸縮的導電層設置可伸縮的表面絕緣層。亦即,導電層中,在不要求生物體接觸電極的功能而僅用於訊號或電力傳送的部位,考量導電層之保護、雜訊混入之防止、以及生物體方面之安全性的觀點,可預先使其表面絕緣。 就可伸縮的表面絕緣層而言,可利用與使用作為導電性之黏結劑樹脂的柔軟性樹脂係同等的樹脂材料。更理想地,使用將導電性之黏結劑樹脂作為基本骨架並適度地賦予交聯結構的樹脂較佳。 亦即,就可伸縮的表面絕緣層而言,為胺甲酸酯橡膠、丙烯酸橡膠、聚矽氧橡膠、丁二烯橡膠、腈橡膠、氫化腈橡膠等含腈基橡膠、異戊二烯橡膠、硫化橡膠、苯乙烯丁二烯橡膠、丁基橡膠、氯碸化聚乙烯橡膠、乙烯丙烯橡膠、偏氟乙烯共聚物等較為理想,然後,可較理想地使用將交聯結構導入這些橡膠材料所成之橡膠材料。又就胺甲酸酯樹脂而言,可使用以由聚醚系、聚酯系、或聚碳酸酯系多元醇等構成之軟鏈段及由二異氰酸酯等構成之硬鏈段的組合所獲得之聚胺甲酸酯彈性體。在此,藉由摻合三官能以上的多元醇可容易地形成交聯結構。In the present invention, a stretchable surface insulating layer can be provided on the stretchable conductive layer. That is, in the conductive layer, where the function of contacting the electrode with the living body is not required and is only used for signal or power transmission, it is possible to consider the protection of the conductive layer, the prevention of noise mixing, and the safety of the living body. Insulate its surface in advance. For the stretchable surface insulating layer, a resin material equivalent to that of a flexible resin system using a conductive binder resin can be used. More desirably, it is preferable to use a conductive binder resin as a basic skeleton and to appropriately impart a cross-linked structure. That is, as far as the stretchable surface insulating layer is concerned, urethane rubber, acrylic rubber, polysiloxane rubber, butadiene rubber, nitrile rubber, hydrogenated nitrile rubber and other nitrile-containing rubber, isoprene rubber, etc. , vulcanized rubber, styrene butadiene rubber, butyl rubber, chlorinated polyethylene rubber, ethylene propylene rubber, vinylidene fluoride copolymer, etc. are ideal. Made of rubber material. In the case of urethane resins, those obtained by combining soft segments composed of polyether-based, polyester-based, or polycarbonate-based polyols and the like and hard segments composed of diisocyanates and the like can be used. Polyurethane elastomer. Here, a crosslinked structure can be easily formed by blending a trifunctional or higher polyol.
本發明設有可伸縮的熱熔黏接劑層。本發明之衣服布料貼附用導電性疊層片係藉由此熱熔黏接劑層來黏接至布料等伸縮對象物。 就本發明之熱熔黏接劑層而言,係由能藉由在45℃~250℃之範圍內的加熱而黏接於布帛的熱塑性樹脂、或由被稱作反應性熱熔黏接劑之未硬化或半硬化狀態之熱硬化性樹脂構成的黏接劑較為理想。更具體而言,可使用聚酯系、聚胺甲酸酯系、乙烯乙酸乙烯酯系、聚醯胺系、聚烯烴系、聚石蠟系、環氧系、丙烯酸系等熱熔型黏接性樹脂。本發明之熱熔黏接劑層係利用60℃~230℃之範圍內的加熱而黏接於布帛較為理想,80℃~210℃的範圍更為理想,90℃~180℃的範圍更甚理想。黏接溫度係根據布帛的耐熱性來作適當地選擇,一般化纖的情況係150℃以下之較低溫的範圍,但就木綿、耐熱性纖維所成之布帛而言係可能利用150℃以上,甚至180℃以上的加熱來使其黏接。 熱熔黏接劑層的厚度為5~200μm較為理想,為12~150μm更為理想,為20~120μm更甚理想。 衣服布料貼附用導電性疊層片中,熱熔黏接劑層可為1層,亦可為2層以上之複數層。The present invention is provided with a stretchable hot melt adhesive layer. The conductive laminate sheet for attaching clothing fabrics of the present invention is bonded to a stretchable object such as a fabric by the hot-melt adhesive layer. As for the hot melt adhesive layer of the present invention, it is made of a thermoplastic resin that can be adhered to the fabric by heating in the range of 45°C to 250°C, or is made of a so-called reactive hot melt adhesive. An adhesive composed of a thermosetting resin in an uncured or semi-cured state is ideal. More specifically, polyester-based, polyurethane-based, ethylene vinyl acetate-based, polyamide-based, polyolefin-based, polyparaffin-based, epoxy-based, and acrylic-based hot melt adhesives can be used. resin. The hot-melt adhesive layer of the present invention is preferably adhered to the fabric by heating in the range of 60°C to 230°C, the range of 80°C to 210°C is more ideal, and the range of 90°C to 180°C is even more ideal. . The bonding temperature is appropriately selected according to the heat resistance of the fabric. Generally, the case of chemical fibers is in the lower temperature range below 150 °C, but for the fabrics made of cotton and heat-resistant fibers, it may be used above 150 °C, or even higher. Heating above 180°C for bonding. The thickness of the hot melt adhesive layer is preferably 5 to 200 μm, more preferably 12 to 150 μm, and even more preferably 20 to 120 μm. In the conductive laminated sheet for attaching clothing fabrics, the hot-melt adhesive layer may be one layer, or may be a plurality of layers of two or more layers.
本發明中,在具有伸縮性的導電層與可伸縮的熱熔黏接劑層之間設有可伸縮的黏接促進層。 黏接促進層,如前述,係介隔於未必有考慮到與伸縮性導體組成物(伸縮性導電層)的黏接而設計出之熱熔黏接劑與伸縮性導電層之間,有使兩者的黏接性大幅改善的作用。 用於黏接促進層之樹脂的化學組成並不特別限定,黏接促進層本身的斷裂伸度為50%以上較為理想。又具有交聯結構較為理想,並較理想地要求在60℃以下的溫度範圍內不具有流動性的樹脂,更理想為90℃以下,更甚理想為120℃以下。 又具有交聯結構較為理想。就低玻璃轉移溫度且具有交聯結構的化合物而言,可例示如利用於黏著劑組成物、賦黏劑等的化合物。In the present invention, a stretchable adhesion promoting layer is provided between the stretchable conductive layer and the stretchable hot-melt adhesive layer. The adhesion promotion layer, as mentioned above, is interposed between the hot melt adhesive and the stretchable conductive layer, which is not necessarily designed for adhesion with the stretchable conductor composition (stretchable conductive layer), so as to allow The adhesion between the two is greatly improved. The chemical composition of the resin used for the adhesion promoting layer is not particularly limited, and the elongation at break of the adhesion promoting layer itself is preferably 50% or more. It is desirable to have a cross-linked structure, and it is desirable to have a resin that does not have fluidity in the temperature range of 60°C or lower, more desirably 90°C or lower, and even more desirably 120°C or lower. It is ideal to have a cross-linked structure. As a compound which has a low glass transition temperature and has a crosslinked structure, the compound used for an adhesive composition, an adhesive agent, etc. can be illustrated, for example.
