TW202126541A - Container and method for producing same, and double-walled container and method for producing same - Google Patents

Container and method for producing same, and double-walled container and method for producing same Download PDF

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TW202126541A
TW202126541A TW109137570A TW109137570A TW202126541A TW 202126541 A TW202126541 A TW 202126541A TW 109137570 A TW109137570 A TW 109137570A TW 109137570 A TW109137570 A TW 109137570A TW 202126541 A TW202126541 A TW 202126541A
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container
layer
preform
double
outermost layer
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TW109137570A
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Chinese (zh)
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倉橋雄飛
樽野真輔
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日商京洛股份有限公司
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Priority claimed from JP2019198246A external-priority patent/JP7473776B2/en
Priority claimed from JP2020030976A external-priority patent/JP7545019B2/en
Priority claimed from JP2020174189A external-priority patent/JP7572609B2/en
Application filed by 日商京洛股份有限公司 filed Critical 日商京洛股份有限公司
Publication of TW202126541A publication Critical patent/TW202126541A/en

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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The present invention provides a container which has an exceptional appearance. The present invention provides a container which is provided with a container main body that is integrally molded with an outer cover in such a manner that the outer peripheral surface of an inner container is covered by the outer cover, wherein: the outer cover is an injection molded body; the inner container comprises an outermost layer and an adjacent layer that is adjacent to the outermost layer; and the melting point of an outermost layer resin that constitutes the outermost layer is lower than the melting point of an adjacent layer resin that constitutes the adjacent layer.

Description

收容容器及其製造方法、雙層容器及其製造方法Containment container and manufacturing method thereof, double-layer container and manufacturing method thereof

本發明涉及一種可收容內容物的收容容器及其製造方法、以及雙層容器及其製造方法。The present invention relates to a storage container capable of containing contents and a manufacturing method thereof, as well as a double-layer container and a manufacturing method thereof.

(第1觀點) 現如今,已知有一種通過隨內容物減少內袋收縮並抑制空氣進入到容器的內部的層疊剝離容器(例如專利文件1)。(1st point of view) Nowadays, there is known a laminated peeling container (for example, Patent Document 1) that reduces the shrinkage of the inner bag with the contents and prevents air from entering the inside of the container.

(第2觀點) 已知有一種具有外殼與內袋且可在內袋內收容內容物的雙層容器(層疊剝離容器)(例如專利文件2)。其外殼可從外側按壓,利用該按壓被收容在內袋的內容物從口部流出。在按壓後,通過設置在外殼的止回閥向外殼與內袋之間導入空氣,從而使外殼的形狀恢復,內袋逐漸萎縮。(2nd point of view) There is known a double-layer container (laminated peeling container) that has an outer shell and an inner bag and can contain contents in the inner bag (for example, Patent Document 2). The outer shell can be pressed from the outside, and the contents contained in the inner bag flow out from the mouth by this pressing. After pressing, air is introduced between the outer shell and the inner bag through a check valve provided on the outer shell, so that the shape of the outer shell is restored, and the inner bag gradually shrinks.

(第3觀點) 在專利文件3中公開了一種在內預成型坯與外預成型坯重疊的狀態下通過吹塑成形製造雙層容器的方法。 [先行技術文件] [專利文件](3rd viewpoint) Patent Document 3 discloses a method of manufacturing a double-layer container by blow molding in a state where the inner preform and the outer preform are overlapped. [Advanced Technical Document] [Patent Document]

專利文件1:日本特開2015-163531號公報 專利文件2:日本特開2018-087036號公報 專利文件3:國際公開公報第2004/071887號Patent Document 1: Japanese Patent Application Publication No. 2015-163531 Patent Document 2: Japanese Patent Application Publication No. 2018-087036 Patent Document 3: International Publication No. 2004/071887

[發明要解決課題][The problem to be solved by the invention]

(第1觀點) 專利文件1的層疊剝離容器是通過吹塑成形而形成的容器的外周面覆蓋收縮膜而構成的,但有時需要更能體現出高級感的外觀設計。(1st point of view) The laminated peeling container of Patent Document 1 is constructed by covering the outer peripheral surface of a container formed by blow molding with a shrink film, but there are cases in which an appearance design that can express a sense of luxury is required.

本發明是鑒於上述情況而完成的,其提供一種外觀優異的收容容器。The present invention has been completed in view of the above circumstances, and it provides a storage container with an excellent appearance.

(第2觀點) 然而,在專利文件2所述的現有技術中,由於插通止回閥的空氣導入孔位於口部附近,當取出內容物後需要立即從容器下方向上方導入空氣,因此效率不好。(2nd point of view) However, in the prior art described in Patent Document 2, since the air introduction hole through which the check valve is inserted is located near the mouth, it is necessary to introduce air from the lower to the upper side of the container immediately after the contents are taken out, so the efficiency is not good.

本發明是鑒於上述情況而完成的,其目的在於提供一種在取出內容物後更有效地使內袋從外殼剝離的雙層容器。The present invention has been completed in view of the above circumstances, and its object is to provide a double-layered container in which the inner bag is more effectively peeled from the outer shell after the contents are taken out.

(第3觀點) 由內預成型坯構成內袋,由外預成型坯構成外殼。隨內袋內的內容物減少內袋收縮,但從設置在外殼的外氣導入孔向內袋與外殼之間的中間空間導入外部氣體,外殼可以維持原有狀態。(3rd viewpoint) The inner bag is formed by the inner preform, and the outer shell is formed by the outer preform. As the content of the inner bag reduces the shrinkage of the inner bag, the outer air is introduced into the intermediate space between the inner bag and the outer shell from the outer air introduction hole provided in the outer shell, and the outer shell can maintain its original state.

在該雙層容器中,本發明的發明者考慮到美觀等因素,在將外氣導入孔設置在容器的底部時發現外部氣體有時會難以導入至內袋與外殼之間的中間空間內。In this double-layer container, the inventors of the present invention took into consideration factors such as aesthetics, and found that when the external air introduction hole is provided at the bottom of the container, it is sometimes difficult for external air to be introduced into the intermediate space between the inner bag and the outer shell.

本發明是鑒於上述情況而完成的,其提供一種即使在將外氣導入孔設置在容器主體底部,依舊能夠順暢地向內袋與外殼之間的中間空間導入外部氣體的雙層容器。 [解決課題的技術方案]The present invention has been completed in view of the above circumstances, and provides a double-layer container that can smoothly introduce external air into the intermediate space between the inner bag and the outer shell even when the external air introduction hole is provided at the bottom of the container body. [Technical Solution to Problem]

(第1觀點) 根據本發明提供一種收容容器,其具備以覆蓋內容器的外周面的方式與外套一體成形的容器主體的,所述外套是注塑成形體,所述內容器具備最外層、與所述最外層鄰接的鄰接層,構成所述最外層的最外層樹脂的融點比構成所述鄰接層的鄰接層樹脂的融點低。(1st point of view) According to the present invention, there is provided a storage container including a container body integrally formed with a jacket to cover the outer peripheral surface of the inner container, the jacket being an injection-molded body, and the inner container having an outermost layer adjacent to the outermost layer In the adjacent layer, the melting point of the outermost layer resin constituting the outermost layer is lower than the melting point of the adjacent layer resin constituting the adjacent layer.

本發明的收容容器具有優異外觀,這是因為由注塑成形體構成的外套與在內容器的外周面一體成形。此外,由於最外層樹脂的融點比鄰接層樹脂的融點低,所以用來注塑成形外套的熔融樹脂的熱能不容易傳播到內容器,從而抑制內容器變形。另外,由於最外層樹脂的融點比鄰接層樹脂的融點低,提高了外套與最外層的黏接性,從而抑制了因掉落等衝擊造成的內容器的外周面與外套的黏接面剝離。The storage container of the present invention has an excellent appearance because the outer casing composed of an injection molded body is integrally formed with the outer peripheral surface of the inner container. In addition, since the melting point of the outermost layer resin is lower than the melting point of the adjacent layer resin, the heat energy of the molten resin used for injection-molding the outer jacket is not easily transmitted to the inner container, thereby suppressing deformation of the inner container. In addition, since the melting point of the outermost layer resin is lower than that of the adjacent layer resin, the adhesion between the outermost layer and the outermost layer is improved, and the adhesion between the outer peripheral surface of the inner container and the outer layer caused by impact such as drop is suppressed. Peel off.

以下,列舉本發明的各種實施方式。以下所示的實施方式可以彼此組合。 優選所述收容容器的所述最外層樹脂的融點與所述鄰接層樹脂的融點的差是5℃以上。 優選相對於所述收容容器的所述內容器的壁厚,所述最外層的壁厚為10%以上。 優選所述收容容器的所述最外層樹脂含有未改質聚烯烴。 優選所述收容容器的所述最外層樹脂含有酸改質聚烯烴與所述未改質聚烯烴。 優選構成所述收容容器的所述外套的樹脂具有與所述最外層樹脂相同的單體單元。 優選所述收容容器的所述內容器構成為具有外殼與內袋且隨內容物減少所述內袋收縮,所述最外層與所述鄰接層設置在所述外殼。 優選收容容器的製造方法具備一體成形內容器與外套的一體成形步驟,在所述一體成形步驟中,在所述內容器的外周面配置在模具內的狀態下,向所述模具的腔內的所述內容器的外側的空間填充樹脂形成所述外套,所述內容器具備最外層、與所述最外層鄰接的鄰接層,構成所述最外層的最外層樹脂的融點比構成所述鄰接層的鄰接層樹脂的融點低。 優選所述方法在所述一體成形步驟時對所述內容器內加壓。 優選在所述方法的所述一體成形步驟中,在使用插入到所述內容器內的支撐杆按壓所述內容器的底面的內面的狀態下填充所述樹脂。Hereinafter, various embodiments of the present invention will be listed. The embodiments shown below can be combined with each other. It is preferable that the difference between the melting point of the outermost layer resin of the storage container and the melting point of the adjacent layer resin is 5° C. or more. Preferably, the wall thickness of the outermost layer is 10% or more with respect to the wall thickness of the inner container of the storage container. Preferably, the outermost layer resin of the storage container contains unmodified polyolefin. Preferably, the outermost layer resin of the storage container contains acid-modified polyolefin and the unmodified polyolefin. It is preferable that the resin constituting the outer shell of the storage container has the same monomer unit as the outermost layer resin. Preferably, the inner container of the storage container is configured to have an outer shell and an inner bag, and the inner bag shrinks as the content decreases, and the outermost layer and the adjacent layer are provided on the outer shell. Preferably, the method of manufacturing the storage container includes an integral molding step of integrally molding the inner container and the outer jacket, and in the integral molding step, the outer peripheral surface of the inner container is disposed in the mold, and the inner container is placed in the cavity of the mold The outer space of the inner container is filled with resin to form the outer casing, the inner container includes an outermost layer, an adjacent layer adjacent to the outermost layer, and a melting point ratio of the outermost resin constituting the outermost layer constitutes the adjacent The resin of the adjacent layer of the layer has a low melting point. Preferably, the method pressurizes the inner container during the integral molding step. Preferably, in the integral molding step of the method, the resin is filled while pressing the inner surface of the bottom surface of the inner container with a support rod inserted into the inner container.

(第2觀點) 根據本發明的一種方式提供一種雙層容器,具備外殼、外氣導入孔、以及內袋,所述外殼構成為可從外側按壓,且通過該按壓使收容在所述內袋內的內容物從口部流出,所述外氣導入孔設置在所述外殼的底部側的特定區域,所述底部側是指將本雙層容器在高度方向上二等分時遠離口部的一側,且構成為與止回閥嵌合,通過該止回閥,所述內容物流出後,空氣被導入至所述外殼的內側與所述內袋的外側的中間空間中,以使所述外殼恢復形狀,所述內袋構成為當所述內容物減少時被導入至所述中間空間的所述空氣按壓收縮。(2nd point of view) According to an aspect of the present invention, there is provided a double-layer container including an outer shell, an external air introduction hole, and an inner bag. Outflow from the mouth, the external air introduction hole is provided in a specific area on the bottom side of the housing, and the bottom side refers to the side away from the mouth when the double-layer container is divided into two in the height direction, and constitutes In order to fit with the check valve, after the content flows out through the check valve, air is introduced into the intermediate space between the inner side of the casing and the outer side of the inner bag to restore the shape of the casing, The inner bag is configured such that when the content decreases, the air introduced into the intermediate space is compressed and contracted.

由設置了空氣導入孔的特定區域設置在外殼的底部側,該雙層容器具有在取出內容物後可以立即有效地從外殼剝離內袋的有利效果。With the specific area provided with the air introduction hole provided on the bottom side of the outer shell, the double-layer container has an advantageous effect that the inner bag can be effectively peeled from the outer shell immediately after taking out the contents.

(第3觀點) 根據本發明提供一種雙層容器,其具備構成為具有外殼與內袋且隨內容物減少所述內袋收縮的容器主體,所述容器主體具備筒狀的胴部與設置於所述胴部下端的底部,所述底部具備設置在所述底部的中央的中央凹部與圍繞所述中央凹部的周緣部,在所述中央凹部,於所述外殼設置外氣導入孔,在所述周緣部設置用來在所述外殼與所述內袋之間形成間隙的間隔部件。(3rd viewpoint) According to the present invention, there is provided a double-layer container including a container body configured to have an outer shell and an inner bag and reduce the shrinkage of the inner bag with the contents, the container body having a cylindrical body part and a lower end of the body part. The bottom part is provided with a central recess provided in the center of the bottom and a peripheral part surrounding the central recess. In the central recess, an external air introduction hole is provided in the housing, and the peripheral part is provided for A spacer member that forms a gap between the outer shell and the inner bag.

本發明進行詳細研究發現當在容器主體的底部設置中央凹部時,在圍繞中央凹部的周緣部難以在內袋與外殼之間形成間隙,由此,當在中央凹部設置外氣導入孔時,不容易向容器主體的胴部導入外部氣體。此外,基於該發現,通過設置用來在外殼與內袋之間形成間隙的間隔部件,能夠使外部氣體從底部的外氣導入孔經過周緣部順暢地導入至胴部中,從而完成了本發明。The present invention conducted a detailed study and found that when a central recess is provided at the bottom of the container body, it is difficult to form a gap between the inner bag and the outer shell at the peripheral edge portion surrounding the central recess. Therefore, when an external air introduction hole is provided in the central recess, it is difficult to form a gap. It is easy to introduce external air into the body of the container body. In addition, based on this finding, by providing a spacer for forming a gap between the outer shell and the inner bag, the external air can be smoothly introduced from the external air introduction hole at the bottom to the carcass through the peripheral portion, thereby completing the present invention .

以下,列舉本發明的各種實施方式。以下所示實施方式可彼此組合。 優選所述雙層容器的所述間隔部件是設置在所述外殼或所述內袋上的突起。 優選所述雙層容器的所述間隔部件配置成放射狀。 優選所述雙層容器的所述間隔部件配置成構成非連續圓。 優選所述雙層容器的所述容器主體在構成所述內袋的內預成型坯上覆蓋構成所述外殼的外預成型坯的狀態下,對所述內預成型坯與所述外預成型坯加熱進行吹塑成形。 優選所述雙層容器的所述內預成型坯在所述內預成型坯的底部具備定位針銷,所述外預成型坯在所述外預成型坯的底部具備定位孔,所述吹塑成形在所述定位針銷插入到所述定位孔中的狀態下進行。 【圖示簡單說明】Hereinafter, various embodiments of the present invention will be listed. The embodiments shown below can be combined with each other. Preferably, the spacing member of the double-layer container is a protrusion provided on the outer shell or the inner bag. Preferably, the partition member of the double-layer container is arranged radially. Preferably, the partition member of the double-layer container is arranged to form a discontinuous circle. Preferably, the container body of the double-layer container covers the inner preform constituting the inner bag with the outer preform constituting the outer preform, and the inner preform and the outer preform are The billet is heated for blow molding. Preferably, the inner preform of the double-layer container is provided with a positioning pin at the bottom of the inner preform, the outer preform is provided with a positioning hole at the bottom of the outer preform, and the blow molding The forming is performed in a state where the positioning pin is inserted into the positioning hole. [Illustration brief description]

