TW202129439A - Mask for vapor deposition of metal material in pixel evaporating of oled - Google Patents

Mask for vapor deposition of metal material in pixel evaporating of oled Download PDF

Info

Publication number
TW202129439A
TW202129439A TW110101953A TW110101953A TW202129439A TW 202129439 A TW202129439 A TW 202129439A TW 110101953 A TW110101953 A TW 110101953A TW 110101953 A TW110101953 A TW 110101953A TW 202129439 A TW202129439 A TW 202129439A
Authority
TW
Taiwan
Prior art keywords
vapor deposition
hole
deposition mask
holes
small surface
Prior art date
Application number
TW110101953A
Other languages
Chinese (zh)
Inventor
金南昊
Original Assignee
韓商Lg伊諾特股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 韓商Lg伊諾特股份有限公司 filed Critical 韓商Lg伊諾特股份有限公司
Publication of TW202129439A publication Critical patent/TW202129439A/en

Links

Images

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/04Coating on selected surface areas, e.g. using masks
    • C23C16/042Coating on selected surface areas, e.g. using masks using masks
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/12Production of screen printing forms or similar printing forms, e.g. stencils
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/164Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/166Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using selective deposition, e.g. using a mask

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electroluminescent Light Sources (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

Provided is a mask for vapor deposition of metal material in pixel evaporating of OLED. The mask includes an evaporation region and a non-evaporation region. The evaporation region includes a plurality of active portions and inactive portions that are spaced apart from each other along a length direction of the mask, wherein the active portions include a plurality of through holes including a plurality of small surface pores formed on one surface and a plurality of large surface pores formed on the other surface being opposite to the one surface and communicated with the small surface pores, a communication part connecting boundaries of the small surface pores and the large surface pores; and a first groove formed between the small surface pores on the one surface, and an opening area thereof is over 30% of that of the small surface pore, the number of the first groove located within the active portions is under 5.

Description

用於OLED像素蒸鍍之金屬材料的蒸鍍用遮罩 Mask for vapor deposition of metal materials for vapor deposition of OLED pixels

本申請要求韓國專利申請NO.10-2020-0007795(2020年1月21日提交)的優先權,其全部內容透過引用合併於此。 This application claims the priority of Korean Patent Application No. 10-2020-0007795 (filed on January 21, 2020), the entire content of which is incorporated herein by reference.

本實施例涉及用於OLED像素蒸鍍之金屬材料的蒸鍍用遮罩,控制可能透過表面處理而發生的凹陷部分,從而解決由此發生的蒸鍍缺陷。 This embodiment relates to a mask for vapor deposition of a metal material used for vapor deposition of OLED pixels, which controls the recessed portion that may occur through surface treatment, so as to solve the vapor deposition defect that occurs thereby.

顯示裝置正被應用於多種設備。例如,顯示裝置不僅應用于諸如智慧手機、平板電腦等小型設備,還應用于諸如電視、監視器、公共顯示器(Public Display)等大型設備。尤其是,最近對於500PPI(每英吋請求項:Pixel Per Inch)以上的超高清晰度UHD(Ultra High Definition)的需求正在增加,並且高清晰度顯示裝置正應用於小型設備以及大型設備。因此,對於用於實現低電力及高清晰度的技術的關注度也在提高。 The display device is being applied to a variety of devices. For example, display devices are not only applied to small devices such as smart phones and tablet computers, but also large devices such as televisions, monitors, and public displays. In particular, the demand for ultra-high-definition UHD (Ultra High Definition) above 500 PPI (Pixel Per Inch) is increasing recently, and high-definition display devices are being applied to small devices as well as large devices. Therefore, attention to technologies for achieving low power and high definition is also increasing.

通常使用的顯示裝置按照驅動方法可以粗分為LCD(液晶顯示器:Liquid Crystal Display)以及OLED(有機發光二極體:Organic Light Emitting Diode)等。 Commonly used display devices can be roughly classified into LCD (Liquid Crystal Display) and OLED (Organic Light Emitting Diode) according to driving methods.

作為一種利用液晶(Liquid Crystal)驅動的顯示裝置,LCD是具有在所述液晶的下部配置有包括CCFL(冷陰極螢光燈:Cold Cathode Fluorescent Lamp)或LED(發光二極體:Light Emitting Diode)等光源的結構且以利用配置于所述光源上的所述液晶來調節從所述光源發出的光的量的方式驅動的顯示裝置。 As a display device driven by a liquid crystal (Liquid Crystal), the LCD has a CCFL (Cold Cathode Fluorescent Lamp) or LED (Light Emitting Diode) disposed below the liquid crystal. A display device that has a structure equivalent to a light source and is driven to adjust the amount of light emitted from the light source using the liquid crystal disposed on the light source.

另外,作為一種利用有機物驅動的顯示裝置,OLED無需單獨的光源,有機物自身能夠起到光源的作用,從而以低電力驅動。另外,OLED能夠表現無限的對比度,並具有比LCD快約1000倍以上的回應速度,而且可視角優秀,因此,作為能夠替代LCD的顯示裝置而備受矚目。 In addition, as a display device driven by organic matter, OLED does not require a separate light source, and the organic matter itself can function as a light source, thereby being driven with low power. In addition, OLED can express infinite contrast, has a response speed that is about 1,000 times faster than LCD, and has excellent viewing angles. Therefore, OLED is attracting attention as a display device that can replace LCD.

尤其是,在OLED中,發光層所包含的所述有機物能夠由稱為精細金屬遮罩(FMM,Fine Metal Mask)的蒸鍍用遮罩蒸鍍於基板上,並且被蒸鍍的所述有機物能夠形成為與形成於所述蒸鍍用遮罩上的圖案對應的圖案,以起到像素的作用。該蒸鍍用遮罩一般由包括鐵(Fe)及鎳(Ni)的因瓦合金(Invar)金屬板製造。其中,所述金屬板的一表面和另一表面形成連通所述一表面和另一表面的通孔,所述通孔能夠形成在與像素圖案對應的位置。因此,能夠形成紅色(Red)、綠色(Green)以及藍色(Blue)的有機物圖案。即,可以在所述基板上形成RGB圖案。 In particular, in OLED, the organic matter contained in the light-emitting layer can be vapor-deposited on a substrate by a vapor deposition mask called a fine metal mask (FMM, Fine Metal Mask), and the vapor-deposited organic matter It can be formed into a pattern corresponding to the pattern formed on the vapor deposition mask to function as a pixel. The mask for vapor deposition is generally made of an Invar metal plate including iron (Fe) and nickel (Ni). Wherein, one surface and the other surface of the metal plate form a through hole connecting the one surface and the other surface, and the through hole can be formed at a position corresponding to the pixel pattern. Therefore, red (Red), green (Green), and blue (Blue) organic patterns can be formed. That is, an RGB pattern can be formed on the substrate.

另一方面,為了製備高清晰度用精細金屬遮罩而需要高蝕刻因數。此時,為了應用高蝕刻因數,應提高金屬板和光刻膠層之間的緊貼力。並且,為了提高所述緊貼力而對所述金屬板的表面進行表面處理。此時,用硝酸、鹽酸、硫酸、磷酸等酸類藥品進行所述表面處理。 On the other hand, in order to prepare a fine metal mask for high definition, a high etching factor is required. At this time, in order to apply a high etching factor, the adhesion between the metal plate and the photoresist layer should be increased. Furthermore, in order to improve the adhesion force, the surface of the metal plate is subjected to surface treatment. At this time, the surface treatment is performed with acid chemicals such as nitric acid, hydrochloric acid, sulfuric acid, and phosphoric acid.

其中,根據表面處理條件,金屬板的表面粗糙度發生變化,金屬板的表面粗糙度過高時,金屬板的表面發生如凹陷部分等凹部。 Among them, the surface roughness of the metal plate changes according to the surface treatment conditions, and when the surface roughness of the metal plate is too high, the surface of the metal plate has recesses such as dents.

但是,在現有技術中,不對蒸鍍用遮罩的表面發生的凹部進行管理。即,在現有技術中,根本不對所述凹部進行管理,或者將包括凹部的蒸鍍用遮罩視為有缺陷。例如,在現有技術中,對於不會對形成於蒸鍍用遮罩的通孔造成影響的凹部,不進行管理,因此,所述凹部在蒸鍍像素圖案時,由於與基板間的緊貼力降低而發生蒸鍍缺陷。另外,在現有技術中,當蒸鍍用遮罩的表面發生凹部時,都將其視為有缺陷,因此減少了蒸鍍用遮罩的收率。 However, in the prior art, the recessed portion that occurs on the surface of the vapor deposition mask is not managed. That is, in the prior art, the recessed portion is not managed at all, or the vapor deposition mask including the recessed portion is regarded as defective. For example, in the prior art, the recessed portion that does not affect the through hole formed in the vapor deposition mask is not managed. Therefore, the recessed portion is due to the adhesion force between the substrate and the substrate when the pixel pattern is vapor-deposited. Decrease and vapor deposition defects occur. In addition, in the prior art, when a recessed portion occurs on the surface of the vapor deposition mask, it is regarded as a defect, and therefore, the yield of the vapor deposition mask is reduced.

因此,需要新結構的蒸鍍用遮罩,其管理上述蒸鍍用遮罩的表面形成的凹部,從而能夠提高蒸鍍用遮罩收率,同時提高蒸鍍性能。 Therefore, there is a need for a vapor deposition mask of a new structure that manages the recesses formed on the surface of the vapor deposition mask, so that the yield of the vapor deposition mask can be increased, and the vapor deposition performance can be improved.

實施例旨在提供一種蒸鍍用遮罩,控制能夠形成在蒸鍍用遮罩的表面的凹部數量,從而提高蒸鍍用遮罩的收率。 The purpose of the embodiment is to provide a mask for vapor deposition that controls the number of recesses that can be formed on the surface of the mask for vapor deposition, thereby increasing the yield of the mask for vapor deposition.

另外,實施例旨在提供一種蒸鍍用遮罩,使蒸鍍用遮罩的表面能夠包括規定數量以下的凹部,從而減小蒸鍍用遮罩上可能發生的應力。 In addition, the embodiment aims to provide a vapor deposition mask that can include a predetermined number or less of recesses on the surface of the vapor deposition mask, thereby reducing stress that may occur on the vapor deposition mask.

所提出的實施例旨在解決的技術問題不限於上述技術問題,本領域技術人員能夠透過下面的記載明確地理解未提出的其他技術問題。 The technical problems that the proposed embodiments are intended to solve are not limited to the above technical problems, and those skilled in the art can clearly understand other technical problems that are not proposed through the following description.

在實施例的用於OLED蒸鍍之金屬材料的蒸鍍用遮罩中,該蒸鍍用遮罩包括蒸鍍區域和非蒸鍍區域,該蒸鍍區域包括沿該蒸鍍用遮罩的長度方向彼此隔開的多個有效部及非有效部,該有效部包括:多個小表面孔,形成在一表面上;多個大表面孔,形成在與所述一表面相反的另一表面上,且與所述小表面孔連通;及第一凹部,形成在所述一表面上的多個所述小表面孔之間,且開口面積大於所述小表面孔開口面積的30%,不與多個所述小表面孔連接,且多個該有效部內的該凹部的總數為5個以下。 In the vapor deposition mask of the metal material for OLED vapor deposition of the embodiment, the vapor deposition mask includes a vapor deposition area and a non-evaporation area, and the vapor deposition area includes a length along the vapor deposition mask A plurality of effective portions and ineffective portions separated in directions from each other, the effective portion includes: a plurality of small surface holes formed on one surface; a plurality of large surface holes formed on another surface opposite to the one surface , And communicate with the small surface hole; and a first recess formed between the plurality of small surface holes on the one surface, and the opening area is greater than 30% of the opening area of the small surface hole, and does not correspond to A plurality of the small surface holes are connected, and the total number of the concave portions in the plurality of the effective portions is 5 or less.

另外,包括在各個所述有效部的所述第一凹部為3個以下。 In addition, the number of the first concave portions included in each of the effective portions is three or less.

另外,所述有效部包括多個島部,所述多個島部位於所述另一表面的多個所述大表面孔之間,所述多個島部之間的高度差處於±1μm之間。 In addition, the effective portion includes a plurality of island portions located between the plurality of large-surface holes on the other surface, and the height difference between the plurality of island portions is within ±1 μm between.

另外,所述一表面的表面粗糙度Ra值在0.1~0.2μm範圍內。 In addition, the surface roughness Ra value of the one surface is in the range of 0.1 to 0.2 μm.

另外,進一步包括第二凹部,形成在所述非有效部和所述非蒸鍍區域的所述一表面和所述另一表面上。 In addition, it further includes a second recess formed on the one surface and the other surface of the non-effective portion and the non-evaporated area.

