TW202129131A - Heat-insulating sound-absorbing material, and partition wall - Google Patents
Heat-insulating sound-absorbing material, and partition wall Download PDFInfo
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- TW202129131A TW202129131A TW109133197A TW109133197A TW202129131A TW 202129131 A TW202129131 A TW 202129131A TW 109133197 A TW109133197 A TW 109133197A TW 109133197 A TW109133197 A TW 109133197A TW 202129131 A TW202129131 A TW 202129131A
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- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
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- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
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- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7409—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
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- E—FIXED CONSTRUCTIONS
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- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
- E04B2/7407—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
- E04B2/7453—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
- E04B2/7457—Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
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- E—FIXED CONSTRUCTIONS
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- E04B2/74—Removable non-load-bearing partitions; Partitions with a free upper edge
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Structural Engineering (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Acoustics & Sound (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Building Environments (AREA)
Abstract
Description
本發明係關於由無機纖維塊體所構成的隔熱吸音材、及含有該隔熱吸音材的隔間壁。The present invention relates to a heat-insulating and sound-absorbing material composed of an inorganic fiber block, and a partition wall containing the heat-insulating and sound-absorbing material.
習知以來,為能隔熱與隔音,採行在隔間壁等壁體內配置由玻璃絨等無機纖維形成塊體的隔熱吸音材。關於此種隔間壁,例如專利文獻1有揭示:在中央壁二側配置由石膏板構成的外壁,在中央壁與外壁之間配置隔熱吸音材的構造。 [先前技術文獻] [專利文獻]Conventionally, in order to provide heat and sound insulation, a heat-insulating and sound-absorbing material formed of a block made of inorganic fibers such as glass wool is arranged in a wall such as a partition wall. Regarding such a partition wall, for example, Patent Document 1 discloses a structure in which an outer wall made of gypsum board is arranged on both sides of the central wall, and a heat-insulating and sound-absorbing material is arranged between the central wall and the outer wall. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本專利特開2010-265645號公報[Patent Document 1] Japanese Patent Laid-Open No. 2010-265645
(發明所欲解決之問題)(The problem to be solved by the invention)
此處,隔熱吸音材一般係使用密度24kg/m3 、厚度50mm的玻璃絨。針對此,近年隔間壁的施工作業員正朝人員不足、高齡化進展,一般所使用隔熱吸音材的重量大,針對高齡與未熟練的作業員在操作上會造成大負擔。藉由降低隔熱吸音材的密度,便可輕量化,判斷亦能提升施工性,但若僅降低密度會導致隔音性能降低。Here, the heat-insulating and sound-absorbing material generally uses glass wool with a density of 24 kg/m 3 and a thickness of 50 mm. In response to this, in recent years, the construction workers of the partition walls are becoming short of staff and aging. Generally, the heat insulation and sound-absorbing materials used are heavy, which will cause a large burden on the operation for the elderly and unskilled workers. By reducing the density of the heat-insulating and sound-absorbing material, the weight can be reduced and the workability can be improved. However, if the density is only reduced, the sound insulation performance will decrease.
本發明係有鑑於上述問題而完成,目的在於提供:抑制隔音性能降低、施工性獲改善的隔熱吸音材,及含有該隔熱吸音材的隔間壁。 (解決問題之技術手段)The present invention was completed in view of the above-mentioned problems, and its object is to provide a heat-insulating and sound-absorbing material that suppresses the reduction in sound insulation performance and improves workability, and a partition wall containing the heat-insulating and sound-absorbing material. (Technical means to solve the problem)
若使隔熱吸音材的密度降低,因為會使隔熱吸音材的重量降低,所以施工性獲改善。然而,若使隔熱吸音材的密度降低,會導致隔音性能降低。If the density of the heat-insulating and sound-absorbing material is reduced, the weight of the heat-insulating and sound-absorbing material is reduced, so the workability is improved. However, if the density of the heat-insulating and sound-absorbing material is lowered, the sound-insulating performance is lowered.
再者,若縮小隔熱吸音材的無機纖維之纖維徑,可抑制因減小密度導致隔音性能降低情形。然而,若使隔熱吸音材的無機纖維之纖維徑縮小,便會導致隔熱吸音材的硬度降低,造成施工性降低。Furthermore, if the fiber diameter of the inorganic fiber of the heat-insulating and sound-absorbing material is reduced, it is possible to suppress the deterioration of the sound insulation performance due to the reduced density. However, if the fiber diameter of the inorganic fiber of the heat-insulating and sound-absorbing material is reduced, the hardness of the heat-insulating and sound-absorbing material is reduced, and the workability is lowered.
相對於此,發明者等發現藉由改良構成隔熱吸音材的無機纖維之纖維徑分佈,便可抑制隔音性能降低,且亦能改善施工性。In contrast, the inventors found that by improving the fiber diameter distribution of the inorganic fibers constituting the heat-insulating and sound-absorbing material, the decrease in sound insulation performance can be suppressed, and the workability can also be improved.
根據本發明一態樣,由無機纖維塊體構成的隔熱吸音材,其中,塊體的密度係10~20kg/m3 ,塊體的無機纖維之長度荷重平均纖維徑係2.0~8.7μm;塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維20~66%,且含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~58%。另外,未滿4.0μm的無機纖維、4.0μm以上且未滿7.0μm的無機纖維、及7.0μm以上的無機纖維合計成為100%。此處,本發明各長度荷重平均纖維徑範圍的無機纖維比例,係表示支數比例(支數%)。 根據上述構成,因為隔熱吸音材屬於輕量,可提升施工性,且隔熱吸音材具有可施工的硬度,能提升施工性且可確保充分的隔音性能。According to an aspect of the present invention, a heat-insulating and sound-absorbing material composed of an inorganic fiber block, wherein the density of the block is 10-20 kg/m 3 , and the length-loading average fiber diameter of the block inorganic fiber is 2.0-8.7 μm; The block system contains 20-66% of inorganic fibers with a length-loaded average fiber diameter of less than 4.0μm, and 13-58% of inorganic fibers with a length-loaded average fiber diameter of 7.0μm or more. In addition, the total of inorganic fibers of less than 4.0 μm, inorganic fibers of 4.0 μm or more and less than 7.0 μm, and inorganic fibers of 7.0 μm or more is 100%. Here, the proportion of inorganic fibers in the range of the average fiber diameter of each length load in the present invention represents the count ratio (count %). According to the above configuration, because the heat and sound absorbing material is light in weight, workability can be improved, and the heat and sound absorbing material has constructional hardness, which can improve workability and can ensure sufficient sound insulation performance.
較佳為,塊體係由第1層與第2層積層形成板狀,第1層無機纖維的長度荷重平均纖維徑係較第2層無機纖維的長度荷重平均纖維徑大0.1~3.0μm。 根據上述構成,隔熱吸音材具有充分硬度,可提升施工性、且能提升隔音性能。Preferably, the block system is formed into a plate shape with the first layer and the second layer laminated, and the length-loaded average fiber diameter of the inorganic fibers of the first layer is 0.1 to 3.0 μm larger than the length-loaded average fiber diameter of the second layer of inorganic fibers. According to the above configuration, the heat-insulating and sound-absorbing material has sufficient hardness, can improve workability, and can improve sound insulation performance.
較佳為,塊體係由第1層、第2層及第3層依序積層形成板狀,第1層與第3層無機纖維的長度荷重平均纖維徑係較第2層無機纖維的長度荷重平均纖維徑大0.1~3.0μm。 根據上述構成,隔熱吸音材具有充分硬度,可提升施工性、且能提升隔音性能。Preferably, the block system is composed of the first layer, the second layer, and the third layer in order to form a plate shape, and the length and load average fiber diameter of the first and third layers of inorganic fibers are heavier than the length and load of the second layer of inorganic fibers. The average fiber diameter is larger than 0.1~3.0μm. According to the above configuration, the heat-insulating and sound-absorbing material has sufficient hardness, can improve workability, and can improve sound insulation performance.
較佳為,塊體係由複數層積層形成板狀,複數層中最表層無機纖維的長度荷重平均纖維徑係4.3~7.0μm。 根據上述構成,隔熱吸音材具有充分硬度,可提升施工性、且能提升隔音性能。Preferably, the block system is formed into a plate shape by laminating a plurality of layers, and the length-loading average fiber diameter of the inorganic fibers of the outermost layer in the plurality of layers is 4.3 to 7.0 μm. According to the above configuration, the heat-insulating and sound-absorbing material has sufficient hardness, can improve workability, and can improve sound insulation performance.
較佳為,塊體的無機纖維之長度荷重平均纖維徑係3.8~5.3μm。 根據上述構成,可更加合併提升施工性與隔音性能。Preferably, the length-load-average fiber diameter of the inorganic fibers of the block is 3.8 to 5.3 μm. According to the above structure, the workability and sound insulation performance can be improved in combination.
較佳為,塊體係含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~33%。 較佳為,塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維41~66%。 根據上述構成,可更確實兼顧高施工性與高隔音性能。Preferably, the block system contains 13 to 33% of inorganic fibers having a length-load-average fiber diameter of 7.0 μm or more. Preferably, the bulk system contains 41 to 66% of inorganic fibers with a length-load-average fiber diameter of less than 4.0 μm. According to the above configuration, it is possible to more reliably achieve both high workability and high sound insulation performance.
較佳為,無機纖維係玻璃絨。 根據上述構成,可減輕施工性與降低成本。Preferably, the inorganic fiber is glass wool. According to the above-mentioned structure, it is possible to reduce workability and cost.
較佳為,塊體係相對於塊體重量,含有使無機纖維塊化的黏結劑1.0~8.5重量%,黏結劑的黏結劑強度具有3.6~6.1N/mm2 的強度。 根據上述構成,隔熱吸音材可具有充分的回彈強度,能保持厚度。又,在製造時黏結劑可均勻塗佈,且對間隙等處的施工可輕易施行。又,不需要為抑制皮膚刺激性(刺痛)而設置薄膜等,可抑制皮膚刺激性觸感。Preferably, the block system contains 1.0 to 8.5% by weight of a binder that blocks the inorganic fibers relative to the weight of the block, and the binder strength of the binder has a strength of 3.6 to 6.1 N/mm 2 . According to the above-mentioned structure, the heat-insulating and sound-absorbing material can have sufficient resilience strength and can maintain its thickness. In addition, the adhesive can be uniformly applied during manufacturing, and the construction of gaps and the like can be easily performed. In addition, it is not necessary to provide a film or the like to suppress skin irritation (stinging), and it is possible to suppress skin irritation to the touch.
為使無機纖維塊化而使用黏結劑的材料,係在熱硬化性樹脂前提下,可自由選擇。可選擇例如:酚樹脂系、脲樹脂系、三聚氰胺樹脂系、間苯二酚樹脂系、丙烯酸樹脂系、聚酯樹脂系、糖樹脂系、澱粉樹脂系等。上述黏結劑較佳係含有利用從醯胺化反應、醯亞胺化反應、酯化反應及酯交換反應所構成群組中選擇的反應而硬化之熱硬化性樹脂。The material that uses the binder to block the inorganic fibers is based on thermosetting resin and can be freely selected. For example, phenol resin system, urea resin system, melamine resin system, resorcinol resin system, acrylic resin system, polyester resin system, sugar resin system, starch resin system, etc. can be selected. The above-mentioned binder preferably contains a thermosetting resin that is cured by a reaction selected from the group consisting of an amination reaction, an imidization reaction, an esterification reaction, and a transesterification reaction.
根據本發明一態樣,隔間壁係在壁體中空部含有上述隔熱吸音材。 根據上述構成,因為隔熱吸音材屬於輕量,可提升施工性,隔熱吸音材具有能施工之硬度,可提升施工性,且隔間壁能確保充分的隔音性能。According to one aspect of the present invention, the partition wall contains the above-mentioned heat-insulating and sound-absorbing material in the hollow portion of the wall body. According to the above structure, because the heat-insulating and sound-absorbing material is light in weight, workability can be improved, the heat-insulating and sound-absorbing material has constructional hardness, which can improve workability, and the partition wall can ensure sufficient sound insulation performance.
較佳為,隔間壁係具備有:板條與面材;該板條係含有:配置於地面結構體上的下槽、固定於沿頂結構體上的上槽、以及立柱;該立柱係在下槽與上槽之間,利用單槽/交錯間柱工法、單槽/共通間柱工法、單槽/共通間柱工法釘墊板交錯配置、單槽/交錯間柱工法釘墊板配置、或雙槽/並排間柱工法垂直設立;該面材係在板條二側從地面結構體施工至沿頂結構體。 根據上述構成,可輕易地在隔間壁內配置隔熱吸音材。Preferably, the partition wall is provided with: slats and face materials; the slats include: a lower groove arranged on the ground structure, an upper groove fixed on the top structure, and a pillar; the pillar system Between the lower groove and the upper groove, use single groove/staggered column method, single groove/common column method, single groove/common column method, nail plate staggered arrangement, single groove/staggered column method, nail plate arrangement, or double groove/ The side-by-side column construction method is erected vertically; the surface material is constructed from the ground structure to the top structure on both sides of the slats. According to the above configuration, the heat-insulating and sound-absorbing material can be easily arranged in the partition wall.
