TW202138718A - Exhaust gas treatment system and exhaust gas treatment method for adding an appropriate amount of treatment agent at an appropriate timing based on early predicting the concentration changes of acid gas - Google Patents
Exhaust gas treatment system and exhaust gas treatment method for adding an appropriate amount of treatment agent at an appropriate timing based on early predicting the concentration changes of acid gas Download PDFInfo
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- B01D53/30—Controlling by gas-analysis apparatus
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2251/404—Alkaline earth metal or magnesium compounds of calcium
Abstract
Description
本發明是有關於一種排氣處理系統及排氣處理方法。The invention relates to an exhaust gas treatment system and an exhaust gas treatment method.
先前,藉由利用減溫塔對自焚燒爐排出的排氣進行減溫後使排氣通過過濾式集塵裝置,而將排氣中的固體物質或酸性氣體去除後,自煙囪排出至大氣中。 但是,僅藉由使排氣通過過濾式集塵裝置,無法完全去除酸性氣體。現在,國內的許多焚燒設備中,採用如下乾式排氣處理方法:於自減溫塔至過濾式集塵裝置的煙道中,為了中和去除酸性氣體而連續吹入消石灰。例如,大多使用如下排氣處理方法及排氣處理裝置:向淨化自焚燒爐等氣體產生源排出的排氣的過濾式集塵裝置的不織布等布中,投入用於藉由中和作用去除排氣中的酸性氣體的藥劑。但是,排氣處理不充分,硫氧化物等酸性氣體洩漏。因此,為了去除排氣中的酸性氣體,提出了以下提案。Previously, by using a desuperheating tower to reduce the temperature of the exhaust gas discharged from the incinerator, the exhaust gas was passed through a filter-type dust collector, and the solid matter or acid gas in the exhaust gas was removed and discharged into the atmosphere from the chimney . However, only by passing the exhaust gas through the filter-type dust collector, the acid gas cannot be completely removed. At present, many domestic incineration equipment adopt the following dry exhaust treatment method: in the flue from the desuperheating tower to the filter dust collector, in order to neutralize and remove the acid gas, slaked lime is continuously blown in. For example, the following exhaust gas treatment methods and exhaust gas treatment devices are often used: non-woven fabrics and other cloths of filter-type dust collectors that purify exhaust gas discharged from gas generating sources such as self-incinerators are used to remove the exhaust gas by neutralization. The medicament of acid gas in the gas. However, exhaust gas treatment was insufficient, and acid gases such as sulfur oxides leaked. Therefore, in order to remove the acid gas in the exhaust gas, the following proposals have been made.
專利文獻1中,揭示了如下垃圾焚燒爐排氣處理方法:於過濾式集塵裝置的出口側或入口側的排氣中的酸性氣體濃度的測量值超過規定值且該超過的狀態持續了規定時間的情況下,將根據測量值設定的量的鈉系藥劑供給至過濾式集塵裝置的入口側。另外,專利文獻2中,揭示了如下排氣處理裝置:具有測定排氣的酸性氣體濃度的上游側酸性氣體濃度計、以及於相較於集塵裝置更靠下游側測定排氣的酸性氣體濃度的下游側酸性氣體濃度計,於反應部與集塵裝置之間向排氣供給粉末中和劑來中和酸性氣體的剩餘部分。專利文獻3中,揭示了如下脫硫劑添加控制方法:基於N小時前的SOx濃度的N小時移動平均值與現在的SOx濃度的N小時移動平均值的差分即第一差分、以及N小時前脫硫劑的添加量的算出中使用的控制值,算出此次的控制值,基此此次的控制值決定脫硫劑的添加量。Patent Document 1 discloses a waste incinerator exhaust gas treatment method in which the measured value of the acid gas concentration in the exhaust gas on the outlet side or the inlet side of the filter type dust collector exceeds a predetermined value and the state of the excess continues for the predetermined value In the case of time, a sodium-based chemical in an amount set based on the measured value is supplied to the inlet side of the filter-type dust collector. In addition, Patent Document 2 discloses an exhaust gas treatment device having an upstream side acid gas concentration meter that measures the acid gas concentration of the exhaust gas, and measuring the acid gas concentration of the exhaust gas further downstream than the dust collector The downstream side acid gas concentration meter supplies a powder neutralizer to the exhaust gas between the reaction part and the dust collector to neutralize the remaining acid gas.
然而,專利文獻1至專利文獻3中,均分析酸性氣體中的硫氧化物(SOx),至硫氧化物的分析結果出來之前需要相當長的時間,因此即使排氣中的硫氧化物的濃度大幅增加,由於分析結果出來之前的時滯,無法立即添加對於處理增加的硫氧化物而言所需的處理劑的添加量,其結果,有時未能充分處理的硫氧化物被排出至大氣中。因此,處理硫氧化物的處理劑需要添加比所需添加量多某種程度的量,但添加比所需添加量多的添加量的處理劑於由排氣回收部分離去除的包含飛灰等的固體物質中亦含有未反應的處理劑,因此固體物質的回收量會增加。如此增加的固體物質於藉由填埋等處理時,需要額外準備填埋場的收容空間,因此欠佳。
[現有技術文獻]
[專利文獻]However, in Patent Document 1 to
[專利文獻1]日本專利特開2019-070471號公報 [專利文獻2]日本專利特開2017-124348號公報 [專利文獻3]日本專利特開2017-176922號公報[Patent Document 1] Japanese Patent Laid-Open No. 2019-070471 [Patent Document 2] Japanese Patent Laid-Open No. 2017-124348 [Patent Document 3] Japanese Patent Laid-Open No. 2017-176922
[發明所欲解決之課題] 因此,本發明是鑑於以上實際情況而成者,且課題在於提供如下排氣處理系統及排氣處理方法:可早期預測由於與排氣中的酸性氣體的濃度變動聯動的氧氣濃度的變動而酸性氣體的濃度開始增加的時期,並於適當的時機添加適當的添加量的處理劑。[The problem to be solved by the invention] Therefore, the present invention is made in view of the above actual situation, and the problem is to provide an exhaust gas treatment system and an exhaust gas treatment method that can early predict acidity due to changes in oxygen concentration linked to changes in the concentration of acid gases in exhaust gas. At the time when the gas concentration starts to increase, add an appropriate amount of treatment agent at an appropriate time.
