TW202126565A - Sheet winding device - Google Patents

Sheet winding device Download PDF

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Publication number
TW202126565A
TW202126565A TW109135868A TW109135868A TW202126565A TW 202126565 A TW202126565 A TW 202126565A TW 109135868 A TW109135868 A TW 109135868A TW 109135868 A TW109135868 A TW 109135868A TW 202126565 A TW202126565 A TW 202126565A
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Taiwan
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sheet
winding
reel
roller
tension
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TW109135868A
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Chinese (zh)
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藤井正典
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日商甲南設計工業股份有限公司
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Publication of TW202126565A publication Critical patent/TW202126565A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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  • Replacement Of Web Rolls (AREA)
  • Winding Of Webs (AREA)

Abstract

The subject of the present invention is to provide a sheet winding device that can easily adapt to the change of the outer diameter of the reel for winding the sheet. The sheet winding device of the present invention has upper and lower guide mechanisms 20a, 20b, the upper and lower guide mechanisms 20a, 20b when winding the cut end of the sheet S on the reel 15, make the support roller 27 and the pressure roller 29 approach the reel 15, and press the guide belt 30 wound on the support roller 27 and the tension roller 28 against the reel 15; each guide mechanism 20a, 20b has a support roller position adjustment mechanism, which can slide the support roller 27 by the rotation of the screw shaft 41, and finely adjust the position of the support roller 27 by the operation of the support roller air cylinder 34; a pressure roller position adjustment mechanism to move the pressure roller 29; and a tension adjustment mechanism to adjust the tension of the guide belt 30 by the tension roller 28. By adopting the above configuration, the change in the outer diameter of the reel 15 can also be easily accommodated.

Description

片材捲取裝置Sheet winding device

本發明係關於一種連續捲取樹脂片材等帶狀之片材之片材捲取裝置。The present invention relates to a sheet winding device for continuously winding strip-shaped sheets such as resin sheets.

樹脂片材一般而言係藉由押出成形而製造,存在:當自進行該押出成形之押出機連續押出後,切斷為特定之長度而形成產品者;及以帶狀原狀捲取並於後步驟接受向表面之印刷等之加工而形成產品者。於後者之產品之生產步驟中,至少設置1個將自上游側供給之片材持續捲繞至安裝於捲取軸之外周之捲筒之片材捲取裝置。而且,作為該片材捲取裝置,大多使用轉台式片材捲取裝置,其具備轉台機構,該轉台機構將2個捲取軸與安裝於各者之捲筒一體地於進行片材之捲取之捲取位置與進行捲筒之更換之更換位置之間調換,能夠在不為了捲筒更換而停止生產線下,連續捲取片材。Resin sheets are generally manufactured by extrusion molding, and there are: when they are continuously extruded from the extruder that performs the extrusion molding, they are cut to a specific length to form a product; and they are rolled in a strip shape and later Steps that receive processing such as printing on the surface to form a product. In the production step of the latter product, at least one sheet winding device that continuously winds the sheet supplied from the upstream side to the reel mounted on the outer circumference of the winding shaft is provided. Moreover, as the sheet winding device, a rotary table sheet winding device is often used, which is equipped with a turntable mechanism that integrates two winding shafts and a reel mounted on each of them to roll the sheet. Switching between the take-up and reel position and the reel reel replacement position can continuously rewind the sheet without stopping the production line for reel replacement.

於如上述之轉台式片材捲取裝置中,存在下述轉台式片材捲取裝置,即:於捲取位置之捲取軸已捲取特定量之片材之時點,使轉台機構作動,而將捲取位置之捲取軸送往更換位置,且於更換位置,將安裝有新的捲筒之捲取軸送往捲取位置,並設為捲取準備狀態,當在捲取位置之附近切斷片材後,以捲繞單元使該片材之上游側之切斷端部密接於捲取位置之捲筒,並使捲取位置之捲取軸與捲筒一體地旋轉,藉此,將片材持續捲繞至捲筒(例如參照專利文獻1、2)。In the above-mentioned rotary table type sheet material winding device, there is the following rotary table type sheet material winding device, namely: the turntable mechanism is activated at the point when the winding shaft at the winding position has taken up a specific amount of sheet material, And send the winding shaft of the winding position to the replacement position, and in the replacement position, send the winding shaft with the new reel installed to the winding position, and set it to the winding preparation state, when in the winding position After the sheet is cut in the vicinity, the cut end of the upstream side of the sheet is brought into close contact with the reel at the reeling position by the winding unit, and the reel shaft at the reeling position is rotated integrally with the reel, thereby , The sheet is continuously wound to the reel (for example, refer to Patent Documents 1 and 2).

且說,由上述專利文獻1、2提案之片材捲取裝置均在構成要素之配置上之制約較大,捲繞單元之各構成要素僅設置於片材之移送位置之上方與下方之任一者。因此,於將被連續供給之片材分割並捲取至複數個捲筒之情形下,例如,於在片材之生產步驟之中途,為了印刷加工等,而將暫時捲取之片材重新捲繞至複數個捲筒之情形下,無法於捲筒間切換正向捲繞(於重新捲繞前後,捲取方向成為相同之捲繞方式)與反向捲繞(於重新捲繞前後,捲取方向成為相反之捲繞方式)。此情形下,若於捲筒間切換正向捲繞與反向捲繞,則需要下述作業,即:停止生產線,於片材之開捲裝置側將捲筒之安裝方向反轉。In addition, the sheet winding devices proposed by the above-mentioned Patent Documents 1 and 2 all have relatively large restrictions on the arrangement of the components, and the components of the winding unit are only provided at either of the upper and lower positions of the sheet transfer. By. Therefore, in the case where the continuously supplied sheet is divided and wound into a plurality of rolls, for example, in the middle of the sheet production step, the temporarily wound sheet is re-rolled for printing processing, etc. In the case of multiple reels, it is not possible to switch between forward winding (before and after rewinding, the winding direction becomes the same winding method) and reverse winding (before and after rewinding, the winding Take the direction to become the opposite winding method). In this case, if switching between forward and reverse winding between rolls, the following operations are required, namely: stop the production line and reverse the installation direction of the roll on the side of the sheet unwinding device.

相對於此,本發明申請人曾開發為下述構成之片材捲取裝置,即:作為捲繞單元,採用具有相對於捲取位置之捲筒相接/分離之上下一對導引機構者,於捲取準備狀態下,使捲繞單元之各導引機構接近捲取位置之捲筒,以其一個導引機構將片材按壓於捲筒,於較導引機構更下游側切斷片材,將片材之上游側之切斷端部拉回至捲取位置,使捲取位置之捲取軸與捲筒一體地旋轉,藉此將片材之切斷端部送入另一導引機構與捲筒之間(發明專利申請2018-71384號)。In contrast to this, the applicant of the present invention has developed a sheet winding device with the following structure, namely: as a winding unit, a pair of guide mechanisms having a pair of upper and lower guide mechanisms for connecting/separating the reel relative to the winding position is adopted , In the rewinding preparation state, make each guide mechanism of the winding unit approach the reel at the rewinding position, press the sheet against the reel with one of its guide mechanisms, and cut the sheet on the downstream side of the guide mechanism The cut end of the upstream side of the sheet is pulled back to the winding position, and the winding shaft of the winding position is rotated integrally with the reel, thereby sending the cut end of the sheet to the other guide Between the citation mechanism and the reel (Invention Patent Application No. 2018-71384).

