TW202146732A - Spreading device capable of adjusting inclination angle and method for adjusting inclination angle thereof capable of improving the dyeing quality of the roll dyeing machine - Google Patents
Spreading device capable of adjusting inclination angle and method for adjusting inclination angle thereof capable of improving the dyeing quality of the roll dyeing machine Download PDFInfo
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Description
本發明係提供一種可調整傾斜角度的展布裝置及其調整傾斜角度的方法,尤指一種可提升卷布染色機的染色品質者。The present invention provides a spreading device capable of adjusting the inclination angle and a method for adjusting the inclination angle thereof, in particular, to a device that can improve the dyeing quality of a bobbin dyeing machine.
一般的卷布染色機的展布輥在展開染色後的胚布時會刮除胚布上的一部分染液,其導致染色後的胚布的顏色不均勻造成色差並降低了卷布染色機的染色品質。The spreading roller of the general bobbin dyeing machine will scrape off part of the dye liquor on the bobbin cloth when unrolling the dyed bobbin cloth, which leads to the uneven color of the dyed bobbin cloth, resulting in chromatic aberration and reduces the bobbin cloth dyeing machine. Dyeing quality.
發明人遂竭其心智悉心研究,進而研發出一種可調整傾斜角度的展布裝置及其調整傾斜角度的方法,以期達到可提升卷布染色機的染色品質的目的。The inventor has devoted all his mind to research, and then developed a spreading device with an adjustable inclination angle and a method for adjusting the inclination angle, in order to achieve the purpose of improving the dyeing quality of the bobbin dyeing machine.
本發明的第一態樣係提供一種可調整傾斜角度的展布裝置,其包含一展布輥,其二端分別具有一展布輥傾斜角度調整單元;二固定架,該展布輥的二端的展布輥傾斜角度調整單元分別樞接於該等固定架;二傾斜角度顯示單元,其分別具有一圓弧形角度標示單元及一角度指示單元,該傾斜角度顯示單元設置於該展布輥傾斜角度調整單元與該固定架之間;以及一支撐架,其設置於該等固定架之間,該展布輥呈弧形且該展布輥的凹入側朝向該支撐架。A first aspect of the present invention provides a spreading device with adjustable inclination angle, which comprises a spreading roller, two ends of which are respectively provided with a spreading roller inclination angle adjustment unit; The inclination angle adjustment units of the spreading rollers at the ends are respectively pivoted to the fixing frames; two inclination angle display units respectively have an arc-shaped angle indicator unit and an angle indicator unit, and the inclination angle display units are arranged on the spreading rollers between the inclination angle adjustment unit and the fixing frame; and a support frame, which is arranged between the fixing frames, the spreading roller is arc-shaped, and the concave side of the spreading roller faces the support frame.
在一實施例中,該等展布輥傾斜角度調整單元分別具有二圓弧形定位孔,該等圓弧形定位孔以該展布輥的一端為中心相對設置,二定位單元分別穿過該等圓弧形定位孔且設置於該固定架。In one embodiment, the inclination angle adjustment units of the spreading rollers respectively have two arc-shaped positioning holes, the arc-shaped positioning holes are arranged opposite to one end of the spreading rollers, and the two positioning units pass through the two positioning units respectively. Equal arc-shaped positioning holes are arranged on the fixing frame.
本發明的第二態樣係提供一種展布裝置調整傾斜角度的方法,其包含下列步驟: (1) 提供一展布輥、二固定架、二傾斜角度顯示單元及一支撐架;該展布輥的二端分別具有一展布輥傾斜角度調整單元;該展布輥的二端的展布輥傾斜角度調整單元分別樞接於該等固定架;該等傾斜角度顯示單元分別具有一圓弧形角度標示單元及一角度指示單元,該傾斜角度顯示單元設置於該展布輥傾斜角度調整單元與該固定架之間;該支撐架設置於該等固定架之間,該展布輥呈弧形且該展布輥的凹入側朝向該支撐架;以及 (2) 使該等展布輥傾斜角度調整單元相對於該等固定架轉動,且藉由該等傾斜角度顯示單元以調整該展布輥的傾斜角度。A second aspect of the present invention provides a method for adjusting the inclination angle of a spreading device, which includes the following steps: (1) A spreading roller, two fixing frames, two inclination angle display units and a supporting frame are provided; the two ends of the spreading roller are respectively provided with a spreading roller inclination angle adjustment unit; The roll inclination angle adjustment units are respectively pivoted to the fixing frames; the inclination angle display units respectively have a circular arc angle indicator unit and an angle indicator unit, and the inclination angle display unit is arranged on the inclination angle adjustment unit of the spreading roller and the fixing frame; the supporting frame is arranged between the fixing frames, the spreading roller is arc-shaped and the concave side of the spreading roller faces the supporting frame; and (2) Rotate the inclination angle adjustment units of the spreading rollers relative to the fixing frames, and adjust the inclination angle of the spreading rollers through the inclination angle display units.