較佳為,面材係由不燃材料(耐燃一級材料)或耐燃二級材料的板材、或該等的積層體構成。 較佳為,面材係由普通石膏板、強化石膏板、硬質石膏板等石膏板、或纖維補強石膏板、或該等的積層體構成。 較佳為,面材的厚度係20mm以上。 根據上述構成,可對隔間壁賦予隔熱性能與隔音性能,並可使具不燃性。 (對照先前技術之功效)Preferably, the face material is composed of a non-combustible material (a flame-resistant primary material) or a plate of a flame-resistant secondary material, or a laminate of these. Preferably, the surface material is composed of gypsum boards such as ordinary gypsum boards, reinforced gypsum boards, and hardened gypsum boards, or fiber-reinforced gypsum boards, or laminates of these. Preferably, the thickness of the face material is 20 mm or more. According to the above structure, the partition wall can be provided with heat insulation performance and sound insulation performance, and it can be made non-combustible. (Compared to the effect of the previous technology)
根據本發明,可提供在不致使隔音性能降低情況下,改善施工性的隔熱吸音材、以及含有該隔熱吸音材的隔間壁。According to the present invention, it is possible to provide a heat-insulating and sound-absorbing material that improves workability without degrading sound insulation performance, and a partition wall containing the heat-insulating and sound-absorbing material.
以下,針對本發明隔熱吸音材及隔間壁的實施形態,參照圖式進行說明。 <第1實施形態> 圖1所示係本發明第1實施形態的隔熱吸音材剖視圖。如圖1所示,第1實施形態的隔熱吸音材1係單層構造,由無機纖維利用黏結劑施行塊化的板狀塊體構成。使用於隔間壁時,隔熱吸音材1的厚度較佳係10~100mm。Hereinafter, embodiments of the heat insulating and sound absorbing material and partition walls of the present invention will be described with reference to the drawings. <The first embodiment> Fig. 1 shows a cross-sectional view of a heat-insulating and sound-absorbing material according to the first embodiment of the present invention. As shown in Fig. 1, the heat-insulating and sound-absorbing material 1 of the first embodiment has a single-layer structure, and is composed of a plate-like block in which inorganic fibers are block-blocked with a binder. When used in a partition wall, the thickness of the heat-insulating and sound-absorbing material 1 is preferably 10-100 mm.
(隔熱吸音材之製造方法) 首先,玻璃絨係例如利用玻璃熔融爐使玻璃熔液化,再抽出既定玻璃量,使用纖維化裝置,利用由氣體與空氣燃燒進行加熱、以及利用壓縮空氣使纖維延伸便可製造。纖維化的方法係可例示如習知公知的離心法、火焰法、噴氣法等,惟並無特別侷限於該等方法。利用離心法施行的纖維化裝置例係可例如精紡機等。(Method of manufacturing heat-insulating and sound-absorbing material) First, the glass wool can be manufactured by liquefying the glass melt in a glass melting furnace, and then extracting a predetermined amount of glass, using a fiberizing device, heating by combustion of gas and air, and stretching the fiber with compressed air. The method of fibrillation can be exemplified by the conventionally known centrifugal method, flame method, air jet method, etc., but it is not particularly limited to these methods. Examples of the fiberization device performed by the centrifugal method may be, for example, a spinning machine.
隔熱吸音材1係利用將玻璃絨堆積形成毯狀便可製造。具體而言,朝玻璃絨既定量吹出含有任意防塵劑或其他添加劑的黏結劑,再利用積層輸送帶依成為既定基重方式進行集棉,再利用烤箱使黏結劑硬化。然後,施行割絨(slitting)、修整切割、製品短邊方向裁切等,依成為既定尺寸玻璃絨毯的方式施行成形。The heat-insulating and sound-absorbing material 1 can be manufactured by piling up glass wool to form a blanket. Specifically, a predetermined amount of binder containing any dustproof agent or other additives is blown to the glass wool, and then the laminated conveyor belt is used to collect the cotton according to the established basis weight, and then the binder is hardened by the oven. Then, cutting pile (slitting), trimming cutting, short-side cutting of the product, etc. are performed, and the molding is performed in a manner to become a glass wool carpet of a predetermined size.
(隔熱吸音材之密度) 本實施形態構成隔熱吸音材的塊體密度係10~20kg/m3 。塊體密度係例如根據JIS A9521的方法便可測定。(Density of the heat-insulating and sound-absorbing material) The block density of the heat-insulating and sound-absorbing material in this embodiment is 10-20 kg/m 3 . The bulk density can be measured in accordance with the method of JIS A9521, for example.
當塊體密度小於10kg/m3 時,隔熱吸音材的隔音性能不足,且隔熱吸音材1在施工時會出現彎折、或下垂情形,導致施工困難。When the block density is less than 10 kg/m 3 , the sound insulation performance of the heat-insulating and sound-absorbing material is insufficient, and the heat-insulating and sound-absorbing material 1 may bend or sag during construction, resulting in difficulty in construction.
再者,塊體密度大於20kg/m3 時,隔熱吸音材1的重量偏大,導致對裝載與設置作業時的施工造成負荷,使高齡作業員或未熟練作業員的作業趨於困難。又,因為每單位面積的施工重量增加,會導致輸送效率降低。又,將隔熱吸音材1裁切為既定形狀時的裁切趨於困難。又,若塊體密度偏高,則會導致製造成本提高。Furthermore, when the block density is greater than 20 kg/m 3 , the weight of the heat-insulating and sound-absorbing material 1 is too large, which causes a load on the construction during the loading and installation work, and makes the work of the elderly or unskilled workers difficult. In addition, because the construction weight per unit area increases, the transportation efficiency decreases. In addition, cutting when cutting the heat-insulating and sound-absorbing material 1 into a predetermined shape tends to be difficult. In addition, if the density of the bulk is too high, the manufacturing cost will increase.
相對於此,本實施形態因為塊體密度係10~20kg/m3 ,可確保充分地隔音性能,且隔熱吸音材1具有可施工的剛性,又因為屬輕量,故施工性獲提升。又,每單位面積的施工重量亦小,且亦能提升輸送效率。又,可輕易將隔熱吸音材1裁切為既定形狀,亦能降低製造成本。In contrast, in the present embodiment, the block density is 10-20 kg/m 3 , which can ensure sufficient sound insulation performance, and the heat-insulating and sound-absorbing material 1 has constructional rigidity, and because it is lightweight, workability is improved. In addition, the construction weight per unit area is also small, and the transportation efficiency can also be improved. In addition, the heat-insulating and sound-absorbing material 1 can be easily cut into a predetermined shape, and the manufacturing cost can also be reduced.
(無機纖維之長度荷重平均纖維徑) 本實施形態構成隔熱吸音材的塊體之無機纖維長度荷重平均纖維徑係2.0~8.7μm。本實施形態,無機纖維的長度荷重平均纖維徑測定係使用Cottonscope Pty Ltd製的cottonscopeHD,依照下述測定條件實施。 長度荷重平均纖維徑係利用顯微鏡放大分散於水中的纖維,再將利用照相機所拍攝的影像讀入於電腦中,利用影像處理測定纖維徑,從30,000支的測定值求取平均值。但,長度50μm以下的纖維、長度較短於纖維徑3倍以下的纖維係排除於統計之外。又,為施行考慮纖維長度的統計,便將長度大於50μm的長纖維利用影像處理自動地分割長度,再分別將測定經分割纖維徑所獲得數值進行統計。(Inorganic fiber length load average fiber diameter) In this embodiment, the length and load average fiber diameter of the inorganic fibers constituting the block of the heat-insulating and sound-absorbing material is 2.0 to 8.7 μm. In this embodiment, the measurement of the length-load-average fiber diameter of the inorganic fibers is performed using cottonscope HD manufactured by Cottonscope Pty Ltd, and the measurement conditions are as follows. The length-load-average fiber diameter system uses a microscope to magnify the fibers dispersed in water, and then reads the images taken by the camera into a computer, uses image processing to measure the fiber diameter, and obtains the average value from the measured values of 30,000 fibers. However, fibers with a length of 50 μm or less and fibers with a length shorter than 3 times the fiber diameter or less are excluded from the statistics. In addition, in order to implement statistics considering the fiber length, long fibers with a length greater than 50 μm are automatically divided into lengths by image processing, and then the values obtained by measuring the divided fiber diameters are respectively counted.
[表1]
若無機纖維的長度荷重平均纖維徑未滿2.0μm,則隔熱吸音材1的剛性偏低,在施工時會發生彎折或下垂,導致施工困難。又,若無機纖維的長度荷重平均纖維徑大於8.7μm,則空隙會變大,導致隔音性能降低。相對於此,本實施形態因為塊體無機纖維的長度荷重平均纖維徑係2.0~8.7μm,隔熱吸音材1的剛性(硬度)獲提高,可提升施工性,且能確保充分地隔音性能。If the length-load-average fiber diameter of the inorganic fibers is less than 2.0 μm, the rigidity of the heat-insulating and sound-absorbing material 1 is low, which may bend or sag during construction, resulting in difficulty in construction. In addition, if the length-loaded average fiber diameter of the inorganic fibers is greater than 8.7 μm, the voids will increase, resulting in a decrease in sound insulation performance. In contrast, in this embodiment, since the length-loaded average fiber diameter of the bulk inorganic fiber is 2.0 to 8.7 μm, the rigidity (hardness) of the heat and sound absorbing material 1 is improved, workability can be improved, and sufficient sound insulation performance can be ensured.
再者,更佳為,本實施形態構成隔熱吸音材的塊體無機纖維之長度荷重平均纖維徑係3.8~5.3μm。又,纖維長較佳係20mm~200mm。纖維長越長則越容易提高剛性。藉此,隔熱吸音材1可保持充分地剛性,能更加合併提升施工性與隔音性能。Furthermore, it is more preferable that the length-load average fiber diameter of the bulk inorganic fiber constituting the heat-insulating and sound-absorbing material of this embodiment is 3.8 to 5.3 μm. In addition, the fiber length is preferably 20 mm to 200 mm. The longer the fiber length, the easier it is to increase the rigidity. Thereby, the heat-insulating and sound-absorbing material 1 can maintain sufficient rigidity, and can further improve workability and sound insulation performance.
(無機纖維之長度荷重纖維徑分佈) 本實施形態構成隔熱吸音材的塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維20~66%,且含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~58%。另外,未滿4.0μm的無機纖維、4.0μm以上且未滿7.0μm的無機纖維、以及7.0μm以上的無機纖維合計成為100%。此處所謂各長度荷重平均纖維徑範圍的無機纖維比例,係表示支數比例(支數%)。本實施形態,無機纖維之長度荷重平均纖維徑的測定係使用Cottonscope Pty Ltd製cottonscopeHD,依表1的測定條件實施。長度荷重纖維徑分佈係使用長度荷重平均纖維徑的測定值製成統計曲線,分別計算出長度荷重平均纖維徑未滿4.0μm的無機纖維比例、及長度荷重平均纖維徑為7.0μm以上的無機纖維比例。(Inorganic fiber length and load fiber diameter distribution) The block system constituting the heat-insulating and sound-absorbing material of this embodiment contains 20 to 66% of inorganic fibers having a length-loaded average fiber diameter of less than 4.0 μm, and 13 to 58% of inorganic fibers having a length-loaded average fiber diameter of 7.0 μm or more. In addition, the total of inorganic fibers of less than 4.0 μm, inorganic fibers of 4.0 μm or more and less than 7.0 μm, and inorganic fibers of 7.0 μm or more is 100%. The ratio of inorganic fibers in the average fiber diameter range of each length and load here means the count ratio (count %). In this embodiment, the measurement of the length-load-average fiber diameter of the inorganic fibers was performed using cottonscope HD manufactured by Cottonscope Pty Ltd under the measurement conditions shown in Table 1. The length-loaded fiber diameter distribution system uses the measured value of the length-loaded average fiber diameter to make a statistical curve, and calculates the proportion of inorganic fibers whose length-loaded average fiber diameter is less than 4.0μm and the inorganic fiber whose length-loaded average fiber diameter is 7.0μm or more. Proportion.