就可使用於黏接促進層中之可伸縮的樹脂組成物而言,可較理想地使用將交聯結構導入胺甲酸酯橡膠、丙烯酸橡膠、聚矽氧橡膠、丁二烯橡膠、腈橡膠或氫化腈橡膠等含腈基橡膠、異戊二烯橡膠、硫化橡膠、苯乙烯丁二烯橡膠、丁基橡膠、氯碸化聚乙烯橡膠、乙烯丙烯橡膠、偏氟乙烯共聚物等所成之橡膠材料。又可使用這些彈性體與環氧樹脂等熱硬化樹脂的混合物。As for the stretchable resin composition that can be used in the adhesion promoting layer, it is desirable to introduce a cross-linked structure into urethane rubber, acrylic rubber, silicone rubber, butadiene rubber, nitrile rubber. Or hydrogenated nitrile rubber and other rubbers containing nitrile rubber, isoprene rubber, vulcanized rubber, styrene butadiene rubber, butyl rubber, chlorinated polyethylene rubber, ethylene propylene rubber, vinylidene fluoride copolymer, etc. Material. Mixtures of these elastomers with thermosetting resins such as epoxy resins can also be used.
又可使用將交聯結構導入玻璃轉移溫度落在-70℃~0℃之範圍內的聚胺甲酸酯樹脂、聚酯樹脂所成之樹脂。就聚胺甲酸酯樹脂而言,可使用以由聚醚系、聚酯系、或聚碳酸酯系多元醇等構成之軟鏈段與二異氰酸酯等構成之硬鏈段的組合所獲得之聚胺甲酸酯彈性體。此處藉由將三官能以上之多元醇予以摻合,可輕易地形成交聯結構。又亦可藉由追加摻合聚異氰酸酯化合物並使其反應以進行後交聯。Also, resins made of polyurethane resins and polyester resins with a glass transition temperature in the range of -70°C to 0°C can be used. In the case of the polyurethane resin, a polymer obtained by combining a soft segment composed of a polyether-based, polyester-based, or polycarbonate-based polyol or the like with a hard segment composed of a diisocyanate or the like can be used. Urethane elastomer. Here, a cross-linked structure can be easily formed by blending a trifunctional or higher polyol. Alternatively, post-crosslinking may be performed by additionally blending and reacting a polyisocyanate compound.
又,可使用紫外線硬化、或電子束硬化之丙烯酸系樹脂,亦可使用視需要將矽烷系偶聯劑、鈦酸酯系偶聯劑、鋁酸酯系偶聯劑等摻合於硬化後會賦予低玻璃轉移溫度之單官能及多官能(甲基)丙烯酸酯的摻合物中所成之紫外線硬化(交聯)型的柔軟性樹脂。 就使用於本發明之黏接促進層中之柔軟性樹脂而言,為了獲得與導電層之強的密接,為以液體狀態塗佈於係黏接面之導電層後藉由化學反應、或乾燥而固化的樹脂較為理想。In addition, UV-curable or electron beam-curable acrylic resins can be used, or a silane-based coupling agent, a titanate-based coupling agent, an aluminate-based coupling agent, etc. can be blended into the resin after curing as necessary. A UV-curable (cross-linked) type of flexible resin formed from a blend of monofunctional and polyfunctional (meth)acrylates with low glass transition temperature. For the flexible resin used in the adhesion promoting layer of the present invention, in order to obtain strong adhesion with the conductive layer, it is applied in a liquid state to the conductive layer on the adhesion surface and then chemically reacted or dried. A cured resin is preferred.
就在本發明使用之脫模薄膜而言,可使用將PET(聚對苯二甲酸乙二酯)、PEN(聚萘二甲酸乙二醇酯)、PBT(聚對苯二甲酸丁二酯)等聚酯系薄膜作為基材使用,並至少對單面進行脫模處理後所成之薄膜。 又,就在本發明使用之脫模薄膜而言,可使用對紙的單面或雙面進行脫模處理後所成之所謂脫模紙。亦即本發明雖出於方便而稱其為脫模薄膜,但並不對基材的材質特別限定。 就本發明之脫模處理而言,可例示如氟樹脂塗覆、聚矽氧樹脂塗覆、或氟電漿處理等。 然後本發明中,又亦可使用由未處理之聚醯亞胺薄膜、氟樹脂薄膜、聚矽氧樹脂片材、聚丙烯薄膜、聚乙烯薄膜等缺乏黏接性的素材所構成之薄膜或片材。當然亦可再對這些難黏接薄膜進行表面處理。 另外本發明中,可將鉬、鎢、鉻、不鏽鋼、鋁等被稱作難黏接金屬之金屬的金屬箔作為脫模薄膜來使用。又可將使這些金屬藉由真空蒸鍍、或濺鍍等手法在PET、PEN、聚醯亞胺等高分子薄膜表面上進行薄膜形成後所成之表面金屬化高分子薄膜作為脫模薄膜來使用。 本發明之脫模薄膜的厚度為15~190μm較為理想,為24~130μm更為理想,為40~105μm更甚理想。脫模薄膜的厚度不落在預定的範圍時,在僅切割疊層而成之伸縮性導體片材部分時,會有切割不充分的情形、或有可能甚至連脫模薄膜都裁斷。As the release film used in the present invention, PET (polyethylene terephthalate), PEN (polyethylene naphthalate), and PBT (polybutylene terephthalate) can be used. It is a film formed by using a polyester-based film as a base material, and at least one side is subjected to a mold release treatment. In addition, as the release film used in the present invention, a so-called release paper obtained by performing release treatment on one side or both sides of paper can be used. That is, although this invention calls it a release film for convenience, the material of a base material is not specifically limited. The mold release treatment of the present invention may, for example, be fluorine resin coating, silicone resin coating, or fluorine plasma treatment. Then, in the present invention, films or sheets made of untreated polyimide films, fluororesin films, polysiloxane sheets, polypropylene films, polyethylene films and other materials lacking adhesiveness can also be used. material. Of course, these difficult-to-bond films can also be surface treated. In addition, in the present invention, a metal foil of a metal called a hard-to-bond metal such as molybdenum, tungsten, chromium, stainless steel, and aluminum can be used as a mold release film. The surface metallized polymer film formed by forming these metals on the surface of polymer films such as PET, PEN, and polyimide by vacuum evaporation or sputtering can be used as a mold release film. use. The thickness of the mold release film of the present invention is preferably 15-190 μm, more preferably 24-130 μm, and more preferably 40-105 μm. If the thickness of the release film is not within the predetermined range, when only the laminated stretchable conductor sheet portion is cut, the cutting may be insufficient, or even the release film may be cut.
本發明之脫模薄膜有時具有透明性較為理想。本發明之脫模薄膜之可見光的平均透過率為30%以上較為理想,為50%以上更為理想,為70%以上更甚理想。脫模薄膜之透明性不充分時,在將進行了預備切割而除去不需要的部分後所成之伸縮性導體片材轉印至布帛時可能會難以對準。The release film of the present invention may preferably have transparency. The average transmittance of visible light of the mold release film of the present invention is preferably 30% or more, more preferably 50% or more, and even more preferably 70% or more. When the transparency of the mold release film is insufficient, it may be difficult to align the stretchable conductive sheet obtained by pre-cutting and removing unnecessary parts to fabric.