在一實施例中,該步驟(1)中,該等展布輥傾斜角度調整單元分別具有二圓弧形定位孔,該等圓弧形定位孔以該展布輥的一端為中心相對設置,提供二定位單元分別穿過該等圓弧形定位孔且設置於該固定架;該步驟(2)中,鬆開該等定位單元後使該等展布輥傾斜角度調整單元相對於該等固定架轉動並藉由該等傾斜角度顯示單元以調整該展布輥的傾斜角度,之後緊固該等定位單元於該等固定架上以使該等展布輥傾斜角度調整單元及該展布輥固定。In one embodiment, in the step (1), the inclination angle adjustment units of the spreading rollers respectively have two arc-shaped positioning holes, and the arc-shaped positioning holes are oppositely arranged with one end of the spreading roller as the center, Two positioning units are provided to pass through the arc-shaped positioning holes respectively and are arranged on the fixing frame; in step (2), after loosening the positioning units, the inclination angle adjustment units of the spreading rollers are fixed relative to the positioning units The rack rotates and adjusts the inclination angle of the spreader rollers through the inclination angle display units, and then fastens the positioning units on the fixed frames to make the spreader roller inclination angle adjustment units and the spreader rollers fixed.
藉此,本發明的可調整傾斜角度的展布裝置及其調整傾斜角度的方法可提升卷布染色機的染色品質。Thereby, the spreading device with adjustable inclination angle and the method for adjusting the inclination angle of the present invention can improve the dyeing quality of the bobbin dyeing machine.
為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後:In order to fully understand the purpose, features and effects of the present invention, hereby, the present invention is described in detail by the following specific embodiments and in conjunction with the accompanying drawings, and the description is as follows:
請參考圖1至圖3,如圖所示,本發明的第一態樣係提供一種可調整傾斜角度的展布裝置,其可應用於如圖1所示的卷布染色機,該卷布染色機可包含一主動卷布輪7、一被動卷布輪8、一第一導布輪91、一第二導布輪92、一第三導布輪93及一染色桶槽200。該被動卷布輪8捲繞有一胚布6,該胚布6可經由該第一導布輪91導引至本發明的可調整傾斜角度的展布裝置100以展開布面,之後該胚布6可進入一染色桶槽200的染液202中以進行染色,該染色桶槽200內可設置有至少一蒸氣管201以進行加溫,染色後的胚布6可經由該第二導布輪92導引至本發明的可調整傾斜角度的展布裝置100以展開布面,接著染色後的胚布6可經由該第三導布輪93導引至該主動卷布輪7以捲收染色後的胚布6。本發明的可調整傾斜角度的展布裝置100包含一展布輥1、二固定架3、二傾斜角度顯示單元43及一支撐架2。該展布輥1可為不銹鋼管,該展布輥1的二端分別具有一展布輥傾斜角度調整單元41,該等展布輥傾斜角度調整單元41分別可呈圓盤狀且可為不銹鋼材質,該等展布輥傾斜角度調整單元41相互平行,該等展布輥傾斜角度調整單元41分別可焊接於該展布輥1的二端。該展布輥1的二端的展布輥傾斜角度調整單元41分別樞接於該等固定架3,該等固定架3可為不銹鋼材質。該等傾斜角度顯示單元43分別具有一圓弧形角度標示單元412及一角度指示單元31,該傾斜角度顯示單元43設置於該展布輥傾斜角度調整單元41與該固定架3之間,該圓弧形角度標示單元412的中心刻度可標示為0度以代表該展布輥1無朝二側傾斜,0度的二側分別可以5度或10度遞增,該圓弧形角度標示單元412可設置於該展布輥傾斜角度調整單元41上(或該固定架3上),該角度指示單元31可為箭頭形圖樣、箭頭形凸體或箭頭形凹槽以指向該圓弧形角度標示單元412的刻度,該角度指示單元31可設置於該固定架3上(或該展布輥傾斜角度調整單元41上)。該支撐架2設置於該等固定架3之間,該支撐架2可為長條狀的金屬架體,該支撐架2的截面可呈矩形,該展布輥1呈弧形且該展布輥1的凹入側朝向該支撐架2。Please refer to FIGS. 1 to 3 . As shown in the figures, a first aspect of the present invention provides a spreading device with an adjustable inclination angle, which can be applied to the cloth rolling dyeing machine shown in FIG. 1 . The dyeing machine may include an active
