TW202201879A - Motor with maglev inner rotor capable of achieving the effects of reducing noises and increasing service life and keeping the shaft rod rotating stably - Google Patents

Motor with maglev inner rotor capable of achieving the effects of reducing noises and increasing service life and keeping the shaft rod rotating stably Download PDF

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TW202201879A
TW202201879A TW109120057A TW109120057A TW202201879A TW 202201879 A TW202201879 A TW 202201879A TW 109120057 A TW109120057 A TW 109120057A TW 109120057 A TW109120057 A TW 109120057A TW 202201879 A TW202201879 A TW 202201879A
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Taiwan
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casing
rotor
magnet
stator
shaft hole
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TW109120057A
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Chinese (zh)
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黃曉偉
仁輝 陳
林福龍
廖新玉
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大陸商深圳市東維豐電子科技股份有限公司
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Priority to TW109120057A priority Critical patent/TW202201879A/en
Publication of TW202201879A publication Critical patent/TW202201879A/en

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Abstract

The present invention relates to a motor with a maglev inner rotor. The motor includes a casing having an upper shaft hole and a lower shaft hole; a stator set installed in an accommodating space and comprising a wire seat and two stator magnets, wherein the wire seat is arranged in the casing, the two stator magnets are ring magnets, one of the stator magnets is arranged on one side surface of the casing adjacent to the periphery of the upper shaft hole, and the other stator magnet is arranged on one side surface of the casing adjacent to the periphery of the lower shaft hole; and a rotor set installed in the accommodating space and comprising a shaft rod and two rotor magnets, wherein the shaft rod rotatably penetrates through the upper shaft hole and the lower shaft hole, a protruded ring magnet is provided around the shaft rod, the position of the ring magnet is adjacent to the position of the wire seat, and the two rotor magnets are annular convex magnets and are respectively arranged on the two ends of the shaft rod. The adjacent surfaces on which the rotor magnet and the stator magnet are arranged have the same magnetic polarity and repel each other to maintain a gap in between to form a magnetic levitation phenomenon, so that the shaft rod and the stator set can be kept in the center of the casing in a stable rotation without contact, thereby achieving the effects of reducing noises and increasing service life.

Description

具磁浮式內轉子的馬達Motor with Maglev Inner Rotor

本發明係涉及一種馬達,尤指一種具有磁浮結構的具磁浮式內轉子的馬達。The present invention relates to a motor, in particular to a motor with a maglev inner rotor with a maglev structure.

現有技術應用到馬達機構的產品,其中有一種如TW M468704之防塵直流風扇,其中包含一基座、一轉子元件及一定子元件,基座固定連接於轉子元件,轉子元件包含一軸芯及一扇葉,基座與扇葉固定連接,定子元件包括帶有中管的扇框、定子及軸承,軸芯套設於軸承內,軸承固定安裝在中管的內部,定子套固在中管的外部,藉由接觸式的軸承結構將軸芯定位於其中,當風扇啟動工作時,軸芯高速運轉以帶動扇葉高速旋轉。Products of the prior art applied to the motor mechanism, one of which is a dust-proof DC fan such as TW M468704, which includes a base, a rotor element and a stator element, the base is fixedly connected to the rotor element, and the rotor element includes a shaft core and a fan The blade, the base is fixedly connected with the fan blade, the stator element includes a fan frame with a middle tube, a stator and a bearing, the shaft core is sleeved in the bearing, the bearing is fixedly installed inside the middle tube, and the stator sleeve is fixed outside the middle tube , The shaft core is positioned in it by the contact type bearing structure. When the fan starts to work, the shaft core runs at a high speed to drive the fan blades to rotate at a high speed.

然而,前述防塵直流風扇之馬達機構,其軸承為接觸式的軸承,而接觸式的軸承中有一種較為常見的滾珠軸承,滾珠軸承主要包含四個元件:外環、內環、滾珠與保持器,藉由將滾珠放入保持器內且設置於外環與內環之間達到滾珠軸承具有滾動摩擦之功效,而滾珠軸承於長時間高速運轉的使用下,滾珠除了容易因為摩擦而產生噪音外,磨損過後的滾珠更會因為失去真圓的表面而與外環或內環的接觸面具有間隙而產生更大的噪音,且也因為間隙的產生而使得內環的中心產生偏移,導致套入內環的軸芯產生晃動進而降低馬達的運轉效率及減少馬達的使用壽命;因此,現有技術的馬達機構,其整體構造存在有如前述的問題及缺點,實有待加以改良。However, in the motor mechanism of the aforementioned dust-proof DC fan, the bearing is a contact type bearing, and one of the contact type bearings is a relatively common ball bearing. The ball bearing mainly includes four components: outer ring, inner ring, ball and cage. , By placing the balls in the cage and setting them between the outer ring and the inner ring, the ball bearing has the effect of rolling friction, and under the long-term high-speed operation of the ball bearing, the ball is easy to generate noise due to friction. , the worn balls will generate more noise due to the loss of the true round surface and the contact surface of the outer ring or the inner ring, which will cause more noise, and also cause the center of the inner ring to be offset due to the generation of the gap, resulting in the sleeve The shaft core entering the inner ring vibrates, thereby reducing the operating efficiency of the motor and shortening the service life of the motor. Therefore, the overall structure of the motor mechanism in the prior art has the aforementioned problems and shortcomings, and needs to be improved.

有鑒於現有技術的缺點及不足,本發明提供一種具磁浮式內轉子的馬達,其藉由於馬達的二端分別設置一定子磁鐵,軸桿的二端分別設置一轉子磁鐵,並且將定子磁鐵與轉子磁鐵設置為同極相斥產生磁浮現象,使得軸桿可保持在殼體中心穩定旋轉之目的。In view of the shortcomings and deficiencies of the prior art, the present invention provides a motor with a magnetically levitated inner rotor, wherein two ends of the motor are respectively provided with stator magnets, two ends of the shaft are respectively provided with a rotor magnet, and the stator magnets are connected with the stator magnets. The rotor magnets are arranged to repel each other with the same poles to generate a magnetic levitation phenomenon, so that the shaft can be kept in the center of the housing for the purpose of stable rotation.