根據上述之構成,於將被連續供給之片材分割並捲取至複數個捲筒之情形下,僅憑藉適切地選擇將安裝有捲筒之2個捲取軸於捲取位置與更換位置調換時之轉台機構之作動方向,便能夠於捲筒間,容易切換正向捲繞與反向捲繞。 [先前技術文獻] [專利文獻]According to the above-mentioned structure, when the continuously supplied sheet is divided and wound into a plurality of rolls, the two winding shafts with rolls installed can be exchanged between the winding position and the replacement position only by appropriate selection. The operating direction of the turntable mechanism at the time can be easily switched between the forward winding and the reverse winding between the reels. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開平8-268605號公報 [專利文獻2]日本特開2016-3113號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 8-268605 [Patent Document 2] JP 2016-3113 A

[發明所欲解決之問題][The problem to be solved by the invention]

且說,於樹脂片材之生產步驟中,在生產之片材為材質較硬之片材或厚度較厚之片材之情形下,於以片材捲取裝置捲取之片材產生較強之捲曲皺痕,有當將捲繞有該片材之捲筒安裝於後步驟之片材開捲裝置,並開始後步驟之處理時,產生因片材之捲曲皺痕引起之不良狀況之情形。因此,根據片材之種類等,為了減輕因片材捲取裝置於片材產生之捲曲皺痕,而要求使捲筒之外徑尺寸大於先前之尺寸。In addition, in the production step of the resin sheet, when the produced sheet is a harder sheet or a thicker sheet, the sheet reeled by the sheet reeling device produces stronger Curl wrinkles, when the roll on which the sheet is wound is installed in the sheet unwinding device of the next step, and the processing of the next step is started, a bad condition caused by the curl wrinkles of the sheet may occur. Therefore, according to the type of the sheet, etc., in order to reduce the curling and wrinkles caused by the sheet winding device on the sheet, it is required to make the outer diameter of the roll larger than the previous size.

然而,於一般的片材捲取裝置中,若欲將所使用之捲筒切換為外徑不同之捲筒,則為了變更以包圍捲筒之方式設置之捲繞單元之整體的配置,而需要捲繞單元之各構成要素之拆裝作業等,生產線作動率大幅度降低,且產生較大之作業負載。針對該問題,於前述之發明專利申請2018-71384號所記載之片材開捲裝置中亦同樣。However, in a general sheet winding device, if you want to switch the used reel to a reel with a different outer diameter, it is necessary to change the overall arrangement of the winding unit that surrounds the reel. The disassembly and assembly operations of the various components of the winding unit, etc., greatly reduce the operation rate of the production line, and generate a large work load. In view of this problem, the same applies to the sheet unwinding device described in the aforementioned invention patent application No. 2018-71384.

因此,本發明之課題在於提供一種能夠容易應對捲繞片材之捲筒之外徑變更之片材捲取裝置。 [解決問題之技術手段]Therefore, the subject of the present invention is to provide a sheet winding device that can easily cope with the change in the outer diameter of the reel on which the sheet is wound. [Technical means to solve the problem]

為了解決上述之問題,本發明之片材捲取裝置具備:轉台機構,其在進行片材捲取之捲取位置與進行捲筒更換之更換位置之間,調換安裝有捲繞片材之捲筒的2個捲取軸;切斷刃,其在前述轉台機構將捲取有片材之捲取軸給送至更換位置、且將捲筒之更換已完成之捲取軸給送至捲取位置之捲取準備狀態下,於較前述捲取位置更下游側切斷片材;及捲繞單元,其具有相對於前述捲取位置之捲筒相接/分離之上下一對導引機構; 且於前述捲取準備狀態下,使前述捲繞單元之各導引機構接近捲取位置之捲筒,以其中一個導引機構將片材按壓於捲筒,以前述切斷刃切斷片材,將前述片材上游側之切斷端部拉回至捲取位置,使前述捲取位置之捲取軸與捲筒一體地旋轉,藉此將前述片材之切斷端部送入另一個導引機構與捲筒之間,而將片材捲繞於該捲筒; 前述導引機構係將導引帶捲掛於具有與片材寬度方向平行之軸心之一對支承輥者,當接近前述捲取位置之捲筒時,前述一對支承輥相對於捲取位置之捲筒之軸心位於上游側與下游側,而將前述導引帶按壓於捲取位置之捲筒外周;且 採用設置有下述機構之構成,即:支承輥位置調整機構,其調整使前述導引機構接近捲取位置之捲筒時的支承輥之位置;及張力調整機構,其調整前述導引帶之張力。In order to solve the above-mentioned problems, the sheet winding device of the present invention is provided with a turntable mechanism that exchanges the roll with the wound sheet installed between the winding position for sheet winding and the replacement position for roll replacement. 2 winding shafts of the drum; cutting blade, which feeds the winding shaft with the sheet material to the replacement position in the aforementioned turntable mechanism, and feeds the winding shaft whose replacement of the reel has been completed to the winding In the winding preparation state of the position, the sheet is cut on the downstream side than the aforementioned winding position; and the winding unit, which has a pair of guide mechanisms above and below the reel connecting/separating relative to the aforementioned winding position; And in the winding preparation state, the guide mechanisms of the winding unit are brought close to the reel at the winding position, and one of the guide mechanisms presses the sheet against the reel, and cuts the sheet with the cutting blade , The cut end of the upstream side of the sheet is pulled back to the winding position, and the winding shaft of the winding position is rotated integrally with the reel, thereby sending the cut end of the sheet to the other Between the guiding mechanism and the reel, and the sheet is wound on the reel; The aforementioned guide mechanism is to wind the guide belt on a pair of supporting rollers having an axis parallel to the width direction of the sheet. The axis of the reel is located on the upstream and downstream sides, and the aforementioned guide belt is pressed against the outer circumference of the reel at the winding position; and It adopts a structure equipped with the following mechanisms, namely: a support roller position adjustment mechanism, which adjusts the position of the support roller when the aforementioned guide mechanism approaches the reel at the winding position; and a tension adjustment mechanism, which adjusts the position of the aforementioned guide belt tension.

根據上述之構成,當將所使用之捲筒切換為外徑不同之捲筒時,僅憑藉使支承輥位置調整機構作動,使作為捲繞單元之構成要素之支承輥之位置與新的捲筒之外徑相配對應地變更,且使張力調整機構作動,以支承輥位置變更後之導引帶之張力成為適切之大小之方式進行調整,便能夠於不進行捲繞單元之各構成要素之拆裝作業等下,開始使用新的捲筒之捲取作業。According to the above-mentioned structure, when the used reel is switched to a reel with a different outer diameter, the position of the support roller, which is a component of the winding unit, can be adjusted to the new reel only by operating the support roller position adjustment mechanism. The outer diameter of the winding unit is changed accordingly, and the tension adjustment mechanism is activated, and the tension of the guide belt after the change of the support roller position is adjusted so that the tension of the guide belt becomes an appropriate size, so that the components of the winding unit can be removed without removing After the loading operation, start the winding operation of the new roll.

作為前述支承輥位置調整機構,可採用下述機構,即:將對前述各支承輥加以支持而使其各自旋轉自如之一對支持體保持為可於片材移送方向滑動,於片材寬度方向之兩側使前述一對支持體之一者與在片材移送方向延伸之螺桿軸右旋螺紋結合,使另一者與前述螺桿軸左旋螺紋結合,並使前述螺桿軸旋轉,藉此使前述一對支持體與各者所支持之支承輥一體地沿片材移送方向相互反向地移動。此情形下,前述支承輥位置調整機構之支持體具有:螺紋結合部,其與前述螺桿軸右旋螺紋結合或左旋螺紋結合;轉動部,其於可在鉛直面內轉動地安裝於前述螺紋結合部之狀態下,支持前述支承輥;及輔助操作部,其使前述轉動部轉動;如此一來,則於藉由該螺桿軸之旋轉使支持體與支承輥一體地移動後,藉由支持體之輔助操作部之操作,能夠容易地微調整支承輥之位置。As the aforementioned support roller position adjustment mechanism, the following mechanism can be adopted in which one of the aforementioned support rollers is supported so as to be freely rotatable. On both sides, one of the aforementioned pair of support bodies is coupled with a right-hand thread of a screw shaft extending in the sheet conveying direction, and the other is coupled with the aforementioned screw shaft with a left-hand thread, and the screw shaft is rotated, thereby causing the aforementioned screw shaft to rotate. The pair of supports move in opposite directions to each other in the sheet conveying direction integrally with the support rollers supported by each of them. In this case, the support body of the supporting roller position adjustment mechanism has: a threaded joint part that is connected to the screw shaft with a right-hand thread or a left-hand thread; In the state of the part, the support roller is supported; and the auxiliary operation part, which rotates the rotating part; in this way, the support body and the support roller are moved integrally by the rotation of the screw shaft. The operation of the auxiliary operating part can easily fine-tune the position of the support roller.