請參考圖4並同時參考圖1至圖3,如圖所示,本發明的第二態樣係提供一種展布裝置調整傾斜角度的方法以調整上述展布裝置的傾斜角度,其包含下列步驟:
(1) 提供如上所述的展布輥1、二固定架3、二傾斜角度顯示單元43及支撐架2,該展布輥1、該等固定架3、該等傾斜角度顯示單元43及該支撐架2的相關說明如上所述,於此不再贅述;以及
(2) 使該等展布輥傾斜角度調整單元41相對於該等固定架3轉動以帶動該展布輥1朝該展布輥1的其中一側轉動,該展布輥1的轉動過程中可藉由該等傾斜角度顯示單元43所顯示的角度將該展布輥1調整到特定傾斜角度。Please refer to FIG. 4 and FIGS. 1 to 3 at the same time. As shown in the figures, a second aspect of the present invention provides a method for adjusting the tilt angle of a spreading device to adjust the tilt angle of the spreading device, which includes the following steps :
(1) Provide the above-mentioned spreading
如上所述,本發明的可調整傾斜角度的展布裝置及其調整傾斜角度的方法可依各種胚布材質、染色條件及染色環境以隨時調整該展布輥1的傾斜角度,以使染色後的胚布6的顏色可較為均勻以減少色差,進而可提升卷布染色機的染色品質。As described above, the spreading device with adjustable inclination angle of the present invention and the method for adjusting the inclination angle can adjust the inclination angle of the spreading
請參考圖2及圖3,如圖所示,在一實施例中,該等展布輥傾斜角度調整單元41分別可具有二圓弧形定位孔411,該等圓弧形定位孔411以該展布輥1的一端為中心相對設置,二定位單元42可分別穿過該等圓弧形定位孔411且設置於該固定架3的二固定孔32,該等定位單元42分別可為具多角形頭的螺絲或蝶型螺絲,該等固定孔32分別可為螺孔。藉此,該展布輥1及該等展布輥傾斜角度調整單元41可直接設置於該等固定架3之間,該等展布輥傾斜角度調整單元41可分別直接與該等固定架3樞接。Please refer to FIG. 2 and FIG. 3 . As shown in the figures, in one embodiment, the inclination
請參考圖2及圖3,如圖所示,在一實施例中,該步驟(1)中,該等展布輥傾斜角度調整單元41分別可具有二圓弧形定位孔411,該等圓弧形定位孔411以該展布輥1的一端為中心相對設置,提供二定位單元42分別穿過該等圓弧形定位孔41且設置於該固定架3的二固定孔32,該等定位單元42分別可為具多角形頭的螺絲或蝶型螺絲,該等固定孔32分別可為螺孔;該步驟(2)中,鬆開該等定位單元42後使該等展布輥傾斜角度調整單元41相對於該等固定架3轉動以帶動該展布輥1朝該展布輥1的其中一側轉動,並藉由該等傾斜角度顯示單元43以調整該展布輥1的傾斜角度,之後緊固該等定位單元42於該等固定架3的該等固定孔32以使該等展布輥傾斜角度調整單元41及該展布輥1固定於特定傾斜角度。Please refer to FIG. 2 and FIG. 3 . As shown in the figures, in an embodiment, in step (1), the spreading roller inclination
請參考圖5並同時參考圖1至圖4,如圖所示,本發明的可調整傾斜角度的展布裝置及其調整傾斜角度的方法可應用於卷布染色機。在該胚布6正式染色之前,可先以本發明的可調整傾斜角度的展布裝置及其調整傾斜角度的方法量測少量胚布6在不同傾斜角度的展布輥1下的染色品質,以找出最佳的染色品質的傾斜角度。染色後的胚布6可以顏色分光儀(圖未示)量測該胚布6上的量測位置[1]~量測位置[5]的染色狀況,原則上以找出各個量測位置能接近色差等級5的傾斜角度為最佳。當找出最佳的染色品質的傾斜角度後,卷布染色機便可對大量的胚布6進行染色。藉此,本發明的可調整傾斜角度的展布裝置及其調整傾斜角度的方法可依各種胚布材質、染色條件及染色環境以隨時調整該展布輥1的傾斜角度,以使染色後的胚布6的顏色可較為均勻以減少色差,進而可提升卷布染色機的染色品質。Please refer to FIG. 5 and FIGS. 1 to 4 at the same time. As shown in the figures, the spreading device with adjustable inclination angle of the present invention and the method for adjusting the inclination angle of the present invention can be applied to a cloth dyeing machine. Before the