圖1是第1觀點的第1實施方式所涉及的收容容器101的立體圖。 圖2是容器主體102的立體圖。 圖3是容器主體102的剖面圖。 圖4是圖3中的區域A內的容器主體102的層構成。 圖5是內容器104的立體圖。 圖6是內容器104的剖面圖。 圖7是用來說明一體成形步驟的剖面圖。 圖8是圖7中的區域B內的放大圖。 圖9A~圖9B是從不同方向看第2實施方式所涉及的收容容器101時的立體圖。 圖10是圖9A的容器主體102的剖面圖。 圖11是圖10中的區域C內的容器主體102的層構成。 圖12是僅示出了圖10中的內容器104的剖面圖。 圖13是泵112的立體圖。 圖14是表示在第3實施方式中在內容器104的口部108設置了外氣導入部115的狀態下的圖5的口部108附近的放大圖。 圖15是表示第2觀點的第1實施方式所涉及的雙層容器1的立體圖。 圖16表示的是從圖15的狀態拆除掉蓋30後的狀態。 圖17表示的是第2觀點的第1實施方式所涉及的雙層容器1的正面圖與背面圖。 圖18表示的是從圖17拆除掉蓋30後的狀態。 圖19表示的是第2觀點的第1實施方式所涉及的雙層容器1的左側面圖與右側面圖。 圖20表示的是從圖19的狀態拆除掉蓋30後的狀態。 圖21表示的是第2觀點的第1實施方式所涉及的雙層容器1的頂面圖與底面圖。 圖22表示的是從圖21狀態拆除掉蓋30後的狀態。 圖23表示的是第2觀點的第1實施方式所涉及的雙層容器1的內部構成的端面圖。 圖24表示的是止回閥6的詳細結構。 圖25表示的是第2觀點的第2實施方式所涉及的雙層容器1的立體圖。 圖26表示的是從圖25的狀態拆除掉蓋30後的狀態。 圖27表示的是第2觀點的第2實施方式所涉及的雙層容器1的正面圖與背面圖。 圖28表示的是從圖27的狀態拆除掉蓋30後的狀態。 圖29表示的是第2觀點的第2實施方式所涉及的雙層容器1的左側面圖與右側面圖。 圖30表示的是從圖29的狀態拆除掉蓋30後的狀態。 圖31表示的是第2觀點的第2實施方式所涉及的雙層容器1的頂面圖與底面圖。 圖32表示的是從圖31的狀態拆除掉蓋30後的狀態。 圖33是表示第2觀點的第2實施方式所涉及的雙層容器1的內部構成的端面圖。 圖34表示本發明的第3觀點的第1實施方式所涉及的雙層容器201的容器主體202,圖34A是正面圖,圖34B是底面圖。 圖35A是從底部207看圖34的容器主體202的立體圖,圖35B是從容器內側看外殼203的底部207附近的截面立體圖。 圖36A是圖34B中A-A剖面圖,圖36B是圖36A中B-B剖面圖。 圖37表示的是內預成型坯214與外預成型坯213分離狀態的立體圖。 圖38是從外預成型坯213的內側看圖37的外預成型坯213的底部213c附近的截面立體圖。 圖39A是通過在內預成型坯214上覆蓋外預成型坯213而構成的組件215的立體圖,圖39B是從其他角度看圖39A時的立體圖。 圖40表示的是雙軸延伸吹塑成形步驟,其是在口部支撐模具221安裝了組件215後的狀態的剖面圖。 圖41表示的是從圖40狀態關閉成形模具223、224,且底部支撐模具222支撐外預成型坯213的底部213c後的狀態的剖面圖。 圖42是從圖41狀態伸長支撐杆225,並同時使底部支撐模具222後退使組件215縱向延伸後的狀態的剖面圖。 圖43表示的是具有呈非連續圓形的突起213c1的外預成型坯213,其是與圖38對應的截面立體圖。 圖44表示的是在底部214c設置放射狀的突起214c2的構成的內預成型坯214的立體圖。 圖45是表示在底部214c設置成非連續圓的突起214c2的構成的內預成型坯214的立體圖。 圖46是變形例的內預成型坯214的底部214g附近的放大圖。FIG. 1 is a perspective view of the storage container 101 according to the first embodiment in the first aspect. FIG. 2 is a perspective view of the container main body 102. FIG. 3 is a cross-sectional view of the container main body 102. FIG. 4 shows the layer structure of the container body 102 in the area A in FIG. 3. FIG. 5 is a perspective view of the inner container 104. FIG. 6 is a cross-sectional view of the inner container 104. Fig. 7 is a cross-sectional view for explaining the integral molding step. Fig. 8 is an enlarged view of the area B in Fig. 7. 9A to 9B are perspective views when the storage container 101 according to the second embodiment is viewed from different directions. Fig. 10 is a cross-sectional view of the container body 102 of Fig. 9A. FIG. 11 shows the layer structure of the container body 102 in the area C in FIG. 10. FIG. 12 is a cross-sectional view showing only the inner container 104 in FIG. 10. FIG. 13 is a perspective view of the pump 112. FIG. 14 is an enlarged view showing the vicinity of the mouth portion 108 of FIG. 5 in a state where the outside air introduction portion 115 is provided in the mouth portion 108 of the inner container 104 in the third embodiment. FIG. 15 is a perspective view showing the double container 1 according to the first embodiment in the second aspect. FIG. 16 shows the state after the cover 30 is removed from the state of FIG. 15. FIG. 17 shows a front view and a back view of the double-layer container 1 according to the first embodiment in the second aspect. FIG. 18 shows the state after the cover 30 is removed from FIG. 17. FIG. 19 shows a left side view and a right side view of the double-layer container 1 according to the first embodiment in the second aspect. FIG. 20 shows the state after the cover 30 is removed from the state of FIG. 19. FIG. 21 shows a top view and a bottom view of the double-layer container 1 according to the first embodiment in the second aspect. Fig. 22 shows the state in which the cover 30 is removed from the state in Fig. 21. FIG. 23 shows an end view of the internal structure of the double container 1 according to the first embodiment in the second aspect. FIG. 24 shows the detailed structure of the check valve 6. FIG. 25 shows a perspective view of the double-layer container 1 according to the second embodiment in the second aspect. FIG. 26 shows the state after the cover 30 is removed from the state of FIG. 25. FIG. 27 shows a front view and a back view of the double-layer container 1 according to the second embodiment from the second viewpoint. FIG. 28 shows the state in which the cover 30 is removed from the state in FIG. 27. FIG. 29 shows a left side view and a right side view of the double-layer container 1 according to the second embodiment from the second viewpoint. FIG. 30 shows the state after the cover 30 is removed from the state of FIG. 29. FIG. 31 shows a top view and a bottom view of the double-layer container 1 according to the second embodiment from the second viewpoint. Fig. 32 shows the state in which the cover 30 is removed from the state of Fig. 31. FIG. 33 is an end view showing the internal structure of the double container 1 according to the second embodiment in the second aspect. FIG. 34 shows the container body 202 of the double-layer container 201 according to the first embodiment of the third aspect of the present invention. FIG. 34A is a front view, and FIG. 34B is a bottom view. 35A is a perspective view of the container main body 202 of FIG. 34 seen from the bottom 207, and FIG. 35B is a cross-sectional perspective view of the vicinity of the bottom 207 of the housing 203 seen from the inside of the container. Fig. 36A is a cross-sectional view of A-A in Fig. 34B, and Fig. 36B is a cross-sectional view of B-B in Fig. 36A. FIG. 37 shows a perspective view of a state where the inner preform 214 and the outer preform 213 are separated. FIG. 38 is a cross-sectional perspective view of the vicinity of the bottom portion 213c of the outer preform 213 of FIG. 37 as viewed from the inside of the outer preform 213. FIG. FIG. 39A is a perspective view of the assembly 215 formed by covering the outer preform 213 on the inner preform 214, and FIG. 39B is a perspective view of FIG. 39A when viewed from another angle. FIG. 40 shows a biaxial stretch blow molding step, which is a cross-sectional view of a state in which the assembly 215 is attached to the mouth support mold 221. As shown in FIG. 41 is a cross-sectional view of a state where the forming molds 223 and 224 are closed from the state of FIG. 40 and the bottom support mold 222 supports the bottom 213c of the outer preform 213. 42 is a cross-sectional view of the state in which the support rod 225 is extended from the state of FIG. 41 and the bottom support mold 222 is retracted to extend the assembly 215 in the longitudinal direction. FIG. 43 shows an outer preform 213 having a non-continuous circular protrusion 213c1, which is a cross-sectional perspective view corresponding to FIG. 38. FIG. 44 shows a perspective view of the inner preform 214 having a configuration in which radial protrusions 214c2 are provided on the bottom portion 214c. FIG. 45 is a perspective view of the inner preform 214 showing a configuration in which protrusions 214c2 having a discontinuous circle are provided on the bottom portion 214c. FIG. 46 is an enlarged view of the vicinity of the bottom portion 214g of the inner preform 214 of the modification.

以下內容說明本發明的實施方式。在以下所示實施方式中所示出的各種特徵事項可以彼此組合。並且,每個特徵可獨立構成本發明。The following describes the embodiments of the present invention. Various characteristic items shown in the embodiments shown below can be combined with each other. Also, each feature can independently constitute the present invention.

(第1觀點) 1.第1實施方式 如圖1所示,本發明的第1實施方式所涉及的收容容器101具備:容器主體102;如上表面為平面狀的蓋的開栓部件103。開栓部件103可以是泵或鉸鏈蓋等。如圖3所示,容器主體102具備內容器104、以及與其一體成型的外套105。下面說明各個構成。(1st point of view) 1. The first embodiment As shown in FIG. 1, the storage container 101 according to the first embodiment of the present invention includes a container main body 102 and a cap opening member 103 having a flat top surface. The plug opening member 103 may be a pump, a hinged cover, or the like. As shown in FIG. 3, the container main body 102 includes an inner container 104 and an outer casing 105 integrally formed therewith. Each configuration will be described below.

<內容器104> 如圖5~圖6所示的內容器104可以是由任意製造方法形成的容器,其中,優選是用型坯吹塑成型而成的吹塑成形容器。吹塑成形可以是直接吹塑成形或注射吹塑成形。在直接吹塑成形中,用一對分割模具夾持從擠出機擠壓出來的處於熔融狀態的型坯,並向型坯內部吹入空氣來製造容器。型坯可以是筒狀的,也可以是片狀的。在注射吹塑成形中,用注塑成形的方式形成被稱作預成型坯的測試管狀的有底型坯,然後將該型坯進行吹塑成形來製造容器。Inner container 104> The inner container 104 shown in FIGS. 5 to 6 may be a container formed by any manufacturing method, and among them, a blow-molded container formed by blow molding with a parison is preferable. Blow molding can be direct blow molding or injection blow molding. In direct blow molding, a pair of split dies are used to clamp a molten parison extruded from an extruder, and air is blown into the parison to manufacture a container. The parison can be cylindrical or sheet-shaped. In injection blow molding, a test tube-shaped bottomed parison called a preform is formed by injection molding, and then the parison is blow molded to manufacture a container.

由於不容易製造多層結構的注塑成形容器,因此將本發明應用於多層結構的內容器104特別重要。在形成多層結構的內容器104時,型坯也具有多層結構。多層結構的型坯(多層型坯)可通過共擠出成形來形成。Since it is not easy to manufacture an injection molded container with a multilayer structure, it is particularly important to apply the present invention to the inner container 104 with a multilayer structure. When forming the inner container 104 with a multilayer structure, the parison also has a multilayer structure. The multi-layered parison (multi-layered parison) can be formed by co-extrusion.

內容器104是有底筒狀,且具備收容內容物的收容部107與從收容部107排出內容物的口部108。收容部107具備胴部107a與底部107b。在口部108設置有卡合部(外螺紋部)8a,從而能夠安裝開栓部件103。The inner container 104 has a bottomed cylindrical shape, and includes a storage portion 107 for storing contents and a mouth portion 108 for discharging the contents from the storage portion 107. The accommodating portion 107 includes a body portion 107a and a bottom portion 107b. The mouth 108 is provided with an engaging portion (male screw portion) 8a, so that the plug opening member 103 can be attached.

當利用直接吹塑成形形成內容器104時,在內容器104內具有通過利用一對分割模具擠壓型坯而形成的夾斷部107c(如圖6所示)。夾斷部107c設置在內容器104的底部107b,在夾斷部107c,通過將型坯相對的面彼此熔接來封閉內容器104的底部。收容部107的形狀可以是圓筒狀、多邊棱柱狀、多角錐形、球形等各種形狀。When the inner container 104 is formed by direct blow molding, the inner container 104 has a pinch-off portion 107c (as shown in FIG. 6) formed by extruding a parison with a pair of split dies. The pinch-off portion 107c is provided at the bottom 107b of the inner container 104, and at the pinch-off portion 107c, the bottom of the inner container 104 is closed by welding the opposing surfaces of the parison to each other. The shape of the receiving portion 107 may be various shapes such as a cylindrical shape, a polygonal prism shape, a polygonal pyramid shape, and a spherical shape.

如圖4所示,內容器104從內容器104的外側起按順序依次具備最外層104c1、鄰接層104c2、以及其他層104c3。作為構成內容器104的原料可以列舉如未改質聚烯烴、酸改質聚烯烴、EVOH等。作為聚烯烴,可以列舉如低密度聚乙烯、直鏈狀低密度聚乙烯、高密度聚乙烯、聚丙烯、乙烯-丙烯共聚物及其混合物等。As shown in FIG. 4, the inner container 104 includes an outermost layer 104c1, an adjacent layer 104c2, and another layer 104c3 in order from the outer side of the inner container 104. Examples of raw materials constituting the inner container 104 include unmodified polyolefin, acid-modified polyolefin, EVOH, and the like. Examples of polyolefins include low-density polyethylene, linear low-density polyethylene, high-density polyethylene, polypropylene, ethylene-propylene copolymers, and mixtures thereof.

構成最外層104c1的最外層樹脂的融點比構成鄰接層104c2的鄰接層樹脂的融點低。雖然在注塑成形外套105時熔融樹脂的熱能具有使內容器104軟化變形的顧慮,但當最外層樹脂的融點低於鄰接層樹脂的融點時,憑藉熔融樹脂的熱能最外層樹脂被熔融,而此時最外層樹脂吸收熱能,從而使傳遞到內容器104的熱能被降低,以至於可以抑制因注塑壓造成的內容器104的變形。此外,由於最外層104c1容易被熔融,因此可以提高外套105與最外層104c1的黏接性,從而能夠抑制因掉落等衝擊造成內容器104外周面與外套105的黏接面剝離。應予說明,在本說明書中,“融點”是指根據JIS K7121:2012測得的熔解峰溫度Tpm。The melting point of the outermost layer resin constituting the outermost layer 104c1 is lower than the melting point of the adjacent layer resin constituting the adjacent layer 104c2. Although the thermal energy of the molten resin may soften and deform the inner container 104 during injection molding of the outer jacket 105, when the melting point of the outermost layer resin is lower than the melting point of the adjacent layer resin, the outermost layer resin is melted by the thermal energy of the molten resin. At this time, the outermost resin absorbs heat energy, so that the heat energy transferred to the inner container 104 is reduced, so that the deformation of the inner container 104 caused by injection molding can be suppressed. In addition, since the outermost layer 104c1 is easily melted, the adhesion between the outermost layer 104c1 and the outermost layer 104c1 can be improved, so that the outer peripheral surface of the inner container 104 and the outermost outer layer 105 can be prevented from peeling off due to impact such as dropping. In addition, in this specification, the "melting point" refers to the melting peak temperature Tpm measured in accordance with JIS K7121:2012.

最外層樹脂的融點與鄰接層樹脂的融點的差值優選為5℃以上,更優選為10℃以上,進一步優選為20℃以上。這是因為在這種情況下所述抑制變形與提高黏接性的效果顯著。融點的差值例如是5~50℃,具體例如是5、10、15、20、25、30、35、40、45、50℃,也可以是此處所示的任意2個數值之間的範圍。The difference between the melting point of the outermost layer resin and the melting point of the adjacent layer resin is preferably 5°C or higher, more preferably 10°C or higher, and even more preferably 20°C or higher. This is because the effects of suppressing deformation and improving adhesion are significant in this case. The difference in melting point is, for example, 5 to 50°C, specifically, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50°C, or it can be between any two values shown here Range.

最外層樹脂的融點例如是90~130℃,優選為100~120℃。融點可以具體是例如90、95、100、105、110、115、120、125、130℃,也可以是此處所示的任意2個數值之間的範圍。The melting point of the outermost layer resin is, for example, 90 to 130°C, preferably 100 to 120°C. The melting point may specifically be, for example, 90, 95, 100, 105, 110, 115, 120, 125, 130°C, or it may be a range between any two numerical values shown here.

相對於內容器104的壁厚,最外層104c1的壁厚優選為10%以上,優選為15%以上,更優選為20%以上。這是因為在這種情況下所述抑制變形與提高黏接性的效果顯著。相對於內容器104的壁厚,最外層104c1的壁厚例如是10~50%,具體可以是例如10、15、20、25、30、35、40、45、50%,也可以是此處所示的任意2個數值之間的範圍。With respect to the wall thickness of the inner container 104, the wall thickness of the outermost layer 104c1 is preferably 10% or more, preferably 15% or more, and more preferably 20% or more. This is because the effects of suppressing deformation and improving adhesion are significant in this case. Relative to the wall thickness of the inner container 104, the wall thickness of the outermost layer 104c1 is, for example, 10-50%, specifically, for example, 10, 15, 20, 25, 30, 35, 40, 45, 50%, or here The range between any two values shown.

最外層樹脂優選含有聚烯烴。聚烯烴可以是未改質聚烯烴、也可以是改質聚烯烴(例如:酸改質聚烯烴)。The outermost layer resin preferably contains polyolefin. The polyolefin may be an unmodified polyolefin or a modified polyolefin (for example, acid-modified polyolefin).

最外層樹脂優選含有未改質聚烯烴。當最外層樹脂是僅由改質聚烯烴構成時,最外層104c1可能發黏以至於內容器104的可操作性變差。作為未改質聚烯烴,優選聚乙烯、更優選包含LDPE與LLDPE中的一者或兩者。這是因為在該情況下最外層樹脂的融點容易變低。The outermost layer resin preferably contains unmodified polyolefin. When the outermost layer resin is composed of only modified polyolefin, the outermost layer 104c1 may become sticky so that the operability of the inner container 104 may deteriorate. As the unmodified polyolefin, polyethylene is preferable, and one or both of LDPE and LLDPE is more preferable. This is because the melting point of the outermost layer resin tends to be low in this case.