又,前述張力調整機構可採用如下者:具有與片材寬度方向平行之軸心,至少設置1個與前述支承輥一起被捲掛前述導引帶之張緊輥,使前述張緊輥於導引帶之張力變化之方向移動。具體而言,例如,可採用如下者:前述張緊輥之至少一者由固定於具有與片材寬度方向平行之軸心之張緊輥轉動軸的張緊輥桿予以支持,且設置有使前述張緊輥轉動軸轉動之張緊輥操作部。In addition, the aforementioned tension adjustment mechanism may adopt the following: it has an axis parallel to the width direction of the sheet, and at least one tension roller that is wrapped around the guide belt together with the support roller is provided so that the tension roller is in the guide The direction of the tension change of the lead belt moves. Specifically, for example, the following can be adopted: at least one of the aforementioned tension rollers is supported by a tension roller rod fixed to a tension roller rotation shaft having an axis parallel to the width direction of the sheet, and is provided with The aforementioned tension roller operating part where the rotation shaft of the aforementioned tension roller rotates.

而且,設置有:於前述一對支承輥之間將前述導引帶按壓於捲取位置之捲筒之外周之壓輥、及調整前述壓輥之位置之壓輥位置調整機構;若採用如上之構成,則無論捲筒之外徑為何,均可更滑順地進行片材之切斷端部向捲筒之捲繞。 [發明之效果]Furthermore, there are provided: a pressure roller that presses the guide belt on the outer circumference of the reel at the winding position between the pair of support rollers, and a pressure roller position adjustment mechanism that adjusts the position of the pressure roller; if the above is adopted With the structure, regardless of the outer diameter of the reel, the cut end of the sheet can be wound to the reel more smoothly. [Effects of Invention]

本發明之片材捲取裝置如上述般,其係在捲繞單元之上下一對導引機構將分別捲掛於一對支承輥之導引帶按壓於捲取位置之捲筒外周之狀態下,將片材之切斷端部捲繞於捲筒者,由於當將所使用之捲筒切換為外徑不同之捲筒時,僅憑藉使支承輥位置調整機構與張力調整機構作動,進行支承輥之位置變更與導引帶之張力調整,便能夠開始捲取作業,故與需要進行捲繞單元之各構成要素之拆裝作業等之先前之片材捲取裝置相比,能夠大幅度提高生產線之作動率,謀求作業負載之大幅度降低。The sheet winding device of the present invention is as described above, it is in a state where the next pair of guide mechanisms above the winding unit press the guide belts respectively wound on a pair of supporting rollers against the outer circumference of the reel at the winding position , When the cut end of the sheet is wound on the reel, when the reel used is switched to a reel with a different outer diameter, only the support roller position adjustment mechanism and the tension adjustment mechanism are activated to support Changing the position of the roller and adjusting the tension of the guide belt can start the winding operation. Therefore, compared with the previous sheet winding device that requires the disassembly and assembly of the various components of the winding unit, it can be greatly improved The operation rate of the production line is to be greatly reduced in the work load.

以下,基於圖式,說明本發明之實施形態。該片材捲取裝置為設置於樹脂片材之生產線者,如圖1所示,具備:固定於地面F之矩形板狀之基台1、於片材移送方向(圖1之箭頭方向)之上游側豎立設置於基台1之上表面之支架(固定構件)2、安裝於支架2之上下之牽引輥3及捲繞單元4、及於片材移送方向之下游側設置於基台1之上表面之轉台機構5。Hereinafter, an embodiment of the present invention will be described based on the drawings. The sheet winding device is installed in the resin sheet production line, as shown in Figure 1, with: a rectangular plate-shaped base fixed on the floor F 1, in the sheet conveying direction (the arrow direction in Figure 1) A bracket (fixing member) erected on the upper surface of the base 1 on the upstream side 2, a traction roller 3 and a winding unit 4 mounted on the upper and lower sides of the bracket 2, and a downstream side of the base 1 in the sheet conveying direction Turntable mechanism on the upper surface 5.

前述支架2包含:設置於俯視下夾著片材S之移送位置之主支架2a、及設置於主支架2a之內側之輔助支架2b。於該主支架2a之上端部安裝有缸體6,缸體6於上下方向伸縮,且以桿部將上側之牽引輥3之端部支持為旋轉自如。又,於主支架2a旋轉自如地設置有:導引輥7,其向上下之牽引輥3、3之間導引自上游側之片材開捲裝置(省略圖示)供給之帶狀之片材S;及導引輥8、9、10,其等朝向轉台機構5導引自上下之牽引輥3之間露出之片材S。The aforementioned bracket 2 includes: a main bracket 2a provided at the transfer position sandwiching the sheet S in a plan view, and an auxiliary bracket 2b provided on the inner side of the main bracket 2a. A cylinder 6 is mounted on the upper end of the main bracket 2a. The cylinder 6 expands and contracts in the vertical direction, and the end of the upper traction roller 3 is rotatably supported by a rod. In addition, the main support 2a is rotatably provided with a guide roller 7, which guides the belt-shaped sheet supplied from the sheet unwinding device (not shown) on the upstream side between the upper and lower pulling rollers 3 and 3 Material S; and guide rollers 8, 9, 10, which guide the sheet S exposed between the upper and lower traction rollers 3 toward the turntable mechanism 5.

此處,上側之牽引輥3如上述般由缸體6支持兩端部,且可升降。另一方面,下側之牽引輥3於由主支架2a將兩端部支持為旋轉自如之狀態下,連結於將一端部省略圖示之馬達。而後,操作缸體6,藉由於相應於片材S之厚度而已調節上側之牽引輥3之上下方向位置之狀態下,旋轉驅動下側之牽引輥3,而自上游側供給之片材S由上下之牽引輥3牽引而被送往下游側。Here, the upper traction roller 3 is supported by the cylinder 6 at both ends as described above, and can be raised and lowered. On the other hand, the lower traction roller 3 is connected to a motor whose one end is omitted from the drawing in a state where both ends are rotatably supported by the main bracket 2a. Then, the operating cylinder 6 rotates and drives the lower drawing roller 3 in a state in which the upper drawing roller 3 has been adjusted in the up-down direction due to the thickness of the sheet S, and the sheet S supplied from the upstream side is driven by The upper and lower pulling rollers 3 are pulled and sent to the downstream side.

前述轉台機構5如圖1及圖2所示,具備:支持框架11;轉台轉動軸12,其由支持框架11將兩端部支持為旋轉自如;轉台臂13,其固定於較轉台轉動軸12之兩端部更偏靠中央且不干涉片材S之位置,並自轉台轉動軸12之中心朝向直徑方向延伸;及2個捲取軸14,其等旋轉自如且可拆裝地安裝於兩側之轉台臂13之一端部彼此之間及另一端部彼此之間。而且,於該捲取軸14之外周,安裝捲繞片材S之紙製之捲筒(紙管)15。The aforementioned turntable mechanism 5, as shown in FIGS. 1 and 2, is provided with: a support frame 11; a turntable rotation shaft 12, which is rotatably supported at both ends by the support frame 11; and a turntable arm 13, which is fixed to the turntable rotation shaft 12 The two ends are more centered and do not interfere with the position of the sheet S, and extend from the center of the rotating shaft 12 of the turntable toward the diameter direction; and two winding shafts 14, which are rotatably and detachably mounted on the two One end of the side turntable arms 13 is between each other and the other end is between each other. In addition, a paper roll (paper tube) 15 on which the sheet S is wound is mounted on the outer periphery of the winding shaft 14.

前述轉台轉動軸12設置於支持框架11之一側之上部,由連結於轉台轉動軸12之一端部之第1馬達16予以旋轉驅動。另一方面,各捲取軸14設置於支持框架11兩側之下部,由分別經由旋轉傳遞機構而連結於各捲取軸14之一端部之第2馬達17予以旋轉驅動。又,於各轉台臂13之中央部設置有朝轉台轉動軸12之徑向兩側突出之2個輥支持部18,以該等輥支持部18將導引輥19支持為旋轉自如。The aforementioned turntable rotation shaft 12 is provided on an upper portion of one side of the support frame 11 and is rotatably driven by a first motor 16 connected to one end of the turntable rotation shaft 12. On the other hand, each winding shaft 14 is provided in the lower part of the both sides of the support frame 11, and is rotationally driven by the 2nd motor 17 connected to one end part of each winding shaft 14 via a rotation transmission mechanism, respectively. In addition, at the center of each turntable arm 13 are provided two roller support portions 18 protruding toward both sides of the turntable rotating shaft 12 in the radial direction, and the guide rollers 19 are rotatably supported by the roller support portions 18.

