TW202147382A - Gas blocking ring, plasma processing apparatus, and method for regulating polymer distribution in which the plasma processing apparatus includes a vacuum reaction chamber, a gas injection device, a plasma constraining ring, and a gas blocking ring - Google Patents
Gas blocking ring, plasma processing apparatus, and method for regulating polymer distribution in which the plasma processing apparatus includes a vacuum reaction chamber, a gas injection device, a plasma constraining ring, and a gas blocking ring Download PDFInfo
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- TW202147382A TW202147382A TW110110059A TW110110059A TW202147382A TW 202147382 A TW202147382 A TW 202147382A TW 110110059 A TW110110059 A TW 110110059A TW 110110059 A TW110110059 A TW 110110059A TW 202147382 A TW202147382 A TW 202147382A
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Abstract
Description
本發明涉及半導體處理設備的技術領域,特別涉及一種氣體遮擋環、等離子體處理裝置及調控聚合物分佈的方法。The present invention relates to the technical field of semiconductor processing equipment, in particular to a gas shielding ring, a plasma processing device and a method for regulating polymer distribution.
隨著晶片製造成本的增加以及其行業的迅速發展,晶圓的有效利用面積顯得尤為重要。With the increasing cost of wafer manufacturing and the rapid development of its industry, the effective use of wafer area is particularly important.
研究發現,在等離子體蝕刻腔體(真空反應腔)中,等離子體、化學反應氣體以及溫度分佈不均勻等情況會導致整個晶圓在蝕刻過程中出現不均勻性,而無法有效利用整個晶圓。這種不均勻性主要是真空反應腔的腔體內的氣體路徑是沿著晶圓或所述基片邊緣方向,這會造成晶圓中心(Center)與邊緣(Edge)區域存在等離子體和聚合物分佈的差異。The study found that in the plasma etching chamber (vacuum reaction chamber), the uneven distribution of plasma, chemical reaction gas and temperature will cause unevenness in the etching process of the entire wafer, and the entire wafer cannot be effectively utilized. . This inhomogeneity is mainly due to the fact that the gas path in the cavity of the vacuum reaction chamber is along the edge of the wafer or the substrate, which will cause plasma and polymer distribution in the center and edge regions of the wafer. difference.
本發明的目的是提供一種氣體遮擋環、等離子體處理裝置及調控聚合物分佈的方法,以實現平衡腔體中心和邊緣產生的聚合物的差異,讓晶圓的邊緣仍處於等離子體和聚合物的均勻化的區域,降低蝕刻樣品的整體形貌和絕對直徑的目的。The purpose of the present invention is to provide a gas shielding ring, a plasma processing device and a method for regulating the distribution of polymers, so as to balance the difference of the polymers generated in the center and the edge of the cavity, so that the edge of the wafer is still in the plasma and the polymer. The purpose of homogenizing the area is to reduce the overall morphology and absolute diameter of the etched sample.
為了實現以上目的,本發明通過以下技術方案實現:In order to achieve the above object, the present invention is realized through the following technical solutions:
一種等離子體處理裝置,包括:真空反應腔,所述真空反應腔內設置用於承載基片的基座。氣體注入裝置,用於向所述真空反應腔內輸送反應氣體。等離子體約束環,環繞設置在所述基座周邊,所述等離子體約束環上設有排氣通道,包括靠近所述基座的內圈排氣區域和靠近真空反應腔側壁的外圈排氣區域,用於將所述真空反應腔內的反應氣體排出。氣體遮擋環,位於所述等離子體約束環的內圈排氣區域上方,用於引導反應氣體向所述等離子體約束環的外圈排氣區域流動。A plasma processing device includes: a vacuum reaction chamber, wherein a base for carrying a substrate is arranged in the vacuum reaction chamber. A gas injection device is used for delivering reaction gas into the vacuum reaction chamber. The plasma confinement ring is arranged around the periphery of the base, and the plasma confinement ring is provided with an exhaust channel, including an inner circle exhaust area close to the base and an outer circle exhaust close to the side wall of the vacuum reaction chamber The region is used to discharge the reaction gas in the vacuum reaction chamber. The gas shielding ring is located above the exhaust area of the inner circle of the plasma confinement ring, and is used for guiding the reaction gas to flow to the exhaust area of the outer circle of the plasma confinement ring.
較佳地,所述氣體遮擋環與所述等離子體約束環的內圈排氣區域之間的距離可調。Preferably, the distance between the gas shielding ring and the exhaust area of the inner ring of the plasma confinement ring is adjustable.
較佳地,所述氣體遮擋環的徑向寬度大於0,且小於所述等離子體約束環的徑向寬度。Preferably, the radial width of the gas shielding ring is greater than 0 and less than the radial width of the plasma confinement ring.