當塊體所含長度荷重平均纖維徑為7.0μm以上之無機纖維未滿13%的情況、長度荷重平均纖維徑未滿4.0μm之無機纖維多於66%的情況,隔熱吸音材的剛性偏低,隔熱吸音材的硬度不足,導致施工性降低。又,當塊體所含長度荷重平均纖維徑為7.0μm以上之無機纖維多於58%的情況、或塊體所含長度荷重平均纖維徑未滿4.0μm之無機纖維未滿20%的情況,隔熱吸音材內的空隙變大,導致隔音性能降低。相對於此,本實施形態構成隔熱吸音材的塊體,因為含有長度荷重平均纖維徑未滿4.0μm的無機纖維20~66%,且含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~58%,故,隔熱吸音材具有施工所需的充分硬度,可提升施工性,且能確保充分的隔音性能。When the block contains less than 13% of inorganic fibers with a length-loaded average fiber diameter of 7.0μm or more, and more than 66% of inorganic fibers with a length-loaded average fiber diameter of less than 4.0μm, the rigidity of the heat-insulating and sound-absorbing material is uneven. Low, the hardness of the heat insulation and sound-absorbing material is insufficient, resulting in lower workability. Also, when the block contains more than 58% of inorganic fibers with a length-loaded average fiber diameter of 7.0 μm or more, or when the block contains less than 20% of inorganic fibers with a length-loaded average fiber diameter of less than 4.0 μm, The voids in the heat-insulating and sound-absorbing material become larger, resulting in a decrease in sound insulation performance. On the other hand, this embodiment constitutes the block body of the heat-insulating and sound-absorbing material, because it contains 20 to 66% of inorganic fibers with a length-loaded average fiber diameter of less than 4.0 μm, and contains
另外更佳為,塊體係含有長度荷重平均纖維徑為7.0μm以上之無機纖維13~33%。藉此,可更確實兼顧高施工性、與高隔音性能。In addition, it is more preferable that the block system contains 13 to 33% of inorganic fibers with a length-load-average fiber diameter of 7.0 μm or more. In this way, it is possible to more reliably balance high workability and high sound insulation performance.
再者更佳為,塊體係含有長度荷重平均纖維徑未滿4.0μm之無機纖維41~66%。藉此,可更確實兼顧高施工性、與高隔音性能。More preferably, the block system contains 41~66% of inorganic fibers whose length-load-average fiber diameter is less than 4.0 μm. In this way, it is possible to more reliably balance high workability and high sound insulation performance.
(無機纖維) 無機纖維係在由玻璃絨、岩絨、渣絨等無機材料構成的纖維狀構件前提下,其餘均可使用。但,若考慮施工性與成本等,較佳係玻璃絨。(Inorganic fiber) Inorganic fibers can be used on the premise that they are fibrous members composed of inorganic materials such as glass wool, rock wool, slag wool, etc. However, in consideration of workability and cost, glass wool is preferred.
(黏結劑) 為使無機纖維塊化而使用黏結劑的材料係在熱硬化性樹脂之前提下,可自由地選擇。可選擇例如:酚樹脂系、脲樹脂系、三聚氰胺樹脂系、間苯二酚樹脂系、丙烯酸樹脂系、聚酯樹脂系、糖樹脂系、澱粉樹脂系等。上述黏結劑較佳係含有利用從醯胺化反應、醯亞胺化反應、酯化反應、及酯交換反應所構成群組中選擇的反應,進行硬化之熱硬化性樹脂。(Binder) The material used for the binder to block the inorganic fibers is selected before the thermosetting resin and can be selected freely. For example, phenol resin system, urea resin system, melamine resin system, resorcinol resin system, acrylic resin system, polyester resin system, sugar resin system, starch resin system, etc. can be selected. The above-mentioned binder preferably contains a thermosetting resin that is cured by a reaction selected from the group consisting of an amination reaction, an imidation reaction, an esterification reaction, and a transesterification reaction.
構成隔熱吸音材的塊體之黏結劑重量比(樹脂含有率),相對於塊體重量,較佳係1.0~8.5重量%。另外,樹脂含有率係藉由施行包括有:(1)將玻璃絨毯切取為100mm×100mm而成為試驗片,並測定重量(Wa)的步驟;(2)將切取的試驗片投入於設定為530℃的電爐中,使黏結劑成分進行分解的步驟;以及(3)從電爐取出經黏結劑成分分解後的試驗片,測定重量(Wb),再從與步驟(1)的測定值(Wa)差求取樹脂含有率之步驟,依照下式便可獲得。The weight ratio of the binder (resin content) of the block constituting the heat-insulating and sound-absorbing material is preferably 1.0 to 8.5% by weight relative to the weight of the block. In addition, the resin content rate is implemented by including: (1) cutting the glass wool blanket into 100mm×100mm into a test piece, and measuring the weight (Wa); (2) putting the cut test piece into a setting of 530 The step of decomposing the binder component in an electric furnace at ℃; and (3) Take out the test piece after the binder component has been decomposed from the electric furnace, measure the weight (Wb), and then compare the measured value (Wa) in step (1) The step of obtaining the resin content rate of the difference can be obtained according to the following formula.
樹脂含有率(重量%) ={(Wa-Wb)/Wa}×100 若構成隔熱吸音材的塊體之樹脂含有率未滿1.0重量%,則隔熱吸音材的回彈強度(彈性)小,無法保持隔熱吸音材的厚度。又,若樹脂含有率未滿1.0重量%,則在製造時無法均勻塗佈黏結劑。Resin content (weight%) = ((Wa-Wb)/Wa)×100 If the resin content of the block constituting the heat-insulating and sound-absorbing material is less than 1.0% by weight, the rebound strength (elasticity) of the heat-insulating and sound-absorbing material is small, and the thickness of the heat-insulating and sound-absorbing material cannot be maintained. In addition, if the resin content is less than 1.0% by weight, the adhesive cannot be uniformly applied during production.
再者,若構成隔熱吸音材的塊體之樹脂含有率多於8.5重量%,則隔熱吸音材變硬,導致對間隙等處的施工趨於困難。又,若樹脂含有率多於8.5重量%,則隔熱吸音材的成本提高。In addition, if the resin content of the block constituting the heat-insulating and sound-absorbing material is more than 8.5% by weight, the heat-insulating and sound-absorbing material becomes hard, which makes it difficult to construct the gap or the like. In addition, if the resin content is more than 8.5% by weight, the cost of the heat-insulating and sound-absorbing material increases.
相對於此,因為本實施形態構成隔熱吸音材的塊體之黏結劑重量比(樹脂含有率)係1.0~8.5重量%,隔熱吸音材具有充分的回彈強度,可保持隔熱吸音材的厚度。又,在製造時可均勻塗佈黏結劑,且可輕易對間隙等處施行施工。In contrast, since the weight ratio of the binder (resin content) of the block constituting the heat-insulating and sound-absorbing material in this embodiment is 1.0 to 8.5% by weight, the heat-insulating and sound-absorbing material has sufficient resilience strength and can maintain the heat-insulating and sound-absorbing material thickness of. In addition, the adhesive can be evenly applied during manufacturing, and it can be easily applied to gaps and the like.
再者,黏結劑的黏結劑強度較佳係3.6~6.1N/mm2 。另外,黏結劑的強度係依照包括有下述步驟的殼模拉伸強度測定方法,便可測定。該等步驟係(1)在150g玻璃珠中投入2.7重量%黏結劑並混合,獲得混合物的步驟;(2)將步驟(1)所獲得混合物均勻填塞於鐵製模具中,利用烤箱施行加熱使黏結劑硬化,獲得殼模試驗片(厚度6mm×寬度27mm×長度74mm,但,夾具部寬度42mm)的步驟;(3)將步驟(2)所獲得殼模試驗片從烤箱中取出,冷卻至室溫的步驟;以及(4)使用萬能材料試驗機,依拉伸速度5mm/分測定殼模試驗片之拉伸強度的步驟。Furthermore, the adhesive strength of the adhesive is preferably 3.6~6.1N/mm 2 . In addition, the strength of the adhesive can be measured in accordance with the method of measuring the tensile strength of the shell mold which includes the following steps. These steps are (1) putting 2.7% by weight of binder into 150 g of glass beads and mixing to obtain a mixture; (2) filling the mixture obtained in step (1) uniformly in an iron mold, and using an oven to heat it The binder is hardened to obtain a shell mold test piece (thickness 6mm×width 27mm×length 74mm, but the clamp part width 42mm); (3) Take the shell mold test piece obtained in step (2) out of the oven and cool to Step at room temperature; and (4) Use a universal material testing machine to measure the tensile strength of the shell mold test piece at a tensile speed of 5 mm/min.
若隔熱吸音材的黏結劑強度未滿3.6N/mm2 ,則為將玻璃絨施行塊化必需增加樹脂含有量。又,若隔熱吸音材的黏結劑強度高於6.1N/mm2 ,則纖維的皮膚刺激性觸感會增加。相對於此,本實施形態,因為黏結劑的黏結劑強度係3.6~6.1N/mm2 ,在尚未設置抑制皮膚刺激性(刺痛)的薄膜等情況下,便可抑制皮膚刺激性觸感。另外,本發明並不僅侷限於沒有設置薄膜的情況,在更加提升施工性的情況、更加抑制皮膚刺激性的情況、以及為賦予防濕性能機能的情況下,亦可黏貼(或包覆)薄膜。薄膜係可黏貼於隔熱吸音材的單側或雙側,亦可包覆著隔熱吸音材的四面或六面全部包覆。隔熱吸音材與薄膜係可使用黏著劑黏貼,亦可將薄膜間施行壓接或黏著而包覆隔熱吸音材。又,當黏貼(或包覆)薄膜時,可任意開孔,藉此可控制隔音性能、吸音性能及透濕性能。If the adhesive strength of the heat-insulating and sound-absorbing material is less than 3.6 N/mm 2 , it is necessary to increase the resin content in order to block the glass wool. In addition, if the adhesive strength of the heat-insulating and sound-absorbing material is higher than 6.1 N/mm 2 , the skin irritation of the fiber will increase. On the other hand, in this embodiment, since the adhesive strength of the adhesive is 3.6 to 6.1 N/mm 2 , it is possible to suppress skin irritation (stinging) without providing a film that inhibits skin irritation (stinging). In addition, the present invention is not limited to the case where no film is provided. In the case where the workability is improved, the skin irritation is more suppressed, and the film is attached (or covered) for the purpose of imparting moisture-proof performance. . The film system can be pasted on one or both sides of the heat-insulating and sound-absorbing material, and can also be covered on all four or six sides of the heat-insulating and sound-absorbing material. The heat-insulating sound-absorbing material and the film system can be pasted with an adhesive, or the films can be crimped or adhered to cover the heat-insulating sound-absorbing material. In addition, when the film is pasted (or covered), holes can be opened arbitrarily, so that the sound insulation performance, sound absorption performance and moisture permeability can be controlled.
<第2實施形態>
圖2所示係本發明第2實施形態的隔熱吸音材剖視圖。如圖2所示,第2實施形態的隔熱吸音材11係雙層構造,由無機纖維利用黏結劑塊化的板狀塊體構成。構成隔熱吸音材11的塊體係具備有第1層12與第2層13。第1層12係在構成隔熱吸音材11時先形成的層,而第2層13係形成於第1層12上的層。使用於隔間壁時,隔熱吸音材11的厚度較佳係10~100mm,第1層12的厚度比率較佳係25~75%。<The second embodiment>
Fig. 2 shows a cross-sectional view of a heat-insulating and sound-absorbing material according to a second embodiment of the present invention. As shown in FIG. 2, the heat-insulating and sound-absorbing
(隔熱吸音材之製造方法) 首先,玻璃絨係例如利用玻璃熔融爐使玻璃熔液化,再抽出既定玻璃量,使用纖維化裝置,利用由氣體與空氣燃燒進行加熱、以及利用壓縮空氣使纖維延伸便可製造。纖維化的方法係可例示如習知公知的離心法、火焰法、噴氣法等,惟並無特別侷限於該等方法。利用離心法施行的纖維化裝置例係可例如旋塗機等。(Method of manufacturing heat-insulating and sound-absorbing material) First, the glass wool can be manufactured by liquefying the glass melt in a glass melting furnace, and then extracting a predetermined amount of glass, using a fiberizing device, heating by combustion of gas and air, and stretching the fiber with compressed air. The method of fibrillation can be exemplified by the conventionally known centrifugal method, flame method, air jet method, etc., but it is not particularly limited to these methods. An example of a fiberizing device performed by a centrifugal method may be, for example, a spin coater.