而且,藉由以第1馬達16驅動轉台轉動軸12,使轉台臂13繞轉台轉動軸12轉動180゚,而於進行材片S捲取之捲取位置與進行捲筒15更換之更換位置之間調換2個捲取軸14。Furthermore, by driving the turntable rotation shaft 12 with the first motor 16, the turntable arm 13 is rotated 180° around the turntable rotation shaft 12, and the position between the reeling position where the sheet S is reeled and the replacement position where the reel 15 is replaced is Exchange 2 winding shafts 14 between.

前述捲繞單元4如圖1所示,包含:上下一對導引機構20a、20b、將其上側之導引機構20a連結於主支架2a之第1捲繞缸體21a、及將下側之導引機構20b連結於輔助支架2b之第2捲繞缸體21b。而且,於各導引機構20a、20b之前端部設置有導引輥22、及由2片帶狀構件構成且於片材寬度方向延伸之片材夾具23,於構成上側導引機構20a之片材夾具23的2片帶狀構件之間,設置有於片材寬度方向行進之切斷刃24(參照圖3)。The aforementioned winding unit 4, as shown in FIG. 1, includes a pair of upper and lower guide mechanisms 20a, 20b, a first winding cylinder 21a connecting the upper guide mechanism 20a to the main bracket 2a, and a lower The guide mechanism 20b is connected to the second winding cylinder 21b of the auxiliary bracket 2b. In addition, a guide roller 22 and a sheet clamp 23 composed of two strip-shaped members and extending in the width direction of the sheet are provided at the front end of each guide mechanism 20a, 20b. Between the two strip-shaped members of the material clamp 23, a cutting blade 24 (refer to FIG. 3) that travels in the width direction of the sheet is provided.

各導引機構20a、20b各自具有轉動自如地安裝於主支架2a最下游之導引輥10之兩端小徑部的捲繞臂25。而且,上側導引機構20a之自各捲繞臂25突出之連結臂26與轉動自如地安裝於主支架2a之第1捲繞缸體21a之桿部轉動自如地連結,下側之導引機構20b之各捲繞臂25與轉動自如地安裝於輔助支架2b之第2捲繞缸體21b之桿部轉動自如地連結。藉此,若使第1捲繞缸體21a及第2捲繞缸體21b伸縮,則各導引機構20a、20b繞主支架2a之最下游之導引輥10之軸心轉動,相對於捲取位置之捲筒15相接/分離,且導引輥22、片材夾具23及切斷刃24於捲取位置之下游側與片材S相接/分離。此外,於各捲繞臂25之長度方向中央部,設置有用於避免與捲繞軸14之端部干涉之缺口25a(參照圖3)。Each guide mechanism 20a, 20b each has a winding arm 25 rotatably attached to the small diameter portion at both ends of the guide roller 10 at the most downstream of the main support 2a. Furthermore, the connecting arm 26 protruding from each winding arm 25 of the upper guide mechanism 20a is rotatably connected with the rod of the first winding cylinder 21a rotatably mounted on the main bracket 2a, and the lower guide mechanism 20b Each of the winding arms 25 is rotatably connected to the rod portion of the second winding cylinder 21b that is rotatably attached to the auxiliary bracket 2b. Thereby, when the first winding cylinder 21a and the second winding cylinder 21b are expanded and contracted, the respective guide mechanisms 20a, 20b rotate around the axis of the guide roller 10 at the most downstream of the main support 2a, relative to the roll The reel 15 at the take-up position is connected/separated, and the guide roller 22, the sheet clamp 23 and the cutting blade 24 are connected/separated with the sheet S on the downstream side of the take-up position. In addition, a notch 25a for avoiding interference with the end of the winding shaft 14 is provided at the center portion in the longitudinal direction of each winding arm 25 (refer to FIG. 3).

又,如圖3及圖4所示,於各導引機構20a、20b之兩側之捲繞臂25之間,一對支承輥27、一對張緊輥28、與1個壓輥29各自與片材寬度方向平行地設置,於該各一對支承輥24與張緊輥28捲掛著由具有彈性之橡膠等形成之導引帶30。而且,當各導引機構20a、20b接近捲取位置之捲筒15時,分別而言,一對支承輥27相對於該捲筒15之軸心位於上游側與下游側,壓輥29位於捲筒15之軸心之上方或下方,藉由各支承輥27與壓輥29,而於支承輥27彼此之間將導引帶30按壓於捲筒15之外周。3 and 4, between the winding arms 25 on both sides of each guide mechanism 20a, 20b, a pair of support rollers 27, a pair of tension rollers 28, and a pressure roller 29 each It is provided in parallel to the width direction of the sheet, and a guide belt 30 made of elastic rubber or the like is wound around each of the pair of support rollers 24 and the tension roller 28. Moreover, when each guide mechanism 20a, 20b approaches the reel 15 at the winding position, respectively, a pair of support rollers 27 are located on the upstream and downstream sides with respect to the axis of the reel 15, and the pressure roller 29 is located on the reel. Above or below the axis of the drum 15, the guide belt 30 is pressed against the outer circumference of the drum 15 between the supporting rollers 27 and the pressing roller 29.

又,於各導引機構20a、20b,設置有:支承輥位置調整機構,其調整接近捲取位置之捲筒15時之支承輥27之位置;張力調整機構,其調整導引帶30之張力;及壓輥位置調整機構。In addition, each guide mechanism 20a, 20b is provided with: a support roller position adjustment mechanism, which adjusts the position of the support roller 27 when the reel 15 is close to the winding position; a tension adjustment mechanism, which adjusts the tension of the guide belt 30 ; And the pressure roller position adjustment mechanism.

如圖4至圖6所示,前述支承輥位置調整機構具備:前後(片材移送方向)一對支持體31,其等將各支承輥27分別支持為旋轉自如,藉由兩側之捲繞臂25而於片材移送方向保持為可滑動;及左右(片材寬度方向)一對螺桿軸41,其於片材寬度方向之兩側在片材移送方向延伸,與一對支持體31之一者右旋螺紋結合,且與另一者左旋螺紋結合。As shown in Figures 4 to 6, the aforementioned support roller position adjustment mechanism is provided with a pair of front and rear (sheet conveying directions) support bodies 31, which support each support roller 27 in a freely rotatable manner by winding on both sides The arm 25 is kept slidable in the sheet conveying direction; and a pair of left and right (sheet width direction) screw shafts 41, which extend in the sheet conveying direction on both sides of the sheet width direction, and a pair of supports 31 One is combined with a right-hand thread, and is combined with the other with a left-hand thread.

前後一對支持體31具有:左右一對螺紋結合部32,其等分別與螺桿軸41右旋螺紋結合或左旋螺紋結合;轉動部33,其於在鉛直面內可轉動地安裝於該左右之螺紋結合部32之狀態下,支持支承輥27;及支承輥用氣缸34,其作為使轉動部33轉動之左右一對輔助操作部。The pair of front and rear supports 31 have: a pair of left and right screw joints 32, which are respectively connected with the screw shaft 41 right-handed or left-handed threads; the rotating part 33 is rotatably mounted on the left and right in a vertical plane In the state of the screw coupling portion 32, the support roller 27 is supported, and the support roller air cylinder 34 serves as a pair of left and right auxiliary operation portions for rotating the rotation portion 33.

該左右之螺紋結合部32包含:螺旋頂高器35,其分別通過螺桿軸41;3個滑塊36,其等對於安裝於捲繞臂25之內側面之軌道25b(於圖4中省略)可滑動地卡合;及滑動板37,其供螺旋頂高器35及各滑塊36固定。轉動部33包含:支承輥轉動軸38,其由受滑動板37將兩端部支持為可轉動;矩形板狀之轉動板39,其在片材寬度方向延伸,且安裝於支承輥轉動軸38之外周;及支承輥桿40,其安裝於轉動板39之左右兩側面,將支承輥27之端部支持為旋轉自如。而且,左右之支承輥用氣缸34之本體部由形成滑動板37之一部分之安裝板37a轉動自如地支持,桿前端部轉動自如地連結於支承輥桿40。The left and right screw joints 32 include: screw jacks 35, which respectively pass through the screw shaft 41; three sliders 36, which are equivalent to the rail 25b installed on the inner side of the winding arm 25 (omitted in FIG. 4) It can be slidably engaged; and a sliding plate 37 for fixing the screw jack 35 and each sliding block 36. The rotating part 33 includes: a support roller rotating shaft 38, which is rotatably supported at both ends by a sliding plate 37; a rectangular plate-shaped rotating plate 39, which extends in the width direction of the sheet, and is mounted on the support roller rotating shaft 38 The outer periphery; and the support roller rod 40, which is installed on the left and right sides of the rotating plate 39, supports the ends of the support roller 27 to be freely rotatable. The main bodies of the left and right support roller cylinders 34 are rotatably supported by a mounting plate 37a forming a part of the sliding plate 37, and the front end of the rod is rotatably connected to the support roller rod 40.

