TW202147340A - Dismantling method of heat exchanger - Google Patents
Dismantling method of heat exchanger Download PDFInfo
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- TW202147340A TW202147340A TW110110852A TW110110852A TW202147340A TW 202147340 A TW202147340 A TW 202147340A TW 110110852 A TW110110852 A TW 110110852A TW 110110852 A TW110110852 A TW 110110852A TW 202147340 A TW202147340 A TW 202147340A
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21D—NUCLEAR POWER PLANT
- G21D1/00—Details of nuclear power plant
- G21D1/003—Nuclear facilities decommissioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
- G21F9/00—Treating radioactively contaminated material; Decontamination arrangements therefor
- G21F9/001—Decontamination of contaminated objects, apparatus, clothes, food; Preventing contamination thereof
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
- G21F9/00—Treating radioactively contaminated material; Decontamination arrangements therefor
- G21F9/28—Treating solids
- G21F9/30—Processing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/18—Safety or protection arrangements; Arrangements for preventing malfunction for removing contaminants, e.g. for degassing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
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- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Plasma & Fusion (AREA)
- Processing Of Solid Wastes (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
本發明涉及熱交換器之拆解方法。The present invention relates to a dismantling method of a heat exchanger.
在核設施的設備更新、退役方面,老朽化的槽、熱交換器等的機器會被撤除。於此等機器會附著放射性物質。只要去除附著有此放射性物質的部分,將未附著有放射性物質的部分或放射性物質的附著量少而可去污的部分再利用為金屬原料等,則可圖求放射性廢棄物的減低。In terms of equipment renewal and decommissioning of nuclear facilities, aging tanks, heat exchangers and other machinery will be removed. These machines will have radioactive substances attached to them. The reduction of radioactive waste can be achieved by removing the part to which the radioactive material is attached, and reusing the part to which the radioactive material does not adhere or the part that can be decontaminated with a small amount of radioactive material to be reused as metal raw materials.
熱交換器的情況下,有時放射性物質附著在固定於管板的熱傳管及水室的內部。另一方面,於管板,放射性物質僅附著於表面,可易於除去。此情況下,只要撤除熱傳管,即可將管板再利用。In the case of a heat exchanger, radioactive substances may adhere to the inside of the heat transfer tubes and the water chambers fixed to the tube sheet. On the other hand, in the tube sheet, the radioactive material adheres only to the surface and can be easily removed. In this case, the tube sheet can be reused as long as the heat transfer tube is removed.
撤除熱傳管的方法方面,在將熱傳管的圓弧部除去後,切斷熱傳管的直線部與管板的連接,將熱傳管的直線部沿著其延伸方向從熱交換器的軀幹部抽出的熱交換器之拆解方法為周知(特開2014-59149號公報參見)。In the method of removing the heat transfer tube, after removing the arc portion of the heat transfer tube, the connection between the straight portion of the heat transfer tube and the tube sheet is cut off, and the straight portion of the heat transfer tube is removed from the heat exchanger along its extending direction. The dismantling method of the heat exchanger from which the trunk part is extracted is known (see Japanese Patent Laid-Open No. 2014-59149).
