TW202126565A - Sheet winding device - Google Patents
Sheet winding device Download PDFInfo
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- TW202126565A TW202126565A TW109135868A TW109135868A TW202126565A TW 202126565 A TW202126565 A TW 202126565A TW 109135868 A TW109135868 A TW 109135868A TW 109135868 A TW109135868 A TW 109135868A TW 202126565 A TW202126565 A TW 202126565A
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- reel
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
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- Replacement Of Web Rolls (AREA)
- Winding Of Webs (AREA)
Abstract
Description
本發明係關於一種連續捲取樹脂片材等帶狀之片材之片材捲取裝置。The present invention relates to a sheet winding device for continuously winding strip-shaped sheets such as resin sheets.
樹脂片材一般而言係藉由押出成形而製造,存在:當自進行該押出成形之押出機連續押出後,切斷為特定之長度而形成產品者;及以帶狀原狀捲取並於後步驟接受向表面之印刷等之加工而形成產品者。於後者之產品之生產步驟中,至少設置1個將自上游側供給之片材持續捲繞至安裝於捲取軸之外周之捲筒之片材捲取裝置。而且,作為該片材捲取裝置,大多使用轉台式片材捲取裝置,其具備轉台機構,該轉台機構將2個捲取軸與安裝於各者之捲筒一體地於進行片材之捲取之捲取位置與進行捲筒之更換之更換位置之間調換,能夠在不為了捲筒更換而停止生產線下,連續捲取片材。Resin sheets are generally manufactured by extrusion molding, and there are: when they are continuously extruded from the extruder that performs the extrusion molding, they are cut to a specific length to form a product; and they are rolled in a strip shape and later Steps that receive processing such as printing on the surface to form a product. In the production step of the latter product, at least one sheet winding device that continuously winds the sheet supplied from the upstream side to the reel mounted on the outer circumference of the winding shaft is provided. Moreover, as the sheet winding device, a rotary table sheet winding device is often used, which is equipped with a turntable mechanism that integrates two winding shafts and a reel mounted on each of them to roll the sheet. Switching between the take-up and reel position and the reel reel replacement position can continuously rewind the sheet without stopping the production line for reel replacement.
於如上述之轉台式片材捲取裝置中,存在下述轉台式片材捲取裝置,即:於捲取位置之捲取軸已捲取特定量之片材之時點,使轉台機構作動,而將捲取位置之捲取軸送往更換位置,且於更換位置,將安裝有新的捲筒之捲取軸送往捲取位置,並設為捲取準備狀態,當在捲取位置之附近切斷片材後,以捲繞單元使該片材之上游側之切斷端部密接於捲取位置之捲筒,並使捲取位置之捲取軸與捲筒一體地旋轉,藉此,將片材持續捲繞至捲筒(例如參照專利文獻1、2)。In the above-mentioned rotary table type sheet material winding device, there is the following rotary table type sheet material winding device, namely: the turntable mechanism is activated at the point when the winding shaft at the winding position has taken up a specific amount of sheet material, And send the winding shaft of the winding position to the replacement position, and in the replacement position, send the winding shaft with the new reel installed to the winding position, and set it to the winding preparation state, when in the winding position After the sheet is cut in the vicinity, the cut end of the upstream side of the sheet is brought into close contact with the reel at the reeling position by the winding unit, and the reel shaft at the reeling position is rotated integrally with the reel, thereby , The sheet is continuously wound to the reel (for example, refer to
且說,由上述專利文獻1、2提案之片材捲取裝置均在構成要素之配置上之制約較大,捲繞單元之各構成要素僅設置於片材之移送位置之上方與下方之任一者。因此,於將被連續供給之片材分割並捲取至複數個捲筒之情形下,例如,於在片材之生產步驟之中途,為了印刷加工等,而將暫時捲取之片材重新捲繞至複數個捲筒之情形下,無法於捲筒間切換正向捲繞(於重新捲繞前後,捲取方向成為相同之捲繞方式)與反向捲繞(於重新捲繞前後,捲取方向成為相反之捲繞方式)。此情形下,若於捲筒間切換正向捲繞與反向捲繞,則需要下述作業,即:停止生產線,於片材之開捲裝置側將捲筒之安裝方向反轉。In addition, the sheet winding devices proposed by the above-mentioned
相對於此,本發明申請人曾開發為下述構成之片材捲取裝置,即:作為捲繞單元,採用具有相對於捲取位置之捲筒相接/分離之上下一對導引機構者,於捲取準備狀態下,使捲繞單元之各導引機構接近捲取位置之捲筒,以其一個導引機構將片材按壓於捲筒,於較導引機構更下游側切斷片材,將片材之上游側之切斷端部拉回至捲取位置,使捲取位置之捲取軸與捲筒一體地旋轉,藉此將片材之切斷端部送入另一導引機構與捲筒之間(發明專利申請2018-71384號)。In contrast to this, the applicant of the present invention has developed a sheet winding device with the following structure, namely: as a winding unit, a pair of guide mechanisms having a pair of upper and lower guide mechanisms for connecting/separating the reel relative to the winding position is adopted , In the rewinding preparation state, make each guide mechanism of the winding unit approach the reel at the rewinding position, press the sheet against the reel with one of its guide mechanisms, and cut the sheet on the downstream side of the guide mechanism The cut end of the upstream side of the sheet is pulled back to the winding position, and the winding shaft of the winding position is rotated integrally with the reel, thereby sending the cut end of the sheet to the other guide Between the citation mechanism and the reel (Invention Patent Application No. 2018-71384).
