TW202138185A - Coated metal plate - Google Patents
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- TW202138185A TW202138185A TW110103181A TW110103181A TW202138185A TW 202138185 A TW202138185 A TW 202138185A TW 110103181 A TW110103181 A TW 110103181A TW 110103181 A TW110103181 A TW 110103181A TW 202138185 A TW202138185 A TW 202138185A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/34—Anodisation of metals or alloys not provided for in groups C25D11/04 - C25D11/32
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Abstract
Description
本發明係關於對於樹脂之密著性優異的形成被覆膜之金屬板。The present invention relates to a metal sheet forming a coating film having excellent adhesion to resin.
以往,於使用在球柵陣列(BGA)、積體電路元件(IC、LSI)等之電子電氣用零件,或靜電容量式觸控面板之導電性基板等各式各樣的領域,使用有金屬板與樹脂的接合體。In the past, metal was used in various fields such as ball grid array (BGA), integrated circuit components (IC, LSI) and other electronic and electrical parts, or conductive substrates for capacitive touch panels. Joint body of board and resin.
例如,於專利文獻1,揭示有作為使用在電子電氣零件用途之金屬板與樹脂的接合體,於表面具有具備多數微細之鱗片狀突起的鉻化合物層的金屬板、與樹脂的接合體。然而,於此專利文獻1之技術,鉻化合物層所包含之鉻就環境負荷的點而言不需要,正尋求環境負荷少之材料。進而,正尋求對於樹脂之密著性良好的金屬板。 [先前技術文獻] [專利文獻]For example, Patent Document 1 discloses a joint body of a metal plate and resin used for electronic and electrical parts, a metal plate having a chromium compound layer with many fine scaly protrusions on the surface, and a joint body of resin. However, in the technology of Patent Document 1, the chromium contained in the chromium compound layer is not required in terms of environmental load, and materials with less environmental load are being sought. Furthermore, a metal plate with good adhesion to resin is being sought. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2000-183235號公報[Patent Document 1] JP 2000-183235 A
[發明欲解決之課題][The problem to be solved by the invention]
本發明之目的為提供一種對於樹脂之密著性優異的形成被覆膜之金屬板。 [用以解決課題之手段]The object of the present invention is to provide a metal sheet forming a coating film which is excellent in adhesion to resin. [Means to solve the problem]
本發明者等為了達成上述目的進行努力研究的結果,發現藉由於金屬板上形成包含特定之鎳的氫氧化物被覆膜,具體而言,藉由形成作為氫氧化物被覆膜的最表面之鎳的狀態,係以Nimetal 表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態及Ni(OH)2 表示之氫氧化鎳(II)的狀態包含,且在氫氧化物被覆膜的最表面之鎳中,Nimetal 與Ni(OH)2 的狀態比以「Nimetal :Ni(OH)2 」之比為1:1〜1:62的範圍之氫氧化物被覆膜,可達成上述目的,而終至完成本發明。The inventors of the present invention have conducted diligent studies to achieve the above-mentioned object and found that a hydroxide coating film containing specific nickel is formed on a metal plate, specifically, by forming the uppermost surface of the hydroxide coating film. The state of nickel is contained in the state of Ni elementary substance represented by Ni metal , the state of nickel oxide (II) represented by NiO, and the state of nickel hydroxide (II) represented by Ni(OH) 2, and is contained in the hydroxide Nickel in the outermost surface of the coating, Ni metal state Ni (OH) 2 in a ratio of "Ni metal: Ni (OH) 2" ratio of 1: 1~1: 62 is the scope of the film hydroxide , The above-mentioned object can be achieved, and the present invention is finally completed.
亦即,根據本發明,提供一種形成被覆膜之金屬板,其係具備金屬板、與形成在前述金屬板上,包含鎳之氫氧化物被覆膜的形成被覆膜之金屬板,其特徵為 前述氫氧化物被覆膜作為前述氫氧化物被覆膜的最表面之鎳的狀態,係包含Nimetal 表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態及Ni(OH)2 表示之氫氧化鎳(II)的狀態, 在前述氫氧化物被覆膜的最表面之鎳中,Nimetal 與Ni(OH)2 的狀態比以「Nimetal :Ni(OH)2 」之比為1:1〜1:62。That is, according to the present invention, there is provided a metal plate for forming a coating film, which is provided with a metal plate, and a metal plate for forming a coating film including a hydroxide coating film of nickel formed on the aforementioned metal plate, and The feature is that the state of the hydroxide coating film as the nickel on the outermost surface of the hydroxide coating film includes the state of Ni elementary substance represented by Ni metal , the state of nickel oxide (II) represented by NiO, and the state of Ni(OH) ) 2 represents the state of nickel hydroxide (II). In the nickel on the outermost surface of the hydroxide coating film, the state ratio of Ni metal to Ni(OH) 2 is "Ni metal : Ni(OH) 2 " The ratio is 1:1~1:62.
本發明的形成被覆膜之金屬板,較佳為於表面具備複數個突起狀凸部, 將前述突起狀凸部的切斷面藉由掃描型電子顯微鏡觀察時, 將前述突起狀凸部的高度定為H[nm], 從前述突起狀凸部之先端部,在較H/2的高度更高的範圍,將在顯示最寬廣之寬度的部分之寬度定為最大寬度Wmax [nm], 在前述突起狀凸部之一半的高度即H/2的高度以下的範圍,將在顯示最窄的寬度的部分之寬度定為最小寬度Wmin [nm]時,滿足下述式(1)及下述式(2)者。 20nm≦H≦500nm (1) 20nm≦H×(Wmin /Wmax )≦500nm (2)The metal plate forming the coating film of the present invention preferably has a plurality of protruding convex portions on the surface, and when the cut surface of the protruding convex portion is observed with a scanning electron microscope, the The height is defined as H [nm]. From the tip of the aforementioned protruding portion, in the range higher than the height of H/2, the width of the portion displaying the widest width is defined as the maximum width W max [nm] , In the range below the height of H/2, which is the height of one half of the protruding portion, and the width of the portion displaying the narrowest width is set as the minimum width W min [nm], the following formula (1) is satisfied And the following formula (2). 20nm≦H≦500nm (1) 20nm≦H×(W min /W max )≦500nm (2)
本發明的形成被覆膜之金屬板,較佳為於前述金屬板上,進一步具備包含鎳之鎳導電層,前述氫氧化物被覆膜透過前述鎳導電層,形成在前述金屬板上。 本發明的形成被覆膜之金屬板,較佳為於前述金屬板上,進一步具備含有鋅之基底層,及形成在前述基底層之包含鎳之鎳導電層,前述氫氧化物被覆膜透過前述基底層及前述鎳導電層,形成在前述金屬板上。 在本發明的形成被覆膜之金屬板,較佳為在前述氫氧化物被覆膜在最表面之全鎳元素中,Ni(OH)2 的狀態比例為50%以上。 在本發明的形成被覆膜之金屬板,較佳為前述氫氧化物被覆膜的厚度為20〜500nm。 在本發明的形成被覆膜之金屬板,前述氫氧化物被覆膜可以指定的圖型形成。 在本發明的形成被覆膜之金屬板,較佳為前述金屬板為鋁板。The metal plate for forming the coating film of the present invention preferably further includes a nickel conductive layer containing nickel on the metal plate, and the hydroxide coating film penetrates the nickel conductive layer and is formed on the metal plate. The metal plate for forming a coating film of the present invention is preferably on the metal plate, further comprising a base layer containing zinc, and a nickel conductive layer containing nickel formed on the base layer, and the hydroxide coating film penetrates The base layer and the nickel conductive layer are formed on the metal plate. In the metal plate forming the coating film of the present invention, it is preferable that the state ratio of Ni(OH) 2 in the total nickel element on the outermost surface of the hydroxide coating film is 50% or more. In the metal plate forming the coating film of the present invention, it is preferable that the thickness of the hydroxide coating film is 20 to 500 nm. In the metal plate forming the coating film of the present invention, the aforementioned hydroxide coating film can be formed in a predetermined pattern. In the metal plate forming the coating film of the present invention, the aforementioned metal plate is preferably an aluminum plate.