實施例中蒸鍍用遮罩的表面包括至少一個凹部。至少一個該凹部可以是表面處理蒸鍍用遮罩的金屬板原材料時產生的凹部。並且,實施例中的蒸鍍用遮罩的表面可以包括能夠提高蒸鍍性能的條件的凹部。具體地,實施例中具有蒸鍍用遮罩的一表面的整體有效部中開口面積在小表面孔開口面積的30%至80%之間的凹部為5個以下。換句話說,實施例中的蒸鍍用遮罩的一表面的有效部中能夠包括開口面積在小表面孔開口面積的30%至80%之間的凹部為1至5個。其中,形成在該蒸鍍用遮罩的一表面 的規定數量的凹部能夠起到分散蒸鍍用遮罩應力的功能,因此,能夠解決發生如蒸鍍用遮罩彎曲等可靠性問題。另外,蒸鍍用遮罩的一表面包括規定範圍內的凹部時,將其作為樣品處理,從而能夠改善由於該凹部可能發生的降低與基板間緊貼力導致的蒸鍍缺陷。 In the embodiment, the surface of the vapor deposition mask includes at least one recess. At least one of the concave portions may be a concave portion generated when the metal plate material of the vapor deposition mask is surface-treated. In addition, the surface of the vapor deposition mask in the embodiment may include recesses capable of improving the conditions of vapor deposition performance. Specifically, in the embodiment, in the entire effective portion of one surface with the vapor deposition mask, the number of recesses whose opening area is between 30% and 80% of the opening area of the small surface hole is 5 or less. In other words, the effective portion of one surface of the vapor deposition mask in the embodiment can include 1 to 5 concave portions with an opening area between 30% and 80% of the opening area of the small surface hole. Among them, formed on one surface of the vapor deposition mask The predetermined number of recesses can function to disperse the stress of the vapor deposition mask, and therefore, it is possible to solve reliability problems such as bending of the vapor deposition mask. In addition, when one surface of the vapor deposition mask includes a recessed portion within a predetermined range, treating it as a sample can improve vapor deposition defects due to a decrease in adhesion between the recessed portion and the substrate.

100:蒸鍍用遮罩 100: Mask for vapor deposition

101:表面 101: Surface

102:表面 102: Surface

200:遮罩框架 200: mask frame

300:蒸鍍基板 300: Evaporated substrate

400:有機物蒸鍍容器 400: Organic vapor deposition container

500:真空腔室 500: vacuum chamber

AA:有效部 AA: Effective part

AA1:有效部 AA1: Effective part

AA2:有效部 AA2: Effective part

AA3:有效部 AA3: Effective part

CA:連通部 CA: Connecting part

Cx:直徑 Cx: diameter

Cy:直徑 Cy: diameter

DA:蒸鍍區域 DA: Evaporation area

DP:蒸鍍圖案 DP: Evaporation pattern

E1:端 E1: End

E2:端 E2: End

ES1:第一內側表面 ES1: the first inside surface

ES2:第二內側表面 ES2: second inside surface

FA1:框架固定區域 FA1: Frame fixed area

FA2:框架固定區域 FA2: Frame fixed area

G1:第一凹部 G1: The first recess

G2:第二凹部 G2: second recess

Ga:凹部 Ga: recess

Gb:凹部 Gb: recess

Gc:凹部 Gc: recess

H:高度 H: height

HF1:第一半蝕刻部 HF1: The first half-etched part

HF2:第二半蝕刻部 HF2: The second half-etched part

IA1:分離區域 IA1: Separation area

IA2:分離區域 IA2: Separation area

IS:島部 IS: Island Department

NDA:非蒸鍍區域 NDA: Non-evaporated area

OA:外緣區域 OA: Outer edge area

OA1:外緣區域 OA1: Outer edge area

OA2:外緣區域 OA2: Outer edge area

OA3:外緣區域 OA3: Outer edge area

RB1:第一肋 RB1: first rib

RB2:第二肋 RB2: second rib

RB2-1:第二之一肋 RB2-1: The second rib

RB2-2:第二之二肋 RB2-2: The second second rib

T1:第一厚度 T1: first thickness

T2:第二厚度 T2: second thickness

TH:通孔 TH: Through hole

TH1:第一通孔 TH1: First through hole

TH1-1:第一通孔 TH1-1: The first through hole

TH1-2:第二通孔 TH1-2: second through hole

TH2:第二通孔 TH2: second through hole

TH3:第三通孔 TH3: third through hole

TH4:第四通孔 TH4: Fourth through hole

UA:非有效部 UA: Invalid part

V1:小表面孔 V1: Small surface hole

V1-1:第一小表面孔 V1-1: The first small surface hole

V1-2:第二小表面孔 V1-2: The second small surface hole

V2:大表面孔 V2: Large surface hole

V2-1:第一大表面孔 V2-1: The first large surface hole

V2-2:第二大表面孔 V2-2: The second largest surface hole

W3:孔徑 W3: Aperture

W4:寬度/孔徑 W4: width/aperture

θ 1:第一傾斜角 θ 1: the first tilt angle

θ 2:第二傾斜角 θ 2: second tilt angle

將參看以下圖式詳細地描述實施例,在圖式中相似參考數字指相似元件,且其中: The embodiments will be described in detail with reference to the following drawings, in which like reference numerals refer to similar elements, and among them:

圖1至圖3是用於說明使用實施例之蒸鍍用遮罩在基板上蒸鍍有機物質工藝的概念圖。 1 to 3 are conceptual diagrams for explaining a process of vapor deposition of an organic substance on a substrate using the vapor deposition mask of the embodiment.

圖4是示出實施例之蒸鍍用遮罩的俯視圖。 Fig. 4 is a plan view showing the vapor deposition mask of the embodiment.

圖5是示出第一實施例之蒸鍍用遮罩之有效部的俯視圖。 Fig. 5 is a plan view showing an effective portion of the vapor deposition mask of the first embodiment.

圖6是示出圖5實施例之B-B'方向或者C-C'方向的剖面圖。 Fig. 6 is a cross-sectional view showing the BB' direction or the C-C' direction of the embodiment of Fig. 5;

圖7是示出蒸鍍用遮罩之一表面上發生的各種形態的凹部。 Fig. 7 is a diagram showing various types of recesses that have occurred on one surface of the vapor deposition mask.

以下,參照附圖對本發明的優選實施例進行詳細說明。只是,本發明的技術思想不限於所說明的一部分實施例,而是能夠實現為彼此不同的各種形態,並且能夠選擇性地進行結合、代替從而使用在本發明的技術思想範圍內對多個實施例之間的多個構成要素中的一個以上。另外,只要未明確地特別定義,本發明的實施例中所使用的術語(包括技術及科學術語)能夠被解釋為本領域技術人員通常所理解的含義,並且如事先被定義的術語一樣,通常所使用的術語能夠基於考慮相關技術在文中的含義來解釋其含義。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. However, the technical idea of the present invention is not limited to some of the illustrated embodiments, but can be implemented in various forms different from each other, and can be selectively combined and substituted to be used for multiple implementations within the scope of the technical idea of the present invention. One or more of multiple constituent elements between examples. In addition, as long as it is not specifically defined, the terms (including technical and scientific terms) used in the embodiments of the present invention can be interpreted as meanings commonly understood by those skilled in the art, and as previously defined terms, generally The terminology used can explain its meaning based on considering the meaning of the related technology in the text.

另外,本發明實施例中所使用的術語用於說明多個實施例,本發明不限於此。在本說明書中,如果沒有特別提及,單數的語句也可以包括複數,當記載為“A及(和)B、C中的至少一個(或一個以上)”時,可以包括能夠由A、B、C組合的所有組合中的至少一個。 In addition, the terms used in the embodiments of the present invention are used to describe multiple embodiments, and the present invention is not limited thereto. In this specification, if not specifically mentioned, a singular sentence may also include the plural. When it is described as "A and (and) at least one (or more than one) of B and C", it may include , At least one of all combinations of C combination.

另外,在對本發明實施例的構成要素進行說明時,可以使用第一、第二、A、B、(a)、(b)等術語。這些術語僅用於區分該構成要素與另一構成要素,相應構成要素的本質或次序或順序不限於該術語。 In addition, when describing the constituent elements of the embodiments of the present invention, terms such as first, second, A, B, (a), (b), etc. may be used. These terms are only used to distinguish this constituent element from another constituent element, and the nature or order or sequence of the corresponding constituent elements is not limited to this term.

並且,當記載為某一構成要素與另一構成要素“連接”、“結合”或“接合”時,不僅包括該構成要素與該另一構成要素直接連接、結合或接合的情況,還包括透過位於該構成要素與該另一構成要素之間的又一構成要素來“連接”、“結合”或“接合”的情況。 In addition, when it is described that a component is "connected", "coupled" or "joined" with another component, it includes not only the case where the component is directly connected, coupled or joined with the other component, but also through When another structural element located between this structural element and the other structural element is "connected", "coupled" or "joined".

另外,當記載為形成或配置於各個構成要素的“上或下”時,上或下不僅包括兩個構成要素彼此直接接觸的情況,還包括一個以上的又另一構成要素形成或配置於兩個構成要素之間的情況。 In addition, when it is described as "up or down" formed or arranged on each constituent element, upper or lower includes not only the case where two constituent elements are in direct contact with each other, but also includes one or more other constituent elements formed or arranged on two Between the two components.

另外,當表示為“上或下”時,基於一個構成要素,不僅包括向上的方向,還包括向下的方向。 In addition, when expressed as "up or down", based on one constituent element, not only the upward direction but also the downward direction are included.

以下,參照附圖對實施例的蒸鍍用遮罩進行說明。 Hereinafter, the vapor deposition mask of the embodiment will be described with reference to the drawings.

圖1是示出設置有實施例的蒸鍍用遮罩100的有機物蒸鍍裝置的剖面圖,圖2是示出為了將實施例的蒸鍍用遮罩100設置於遮罩框架200上而進行延伸的圖。 1 is a cross-sectional view showing an organic vapor deposition apparatus provided with a vapor deposition mask 100 of an embodiment, and FIG. 2 is a diagram showing how to install the vapor deposition mask 100 of the embodiment on a mask frame 200 Extended diagram.

參照圖1和圖2,有機物蒸鍍裝置可以包括蒸鍍用遮罩100、遮罩框架200、蒸鍍基板300、有機物蒸鍍容器400及真空腔室500。 1 and 2, the organic vapor deposition apparatus may include a vapor deposition mask 100, a mask frame 200, a vapor deposition substrate 300, an organic vapor deposition container 400, and a vacuum chamber 500.

該蒸鍍用遮罩100、該遮罩框架200、該蒸鍍基板300及該有機物蒸鍍容器400能夠被收納於該真空腔室500內。因此,可以在真空環境下進行透過該蒸鍍用遮罩100的蒸鍍工藝。 The vapor deposition mask 100, the mask frame 200, the vapor deposition substrate 300, and the organic substance vapor deposition container 400 can be housed in the vacuum chamber 500. Therefore, the vapor deposition process through the vapor deposition mask 100 can be performed in a vacuum environment.

該蒸鍍用遮罩100可以配置在該蒸鍍基板300的一表面上。具體地,該蒸鍍用遮罩100在該蒸鍍基板300的兩表面中配置於蒸鍍有機物質的蒸鍍面上,並能夠透過遮罩框架200進行固定。 The vapor deposition mask 100 may be arranged on one surface of the vapor deposition substrate 300. Specifically, the vapor deposition mask 100 is disposed on the vapor deposition surface where the organic substance is vapor-deposited on both surfaces of the vapor deposition substrate 300 and can be fixed through the mask frame 200.

因此,能夠透過形成在該蒸鍍用遮罩100的通孔TH使有機物質通過,從而在該蒸鍍基板300的蒸鍍面上蒸鍍用於形成RGB圖案的有機物質。 Therefore, the organic substance can be passed through the through hole TH formed in the vapor deposition mask 100, and the organic substance for forming the RGB pattern can be vapor-deposited on the vapor deposition surface of the vapor deposition substrate 300.

該蒸鍍用遮罩100可以在配置於該蒸鍍用遮罩100的最外緣的邊緣區域沿著彼此相反的方向拉伸。例如,對於該蒸鍍用遮罩100,可以在該蒸鍍用遮罩100的長度方向上,將該蒸鍍用遮罩100的一端及與該端相反的另一端朝向彼此相反的方向拉伸。因此,該蒸鍍用遮罩100的拉伸方向、X軸方向及該蒸鍍用遮罩的長度方向都可以是相同方向。 The vapor deposition mask 100 may be stretched in the opposite directions in the edge region arranged on the outermost edge of the vapor deposition mask 100. For example, with respect to the vapor deposition mask 100, one end of the vapor deposition mask 100 and the other end opposite to the end may be stretched in directions opposite to each other in the longitudinal direction of the vapor deposition mask 100 . Therefore, the stretching direction of the vapor deposition mask 100, the X-axis direction, and the longitudinal direction of the vapor deposition mask may all be the same direction.

為了形成光的三原色像素,可以在該基板300上形成紅色(Red)、綠色(Green)以及藍色(Blue)的有機物圖案。即,可以在該基板300上形成RGB圖案。 In order to form pixels of the three primary colors of light, red (Red), green (Green), and blue (Blue) organic patterns may be formed on the substrate 300. That is, an RGB pattern can be formed on the substrate 300.

在該真空腔室500內,隨著向該有機物蒸鍍容器400的坩堝供給熱源及/或者電流,該有機物質能夠蒸鍍在該基板100上。 In the vacuum chamber 500, as a heat source and/or electric current are supplied to the crucible of the organic substance vapor deposition container 400, the organic substance can be vapor-deposited on the substrate 100.