根據上述之構成,於將被連續供給之片材分割並捲取至複數個捲筒之情形下,僅憑藉適切地選擇將安裝有捲筒之2個捲取軸於捲取位置與更換位置調換時之轉台機構之作動方向,便能夠於捲筒間,容易切換正向捲繞與反向捲繞。 [先前技術文獻] [專利文獻]According to the above-mentioned structure, when the continuously supplied sheet is divided and wound into a plurality of rolls, the two winding shafts with rolls installed can be exchanged between the winding position and the replacement position only by appropriate selection. The operating direction of the turntable mechanism at the time can be easily switched between the forward winding and the reverse winding between the reels. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開平8-268605號公報 [專利文獻2]日本特開2016-3113號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 8-268605 [Patent Document 2] JP 2016-3113 A
[發明所欲解決之問題][The problem to be solved by the invention]
且說,於樹脂片材之生產步驟中,在生產之片材為材質較硬之片材或厚度較厚之片材之情形下,於以片材捲取裝置捲取之片材產生較強之捲曲皺痕,有當將捲繞有該片材之捲筒安裝於後步驟之片材開捲裝置,並開始後步驟之處理時,產生因片材之捲曲皺痕引起之不良狀況之情形。因此,根據片材之種類等,為了減輕因片材捲取裝置於片材產生之捲曲皺痕,而要求使捲筒之外徑尺寸大於先前之尺寸。In addition, in the production step of the resin sheet, when the produced sheet is a harder sheet or a thicker sheet, the sheet reeled by the sheet reeling device produces stronger Curl wrinkles, when the roll on which the sheet is wound is installed in the sheet unwinding device of the next step, and the processing of the next step is started, a bad condition caused by the curl wrinkles of the sheet may occur. Therefore, according to the type of the sheet, etc., in order to reduce the curling and wrinkles caused by the sheet winding device on the sheet, it is required to make the outer diameter of the roll larger than the previous size.
然而,於一般的片材捲取裝置中,若欲將所使用之捲筒切換為外徑不同之捲筒,則為了變更以包圍捲筒之方式設置之捲繞單元之整體的配置,而需要捲繞單元之各構成要素之拆裝作業等,生產線作動率大幅度降低,且產生較大之作業負載。針對該問題,於前述之發明專利申請2018-71384號所記載之片材開捲裝置中亦同樣。However, in a general sheet winding device, if you want to switch the used reel to a reel with a different outer diameter, it is necessary to change the overall arrangement of the winding unit that surrounds the reel. The disassembly and assembly operations of the various components of the winding unit, etc., greatly reduce the operation rate of the production line, and generate a large work load. In view of this problem, the same applies to the sheet unwinding device described in the aforementioned invention patent application No. 2018-71384.
因此,本發明之課題在於提供一種能夠容易應對捲繞片材之捲筒之外徑變更之片材捲取裝置。 [解決問題之技術手段]Therefore, the subject of the present invention is to provide a sheet winding device that can easily cope with the change in the outer diameter of the reel on which the sheet is wound. [Technical means to solve the problem]
為了解決上述之問題,本發明之片材捲取裝置具備:轉台機構,其在進行片材捲取之捲取位置與進行捲筒更換之更換位置之間,調換安裝有捲繞片材之捲筒的2個捲取軸;切斷刃,其在前述轉台機構將捲取有片材之捲取軸給送至更換位置、且將捲筒之更換已完成之捲取軸給送至捲取位置之捲取準備狀態下,於較前述捲取位置更下游側切斷片材;及捲繞單元,其具有相對於前述捲取位置之捲筒相接/分離之上下一對導引機構; 且於前述捲取準備狀態下,使前述捲繞單元之各導引機構接近捲取位置之捲筒,以其中一個導引機構將片材按壓於捲筒,以前述切斷刃切斷片材,將前述片材上游側之切斷端部拉回至捲取位置,使前述捲取位置之捲取軸與捲筒一體地旋轉,藉此將前述片材之切斷端部送入另一個導引機構與捲筒之間,而將片材捲繞於該捲筒; 前述導引機構係將導引帶捲掛於具有與片材寬度方向平行之軸心之一對支承輥者,當接近前述捲取位置之捲筒時,前述一對支承輥相對於捲取位置之捲筒之軸心位於上游側與下游側,而將前述導引帶按壓於捲取位置之捲筒外周;且 採用設置有下述機構之構成,即:支承輥位置調整機構,其調整使前述導引機構接近捲取位置之捲筒時的支承輥之位置;及張力調整機構,其調整前述導引帶之張力。In order to solve the above-mentioned problems, the sheet winding device of the present invention is provided with a turntable mechanism that exchanges the roll with the wound sheet installed between the winding position for sheet winding and the replacement position for roll replacement. 2 winding shafts of the drum; cutting blade, which feeds the winding shaft with the sheet material to the replacement position in the aforementioned turntable mechanism, and feeds the winding shaft whose replacement of the reel has been completed to the winding In the winding preparation state of the position, the sheet is cut on the downstream side than the aforementioned winding position; and the winding unit, which has a pair of guide mechanisms above and below the reel connecting/separating relative to the aforementioned winding position; And in the winding preparation state, the guide mechanisms of the winding unit are brought close to the reel at the winding position, and one of the guide mechanisms presses the sheet against the reel, and cuts the sheet with the cutting blade , The cut end of the upstream side of the sheet is pulled back to the winding position, and the winding shaft of the winding position is rotated integrally with the reel, thereby sending the cut end of the sheet to the other Between the guiding mechanism and the reel, and the sheet is wound on the reel; The aforementioned guide mechanism is to wind the guide belt on a pair of supporting rollers having an axis parallel to the width direction of the sheet. The axis of the reel is located on the upstream and downstream sides, and the aforementioned guide belt is pressed against the outer circumference of the reel at the winding position; and It adopts a structure equipped with the following mechanisms, namely: a support roller position adjustment mechanism, which adjusts the position of the support roller when the aforementioned guide mechanism approaches the reel at the winding position; and a tension adjustment mechanism, which adjusts the position of the aforementioned guide belt tension.