又,根據本發明,提供一種於上述的形成被覆膜之金屬板上,具備用以吸附電子零件之樹脂吸附部的電子零件運送用冶具。 [發明效果]In addition, according to the present invention, there is provided a metal plate for forming a coating film, and an electronic component transportation jig provided with a resin adsorbing portion for adsorbing the electronic component. [Effects of the invention]
根據本發明,可提供一種對於樹脂之密著性優異的形成被覆膜之金屬板。According to the present invention, it is possible to provide a metal sheet forming a coating film having excellent adhesion to resin.
圖1係表示有關本實施形態的形成被覆膜之金屬板10的構成之剖面圖。如圖1所示,本實施形態的形成被覆膜之金屬板10係於金屬板11上,作為最表層,形成氫氧化物被覆膜12而成。尚,在本實施形態,作為形成被覆膜之金屬板10,雖例示氫氧化物被覆膜12透過鎳導電層13,形成在金屬板11上而成之態樣,但這般的態樣並未特別限定,亦可為不透過鎳導電層13,於金屬板11上直接形成氫氧化物被覆膜12而成之態樣。或是亦可為透過與鎳導電層13不同之層,於金屬板11上形成氫氧化物被覆膜12而成之態樣。FIG. 1 is a cross-sectional view showing the structure of a
作為金屬板11,雖並未特別限定,但可列舉鋼板、不鏽鋼鋼板、銅板、鋁板、鋁合金板、鎳板,或實施金屬鍍敷之基材等。此等當中,由於價格便宜,故較佳為鋼板或鋁板、鋁合金板。進而,與樹脂接合,且作為樹脂-金屬板複合材料時,由所得之樹脂-金屬板複合材料的輕量化變可能的觀點來看,更佳為鋁板,特佳為鋁合金板。金屬板11的厚度雖並未特別限定,但由在運送電子零件時之操作性的觀點來看,較佳為0.025〜2mm,更佳為0.05〜0.8mm。Although it does not specifically limit as the
氫氧化物被覆膜12係形成在金屬板11上之被覆膜,構成形成被覆膜之金屬板10的最表層。尚,在本實施形態,氫氧化物被覆膜12係透過鎳導電層13,形成在金屬板11上。The
在本實施形態,氫氧化物被覆膜12作為最表面之鎳的狀態,係包含Nimetal
表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態,及Ni(OH)2
表示之氫氧化鎳(II)的狀態。亦即,針對氫氧化物被覆膜12的最表面,進行X光光電子分光(XPS)測定時,檢出Nimetal
表示之Ni單質的峰值、NiO表示之氧化鎳(II)的峰值,及Ni(OH)2
表示之氫氧化鎳(II)的峰值者。尚,在本實施形態,所謂Ni單質,係意指以未被氧化或是氫氧化的狀態存在之鎳元素。In this embodiment, the state of the nickel on the outermost surface of the
又,氫氧化物被覆膜12係在其最表面之鎳中,Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:62。尚,Nimetal
、與Ni(OH)2
的狀態比,針對氫氧化物被覆膜12的表面,進行X光光電子分光(XPS)測定,求出Ni單質之峰值的積分值、與Ni(OH)2
之峰值的積分值,並由此等,算出在最表面之全鎳元素中之Ni單質及Ni(OH)2
的狀態比例,可求出Ni、與Ni(OH)2
的狀態比。In addition, the
根據本實施形態,藉由將氫氧化物被覆膜12作為最表面之鎳的狀態,係包含Nimetal
表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態,及Ni(OH)2
表示之氫氧化鎳(II)的狀態,且Nimetal
與Ni(OH)2
的狀態比為上述範圍者,可將形成被覆膜之金屬板10成為對於樹脂之密著性優異者。According to this embodiment, the state of the nickel on the outermost surface of the
Nimetal 與Ni(OH)2 的狀態比係以「Nimetal :Ni(OH)2 」之比為1:1〜1:62,較佳為1:1.5〜1:10,更佳為1:1.5〜1:4,再更佳為1:1.6〜1:3,特佳為1:1.6〜1:2.2。即使相對於Nimetal 之Ni(OH)2 的比例過低或是過高,皆導致形成被覆膜之金屬板成為對於樹脂之密著性劣化者。The state ratio of Ni metal to Ni(OH) 2 is based on the ratio of "Ni metal : Ni(OH) 2 "being 1:1~1:62, preferably 1:1.5~1:10, more preferably 1: 1.5~1:4, more preferably 1:1.6~1:3, particularly preferably 1:1.6~1:2.2. Even if the ratio of Ni(OH) 2 to Ni metal is too low or too high, the metal plate that forms the coating film will deteriorate the adhesion to the resin.
氫氧化物被覆膜12在最表面之全鎳元素中之Ni(OH)2
的狀態比例(亦即,相對於Ni單質、與NiO等之氧化物、與Ni(OH)2
等之氫氧化物、與Ni之氧化物及氫氧化物以外之Ni化合物的合計,為以鎳元素換算之Ni(OH)2
的狀態比例),較佳為50%以上,更佳為50〜93%,再更佳為53〜87%。藉由將在最表面之全鎳元素中之Ni(OH)2
的狀態比例定為上述範圍,可將形成被覆膜之金屬板10成為對於樹脂之密著性更為優異者。 The state ratio of Ni(OH) 2 in the total nickel element on the surface of the hydroxide coating film 12 (that is, relative to Ni elementary substance, oxides such as NiO, and hydroxide such as Ni(OH) 2 The total of Ni compounds and Ni compounds other than Ni oxides and hydroxides is the ratio of the state of Ni(OH) 2 in terms of nickel element), preferably 50% or more, more preferably 50~93%, and More preferably, it is 53 to 87%. By setting the state ratio of Ni(OH) 2 in the total nickel element on the outermost surface to the above range, the
又,氫氧化物被覆膜12在最表面之全鎳元素中之Nimetal (Ni單質)的狀態比例(亦即,相對於Ni單質、與NiO等之氧化物、與Ni(OH)2 等之氫氧化物、與Ni之氧化物及氫氧化物以外之Ni化合物的合計,為以鎳元素換算之Ni單質的狀態比例),較佳為1.5〜50%,更佳為7〜34%,再更佳為13〜34%。氫氧化物被覆膜12在最表面之全鎳元素中之NiO的狀態比例(亦即,相對於Ni單質、與NiO等之氧化物、與Ni(OH)2 等之氫氧化物、與Ni之氧化物及氫氧化物以外之Ni化合物的合計,為以鎳元素換算之NiO的狀態比例)可存在0.1〜13%。 In addition, the state ratio of Ni metal (Ni simple substance) in the total nickel element on the outermost surface of the hydroxide coating film 12 (that is, relative to Ni simple substance, oxides such as NiO, and Ni(OH) 2 The total of the hydroxide, the oxide of Ni and the Ni compound other than the hydroxide is the state ratio of Ni elementary substance in terms of nickel element), preferably 1.5-50%, more preferably 7-34%, More preferably, it is 13 to 34%. The state ratio of NiO in the total nickel element on the surface of the hydroxide coating film 12 (that is, relative to Ni elementary substance, oxides such as NiO, hydroxides such as Ni(OH) 2, and Ni The total amount of Ni compounds other than oxides and hydroxides is the ratio of NiO in terms of nickel element), which may be 0.1 to 13%.