為達上述之發明目的,本發明所採用的技術手段為設計一種具磁浮式內轉子的馬達,其包含: 一殼體,其具有一上方軸孔及一下方軸孔,且該殼體內部形成有一容置空間; 一定子組,其安裝於該容置空間並設置於該殼體上,該定子組包含一線座及二定子磁鐵,該線座的一端環繞設置於該殼體,該線座上形成有複數剖槽,於該線座的該剖槽處繞設有線圈及連接設有可輸出電能的導線,該二定子磁鐵為環形磁鐵且具有一內側環面及一軸向環面,其中一該定子磁鐵設置於該殼體內鄰近於該上方軸孔周緣的一側面,另一該定子磁鐵設置於該殼體內鄰近於該下方軸孔周緣的一側面; 一轉子組,其安裝於該容置空間,該轉子組包含一軸桿及二轉子磁鐵,該軸桿為一桿體且一端可轉動地貫穿該殼體的該上方軸孔,另一端可轉動地貫穿該下方軸孔,該軸桿環繞凸設一環形磁鐵,該環形磁鐵的位置相鄰於該線座的位置,該二轉子磁鐵為環凸形磁鐵且分別設置於該軸桿的二端,各該轉子磁鐵具有一側向環面及一端向環面,該轉子磁鐵的該側向環面的外徑小於該定子磁鐵的該內側環面的內徑,該側向環面與相對的該定子磁鐵的該內側環面極性相同位置相鄰,該端向環面與相對的該定子磁鐵的該軸向環面極性相同位置相鄰。In order to achieve the above-mentioned purpose of the invention, the technical means adopted in the present invention is to design a motor with a magnetically levitated inner rotor, which includes: a casing, which has an upper shaft hole and a lower shaft hole, and an accommodating space is formed inside the casing; A stator group, which is installed in the accommodating space and arranged on the casing, the stator group includes a wire seat and two stator magnets, one end of the wire seat is arranged around the casing, and a plurality of sections are formed on the wire seat A slot, a coil is wound around the slot of the wire seat and a wire capable of outputting electric energy is connected. The two stator magnets are annular magnets and have an inner annular surface and an axial annular surface. One of the stator magnets is a ring magnet. is arranged on a side surface of the housing adjacent to the periphery of the upper shaft hole, and the other stator magnet is arranged on a side surface of the housing adjacent to the periphery of the lower shaft hole; A rotor set is installed in the accommodating space. The rotor set includes a shaft rod and two rotor magnets. The shaft rod is a rod body with one end rotatably passing through the upper shaft hole of the housing, and the other end rotatably passing through the upper shaft hole of the housing. Passing through the lower shaft hole, a ring-shaped magnet is protruded around the shaft rod, and the position of the ring-shaped magnet is adjacent to the position of the wire seat. The two rotor magnets are ring-shaped convex magnets and are respectively arranged at two ends of the shaft rod, Each of the rotor magnets has one side toroid and one end toroid, the outer diameter of the side toroid of the rotor magnet is smaller than the inner diameter of the inner toroid of the stator magnet, and the side toroid is opposite to the opposite toroid. The inner toroid of the stator magnet is adjacent to the same polarity position, and the end torus is adjacent to the opposite axial toroid of the stator magnet to the same polarity.

進一步而言,所述之具磁浮式內轉子的馬達,其中該轉子組進一步包含二導磁片體,該二導磁片體為具有導磁性鐵材之環形片體且分別套設於該軸桿並固設於該軸桿的二端,各該轉子磁鐵套設於該軸桿並固設於各該導磁片體上。Further, in the motor with a magnetically levitated inner rotor, the rotor set further comprises two magnetic conductive sheets, the two magnetic conductive sheets are annular sheets with magnetic conductive iron and are respectively sleeved on the shaft The rod is fixed on both ends of the shaft rod, and each rotor magnet is sleeved on the shaft rod and fixed on each of the magnetic conductive sheet bodies.

進一步而言,所述之具磁浮式內轉子的馬達,其中該殼體具有一頂殼及一底蓋,該頂殼具有一下方開口,且該頂殼的內側端部面內凹形成有一上方凹槽,該上方凹槽的槽底面貫穿設有一上方軸孔,該底蓋為一盤體且蓋設於該殼體的該下方開口,該底蓋的內側端部面內凹形成有一下方凹槽,該下方凹槽的槽底面貫穿設有一下方軸孔,該二定子磁鐵分別位在該上方凹槽與該下方凹槽內。Further, in the motor with a magnetically levitated inner rotor, the casing has a top case and a bottom cover, the top case has a lower opening, and the inner end surface of the top case is concavely formed with an upper portion a groove, the bottom surface of the upper groove is provided with an upper shaft hole, the bottom cover is a disk body and covers the lower opening of the casing, the inner end surface of the bottom cover is concavely formed with a bottom a groove, the bottom surface of the lower groove is provided with a lower shaft hole, and the two stator magnets are respectively located in the upper groove and the lower groove.

進一步而言,所述之具磁浮式內轉子的馬達,其進一步包含一導流外殼及一扇葉,該導流外殼為一中空柱體,且內部形成有一固定座,該殼體的一端固設於該固定座上,該扇葉套設固定於該軸桿位於該下方軸孔的一端。Further, the motor with a magnetic levitation inner rotor further comprises a guide casing and a fan blade, the guide casing is a hollow cylinder, and a fixing seat is formed inside, and one end of the casing is fixed The fan blade is sleeved and fixed on the end of the shaft which is located on the lower shaft hole.

