TW202138073A - Bearing cleaning device capable of quickly and conveniently cleaning the bearing without disassembling the bearing - Google Patents
Bearing cleaning device capable of quickly and conveniently cleaning the bearing without disassembling the bearing Download PDFInfo
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- TW202138073A TW202138073A TW109111262A TW109111262A TW202138073A TW 202138073 A TW202138073 A TW 202138073A TW 109111262 A TW109111262 A TW 109111262A TW 109111262 A TW109111262 A TW 109111262A TW 202138073 A TW202138073 A TW 202138073A
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本發明係為一種軸承清洗裝置,尤指一種可以無需拆卸軸承,且可快速、方便洗淨軸承之軸承清洗裝置。The invention is a bearing cleaning device, especially a bearing cleaning device that can clean the bearing quickly and conveniently without disassembling the bearing.
軸承是當代機械設備中一種重要零部件,其係用以支撐機械旋轉體,降低其運動過程中的摩擦係數,並確保其旋轉精度,而因機械組件中摩擦性質之不同,軸承可分為滾動軸承及滑動軸承。針對滾動軸承而言,其整體清潔度對其震動、噪音、異響及使用壽命有很大的關聯,尤其對於小型低噪音的深溝滾珠軸承,提高其清潔度,可有效解決其所產生的噪音與異響。Bearings are an important part of contemporary mechanical equipment. They are used to support the mechanical rotating body, reduce the coefficient of friction during its movement, and ensure its rotation accuracy. Due to the different friction properties of mechanical components, bearings can be divided into rolling bearings And sliding bearings. For rolling bearings, their overall cleanliness has a lot to do with their vibration, noise, abnormal noise and service life. Especially for small and low-noise deep groove ball bearings, improving their cleanliness can effectively solve the noise and Abnormal sound.
而對於軸承之清洗,可分為裝配前零件之清洗及裝配鉚合後成品之清洗,而目前多以人工利用毛刷來刷洗期表面附著之髒污,而該種方式很難將軸承縫隙中的髒污、殘渣刷除洗淨;因此,上述以人工清洗軸承之方式,實具有費時費力之缺失。The cleaning of bearings can be divided into cleaning of parts before assembly and cleaning of finished products after assembly and riveting. At present, manual brushes are used to scrub the dirt attached to the surface. It is difficult to clean the bearing gaps in this way. The dirt and residue are brushed and cleaned; therefore, the above-mentioned method of manually cleaning the bearing has the disadvantage of time-consuming and labor-intensive.
為解決上述缺失,逐有業者設計出一種將軸承清洗器,該種軸承清洗器係將軸承吊掛於蓋體上,然後在清洗器中注滿水液,並使水液產生旋轉渦流,利用該旋轉渦流使軸承中之碎屑、殘渣可以排出以達到清洗軸承之功效。惟查,由於該種軸承清洗器之軸承為靜止不動之狀態,其所產生之渦流之流動力並無法確實將軸承中之碎屑、殘渣帶離流出,而有清洗不完善,必須反覆、時常清洗或再以人工來清洗軸承,而仍具有費時費力之缺失In order to solve the above-mentioned shortcomings, every industry has designed a bearing cleaner. This kind of bearing cleaner is to hang the bearing on the cover, and then fill the cleaner with water, and make the water produce a swirling vortex. The rotating eddy current can discharge the debris and residue in the bearing to achieve the effect of cleaning the bearing. However, since the bearing of this kind of bearing cleaner is in a stationary state, the flow force of the eddy current produced by it cannot reliably remove the debris and residue in the bearing. If the cleaning is not perfect, it must be repeated and often Cleaning or manual cleaning of the bearing, but still has a time-consuming and laborious defect
本發明之目的,即在於改善上述以人工方式清洗軸承之缺失,俾提供一種可以無需拆卸軸承,且可快速、方便洗淨軸承之軸承清洗裝置。The purpose of the present invention is to improve the above-mentioned lack of manual cleaning of bearings, so as to provide a bearing cleaning device that can clean the bearings quickly and conveniently without disassembling the bearings.