在記載於前述公報的熱交換器,熱傳管具有圓弧部及從圓弧部的兩端延伸的直線部,且被插通支撐於複數個管支撐板,經由管板被固定於軀幹部。在記載於前述公報的熱交換器之拆解方法,依以下的順序將此熱傳管撤除。首先,將熱傳管的圓弧部及固定於管板的直線部的管板側端部進行切斷。因此切斷而殘留的熱傳管僅直線部被筆直地插通支撐於管支撐板,呈可沿著熱交換器的軀幹部的軸方向而移動的狀態。並且,從熱傳管圓弧部被除去之側將此直線部沿著其延伸方向(前述軸方向)從軀幹部在保持直線狀之下進行抽出。 [先前技術文獻] [專利文獻]In the heat exchanger described in the aforementioned publication, the heat transfer tubes have an arc portion and a straight portion extending from both ends of the arc portion, are inserted and supported by a plurality of tube support plates, and are fixed to the trunk portion via the tube plates. . In the dismantling method of the heat exchanger described in the aforementioned publication, the heat transfer tube is removed in the following procedure. First, the circular arc portion of the heat transfer tube and the end portion on the tube sheet side fixed to the linear portion of the tube sheet are cut. Therefore, only the linear portion of the heat transfer tube that is cut and remains is inserted and supported straight by the tube support plate, and is in a state of being movable along the axial direction of the trunk portion of the heat exchanger. Then, the straight portion is extracted from the trunk portion along the extending direction (the aforementioned axial direction) from the side where the circular arc portion of the heat transfer tube is removed while maintaining the straight shape. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2014-59149號公報[Patent Document 1] Japanese Patent Laid-Open No. 2014-59149
[發明所欲解決之問題][Problems to be Solved by Invention]
在記載於前述公報的熱交換器之拆解方法,將固定於管板的熱傳管的直線部的管板側端部進行切斷。通常熱交換器具有複數個熱傳管,故需要將個別的熱傳管進行切斷,易耗費工夫,難充分減低作業中的被爆量。In the dismantling method of the heat exchanger described in the aforementioned publication, the end portion on the tube sheet side of the linear portion of the heat transfer tube fixed to the tube sheet is cut. Usually, a heat exchanger has a plurality of heat transfer tubes, so it is necessary to cut off individual heat transfer tubes, which is easy to consume time, and it is difficult to sufficiently reduce the amount of explosion during operation.
此外,在記載於前述公報的熱交換器之拆解方法,熱傳管殘留於管板內。在將管板再利用的情況下,雖將管板在熔融爐進行溶解並加工而作成製品,惟在熱傳管殘留於管板的狀態下將管板再利用時,放射性物質附著於熱傳管內面的情況下,成為受到汙染的再利用製品。管板與熱傳管的材質不同的情況下,直接進行熔融時材質會摻雜,再利用製品的品質恐降低。In addition, in the dismantling method of the heat exchanger described in the aforementioned publication, the heat transfer tubes remain in the tube sheet. In the case of reusing the tube sheet, the tube sheet is melted and processed in a melting furnace to produce a product. However, when the tube sheet is reused with the heat transfer tube remaining on the tube sheet, radioactive substances adhere to the heat transfer tube. In the case of the inner surface of the tube, it becomes a contaminated reused product. When the material of the tube sheet and the heat transfer tube is different, the material will be doped when the material is directly melted, and the quality of the reused product may be lowered.
本發明基於如前述的情事而創作者,目的在於提供一種熱交換器之拆解方法,作業性方面優異,可進一步減低被爆量,同時可易於將管板作為金屬材料再利用。 [解決問題之技術手段]The present invention is based on the above-mentioned circumstances, and aims to provide a dismantling method for a heat exchanger, which is excellent in workability, can further reduce the amount of explosions, and can easily reuse the tube sheet as a metal material. [Technical means to solve problems]
涉及本發明的一態樣的熱交換器之拆解方法為具備熱傳管、固定此熱傳管的管板及容納前述熱傳管與管板的圓筒狀的軀幹部並在核設施被使用的熱交換器之拆解方法,前述熱傳管具有圓弧部及從此圓弧部的兩端分別相對於前述軀幹部之中心軸而平行延伸且將前述管板從其表面朝向背面貫通的直管部,前述直管部在前述管板的背面側被焊接於前述管板,前述拆解方法具備:將前述熱傳管的圓弧部除去的程序、將前述管板平行於其表面地切片從而將前述直管部的往前述管板的焊接部分進行除去的程序、及在前述圓弧部除去程序及前述焊接部分除去程序後將前述直管部抽出的程序。A dismantling method of a heat exchanger according to an aspect of the present invention includes a heat transfer tube, a tube sheet to which the heat transfer tube is fixed, and a cylindrical trunk portion that accommodates the heat transfer tube and the tube sheet, and is installed in a nuclear facility. The dismantling method of the heat exchanger used, the heat transfer tube has a circular arc portion and two ends of the circular arc portion respectively extend in parallel with respect to the central axis of the trunk portion and pass the tube sheet from the surface to the back. The straight pipe portion is welded to the tube sheet on the back side of the tube sheet, and the dismantling method includes a procedure of removing the arc portion of the heat transfer tube, and placing the tube sheet parallel to the surface thereof. A procedure of slicing and removing the welded portion of the straight pipe portion to the tube sheet, and a procedure of extracting the straight pipe portion after the arc portion removing procedure and the welding portion removing procedure.