進一步而言,所述之具磁浮式內轉子的馬達,其中該扇葉形成有一槽部,該槽部的開口內側周緣環繞凸設有一定位磁鐵,該殼體相對於該固定座的另一端位於該槽部內且與該定位磁鐵保持一間距。Further, in the motor with a magnetically levitated inner rotor, the fan blade is formed with a slot portion, and a positioning magnet is protruded around the inner periphery of the opening of the slot portion, and the housing is located at the other end of the housing relative to the fixing seat. The groove is kept at a distance from the positioning magnet.

進一步而言,其中該固定座包含一接合部及複數導流片,該接合部為一中空圓柱體,該複數導流片環繞形成於該接合部周緣,各該導流片的一側固設於該導流外殼的內側壁且朝向該導流外殼的一端延伸。Further, the fixed seat includes a joint portion and a plurality of guide vanes, the joint portion is a hollow cylinder, the plurality of guide vanes are formed around the periphery of the joint portion, and one side of each guide vane is fixed extending from the inner side wall of the guide casing and toward one end of the guide casing.

進一步而言,所述之具磁浮式內轉子的馬達,其中該接合部內形成有一接合面,該接合面形成有複數接合孔,該頂殼的該上方凹槽周緣表面貫穿有複數穿孔,該線座鄰近於該上方軸孔的一端環繞間隔凸設有複數固定柱,該複數固定柱為塑膠柱且貫穿該複數穿孔及該複數接合孔,該複數固定柱熱熔固定於該接合面上。Further, in the motor with a magnetically levitated inner rotor, a joint surface is formed in the joint portion, and a plurality of joint holes are formed on the joint surface, and a plurality of perforations penetrate through the peripheral surface of the upper groove of the top shell, and the line One end of the seat adjacent to the upper shaft hole is protruded around a plurality of fixing posts, the plurality of fixing posts are plastic posts and pass through the plurality of through holes and the plurality of joint holes, and the plurality of fixing posts are hot-melted and fixed on the joint surface.

進一步而言,所述之具磁浮式內轉子的馬達,其進一步包含一固定環片,該固定環片為一環形片體且貼靠於該接合面相對於該殼體的另一側面,該固定環片上貫穿有複數鉚合孔,該線座鄰近於該上方軸孔的一端環繞間隔凸設有複數鉚合柱,該複數鉚合柱貫穿該複數穿孔、該複數接合孔及該複數鉚合孔且鉚合於該固定環片上。Further, the motor with a magnetically levitated inner rotor further comprises a fixing ring piece, the fixing ring piece is an annular piece body and abuts against the other side surface of the joint surface relative to the casing, the fixing ring piece is an annular piece. A plurality of riveting holes are pierced through the ring piece, and a plurality of riveting posts are protruded around the end of the wire seat adjacent to the upper shaft hole at intervals, and the plurality of riveting posts pass through the plurality of perforations, the plurality of joint holes and the plurality of riveting holes and riveted to the fixing ring.

進一步而言,所述之具磁浮式內轉子的馬達,其中該複數導流片的軸向傾角相反於該扇葉的葉片軸向傾角。Further, in the motor with a magnetically levitated inner rotor, the axial inclination angle of the plurality of guide vanes is opposite to the axial inclination angle of the blades of the fan blade.

進一步而言,所述之具磁浮式內轉子的馬達,其中該扇葉任二相鄰的葉片於軸向方向上形成部分重疊。Further, in the motor with a magnetically levitated inner rotor, any two adjacent blades of the fan blade are partially overlapped in the axial direction.

本發明的優點在於,藉由設置二轉子磁鐵的側向環面磁性與二定子磁鐵的內側環面磁性皆為N極,二轉子磁鐵的端向環面磁性與二定子磁鐵的軸向環面磁性皆為S極,因此磁極相同相互排斥形成磁浮現象,使得軸桿可保持在殼體中心穩定的旋轉,達到減少噪音及增加使用壽命之功效,此外,扇葉槽部的開口內側周緣環繞凸設有一定位磁鐵,定位磁鐵可與殼體產生一吸力,因此可增加扇葉在旋轉過程中的穩定性,而設置導磁片體除了可避免轉子磁鐵與環形磁鐵造成磁場相互干擾外也可增加轉子磁鐵的結構強度避免於旋轉的過程中產生損壞。The advantage of the present invention is that by setting the magnetic properties of the lateral toroid of the two rotor magnets and the magnetic properties of the inner toroid of the two stator magnets to be N poles, the magnetic properties of the end toroidal surfaces of the two rotor magnets and the axial toroidal magnetic properties of the two stator magnets are both N-poles. The magnetism is S-pole, so the same magnetic poles repel each other to form a magnetic levitation phenomenon, so that the shaft can keep stable rotation in the center of the casing, so as to reduce noise and increase the service life. There is a positioning magnet, which can generate a suction force with the casing, so it can increase the stability of the fan blade during the rotation process. The structural strength of the rotor magnets prevents damage during rotation.

以下配合圖式以及本發明之較佳實施例,進一步闡述本發明為達成預定發明目的所採取的技術手段。The technical means adopted by the present invention to achieve the predetermined purpose of the invention are further described below with reference to the drawings and preferred embodiments of the present invention.

請參閱圖1所示,本發明之具磁浮式內轉子的馬達,其包含一殼體10、一定子組20、一轉子組30、一導流外殼40、一扇葉50及一固定環片60。Please refer to FIG. 1 , the motor with a magnetically levitated inner rotor of the present invention includes a casing 10 , a stator group 20 , a rotor group 30 , a guide casing 40 , a fan blade 50 and a fixed ring piece 60.