氫氧化物被覆膜12的厚度雖並未特別限定,但於與樹脂接合,且成為樹脂-金屬板複合材料時,由將所得之樹脂-金屬板複合材料的接合強度成為更充分者的觀點來看,較佳為20〜500nm,更佳為22〜500nm,再更佳為50〜500nm。Although the thickness of the
作為於金屬板11上形成氫氧化物被覆膜12之方法,雖並未特別限定,但可列舉於金屬板11上形成包含鎳之鍍敷層,並針對所形成之包含鎳之鍍敷層,進行電解處理之方法。從將所形成之氫氧化物被覆膜12作為最表面之鎳的狀態,係包含Nimetal
表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態及Ni(OH)2
表示之氫氧化鎳(II)的狀態,且Nimetal
與Ni(OH)2
的狀態比可成為上述範圍者的觀點來看,較佳為進行電解處理之方法。Although the method for forming the
尚,形成包含鎳之鍍敷層,並於針對所形成之包含鎳之鍍敷層,藉由進行電解處理之方法,形成氫氧化物被覆膜12的情況下,所得的形成被覆膜之金屬板10如圖1所示,成為透過鎳導電層13,於金屬板11上形成氫氧化物被覆膜12而成者。Still, a plating layer containing nickel is formed, and in the case of forming the
作為包含鎳之鍍敷層,並未特別限定,雖可為由鎳單質所構成之鍍敷層、由鎳合金所構成之鍍敷層的任一種,但由可良好地形成氫氧化物被覆膜12的觀點來看,較佳為由鎳合金所構成之鍍敷層,較佳為Ni-P合金鍍敷層。尚,於形成由鎳單質所構成之鍍敷層的情況下,所得的形成被覆膜之金屬板10作為鎳導電層13,成為具備鎳鍍敷層者,於形成由鎳合金所構成之鍍敷層的情況下,所得的形成被覆膜之金屬板10作為鎳導電層13,成為具備鎳合金鍍敷層者。鎳導電層13雖結晶質或非晶質之任一者皆可使用,但從耐腐蝕性良好的理由來看,更佳為非晶質。又,於形成Ni-P合金鍍敷層的情況下,所得的形成被覆膜之金屬板10作為鎳導電層13,成為具備Ni-P合金鍍敷層者。尚,Ni-P合金鍍敷層,例如可對於金屬板11,藉由使用包含Ni-P合金之鍍敷浴的無電解鍍敷形成。在Ni-P合金鍍敷層中,P的含量較佳為1〜13重量%,更佳為5〜13%。The plating layer containing nickel is not particularly limited. Although it may be a plating layer composed of a single substance of nickel or a plating layer composed of a nickel alloy, it can be coated with a hydroxide that can be formed well. From the viewpoint of the
形成包含鎳之鍍敷層,並於針對所形成之包含鎳之鍍敷層,作為在進行電解處理時之電解處理條件,雖並未特別限定,但可列舉作為電解處理浴,使用硫酸鎳、氯化鎳、硝酸鎳等之含有鎳離子的電解處理浴之方法。在電解處理浴所使用之電解處理浴中,鎳離子濃度較佳為0.03〜0.4mol/L,更佳為0.05〜0.3mol/L,再更佳為0.1〜0.2mol/L。A plating layer containing nickel is formed, and for the formed plating layer containing nickel, the electrolytic treatment conditions during the electrolytic treatment are not particularly limited, but as an electrolytic treatment bath, nickel sulfate, The method of electrolytic treatment bath containing nickel ions such as nickel chloride and nickel nitrate. In the electrolytic treatment bath used in the electrolytic treatment bath, the nickel ion concentration is preferably 0.03 to 0.4 mol/L, more preferably 0.05 to 0.3 mol/L, and still more preferably 0.1 to 0.2 mol/L.
又,在進行電解處理時之電解處理浴的浴溫,較佳為20〜80℃,更佳為25〜80℃,再更佳為50〜60℃,在進行電解處理時之電流密度,較佳為0.8〜3.5 mA/cm2 ,更佳為1〜3mA/cm2 ,再更佳為1.5〜2mA/cm2 ,在進行電解處理時之電解處理時間較佳為30〜200秒,更佳為60〜180秒,再更佳為120〜180秒。In addition, the bath temperature of the electrolytic treatment bath during electrolytic treatment is preferably 20 to 80°C, more preferably 25 to 80°C, and still more preferably 50 to 60°C. The current density during electrolytic treatment is higher than best of 0.8~3.5 mA / cm 2, more preferably 1~3mA / cm 2, and still more preferably 1.5~2mA / cm 2, performing the electrolysis treatment time of electrolytic treatment is preferably 30~200 seconds, more preferably It is 60 to 180 seconds, and more preferably 120 to 180 seconds.
尚,形成包含鎳之鍍敷層,並於針對所形成之包含鎳之鍍敷層,藉由進行電解處理之方法,形成氫氧化物被覆膜12的情況下,雖成為形成鎳導電層13,但鎳導電層13的厚度並未特別限定,較佳為1〜40μm,更佳為1〜20μm,再更佳為1〜10μm。Still, a plating layer containing nickel is formed, and in the case of forming the
又,在本實施形態,於金屬板11上形成包含鎳之鍍敷層時,雖可直接形成包含鎳之鍍敷層,但由良好地形成包含鎳之鍍敷層,及藉由電解處理使此所形成之氫氧化物被覆膜12的觀點來看,較佳為預先於金屬板11上形成含有作為基底層之鋅的基底層後,並於含有該鋅之基底層上,形成包含鎳之鍍敷層。In addition, in this embodiment, when a plating layer containing nickel is formed on the
作為形成含有鋅之基底層之方法,雖並未特別限定,但可列舉針對金屬板11,不進行脫脂處理,接著,如有必要進行蝕刻或酸洗後,進行鋅之取代鍍敷之方法。鋅之取代鍍敷可使用公知者,可使用單鋅酸鹽處理或雙鋅酸鹽處理。為雙鋅酸鹽處理時,藉由經由第一鋅取代處理(1st鋅酸鹽處理)、硝酸鋅剝離處理(脫鋅酸鹽處理)、第二鋅取代處理(2nd鋅酸鹽)之各步驟進行。此情況下,於各步驟之處理後實施水洗處理。Although the method of forming the zinc-containing base layer is not particularly limited, a method of not performing degreasing treatment for the
又,本實施形態的形成被覆膜之金屬板10,較佳為於表面具備複數個突起狀凸部者,複數個突起狀凸部較佳為將其切斷面藉由掃描型電子顯微鏡觀察時,滿足以下條件者。
亦即,較佳為將突起狀凸部的高度定為H[nm],在較突起狀凸部之一半的高度即H/2的高度更高的範圍,將在顯示最寬廣之寬度的部分之寬度定為最大寬度Wmax
[nm],在突起狀凸部之一半的高度即H/2的高度以下的範圍,將在顯示最窄的寬度的部分之寬度定為最小寬度Wmin
[nm]時,滿足下述式(1)及下述式(2)者,藉由複數個突起狀凸部滿足下述式(1)及下述式(2),可成為對於樹脂之密著性更為優異者。
20nm≦H≦500nm (1)
20nm≦H×(Wmin
/Wmax
)≦500nm (2)In addition, the
於此,針對突起狀凸部的高度H、最大寬度Wmax
、最小寬度Wmin
之測定方法進行說明。圖2(A)係在有關實施例1的形成被覆膜之金屬板10的表面附近之切斷面的掃描型電子顯微鏡照片(SEM照片)。有關圖2(A)之SEM照片係形成被覆膜之金屬板10的切斷面當中,顯示寬度1.25μm的範圍之剖面SEM照片,在本實施形態,在顯示這般的寬度1.25μm的範圍之剖面SEM照片,針對通過切斷面之突起狀凸部當中,高度最高之突起狀凸部,進行高度H、最大寬度Wmax
、最小寬度Wmin
之測定者。作為其理由,針對形成被覆膜之金屬板10,測定切斷面時,藉由進行樹脂填充等,並進行研磨等,雖為進行切斷面之測定者,但切斷面所出現之突起狀凸部的形狀係依存切斷位置者,亦有因切斷位置而無法出現正確之形狀的情況。另一方面,若為寬度1.25μm的範圍所出現之複數個突起狀凸部當中,高度最高之突起狀凸部(亦即,圖2(A)中,以箭頭表示之突起狀凸部),由於可判斷出現通過其頂點附近之切斷面,故係著重在這般的高度最高之突起狀凸部(亦即,圖2(A)中,以箭頭表示之突起狀凸部),進行高度H、最大寬度Wmax
、最小寬度Wmin
之測定者。Here, the method of measuring the height H, the maximum width W max , and the minimum width W min of the protruding convex portion will be described. FIG. 2(A) is a scanning electron microscope photograph (SEM photograph) of a cut surface near the surface of the
作為具體的測定方法,係如以下。首先,如圖2(B)所示,求出突起狀凸部的高度H。亦即,首先,畫出連接突起狀凸部之兩邊的谷部彼此的線,並將此作為基準線。而且,將從基準線,至突起狀凸部的頂部為止的長度定為突起狀凸部的高度H[nm]。The specific measurement method is as follows. First, as shown in FIG. 2(B), the height H of the protruding convex portion is obtained. That is, first, draw a line connecting the valley portions on both sides of the protruding convex portion, and use this as a reference line. In addition, the length from the reference line to the top of the protruding convex portion is defined as the height H [nm] of the protruding convex portion.