本發明之脫模薄膜具有某個程度的耐熱性較為理想。耐熱性能由玻璃轉移溫度或軟化溫度來判斷。本發明中玻璃轉移溫度或軟化溫度中之任意較高者為50℃以上較為理想,為65℃以上更為理想,為85℃以上更甚理想,為125℃以上又更甚理想,為175℃以上特別理想。就脫模薄膜之耐熱性而言,係根據使用熱熔黏接劑層將伸縮性導體片材黏接於布帛時的溫度而適當地選擇並使用。本發明中,熱熔黏接劑層與脫模薄膜之黏接強度為0.03N/cm~4.0N/cm較為理想,為0.1N/cm~2.0N/cm更為理想。若黏接強度在此範圍之下,會有片材在處理中發生剝離等而使操作處理變困難之虞。It is desirable for the release film of the present invention to have some degree of heat resistance. Heat resistance is judged by glass transition temperature or softening temperature. In the present invention, the glass transition temperature or softening temperature, whichever is higher, is preferably 50°C or higher, more preferably 65°C or higher, more preferably 85°C or higher, even more preferably 125°C or higher, and 175°C or higher The above is particularly ideal. The heat resistance of the mold release film is appropriately selected and used according to the temperature at the time of bonding the stretchable conductive sheet to the fabric using the hot-melt adhesive layer. In the present invention, the adhesive strength between the hot melt adhesive layer and the mold release film is preferably 0.03N/cm~4.0N/cm, and more preferably 0.1N/cm~2.0N/cm. If the adhesive strength is below this range, there is a possibility that the sheet is peeled off during handling, and handling becomes difficult.
本發明在製造衣服布料貼附用導電性疊層片的過程中,可使用暫時支持體。本發明之暫時支持體,係指在形成具有伸縮性的導電層等時的襯底,最終會將其除去。 就暫時支持體而言,可使用與脫模薄膜係相同範疇者。但因為在製造過程中需要強度來支持製造過程中的疊層片材,所以可使用較厚者,例如厚度100μm左右的PET薄膜、PEN薄膜、PP薄膜、PI薄膜等。為了在後續步驟將暫時支持體除去,可較理想地使用在這些高分子薄膜進行脫模處理後所成者。又,亦可帶有同樣地視需要而進行脫模處理後所成之金屬板、金屬箔、玻璃板等。另外,考慮生產性時,因為在步驟中卷取成輥狀者較為理想,所以推薦使用長條狀的脫模薄膜。In the present invention, a temporary support can be used in the process of manufacturing the conductive laminated sheet for attaching clothing fabrics. The temporary support of the present invention refers to a substrate when forming a stretchable conductive layer or the like, which is eventually removed. As for the temporary support, the same category as the release film system can be used. However, since strength is required to support the laminated sheet during the manufacturing process, thicker ones, such as PET film, PEN film, PP film, PI film, etc., with a thickness of about 100 μm can be used. In order to remove the temporary support in a subsequent step, those obtained after the release treatment of these polymer films can be preferably used. Moreover, you may carry the metal plate, metal foil, glass plate, etc. which were similarly performed after mold release processing as needed. In addition, in consideration of productivity, since it is preferable to wind up in a roll shape in the step, it is recommended to use a long release film.
本發明中,就保護上述導電層之表面的層而言,可形成可伸縮的表面絕緣層。表面絕緣層可將導電層的表面絕緣。就表面絕緣層而言,可使用非熱塑性薄膜。然後,本發明中衣服布料貼附用導電性疊層片的一部分上可使用非熱塑性薄膜。以改善黏接於衣服等的表面側的電絕緣性、機械強度為目的,或以改善操作處理性等為目的,可透過將非熱塑性薄膜插入導電層之熱熔黏接劑層側的中間層的方式來使用。 本發明之非熱塑性薄膜係與導電層、熱熔黏接劑層同樣地以可伸縮的樹脂組成物所構成較為理想,可使用胺甲酸酯樹脂、具有交聯結構的彈性體、聚矽氧橡膠片材等。在此所謂非熱塑性,係指在一般的衣服布料的使用環境下、以及在製造衣服型的生物體資訊測量裝置時所用的加工溫度下不會液化,只要在常溫下係可伸縮,亦可使用高熔點(在嚴格的意義上被分類為熱塑性樹脂)者。非熱塑性樹脂薄膜,較理想可藉由熱熔黏接劑而貼附於疊層片材。In the present invention, a stretchable surface insulating layer can be formed as a layer protecting the surface of the above-mentioned conductive layer. The surface insulating layer may insulate the surface of the conductive layer. For the surface insulating layer, non-thermoplastic films can be used. Then, in the present invention, a non-thermoplastic film may be used on a part of the conductive laminated sheet for attaching fabrics for clothing. For the purpose of improving electrical insulation and mechanical strength on the surface side of clothing, etc., or for improving handleability, etc., a non-thermoplastic film can be inserted into the intermediate layer on the side of the hot-melt adhesive layer of the conductive layer. way to use. The non-thermoplastic film of the present invention is preferably composed of a stretchable resin composition like the conductive layer and the hot-melt adhesive layer, and urethane resin, elastomer having a cross-linked structure, polysiloxane can be used. Rubber sheets, etc. The term "non-thermoplastic" as used herein means that it will not liquefy under the use environment of ordinary clothing fabrics and the processing temperature used in the manufacture of clothing-type biological information measurement devices. As long as it is stretchable at room temperature, it can be used. Those with high melting points (classified as thermoplastic resins in the strict sense). The non-thermoplastic resin film is preferably attached to the laminated sheet by a hot melt adhesive.
使用圖7對本發明之衣服布料貼附用導電性疊層片的製造步驟進行說明。另外就圖7中各步驟圖的上下關係而言,係為了配合最終步驟的上下關係所以與現實操作中圖7之步驟1到步驟8的上下關係相反。
步驟1:首先就暫時支持體30而言,此處係以使用脫模PET薄膜為例。雖亦可使用脫模薄膜作為暫時支持體,但暫時支持體並不該當於本發明之脫模薄膜。
步驟2、步驟3:在脫模PET薄膜上按順序形成可伸縮的第1導電層11、可伸縮的第2導電層12。各導電層可藉由將以包含溶劑之糊劑的形式被製備而成者利用一般方法予以塗佈、乾燥而形成。塗佈及乾燥可分別對第1、第2導電層逐次進行,或亦可藉由將兩者的糊劑予以雙重塗佈後再同時予以乾燥的所謂「wet-on-wet」法來形成。此處係針對可伸縮的導電層為二層構成的情況作記述。即使是導電層為單層的情況仍可藉由同樣地進行塗佈、乾燥來形成導電層。
步驟4:如此這般,在形成於脫模PET薄膜上之導電層的表面上,更形成黏接促進層50。就黏接促進層的形成手段而言,可根據使用之黏接促進層的材料來進行塗佈、或壓合。就塗佈手段而言,亦可根據材料而使用將液狀材料予以塗佈並乾燥固化的方法,或藉由加熱、紫外線照射等使其反應而固體化的方法,或熔融擠製塗佈等方法。就塗佈方法而言,可根據塗液的黏度而使用噴灑塗覆、簾塗覆、模具塗覆、桿塗覆、網版印刷等方法。The manufacturing process of the electroconductive laminated sheet for clothing fabric sticking of this invention is demonstrated using FIG. 7. FIG. In addition, the up-down relationship of each step diagram in FIG. 7 is opposite to the up-down relationship of
步驟5:在黏接促進層上黏接第1熱熔黏接劑層。 在本步驟使用熱壓合時,為了防止熱熔黏接劑黏接於層合機的熱輥或壓熱板,可以將第1脫模薄膜重合於熱熔黏接劑層上與黏接促進層相反的面上來予以使用。 在此階段將係暫時支持體的脫模PET薄膜除去的話,會成為具有滿足本發明要件之伸縮性的衣服布料貼附用導電性疊層片。然後,在將暫時支持體除去之後於第1導電層進行具有伸縮性的絕緣塗覆的話,可獲得具有滿足本發明第2要件之伸縮性的衣服布料貼附用導電性疊層片。為了適用於實際的衣服型生物體資訊測量裝置中,可如後續步驟中的一例所示,添加為該導電性疊層片材及表面絕緣層賦予預定形狀的操作。Step 5: Adhering the first hot melt adhesive layer on the adhesion promoting layer. In this step, in order to prevent the hot-melt adhesive from adhering to the hot roll or hot plate of the laminator, the first release film can be superimposed on the hot-melt adhesive layer to promote adhesion. Use the opposite side of the layer. If the mold release PET film which is a temporary support is removed at this stage, it will become the electroconductive laminated sheet for clothing fabric attachment which has the stretchability which satisfies the requirements of this invention. Then, after removing the temporary support, the first conductive layer is coated with a stretchable insulating layer, whereby a conductive laminated sheet for attaching clothing fabrics having the stretchability satisfying the second requirement of the present invention can be obtained. In order to apply it to an actual garment-type biometric information measuring device, as an example in the subsequent steps, an operation of imparting a predetermined shape to the conductive laminate sheet and the surface insulating layer may be added.