本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the embodiments are only used to describe the present invention, and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be set to be included within the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
1:展布輥 2:支撐架 3:固定架 31:角度指示單元 32:固定孔 41:展布輥傾斜角度調整單元 411:圓弧形定位孔 412:圓弧形角度標示單元 42:定位單元 43:傾斜角度顯示單元 6:胚布 7:主動卷布輪 8:被動卷布輪 91:第一導布輪 92:第二導布輪 93:第三導布輪 100:可調整傾斜角度的展布裝置 200:染色桶槽 201:蒸氣管 202:染液 (1)~(2):步驟 [1]~[5]:量測位置1: Spreading roller 2: Support frame 3: Fixed frame 31: Angle indicating unit 32: Fixing hole 41: Spreading roller tilt angle adjustment unit 411: Arc-shaped positioning hole 412: Arc angle marking unit 42: Positioning unit 43: Tilt angle display unit 6: embryo cloth 7: Active roll cloth wheel 8: Passive rolling wheel 91: The first cloth guide wheel 92: The second cloth guide wheel 93: The third cloth guide wheel 100: Spreading device with adjustable tilt angle 200: Dyeing bucket 201: Steam Pipe 202: Dye liquor (1)~(2): Steps [1]~[5]: Measurement position
[圖1]係本發明具體實施例卷布染色機之示意圖。 [圖2]係本發明具體實施例可調整傾斜角度的展布裝置之組合示意圖。 [圖3]係本發明具體實施例可調整傾斜角度的展布裝置部分分解之示意圖。 [圖4]係本發明具體實施例展布裝置調整傾斜角度的方法之步驟示意圖。 [圖5]係本發明具體實施例量測染色後之胚布之示意圖。[FIG. 1] is a schematic diagram of a rolling cloth dyeing machine according to a specific embodiment of the present invention. [FIG. 2] is a schematic diagram of a combination of a spreading device with adjustable inclination angle according to a specific embodiment of the present invention. [FIG. 3] It is a partial exploded schematic diagram of a spreading device with adjustable inclination angle according to a specific embodiment of the present invention. Fig. 4 is a schematic diagram showing the steps of a method for adjusting the inclination angle of a spreading device according to an embodiment of the present invention. [Fig. 5] is a schematic diagram of measuring the dyed embryo cloth according to an embodiment of the present invention.
1:展布輥1: Spreading roller
2:支撐架2: Support frame
3:固定架3: Fixed frame
31:角度指示單元31: Angle indicating unit
41:展布輥傾斜角度調整單元41: Spreading roller tilt angle adjustment unit
411:圓弧形定位孔411: Arc-shaped positioning hole
412:圓弧形角度標示單元412: Arc angle marking unit
42:定位單元42: Positioning unit
43:傾斜角度顯示單元43: Tilt angle display unit
100:可調整傾斜角度的展布裝置100: Spreading device with adjustable tilt angle
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US8814953B1 (en) * | 2003-06-23 | 2014-08-26 | Hbi Branded Apparel Enterprises, Llc | System and method for spray dyeing fabrics |
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