接著,如圖3(A)所示,對於突起狀凸部的高度H,從基準線求出一半的高度位置即H/2的位置。而且,如圖3(B)所示,在較突起狀凸部之一半的高度即H/2的高度更高的範圍,求出顯示最寬廣之寬度的部分,將此最寬廣之部分的寬度定為最大寬度Wmax [nm]。進而,如圖3(B)所示,在突起狀凸部之一半的高度即H/2的高度以下的範圍,求出顯示在顯示最窄的寬度之部分的寬度之部分,將此最窄的部分之寬度定為最小寬度Wmin [nm]。而且,由所測定之突起狀凸部的高度H、最大寬度Wmax 、最小寬度Wmin ,求出H×(Wmin /Wmax )之值。尚,於本實施形態,將這般的測定係針對不同位置之5視野進行,並將5視野之測定結果作為平均者。Next, as shown in FIG. 3(A), with respect to the height H of the protruding convex portion, the half height position, that is, the position of H/2, is obtained from the reference line. And, as shown in Fig. 3(B), in a range higher than the height of one half of the protruding convex portion, that is, the height of H/2, the portion showing the widest width is obtained, and the width of the widest portion Set as the maximum width W max [nm]. Furthermore, as shown in FIG. 3(B), in the range below the height of H/2, which is the height of one half of the protruding convex portion, the width of the portion displayed at the narrowest width is obtained, and this is the narrowest The width of the part of is set as the minimum width W min [nm]. Then, from the measured height H, maximum width W max , and minimum width W min of the protruding portion, the value of H×(W min /W max ) is obtained. However, in this embodiment, such a measurement is performed for 5 fields of view at different positions, and the measurement results of the 5 fields of view are taken as an average.
又,圖4(A)係在有關實施例12的形成被覆膜之金屬板10的表面附近之切斷面的掃描型電子顯微鏡照片(SEM照片),在圖4(A),寬度1.25μm的範圍所出現的複數個突起狀凸部當中,高度最高之突起狀凸部(亦即,圖4(A)中,以箭頭表示之突起狀凸部)從圖4(A)即可清楚明白,在突起狀凸部之一半的高度即H/2的高度以下的範圍,成為如具有分枝之構成。而且,此情況下,在各分枝部中,顯示最窄的寬度之部分的寬度(圖4(B),分別測定寬度W1、寬度W2、寬度W3、寬度W4),並將此等之合計定為最小寬度Wmin
(亦即,定為Wmin
=W1+W2+W3+W4)。In addition, FIG. 4(A) is a scanning electron micrograph (SEM photograph) of a cut surface near the surface of the
在本實施形態,形成被覆膜之金屬板10的表面所形成之複數個突起狀凸部,滿足上述式(1)及上述式(2)者雖較佳,但更佳為滿足下述式(3)及下述式(4),再更佳為滿足下述式(5)及下述式(6)。
30nm≦H≦360nm (3)
48nm≦H×(Wmin
/Wmax
)≦225nm (4)
66nm≦H≦300nm (5)
60nm≦H×(Wmin
/Wmax
)≦225nm (6)In the present embodiment, the plurality of protruding portions formed on the surface of the
又,在本實施形態,作為於形成被覆膜之金屬板10的表面,形成滿足上述式(1)及上述式(2)之複數個突起狀凸部之方法,雖並未特別限定,但可列舉於金屬板11上,形成氫氧化物被覆膜12時,並形成包含鎳之鍍敷層,且針對所形成之包含鎳之鍍敷層,在上述之電解處理條件,藉由電解處理形成之方法等。而且,此情況下,形成被覆膜之金屬板10的表面所形成之複數個突起狀凸部,實質上成為藉由構成氫氧化物被覆膜12之材料所形成者。In addition, in this embodiment, the method of forming a plurality of protruding portions satisfying the above-mentioned formula (1) and the above-mentioned formula (2) on the surface of the
進而,在本實施形態,如圖5所示,可為形成被覆膜之金屬板10a。亦即,形成被覆膜之金屬板10a除了氫氧化物被覆膜12a形成成指定的圖型狀之外,亦與圖1所示的形成被覆膜之金屬板10相同。具體而言,形成被覆膜之金屬板10a之氫氧化物被覆膜12a,除了形成成指定的圖型狀之外,與形成被覆膜之金屬板10之氫氧化物被覆膜12相同。尚,形成被覆膜之金屬板10a係使用於金屬板11上,形成包含鎳之鍍敷層,並具有指定圖型之遮罩,在成為遮罩的狀態,針對所形成之包含鎳之鍍敷層,可藉由進行電解處理之方法等製造。尤其是根據本實施形態,在因應所使用之遮罩的圖型,可良好地形成氫氧化物被覆膜12a(在與使用之遮罩幾乎相同的圖型,可形成氫氧化物被覆膜12a),係圖型形成性優異者。尚,較佳為在形成被覆膜之金屬板10a,於其表面具備滿足上述式(1)及上述式(2)之複數個突起狀凸部者,在形成被覆膜之金屬板10a,其表面當中,在形成氫氧化物被覆膜12a的部分,若為具備滿足上述式(1)及上述式(2)之複數個突起狀凸部者即可。Furthermore, in this embodiment, as shown in FIG. 5, it may be a
上述之本實施形態的形成被覆膜之金屬板10、10a係與樹脂之密著性優異者,作為這般的樹脂,雖並未特別限定,但可使用例如聚二甲基矽氧烷(PDMS)等之聚矽氧系樹脂。作為聚矽氧系樹脂,除了聚二甲基矽氧烷之外,亦可適合使用具有矽氧烷鍵作為主骨架,且包含羥基、胺基、甲基、羧基及酮基之任一個作為官能基者。The above-mentioned
或是除了聚矽氧系樹脂之外,亦可使用非聚矽氧系樹脂,作為非聚矽氧系樹脂,可列舉聚醚系樹脂或聚酯系樹脂、氟樹脂等,此等當中,適合聚醚系樹脂。作為聚醚系樹脂,適合具有醚鍵作為主骨架,且包含羥基、胺基、甲基、羧基及酮基之任一個作為官能基者,又,作為聚酯系樹脂,適合具有酯鍵作為主骨架,且包含羥基、胺基、甲基、羧基及酮基之任一個作為官能基者。又,作為非聚矽氧系樹脂,亦可使用胺基甲酸酯系樹脂或聚乳酸系樹脂、氟系樹脂、酯系樹脂、丙烯酸-苯乙烯系樹脂。作為胺基甲酸酯系樹脂、聚乳酸系樹脂、氟系樹脂、酯系樹脂及丙烯酸-苯乙烯系樹脂,適合使用例如包含胺基甲酸酯鍵、酯鍵、醚鍵、醯胺鍵、丙烯醯鍵之任一個作為主骨架,且包含羥基、胺基、甲基、羧基、酮基及丙烯醯基之任一個作為官能基者。又,作為氟樹脂,例如可列舉聚四氟乙烯(PTFE)、全氟烷氧基烷烴(PFA)、聚偏二氟乙烯(PVDF)等。Alternatively, in addition to silicone resins, non-silicone resins can also be used. Examples of non-silicone resins include polyether resins, polyester resins, and fluororesins. Among them, suitable Polyether resin. As a polyether resin, it is suitable to have an ether bond as the main skeleton and contain any one of a hydroxyl group, an amino group, a methyl group, a carboxyl group, and a ketone group as a functional group. In addition, as a polyester resin, it is suitable to have an ester bond as the main A skeleton containing any one of a hydroxyl group, an amino group, a methyl group, a carboxyl group, and a ketone group as a functional group. In addition, as the non-polysiloxane resin, urethane resin, polylactic acid resin, fluorine resin, ester resin, and acrylic-styrene resin may also be used. As urethane-based resins, polylactic acid-based resins, fluorine-based resins, ester-based resins, and acrylic-styrene-based resins, for example, urethane bonds, ester bonds, ether bonds, amide bonds, Any one of the acrylic bond is used as the main skeleton, and any one of a hydroxyl group, an amino group, a methyl group, a carboxyl group, a ketone group, and an acrylic group is included as a functional group. Moreover, as a fluororesin, polytetrafluoroethylene (PTFE), perfluoroalkoxy alkane (PFA), polyvinylidene fluoride (PVDF), etc. are mentioned, for example.