最外層樹脂也可以包含酸改質聚烯烴與未改質聚烯烴。酸改質聚烯烴黏接性優異,因此通過在最外層樹脂中含有酸改質聚烯烴與未改質聚烯烴,能夠在抑制過度發黏的情況下,同時提高外套105與內容器104的黏接性。最外層樹脂中酸改質聚烯烴的含量例如是5~95質量%,優選為30~70質量%。該含量可以具體是5、10、20、30、40、50、60、70、80、90、95質量%,也可以是此處所示的任意2個數值之間的範圍。The outermost layer resin may also include acid-modified polyolefin and unmodified polyolefin. The acid-modified polyolefin has excellent adhesion, so by containing acid-modified polyolefin and unmodified polyolefin in the outermost resin, it is possible to increase the adhesion between the outer casing 105 and the inner container 104 while suppressing excessive stickiness. Accessibility. The content of the acid-modified polyolefin in the outermost layer resin is, for example, 5 to 95% by mass, and preferably 30 to 70% by mass. The content may specifically be 5, 10, 20, 30, 40, 50, 60, 70, 80, 90, 95% by mass, or may be a range between any two numerical values shown here.

鄰接層104c2是與最外層104c1鄰接的層。構成鄰接層104c2的鄰接層樹脂可以是融點高於最外層樹脂的任意樹脂。例如,當最外層樹脂是LDPE時,作為鄰接層樹脂可以使用融點高於LDPE的HDPE或PP等。此外,作為鄰接層樹脂,也可以使用通過回收在前一生產流程中產生的飛邊並對其再利用而得到的再生樹脂。當形成構成內容器104的任意層的樹脂的融點高於最外層104c1時,其再生樹脂的融點通常也會高於最外層樹脂的融點。The adjacent layer 104c2 is a layer adjacent to the outermost layer 104c1. The adjacent layer resin constituting the adjacent layer 104c2 may be any resin whose melting point is higher than that of the outermost layer resin. For example, when the outermost layer resin is LDPE, HDPE or PP having a higher melting point than LDPE can be used as the adjacent layer resin. In addition, as the adjacent layer resin, it is also possible to use a recycled resin obtained by recovering flash generated in the previous production process and reusing it. When the melting point of the resin forming any layer constituting the inner container 104 is higher than the melting point of the outermost layer 104c1, the melting point of the recycled resin is generally higher than the melting point of the outermost layer resin.

相對於內容器104的壁厚,鄰接層104c2的壁厚例如是5~70%,具體可以例如是5、10、15、20、25、30、35、40、45、50、55、60、65、70%,也可以是此處所示的任意2個數值之間的範圍。Relative to the wall thickness of the inner container 104, the wall thickness of the adjacent layer 104c2 is, for example, 5 to 70%, specifically, for example, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65 and 70% can also be the range between any two numerical values shown here.

其他層104c3是指位於比鄰接層104c2更靠近內容器104內側的層。其他層104c3優選由耐熱性與剛性優異的樹脂,例如可以是由聚丙烯樹脂構成的。其他層104c3可以在不需要時省略。相對於內容器104的壁厚,鄰接層104c2的壁厚優選為20%以上。在這種情況下,其他層104c3可以易於提高內容器104的耐熱性或剛性。相對於內容器104的壁厚,鄰接層104c2的壁厚例如是0~70%,具體例如是0、5、10、15、20、25、30、35、40、45、50、55、60、65、70%,也可以是此處所示的任意2個數值之間的範圍。The other layer 104c3 refers to a layer located closer to the inner side of the inner container 104 than the adjacent layer 104c2. The other layer 104c3 is preferably made of resin excellent in heat resistance and rigidity, and may be made of, for example, polypropylene resin. The other layer 104c3 can be omitted when not needed. The wall thickness of the adjacent layer 104c2 is preferably 20% or more with respect to the wall thickness of the inner container 104. In this case, the other layer 104c3 can easily improve the heat resistance or rigidity of the inner container 104. Relative to the wall thickness of the inner container 104, the wall thickness of the adjacent layer 104c2 is, for example, 0 to 70%, specifically, for example, 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 , 65, 70%, can also be the range between any two numerical values shown here.

內容器104是諸如5種類型的6層的多層容器,其具體的層構成例如以下方式所示。黏接層是由酸改質聚丙烯等黏接性樹脂構成的層。 [表1]

Figure 02_image001
The inner container 104 is, for example, five types of six-layer multi-layer containers, and the specific layer structure thereof is shown in the following manner, for example. The adhesive layer is a layer made of adhesive resin such as acid-modified polypropylene. [Table 1]
Figure 02_image001

如表2所示,鄰接層104c2可以是再生樹脂層。在再生樹脂中含有構成最外層104c1與其他層104c3的各種樹脂,因為構成其他層104c3的樹脂的融點高於最外層樹脂的融點,所以再生樹脂的融點也會變得比最外層樹脂的融點高。 [表2]

Figure 02_image003
As shown in Table 2, the adjacent layer 104c2 may be a recycled resin layer. The recycled resin contains various resins constituting the outermost layer 104c1 and other layers 104c3. Because the melting point of the resin constituting the other layer 104c3 is higher than the melting point of the outermost resin, the melting point of the recycled resin will also become higher than that of the outermost resin. The melting point is high. [Table 2]
Figure 02_image003

<外套105> 如圖2~圖3所示,外套105以覆蓋內容器104的外周面104a(優選外周面104a與底面104b)的方式一體成形,是注塑成形體。外套105具備筒部105a與底部105b。筒部105a與底部105b分別覆蓋外周面104a與底面104b。外套105至少覆蓋收容部107,至於口部108可以覆蓋也可以不覆蓋。Jacket 105> As shown in FIGS. 2 to 3, the outer casing 105 is integrally molded so as to cover the outer peripheral surface 104a (preferably the outer peripheral surface 104a and the bottom surface 104b) of the inner container 104, and is an injection molded body. The outer jacket 105 includes a cylindrical portion 105a and a bottom portion 105b. The cylindrical portion 105a and the bottom 105b cover the outer peripheral surface 104a and the bottom surface 104b, respectively. The jacket 105 covers at least the receiving portion 107, and the mouth portion 108 may or may not be covered.

構成外套105的樹脂優選具有與構成最外層104c1的最外層樹脂相同的單體單元。在這種情況下,當落下時能夠抑制外套105與外周面104a的黏接面剝離。例如,可以在內容器104的最外層104c1中使用聚乙烯、在外套105中使用乙烯・(甲基)丙烯酸共聚物的離聚物樹脂。在這種情況下,兩種樹脂均包含乙烯單元。The resin constituting the outer jacket 105 preferably has the same monomer unit as the outermost resin constituting the outermost layer 104c1. In this case, it is possible to suppress peeling of the adhesive surface of the outer casing 105 and the outer peripheral surface 104a when it is dropped. For example, polyethylene may be used for the outermost layer 104c1 of the inner container 104, and an ionomer resin of ethylene/(meth)acrylic acid copolymer may be used for the outer jacket 105. In this case, both resins contain ethylene units.

容器主體102可以通過利用具備一體成形內容器104與外套105的一體成形步驟的方法來製造。如圖7~圖8所示,在一體成形步驟中,在具有開口部110a的固定部110上固定口部108,並且在將內容器104的外周面104a(優選外周面104a與底面104b)配置在注塑成形用的模具109內的狀態下,將支撐杆111插入到內容器104內,並將支撐杆111向底面104b的內面按壓。由此,可以抑制在注塑成形時發生內容器104的收容部107移位。The container body 102 can be manufactured by using a method including an integral molding step of integrally molding the inner container 104 and the outer jacket 105. As shown in Figures 7 to 8, in the integral molding step, the mouth 108 is fixed to the fixing portion 110 having the opening 110a, and the outer peripheral surface 104a (preferably the outer peripheral surface 104a and the bottom surface 104b) of the inner container 104 is arranged In the state in the mold 109 for injection molding, the support rod 111 is inserted into the inner container 104, and the support rod 111 is pressed against the inner surface of the bottom surface 104b. Thereby, it is possible to suppress the occurrence of displacement of the receiving portion 107 of the inner container 104 during injection molding.

在該狀態下,將樹脂填充到模具109的腔109a內的內容器104的外側的空間來形成外套105。此時,優選對內容器104內部加壓,並且不會因樹脂壓造成內容器104變形。加壓可以通過吹入水或空氣的方式來進行。樹脂是從閘門109b填充到腔109a內。閘門109b優選配置在與內容器104的底面104b(優選夾斷部107c)相對的位置。這是因為在這種情況下容易均勻地將樹脂填充到內容器104周圍的整體內。In this state, the space outside the inner container 104 in the cavity 109 a of the mold 109 is filled with resin to form the outer jacket 105. At this time, it is preferable to pressurize the inside of the inner container 104 so as not to deform the inner container 104 due to resin pressure. Pressurization can be performed by blowing in water or air. The resin is filled into the cavity 109a from the gate 109b. The shutter 109b is preferably arranged at a position opposed to the bottom surface 104b (preferably the pinch-off portion 107c) of the inner container 104. This is because in this case, it is easy to uniformly fill the resin in the whole surrounding the inner container 104.

注塑成形(injection moulding)用樹脂優選在低於構成內容器104的最外層104c1的樹脂的融點的溫度下具有注塑成形所需的流動性。注塑成形用樹脂的融點例如是60~100℃,優選70~90℃。該融點具體例如是60、65、70、75、80、85、90、95、100℃,也可以是此處所示的任意2個數值之間的範圍。The resin for injection molding preferably has fluidity required for injection molding at a temperature lower than the melting point of the resin constituting the outermost layer 104c1 of the inner container 104. The melting point of the resin for injection molding is, for example, 60 to 100°C, preferably 70 to 90°C. The melting point is specifically, for example, 60, 65, 70, 75, 80, 85, 90, 95, 100°C, and it may be a range between any two numerical values shown here.

注塑成形用樹脂的融點與最外層樹脂的融點的差值優選為5℃以上,更優選為10℃以上,進一步優選為20℃以上。該融點的差值例如是5~50℃,具體例如是5、10、15、20、25、30、35、40、45、50℃,也可以是此處所示的任意2個數值之間的範圍。The difference between the melting point of the resin for injection molding and the melting point of the outermost layer resin is preferably 5°C or higher, more preferably 10°C or higher, and even more preferably 20°C or higher. The difference of the melting point is, for example, 5 to 50°C, specifically, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50°C, or it can be any of the two values shown here. The range between.

注塑成形時的樹脂溫度優選為180~230℃。若溫度過低,則射出時壓力會變高,若溫度過高,則射出時容易混入空氣。該樹脂溫度具體例如是180、185、190、195、200、205、210、215、220、225、230℃,也可以是此處所示的任意2個數值之間的範圍。The resin temperature at the time of injection molding is preferably 180 to 230°C. If the temperature is too low, the pressure will increase during injection, and if the temperature is too high, air will easily be mixed during injection. The resin temperature is specifically, for example, 180, 185, 190, 195, 200, 205, 210, 215, 220, 225, 230°C, and it may be a range between any two numerical values shown here.

2.第2實施方式 下面說明本發明的第2實施方式。該實施方式與第1實施方式相似,內容器104具有如圖11~圖12所示的外殼113與內袋114,且隨著內容物減少內袋114收縮,即構成層疊剝離容器的部分是主要的區別點。以下圍繞該區別點進行說明。2. The second embodiment Next, the second embodiment of the present invention will be described. This embodiment is similar to the first embodiment. The inner container 104 has an outer shell 113 and an inner bag 114 as shown in Figs. The difference point. The following description will focus on this difference.

在本實施方式中,層疊剝離容器通過隨著內容物減少內袋114從外殼113分離,使內袋114從外殼113分離收縮。在該容器中,因為外部氣體不容易進入到內袋114內,因此可以抑制內容物劣化。In the present embodiment, the laminated peelable container separates the inner bag 114 from the outer shell 113 as the content decreases, so that the inner bag 114 separates and shrinks from the outer shell 113. In this container, since external air does not easily enter the inner bag 114, it is possible to suppress deterioration of the contents.

如圖11所示,外殼113由例如最外層113c1、鄰接層113c2、其他層113c3構成。內袋114具備如最外層114c1、黏接層114c2、以及內面層114c3。最外層113c1與鄰接層113c2與第1實施方式所涉及的最外層104c1與鄰接層104c2相對應,其構成以及作用效果與第1實施方式相同。As shown in FIG. 11, the housing 113 is comprised by, for example, the outermost layer 113c1, the adjacent layer 113c2, and the other layer 113c3. The inner bag 114 has, for example, an outermost layer 114c1, an adhesive layer 114c2, and an inner surface layer 114c3. The outermost layer 113c1 and the adjacent layer 113c2 correspond to the outermost layer 104c1 and the adjacent layer 104c2 according to the first embodiment, and their configuration and effects are the same as those of the first embodiment.

其他層113c3、最外層114c1、黏接層114c2、以及內面層114c3與第1實施方式的其他層104c3相對應。其他層113c3與內面層114c3可以由低密度聚乙烯、直鏈低密度聚乙烯、高密度聚乙烯、聚丙烯、乙烯-丙烯共聚物及其混合物等構成。最外層114c1是與其他層113c3剝離性優異的層,優選由乙烯-乙烯醇共聚物(EVOH)樹脂等構成。黏接層114c2優選由酸改質聚烯烴等黏接性樹脂構成。The other layer 113c3, the outermost layer 114c1, the adhesive layer 114c2, and the inner surface layer 114c3 correspond to the other layer 104c3 of the first embodiment. The other layer 113c3 and the inner surface layer 114c3 may be composed of low-density polyethylene, linear low-density polyethylene, high-density polyethylene, polypropylene, ethylene-propylene copolymer, and mixtures thereof. The outermost layer 114c1 is a layer excellent in peelability from the other layers 113c3, and is preferably composed of ethylene-vinyl alcohol copolymer (EVOH) resin or the like. The adhesive layer 114c2 is preferably composed of an adhesive resin such as acid-modified polyolefin.

如圖12所示,夾斷部107c分別阻塞外殼113與內袋114各自的底部,但由於在外殼113上的夾斷部107c的強度特別弱,所以通過對外殼113施加衝擊可以在外殼113打開夾斷部107c從而形成外氣導入部115。也可以經過外氣導入部115向外殼113與內袋114間導入外部氣體。外氣導入部115可以通過在外殼113上穿孔形成。外氣導入部115可以設置在收容部107,也可以設置在口部108。As shown in Figure 12, the pinch-off portions 107c block the bottoms of the outer shell 113 and the inner bag 114, respectively. However, since the pinch-off portions 107c on the outer shell 113 are particularly weak, the outer shell 113 can be opened by applying an impact to the outer shell 113. The pinch-off portion 107c thus forms the outside air introduction portion 115. It is also possible to introduce external air between the outer case 113 and the inner bag 114 through the external air introduction part 115. The external air introduction part 115 may be formed by perforating the housing 113. The external air introduction part 115 may be provided in the accommodating part 107 or the mouth part 108.

當內容器104的外氣導入部115被外套105覆蓋時,則無法經過外氣導入部115導入外部氣體。因此,在外套105上具備連通收容容器101的外側空間與外氣導入部115的通氣部105c。通氣部105c可以是貫通孔,也可以是溝槽。通氣部105c可以在注塑成形時形成,也可以在注塑成形後通過後加工來形成。When the outside air introduction part 115 of the inner container 104 is covered by the outer jacket 105, the outside air cannot be introduced through the outside air introduction part 115. Therefore, the outer casing 105 is provided with a vent 105c that communicates the outer space of the storage container 101 and the outside air introduction portion 115. The vent 105c may be a through hole or a groove. The vent 105c may be formed during injection molding, or may be formed by post-processing after injection molding.

當外套105不覆蓋口部108時,若在口部108上設置外氣導入部115,則不需要通氣部105c。When the jacket 105 does not cover the mouth 108, if the outside air introduction part 115 is provided on the mouth 108, the vent 105c is not necessary.

當在注塑成形時形成通氣部105c時,例如可以採用先在相當於通氣部105c的部位配置針銷,然後當從模具109取出容器主體102時,從外套105拔出針銷的方法。When forming the vent 105c during injection molding, for example, a needle pin can be first arranged at a location corresponding to the vent 105c, and then when the container body 102 is removed from the mold 109, the needle pin can be pulled out from the outer jacket 105.

內容器104優選在一體成形步驟前預先剝離內袋114。這是因為在內容器104中一體成形外套105前容易預剝離。The inner container 104 is preferably peeled off the inner bag 114 in advance before the integral forming step. This is because it is easy to pre-peel before the outer jacket 105 is integrally formed in the inner container 104.

<泵112> 泵112構成為使內容物從內容器104排出。當內容器104是層疊剝離容器時,優選泵112構成為向內容器104內不導入外部氣體。<Pump 112> The pump 112 is configured to discharge the contents from the inner container 104. When the inner container 104 is a laminated peeling container, it is preferable that the pump 112 is configured so as not to introduce external air into the inner container 104.