[解決課題之手段] 為了解決所述課題,本發明的主旨結構如以下所述。 (1)一種排氣處理系統,包括:排氣處理部,用於處理排氣;排氣回收部,自利用所述排氣處理部處理的排氣中分離去除固體成分;處理劑儲存部,儲存用於處理所述排氣的處理劑;處理劑添加管理部,具有配設於所述排氣回收部的上游側及下游側中的至少一側且至少分析所述排氣中的氧氣濃度的排氣分析部,基於由所述排氣分析部分析的所述氧氣濃度的變動量,算出由所述排氣處理部處理的所述排氣中所含的酸性氣體的處理所需的處理劑的添加量,並指示已算出的添加量的處理劑的供給;以及處理劑供給部,將由所述處理劑添加管理部指示的添加量的處理劑自所述處理劑儲存部供給至所述排氣處理部。 (2)如(1)所述的排氣處理系統,其中所述排氣分析部配設於所述排氣回收部的下游側。 (3)如(1)或(2)所述的排氣處理系統,其中所述處理劑具有中和所述排氣中的酸性氣體的特性。 (4)如(1)至(3)中任一項所述的排氣處理系統,其中所述酸性氣體為硫氧化物氣體。 (5)一種排氣處理方法,基於由具有如下排氣分析部的處理劑添加管理部的所述排氣分析部分析的氧氣濃度的變動量,算出由所述排氣處理部處理的所述排氣中所含的酸性氣體的處理所需的處理劑的添加量,並向處理劑供給部指示已算出的添加量的處理劑的供給,將指示的添加量的處理劑自處理劑儲存部供給至所述排氣處理部,對所述排氣中所含的酸性氣體進行處理,其中所述排氣分析部配設於將排氣中所含的氣體與固體物質分離並回收去除固體物質的排氣回收部的上游側及下游側中的至少一側且至少分析所述排氣中的所述氧氣濃度。[Means to solve the problem] In order to solve the above-mentioned problems, the main structure of the present invention is as follows. (1) An exhaust gas treatment system, including: an exhaust gas treatment part for treating exhaust gas; an exhaust gas recovery part for separating and removing solid components from the exhaust gas treated by the exhaust gas treatment part; a treatment agent storage part, A processing agent for processing the exhaust gas is stored; a processing agent addition management unit is provided with at least one of the upstream side and the downstream side of the exhaust gas recovery unit and analyzes at least the oxygen concentration in the exhaust gas The exhaust gas analysis unit calculates the processing required for the treatment of the acid gas contained in the exhaust gas processed by the exhaust gas processing unit based on the amount of variation in the oxygen concentration analyzed by the exhaust gas analysis unit The addition amount of the treatment agent, and instructs the supply of the treatment agent of the calculated addition amount; and the treatment agent supply part, which supplies the treatment agent of the addition amount instructed by the treatment agent addition management part from the treatment agent storage part to the Exhaust treatment department. (2) The exhaust gas treatment system according to (1), wherein the exhaust gas analysis unit is arranged on the downstream side of the exhaust gas recovery unit. (3) The exhaust gas treatment system according to (1) or (2), wherein the treatment agent has a characteristic of neutralizing acid gas in the exhaust gas. (4) The exhaust gas treatment system according to any one of (1) to (3), wherein the acid gas is a sulfur oxide gas. (5) An exhaust gas processing method, which calculates the amount of oxygen concentration processed by the exhaust gas processing unit based on the amount of variation in the oxygen concentration analyzed by the exhaust gas analysis unit having a processing agent addition management unit having the following exhaust gas analysis unit The addition amount of the treatment agent required for the treatment of the acid gas contained in the exhaust gas, and instructs the treatment agent supply unit to supply the calculated addition amount of the treatment agent, and transfers the indicated addition amount of the treatment agent from the treatment agent storage unit Supplied to the exhaust gas processing unit to process the acid gas contained in the exhaust gas, wherein the exhaust gas analysis unit is arranged to separate the gas contained in the exhaust gas from the solid matter and to recover and remove the solid matter At least one of the upstream side and the downstream side of the exhaust gas recovery part and at least analyze the oxygen concentration in the exhaust gas.
[發明的效果] 根據本發明的排氣處理系統及排氣處理方法,可使釋放至大氣中的排氣中所含的硫氧化物的濃度不會急劇變高而穩定地抑制得低,而且,由排氣回收部分離去除的固體物質中未反應的處理劑的量亦變少。[Effects of the invention] According to the exhaust gas treatment system and the exhaust gas treatment method of the present invention, the concentration of sulfur oxides contained in the exhaust gas released into the atmosphere can be stably suppressed to be low without abruptly increasing, and the exhaust gas can be recovered The amount of unreacted treatment agent in the partially separated solid matter also decreases.
以下說明本發明的實施方式。以下的說明是本發明中的實施方式的一例,且並不限定申請專利範圍。Hereinafter, embodiments of the present invention will be described. The following description is an example of the embodiment of the present invention, and does not limit the scope of the patent application.