請參閱圖1至圖4所示,殼體10為一具有容置空間的中空柱狀體,在本實施例中,殼體10具有一頂殼11及一底蓋12,頂殼11形成有一上表面111及一下方開口112,頂殼11的上表面111內側面內凹形成有一上方凹槽113,上方凹槽113的槽底面貫穿設有一上方軸孔114,且頂殼11的上表面111位於上方凹槽113周緣貫穿有複數穿孔115,頂殼11的下方開口112周緣凸設有複數卡合部116;底蓋12為一盤體且蓋設於頂殼11的下方開口112,底蓋12的內側表面內凹形成有一下方凹槽121,下方凹槽121的槽底面貫穿設有一下方軸孔122,底蓋12的內側表面貫穿有複數卡合孔123,卡合孔123環繞間隔貫穿於底蓋12的周緣,頂殼11的各該卡合部116與底蓋12的各該卡合孔123相互結合固定。Referring to FIGS. 1 to 4 , the casing 10 is a hollow cylindrical body with an accommodating space. In this embodiment, the casing 10 has a top casing 11 and a bottom cover 12 , and the top casing 11 is formed with a The upper surface 111 and the lower opening 112, the inner side surface of the upper surface 111 of the top case 11 is concavely formed with an upper groove 113, the bottom surface of the upper groove 113 is provided with an upper shaft hole 114, and the upper surface 111 of the top case 11 is formed. A plurality of perforations 115 penetrate through the periphery of the upper groove 113 , and a plurality of engaging portions 116 are protruded from the periphery of the lower opening 112 of the top case 11 ; The inner surface of the bottom cover 12 is concavely formed with a lower groove 121, the bottom surface of the lower groove 121 is provided with a lower axis hole 122, and the inner surface of the bottom cover 12 is penetrated with a plurality of engaging holes 123, and the engaging holes 123 surround the space Passing through the periphery of the bottom cover 12 , the engaging portions 116 of the top case 11 and the engaging holes 123 of the bottom cover 12 are combined and fixed to each other.

定子組20安裝於殼體10的容置空間,定子組20包含一線座21及二定子磁鐵22,線座21為由矽鋼片所組成的中空柱狀體且一端設置於殼體10上,線座21的另一端設置於底蓋12上,線座21上形成有複數剖槽211,於線座21的剖槽211處繞設有線圈及連接設有可輸出電能的導線(圖式中未示),在本實施例中,線座21鄰近於上方軸孔114的一端環繞間隔凸設有複數固定柱212及複數鉚合柱213,固定柱212為塑膠柱用以熔接固定使用,鉚合柱213用以鉚合固定使用,但不以此為限,固定方式可依使用者需求做改變,僅要能達到固定線座21之功效即可。The stator group 20 is installed in the accommodating space of the casing 10. The stator group 20 includes a wire seat 21 and two stator magnets 22. The wire seat 21 is a hollow cylindrical body composed of silicon steel sheets and one end is disposed on the casing 10. The other end of the base 21 is arranged on the bottom cover 12, a plurality of slits 211 are formed on the base 21, and a coil is wound around the slits 211 of the base 21 and is connected with a wire capable of outputting electrical energy (not shown in the figure). In this embodiment, a plurality of fixing posts 212 and a plurality of riveting posts 213 are protruded around one end of the wire seat 21 adjacent to the upper shaft hole 114 at intervals, and the fixing posts 212 are plastic posts for welding and fixing. The post 213 is used for riveting and fixing, but it is not limited thereto. The fixing method can be changed according to the user's needs, as long as the function of fixing the wire seat 21 can be achieved.

請參閱圖2、圖4及圖5所示,二定子磁鐵22結構形狀相同故以其中一定子磁鐵22為例說明,定子磁鐵22為環狀磁鐵且具有一內側環面221及一軸向環面222,在本實施例中,其中一定子磁鐵22設置於殼體10的上方凹槽113內位於上方軸孔114周緣,另一定子磁鐵22設置於底蓋12的下方凹槽121內位於下方軸孔122周緣。Please refer to FIG. 2 , FIG. 4 and FIG. 5 , the two stator magnets 22 have the same structure and shape, so the stator magnet 22 is used as an example for illustration. The stator magnet 22 is a ring magnet and has an inner ring surface 221 and an axial ring Surface 222 , in this embodiment, the stator magnet 22 is disposed in the upper groove 113 of the casing 10 at the periphery of the upper shaft hole 114 , and the other stator magnet 22 is disposed in the lower groove 121 of the bottom cover 12 at the bottom The peripheral edge of the shaft hole 122 .

轉子組30安裝於殼體10的容置空間,轉子組30包含一軸桿31、二導磁片體32及二轉子磁鐵33,軸桿31為一桿體且一端可轉動地貫穿頂殼11的上方軸孔114,另一端可轉動地貫穿底蓋12的下方軸孔122,軸桿31表面環繞凸設一環形磁鐵311,環形磁鐵311的位置相鄰於線座21的位置,用以與線座21磁場感應作用後進而使軸桿31產生旋轉;導磁片體32為具有導磁性鐵材之環形片體,而二導磁片體32分別套設軸桿31固設於軸桿31的二端並且與環形磁鐵311保持一距離。The rotor assembly 30 is installed in the accommodating space of the casing 10 . The rotor assembly 30 includes a shaft rod 31 , two magnetic conductive sheets 32 and two rotor magnets 33 . The upper shaft hole 114, the other end rotatably penetrates the lower shaft hole 122 of the bottom cover 12, a ring magnet 311 is protruded around the surface of the shaft 31, and the position of the ring magnet 311 is adjacent to the position of the wire seat 21 for connecting with The magnetic field of the seat 21 causes the shaft 31 to rotate after the magnetic field induction; two ends and keep a distance from the ring magnet 311 .