在該熱交換器之拆解方法,將管板平行地進行切片從而將直管部的往管板的焊接部分除去。為此,可不論熱傳管的根數而以一次的切斷使全部的直管部為可移動的狀態。此外,在該熱交換器之拆解方法,在前述焊接部分除去程序後將直管部抽出,故管板內的直管部亦同時被抽出。為此,可直接將抽出直管部後的管板作為金屬材料再利用。因此,本發明的熱交換器之拆解方法在作業性方面優異且可進一步減低被爆量,同時易於將管板作為金屬材料再利用。In this heat exchanger dismantling method, the tube sheet is sliced in parallel to remove the welded portion of the straight tube portion to the tube sheet. Therefore, regardless of the number of the heat transfer tubes, all the straight pipe portions can be made movable by one cut. In addition, in the dismantling method of the heat exchanger, the straight pipe portion is drawn out after the above-mentioned welding part removal process, so that the straight pipe portion in the tube sheet is drawn out at the same time. For this reason, the tube sheet from which the straight tube portion has been extracted can be directly reused as a metal material. Therefore, the dismantling method of the heat exchanger of the present invention is excellent in workability, can further reduce the amount of explosion, and can easily reuse the tube sheet as a metal material.
在前述抽出程序,優選上從前述管板的背面側進行抽出。從管板延伸至圓弧部側的直管部一般而言相對長。如此般在前述抽出程序將前述直管部從前述管板的背面側進行抽出,使得直管部被以管板支撐直到最後,故使得可穩定將長的直管部進行抽出。In the extraction process, it is preferable to perform extraction from the back side of the tube sheet. The straight tube portion extending from the tube sheet to the arc portion side is generally relatively long. In this way, the straight pipe portion is pulled out from the back side of the tube sheet in the above-described extraction process, so that the straight pipe portion is supported by the tube sheet to the end, so that the long straight pipe portion can be stably pulled out.
優選上前述直管部在前述管板的貫通部分被擴徑而密接於前述管板,進一步具備在前述焊接部分除去程序後將前述直管部的擴徑部分進行處理的程序。透過施工時的擴管加工等從而使熱傳管強力密接於管板的情況下,僅將焊接部分進行除去恐無法易於進行直管部的抽出。如此般直管部在管板的貫通部分被擴徑而密接於管板的情況下,由於具備在焊接部分除去程序後將前述直管部的擴徑部分進行處理的程序,使得可易於將直管部抽出。Preferably, the straight pipe portion is enlarged in diameter at the penetrating portion of the tube sheet to be in close contact with the tube sheet, and further includes a procedure for processing the enlarged diameter portion of the straight pipe portion after the welding portion removal procedure. In the case where the heat transfer tube is strongly adhered to the tube sheet by pipe expansion processing during construction or the like, it may not be possible to easily extract the straight tube portion only by removing the welded portion. In this way, when the diameter of the straight pipe portion is enlarged at the penetrating portion of the tube sheet and is in close contact with the tube sheet, since the procedure of processing the enlarged diameter portion of the straight pipe portion is provided after the welding portion removal procedure, the straight pipe portion can be easily removed. The tube is pulled out.