隔熱吸音材11係利用將玻璃絨堆積形成毯狀便可製造。具體而言,朝玻璃絨既定量吹出含有任意防塵劑或他添加劑的黏結劑,再利用積層輸送機依成為既定基重方式進行集棉形成第1層12,重疊第1層12,依成為既定基重方式施行集棉形成第2層13,再利用烤箱使黏結劑硬化。然後,施行割絨、修整切割、製品短邊方向裁切等,依成為既定尺寸玻璃絨毯的方式施行成形。The heat-insulating and sound-absorbing
(隔熱吸音材之密度)
本實施形態構成隔熱吸音材11的塊體密度係10~20kg/m3
。另外,此處所謂「構成隔熱吸音材11的塊體密度」係指包含第1層12與第2層13在內的全體密度。本實施形態因為構成隔熱吸音材11的塊體密度亦是10~20kg/m3
,可達與第1實施形態同樣的效果。另外,第1層12與第2層13的密度較佳為相等。(Density of the heat-insulating and sound-absorbing material) The block density of the heat-insulating and sound-absorbing
(無機纖維之長度荷重平均纖維徑)
本實施形態構成隔熱吸音材11的塊體之無機纖維長度荷重平均纖維徑係2.0~8.7μm。又,更佳為,本實施形態構成隔熱吸音材11的塊體之無機纖維長度荷重平均纖維徑係3.8~5.3μm。另外,此處所謂構成隔熱吸音材11的塊體之長度荷重平均纖維徑係指包含第1層12與第2層13在內的全體長度荷重平均纖維徑。本實施形態亦是無機纖維的長度荷重平均纖維徑係2.0~8.7μm、較佳係3.8~5.3μm。又,纖維長較佳係20mm~200mm。纖維長越長,則越容易提高剛性。藉由該等便可達與第1實施形態同樣的效果。(Inorganic fiber length load average fiber diameter)
In this embodiment, the length and load average fiber diameter of the inorganic fibers constituting the block of the heat insulating and
本實施形態,第1層12的無機纖維之長度荷重平均纖維徑,較第2層13的無機纖維之長度荷重平均纖維徑大0.1~3.0μm。若第1層12的無機纖維之長度荷重平均纖維徑、與第2層13的無機纖維之長度荷重平均纖維徑差未滿0.1μm時,無法獲得充分的硬度,無法改善施工性。又,若第1層12的無機纖維之長度荷重平均纖維徑、與第2層13的無機纖維之長度荷重平均纖維徑差大於3.0μm時,會導致隔音性能降低。相對於此,根據本實施形態,因為第1層12的無機纖維之長度荷重平均纖維徑,係較第2層13的無機纖維之長度荷重平均纖維徑大0.1~3.0μm,所以可獲得充分硬度,能提升施工性,且亦能提升隔音性能。In this embodiment, the length-loaded average fiber diameter of the inorganic fibers of the
再者,本實施形態,第1層12與第2層13中,最表層(如本實施形態的雙2層構造時,在形成隔熱吸音材11時直接接觸生產線最初形成的層)第1層12的無機纖維之長度荷重平均纖維徑係4.3~7.0μm。若第1層12的長度荷重平均纖維徑未滿4.3μm時,無法獲得充分硬度,施工性未獲改善。又,若第1層12的長度荷重平均纖維徑大於7.0μm時,雖硬度獲改善,但卻會導致隔音性能降低。相對於此,根據本實施形態,因為第1層12的無機纖維之長度荷重平均纖維徑係4.3~7.0μm,所以可獲得充分硬度,能提升施工性,且亦能提升隔音性能。Furthermore, in this embodiment, of the
(無機纖維之長度荷重纖維徑分佈)
本實施形態構成隔熱吸音材11的塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維20~66%,且含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~58%。又更佳為,塊體係含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~33%。又特佳為,塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維41~66%。另外,此處所謂隔熱吸音材11的長度荷重纖維徑分佈係指包含第1層12與第2層13在內的全體長度荷重纖維徑分佈。另外,未滿4.0μm的無機纖維、4.0μm以上且未滿7.0μm的無機纖維、以及7.0μm以上的無機纖維合計成為100%。另外,此處所謂各長度荷重平均纖維徑範圍的無機纖維比例,係與第1實施形態同樣地表示支數比例(支數%)。根據本實施形態,藉由具有上述纖維徑分佈,便可達與第1實施形態同樣的效果。(Inorganic fiber length and load fiber diameter distribution)
The block system constituting the heat-insulating and sound-absorbing
(無機纖維) 無機纖維係在由玻璃絨、岩絨、渣絨等無機材料構成的纖維狀構件前提下,其餘均可使用。但,若考慮施工性與成本等,較佳係玻璃絨。(Inorganic fiber) Inorganic fibers can be used on the premise that they are fibrous members composed of inorganic materials such as glass wool, rock wool, slag wool, etc. However, in consideration of workability and cost, glass wool is preferred.
(黏結劑) 為使無機纖維塊化而使用黏結劑的材料係在熱硬化性樹脂之前提下,可自由地選擇。可選擇例如:酚樹脂系、脲樹脂系、三聚氰胺樹脂系、間苯二酚樹脂系、丙烯酸樹脂系、聚酯樹脂系、糖樹脂系、澱粉樹脂系等。上述黏結劑較佳係含有利用從醯胺化反應、醯亞胺化反應、酯化反應、及酯交換反應所構成群組中選擇的反應,進行硬化之熱硬化性樹脂。(Binder) The material used for the binder to block the inorganic fibers is selected before the thermosetting resin and can be selected freely. For example, phenol resin system, urea resin system, melamine resin system, resorcinol resin system, acrylic resin system, polyester resin system, sugar resin system, starch resin system, etc. can be selected. The above-mentioned binder preferably contains a thermosetting resin that is cured by a reaction selected from the group consisting of an amination reaction, an imidation reaction, an esterification reaction, and a transesterification reaction.
構成隔熱吸音材11的塊體之黏結劑重量比(樹脂含有率),相對於塊體重量,較佳係1.0~8.5重量%。另外,此處所謂構成隔熱吸音材11的塊體之黏結劑重量比,係指包含第1層12與第2層13在內的全體黏結劑重量比。根據本實施形態,藉由黏結劑的重量比(樹脂含有率)設為1.0~8.5重量%,便可達與第1實施形態同樣的效果。另外,為調整硬度,亦可針對第1層與第2層的黏結劑重量比在各自上述範圍內進行個別調整。The weight ratio of the binder (resin content) of the block constituting the heat insulating and
再者,本實施形態亦是黏結劑的黏結劑強度較佳為3.6~6.1N/mm2 。根據本實施形態,藉由將黏結劑的黏結劑強度設為3.6~6.1N/mm2 ,便可達與第1實施形態同樣的效果。Furthermore, in this embodiment, the adhesive strength of the adhesive is preferably 3.6 to 6.1 N/mm 2 . According to this embodiment, by setting the adhesive strength of the adhesive to 3.6 to 6.1 N/mm 2 , the same effect as in the first embodiment can be achieved.
<第3實施形態>
圖3所示係本發明第3實施形態的隔熱吸音材剖視圖。如圖3所示,第3實施形態的隔熱吸音材21係3層構造,由無機纖維利用黏結劑塊化的板狀塊體構成。構成隔熱吸音材21的塊體係具備有第1層22、第2層23及第3層24。第1層22係在構成隔熱吸音材21時先形成的層,而第2層23係形成於第1層22上的層,第3層24係形成於第2層23上的層。使用於隔間壁時,隔熱吸音材21的厚度較佳係10~100mm,第1層22、第2層23及第3層24的厚度比率分別較佳係8~35%、30~84%、8~35%。另外,第1層22、第2層23及第3層24的厚度比率合計成為100%。<The third embodiment>
Fig. 3 shows a cross-sectional view of a heat insulating and sound absorbing material according to a third embodiment of the present invention. As shown in FIG. 3, the heat-insulating and sound-absorbing
(隔熱吸音材之製造方法) 首先,玻璃絨係例如利用玻璃熔融爐使玻璃熔液化,再抽出既定玻璃量,使用纖維化裝置,利用由氣體與空氣燃燒進行加熱、以及利用壓縮空氣使纖維延伸便可製造。纖維化的方法係可例示如習知公知的離心法、火焰法、噴氣法等,惟並無特別侷限於該等方法。利用離心法施行的纖維化裝置例係可例如旋塗機等。(Method of manufacturing heat-insulating and sound-absorbing material) First, the glass wool can be manufactured by liquefying the glass melt in a glass melting furnace, and then extracting a predetermined amount of glass, using a fiberizing device, heating by combustion of gas and air, and stretching the fiber with compressed air. The method of fibrillation can be exemplified by the conventionally known centrifugal method, flame method, air jet method, etc., but it is not particularly limited to these methods. An example of a fiberizing device performed by a centrifugal method may be, for example, a spin coater.
隔熱吸音材21係利用將玻璃絨堆積形成毯狀便可製造。具體而言,朝玻璃絨既定量吹出含有任意防塵劑或他添加劑的黏結劑,再利用積層輸送機依成為既定基重方式進行集棉形成第1層22,重疊於第1層22上並依成為既定基重方式進行集棉形成第2層23,再重疊於第2層23上並依成為既定基重方式進行集棉形成第3層24,接著利用烤箱使黏結劑硬化。然後,施行割絨、修整切割、製品短邊方向裁切等,依成為既定尺寸玻璃絨毯的方式施行成形。The heat-insulating and sound-absorbing
(隔熱吸音材之密度)
本實施形態構成隔熱吸音材21的塊體密度係10~20kg/m3
。另外,此處所謂構成隔熱吸音材21的塊體密度係指包含第1層22、第2層23及第3層24在內的全體密度。本實施形態因為構成隔熱吸音材21的塊體密度亦是10~20kg/m3
,可達與第1及第2實施形態同樣的效果。另外,較佳係第1層22與第3層24的密度相等,更佳係第1層22、第2層23及第3層24的密度相等。(Density of the heat-insulating and sound-absorbing material) The block density of the heat-insulating and sound-absorbing
(無機纖維之長度荷重平均纖維徑)
本實施形態構成隔熱吸音材21的塊體之無機纖維長度荷重平均纖維徑係2.0~8.7μm。又,更佳為,本實施形態構成隔熱吸音材21的塊體之無機纖維長度荷重平均纖維徑係3.8~5.3μm。另外,此處所謂構成隔熱吸音材21的塊體之長度荷重平均纖維徑,係指包含第1層22、第2層23及第3層24在內的全體長度荷重平均纖維徑。本實施形態亦是無機纖維的長度荷重平均纖維徑係2.0~8.7μm、較佳係3.8~5.3μm。又,纖維長較佳係20mm~200mm。纖維長越長,則越容易提高剛性。藉由該等便可達與第1及第2實施形態同樣的效果。(Inorganic fiber length load average fiber diameter)
In this embodiment, the length and load average fiber diameter of the inorganic fibers constituting the block of the heat insulating and
本實施形態,第1層22與第3層24的無機纖維之長度荷重平均纖維徑,係較第2層23的無機纖維之長度荷重平均纖維徑大0.1~3.0μm。若第1層22與第3層24的無機纖維之長度荷重平均纖維徑、和第2層23的無機纖維之長度荷重平均纖維徑差未滿0.1μm時,無法獲得充分的硬度,無法改善施工性。又,若第1層22與第3層24的無機纖維之長度荷重平均纖維徑、和第2層23的無機纖維之長度荷重平均纖維徑差大於3.0μm時,會導致隔音性能降低。相對於此,根據本實施形態,因為第1層22與第3層24的無機纖維之長度荷重平均纖維徑,係較第2層23的無機纖維之長度荷重平均纖維徑大0.1~3.0μm,所以隔熱吸音材21具有充分硬度俾能提升施工性,且能提升隔音性能。In this embodiment, the length-loaded average fiber diameter of the inorganic fibers of the
再者,本實施形態,第1層22、第2層23、及第3層24中屬於最表層的第1層22與第3層24之無機纖維長度荷重平均纖維徑係4.3~7.0μm。若第1層22與第3層24的長度荷重平均纖維徑未滿4.3μm時,無法獲得充分的硬度,無法改善施工性。又,若第1層22與第3層24的長度荷重平均纖維徑大於7.0μm時,雖硬度獲改善,但卻會導致隔音性能降低。相對於此,根據本實施形態,因為第1層22與第3層24的無機纖維之長度荷重平均纖維徑係4.3~7.0μm,所以可獲得充分硬度,能提升施工性,且亦能提升隔音性能。Furthermore, in this embodiment, the inorganic fiber length load average fiber diameter of the
(無機纖維之長度荷重纖維徑分佈)
本實施形態構成隔熱吸音材21的塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維20~66%,且含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~58%。另外,未滿4.0μm的無機纖維、4.0μm以上且未滿7.0μm的無機纖維、以及7.0μm以上的無機纖維合計成為100%。又更佳為,塊體係含有長度荷重平均纖維徑為7.0μm以上的無機纖維13~33%。又特佳為,塊體係含有長度荷重平均纖維徑未滿4.0μm的無機纖維41~66%。另外,此處所謂「隔熱吸音材21的長度荷重纖維徑分佈」係指包含第1層22、第2層23及第3層24在內的全體長度荷重纖維徑分佈。又,此處所謂各長度荷重平均纖維徑範圍的無機纖維比例,係與第1實施形態同樣地表示支數比例(支數%)。根據本實施形態,藉由具有上述纖維徑分佈,便可達與第1及第2實施形態同樣的效果。(Inorganic fiber length and load fiber diameter distribution)
The block system constituting the heat-insulating and sound-absorbing
(無機纖維) 無機纖維係在由玻璃絨、岩絨、渣絨等無機材料構成的纖維狀構件前提下,其餘均可使用。但,若考慮施工性與成本等,較佳係玻璃絨。(Inorganic fiber) Inorganic fibers can be used on the premise that they are fibrous members composed of inorganic materials such as glass wool, rock wool, slag wool, etc. However, in consideration of workability and cost, glass wool is preferred.
(黏結劑) 為使無機纖維塊化而使用黏結劑的材料係在熱硬化性樹脂之前提下,可自由地選擇。可選擇例如:酚樹脂系、脲樹脂系、三聚氰胺樹脂系、間苯二酚樹脂系、丙烯酸樹脂系、聚酯樹脂系、糖樹脂系、澱粉樹脂系等。上述黏結劑較佳係含有利用從醯胺化反應、醯亞胺化反應、酯化反應、及酯交換反應所構成群組中選擇的反應,進行硬化之熱硬化性樹脂。(Binder) The material used for the binder to block the inorganic fibers is selected before the thermosetting resin and can be selected freely. For example, phenol resin system, urea resin system, melamine resin system, resorcinol resin system, acrylic resin system, polyester resin system, sugar resin system, starch resin system, etc. can be selected. The above-mentioned binder preferably contains a thermosetting resin that is cured by a reaction selected from the group consisting of an amination reaction, an imidation reaction, an esterification reaction, and a transesterification reaction.