為達到上述目的,本發明之軸承清洗裝置,包含有一清洗筒與一密封蓋;其中:To achieve the above objective, the bearing cleaning device of the present invention includes a cleaning cylinder and a sealing cover; wherein:
清洗筒,其內具有一清洗槽,該清洗筒前端設有一鎖扣;該清洗筒之外側壁與清洗槽間設有一容置空間,該清洗筒相對清洗槽底側設有一軸承座,該軸承座底部設有轉軸,該轉軸係伸置於容置空間中,該清洗筒之容置空間中直立設有一連接軸,該連接軸之頂端係位於清洗筒之頂面,且該連接軸之頂端設有一驅動槽,該驅動槽並顯露於清洗筒頂面,該連接軸底端與軸承座底部所設轉軸間連接有第一傳動皮帶;又,該清洗筒底部並設有放流管,放流管底側設有一可拆卸之密封塞;另,該清洗筒10之容置空間中並設有一超音波產生器,且該清洗槽之外側壁相對容置空間中環設有換能器;The cleaning cylinder has a cleaning tank inside, the front end of the cleaning cylinder is provided with a lock; the outer side wall of the cleaning cylinder is provided with an accommodation space between the cleaning tank, the cleaning cylinder is provided with a bearing seat opposite to the bottom side of the cleaning tank, and the bearing The bottom of the seat is provided with a rotating shaft, the rotating shaft is extended in the accommodating space, a connecting shaft is erected in the accommodating space of the cleaning cylinder, the top of the connecting shaft is located on the top surface of the cleaning cylinder, and the top of the connecting shaft A drive groove is provided, and the drive groove is exposed on the top surface of the cleaning cylinder. A first transmission belt is connected between the bottom end of the connecting shaft and the rotating shaft provided at the bottom of the bearing seat; in addition, the bottom of the cleaning cylinder is provided with a discharge pipe and a discharge pipe. A detachable sealing plug is provided on the bottom side; in addition, an ultrasonic generator is provided in the accommodating space of the
密封蓋,係藉由一連接件連接於清洗筒上端,令該密封蓋可蓋合於清洗筒上,並可依連接件為支點掀轉啟閉;又,該密封蓋前端並設有一扣座,該扣座係與清洗筒之鎖扣對應,令鎖扣可卡掣固定於密封蓋之扣座上,使密封蓋可封閉鎖合於清洗筒上;又,該密封蓋內設有一電動機,該電動機具有一動力輸出軸,該動力輸出軸之末端係伸出密封蓋底側並設有一攪拌葉片,令該攪拌葉片恰設於密封蓋底側,該密封蓋內並設有一驅動軸,該驅動軸之底端係伸出密封蓋底側,且該驅動軸底端並設有一驅動塊,且該驅動塊並與清洗筒之連接軸頂端所設驅動槽相對應,當密封蓋蓋合於清洗筒上時,該驅動塊可插設於連接軸之驅動槽中;又,該驅動軸與電動機之動力輸出軸間連接有第二傳動皮帶,令動力輸出軸旋轉時可驅動攪拌葉片旋轉,並藉由第二傳動皮帶可驅動該驅動軸旋轉,此時該驅動軸可同時驅動清洗筒之連接軸旋轉,該連接軸藉由第一傳動皮帶可驅動軸承座之轉軸旋轉,藉以令軸承座同步旋轉,且該軸承座與攪拌葉片作反向旋轉;另,該密封蓋內並設有一PLC控制板,該PLC控制板電性連接有一蓄電池,該PLC控制板連接有一顯示螢幕及若干的操作按鈕,該顯示螢幕及操作按鈕係設於密封蓋之頂面,用以提供人員方便操作、觀看;同時,該PLC控制板及蓄電池並與電動機、超音波產生器及換能器連接,用以控制電動機、超音波產生器及換能器之啟閉;The sealing cap is connected to the upper end of the cleaning cylinder by a connecting piece, so that the sealing cap can be closed on the cleaning cylinder, and can be turned and opened and closed according to the connecting piece as a fulcrum; in addition, the front end of the sealing cap is provided with a buckle seat , The buckle seat corresponds to the lock buckle of the cleaning cylinder, so that the buckle can be snapped and fixed on the buckle seat of the sealing cover, so that the sealing cover can be closed and locked on the cleaning cylinder; in addition, the sealing cover is equipped with a motor, The motor has a power output shaft. The end of the power output shaft extends out of the bottom side of the sealing cover and is provided with a stirring blade, so that the stirring blade is just installed on the bottom side of the sealing cover, and a drive shaft is also provided in the sealing cover. The bottom end of the drive shaft extends out of the bottom side of the sealing cover, and the bottom end of the drive shaft is provided with a drive block, and the drive block corresponds to the drive groove provided on the top of the connecting shaft of the cleaning cylinder. When the sealing cover is closed When cleaning the drum, the drive block can be inserted into the drive groove of the connecting shaft; in addition, a second transmission belt is connected between the drive shaft and the power output shaft of the motor, so that the mixing blade can be driven to rotate when the power output shaft rotates. The drive shaft can be driven to rotate by the second transmission belt. At this time, the drive shaft can simultaneously drive the connection shaft of the cleaning drum to rotate. The connection shaft can drive the rotation shaft of the bearing seat to rotate through the first transmission belt to make the bearing seat Synchronous rotation, and the bearing seat and the mixing blade rotate in opposite directions; in addition, a PLC control board is provided in the sealing cover, the PLC control board is electrically connected to a battery, and the PLC control board is connected to a display screen and a number of operations Buttons, the display screen and operation buttons are set on the top surface of the sealing cover to provide personnel with convenient operation and viewing; at the same time, the PLC control board and battery are connected to the motor, ultrasonic generator and transducer for Control the opening and closing of motors, ultrasonic generators and transducers;
藉由上述構造,俾提供一種可以無需拆卸軸承,且可快速、方便洗淨軸承之軸承清洗裝置。With the above structure, it is possible to provide a bearing cleaning device that can clean the bearing quickly and conveniently without disassembling the bearing.