圖3是示出透過該蒸鍍用遮罩100的多個通孔,在該基板300上形成多個蒸鍍圖案的圖。 FIG. 3 is a diagram showing that a plurality of through holes of the vapor deposition mask 100 are penetrated to form a plurality of vapor deposition patterns on the substrate 300.

參照圖3,該蒸鍍用遮罩100可以包括一表面101和與該表面相反的另一表面102。 3, the vapor deposition mask 100 may include a surface 101 and another surface 102 opposite to the surface.

該蒸鍍用遮罩100的該表面101可以包括小表面孔V1,該另一表面可以包括大表面孔V2。例如,該蒸鍍用遮罩100的一表面101和另一表面102可以分別包括多個小表面孔V1和多個大表面孔V2。例如,蒸鍍用遮罩100可以包括形成有多個小表面孔V1的一表面101及形成有與多個該小表面孔V1沿厚度方向重疊的多個大表面孔V2的另一表面102。 The surface 101 of the vapor deposition mask 100 may include small surface holes V1, and the other surface may include large surface holes V2. For example, one surface 101 and the other surface 102 of the vapor deposition mask 100 may include a plurality of small surface holes V1 and a plurality of large surface holes V2, respectively. For example, the vapor deposition mask 100 may include one surface 101 formed with a plurality of small surface holes V1 and another surface 102 formed with a plurality of large surface holes V2 overlapping the plurality of small surface holes V1 in the thickness direction.

另外,該蒸鍍用遮罩100可以包括通孔TH。該通孔TH能夠透過連接該小表面孔V1和該大表面孔V2的分界的連通部CA而連通。例如,連通部CA可以指在厚度方向上該小表面孔V1和該大表面孔V2彼此交會的部分。 In addition, the vapor deposition mask 100 may include through holes TH. The through hole TH can communicate through a communication portion CA connecting the boundary between the small surface hole V1 and the large surface hole V2. For example, the communication portion CA may refer to a portion where the small surface hole V1 and the large surface hole V2 intersect each other in the thickness direction.

另外,該蒸鍍用遮罩100可以包括該小表面孔V1內的第一內側表面ES1。該蒸鍍用遮罩100可以包括該大表面孔V2內的第二內側表面ES2及第三內側表面ES3。該通孔TH可以由該小表面孔V1內的第一內側表面ES1和該大表面孔V2內的第二內側表面ES2彼此連通而形成。例如,一個小表面孔V1內的第一內側表面ES1可透過與一個大表面孔V2內的第二內側表面ES2連通而形成一個通孔。因此,該通孔TH的數量可以與該小表面孔V1以及該大表面孔V2的數量對應。 In addition, the vapor deposition mask 100 may include a first inner surface ES1 in the small surface hole V1. The vapor deposition mask 100 may include a second inner surface ES2 and a third inner surface ES3 in the large surface hole V2. The through hole TH may be formed by the first inner surface ES1 in the small surface hole V1 and the second inner surface ES2 in the large surface hole V2 communicating with each other. For example, the first inner surface ES1 in a small surface hole V1 may form a through hole by communicating with the second inner surface ES2 in a large surface hole V2. Therefore, the number of the through holes TH may correspond to the number of the small surface holes V1 and the large surface holes V2.

該大表面孔V2的寬度可以大於該小表面孔V1的寬度。此時,該小表面孔V1的寬度可以在該蒸鍍用遮罩100的一表面101上被測量,該大表面孔V2的寬度可以在該蒸鍍用遮罩100的另一表面102上被測量。 The width of the large surface hole V2 may be greater than the width of the small surface hole V1. At this time, the width of the small surface hole V1 can be measured on one surface 101 of the vapor deposition mask 100, and the width of the large surface hole V2 can be measured on the other surface 102 of the vapor deposition mask 100. Measurement.

該小表面孔V1可以朝向該基板300而形成。該小表面孔V1可以形成為靠近該基板300。因此,該小表面孔V1可以具有與蒸鍍物質,即指蒸鍍圖案(DP)相對應的形狀。 The small surface hole V1 may be formed facing the substrate 300. The small surface hole V1 may be formed close to the substrate 300. Therefore, the small surface hole V1 may have a shape corresponding to the vapor deposition material, that is, the vapor deposition pattern (DP).

該大表面孔V2可以配置成朝向該有機物蒸鍍容器400。因此,該大表面孔V2能夠在較寬的寬度收納由該有機物蒸鍍容器400供給的有機物質,並能透過寬度比該大表面孔V2更小的該小表面孔V1在該基板300上快速地形成精細的圖案。 The large surface hole V2 may be configured to face the organic vapor deposition container 400. Therefore, the large surface hole V2 can accommodate the organic substance supplied from the organic vapor deposition container 400 in a wide width, and can quickly pass through the small surface hole V1 having a smaller width than the large surface hole V2 on the substrate 300. Ground to form fine patterns.

圖4是示出實施例之蒸鍍用遮罩100的俯視圖。參照圖5,更加具體地說明該蒸鍍用遮罩100。 FIG. 4 is a plan view showing the vapor deposition mask 100 of the embodiment. 5, this vapor deposition mask 100 is demonstrated more concretely.

參照圖4,實施例之蒸鍍用遮罩100可以包括蒸鍍區域DA和非蒸鍍區域NDA。 4, the vapor deposition mask 100 of the embodiment may include a vapor deposition area DA and a non-evaporation area NDA.

該蒸鍍區域DA可以是用於形成蒸鍍圖案的區域。即,蒸鍍物質能夠透過該蒸鍍用遮罩的該蒸鍍區域DA蒸鍍於蒸鍍基板。 The vapor deposition area DA may be an area for forming a vapor deposition pattern. That is, the vapor deposition material can be vapor-deposited on the vapor deposition substrate through the vapor deposition area DA of the vapor deposition mask.

蒸鍍用遮罩100可以包括多個蒸鍍區域DA。例如,實施例的該蒸鍍區域DA可以包括多個有效部AA1、AA2、AA3及非有效部UA。 The vapor deposition mask 100 may include a plurality of vapor deposition areas DA. For example, the vapor deposition area DA of the embodiment may include a plurality of effective portions AA1, AA2, AA3 and non-effective portions UA.

該蒸鍍區域DA可以包括一個蒸鍍用遮罩100所包括的多個分離區域IA1、IA2。該分離區域IA1、IA2可以是多個有效部之間的隔開區域。 The vapor deposition area DA may include a plurality of separation areas IA1 and IA2 included in one vapor deposition mask 100. The separation regions IA1 and IA2 may be separated regions between a plurality of effective parts.

該蒸鍍用遮罩100可以在該蒸鍍區域DA之長度方向的兩側部包括非蒸鍍區域NDA。實施例的蒸鍍用遮罩100可以包括位於該蒸鍍區域DA的水準方向兩側的該非蒸鍍區域NDA。 The vapor deposition mask 100 may include non-evaporation areas NDA on both sides in the longitudinal direction of the vapor deposition area DA. The vapor deposition mask 100 of the embodiment may include the non-evaporation area NDA located on both sides of the vapor deposition area DA in the horizontal direction.

該蒸鍍用遮罩100的該非蒸鍍區域NDA可為不參與蒸鍍的區域。該非蒸鍍區域NDA可包括用於將該蒸鍍用遮罩100固定於遮罩框架200的框架固定區域FA1、FA2。另外,該非蒸鍍區域NDA可以包括半蝕刻部HF1、HF2和開放部。 The non-evaporation area NDA of the vapor deposition mask 100 may be an area that does not participate in vapor deposition. The non-evaporation area NDA may include frame fixing areas FA1 and FA2 for fixing the evaporation mask 100 to the mask frame 200. In addition, the non-evaporated area NDA may include half-etched portions HF1 and HF2 and open portions.

該非蒸鍍區域NDA可以包括半蝕刻部HF1、HF2。例如,該蒸鍍用遮罩100之該非蒸鍍區域NDA可在該蒸鍍區域DA的一側包括第一半蝕刻部HF1,且在與該蒸鍍區域DA之該側相反的另一側包括第二半蝕刻部HF2。該第一半蝕刻部HF1和該第二半蝕刻部HF2可以是沿蒸鍍用 遮罩100的深度方向形成槽的區域。 The non-evaporation area NDA may include half-etched portions HF1 and HF2. For example, the non-evaporation area NDA of the vapor deposition mask 100 may include a first half-etched portion HF1 on one side of the vapor deposition area DA, and include the other side opposite to the side of the vapor deposition area DA The second half-etched part HF2. The first half-etched portion HF1 and the second half-etched portion HF2 can be used for vapor deposition along The depth direction of the mask 100 forms an area of a groove.

該半蝕刻部HF1、HF2可以在形成小表面孔V1或大表面孔V2時同時形成。 The half-etched portions HF1 and HF2 can be formed at the same time when the small surface hole V1 or the large surface hole V2 is formed.

該非蒸鍍區域NDA包括用於將該蒸鍍用遮罩100固定於該遮罩框架200的框架固定區域FA1、FA2。 The non-evaporation area NDA includes frame fixing areas FA1 and FA2 for fixing the vapor deposition mask 100 to the mask frame 200.

該框架固定區域FA1、FA2可形成於該非蒸鍍區域NDA的半蝕刻部HF1、HF2以及與該半蝕刻部HF1、HF2相鄰之該蒸鍍區域DA的有效部之間。 The frame fixing areas FA1 and FA2 may be formed between the half-etched portions HF1 and HF2 of the non-evaporated area NDA and the effective portions of the vaporized area DA adjacent to the half-etched portions HF1 and HF2.

該蒸鍍用遮罩100可以包括沿長度方向隔開的多個有效部AA1、AA2、AA3和除該有效部以外的非有效部UA。 The vapor deposition mask 100 may include a plurality of effective portions AA1, AA2, AA3 spaced apart in the longitudinal direction, and ineffective portions UA other than the effective portion.

該有效部AA1、AA2、AA3可包括通孔TH,該通孔TH包括:多個小表面孔V1,形成在該蒸鍍用遮罩100的一表面上;多個大表面孔V2,形成於與該表面相反的另一表面上;以及連通部CA,連接該小表面孔V1和該大表面孔V2的分界。另外,該有效部AA1、AA2、AA3可以包括支撐多個該通孔TH之間的島部IS。 The effective portions AA1, AA2, AA3 may include through holes TH, and the through holes TH include: a plurality of small surface holes V1 formed on a surface of the vapor deposition mask 100; a plurality of large surface holes V2 formed in On the other surface opposite to the surface; and a communicating portion CA connecting the boundary between the small surface hole V1 and the large surface hole V2. In addition, the effective portions AA1, AA2, AA3 may include an island portion IS supporting a plurality of through holes TH.

該島部IS可位於多個通孔TH中相鄰的多個通孔TH之間。即,該蒸鍍用遮罩100的該有效部AA1、AA2、AA3中,除通孔TH以外的區域可為島部IS。 The island IS may be located between adjacent through holes TH among the through holes TH. That is, in the effective portions AA1, AA2, and AA3 of the vapor deposition mask 100, the area other than the through hole TH may be the island portion IS.

該非有效部UA可包括該蒸鍍區域DA之除有效部以外的區域及該非蒸鍍區域NDA。該非有效部UA可包括包圍有效部AA1、AA2、AA3外緣的外緣區域OA1、OA2、OA3。 The non-effective portion UA may include an area other than the effective portion of the vapor deposition area DA and the non-evaporation area NDA. The non-effective portion UA may include outer edge areas OA1, OA2, OA3 surrounding the outer edges of the effective portions AA1, AA2, AA3.

圖5是示出實施例的蒸鍍用遮罩100的有效部的俯視圖。 Fig. 5 is a plan view showing an effective portion of the vapor deposition mask 100 of the embodiment.

參照圖5,該蒸鍍用遮罩100可包括多個通孔TH。其中,多個該通孔TH可以是圓形。具體地,該通孔TH能夠具有水平方向的直徑Cx和垂直方向的直徑Cy值,該通孔TH之水平方向的直徑Cx和垂直方向的直徑Cy值可彼此對應。 5, the vapor deposition mask 100 may include a plurality of through holes TH. Wherein, the plurality of through holes TH may be circular. Specifically, the through hole TH can have a horizontal diameter Cx and a vertical diameter Cy value, and the horizontal diameter Cx and the vertical diameter Cy value of the through hole TH may correspond to each other.

多個該通孔TH可根據方向而排成一列。例如,多個該通孔TH可以在縱軸及橫軸上排成一列。 A plurality of the through holes TH may be arranged in a row according to the direction. For example, a plurality of the through holes TH may be arranged in a row on the vertical axis and the horizontal axis.

具體地,第一通孔TH1和第二通孔TH2可在橫軸上排成一 列,且第三通孔TH3和第四通孔TH4可在橫軸上排成一列。 Specifically, the first through hole TH1 and the second through hole TH2 may be arranged in one on the horizontal axis The third through holes TH3 and the fourth through holes TH4 may be arranged in a row on the horizontal axis.

