TW202142313A - Planetary three-axle stirring machine which comprises a base and an orbiting assembly, and three stirring assemblies, - Google Patents
Planetary three-axle stirring machine which comprises a base and an orbiting assembly, and three stirring assemblies, Download PDFInfo
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本發明係有關於一種攪拌機,尤指一種相交相切距離小以容易產生擠壓剪切與具高效率分散效果之行星式三軸攪拌機。The present invention relates to a mixer, especially a planetary three-shaft mixer with a small intersecting and tangential distance to easily produce extrusion shear and high-efficiency dispersion effects.
習知的攪拌機型式與用途因使用目的不同而有差異,不外乎都是設有桶,進行裝物料後再由一主軸裝設攪拌刀進行攪拌工作以達粉、料物之分散均勻目的再進行利用,然而在小量使用上或物料結構變化不大下一般型式攪拌機足堪應用,然而隨著科技的進步需求與粉、物料更新及料種多所不同於以往之情況下,對於攪拌機所擔任的角色相對要求就高很多,而習知的攪拌機只能達到一般性的要求,對於更大的量更精細的分散要求以及如何在同一時間下做出品質如一的產品,就在在考驗著使用者必須尋求突破的客題,因此多軸型行星攪拌機就被開發出來,而一般習知之行星式三軸攪拌機主要有公轉自轉三臂不交錯且六螺旋線相切自行運轉型,與公轉自轉兩臂交錯、一臂不交錯相切自行運轉且四螺旋線相切型,而其中公轉自轉三臂不交錯且六螺旋線相切自行運轉型之三臂相同尺寸不相交不重疊各自運轉,而其大角度的切邊在兩臂交錯時須保留較大的交會距離,否則容易產生碰擊,而在溶劑型料則容易產生火花或傷害機械結構,又因為需要保留較大的交會空間,所以原料粒子通過相切縫細大,導致分散效率差之現象產生,且其交會空間越大其攪拌死角越多造成攪拌捏合混合效果越差;而公轉自轉兩臂交錯、一臂不交錯相切自行運轉且四螺旋線相切型之兩臂相同尺寸相交重疊、一臂不交錯不重疊自行運轉,而其大角度的切邊在兩臂交錯時須保留較大的交會距離,否則容易產生碰擊,而在溶劑型料則容易產生火花或傷害機械結構,又因為需要保留較大的交會空間,所以原料粒子通過相切縫細大,導致分散效率差之現象產生,且其交會空間越大其攪拌死角越多造成攪拌捏合混合效果越差。The type and purpose of the conventional mixers differ depending on the purpose of use, but they are all equipped with barrels. After the materials are loaded, a mixing knife is installed on a spindle to perform the mixing work to achieve the purpose of evenly dispersing the powder and materials. However, general type mixers can be used in small quantities or with little change in material structure. However, with the advancement of science and technology, the demand for powder, material updates, and materials are different from the past. The relative requirements for the role are much higher, and the conventional mixer can only meet the general requirements. The requirements for larger quantities and finer dispersion and how to make products of consistent quality at the same time are testing Users must seek breakthroughs. Therefore, multi-shaft planetary mixers have been developed. Generally known planetary three-shaft mixers mainly have three-arm rotation and rotation, and six helixes are tangent to the self-running type, which is the same as the rotation and rotation. Two arms are staggered, one arm is not staggered, and the four helixes are tangent, and the three arms of the revolution and rotation are not staggered and the six helixes are tangent, and the three arms of the same size do not intersect and do not overlap. The large-angle cutting edge must keep a large intersection distance when the two arms are interlaced, otherwise it is easy to produce collisions, and in solvent-based materials, it is easy to produce sparks or damage the mechanical structure, and because it is necessary to reserve a large intersection space, so The raw material particles pass through the tangent gap, which leads to poor dispersion efficiency, and the larger the intersecting space, the more dead corners of stirring and the worse the mixing effect. However, the two arms of revolution and rotation are staggered, and one arm is not staggered. The two arms of the four-helix tangent type with the same size intersect and overlap, and one arm does not intersect and does not overlap. The large-angle cutting edge must keep a large intersection distance when the two arms intersect, otherwise it is easy to cause collision In solvent-based materials, it is easy to produce sparks or damage the mechanical structure. Also, because of the need to reserve a larger intersection space, the raw particles pass through the tangent gap, which leads to poor dispersion efficiency, and the larger the intersection space, the The more dead corners of agitation, the worse the effect of agitation and kneading.
是以,要如何解決上述習用之問題與缺失,即為本發明之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that the inventor of the present invention and related manufacturers engaged in this industry urgently want to study and improve.