根據上述之構成,當將所使用之捲筒切換為外徑不同之捲筒時,僅憑藉使支承輥位置調整機構作動,使作為捲繞單元之構成要素之支承輥之位置與新的捲筒之外徑相配對應地變更,且使張力調整機構作動,以支承輥位置變更後之導引帶之張力成為適切之大小之方式進行調整,便能夠於不進行捲繞單元之各構成要素之拆裝作業等下,開始使用新的捲筒之捲取作業。According to the above-mentioned structure, when the used reel is switched to a reel with a different outer diameter, the position of the support roller, which is a component of the winding unit, can be adjusted to the new reel only by operating the support roller position adjustment mechanism. The outer diameter of the winding unit is changed accordingly, and the tension adjustment mechanism is activated, and the tension of the guide belt after the change of the support roller position is adjusted so that the tension of the guide belt becomes an appropriate size, so that the components of the winding unit can be removed without removing After the loading operation, start the winding operation of the new roll.
作為前述支承輥位置調整機構,可採用下述機構,即:將對前述各支承輥加以支持而使其各自旋轉自如之一對支持體保持為可於片材移送方向滑動,於片材寬度方向之兩側使前述一對支持體之一者與在片材移送方向延伸之螺桿軸右旋螺紋結合,使另一者與前述螺桿軸左旋螺紋結合,並使前述螺桿軸旋轉,藉此使前述一對支持體與各者所支持之支承輥一體地沿片材移送方向相互反向地移動。此情形下,前述支承輥位置調整機構之支持體具有:螺紋結合部,其與前述螺桿軸右旋螺紋結合或左旋螺紋結合;轉動部,其於可在鉛直面內轉動地安裝於前述螺紋結合部之狀態下,支持前述支承輥;及輔助操作部,其使前述轉動部轉動;如此一來,則於藉由該螺桿軸之旋轉使支持體與支承輥一體地移動後,藉由支持體之輔助操作部之操作,能夠容易地微調整支承輥之位置。As the aforementioned support roller position adjustment mechanism, the following mechanism can be adopted in which one of the aforementioned support rollers is supported so as to be freely rotatable. On both sides, one of the aforementioned pair of support bodies is coupled with a right-hand thread of a screw shaft extending in the sheet conveying direction, and the other is coupled with the aforementioned screw shaft with a left-hand thread, and the screw shaft is rotated, thereby causing the aforementioned screw shaft to rotate. The pair of supports move in opposite directions to each other in the sheet conveying direction integrally with the support rollers supported by each of them. In this case, the support body of the supporting roller position adjustment mechanism has: a threaded joint part that is connected to the screw shaft with a right-hand thread or a left-hand thread; In the state of the part, the support roller is supported; and the auxiliary operation part, which rotates the rotating part; in this way, the support body and the support roller are moved integrally by the rotation of the screw shaft. The operation of the auxiliary operating part can easily fine-tune the position of the support roller.
又,前述張力調整機構可採用如下者:具有與片材寬度方向平行之軸心,至少設置1個與前述支承輥一起被捲掛前述導引帶之張緊輥,使前述張緊輥於導引帶之張力變化之方向移動。具體而言,例如,可採用如下者:前述張緊輥之至少一者由固定於具有與片材寬度方向平行之軸心之張緊輥轉動軸的張緊輥桿予以支持,且設置有使前述張緊輥轉動軸轉動之張緊輥操作部。In addition, the aforementioned tension adjustment mechanism may adopt the following: it has an axis parallel to the width direction of the sheet, and at least one tension roller that is wrapped around the guide belt together with the support roller is provided so that the tension roller is in the guide The direction of the tension change of the lead belt moves. Specifically, for example, the following can be adopted: at least one of the aforementioned tension rollers is supported by a tension roller rod fixed to a tension roller rotation shaft having an axis parallel to the width direction of the sheet, and is provided with The aforementioned tension roller operating part where the rotation shaft of the aforementioned tension roller rotates.