另外,第一通孔TH1和第三通孔TH3可在縱軸上排成一列,且第二通孔TH2和第四通孔TH4可在縱軸上排成一列。 In addition, the first through holes TH1 and the third through holes TH3 may be arranged in a row on the longitudinal axis, and the second through holes TH2 and the fourth through holes TH4 may be arranged in a row on the longitudinal axis.

即,當多個通孔TH在縱軸和橫軸上分別排成一列時,島部IS可位於沿對角方向相鄰的兩個通孔TH之間,其中,對角方向是與縱軸和橫軸全部交叉的方向。即,島部IS可以位於在對角線方向彼此相鄰形成的兩個通孔TH之間。 That is, when a plurality of through holes TH are respectively arranged in a row on the vertical axis and the horizontal axis, the island portion IS may be located between two through holes TH adjacent in a diagonal direction, where the diagonal direction is the same as the vertical axis. The direction that all crosses the horizontal axis. That is, the island portion IS may be located between two through holes TH formed adjacent to each other in the diagonal direction.

島部IS可指在形成有有效部AA的大表面孔V2之蒸鍍用遮罩100的另一表面上的多個通孔TH之間未被蝕刻的表面。具體地,島部IS可為在蒸鍍用遮罩的有效部AA中除位於大表面孔內之第二內側表面ES2以及通孔TH以外的未被蝕刻的蒸鍍用遮罩100的另一表面。 The island portion IS may refer to a surface that has not been etched between the through holes TH on the other surface of the vapor deposition mask 100 where the large surface holes V2 of the effective portion AA are formed. Specifically, the island portion IS may be another portion of the vapor deposition mask 100 that is not etched except for the second inner surface ES2 located in the large surface hole and the through hole TH in the effective portion AA of the vapor deposition mask. surface.

該通孔TH的直徑可為該連通部CA之間的寬度。具體地,該通孔之直徑可在小表面孔V1內之內側表面的末端與大表面孔V2內之內側表面的末端相交的位置測量。該通孔TH之直徑的測量方向可為水平方向、垂直方向、對角方向中的任一個。在水平方向上測量之該通孔TH的直徑可為33μm以下。或者,在垂直方向上測量之該通孔TH的直徑可為33μm以下。或者,該通孔TH之直徑可為在水平方向、垂直方向、對角方向上分別測量的值的平均值。 The diameter of the through hole TH may be the width between the communicating portions CA. Specifically, the diameter of the through hole can be measured at the position where the end of the inner surface in the small surface hole V1 intersects with the end of the inner surface in the large surface hole V2. The measurement direction of the diameter of the through hole TH can be any one of the horizontal direction, the vertical direction, and the diagonal direction. The diameter of the through hole TH measured in the horizontal direction may be 33 μm or less. Alternatively, the diameter of the through hole TH measured in the vertical direction may be 33 μm or less. Alternatively, the diameter of the through hole TH may be the average value of the values measured in the horizontal direction, the vertical direction, and the diagonal direction.

肋RB1、RB2可位於多個該通孔TH之間。該第一通孔TH1以及與之沿水平方向相鄰的第二通孔TH2之間可形成有一個第二肋RB2。另外,該第一通孔TH1以及與之沿垂直方向相鄰的第三通孔TH3之間可以形成有另一個第一肋RB1。 The ribs RB1 and RB2 may be located between the plurality of through holes TH. A second rib RB2 may be formed between the first through hole TH1 and the second through hole TH2 adjacent to it in the horizontal direction. In addition, another first rib RB1 may be formed between the first through hole TH1 and the third through hole TH3 adjacent thereto in the vertical direction.

另一方面,蒸鍍用遮罩100可包括形成在一表面101上的至少一個凹部。 On the other hand, the vapor deposition mask 100 may include at least one recess formed on one surface 101.

例如,蒸鍍用遮罩100可包括形成有小表面孔V1之一表面101及形成有大表面孔V2之另一表面102。並且,至少一個凹部可形成在形成有該小表面孔V1之一表面101及形成有大表面孔V2之另一表面102上。因此,形成有該凹部的區域中之蒸鍍用遮罩100之厚度可能小於未形成該凹部的區域中的蒸鍍用遮罩100之厚度。例如,與未形成該凹部的區 域中之蒸鍍用遮罩100的厚度相比,形成有該凹部之區域中的蒸鍍用遮罩100之厚度可小於該凹部之深度。 For example, the vapor deposition mask 100 may include a surface 101 formed with small surface holes V1 and another surface 102 formed with large surface holes V2. Also, at least one recess may be formed on one surface 101 where the small surface hole V1 is formed and the other surface 102 where the large surface hole V2 is formed. Therefore, the thickness of the vapor deposition mask 100 in the region where the recess is formed may be smaller than the thickness of the vapor deposition mask 100 in the region where the recess is not formed. For example, with the area where the recess is not formed Compared with the thickness of the vapor deposition mask 100 in the domain, the thickness of the vapor deposition mask 100 in the region where the recess is formed can be smaller than the depth of the recess.

具體地,該蒸鍍用遮罩100透過用於製備該蒸鍍用遮罩100的金屬板原材料中發生的凹陷部分,使最終製備的蒸鍍用遮罩100能夠包括對應於該凹陷部分的凹部。 Specifically, the vapor deposition mask 100 penetrates the recessed portion that occurs in the metal plate raw material used to prepare the vapor deposition mask 100, so that the finally prepared vapor deposition mask 100 can include a recess corresponding to the recessed portion .

此種凹部可歸因於在該金屬板上形成通孔前進行的前處理工藝。具體地,在該金屬板上形成通孔前,進行用於適用高蝕刻因數的表面處理工藝。例如,在金屬板的表面形成通孔前,能夠形成用於提高蝕刻特性的表面處理層。 Such recesses can be attributed to the pre-treatment process performed before the through holes are formed on the metal plate. Specifically, before forming the through hole on the metal plate, a surface treatment process for applying a high etching factor is performed. For example, before forming a through hole on the surface of a metal plate, a surface treatment layer for improving etching characteristics can be formed.

所述表面處理層可以透過對金屬板的表面進行藥品處理而形成。即,金屬板可在形成通孔前透過硝酸、鹽酸、硫酸、磷酸等酸類藥品進行處理,並因此在其表面形成表面處理層。並且,在所述表面處理層的形成過程中,改變金屬板的表面粗糙度,當所述表面粗糙度顯示為過高時,可以在所述金屬板的表面形成凹部。 The surface treatment layer can be formed by chemically treating the surface of the metal plate. That is, the metal plate can be treated by permeating acid chemicals such as nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid, etc. before the through holes are formed, and thus a surface treatment layer is formed on the surface thereof. In addition, during the formation of the surface treatment layer, the surface roughness of the metal plate is changed. When the surface roughness appears to be too high, a concave portion may be formed on the surface of the metal plate.

另外,該凹部在藥品處理時由於藥品集中於特定區域而發生,也可以是由於去除金屬板表面上的雜質等而產生。 In addition, the recessed portion is generated when the drug is concentrated in a specific area during drug processing, and may also be generated by removing impurities or the like on the surface of the metal plate.

另外,在蒸鍍用遮罩100的通孔形成過程中,由於光刻膠層的緊貼力降低而在不應發生蝕刻的區域發生蝕刻,由此產生該凹部。 In addition, during the formation of the through hole of the vapor deposition mask 100, due to the decrease in the adhesion force of the photoresist layer, etching occurs in the area where etching should not occur, thereby generating the recess.

在蒸鍍用遮罩100的形成過程中,可以因各種因素而產生該凹部。 In the process of forming the vapor deposition mask 100, the recess may be generated due to various factors.

此時,在特定位置上存在特定數量以下之該凹部的情況下,能夠提高蒸鍍用遮罩之蒸鍍性能。因此,在實施例之蒸鍍用遮罩100的製備過程中,在特定位置上存在特定數量以下之凹部的情況下,將其視為合格品,從而能夠提高蒸鍍用遮罩100的可靠性,同時提高收率。 At this time, in the case where there are a certain number or less of the recesses in a certain position, the vapor deposition performance of the vapor deposition mask can be improved. Therefore, in the preparation process of the vapor deposition mask 100 of the embodiment, if there are a specific number or less of recesses at a specific position, it is regarded as a qualified product, so that the reliability of the vapor deposition mask 100 can be improved. , While increasing the yield.

具體地,在實施例之蒸鍍用遮罩100之一表面101中,只對形成於有效部AA的凹部進行管理,從而能夠提高蒸鍍用遮罩100的蒸鍍性能。 Specifically, in one surface 101 of the vapor deposition mask 100 of the embodiment, only the recesses formed in the effective portion AA are managed, so that the vapor deposition performance of the vapor deposition mask 100 can be improved.

即,蒸鍍用遮罩100之一表面101及另一表面102可透過上述因素來形成凹部。 That is, one surface 101 and the other surface 102 of the vapor deposition mask 100 can form recesses through the above-mentioned factors.

具體地,在形成通孔TH前,凹部可以形成在蒸鍍用遮罩100之一表面101和另一表面102上。 Specifically, before forming the through holes TH, the recesses may be formed on one surface 101 and the other surface 102 of the vapor deposition mask 100.

該凹部可以在一表面101和另一表面102中的蒸鍍區域DA和非蒸鍍區域NDA上隨機形成。 The recesses can be randomly formed on the vapor deposition area DA and the non-evaporation area NDA on one surface 101 and the other surface 102.

並且,在蒸鍍用遮罩100之一表面101及另一表面的該非蒸鍍區域NDA上所形成的凹部不會影響蒸鍍用遮罩100的可靠性,因此,在非蒸鍍區域NDA中,能夠在蒸鍍用遮罩100之一表面101和另一表面102上形成至少一個凹部。 In addition, the recesses formed on one surface 101 of the vapor deposition mask 100 and the non-evaporation area NDA on the other surface do not affect the reliability of the vapor deposition mask 100. Therefore, in the non-evaporation area NDA , At least one recess can be formed on one surface 101 and the other surface 102 of the vapor deposition mask 100.

另外,蒸鍍區域DA可包括有效部AA和非有效部UA。並且,非有效部UA可包括外緣區域OA和分離區域IA。 In addition, the vapor deposition area DA may include an effective portion AA and an ineffective portion UA. In addition, the invalid portion UA may include an outer edge area OA and a separation area IA.

此時,該蒸鍍用遮罩100之一表面101和另一表面102的非有效部UA也可形成有凹部。此時,該非有效部UA中之該凹部不會影響蒸鍍用遮罩100的蒸鍍性能,因此可以不對該非有效部UA中的凹部進行管理。 At this time, the ineffective portion UA on one surface 101 and the other surface 102 of the vapor deposition mask 100 may be formed with recesses. At this time, the recess in the ineffective portion UA does not affect the vapor deposition performance of the vapor deposition mask 100, and therefore, it is not necessary to manage the recess in the ineffective portion UA.

於實施例中,可以對有效部AA上的凹部進行管理。因此,以下,僅對有效部AA上的凹部進行說明。即,在除有效部以外的其他區域中,可在蒸鍍用遮罩100之一表面101和另一表面102上形成凹部,但這不影響蒸鍍用遮罩100的蒸鍍性能。只是,有效部AA上之凹部會影響蒸鍍用遮罩100的蒸鍍性能,因此在實施例中控制該有效部AA上的凹部,從而可以提高蒸鍍用遮罩的收率,同時提高蒸鍍性能。 In the embodiment, the concave portion on the effective portion AA can be managed. Therefore, below, only the recessed portion on the effective portion AA will be described. That is, in areas other than the effective portion, recesses may be formed on one surface 101 and the other surface 102 of the vapor deposition mask 100, but this does not affect the vapor deposition performance of the vapor deposition mask 100. However, the concave portion on the effective portion AA affects the vapor deposition performance of the vapor deposition mask 100. Therefore, in the embodiment, the concave portion on the effective portion AA is controlled to increase the yield of the vapor deposition mask and increase the vapor deposition rate. Plating performance.

此時,在有效部AA上形成有通孔TH之小表面孔V1和大表面孔V2。其中,可在形成有大表面孔V2之蒸鍍用遮罩100的另一表面102上不形成該凹部。 At this time, the small surface hole V1 and the large surface hole V2 of the through hole TH are formed on the effective portion AA. However, the recess may not be formed on the other surface 102 of the vapor deposition mask 100 in which the large surface holes V2 are formed.