步驟6:將在前步驟獲得之導電性疊層片材裁切成預定的形狀。就裁切手段而言可使用雷射裁切、利用湯姆森刀片的裁切、壓沖裁等公知的方法。因為本發明之導電性疊層片材係柔軟性高(白話來說,因為其係軟呼呼的),所以若超過某個程度的尺寸的話會有操作處理變困難之虞。因此可使用所謂半裁切的方法,保留暫時支持體而僅對導電性疊層片材的部分進行裁切。尤其當預定的圖案係包含細線之複雜形狀時,半裁切將成為有用的方法。圖7中有針對進行半裁切的情況作例示。 另外,在不造成障礙的情況下亦可在此階段將暫時支持體剝離除去。在預定的形狀係比較簡單的形狀,且第1脫模薄膜係使用強韌的材料時,可在比較早的階段將暫時支持體除去。Step 6: Cut the conductive laminate sheet obtained in the previous step into a predetermined shape. As the cutting means, known methods such as laser cutting, cutting with a Thomson blade, and press punching can be used. Since the conductive laminated sheet of the present invention has high flexibility (in vernacular, it is soft), if the size exceeds a certain level, handling may become difficult. Therefore, a so-called half-cut method can be used, and only a portion of the conductive laminate sheet can be cut while leaving the temporary support. Half-cutting can be a useful method especially when the intended pattern is a complex shape including thin lines. FIG. 7 exemplifies the case of half-cutting. In addition, the temporary support can be peeled off and removed at this stage without causing any trouble. When the predetermined shape is a relatively simple shape and a tough material is used for the first release film, the temporary support can be removed at a relatively early stage.
步驟7:除去因裁切所生之不需要的部分。
步驟8:剝離第1脫模薄膜。另外亦可在步驟5之後、或在步驟6的裁切之後緊接著將第1脫模薄膜予以剝離。
步驟9:將第1非熱塑性薄膜、第2熱熔黏接劑層、及第2脫模薄膜黏接於第1熱熔黏接劑層。此步驟可在將第1非熱塑性薄膜予以黏接之後,再將第2熱熔黏接劑層與第2脫模薄膜一併貼附。或亦可預先整合出由第1非熱塑性薄膜、第2熱熔黏接劑層、及第2脫模薄膜所疊層而成之片材再將其黏接於第1熱熔黏接劑層。Step 7: Remove the unwanted parts created by cutting.
Step 8: Peel off the first release film. Moreover, you may peel off the 1st release film immediately after
步驟10:在此剝離暫時支持體。另外,如前所述,暫時支持體亦可在此步驟以前就予以剝離。 步驟11:將第2非熱塑性薄膜黏接於導電層側的全部或一部分上。此例係使用第3熱熔黏接劑將第2非熱塑性薄膜予以黏接,但在非熱塑性薄膜本身即具有黏接功能時則不需要第3熱熔黏接劑。例如可在將液狀或半硬化狀態之樹脂予以塗佈或壓合之後,再藉由加熱或紫外線照射等來使其硬化來形成;或藉由以溶液狀態予以塗佈再進行乾燥固化的方法等來形成。當本發明之導電層係單純作為配線而使用時,以相當於絕緣表覆塗層之第2非熱塑性薄膜予以覆蓋較為理想。就將本發明之導電層作為對生物體表面之接觸電極的部分、或利用在與連接器等其他零件之電性連接的部分而言,係不以第2非熱塑性薄膜予以覆蓋。又雖然在此圖中省略,但在第2非熱塑性薄膜之上(與黏接面相反的面)亦可有脫模薄膜。又此脫模薄膜亦可不只將第2非熱塑性薄膜予以覆蓋,而是以將不被第2非熱塑性薄膜覆蓋的部分,亦即接觸生物體的電極部分、與其他零件具電性連接的部分,一併包含而全部予以覆蓋的方式來設置。這是為了在使用沖壓機等將該導電性疊層片材黏接於布料的時候保護電極面等。 就將脫模薄膜剝離的時機而言,基本上只要是在即將要對脫模薄膜所貼附的面進行任何加工時予以剝離即可,但在操作處理的情況中、或切割等加工的情況中若有必要,可隨時視需要而予以剝離。又一經剝離之後,亦可再次以脫模薄膜或保護薄膜等進行覆蓋。 [實施例]Step 10: The temporary support is peeled off here. Alternatively, as mentioned above, the temporary support can also be peeled off prior to this step. Step 11: Adhering the second non-thermoplastic film to all or a part of the conductive layer side. In this example, the second non-thermoplastic film is bonded using the third hot-melt adhesive, but when the non-thermoplastic film itself has the bonding function, the third hot-melt adhesive is not required. For example, it can be formed by coating or pressing a resin in a liquid or semi-cured state, and then curing it by heating or ultraviolet irradiation, or by coating it in a solution state and then drying and curing. wait to form. When the conductive layer of the present invention is used simply as a wiring, it is preferable to cover it with a second non-thermoplastic film equivalent to an insulating surface coating. The conductive layer of the present invention is not covered with the second non-thermoplastic film in the portion where the conductive layer of the present invention is used as a contact electrode to the surface of the living body or is used for electrical connection with other components such as connectors. Also, although omitted in this figure, a mold release film may be provided on the second non-thermoplastic film (the surface opposite to the bonding surface). In addition, the release film can not only cover the second non-thermoplastic film, but also cover the part not covered by the second non-thermoplastic film, that is, the electrode part that contacts the living body and the part that is electrically connected to other parts. , to include and overwrite all of them. This is to protect the electrode surface and the like when the conductive laminated sheet is bonded to the cloth using a punch or the like. The timing of peeling off the release film basically only needs to be peeled immediately before any processing is performed on the surface to which the release film is attached, but in the case of handling, or in the case of processing such as cutting. If necessary, it can be peeled off at any time as needed. After peeling off again, you may cover again with a release film, a protective film, or the like. [Example]
以下,列舉實施例對本發明更具體地說明,但本發明並不僅是受下列實施例所限制者,當然亦可在能符合前、後述之意旨的範圍內適當地施加變更而實施,這些不論何者均包含在本發明之技術範圍中。 在以下實施例之導電性銀糊劑、導電性碳糊劑、及黏接促進層形成用樹脂係以如下方式進行製備。Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited only by the following examples, and it goes without saying that changes can be appropriately added within the scope that can meet the meanings described above and below, and no matter which of these All are included in the technical scope of the present invention. The conductive silver paste, the conductive carbon paste, and the resin for forming an adhesion promoting layer in the following examples were prepared as follows.