較佳地,所述氣體遮擋環的徑向寬度大於0,且小於或等於所述等離子體約束環的徑向寬度的三分之二。Preferably, the radial width of the gas shielding ring is greater than 0 and less than or equal to two thirds of the radial width of the plasma confinement ring.
較佳地,所述氣體遮擋環包括複數個弧形部,所述複數個弧形部組成所述氣體遮擋環。Preferably, the gas shielding ring includes a plurality of arc-shaped portions, and the plurality of arc-shaped portions constitute the gas shielding ring.
較佳地,所述氣體遮擋環的材料為陶瓷或石英。Preferably, the material of the gas shielding ring is ceramic or quartz.
較佳地,所述複數個弧形部對應採用複數個升降器進行支撐;每一所述升降器的一端對應與一所述弧形部連接,其另一端安裝至所述真空反應腔的底壁上; 每一所述升降器用於根據預設升降要求控制所述弧形部在垂直方向上移動。Preferably, the plurality of arc-shaped portions are supported by a plurality of lifters correspondingly; one end of each of the lifters is correspondingly connected to one of the arc-shaped portions, and the other end thereof is mounted on the bottom of the vacuum reaction chamber. on the wall; Each of the lifters is used to control the arc-shaped portion to move in a vertical direction according to a preset lift requirement.
較佳地,所述升降器為電動控制或氣動控制。Preferably, the lifter is electrically controlled or pneumatically controlled.
較佳地,所述等離子體約束環與所述基座之間設置隔離環,所述隔離環上方設置一覆蓋環,所述覆蓋環與所述氣體遮擋環相連接。Preferably, an isolation ring is arranged between the plasma confinement ring and the base, a cover ring is arranged above the isolation ring, and the cover ring is connected with the gas shielding ring.
較佳地,所述氣體遮擋環的下表面不高於所述覆蓋環的上表面。Preferably, the lower surface of the gas shielding ring is not higher than the upper surface of the covering ring.
較佳地,所述氣體遮擋環固定在所述覆蓋環的周邊。Preferably, the gas shield ring is fixed on the periphery of the cover ring.
較佳地,所述氣體遮擋環與所述覆蓋環一體製成。Preferably, the gas shielding ring and the covering ring are made in one piece.
另一方面,本發明還提供一種氣體遮擋環,用於等離子體處理裝置,所述等離子體處理裝置包括一基座和環繞所述基座設置的聚焦環,所述基座周邊設置一等離子體約束環,包括:內環和外環;所述外環固定於所述內環的外側面,且與所述內環一體製成,所述內環環繞所述聚焦環設置,所述外環位於所述等離子體約束環的上方,至少部分的覆蓋所述等離子體約束環的排氣區域。On the other hand, the present invention also provides a gas shielding ring for a plasma processing device, the plasma processing device includes a base and a focus ring arranged around the base, and a plasma is arranged around the base A confinement ring, comprising: an inner ring and an outer ring; the outer ring is fixed on the outer side of the inner ring and is made in one piece with the inner ring, the inner ring is arranged around the focusing ring, and the outer ring is It is located above the plasma confinement ring and at least partially covers the exhaust area of the plasma confinement ring.
其他方面,本發明還提供一種調控聚合物分佈的方法,包括:當對所述基片的蝕刻要求為蝕刻的深寬比大於50%的深孔或者深槽時,調節如上文所述的等離子體處理裝置的氣體遮擋環的位置,所述氣體遮擋環的頂表面與覆蓋環的頂面齊平。In other aspects, the present invention also provides a method for regulating polymer distribution, comprising: when the etching requirement for the substrate is deep holes or deep grooves with an aspect ratio greater than 50%, adjusting the plasma position of the gas shielding ring of the body treatment device, the top surface of the gas shielding ring being flush with the top surface of the cover ring.
當對所述基片的蝕刻要求為蝕刻的深寬比為大於10%,且小於50%的深孔或溝槽時,調節所述氣體遮擋環的位置,所述氣體遮擋環的頂表面位於所述覆蓋環的側壁的中部。When the etching requirements for the substrate are deep holes or trenches with an etching aspect ratio greater than 10% and less than 50%, adjust the position of the gas shielding ring, and the top surface of the gas shielding ring is located at The middle part of the side wall of the cover ring.
當對所述基片的蝕刻要求為蝕刻的深寬比小於10%的淺槽時,調節氣體遮擋環的位置,所述氣體遮擋環的頂表面與所述覆蓋環的側壁的底面齊平。When the etching requirement for the substrate is a shallow groove with an etching aspect ratio of less than 10%, the position of the gas shielding ring is adjusted, and the top surface of the gas shielding ring is flush with the bottom surface of the sidewall of the cover ring.