即,在蒸鍍用遮罩100之另一表面102中的與該有效部AA的區域上,存在多個大表面孔V2和島部IS。其中,在形成通孔TH前,即使在該蒸鍍用遮罩100的另一表面102中的與有效部AA對應的區域上形成有凹部,也可在形成該大表面孔V2時去除全部的該凹部。另外,在該蒸鍍用遮罩100的另一表面102中的與有效部AA對應區域上,形成有凹部,如果在形成該大表面孔V2時未能去除該凹部,則該凹部位於島部IS上且 因此與大表面孔V2連接。並且,該凹部與該大表面孔V2連接時,這將增加大表面孔V2的開口面積,並因此增加大表面孔V2的開口面積而視為有缺陷而被廢棄。換句話說,在實施例之蒸鍍用遮罩100的另一表面102中的與有效部AA對應的區域上,不存在凹部。例如,在形成通孔TH前,即使在蒸鍍用遮罩100的另一表面102中的與有效部AA對應的區域上存在凹部,也是相應凹部在被處理為合格品的蒸鍍用遮罩100上都已被去除。 That is, on the other surface 102 of the vapor deposition mask 100, there are a plurality of large surface holes V2 and island portions IS in a region with the effective portion AA. Wherein, before forming the through hole TH, even if a recess is formed in the area corresponding to the effective portion AA on the other surface 102 of the vapor deposition mask 100, all of the large surface hole V2 can be removed when forming the large surface hole V2. The recess. In addition, a recessed portion is formed on the other surface 102 of the vapor deposition mask 100 in an area corresponding to the effective portion AA. If the recessed portion cannot be removed when the large surface hole V2 is formed, the recessed portion is located in the island portion IS on and Therefore, it is connected to the large surface hole V2. In addition, when the recess is connected to the large surface hole V2, this will increase the opening area of the large surface hole V2, and therefore increase the opening area of the large surface hole V2, which is regarded as defective and discarded. In other words, in the area corresponding to the effective portion AA on the other surface 102 of the vapor deposition mask 100 of the embodiment, there is no concave portion. For example, before the through hole TH is formed, even if there are recesses in the area corresponding to the effective portion AA on the other surface 102 of the vapor deposition mask 100, the corresponding recesses are processed as qualified products in the vapor deposition mask. 100 has been removed.

可在蒸鍍用遮罩100之一表面101中的與有效部AA對應的區域上存在凹部G1、G2。 The recesses G1 and G2 may be present in the area corresponding to the effective portion AA on one surface 101 of the vapor deposition mask 100.

此時,該凹部G1、G2可不與小表面孔V1連接,且形成在多個小表面孔V1之間。即,當該凹部G1、G2與小表面孔V1連接時,由於該凹部G1、G2而增加小表面孔V1的孔徑,因此,可以在實施例之蒸鍍用遮罩100之一表面101的有效部AA上包括不與小表面孔V1連接的至少一個凹部G1、G2。 At this time, the recesses G1 and G2 may not be connected to the small surface holes V1 and are formed between the plurality of small surface holes V1. That is, when the concave portions G1 and G2 are connected to the small surface hole V1, the hole diameter of the small surface hole V1 is increased due to the concave portions G1 and G2. Therefore, it can be effectively used on one surface 101 of the vapor deposition mask 100 of the embodiment. The portion AA includes at least one recessed portion G1, G2 that is not connected to the small surface hole V1.

此時,該凹部G1、G2可根據其開口面積而影響蒸鍍用遮罩100的蒸鍍性能,也可以不影響蒸鍍性能。 At this time, the recesses G1 and G2 may affect the vapor deposition performance of the vapor deposition mask 100 according to the opening area thereof, or may not affect the vapor deposition performance.

此時,在實施例中,可不對開口面積小於等於小表面孔V1的開口面積的30%的凹部進行控制。即,開口面積小於等於小表面孔V1之開口面積的30%的凹部不影響該蒸鍍用遮罩100的蒸鍍性能,因此可以不對該凹部進行控制。 At this time, in the embodiment, the recesses whose opening area is less than or equal to 30% of the opening area of the small surface hole V1 may not be controlled. That is, the recessed portion having an opening area of 30% or less of the opening area of the small surface hole V1 does not affect the vapor deposition performance of the vapor deposition mask 100, and therefore, the recessed portion may not be controlled.

開口面積大於小表面孔V1開口面積的30%的凹部G1、G2會影響蒸鍍用遮罩100的蒸鍍性能,因此,實施例中,將開口面積大於該小表面孔V1開口面積的30%的凹部G1、G2控制為規定數量以下。 The recesses G1 and G2 whose opening area is greater than 30% of the opening area of the small surface hole V1 will affect the vapor deposition performance of the vapor deposition mask 100. Therefore, in the embodiment, the opening area is greater than 30% of the opening area of the small surface hole V1 The number of recesses G1 and G2 is controlled to be less than or equal to a predetermined number.

只是,當開口面積小於等於小表面孔V1的開口面積的30%的凹部與小表面孔V1連接時,增加小表面孔V1的孔徑,因此,使開口面積小於該30%的凹部不與該小表面孔V1連接為優選。 However, when a concave portion with an opening area less than or equal to 30% of the opening area of the small surface hole V1 is connected to the small surface hole V1, the hole diameter of the small surface hole V1 is increased. The surface hole V1 connection is preferable.

以下,對開口面積大於小表面孔V1的開口面積的30%的凹部G1、G2的控制,進行說明。 Hereinafter, the control of the recesses G1 and G2 having an opening area larger than 30% of the opening area of the small surface hole V1 will be described.

另一方面,蒸鍍用遮罩100包括多個有效部AA。例如,多個該有效部AA可以是3個以上。 On the other hand, the vapor deposition mask 100 includes a plurality of effective portions AA. For example, the number of effective parts AA may be three or more.

並且,在實施例的蒸鍍用遮罩100之一表面101上,將在與多個有效部AA對應的區域形成的凹部G1、G2的總數控制為5個以下。 In addition, on one surface 101 of the vapor deposition mask 100 of the embodiment, the total number of recesses G1 and G2 formed in regions corresponding to the plurality of effective portions AA is controlled to 5 or less.

此時,當在該蒸鍍用遮罩100之一表面101中的與多個有效部AA對應的區域上形成的凹部G1、G2的總數大於5個時,可能在蒸鍍有機物的過程中由於該凹部G1、G2而降低蒸鍍用遮罩100和基板之間的緊貼力,由此降低蒸鍍性能。因此,實施例中,將在與多個該有效部AA對應的蒸鍍用遮罩100的一表面101上形成的凹部G1、G2的總數控制為5個以下。 At this time, when the total number of recesses G1 and G2 formed on the area corresponding to the plurality of effective portions AA on one surface 101 of the vapor deposition mask 100 is greater than 5, the organic matter may be deposited during the vapor deposition process. The recesses G1 and G2 reduce the adhesion force between the vapor deposition mask 100 and the substrate, thereby reducing the vapor deposition performance. Therefore, in the embodiment, the total number of recesses G1 and G2 formed on one surface 101 of the vapor deposition mask 100 corresponding to the plurality of effective portions AA is controlled to 5 or less.

即,當該凹部G1、G2為5個以下時,可以在沒有降低該基板和蒸鍍用遮罩100之間的緊貼力的情況下,實現有機物的蒸鍍。另外,當該凹部G1、G2為5個以下時,能夠透過該凹部G1、G2來分散蒸鍍用遮罩100之應力,由此解決蒸鍍用遮罩100發生彎曲等問題,從而進一步提高蒸鍍性能。 That is, when the number of recesses G1 and G2 is 5 or less, the organic substance can be vapor deposited without reducing the adhesion force between the substrate and the vapor deposition mask 100. In addition, when the number of recesses G1, G2 is 5 or less, the stress of the vapor deposition mask 100 can be dispersed through the recesses G1, G2, thereby solving the problem of bending of the vapor deposition mask 100, thereby further improving vapor deposition. Plating performance.

另一方面,當該凹部G1、G2集中於多個有效部中的任一有效部內時,可降低相應有效部內的蒸鍍性能。 On the other hand, when the recesses G1 and G2 are concentrated in any one of the multiple effective portions, the vapor deposition performance in the corresponding effective portion can be reduced.

因此,將在實施例中該蒸鍍用遮罩100之一表面101中的與一個有效部AA對應的區域上形成的凹部G1、G2的總數控制為3個以下。並且,當在一個有效部AA上形成有3個以下的該凹部G1、G2時,可以在不降低相關有效部AA中的蒸鍍性能的狀態下,提高蒸鍍用遮罩100的蒸鍍性能。 Therefore, the total number of recesses G1 and G2 formed in the area corresponding to one effective portion AA on one surface 101 of the vapor deposition mask 100 in the embodiment is controlled to 3 or less. In addition, when three or less recesses G1 and G2 are formed on one effective portion AA, the vapor deposition performance of the vapor deposition mask 100 can be improved without reducing the vapor deposition performance in the relevant effective portion AA. .

另一方面,在該表面處理過程中,實施例中之該凹部產生在將蒸鍍用遮罩100的表面粗糙度Ra調整為100~200nm(0.1~0.2μm)的過程中。因此,實施例中蒸鍍用遮罩100的表面粗糙度Ra可以是100~200nm(0.1~0.2μm)。並且,在該蒸鍍用遮罩100的表面粗糙度Ra為100~200nm(0.1~0.2μm)的狀態下,可能產生該凹部G1、G2,因此,在實施例中,對於形成有小表面孔V1的一表面101的有效部AA區域上的凹部G1、G2的總數進行控制,從而能夠透過分散應力來提高蒸鍍性能,同時防止在有機物蒸鍍過程中的與基板間的緊貼力下降。 On the other hand, in the surface treatment process, the concave portion in the embodiment was generated in the process of adjusting the surface roughness Ra of the vapor deposition mask 100 to 100 to 200 nm (0.1 to 0.2 μm). Therefore, the surface roughness Ra of the vapor deposition mask 100 in the embodiment may be 100 to 200 nm (0.1 to 0.2 μm). In addition, when the surface roughness Ra of the vapor deposition mask 100 is 100 to 200 nm (0.1 to 0.2 μm), the recesses G1 and G2 may occur. Therefore, in the embodiment, the small surface holes are formed. Controlling the total number of recesses G1 and G2 in the effective area AA of one surface 101 of V1 can improve the vapor deposition performance by dispersing stress and prevent the adhesion to the substrate from decreasing during organic vapor deposition.

圖6是示出圖5之實施例之B-B'方向或者C-C'方向的剖面 圖的圖,圖7是示出在蒸鍍用遮罩的一表面上發生的各種形態的凹部。 Fig. 6 is a cross-sectional view showing the B-B' direction or C-C' direction of the embodiment of Fig. 5 Fig. 7 is a diagram showing various forms of recesses formed on one surface of the vapor deposition mask.

換句話說,第一通孔TH1-1和第二通孔TH1-2可在蒸鍍用遮罩100上沿橫軸方向排列,也可以沿縱軸方向排列。即,該第二通孔TH1-2可形成在多個第一通孔TH1-1之間。圖6可以是示出沿縱軸方向排列的第一通孔TH1-1和第二通孔TH1-2,也可以是示出沿橫軸方向排列的第一通孔TH1-1和第二通孔TH1-2。 In other words, the first through holes TH1-1 and the second through holes TH1-2 may be arranged in the horizontal axis direction on the vapor deposition mask 100, or may be arranged in the vertical axis direction. That is, the second through hole TH1-2 may be formed between the plurality of first through holes TH1-1. FIG. 6 can show the first through holes TH1-1 and the second through holes TH1-2 arranged along the longitudinal axis, or it can show the first through holes TH1-1 and the second through holes TH1-1 arranged along the horizontal axis.孔TH1-2.

參照圖6及圖7,蒸鍍用遮罩100可包括第一通孔TH1-1,該第一通孔TH1-1形成有該第一小表面孔V1-1和第一大表面孔V2-1,透過使該第一小表面孔V1-1和第一大表面孔V2-1彼此連通而形成。 6 and 7, the vapor deposition mask 100 may include a first through hole TH1-1 formed with the first small surface hole V1-1 and the first large surface hole V2- 1. It is formed by making the first small surface hole V1-1 and the first large surface hole V2-1 communicate with each other.

另外,蒸鍍用遮罩100可與該第一通孔TH1-1相鄰或者隔開規定間隔地形成該第二小表面孔V1-2和第二大表面孔V2-2,能夠透過使該第二小表面孔V1-2和第二大表面孔V2-2彼此連通而形成該第二通孔TH1-2。 In addition, the vapor deposition mask 100 may be adjacent to the first through hole TH1-1 or may be formed with the second small surface hole V1-2 and the second large surface hole V2-2 at a predetermined interval, so that the The second small surface hole V1-2 and the second large surface hole V2-2 communicate with each other to form the second through hole TH1-2.

此時,該蒸鍍用遮罩100能夠具有特定厚度。該蒸鍍用遮罩100的厚度可以是形成有該第一通孔TH1-1的區域中的第一厚度T1,也可以是形成有第二通孔TH1-2的區域中的第二厚度T2。只是,該第一厚度T1可以是第二厚度T2的95%至105%,但不限於此。 At this time, the vapor deposition mask 100 can have a specific thickness. The thickness of the vapor deposition mask 100 may be the first thickness T1 in the area where the first through holes TH1-1 are formed, or may be the second thickness T2 in the area where the second through holes TH1-2 are formed. . However, the first thickness T1 may be 95% to 105% of the second thickness T2, but is not limited thereto.

此時,該第一厚度T1可以被定義為該蒸鍍用遮罩100的位於與第一通孔TH1-1相鄰的區域的第二之一RB2-1的厚度,該第二厚度T2可以被定義為該蒸鍍用遮罩100的位於與第二通孔TH1-2相鄰區域的第二之二RB2-2的厚度。 At this time, the first thickness T1 may be defined as the thickness of the second one RB2-1 of the vapor deposition mask 100 located in the region adjacent to the first through hole TH1-1, and the second thickness T2 may It is defined as the thickness of the second second RB2-2 of the vapor deposition mask 100 in the region adjacent to the second through hole TH1-2.