[可伸縮的導電性銀糊劑(第2伸縮性導體組成物)的製備] 將作為柔軟性樹脂(黏結劑)之腈橡膠(NBR)[日本ZEON公司製之Nipol(註冊商標)「DN003」]20質量份溶解於異佛酮80質量份中,製作NBR溶解液。在獲得之NBR溶液100質量份中摻合銀粉(DOWA ELECTRONICS製之凝聚銀粉「G-35」、平均粒徑5.9μm)110質量份,並以三輥研磨機進行混練來製作導電性銀糊劑AG。 就獲得之導電性銀糊劑的基礎評價而言,係確認了將糊劑以使其厚度成為25μm的方式進行網版印刷並以100℃乾燥20分鐘而獲得之伸縮性導電層(伸縮性銀導體片材)的初始比電阻係250μΩ・cm,且具有在重複進行100次的20%伸展後仍維持導電性的伸展性,係可伸縮。[Preparation of stretchable conductive silver paste (second stretchable conductor composition)] 20 parts by mass of nitrile rubber (NBR) [Nipol (registered trademark) "DN003", manufactured by ZEON Corporation) as a flexible resin (binder) was dissolved in 80 parts by mass of isophorone to prepare an NBR solution. To 100 parts by mass of the obtained NBR solution, 110 parts by mass of silver powder (aggregated silver powder "G-35" manufactured by DOWA ELECTRONICS, average particle size of 5.9 μm) was mixed, and kneaded with a three-roll mill to prepare a conductive silver paste ag. For the basic evaluation of the obtained conductive silver paste, it was confirmed that a stretchable conductive layer (stretchable silver paste) obtained by screen printing the paste so as to have a thickness of 25 μm and drying at 100° C. for 20 minutes The initial specific resistance of the conductor sheet) is 250 μΩ・cm, and it has stretchability to maintain conductivity even after repeating 20% stretching for 100 times, and is stretchable.
[可伸縮的導電性碳糊劑(第1伸縮性導體組成物)的製備] 將作為柔軟性樹脂黏結劑之腈橡膠[日本ZEON公司製之Nipol(註冊商標)「DN003」]、Lion Specialty Chemicals(股)公司製之科琴碳黑(註冊商標)EC300J 20質量份、以及作為溶劑之乙二醇單乙醚乙酸酯50質量份進行預備攪拌後以三輥研磨機予以分散化,獲得導電性碳糊劑CB。 就獲得之導電性碳糊劑的基礎評價而言,係確認了將糊劑以使其厚度成為25μm的方式進行網版印刷並以100℃乾燥20分鐘而獲得之伸縮性導電層(伸縮性碳導體片材)的初始比電阻係0.14Ω・cm,且具有在重複進行100次的20%伸展後仍維持導電性的伸展性,係可伸縮。[Preparation of stretchable conductive carbon paste (first stretchable conductor composition)] 20 parts by mass of nitrile rubber [Nipol (registered trademark) "DN003" manufactured by ZEON Co., Ltd., Japan), Ketjen carbon black (registered trademark) EC300J manufactured by Lion Specialty Chemicals Co., Ltd., and After preliminarily stirring 50 parts by mass of ethylene glycol monoethyl ether acetate as the solvent, it was dispersed with a three-roll mill to obtain a conductive carbon paste CB. For the basic evaluation of the obtained conductive carbon paste, it was confirmed that a stretchable conductive layer (stretchable carbon layer) obtained by screen printing the paste so as to have a thickness of 25 μm and drying at 100° C. for 20 minutes The initial specific resistance of the conductor sheet) is 0.14 Ω・cm, and it has stretchability to maintain conductivity even after repeated 20% stretching for 100 times, and is stretchable.
[可伸縮的黏接促進層形成用樹脂AD1] 將腈橡膠(NBR)[日本ZEON公司製之Nipol(註冊商標)「DN003」]18質量份、三菱化學(股)公司製之雙酚A型環氧樹脂(jER(註冊商標)1001)1.4質量份溶解於異佛酮80質量份中,獲得NBR及環氧樹脂之混合溶液。在獲得之NBR及環氧樹脂之混合溶液中,更添加三菱化學(股)公司製之環氧樹脂硬化劑(YN100)0.6質量份,並攪拌混合而獲得黏接促進層形成用塗液AD1。[Stretchable Adhesion Promotion Layer Forming Resin AD1] 18 parts by mass of nitrile rubber (NBR) [Nipol (registered trademark) "DN003", manufactured by ZEON, Japan), 1.4 mass parts of bisphenol A epoxy resin (jER (registered trademark) 1001) manufactured by Mitsubishi Chemical Corporation parts were dissolved in 80 parts by mass of isophorone to obtain a mixed solution of NBR and epoxy resin. To the obtained mixed solution of NBR and epoxy resin, 0.6 part by mass of an epoxy resin hardener (YN100) manufactured by Mitsubishi Chemical Corporation was further added, and the mixture was stirred and mixed to obtain a coating liquid AD1 for forming an adhesion promoting layer.
[可伸縮的黏接促進層形成用樹脂AD2] 在將CEMEDINE(股)公司製之丙烯酸系共聚物作為主成分的單液UV硬化型彈性黏接劑「SX-UV220」96質量份中,添加信越化學工業(股)公司製之3-甲基丙烯醯氧丙基甲基二甲氧基矽烷「KBM-502」2質量份、及Ajinomoto Fine-Techno(股)公司製之鈦酸酯系偶聯劑「Plenact(註冊商標)238S」2質量份,並予以攪拌混合而獲得UV硬化型之黏接促進層形成用塗液AD2。[Stretchable Adhesion Promotion Layer Forming Resin AD2] To 96 parts by mass of the one-component UV curable elastic adhesive "SX-UV220" containing an acrylic copolymer manufactured by CEMEDINE Co., Ltd. as a main component, 3-methyl group manufactured by Shin-Etsu Chemical Co., Ltd. was added 2 parts by mass of acryloxypropyl methyldimethoxysilane "KBM-502", and 2 parts by mass of titanate-based coupling agent "Plenact (registered trademark) 238S" manufactured by Ajinomoto Fine-Techno Co., Ltd. , and stirred and mixed to obtain a UV-curable adhesive-promoting layer-forming coating solution AD2.
[可伸縮的黏接促進層形成用樹脂AD3] 將東洋紡(股)公司製之聚酯樹脂「VYLON(註冊商標)550」(Tg=-15℃、羥值:4mg/KOH)20質量份、東洋紡(股)公司製之聚酯胺甲酸酯樹脂「VYLON UR8700」(Tg=-22℃、羥值:4mg/KOH)70質量份、及Nippon Polyurethane(股)公司製之芳香族聚異氰酸酯硬化劑「Coronate(註冊商標)L」10質量份溶解於混合溶劑(甲乙酮/甲苯/環己酮=1/1/1質量比)200質量份中,獲得黏接促進層形成用塗液AD3。[Stretchable Adhesion Promotion Layer Forming Resin AD3] 20 parts by mass of polyester resin "VYLON (registered trademark) 550" (Tg=-15°C, hydroxyl value: 4 mg/KOH) manufactured by Toyobo Co., Ltd., polyester urethane manufactured by Toyobo Co., Ltd. 70 parts by mass of resin "VYLON UR8700" (Tg=-22°C, hydroxyl value: 4 mg/KOH) and 10 parts by mass of aromatic polyisocyanate hardener "Coronate (registered trademark) L" manufactured by Nippon Polyurethane Co., Ltd. were dissolved In 200 mass parts of mixed solvents (methyl ethyl ketone/toluene/cyclohexanone=1/1/1 mass ratio), the coating liquid AD3 for adhesion promotion layer formation was obtained.