另一方面,左右一對螺桿軸41分別由捲繞臂25將兩端部支持為旋轉自如,於其一端固定有傘形齒輪42。而且,與各傘形齒輪42嚙合之操作側傘形齒輪43固定於具有與片材寬度方向平行之軸心之齒輪軸44之外周。該齒輪軸44由左右之捲繞臂25將兩端部支持為旋轉自如,於自一個捲繞臂25之突出部安裝有六角形狀之螺紋操作片45。On the other hand, the pair of left and right screw shafts 41 are rotatably supported at both ends by the winding arm 25, and a bevel gear 42 is fixed to one end thereof. In addition, the operation-side bevel gear 43 meshed with each bevel gear 42 is fixed to the outer periphery of the gear shaft 44 having an axis parallel to the width direction of the sheet. The gear shaft 44 is rotatably supported at both ends by the left and right winding arms 25, and a hexagonal screw operating piece 45 is attached to the protrusion from one winding arm 25.

因此,藉由以適宜之工具等固持螺紋操作片45,並與齒輪軸44及左右之操作側傘形齒輪43一體地旋轉,而可使左右一對螺桿軸41旋轉,使與各螺桿軸41螺紋結合之前後一對支持體31與各者所支持之支承輥27一體地沿片材移送方向相互反向地移動。Therefore, by holding the screw operating piece 45 with an appropriate tool, and rotating it integrally with the gear shaft 44 and the left and right operating side bevel gears 43, the pair of left and right screw shafts 41 can be rotated so as to connect with each screw shaft 41. Before and after the screw coupling, the pair of supports 31 and the support rollers 27 supported by each move integrally in the sheet conveying direction and move in opposite directions to each other.

而且,藉由操作支承輥用氣缸34,而可使支承輥桿40、轉動板39、支承輥轉動軸38及支承輥27繞支承輥轉動軸38之軸心一體地轉動,而可微調整支承輥27之位置。Furthermore, by operating the support roller cylinder 34, the support roller rod 40, the rotating plate 39, the support roller rotation shaft 38, and the support roller 27 can be integrally rotated around the axis of the support roller rotation shaft 38, and the support can be adjusted finely. The position of the roller 27.

又,前述張力調整機構系使上游側之張緊輥28於導引帶30(於圖5、圖6中省略)之張力變化之方向移動者,且具備:張緊輥轉動軸46,其具有與片材寬度方向平行之軸心,由左右之捲繞臂25將兩端部支持為旋轉自如;左右一對張緊輥桿47,其固定於張緊輥轉動軸46,將上游側之張緊輥28支持為旋轉自如;及張緊輥操作部48,其使張緊輥轉動軸46轉動。張緊輥操作部48包含:固定於張緊輥轉動軸46自捲繞臂25之突出部之操作側桿49、及張緊輥用氣缸50,該張緊輥用氣缸50之本體部由捲繞臂25支持為轉動自如,桿前端部轉動自如地連結於操作側桿49。此外,下游側之張緊輥28由左右之捲繞臂25將兩端部支持為旋轉自如。In addition, the aforementioned tension adjustment mechanism moves the tension roller 28 on the upstream side in the direction of the tension change of the guide belt 30 (omitted in FIGS. 5 and 6), and is provided with a tension roller rotation shaft 46, which has The shaft center parallel to the width direction of the sheet is supported by the left and right winding arms 25 to rotate freely. The tension roller 28 is supported to be freely rotatable; and the tension roller operating portion 48 rotates the tension roller rotation shaft 46. The tension roller operating portion 48 includes: an operating side rod 49 fixed to the protruding portion of the tension roller rotating shaft 46 from the winding arm 25, and an air cylinder 50 for the tension roller. The main body of the air cylinder 50 for the tension roller is wound The arm 25 is rotatably supported, and the front end of the lever is rotatably connected to the operation side lever 49. In addition, the tension roller 28 on the downstream side is rotatably supported at both ends by the left and right winding arms 25.

因此,藉由操作張緊輥用氣缸50,而使操作側桿49、張緊輥轉動軸46、張緊輥桿47及上游側之張緊輥28繞張緊輥轉動軸46之軸心一體地轉動,而可調整導引帶30之張力。Therefore, by operating the tension roller cylinder 50, the operating side lever 49, the tension roller rotation shaft 46, the tension roller lever 47 and the upstream tension roller 28 are integrated around the axis of the tension roller rotation shaft 46. Rotate to the ground, and the tension of the guide belt 30 can be adjusted.

前述壓輥位置調整機構包含:左右一對滑動片51,其等將壓輥29支持為旋轉自如,藉由兩側之捲繞臂25而於鉛直面內在與片材移送方向正交之方向保持為可滑動;及壓輥用氣缸52;且該壓輥用氣缸52之本體部固定於捲繞臂25,桿前端部連結於滑動片51。The aforementioned pressure roller position adjustment mechanism includes: a pair of left and right sliding pieces 51, which support the pressure roller 29 to be rotatable, and are held in a vertical plane in a direction orthogonal to the sheet conveying direction by the winding arms 25 on both sides. It is slidable; and an air cylinder 52 for the pressure roller;

因此,藉由操作壓輥用氣缸52,而使滑動片51與壓輥29一體地滑動,可調整壓輥29之位置。Therefore, by operating the air cylinder 52 for the pressing roller, the sliding piece 51 and the pressing roller 29 are integrally slid, and the position of the pressing roller 29 can be adjusted.

其次,說明片材捲取裝置之向捲取位置之捲筒15之片材捲繞動作。於自捲筒15之上表面側持續捲繞自上游側供給之片材S(以下稱為「上捲繞」)之情形下,首先,於如圖1所示般捲繞單元4之上下之導引機構20a、20b打開(離開捲取位置之捲筒15),在更換位置,將安裝有新的捲筒15之捲取軸14送往捲取位置之捲取準備狀態下,將片材S於該新的捲筒15之上方通過。Next, the sheet winding operation of the sheet winding device to the reel 15 at the winding position will be described. In the case where the sheet S supplied from the upstream side is continuously wound from the upper surface side of the reel 15 (hereinafter referred to as "up-winding"), first, the upper and lower winding units 4 as shown in FIG. The guide mechanism 20a, 20b is opened (the reel 15 leaving the reeling position), and in the replacement position, the reeling shaft 14 with the new reel 15 is sent to the reeling position in the reeling preparation state, and the sheet S passes over the new reel 15.

而後,藉由操作第1捲繞缸體21a與第2捲繞缸體21b,而使上下之導引機構20a、20b轉動,如圖4所示般,成為關閉上下之導引機構20a、20b之狀態(接近捲取位置之捲筒15之狀態)。Then, by operating the first winding cylinder 21a and the second winding cylinder 21b, the upper and lower guide mechanisms 20a, 20b are rotated, as shown in FIG. 4, to close the upper and lower guide mechanisms 20a, 20b The state (the state of the reel 15 close to the winding position).