有關本發明為達到目的所運用之技術手段及其構造,茲謹再配合圖1至圖5所示之實施例,詳細說明如下:Regarding the technical means and structure used by the present invention to achieve the purpose, I would like to cooperate with the embodiments shown in FIGS. 1 to 5, and the detailed description is as follows:
本發明之軸承清洗裝置,包含有一清洗筒10與密封蓋20;其中:The bearing cleaning device of the present invention includes a
清洗筒10(請同時參閱圖2、3所示),其內具有一清洗槽11,該清洗筒10前端設有一鎖扣12;該清洗筒10之外側壁與清洗槽11間設有一容置空間13,該清洗筒10相對清洗槽11底側設有一軸承座14,該軸承座14底部設有轉軸141,該轉軸141係伸置於容置空間13中,該清洗筒10之容置空間13中直立設有一連接軸15,該連接軸15之頂端係位於清洗筒10之頂面,且該連接軸15之頂端設有一驅動槽151,該驅動槽151並顯露於清洗筒10頂面,該連接軸15底端與軸承座14底部所設轉軸141間連接有第一傳動皮帶16;又,該清洗筒10底部並設有放流管17,放流管17底側設有一可拆卸之密封塞171;另,該清洗筒10之容置空間13中並設有一超音波產生器18,且該清洗槽11之外側壁相對容置空間13中環設有換能器19。The cleaning cylinder 10 (please refer to Figures 2 and 3 at the same time) has a
密封蓋20(請同時參閱圖2、3所示),係藉由一連接件21連接於清洗筒10上端,令該密封蓋20可蓋合於清洗筒10上,並可依連接件21為支點掀轉開啟(或閉合);又,該密封蓋20前端並設有一扣座22,該扣座22係與清洗筒10之鎖扣12對應,令鎖扣12可卡掣固定於密封蓋20之扣座22上,使密封蓋20可封閉鎖合於清洗筒10上;又,該密封蓋20內設有一電動機23,該電動機23具有一動力輸出軸231,該動力輸出軸231之末端係伸出密封蓋20底側並設有一攪拌葉片24,令該攪拌葉片24恰設於密封蓋20底側,該密封蓋20內並設有一驅動軸25,該驅動軸25之底端係伸出密封蓋20底側,且該驅動軸25底端並設有一驅動塊251,且該驅動塊251並與清洗筒10之連接軸15頂端所設驅動槽151相對應,當密封蓋20蓋合於清洗筒10上時,該驅動塊251可插設於連接軸15之驅動槽151中;又,該驅動軸25與電動機23之動力輸出軸231間連接有第二傳動皮帶26,令動力輸出軸231旋轉時可驅動攪拌葉片24旋轉,並藉由第二傳動皮帶26可同時驅動該驅動軸25旋轉,此時該驅動軸25可驅動清洗筒10之連接軸15旋轉,該連接軸15藉由第一傳動皮帶16可驅動軸承座14之轉軸141旋轉,藉以令軸承座14同步旋轉,且該軸承座14與攪拌葉片24作反向旋轉;另,該密封蓋20內並設有一PLC控制板27,該PLC控制板27電性連接有一蓄電池28,該PLC控制板27連接有一顯示螢幕30及若干的操作按鈕31,該顯示螢幕30及操作按鈕31係設於密封蓋20之頂面,用以提供人員方便操作、觀看;同時,該PLC控制板27及蓄電池28並與電動機23、超音波產生器18及換能器19連接,用以控制電動機23、超音波產生器18及換能器19之啟閉。The sealing cover 20 (see Figures 2 and 3 at the same time) is connected to the upper end of the
承上述,較佳之實施例是,如圖1、3、4所示,該清洗筒10之清洗槽11中承設有一圓筒狀之濾芯40,該濾芯40外側形成濾網41,濾芯40相對濾網41內側設有複數個導引弧形板42,兩兩導引弧形板42間形成一收集口43;另,該導引弧形板42之朝向與軸承座14旋轉方向係為反向。In view of the above, a preferred embodiment is that, as shown in Figures 1, 3, and 4, the