本發明與現有技術相比至少具有以下優點之一:Compared with the prior art, the present invention has at least one of the following advantages:
本發明提供的一種等離子體處理裝置,包括:真空反應腔,所述真空反應腔內設置用於承載基片的基座。氣體注入裝置,用於向所述真空反應腔內輸送反應氣體。等離子體約束環,環繞設置在所述基座周邊,所述等離子體約束環上設有排氣通道,包括靠近所述基座的內圈排氣區域和靠近真空反應腔側壁的外圈排氣區域,用於將所述真空反應腔內的反應氣體排出。氣體遮擋環,位於所述等離子體約束環的內圈排氣區域上方,用於引導反應氣體向所述等離子體約束環的外圈排氣區域流動。所述氣體遮擋環的加入可以用於平衡腔體中心和邊緣產生的聚合物的差異。氣體遮擋環的存在,使得氣體路徑(聚合物路徑)向外延伸的更遠,讓晶圓(基片)的邊緣仍處於等離子體和聚合物的均勻化的區域,這種在所述真空反應腔內產生的聚合物可以存留在溝槽或者深孔的側壁,有利於降低蝕刻樣品的整體形貌和絕對直徑,因此在等離子體反應過程中,聚合物的保護至關重要。The present invention provides a plasma processing device, comprising: a vacuum reaction chamber, wherein a base for carrying a substrate is arranged in the vacuum reaction chamber. A gas injection device is used for delivering reaction gas into the vacuum reaction chamber. The plasma confinement ring is arranged around the periphery of the base, and the plasma confinement ring is provided with an exhaust channel, including an inner circle exhaust area close to the base and an outer circle exhaust close to the side wall of the vacuum reaction chamber The region is used to discharge the reaction gas in the vacuum reaction chamber. The gas shielding ring is located above the exhaust area of the inner circle of the plasma confinement ring, and is used for guiding the reaction gas to flow to the exhaust area of the outer circle of the plasma confinement ring. The addition of the gas barrier ring can be used to balance the difference in polymer produced at the center and edge of the cavity. The existence of the gas shield ring makes the gas path (polymer path) extend farther out, so that the edge of the wafer (substrate) is still in the area of homogenization of plasma and polymer, which reacts in the vacuum The polymer generated in the cavity can remain on the sidewall of the trench or deep hole, which is beneficial to reduce the overall morphology and absolute diameter of the etched sample. Therefore, during the plasma reaction, the protection of the polymer is very important.
以下結合附圖1~11和具體實施方式對本發明提出的一種氣體遮擋環、等離子體處理裝置及調控聚合物分佈的方法作進一步詳細說明。根據下面說明,本發明的優點和特徵將更清楚。需要說明的是,附圖採用非常簡化的形式且均使用非精準的比例,僅用以方便、明晰地輔助說明本發明實施方式的目的。為了使本發明的目的、特徵和優點能夠更加明顯易懂,請參閱附圖。須知,本說明書所附圖式所繪示的結構、比例、大小等,均僅用以配合說明書所揭示的內容,以供熟悉此技術的人士瞭解與閱讀,並非用以限定本發明實施的限定條件,故不具技術上的實質意義,任何結構的修飾、比例關係的改變或大小的調整,在不影響本發明所能產生的功效及所能達成的目的下,均應仍落在本發明所揭示的技術內容能涵蓋的範圍內。A gas shielding ring, a plasma treatment device and a method for regulating polymer distribution proposed by the present invention will be further described in detail below with reference to the accompanying drawings 1 to 11 and the specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the accompanying drawings are in a very simplified form and all use inaccurate scales, and are only used to facilitate and clearly assist the purpose of explaining the embodiments of the present invention. For the purpose, features and advantages of the present invention to be more clearly understood, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the implementation of the present invention. Therefore, it does not have technical substantive significance, and any modification of structure, change of proportional relationship or adjustment of size should still fall within the scope of the present invention without affecting the effect that the present invention can produce and the purpose that can be achieved. The scope of the disclosed technical content can be covered.