而且,設置有:於前述一對支承輥之間將前述導引帶按壓於捲取位置之捲筒之外周之壓輥、及調整前述壓輥之位置之壓輥位置調整機構;若採用如上之構成,則無論捲筒之外徑為何,均可更滑順地進行片材之切斷端部向捲筒之捲繞。 [發明之效果]Furthermore, there are provided: a pressure roller that presses the guide belt on the outer circumference of the reel at the winding position between the pair of support rollers, and a pressure roller position adjustment mechanism that adjusts the position of the pressure roller; if the above is adopted With the structure, regardless of the outer diameter of the reel, the cut end of the sheet can be wound to the reel more smoothly. [Effects of Invention]
本發明之片材捲取裝置如上述般,其係在捲繞單元之上下一對導引機構將分別捲掛於一對支承輥之導引帶按壓於捲取位置之捲筒外周之狀態下,將片材之切斷端部捲繞於捲筒者,由於當將所使用之捲筒切換為外徑不同之捲筒時,僅憑藉使支承輥位置調整機構與張力調整機構作動,進行支承輥之位置變更與導引帶之張力調整,便能夠開始捲取作業,故與需要進行捲繞單元之各構成要素之拆裝作業等之先前之片材捲取裝置相比,能夠大幅度提高生產線之作動率,謀求作業負載之大幅度降低。The sheet winding device of the present invention is as described above, it is in a state where the next pair of guide mechanisms above the winding unit press the guide belts respectively wound on a pair of supporting rollers against the outer circumference of the reel at the winding position , When the cut end of the sheet is wound on the reel, when the reel used is switched to a reel with a different outer diameter, only the support roller position adjustment mechanism and the tension adjustment mechanism are activated to support Changing the position of the roller and adjusting the tension of the guide belt can start the winding operation. Therefore, compared with the previous sheet winding device that requires the disassembly and assembly of the various components of the winding unit, it can be greatly improved The operation rate of the production line is to be greatly reduced in the work load.
以下,基於圖式,說明本發明之實施形態。該片材捲取裝置為設置於樹脂片材之生產線者,如圖1所示,具備:固定於地面F之矩形板狀之基台1、於片材移送方向(圖1之箭頭方向)之上游側豎立設置於基台1之上表面之支架(固定構件)2、安裝於支架2之上下之牽引輥3及捲繞單元4、及於片材移送方向之下游側設置於基台1之上表面之轉台機構5。Hereinafter, an embodiment of the present invention will be described based on the drawings. The sheet winding device is installed in the resin sheet production line, as shown in Figure 1, with: a rectangular plate-shaped base fixed on the
前述支架2包含:設置於俯視下夾著片材S之移送位置之主支架2a、及設置於主支架2a之內側之輔助支架2b。於該主支架2a之上端部安裝有缸體6,缸體6於上下方向伸縮,且以桿部將上側之牽引輥3之端部支持為旋轉自如。又,於主支架2a旋轉自如地設置有:導引輥7,其向上下之牽引輥3、3之間導引自上游側之片材開捲裝置(省略圖示)供給之帶狀之片材S;及導引輥8、9、10,其等朝向轉台機構5導引自上下之牽引輥3之間露出之片材S。The
此處,上側之牽引輥3如上述般由缸體6支持兩端部,且可升降。另一方面,下側之牽引輥3於由主支架2a將兩端部支持為旋轉自如之狀態下,連結於將一端部省略圖示之馬達。而後,操作缸體6,藉由於相應於片材S之厚度而已調節上側之牽引輥3之上下方向位置之狀態下,旋轉驅動下側之牽引輥3,而自上游側供給之片材S由上下之牽引輥3牽引而被送往下游側。Here, the
前述轉台機構5如圖1及圖2所示,具備:支持框架11;轉台轉動軸12,其由支持框架11將兩端部支持為旋轉自如;轉台臂13,其固定於較轉台轉動軸12之兩端部更偏靠中央且不干涉片材S之位置,並自轉台轉動軸12之中心朝向直徑方向延伸;及2個捲取軸14,其等旋轉自如且可拆裝地安裝於兩側之轉台臂13之一端部彼此之間及另一端部彼此之間。而且,於該捲取軸14之外周,安裝捲繞片材S之紙製之捲筒(紙管)15。The
前述轉台轉動軸12設置於支持框架11之一側之上部,由連結於轉台轉動軸12之一端部之第1馬達16予以旋轉驅動。另一方面,各捲取軸14設置於支持框架11兩側之下部,由分別經由旋轉傳遞機構而連結於各捲取軸14之一端部之第2馬達17予以旋轉驅動。又,於各轉台臂13之中央部設置有朝轉台轉動軸12之徑向兩側突出之2個輥支持部18,以該等輥支持部18將導引輥19支持為旋轉自如。The aforementioned
而且,藉由以第1馬達16驅動轉台轉動軸12,使轉台臂13繞轉台轉動軸12轉動180゚,而於進行材片S捲取之捲取位置與進行捲筒15更換之更換位置之間調換2個捲取軸14。Furthermore, by driving the