優選上將前述擴徑部分處理程序透過前述直管部的管壁的切削從而進行。如此般將前述擴徑部分處理程序透過前述直管部的管壁的切削而進行,從而可確實地除去管板與熱傳管的密接部分,故可更易於將直管部抽出。Preferably, the above-mentioned diameter-expanding portion processing procedure is performed by cutting the pipe wall of the above-mentioned straight pipe portion. In this way, the process of expanding the diameter portion is performed by cutting the pipe wall of the straight pipe portion, so that the close contact portion between the tube sheet and the heat transfer pipe can be surely removed, so that the straight pipe portion can be pulled out more easily.
優選上將前述擴徑部分處理程序透過前述直管部與前述管板的密接力的緩和從而進行。如此般將前述擴徑部分處理程序透過前述直管部與前述管板的密接力的緩和從而進行,使得可與直管部的抽出一起將擴徑部分除去,故作業性被提高。Preferably, the above-mentioned diameter-expanding portion processing procedure is performed through relaxation of the adhesion force between the straight pipe portion and the tube sheet. In this way, the enlarged diameter portion processing procedure is performed through relaxation of the adhesion force between the straight pipe portion and the tube sheet, so that the enlarged diameter portion can be removed together with the extraction of the straight pipe portion, thereby improving workability.
前述密接力的緩和方法方面,優選上採用將前述直管部的管壁的一部分切除於前述管板的板厚方向的方法。如此般在前述密接力的緩和方法方面使用將前述直管部的管壁的一部分切除於前述管板的板厚方向的方法,從而可易於以相對少的切除量將直管部抽出。因此,抑制在切除時產生的放射性物質附著的塵量,故可進一步減低被爆量。In terms of the method for alleviating the adhesion force, it is preferable to employ a method of cutting a part of the pipe wall of the straight pipe portion in the plate thickness direction of the pipe sheet. In this way, the method of cutting a part of the pipe wall of the straight pipe portion in the plate thickness direction of the tube sheet is used as the method for alleviating the adhesion force, so that the straight pipe portion can be easily drawn out with a relatively small amount of cutting. Therefore, the amount of dust adhering to the radioactive material generated at the time of excision is suppressed, so that the amount of blasting can be further reduced.
前述密接力的緩和方法方面,優選上使用進行至少前述管板的加熱及冷卻的方法。如此般在前述密接力的緩和方法方面使用進行至少前述管板的加熱及冷卻的方法從而可在不伴隨熱傳管的切削之下將直管部抽出。 [發明功效]It is preferable to use the method of heating and cooling at least the said tube sheet from the viewpoint of the relaxation method of the said adhesive force. In this way, the straight pipe portion can be drawn out without cutting the heat transfer pipe by using the method of heating and cooling at least the above-mentioned tube sheet in the method of reducing the adhesion force. [Inventive effect]
如以上說明,本發明的熱交換器之拆解方法在作業性方面優異且可進一步減低被爆量,同時易於將管板作為金屬材料再利用。As described above, the dismantling method of the heat exchanger of the present invention is excellent in workability, can further reduce the amount of explosion, and can easily reuse the tube sheet as a metal material.
以下,就本發明的實施方式一面酌情參照圖式一面詳說。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as appropriate.
示於圖1的熱交換器之拆解方法為在核設施被使用的熱交換器之拆解方法,具備圓弧部除去程序S1、焊接部分除去程序S2、擴徑部分處理程序S3及抽出程序S4。The dismantling method of the heat exchanger shown in FIG. 1 is a dismantling method of a heat exchanger used in a nuclear facility, and includes a circular arc portion removal procedure S1, a welded portion removal procedure S2, a diameter expansion portion processing procedure S3, and an extraction procedure. S4.