(實施例1) 將表面以聚矽氧系脫模劑處理後之脫模PET薄膜作為暫時支持體來使用,並依循圖7所示之步驟,以使乾燥厚度成為15μm的方式用塗抹棒將可伸縮的導電性碳糊劑CB塗佈在脫模PET薄膜之脫模層側,進行乾燥而獲得第1導電層。 然後,以使乾燥厚度成為35μm的方式用塗抹棒將可伸縮的導電性銀糊劑AG塗佈在第1導電層上,進行乾燥而獲得第2導電層。 接著以使乾燥膜厚成為5μm的方式用塗抹棒將黏接促進層形成用樹脂AD1塗佈在第2導電層上,以100℃加熱乾燥30分鐘並同時使環氧化合物反應而形成黏接促進層。 之後,將日清紡(股)公司製之熱熔胺甲酸酯片材MOBILON(註冊商標)MOB100(聚胺甲酸酯熱熔片材/脫模紙)的熱熔片材側以與黏接促進層接觸的方向覆蓋於黏接促進層上而作為第1熱熔黏接劑層/第1脫模薄膜,並利用熱壓機以壓力0.5kg/cm2 、溫度130℃、壓製時間20秒的條件予以加壓、加熱而黏接,再將暫時支持體剝離而獲得衣服布料貼附用導電性疊層片(S1)。(Example 1) A mold release PET film whose surface was treated with a polysiloxane-based mold release agent was used as a temporary support, and the procedure shown in FIG. 7 was followed to make the dry thickness 15 μm. The stretchable conductive carbon paste CB was coated on the mold release layer side of the mold release PET film, and dried to obtain a first conductive layer. Then, the stretchable conductive silver paste AG was applied on the first conductive layer with an applicator bar so that the dry thickness might be 35 μm, and dried to obtain a second conductive layer. Next, the resin AD1 for forming an adhesion promoting layer was applied on the second conductive layer with a spreader bar so that the dry film thickness would be 5 μm, and the adhesion promoting layer was formed by heating and drying at 100° C. for 30 minutes while reacting the epoxy compound to form the adhesion promoting layer. Floor. After that, the hot-melt sheet side of the hot-melt urethane sheet MOBILON (registered trademark) MOB100 (polyurethane hot-melt sheet/release paper) manufactured by Nisshinbo Co., Ltd. The direction in which the layers are in contact is covered on the adhesion promoting layer as the first hot-melt adhesive layer/first release film, and the pressure is 0.5 kg/cm 2 , the temperature is 130° C., and the pressing time is 20 seconds using a hot press. The conditions were pressurized and heated to adhere, and then the temporary support was peeled off to obtain an electroconductive laminated sheet for attaching clothing fabrics (S1).
(實施例2) 直到第2導電層為止,與上述S1同樣地進行操作。然後以使硬化膜厚成為10μm的方式用塗抹棒將黏接促進層形成用樹脂AD2塗佈在第2導電層上,再用高壓水銀燈以使累積光強度成為1000mJ/cm2 的方式進行紫外線照射,形成黏接促進層。之後與S1同樣地將熱熔黏接劑片材/脫模薄膜黏接而獲得衣服布料貼附用導電性疊層片(S2)。(Example 2) Up to the second conductive layer, the same operation as in S1 described above was performed. Then, the resin AD2 for forming an adhesion promoting layer was applied on the second conductive layer with a smear bar so that the cured film thickness might be 10 μm, and then ultraviolet rays were irradiated with a high-pressure mercury lamp so that the cumulative light intensity would be 1000 mJ/cm 2 . , forming an adhesion promoting layer. Then, similarly to S1, the hot-melt adhesive sheet/release film is bonded to obtain a conductive laminated sheet for clothing fabric sticking (S2).
(實施例3) 直到第2導電層為止,與上述S1同樣地進行操作。然後以使乾燥膜厚成為3μm的方式用塗抹棒將黏接促進層形成用樹脂AD3塗佈在第2導電層上,以100℃乾燥30分鐘並同時進行交聯反應而形成黏接促進層。之後與S1同樣地將熱熔黏接劑片材/脫模薄膜黏接而獲得衣服布料貼附用導電性疊層片(S3)。(Example 3) Up to the second conductive layer, the same operation as the above-mentioned S1 is performed. Then, the resin AD3 for forming an adhesion promoting layer was applied on the second conductive layer with an applicator bar so that the dry film thickness might be 3 μm, and the adhesion promoting layer was formed by drying at 100° C. for 30 minutes while performing a crosslinking reaction. Then, similarly to S1, the hot-melt-adhesive sheet/release film is adhered to obtain a conductive laminated sheet for attaching clothing fabrics (S3).
(實施例4) 直到第1導電層為止,與上述S1同樣地進行操作。然後以使乾燥膜厚成為12μm的方式用塗抹棒將黏接促進層形成用樹脂AD1塗佈在第1導電層上,以100℃乾燥30分鐘並同時進行交聯反應而形成黏接促進層。之後與S1同樣地將熱熔黏接劑片材/脫模薄膜黏接而獲得衣服布料貼附用導電性疊層片(S4)。(Example 4) Up to the first conductive layer, the same operation as the above-mentioned S1 is performed. Then, the resin AD1 for forming an adhesion promoting layer was applied on the first conductive layer with an applicator bar so that the dry film thickness might be 12 μm, and the adhesion promoting layer was formed by drying at 100° C. for 30 minutes while performing a crosslinking reaction. Then, similarly to S1, the hot-melt adhesive sheet/release film is bonded to obtain a conductive laminated sheet for attaching clothing fabrics (S4).
(比較例1) 直到第2導電層為止,與上述S1同樣地進行操作。然後不進行黏接促進層的形成步驟,之後與S1同樣地將熱熔黏接劑片材/脫模薄膜黏接而獲得衣服布料貼附用導電性疊層片(S0)。(Comparative Example 1) Up to the second conductive layer, the same operation as the above-mentioned S1 is performed. Then, without performing the step of forming the adhesion promoting layer, the hot-melt adhesive sheet/release film was bonded together in the same manner as in S1 to obtain an electroconductive laminate for clothing fabric attachment (S0).