實施例一,結合圖1~圖6所示,本實施例提供一種等離子體處理裝置,包括:真空反應腔,所述真空反應腔內設置用於承載基片300的基座100。氣體注入裝置,用於向所述真空反應腔內輸送反應氣體。等離子體約束環800,環繞設置在所述基座100周邊,所述等離子體約束環800上設有排氣通道,包括靠近所述基座100的內圈排氣區域和靠近真空反應腔側壁的外圈排氣區域,用於將所述真空反應腔內的反應氣體排出。氣體遮擋環701,位於所述等離子體約束環800的內圈排氣區域上方,用於引導反應氣體向所述等離子體約束環800的外圈排氣區域流動。Embodiment 1, as shown in FIG. 1 to FIG. 6 , this embodiment provides a plasma processing apparatus, including: a vacuum reaction chamber, and a
為了便於理解,在此以電容耦合等離子體處理裝置為例,對上述真空反應腔的結構和氣體注入裝置的具體結構進行簡單的說明:In order to facilitate understanding, the structure of the above-mentioned vacuum reaction chamber and the specific structure of the gas injection device are briefly described by taking the capacitively coupled plasma processing device as an example:
請繼續參考圖1和圖2,上述真空反應腔由多個壁(如側壁110、頂壁111與底壁)圍合而成;該真空反應腔的內部設置有空間。該真空反應腔可被抽真空。除進氣口、排氣口以及基片300進出通道外,反應腔的其它部分在處理過程中保持密閉、與外界隔離。進氣口與外部的氣源相連,用於在處理過程中持續向真空反應腔供應反應氣體。所述氣體注入裝置設置在所述頂壁111上,具體的,所述氣體注入裝置包括:一安裝基板112,其設置所述頂壁111的內表面上;一氣體噴淋頭101,其設置在所述安裝基板112上,並與所述進氣口連通,用於向所述真空反應腔供應反應氣體。Please continue to refer to FIG. 1 and FIG. 2 , the above-mentioned vacuum reaction chamber is enclosed by a plurality of walls (eg,
排氣口與外部的泵相連,用於將處理過程中產生的廢氣排出真空反應腔,也用於對真空反應腔內的氣壓進行控制。The exhaust port is connected with an external pump, used to discharge the exhaust gas generated in the processing process out of the vacuum reaction chamber, and also used to control the air pressure in the vacuum reaction chamber.
所真空反應腔內還設有與所述氣體噴淋頭101相對設置的基座100,設置在所述基座100上的靜電吸盤200(如圖2所示),所述氣體噴淋頭101作為真空反應腔的上電極,所述靜電吸盤200同時作為真空反應腔的下電極,所述上電極和所述下電極之間形成一反應區域。至少一射頻電源通過匹配網路施加到所述上電極或下電極之一,在所述上電極和所述下電極之間產生射頻電場,用以將反應氣體解離為等離子體,等離子體中含有大量的電子、離子、激發態的原子、分子和自由基等活性粒子,上述活性粒子可以和待處理基片的表面發生多種物理和化學反應,使得基片表面的形貌發生改變,即完成蝕刻過程。The vacuum reaction chamber is also provided with a
在本實施例中,所述等離子體約束環800與所述基座100之間設置隔離環600,所述隔離環600上方設置一覆蓋環700,所述覆蓋環700與所述氣體遮擋環701相連接。所述氣體遮擋環701設置在所述覆蓋環700的周邊。In this embodiment, an
較佳地,在本實施例中,所述氣體遮擋環701的下表面不高於所述覆蓋環700的上表面。具體的,根據不同的製程,當對所述基片300的蝕刻要求為蝕刻的深寬比大於50%的深孔或者深槽時,所述氣體遮擋環701與所述覆蓋環700相齊平,即所述氣體遮擋環701的頂表面與覆蓋環700的頂面齊平(氣體遮擋環701位於高位),使得邊緣區域的聚合物(中性自由基)在經過等離子體約束環800排出反應腔之前,需要先經過氣體遮擋環701,在水平方向上向等離子體約束環800的外圈排氣區域擴散,從而降低了聚合物(中性自由基)排出反應腔的速度,保證邊緣區域參與基片處理的聚合物(中性自由基)的濃度,提高所述基片300邊緣區域與所述基片300中心區域的蝕刻均勻性。Preferably, in this embodiment, the lower surface of the
當對所述基片300的蝕刻要求為蝕刻的深寬比為大於10%,且小於50%的深孔或溝槽時,蝕刻製程對聚合物(中性自由基)的濃度需求小於深寬比大於50%的蝕刻製程,此時,所述氣體遮擋環701可以向下調節,使其位於所述覆蓋環700的側邊中部的位置,即所述氣體遮擋環701的頂表面位於所述覆蓋環700的側壁的中部(氣體遮擋環位於中位),在此位置下,氣體遮擋環對聚合物(中性自由基)的遮擋程度略低於氣體遮擋環位於高位時的程度,可以使聚合物稍快地排出反應腔,提高所述基片300邊緣區域與所述基片300中心區域的蝕刻均勻性。When the etching requirement for the