<熱交換器>
在圖2,示出以該熱交換器之拆解方法進行拆解的熱交換器1的構成。熱交換器1具備複數個熱傳管10、固定此熱傳管10的管板20及容納熱傳管10與管板20的圓筒狀的軀幹部30。<Heat exchanger>
In FIG. 2, the structure of the
(熱傳管)
熱傳管10具有圓弧部11及從此圓弧部11的兩端分別相對於軀幹部30之中心軸而平行延伸的直管部12。複數個熱傳管10方面,如示於圖2,被透過楔形阻擋金屬件13、管支撐板14從而控制軀幹部30內的位置。其中,熱傳管10非固定於楔形阻擋金屬件13、管支撐板14,而是被保持為熱傳管10可移動。(heat transfer tube)
The
(管板)
管板20為將直管部12的與圓弧部11為相反側的端部進行固定用的板。管板20被配置為其表面在軀幹部30的下端部與軀幹部30之中心軸正交,將軀幹部30區劃為上下。(tube sheet)
The
直管部12方面,如示於圖3,將管板20從其表面20a朝向背面20b進行貫通。直管部12在管板20的背面側被焊接於管板20(圖3的焊接部分21)。此外,直管部12具有在管板20的貫通部分被擴徑的擴徑部分12a,透過此擴徑部分12a被密接於管板20。As for the
(軀幹部)
軀幹部30被以管板20區劃為上下,在其下部設有冷卻材被供應及排出的水室31。此外,軀幹部30被構成為可對被以管板20區劃的上部以使熱傳管10浸漬的方式供應被冷卻材(例如水)。(torso)
The
(動作)
於熱交換器1,在核反應爐被加熱的高溫的1次冷卻材被供應至水室31。此1次冷卻材流過熱傳管10的內部而返回水室31,被從水室31排出。(action)
In the
此時,熱傳管10的周圍被以被冷卻材填滿,以與此被冷卻材進行熱交換。因此,被排出的1次冷卻材方面,溫度會降低。成為此低溫的1次冷卻材再次在核反應爐被加熱,被往水室31供應。At this time, the periphery of the
另一方面,因熱交換被加熱的被冷卻材被從熱交換器1取出,該熱能被利用。On the other hand, the material to be cooled heated by the heat exchange is taken out from the
於核設施中熱交換器1被如此般使用,故放射性物質可能通過熱傳管10、水室31的內部。因此,放射性物質主要含於熱傳管10、水室31的內部,不含於其他部分或即使含有仍高可能性為微量。Since the
以下,基於此而就該熱交換器之拆解方法的各程序進行說明。Hereinafter, each procedure of the dismantling method of the heat exchanger will be described based on this.
<圓弧部除去程序>
在圓弧部除去程序S1,將熱傳管10的圓弧部11除去。<Arc part removal program>
In the arc portion removal step S1, the
具體而言,基於以下的順序。首先,將熱交換器1的頭部透過刀具等進行切斷從而除去。此時,如示於圖4,熱傳管10在不切斷之下殘留。只要在熱傳管10未產生斷裂,放射性物質曝露至外部的可能性低,故不需要使切斷部分為密閉。Specifically, it is based on the following procedure. First, the head of the
接著,將圓弧部11除去。將圓弧部11除去時,熱傳管10的內部曝露,故放射性物質恐排出至外部。因此,此圓弧部11在可防止放射性物質的漏出的拆解室內被進行。另外,之後的程序在熱傳管10的內部曝露的狀態下被進行,故在拆解室內進行直到拆解完成。Next, the
圓弧部11的除去可透過例如周知的手法進行。例如將包圍軀幹部30的圓弧部11周邊的部分進行除去,使圓弧部11曝露後,以刀具、雷射等的切斷機進行切斷並回收。回收的圓弧部11附著有放射性物質,故作為放射性物質被廢棄。The removal of the
透過,如示於圖5,熱交換器1被拆解直到僅複數個直管部12林立於管板20的狀態。Through this, as shown in FIG. 5 , the
<焊接部分除去程序>
在焊接部分除去程序S2,將管板20平行於其表面地進行切片從而除去直管部12的往管板20的焊接部分21。<Welding part removal procedure>
In the welded portion removal step S2, the
具體而言,例如在圖3的切斷位置C,以例如鋸刃式的切斷機進行切斷。Specifically, for example, at the cutting position C in FIG. 3 , cutting is performed with, for example, a saw blade type cutting machine.