前述捲繞單元4如圖1所示,包含:上下一對導引機構20a、20b、將其上側之導引機構20a連結於主支架2a之第1捲繞缸體21a、及將下側之導引機構20b連結於輔助支架2b之第2捲繞缸體21b。而且,於各導引機構20a、20b之前端部設置有導引輥22、及由2片帶狀構件構成且於片材寬度方向延伸之片材夾具23,於構成上側導引機構20a之片材夾具23的2片帶狀構件之間,設置有於片材寬度方向行進之切斷刃24(參照圖3)。The aforementioned winding unit 4, as shown in FIG. 1, includes a pair of upper and
各導引機構20a、20b各自具有轉動自如地安裝於主支架2a最下游之導引輥10之兩端小徑部的捲繞臂25。而且,上側導引機構20a之自各捲繞臂25突出之連結臂26與轉動自如地安裝於主支架2a之第1捲繞缸體21a之桿部轉動自如地連結,下側之導引機構20b之各捲繞臂25與轉動自如地安裝於輔助支架2b之第2捲繞缸體21b之桿部轉動自如地連結。藉此,若使第1捲繞缸體21a及第2捲繞缸體21b伸縮,則各導引機構20a、20b繞主支架2a之最下游之導引輥10之軸心轉動,相對於捲取位置之捲筒15相接/分離,且導引輥22、片材夾具23及切斷刃24於捲取位置之下游側與片材S相接/分離。此外,於各捲繞臂25之長度方向中央部,設置有用於避免與捲繞軸14之端部干涉之缺口25a(參照圖3)。Each
又,如圖3及圖4所示,於各導引機構20a、20b之兩側之捲繞臂25之間,一對支承輥27、一對張緊輥28、與1個壓輥29各自與片材寬度方向平行地設置,於該各一對支承輥24與張緊輥28捲掛著由具有彈性之橡膠等形成之導引帶30。而且,當各導引機構20a、20b接近捲取位置之捲筒15時,分別而言,一對支承輥27相對於該捲筒15之軸心位於上游側與下游側,壓輥29位於捲筒15之軸心之上方或下方,藉由各支承輥27與壓輥29,而於支承輥27彼此之間將導引帶30按壓於捲筒15之外周。3 and 4, between the winding
又,於各導引機構20a、20b,設置有:支承輥位置調整機構,其調整接近捲取位置之捲筒15時之支承輥27之位置;張力調整機構,其調整導引帶30之張力;及壓輥位置調整機構。In addition, each
如圖4至圖6所示,前述支承輥位置調整機構具備:前後(片材移送方向)一對支持體31,其等將各支承輥27分別支持為旋轉自如,藉由兩側之捲繞臂25而於片材移送方向保持為可滑動;及左右(片材寬度方向)一對螺桿軸41,其於片材寬度方向之兩側在片材移送方向延伸,與一對支持體31之一者右旋螺紋結合,且與另一者左旋螺紋結合。As shown in Figures 4 to 6, the aforementioned support roller position adjustment mechanism is provided with a pair of front and rear (sheet conveying directions)
前後一對支持體31具有:左右一對螺紋結合部32,其等分別與螺桿軸41右旋螺紋結合或左旋螺紋結合;轉動部33,其於在鉛直面內可轉動地安裝於該左右之螺紋結合部32之狀態下,支持支承輥27;及支承輥用氣缸34,其作為使轉動部33轉動之左右一對輔助操作部。The pair of front and
該左右之螺紋結合部32包含:螺旋頂高器35,其分別通過螺桿軸41;3個滑塊36,其等對於安裝於捲繞臂25之內側面之軌道25b(於圖4中省略)可滑動地卡合;及滑動板37,其供螺旋頂高器35及各滑塊36固定。轉動部33包含:支承輥轉動軸38,其由受滑動板37將兩端部支持為可轉動;矩形板狀之轉動板39,其在片材寬度方向延伸,且安裝於支承輥轉動軸38之外周;及支承輥桿40,其安裝於轉動板39之左右兩側面,將支承輥27之端部支持為旋轉自如。而且,左右之支承輥用氣缸34之本體部由形成滑動板37之一部分之安裝板37a轉動自如地支持,桿前端部轉動自如地連結於支承輥桿40。The left and right screw joints 32 include:
另一方面,左右一對螺桿軸41分別由捲繞臂25將兩端部支持為旋轉自如,於其一端固定有傘形齒輪42。而且,與各傘形齒輪42嚙合之操作側傘形齒輪43固定於具有與片材寬度方向平行之軸心之齒輪軸44之外周。該齒輪軸44由左右之捲繞臂25將兩端部支持為旋轉自如,於自一個捲繞臂25之突出部安裝有六角形狀之螺紋操作片45。On the other hand, the pair of left and
因此,藉由以適宜之工具等固持螺紋操作片45,並與齒輪軸44及左右之操作側傘形齒輪43一體地旋轉,而可使左右一對螺桿軸41旋轉,使與各螺桿軸41螺紋結合之前後一對支持體31與各者所支持之支承輥27一體地沿片材移送方向相互反向地移動。Therefore, by holding the
而且,藉由操作支承輥用氣缸34,而可使支承輥桿40、轉動板39、支承輥轉動軸38及支承輥27繞支承輥轉動軸38之軸心一體地轉動,而可微調整支承輥27之位置。Furthermore, by operating the
又,前述張力調整機構系使上游側之張緊輥28於導引帶30(於圖5、圖6中省略)之張力變化之方向移動者,且具備:張緊輥轉動軸46,其具有與片材寬度方向平行之軸心,由左右之捲繞臂25將兩端部支持為旋轉自如;左右一對張緊輥桿47,其固定於張緊輥轉動軸46,將上游側之張緊輥28支持為旋轉自如;及張緊輥操作部48,其使張緊輥轉動軸46轉動。張緊輥操作部48包含:固定於張緊輥轉動軸46自捲繞臂25之突出部之操作側桿49、及張緊輥用氣缸50,該張緊輥用氣缸50之本體部由捲繞臂25支持為轉動自如,桿前端部轉動自如地連結於操作側桿49。此外,下游側之張緊輥28由左右之捲繞臂25將兩端部支持為旋轉自如。In addition, the aforementioned tension adjustment mechanism moves the
因此,藉由操作張緊輥用氣缸50,而使操作側桿49、張緊輥轉動軸46、張緊輥桿47及上游側之張緊輥28繞張緊輥轉動軸46之軸心一體地轉動,而可調整導引帶30之張力。Therefore, by operating the
前述壓輥位置調整機構包含:左右一對滑動片51,其等將壓輥29支持為旋轉自如,藉由兩側之捲繞臂25而於鉛直面內在與片材移送方向正交之方向保持為可滑動;及壓輥用氣缸52;且該壓輥用氣缸52之本體部固定於捲繞臂25,桿前端部連結於滑動片51。The aforementioned pressure roller position adjustment mechanism includes: a pair of left and right sliding
因此,藉由操作壓輥用氣缸52,而使滑動片51與壓輥29一體地滑動,可調整壓輥29之位置。Therefore, by operating the