如圖13所示,泵112具備主體部112a、活塞部112b、噴嘴112c、以及管112d。主體部112a具備筒部112a1、缸部112a2、以及上壁部112a3。在筒部112a1的內面上設置有與卡合部(外螺紋部)108a卡合的卡合部(內螺紋部)(未圖示)。缸部112a2插入到、口部108內。缸部112a2的外徑與口部108的內徑基本一致。缸部112a2是筒狀,且活塞部112b在缸部112a2內可滑動。缸部112a2的內部空間與噴嘴112c與管112d連通。在缸部112a2內部空間內藏有由彈性部件與閥構成的閥機構。通過滑動活塞部112b使閥機構運作,能夠進過管112d將被吸上來的內容物從噴嘴112c排出。As shown in FIG. 13, the pump 112 includes a main body 112a, a piston 112b, a nozzle 112c, and a tube 112d. The main body portion 112a includes a cylindrical portion 112a1, a cylinder portion 112a2, and an upper wall portion 112a3. An engaging portion (internal thread portion) (not shown) that engages with the engaging portion (external thread portion) 108a is provided on the inner surface of the cylindrical portion 112a1. The cylinder 112a2 is inserted into the mouth 108. The outer diameter of the cylinder 112a2 and the inner diameter of the mouth 108 are substantially the same. The cylinder portion 112a2 is cylindrical, and the piston portion 112b is slidable in the cylinder portion 112a2. The internal space of the cylinder 112a2 communicates with the nozzle 112c and the pipe 112d. A valve mechanism composed of an elastic member and a valve is contained in the internal space of the cylinder 112a2. By sliding the piston portion 112b to operate the valve mechanism, the sucked content can be discharged from the nozzle 112c through the tube 112d.

3.第3實施方式 參照圖14說明本發明的第3實施方式。本實施方式與第2實施方式類似,其主要的區別特徵在於外氣導入部115設置在內容器104的口部108。接下來圍繞區別特徵進行說明。3. The third embodiment The third embodiment of the present invention will be described with reference to FIG. 14. This embodiment is similar to the second embodiment, and its main difference is that the external air introduction part 115 is provided at the mouth 108 of the inner container 104. Next, the description will focus on the distinguishing features.

當外殼113被密封時,在夾斷部107c沒有設置外氣導入部115,優選在外殼113上設置貫通孔構成外氣導入部115。在這種情況下,外氣導入部115優選設置在內容器104不被外套105覆蓋的部位。在這種情況下,可以不在外套105上設置通氣部105c。When the housing 113 is sealed, the outside air introduction part 115 is not provided in the pinch-off part 107c, and it is preferable to provide a through hole in the housing 113 to constitute the outside air introduction part 115. In this case, the external air introduction part 115 is preferably provided at a location where the inner container 104 is not covered by the outer jacket 105. In this case, the vent 105c may not be provided on the jacket 105.

如圖14所示,外氣導入部115優選設置在口部108,特別優選設置在被如圖12所示的泵112的筒部112a1覆蓋的位置。在這種情況下,在安裝了泵112的狀態下,外氣導入部115是不可見的,因此外觀美觀。外氣導入部115可以經過活塞部112b與筒部112a1之間的間隙、或在筒部112a1下端與內容器104之間的間隙等氣體通路向外部通氣。As shown in FIG. 14, the external air introduction part 115 is preferably provided at the mouth 108, and particularly preferably provided at a position covered by the cylindrical part 112a1 of the pump 112 shown in FIG. 12. In this case, in the state where the pump 112 is installed, the outside air introduction part 115 is invisible, so the appearance is beautiful. The external air introduction part 115 may ventilate to the outside through a gas passage such as a gap between the piston part 112b and the cylindrical part 112a1, or a gap between the lower end of the cylindrical part 112a1 and the inner container 104.

外氣導入部115優選設置在設置於口部108的平坦部108b。在這種情況下,使用鑽頭等穿孔工具容易形成外氣導入部115。平坦部108b可以設置在比卡合部108a更靠近收容部107的位置,也可以設置成分割卡合部108a。在後一種情況下,具有不需要為了設置平坦部108b而延長口部108的優點。It is preferable that the external air introduction part 115 is provided in the flat part 108b provided in the mouth part 108. As shown in FIG. In this case, it is easy to form the external air introduction part 115 using a punch tool such as a drill. The flat portion 108b may be provided at a position closer to the accommodating portion 107 than the engaging portion 108a, or may be provided as a divided engaging portion 108a. In the latter case, there is an advantage that there is no need to extend the mouth portion 108 in order to provide the flat portion 108b.

(第2觀點) 1.第2觀點的第1實施方式 在本章節中,說明第1實施方式所涉及的雙層容器1的結構。圖15表示的是第1實施方式所涉及的雙層容器1的立體圖。圖16表示的是從圖15狀態拆除掉蓋30後的狀態。圖17表示的是第1實施方式所涉及的雙層容器1的正面圖與背面圖。圖18表示的是從圖17狀態拆卸掉蓋30後的狀態。圖19表示的是第1實施方式所涉及的雙層容器1的左側面圖與右側面圖。圖20表示的是從圖19狀態拆卸掉蓋30後的狀態。圖21表示的是第1實施方式所涉及的雙層容器1的頂面圖與底面圖。圖22表示的是從圖21狀態拆卸掉蓋30後的狀態。(2nd point of view) 1. The first embodiment of the second viewpoint In this section, the structure of the double container 1 according to the first embodiment will be described. FIG. 15 shows a perspective view of the double-layer container 1 according to the first embodiment. FIG. 16 shows the state in which the cover 30 is removed from the state in FIG. 15. Fig. 17 shows a front view and a back view of the double container 1 according to the first embodiment. FIG. 18 shows the state in which the cover 30 is removed from the state in FIG. 17. FIG. 19 shows a left side view and a right side view of the double-layer container 1 according to the first embodiment. FIG. 20 shows the state in which the cover 30 is removed from the state in FIG. 19. FIG. 21 shows a top view and a bottom view of the double-layer container 1 according to the first embodiment. FIG. 22 shows the state in which the cover 30 is removed from the state in FIG. 21.

1.1 主體2 雙層容器1是所謂的層疊剝離容器。如圖15~圖22所示,雙層容器1具備主體2(外殼21與內袋22)與外氣導入孔52。外殼21可從外側按壓。其構成為通過按壓將收容在內袋22(收容空間26)中的內容物從口部3流出。內袋22構成為當內容物減少後被經過外氣導入孔52導入到中間空間25中的空氣按壓而收縮。1.1 Subject 2 The double-layer container 1 is a so-called laminated peeling container. As shown in FIGS. 15-22, the double-layer container 1 is equipped with the main body 2 (the outer shell 21 and the inner bag 22) and the external air introduction hole 52. As shown in FIG. The housing 21 can be pressed from the outside. It is configured to flow out the content contained in the inner bag 22 (accommodating space 26) from the mouth 3 by pressing. The inner bag 22 is configured to be compressed by the air introduced into the intermediate space 25 through the external air introduction hole 52 after the content is reduced.

外殼21與內袋22是以多層型坯方式進行吹塑成形,並以一體成形的狀態成形,其使用狀態是在使用前預先從外殼21剝離內袋22,然後填充內容物直到內袋22與外殼21接觸。擠出內容物,內袋22順暢地收縮。或者也可以使內袋22與外殼21接合,然後隨著內容物的排出,內袋22從外殼21剝離。The outer shell 21 and the inner bag 22 are blow-molded by a multi-layer parison, and are formed in an integrally formed state. The use state is to peel the inner bag 22 from the outer shell 21 before use, and then fill the contents until the inner bag 22 and the inner bag 22 The housing 21 is in contact. The contents are squeezed out, and the inner bag 22 shrinks smoothly. Alternatively, the inner bag 22 and the outer shell 21 may be joined, and then the inner bag 22 may be peeled from the outer shell 21 as the contents are discharged.

主體2如上所述具備外殼21與內袋22,外殼21的壁厚做成比內袋22厚,以提高形狀復原性。The main body 2 is provided with the outer shell 21 and the inner bag 22 as described above, and the wall thickness of the outer shell 21 is made thicker than the inner bag 22 to improve the shape recovery.

外殼21例如是由低密度聚乙烯、直鏈低密度聚乙烯、及其聚乙烯、聚丙烯、乙烯-丙烯共聚物及其混合物等構成。外殼21是單層或多層層結構,優選在最內層與最外層中的至少一者含有潤滑劑。當外殼21是單層結構時,其單層是最內層且最外層,在該層中含有潤滑劑即可。當外殼21是2層結構時,容器內面側的層是最內層,容器外面層的層是最外層,也可以在其中的至少一者中含有潤滑劑。當外殼21構成為3層以上時,最容器內面側的層是最內層,最容器外面側的層是最外層。The housing 21 is composed of, for example, low-density polyethylene, linear low-density polyethylene, polyethylene, polypropylene, ethylene-propylene copolymer, and mixtures thereof, and the like. The outer shell 21 has a single-layer or multi-layer structure, and it is preferable that at least one of the innermost layer and the outermost layer contains a lubricant. When the outer shell 21 has a single-layer structure, the single layer is the innermost layer and the outermost layer, and the lubricant may be contained in this layer. When the outer shell 21 has a two-layer structure, the layer on the inner surface side of the container is the innermost layer, and the layer on the outer surface of the container is the outermost layer, and at least one of them may contain a lubricant. When the outer shell 21 is configured in three or more layers, the layer on the innermost side of the container is the innermost layer, and the layer on the outermost side of the container is the outermost layer.

外殼21的最內層是與內袋22接觸的層,通過在外殼21的最內層中含有潤滑劑,可以提高外殼21與內袋22之間的剝離性。外殼21的最外層是吹塑成形時與模具接觸的層,通過在外殼21的最外層含有潤滑劑,可以提高脫模性。The innermost layer of the outer shell 21 is a layer in contact with the inner bag 22, and by containing a lubricant in the innermost layer of the outer shell 21, the peelability between the outer shell 21 and the inner bag 22 can be improved. The outermost layer of the housing 21 is a layer that is in contact with the mold during blow molding. By containing a lubricant in the outermost layer of the housing 21, mold release properties can be improved.

外殼21的最內層與最外層中的一個或兩個可以由丙烯與其他單體之間的無規共聚物形成。由此可以提高作為外殼的外殼21的形狀復原性、透明性、以及耐熱性。One or both of the innermost layer and the outermost layer of the outer shell 21 may be formed of a random copolymer between propylene and other monomers. Thereby, the shape restoration property, transparency, and heat resistance of the housing 21 as the housing can be improved.

無規共聚物是除丙烯以外的單體含量小於50mol%的共聚物,優選為5~35mol%。作為與丙烯共聚的單體,只要是與聚丙烯的均聚物相比提高無規共聚物耐衝擊性即可,特別優選乙烯。當是丙烯與乙烯的無規共聚物時,乙烯的含量優選5~30mol%。無規共聚物的重均分子量優選10~50萬,更優選10~30萬。The random copolymer is a copolymer having a monomer content of less than 50 mol% other than propylene, and preferably 5 to 35 mol%. As a monomer to be copolymerized with propylene, any monomer that improves the impact resistance of a random copolymer compared to a homopolymer of polypropylene is sufficient, and ethylene is particularly preferable. When it is a random copolymer of propylene and ethylene, the content of ethylene is preferably 5-30 mol%. The weight average molecular weight of the random copolymer is preferably 100,000 to 500,000, and more preferably 100,000 to 300,000.

無規共聚物的拉伸彈性模量(tensile modulus of elasticity)優選400~1600MPa,更優選1000~1600MPa。當拉伸彈性模量是該範圍時,形狀回復性能特別好。The tensile modulus of elasticity of the random copolymer is preferably 400 to 1600 MPa, more preferably 1000 to 1600 MPa. When the tensile elastic modulus is in this range, the shape recovery performance is particularly good.

當容器過硬時,容器的使用感變差,因此,無規共聚物可以與諸如直鏈低密度聚乙烯等柔軟材料混合構成外殼21。然而,優選與無規共聚物混合的材料相對於混合物整體為50重量%未滿,以不顯著損害無規共聚物的有效性能。例如,可以將無規共聚物與直鏈低密度聚乙烯按照85:15重量比混合來構成外殼21。When the container is too rigid, the feeling of use of the container becomes poor. Therefore, the random copolymer can be mixed with a soft material such as linear low-density polyethylene to form the outer shell 21. However, it is preferable that the material mixed with the random copolymer is less than 50% by weight with respect to the entire mixture so as not to significantly impair the effective performance of the random copolymer. For example, a random copolymer and linear low-density polyethylene may be mixed in a weight ratio of 85:15 to form the shell 21.

內袋22具備設置在容器外面側的EVOH層、設置在EVOH層容器內面側的內面層、以及設置在EVOH層與內面層之間的黏接層。通過設置EVOH層,可以改善阻氣性、以及從外殼21的剝離性。The inner bag 22 includes an EVOH layer provided on the outer surface of the container, an inner surface layer provided on the inner surface of the EVOH layer container, and an adhesive layer provided between the EVOH layer and the inner surface layer. By providing the EVOH layer, gas barrier properties and peelability from the housing 21 can be improved.

EVOH層是由乙烯-乙烯醇共聚物(EVOH)樹脂構成的層,其可以通過乙烯與乙酸乙酯共聚物加水分解製得。EVOH樹脂的乙烯含量例如是25~50mol%,從氧阻礙性的觀點上來看,優選32mol%以下。乙烯含量的下限比特別限定,乙烯含量越少EVOH層的柔軟性越容易降低,因此優選為25mol%以上。此外,EVOH層優選含有氧吸收劑。通過時EVOH層含有氧吸收劑,可以進一步提高EVOH層的阻氧性。The EVOH layer is a layer composed of ethylene-vinyl alcohol copolymer (EVOH) resin, which can be prepared by hydrolysis of a copolymer of ethylene and ethyl acetate. The ethylene content of the EVOH resin is, for example, 25 to 50 mol%, and from the viewpoint of oxygen barrier properties, it is preferably 32 mol% or less. The lower limit ratio of the ethylene content is particularly limited. The lower the ethylene content, the easier the flexibility of the EVOH layer is to decrease, so it is preferably 25 mol% or more. In addition, the EVOH layer preferably contains an oxygen absorber. When passing, the EVOH layer contains an oxygen absorber, which can further improve the oxygen barrier properties of the EVOH layer.

EVOH樹脂的融點優選比構成外殼21的無規共聚物的融點高。外氣導入孔52優選利用加熱式開孔裝置形成在外殼21上,通過將EVOH樹脂的融點設置成比無規共聚物的融點高,在外殼21上形成外氣導入孔52時,可以起到防止孔到達內袋22。從該觀點上來看,優選(EVOH的融點)-(無規共聚物層的融點)的差值大,優選為15℃以上,特別優選30℃以上。該融點的差值例如是5~50℃。The melting point of the EVOH resin is preferably higher than the melting point of the random copolymer constituting the outer shell 21. The external air introduction hole 52 is preferably formed on the housing 21 by using a heating type hole-opening device. By setting the melting point of the EVOH resin to be higher than the melting point of the random copolymer, when the external air introduction hole 52 is formed in the housing 21, To prevent the hole from reaching the inner bag 22. From this viewpoint, it is preferable that the difference between (melting point of EVOH)-(melting point of random copolymer layer) is large, and it is preferably 15°C or higher, particularly preferably 30°C or higher. The difference in the melting point is, for example, 5 to 50°C.

內面層是與雙層容器1的內容物接觸的層,例如優選由低密度聚乙烯、直鏈低密度聚乙烯、高密度聚乙烯、聚丙烯、乙烯-丙烯共聚物及其混合物等聚烯烴組成、或由低密度聚乙烯或直鏈低密度聚乙烯組成。構成內面層的樹脂的拉伸彈性模量優選50~300MPa,更優選70~200MPa。當拉伸彈性模量是該範圍時,內面層特別柔軟。The inner layer is a layer in contact with the contents of the double-layer container 1, and is preferably made of polyolefins such as low-density polyethylene, linear low-density polyethylene, high-density polyethylene, polypropylene, ethylene-propylene copolymers, and mixtures thereof. Composed of, or composed of low-density polyethylene or linear low-density polyethylene. The tensile elastic modulus of the resin constituting the inner surface layer is preferably 50 to 300 MPa, and more preferably 70 to 200 MPa. When the tensile elastic modulus is in this range, the inner surface layer is particularly soft.

黏接層是具有使EVOH層與內面層黏接功能的層,例如可以是如上所述的在聚烯烴中添加了導入有羧基的酸改質聚烯烴(例如,馬來酸酐酸改質聚乙烯)、以及乙烯乙酸乙酯共聚物(EVA)。黏接層的一個例子是低密度聚乙烯或直鏈低密度聚乙烯與酸改質聚乙烯的混合物。The adhesive layer is a layer that has the function of adhering the EVOH layer to the inner surface layer. Ethylene), and ethylene ethyl acetate copolymer (EVA). An example of an adhesive layer is low-density polyethylene or a mixture of linear low-density polyethylene and acid-modified polyethylene.