(排氣處理系統)
本實施方式的排氣處理系統1是如下排氣處理系統,包括:排氣處理部11,用於處理排氣;排氣回收部16,自利用排氣處理部11處理的排氣中分離並回收固體成分;處理劑儲存部12,儲存用於處理排氣的處理劑;處理劑添加管理部13,具有配設於排氣回收部16的上游側及下游側中的至少一側且至少分析排氣中的氧氣(O2
)濃度的排氣分析部131、排氣分析部132,基於由所述排氣分析部131、排氣分析部132分析的氧氣濃度的變動量,算出由排氣處理部11處理的排氣中所含的酸性氣體的處理所需的處理劑的添加量,並指示已算出的添加量的處理劑的供給;以及處理劑供給部14,將由處理劑添加管理部13指示的添加量的處理劑自處理劑儲存部12供給至排氣處理部11。進而,排氣處理系統1配設有分析排氣中的氧氣濃度的排氣分析部131、排氣分析部132。(Exhaust gas treatment system) The exhaust gas treatment system 1 of this embodiment is the following exhaust gas treatment system, including: an exhaust
(排氣處理系統的結構)
圖1是表示實施本發明的排氣處理方法的排氣處理系統的結構的圖。再者,圖1中,連接各塊的線中,實線表示物體的流動,點劃線表示資訊的流動。
本實施方式的處理劑的排氣處理系統1主要包含焚燒爐F、排氣處理部11、處理劑供給部12、處理劑儲存部14、包括排氣分析部131、排氣分析部132的處理劑添加管理部13、以及排氣回收部16,除此以外設置流量計17、煙筒18。以下,對排氣處理系統1的結構進行詳述。(Structure of exhaust gas treatment system)
FIG. 1 is a diagram showing the structure of an exhaust gas treatment system that implements the exhaust gas treatment method of the present invention. Furthermore, in FIG. 1, among the lines connecting the blocks, the solid line represents the flow of objects, and the dash-dotted line represents the flow of information.
The exhaust gas treatment system 1 of the treatment agent of this embodiment mainly includes an incinerator F, an exhaust
(焚燒爐) 焚燒爐F作為例子,是指城市垃圾廢棄物焚燒爐、工業廢棄物焚燒爐、發電鍋爐、碳化爐、民間工廠等燃燒設施。一般而言,自城市垃圾廢棄物焚燒爐排出的排氣中,根據作為焚燒對象的垃圾的種類,包含氯化氫(HCl)、硫氧化物(SOx)、氮氧化物(NOx)等有害的酸性氣體、固體物質(以下,記為「飛灰」)。其中,量最多的是硫氧化物。作為排氣,其產生源或含有成分並無特別限定,是指由於各種廢棄物的焚燒而生成的氣體。「酸性氣體」是指溶解於溶液中並顯示酸性的氣體,例如是指含有氯化氫或硫氧化物等的氣體。(Incinerator) Incinerator F, as an example, refers to combustion facilities such as municipal waste incinerators, industrial waste incinerators, power generation boilers, carbonization furnaces, and private factories. Generally speaking, the exhaust from municipal waste incinerators contains harmful acid gases such as hydrogen chloride (HCl), sulfur oxides (SOx), and nitrogen oxides (NOx), depending on the type of waste to be incinerated. , Solid matter (hereinafter referred to as "fly ash"). Among them, sulfur oxides are the most abundant. The exhaust gas has no particular limitation on its generation source or contained components, and it refers to the gas generated by the incineration of various wastes. "Sour gas" refers to a gas that is dissolved in a solution and exhibits acidity, for example, it refers to a gas containing hydrogen chloride or sulfur oxides.
(排氣處理部)
排氣處理部11對排氣實施處理劑的投入、添加的處理。由於排氣是含有硫氧化物的酸性氣體,因此需要於向大氣中排出之前中和酸性氣體並抑制向環境中排出有害氣體。因此,於排氣處理部11中,對排氣添加中和劑作為處理劑來進行中和。
作為處理劑(以下,有時記為「中和劑」),使用中和劑。此種處理劑可藉由與排氣接觸來中和排氣中所含的酸性氣體。(Exhaust Treatment Department)
The
作為排氣處理部11,只要是可使排氣與作為固體的處理劑接觸並使其反應者,則並無特別限定,例如可將煙道(氣體的流路)的一部分等設為排氣處理部11。其中,作為煙道,亦可使用用於將排氣向下游側的袋式過濾器等排氣回收部16移送的移送管等的一部分。進而,排氣處理部11亦可包含在煙道(氣體的流路)中追加設置的封閉的容器、各種反應容器等。The
再者,排氣中所含的酸性氣體不需要於排氣處理部11中化學性地中和全部量,亦可隨著處理劑與排氣一起被移送而於其下游側(例如,自排氣處理部11至排氣回收部16的煙道)中和。例如,於使用消石灰作為處理劑時,消石灰與酸性氣體的反應慢,因此可能發生此種情況。Furthermore, the acid gas contained in the exhaust gas does not need to be chemically neutralized in the
另外,排氣的處理可以連續式進行。另外,例如亦可使用封閉的容器或氣相反應用的各種反應容器等且以批次式進行。於任意情況下,排氣的處理量均無特別限定,可考慮由於廢棄物的焚燒而產生的排氣量等而適宜設計。In addition, the exhaust gas treatment can be performed continuously. In addition, for example, it is also possible to use a closed container or various reaction containers for gas reversal application and to perform batch type. In any case, the amount of exhaust gas to be processed is not particularly limited, and it can be appropriately designed in consideration of the amount of exhaust gas generated by incineration of waste.