(清洗耐久性的評價)
將獲得之衣服布料貼附用導電性疊層片切出寬10mm、長100mm的長方形,並將剝離薄膜去除。將聚酯70、綿30之混紡雙經編布料製之M尺寸的T恤予以翻裏作面,以使導電性疊層片材之熱熔黏接劑層接觸胸的部分(通常在穿著時會是T恤的內側,也是與人體接觸的那一側)的方式予以重合,利用熱壓以壓力0.5kg/cm2
、溫度130℃、壓製時間20秒的條件予以加壓、加熱進行貼附而將其作為清洗耐久性評價用試樣。
針對長方形的長邊方向測定獲得之清洗耐久性評價用試樣之導電性疊層片材部分的初始電阻值。將結果顯示於表1中。另外就電阻值而言,當電阻值為100Ω以下的時候係使用安捷倫科技公司製之毫歐姆計4338B利用開爾文連接進行測定。當電阻值超過100Ω的時候係使用數位測試器進行測定。
然後,依循JIS L 1096織物及編物的布料試驗方法中之103法的5倍加速試驗(在5個循環的連續清洗後,陰乾1次),將清洗耐久性評價用試樣利用家庭用洗衣機(SANYO公司製之ASW-50F5(HS))及清洗試驗自動控制裝置(辻井染機工業(股)公司、SAD-135型)在有清洗網的存在下進行累計100個循環的清洗。
水流為「強」、浴比1:30、清洗水溫度40℃、清洗時間5分鐘、漂洗水溫度25℃、漂洗時間2分鐘,洗劑係使用Attack粉末型。另外,此處之清洗1個循環(一次),係指在洗衣槽中的洗劑水溶液中歷經攪拌、脫水、沖洗、脫水、沖洗、脫水為止的1個循環。為了滿足浴比,使用符合必須量的樣本T恤。電阻值係在每清洗5個循環之陰乾後進行測定。將清洗100個循環後之電阻值顯示於表1中。另外,在途中發生斷線而無法測定電阻時則記錄該事實。
確認了實施例之導電性疊層片材即便在清洗試驗後也不會從T恤剝離,可進行電阻值的測定,係保有導電性。在其中一比較例中,導電性疊層片材的導電層會在清洗80個循環後有一部分脫落,變得無法進行電阻測定。(Evaluation of Washing Durability) The obtained conductive laminated sheet for attaching clothing fabrics was cut out into a rectangle having a width of 10 mm and a length of 100 mm, and the release film was removed. The M size T-shirt made of polyester 70 and
(實施例5) 與實施例1同樣地進行直到暫時支持體的剝離前為止的操作,獲得附暫時支持體的導電性疊層片材S1。如圖7之步驟6所示利用湯姆森刀片從脫模薄膜側進行半裁切,如步驟7將不需要的部分去除而獲得圖8(a)中所示之預定的電極+配線圖案。再如步驟8將第1脫模薄膜剝離。 將日清紡(股)公司製之熱熔胺甲酸酯片材MOBILON(註冊商標)MF-10F3(非熱塑性之聚胺甲酸酯片材/聚胺甲酸酯熱熔片材/脫模紙)裁切成圖8(b)中所示之預定的基底絕緣層圖案,並以非熱塑性之聚胺甲酸酯片材(相當於第1非熱塑性薄膜)接觸導電性疊層片材之將第1脫模薄膜剝離後所成面的方向予以重合,再利用熱壓以壓力0.5kg/cm2 、溫度130℃、壓製時間20秒的條件予以加壓、加熱而黏接(步驟9)。 然後將暫時支持體剝離(步驟10),將裁切成如圖8(c)所示之預定的表覆絕緣層圖案之MOBILON(註冊商標)MF-10F3的熱熔黏接劑層側以與第1導電層接觸的方式予以重合,並同樣地進行壓製黏接,之後將附屬於MF-10F3的脫模紙剝離(步驟11),獲得具備基底絕緣層及表覆絕緣層的導電性疊層片材S10(圖8(d))。此處從表覆絕緣層圖案具有之大窗口部分露出的導電層係電極部,從小窗口部分露出的導電層則成為安裝有連接器的連接部,兩者之間被表覆絕緣層覆蓋的部分則相當於配線部。(Example 5) It carried out similarly to Example 1, and performed the operation before peeling of a temporary support body, and obtained the electroconductive laminated sheet S1 with a temporary support body. As shown in step 6 of FIG. 7 , half-cutting is performed from the release film side with a Thomson blade, and unnecessary parts are removed as shown in step 7 to obtain the predetermined electrode+wiring pattern shown in FIG. 8( a ). Again, as in step 8, the first release film is peeled off. The hot-melt urethane sheet MOBILON (registered trademark) MF-10F3 (non-thermoplastic polyurethane sheet/polyurethane hot-melt sheet/release paper) manufactured by Nisshinbo Co., Ltd. Cut into a predetermined base insulating layer pattern as shown in FIG. 8(b), and contact the conductive laminate sheet with a non-thermoplastic polyurethane sheet (equivalent to the first non-thermoplastic film). 1. The directions of the surfaces formed after the release film is peeled off are superimposed, and then pressurized and heated by hot pressing under the conditions of a pressure of 0.5 kg/cm 2 , a temperature of 130° C., and a pressing time of 20 seconds (step 9). Then the temporary support is peeled off (step 10), and the hot melt adhesive layer side of MOBILON (registered trademark) MF-10F3 cut into a predetermined surface insulating layer pattern as shown in FIG. The first conductive layers are in contact with each other, and are pressed and bonded in the same way. After that, the release paper attached to MF-10F3 is peeled off (step 11) to obtain a conductive laminate having a base insulating layer and a surface insulating layer. Sheet S10 (FIG. 8(d)). Here, the conductive layer exposed from the large window portion of the surface insulating layer pattern is the electrode portion, and the conductive layer exposed from the small window portion is the connecting portion where the connector is mounted, and the part between the two is covered by the surface insulating layer. It is equivalent to the wiring part.
(實施例6~8、比較例2) 與實施例5同樣地對在實施例2~4獲得之附暫時支持體的導電性疊層片材S2、S3、S3進行同樣的追加工並分別獲得導電性疊層片材S20、S30、S40。亦針對比較例1同樣地進行追加工而獲得作為比較例2之導電性疊層片材S00。 將獲得之各導電性疊層片材利用熱壓以壓力0.5kg/cm2 、溫度130℃、加壓時間40秒的條件予以加壓、加熱而黏接於胸罩下部的肌膚側。然後如圖8(e)中所示將作為連接器之不銹鋼製之子母扣的子扣以凸部朝向肌膚側的相反側的方式安裝。子母扣係以貫穿導電性疊層片材與胸罩下部布料的方式利用開孔而鉚接藉此確保與導電層的電性連接。藉由將UNION TOOL(股)公司製之心率感測器「WHS-3」與連接器連接而作為可測定心電圖的胸罩,亦即衣服型的生物體資訊測定裝置。 讓獲得之衣服型的生物體資訊測定裝置穿著在年齡20歲、30歲、40歲的健康女性三人身上,並觀察休息時以及正熱烈進行著第一收音機體操、及第二收音機體操之運動時的心電圖。不論何者皆能沒有問題地測量心電圖。然後,以與實施例1同樣的條件進行100個循環的清洗試驗,再同樣地予以穿著並進行心電圖測量。將結果顯示於表2。使用實施例5~8之導電性疊層片材時可以與一開始同樣地進行心電圖測量,在比較例2時也能進行穿著者在休息時的心電圖觀察,但在運動時則會有雜訊混入波形中而無法觀察到清楚漂亮的波形。在動作測試之後,測試貼附於胸罩之導電性疊層片材之子母扣部分與電極部間的導通性,結果均確保了實施例、及比較例的導通,但於比較例2會在電極部的一部分觀察到導電層的剝離脫落。(Examples 6 to 8, Comparative Example 2) In the same manner as in Example 5, the conductive laminate sheets S2, S3, and S3 with temporary supports obtained in Examples 2 to 4 were subjected to the same additional processing and obtained respectively. Conductive laminated sheet S20, S30, S40. Also about the comparative example 1, additional processing was performed similarly, and the electroconductive laminated sheet S00 which is the comparative example 2 was obtained. Each obtained electroconductive laminated sheet was pressurized and heated under the conditions of a pressure of 0.5 kg/cm 2 , a temperature of 130° C., and a press time of 40 seconds by hot pressing, and was adhered to the skin side of the lower part of the bra. Then, as shown in Fig. 8(e), a female snap of stainless steel as a connector is attached so that the convex portion faces the opposite side to the skin side. The snap button system is riveted through the conductive laminated sheet and the lower fabric of the brassiere to ensure the electrical connection with the conductive layer. By connecting the heart rate sensor "WHS-3" manufactured by UNION TOOL Co., Ltd. to the connector, it is used as a bra that can measure electrocardiogram, that is, a clothing-type biological information measuring device. Wear the obtained clothing-type biometric information measurement device on three healthy women aged 20, 30, and 40, and observe the first radio gymnastics and the second radio gymnastics while resting and vigorously performing the exercises. electrocardiogram at the time. Either can measure the electrocardiogram without problems. Then, a washing test of 100 cycles was carried out under the same conditions as in Example 1, and the clothes were put on and electrocardiogram measurement was carried out in the same manner. The results are shown in Table 2. When the conductive laminates of Examples 5 to 8 were used, the electrocardiogram measurement was performed in the same manner as at the beginning, and in Comparative Example 2, the wearer's electrocardiogram observation at rest was also possible, but noise occurred during exercise. Mixed into the waveform and cannot observe a clear and beautiful waveform. After the action test, the continuity between the button part and the electrode part of the conductive laminated sheet attached to the bra was tested. The results ensured the continuity of the embodiment and the comparative example. However, in the comparative example 2, the electrode Peeling of the conductive layer was observed in a part of the part.