此外,需要留意的是主體2整體具有扁平形狀。這種構成可以起到使用者容易按壓,內容物容易被擠出的有利效果。In addition, it should be noted that the main body 2 has a flat shape as a whole. This configuration can have the advantageous effect of being easy for the user to press and the content can be easily squeezed out.

1.2 止回閥6 以下,說明外氣導入孔52與止回閥6。圖23是表示構成第1實施方式所涉及的雙層容器1的內部構成的端面的圖。在圖23中用點線圍繞的區域具有外觀設計特徵。圖24表示的是止回閥6的詳細構造。1.2 Check valve 6 Hereinafter, the external air introduction hole 52 and the check valve 6 will be described. FIG. 23 is a diagram showing an end surface constituting the internal structure of the double-layer container 1 according to the first embodiment. The area surrounded by dotted lines in Figure 23 has design features. FIG. 24 shows the detailed structure of the check valve 6.

如圖23所示,外氣導入孔52設置在外殼21底部側的特定區域51。這裡所謂底部側是指將該雙層容器1高度方向上二等分時遠離口部3的一側。在本實施方式中,特定區域51是外殼21的側面的一部分。具體而言,特定區域51位於外殼21的凹部5。As shown in FIG. 23, the outside air introduction hole 52 is provided in a specific area 51 on the bottom side of the housing 21. Here, the bottom side refers to the side away from the mouth 3 when the double-layer container 1 is halved in the height direction. In this embodiment, the specific area 51 is a part of the side surface of the housing 21. Specifically, the specific area 51 is located in the recess 5 of the housing 21.

外氣導入孔52構成為嵌合止回閥6。止回閥6例如可以採用球閥。止回閥6可以在內容物流出後向外殼21內側且內袋22外側的中間空間25內導入空氣,以便於外殼21的形狀恢復原狀。也就是說,中間空間25與外部空間是憑藉該外氣導入孔52彼此連通。The external air introduction hole 52 is configured to fit the check valve 6. The check valve 6 may be a ball valve, for example. The check valve 6 can introduce air into the intermediate space 25 inside the casing 21 and outside the inner bag 22 after the content flows out, so that the shape of the casing 21 can be restored to its original shape. In other words, the intermediate space 25 and the external space communicate with each other through the external air introduction hole 52.

由此,通過外氣導入孔52設置在外殼21底部側的特定區域51,當取出內容物後,外部氣體通過外氣導入孔52從上方向下方導入至中間空間25中。也就是說,與現有技術相比,可以更有效地從外殼21剝離內袋22。Thus, the outside air introduction hole 52 is provided in the specific area 51 on the bottom side of the casing 21, and after the contents are taken out, the outside air is introduced into the intermediate space 25 from the upper direction through the outside air introduction hole 52. That is, compared with the prior art, the inner bag 22 can be peeled off from the outer shell 21 more effectively.

接下來,說明嵌合在外氣導入孔52中的止回閥6。如圖24A~圖24G所示,止回閥6是由筒體60與球69組成的球閥。筒體60具有設置為連通外部空間與中間空間25的空洞部6s。球69在特定方向上可移動地收容在空洞部6s內。具體而言,空洞部6s橫截面的直徑比球69所對應的截面的直徑略大,並且球69具有可在特定方向上(這裡指的是紙面的上下方向)自由移動的形狀。Next, the check valve 6 fitted in the external air introduction hole 52 will be described. As shown in FIGS. 24A to 24G, the check valve 6 is a ball valve composed of a cylinder 60 and a ball 69. The cylinder 60 has a hollow portion 6 s provided to communicate the external space and the intermediate space 25. The ball 69 is movably housed in the cavity 6s in a specific direction. Specifically, the diameter of the cross section of the hollow portion 6s is slightly larger than the diameter of the cross section corresponding to the ball 69, and the ball 69 has a shape that can move freely in a specific direction (here, the vertical direction of the paper).

筒體60具有配置在外氣導入孔52內的軸部61、設置在軸部61外部空間側且防止筒體60插入到中間空間25中的卡止部62、以及設置在軸部61的中間空間25側且防止筒體60從主體2的外側被拔出的擴徑部63。軸部61構成為朝向中間空間25側呈前端尖細的形狀(錐形形狀)。通過軸部61的外周面與外氣導入孔52的邊緣緊密接觸,使筒體60安裝在主體2上。The cylindrical body 60 has a shaft portion 61 arranged in the outside air introduction hole 52, a locking portion 62 provided on the outer space side of the shaft portion 61 and preventing the cylindrical body 60 from being inserted into the intermediate space 25, and an intermediate space provided on the shaft portion 61 The enlarged diameter portion 63 on the 25 side and prevents the cylindrical body 60 from being pulled out from the outside of the main body 2. The shaft portion 61 is configured to have a tapered shape (taper shape) toward the intermediate space 25 side. The outer peripheral surface of the shaft portion 61 is in close contact with the edge of the outside air introduction hole 52, so that the cylinder 60 is mounted on the main body 2.

在圍繞空洞部6s的面66設置有用來在當球69從中間空間25側移向外部空間側卡合球69的止動部65。止動部65由環狀的突起構成,當球69與止動部65接觸時,經過空洞部6s的空氣流動被阻斷。The surface 66 surrounding the hollow portion 6s is provided with a stopper 65 for engaging the ball 69 when the ball 69 moves from the intermediate space 25 side to the outer space side. The stopper 65 is composed of a ring-shaped protrusion, and when the ball 69 comes into contact with the stopper 65, the flow of air passing through the cavity 6s is blocked.

筒體60的前端是平坦面641,在平坦面641上設置有與空洞部6s連通的開口部64,且具有從開口部64呈放射狀展開的多個狹縫部642。The front end of the cylindrical body 60 is a flat surface 641. The flat surface 641 is provided with an opening 64 communicating with the hollow portion 6 s, and has a plurality of slit portions 642 extending radially from the opening 64.

如圖24F所示,當止回閥6從擴徑部63側插入到外氣導入孔52內,卡止部62被按在與外殼21的外表面接觸的位置時,在軸部61的外周面緊密接觸外氣導入孔52邊緣的狀態下,止回閥6支撐外殼21。在空氣進入到中間空間25的狀態下壓縮外殼21,則中間空間25內的空氣經過開口部64進入到空洞部6s內,並向上推動球69抵接於止動部65。當球69與止動部65接觸時,經過空洞部6s的空氣流動被阻斷。As shown in FIG. 24F, when the check valve 6 is inserted into the outside air introduction hole 52 from the enlarged diameter portion 63 side, and the locking portion 62 is pressed at a position in contact with the outer surface of the housing 21, the outer circumference of the shaft portion 61 In a state where the surface is in close contact with the edge of the external air introduction hole 52, the check valve 6 supports the housing 21. When the housing 21 is compressed in a state where the air enters the intermediate space 25, the air in the intermediate space 25 enters the cavity 6 s through the opening 64, and pushes the ball 69 upward to abut against the stopper 65. When the ball 69 comes into contact with the stopper 65, the flow of air passing through the cavity 6s is blocked.

在該狀態下進一步壓縮外殼21時,中間空間25內的壓力變高,其結果是內袋22被壓縮,內容物從內袋22內的收容空間26被吐出。當解除對外殼21的壓縮力後,外殼21會憑藉自身彈性恢復原狀。如圖24G所示,隨著外殼21恢復原狀中間空間25內減壓,會對球69施加朝向容器內側方向的力F。由此,球69朝空洞部6s的底面移動,形成如圖24F所示的狀態,外部氣體(空氣)會經過球69與麵66的間隙以及開口部64被導入至中間空間25內。When the outer casing 21 is further compressed in this state, the pressure in the intermediate space 25 becomes higher, and as a result, the inner bag 22 is compressed, and the contents are discharged from the storage space 26 in the inner bag 22. When the compression force on the housing 21 is released, the housing 21 will return to its original shape by virtue of its own elasticity. As shown in FIG. 24G, as the housing 21 returns to its original shape and the pressure in the intermediate space 25 is reduced, a force F toward the inside of the container is applied to the ball 69. As a result, the ball 69 moves toward the bottom surface of the hollow portion 6s to form a state as shown in FIG. 24F, and external air (air) is introduced into the intermediate space 25 through the gap between the ball 69 and the surface 66 and the opening 64.

應予說明,止回閥6是如上所述的球閥,其僅是一個例子,本發明並不限定於此。只要是能夠將外部氣體導入中間空間25中且能夠防止回流的構造即可,可以是任意一種構造。It should be noted that the check valve 6 is a ball valve as described above, which is only an example, and the present invention is not limited to this. Any structure may be used as long as it is a structure that can introduce external air into the intermediate space 25 and can prevent backflow.

1.3 口部3與蓋30 在主體2中,口部3構成為可安裝作為蓋部件的蓋30。在口部3設置外螺紋部,在外螺紋部上安裝有具有內螺紋的蓋30。蓋30構成為以其頂面31作為接地面,且可倒立放置。當然,也可以將雙層容器1的底面23作為載置面而正立放置。為了能夠穩定地倒立,在雙層容器1中,設蓋30的頂面31的面積為S1,口部3的面積為S2,則優選滿足如下條件:S1≧1.5×S2。1.3 Mouth 3 and lid 30 In the main body 2, the mouth 3 is configured to be able to attach a cover 30 as a cover member. A male screw part is provided in the mouth part 3, and a cap 30 having an female screw is attached to the male screw part. The cover 30 is configured with its top surface 31 as a grounding surface, and can be placed upside down. Of course, the bottom surface 23 of the double-layer container 1 may be placed upright as a mounting surface. In order to be able to stand upside down stably, in the double-layered container 1, assuming that the area of the top surface 31 of the lid 30 is S1 and the area of the mouth 3 is S2, the following conditions are preferably satisfied: S1≧1.5×S2.

具體而言,當設S1=k×S2時,k=1.5、1.6、1.7、1.8、1.9、2、2.1、2.2、2.3、2.4、2.5、2.6、2.7、2.8、2.9、3、3.1、3.2、3.3、3.4、3.5、3.6、3.7、3.8、3.9、4、4.1、4.2、4.3、4.4、4.5、4.6、4.7、4.8、4.9、5、5.1、5.2、5.3、5.4、5.5、5.6、5.7、5.8、5.9、6、6.1、6.2、6.3、6.4、6.5、6.6、6.7、6.8、6.9、7、7.1、7.2、7.3、7.4、7.5、7.6、7.7、7.8、7.9、8、8.1、8.2、8.3、8.4、8.5、8.6、8.7、8.8、8.9、9、10、11、12、13、14、15、16、17、18、19、20、21、22、23、24、25,也可以是此處所示的任意2個數值之間的範圍。由於其可倒置狀態放置,因此以果醬、蛋黃醬、或番茄醬等黏性物質作為收容物被收容時,也可以抑制殘留率。Specifically, when S1=k×S2, k=1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3, 3.1, 3.2 , 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.9, 5, 5.1, 5.2, 5.3, 5.4, 5.5, 5.6, 5.7 , 5.8, 5.9, 6, 6.1, 6.2, 6.3, 6.4, 6.5, 6.6, 6.7, 6.8, 6.9, 7, 7.1, 7.2, 7.3, 7.4, 7.5, 7.6, 7.7, 7.8, 7.9, 8, 8.1, 8.2 , 8.3, 8.4, 8.5, 8.6, 8.7, 8.8, 8.9, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, also It can be a range between any two values shown here. Since it can be placed in an upside-down state, the residual rate can be suppressed even when sticky substances such as jam, mayonnaise, or ketchup are used as storage items.

再次參考圖23,特定區域51構成為相對於限定凹部5的開口面53具有傾斜角。當設所述傾斜角為θ時,在雙層容器1中,傾斜角θ可以是5度以上45度以下。具體而言,例如是:θ=5、6、7、8、9、10、11、12、13、14、15、16、17、18、19、20、21、22、23、24、25、26、27、28、29、30、31、32、33、34、35、36、37、38、39、40、41、42、43、44、45度,也可以是此處所示的任意2個數值之間的範圍。Referring again to FIG. 23, the specific area 51 is configured to have an inclination angle with respect to the opening surface 53 defining the recess 5. When the angle of inclination is θ, in the double-layer container 1, the angle of inclination θ may be 5 degrees or more and 45 degrees or less. Specifically, for example: θ=5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25 , 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45 degrees, it can also be shown here The range between any two values.

具有這樣的傾斜角θ,可以將外部氣體更順暢地從上方向下方導入至中間空間25中。也就是說,這種構造有助於有效地將內袋22從外殼21剝離。With such an inclination angle θ, external air can be introduced into the intermediate space 25 from above to below more smoothly. That is, this configuration helps to effectively peel the inner bag 22 from the outer shell 21.

限定凹部5的壁54構成為不垂直於開口面53。設其夾角為φ,則在雙層容器1中角φ可以是5度以上75度以下。具體而言,例如是:φ=5、6、7、8、9、10、11、12、13、14、15、16、17、18、19、20、21、22、23、24、25、26、27、28、29、30、31、32、33、34、35、36、37、38、39、40、41、42、43、44、45、46、47、48、49、50、51、52、53、54、55、56、57、58、59、60、61、62、63、64、65、66、67、68、69、70、71、72、73、74、75度,也可以是此處所示的任意2個數值之間的範圍。此外,優選滿足:φ≧θ。The wall 54 defining the recess 5 is configured not to be perpendicular to the opening surface 53. Assuming that the included angle is φ, the angle φ in the double-layer container 1 can be 5 degrees or more and 75 degrees or less. Specifically, for example: φ=5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25 , 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50 , 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75 The degree can also be a range between any two numerical values shown here. In addition, it is preferable to satisfy: φ≧θ.

具有這樣的角φ,當將內袋22從外殼21剝離時,可以抑制內袋22卡在凹部5(從內袋22側看是凸形)的情況。也就是說,這種構成有助於有效地將內袋22從外殼21剝離。With such an angle φ, when the inner bag 22 is peeled from the outer shell 21, it is possible to prevent the inner bag 22 from being caught in the recess 5 (convex when viewed from the inner bag 22 side). That is, this configuration helps to effectively peel the inner bag 22 from the outer shell 21.

雙層容器1進一步具備溝槽部55。具體而言,溝槽部55設置在外殼21上比特定區域51更靠近底部側的位置。通過設置這種溝槽部55,在執照步驟中用鑽頭鑽出外氣導入孔52時,使用可收容在溝槽部55中且具有凸部的固定夾具(未圖示)作為定位基準。但溝槽部55的深度優選比凹部5的深度淺。當在雙層容器1的外側黏貼由標記內容物等收縮膜時,凹痕不明顯,因此從外觀美觀。The double-layer container 1 further includes a groove 55. Specifically, the groove portion 55 is provided on the housing 21 at a position closer to the bottom side than the specific area 51. By providing such a groove portion 55, when the external air introduction hole 52 is drilled with a drill in the license step, a fixing jig (not shown) that can be accommodated in the groove portion 55 and has a convex portion is used as a positioning reference. However, the depth of the groove 55 is preferably shallower than the depth of the recess 5. When a shrink film made of marked contents is stuck on the outer side of the double-layer container 1, the dents are not obvious, so the appearance is beautiful.

2.第2觀點所涉及的第2實施方式 在本章節中,說明第2實施方式所涉及的雙層容器1。圖25表示的是第2實施方式所涉及的雙層容器1的立體圖。圖26表示的是從圖25狀態拆除掉蓋30後的狀態。圖27表示的是第2實施方式所涉及的雙層容器1的正面圖與背面圖。圖28表示的是從圖27狀態拆除掉蓋30後的狀態。圖29表示的是第2實施方式所涉及的雙層容器1的左側面圖與右側面圖。圖30表示的是從圖29狀態拆除掉蓋30的狀態。圖31表示的是第2實施方式所涉及的雙層容器1的頂面圖與底面圖。圖32表示的是從圖31狀態拆除掉蓋30後的狀態。圖33表示的是第2實施方式所涉及的雙層容器1的內部構成的端面圖。應當注意,在圖33中用點線圍繞的區域具有外觀設計特徵。2. The second embodiment related to the second viewpoint In this section, the double-layer container 1 according to the second embodiment will be described. FIG. 25 shows a perspective view of the double-layer container 1 according to the second embodiment. Fig. 26 shows the state in which the cover 30 is removed from the state in Fig. 25. FIG. 27 shows a front view and a back view of the double-layer container 1 according to the second embodiment. FIG. 28 shows the state after the cover 30 is removed from the state in FIG. 27. FIG. 29 shows a left side view and a right side view of the double-layer container 1 according to the second embodiment. FIG. 30 shows the state in which the cover 30 is removed from the state in FIG. 29. FIG. 31 shows a top view and a bottom view of the double-layer container 1 according to the second embodiment. Fig. 32 shows the state after the cover 30 is removed from the state of Fig. 31. FIG. 33 is an end view showing the internal structure of the double-layer container 1 according to the second embodiment. It should be noted that the area surrounded by dotted lines in FIG. 33 has design features.