(處理劑儲存部)
處理劑儲存部14儲存用於處理排氣的處理劑。於本實施方式的排氣處理系統1中,管理儲存於儲存部14中的處理劑。作為儲存部14,只要可儲存處理劑,則並無特別限定,例如可使用儲存罐或筒倉。作為儲存部14的容量或形狀,並無特別限定,可考慮其設置空間或排氣處理的運轉計劃、排氣的處理量、排氣的處理頻率、處理劑的訂購頻率等而適宜設計。(Processing agent storage department)
The processing
(處理劑添加管理部)
處理劑添加管理部13具有配設於排氣處理部11的上游側及下游側的兩者或任一者的排氣分析部131及排氣分析部132。處理劑添加管理部13藉由排氣分析部131、排氣分析部132分析排氣,算出排氣處理所需的處理劑的添加量,指示已算出的添加量的處理劑的供給。如此,處理劑添加管理部13根據要處理的排氣的性質(例如酸性氣體的濃度及流量)、排氣處理部11的大小等,根據分析值的變動量,使處理劑的添加量變動。再者,此處的「上游側」及「下游側」是指排氣流動中的上游、下游。(Processing agent addition management department)
The treatment agent
再者,自處理劑添加管理部13發送的有關處理劑的添加量的指示被傳遞至例如設置於排氣處理部11的上游側的定量給料器等處理劑供給部14,可基於該指示使處理劑供給部14運作,向排氣處理部11添加規定量的處理劑。In addition, the instruction regarding the addition amount of the processing agent sent from the processing agent
處理劑添加管理部13較佳為具有運算電路,所述運算電路使用於在排氣處理部11中實施排氣處理時針對每一定量(例如一定流量、一定時間或一個批次)的排氣利用一定添加量的處理劑進行處理時的排氣處理次數或處理時間下硫氧化物等各成分減少時的進行了數值存儲的數值並算出各種數值。進行運算處理的控制方式有分析排氣中的酸性氣體並算出中和該些氣體所需的處理劑的量的方法(前饋控制)、或者基於處理後的排氣中的酸性氣體算出所需的處理劑的量的方法(反饋控制)。The treatment agent
(排氣分析部)
排氣分析部131、排氣分析部132分別分析處理劑添加前後的排氣的性質,可分析排氣中的氯化氫(HCl)、硫氧化物(SOx)、氮氧化物(NOx)的濃度。另外,亦可分析排氣的流量。處理劑添加管理部13管理該排氣分析部131、排氣分析部132的分析值。
排氣分析部131、排氣分析部132較佳為設置於排氣回收部16的下游側。亦可為排氣回收部16的上游側,但排氣回收部16的上游側飛灰較多,藉由由排氣分析部132分析將該飛灰過濾、回收後的排氣,可提高排氣的分析精度。據此,於排氣分析部132中,實施氧氣濃度的分析來代替硫氧化物濃度,其分析的結果為於氧氣濃度開始降低後,根據氧氣濃度添加處理劑。氧氣濃度的分析方式有氧化鋯方式、磁方式、雷射分光方式、電極方式。任意方式均可使用,但較佳為使用氧化鋯方式。(Exhaust Gas Analysis Department)
The exhaust
氧化鋯方式中,於氧化鋯元件的兩面貼合多孔質的鉑電極並進行加熱,使氧氣分壓不同的氣體與各自的面接觸後,會產生氧濃淡電池。由於該電池的作用,兩電極之間產生電動勢,可分析氧氣濃度。另外,藉由相互對照自分別配置於排氣處理部11的上游側及下游側的排氣分析部131及排氣分析部132獲得的分析結果,亦可更準確地算出排氣的中和所需的處理劑的量。In the zirconia method, porous platinum electrodes are attached to both sides of a zirconia element and heated, and gases with different oxygen partial pressures are brought into contact with the respective surfaces to produce an oxygen concentration battery. Due to the function of the battery, an electromotive force is generated between the two electrodes, and the oxygen concentration can be analyzed. In addition, by comparing the analysis results obtained from the
進而,為了進一步提高處理劑的使用量的算出精度,藉由排氣流量計19分析排氣量。再者,排氣量於處理劑添加前後幾乎不變化,因此圖1中,將排氣流量計與排氣分析部132一起配置,但排氣流量計的位置不限定於該例。藉由分析排氣量,可結合酸性氣體濃度分析的分析值,算出排氣中所含的酸性氣體的絕對量,從而可精度更良好地算出所要求的處理劑的質量。Furthermore, in order to further improve the calculation accuracy of the usage amount of the processing agent, the exhaust gas flow rate is analyzed by the exhaust gas flow meter 19. In addition, the exhaust gas volume hardly changes before and after the processing agent is added. Therefore, in FIG. 1, the exhaust gas flowmeter is arranged together with the exhaust
(處理劑供給部)
處理劑供給部14將由處理劑添加管理部13指示的添加量的處理劑自供給部12供給至排氣處理部11。
處理劑供給部14只要是可自處理劑供給部12向排氣處理部11供給規定量的處理劑的結構即可,並無特別限定,例如可包含定量給料器或泵、粉體供給機。(Processing agent supply department)
The treatment
(處理劑) 處理劑具有中和排氣中的酸性氣體的特性。作為處理劑,可為液體狀,或者亦可為粉末狀(固體狀),但需要具有可藉由分析排氣而算出其添加量的成分。(Treatment agent) The treatment agent has the characteristic of neutralizing the acid gas in the exhaust gas. The treatment agent may be in a liquid form or in a powder form (solid form), but it is necessary to have a component whose addition amount can be calculated by analyzing the exhaust gas.
作為處理劑,並無特別限定,例如可使用氫氧化鈣、氧化鈣、碳酸鈣、氫氧化鎂、氧化鎂、碳酸鎂、氫氧化鈣-氫氧化鎂、氧化鈣-氧化鎂、碳酸鈣-碳酸鎂、氫氧化鈉、碳酸氫鈉、碳酸鈉等。處理劑可單獨使用一種,亦可併用兩種以上。The treatment agent is not particularly limited. For example, calcium hydroxide, calcium oxide, calcium carbonate, magnesium hydroxide, magnesium oxide, magnesium carbonate, calcium hydroxide-magnesium hydroxide, calcium oxide-magnesium oxide, calcium carbonate-carbonic acid can be used. Magnesium, sodium hydroxide, sodium bicarbonate, sodium carbonate, etc. One kind of treatment agent may be used alone, or two or more kinds may be used in combination.