該第一厚度T1可與第二厚度T2相同,可在蒸鍍用遮罩100的製備工藝中因各種因素而具有誤差範圍以內的彼此不同的厚度。 The first thickness T1 may be the same as the second thickness T2, and may have different thicknesses within an error range due to various factors in the preparation process of the vapor deposition mask 100.

該第一厚度T1和該第二厚度T2可以是約15μm以下。例如,該第一厚度T1和該第二厚度T2可以是約7μm至約10μm。例如,該第一厚度T1和該第二厚度T2可以是約6μm至約9μm。 The first thickness T1 and the second thickness T2 may be about 15 μm or less. For example, the first thickness T1 and the second thickness T2 may be about 7 μm to about 10 μm. For example, the first thickness T1 and the second thickness T2 may be about 6 μm to about 9 μm.

當該第一厚度T1和該第二厚度T2大於約15μm時,可能很難形成500PPI級以上的高清晰度的OLED蒸鍍圖案。另外,當該第一厚度T1和該第二厚度T2小於約6μm時,可能很難均勻形成蒸鍍圖案。 When the first thickness T1 and the second thickness T2 are greater than about 15 μm, it may be difficult to form a high-definition OLED evaporation pattern above 500 PPI. In addition, when the first thickness T1 and the second thickness T2 are less than about 6 μm, it may be difficult to uniformly form the vapor deposition pattern.

因此,該第一厚度T1和該第二厚度T2可相同,也可與之不同,在滿足該範圍的同時,具有彼此不同的尺寸。 Therefore, the first thickness T1 and the second thickness T2 may be the same or different, and while satisfying the range, they have different sizes from each other.

更具體地,該第一厚度T1和該第二厚度T2可在滿足該範圍的同時,具有規定尺寸範圍的差值。例如,該第一厚度T1大於該第二厚度T2,且此時該第二厚度T2可以是該第一厚度T1的97%以上,即0.97倍以上。 More specifically, the first thickness T1 and the second thickness T2 may have a difference in a prescribed size range while satisfying the range. For example, the first thickness T1 is greater than the second thickness T2, and at this time, the second thickness T2 may be more than 97% of the first thickness T1, that is, more than 0.97 times.

即,該第一厚度T1和該第二厚度T2能夠滿足下述數學式1。 That is, the first thickness T1 and the second thickness T2 can satisfy the following mathematical expression 1.

數學式1: Mathematical formula 1:

第一厚度×0.97

Figure 110101953-A0101-12-0015-12
第二厚度<第一厚度。 The first thickness × 0.97
Figure 110101953-A0101-12-0015-12
The second thickness <the first thickness.

如果該第二厚度T2小於該第一厚度T1的0.97倍,則由於該第一厚度T1和該第二厚度T2的偏差而在作為該蒸鍍用遮罩的原材料的金屬板上形成通孔時,可增加多個通孔的傾斜角的偏差。 If the second thickness T2 is less than 0.97 times the first thickness T1, the difference between the first thickness T1 and the second thickness T2 will cause a through hole to be formed on the metal plate that is the material of the vapor deposition mask , Can increase the deviation of the inclination angle of multiple through holes.

另一方面,如圖所示,第一通孔TH1-1和第二通孔TH1-2分別包括小表面孔和大表面孔。並且,該第一通孔TH1-1和第二通孔TH1-2可以具有實質上彼此相同的傾斜角。確切地,該第一通孔TH1-1和第二通孔TH1-2的傾斜角也可以彼此不同,且其偏差可處於誤差範圍內。 On the other hand, as shown in the figure, the first through holes TH1-1 and the second through holes TH1-2 include small surface holes and large surface holes, respectively. And, the first through hole TH1-1 and the second through hole TH1-2 may have substantially the same inclination angle with each other. Specifically, the inclination angles of the first through hole TH1-1 and the second through hole TH1-2 may also be different from each other, and the deviation thereof may be within an error range.

即,該第一通孔TH1-1之該第一大表面孔V2-1之內側表面的角度可以定義為連接該另一表面和該第一大表面孔V2-1之第二內側表面ES2的一端E1以及位於該第一小表面孔V1-1和第一大表面孔V2-1之間的連通部的一端E2的延長線的第一傾斜角θ1。 That is, the angle of the inner surface of the first large surface hole V2-1 of the first through hole TH1-1 can be defined as the angle connecting the other surface and the second inner surface ES2 of the first large surface hole V2-1 The first end E1 and the first inclination angle θ1 of the extension line of the one end E2 of the communicating portion between the first small surface hole V1-1 and the first large surface hole V2-1.

另外,該第二通孔TH1-2之該第二大表面孔V2-2之內側表面的角度可以定義為連接該另一表面和該第二大表面孔V2-2之第二內側表面ES2的一端E1以及位於該第二小表面孔V1-2和第二大表面孔V2-2之間的連通部的一端E2的延長線的第二傾斜角θ2。 In addition, the angle of the inner surface of the second large surface hole V2-2 of the second through hole TH1-2 can be defined as the angle connecting the other surface and the second inner surface ES2 of the second large surface hole V2-2 The second inclination angle θ2 of one end E1 and the extension of one end E2 of the communicating portion between the second small surface hole V1-2 and the second large surface hole V2-2.

此時,該第一通孔TH1-1之第一傾斜角θ1可以與該第二通孔TH1-2之該第二大表面孔V2-2的第二傾斜度θ2實質上相同。 At this time, the first inclination angle θ1 of the first through hole TH1-1 may be substantially the same as the second inclination angle θ2 of the second large surface hole V2-2 of the second through hole TH1-2.

此時,第一通孔TH1-1之該第一大表面孔V2-1的第一傾斜角θ1和該第二通孔TH1-2之該第二大表面孔V2-2的第二傾斜角θ2可以是 30°至55°。 At this time, the first inclination angle θ1 of the first large surface hole V2-1 of the first through hole TH1-1 and the second inclination angle θ1 of the second large surface hole V2-2 of the second through hole TH1-2 θ2 can be 30° to 55°.

因此,能夠在形成400PPI級以上,具體為500PPI級以上的高清晰度的蒸鍍圖案的同時,在蒸鍍用遮罩100的另一表面上可存在島部IS。 Therefore, it is possible to form a high-definition vapor deposition pattern of 400 PPI or higher, specifically 500 PPI or higher, while the island portion IS may be present on the other surface of the vapor deposition mask 100.

另外,實施例中的第一通孔TH1-1的連通部的寬度W4可以與第二通孔TH1-2的連通部的寬度實質上相同。 In addition, the width W4 of the communicating portion of the first through hole TH1-1 in the embodiment may be substantially the same as the width of the communicating portion of the second through hole TH1-2.

另外,實施例中之第一通孔TH1-1的第一小表面孔V1-1的高度H可與第二通孔TH1-2的第二小表面孔V1-2的高度相同。 In addition, the height H of the first small surface hole V1-1 of the first through hole TH1-1 in the embodiment may be the same as the height of the second small surface hole V1-2 of the second through hole TH1-2.

換句話說,第一通孔TH1-1和第二通孔TH1-2雖然是透過彼此不同的方式所製備的孔,但分別具有的大表面孔的傾斜角、小表面孔的高度及連通部的寬度可以實質上相同或者具有誤差範圍內的偏差。 In other words, although the first through hole TH1-1 and the second through hole TH1-2 are holes prepared in different ways from each other, they respectively have the inclination angle of the large surface hole, the height of the small surface hole, and the communicating portion. The width of can be substantially the same or have a deviation within the error range.

即,第一通孔TH1-1和第二通孔TH1-2之各個小表面孔的高度H可以是約4.0μm以下。該蒸鍍用遮罩100之該第二肋RB2中之小表面孔的高度H可為約3.5μm以下。 That is, the height H of each small surface hole of the first through hole TH1-1 and the second through hole TH1-2 may be about 4.0 μm or less. The height H of the small surface holes in the second rib RB2 of the vapor deposition mask 100 may be about 3.5 μm or less.

優選地,該第一通孔TH1-1和第二通孔TH1-2之各個小表面孔的高度H可為約3.5μm以下。該第一通孔TH1-1和第二通孔TH1-2之各個小表面孔的高度H可為約2.5μm以下。 Preferably, the height H of each small surface hole of the first through hole TH1-1 and the second through hole TH1-2 may be about 3.5 μm or less. The height H of each small surface hole of the first through hole TH1-1 and the second through hole TH1-2 may be about 2.5 μm or less.

優選地,該第一通孔TH1-1和第二通孔TH1-2之多個小表面孔的高度H可為約0.1μm至約3.4μm。例如,該第一通孔TH1-1和第二通孔TH1-2之多個小表面孔的高度H可為約0.5μm至約3.2μm。例如,該第一通孔TH1-1和第二通孔TH1-2之多個小表面孔的高度H可為約1μm至約3μm。 Preferably, the height H of the plurality of small surface holes of the first through hole TH1-1 and the second through hole TH1-2 may be about 0.1 μm to about 3.4 μm. For example, the height H of the small surface holes of the first through hole TH1-1 and the second through hole TH1-2 may be about 0.5 μm to about 3.2 μm. For example, the height H of the small surface holes of the first through hole TH1-1 and the second through hole TH1-2 may be about 1 μm to about 3 μm.

其中,高度可在蒸鍍用遮罩100的厚度測量方向,即,深度方向上測量,可以是從蒸鍍用遮罩100的一表面測量至連通部的高度。具體地,可為在與圖5的俯視圖中的該水平方向(x方向、長度方向、拉伸方向)和垂直方向(y方向、寬度方向、拉伸垂直方向)分別呈90度的z軸方向上測量的。 Wherein, the height may be measured in the thickness measurement direction of the vapor deposition mask 100, that is, in the depth direction, and may be the height measured from one surface of the vapor deposition mask 100 to the communicating portion. Specifically, the horizontal direction (x direction, length direction, stretching direction) and vertical direction (y direction, width direction, stretching vertical direction) in the top view of FIG. Measured on.

當該第一通孔TH1-1和第二通孔TH1-2之多個小表面孔的高度H大於約3.5μm時,在進行OLED蒸鍍時,因蒸鍍物質擴散至比通孔 的面積更大的區域的陰影效應(shadow effect)而發生蒸鍍缺陷。 When the height H of the plurality of small surface holes of the first through hole TH1-1 and the second through hole TH1-2 is greater than about 3.5 μm, when the OLED vapor deposition is performed, the vapor deposition substance diffuses more than the through hole The shadow effect of the area with larger area causes vapor deposition defects.

另外,該蒸鍍用遮罩100之形成有小表面孔之一表面的孔徑W3以及作為小表面孔和大表面孔之間的分界的連通部的孔徑W4可彼此相似或者彼此不同。此時,該第一通孔TH1-1之小表面孔的孔徑和第二通孔TH1-2之小表面孔的孔徑彼此對應,且第一通孔TH1-1之連通部的孔徑和第二通孔TH1--2的連通部的孔徑彼此對應。 In addition, the pore diameter W3 of the surface of the vapor deposition mask 100 where the small surface holes are formed and the pore diameter W4 of the communication portion that is the boundary between the small surface holes and the large surface holes may be similar to or different from each other. At this time, the aperture of the small surface hole of the first through hole TH1-1 and the aperture of the small surface hole of the second through hole TH1-2 correspond to each other, and the aperture of the communicating portion of the first through hole TH1-1 is the same as that of the second through hole TH1-1. The apertures of the communicating portions of the through holes TH1--2 correspond to each other.

該蒸鍍用遮罩100之形成有小表面孔的一表面的孔徑W3可大於連通部中的孔徑W4。例如,該蒸鍍用遮罩100的一表面的孔徑W3和該連通部的孔徑W4之差可以是約0.01μm至約1.1μm。 The hole diameter W3 of the surface of the vapor deposition mask 100 where the small surface holes are formed may be larger than the hole diameter W4 in the communicating portion. For example, the difference between the hole diameter W3 of one surface of the vapor deposition mask 100 and the hole diameter W4 of the communicating portion may be about 0.01 μm to about 1.1 μm.

例如,該蒸鍍用遮罩之一表面的孔徑W3和該連通部中的孔徑W4之差可以是約0.03μm至約1.1μm。例如,該蒸鍍用遮罩之一表面的孔徑W3和該連通部中的孔徑W4之差可以是約0.05μm至約1.1μm。 For example, the difference between the hole diameter W3 on one surface of the vapor deposition mask and the hole diameter W4 in the communicating portion may be about 0.03 μm to about 1.1 μm. For example, the difference between the hole diameter W3 on one surface of the vapor deposition mask and the hole diameter W4 in the communicating portion may be about 0.05 μm to about 1.1 μm.

當該蒸鍍用遮罩100之一表面的孔徑W3和該連通部之孔徑W4之差大於約1.1μm時,可因陰影效應而發生蒸鍍缺陷。 When the difference between the aperture W3 on one surface of the vapor deposition mask 100 and the aperture W4 of the communicating portion is greater than about 1.1 μm, vapor deposition defects may occur due to the shadow effect.