切斷位置C方面,不特別限定。將包含被切片而除去的焊接部分21的管板除去部進行再利用的情況下,切斷位置C靠近管板20的表面側時使直管部12貫通之際的摩擦阻力減少故較優選。The cutting position C is not particularly limited. When reusing the removed portion of the tube sheet including the welded
相對於此,不將管板除去部進行再利用的情況下,切斷位置C靠近管板20的背面側時可確保被再利用的管板20的量故較優選。On the other hand, when the tube sheet removed portion is not reused, it is preferable that the amount of the reused
另外,透過此切片,管板除去部被與水室31一起一體地除去,如示於圖6,殘留焊接部分被除去的管板20(以下,繼續將此焊接部分被除去的管板稱為「管板」)與直管部12。In addition, through this slicing, the tube sheet removal portion is integrally removed together with the
<擴徑部分處理程序>
在擴徑部分處理程序S3,在焊接部分除去程序S2後,將直管部12的擴徑部分12a進行處理。<Processing program for enlarged diameter>
The
雖亦可在不處理擴徑部分12a之下將直管部12抽出,惟如示於圖3的直管部12的般因施工時的擴管加工等使得熱傳管10強力密接於管板20的情況下,僅將焊接部分21除去恐無法易於進行直管部12的抽出。如此般直管部12在管板20的貫通部分被擴徑而密接於管板20的情況下,在焊接部分除去程序S2後,具備將直管部12的擴徑部分12a進行處理的程序從而可易於將直管部12抽出。Although the
將擴徑部分12a處理的方法方面,可舉例透過切削之方法、透過密接力的緩和之方法等。As a method of processing the
(透過切削之方法)
在透過切削之方法,將擴徑部分處理程序S3透過直管部12的管壁的切削而進行。(by cutting method)
In the method of permeation cutting, the diameter-expanding part processing program S3 is performed through cutting of the pipe wall of the
具體而言,透過如例示於圖7的鑽頭D的切削機從管板20的背面側將擴徑部分12a削去。鑽頭D方面採用與擴徑部分12a的外徑同等或稍微大的徑度者從而可將擴徑部分12a削去。在圖7,雖使用鑽頭D,惟使用其他研削機如鉸刀等亦可同樣地發揮功能。另外,不需要將擴徑部分12a的全部進行切削,可易於將直管部12抽出的範圍即可。此情況下,殘留於管板20內的直管部12在抽出程序S4被從管板20抽出。Specifically, the
如此般將擴徑部分處理程序S3透過直管部12的管壁的切削進行,從而可確實地除去管板20與熱傳管10的密接部分,故可更易於將直管部12抽出。By performing the process S3 of the enlarged diameter portion by cutting the pipe wall of the
(透過密接力的緩和之方法)
在此方法,將擴徑部分處理程序S3透過直管部12與管板20的密接力的緩和從而進行。在此方法,在將直管部12與管板20的密接力進行緩和後,在後述的抽出程序S4可與直管部12的抽出同時將擴徑部分12a除去。為此作業性提高。(Method of relaxation through close contact)
In this method, the diameter-expanding part processing procedure S3 is performed through relaxation of the adhesion force between the
前述密接力的緩和方法方面,優選上採用將直管部12的管壁的一部分切除於管板20的板厚方向的方法。In terms of the method of alleviating the aforementioned adhesion force, it is preferable to adopt a method of cutting a part of the pipe wall of the
具體而言,如示於圖8,以剖面成為C字狀的方式將直管部12的管壁的一部分切除於管板20的板厚方向。亦即,於切除後,直管部12的管壁在其一部分具有延伸於管板20的板厚方向的間隙S。使擴徑部分12a以縮窄此間隙S的方式變形從而可縮小擴徑部分12a的徑度。據此可將直管部12與管板20的密接力進行緩和。Specifically, as shown in FIG. 8 , a part of the pipe wall of the