於使用粉末狀的處理劑作為處理劑時,其平均粒徑較佳為1 μm以上,更佳為2 μm以上,進而佳為5 μm以上。藉由處理劑的平均粒徑為1 μm以上,可防止下游側的排氣回收部16的差壓上升,或防止回收效率的降低所引起的排氣中的酸性氣體濃度的上升。另外,作為處理劑的平均粒徑,較佳為50 μm以下,更佳為40 μm以下,進而佳為30 μm以下。藉由處理劑的平均粒徑為50 μm以下,可確保對於接觸排氣而言處理劑的充分大的比表面積。When a powdery treatment agent is used as the treatment agent, the average particle size is preferably 1 μm or more, more preferably 2 μm or more, and still more preferably 5 μm or more. When the average particle size of the treatment agent is 1 μm or more, it is possible to prevent a rise in the differential pressure of the exhaust
(排氣回收部)
排氣處理系統1中,於排氣處理部11的下游側設置袋式過濾器之類的排氣回收部16。排氣回收部16去除排氣中所含的作為固體物質的飛灰。於排氣處理部11中添加的處理劑的一部分未被用於排氣處理的中和反應而以未反應的狀態殘留的情況下,此處被去除的飛灰中亦包含該未反應的處理劑。除此以外,亦包含與處理劑反應的硫氧化物、未反應的氯化氫(HCl)或硫氧化物(SOx)、氮氧化物(NOx)。於經過一定時間後,收集至排氣回收部16中的飛灰被回收並被排出至外部。(Exhaust Gas Recovery Department)
In the exhaust gas treatment system 1, an exhaust
(供給量測定計)
處理劑添加管理部13亦可於處理劑供給部14的下游側且排氣處理部11的上游側具有供給量測定計(未圖示)。供給量測定計測定自處理劑供給部14供給至排氣處理部11的處理劑的量。(Supply quantity meter)
The treatment agent
(排氣處理方法)
本實施方式的排氣處理方法基於由具有如下排氣分析部131、排氣分析部132的處理劑添加管理部13的排氣分析部131、排氣分析部132分析的氧氣濃度的變動量,算出由排氣處理部11處理的排氣中所含的酸性氣體的處理所需的處理劑的添加量,並向處理劑供給部14指示已算出的添加量的處理劑的供給,將指示的添加量的處理劑自處理劑儲存部12供給至排氣處理部11,對排氣中所含的酸性氣體進行處理,其中所述排氣分析部131、排氣分析部132配設於將排氣中所含的氣體與固體物質分離並回收去除固體物質的排氣回收部16的上游側及下游側中的至少一側且至少分析所述排氣中的氧氣濃度。(Exhaust gas treatment method)
The exhaust gas treatment method of this embodiment is based on the amount of variation in oxygen concentration analyzed by the exhaust
(排氣處理系統的動作)
此處,說明排氣處理系統1的排氣處理方法中的動作。
於排氣是在焚燒爐F中廢棄物被焚燒而生成者的情況下,例如經過以下路徑進行處理。焚燒爐F中生成的排氣藉由經由煙道及減溫塔(均未圖示)而被冷卻,於排氣回收部16中飛灰被去除或回收。之後,經過排氣回收部16,被移送至處理劑添加管理部13的排氣分析部132。於利用該排氣分析部132分析排氣中的氧氣濃度後,自處理劑添加管理部13發出根據氧氣濃度的變動量添加對於處理排氣中所含的硫氧化物而言所需的量的處理劑的指示。利用根據來自處理劑添加管理部13的指示自處理劑供給部12供給的處理劑,於排氣處理部11中對排氣中的硫氧化物進行中和處理。其次,利用排氣分析部132分析氧氣濃度或硫氧化物濃度等,於確認排氣的硫氧化物濃度為基準以下後,經過煙囪18被排出至大氣中。再者,對由排氣回收部16去除的飛灰進一步進行將重金屬等固定化、去除並填埋等處理。(Operation of exhaust gas treatment system)
Here, the operation in the exhaust gas treatment method of the exhaust gas treatment system 1 will be described.
In the case where the exhaust gas is generated by incineration of waste in the incinerator F, for example, the exhaust gas is processed through the following route. The exhaust gas generated in the incinerator F is cooled by passing through a flue and a desuperheating tower (both not shown), and the fly ash is removed or recovered in the exhaust
(氧氣濃度的行為)
本實施方式中,由排氣分析部132分析排氣中的氧氣(O2
)濃度。先前,利用處理劑對排氣中的酸性氣體進行的處理中,分析以中和為目的的酸性氣體、例如硫氧化物(SOX
)於排氣中的濃度。但是,於由排氣分析部132分析酸性氣體(例如硫氧化物SOX
)的結果出來之前需要相當長的時間(例如4分鐘以上),因此即使基於該分析結果的酸性氣體的濃度將適當量的處理劑添加於排氣處理部中處理排氣,於添加處理劑的時間點處理的排氣中所含的酸性氣體的濃度有可能發生變動,因此添加的處理劑的量未必一定可以說添加得不多不少,有時無法穩定地將酸性氣體的濃度抑制得低,酸性氣體暫時上升變動為高濃度。
因此,本發明者進行了銳意研究,結果發現,排氣中所含的酸性氣體濃度與氧氣濃度存在相關關係,於酸性氣體濃度開始變高的同時,氧氣濃度開始降低。另外,明確了於排氣中的氧氣的分析中,自開始分析至結果出來的時間比酸性氣體的分析時間短一半以下(例如2分鐘左右),因此分析排氣中的氧氣濃度,預測氧氣濃度開始降低後,酸性氣體開始上升,立即根據氧氣濃度的降低比例向排氣處理部添加所需的處理劑,結果可使酸性氣體不會暫時上升為高濃度而穩定地將酸性氣體的濃度抑制得低。據此,本發明中,基於排氣中的氧氣濃度的分析結果來代替使用排氣中的硫氧化物濃度的分析結果,於排氣中的氧氣濃度開始降低的時間點添加適當量的處理劑,並實施排氣中的硫氧化物的中和處理,藉此可使酸性氣體不會暫時上升變動為高濃度而穩定地將酸性氣體的濃度抑制得低。(Oxygen Concentration Behavior) In the present embodiment, the exhaust
氧氣濃度與硫氧化物濃度的相關根據排氣處理系統的裝置的特性、裝置的大小、產生排氣的反應的狀況等而不同。因此,預先製作調查基於各排氣處理系統的氧氣濃度與硫氧化物濃度的關係的校準曲線,於此基礎上,與排氣量一起考慮,藉此可決定排氣中所含的酸性氣體的處理所需的處理劑的添加量。The correlation between the oxygen concentration and the sulfur oxide concentration differs according to the characteristics of the device of the exhaust gas treatment system, the size of the device, the condition of the reaction generating the exhaust gas, and the like. Therefore, a calibration curve based on the relationship between the oxygen concentration and the sulfur oxide concentration of each exhaust gas treatment system is prepared in advance, and on this basis, the exhaust gas volume is considered together to determine the acid gas contained in the exhaust gas. The amount of treatment agent required for treatment.