承上述,較佳之實施例是,如圖3所示,該軸承座14可為階梯狀之座體,藉以可承置不同尺寸之軸承50。In view of the above, a preferred embodiment is that, as shown in FIG. 3, the bearing
藉由上述構造,如圖5所示,可將待清洗之軸承50承設於清洗筒10之軸承座14上,然後在清洗槽11中注入水液,將密封蓋20蓋合於清洗筒10上,將鎖扣12扣合在密封蓋20之扣座22上,使密封蓋20密閉蓋合於清洗筒10上,使驅動塊251可插設於連接軸15之驅動槽151中,令驅動軸25與連接軸15連接結合;接著,人員可利用密封蓋20上所設之顯示螢幕30及操作按鈕31設定清洗作業之啟閉;然後,驅動電動機25旋轉,該動力輸出軸231旋轉時可同時驅動攪拌葉片24旋轉,此時藉由第二傳動皮帶26可驅動該驅動軸25旋轉,該驅動軸25即可同時驅動連接軸15旋轉,而該連接軸15藉由第一傳動皮帶16可驅動軸承座14之轉軸141旋轉,令軸承座14同步旋轉,且該軸承座14並與攪拌葉片24作反向旋轉,使軸承50可同步旋轉;同時啟動超音波產生器18與換能器19以產生超音波,藉以將軸承50中之碎屑、殘渣震落,然後藉由攪拌葉片24攪動水流,使碎屑、殘渣可循水流脫離軸承50,並依水流向外經兩兩導引弧形板42間之收集口43流動至濾網41內部收集。With the above structure, as shown in FIG. 5, the
待清洗完成後,關閉電動機23、超音波產生器18與換能器19,該軸承座14即可停止旋轉,接著卸離清洗筒10底部所設之密封塞171,使清洗槽11內之水液由放流管17流出,然後,掀轉鎖扣12使其脫離扣座22,開啟密封蓋20,即可將清洗完成之軸承50卸離軸承座14並取出,完成軸承50之清洗作業。After the cleaning is completed, the
由是,從以上所述可知,本發明具有如下之優點:Therefore, it can be seen from the above that the present invention has the following advantages:
(一)由於本發明軸承50固定於軸承座14上旋轉、並利用超音波將其內之碎屑、殘渣震落,同時利用攪拌葉片24攪拌水液,使震落的碎屑、殘渣可循水流向濾網41收集。(1) Because the bearing 50 of the present invention is fixed on the bearing
(二)由於本發明之軸承座14與攪拌葉片24為反向旋轉,藉由兩反向離心力之加乘作用,使水流可有效、確實地將碎屑、殘渣帶離軸承50,而不會蓄積於軸承50中,藉以有效達到清潔軸承50之功效。(2) Since the
(三)由於本發明設有超音波產生器18及換能器19,其可產生超音波將軸承50中之碎屑、殘渣震落、脫離軸承50,藉以有效達到清潔軸承50之功效。(3) Since the present invention is provided with the
(四)再,由於本發明設有濾芯40,藉由其環設的複數個導引弧形板42可引導水流,並使水液中之碎屑、殘渣經由收集口43流向濾網41收集,使碎屑、殘渣不會留置於清洗筒10中,提供人員排除碎屑、殘渣之方便性與快速性。(4) Furthermore, because the present invention is provided with a
(五)又,由於本發明之密封蓋20上設有顯示螢幕30與操作按鈕31,其可提供人員方便操作、觀看清洗時程,實具有操作簡單、方便之優點。(5) In addition, since the
(六)另,藉由本發明之各部構造並結合其位置之配置,使得本發明之構造簡單、體積較小,實具有方便攜帶、使用之優點。(6) In addition, the structure of each part of the present invention combined with the configuration of its position makes the structure of the present invention simple, small in size, and has the advantages of convenient portability and use.