第2實施方式所涉及的雙層容器1具有與第1實施方式所涉及的雙層容器1的基本構成相同的構成,如圖25~圖33所示,其不同點在於主體2的形狀。第2實施方式中的雙層容器1的底面23(紙面上方)具有圓形狀,當以底面23作為載置面時無法站立。因此,第2實施方式是以蓋30的頂面31作為載置面為前提而構成的。The double-layer container 1 according to the second embodiment has the same structure as the basic structure of the double-layer container 1 according to the first embodiment. As shown in FIGS. 25 to 33, the difference lies in the shape of the main body 2. The bottom surface 23 (above the paper surface) of the double-layered container 1 in the second embodiment has a circular shape, and cannot stand when the bottom surface 23 is used as a mounting surface. Therefore, the second embodiment is configured on the premise that the top surface 31 of the cover 30 serves as the mounting surface.

第2實施方式所涉及的雙層容器1中,特定區域51的延長面被構成為與底面23的切胚231相交。通過這種結構,內袋22趨於以切胚231為支點而萎縮,從而具有不在底部側殘留內容物的有利效果。In the double-layer container 1 according to the second embodiment, the extended surface of the specific region 51 is configured to intersect the cut blank 231 of the bottom surface 23. With this structure, the inner bag 22 tends to shrink with the cut embryo 231 as a fulcrum, thereby having an advantageous effect of not leaving content on the bottom side.

在第2實施方式中,通過將外氣導入孔52設置在外殼21底部側的特定區域51,在取出內容物後,外部氣體會立即經過外氣導入孔52從上方向下方導入至中間空間25內。也就是說,與現有技術相比,可以更有效地從外殼21剝離內袋22。In the second embodiment, by providing the outside air introduction hole 52 in the specific area 51 on the bottom side of the housing 21, after taking out the contents, the outside air will be introduced from above to the intermediate space 25 through the outside air introduction hole 52 immediately. Inside. That is, compared with the prior art, the inner bag 22 can be peeled off from the outer shell 21 more effectively.

3.結語 如上所述,根據目前為止說明的實施方式可以實現一種雙層容器,其可以在取出內容物後更有效地從外殼剝離內袋。其也可以按照如下所述的各種方式實施。在所述雙層容器中,所述口部構成為可安裝蓋,所述蓋構成為以其頂面作為接地面,且可倒立放置。在所述雙層容器中,設所述蓋的頂面的面積為S1,所述口部的面積為S2,其滿足如下關係:S1≧1.5×S2。在所述雙層容器中,所述特定區域是所述外殼側面的一部分。在所述雙層容器中,所述特定區域位於所述外殼的凹部,並構成相對於界定所述凹部的開口面具有傾斜角。在所述雙層容器中,所述傾斜角為5度以上45度以下。在所述雙層容器中,界定所述凹部的壁構成為不垂直於所述開口面。在所述雙層容器中,進一步具備溝槽部,所述溝槽部設置在比所述外殼的所述特定區域更靠近底部側。在所述雙層容器中,所述溝槽部的深度比所述凹部的深度淺。在所述雙層容器中,所述止回閥是球閥。當然,本發明不限於此。3. Conclusion As described above, according to the embodiments described so far, a double-layer container can be realized, which can more effectively peel the inner bag from the outer shell after taking out the contents. It can also be implemented in various ways as described below. In the double-layer container, the mouth portion is configured to be able to install a lid, and the lid is configured to use its top surface as a grounding surface and can be placed upside down. In the double-layer container, the area of the top surface of the lid is S1, and the area of the mouth is S2, which satisfies the following relationship: S1≧1.5×S2. In the double-layer container, the specific area is a part of the side surface of the casing. In the double-layer container, the specific area is located in a recess of the housing and is configured to have an inclination angle with respect to an opening surface that defines the recess. In the double-layer container, the inclination angle is 5 degrees or more and 45 degrees or less. In the double-layer container, the wall defining the recess is configured not to be perpendicular to the opening surface. In the double-layered container, a groove portion is further provided, and the groove portion is provided closer to the bottom side than the specific area of the casing. In the double-layered container, the depth of the groove portion is shallower than the depth of the concave portion. In the double-layer container, the check valve is a ball valve. Of course, the present invention is not limited to this.

(第3觀點) 1.第3觀點的第1實施方式 如圖34所示,本發明的第1實施方式的雙層容器201具備容器主體202。如圖36A所示,容器主體202具有外殼203與內袋204,且隨著內容物減少內袋204收縮。(3rd viewpoint) 1. The first embodiment of the third viewpoint As shown in FIG. 34, the double container 201 according to the first embodiment of the present invention includes a container body 202. As shown in FIG. 36A, the container body 202 has an outer shell 203 and an inner bag 204, and the inner bag 204 shrinks as the content decreases.

如圖34所示,容器主體202具備口部205、胴部206、以及底部207。口部205具備可安裝未圖示的泵的卡合部205a。卡合部205a當螺紋式泵的情況時為外螺紋部,當是按壓式泵上的情況時為朝周向突出的環狀突起。口部205設置成從胴部206的上端部206a延伸。口部205是圓筒形。胴部206的外徑比口部205大(在該說明書中,當截面不是圓形時,所謂“外徑”是指外接圓的直徑)。As shown in FIG. 34, the container main body 202 includes a mouth portion 205, a body portion 206, and a bottom portion 207. The mouth portion 205 includes an engaging portion 205a to which a pump (not shown) can be attached. The engaging portion 205a is an external thread portion in the case of a screw type pump, and is an annular protrusion protruding in the circumferential direction in the case of a push type pump. The mouth portion 205 is provided to extend from the upper end portion 206 a of the body portion 206. The mouth 205 is cylindrical. The outer diameter of the body portion 206 is larger than that of the mouth portion 205 (in this specification, when the cross section is not circular, the so-called "outer diameter" refers to the diameter of the circumscribed circle).

胴部206是筒狀,底部207設置在胴部206下端,且使胴部206下端封閉。底部207具備設置在底部207中央的中央凹部207a以及圍繞中央凹部207a的周緣部207b。The body part 206 is cylindrical, and the bottom part 207 is provided at the lower end of the body part 206, and the lower end of the body part 206 is closed. The bottom portion 207 includes a central recess 207a provided in the center of the bottom 207 and a peripheral edge portion 207b surrounding the central recess 207a.

如圖35A所示,在中央凹部207a設置卡止部207a1、外氣導入孔207a2、環狀凸部207a3、以及定位凹部207a4。如圖36A所示,卡止部207a1構成為設置在內袋204的卡止突起204a插入到設置在外殼203的插入孔203a內。通過卡止部207a1,可防止內袋204從外殼203脫離。外氣導入孔207a2是貫通外殼203的貫通孔,隨內袋204收縮,外部氣體可經過外氣導入孔207a2導入到外殼203與內袋204之間的中間空間。卡止部207a1與外氣導入孔207a2配置在環狀凸部207a3內。定位凹部207a4用來在容器主體202進行印刷等步驟時在周向上定位容器主體202。As shown in FIG. 35A, a locking portion 207a1, an external air introduction hole 207a2, an annular convex portion 207a3, and a positioning concave portion 207a4 are provided in the central concave portion 207a. As shown in FIG. 36A, the locking portion 207a1 is configured such that the locking protrusion 204a provided in the inner bag 204 is inserted into the insertion hole 203a provided in the housing 203. The locking portion 207a1 prevents the inner bag 204 from being detached from the outer shell 203. The external air introduction hole 207a2 is a through hole that penetrates the housing 203. As the inner bag 204 contracts, external air can be introduced into the intermediate space between the housing 203 and the inner bag 204 through the external air introduction hole 207a2. The locking portion 207a1 and the external air introduction hole 207a2 are arranged in the annular convex portion 207a3. The positioning recesses 207a4 are used to position the container body 202 in the circumferential direction when the container body 202 performs steps such as printing.

在周緣部207b設置接地部207b1與周緣凹部207b2。接地部207b1是使容器主體202站立時與載置容器主體202的載置面接觸的部位。若以周緣部207b整體作為接地部207b1,則在使容器主體202站立時,中央凹部207a在容器主體202與載置面之間形成密閉空間,從而可能會造成外部氣體經外氣導入孔207a2導入受阻的情況。因此,設置周緣凹部207b2使其作為氣體通路以防止中央凹部207a內形成密閉空間。The peripheral edge portion 207b is provided with a ground portion 207b1 and a peripheral edge recessed portion 207b2. The grounding portion 207b1 is a portion that comes into contact with the mounting surface on which the container body 202 is placed when the container body 202 is allowed to stand. If the entire peripheral portion 207b is used as the ground portion 207b1, when the container body 202 is made to stand, the central recess 207a forms a sealed space between the container body 202 and the mounting surface, which may cause external air to be introduced through the external air introduction hole 207a2 Obstructed situation. Therefore, the peripheral recess 207b2 is provided as a gas passage to prevent the formation of a closed space in the central recess 207a.

當通過安裝在口部205上的泵排出內袋204內的內容物時,內袋204收縮並從外殼203分離。此時,經過外氣導入孔207a2可以向內袋204與外殼203之間的空間導入外部氣體。如圖36A所示,由於周緣部207b的曲率半徑小,因此在周緣部207b處內袋204不容易從外殼203分離,並且難以形成從外氣導入孔207a2導入的外部氣體流通的氣體通路。因此,不容易在胴部206中導入外部氣體。在這種情況下,會發生隨內容物減少外殼203與內袋204一起收縮的問題。在本實施方式中,在外殼203與內袋204之間配置有間隔部件209。在本實施方式中,作為間隔部件209,設置有從外殼203向內袋204突出的突起203b。當設置間隔部件209後,在與間隔部件209相鄰的位置外殼203與內袋204之間形成間隙208,間隙208可以形成連通胴部206與底部207的氣體通路,從外氣導入孔207a2導入的外部氣體容易經過周緣部207b導入至胴部206。間隔部件209設置成放射狀地橫跨底部207與胴部206,這種結構易於形成橫跨底部207與胴部206的氣體通路。When the contents in the inner bag 204 are discharged by the pump installed on the mouth 205, the inner bag 204 shrinks and separates from the outer shell 203. At this time, the outside air can be introduced into the space between the inner bag 204 and the housing 203 through the outside air introduction hole 207a2. As shown in FIG. 36A, since the radius of curvature of the peripheral edge portion 207b is small, the inner bag 204 is not easily separated from the housing 203 at the peripheral edge portion 207b, and it is difficult to form a gas passage through which the external air introduced from the external air introduction hole 207a2 flows. Therefore, it is not easy to introduce external air into the body portion 206. In this case, the outer shell 203 and the inner bag 204 shrink together as the content decreases. In this embodiment, a spacer 209 is arranged between the outer shell 203 and the inner bag 204. In this embodiment, as the spacer member 209, a protrusion 203b protruding from the outer case 203 to the inner bag 204 is provided. When the spacer 209 is installed, a gap 208 is formed between the outer shell 203 and the inner bag 204 adjacent to the spacer 209. The gap 208 can form a gas passage connecting the body part 206 and the bottom 207, which is introduced from the outside air introduction hole 207a2 The outside air of φ is easily introduced to the body portion 206 through the peripheral edge portion 207b. The spacer 209 is arranged to radiately span the bottom 207 and the body 206, and this structure is easy to form a gas passage across the bottom 207 and the body 206.

如圖37~圖39所示,容器主體202可以在構成內袋204的內預成型坯214上覆蓋構成外殼203的外預成型坯213的狀態下,對內預成型坯214與外預成型坯213進行加熱且雙軸延伸吹塑成形形成。As shown in Figures 37 to 39, the container body 202 can cover the inner preform 214 constituting the inner bag 204 with the outer preform 213 constituting the outer preform 203, and the inner preform 214 and the outer preform 214 213 is heated and formed by biaxial stretch blow molding.

如圖37所示,內預成型坯214是有底筒狀,且具備口部214a、胴部214b、以及底部214c。在口部214a的開口端設置凸緣214a1。在底部214c設置定位針銷214c1。As shown in FIG. 37, the inner preform 214 has a bottomed cylindrical shape, and has a mouth portion 214a, a body portion 214b, and a bottom portion 214c. A flange 214a1 is provided at the open end of the mouth 214a. A positioning pin 214c1 is provided on the bottom 214c.

如圖37所示,外預成型坯213為有底筒狀,且具備口部213a、胴部213b、以及底部213c。如圖38所示,在外預成型坯213的底部213c的內面設置有配置成放射狀的突起213c1。在底部213c設置定位孔213c2與外氣導入孔213c3。如圖39B所示,在底部213c的外表面設置環狀凸部213c4。定位孔213c2與外氣導入孔213c3配置在環狀凸部213c4內側的區域。外預成型坯213做成可插入內預成型坯214的尺寸。As shown in FIG. 37, the outer preform 213 has a bottomed cylindrical shape, and includes a mouth portion 213a, a body portion 213b, and a bottom portion 213c. As shown in FIG. 38, the inner surface of the bottom part 213c of the outer preform 213 is provided with protrusions 213c1 arranged in a radial shape. A positioning hole 213c2 and an external air introduction hole 213c3 are provided in the bottom 213c. As shown in FIG. 39B, an annular convex portion 213c4 is provided on the outer surface of the bottom portion 213c. The positioning hole 213c2 and the external air introduction hole 213c3 are arranged in a region inside the annular convex portion 213c4. The outer preform 213 is made into a size that can be inserted into the inner preform 214.

內預成型坯214與外預成型坯213可以通過對聚酯(例如:PET)與聚烯烴(例如:聚丙烯、聚乙烯)等熱塑性樹脂進行吹塑成形或注塑成形等方式形成。在一示例中,內預成型坯214可通過聚丙烯的吹塑成形來形成,外預成型坯213可通過PET的注塑成形來形成。通過使內預成型坯214與外預成型坯213的材料不同,可以抑制在吹塑成形時彼此熔接。此外,當使用注塑成形形成外預成型坯213時,可以在注塑成形時形成外氣導入孔213c3,從而可以節省後處理所花費的時間。The inner preform 214 and the outer preform 213 can be formed by blow molding or injection molding of thermoplastic resins such as polyester (for example: PET) and polyolefin (for example: polypropylene, polyethylene). In one example, the inner preform 214 may be formed by blow molding of polypropylene, and the outer preform 213 may be formed by injection molding of PET. By making the materials of the inner preform 214 and the outer preform 213 different, it is possible to suppress fusion to each other during blow molding. In addition, when the outer preform 213 is formed by injection molding, the outside air introduction hole 213c3 can be formed during the injection molding, so that the time spent in post-processing can be saved.

2.雙軸延伸吹塑成形 雙軸延伸吹塑成形可以使用以下方法進行。2. Biaxial stretch blow molding The biaxial stretch blow molding can be performed by the following method.

首先,如圖39所示,在內預成型坯214上覆蓋外預成型坯213(換而言之,將內預成型坯214插入到外預成型坯213內)以形成組件215。此時,凸緣214a1與口部213a的開口端接觸,且定位針銷214c1插入到定位孔213c2內。由此,內預成型坯214與外預成型坯213彼此被定位。在這種狀態下,口部214a與口部213a彼此對置,胴部214b與胴部213b彼此對置。First, as shown in FIG. 39, the outer preform 213 is covered on the inner preform 214 (in other words, the inner preform 214 is inserted into the outer preform 213) to form an assembly 215. At this time, the flange 214a1 is in contact with the opening end of the mouth 213a, and the positioning pin 214c1 is inserted into the positioning hole 213c2. Thereby, the inner preform 214 and the outer preform 213 are positioned with each other. In this state, the mouth portion 214a and the mouth portion 213a are opposed to each other, and the body portion 214b and the body portion 213b are opposed to each other.

然後,加熱軟化組件215。Then, the softening assembly 215 is heated.

隨後,將組件215配置在用來吹塑成形的模具內,在用夾具支撐口部213a與環狀凸部213c4的狀態下向內預成型坯214內吹入空氣使組件215膨脹並與模具的腔的內面緊密貼合。此時,可以通過讓未圖示的支撐杆壓向內預成型坯214的內底面,來抑制組件215在模具內晃動。此外,內預成型坯214的內底面可以設置卡合支撐杆的凹部,使支撐杆可以容易地固定在內預成型坯214中。Subsequently, the assembly 215 is placed in a mold for blow molding, and air is blown into the inner preform 214 while the mouth portion 213a and the annular convex portion 213c4 are supported by a jig, so that the assembly 215 expands and interacts with the mold. The inner surface of the cavity fits tightly. At this time, by pressing a support rod (not shown) against the inner bottom surface of the inner preform 214, it is possible to prevent the assembly 215 from shaking in the mold. In addition, the inner bottom surface of the inner preform 214 may be provided with a recess for engaging the support rod, so that the support rod can be easily fixed in the inner preform 214.

通過吹塑成形,組件215膨脹從而到如圖34~圖36所示的容器主體202。口部213a、214a成為口部205,胴部213b、214b成為胴部206,底部213c、214c成為底部207。突起213c1、環狀凸部213c4以及外氣導入孔213c3分別成為突起203b、環狀凸部207a3以及外氣導入孔207a2。當吹塑成形時,口部213a、214a、環狀凸部213c4以及其內側的區域幾乎不變形,以其他部位變形為主。外氣導入孔213c3配置在環狀凸部213c4的內側區域,因此可以抑制因吹塑成形時變形而被阻塞的情況。凸緣214a1如圖34A所示構成覆蓋容器主體202的口部205的開口端的凸緣204b。By blow molding, the assembly 215 expands to reach the container body 202 shown in FIGS. 34 to 36. The mouth parts 213a and 214a become the mouth part 205, the body parts 213b and 214b become the body part 206, and the bottom parts 213c and 214c become the bottom part 207. The protrusion 213c1, the annular convex portion 213c4, and the outside air introduction hole 213c3 become the protrusion 203b, the annular convex portion 207a3, and the outside air introduction hole 207a2, respectively. During the blow molding, the mouth portions 213a, 214a, the annular convex portion 213c4, and the area inside thereof are hardly deformed, and the other parts are mainly deformed. The external air introduction hole 213c3 is arranged in the inner region of the annular convex portion 213c4, and therefore it can be prevented from being blocked due to deformation during blow molding. The flange 214a1 constitutes a flange 204b covering the opening end of the mouth 205 of the container body 202 as shown in FIG. 34A.