由於本實施形態的形成被覆膜之金屬板10、10a係與樹脂之密著性優異者,藉由與樹脂接合,成為樹脂-金屬板複合材料,可使用在各種用途。作為這般的用途,適合使用例如球柵陣列(BGA)、積體電路元件(IC、LSI)等之使用在電子電氣用零件、靜電容量式觸控面板之導電性基板、電子零件運送用冶具、氣體流路形成構件、耐藥品構件、滑動零件、電子電路形成用基板等。此等當中,本實施形態的形成被覆膜之金屬板10、10a可適合作為電子零件運送用冶具,尤其是可適合作為用以運送微型LED、電容器、半導體元件等之微細的電子零件之電子零件運送用冶具使用。Since the
例如,如圖6(A)所示,本實施形態之電子零件運送用冶具40係於本實施形態的形成被覆膜之金屬板10 (10a)上,具備形成成圖型狀之樹脂部(樹脂吸附部)20,如圖6(A)所示,電子零件運送用冶具40藉由對於儲存器50所載置之複數個電子零件60,進行按壓,並藉由形成成圖型狀之樹脂部(樹脂吸附部)20,吸附複數個電子零件60。而且,如圖6(B)所示,電子零件運送用冶具40係將複數個電子零件60運送在用以實裝此之電路基板70上,接著,如圖6(C)所示,藉由按壓在電路基板70上,為了將複數個電子零件60實裝在電路基板70上使用。尤其是在電子零件運送用冶具40,通過運送之電子零件,求出樹脂部(樹脂吸附部)20亦以圖型狀形成,由使與這般的圖型狀之樹脂部(樹脂吸附部)20的接合成為充分者的觀點來看,適合使用如圖5所示之氫氧化物被覆膜12a形成成指定的圖型狀的形成被覆膜之金屬板10a。
[實施例]For example, as shown in FIG. 6(A), the electronic
於以下雖列舉實施例,針對本發明更具體說明,但本發明並非被限定於此等實施例。 尚,各特性之評估方法係如以下。Although examples are given below to describe the present invention in more detail, the present invention is not limited to these examples. However, the evaluation method of each characteristic is as follows.
<XPS測定> 針對在實施例及比較例所得的形成被覆膜之金屬板(在比較例1,未進行電解處理之鍍敷板、以下在針對各測定、評估之說明相同)的表面所形成之氫氧化物被覆膜的表面,使用X光光電子分光裝置(ULVAC-PHI公司製、型號:VersaProbeII),分別測定Ni2p3/2、O1s之峰值。 將Ni單質的狀態比例、NiO的狀態比例,及Ni(OH)2 的狀態比例,Ni2p3/2之峰值分離成對應各化學狀態的波形,並於Ni2p3/2之峰值面積,從對應Ni單質(Nimetal )之峰值面積、對應NiO之峰值面積,或對應Ni(OH)2 之峰值面積的比例算出。<XPS measurement> It is formed on the surface of the metal plate formed with the coating film obtained in the Examples and Comparative Examples (in Comparative Example 1, the plated plate without electrolytic treatment, the following descriptions for each measurement and evaluation are the same) On the surface of the hydroxide coating film, an X-ray photoelectron spectrometer (manufactured by ULVAC-PHI, model: VersaProbe II) was used to measure the peaks of Ni2p3/2 and O1s, respectively. Separate the state ratio of Ni elementary substance, the state ratio of NiO, and the state ratio of Ni(OH) 2 , the peak value of Ni2p3/2 into waveforms corresponding to each chemical state, and the peak area of Ni2p3/2 from the corresponding Ni elementary substance ( The ratio of the peak area of Ni metal ), the peak area of NiO, or the ratio of the peak area of Ni(OH) 2 is calculated.
<突起狀凸部的形狀> 針對在實施例及比較例所得的形成被覆膜之金屬板的切斷面,藉由進行以掃描型電子顯微鏡(SEM)之觀察,求出突起狀凸部的高度H[nm]、最大寬度Wmax [nm]及最小寬度Wmin [nm]及H×(Wmin /Wmax )[nm]之值。具體而言,藉由以掃描型電子顯微鏡(SEM)之觀察,針對任意之剖面,在如成為寬度1.25μm般的條件,拍攝5張剖面SEM照片,針對所得之5張剖面SEM照片,藉由測定高度最高之突起狀凸部的高度H、最大寬度Wmax 及最小寬度Wmin ,並平均所得之測定結果,求出突起狀凸部的高度H、最大寬度Wmax 及最小寬度Wmin 及H×(Wmin /Wmax )之值。尚,此時,如圖4(A)所示,高度最高之突起狀凸部在突起狀凸部之一半的高度即H/2的高度以下的範圍,成為如具有分枝般的構成的情況下,分別測定在各分枝部中,顯示最窄的寬度之部分的寬度,並將此等之合計定為最小寬度Wmin 。<The shape of the protruding part> The cut surface of the metal plate formed with the coating film obtained in the Examples and Comparative Examples was observed with a scanning electron microscope (SEM) to determine the shape of the protruding part Values of height H [nm], maximum width W max [nm], minimum width W min [nm], and H×(W min /W max ) [nm]. Specifically, through observation with a scanning electron microscope (SEM), for an arbitrary cross-section, under conditions such as a width of 1.25 μm, 5 cross-sectional SEM photos are taken, and the obtained 5 cross-sectional SEM photos are taken by Measure the height H, the maximum width W max and the minimum width W min of the protrusion with the highest height, and average the measurement results to obtain the height H, the maximum width W max and the minimum width W min and H of the protrusion ×(W min /W max ) value. At this time, as shown in FIG. 4(A), the protrusion-shaped protrusion with the highest height is in the range below the height of half of the protrusion-shaped protrusion, that is, the height of H/2 or less, and it has a branch-like structure. Next, measure the width of the part showing the narrowest width in each branch part, and determine the total of these as the minimum width W min .
<氫氧化物被覆膜的厚度測定> 針對在實施例及比較例所得的形成被覆膜之金屬板的切斷面,進行以掃描型電子顯微鏡(SEM)之觀察,將從與SEM像之基材對比不同的點至突起狀凸部的先端為止作為氫氧化物被覆膜的厚度測定。<Measuring thickness of hydroxide coatings> Observation with a scanning electron microscope (SEM) was performed on the cut surface of the metal plate forming the coating film obtained in the Examples and Comparative Examples. The contrast of the base material in the SEM image will be different from the point to the protruding convex portion. Measured as the thickness of the hydroxide coating film up to the tip.
<樹脂層的剝離強度> 具備在實施例及比較例所得之樹脂層的形成被覆膜之金屬板之將樹脂層藉由切刀切出寬度20mm,並由端部以20mm的長度剝離。於剝離部將膠布(日東電工CS系統股份有限公司製、「Super布膠帶No.757Super」)貼附在兩面。於膠布未貼附部之樹脂層塗佈嬰兒爽身粉(Siccarol)(朝日集團食品股份有限公司製),並使用Tensilon萬能材料試驗機RTC-1210A(Orientec股份有限公司製)與5kgf之稱重感測器,於180°方向以50mm/分鐘的速度,進行上述樹脂層的剝離強度(剝離荷重)的測定。顯示剝離強度之值越高,與形成被覆膜之金屬板、與樹脂層的密著性越優異。<Peel strength of resin layer> The metal plate for forming the coating film provided with the resin layer obtained in the Examples and Comparative Examples was cut out with a cutting knife to a width of 20 mm, and peeled from the end to a length of 20 mm. In the peeling section, tape (manufactured by Nitto Denko CS System Co., Ltd., "Super Cloth Tape No. 757Super") is attached to both sides. Coat baby powder (Siccarol) (manufactured by Asahi Group Food Co., Ltd.) on the resin layer of the unattached part of the tape, and use Tensilon universal material testing machine RTC-1210A (manufactured by Orientec Co., Ltd.) with a weighing feeling of 5kgf The tester measures the peel strength (peel load) of the resin layer in the 180° direction at a speed of 50 mm/min. The higher the value of the display peel strength, the better the adhesion to the metal plate forming the coating film and the resin layer.