請參閱圖4及圖5所示,二轉子磁鐵33為環凸形磁鐵且分別套設於軸桿31的二端且固定於二導磁片體32上,二轉子磁鐵33結構形狀相同故以其中一轉子磁鐵33為例說明,轉子磁鐵33具有一側向環面331及一端向環面332,轉子磁鐵33的側向環面331的外徑小於定子磁鐵22的內側環面221的內徑,側向環面331位在當轉子磁鐵33以側向環面331位置穿設位在定子磁鐵22環孔處的內側環面221位置,轉子磁鐵33的側向環面331與定子磁鐵22的內側環面221極性相同且位置相鄰,轉子磁鐵33的端向環面332與定子磁鐵22的軸向環面222極性相同位置相鄰;Please refer to FIG. 4 and FIG. 5 , the two rotor magnets 33 are annular convex magnets and are respectively sleeved on the two ends of the shaft 31 and fixed on the two magnetic conductive sheets 32 . The two rotor magnets 33 have the same structure and shape, so the One of the rotor magnets 33 is illustrated as an example. The rotor magnet 33 has a side toroid 331 and an end toroid 332 . The outer diameter of the side toroid 331 of the rotor magnet 33 is smaller than the inner diameter of the inner toroid 221 of the stator magnet 22 . , the lateral annular surface 331 is located at the position of the inner annular surface 221 when the rotor magnet 33 passes through the annular hole of the stator magnet 22 at the position of the lateral annular surface 331 . The inner toroid 221 has the same polarity and is adjacent in position, and the end torus 332 of the rotor magnet 33 and the axial toroid 222 of the stator magnet 22 have the same polarity and are adjacent to each other;

請參閱圖5所示,在本實施例中,轉子磁鐵33的側向環面331磁性與定子磁鐵22的內側環面221磁性皆為N極,轉子磁鐵33的端向環面332磁性與定子磁鐵22的軸向環面222磁性皆為S極,但不以此為限,亦可為轉子磁鐵33的側向環面331磁性與定子磁鐵22的內側環面221磁性皆為S極,轉子磁鐵33的端向環面332磁性與定子磁鐵22的軸向環面222磁性皆為N極,藉由前述的磁極極性配置,軸桿31二端的轉子磁鐵33分別與相鄰的二定子磁鐵22相互推斥並保持一間隙,進而使得轉子組30的軸桿31與定子組20不會相互接觸。Please refer to FIG. 5 , in this embodiment, the magnetic properties of the lateral toroid 331 of the rotor magnet 33 and the magnetic properties of the inner toroid 221 of the stator magnet 22 are both N poles, and the magnetic properties of the end torus 332 of the rotor magnet 33 are the same as those of the stator. The magnetic properties of the axial annular surface 222 of the magnet 22 are both S poles, but not limited to this, and the magnetic properties of the lateral annular surface 331 of the rotor magnet 33 and the inner annular surface 221 of the stator magnet 22 are both S poles. The magnetism of the end toroidal surface 332 of the magnet 33 and the magnetism of the axial toroidal surface 222 of the stator magnet 22 are both N poles. With the aforementioned magnetic pole polarity configuration, the rotor magnets 33 at the two ends of the shaft 31 are respectively connected to the two adjacent stator magnets 22 . Repel each other and maintain a gap, so that the shaft 31 of the rotor group 30 and the stator group 20 do not contact each other.

請參閱圖2、圖3、圖4及圖6所示,導流外殼40為一中空柱體,其內部形成有一固定座41,頂殼11的一端固設於固定座41上,在本實施例中,固定座41包含一接合部411及複數導流片414,接合部411為一中空圓柱體,其內部形成有一接合面412,接合面412環繞形成有複數接合孔413,各該線座21上的固定柱212貫穿頂殼11上的穿孔115及固定座41的接合孔413且熱熔固定於接合面412上;該複數導流片414環繞形成於接合部411周緣,各該導流片414為一片體,其一側固設於導流外殼40的內側壁且朝向導流外殼40的一端延伸。Please refer to FIGS. 2 , 3 , 4 and 6 , the diversion casing 40 is a hollow cylinder with a fixed seat 41 formed therein, and one end of the top shell 11 is fixed on the fixed seat 41 . In this embodiment, In the example, the fixed seat 41 includes a joint portion 411 and a plurality of guide vanes 414. The joint portion 411 is a hollow cylinder with a joint surface 412 formed therein, and a plurality of joint holes 413 are formed around the joint surface 412. The fixing column 212 on the 21 penetrates through the through hole 115 on the top shell 11 and the engaging hole 413 of the fixing seat 41 and is fixed on the engaging surface 412 by thermal fusion; the plurality of guide fins 414 are formed around the periphery of the engaging portion 411, and each guide The sheet 414 is a piece, one side of which is fixed on the inner side wall of the guide casing 40 and extends toward one end of the guide casing 40 .

請參閱圖1、圖3及圖7所示,扇葉50為一具有複數葉片可推動流體之結構,其固定於軸桿31位於下方軸孔122的一端,扇葉50形成有一槽部51,槽部51的開口內側周緣環繞凸設有一定位磁鐵52,殼體10相對於固定座41的另一端位於扇葉50的槽部51內且與定位磁鐵52保持一間距,扇葉50的各該葉片軸向傾角相反於固定座41上各該導流片414的軸向傾角,且扇葉50上任二相鄰的葉片於軸向方向上形成部分重疊以增進推動流體的流量及壓力。Please refer to FIG. 1 , FIG. 3 and FIG. 7 , the fan blade 50 is a structure with a plurality of blades that can push the fluid, which is fixed to one end of the shaft 31 located at the lower shaft hole 122 , and the fan blade 50 is formed with a groove 51 , A positioning magnet 52 is protruded around the inner periphery of the opening of the groove portion 51 . The other end of the casing 10 relative to the fixing seat 41 is located in the groove portion 51 of the fan blade 50 and maintains a distance from the positioning magnet 52 . The axial inclination of the vanes is opposite to the axial inclination of the guide vanes 414 on the fixed seat 41 , and any two adjacent vanes on the fan blade 50 partially overlap in the axial direction to improve the flow and pressure of the propelled fluid.

請參閱圖1、圖3及圖6所示,固定環片60為一環形片體且貼靠於接合面412相對於殼體10的另一側面,固定環片60上貫穿有複數鉚合孔61,線座21上的鉚合柱213分別貫穿頂殼11的穿孔115、固定座41的接合孔413及固定環片60上的鉚合孔61且鉚合於固定環片60上使得線座21與固定環片60可夾設固定於固定座41上。Please refer to FIG. 1 , FIG. 3 , and FIG. 6 , the fixing ring piece 60 is an annular piece and is abutted against the other side of the joint surface 412 relative to the casing 10 , and a plurality of riveting holes are pierced through the fixing ring piece 60 61. The riveting posts 213 on the wire seat 21 respectively penetrate through the through holes 115 of the top shell 11, the engaging holes 413 of the fixing seat 41 and the riveting holes 61 on the fixing ring sheet 60 and are riveted on the fixing ring sheet 60 so that the wire seat is 21 and the fixing ring piece 60 can be clamped and fixed on the fixing base 41 .