在吹塑成形後,定位孔213c2成為如圖36A所示的插入孔203a,並且形成定位針銷214c1插入在插入孔203a中的狀態。隨後,使定位針銷214c1變形(即,壓扁或彎曲)形成如圖36A所示的卡止突起204a。由此,形成容器主體202的卡止部207a1。After the blow molding, the positioning hole 213c2 becomes the insertion hole 203a as shown in FIG. 36A, and the positioning pin 214c1 is inserted into the insertion hole 203a. Subsequently, the positioning pin 214c1 is deformed (ie, squashed or bent) to form a locking protrusion 204a as shown in FIG. 36A. Thus, the locking portion 207a1 of the container body 202 is formed.

3.雙軸延伸吹塑成形的詳細內容 在上述雙軸延伸吹塑成形中可以舉例使用如圖40~圖42所示的模具單元220進行。模具單元220具備口部支撐模具221、底部支撐模具222、以及成形模具223、224。3. Details of biaxial stretch blow molding In the above-mentioned biaxial stretch blow molding, the mold unit 220 shown in FIGS. 40 to 42 can be used for example. The mold unit 220 includes a mouth support mold 221, a bottom support mold 222, and forming molds 223 and 224.

口部支撐模具221構成為可支撐外預成型坯213的口部213a。在口部支撐模具221內設置有插入孔221a,且支撐杆225插入在插入孔221a中。支撐杆225可憑藉未圖示的驅動機構伸縮。底部支撐模具222構成為被驅動機構222c驅動,並可在縱向延伸方向(圖40的上下方向)移動。成形模具223、224可開閉,且分別具備腔面223a、224a。腔面223a、224a合攏形成與容器主體202外形向對應的形狀的腔。The mouth support mold 221 is configured to support the mouth 213 a of the outer preform 213. An insertion hole 221a is provided in the mouth support mold 221, and the support rod 225 is inserted into the insertion hole 221a. The support rod 225 can be extended and contracted by a driving mechanism (not shown). The bottom support mold 222 is configured to be driven by a driving mechanism 222c and movable in the longitudinal extension direction (up and down direction in FIG. 40). The forming dies 223 and 224 can be opened and closed, and respectively have cavity surfaces 223a and 224a. The cavity surfaces 223a and 224a are closed to form a cavity having a shape corresponding to the outer shape of the container body 202.

該方法具備預成型坯加熱步驟、底部支撐步驟、延伸步驟、以及吹塑成形步驟。The method includes a preform heating step, a bottom support step, an extension step, and a blow molding step.

<預成型坯加熱步驟> 在預成型坯加熱步驟中,將向內預成型坯214覆蓋外預成型坯213構成的組件(assembly)215以如圖40所示的方式安裝在口部支撐模具221,並在該狀態下加熱組件215使其軟化。對組件215的加熱可以在將組件215配置在成形模具223、224之間的狀態下進行,也可以在成形模具223、224之間的空間外側進行。此外,在預成型坯加熱步驟前,也可以將支撐杆225的前端抵接在內預成型坯214的內底面。由此可以抑制軟化後的組件215搖動。<Preform heating step> In the preform heating step, the assembly 215 composed of the inward preform 214 covering the outer preform 213 is mounted on the mouth support mold 221 as shown in FIG. 40, and heated in this state. The component 215 softens it. The heating of the assembly 215 may be performed in a state where the assembly 215 is arranged between the forming dies 223 and 224, or may be performed outside the space between the forming dies 223 and 224. In addition, before the preform heating step, the front end of the support rod 225 may also abut the inner bottom surface of the inner preform 214. This can prevent the softened assembly 215 from shaking.

<底部支撐步驟> 在底部支撐步驟中,如圖41所示,底部支撐模具222朝向外預成型坯213的底部213c移動,並用底部支撐模具222支撐外預成型坯213的底部213c。在底部支撐模具222上設置有可收容環狀凸部213c4的凹部222a,底部支撐模具222優選以環狀凸部213c4被收容在凹部222a內的方式支撐底部213c。由此可以抑制環狀凸部213c4以及內側區域在吹塑成形步驟時被延伸。凹部222a優選為環狀。底部支撐模具222具備可收容定位針銷214c1的凹部222b,且優選以在凹部222b內收容定位針銷214c1的方式支撐底部213c。通過該方式可以抑制定位針銷214c1干擾底部支撐模具222。雖然圖41表示的是成形模具223、224關閉的狀態,但成形模具223、224只需要在吹塑成形步驟前的任意時間點關閉即可,也可以做成在縱向延伸步驟後關閉。<Bottom support step> In the bottom support step, as shown in FIG. 41, the bottom support mold 222 is moved toward the bottom 213c of the outer preform 213, and the bottom support mold 222 is used to support the bottom 213c of the outer preform 213. The bottom support mold 222 is provided with a concave portion 222a capable of accommodating the annular convex portion 213c4, and the bottom support mold 222 preferably supports the bottom portion 213c such that the annular convex portion 213c4 is contained in the concave portion 222a. As a result, it is possible to prevent the annular convex portion 213c4 and the inner region from being extended during the blow molding step. The recess 222a is preferably ring-shaped. The bottom support mold 222 is provided with a recess 222b capable of accommodating the positioning pin 214c1, and preferably supports the bottom 213c so as to accommodate the positioning pin 214c1 in the recess 222b. In this way, the positioning pin 214c1 can be prevented from interfering with the bottom support mold 222. Although FIG. 41 shows the state where the forming molds 223 and 224 are closed, the forming molds 223 and 224 only need to be closed at any point before the blow molding step, and may be closed after the longitudinal stretching step.

<縱向延伸步驟> 在縱向延伸步驟中,如圖41~圖42所示,可以通過將支撐杆225頂內預成型坯214的內底面來使其延長的方式來將組件215朝縱向(圖42中的上下方向)延伸。此時,優選與支撐杆225伸長同步使底部支撐模具222後退。由此可以使組件215穩定並使其延伸。應予說明,縱向延伸步驟可以在不使用底部支撐模具222支撐底部213c的狀態下進行,也可以在縱向延伸步驟後進行底部支撐步驟。<Vertical extension step> In the longitudinal extension step, as shown in Figure 41 to Figure 42, the component 215 can be extended in the longitudinal direction (up and down direction in Figure 42) by extending the inner bottom surface of the preform 214 in the top of the support rod 225 extend. At this time, it is preferable to retreat the bottom support mold 222 in synchronization with the extension of the support rod 225. As a result, the assembly 215 can be stabilized and extended. It should be noted that the longitudinal extension step may be performed without using the bottom support mold 222 to support the bottom portion 213c, or the bottom support step may be performed after the longitudinal extension step.

<吹塑成形步驟> 在吹塑成形步驟中,可以通過在圖42所示的狀態下向內預成型坯214內吹入空氣的方式來使組件215橫向延伸(即使其膨脹),並賦予腔面223a、224a的形狀。空氣的吹入可以經過口部支撐模具221與支撐杆225之間的氣體通路226來進行,也可以是通過以在支撐杆225內設置氣體通路並從支撐杆225的側面吹出空氣的方式來進行。<Blow molding steps> In the blow molding step, the assembly 215 can be extended laterally (even if it expands) by blowing air into the inner preform 214 in the state shown in FIG. 42 and give the cavity surfaces 223a, 224a the shape . The air can be blown in through the gas passage 226 between the mouth support mold 221 and the support rod 225, or it can be performed by providing a gas passage in the support rod 225 and blowing air from the side of the support rod 225 .

在本實施方式中,外預成型坯213的底部213c是在被底部支撐模具222支撐的狀態下吹入空氣,所以可以抑制外預成型坯213的底部213c延伸。In this embodiment, the bottom 213c of the outer preform 213 is blown with air while being supported by the bottom support mold 222, so that the bottom 213c of the outer preform 213 can be suppressed from extending.

應予說明,吹塑成形步驟可以與縱向延伸步驟同步進行。也就是說,可以一邊縱向延伸組件215,一邊向內預成型坯214內吹入空氣。此外,也可以省略縱向延伸步驟,在底部支撐步驟後不縱向延伸組件215,只吹入空氣。It should be noted that the blow molding step can be performed simultaneously with the longitudinal stretching step. In other words, it is possible to blow air into the inner preform 214 while extending the component 215 longitudinally. In addition, the longitudinal extension step can also be omitted, and the component 215 is not longitudinally extended after the bottom support step, and only air is blown in.

4.其他實施方式 ・在上述實施方式中,間隔部件209設置成放射狀,但間隔部件209也可以是其他形狀。例如,間隔部件209可以配置成非連續圓。在這種情況下,在園的缺口的位置形成氣體通路。非連續圓優選多個非連續圓配置成同心圓狀。如圖43所示,這種間隔部件209可以通過使用具有非連續圓的突起213c1的外預成型坯213形成。 ・在上述實施方式中,通過在外預成型坯213上設置突起213c1形成從外殼203向內袋204突出的突起203b,但如圖44~圖45所示,也可以通過在內預成型坯214的底部214c設置突起214c2(例如:如圖44所示的放射狀的突起、或如圖45所示的非連續圓狀的突起)來形成從內袋204向外殼203突出的突起(間隔部件)。 ・間隔部件209可以由其他部件構成。可以通過在內預成型坯214與外預成型坯213之間配置作為間隔部件的部件的狀態下吹塑成形來配置外殼203與內袋204之間的間隔部件209。4. Other implementation methods ・In the above-mentioned embodiment, the spacer member 209 is provided in a radial shape, but the spacer member 209 may have other shapes. For example, the spacing member 209 may be configured as a non-continuous circle. In this case, a gas passage is formed at the position of the gap in the circle. The discontinuous circle is preferably a plurality of discontinuous circles arranged in a concentric shape. As shown in FIG. 43, such a spacer member 209 can be formed by using an outer preform 213 having a non-continuous round protrusion 213c1. ・In the above embodiment, the outer preform 213 is provided with the protrusion 213c1 to form the protrusion 203b protruding from the outer case 203 to the inner bag 204. However, as shown in FIGS. 44 to 45, the inner preform 214 may also be The bottom 214c is provided with protrusions 214c2 (for example, radial protrusions as shown in FIG. 44, or non-continuous circular protrusions as shown in FIG. 45) to form protrusions (spacers) protruding from the inner bag 204 to the outer shell 203. ・The spacer 209 may be composed of other components. The spacer 209 between the outer shell 203 and the inner bag 204 can be arranged by blow molding in a state where the spacer is arranged between the inner preform 214 and the outer preform 213.

5.其他觀點的發明 當內預成型坯214是吹塑成形體(具體而言是直接吹塑成形體)時,如圖46所示,在內預成型坯214的底部214g堵塞型坯的位置形成切胚部214h。由於切胚部214h的強度比較弱,因此當雙軸延伸吹塑成形時切胚部214h附近部位被大力地延伸時,切胚部214h可能會開裂。5. Inventions from other viewpoints When the inner preform 214 is a blow-molded body (specifically, a direct blow-molded body), as shown in FIG. 46, the bottom portion 214g of the inner preform 214 blocks the position of the parison to form a cut portion 214h. Since the strength of the embryo-cut portion 214h is relatively weak, the embryo-cut portion 214h may be cracked when the vicinity of the embryo-cut portion 214h is stretched vigorously during the biaxial stretch blow molding.

在一個示例中,如圖46所示,內預成型坯214是多層結構,從內側按順序具備最內層214d、阻氣層(例如:EVOH層)14e、以及最外層214f。最內層214d與最外層214f可以由聚烯烴(例如:聚乙烯、聚丙烯)與PET等構成。在切胚部214h處,即使對置的阻氣層214e1、214e2彼此連接或分離,其彼此之間的間隙G會變得非常小。當在雙軸延伸吹塑成形時,切胚部214h附近的部位被大力延伸時,阻氣層214e可能會開裂或間隙G變大,從而造成阻氣性變差等問題。In one example, as shown in FIG. 46, the inner preform 214 has a multilayer structure, and includes an innermost layer 214d, a gas barrier layer (for example, an EVOH layer) 14e, and an outermost layer 214f in order from the inside. The innermost layer 214d and the outermost layer 214f may be made of polyolefin (for example, polyethylene, polypropylene), PET, or the like. At the embryo-cut portion 214h, even if the opposing gas barrier layers 214e1 and 214e2 are connected or separated from each other, the gap G between them becomes very small. In the biaxial stretch blow molding, when the part near the cut part 214h is stretched vigorously, the gas barrier layer 214e may be cracked or the gap G may become larger, which may cause problems such as poor gas barrier properties.

上述課題如在「2.雙軸延伸吹塑成形」以及「3.雙軸延伸吹塑成形的詳細內容」中所說明的,通過在抑制外預成型坯213的底部213c延伸的狀態下,使組件215膨脹可以得以解決。切胚部214h因配置在與外預成型坯213的底部213c對置的位置,所以當抑制底部213c延伸時,切胚部214h附近的部位的延伸也可以被抑制,從而解決了上述課題。The above-mentioned problems are explained in "2. Biaxial stretch blow molding" and "3. Details of biaxial stretch blow molding". By suppressing the extension of the bottom 213c of the outer preform 213, the The expansion of the component 215 can be resolved. Since the cut part 214h is arranged at a position opposite to the bottom 213c of the outer preform 213, when the extension of the bottom 213c is suppressed, the extension of the part near the cut part 214h can also be suppressed, thereby solving the above-mentioned problem.

在「2.雙軸延伸吹塑成形」中,通過在外預成型坯213底部213c設置環狀凸部213c4,可以提高底部213c的剛性從而抑制底部213c延伸。為了提高底部213c剛性所設置的構造也可以是除環狀凸部213c4以外的加固構造。In "2. Biaxial Stretch Blow Molding", by providing the ring-shaped convex portion 213c4 on the bottom 213c of the outer preform 213, the rigidity of the bottom 213c can be increased and the extension of the bottom 213c can be suppressed. The structure provided to increase the rigidity of the bottom portion 213c may be a reinforcing structure other than the annular convex portion 213c4.

在「3.雙軸延伸吹塑成形的詳細內容」中,通過用底部支撐模具222支撐外預成型坯213底部213c,並在該狀態下進行吹塑成形步驟,來抑制底部213c的延伸。在上述說明中,雖然將環狀凸部213c4收容於凹部222a中,但即使在底部213c中沒有環狀凸部213c4的情況下,也可以通過用底部支撐模具222支撐底部213c的方式,利用底部213c與底部支撐模具222的摩擦來抑制底部213c延伸。In "3. Details of Biaxial Stretch Blow Molding", the bottom 213c of the outer preform 213 is supported by the bottom support mold 222, and the blow molding step is performed in this state to suppress the extension of the bottom 213c. In the above description, although the annular convex portion 213c4 is housed in the concave portion 222a, even if the annular convex portion 213c4 is not present in the bottom portion 213c, the bottom portion 213c can be supported by the bottom support mold 222. The friction between the 213c and the bottom support mold 222 suppresses the extension of the bottom 213c.

當考慮以上內容,依據本發明提供一種雙層容器的製造方法,其具備吹塑成形步驟,所述吹塑成形步驟是在內預成型坯覆蓋外預成型坯的狀態下對所述內預成型坯與所述外預成型坯進行加熱使其軟化,並在該狀態下向所述內預成型坯內吹入空氣進行的,所述內預成型坯是吹塑成形體,所述吹塑成形步驟是在抑制所述外預成型坯的底部延伸的狀態下進行的。Considering the above content, according to the present invention, a method for manufacturing a double-layer container is provided, which includes a blow molding step. The blow molding step is to form the inner preform while the inner preform covers the outer preform. The preform and the outer preform are heated to soften, and air is blown into the inner preform in this state. The inner preform is a blow-molded body, and the blow-molding The step is performed while suppressing the extension of the bottom of the outer preform.

優選所述外預成型坯具備抑制所述外預成型坯的底部延伸的加固構造。 優選所述加固構造是設置在所述外預成型坯底部的環狀凸部。 優選所述吹塑成形步驟是通過用底部支撐模具支撐所述外預成型坯的底部並在抑制所述底部延伸的狀態下進行的。Preferably, the outer preform has a reinforcement structure that suppresses the extension of the bottom of the outer preform. Preferably, the reinforcing structure is an annular convex portion provided at the bottom of the outer preform. Preferably, the blow molding step is performed by supporting the bottom of the outer preform with a bottom support mold while suppressing the extension of the bottom.