另一方面,實施例之蒸鍍用遮罩100透過蝕刻而形成有通孔的有效部AA的厚度以及未被蝕刻的非有效部UA的厚度可以彼此不同。 On the other hand, in the vapor deposition mask 100 of the embodiment, the thickness of the effective portion AA where the through hole is formed by etching and the thickness of the non-effective portion UA that are not etched may be different from each other.

具體地,實施例之蒸鍍用遮罩100之非有效部UA的厚度可大於有效部AA1、AA2、AA3的厚度。例如,該蒸鍍用遮罩100之非有效部UA或非蒸鍍區域NDA的最大厚度可為約30μm以下。例如,該蒸鍍用遮罩100之非有效部UA或非蒸鍍區域NDA的最大厚度可為約25μm以下。例如,實施例的蒸鍍遮罩的非有效部或非蒸鍍區域的最大厚度可為約15μm至約25μm。 Specifically, the thickness of the ineffective portion UA of the vapor deposition mask 100 of the embodiment may be greater than the thickness of the effective portions AA1, AA2, and AA3. For example, the maximum thickness of the non-effective portion UA or the non-evaporation area NDA of the vapor deposition mask 100 may be about 30 μm or less. For example, the maximum thickness of the non-effective portion UA or the non-evaporation area NDA of the vapor deposition mask 100 may be about 25 μm or less. For example, the maximum thickness of the ineffective portion or non-evaporated area of the vapor deposition mask of the embodiment may be about 15 μm to about 25 μm.

當實施例之蒸鍍遮罩的非有效部或非蒸鍍區域的最大厚度大於約30μm時,作為該蒸鍍用遮罩100原材料之金屬板10的厚度變厚,因此可能很難形成精細尺寸的通孔TH。另外,當該蒸鍍用遮罩100的非有效部UA或非蒸鍍區域NDA的最大厚度小於約15μm時,金屬板的厚度偏薄,因此很難形成均勻尺寸的通孔。 When the maximum thickness of the ineffective portion or non-evaporated area of the vapor deposition mask of the embodiment is greater than about 30 μm , the thickness of the metal plate 10 as the raw material of the vapor deposition mask 100 becomes thicker, and therefore it may be difficult to form Fine-sized through holes TH. In addition, when the maximum thickness of the non-effective portion UA or the non-evaporation area NDA of the vapor deposition mask 100 is less than about 15 μm , the thickness of the metal plate is thin, and it is difficult to form through holes of uniform size.

另一方面,在實施例之蒸鍍用遮罩100之一表面101的有效部AA中,形成有至少一個凹部G1、G2。例如,在第一小表面孔V1-1的 相鄰區域,可形成有第一凹部G1。另外,在該第二小表面孔V1-2的相鄰區域,可形成有第二凹部G2。 On the other hand, in the effective portion AA of one surface 101 of the vapor deposition mask 100 of the embodiment, at least one recessed portion G1, G2 is formed. For example, in the first small surface hole V1-1 The adjacent area may be formed with a first recess G1. In addition, a second recess G2 may be formed in the adjacent area of the second small surface hole V1-2.

此時,該第一凹部G1能夠形成為從與第一肋RB2-1垂直重疊的位置隔開規定間隔。因此,該第一凹部G1可以不影響該第一厚度T1。只是,當該第一凹部G1形成在與該第一肋RB2-1垂直重疊的位置上時,該第一厚度T1可以在該位置上與第一凹部G1的厚度相應地減小。 At this time, the first recess G1 can be formed at a predetermined interval from a position vertically overlapping the first rib RB2-1. Therefore, the first recess G1 may not affect the first thickness T1. However, when the first recess G1 is formed at a position that vertically overlaps the first rib RB2-1, the first thickness T1 may be reduced at that position corresponding to the thickness of the first recess G1.

另外,該第二凹部G2能夠形成為從與第二肋RB2-2垂直重疊的位置隔開規定間隔。因此,該第二凹部G2可以不影響該第二厚度T2。只是,當該第二凹部G2形成在與該第二肋RB2-2垂直重疊的位置上時,該第二厚度T2可以在該位置上與第二凹部G2的厚度相應地減小。 In addition, the second recess G2 can be formed at a predetermined interval from a position vertically overlapping the second rib RB2-2. Therefore, the second recess G2 may not affect the second thickness T2. However, when the second recess G2 is formed at a position that vertically overlaps the second rib RB2-2, the second thickness T2 may be reduced at that position corresponding to the thickness of the second recess G2.

此時,可在實施例之蒸鍍用遮罩100之一表面101和另一表面102中的除有效部AA以外的其他區域(例如,非有效部和非蒸鍍區域)形成第三凹部(未圖示)。但是,該第三凹部不影響蒸鍍用遮罩100之蒸鍍性能。只是,當該第三凹部的數量增加時,蒸鍍用遮罩的整體強度可能變弱。因此,實施例中,也可控制在除有效部AA以外的非有效部和該非蒸鍍區域的該表面和該另一表面上形成的第三凹部的數量。例如,該第三凹部的開口面積可以大於該小表面孔的開口面積,且其數量可以是15個以下。 At this time, the third recessed portion ( Not shown). However, the third recess does not affect the vapor deposition performance of the vapor deposition mask 100. However, when the number of the third recesses increases, the overall strength of the vapor deposition mask may be weakened. Therefore, in the embodiment, it is also possible to control the number of third recesses formed on the surface of the non-evaporated area and the non-effective portion other than the effective portion AA and the other surface. For example, the opening area of the third recess may be larger than the opening area of the small surface hole, and the number thereof may be 15 or less.

並且,在形成於有效部AA的凹部中,開口面積小於等於小表面孔的開口面積的30%的凹部也不影響蒸鍍用遮罩100的蒸鍍性能,因此對開口面積大於小表面孔的開口面積的30%的凹部進行控制。 In addition, in the recesses formed in the effective portion AA, the recesses whose opening area is less than or equal to 30% of the opening area of the small surface holes do not affect the vapor deposition performance of the vapor deposition mask 100, and therefore, for those with an opening area larger than that of the small surface holes The recessed portion of 30% of the opening area is controlled.

此時,可以在蒸鍍用遮罩100之另一表面102的有效部AA上不形成凹部。即,在蒸鍍用遮罩100之另一表面102的有效部所形成的凹部可以在形成大表面孔的過程中被去除,或者由於與大表面孔連接,視為有缺陷而被廢棄。 At this time, it is not necessary to form a recessed part in the effective part AA of the other surface 102 of the mask 100 for vapor deposition. That is, the recess formed on the effective part of the other surface 102 of the vapor deposition mask 100 may be removed during the process of forming the large surface hole, or may be discarded because it is connected to the large surface hole as a defect.

參照圖7,形成在蒸鍍用遮罩之一表面101上之凹部可具有各種形態。例如,如圖7的(a)所示,該凹部Ga可不與小表面孔連接且其開口面積小於等於該小表面孔開口面積的30%。這些凹部Ga不影響蒸鍍用遮罩的蒸鍍性能,因此不限制其數量。 Referring to FIG. 7, the recesses formed on one surface 101 of the vapor deposition mask can have various forms. For example, as shown in (a) of FIG. 7, the recess Ga may not be connected to the small surface hole and its opening area is less than or equal to 30% of the opening area of the small surface hole. These recesses Ga do not affect the vapor deposition performance of the vapor deposition mask, so the number is not limited.

另外,參照圖7的(b),該凹部Gb可不與小表面孔連接且 其開口面積大於該小表面孔開口面積的30%。當這種凹部Gb為固定數量以下時,能夠透過分散應力來提高蒸鍍性能,而當大於規定數量時,可降低蒸鍍性能。因此,在實施例中,限制對該凹部的數量,從而可以提高蒸鍍用遮罩100的蒸鍍性能。 In addition, referring to FIG. 7(b), the concave portion Gb may not be connected to the small surface hole and The opening area is greater than 30% of the opening area of the small surface hole. When the number of such recesses Gb is less than or equal to a fixed number, the vapor deposition performance can be improved by dispersing stress, and when the number is greater than the predetermined number, the vapor deposition performance can be reduced. Therefore, in the embodiment, the number of the recesses is limited, so that the vapor deposition performance of the vapor deposition mask 100 can be improved.

另外,參照圖7的(c),該凹部Gc能夠與小表面孔連接。並且,如此與小表面孔連接的凹部Gc增加該小表面孔的孔徑。並且,包括與該小表面孔連接的凹部Gc的蒸鍍用遮罩可能視為有缺陷。 In addition, referring to FIG. 7(c), the recess Gc can be connected to the small surface hole. In addition, the concave portion Gc connected to the small surface hole in this way increases the diameter of the small surface hole. In addition, the vapor deposition mask including the recess Gc connected to the small surface hole may be regarded as defective.

即,在實施例中,當凹部之開口面積大於小表面孔之開口面積的30%時,能夠透過分散應力來提高蒸鍍性能,因此,能夠透過控制凹部Gb的數量來提高蒸鍍用遮罩100的蒸鍍性能,同時能夠提高收率。 That is, in the embodiment, when the opening area of the recessed portion is greater than 30% of the opening area of the small surface hole, the vapor deposition performance can be improved by dispersing stress. Therefore, the vapor deposition mask can be increased by controlling the number of recesses Gb The vapor deposition performance of 100 can improve the yield at the same time.

例如,可以在蒸鍍用遮罩100之一表面101的有效部AA上形成有凹部G1、G2。 For example, recesses G1 and G2 may be formed in the effective portion AA of one surface 101 of the vapor deposition mask 100.

此時,在實施例之蒸鍍用遮罩100之一表面101上,將在與多個有效部AA對應的區域形成的凹部G1、G2總數控制為5個以下。 At this time, on one surface 101 of the vapor deposition mask 100 of the embodiment, the total number of recesses G1 and G2 formed in the regions corresponding to the plurality of effective portions AA is controlled to 5 or less.

此時,在該蒸鍍用遮罩100之一表面101上,當形成在與多個有效部AA對應的區域之凹部G1、G2的總數大於5個時,在有機物的蒸鍍過程中,可能由於該凹部G1、G2而降低蒸鍍用遮罩100和基板之間的緊貼力,由此降低蒸鍍性能。因此,在實施例中,將在與多個該有效部AA對應的蒸鍍用遮罩100之一表面101上形成的凹部G1、G2的總數控制為5個以下。 At this time, on one surface 101 of the vapor deposition mask 100, when the total number of recesses G1, G2 formed in the regions corresponding to the plurality of effective portions AA is greater than 5, it may be possible during the vapor deposition process of organic substances. Due to the recesses G1 and G2, the adhesion force between the vapor deposition mask 100 and the substrate is reduced, thereby reducing the vapor deposition performance. Therefore, in the embodiment, the total number of recesses G1 and G2 formed on one surface 101 of the vapor deposition mask 100 corresponding to the plurality of effective portions AA is controlled to 5 or less.

即,當該凹部G1、G2為5個以下時,在沒有降低該基板和蒸鍍用遮罩100之間的緊貼力的情況下,實現有機物的蒸鍍。另外,當該凹部G1、G2為5個以下時,能夠透過該凹部G1、G2來分散蒸鍍用遮罩100的應力,由此解決蒸鍍用遮罩100發生彎曲等問題,從而進一步提高蒸鍍性能。 That is, when the number of the recesses G1 and G2 is 5 or less, the organic substance vapor deposition is realized without reducing the adhesion force between the substrate and the vapor deposition mask 100. In addition, when the number of recesses G1, G2 is 5 or less, the stress of the vapor deposition mask 100 can be dispersed through the recesses G1, G2, thereby solving the problem of bending of the vapor deposition mask 100, thereby further improving vapor deposition. Plating performance.

另一方面,當該凹部G1、G2集中於多個有效部中的任一有效部內時,可降低相應有效部內的蒸鍍性能。 On the other hand, when the recesses G1 and G2 are concentrated in any one of the multiple effective portions, the vapor deposition performance in the corresponding effective portion can be reduced.

因此,將在實施例之該蒸鍍用遮罩100之一表面101中的與一個有效部AA對應的區域上形成的凹部G1、G2的總數控制為3個以 下。並且,當在一個有效部AA形成有3個以下的該凹部G1、G2時,在沒有降低相關有效部AA中的蒸鍍性能的狀況下,能夠提高蒸鍍用遮罩100的蒸鍍性能。 Therefore, the total number of recesses G1 and G2 formed on the area corresponding to one effective portion AA on one surface 101 of the vapor deposition mask 100 of the embodiment is controlled to 3 or more Down. In addition, when three or less recesses G1 and G2 are formed in one effective portion AA, the vapor deposition performance of the vapor deposition mask 100 can be improved without reducing the vapor deposition performance in the relevant effective portion AA.