本發明可運用實施為一推動流體之馬達,請參閱圖1、圖3及圖5所示,整體組裝過程如下,頂殼11與導流外殼40可藉由塑膠射出成型技術包射成一體,將定子組20及轉子組30分別組裝於頂殼11內且蓋上底蓋12將底蓋12焊接固定於頂殼11上,並且將固定柱212熱熔固定於頂殼11上及鉚合柱213鉚合固定於固定環片60上,最後再將扇葉50鉚合及焊接固定於軸桿31上;當使用時,將一外部電力經由導線輸入至線圈使之產生N極及S極的磁場改變,進而驅使軸桿31帶動扇葉50旋轉推動流體,以達到本發明的馬達可將動力輸出之功效,而因為轉子磁鐵33的側向環面331磁性與定子磁鐵22的內側環面221磁性皆為N極,轉子磁鐵33的端向環面332磁性與定子磁鐵22的軸向環面222磁性皆為S極,因此磁極相同相互排斥形成磁浮現象,使得軸桿31可保持在殼體10中心以未接觸殼體10的方式穩定的旋轉。The present invention can be implemented as a motor that pushes fluid. Please refer to FIG. 1 , FIG. 3 and FIG. 5 . The overall assembly process is as follows. The top shell 11 and the guide shell 40 can be integrated by plastic injection molding technology. Assemble the stator group 20 and the rotor group 30 in the top case 11 respectively, cover the bottom cover 12, weld and fix the bottom cover 12 on the top case 11, and fix the fixing posts 212 on the top case 11 and riveting posts by hot-melting 213 is riveted and fixed on the fixed ring sheet 60, and finally the fan blade 50 is riveted and welded to the shaft 31 and fixed on the shaft 31; when in use, an external power is input to the coil through a wire to generate N pole and S pole. The magnetic field changes, and then drives the shaft 31 to drive the fan blades 50 to rotate and push the fluid, so as to achieve the effect that the motor of the present invention can output power. The magnetism is N-pole, the magnetism of the end annular surface 332 of the rotor magnet 33 and the magnetism of the axial annular surface 222 of the stator magnet 22 are both S-pole, so the magnetic poles repel each other to form a magnetic levitation phenomenon, so that the shaft 31 can be kept in the casing The center 10 rotates stably without contacting the housing 10 .

前述過程中,由於扇葉50槽部51的開口內側周緣環繞凸設有一定位磁鐵52,定位磁鐵52可與殼體10產生一吸力,因此使得扇葉50在旋轉的過程中可增加扇葉50底部的穩定性。In the aforementioned process, since the inner periphery of the opening of the slot 51 of the fan blade 50 is protruded with a positioning magnet 52, the positioning magnet 52 can generate a suction force with the casing 10, so that the fan blade 50 can increase the number of fan blades 50 during the rotation process. Bottom stability.

前述過程中,由於設置有導磁片體32,因此除了可避免轉子磁鐵33與環形磁鐵311造成磁場相互干擾,且固定於軸桿31的導磁片體32上可增加轉子磁鐵33的結構強度避免於旋轉的過程中產生損壞。In the aforementioned process, since the magnetic conductive sheet 32 is provided, the magnetic field interference caused by the rotor magnet 33 and the ring magnet 311 can be avoided, and the magnetic conductive sheet 32 fixed on the shaft 31 can increase the structural strength of the rotor magnet 33 . Avoid damage during rotation.

前述過程中,由於固定座41設置有導流片414,使得流體在流經導流片414時可具有一增壓及導流作用,以增加流體的流量及壓力。In the foregoing process, since the guide plate 414 is provided on the fixed seat 41 , the fluid can have a pressurization and flow guide function when flowing through the guide plate 414 , so as to increase the flow rate and pressure of the fluid.

前述過程中,由於設置有固定環片60使得線座21及頂殼11可利用鉚合方式固定於導流外殼40的接合面412上,達到更穩固之功效。In the aforesaid process, since the fixing ring piece 60 is provided, the wire seat 21 and the top shell 11 can be fixed on the joint surface 412 of the guide casing 40 by riveting, so as to achieve a more stable effect.

以上所述僅是本創作之較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾作為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所做的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。The above is only a preferred embodiment of the creation, and does not limit the creation in any form. Although the creation has been disclosed as a preferred embodiment, it is not intended to limit the creation. Those of ordinary knowledge, within the scope of the technical solution of the creation, can make some changes or modifications by using the technical content disclosed above as equivalent embodiments of equivalent changes, but any content that does not depart from the technical solution of the creation, according to this The technical essence of the creation Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the creation.

10:殼體 11:頂殼 111:上表面 112:下方開口 113:上方凹槽 114:上方軸孔 115:穿孔 116:卡合部 12:底蓋 121:下方凹槽 122:下方軸孔 123:卡合孔 20:定子組 21:線座 211:剖槽 212:固定柱 213:鉚合柱 22:定子磁鐵 221:內側環面 222:軸向環面 30:轉子組 31:軸桿 311:環形磁鐵 32:導磁片體 33:轉子磁鐵 331:側向環面 332:端向環面 40:導流外殼 41:固定座 411:接合部 412:接合面 413:接合孔 414:導流片 50:扇葉 51:槽部 52:定位磁鐵 60:固定環片 61:鉚合孔10: Shell 11: Top shell 111: Upper surface 112: Bottom opening 113: Upper groove 114: Upper shaft hole 115: perforation 116: Engagement part 12: Bottom cover 121: Bottom groove 122: Bottom shaft hole 123: snap hole 20: stator group 21: Wire seat 211: Slotting 212: Fixed column 213: Riveted column 22: Stator magnet 221: inner torus 222: Axial Torus 30: Rotor set 31: Axle 311: Ring Magnet 32: Magnetic sheet body 33: Rotor magnet 331: Lateral Torus 332: End toroid 40: diversion shell 41: Fixed seat 411: Joint 412: Joint Surface 413: Engagement hole 414: deflector 50: fan blade 51: Groove 52: Positioning magnet 60: Fixed ring piece 61: Riveting hole