當對所述基片300的蝕刻要求為蝕刻的深寬比小於10%的淺槽時,所述氣體遮擋環701位於所述覆蓋環700的側壁的底部,所述氣體遮擋環701的頂表面與所述覆蓋環700的側壁的底面齊平(氣體遮擋環位於低位),此時,蝕刻製程需要的聚合物的量較高深寬比製程少,氣體遮擋環701處於低位可降低其對聚合物的遮擋效果,提高所述基片300邊緣區域與所述基片300中心區域的蝕刻均勻性。如圖5所示,箭頭O所指向的曲線表示沒有增加所述氣體遮擋環701時的等離子體處理裝置內部的位於基片300中心和基片300邊緣的聚合物厚度分佈;箭頭W所指向的曲線表示含有所述氣體遮擋環701時的等離子體處理裝置的位於基片300中心和基片300標遠的聚合物厚度分佈;由此可以看出採用含有所述氣體遮擋環701的等離子體處理裝置對所述基片300進行處理時,所述基片300邊緣處的聚合物濃度增加了,且反應腔內整體聚合物的濃度有所提升,由此可以實現提高所述基片300邊緣處蝕刻速率,減小所述基片300中心和所述基片300邊緣之間的絕對直徑差異,同時可以整體提高基片蝕刻的速率。優化了基片300中心和基片300邊緣的蝕刻引起的結構或形貌差異。When the etching requirements for the
在一些實施例中,所述氣體遮擋環701與所述覆蓋環700一體製成,由此便於更換與安裝。在設有所述氣體遮擋環701的情況下,等離子體和聚合物分佈更為廣泛,由此熱量傳輸更容易,因此,所述氣體遮擋環701的加入使得所述真空反應腔體內的溫度也有所降低。In some embodiments, the
所述氣體遮擋環701與所述等離子體約束環800的內圈排氣區域之間的距離可調。The distance between the
所述氣體遮擋環701的徑向寬度大於0,且小於所述等離子體約束環800的徑向寬度。The radial width of the
所述氣體遮擋環701的徑向寬度大於0,且小於或等於所述等離子體約束環800的徑向寬度的三分之二。The radial width of the
當所述氣體遮擋環701與所述覆蓋環700的頂表面在同一高度時,可以通過增加或減少其氣體遮擋環701的徑向寬度,調節所述真空反應腔體內的反應氣體以及等離子體分佈,使得所述聚合物或等離子體的分佈更加均勻。When the top surface of the
較佳地,所述氣體遮擋環701的材料為陶瓷或石英。該氣體遮擋環701的材質能夠抗腐蝕提高其使用壽命。Preferably, the material of the
結合圖1~圖2所示,本實施例提供的等離子體處理裝置還包括:環繞所述基座100設置聚焦環500及邊緣環400,所述聚焦環500和邊緣環400用於調節基片300周圍的電場或溫度分佈,提高基片300處理的均勻性。所述隔離環600位於所述邊緣環400上且環繞所述聚焦環500。所述等離子體約束環800環繞所述邊緣環400,環繞所述等離子體約束環800設置有底接地環900。With reference to FIGS. 1 to 2 , the plasma processing apparatus provided in this embodiment further includes: a
可以理解的是,本實施例所提供的氣體遮擋環適用於各種類型的等離子體處理裝置,例如電容耦合等離子體處理裝置(CCP)和電感耦合等離子體處理裝置(ICP),本發明不以此為限。It can be understood that the gas shielding ring provided in this embodiment is suitable for various types of plasma processing apparatuses, such as capacitively coupled plasma processing apparatus (CCP) and inductively coupled plasma processing apparatus (ICP), and the present invention does not use this limited.
實施例二,結合圖7~11所示,本實施例提供一種等離子體處理裝置,包含如實施例一所述的所有結構,與所述實施例一的不同之處如下:
氣體遮擋環701通過升降器702實現線上位置調節,可實現無需打開反應腔即可根據製程需求調節氣體遮擋環701的高度。可以節省開、關反應腔浪費的時間,提高基片處理的輸送量。The position of the
為了調節不同相位角上的基片處理速率,本實施例還可以設置所述氣體遮擋環701包括複數個弧形部7010,所述複數個弧形部7010組成所述氣體遮擋環701,即所述複數個弧形部7010首尾連接構成所述氣體遮擋環701。In order to adjust the substrate processing rate at different phase angles, in this embodiment, the
所述複數個弧形部7010對應採用複數個升降器702進行支撐;每一所述升降器702的一端對應與一所述弧形部7010的安裝部7011連接,其另一端安裝至所述真空反應腔的底壁上;每一所述升降器702用於根據預設升降要求控制所述弧形部7010在垂直方向上移動。所述升降器702為電動控制或氣動控制。該實施例可以獨立的調節不同弧形部的高度,以滿足對不同相位角區域的基片的蝕刻速率的調節。The plurality of arc-shaped
當對所述基片300的蝕刻要求為蝕刻的深寬比大於50%的深孔或者深槽時,調節氣體遮擋環701的位置,所述氣體遮擋環701的頂表面與覆蓋環700的頂面齊平,使得聚合物均勻分佈在所述基片300邊緣與所述基片300中心處。When the etching requirements for the
當對所述基片300的蝕刻要求為蝕刻的深寬比為大於10%,且小於50%的深孔或溝槽時,調節所述氣體遮擋環701的位置,所述氣體遮擋環701的頂表面位於所述覆蓋環700的側壁的中部,使得聚合物均勻分佈在所述基片300邊緣與所述基片300中心處。When the etching requirements for the
當對所述基片300的蝕刻要求為蝕刻的深寬比小於10%的淺槽時,調節氣體遮擋環701的位置,所述氣體遮擋環701的頂表面與所述覆蓋環700的側壁的底面齊平,使得聚合物均勻分佈在所述基片300邊緣與所述基片300中心處。When the etching requirement for the