構成隔熱吸音材21的塊體之黏結劑重量比(樹脂含有率),相對於塊體重量,較佳係1.0~8.5重量%。另外,此處所謂「構成隔熱吸音材21的塊體之黏結劑重量比」係指包含第1層22、第2層23及第3層24在內的全體黏結劑重量比。根據本實施形態,藉由黏結劑的重量比(樹脂含有率)設為1.0~8.5重量%,便可達與第1及第2實施形態同樣的效果。另外,為調整硬度,亦可針對第1層、第2層及第3層的黏結劑重量比在各自上述範圍內進行個別調整。The weight ratio of the binder (resin content) of the block constituting the heat insulating and
再者,本實施形態亦是黏結劑的黏結劑強度較佳為3.6~6.1N/mm2 。根據本實施形態,藉由將黏結劑的黏結劑強度設為3.6~6.1N/mm2 ,便可達與第1及第2實施形態同樣的效果。Furthermore, in this embodiment, the adhesive strength of the adhesive is preferably 3.6 to 6.1 N/mm 2 . According to this embodiment, by setting the adhesive strength of the adhesive to 3.6 to 6.1 N/mm 2 , the same effect as the first and second embodiments can be achieved.
<第4實施形態> 以下,針對本發明第4實施形態的隔間壁進行說明。第4實施形態的隔間壁係使第1~第3實施形態所說明的隔熱吸音材含於壁體中空部。<The fourth embodiment> Hereinafter, the partition wall of the fourth embodiment of the present invention will be described. In the partition wall of the fourth embodiment, the heat-insulating and sound-absorbing materials described in the first to third embodiments are contained in the hollow portion of the wall.
圖4所示係本發明第4實施形態的隔間壁透視圖。又,圖5所示係本發明第4實施形態的隔間壁水平剖視圖。如圖4所示,隔間壁100係具備有:在建築物的地面結構體101與沿頂結構體102間所形成的板條110、以及在板條110二側從地面結構體101施工至沿頂結構體102的面材120。Fig. 4 is a perspective view of a partition wall according to a fourth embodiment of the present invention. 5 is a horizontal cross-sectional view of the partition wall of the fourth embodiment of the present invention. As shown in FIG. 4, the
板條110係包含有:配置於建築物之地面結構體101上的下槽111、固定於沿頂結構體102上的上槽112、以及在下槽111與上槽112間呈垂直設立的立柱114。The
下槽111係例如形成截面ㄈ形的鋼製長條構件,依朝上方呈開口方式配置於地面結構體101上。下槽111係利用水泥釘等,視需要更經由槽承座等固定於地面結構體101上。The
上槽112係例如形成截面ㄈ形的鋼製長條構件,依朝下方呈開口方式固定於沿頂結構體102的下面。又,上槽112係平行於下槽111配置於下槽111正上方。上槽112係利用水泥釘等,視需要更經由槽承座等固定於沿頂結構體102上。The
立柱114係例如從底部二端立設二側面114A、114B而形成截面ㄈ形的鋼製長條構件,跨越下槽111與上槽112間呈垂直設立。The
本實施形態,立柱114係利用單槽/交錯間柱工法設立。即,立柱114係朝板條110的橫向設立呈交錯配置(在壁面的垂直方向上交互錯開配置)狀態。更詳言之,在下槽111與上槽112之間,交互設立著:由其中一側面114A抵接於下槽111及上槽112之其中一側面111A、112A方式配置的立柱114,以及由另一側面114B抵接於下槽111及上槽112另一側面111B、112B方式配置的立柱114。In this embodiment, the
面材120係由底板121及面板122的積層體構成。底板121及面板122至少其中一者、較佳係二者係不燃材料或耐燃二級材料的板材,可為單板、亦可為板材的積層體。此處所謂「不燃材料」及「耐燃二級材料」,不燃材料係根據建築基準法第2條第9項的材料,耐燃二級材料係根據建築基準法施行令第1條第5項的材料。
不燃材料係當因尋常火災而被施加火熱時,在開始加熱後經20分鐘可滿足:(1)不會燃燒、(2)不會發生有礙防火的變形、熔融、龜裂、及其他損傷。(3)不會產生有礙避難的煙幕或氣體等要件之材料。
耐燃二級材料係當因尋常火災而被施加火熱時,在開始加熱後經10分鐘可滿足:(1)不會燃燒、(2)不會發生有礙防火的變形、熔融、龜裂、及其他損傷。(3)不會產生有礙避難的煙幕或氣體等要件之材料。
底板121與面板122較佳係可使用例如:石膏板、強化石膏板、硬質石膏板或纖維補強石膏板。該等面材120的厚度較佳係20mm以上。The
本實施形態,各底板121係利用例如自攻螺釘130安裝於相隔一條立柱114上。又,面板122係例如分別利用黏著劑或釘槍安裝於底板121的外側。藉由此種構成,在板條110上,於二側面材120間形成壁體中空部140。In this embodiment, each
隔熱吸音材1、11、21係配置於壁體中空部140內。隔熱吸音材1、11、21的下緣與上緣分別抵接於下槽111與上槽112,而隔熱吸音材1、11、21的橫向二緣則抵接於鄰接的立柱114。例如隔熱吸音材1、11、21的下緣與上緣分別嵌入下槽111與上槽112內並抵接於下槽111與上槽112的底部,或者隔熱吸音材分別在未嵌入下槽111與上槽112內的狀態下,抵接於下槽111與上部112的外側。例如隔熱吸音材1、11、21的其中一邊緣嵌入立柱114內並抵接於立柱114的底部,隔熱吸音材1、11、21的其中一邊緣則抵接於立柱114的底部外面。或者亦可隔熱吸音材在未嵌入立柱內的狀態下,抵接於立柱的外側。又,立柱係方形的情況,隔熱吸音材亦可在未嵌入立柱狀態下,抵接於立柱的外側。The heat-insulating and sound-absorbing
根據本實施形態,隔間壁100便在壁體中空部140中含有隔熱吸音材1、11、21。根據本實施形態,因為隔熱吸音材1、11、21屬於輕量,故可提升施工性,且隔熱吸音材1、11、21具有能施工的硬度,俾能提升施工性,並可使隔間壁100確保充分的隔音性能。According to the present embodiment, the
再者,根據本實施形態,立柱114係利用單槽/交錯間柱工法設立。所以,在隔間壁100內可輕易配置隔熱吸音材1、11、21。Furthermore, according to this embodiment, the
<第5實施形態> 以下,針對本發明第5實施形態的隔間壁進行說明。第5實施形態的隔間壁係使第1~第3實施形態所說明的隔熱吸音材含於壁體中空部。另外,第5實施形態的隔間壁之立柱設立方法係利用單槽/共通間柱工法設立。另外,關於與第4實施形態同樣的構成便賦予相同元件符號並省略詳細說明。<Fifth Embodiment> Hereinafter, the partition wall of the fifth embodiment of the present invention will be described. In the partition wall of the fifth embodiment, the heat-insulating and sound-absorbing materials described in the first to third embodiments are contained in the hollow portion of the wall body. In addition, the method for erecting the columns of the partition wall of the fifth embodiment is to use the single slot/common column method. In addition, the same reference numerals are assigned to the same components as in the fourth embodiment, and detailed descriptions are omitted.
圖6所示係本發明第5實施形態的隔間壁水平剖視圖。第5實施形態的隔間壁200係具備有:板條110、以及在板條110二側施工的面材120。Fig. 6 shows a horizontal cross-sectional view of a partition wall according to a fifth embodiment of the present invention. The
板條110的構成係立柱214的配置不同於第4實施形態。本實施形態亦是立柱214係從底部二端立設二側面214A、214B且具有例如方形截面形狀,垂直跨越設立於下槽111與上槽112之間。The configuration of the
本實施形態的立柱214係利用單槽/共通間柱工法設立。即,立柱214在一直線上排列配置,立柱214的下端二側面214A、214B係抵接於下槽111的二側面111A、111B,立柱214的上端部二側面係抵接於上槽112的二側面112A、112B。The column 214 of the present embodiment is set up by the single slot/common column method. That is, the uprights 214 are arranged in a straight line, the bottom two
本實施形態,面材120係板條110二側的底板121,分別利用例如自攻螺釘130安裝於各立柱214的二側面214A、214B。又,面板122分別利用例如黏著劑、釘槍安裝於底板121的外側。藉由此種構成,板條110便在二側面材120之間形成壁體中空部140。In this embodiment, the
隔熱吸音材1、11、21係配置於壁體中空部140內。隔熱吸音材1、11、21的下緣與上緣分別抵接於下槽111與上槽112,而隔熱吸音材1、11、21的橫向二緣則抵接於鄰接的立柱214。例如隔熱吸音材1、11、21的下緣與上緣分別嵌入下槽111與上槽112內並抵接於下槽111與上槽112的底部,或者隔熱吸音材分別在未嵌入下槽111與上槽112內的狀態下,抵接於下槽111與上部112的外側。又,當立柱呈ㄈ形截面形狀時,亦可隔熱吸音材其中一邊緣例如嵌入於立柱內並抵接於立柱底部,而隔熱吸音材另一邊緣則抵接於立柱的底部外面。或者,隔熱吸音材亦可在未嵌入立柱內的狀態下,抵接於立柱的外側。The heat-insulating and sound-absorbing
依照本實施形態亦可達第4實施形態同樣的效果。According to this embodiment, the same effect as the fourth embodiment can be achieved.
<第6實施形態> 以下,針對本發明第6實施形態的隔間壁進行說明。第6實施形態的隔間壁係使第1~第3實施形態所說明的隔熱吸音材含於壁體中空部。另外,第6實施形態隔間壁的立柱設立方法係利用單槽/共通間柱工法釘墊板交錯配置進行設立。另外,關於與第4實施形態同樣的構成便賦予相同元件符號並省略詳細說明。<The sixth embodiment> Hereinafter, the partition wall of the sixth embodiment of the present invention will be described. In the partition wall of the sixth embodiment, the heat-insulating and sound-absorbing materials described in the first to third embodiments are contained in the hollow portion of the wall. In addition, in the sixth embodiment, the method for erecting the columns of the partition walls is to use the single-slot/common column method of staggered arrangement of nail pads. In addition, the same reference numerals are assigned to the same components as in the fourth embodiment, and detailed descriptions are omitted.
圖7所示係本發明第6實施形態的隔間壁水平剖視圖。另外,圖7中,下槽111與上槽112側面的內壁面係依虛線標示。第6實施形態的隔間壁300係具備有:板條110、以及在板條110二側施工的面材120。Fig. 7 shows a horizontal cross-sectional view of a partition wall according to a sixth embodiment of the present invention. In addition, in FIG. 7, the inner wall surfaces of the side surfaces of the
板條110的構成係立柱114的配置不同於第4實施形態。本實施形態亦是立柱114係從底部二端立設二側面114A、114B且具有例如ㄈ形截面形狀,垂直跨越設立於下槽111與上槽112之間。The configuration of the
本實施形態的立柱114係利用單槽/共通間柱工法釘墊板交錯配置進行設立。即,立柱114在一直線上排列配置,立柱114的下端二側面114A、114B係抵接於下槽111的二側面111A、111B,立柱114的上端部二側面係抵接於上槽112的二側面112A、112B。The
本實施形態,面材120係由各底板121利用例如自攻螺釘130安裝於相隔一條立柱114上。此時,在立柱114的側面114A、114B、與底板121之間,配置著釘墊板132。釘墊板132係輪流安裝於立柱114其中一側面114A、與另一側面114B上,形成交錯配置狀態。藉由此種構成,在板條110上,於二側面材120間形成壁體中空部140。In this embodiment, the
隔熱吸音材1、11、21係配置於壁體中空部140內。隔熱吸音材1、11、21的下緣與上緣分別抵接於下槽111與上槽112,而隔熱吸音材1、11、21的橫向二緣則抵接於鄰接的立柱114。例如隔熱吸音材1、11、21的下緣與上緣分別嵌入下槽111與上槽112內並抵接於下槽111與上槽112的底部,或者隔熱吸音材分別在未嵌入下槽111與上槽112內的狀態下,抵接於下槽111與上部112的外側。例如隔熱吸音材1、11、21的其中一邊緣嵌入立柱114內並抵接於立柱114的底部,隔熱吸音材1、11、21的其中一邊緣則抵接於立柱114的底部外面。或者亦可隔熱吸音材在未嵌入立柱內的狀態下,抵接於立柱的外側。又,立柱係方形的情況,隔熱吸音材亦可在未嵌入立柱狀態下,抵接於立柱的外側。The heat-insulating and sound-absorbing
依照本實施形態亦可達第4實施形態同樣的效果。According to this embodiment, the same effect as the fourth embodiment can be achieved.