(硫氧化物濃度的分析時間)
另外,硫氧化物濃度的分析以利用作為硫氧化物的主體的二氧化硫於紅外區域的光吸收並求出二氧化硫濃度的方式實施。具體而言,分析二氧化硫於7.3 μm附近的紅外線的吸收量,並連續分析排氣中所含的二氧化硫濃度。但是,硫氧化物的現在的分析雖然亦取決於分析原理,但於結果出來之前需要數分鐘的時間,現狀是最低限度需要4分鐘的時間。根據該時間量,排氣自焚燒爐F通過排氣回收部11流向煙囪18。因此,自開始分析至結果出來的期間,未投入處理劑的排氣流向大氣中。(Analysis time of sulfur oxide concentration)
In addition, the analysis of the concentration of sulfur oxides was carried out by using the light absorption in the infrared region of sulfur dioxide, which is the main component of sulfur oxides, to obtain the concentration of sulfur dioxide. Specifically, the infrared absorption of sulfur dioxide in the vicinity of 7.3 μm was analyzed, and the concentration of sulfur dioxide contained in the exhaust gas was continuously analyzed. However, although the current analysis of sulfur oxides also depends on the analysis principle, it takes several minutes before the results come out. The current situation is that the minimum time required is 4 minutes. According to this amount of time, the exhaust gas self-incinerator F flows to the
(氧氣濃度的分析時間)
因此,本實施方式的排氣處理系統1並非分析排氣中的硫氧化物濃度,而是著眼於排氣中的氧氣,分析、測定該氧氣濃度。分析、測定方式可利用使用氧化鋯式的氧濃度計並設置於排氣處理系統1的排氣分析部132的上游或下游進行分析。通常,於氧氣濃度分析中,氧化鋯方式可以2分鐘進行分析,與硫氧化物的濃度分析相比,可於短時間內進行分析。因此,氧濃度計的分析時間可於排氣到達排氣分析部132後設為短時間,因此即使於排氣回收部16的下游側,亦分析氧氣濃度並輸出分析值,於短時間內自處理劑添加管理部13向處理劑供給部12發出指示,藉此處理劑供給部12進行處理劑的供給並由排氣處理部11進行處理。如此,可減少未被處理劑中和的排氣,減少未被中和而洩漏至大氣中的排氣。(Analysis time of oxygen concentration)
Therefore, the exhaust gas treatment system 1 of the present embodiment does not analyze the concentration of sulfur oxides in the exhaust gas, but focuses on the oxygen in the exhaust gas, and analyzes and measures the oxygen concentration. The analysis and measurement method can be performed by using a zirconia-type oxygen concentration meter installed upstream or downstream of the exhaust
(氧氣濃度變化的利用)
如以上說明般,藉由利用作為排氣分析部132中的分析對象的氧氣濃度、硫氧化物濃度的分析花費的時間、與排氣處理系統1中的氧氣濃度、硫氧化物濃度的變化行為出現的時間差此兩者,可大幅減少未被處理劑中和的排氣,減少未被中和而洩漏至大氣中的排氣。如此,藉由儘量減少無法對應於硫氧化物的中和處理的延遲時間,可抑制包含硫氧化物的排氣自煙囪洩漏。(Utilization of oxygen concentration changes)
As described above, by using the time taken to analyze the oxygen concentration and sulfur oxide concentration as the analysis target in the exhaust
(處理劑的階段性添加)
另外,根據排氣量與硫氧化物濃度求出每1小時處理的酸性氣體的質量,並乘以考慮了對單位量的硫氧化物的中和反應的處理劑的量,藉此求出所需的處理劑的量。於此基礎上,利用前饋控制方式或反饋控制方式,實施了對排氣的處理劑的添加控制。因此,本實施方式中,與基於迄今為止的硫氧化物濃度的分析的控制方式同樣地,藉由將基於由排氣分析部132分析的氧氣濃度的變化的數值控制處理劑的添加量的邏輯嵌入處理劑添加管理部13,來控制硫氧化物的處理。(Phase addition of treatment agent)
In addition, the mass of acid gas processed per hour is obtained from the exhaust gas volume and the sulfur oxide concentration, and multiplied by the amount of the treatment agent that takes into account the neutralization reaction of the unit amount of sulfur oxides to obtain the The amount of treatment agent required. On this basis, the feedforward control method or the feedback control method is used to implement the addition control of the treatment agent to the exhaust gas. Therefore, in the present embodiment, similar to the control method based on the analysis of the sulfur oxide concentration so far, the logic of controlling the addition amount of the treatment agent based on the change in the oxygen concentration analyzed by the exhaust
但是,氧氣濃度的變化相較於硫氧化物濃度而言變化緩慢。另外,氧氣濃度的變化指示了添加處理劑的開始時間點,但氧氣濃度與硫氧化物濃度並不完全對應。因此,較佳為並非與氧氣濃度的變化完全對應,而是對應於氧氣濃度的變化,階段性地改變處理劑的添加量。例如,於氧氣濃度降低時,並非根據降低的量決定處理劑的量,即使是最初的處理劑的添加亦添加很多量。預先決定相對於氧氣濃度階段性地添加的量。之後,於氧氣濃度的降低傾向變小時,大幅減少處理劑的添加量。藉由如此進行階段性處理,可對應於排氣處理系統1中的氧氣濃度,實施硫氧化物的中和處理。However, the oxygen concentration changes slowly compared to the sulfur oxide concentration. In addition, the change in oxygen concentration indicates the start time point of adding the treatment agent, but the oxygen concentration does not completely correspond to the sulfur oxide concentration. Therefore, it is preferable not to completely correspond to the change in the oxygen concentration, but to gradually change the amount of the treatment agent added in response to the change in the oxygen concentration. For example, when the oxygen concentration is decreased, the amount of the treatment agent is not determined based on the decreased amount, and a large amount is added even for the initial addition of the treatment agent. The amount to be added stepwise with respect to the oxygen concentration is determined in advance. After that, the decreasing tendency of the oxygen concentration becomes smaller, and the amount of the treatment agent added is greatly reduced. By performing the stepwise treatment in this way, the sulfur oxide neutralization treatment can be performed corresponding to the oxygen concentration in the exhaust gas treatment system 1.