爰此,為有效解決上述之問題,本發明之主要目的在於提供一種相交相切距離小以容易產生擠壓剪切與具高效率分散效果之行星式三軸攪拌機。In this regard, in order to effectively solve the above-mentioned problems, the main purpose of the present invention is to provide a planetary three-shaft mixer with a small intersecting and tangent distance, which is easy to produce extrusion shear and has a high-efficiency dispersion effect.
本發明之另一目的在於提供一種可減少攪拌死角之形成而提升攪拌捏合混合效果之行星式三軸攪拌機。Another object of the present invention is to provide a planetary three-shaft mixer that can reduce the formation of stirring dead angles and improve the effect of stirring and kneading.
本發明之另一目的在於提供一種可縮短攪拌時間且具良好生產品質效果之行星式三軸攪拌機。Another object of the present invention is to provide a planetary three-shaft mixer that can shorten the mixing time and has a good production quality effect.
為達上述目的,本發明係提供一種行星式三軸攪拌機,係包括一基座及一公轉組件及三組攪拌組件,其中該基座設置有一驅動模組,而該公轉組件係設置於該基座且連接所述驅動模組而由驅動模組驅動,另該各攪拌組件係組接所述公轉組件,且各攪拌組件具有一上邊部及一下邊部,又該各攪拌組件另具有兩側邊部,該各側邊部延伸組接所述上邊部及下邊部間,且各側邊部分別形成有一側邊夾角,該側邊夾角的角度為70度~78度之間,另該各攪拌組件之上邊部分別具有一軸心,而相鄰之攪拌組件之軸心間形成有一軸心距,且其上邊部之長度大於所述軸心距之長度,藉此,透過所述側邊夾角之角度設計能使相鄰之攪拌組件的側邊部以最小距離交錯相切通過並不相互碰擊,進而達到容易產生擠壓剪切與具高效率分散效果之功效者,更透過上邊部與軸心距之長度設計能形成最小之交會空間,且使攪拌組件可貼附著攪拌槽之內槽壁轉動,以減少該行星式三軸攪拌機攪拌死角之形成而提升攪拌捏合混合效果,並同時達到可縮短攪拌時間且具良好生產品質效果。To achieve the above objective, the present invention provides a planetary three-shaft mixer, which includes a base, a revolution assembly and three sets of stirring assemblies, wherein the base is provided with a drive module, and the revolution assembly is provided on the base. Seat and connected to the drive module and driven by the drive module, and each stirring assembly is assembled with the revolution assembly, and each stirring assembly has an upper edge and a lower edge, and each stirring assembly has two sides The side portions extend and connect between the upper side portion and the lower side portion, and each side portion is formed with a side angle, and the angle of the side side angle is between 70 degrees and 78 degrees. The upper edges of the stirring components each have an axis, and the axis of the adjacent stirring components is formed with an axis distance, and the length of the upper edge is greater than the length of the axis distance, thereby passing through the side The angle design of the included angle enables the side edges of the adjacent mixing components to pass through at a minimum distance and cross tangentially without hitting each other, thereby achieving the effect of easy extrusion and shearing and high-efficiency dispersion effect, and even through the upper edge The design of the length from the shaft center can form the smallest intersection space, and the stirring assembly can be attached to the inner wall of the stirring tank to rotate, so as to reduce the formation of the dead angle of the planetary three-shaft mixer and improve the mixing and kneading effect, and at the same time It can shorten the mixing time and has a good production quality effect.
根據本發明行星式三軸攪拌機之一實施例,其中所述基座更設置有一升降模組。According to an embodiment of the planetary three-axis mixer of the present invention, the base is further provided with a lifting module.
根據本發明行星式三軸攪拌機之一實施例,其中所述公轉組件具有三驅動軸分別組接所述攪拌組件之軸心。According to an embodiment of the planetary three-shaft mixer of the present invention, the revolving assembly has three drive shafts respectively assembled with the axis of the stirring assembly.
根據本發明行星式三軸攪拌機之一實施例,其中所述一攪拌筒,該攪拌筒內形成有一攪拌槽,而該等攪拌組件係容置於所述攪拌槽內。According to an embodiment of the planetary three-shaft mixer of the present invention, in the one mixing drum, a mixing tank is formed in the mixing drum, and the mixing components are accommodated in the mixing tank.
根據本發明行星式三軸攪拌機之一實施例,其中所述各攪拌組件之側邊部間形成有一交會空間。According to an embodiment of the planetary three-shaft mixer of the present invention, an intersecting space is formed between the side edges of the mixing components.
根據本發明行星式三軸攪拌機之一實施例,其中所述交會空間係呈三角空間。According to an embodiment of the planetary three-shaft mixer of the present invention, the intersection space is a triangular space.