其次,說明片材捲取裝置之向捲取位置之捲筒15之片材捲繞動作。於自捲筒15之上表面側持續捲繞自上游側供給之片材S(以下稱為「上捲繞」)之情形下,首先,於如圖1所示般捲繞單元4之上下之導引機構20a、20b打開(離開捲取位置之捲筒15),在更換位置,將安裝有新的捲筒15之捲取軸14送往捲取位置之捲取準備狀態下,將片材S於該新的捲筒15之上方通過。Next, the sheet winding operation of the sheet winding device to the
而後,藉由操作第1捲繞缸體21a與第2捲繞缸體21b,而使上下之導引機構20a、20b轉動,如圖4所示般,成為關閉上下之導引機構20a、20b之狀態(接近捲取位置之捲筒15之狀態)。Then, by operating the first winding
此時,如圖7(a)所示,各導引機構20a、20b之一對支承輥27相對於捲筒15之軸心位於上游側與下游側,壓輥29位於捲筒15之上下。而且,上側之導引機構20a之該一對支承輥27與壓輥29將導引帶30及片材S按壓(密接)於捲筒15之上表面側,下側之導引機構20b之一對支承輥27與壓輥29僅將導引帶30按壓於捲筒15之下表面側。又,圖示雖然省略圖示,但上下之導引輥22與片材夾具23及切斷刃24於轉台轉動軸12之附近接近片材S。At this time, as shown in FIG. 7(a), one pair of
自上述之圖7(a)之狀態,操作上下之片材夾具23而夾持片材S,使切斷刃24於片材寬度方向行進而切斷片材S。之後,如圖7(b)所示,使牽引輥3(參照圖1)反轉,將片材S拉回至片材S之上游側之切斷端部到達捲取位置為止。而後,藉由驅動連結於捲取位置之捲取軸14的第2馬達17(參照圖1),而如圖7(c)所示,使該捲取軸14與捲筒15一體地旋轉(圖中之左旋轉),將片材S之上游側之切斷端部送入下側導引機構20b之導引帶30與捲筒15之間,且進一步送入上側導引機構20a之導引帶30與捲筒15之間,而將片材S捲繞於該捲筒15。From the state of FIG. 7(a) described above, the upper and lower sheet clamps 23 are operated to clamp the sheet S, and the
之後,於片材S向捲筒15之捲繞量到達特定量之時點,打開上下導引機構20a、20b,而避免干涉到捲取於捲筒15之片材S。而後,於捲取位置之捲取軸14捲取特定量之片材S之時點,使轉台機構5之轉台臂13上捲繞轉動180゚,藉此於捲取位置與更換位置之間調換2個捲取軸14而設為捲取準備狀態,自被給送至更換位置之捲取軸14卸下捲繞有片材S之捲筒15,且將新的捲筒15安裝於該捲取軸14。After that, when the winding amount of the sheet S to the
藉由重複上述動作,即便片材S為剛性較高者,亦能夠使其切斷端部確實且自動地密接於捲取位置之捲筒15,而連續進行捲取作業。By repeating the above-mentioned operations, even if the sheet S is of high rigidity, the cut end portion can be reliably and automatically brought into close contact with the
又,圖示雖然省略,但於自捲筒15之下表面側捲繞自上游側供給之片材S(以下稱為「下捲繞」)之情形下,該步序亦與上述之上捲繞之情形大致相同。亦即,首先,於捲繞單元4之上下導引機構20a、20b已打開之捲取準備狀態下,當片材S於捲筒15之下方通過後,設為將上下之導引機構20a、20b關閉之狀態,以切斷刃24切斷片材S。而後,使牽引輥3反轉,將片材S拉回至其上游側之切斷端部到達捲取位置為止,使捲取位置之捲取軸14與捲筒15一體地旋轉(與上捲繞之情形反向),而將片材S捲繞於該捲筒15。In addition, although the illustration is omitted, when the sheet S supplied from the upstream side is wound from the lower surface side of the reel 15 (hereinafter referred to as "lower winding"), this procedure is also the same as the above-mentioned upper winding. The situation is roughly the same. That is, first, in the winding preparation state where the upper and
之後,只要於片材S對捲筒15之捲繞量到達特定量之時點,打開上下導引機構20a、20b,於捲取位置之捲取軸14捲取了特定量之片材S之時點,使轉台機構5之轉台臂13下捲繞轉動180゚,調換2個捲取軸14之位置而設為捲取準備狀態,對給送至更換位置之捲取軸14進行捲筒15更換即可。After that, as long as the winding amount of the sheet S on the
而且,於該片材捲取裝置中,由於如上述般進行片材捲繞動作,故與將自上游側連續供給之片材S分割而捲取至複數個捲筒15之情形下,藉由適切地選擇在捲取位置與更換位置調換2個捲取軸14時之轉台臂13之轉動方向(轉台機構5之作動方向),而可於捲筒15間持續相同之捲繞方式,或切換正向捲繞與反向捲繞。Furthermore, in this sheet winding device, since the sheet winding operation is performed as described above, it is different from the case where the sheet S continuously supplied from the upstream side is divided and wound to a plurality of
亦即,於上捲繞之情形下,若以所捲取之片材S於轉台轉動軸12之上方通過之方式,使轉台臂13轉動(圖1之左旋轉),則安裝有新的捲筒15之捲取軸14自下方持續給送至捲取位置,由於片材S於新的捲筒15之上方通過,故持相同之續捲繞方式。另一方面,由於若使轉台臂13與其反向地轉動(圖1之右旋轉),則片材S於新的捲筒15之下方通過,故可切換正向捲繞與反向捲繞(將捲繞方式自正向捲繞改變為反向捲繞、或自反向捲繞改變為正向捲繞)。又,於下捲繞之情形下,若以所捲取之片材S於轉台轉動軸12之上方通過之方式,使轉台臂13轉動,則可切換正向捲繞與反向捲繞,若使轉台臂13與其反向地轉動,則可持續相同之捲繞方式。That is, in the case of upper winding, if the
又,於該片材捲取裝置中,於將所使用之捲筒15切換為外徑不同之捲筒時,亦於捲取準備狀態下使上下之導引機構20a、20b之支承輥位置調整機構及壓輥位置調整機構作動,使支承輥27及壓輥29與新的捲筒15之外徑相配對應地移動,且藉由使張力調整機構作動,將導引帶30之張力調整為適切之大小,而可於不進行捲繞單元4之各構成要素之拆裝作業等下,開始使用新的捲筒15之捲取作業。Moreover, in the sheet winding device, when the used