另一方面,在該表面處理過程中,實施例中之該凹部產生在將蒸鍍用遮罩100的表面粗糙度Ra調整為100~200nm(0.1~0.2μm)的過程中。因此,實施例中蒸鍍用遮罩100的表面粗糙度Ra可以是100~200nm(0.1~0.2μm)。並且,當該蒸鍍用遮罩100的表面粗糙度Ra為100~200nm(0.1~0.2μm)時,可產生該凹部G1、G2,因此,在實施例中,對於形成有小表面孔V1的一表面101的有效部AA區域上的凹部G1、G2的總數進行控制,從而能夠透過分散應力來提高蒸鍍性能,同時防止在有機物蒸鍍過程中降低與基板間的緊貼力。 On the other hand, in the surface treatment process, the concave portion in the embodiment was generated in the process of adjusting the surface roughness Ra of the vapor deposition mask 100 to 100 to 200 nm (0.1 to 0.2 μm). Therefore, the surface roughness Ra of the vapor deposition mask 100 in the embodiment may be 100 to 200 nm (0.1 to 0.2 μm). In addition, when the surface roughness Ra of the vapor deposition mask 100 is 100 to 200 nm (0.1 to 0.2 μm), the recesses G1 and G2 can be generated. Therefore, in the embodiment, for the small surface holes V1 formed The total number of recesses G1 and G2 on the effective portion AA area of one surface 101 can be controlled to improve the vapor deposition performance by dispersing stress and prevent the adhesion force between the substrate and the substrate from being reduced during the organic vapor deposition process.

另一方面,在有效部內,該凹部形成在形成有小表面孔之蒸鍍用遮罩的一表面。並且,在有效部內,該凹部無形成在該蒸鍍用遮罩的另一表面。即,該蒸鍍用遮罩之另一表面只包括多個大表面孔以及位於它們之間的多個島部。並且,由於沒有在該多個島部形成該凹部,多個島部之間的高度可以實質上彼此相同。確切地,由於沒有在該多個島部形成該凹部,多個島部之間的實際高度差處於±1μ下之間。 On the other hand, in the effective portion, the recessed portion is formed on one surface of the vapor deposition mask in which small surface holes are formed. In addition, in the effective portion, the concave portion is not formed on the other surface of the vapor deposition mask. That is, the other surface of the vapor deposition mask only includes a plurality of large-surface holes and a plurality of islands located between them. In addition, since the recessed portion is not formed in the plurality of island portions, the height between the plurality of island portions may be substantially the same as each other. Specifically, since the recess is not formed in the plurality of islands, the actual height difference between the plurality of islands is within ±1μ.

上述實施例中說明的特徵、結構、效果等包含在本發明的至少一個實施例中,但並非必須限定於一個實施例。並且,各實施例中示例的特徵、結構、效果等也可以透過本領域技術人員對其他實施例進行組合或者變形後實施。因此,與這些組合和變形相關的內容都應解釋為包含在本發明的範圍。 The features, structures, effects, etc. described in the above embodiments are included in at least one embodiment of the present invention, but are not necessarily limited to one embodiment. In addition, the features, structures, effects, etc. exemplified in each embodiment can also be implemented by combining or modifying other embodiments by those skilled in the art. Therefore, the content related to these combinations and modifications should be construed as being included in the scope of the present invention.

另外,雖然以上以實施例為中心進行了說明,但這僅是示例,本發明並非限定於此,本領域技術人員應當理解,在不脫離本實施例的本質特性的範圍內可以進行以上未示例的各種變形和應用。例如,多個實施例中具體示出的各構成要素可以變形後實施。並且,應當將與這種修改和變更有關的區別技術特徵解釋為包含於所附的權利要求書中規定的本發明的範圍內。 In addition, although the above description is centered on the embodiment, this is only an example, and the present invention is not limited to this. Those skilled in the art should understand that the above non-exemplified can be performed without departing from the essential characteristics of the embodiment. Various deformations and applications. For example, each constituent element specifically shown in a plurality of embodiments may be modified and implemented. Moreover, the distinguishing technical features related to such modifications and changes should be interpreted as being included in the scope of the present invention specified in the appended claims.

E1:端 E1: End

E2:端 E2: End

ES2:第二內側表面 ES2: second inside surface

G1:第一凹部 G1: The first recess

G2:第二凹部 G2: second recess

H:高度 H: height

RB2-1:第二之一肋 RB2-1: The second rib

RB2-2:第二之二肋 RB2-2: The second second rib

T1:第一厚度 T1: first thickness

T2:第二厚度 T2: second thickness

TH1-1:第一通孔 TH1-1: The first through hole

TH1-2:第二通孔 TH1-2: second through hole

V1-1:第一小表面孔 V1-1: The first small surface hole

V1-2:第二小表面孔 V1-2: The second small surface hole

V2-1:第一大表面孔 V2-1: The first large surface hole

V2-2:第二大表面孔 V2-2: The second largest surface hole

W3:孔徑 W3: Aperture

W4:寬度/孔徑 W4: width/aperture

θ 1:第一傾斜角 θ 1: the first tilt angle

θ 2:第二傾斜角 θ 2: second tilt angle

Claims (12)

一種用於OLED像素蒸鍍之金屬材料的蒸鍍用遮罩,其包含: A mask for vapor deposition of metal materials used for vapor deposition of OLED pixels, comprising: 一蒸鍍區域及一非蒸鍍區域, One evaporation area and one non-evaporation area, 該蒸鍍區域包括沿該蒸鍍用遮罩的長度方向彼此隔開的多個有效部及非有效部, The vapor deposition area includes a plurality of effective portions and ineffective portions that are separated from each other along the length direction of the vapor deposition mask, 該有效部包括: The effective part includes: 多個通孔,包括形成在一表面上的多個小表面孔、形成在與該表面相反的另一表面上且與該小表面孔連通的多個大表面孔、連接該小表面孔和該大表面孔的分界的連通部;及 A plurality of through holes, including a plurality of small surface holes formed on one surface, a plurality of large surface holes formed on the other surface opposite to the surface and communicating with the small surface holes, connecting the small surface holes and the The connecting part of the boundary of the large surface hole; and 第一凹部,形成在該表面上的多個該小表面孔之間,且開口面積大於該小表面孔開口面積的30%, The first recess is formed between the plurality of small surface holes on the surface, and the opening area is greater than 30% of the opening area of the small surface holes, 在多個該有效部內形成有5個以下的該第一凹部。 Five or less of the first recesses are formed in a plurality of the effective portions. 如請求項1所述之蒸鍍用遮罩,其中在各個該有效部內的該第一凹部為3個以下。 The vapor deposition mask according to claim 1, wherein the number of the first recesses in each of the effective portions is 3 or less. 如請求項1所述之蒸鍍用遮罩,其中該第一凹部不與該小表面孔連接。 The vapor deposition mask according to claim 1, wherein the first recess is not connected to the small surface hole. 如請求項1至3中任一項所述之蒸鍍用遮罩,其中,該有效部包括多個島部,該多個島部位於該另一表面的多個該大表面孔之間,該多個島部之間的高度差處於±1μm之間。 The vapor deposition mask according to any one of claims 1 to 3, wherein the effective portion includes a plurality of island portions, and the plurality of island portions are located between the plurality of large-surface holes on the other surface, The height difference between the plurality of islands is within ±1 μm. 如請求項3所述之蒸鍍用遮罩,其中該表面的表面粗糙度Ra值在0.1~0.2μm範圍內。 The vapor deposition mask according to claim 3, wherein the surface roughness Ra value of the surface is in the range of 0.1 to 0.2 μm. 如請求項1至3中任一項所述之蒸鍍用遮罩,其中該有效部進一步包括一第二凹部,該第二凹部不與該小表面孔連接且開口面積小於等於該小表面孔開口面積的30%。 The vapor deposition mask according to any one of claims 1 to 3, wherein the effective portion further includes a second concave portion, the second concave portion is not connected with the small surface hole and the opening area is less than or equal to the small surface hole 30% of the opening area. 如請求項1所述之蒸鍍用遮罩,其中一第三凹部形成在該非有效部和該非蒸鍍區域的該表面和該另一表面上,其開口面積大於該小表面孔開口面積的30%且數量為15個以下。 The vapor deposition mask according to claim 1, wherein a third recess is formed on the surface and the other surface of the non-effective portion and the non-evaporation area, and the opening area is larger than 30 of the opening area of the small surface hole % And the quantity is 15 or less. 如請求項1至3中任一項所述之蒸鍍用遮罩,其中該表面及該另一表面中的至少一個的表面粗糙度Ra滿足100nm至200nm的範圍。 The vapor deposition mask according to any one of claims 1 to 3, wherein the surface roughness Ra of at least one of the surface and the other surface satisfies the range of 100 nm to 200 nm. 如請求項1至3中任一項所述之蒸鍍用遮罩,其中該有效部包括: The vapor deposition mask according to any one of claims 1 to 3, wherein the effective part includes: 一第一肋,與該多個通孔中的一第一通孔相鄰;及 A first rib adjacent to a first through hole of the plurality of through holes; and 一第二肋,與一第二通孔相鄰, A second rib adjacent to a second through hole, 該第一肋的一第一厚度(T1)及該第二肋的一第二厚度(T2)滿足下述數學式1, A first thickness (T1) of the first rib and a second thickness (T2) of the second rib satisfy the following mathematical formula 1.
Figure 110101953-A0101-13-0002-10
Figure 110101953-A0101-13-0002-10
如請求項1至3中任一項所述之蒸鍍用遮罩,其中連接該大表面孔的一內側表面的一端及位於該小表面孔和該大表面孔之間的該連通部的一端的一延長線相對於該另一表面的傾斜角為30°至55°。 The vapor deposition mask according to any one of claims 1 to 3, wherein one end of an inner surface of the large surface hole is connected to one end of the communicating portion located between the small surface hole and the large surface hole The inclination angle of an extension line of φ with respect to the other surface is 30° to 55°. 如請求項10所述之蒸鍍用遮罩,其中該小表面孔的高度為0.1μm至3.4μm。 The vapor deposition mask according to claim 10, wherein the height of the small surface holes is 0.1 μm to 3.4 μm. 如請求項11所述之蒸鍍用遮罩,其中在該表面上的該小表面孔的一孔徑(W3)和該連通部的一孔徑(W4)的差為0.03μm至1.1μm。 The vapor deposition mask according to claim 11, wherein the difference between a hole diameter (W3) of the small surface hole on the surface and a hole diameter (W4) of the communicating portion is 0.03 μm to 1.1 μm.
TW110101953A 2020-01-21 2021-01-19 Mask for vapor deposition of metal material in pixel evaporating of oled TW202129439A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2020-0007795 2020-01-21
KR1020200007795A KR20210094261A (en) 2020-01-21 2020-01-21 A deposition mask of metal material for oled pixel deposition

Publications (1)

Publication Number Publication Date
TW202129439A true TW202129439A (en) 2021-08-01

Family

ID=77084477

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110101953A TW202129439A (en) 2020-01-21 2021-01-19 Mask for vapor deposition of metal material in pixel evaporating of oled

Country Status (3)

Country Link
KR (1) KR20210094261A (en)
CN (1) CN113215526A (en)
TW (1) TW202129439A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI822510B (en) * 2022-12-09 2023-11-11 達運精密工業股份有限公司 Metal mask and the method to produce metal mask

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102442672B1 (en) 2022-03-29 2022-09-13 주식회사 그래핀랩 Carbon-based thin film shadow mask and its manufacturing method
KR20240035264A (en) * 2022-09-08 2024-03-15 엘지이노텍 주식회사 Deposition mask for oled pixel deposition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI822510B (en) * 2022-12-09 2023-11-11 達運精密工業股份有限公司 Metal mask and the method to produce metal mask

Also Published As

Publication number Publication date
KR20210094261A (en) 2021-07-29
CN113215526A (en) 2021-08-06

Similar Documents

Publication Publication Date Title
TW202129439A (en) Mask for vapor deposition of metal material in pixel evaporating of oled
KR102642138B1 (en) A deposition mask and method for manufacturing of the same
KR102516817B1 (en) A deposition mask of metal material for oled pixel deposition and oled display panel fabrication method
JP2022512583A (en) Alloy metal plate and mask for vapor deposition containing it
KR20230046289A (en) Measuring method of the rasidual stress of a metal substrare for deposition mask, and the metal substrate having improved rasidual stress
KR20230163964A (en) A deposition mask
KR20210124693A (en) A deposition mask of metal material for oled pixel deposition and method for manufacturing of the same
KR20200058819A (en) Alloy metal plate and deposition mask including the alloy metal plate
KR20230007292A (en) A deposition mask of metal plate material for oled pixel deposition and method for manufacturing of the same
CN112534605B (en) Mask for vapor deposition of metal plate material for OLED pixel vapor deposition
KR20190023652A (en) A deposition mask of metal plate material for oled pixel deposition and method for manufacturing of the same
EP4141977A1 (en) Deposition mask made of metal for oled pixel deposition and method for manufacturing deposition mask
KR20200058072A (en) Alloy metal plate and deposition mask including the alloy metal plate
KR102542819B1 (en) Deposition mask and manufacturing method thereof
KR102552834B1 (en) A deposition mask and method for manufacturing of the same
US20230383394A1 (en) Deposition mask for oled pixel deposition
KR20200033600A (en) A deposition mask of metal plate material for oled pixel deposition and method for manufacturing of the same
KR20200033585A (en) A deposition mask and method for manufacturing of the same
KR20240030154A (en) Deposition mask for oled pixel deposition
KR20210092448A (en) A deposition mask of metal material for oled pixel deposition and oled display panel fabrication method
KR20240028214A (en) Deposition mask for oled pixel deposition
KR20240024587A (en) Deposition mask for oled pixel deposition
KR20210117753A (en) A fabrication method of deposition mask for oled pixel deposition