圖1係本發明之立體剖面圖。 圖2係本發明之前視剖面圖。 圖3係本發明之分解圖。 圖4係本發明之局部分解圖。 圖5係本發明之局部剖面放大圖。 圖6係本發明之上視圖。 圖7係本發明之下視圖。FIG. 1 is a perspective sectional view of the present invention. Figure 2 is a front cross-sectional view of the present invention. Figure 3 is an exploded view of the present invention. Figure 4 is a partial exploded view of the present invention. FIG. 5 is an enlarged partial cross-sectional view of the present invention. Figure 6 is a top view of the present invention. Figure 7 is a bottom view of the present invention.

10:殼體10: Shell

11:頂殼11: Top shell

112:下方開口112: Bottom opening

113:上方凹槽113: Upper groove

114:上方軸孔114: Upper shaft hole

12:底蓋12: Bottom cover

121:下方凹槽121: Bottom groove

122:下方軸孔122: Bottom shaft hole

20:定子組20: stator group

21:線座21: Wire seat

211:剖槽211: Slotting

213:鉚合柱213: Riveted column

22:定子磁鐵22: Stator magnet

30:轉子組30: Rotor set

31:軸桿31: Axle

311:環形磁鐵311: Ring Magnet

32:導磁片體32: Magnetic sheet body

33:轉子磁鐵33: Rotor magnet

40:導流外殼40: diversion shell

41:固定座41: Fixed seat

411:接合部411: Joint

414:導流片414: deflector

50:扇葉50: fan blade

51:槽部51: Groove

52:定位磁鐵52: Positioning magnet

60:固定環片60: Fixed ring piece

61:鉚合孔61: Riveting hole

Claims (10)