[表1]
[表2]
如以上所述,本發明之可伸縮的衣服布料貼附用導電性疊層片藉由在具有伸縮性的導電層與熱熔黏接劑層之間設置黏接促進層,而可實現貼附於衣服布料且清洗耐久性優異的生物體資訊測量用的電極及配線。 本發明之可伸縮的衣服布料貼附用導電性疊層片在實施例中係以女性用胸罩為例進行說明,但它不論是在男性用、女性用、上半身用、或下半身用,均可廣範圍地適用於附電極的生物體資訊測量用衣服中,可適用於各種運動、格鬥技、作業現場、警護等時候所使用之防具用衣服。又本發明可適用於當穿著者在睡覺時照護者、醫療人員經常要將衣服予以穿脫的病院用衣服、照護用衣服。As described above, the stretchable conductive laminate sheet for attaching clothing fabrics of the present invention can be attached by providing an adhesion promoting layer between the stretchable conductive layer and the hot-melt adhesive layer. Electrodes and wirings for biological information measurement with excellent cleaning durability in clothing fabrics. The conductive laminated sheet for attaching stretchable clothing fabrics of the present invention is described by taking a female bra as an example in the embodiment, but it can be used for men, women, upper body, or lower body. Applicable to a wide range of biological information measurement clothing with electrodes, and can be applied to protective clothing used in various sports, fighting skills, job sites, and police. Furthermore, the present invention can be applied to hospital clothes and nursing clothes, which are often worn by caregivers and medical personnel when the wearer is sleeping.
1:可伸縮的導電層 2:熱熔黏接劑層 3:脫模薄膜 4:表覆絕緣層 5:黏接促進層 11:可伸縮的第1導電層 12:可伸縮的第2導電層 21:第1熱熔黏接劑層 22:第2熱熔黏接劑層 23:第3熱熔黏接劑層 30:暫時支持體 31:第1脫模薄膜 32:第2脫模薄膜 41:第1非熱塑性薄膜 42:第2非熱塑性薄膜 50:黏接促進層 90:子母扣(連接器) 100:附基底絕緣、表覆絕緣的導電性疊層片材 101:電極部 102:連接部 200:附連接器、基底絕緣、表覆絕緣的導電性疊層片材1: Stretchable conductive layer 2: Hot melt adhesive layer 3: Release film 4: Surface insulation layer 5: Adhesion promotion layer 11: Stretchable first conductive layer 12: Stretchable second conductive layer 21: The first hot melt adhesive layer 22: The second hot melt adhesive layer 23: The third hot melt adhesive layer 30: Temporary Support 31: 1st release film 32: 2nd release film 41: 1st non-thermoplastic film 42: Second non-thermoplastic film 50: Adhesion Promotion Layer 90: Female buckle (connector) 100: Conductive laminated sheet with base insulation and surface insulation 101: Electrode part 102: Connection part 200: Conductive laminated sheet with connectors, base insulation, and surface insulation
[圖1]圖1係顯示習知的衣服布料貼附用導電性疊層片之剖面結構的示意圖。 [圖2]圖2係顯示在習知的衣服布料貼附用導電性疊層片中,相當於表覆絕緣層之非熱塑性薄膜將導電層之一部分被覆之狀態之剖面結構的示意圖。 [圖3]圖3係顯示本發明之衣服布料貼附用導電性疊層片之剖面結構的示意圖。 [圖4]圖4係顯示在本發明之衣服布料貼附用導電性疊層片中,相當於表覆絕緣層之非熱塑性薄膜將導電層之一部分被覆之狀態之剖面結構的示意圖。 [圖5]圖5係顯示在本發明之衣服布料貼附用導電性疊層片中,可伸縮的導電層係成第1導電層及第2導電層之二層構成時之剖面結構的示意圖。 [圖6]圖6係顯示在本發明之衣服布料貼附用導電性疊層片中,可伸縮的導電層係成第1導電層及第2導電層之二層構成時,相當於表覆絕緣層之非熱塑性薄膜再將導電層之一部分被覆之狀態之剖面結構的示意圖。 [圖7]圖7係顯示實際在製作本發明之衣服布料貼附用導電性疊層片時之步驟之一例的示意步驟圖。 [圖8]圖8係具有用於進行心電測定之電極及配線、還有與連接器連接之連接部的模式圖的例子。[Fig. 1] Fig. 1 is a schematic diagram showing a cross-sectional structure of a conventional conductive laminate sheet for attaching clothing fabrics. 2] FIG. 2 is a schematic diagram showing a cross-sectional structure of a state in which a portion of the conductive layer is covered by a non-thermoplastic film corresponding to a surface insulating layer in a conventional conductive laminate sheet for attaching clothing fabrics. [ Fig. 3] Fig. 3 is a schematic diagram showing a cross-sectional structure of the conductive laminate sheet for attaching clothing fabrics of the present invention. 4] FIG. 4 is a schematic diagram showing a cross-sectional structure in a state where a portion of the conductive layer is covered by a non-thermoplastic film corresponding to the surface insulating layer in the conductive laminate for attaching clothing fabrics of the present invention. 5] FIG. 5 is a schematic diagram showing a cross-sectional structure when the stretchable conductive layer is composed of two layers of a first conductive layer and a second conductive layer in the conductive laminated sheet for attaching clothing fabrics of the present invention . [FIG. 6] FIG. 6 shows that in the conductive laminate sheet for attaching clothing fabrics of the present invention, when the stretchable conductive layer is composed of two layers of a first conductive layer and a second conductive layer, it is equivalent to a surface covering A schematic diagram of the cross-sectional structure of the state in which the non-thermoplastic film of the insulating layer is partially covered with the conductive layer. [ Fig. 7] Fig. 7 is a schematic step diagram showing an example of the steps in actually producing the conductive laminate sheet for attaching clothing fabrics of the present invention. [ Fig. 8] Fig. 8 is an example of a schematic diagram including electrodes and wires for electrocardiographic measurement, and a connection portion connected to a connector.
11:可伸縮的第1導電層11: Stretchable first conductive layer
12:可伸縮的第2導電層12: Stretchable second conductive layer
21:第1熱熔黏接劑層21: The first hot melt adhesive layer
22:第2熱熔黏接劑層22: The second hot melt adhesive layer
23:第3熱熔黏接劑層23: The third hot melt adhesive layer
30:暫時支持體30: Temporary Support
31:第1脫模薄膜31: 1st release film
32:第2脫模薄膜32: 2nd release film
41:第1非熱塑性薄膜41: 1st non-thermoplastic film
42:第2非熱塑性薄膜42: Second non-thermoplastic film
50:黏接促進層50: Adhesion Promotion Layer
Claims (6)
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JP2020-088253 | 2020-05-20 | ||
JP2020088253 | 2020-05-20 |
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TW202202096A true TW202202096A (en) | 2022-01-16 |
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JP (1) | JPWO2021235234A1 (en) |
CN (1) | CN115551712A (en) |
TW (1) | TW202202096A (en) |
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JP2003053901A (en) * | 2001-08-21 | 2003-02-26 | Dainippon Printing Co Ltd | Pasting sheet capable of peeling substrate sheet |
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US11130888B2 (en) * | 2016-03-08 | 2021-09-28 | Toyobo Co., Ltd. | Stretchable conductor sheet, stretchable conductor sheet having adhesiveness, and method for forming electrical wiring comprising stretchable conductor on fabric |
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