可以理解的是,根據所述基片300的不同部位的蝕刻要求,可以動態的調節所述弧形部7010的高度,調節與該弧形部7010對應的所述基片300邊緣處的等離子體的濃度。由此可以更方便的調節所述氣體遮擋環701的高度從而觀察其對所述真空反應腔體內部的反應氣體或等離子體分佈的影響。由此可以實現提高所述基片300邊緣處蝕刻速率,減小了所述基片300中心和所述基片300邊緣之間的絕對直徑或關鍵尺寸(critical dimension, CD)差異。優化了基片300中心和基片300邊緣的蝕刻引起的結構或形貌差異。It can be understood that, according to the etching requirements of different parts of the
如圖11所示,當沒有所述氣體遮擋環701的時候,所述基片邊緣和基片中心的絕對直徑(差異最大,基片邊緣的側壁聚合物的保護能力較差;所述基片邊緣和基片中心的蝕刻速率(Etching rate, ER)基本一致。As shown in FIG. 11 , when there is no
隨著氣體遮擋環701的位置的變化,CD的差異逐漸降低,當氣體遮擋環701的頂表面與覆蓋環700的頂表面高度一致(氣體遮擋環701位於高位)時,基片中心和基片邊緣的CD差異基本消失,說明氣體遮擋環701具有控制真空反應腔體內聚合物的分佈,保護基片邊緣結構的形貌,同時蝕刻速率無明顯變化的優點。As the position of the
同時對於不同位置的氣體遮擋環701(例如氣體遮擋環701位於中位,和低位)可以在不同程度上控制聚合物的分佈,可以用於不同的製程。At the same time, for the
由此可知,在不影響基片中心和基片邊緣的蝕刻速率的情況下,能夠通過改變所述氣體遮擋環調控環的位置來消除基片中心和基片邊緣兩者的聚合物的分佈差異而產生的CD 差異。It can be seen that, without affecting the etching rate of the center of the substrate and the edge of the substrate, the difference in polymer distribution between the center of the substrate and the edge of the substrate can be eliminated by changing the position of the gas shielding ring control ring. The resulting CD difference.
另一方面,基於同一發明構思,本發明還提供一種氣體遮擋環,用於等離子體處理裝置,包括:內環和外環;所述外環固定於所述內環的外側面,且與所述內環一體製成。所述內環可以為上述實施例一所提到的覆蓋環700。On the other hand, based on the same inventive concept, the present invention also provides a gas shielding ring for a plasma processing device, comprising: an inner ring and an outer ring; the outer ring is fixed on the outer side of the inner ring, and is connected to the outer surface of the inner ring. The inner ring is made in one piece. The inner ring may be the
其他方面,基於同一發明構思,本發明還提供一種調控聚合物分佈的方法,包括:當對所述基片的蝕刻要求為蝕刻的深寬比大於50%的深孔或者深槽時,調節如上文所述的等離子體處理裝置的氣體遮擋環的位置,所述氣體遮擋環的頂表面與覆蓋環的頂面齊平,使得聚合物均勻分佈在所述基片邊緣與所述基片中心處。In other aspects, based on the same inventive concept, the present invention also provides a method for regulating and controlling polymer distribution, comprising: when the etching requirement for the substrate is a deep hole or a deep groove with an etching aspect ratio greater than 50%, adjusting as above The position of the gas shield ring of the plasma processing apparatus described herein, the top surface of the gas shield ring is flush with the top surface of the cover ring, so that the polymer is evenly distributed at the edge of the substrate and the center of the substrate .
當對所述基片的蝕刻要求為蝕刻的深寬比為大於10%,且小於50%的深孔或溝槽時,調節所述氣體遮擋環的位置,所述氣體遮擋環的頂表面位於所述覆蓋環的側壁的中部,使得聚合物均勻分佈在所述基片邊緣與所述基片中心處。When the etching requirements for the substrate are deep holes or trenches with an etching aspect ratio greater than 10% and less than 50%, adjust the position of the gas shielding ring, and the top surface of the gas shielding ring is located at The middle part of the side wall of the cover ring makes the polymer evenly distributed at the edge of the substrate and the center of the substrate.