此間隙S可透過例如周知的插床加工而進行。另外,進行插床加工之際,雖可僅切除直管部12的管壁,惟優選上如示於圖8般將管板20的一部分亦一起切除。將管板20的一部分亦一起切斷從而可確實地在直管部12的管壁的一部分設置間隙S。This gap S can be formed by, for example, a known slot machine. In addition, when performing the slotting process, although only the pipe wall of the
如此般在前述密接力的緩和方法方面使用將直管部12的管壁的一部分切除於管板20的板厚方向的方法,從而可易於以相對少的切除量將直管部12抽出。因此,抑制在切除時產生的放射性物質附著的粉塵量,故可進一步減低被爆量。In this way, the method of cutting a part of the pipe wall of the
此外,其他的前述密接力的緩和方法方面,優選上使用進行至少管板20的加熱及冷卻的方法。In addition, it is preferable to use the method which heats and cools at least the
在此方法,僅將管板20或將管板20及擴徑部分12a進行加熱及冷卻從而利用熱脹率的差異圖求密接力的緩和。此情況下,優選上急速地進行加熱及冷卻,特優選上急速地進行冷卻。進行急冷使得密接力的緩和容易進展。此外,加熱及冷卻可進行複數次。In this method, only the
如此般在前述密接力的緩和方法方面使用進行至少管板20的加熱及冷卻的方法從而可在不伴隨熱傳管10的切削之下將直管部12抽出。In this way, the
<抽出程序>
在抽出程序S4,在圓弧部除去程序S1、焊接部分除去程序S2及擴徑部分處理程序S3後,將直管部12抽出。<Extraction program>
In the extraction process S4, the
具體而言,1次從管板20將複數個直管部12抽出1個下去。直管部12被支撐於管板20及管支撐板14,姿勢被維持於相對於管板20為垂直的方向,故可相對易於進行抽出。Specifically, the plurality of
此處,管板20支撐至直管部12不會移動於與中心軸垂直的方向的程度,惟管支撐板14非將直管部12固定至不移動的程度者。此外,直管部12一般而言相對長。將直管部12從表面側進行抽出時,首先直管部12會從管板20脫離。如此一來,直管部12僅通過管支撐板14被抽出,惟管支撐板14非將直管部12固定至不會移動於與中心軸垂直的方向的程度者,故難保持直管部12的姿勢,直管部12易卡在管支撐板14。Here, the
為此,在抽出程序S4,優選上從管板20的背面側進行抽出。如此般在抽出程序S4將直管部12從管板20的背面側進行抽出,使得直管部12被以管板20支撐直到最後,從而可穩定將長的直管部12抽出。For this reason, it is preferable to extract|extract from the back surface side of the
回收的直管部12附著有放射性物質,故作為放射性物質被廢棄。另一方面,在直管部12被抽出後的管板20,即使附著有放射性物質仍易於物理地加以除去,故可直接作為金屬材料再利用。Since the collected
<其他>
將管板除去部再利用的情況下,該熱交換器之拆解方法優選上具備從管板除去部將直管部12的貫通部分進行除去的程序。從管板除去部除去直管部12的貫通部分方面,可使用與擴徑部分處理程序S3同樣的手法而進行。<Other>
In the case of reusing the tube sheet removed portion, it is preferable that the dismantling method of the heat exchanger includes a procedure of removing the penetrating portion of the
<優點>
在該熱交換器之拆解方法,將管板20平行地進行切片從而將直管部12的往管板20的焊接部分21除去。為此,可不論熱傳管10的根數而以一次的切斷使全部的直管部12為可移動的狀態。此外,在該熱交換器之拆解方法,在焊接部分除去程序S2後,將直管部12抽出,故亦同時抽出管板20內的直管部12。為此,可直接將抽出直管部12後的管板20作為金屬材料再利用。因此,該熱交換器之拆解方法在作業性方面優異,且可易於將管板20作為金屬材料再利用。<Advantages>
In this heat exchanger dismantling method, the
[其他實施方式] 另外,本發明不限定於前述實施方式。[Other Embodiments] In addition, this invention is not limited to the said embodiment.