(上游側的排氣分析部)
另外,氧氣濃度的分析值使用了排氣回收部16的下游側的排氣分析部132,亦可由處理劑添加管理部13利用基於排氣回收部16的上游側的排氣分析部131的分析所得的分析值進行管理。處理劑供給部12與分析排氣的位置於距離上、時間上近時,可即時對排氣添加處理劑。
[實施例](Exhaust gas analysis section on the upstream side)
In addition, the analysis value of the oxygen concentration uses the exhaust
以下,基於實施例更詳細地說明本發明。本發明並不受該些實施例限定。Hereinafter, the present invention will be explained in more detail based on examples. The present invention is not limited by these embodiments.
為了中和排氣中的硫氧化物並利用排氣回收部回收,通常於排氣回收部之後分析硫氧化物的量。硫氧化物的控制基於硫分析結果,可使用比例積分微分(Proportional Integral Derivative,PID)等反饋控制方式,進行處理劑的添加量的控制。迄今為止,大多情況下,於排氣回收部的下游側分析硫氧化物濃度,並根據其分析結果,於排氣回收部的上游側提供處理劑。為了比較排氣回收部的下游側的氧氣濃度及硫氧化物濃度的分析的影響,分析實施各濃度分析時的硫氧化物濃度的推移與作為處理劑的消石灰的消耗的狀況。In order to neutralize the sulfur oxides in the exhaust gas and recover them by the exhaust gas recovery unit, the amount of sulfur oxides is usually analyzed after the exhaust gas recovery unit. The control of sulfur oxides is based on the results of sulfur analysis, and feedback control methods such as Proportional Integral Derivative (PID) can be used to control the addition amount of the treatment agent. So far, in most cases, the sulfur oxide concentration is analyzed on the downstream side of the exhaust gas recovery section, and based on the analysis result, the treatment agent is provided on the upstream side of the exhaust gas recovery section. In order to compare the influence of the analysis of the oxygen concentration and the sulfur oxide concentration on the downstream side of the exhaust gas recovery section, the transition of the sulfur oxide concentration when each concentration analysis is performed and the consumption of hydrated lime as a processing agent are analyzed.
(比較例1) 作為比較例1,於配備了所述排氣處理系統的工廠,利用與先前相同的排氣處理方法,分析硫氧化物濃度,實施排氣處理。 此處,與氧氣濃度的變化無關,捕捉到硫氧化物濃度的變化,並開始添加處理劑。此時的硫氧化物濃度與處理劑的添加時間的推移如圖2所示。硫氧化物濃度的分析中,利用使用紅外線方式的硫氧化物的分析儀且排氣到達分析儀後的響應時間為數分鐘,具體而言,至90%響應為240秒左右。另一方面,氧氣濃度可利用氧化鋯方式,以120秒左右分析至90%響應。(Comparative example 1) As Comparative Example 1, in a factory equipped with the exhaust gas treatment system, the same exhaust gas treatment method as before was used to analyze the concentration of sulfur oxides and perform exhaust gas treatment. Here, regardless of the change in the oxygen concentration, the change in the sulfur oxide concentration is captured, and the addition of the treatment agent is started. The transition of the sulfur oxide concentration and the addition time of the treatment agent at this time is shown in FIG. 2. In the analysis of the sulfur oxide concentration, an infrared-based sulfur oxide analyzer is used, and the response time after the exhaust reaches the analyzer is several minutes. Specifically, the response time to 90% is about 240 seconds. On the other hand, the oxygen concentration can be analyzed to 90% response in about 120 seconds using the zirconia method.
向圖1所示的排氣處理系統的排氣處理部流入排氣,如圖2所示,於作為硫氧化物的二氧化硫(SO2 )濃度開始變高的時間點,投入作為處理劑的消石灰。但是,於位於排氣回收部的下游側的排氣分析部的位置,SO2 濃度開始急劇增加。之後,於經過1分鐘~2分鐘左右時,於SO2 濃度達到峰值後,處理劑添加的效果開始顯現,SO2 濃度降低。據此可知,向排氣處理部內添加處理劑未能充分處理排氣中所含的SO2 濃度。於混合有處理劑的排氣到達排氣分析部時,含有大量的未被處理劑處理的硫氧化物的排氣於1分鐘~2分鐘之間通過煙囪被排出、洩漏至大氣中。Exhaust flows into the exhaust treatment part of the exhaust treatment system shown in FIG. 1. As shown in FIG. 2, at the time when the concentration of sulfur dioxide (SO 2 ) as sulfur oxides starts to increase, slaked lime as a treatment agent is added . However, at the position of the exhaust gas analysis section located on the downstream side of the exhaust gas recovery section, the SO 2 concentration starts to increase sharply. After that, after about 1 minute to 2 minutes have passed, after the SO 2 concentration reaches its peak, the effect of the treatment agent addition begins to appear, and the SO 2 concentration decreases. From this, it can be seen that the addition of the treatment agent into the exhaust gas treatment section fails to sufficiently treat the SO 2 concentration contained in the exhaust gas. When the exhaust gas mixed with the treatment agent reaches the exhaust gas analysis unit, the exhaust gas containing a large amount of sulfur oxides that has not been treated by the treatment agent is discharged through the chimney and leaks into the atmosphere in 1 to 2 minutes.