此時,如圖7(a)所示,各導引機構20a、20b之一對支承輥27相對於捲筒15之軸心位於上游側與下游側,壓輥29位於捲筒15之上下。而且,上側之導引機構20a之該一對支承輥27與壓輥29將導引帶30及片材S按壓(密接)於捲筒15之上表面側,下側之導引機構20b之一對支承輥27與壓輥29僅將導引帶30按壓於捲筒15之下表面側。又,圖示雖然省略圖示,但上下之導引輥22與片材夾具23及切斷刃24於轉台轉動軸12之附近接近片材S。At this time, as shown in FIG. 7(a), one pair of support rollers 27 of each guide mechanism 20a, 20b are located on the upstream and downstream sides with respect to the axis of the reel 15 and the pressure roller 29 is located above and below the reel 15. In addition, the pair of support rollers 27 and pressure rollers 29 of the upper guide mechanism 20a press (closely contact) the guide belt 30 and the sheet S on the upper surface side of the roll 15, and one of the lower guide mechanisms 20b The support roller 27 and the pressing roller 29 only press the guide belt 30 on the lower surface side of the spool 15. In addition, although not shown in the figure, the upper and lower guide rollers 22, the sheet clamp 23, and the cutting blade 24 approach the sheet S in the vicinity of the turntable rotating shaft 12.

自上述之圖7(a)之狀態,操作上下之片材夾具23而夾持片材S,使切斷刃24於片材寬度方向行進而切斷片材S。之後,如圖7(b)所示,使牽引輥3(參照圖1)反轉,將片材S拉回至片材S之上游側之切斷端部到達捲取位置為止。而後,藉由驅動連結於捲取位置之捲取軸14的第2馬達17(參照圖1),而如圖7(c)所示,使該捲取軸14與捲筒15一體地旋轉(圖中之左旋轉),將片材S之上游側之切斷端部送入下側導引機構20b之導引帶30與捲筒15之間,且進一步送入上側導引機構20a之導引帶30與捲筒15之間,而將片材S捲繞於該捲筒15。From the state of FIG. 7(a) described above, the upper and lower sheet clamps 23 are operated to clamp the sheet S, and the cutting blade 24 is moved in the sheet width direction to cut the sheet S. Then, as shown in FIG. 7(b), the pulling roller 3 (refer to FIG. 1) is reversed, and the sheet S is pulled back until the cut end portion on the upstream side of the sheet S reaches the winding position. Then, by driving the second motor 17 (refer to FIG. 1) connected to the winding shaft 14 at the winding position, as shown in FIG. 7(c), the winding shaft 14 and the reel 15 are rotated integrally ( (Left rotation in the figure), the cut end of the upstream side of the sheet S is fed between the guide belt 30 of the lower guide mechanism 20b and the reel 15, and further fed into the guide of the upper guide mechanism 20a Between the leader tape 30 and the reel 15, the sheet S is wound around the reel 15.

之後,於片材S向捲筒15之捲繞量到達特定量之時點,打開上下導引機構20a、20b,而避免干涉到捲取於捲筒15之片材S。而後,於捲取位置之捲取軸14捲取特定量之片材S之時點,使轉台機構5之轉台臂13上捲繞轉動180゚,藉此於捲取位置與更換位置之間調換2個捲取軸14而設為捲取準備狀態,自被給送至更換位置之捲取軸14卸下捲繞有片材S之捲筒15,且將新的捲筒15安裝於該捲取軸14。After that, when the winding amount of the sheet S to the reel 15 reaches a certain amount, the upper and lower guide mechanisms 20a and 20b are opened to avoid interference with the sheet S wound on the reel 15. Then, at the time when the take-up shaft 14 at the take-up position rewinds a specific amount of sheet S, the turntable arm 13 of the turntable mechanism 5 is wound and rotated by 180°, thereby switching between the take-up position and the replacement position 2 The winding shaft 14 is set to the winding preparation state, the reel 15 wound with the sheet S is unloaded from the reeling shaft 14 fed to the replacement position, and a new reel 15 is installed on the winding shaft 14轴14.

藉由重複上述動作,即便片材S為剛性較高者,亦能夠使其切斷端部確實且自動地密接於捲取位置之捲筒15,而連續進行捲取作業。By repeating the above-mentioned operations, even if the sheet S is of high rigidity, the cut end portion can be reliably and automatically brought into close contact with the reel 15 at the reeling position, and the reeling operation can be continuously performed.

又,圖示雖然省略,但於自捲筒15之下表面側捲繞自上游側供給之片材S(以下稱為「下捲繞」)之情形下,該步序亦與上述之上捲繞之情形大致相同。亦即,首先,於捲繞單元4之上下導引機構20a、20b已打開之捲取準備狀態下,當片材S於捲筒15之下方通過後,設為將上下之導引機構20a、20b關閉之狀態,以切斷刃24切斷片材S。而後,使牽引輥3反轉,將片材S拉回至其上游側之切斷端部到達捲取位置為止,使捲取位置之捲取軸14與捲筒15一體地旋轉(與上捲繞之情形反向),而將片材S捲繞於該捲筒15。In addition, although the illustration is omitted, when the sheet S supplied from the upstream side is wound from the lower surface side of the reel 15 (hereinafter referred to as "lower winding"), this procedure is also the same as the above-mentioned upper winding. The situation is roughly the same. That is, first, in the winding preparation state where the upper and lower guide mechanisms 20a, 20b of the winding unit 4 are opened, when the sheet S passes under the reel 15, it is set to set the upper and lower guide mechanisms 20a, 20a, In the closed state of 20b, the sheet S is cut by the cutting blade 24. Then, the traction roller 3 is reversed, the sheet S is pulled back until the cut end on the upstream side reaches the winding position, and the winding shaft 14 and the reel 15 in the winding position are rotated integrally (with the upper winding The winding situation is reversed), and the sheet S is wound on the reel 15.

之後,只要於片材S對捲筒15之捲繞量到達特定量之時點,打開上下導引機構20a、20b,於捲取位置之捲取軸14捲取了特定量之片材S之時點,使轉台機構5之轉台臂13下捲繞轉動180゚,調換2個捲取軸14之位置而設為捲取準備狀態,對給送至更換位置之捲取軸14進行捲筒15更換即可。After that, as long as the winding amount of the sheet S on the reel 15 reaches a certain amount, the upper and lower guide mechanisms 20a, 20b are opened, and the winding shaft 14 at the winding position winds the specified amount of the sheet S. , The turntable arm 13 of the turntable mechanism 5 is wound down and rotated 180゚, the positions of the two winding shafts 14 are exchanged to set the winding preparation state, and the winding shaft 14 fed to the replacement position is replaced with the reel 15 Can.

而且,於該片材捲取裝置中,由於如上述般進行片材捲繞動作,故與將自上游側連續供給之片材S分割而捲取至複數個捲筒15之情形下,藉由適切地選擇在捲取位置與更換位置調換2個捲取軸14時之轉台臂13之轉動方向(轉台機構5之作動方向),而可於捲筒15間持續相同之捲繞方式,或切換正向捲繞與反向捲繞。Furthermore, in this sheet winding device, since the sheet winding operation is performed as described above, it is different from the case where the sheet S continuously supplied from the upstream side is divided and wound to a plurality of rolls 15 by Appropriately select the rotation direction of the turntable arm 13 (the operating direction of the turntable mechanism 5) when the two winding shafts 14 are exchanged between the winding position and the replacement position, and the same winding method can be continued between the reels 15 or switched Forward winding and reverse winding.

亦即,於上捲繞之情形下,若以所捲取之片材S於轉台轉動軸12之上方通過之方式,使轉台臂13轉動(圖1之左旋轉),則安裝有新的捲筒15之捲取軸14自下方持續給送至捲取位置,由於片材S於新的捲筒15之上方通過,故持相同之續捲繞方式。另一方面,由於若使轉台臂13與其反向地轉動(圖1之右旋轉),則片材S於新的捲筒15之下方通過,故可切換正向捲繞與反向捲繞(將捲繞方式自正向捲繞改變為反向捲繞、或自反向捲繞改變為正向捲繞)。又,於下捲繞之情形下,若以所捲取之片材S於轉台轉動軸12之上方通過之方式,使轉台臂13轉動,則可切換正向捲繞與反向捲繞,若使轉台臂13與其反向地轉動,則可持續相同之捲繞方式。That is, in the case of upper winding, if the turret arm 13 is rotated (left rotation in FIG. 1) by the way that the reeled sheet S passes over the rotary shaft 12 of the turret, a new reel is installed The winding shaft 14 of the drum 15 is continuously fed from below to the winding position. Since the sheet S passes above the new drum 15, the same continuous winding method is adopted. On the other hand, if the turntable arm 13 is rotated in the opposite direction (right rotation in FIG. 1), the sheet S passes under the new reel 15, so that it is possible to switch between the forward winding and the reverse winding ( Change the winding method from forward winding to reverse winding, or change from reverse winding to forward winding). In addition, in the case of bottom winding, if the turret arm 13 is rotated in a way that the rolled sheet S passes over the turntable rotation shaft 12, the forward winding and the reverse winding can be switched. If the turntable arm 13 is rotated in the opposite direction, the same winding method can be continued.