<第7實施形態> 以下,針對本發明第7實施形態的隔間壁進行說明。第7實施形態的隔間壁係使第1~第3實施形態所說明的隔熱吸音材含於壁體中空部。另外、第7實施形態隔間壁的立柱設立方法係利用單槽/交錯間柱工法釘墊板配置進行設立。另外,關於與第4實施形態同樣的構成便賦予相同元件符號並省略詳細說明。<The seventh embodiment> Hereinafter, the partition wall of the seventh embodiment of the present invention will be described. In the partition wall of the seventh embodiment, the heat-insulating and sound-absorbing materials described in the first to third embodiments are contained in the hollow portion of the wall. In addition, in the seventh embodiment, the method for erecting the column of the partition wall is to use the single-slot/staggered column method to set up the nail plate arrangement. In addition, the same reference numerals are assigned to the same components as in the fourth embodiment, and detailed descriptions are omitted.
圖8所示係本發明第7實施形態的隔間壁水平剖視圖。另外,圖8中,下槽111與上槽112側面的內壁面係依虛線標示。第7實施形態的隔間壁400係具備有:板條110、以及在板條110二側施工的面材120。Fig. 8 shows a horizontal cross-sectional view of a partition wall according to a seventh embodiment of the present invention. In addition, in FIG. 8, the inner wall surfaces of the side surfaces of the
板條110的構成係釘墊板的配置不同於第4實施形態。本實施形態亦是立柱114係從底部二端立設二側面114A、114B且具有例如ㄈ形截面形狀,垂直跨越設立於下槽111與上槽112之間。The configuration of the
本實施形態,立柱114係利用單槽/交錯間柱工法釘墊板配置進行設立。即,立柱114係朝板條110的橫向設立呈交錯配置(在壁面的垂直方向上交互錯開配置)狀態。更詳言之,在下槽111與上槽112之間,交互設立著:由其中一側面114A抵接於下槽111及上槽112之其中一側面111A、112A方式配置的立柱114,以及由另一側面114B抵接於下槽111及上槽112另一側面111B、112B方式配置的立柱114。In this embodiment, the
本實施形態,面材120係由各底板121利用例如自攻螺釘130安裝於相隔一條立柱114上。此時,在立柱114的側面114A、114B、與底板121之間,配置著釘墊板132。釘墊板132係輪流安裝於立柱114其中一側面114A、與另一側面114B上,形成交錯配置狀態。藉由此種構成,在板條110上,於二側面材120間形成壁體中空部140。In this embodiment, the
隔熱吸音材1、11、21係配置於壁體中空部140內。隔熱吸音材1、11、21的下緣與上緣分別抵接於下槽111與上槽112,而隔熱吸音材1、11、21的橫向二緣則抵接於鄰接的立柱114。例如隔熱吸音材1、11、21的下緣與上緣分別嵌入下槽111與上槽112內並抵接於下槽111與上槽112的底部,或者隔熱吸音材分別在未嵌入下槽111與上槽112內的狀態下,分別抵接於下槽111與上部112的外側。例如隔熱吸音材1、11、21的其中一邊緣嵌入立柱114內並抵接於立柱114的底部,隔熱吸音材1、11、21的其中一邊緣則抵接於立柱114的底部外面。或者亦可隔熱吸音材在未嵌入立柱內的狀態下,抵接於立柱的外側。又,立柱係方形的情況,隔熱吸音材亦可在未嵌入立柱狀態下,抵接於立柱的外側。The heat-insulating and sound-absorbing
依照本實施形態亦可達第4實施形態同樣的效果。According to this embodiment, the same effect as the fourth embodiment can be achieved.
<第8實施形態> 以下,針對本發明第8實施形態的隔間壁進行說明。第8實施形態的隔間壁係使第1~第3實施形態所說明的隔熱吸音材含於壁體中空部。另外,第8實施形態隔間壁的立柱設立方法係利用雙槽/並排間柱工法設立。另外,關於與第4實施形態同樣的構成便賦予相同元件符號並省略詳細說明。<Eighth Embodiment> Hereinafter, the partition wall of the eighth embodiment of the present invention will be described. In the partition wall of the eighth embodiment, the heat-insulating and sound-absorbing materials described in the first to third embodiments are contained in the hollow portion of the wall. In addition, the method for erecting the columns of the partition walls in the eighth embodiment is to use the double groove/side-by-side column method. In addition, the same reference numerals are assigned to the same components as in the fourth embodiment, and detailed descriptions are omitted.
圖9所示係本發明第8實施形態的隔間壁之水平剖視圖,立柱呈錯開配置。另外,圖9中,下槽111與上槽112側面的內壁面係依虛線標示。第8實施形態的隔間壁500亦係具備有:板條110、以及在板條110二側施工的面材120。Fig. 9 shows a horizontal cross-sectional view of the partition wall of the eighth embodiment of the present invention, with the columns being staggered. In addition, in FIG. 9, the inner wall surfaces of the side surfaces of the
板條110的構成係上槽、下槽及立柱114的配置不同於第4實施形態。本實施形態,一對下槽111與一對上槽112配置呈平行於壁厚方向排列狀態。本實施形態亦是立柱114係從底部二端立設二側面114A、114B且具有例如ㄈ形截面形狀,垂直跨越設立於下槽111與上槽112之間。The configuration of the
本實施形態,立柱114係利用雙槽/並排間柱工法設立。立柱114係設立於板條110的橫向上。更詳言之,立柱114係在一對下槽111之其中一下槽111、與一對上槽112中之其中一上槽112間(例如圖9中靠下方的下槽111與上槽112之間),以及一對下槽111中另一下槽111與一對上槽112中另一上槽112之間(例如圖9中靠上方的下槽111與上槽112之間)呈錯開設立。In this embodiment, the
本實施形態,面材120係由各底板121利用例如自攻螺釘130安裝於立柱114上。又,面板122係例如分別利用黏著劑或釘槍安裝於底板121的外側。藉由此種構成,在板條110上,於二側面材120間形成壁體中空部140。In this embodiment, the
隔熱吸音材1、11、21係配置於壁體中空部140內。隔熱吸音材1、11、21的下緣與上緣分別抵接於下槽111與上槽112。例如隔熱吸音材1、11、21的下緣與上緣分別嵌入下槽111與上槽112內並抵接於下槽111與上槽112的底部,或者隔熱吸音材分別在未嵌入下槽111與上槽112內的狀態下,抵接於下槽111與上部112的外側。又,隔熱吸音材1、11、21係依避開立柱114方式配置於壁體中空部140中。另外,隔熱吸音材並不需要使用連續長條的隔熱吸音材,亦可配置複數隔熱吸音材。又,隔熱吸音材係可配置於各排的立柱間,亦可隔熱吸音材橫向二緣抵皆於鄰接的立柱,亦可隔熱吸音材其中一邊緣嵌入於立柱內。又,立柱係方形的情況,隔熱吸音材亦可在未嵌入立柱狀態下,抵接於立柱的外側。The heat-insulating and sound-absorbing
依照本實施形態亦可達第4實施形態同樣的效果。According to this embodiment, the same effect as the fourth embodiment can be achieved.
<第9實施形態> 以下,針對本發明第9實施形態的隔間壁進行說明。第9實施形態的隔間壁係使第1~第3實施形態所說明的隔熱吸音材含於壁體中空部。另外,第9實施形態隔間壁的立柱設立方法係利用雙槽/並排間柱工法設立,僅立柱配置於同一之位置之點與第8實施形態相異。另外,關於與第8實施形態同樣的構成便賦予相同元件符號並省略詳細說明。<Ninth Embodiment> Hereinafter, the partition wall of the ninth embodiment of the present invention will be described. In the partition wall of the ninth embodiment, the heat-insulating and sound-absorbing materials described in the first to third embodiments are contained in the hollow portion of the wall body. In addition, the method for erecting the columns of the partition walls of the ninth embodiment is based on the double-groove/side-by-side column method. The only point that the columns are arranged at the same position is different from that of the eighth embodiment. In addition, the same reference numerals are given to the same components as in the eighth embodiment, and detailed descriptions are omitted.
圖10所示係本發明第9實施形態的隔間壁之水平剖視圖,立柱配置於同一位置。另外,圖10中,下槽111與上槽112側面的內壁面係依虛線標示。第9實施形態的隔間壁600亦係具備有:板條110、以及在板條110二側施工的面材120。Fig. 10 is a horizontal cross-sectional view of the partition wall of the ninth embodiment of the present invention, with the uprights arranged at the same position. In addition, in FIG. 10, the inner wall surfaces of the side surfaces of the
板條110的構成係僅立柱114的配置不同於第8實施形態。本實施形態,立柱114的配置係在一對下槽111之其中一下槽111、與一對上槽112中之其中一上槽112間,以及一對下槽111中另一下槽111與一對上槽112中另一上槽112之間,分別將各立柱114設立於相同位置。The structure of the
本實施形態,面材120係由各底板121利用例如自攻螺釘130安裝於立柱114上。又,面板122係例如分別利用黏著劑或釘槍安裝於底板121的外側。藉由此種構成,在板條110上,於二側面材120間形成壁體中空部140。In this embodiment, the
隔熱吸音材1、11、21係配置於壁體中空部140內。隔熱吸音材1、11、21的下緣與上緣分別抵接於下槽111與上槽112。例如隔熱吸音材1、11、21的下緣與上緣分別嵌入下槽111與上槽112內並抵接於下槽111與上槽112的底部,或者隔熱吸音材分別在未嵌入下槽111與上槽112內的狀態下,抵接於下槽111與上部112的外側。又,隔熱吸音材1、11、21係設置於各排立柱114之間,隔熱吸音材1、11、21的橫向二緣抵接於鄰接的立柱114。例如隔熱吸音材1、11、21其中一側緣嵌入立柱114內並抵接於立柱114的底部,而隔熱吸音材1、11、21另一側緣則抵接於立柱114的底部外面。又,隔熱吸音材亦可未嵌入於立柱內而是抵接於立柱。又,如圖10所示,在各槽的壁體中空部分別亦可配置隔熱吸音材,亦可僅在單邊槽的壁體中空部配置隔熱吸音材。又,立柱係方形的情況,隔熱吸音材亦可在未嵌入立柱狀態下,抵接於立柱的外側。The heat-insulating and sound-absorbing
依照本實施形態亦可達第4實施形態同樣的效果。According to this embodiment, the same effect as the fourth embodiment can be achieved.
以上,針對本發明實施形態進行詳細說明,惟,本發明並不僅侷限於上述實施形態,當然在申請專利範圍所記載的本發明範圍內均可進行各種變更。 [實施例]As mentioned above, the embodiments of the present invention have been described in detail. However, the present invention is not limited to the above-mentioned embodiments. Of course, various modifications can be made within the scope of the present invention described in the scope of the patent application. [Example]
以下,針對本發明隔熱吸音材的實施例與比較例進行說明。 (實施例1、7) 實施例1、7係對應於參照圖3所說明第3實施形態的3層構造隔熱吸音材。實施例1、7係依照第3實施形態所說明的製造方法進行製造。Hereinafter, examples and comparative examples of the heat-insulating and sound-absorbing material of the present invention will be described. (Examples 1, 7) Examples 1 and 7 correspond to the three-layer structure heat-insulating and sound-absorbing material of the third embodiment described with reference to FIG. 3. Examples 1 and 7 were manufactured in accordance with the manufacturing method described in the third embodiment.
(實施例2~6) 實施例2~6係對應於參照圖2所說明第2實施形態的雙層構造隔熱吸音材。實施例2~6係依照第2實施形態所說明的製造方法進行製造。(Examples 2~6) Examples 2 to 6 correspond to the two-layer structure heat-insulating and sound-absorbing material of the second embodiment described with reference to FIG. 2. Examples 2 to 6 were manufactured in accordance with the manufacturing method described in the second embodiment.
(實施例8~10) 實施例8~10係對應於參照圖1所說明第1實施形態的單層構造隔熱吸音材。實施例8~10係依照第1實施形態所說明的製造方法進行製造。(Examples 8~10) Examples 8 to 10 correspond to the single-layer structure heat-insulating and sound-absorbing material of the first embodiment described with reference to FIG. 1. Examples 8 to 10 were manufactured in accordance with the manufacturing method described in the first embodiment.
(比較例1~3) 比較例1~3係與實施例8~10同樣地均為單層構造隔熱吸音材。比較例1~3係與實施例8~10同樣地依照第1實施形態所說明製造方法進行製造。(Comparative Examples 1~3) The comparative examples 1 to 3 are the same as the examples 8 to 10, and all are single-layer structure heat-insulating and sound-absorbing materials. Comparative Examples 1 to 3 were manufactured in the same manner as in Examples 8 to 10 in accordance with the manufacturing method described in the first embodiment.
(長度荷重平均纖維徑及長度荷重纖維徑分佈之測定) 針對實施例1~10及比較例1~3,關於塊體的長度荷重平均纖維徑、與長度荷重纖維徑分佈的測定,係使用Cottonscope Pty Ltd製的cottonscopeHD實施。另外,關於實施例1~7的各層長度荷重平均纖維徑亦同樣測定。(Measurement of length-loaded average fiber diameter and length-loaded fiber diameter distribution) With respect to Examples 1 to 10 and Comparative Examples 1 to 3, the measurement of the length-loaded average fiber diameter and the length-loaded fiber diameter distribution of the block was carried out using cottonscopeHD manufactured by Cottonscope Pty Ltd. In addition, the average fiber diameter of each layer length and load in Examples 1 to 7 was also measured in the same manner.