<圖型形成性> 針對在實施例及比較例所得的形成被覆膜之金屬板,藉由測定所形成之氫氧化物被覆膜的尺寸,並與遮罩的大小比較,進行圖型形成性之評估。圖型形成性之評估係以下述之基準進行。 ○:所形成之氫氧化物被覆膜的尺寸與遮罩的大小進行比較,為±0.2mm以內 ×:所形成之氫氧化物被覆膜的尺寸與遮罩的大小進行比較,超過±0.2mm<Pattern formativeness> With respect to the metal plates formed with the coating film obtained in the Examples and Comparative Examples, the size of the formed hydroxide coating film was measured and compared with the size of the mask to evaluate the pattern formability. The evaluation of pattern formatting is based on the following criteria. ○: Comparing the size of the formed hydroxide coating film with the size of the mask, it is within ±0.2mm ×: Comparing the size of the formed hydroxide coating film with the size of the mask, it exceeds ±0.2mm
<樹脂層之難剝離性> 針對具備在實施例及比較例所得之樹脂層的形成被覆膜之金屬板,藉由以100mm/分鐘拉伸,將在樹脂層的剝離時中,剝離的困難度(難剝離性)用下述基準評估。 ◎:未剝離,樹脂層破裂 ○:雖可剝離,但剝離並不容易 ×:容易剝離<Difficult peelability of resin layer> For the metal plate forming the coating film with the resin layer obtained in the examples and comparative examples, by stretching at 100 mm/min, the difficulty of peeling (difficult to peel) during the peeling of the resin layer is reduced The benchmark assessment. ◎: No peeling, cracked resin layer ○: Although it can be peeled off, it is not easy to peel off ×: easy to peel off
《實施例1》 準備厚度0.68mm之鋁板(Al#5000)。而且,脫脂經準備之鋁板,依蝕刻、脫煤塵、1st鋅酸鹽、脫鋅酸鹽、2nd鋅酸鹽之各前處理順序進行,於各步驟間實施水洗後,使用Ni-P鍍敷浴(公知之蘋果酸‐琥珀酸系無電解Ni-P鍍敷浴),藉由無電解鍍敷,於基材上形成厚度10μm之Ni-P合金鍍敷層(P的含量:12.0〜12.5重量%)。接著,針對形成Ni-P合金鍍敷層之鋁板,進行脫脂、酸洗後,使用具有縱4cm×橫4cm開口之遮罩,在下述條件,藉由進行電解處理,而得到形成厚度57nm之氫氧化物被覆膜而成的形成被覆膜之金屬板。 <電解處理條件> 電解處理浴組成:NiSO4 0.2mol/L 電解處理浴溫度:25℃ 電流密度:1.0mA/cm2 電解處理時間:30秒"Example 1" An aluminum plate (Al#5000) with a thickness of 0.68 mm was prepared. In addition, the prepared aluminum plate for degreasing is carried out in the order of etching, coal dust removal, 1st zincate, dezincate, and 2nd zincate. After washing in each step, use a Ni-P plating bath. (The well-known malic acid-succinic acid electroless Ni-P plating bath), by electroless plating, a Ni-P alloy plating layer with a thickness of 10μm is formed on the substrate (P content: 12.0~12.5 weight %). Next, after degreasing and pickling the aluminum plate on which the Ni-P alloy plating layer is formed, a mask with an opening of 4 cm x 4 cm is used, and electrolysis is performed under the following conditions to obtain hydrogen with a thickness of 57 nm A metal plate made of an oxide coating film to form a coating film. <Electrolysis treatment conditions> The composition of the electrolysis treatment bath: NiSO 4 0.2mol/L The temperature of the electrolysis treatment bath: 25℃ The current density: 1.0mA/cm 2 The electrolysis treatment time: 30 seconds
而且,針對所得的形成被覆膜之金屬板,依據上述方法,由XPS測定的結果,算出Ni單質的狀態比例、NiO的狀態比例及Ni(OH)2 的狀態比例,並且進行突起狀凸部的形狀及圖型形成性的測定。將結果示於表1。Furthermore, for the obtained metal plate forming the coating film, according to the above-mentioned method, the state ratio of Ni elementary substance, the state ratio of NiO, and the state ratio of Ni(OH) 2 were calculated from the results of XPS measurement, and the protrusion-like protrusions were performed. Determination of the shape and pattern formation of the shape. The results are shown in Table 1.
接著,於在上述所得的形成被覆膜之金屬板的形成氫氧化物被覆膜的面,作為樹脂層,藉由形成由二甲基矽氧烷(DMS)所構成之層,並以85℃、10分鐘的條件進行加熱,並藉由使由二甲基矽氧烷(DMS)所構成之層硬化,於氫氧化物被覆膜上形成厚度100μm之聚二甲基矽氧烷(PDMS)層(樹脂層)。而且,針對具備PDMS層的形成被覆膜之金屬板,依據上述方法,進行剝離強度及難剝離性之測定。將結果示於表1。Next, on the surface where the hydroxide coating film is formed on the metal plate forming the coating film obtained above, as a resin layer, a layer composed of dimethylsiloxane (DMS) is formed, and the ratio is 85 ℃, 10 minutes of heating, and by hardening the layer composed of dimethylsiloxane (DMS), polydimethylsiloxane (PDMS) with a thickness of 100μm is formed on the hydroxide coating film ) Layer (resin layer). Furthermore, with respect to the metal plate with the PDMS layer forming the coating film, the peel strength and the hard-to-peel property were measured according to the above-mentioned method. The results are shown in Table 1.
《實施例2〜11》 除了將電解處理條件分別變更為表1所示的條件之外,其他與實施例1同樣進行,來製造電解處理鍍敷板,及具備PDMS層的形成被覆膜之金屬板,同樣進行評估。將結果示於表1。"Examples 2 to 11" Except that the electrolytic treatment conditions were changed to the conditions shown in Table 1, the same procedure as in Example 1 was carried out to manufacture electrolytically treated plated plates and metal plates with a PDMS layer to form a coating film, and evaluated in the same way. The results are shown in Table 1.
《比較例1〜3》 除了將電解處理條件分別變更為表1所示的條件之外,其他與實施例1同樣進行,來製造形成被覆膜之金屬板,及具備PDMS層的形成被覆膜之金屬板,同樣進行評估。將結果示於表1。"Comparative Examples 1 to 3" Except that the electrolytic treatment conditions were changed to the conditions shown in Table 1, the same procedure as in Example 1 was carried out to produce a metal plate for forming a coating film and a metal plate for forming a coating film with a PDMS layer. Evaluate. The results are shown in Table 1.
《比較例4》 除了未進行電解處理之外,其他與實施例1同樣進行,來製造鍍敷板,及具備PDMS層之鍍敷板,同樣進行評估。將結果示於表1。"Comparative Example 4" Except that the electrolytic treatment was not performed, the same procedure as in Example 1 was carried out to manufacture a plated board, and a plated board provided with a PDMS layer, and the same evaluation was performed. The results are shown in Table 1.
尚,在表1中,「電解處理被覆膜最表面之鎳的狀態比例」,係表示將在鎳元素中,在最表面之全鎳的化學狀態(Ni單質、Ni之氧化物、與Ni之氫氧化物、與Ni之氧化物及氫氧化物以外之Ni化合物)定為100%時,「Ni單質(Nimetal 」的狀態之鎳、「NiO」的狀態之鎳、「Ni(OH)2 」的狀態之鎳所佔有的比例(在表2、表3亦相同)。 Furthermore, in Table 1, "The ratio of the state of nickel on the top surface of the electrolytic treatment coating film" means the chemical state of the total nickel on the top surface of the nickel element (Ni element, Ni oxide, and Ni When the hydroxides, Ni oxides and Ni compounds other than hydroxides) are set to 100%, "Ni element (Ni metal " state nickel, "NiO" state nickel, "Ni(OH) 2 "The proportion of nickel in the state (the same in Table 2 and Table 3).