一種具磁浮式內轉子的馬達,其包含: 一殼體,其具有一上方軸孔及一下方軸孔,且該殼體內部形成有一容置空間; 一定子組,其安裝於該容置空間並設置於該殼體上,該定子組包含一線座及二定子磁鐵,該線座的一端環繞設置於該殼體,該線座上形成有複數剖槽,於該線座的該剖槽處繞設有線圈及連接設有可輸出電能的導線,該二定子磁鐵為環形磁鐵且具有一內側環面及一軸向環面,其中一該定子磁鐵設置於該殼體內鄰近於該上方軸孔周緣的一側面,另一該定子磁鐵設置於該殼體內鄰近於該下方軸孔周緣的一側面; 一轉子組,其安裝於該容置空間,該轉子組包含一軸桿及二轉子磁鐵,該軸桿為一桿體且一端可轉動地貫穿該殼體的該上方軸孔,另一端可轉動地貫穿該下方軸孔,該軸桿環繞凸設一環形磁鐵,該環形磁鐵的位置相鄰於該線座的位置,該二轉子磁鐵為環凸形磁鐵且分別設置於該軸桿的二端,各該轉子磁鐵具有一側向環面及一端向環面,該轉子磁鐵的該側向環面的外徑小於該定子磁鐵的該內側環面的內徑,該側向環面與相對的該定子磁鐵的該內側環面極性相同位置相鄰,該端向環面與相對的該定子磁鐵的該軸向環面極性相同位置相鄰。A motor with a magnetically levitated inner rotor, comprising: a casing, which has an upper shaft hole and a lower shaft hole, and an accommodating space is formed inside the casing; A stator group, which is installed in the accommodating space and arranged on the casing, the stator group includes a wire seat and two stator magnets, one end of the wire seat is arranged around the casing, and a plurality of sections are formed on the wire seat A slot, a coil is wound around the slot of the wire seat and a wire capable of outputting electric energy is connected. The two stator magnets are annular magnets and have an inner annular surface and an axial annular surface. One of the stator magnets is a ring magnet. is arranged on a side surface of the housing adjacent to the periphery of the upper shaft hole, and the other stator magnet is arranged on a side surface of the housing adjacent to the periphery of the lower shaft hole; A rotor set is installed in the accommodating space. The rotor set includes a shaft rod and two rotor magnets. The shaft rod is a rod body with one end rotatably passing through the upper shaft hole of the housing, and the other end rotatably passing through the upper shaft hole of the housing. Passing through the lower shaft hole, a ring-shaped magnet is protruded around the shaft rod, and the position of the ring-shaped magnet is adjacent to the position of the wire seat. The two rotor magnets are ring-shaped convex magnets and are respectively arranged at two ends of the shaft rod, Each of the rotor magnets has one side toroid and one end toroid, the outer diameter of the side toroid of the rotor magnet is smaller than the inner diameter of the inner toroid of the stator magnet, and the side toroid is opposite to the opposite toroid. The inner toroid of the stator magnet is adjacent to the same polarity position, and the end torus is adjacent to the opposite axial toroid of the stator magnet to the same polarity. 如請求項1所述之具磁浮式內轉子的馬達,其中該轉子組進一步包含二導磁片體,該二導磁片體為具有導磁性鐵材之環形片體且分別套設於該軸桿並固設於該軸桿的二端,各該轉子磁鐵套設於該軸桿並固設於各該導磁片體上。The motor with a magnetically levitated inner rotor as claimed in claim 1, wherein the rotor set further comprises two magnetic-conductive sheet bodies, the two magnetic-conductive sheet bodies are annular sheet bodies with a magnetically conductive iron material and are respectively sleeved on the shaft The rod is fixed on both ends of the shaft rod, and each rotor magnet is sleeved on the shaft rod and fixed on each of the magnetic conductive sheet bodies. 如請求項1或2所述之具磁浮式內轉子的馬達,其中該殼體具有一頂殼及一底蓋,該頂殼具有一下方開口,且該頂殼的內側端部面內凹形成有一上方凹槽,該上方凹槽的槽底面貫穿設有一上方軸孔,該底蓋為一盤體且蓋設於該殼體的該下方開口,該底蓋的內側端部面內凹形成有一下方凹槽,該下方凹槽的槽底面貫穿設有一下方軸孔,該二定子磁鐵分別位在該上方凹槽與該下方凹槽內。The motor with a magnetically levitated inner rotor as claimed in claim 1 or 2, wherein the casing has a top casing and a bottom cover, the top casing has a lower opening, and the inner end surface of the top casing is concavely formed There is an upper groove, the bottom surface of the upper groove is provided with an upper shaft hole, the bottom cover is a disk body and covers the lower opening of the casing, and the inner end surface of the bottom cover is concavely formed with A lower groove, the bottom surface of the lower groove is provided with a lower shaft hole, and the two stator magnets are respectively located in the upper groove and the lower groove. 如請求項3所述之具磁浮式內轉子的馬達,其進一步包含一導流外殼及一扇葉,該導流外殼為一中空柱體,且內部形成有一固定座,該殼體的一端固設於該固定座上,該扇葉套設固定於該軸桿位於該下方軸孔的一端。The motor with a magnetic levitation inner rotor according to claim 3, further comprising a guide casing and a fan blade, the guide casing is a hollow cylinder, and a fixing seat is formed inside, and one end of the casing is fixed The fan blade is sleeved and fixed on the end of the shaft which is located on the lower shaft hole. 如請求項4所述之具磁浮式內轉子的馬達,其中該扇葉形成有一槽部,該槽部的開口內側周緣環繞凸設有一定位磁鐵,該殼體相對於該固定座的另一端位於該槽部內且與該定位磁鐵保持一間距。The motor with a magnetically levitated inner rotor according to claim 4, wherein a slot is formed on the fan blade, a positioning magnet is protruded around the inner periphery of the opening of the slot, and the housing is located at the other end of the housing relative to the fixing seat. The groove is kept at a distance from the positioning magnet. 如請求項5所述之具磁浮式內轉子的馬達,其中該固定座包含一接合部及複數導流片,該接合部為一中空圓柱體,該複數導流片環繞形成於該接合部周緣,各該導流片的一側固設於該導流外殼的內側壁且朝向該導流外殼的一端延伸。The motor with a magnetically levitated inner rotor as claimed in claim 5, wherein the fixed seat comprises a joint portion and a plurality of guide vanes, the joint portion is a hollow cylinder, and the plurality of guide vanes are formed around the periphery of the joint portion , one side of each guide plate is fixed on the inner side wall of the guide casing and extends toward one end of the guide casing. 如請求項6所述之具磁浮式內轉子的馬達,其中該接合部內形成有一接合面,該接合面形成有複數接合孔,該頂殼的該上方凹槽周緣表面貫穿有複數穿孔,該線座鄰近於該上方軸孔的一端環繞間隔凸設有複數固定柱,該複數固定柱為塑膠柱且貫穿該複數穿孔及該複數接合孔,該複數固定柱熱熔固定於該接合面上。The motor with a magnetically levitated inner rotor as claimed in claim 6, wherein a joint surface is formed in the joint portion, a plurality of joint holes are formed on the joint surface, and a plurality of perforations penetrate through the peripheral surface of the upper groove of the top case, and the line One end of the seat adjacent to the upper shaft hole is protruded around a plurality of fixing posts, the plurality of fixing posts are plastic posts and pass through the plurality of through holes and the plurality of joint holes, and the plurality of fixing posts are hot-melted and fixed on the joint surface. 如請求項7所述之具磁浮式內轉子的馬達,其進一步包含一固定環片,該固定環片為一環形片體且貼靠於該接合面相對於該殼體的另一側面,該固定環片上貫穿有複數鉚合孔,該線座鄰近於該上方軸孔的一端環繞間隔凸設有複數鉚合柱,該複數鉚合柱貫穿該複數穿孔、該複數接合孔及該複數鉚合孔且鉚合於該固定環片上。The motor with a magnetically levitated inner rotor as claimed in claim 7, further comprising a fixing ring piece, the fixing ring piece is an annular piece and abuts against the other side of the joint surface relative to the housing, the fixing ring piece is an annular piece. A plurality of riveting holes are pierced through the ring piece, and a plurality of riveting posts are protruded around the end of the wire seat adjacent to the upper shaft hole at intervals, and the plurality of riveting posts pass through the plurality of perforations, the plurality of joint holes and the plurality of riveting holes and riveted to the fixing ring. 如請求項8所述之具磁浮式內轉子的馬達,其中該複數導流片的軸向傾角相反於該扇葉的葉片軸向傾角。The motor with a magnetically levitated inner rotor as claimed in claim 8, wherein the axial inclination angle of the plurality of guide vanes is opposite to the axial inclination angle of the blades of the fan blade. 如請求項9所述之具磁浮式內轉子的馬達,其中該扇葉任二相鄰的葉片於軸向方向上形成部分重疊。The motor with a magnetically levitated inner rotor according to claim 9, wherein any two adjacent blades of the fan blade partially overlap in the axial direction.
TW109120057A 2020-06-15 2020-06-15 Motor with maglev inner rotor capable of achieving the effects of reducing noises and increasing service life and keeping the shaft rod rotating stably TW202201879A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI800422B (en) * 2022-07-01 2023-04-21 王明正 Full maglev high speed generator set
TWI829168B (en) * 2022-05-23 2024-01-11 黃麟凱 NdFeB permanent magnetic bearing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI829168B (en) * 2022-05-23 2024-01-11 黃麟凱 NdFeB permanent magnetic bearing
TWI800422B (en) * 2022-07-01 2023-04-21 王明正 Full maglev high speed generator set

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