(密度測定) 針對實施例1~10及比較例1~3,根據JIS A9521的方法測定密度。(Density determination) For Examples 1 to 10 and Comparative Examples 1 to 3, the density was measured according to the method of JIS A9521.
(黏結劑強度之測定) 針對實施例1~10及比較例1~3,測定所使用黏結劑的強度。關於黏結劑的強度係依照包括有下述步驟的殼模拉伸強度測定方法,便可測定。該等步驟係(1)在150g玻璃珠中投入2.7重量%黏結劑並混合,獲得混合物的步驟;(2)將步驟(1)所獲得混合物均勻填塞於鐵製模具中,利用烤箱施行加熱使黏結劑硬化,獲得殼模試驗片(厚度6mm×寬度27mm×長度74mm,但,夾具部寬度42mm)的步驟;(3)將步驟(2)所獲得殼模試驗片從烤箱中取出,冷卻至室溫的步驟;以及(4)使用萬能材料試驗機,依拉伸速度5mm/分測定殼模試驗片之拉伸強度的步驟。(Determination of adhesive strength) For Examples 1 to 10 and Comparative Examples 1 to 3, the strength of the binder used was measured. The strength of the adhesive can be measured in accordance with the method of measuring the tensile strength of the shell mold which includes the following steps. These steps are (1) putting 2.7% by weight of binder into 150 g of glass beads and mixing to obtain a mixture; (2) filling the mixture obtained in step (1) uniformly in an iron mold, and using an oven to heat it The binder is hardened to obtain a shell mold test piece (thickness 6mm×width 27mm×length 74mm, but the clamp part width 42mm); (3) Take the shell mold test piece obtained in step (2) out of the oven and cool to Step at room temperature; and (4) Use a universal material testing machine to measure the tensile strength of the shell mold test piece at a tensile speed of 5 mm/min.
(樹脂含有率之測定) 針對各實施例1~10及比較例1~3,測定樹脂含有率。樹脂含有率係藉由施行包括有:(1)將玻璃絨毯切取為100mm×100mm而成為試驗片,並測定重量(Wa)的步驟;(2)將切取的試驗片投入於設定530℃的電爐中,使黏結劑成分進行分解的步驟;以及(3)從電爐取出經黏結劑成分分解後的試驗片,測定重量(Wb),再從與步驟(1)的測定值(Wa)差求取樹脂含有率之步驟,再由下式計算出樹脂含有率。 樹脂含有率(重量%) ={(Wa-Wb)/Wa}×100 實施例1~10及比較例1~3的長度荷重平均纖維徑、密度、長度荷重纖維徑分佈、黏結劑強度、樹脂含有率、厚度方向之層構成、各層的長度荷重平均纖維徑、以及各層的厚度比率,係如下所示。(Determination of resin content) For each of Examples 1 to 10 and Comparative Examples 1 to 3, the resin content rate was measured. The resin content rate is implemented by including: (1) cutting the glass wool blanket into 100mm×100mm into a test piece, and measuring the weight (Wa); (2) putting the cut test piece into an electric furnace set at 530°C In step (1), the step of decomposing the binder component; and (3) Take out the test piece after decomposing the binder component from the electric furnace, measure the weight (Wb), and then obtain the difference from the measured value (Wa) in step (1) In the step of resin content rate, the resin content rate is calculated from the following formula. Resin content (weight%) = ((Wa-Wb)/Wa)×100 The length load average fiber diameter, density, length load fiber diameter distribution, binder strength, resin content, thickness direction layer composition, length load average fiber diameter of each layer, and each layer of Examples 1 to 10 and Comparative Examples 1 to 3 The thickness ratio of is shown below.
[表2]
針對所獲得的實施例1~10與比較例1~3,就作業性/成本、施工性(皮膚刺激性觸感)、及施工性(製品硬度),依照以下方法施行評價。Regarding the obtained Examples 1 to 10 and Comparative Examples 1 to 3, the workability/cost, workability (skin irritation touch), and workability (product hardness) were evaluated in accordance with the following methods.
(作業性/成本) 若無機纖維隔熱吸音材每單位面積的重量偏大,便會導致作業性與裝載效率降低。又,若每單位面積的重量偏大,則會導致成本増加。此處,針對實施例1~10及比較例1~3,測定製品厚度50mm時的隔熱吸音材每單位面積重量,依如下評價作業性/成本。 ◎:每單位面積的重量未滿800g/m2 〇:800g/m2 以上~未滿1000g/m2 △:1000g/m2 以上且未滿1200g/m2 ×:1200g/m2 以上(Workability/Cost) If the weight per unit area of the inorganic fiber heat-insulating and sound-absorbing material is too large, the workability and loading efficiency will decrease. In addition, if the weight per unit area is too large, it will increase the cost. Here, with respect to Examples 1 to 10 and Comparative Examples 1 to 3, the weight per unit area of the heat-insulating and sound-absorbing material at a product thickness of 50 mm was measured, and the workability/cost was evaluated as follows. ◎: The weight per unit area is less than 800g/m 2 〇: 800g/m 2 or more ~ less than 1000g/m 2 △: 1000g/m 2 or more and less than 1200g/m 2 ×: 1200g/m 2 or more
(施工性(皮膚刺激性觸感)) 若碰觸到無機纖維隔熱吸音材時的刺痛感(皮膚刺激性觸感)偏大,則施工性降低。所以,針對實施例1~10及比較例1~3,由10位監測員碰觸隔熱吸音材表面,依SD法評價尺度1~5的5階段評價皮膚刺激性而施行感性試驗,並依如下述評價施工性(皮膚刺激性觸感)。 ◎:10位監測員的平均值未滿2.0 〇:10位監測員的平均值達2.0以上且未滿3.0 △:10位監測員的平均值達3.0以上且未滿4.0 ×:10位監測員的平均值達4.0以上(Construction (skin irritation touch)) If the tingling sensation (skin irritation touch) when touching the inorganic fiber heat-insulating and sound-absorbing material is too large, the workability decreases. Therefore, for Examples 1 to 10 and Comparative Examples 1 to 3, 10 monitors touched the surface of the heat-insulating and sound-absorbing material, and performed a perceptual test based on the 5-stage evaluation of skin irritation based on the SD method evaluation scale 1 to 5, and according to The workability (skin irritation touch) was evaluated as follows. ◎: The average of 10 monitors is less than 2.0 〇: The average of 10 monitors is above 2.0 and less than 3.0 △: The average of 10 monitors is above 3.0 and less than 4.0 ×: The average of 10 monitors is above 4.0
(施工性(製品硬度)) 若無機纖維隔熱吸音材的硬度偏低,則施工性會降低。所以,針對實施例1~10及比較例1~3,施行:(1)將隔熱吸音材試驗片放置於測定台上之平面部的步驟;(2)用手輕按長度方向後部,並依10cm/秒的速度推動,而在台上滑行的步驟;(3)當試驗片前端碰觸到角度45°滑台上時,利用直尺讀取下垂長度的步驟,並依如下述評價施工性(製品硬度)。但,下垂長度基準全部設為製品厚度50mm的情況。 ◎:下垂長度達580mm以上、 〇:下垂長度達530mm以上且未滿580mm △:下垂長度達480mm以上且未滿530mm ×:下垂長度未滿480mm(Workability (product hardness)) If the hardness of the inorganic fiber heat-insulating and sound-absorbing material is low, the workability will be reduced. Therefore, for Examples 1 to 10 and Comparative Examples 1 to 3, implement: (1) Place the heat-insulating and sound-absorbing material test piece on the flat surface of the measuring table; The step of sliding on the stage while pushing at a speed of 10cm/sec; (3) When the tip of the test piece touches the sliding stage at an angle of 45°, use a ruler to read the sag length and evaluate the workability as follows (Product hardness). However, all the sag length standards are the case where the product thickness is 50 mm. ◎: The sag length is more than 580mm, 〇: The sagging length is more than 530mm and less than 580mm △: The sagging length is more than 480mm and less than 530mm ×: The sagging length is less than 480mm
下表所示係關於實施例1~10及比較例1~3的作業性/成本、施工性(皮膚刺激性觸感)、及施工性(製品硬度)。The following table shows the workability/cost, workability (skin irritation touch), and workability (product hardness) of Examples 1 to 10 and Comparative Examples 1 to 3.
[表3]
由表2、3中得知,密度設為24kg/m3 的比較例2,重量偏重,導致作業性降低。又,纖維徑為7μm以上的纖維較少之比較例1,製品硬度不足,導致施工性降低。又,如比較例3所示,若長度荷重平均纖維徑為8.7μm的較粗情況時,皮膚刺激性觸感較大,導致施工性降低。 相對於此,實施例1~10可獲得充分的作業性、施工性(皮膚刺激性觸感、製品硬度)。It can be seen from Tables 2 and 3 that Comparative Example 2 with a density of 24 kg/m 3 has a heavier weight, resulting in a decrease in workability. In addition, in Comparative Example 1 in which there are few fibers having a fiber diameter of 7 μm or more, the product hardness is insufficient, resulting in a decrease in workability. In addition, as shown in Comparative Example 3, if the length-load-average fiber diameter is thicker with an average fiber diameter of 8.7 μm, skin irritation to the touch is greater, resulting in a decrease in workability. In contrast, in Examples 1 to 10, sufficient workability and workability (skin irritation, product hardness) can be obtained.
針對本發明隔間壁的實施例與比較例進行說明。Examples and comparative examples of the partition wall of the present invention will be described.
圖4所示係構成本發明隔間壁的透視圖。又,圖5所示係構成本發明隔間壁的水平剖視圖。Figure 4 shows a perspective view of the partition wall constituting the present invention. In addition, FIG. 5 shows a horizontal cross-sectional view of the partition wall constituting the present invention.
板條110係由:配置於沿地龍骨等地面結構體101上的下槽111、固定於輕鋼龍骨等沿頂結構體102下面的上槽112、以及在下槽111與上槽112間呈垂直設立的多數立柱114構成。立柱114係如圖5所示,沿壁芯呈交錯排列配置。The
第1層面材121係利用自攻螺釘130固定於立柱114上,第2層面材122係利用釘槍與黏著劑固定於第1層面材121上。在板條二側施工的第1層面材121間形成壁體中空部140,於壁體中空部140中填充隔熱吸音材。The
本發明實施例11的隔間壁構成構件,係使用以下建築材料:The composing member of the partition wall of the
下槽111:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 上槽112:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 立柱114:輕型鋼(鋼製立柱)C-65mm×45mm×0.8mm 底板121:強化石膏板、厚度21mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 面板122:硬質石膏板、厚度9.5mm(吉野石膏股份有限公司製品「Tiger Super Hard(註冊商標)」) 隔熱吸音材11(實施例2):長度荷重平均纖維徑4.3μm、密度14Kg/m3 、厚度50mm(ASAHI FIBER GLASS股份有限公司製品「Stud Aclear」)Lower trough 111: Light steel (steel trough) C-75mm×40mm×0.8mm Upper trough 112: Light steel (steel trough) C-75mm×40mm×0.8mm Column 114: Light steel (steel column) C- 65mm×45mm×0.8mm Floor 121: Reinforced gypsum board, thickness 21mm (product of Yoshino Gypsum Co., Ltd. "TIGER BOARD (registered trademark)・Type Z") Panel 122: hardened gypsum board, thickness 9.5mm (Yoshino Gypsum Co., Ltd. Product "Tiger Super Hard (registered trademark)") Heat insulation and sound-absorbing material 11 (Example 2): Length load average fiber diameter 4.3μm, density 14Kg/m 3 , thickness 50mm (ASAHI FIBER GLASS Co., Ltd. product "Stud Aclear" )
再者,在隔間壁內配置的隔熱吸音材11係採取參照圖2所說明第2實施形態對應的雙層構造,依照第2實施形態所說明的製造方法進行製造。In addition, the heat-insulating and sound-absorbing
與本發明實施例11進行比較的比較例4之隔間壁構成構件,係使用以下建築材料:The partition wall component of Comparative Example 4, which is compared with Example 11 of the present invention, uses the following building materials:
下槽111:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 上槽112:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 立柱114:輕型鋼(鋼製立柱)C-65mm×45mm×0.8mm 底板121:強化石膏板、厚度21mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 面板122:硬質石膏板、厚度9.5mm(吉野石膏股份有限公司製品「Tiger Super Hard(註冊商標)」) 隔熱吸音材1(比較例2):長度荷重平均纖維徑7.8μm、密度24Kg/m3 、厚度50mm(ASAHI FIBER GLASS股份有限公司製品「GLASRON(註冊商標)纖維棉」)Lower trough 111: Light steel (steel trough) C-75mm×40mm×0.8mm Upper trough 112: Light steel (steel trough) C-75mm×40mm×0.8mm Column 114: Light steel (steel column) C- 65mm×45mm×0.8mm Floor 121: Reinforced gypsum board, thickness 21mm (product of Yoshino Gypsum Co., Ltd. "TIGER BOARD (registered trademark)・Type Z") Panel 122: hardened gypsum board, thickness 9.5mm (Yoshino Gypsum Co., Ltd. Product "Tiger Super Hard (registered trademark)") Heat-insulating and sound-absorbing material 1 (Comparative Example 2): Length load average fiber diameter 7.8μm, density 24Kg/m 3 , thickness 50mm (ASAHI FIBER GLASS Co., Ltd. product "GLASRON (registered) Trademark) Fiber Cotton'')
再者,在隔間壁內所配置隔熱吸音材1係採取參照圖1所說明第1實施形態對應的單層構造,依照第1實施形態所說明的製造方法進行製造。In addition, the heat-insulating and sound-absorbing material 1 arranged in the partition wall has a single-layer structure corresponding to the first embodiment described with reference to FIG. 1, and is manufactured in accordance with the manufacturing method described in the first embodiment.