(實施例1) 其次,捕捉氧氣(O2 )濃度的變化,添加處理劑。此時的O2 濃度與處理劑的量的推移如圖3所示。 實施例1中,預先分析排氣中所含的SO2 濃度與O2 濃度,於製作校準曲線的基礎上,如以下般導入階段性地改變處理劑的添加量的程式,並設為先前的控制方式與本程式中採用添加量高的值的方式。表1中表示氧氣濃度(%)與投入的消石灰的量(kg/h)的關係。(Example 1) Next, a change in the concentration of oxygen (O 2 ) was captured, and a treatment agent was added. The transition of the O 2 concentration and the amount of the treatment agent at this time is shown in FIG. 3. In Example 1, the SO 2 concentration and the O 2 concentration contained in the exhaust gas were analyzed in advance, and on the basis of creating a calibration curve, a program for gradually changing the addition amount of the treatment agent was introduced as follows, and set to the previous The control method is the same as the method of using high addition amount in this program. Table 1 shows the relationship between the oxygen concentration (%) and the amount of slaked lime (kg/h).
[表1]
如圖3所示,於流入排氣且經過1分鐘後,於氧濃度低於10%時,投入作為處理劑的消石灰。但是,自氧氣濃度降低時開始2分鐘後,硫氧化物濃度高的排氣流入至位於排氣回收部的下游側的排氣分析部中。因此,於混合有處理劑的排氣到達排氣分析部時,含有大量的未被中和處理的硫氧化物的排氣被排出至外部。然而,於硫氧化物濃度上升的1分鐘左右之前,開始添加消石灰。因此,硫氧化物濃度的峰值與比較例1相比非常低。另外,並非於氧氣濃度的變化中連續地改變消石灰的添加量,而是於氧氣濃度的變化中階段性地改變添加量,藉此雖然消石灰的消耗量較多,但未產生對於硫氧化物未處理的硫氧化物。表示藉由該些處理,含有大量的未添加處理劑進行處理的硫氧化物的排氣向外部的排出、洩漏非常少。As shown in Fig. 3, after 1 minute has passed through the exhaust gas, when the oxygen concentration is lower than 10%, slaked lime as a treatment agent is added. However, two minutes after the time when the oxygen concentration decreased, the exhaust gas with a high sulfur oxide concentration flows into the exhaust gas analysis section located on the downstream side of the exhaust gas recovery section. Therefore, when the exhaust gas mixed with the processing agent reaches the exhaust gas analysis unit, the exhaust gas containing a large amount of sulfur oxides that have not been neutralized is discharged to the outside. However, about 1 minute before the increase in the concentration of sulfur oxides, the addition of hydrated lime was started. Therefore, the peak of the sulfur oxide concentration is very low compared to Comparative Example 1. In addition, instead of continuously changing the amount of slaked lime added during changes in oxygen concentration, the amount of added slaked lime is changed stepwise during changes in oxygen concentration, so that although the consumption of slaked lime is large, there is no effect on sulfur oxides. Treated sulfur oxides. It means that by these treatments, exhaust gas containing a large amount of sulfur oxides that have not been treated with a treatment agent is discharged to the outside and leaks very little.
其中,實施例1中,可知與比較例1相比自很早便添加了消石灰,因此添加的時間長,消石灰的添加量變大。其中,亦可知藉此可充分實施排氣中的硫氧化物的中和處理。Among them, in Example 1, it can be seen that slaked lime has been added much earlier than in Comparative Example 1, and therefore the addition time is long, and the added amount of slaked lime has increased. Among them, it is also known that the neutralization treatment of sulfur oxides in the exhaust gas can be sufficiently performed by this.
再者,根據圖2及圖3所示的消石灰可明確,於實際的排氣處理系統中,與氧濃度、硫氧化物濃度無關,始終添加一定量的處理劑。此處,「處理劑的添加」是指添加較平常的添加而言量多的處理劑。Furthermore, it is clear from the slaked lime shown in Figs. 2 and 3 that in an actual exhaust gas treatment system, a certain amount of treatment agent is always added regardless of the oxygen concentration and the sulfur oxide concentration. Here, "addition of the treatment agent" means the addition of a treatment agent in a larger amount than usual addition.
1:排氣處理系統
11:排氣處理部
12:處理劑儲存部
13:處理劑添加管理部
131、132:排氣分析部
14:處理劑供給部
16:排氣回收部
17:排氣流量計
18:煙囪
F:焚燒爐1: Exhaust treatment system
11: Exhaust treatment department
12: Treatment agent storage department
13: Treatment agent
圖1是表示實施本發明的排氣處理方法的排氣處理系統的結構的圖。 圖2是基於排氣中所含的SO2 濃度的分析結果,示出添加處理劑時的SO2 濃度、O2 濃度以及消石灰的投入量的推移的曲線圖。 圖3是基於排氣中所含的O2 濃度的分析結果,示出添加處理劑時的SO2 濃度、O2 濃度以及消石灰的投入量的推移的曲線圖。FIG. 1 is a diagram showing the structure of an exhaust gas treatment system that implements the exhaust gas treatment method of the present invention. FIG. 2 is a graph showing the transition of the SO 2 concentration, the O 2 concentration, and the input amount of slaked lime when the treatment agent is added based on the analysis result of the SO 2 concentration contained in the exhaust gas. FIG. 3 is a graph showing the transition of the SO 2 concentration, the O 2 concentration, and the input amount of slaked lime when the treatment agent is added based on the analysis result of the O 2 concentration contained in the exhaust gas.
1:排氣處理系統 1: Exhaust treatment system
11:排氣處理部 11: Exhaust treatment department
12:處理劑儲存部 12: Treatment agent storage department
13:處理劑添加管理部 13: Treatment agent addition management department
14:處理劑供給部 14: Treatment agent supply department
16:排氣回收部 16: Exhaust gas recovery department
17:排氣流量計 17: Exhaust flow meter
18:煙囪 18: Chimney
131、132:排氣分析部 131, 132: Exhaust Analysis Department
F:焚燒爐 F: Incinerator
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