根據本發明行星式三軸攪拌機之一實施例,其中所述驅動軸經由所述公轉組件連接所述驅動模組。According to an embodiment of the planetary three-shaft mixer of the present invention, the drive shaft is connected to the drive module via the revolution assembly.
根據本發明行星式三軸攪拌機之一實施例,其中所述攪拌組件係可為直框葉片組或螺旋葉片組。According to an embodiment of the planetary three-axis mixer of the present invention, the mixing assembly system may be a straight frame blade group or a spiral blade group.
本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。The above-mentioned objects and structural and functional characteristics of the present invention will be described based on the preferred embodiments of the accompanying drawings.
首先,請參閱圖1至圖3所示,係為本發明行星式三軸攪拌機之組合示意圖及另一角度組合示意圖及局部示意圖,由圖中可清楚看出,其中所述行星式三軸攪拌機1係包括有一基座2及一公轉組件3及三組攪拌組件4。First of all, please refer to Figures 1 to 3, which are the combined schematic diagram of the planetary three-shaft mixer of the present invention and the schematic diagram of the combination from another angle and the partial schematic diagram. It can be clearly seen from the figure that the planetary three-axis mixer The
其中該基座2設置有一驅動模組21及一升降模組22與一攪拌筒23,該攪拌筒23內形成有一攪拌槽231,而該驅動模組21係為驅動馬達,另該公轉組件3係組設於該基座2且連接所述驅動模組21,又該公轉組件3具有三驅動軸31分別組接所述攪拌組件4,其中該攪拌組件4係可為直框葉片組或螺旋葉片組。The
而該三組攪拌組件4係組接所述公轉組件3且相對容置於所述攪拌槽231內,且各攪拌組件4具有一上邊部41及一下邊部42,又該各攪拌組件4另具有兩側邊部43,該各側邊部43之頂端延伸組接所述上邊部41一端,而該側邊部43之底端延伸組接所述下邊部42一端,又該另一側邊部43之頂端延伸組接所述上邊部41另一端,而該另一側邊部43之底端延伸組接所述下邊部42另一端,而該各側邊部43分別形成有一側邊夾角431,該側邊夾角431的角度(θ)為70度~78度之間,另該各攪拌組件4之上邊部41分別具有一軸心44組接所述驅動軸31且連接所述驅動模組21,而相鄰之攪拌組件4之軸心44間形成有一軸心距,且其上邊部41長度D1大於所述軸心距長度D2。The three sets of
另請同時參閱前述附圖及圖4及圖5所示,係為本發明行星式三軸攪拌機之實施示意圖一及二,其中所述驅動模組21係驅動所述公轉組件3向一方向轉動,且驅動所述攪拌組件4往另一方向轉動,而該攪拌組件4在轉動之同時,可透過其各側邊部43之側邊夾角431之角度(θ)為70度~78度之間的角度設計,來使該等攪拌組件4的側邊部43以最小距離交錯相切通過並不相互碰擊,而該攪拌槽231內之原料分子結塊可通過之相切縫細小,進而達到容易產生擠壓剪切與具高效率分散效果之功效者,另外,更可透過其上邊部41長度D1大於所述軸心距長度D2設計,來使各攪拌組件4之側邊部43間形成有一交會空間441,且其交會空間441呈小範圍之三角空間,且使攪拌組件4可貼附著攪拌槽231之內槽壁轉動,以減少該行星式三軸攪拌機1攪拌死角之形成而提升攪拌捏合混合效果,並同時達到可縮短攪拌時間且具良好生產品質效果之功效者。Please also refer to the aforementioned drawings and FIGS. 4 and 5, which are schematic diagrams 1 and 2 of the implementation of the planetary three-shaft mixer of the present invention, in which the
又,從混練均勻度及攪拌效果的觀點來看,該側邊部宜適當地構成為具有三邊對稱六邊形、等角六邊形、等邊六邊形、或鏡像對稱六邊形中之任一種的截面形狀;較佳者為形成如圖6 (B)所示之鏡像對稱六邊形。即,該側邊部構成為具備小於等於120度的最大內角、介於70度~78度的一最小內角之鏡像對稱六邊形的截面形狀。又,如圖6(B)所示,該鏡像對稱六邊形的橫向最大長度(L)、縱向最大寬度(W)、最小邊長(N)分別符合以下關係式: 6:5 ≦ L:W ≦ 7:5 (1) 15:5 ≦ L:N ≦ 40:5 (2)。In addition, from the viewpoint of the uniformity of kneading and the stirring effect, the side portion should be appropriately configured to have a three-sided symmetrical hexagon, an equiangular hexagon, an equilateral hexagon, or a mirror-symmetric hexagon. Any of the cross-sectional shapes; preferably a mirror-symmetric hexagon as shown in Figure 6 (B). That is, the side portion is configured as a mirror-symmetric hexagonal cross-sectional shape with a maximum internal angle of 120 degrees or less and a minimum internal angle between 70 degrees and 78 degrees. In addition, as shown in Figure 6(B), the horizontal maximum length (L), vertical maximum width (W), and minimum side length (N) of the mirror-symmetrical hexagon respectively conform to the following relations: 6: 5 ≦ L: W ≦ 7: 5 (1) 15: 5 ≦ L: N ≦ 40: 5 (2).