本發明實施例12的隔間壁構成構件,係使用以下建築材料:The composing member of the partition wall in the twelfth embodiment of the present invention uses the following building materials:
下槽111:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 上槽112:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 立柱114:輕型鋼(鋼製立柱)C-65mm×45mm×0.8mm 底板121:強化石膏板、厚度12.5mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 面板122:硬質石膏板、厚度9.5mm(吉野石膏股份有限公司製品「Tiger Hyper Hard C(註冊商標)」) 隔熱吸音材11(實施例2):長度荷重平均纖維徑4.3μm、密度14Kg/m3 、厚度50mm(ASAHI FIBER GLASS股份有限公司製品「Stud Aclear」)Lower trough 111: Light steel (steel trough) C-75mm×40mm×0.8mm Upper trough 112: Light steel (steel trough) C-75mm×40mm×0.8mm Column 114: Light steel (steel column) C- 65mm×45mm×0.8mm Floor 121: Reinforced gypsum board, thickness 12.5mm (product of Yoshino Gypsum Co., Ltd. "TIGER BOARD (registered trademark)・Type Z") Panel 122: hardened gypsum board, thickness 9.5mm (Yoshino Gypsum Co., Ltd. Company product "Tiger Hyper Hard C (registered trademark)") Heat insulation and sound-absorbing material 11 (Example 2): Length load average fiber diameter 4.3μm, density 14Kg/m 3 , thickness 50mm (ASAHI FIBER GLASS Co., Ltd. product "Stud Aclear」)
再者,在隔間壁內所配置隔熱吸音材11係採取參照圖2所說明第2實施形態對應的雙層構造,依照第2實施形態所說明的製造方法進行製造。In addition, the heat-insulating and sound-absorbing
與本發明實施例12進行比較的比較例5之隔間壁構成構件,係使用以下建築材料:Comparing with Example 12 of the present invention, the partition wall component of Comparative Example 5 uses the following building materials:
下槽111:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 上槽112:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 立柱114:輕型鋼(鋼製立柱)C-65mm×45mm×0.8mm 底板121:強化石膏板、厚度12.5mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 面板122:硬質石膏板、厚度9.5mm(吉野石膏股份有限公司製品「Tiger Hyper Hard C(註冊商標)」) 隔熱吸音材1(比較例2):長度荷重平均纖維徑7.8μm、密度24Kg/m3 、厚度50mm(ASAHI FIBER GLASS股份有限公司製品「GLASRON(註冊商標)纖維棉」)Lower trough 111: Light steel (steel trough) C-75mm×40mm×0.8mm Upper trough 112: Light steel (steel trough) C-75mm×40mm×0.8mm Column 114: Light steel (steel column) C- 65mm×45mm×0.8mm Floor 121: Reinforced gypsum board, thickness 12.5mm (product of Yoshino Gypsum Co., Ltd. "TIGER BOARD (registered trademark)・Type Z") Panel 122: hardened gypsum board, thickness 9.5mm (Yoshino Gypsum Co., Ltd. Company product "Tiger Hyper Hard C (registered trademark)") Heat insulation and sound-absorbing material 1 (Comparative Example 2): Length-load-average fiber diameter 7.8μm, density 24Kg/m 3 , thickness 50mm (ASAHI FIBER GLASS Co., Ltd. product "GLASRON (Registered trademark) fiber cotton'')
再者,在隔間壁內所配置隔熱吸音材1係採取參照圖1所說明第1實施形態對應的單層構造,依照第1實施形態所說明的製造方法進行製造。In addition, the heat-insulating and sound-absorbing material 1 arranged in the partition wall has a single-layer structure corresponding to the first embodiment described with reference to FIG. 1, and is manufactured in accordance with the manufacturing method described in the first embodiment.
本發明實施例13的隔間壁構成構件,係使用以下建築材料:The composing member of the partition wall of the
下槽111:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 上槽112:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 立柱114:輕型鋼(鋼製立柱)C-65mm×45mm×0.8mm 底板121:強化石膏板、厚度12.5mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 面板122:強化石膏板、厚度12.5mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 隔熱吸音材11(實施例2):長度荷重平均纖維徑4.3μm、密度14Kg/m3 、厚度50mm(ASAHI FIBER GLASS股份有限公司製品「Stud Aclear」)Lower trough 111: Light steel (steel trough) C-75mm×40mm×0.8mm Upper trough 112: Light steel (steel trough) C-75mm×40mm×0.8mm Column 114: Light steel (steel column) C- 65mm×45mm×0.8mm Floor 121: Reinforced gypsum board, thickness 12.5mm (product of Yoshino Gypsum Co., Ltd. "TIGER BOARD (registered trademark)・Type Z") Panel 122: Reinforced gypsum board, thickness 12.5mm (Yoshino Gypsum Co., Ltd. Company product "TIGER BOARD (registered trademark)・Type Z") Heat insulation and sound-absorbing material 11 (Example 2): Length load average fiber diameter 4.3μm, density 14Kg/m 3 , thickness 50mm (product of ASAHI FIBER GLASS Co., Ltd. " Stud Aclear」)
再者,在隔間壁內配置的隔熱吸音材11係採取參照圖2所說明第2實施形態對應的雙層構造,依照第2實施形態所說明的製造方法進行製造。In addition, the heat-insulating and sound-absorbing
與本發明實施例13進行比較的比較例6之隔間壁構成構件,係使用以下建築材料:The partition wall constituent members of Comparative Example 6 compared with Example 13 of the present invention use the following building materials:
下槽111:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 上槽112:輕型鋼(鋼製槽)C-75mm×40mm×0.8mm 立柱114:輕型鋼(鋼製立柱)C-65mm×45mm×0.8mm 底板121:強化石膏板、厚度12.5mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 面板122:強化石膏板、厚度12.5mm(吉野石膏股份有限公司製品「TIGER BOARD(註冊商標)・型式Z」) 隔熱吸音材1(比較例2):長度荷重平均纖維徑7.8μm、密度24Kg/m3 、厚度50mm(ASAHI FIBER GLASS股份有限公司製品「GLASRON(註冊商標)纖維棉」)Lower trough 111: Light steel (steel trough) C-75mm×40mm×0.8mm Upper trough 112: Light steel (steel trough) C-75mm×40mm×0.8mm Column 114: Light steel (steel column) C- 65mm×45mm×0.8mm Floor 121: Reinforced gypsum board, thickness 12.5mm (product of Yoshino Gypsum Co., Ltd. "TIGER BOARD (registered trademark)・Type Z") Panel 122: Reinforced gypsum board, thickness 12.5mm (Yoshino Gypsum Co., Ltd. Company product "TIGER BOARD (registered trademark)・Type Z") Heat insulation and sound-absorbing material 1 (Comparative Example 2): Length-loaded average fiber diameter 7.8μm, density 24Kg/m 3 , thickness 50mm (product of ASAHI FIBER GLASS Co., Ltd. " GLASRON (registered trademark) fiber cotton'')
再者,在隔間壁內所配置隔熱吸音材1係採取參照圖1所說明第1實施形態對應的單層構造,依照第1實施形態所說明的製造方法進行製造。In addition, the heat-insulating and sound-absorbing material 1 arranged in the partition wall has a single-layer structure corresponding to the first embodiment described with reference to FIG. 1, and is manufactured in accordance with the manufacturing method described in the first embodiment.
(隔音性能) 針對實施例11~13及比較例4~6的隔音性能(TLD值),根據JIS A1416(ISO140-3)所規定的測定方法測定僅壁體單獨的聲音穿透損失,並將測定結果使用依照日本建築學會所規定隔音基準曲線(D曲線)的評價方法進行數值化。(Sound insulation performance) For the sound insulation performance (TLD value) of Examples 11 to 13 and Comparative Examples 4 to 6, the sound penetration loss of the wall alone was measured according to the measurement method specified in JIS A1416 (ISO140-3), and the measurement results were used in accordance with The evaluation method of the sound insulation reference curve (D curve) prescribed by the Architectural Society of Japan is digitized.
以下,表4所示係關於實施例11~13及比較例4~6的隔音性能。Below, Table 4 shows the sound insulation performance of Examples 11-13 and Comparative Examples 4-6.
[表4]
由表4得知,實施例11~13的隔間壁係可獲得比較例4~6的習知隔間構造同等級以上之隔音性能。 另外,得知當長度荷重平均纖維徑小於4.3μm、密度大於24kg/m3 時,隔音性能將獲提升。It can be seen from Table 4 that the partition walls of Examples 11 to 13 can obtain sound insulation performance of the same level or higher in the conventional partition structure of Comparative Examples 4 to 6. In addition, it is known that when the length-loaded average fiber diameter is less than 4.3 μm and the density is greater than 24 kg/m 3 , the sound insulation performance will be improved.
1、11、21:隔熱吸音材
12、22:第1層
13、23:第2層
24:第3層
100、200、300、400、500、600:隔間壁
101:地面結構體
102:沿頂結構體
110:板條
111:下槽
111A:側面
111B:側面
112:上槽
112A:側面
112B:側面
114:立柱(截面ㄈ形)
114A:側面
114B:側面
120:面材
121:底板
122:面板
130:自攻螺釘
132:釘墊板
140:壁體中空部
214:立柱(截面方形)
214A:側面
214B:側面1, 11, 21: heat insulation and sound-absorbing
圖1係本發明第1實施形態的隔熱吸音材剖視圖; 圖2係本發明第2實施形態的隔熱吸音材剖視圖; 圖3係本發明第3實施形態的隔熱吸音材剖視圖; 圖4係本發明第4實施形態的隔間壁透視圖; 圖5係本發明第4實施形態的隔間壁水平剖視圖; 圖6係本發明第5實施形態的隔間壁水平剖視圖; 圖7係本發明第6實施形態的隔間壁水平剖視圖; 圖8係本發明第7實施形態的隔間壁水平剖視圖; 圖9係本發明第8實施形態的隔間壁水平剖視圖;以及 圖10係本發明第9實施形態的隔間壁水平剖視圖。Figure 1 is a cross-sectional view of a heat-insulating and sound-absorbing material according to a first embodiment of the present invention; Figure 2 is a cross-sectional view of a heat-insulating and sound-absorbing material according to a second embodiment of the present invention; Fig. 3 is a cross-sectional view of a heat-insulating and sound-absorbing material according to a third embodiment of the present invention; Figure 4 is a perspective view of the partition wall of the fourth embodiment of the present invention; Figure 5 is a horizontal cross-sectional view of the partition wall of the fourth embodiment of the present invention; Figure 6 is a horizontal cross-sectional view of the partition wall of the fifth embodiment of the present invention; Figure 7 is a horizontal cross-sectional view of the partition wall of the sixth embodiment of the present invention; Figure 8 is a horizontal cross-sectional view of the partition wall of the seventh embodiment of the present invention; Figure 9 is a horizontal cross-sectional view of the partition wall of the eighth embodiment of the present invention; and Fig. 10 is a horizontal cross-sectional view of a partition wall in a ninth embodiment of the present invention.
11:隔熱吸音材 11: Thermal insulation and sound-absorbing material
12:第1層 12: Level 1
13:第2層 13: Layer 2
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JP2839234B2 (en) * | 1994-11-15 | 1998-12-16 | 旭ファイバーグラス株式会社 | Insulating inorganic fiber sound-absorbing material for injection |
FR2750978B3 (en) * | 1996-07-11 | 1998-08-07 | Saint Gobain Isover | MATERIAL BASED ON MINERAL FIBERS |
DE10100640A1 (en) * | 2001-01-09 | 2002-07-11 | Saint Gobain Isover G & H Ag | Insulation material web made of mineral wool can be rolled up |
US20070017625A1 (en) * | 2003-09-03 | 2007-01-25 | Paramount Glass Manufacturing Co., Ltd. | Glass wool molded product and method for molding the same |
ES2395823T3 (en) * | 2003-10-06 | 2013-02-15 | Saint-Gobain Isover | Insulation element of mineral fibers for shipbuilding |
PL1678386T5 (en) * | 2003-10-06 | 2021-08-16 | Saint-Gobain Isover | Insulating material consisting of a web of mineral fibres for wedging between beams |
JP5296600B2 (en) * | 2009-05-13 | 2013-09-25 | 吉野石膏株式会社 | Partition wall structure |
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