在前述實施方式,雖說明具備擴徑部分處理程序的情況,惟此程序非必須的程序,使用例如不具有擴徑部分的熱傳管的情況等可省略。In the above-mentioned embodiment, although the case where the diameter-enlarged part processing program is provided was described, this process is not an essential process, and can be omitted, for example, when a heat transfer tube having no diameter-enlarged part is used.
在前述實施方式,雖說明將圓弧部除去程序與焊接部分除去程序依此順序進行的情況,惟此等程序亦可相反順序地進行,亦即在焊接部分除去程序後進行圓弧部除去程序。另外,相反順序地進行的情況下,在圓弧部除去程序後,亦即最後進行抽出程序。 [產業利用性]In the foregoing embodiment, although the case where the arc removal process and the welding part removal process are performed in this order has been described, these processes may be performed in the reverse order, that is, the arc part removal process is performed after the welding part removal process. . In addition, when performing in the reverse order, the extraction process is performed after the arc part removal process, that is, at the end. [industrial availability]
本發明的熱交換器之拆解方法在作業性方面優異且可進一步減低被爆量,同時易於將管板作為金屬材料再利用。The dismantling method of the heat exchanger of the present invention is excellent in workability and can further reduce the amount of explosions, and at the same time, it is easy to reuse the tube sheet as a metal material.
1:熱交換器
10:熱傳管
11:圓弧部
12:直管部
12a:擴徑部分
13:楔形阻擋金屬件
14:管支撐板
20:管板
20a:表面
20b:背面
21:焊接部分
30:軀幹部
31:水室
C:切斷位置
D:鑽頭
S:間隙1: heat exchanger
10: Heat transfer tube
11: Arc part
12:
[圖1]圖1為就涉及本發明的一實施方式的熱交換器之拆解方法進行繪示的流程圖。 [圖2]圖2為就以圖1的熱交換器之拆解方法進行拆解的熱交換器進行繪示的示意剖面圖。 [圖3]圖3為圖2的III部分的示意放大剖面圖。 [圖4]圖4為就將熱交換器的頭部進行除去後的狀態進行繪示的示意圖。 [圖5]圖5為就將熱交換器的圓弧部進行除去後的狀態進行繪示的示意圖。 [圖6]圖6為就將熱交換器的管板進行切片後的狀態進行繪示的示意圖。 [圖7]圖7為就將擴徑部分透過切削進行處理的方法的一例進行說明的示意剖面圖。 [圖8]圖8為就將擴徑部分透過密接力的緩和進行處理的方法的一例進行說明的示意俯視圖。[ Fig. 1] Fig. 1 is a flowchart illustrating a method for disassembling a heat exchanger according to an embodiment of the present invention. [ Fig. 2] Fig. 2 is a schematic cross-sectional view showing the heat exchanger disassembled by the dismantling method of the heat exchanger of Fig. 1 . [ Fig. 3] Fig. 3 is a schematic enlarged cross-sectional view of part III of Fig. 2 . [ Fig. 4] Fig. 4 is a schematic diagram illustrating a state in which the head portion of the heat exchanger is removed. [ Fig. 5] Fig. 5 is a schematic diagram showing a state in which the circular arc portion of the heat exchanger is removed. [ Fig. 6] Fig. 6 is a schematic diagram illustrating a state in which the tube sheet of the heat exchanger is sliced. [ Fig. 7] Fig. 7 is a schematic cross-sectional view illustrating an example of a method of processing an enlarged diameter portion by cutting. [ Fig. 8] Fig. 8 is a schematic plan view illustrating an example of a method of processing the enlarged diameter portion through relaxation of the adhesion force.
Claims (7)
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JP2020056436A JP7313306B2 (en) | 2020-03-26 | 2020-03-26 | Dismantling method of heat exchanger |
JP2020-056436 | 2020-03-26 |
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TW202147340A true TW202147340A (en) | 2021-12-16 |
TWI855247B TWI855247B (en) | 2024-09-11 |
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KR20210120893A (en) | 2021-10-07 |
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