當對所述基片的蝕刻要求為蝕刻的深寬比小於10%的淺槽時,調節氣體遮擋環的位置,所述氣體遮擋環的頂表面與所述覆蓋環的側壁的底面齊平,使得聚合物均勻分佈在所述基片邊緣與所述基片中心處。When the etching requirement for the substrate is a shallow groove with an etching aspect ratio of less than 10%, the position of the gas shielding ring is adjusted, and the top surface of the gas shielding ring is flush with the bottom surface of the side wall of the cover ring, The polymer is uniformly distributed at the edge of the substrate and the center of the substrate.
綜上所述,本發明提供的一種等離子體處理裝置,包括:真空反應腔,所述真空反應腔內設置用於承載基片的基座。氣體注入裝置,用於向所述真空反應腔內輸送反應氣體。等離子體約束環,環繞設置在所述基座周邊,所述等離子體約束環上設有排氣通道,包括靠近所述基座的內圈排氣區域和靠近真空反應腔側壁的外圈排氣區域,用於將所述真空反應腔內的反應氣體排出。氣體遮擋環,位於所述等離子體約束環的內圈排氣區域上方,用於引導反應氣體向所述等離子體約束環的外圈排氣區域流動。所述氣體遮擋環的加入可以用於平衡腔體中心和邊緣產生的聚合物的差異。氣體遮擋環的存在,使得氣體路徑(聚合物路徑)向外延伸的更遠,讓晶圓(基片)的邊緣仍處於等離子體和聚合物的均勻化的區域,這種在所述真空反應腔內產生的聚合物可以存留在溝槽或者深孔的側壁,有利於降低蝕刻樣品的整體形貌和絕對直徑,因此在等離子體反應過程中,聚合物的保護至關重要。To sum up, a plasma processing apparatus provided by the present invention includes: a vacuum reaction chamber, and a base for carrying a substrate is arranged in the vacuum reaction chamber. A gas injection device is used for delivering reaction gas into the vacuum reaction chamber. The plasma confinement ring is arranged around the periphery of the base, and the plasma confinement ring is provided with an exhaust channel, including an inner circle exhaust area close to the base and an outer circle exhaust close to the side wall of the vacuum reaction chamber The region is used to discharge the reaction gas in the vacuum reaction chamber. The gas shielding ring is located above the exhaust area of the inner circle of the plasma confinement ring, and is used for guiding the reaction gas to flow to the exhaust area of the outer circle of the plasma confinement ring. The addition of the gas barrier ring can be used to balance the difference in polymer produced at the center and edge of the cavity. The existence of the gas shield ring makes the gas path (polymer path) extend farther out, so that the edge of the wafer (substrate) is still in the area of homogenization of plasma and polymer, which reacts in the vacuum The polymer generated in the cavity can remain on the sidewall of the trench or deep hole, which is beneficial to reduce the overall morphology and absolute diameter of the etched sample. Therefore, during the plasma reaction, the protection of the polymer is very important.
需要說明的是,在本文中,術語“包括”、“包含”或者其任何其他變體意在涵蓋非排他性的包含,從而使得包括一系列要素的過程、方法、物品或者設備不僅包括那些要素,而且還包括沒有明確列出的其他要素,或者是還包括為這種過程、方法、物品或者設備所固有的要素。在沒有更多限制的情況下,由語句“包括一個……”限定的要素,並不排除在包括所述要素的過程、方法、物品或者設備中還存在另外的相同要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
在本發明的描述中,需要理解的是,術語“ 中心”、“ 高度”、“ 厚度”、“ 上”、“ 下”、“ 垂直”、“水平”、“ 頂”、“ 底”、“ 內”、“ 外”、“ 軸向”、“ 徑向”、“ 周向”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。在本發明的描述中,除非另有說明,“ 複數個”的含義是兩個或兩個以上。In the description of the present invention, it should be understood that the terms "center", "height", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", " The orientation or positional relationship indicated by "inner", "outer", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description , rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本發明的描述中,除非另有明確的規定和限定,術語“ 安裝”、“ 相連”、“ 連接”、“ 固定”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或成一體;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通或兩個元件的相互作用關係。對於本領域的通常知識者而言,可以具體情況理解上述術語在本發明中的具體含義。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本發明中,除非另有明確的規定和限定,第一特徵在第二特徵之“ 上”或之“ 下”可以包括第一和第二特徵直接接觸,也可以包括第一和第二特徵不是直接接觸而是通過它們之間的另外的特徵接觸。而且,第一特徵在第二特徵“ 之上”、“ 上方”和“ 上面”包括第一特徵在第二特徵正上方和斜上方,或僅僅表示第一特徵水平高度高於第二特徵。第一特徵在第二特徵“ 之下”、“ 下方”和“ 下面”包括第一特徵在第二特徵正下方和斜下方,或僅僅表示第一特徵水平高度小於第二特徵。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply denoting that the first feature is level above the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