又,從提昇側邊部之結構強度及避免發生銳角崩裂的觀點來看,該側邊部的鏡像對稱六邊形之各頂角進一步形成為圓弧角。舉例來說,例如,可以是形成如圖6(B)所示之曲率半徑為r1、r2的圓弧角。又,從縮短滯留延遲時間及增加攪拌效果的觀點來,所述圓弧角的曲率半徑r1、r2宜是在橫向最大長度(L)的1/12到1/8之範圍;更佳者為在1/11到1/9之範圍。另一方面,r1、r2可以是相同,也可以是相異。以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能限定本發明實施之範圍,即凡依本發明申請範圍所作之均等變化與修飾等,皆應仍屬本發明之專利涵蓋範圍。In addition, from the viewpoint of enhancing the structural strength of the side portion and avoiding the occurrence of sharp corner cracking, the top corners of the mirror-symmetrical hexagon of the side portion are further formed as arc corners. For example, it is possible to form the arc angles with the radii of curvature r1 and r2 as shown in FIG. 6(B). In addition, from the viewpoint of shortening the residence delay time and increasing the stirring effect, the curvature radii r1 and r2 of the arc angle should preferably be in the range of 1/12 to 1/8 of the maximum lateral length (L); more preferably In the range of 1/11 to 1/9. On the other hand, r1 and r2 may be the same or different. The present invention has been described in detail above, but what is described above is only a preferred embodiment of the present invention, and should not limit the scope of implementation of the present invention, that is, all equivalent changes and modifications made in accordance with the scope of application of the present invention Etc., should still be covered by the patent of the present invention.
1:行星式三軸攪拌機 2:基座 3:公轉組件 4:攪拌組件 21:驅動模組 22:升降模組 23:攪拌筒 231:攪拌槽 31:驅動軸 41:上邊部 42:下邊部 43:側邊部 431:側邊夾角 44:軸心 441:交會空間1: Planetary three-shaft mixer 2: Pedestal 3: Revolution component 4: Stirring components 21: drive module 22: Lifting module 23: Mixing drum 231: Stirring Tank 31: drive shaft 41: upper side 42: Bottom 43: side 431: Side Angle 44: Axis 441: Rendezvous Space
圖1係本發明行星式三軸攪拌機之組合示意圖。 圖2係本發明行星式三軸攪拌機之另一角度組合示意圖。 圖3係本發明行星式三軸攪拌機之局部示意圖。 圖4係本發明行星式三軸攪拌機之局部實施示意圖一。 圖5係本發明行星式三軸攪拌機之局部實施示意圖二。 圖6係本發明行星式三軸攪拌機之側邊部在AA截斷面處的剖面示意圖;其中,圖6(A)顯示側邊部之AA截斷面的位置;圖6(B)顯示側邊部在AA截斷面處的剖面形狀。Figure 1 is a schematic diagram of the combination of the planetary three-shaft mixer of the present invention. Figure 2 is another perspective view of the planetary three-shaft mixer of the present invention. Figure 3 is a partial schematic diagram of the planetary three-shaft mixer of the present invention. Fig. 4 is the first schematic diagram of the partial implementation of the planetary three-shaft mixer of the present invention. Figure 5 is the second schematic diagram of the partial implementation of the planetary three-shaft mixer of the present invention. Figure 6 is a schematic cross-sectional view of the side of the planetary three-shaft mixer of the present invention at the AA section; among them, Figure 6 (A) shows the position of the AA section of the side; Figure 6 (B) shows the side The cross-sectional shape at the AA section.
1:行星式三軸攪拌機1: Planetary three-shaft mixer
2:基座2: Pedestal
3:公轉組件3: Revolution component
4:攪拌組件4: Stirring components
21:驅動模組21: drive module
22:升降模組22: Lifting module
23:攪拌筒23: Mixing drum
31:驅動軸31: drive shaft
41:上邊部41: upper side
42:下邊部42: Bottom
43:側邊部43: side
231:攪拌槽231: Stirring Tank
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