例如,於圖8中顯示以圖4所示之捲筒15為基準,使用外徑大於其之捲筒15時之捲繞開始時之狀態。該圖8之狀態藉由自圖4之狀態,操作支承輥位置調整機構之螺紋操作片45,使螺桿軸41旋轉,而使上游側與下游側之支承輥27與該支持體31一體地在相互遠離之方向滑動,然後,操作支承輥用氣缸34,微調整各支承輥27之位置,並操作壓輥位置調整機構之壓輥用氣缸52,使壓輥29在遠離兩支承輥27之方向移動,且操作張力調整機構之張緊輥用氣缸50,使上游側之張緊輥28轉動,藉此調整導引帶30之張力。For example, Fig. 8 shows the state at the start of winding when the
該片材捲取裝置由於如上述般,藉由在捲筒15之外徑之切換時,使支承輥位置調整機構、壓輥位置調整機構及張力調整機構作動,而能夠容易應對,故與需要捲繞單元之各構成要素之拆裝作業等之先前之片材捲取裝置比較,能夠大幅度提高生產線之作動率,謀求作業負載之大幅度降低。The sheet winding device can be easily handled by operating the support roller position adjustment mechanism, the pressure roller position adjustment mechanism, and the tension adjustment mechanism when the outer diameter of the
此外,本發明之片材捲取裝置不僅將如實施形態之樹脂片材,還可將紙或層壓紙等之帶狀之片材設為捲取對象。In addition, the sheet winding device of the present invention uses not only the resin sheet as in the embodiment, but also a strip-shaped sheet such as paper or laminated paper as a winding object.
1:基台 2:支架(固定構件) 2a:主支架 2b:輔助支架 3:牽引輥 4:捲繞單元 5:轉台機構 6:缸體 7,8,9,10,19,22:導引輥 11:支持框架 12:轉台轉動軸 13:轉台臂 14:捲取軸/捲繞軸 15:捲筒(紙管) 16:第1馬達 17:第2馬達 18:輥支持部 20a,20b:導引機構 21a:第1捲繞缸體 21b:第2捲繞缸體 23:片材夾具 24:切斷刃 25:捲繞臂 25a:缺口 25b:軌道 26:連結臂 27:支承輥 28:張緊輥 29:壓輥 30:導引帶 31:支持體 32:螺紋結合部 33:轉動部 34:支承輥用氣缸(輔助操作部) 35:螺旋頂高器 36:滑塊 37:滑動板 37a:安裝板 38:支承輥轉動軸 39:轉動板 40:支承輥桿 41:螺桿軸 42:傘形齒輪 43:操作側傘形齒輪 44:齒輪軸 45:螺紋操作片 46:張緊輥轉動軸 47:張緊輥桿 48:張緊輥操作部 49:操作側桿 50:張緊輥用氣缸 51:滑動片 52:壓輥用氣缸 F:地面 S:片材 VI-VI:線1: Abutment 2: Bracket (fixed member) 2a: Main bracket 2b: auxiliary bracket 3: Traction roller 4: Winding unit 5: Turntable mechanism 6: Cylinder 7, 8, 9, 10, 19, 22: guide roller 11: Support framework 12: Turntable rotation axis 13: Turntable arm 14: take-up shaft/winding shaft 15: Roll (paper tube) 16: 1st motor 17: 2nd motor 18: Roller support 20a, 20b: guide mechanism 21a: The first winding cylinder 21b: 2nd winding cylinder 23: Sheet fixture 24: cutting edge 25: winding arm 25a: gap 25b: Orbit 26: Link arm 27: Support roller 28: Tension roller 29: pressure roller 30: guide belt 31: Support 32: Threaded joint 33: Rotating part 34: Cylinder for backup roll (auxiliary operation part) 35: Screw jack 36: Slider 37: Sliding plate 37a: Mounting plate 38: Support roller rotation shaft 39: Rotating plate 40: Support roller 41: Screw shaft 42: bevel gear 43: Operation side bevel gear 44: gear shaft 45: Thread operating piece 46: Tension roller rotating shaft 47: Tension roller 48: Tension roller operation part 49: Operate the side stick 50: Cylinder for tension roller 51: sliding sheet 52: Cylinder for pressure roller F: Ground S: Sheet VI-VI: Line