儘管本發明的內容已經通過上述優選實施例作了詳細介紹,但應當認識到上述的描述不應被認為是對本發明的限制。在本領域的通常知識者閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。While the content of the present invention has been described in detail by way of the above preferred embodiments, it should be appreciated that the above description should not be construed as limiting the present invention. Various modifications and substitutions to the present invention will be apparent to those of ordinary skill in the art upon reading the foregoing disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
100:基座 101:氣體噴淋頭 110:側壁 111:頂壁 112:安裝基板 200:靜電吸盤 300:基片 400:邊緣環 500:聚焦環 600:隔離環 700:覆蓋環 701:氣體遮擋環 7010:弧形部 702:升降器 800:等離子體約束環 900:底接地環 O, W:箭頭100: Pedestal 101: Gas sprinkler head 110: Sidewall 111: Top Wall 112: Mounting the substrate 200: electrostatic chuck 300: Substrate 400: Edge Ring 500: Focus Ring 600: Isolation Ring 700: Cover Ring 701: Gas shield ring 7010: Arc 702: Lifter 800: Plasma Confinement Ring 900: Bottom Ground Ring O, W: Arrow
圖1為本發明一實施例提供的等離子體處理裝置的真空反應腔的結構示意圖; 圖2為本發明一實施例提供的等離子體處理裝置的調控環位於低位元時的主要結構示意圖; 圖3為本發明一實施例提供的等離子體處理裝置的調控環位於中間位元時的主要結構示意圖; 圖4為本發明一實施例提供的等離子體處理裝置的調控環位於高位時的主要結構示意圖; 圖5為本發明一實施例提供的等離子體處理裝置的調控環位於高位時的氣體路徑的分佈示意圖; 圖6為採用本發明一實施例提供的等離子體處理裝置對晶圓進行處理後與採用現有技術中的未設有調控環的等離子體處理裝置對晶圓處理後的位於晶圓表面上的聚合物沉積的對比效果示意圖; 圖7為本發明另一實施例提供的等離子體處理裝置的調控環位於低位元時的主要結構示意圖; 圖8為本發明另一實施例提供的等離子體處理裝置的調控環位於中間位元時的主要結構示意圖; 圖9為本發明另一實施例提供的等離子體處理裝置的調控環位於高位時的主要結構示意圖; 圖10為本發明另一實施例提供的等離子體處理裝置的調控環的主要結構示意圖;以及 圖11為本發明另一實施例提供的等離子體處理裝置的調控環位於不同位置時的關鍵尺寸(CD)和蝕刻速率(ER)的變化效果圖。1 is a schematic structural diagram of a vacuum reaction chamber of a plasma processing apparatus according to an embodiment of the present invention; 2 is a schematic diagram of the main structure of the plasma processing apparatus provided by an embodiment of the present invention when the control ring is located at a low bit position; 3 is a schematic diagram of the main structure of the plasma processing apparatus provided by an embodiment of the present invention when the control ring is located in the middle position; 4 is a schematic diagram of the main structure of the plasma processing apparatus provided by an embodiment of the present invention when the control ring is located at a high position; 5 is a schematic diagram of the distribution of gas paths when the control ring of the plasma processing apparatus is located at a high position according to an embodiment of the present invention; FIG. 6 shows the polymerization on the wafer surface after the wafer is processed by the plasma processing apparatus provided by an embodiment of the present invention and after the wafer is processed by the plasma processing apparatus without the control ring in the prior art. Schematic diagram of the contrast effect of sediment deposition; 7 is a schematic diagram of the main structure of the plasma processing apparatus provided by another embodiment of the present invention when the control ring is located at a low bit position; 8 is a schematic diagram of the main structure of the plasma processing apparatus provided by another embodiment of the present invention when the control ring is located in the middle position; 9 is a schematic diagram of the main structure of the plasma processing apparatus provided by another embodiment of the present invention when the control ring is located at a high position; 10 is a schematic diagram of the main structure of a control ring of a plasma processing apparatus according to another embodiment of the present invention; and FIG. 11 is a graph showing the variation effect of the critical dimension (CD) and the etching rate (ER) when the control ring of the plasma processing apparatus is located at different positions according to another embodiment of the present invention.
100:基座100: Pedestal
101:氣體噴淋頭101: Gas sprinkler head
200:靜電吸盤200: electrostatic chuck
300:基片300: Substrate
400:邊緣環400: Edge Ring
500:聚焦環500: Focus Ring
600:隔離環600: Isolation Ring
700:覆蓋環700: Cover Ring
701:氣體遮擋環701: Gas shield ring
800:等離子體約束環800: Plasma Confinement Ring
900:底接地環900: Bottom Ground Ring
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