(七)再,由於本發明之軸承座14為階梯狀,其可同時適用不同尺寸之軸承,而無須準備多種不同尺寸之清洗筒10,實可減低購置成本與操作方便性。(7) Furthermore, since the bearing
由是,從以上所述可知,本發明確具有顯著之進步性,且其構造裝置確為未曾有過,誠已符合發明專利之要件,爰依法提出專利申請,並祈賜專利為禱,至感德便。Therefore, from the above, it can be seen that this invention is clearly markedly progressive, and its structure is indeed unprecedented, and since it has met the requirements of an invention patent, I filed a patent application in accordance with the law and prayed for the patent. Debian.
惟以上所述,僅為本發明之可行實施例,該實施例主要僅在於用以舉例說明本發明為達到目的所運用之技術手段及其構造,因此並不能以之限定本發明之保護範圍,舉凡依本發明說明書及申請專利範圍所為之等效變化或修飾,皆應仍屬本發明所涵蓋之保護範圍者。However, the foregoing is only a feasible embodiment of the present invention. This embodiment is mainly used to illustrate the technical means and structure used by the present invention to achieve the purpose, and therefore cannot be used to limit the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the specification of the present invention and the scope of the patent application shall still fall within the scope of protection covered by the present invention.
10:清洗筒
11:清洗槽
12:鎖扣12
13:容置空間
14:軸承座
141:轉軸
15:連接軸
151:驅動槽
16:第一傳動皮帶
17:放流管
171:密封塞
18:超音波產生器
19:換能器
20:密封蓋
21:連接件
22:扣座
23:電動機
231:動力輸出軸
24:攪拌葉片
25:驅動軸
251:驅動塊
26:第二傳動皮帶
27:PLC控制板
28:蓄電池
30:顯示螢幕
31:操作按鈕
40:濾芯
41:濾網
42:導引弧形板
43:收集口
50:軸承10: Cleaning cylinder
11: Cleaning tank
12:
[圖1]係本發明之立體構造圖。 [圖2]係本發明將密封蓋與清洗筒密封蓋合之立體圖。 [圖3]係本發明之剖視構造圖。 [圖4]係本發明濾芯之剖視圖。 [圖5]係本發明之剖視構造圖,及將軸承放置於軸承座上之示意圖。[Figure 1] is a three-dimensional structure diagram of the present invention. [Figure 2] is a three-dimensional view of the sealing cap and the cleaning cylinder of the present invention. [Figure 3] is a cross-sectional structure diagram of the present invention. [Figure 4] is a cross-sectional view of the filter element of the present invention. [Figure 5] is a cross-sectional structure diagram of the present invention, and a schematic diagram of placing the bearing on the bearing seat.
10:清洗筒10: Cleaning cylinder
11:清洗槽11: Cleaning tank
13:容置空間13: accommodating space
14:軸承座14: bearing seat
141:轉軸141: Hinge
15:連接軸15: connecting shaft
151:驅動槽151: drive slot
16:第一傳動皮帶16: The first drive belt
17:放流管17: Drain tube
171:密封塞171: Sealing plug
18:超音波產生器18: Ultrasonic generator
19:換能器19: Transducer
20:密封蓋20: Sealing cover
21:連接件21: Connector
23:電動機23: electric motor
231:動力輸出軸231: PTO shaft
24:攪拌葉片24: mixing blade
25:驅動軸25: drive shaft
251:驅動塊251: drive block
26:第二傳動皮帶26: second drive belt
27:PLC控制板27: PLC control board
28:蓄電池28: battery
40:濾芯40: filter element
41:濾網41: Filter
42:導引弧形板42: Guide curved plate
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109111262A TWI718919B (en) | 2020-04-01 | 2020-04-01 | Bearing cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109111262A TWI718919B (en) | 2020-04-01 | 2020-04-01 | Bearing cleaning device |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI718919B TWI718919B (en) | 2021-02-11 |
TW202138073A true TW202138073A (en) | 2021-10-16 |
Family
ID=75745795
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109111262A TWI718919B (en) | 2020-04-01 | 2020-04-01 | Bearing cleaning device |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI718919B (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109701952A (en) * | 2017-10-25 | 2019-05-03 | 梁克俭 | Bearing cleaner |
CN208728135U (en) * | 2018-08-10 | 2019-04-12 | 山东新美达科技材料有限公司 | A kind of bearing cleaner |
CN210023004U (en) * | 2019-04-15 | 2020-02-07 | 苏州爱拓玛机械科技有限公司 | Rotatory belt cleaning device of bearing inner race |
-
2020
- 2020-04-01 TW TW109111262A patent/TWI718919B/en active
Also Published As
Publication number | Publication date |
---|---|
TWI718919B (en) | 2021-02-11 |
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