如表1所示,作為最表面之鎳的狀態,若為以Nimetal
表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態,及Ni(OH)2
表示之氫氧化鎳(II)的狀態包含,且在最表面之鎳中,具備Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:62之氫氧化物被覆膜的形成被覆膜之金屬板,相對於樹脂(PDMS)之剝離強度高,且難剝離性亦優異,係與樹脂(PDMS)之密著性優異者(實施例1〜11)。尤其是針對實施例10、11,認為於剝離強度之測定中,由於樹脂(PDMS)破裂,故為具有更優異之密著性者。尚,針對實施例10、11,顯示樹脂破裂時的剝離強度。尚,於圖2(A)表示在有關實施例1的形成被覆膜之金屬板10的表面附近之切斷面的SEM照片。
另一方面,在最表面之鎳中,Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:62的範圍外的情況下,相對於樹脂(PDMS)之剝離強度低,且難剝離性亦劣化,係與樹脂(PDMS)之密著性劣化者(比較例1〜4)。As shown in Table 1, as the state of nickel on the top surface, if it is the state of Ni elementary substance represented by Ni metal , the state of nickel oxide (II) represented by NiO, and the state of nickel hydroxide (II ) represented by Ni(OH) 2 The state of) includes, and in the nickel on the top surface, the state ratio of Ni metal to Ni(OH) 2 is a hydroxide whose ratio of "Ni metal : Ni(OH) 2 "is 1:1~1:62 Coating film The metal plate forming the coating film has high peel strength with respect to resin (PDMS), and is also excellent in hard-to-peel properties, and is excellent in adhesion to resin (PDMS) (Examples 1 to 11). Especially with regard to Examples 10 and 11, it is considered that the resin (PDMS) is cracked in the measurement of the peel strength, so it is considered to have more excellent adhesion. Furthermore, for Examples 10 and 11, the peel strength when the resin is broken is shown. Furthermore, FIG. 2(A) shows an SEM photograph of a cut surface in the vicinity of the surface of the
《實施例12》 準備厚度0.68mm之鋁板(Al#5000)。而且,脫脂經準備之鋁板,依蝕刻、脫煤塵、1st鋅酸鹽、脫鋅酸鹽、2nd鋅酸鹽之各前處理順序進行,於各步驟間實施水洗後,使用Ni-P鍍敷浴(公知之蘋果酸‐琥珀酸系無電解Ni-P鍍敷浴),藉由無電解鍍敷,於基材上形成厚度10μm之Ni-P合金鍍敷層(P的含量:12.0〜12.5重量%)。接著,針對形成Ni-P合金鍍敷層之鋁板,使用具有縱4cm×橫4cm開口之遮罩,在下述條件,藉由進行電解處理,而得到形成厚度335nm之氫氧化物被覆膜而成的形成被覆膜之金屬板。 <電解處理條件> 電解處理浴組成:NiSO4 0.1mol/L 電解處理浴溫度:25℃ 電流密度:1.5mA/cm2 電解處理時間:180秒"Example 12" An aluminum plate (Al#5000) with a thickness of 0.68 mm was prepared. In addition, the prepared aluminum plate for degreasing is carried out in the order of etching, coal dust removal, 1st zincate, dezincate, and 2nd zincate. After washing in each step, use a Ni-P plating bath. (The well-known malic acid-succinic acid electroless Ni-P plating bath), by electroless plating, a Ni-P alloy plating layer with a thickness of 10μm is formed on the substrate (P content: 12.0~12.5 weight %). Next, for the aluminum plate on which the Ni-P alloy plating layer is formed, a mask with an opening of 4 cm x 4 cm is used, and electrolysis is performed under the following conditions to obtain a hydroxide coating film with a thickness of 335 nm. The metal plate that forms the coating film. <Electrolysis treatment conditions> The composition of the electrolysis treatment bath: NiSO 4 0.1mol/L The temperature of the electrolysis treatment bath: 25℃ The current density: 1.5mA/cm 2 The electrolysis treatment time: 180 seconds
而且,針對所得的形成被覆膜之金屬板,依據上述方法,由XPS測定的結果,算出Ni單質的狀態比例、NiO的狀態比例及Ni(OH)2 的狀態比例,並且進行突起狀凸部的形狀及圖型形成性的測定。將結果示於表2。Furthermore, for the obtained metal plate forming the coating film, according to the above-mentioned method, the state ratio of Ni elementary substance, the state ratio of NiO, and the state ratio of Ni(OH) 2 were calculated from the results of XPS measurement, and the protrusion-like protrusions were performed. Determination of the shape and pattern formation of the shape. The results are shown in Table 2.
接著,於在上述所得的形成被覆膜之金屬板的形成氫氧化物被覆膜的面,作為樹脂層,藉由形成由非聚矽氧系樹脂(聚醚系之樹脂)所構成之層,並以110℃、10分鐘的條件進行加熱,並藉由使非聚矽氧系樹脂硬化,於形成被覆膜之金屬板上形成厚度200μm之非聚矽氧系樹脂層。而且,針對具備非聚矽氧系樹脂層的形成被覆膜之金屬板,依據上述方法,進行剝離強度及難剝離性之測定。將結果示於表2。Next, on the surface where the hydroxide coating film is formed on the metal plate forming the coating film obtained above, as a resin layer, a layer composed of a non-polysiloxane resin (polyether resin) is formed , And heated at 110°C for 10 minutes, and by hardening the non-silicone-based resin, a non-silicone-based resin layer with a thickness of 200μm is formed on the metal plate where the coating film is formed. In addition, the peel strength and hard-to-peel properties of the metal plate formed with the coating film provided with the non-silicone-based resin layer were measured according to the above-mentioned method. The results are shown in Table 2.
《實施例13〜20》 除了將電解處理條件分別變更為表2所示的條件之外,其他與實施例12同樣進行,來製造形成被覆膜之金屬板,及具備非聚矽氧系樹脂層的形成被覆膜之金屬板,同樣進行評估。將結果示於表2。"Examples 13-20" Except that the electrolytic treatment conditions were changed to the conditions shown in Table 2, the other procedures were the same as in Example 12 to produce a metal plate with a coating film and a coating film with a non-polysiloxane resin layer. Metal plates are also evaluated. The results are shown in Table 2.
《比較例5〜7》 除了將電解處理條件分別變更為表2所示的條件之外,其他與實施例12同樣進行,來製造形成被覆膜之金屬板,及具備非聚矽氧系樹脂層的形成被覆膜之金屬板,同樣進行評估。將結果示於表2。"Comparative Examples 5-7" Except that the electrolytic treatment conditions were changed to the conditions shown in Table 2, the other procedures were the same as in Example 12 to produce a metal plate with a coating film and a coating film with a non-polysiloxane resin layer. Metal plates are also evaluated. The results are shown in Table 2.
《比較例8》 除了未進行電解處理之外,其他與實施例12同樣進行,來製造鍍敷板,及具備非聚矽氧系樹脂層之鍍敷板,同樣進行評估。將結果示於表2。"Comparative Example 8" Except that the electrolytic treatment was not performed, the same procedure as in Example 12 was carried out to manufacture a plated plate and a plated plate provided with a non-silicone-based resin layer, and the same evaluation was performed. The results are shown in Table 2.