又,於該片材捲取裝置中,於將所使用之捲筒15切換為外徑不同之捲筒時,亦於捲取準備狀態下使上下之導引機構20a、20b之支承輥位置調整機構及壓輥位置調整機構作動,使支承輥27及壓輥29與新的捲筒15之外徑相配對應地移動,且藉由使張力調整機構作動,將導引帶30之張力調整為適切之大小,而可於不進行捲繞單元4之各構成要素之拆裝作業等下,開始使用新的捲筒15之捲取作業。Moreover, in the sheet winding device, when the used reel 15 is switched to a reel with a different outer diameter, the positions of the support rollers of the upper and lower guide mechanisms 20a, 20b are also adjusted in the winding preparation state The mechanism and the pressure roller position adjustment mechanism are activated to move the support roller 27 and the pressure roller 29 corresponding to the outer diameter of the new reel 15, and the tension adjustment mechanism is activated to adjust the tension of the guide belt 30 to an appropriate level. It is possible to start the winding operation of the new reel 15 without disassembling and assembling each component of the winding unit 4, etc.

例如,於圖8中顯示以圖4所示之捲筒15為基準,使用外徑大於其之捲筒15時之捲繞開始時之狀態。該圖8之狀態藉由自圖4之狀態,操作支承輥位置調整機構之螺紋操作片45,使螺桿軸41旋轉,而使上游側與下游側之支承輥27與該支持體31一體地在相互遠離之方向滑動,然後,操作支承輥用氣缸34,微調整各支承輥27之位置,並操作壓輥位置調整機構之壓輥用氣缸52,使壓輥29在遠離兩支承輥27之方向移動,且操作張力調整機構之張緊輥用氣缸50,使上游側之張緊輥28轉動,藉此調整導引帶30之張力。For example, Fig. 8 shows the state at the start of winding when the reel 15 with a larger outer diameter is used based on the reel 15 shown in Fig. 4. In the state of FIG. 8 from the state of FIG. 4, by operating the screw operating piece 45 of the support roller position adjustment mechanism to rotate the screw shaft 41, the upstream and downstream support rollers 27 and the support 31 are integrated in Slide in the direction away from each other, and then operate the support roller cylinder 34 to finely adjust the position of each support roller 27, and operate the pressure roller cylinder 52 of the pressure roller position adjustment mechanism to move the pressure roller 29 away from the two support rollers 27 Move and operate the tension roller air cylinder 50 of the tension adjustment mechanism to rotate the tension roller 28 on the upstream side, thereby adjusting the tension of the guide belt 30.

該片材捲取裝置由於如上述般,藉由在捲筒15之外徑之切換時,使支承輥位置調整機構、壓輥位置調整機構及張力調整機構作動,而能夠容易應對,故與需要捲繞單元之各構成要素之拆裝作業等之先前之片材捲取裝置比較,能夠大幅度提高生產線之作動率,謀求作業負載之大幅度降低。The sheet winding device can be easily handled by operating the support roller position adjustment mechanism, the pressure roller position adjustment mechanism, and the tension adjustment mechanism when the outer diameter of the reel 15 is switched as described above. Compared with the previous sheet winding device, such as the disassembly and assembly operation of each component of the winding unit, the operation rate of the production line can be greatly improved, and the work load can be greatly reduced.

此外,本發明之片材捲取裝置不僅將如實施形態之樹脂片材,還可將紙或層壓紙等之帶狀之片材設為捲取對象。In addition, the sheet winding device of the present invention uses not only the resin sheet as in the embodiment, but also a strip-shaped sheet such as paper or laminated paper as a winding object.

1:基台 2:支架(固定構件) 2a:主支架 2b:輔助支架 3:牽引輥 4:捲繞單元 5:轉台機構 6:缸體 7,8,9,10,19,22:導引輥 11:支持框架 12:轉台轉動軸 13:轉台臂 14:捲取軸/捲繞軸 15:捲筒(紙管) 16:第1馬達 17:第2馬達 18:輥支持部 20a,20b:導引機構 21a:第1捲繞缸體 21b:第2捲繞缸體 23:片材夾具 24:切斷刃 25:捲繞臂 25a:缺口 25b:軌道 26:連結臂 27:支承輥 28:張緊輥 29:壓輥 30:導引帶 31:支持體 32:螺紋結合部 33:轉動部 34:支承輥用氣缸(輔助操作部) 35:螺旋頂高器 36:滑塊 37:滑動板 37a:安裝板 38:支承輥轉動軸 39:轉動板 40:支承輥桿 41:螺桿軸 42:傘形齒輪 43:操作側傘形齒輪 44:齒輪軸 45:螺紋操作片 46:張緊輥轉動軸 47:張緊輥桿 48:張緊輥操作部 49:操作側桿 50:張緊輥用氣缸 51:滑動片 52:壓輥用氣缸 F:地面 S:片材 VI-VI:線1: Abutment 2: Bracket (fixed member) 2a: Main bracket 2b: auxiliary bracket 3: Traction roller 4: Winding unit 5: Turntable mechanism 6: Cylinder 7, 8, 9, 10, 19, 22: guide roller 11: Support framework 12: Turntable rotation axis 13: Turntable arm 14: take-up shaft/winding shaft 15: Roll (paper tube) 16: 1st motor 17: 2nd motor 18: Roller support 20a, 20b: guide mechanism 21a: The first winding cylinder 21b: 2nd winding cylinder 23: Sheet fixture 24: cutting edge 25: winding arm 25a: gap 25b: Orbit 26: Link arm 27: Support roller 28: Tension roller 29: pressure roller 30: guide belt 31: Support 32: Threaded joint 33: Rotating part 34: Cylinder for backup roll (auxiliary operation part) 35: Screw jack 36: Slider 37: Sliding plate 37a: Mounting plate 38: Support roller rotation shaft 39: Rotating plate 40: Support roller 41: Screw shaft 42: bevel gear 43: Operation side bevel gear 44: gear shaft 45: Thread operating piece 46: Tension roller rotating shaft 47: Tension roller 48: Tension roller operation part 49: Operate the side stick 50: Cylinder for tension roller 51: sliding sheet 52: Cylinder for pressure roller F: Ground S: Sheet VI-VI: Line

圖1係實施形態之片材捲取裝置之前視圖。 圖2係圖1之左側視圖。 圖3係圖1之上側導引機構之放大前視圖。 圖4係圖3之主要部分之放大縱切前視圖(將導引機構關閉之狀態)。 圖5係圖3之主要部分之放大俯視圖。 圖6係沿圖5之VI-VI線之剖視圖。 圖7係(a)~(c)分別係上捲繞時之片材捲繞步序之說明圖 圖8係顯示與圖4對應地已變更導引機構之構成要素之配置之狀態的縱切前視圖。Fig. 1 is a front view of the sheet winding device of the embodiment. Figure 2 is a left side view of Figure 1. Fig. 3 is an enlarged front view of the upper guide mechanism of Fig. 1; Fig. 4 is an enlarged longitudinal sectional front view of the main part of Fig. 3 (with the guiding mechanism closed). Fig. 5 is an enlarged top view of the main part of Fig. 3. Fig. 6 is a cross-sectional view taken along the line VI-VI of Fig. 5; Fig. 7 is an explanatory diagram of (a)~(c) respectively showing the steps of sheet winding during upper winding Fig. 8 is a longitudinal front view showing a state in which the configuration of the component elements of the guide mechanism has been changed corresponding to Fig. 4;

15:捲筒(紙管) 15: Roll (paper tube)

20a:導引機構 20a: Guidance mechanism

25:捲繞臂 25: winding arm

27:支承輥 27: Support roller

28:張緊輥 28: Tension roller

29:壓輥 29: pressure roller

30:導引帶 30: guide belt

31:支持體 31: Support

32:螺紋結合部 32: Threaded joint

33:轉動部 33: Rotating part

34:支承輥用氣缸(輔助操作部) 34: Cylinder for backup roll (auxiliary operation part)