圖1係實施形態之片材捲取裝置之前視圖。 圖2係圖1之左側視圖。 圖3係圖1之上側導引機構之放大前視圖。 圖4係圖3之主要部分之放大縱切前視圖(將導引機構關閉之狀態)。 圖5係圖3之主要部分之放大俯視圖。 圖6係沿圖5之VI-VI線之剖視圖。 圖7係(a)~(c)分別係上捲繞時之片材捲繞步序之說明圖 圖8係顯示與圖4對應地已變更導引機構之構成要素之配置之狀態的縱切前視圖。Fig. 1 is a front view of the sheet winding device of the embodiment. Figure 2 is a left side view of Figure 1. Fig. 3 is an enlarged front view of the upper guide mechanism of Fig. 1; Fig. 4 is an enlarged longitudinal sectional front view of the main part of Fig. 3 (with the guiding mechanism closed). Fig. 5 is an enlarged top view of the main part of Fig. 3. Fig. 6 is a cross-sectional view taken along the line VI-VI of Fig. 5; Fig. 7 is an explanatory diagram of (a)~(c) respectively showing the steps of sheet winding during upper winding Fig. 8 is a longitudinal front view showing a state in which the configuration of the component elements of the guide mechanism has been changed corresponding to Fig. 4;
15:捲筒(紙管) 15: Roll (paper tube)
20a:導引機構 20a: Guidance mechanism
25:捲繞臂 25: winding arm
27:支承輥 27: Support roller
28:張緊輥 28: Tension roller
29:壓輥 29: pressure roller
30:導引帶 30: guide belt
31:支持體 31: Support
32:螺紋結合部 32: Threaded joint
33:轉動部 33: Rotating part
34:支承輥用氣缸(輔助操作部) 34: Cylinder for backup roll (auxiliary operation part)
35:螺旋頂高器 35: Screw jack
36:滑塊 36: Slider
37:滑動板 37: Sliding plate
37a:安裝板 37a: Mounting plate
38:支承輥轉動軸 38: Support roller rotation shaft
39:轉動板 39: Rotating plate
40:支承輥桿 40: Support roller
41:螺桿軸 41: Screw shaft
42:傘形齒輪 42: bevel gear
43:操作側傘形齒輪 43: Operation side bevel gear
44:齒輪軸 44: gear shaft
46:張緊輥轉動軸 46: Tension roller rotating shaft
47:張緊輥桿 47: Tension roller
51:滑動片 51: sliding sheet
52:壓輥用氣缸 52: Cylinder for pressure roller
Claims (6)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2019-212067 | 2019-11-25 | ||
JP2019212067A JP7317366B2 (en) | 2019-11-25 | 2019-11-25 | Sheet take-up device |
Publications (1)
Publication Number | Publication Date |
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TW202126565A true TW202126565A (en) | 2021-07-16 |
Family
ID=75923326
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW109135868A TW202126565A (en) | 2019-11-25 | 2020-10-16 | Sheet winding device |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP7317366B2 (en) |
CN (1) | CN112830292B (en) |
TW (1) | TW202126565A (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS533227Y2 (en) * | 1974-11-06 | 1978-01-27 | ||
US5381982A (en) * | 1992-11-04 | 1995-01-17 | Beloit Technologies, Inc. | Belted sheet transfer device |
CN1161677A (en) * | 1994-09-21 | 1997-10-08 | 欧文斯科尔宁格公司 | Method and apparatus for packaging compressible insulation material |
JP3494748B2 (en) * | 1995-03-31 | 2004-02-09 | 東芝機械株式会社 | Automatic sheet winding device |
IT1281197B1 (en) * | 1995-12-04 | 1998-02-17 | Politex Spa | MACHINE FOR THE FORMATION OF WADDED ROLLS OF COMPACT SHAPE |
CN202464862U (en) | 2011-12-02 | 2012-10-03 | 河南江河纸业股份有限公司 | Non-stop reel-changing material receiving device |
JP7173519B2 (en) | 2018-04-03 | 2022-11-16 | 甲南設計工業株式会社 | Sheet take-up device |
-
2019
- 2019-11-25 JP JP2019212067A patent/JP7317366B2/en active Active
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2020
- 2020-10-16 TW TW109135868A patent/TW202126565A/en unknown
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JP2021084717A (en) | 2021-06-03 |
CN112830292A (en) | 2021-05-25 |
JP7317366B2 (en) | 2023-07-31 |
CN112830292B (en) | 2023-10-31 |
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