如表2所示,作為最表面之鎳的狀態,若為以Nimetal
表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態,及Ni(OH)2
表示之氫氧化鎳(II)的狀態包含,且在最表面之鎳中,具備Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:62之氫氧化物被覆膜的形成被覆膜之金屬板,相對於樹脂(非聚矽氧系樹脂)之剝離強度高,且難剝離性亦優異,係與樹脂(非聚矽氧系樹脂)之密著性優異者(實施例12〜20)。尤其是針對實施例19,認為於剝離強度之測定中,由於樹脂(非聚矽氧系樹脂)破裂,故為具有更優異之密著性者。尚,針對實施例19,顯示樹脂破裂時的剝離強度。尚,於圖4(A)表示在有關實施例12的形成被覆膜之金屬板10的表面附近之切斷面的SEM照片。
另一方面,在最表面之鎳中,Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:62的範圍外的情況下,相對於樹脂(非聚矽氧系樹脂)之剝離強度低,且難剝離性亦劣化,係與樹脂(非聚矽氧系樹脂)之密著性劣化者(比較例5〜8)。As shown in Table 2, as the state of the nickel on the top surface, if it is the state of Ni elementary substance represented by Ni metal , the state of nickel oxide (II) represented by NiO, and the state of nickel hydroxide (II ) represented by Ni(OH) 2 The state of) includes, and in the nickel on the top surface, the state ratio of Ni metal to Ni(OH) 2 is a hydroxide whose ratio of "Ni metal : Ni(OH) 2 "is 1:1~1:62 Coating film The metal plate that forms the coating film has high peeling strength relative to resin (non-silicone resin), and it is also difficult to peel. It is adhesive to resin (non-silicone resin). Excellent ones (Examples 12-20). Especially with regard to Example 19, it is considered that the resin (non-silicone-based resin) was broken in the measurement of the peel strength, so it was considered to have more excellent adhesion. Still, for Example 19, the peel strength when the resin is broken is shown. 4(A) shows an SEM photograph of a cut surface in the vicinity of the surface of the
《實施例21》 準備厚度0.68mm之鋁板(Al#5000)。而且,脫脂經準備之鋁板,依蝕刻、脫煤塵、1st鋅酸鹽、脫鋅酸鹽、2nd鋅酸鹽之各前處理順序進行,於各步驟間實施水洗後,使用Ni-P鍍敷浴(公知之蘋果酸‐琥珀酸系無電解Ni-P鍍敷浴),藉由無電解鍍敷,於基材上形成厚度10μm之Ni-P合金鍍敷層(P的含量:12.0〜12.5重量%)。接著,針對形成Ni-P合金鍍敷層之鋁板,使用具有縱4cm×橫4cm開口之遮罩,在下述條件,藉由進行電解處理,而得到形成厚度386nm之氫氧化物被覆膜而成的形成被覆膜之金屬板。 <電解處理條件> 電解處理浴組成:NiSO4 0.1mol/L 電解處理浴溫度:50℃ 電流密度:1.5mA/cm2 電解處理時間:180秒"Example 21" An aluminum plate (Al#5000) with a thickness of 0.68 mm was prepared. In addition, the prepared aluminum plate for degreasing is carried out in the order of etching, coal dust removal, 1st zincate, dezincate, and 2nd zincate. After washing in each step, use a Ni-P plating bath. (The well-known malic acid-succinic acid electroless Ni-P plating bath), by electroless plating, a Ni-P alloy plating layer with a thickness of 10μm is formed on the substrate (P content: 12.0~12.5 weight %). Next, for the aluminum plate on which the Ni-P alloy plating layer is formed, a mask with an opening of 4 cm x 4 cm is used, and electrolysis is performed under the following conditions to obtain a hydroxide coating film with a thickness of 386 nm The metal plate that forms the coating film. <Electrolysis treatment conditions> The composition of the electrolysis treatment bath: NiSO 4 0.1mol/L The temperature of the electrolysis treatment bath: 50℃ The current density: 1.5mA/cm 2 The electrolysis treatment time: 180 seconds
而且,針對所得的形成被覆膜之金屬板,依據上述方法,由XPS測定的結果,算出Ni單質的狀態比例、NiO的狀態比例及Ni(OH)2 的狀態比例,並且進行突起狀凸部的形狀及圖型形成性的測定。將結果示於表3。Furthermore, for the obtained metal plate forming the coating film, according to the above-mentioned method, the state ratio of Ni elementary substance, the state ratio of NiO, and the state ratio of Ni(OH) 2 were calculated from the results of XPS measurement, and the protrusion-like protrusions were performed. Determination of the shape and pattern formation of the shape. The results are shown in Table 3.
接著,於在上述所得的形成被覆膜之金屬板的形成氫氧化物被覆膜的面,作為樹脂層,藉由將由尺寸20mm×50mm、厚度500μm之聚四氟乙烯(PTFE)所構成之層以360℃、1.5MPa之荷重加熱10分鐘而形成。而且,針對具備由聚四氟乙烯所構成之層的形成被覆膜之金屬板,依據上述方法,進行剝離強度及難剝離性之測定。將結果示於表3。Next, on the surface where the hydroxide coating film is formed on the metal plate forming the coating film obtained above, as a resin layer, a layer made of polytetrafluoroethylene (PTFE) with a size of 20 mm × 50 mm and a thickness of 500 μm is used. The layer was formed by heating at 360° C. and a load of 1.5 MPa for 10 minutes. Furthermore, with respect to the metal plate formed with a coating film provided with a layer made of polytetrafluoroethylene, the peel strength and the hard-to-peel property were measured according to the above-mentioned method. The results are shown in Table 3.
《比較例9》 除了未進行電解處理之外,其他與實施例21同樣進行,來製造鍍敷板,及具備非聚矽氧系樹脂層之鍍敷板,同樣進行評估。將結果示於表3。"Comparative Example 9" Except that the electrolytic treatment was not performed, the same procedure as in Example 21 was carried out to manufacture a plated plate and a plated plate provided with a non-silicone-based resin layer, and the same evaluation was performed. The results are shown in Table 3.
如表3所示,作為最表面之鎳的狀態,若為以Nimetal
表示之Ni單質的狀態、NiO表示之氧化鎳(II)的狀態,及Ni(OH)2
表示之氫氧化鎳(II)的狀態包含,且在最表面之鎳中,具備Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:2之氫氧化物被覆膜的形成被覆膜之金屬板,相對於樹脂(PTFE)之剝離強度高,且難剝離性亦優異,係與樹脂(PTFE)之密著性優異者(實施例21)。尚,於圖7表示在有關實施例21的形成被覆膜之金屬板10的表面附近之切斷面的SEM照片。
另一方面,在最表面之鎳中,Nimetal
與Ni(OH)2
的狀態比以「Nimetal
:Ni(OH)2
」之比為1:1〜1:2的範圍外的情況下,相對於樹脂(PTFE)之剝離強度低,且難剝離性亦劣化,係與樹脂(PTFE)之密著性劣化者(比較例9)。As shown in Table 3, as the state of the nickel on the outermost surface, if it is the state of Ni elementary substance represented by Ni metal , the state of nickel oxide (II) represented by NiO, and the state of nickel hydroxide (II ) represented by Ni(OH) 2 The state of) includes, and in the nickel on the top surface, the state ratio of Ni metal to Ni(OH) 2 is a hydroxide with a ratio of "Ni metal : Ni(OH) 2 "of 1:1~1:2 Coating film The metal plate forming the coating film has high peel strength with respect to resin (PTFE), and is also excellent in hard-to-peel properties, and is excellent in adhesion to resin (PTFE) (Example 21). 7 shows an SEM photograph of a cut surface in the vicinity of the surface of the
10:形成被覆膜之金屬板 11:金屬板 12:氫氧化物被覆膜 13:鎳導電層10: Forming the metal plate of the coated film 11: metal plate 12: Hydroxide coated film 13: Nickel conductive layer
[圖1]圖1係有關本實施形態的形成被覆膜之金屬板的剖面圖。
[圖2]圖2(A)係在有關實施例1的形成被覆膜之金屬板10的表面附近之切斷面的掃描型電子顯微鏡照片(SEM照片),圖2(B)係用以說明突起狀凸部的形狀之測定方法的圖。
[圖3]圖3(A)、圖3(B)係用以說明突起狀凸部的形狀之測定方法的圖。
[圖4]圖4(A)係在有關實施例12的形成被覆膜之金屬板10的表面附近之切斷面的掃描型電子顯微鏡照片(SEM照片),圖4(B)係用以說明突起狀凸部的形狀之測定方法的圖。
[圖5]圖5係有關其他實施形態的形成被覆膜之金屬板的剖面圖。
[圖6]圖6係用以針對有關本實施形態之電子零件運送用冶具進行說明之圖。
[圖7]圖7係在有關實施例21的形成被覆膜之金屬板10的表面附近之切斷面的掃描型電子顯微鏡照片(SEM照片)。[Fig. 1] Fig. 1 is a cross-sectional view of a metal plate forming a coating film according to this embodiment.
[Fig. 2] Fig. 2(A) is a scanning electron microscope photograph (SEM photograph) of a cut surface near the surface of the
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