35:螺旋頂高器 35: Screw jack

36:滑塊 36: Slider

37:滑動板 37: Sliding plate

37a:安裝板 37a: Mounting plate

38:支承輥轉動軸 38: Support roller rotation shaft

39:轉動板 39: Rotating plate

40:支承輥桿 40: Support roller

41:螺桿軸 41: Screw shaft

42:傘形齒輪 42: bevel gear

43:操作側傘形齒輪 43: Operation side bevel gear

44:齒輪軸 44: gear shaft

46:張緊輥轉動軸 46: Tension roller rotating shaft

47:張緊輥桿 47: Tension roller

51:滑動片 51: sliding sheet

52:壓輥用氣缸 52: Cylinder for pressure roller

Claims (6)

一種片材捲取裝置,其具備:轉台機構,其在進行片材捲取之捲取位置與進行捲筒更換之更換位置之間,調換安裝有捲繞片材之捲筒的2個捲取軸;切斷刃,其在前述轉台機構將捲取有片材之捲取軸給送至更換位置、且將捲筒更換完成之捲取軸給送至捲取位置之捲取準備狀態下,於較前述捲取位置更下游側切斷片材;及捲繞單元,其具有相對於前述捲取位置之捲筒相接/分離之上下一對導引機構;且 於前述捲取準備狀態下,使前述捲繞單元之各導引機構接近捲取位置之捲筒,以其中一個導引機構將片材按壓於捲筒,以前述切斷刃切斷片材,將前述片材上游側之切斷端部拉回至捲取位置,使前述捲取位置之捲取軸與捲筒一體地旋轉,藉此將前述片材之切斷端部送入另一個導引機構與捲筒之間,而將片材捲繞於該捲筒;該片材捲取裝置之特徵在於, 前述導引機構係將導引帶捲掛於具有與片材寬度方向平行之軸心之一對支承輥者,當接近前述捲取位置之捲筒時,前述一對支承輥相對於捲取位置之捲筒之軸心位於上游側與下游側,而將前述導引帶按壓於捲取位置之捲筒外周;且 設置有:支承輥位置調整機構,其調整使前述導引機構接近捲取位置之捲筒時的支承輥之位置;及張力調整機構,其調整前述導引帶之張力。A sheet winding device, which is provided with: a turntable mechanism, which switches between the winding position for sheet winding and the replacement position for reel replacement, which exchanges two windings of the reel installed with the wound sheet Shaft; cutting blade, which in the aforementioned turntable mechanism feeds the winding shaft with the sheet material to the replacement position, and feeds the winding shaft after the reel replacement is completed to the winding position in the winding preparation state, Cutting the sheet on the downstream side than the aforementioned winding position; and a winding unit having a pair of guide mechanisms for connecting/separating the upper and lower reels relative to the aforementioned winding position; and In the winding preparation state, the guide mechanisms of the winding unit are brought close to the reel at the winding position, and one of the guide mechanisms presses the sheet against the reel, and cuts the sheet with the cutting blade. The cut end of the upstream side of the sheet is pulled back to the winding position, and the winding shaft of the winding position is rotated integrally with the reel, thereby feeding the cut end of the sheet into another guide Between the guiding mechanism and the reel, and the sheet is wound on the reel; the feature of the sheet winding device is: The aforementioned guide mechanism is to wind the guide belt on a pair of supporting rollers having an axis parallel to the width direction of the sheet. The axis of the reel is located on the upstream and downstream sides, and the aforementioned guide belt is pressed against the outer circumference of the reel at the winding position; and It is provided with: a supporting roller position adjustment mechanism, which adjusts the position of the supporting roller when the guide mechanism approaches the reel at the winding position; and a tension adjustment mechanism, which adjusts the tension of the guide belt. 如請求項1之片材捲取裝置,其中前述支承輥位置調整機構將對前述各支承輥加以支持而使其各自旋轉自如之一對支持體保持為可於片材移送方向滑動,於片材寬度方向之兩側使前述一對支持體之一者與在片材移送方向延伸之螺桿軸右旋螺紋結合,使另一者與前述螺桿軸左旋螺紋結合,並使前述螺桿軸旋轉,藉此使前述一對支持體與各者所支持之支承輥一體地沿片材移送方向相互反向地移動。The sheet winding device of claim 1, wherein the support roller position adjustment mechanism supports the support rollers so that each of the support rollers is freely rotatable. On both sides of the width direction, one of the aforementioned pair of supports is coupled to the right-hand thread of the screw shaft extending in the sheet conveying direction, and the other is coupled to the left-hand thread of the screw shaft, and the screw shaft is rotated, thereby The aforementioned pair of supports and the support rollers supported by each of them are integrally moved in a direction opposite to each other in the sheet conveying direction. 如請求項2之片材捲取裝置,其中前述支承輥位置調整機構之支持體具有:螺紋結合部,其與前述螺桿軸右旋螺紋結合或左旋螺紋結合;轉動部,其於可在鉛直面內轉動地安裝於前述螺紋結合部之狀態下,支持前述支承輥;及輔助操作部,其使前述轉動部轉動。Such as the sheet winding device of claim 2, wherein the support body of the supporting roller position adjustment mechanism has: a threaded joint part, which is combined with the right-hand thread or left-hand thread of the screw shaft; The supporting roller is supported by the supporting roller in a state where it is installed in the screw joint part so as to rotate internally; and an auxiliary operation part which rotates the rotating part. 如請求項1至3中任一項之片材捲取裝置,其中前述張力調整機構具有與片材寬度方向平行之軸心,至少設置1個與前述支承輥一起被捲掛前述導引帶之張緊輥,使前述張緊輥於導引帶之張力變化之方向移動。The sheet winding device according to any one of claims 1 to 3, wherein the tension adjusting mechanism has an axis parallel to the width direction of the sheet, and at least one of the guide belts is wound together with the support roller. The tension roller moves the aforementioned tension roller in the direction where the tension of the guide belt changes. 如請求項4之片材捲取裝置,其中前述張緊輥之至少一者由固定於具有與片材寬度方向平行之軸心之張緊輥轉動軸的張緊輥桿予以支持,且設置有使前述張緊輥轉動軸轉動之張緊輥操作部。Such as the sheet winding device of claim 4, wherein at least one of the aforementioned tension rollers is supported by a tension roller rod fixed to a rotation shaft of the tension roller having an axis parallel to the width direction of the sheet, and is provided with The tension roller operation part that rotates the rotation shaft of the aforementioned tension roller. 如請求項1至5中任一項之片材捲取裝置,其設置有:於前述一對支承輥之間將前述導引帶按壓於捲取位置之捲筒外周的壓輥、及調整前述壓輥之位置的壓輥位置調整機構。Such as the sheet winding device of any one of claims 1 to 5, which is provided with: a pressure roller that presses the guide belt on the outer circumference of the reel at the winding position between the pair of support rollers, and adjusts the aforementioned The pressure roller position adjustment mechanism for the position of the pressure roller.
TW109135868A 2019-11-25 2020-10-16 Sheet winding device TW202126565A (en)

Applications Claiming Priority (2)

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JP2019-212067 2019-11-25
JP2019212067A JP7317366B2 (en) 2019-11-25 2019-11-25 Sheet take-up device

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TW202126565A true TW202126565A (en) 2021-07-16

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Publication number Priority date Publication date Assignee Title
JPS533227Y2 (en) * 1974-11-06 1978-01-27
US5381982A (en) * 1992-11-04 1995-01-17 Beloit Technologies, Inc. Belted sheet transfer device
CN1161677A (en) * 1994-09-21 1997-10-08 欧文斯科尔宁格公司 Method and apparatus for packaging compressible insulation material
JP3494748B2 (en) * 1995-03-31 2004-02-09 東芝機械株式会社 Automatic sheet winding device
IT1281197B1 (en) * 1995-12-04 1998-02-17 Politex Spa MACHINE FOR THE FORMATION OF WADDED ROLLS OF COMPACT SHAPE
CN202464862U (en) 2011-12-02 2012-10-03 河南江河纸业股份有限公司 Non-stop reel-changing material receiving device
JP7173519B2 (en) 2018-04-03 2022-11-16 甲南設計工業株式会社 Sheet take-up device

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