此外,在其他觀點中,提供一種雙層容器的製造方法,其具備吹塑成形步驟,所述吹塑成形步驟是在內預成型坯覆蓋外預成型坯的狀態下,加熱所述內預成型坯與所述外預成型坯在使其軟化的狀態下向所述內預成型坯內吹入空氣外完成的,所述內預成型坯是吹塑成形體,所述外預成型坯在底部具有環狀凸部。In addition, in another point of view, a method for manufacturing a double-layer container is provided, which includes a blow molding step in which the inner preform is heated in a state where the inner preform covers the outer preform. The blank and the outer preform are completed by blowing air into the inner preform in a softened state, the inner preform is a blow-molded body, and the outer preform is at the bottom Has a ring-shaped convex portion.

應予說明,在其他觀點的發明中,不限定外氣導入孔的位置,可以設置在容器主體202的口部205、胴部206、底部207中的任一者。此外,用來在外殼203與內袋204之間形成間隙的間隔部件209不是必須的。 [實施例]In addition, in the invention from another viewpoint, the position of the external air introduction hole is not limited, and it may be provided in any of the mouth 205, the trunk 206, and the bottom 207 of the container main body 202. In addition, the spacer 209 for forming a gap between the outer shell 203 and the inner bag 204 is not necessary. [Example]

以下、表示與第1觀點相關的實施例。Hereinafter, examples related to the first viewpoint are shown.

1.容器主體102的製造 <實施例1> 利用直接吹塑成形以及表3所示層構成製造如圖12所示構成的內容器104。在內容器104收容部107高度方向上的中央處的壁厚為1500μm。 [表3]

Figure 02_image005
1. Production of the container body 102 <Example 1> The inner container 104 having the structure shown in FIG. 12 was produced by direct blow molding and the layer structure shown in Table 3. The wall thickness at the center in the height direction of the accommodating portion 107 of the inner container 104 is 1500 μm. [table 3]
Figure 02_image005

表3中的各層由以下材料製造。 LDPE/LLDPE層:LDPE(融點110℃、旭化成公司製造、型號:F2206)與LLDPE(融點120℃、日本聚乙烯公司製造、型號:NF325N)的質量比為50:50的混合樹脂 PP層:聚丙烯(住友化學公司製造、型號:FH3315) EVOH層:EVOH(三菱化學公司製造、型號:SF7503B) 酸改質PE/LDPE層:酸改質聚乙烯(三菱化學公司製造、型號:L522)與LDPE(融點110℃、旭化成公司製造、型號:F2206)的質量比為50:50的混合樹脂 LDPE層:LDPE(旭化成公司製造、型號:F2206)The layers in Table 3 are made of the following materials. LDPE/LLDPE layer: LDPE (melting point 110°C, manufactured by Asahi Kasei Corporation, model: F2206) and LLDPE (melting point 120°C, manufactured by Japan Polyethylene Company, model: NF325N) mixed resin with a mass ratio of 50:50 PP layer: Polypropylene (manufactured by Sumitomo Chemical Co., Model: FH3315) EVOH layer: EVOH (manufactured by Mitsubishi Chemical Corporation, model: SF7503B) Acid-modified PE/LDPE layer: a mixed resin with a mass ratio of acid-modified polyethylene (manufactured by Mitsubishi Chemical Corporation, model: L522) and LDPE (melting point 110°C, manufactured by Asahi Kasei Corporation, model: F2206) of 50:50 LDPE layer: LDPE (manufactured by Asahi Kasei Corporation, model: F2206)

接下來,按照在第1實施方式中說明的方法,以覆蓋內容器104的外周面與底面的方式,通過樹脂溫度220℃的注塑成形形成外套105來製造容器主體102。注塑成形使用乙烯・(甲基)丙烯酸共聚物的離聚物樹脂(Dow-Mitsui Polychemicals公司製造、型號:PC2000、融點80℃)。Next, according to the method described in the first embodiment, the outer casing 105 is formed by injection molding at a resin temperature of 220° C. so as to cover the outer peripheral surface and the bottom surface of the inner container 104 to manufacture the container body 102. Ionomer resin of ethylene/(meth)acrylic acid copolymer (manufactured by Dow-Mitsui Polychemicals, model: PC2000, melting point 80°C) is used for injection molding.

<實施例2> 作為外殼113的最外層113c1,在代替LDPE/LLDPE層使用LDPE/ADH層以外,使用與實施例1相同的方法製作了容器主體102。<Example 2> As the outermost layer 113c1 of the housing 113, the container body 102 was produced by the same method as in Example 1, except that an LDPE/ADH layer was used instead of the LDPE/LLDPE layer.

LDPE/ADH層是由LDPE(融點110℃、旭化成公司製造、型號:F2206)與黏接樹脂(融點120℃、三菱化學公司製造、型號:L522)的質量比為50:50的混合樹脂,混合樹脂的融點為115℃。The LDPE/ADH layer is a mixed resin with a mass ratio of 50:50 between LDPE (melting point 110℃, manufactured by Asahi Kasei Corporation, model: F2206) and bonding resin (melting point 120℃, manufactured by Mitsubishi Chemical Corporation, model: L522). , The melting point of the mixed resin is 115°C.

<比較例1> 作為外殼113的最外層113c1除了代替LDPE/LLDPE層使用PP層以外,使用與實施例1相同的方法製作容器主體102。<Comparative example 1> As the outermost layer 113c1 of the outer shell 113, the container main body 102 was produced using the same method as in Example 1, except that a PP layer was used instead of the LDPE/LLDPE layer.

PP層由聚丙烯(住友化學公司製造、型號:FH3315)構成,融點為140℃。The PP layer is made of polypropylene (manufactured by Sumitomo Chemical Co., model: FH3315), and has a melting point of 140°C.

2.評價 針對上述實施例與比較例進行如下評價,其結果示於表4中。如表4所示,在實施例中,變形性與黏接性良好。與此相比,比較例的變形性與黏接性不良。2. Evaluation The following evaluations were performed on the above-mentioned Examples and Comparative Examples, and the results are shown in Table 4. As shown in Table 4, in the examples, the deformability and adhesiveness are good. In contrast, the comparative example had poor deformability and adhesiveness.

[表4]

Figure 02_image007
[Table 4]
Figure 02_image007

<變形性> 目視確認外套105內的內容器104是否發生變形,並按照以下基準進行評價。 ○:未變形 ×:變形<Deformability> Visually confirm whether the inner container 104 in the jacket 105 is deformed, and evaluate it according to the following criteria. ○: No deformation ×: Deformation

<黏接性> 將容器主體102縱向切斷確認是否能夠用手從外套105剝離內容器104,並按照以下基準進行評價。 ○:即使用手用力拉扯也不會剝離 △:用手用力拉扯後可以剝離 ×:可以用手輕易剝離<Adhesiveness> The container body 102 was cut in the longitudinal direction to confirm whether the inner container 104 can be peeled off from the outer jacket 105 by hand, and the evaluation was performed according to the following criteria. ○: It will not peel off even if it is pulled forcefully by hand △: It can be peeled off after pulling forcefully by hand ×: Can be easily peeled off by hand

1:雙層容器2:主體3:口部5:凹部6:止回閥6s:空洞部21:外殼22:內袋23:底面25:中間空間26:收容空間30:蓋31:頂面51:特定區域52:外氣導入孔53:開口面54:壁55:溝槽部60:筒體61:軸部62:卡止部63:擴徑部64:開口部65:止動部66:面69:球101:收容容器102:容器主體103:開栓部件104:內容器104a:外周面104b:底面104c1:最外層104c2:鄰接層104c3:其他層105:外套105a:筒部105b:底部105c:通氣部107:收容部107a:胴部107b:底部107c:夾斷部108:口部108a:卡合部108b:平坦部109:模具109a:腔109b:閘門110:固定部110a:開口部111:支撐杆112:泵112a:主體部112a1:筒部112a2:缸部112a3:上壁部112b:活塞部112c:噴嘴112d:管113:外殼113c1:最外層113c2:鄰接層113c3:其他層114:內袋114c1:最外層114c2:黏接層114c3:內面層115:外氣導入部201:雙層容器202:容器主體203:外殼203a:插入孔203b:突起204:內袋204a:卡止突起204b:凸緣205:口部205a:卡合部206:胴部206a:上端部207:底部207a:中央凹部207a1:卡止部207a2:外氣導入孔207a3:環狀凸部207a4:定位凹部207b:周緣部207b1:接地部207b2:周緣凹部208:間隙209:間隔部件213:外預成型坯213a:口部213b:胴部213c:底部213c1:突起213c2:定位孔213c3:外氣導入孔213c4:環狀凸部214:內預成型坯214a:口部214a1:凸緣214b:胴部214c:底部214c1:定位針銷214c2:突起214d:最內層214e:阻氣層214e1:阻氣層214e2:阻氣層214f:最外層214g:底部214h:切胚部215:組件220:模具單元221:口部支撐模具221a:插入孔222:底部支撐模具222a:凹部222b:凹部222c:驅動機構223:成形模具223a:腔面224:成形模具224a:腔面225:支撐杆226:氣體通路231:切胚641:平坦面642:狹縫部A:區域B:區域C:區域F:力G:間隙Tpm:熔解峰溫度θ:傾斜角φ:角1: Double-layer container 2: Main body 3: Mouth 5: Recessed part 6: Check valve 6s: Hole part 21: Outer shell 22: Inner bag 23: Bottom 25: Intermediate space 26: Containment space 30: Lid 31: Top 51 : Specific area 52: External air introduction hole 53: Opening surface 54: Wall 55: Groove 60: Cylinder 61: Shaft 62: Locking part 63: Diameter expansion part 64: Opening part 65: Stopper part 66: Surface 69: Ball 101: Containment container 102: Container body 103: Cap opening member 104: Inner container 104a: Outer peripheral surface 104b: Bottom surface 104c1: Outermost layer 104c2: Adjacent layer 104c3: Other layer 105: Outer jacket 105a: Cylinder 105b: Bottom 105c: Vent part 107: Receiving part 107a: Carcass part 107b: Bottom part 107c: Pinch-off part 108: Mouth part 108a: Engagement part 108b: Flat part 109: Mold 109a: Cavity 109b: Gate 110: Fixed part 110a: Opening part 111: Support rod 112: Pump 112a: Body part 112a1: Cylinder part 112a2: Cylinder part 112a3: Upper wall part 112b: Piston part 112c: Nozzle 112d: Tube 113: Shell 113c1: Outermost layer 113c2: Adjacent layer 113c3: Other layer 114 : Inner bag 114c1: Outermost layer 114c2: Adhesive layer 114c3: Inner surface layer 115: Outside air introduction part 201: Double-layer container 202: Container body 203: Outer shell 203a: Insertion hole 203b: Protrusion 204: Inner bag 204a: Locking Protrusion 204b: Flange 205: Mouth 205a: Engagement part 206: Carcass 206a: Upper end 207: Bottom 207a: Central concave part 207a1: Locking part 207a2: Outside air introduction hole 207a3: Ring-shaped convex part 207a4: Positioning concave part 207b: Perimeter part 207b1: Landing part 207b2: Perimeter recess 208: Gap 209: Spacer 213: Outer preform 213a: Mouth 213b: Carcass 213c: Bottom 213c1: Protrusion 213c2: Positioning hole 213c3: Outside air introduction hole 213c4 : Ring-shaped convex part 214: Inner preform 214a: Mouth 214a1: Flange 214b: Carcass 214c: Bottom 214c1: Positioning pin 214c2: Protrusion 214d: Innermost layer 214e: Gas barrier layer 214e1: Gas barrier layer 214e2 : Gas barrier layer 214f: outermost layer 214g: bottom 214h: cutting part 215: assembly 220: mold unit 221: mouth support mold 221a: insertion hole 222: bottom support mold 222a: recess 222b: recess 222c: drive mechanism 223: Forming die 223a: cavity surface 224: forming die 224a: cavity surface 225: support rod 226: gas passage 231: blank cut 641: flat surface 642: slit portion A: area B: area C: area F: force G: gap Tpm : Melting peak temperature θ: Inclination angle φ: Angle

104:內容器 104: inner container

104c1:最外層 104c1: outermost layer

104c2:鄰接層 104c2: Adjacent layer

104c3:其他層 104c3: other layers

105:外套 105: coat

105a:筒部 105a: tube

Claims (30)

一種收容容器,具備: 以覆蓋內容器外周面的方式與外套一體成形的容器主體, 所述外套是注塑成形體, 所述內容器具備最外層、和與所述最外層鄰接的鄰接層, 構成所述最外層的最外層樹脂的融點比構成所述鄰接層的鄰接層樹脂的融點低。A container containing: The main body of the container is integrally formed with the outer casing so as to cover the outer peripheral surface of the inner container, The jacket is an injection molded body, The inner container includes an outermost layer and an adjacent layer adjacent to the outermost layer, The melting point of the outermost layer resin constituting the outermost layer is lower than the melting point of the adjacent layer resin constituting the adjacent layer. 根據請求項1所述的收容容器,其中, 所述最外層樹脂的融點與所述鄰接層樹脂的融點的差是5℃以上。The storage container according to claim 1, wherein: The difference between the melting point of the outermost layer resin and the melting point of the adjacent layer resin is 5°C or more. 根據請求項1或2所述的收容容器,其中, 相對於所述內容器壁厚,所述最外層的壁厚為10%以上。The storage container according to claim 1 or 2, wherein: The wall thickness of the outermost layer is 10% or more relative to the wall thickness of the inner container. 根據請求項1或2所述的收容容器,其中, 所述最外層樹脂含有未改質聚烯烴。The storage container according to claim 1 or 2, wherein: The outermost layer resin contains unmodified polyolefin. 根據請求項4所述的收容容器,其中, 所述最外層樹脂含有酸改質聚烯烴與所述未改質聚烯烴。The storage container according to claim 4, wherein: The outermost layer resin contains acid-modified polyolefin and the unmodified polyolefin. 根據請求項1或2所述的收容容器,其中, 構成所述外套的樹脂具有與所述最外層樹脂相同的單體單元。The storage container according to claim 1 or 2, wherein: The resin constituting the outer jacket has the same monomer unit as the outermost layer resin. 根據請求項1或2所述的收容容器,其中, 所述內容器構成為具有外殼與內袋且隨內容物減少所述內袋收縮, 所述最外層與所述鄰接層設置在所述外殼。The storage container according to claim 1 or 2, wherein: The inner container is configured to have an outer shell and an inner bag, and the inner bag shrinks with the content, The outermost layer and the adjacent layer are provided on the shell. 一種收容容器的製造方法, 具備一體成形內容器與外套的一體成形步驟, 其中,在所述一體成形步驟中,在將所述內容器的外周面配置在模具內的狀態下,向所述模具的腔內的所述內容器的外側的空間填充樹脂,形成所述外套, 所述內容器具備最外層與與所述最外層鄰接的鄰接層, 構成所述最外層的最外層樹脂的融點比構成所述鄰接層的鄰接層樹脂的融點低。A method of manufacturing a container, Equipped with an integral forming step of integrally forming the inner container and the outer jacket, Wherein, in the integral molding step, in a state where the outer peripheral surface of the inner container is arranged in a mold, a space outside the inner container in the cavity of the mold is filled with resin to form the outer casing , The inner container includes an outermost layer and an adjacent layer adjacent to the outermost layer, The melting point of the outermost layer resin constituting the outermost layer is lower than the melting point of the adjacent layer resin constituting the adjacent layer. 根據請求項8所述的方法,其中, 在所述一體成形步驟時,對所述內容器內加壓。The method according to claim 8, wherein: In the integral molding step, the inner container is pressurized. 根據請求項8或請求項9所述的方法,其中, 在所述一體成形步驟中,在使用插入到所述內容器內的支撐杆按壓所述內容器的底面的內面的狀態下,填充所述樹脂。The method according to Claim 8 or Claim 9, wherein: In the integral molding step, the resin is filled while pressing the inner surface of the bottom surface of the inner container with a support rod inserted into the inner container. 一種雙層容器,具備外殼、外氣導入孔、以及內袋,其中, 所述外殼構成為可從外側按壓,且該按壓使收容在所述內袋的內容物從口部流出, 所述外氣導入孔設置在所述外殼的底部側的特定區域,所述底部側是指將該雙層容器在高度方向上二等分時遠離口部的一側, 且構成為與止回閥嵌合,通過所述止回閥,在所述內容物流出後,空氣被導入所述外殼的內側與所述內袋的外側的中間空間內,以使所述外殼的形狀恢復原狀, 所述內袋構成為當所述內容物減少時被導入至所述中間空間的所述空氣按壓而收縮。A double-layer container is provided with an outer shell, an external air introduction hole, and an inner bag, wherein, The outer shell is configured to be pressable from the outside, and the pressing causes the contents contained in the inner bag to flow out from the mouth, The external air introduction hole is provided in a specific area on the bottom side of the casing, and the bottom side refers to the side away from the mouth when the double-layer container is divided into two in the height direction, And it is configured to be fitted with a check valve, through the check valve, after the content flows out, air is introduced into the intermediate space between the inner side of the housing and the outer side of the inner bag, so that the housing The shape is restored to its original shape, The inner bag is configured to be compressed and contracted by the air introduced into the intermediate space when the content decreases. 根據請求項11所述的雙層容器,其中, 所述口部構成為可安裝蓋, 所述蓋的頂面作為接地面可倒立放置。The double-layer container according to claim 11, wherein: The mouth is configured as a cover mountable, The top surface of the cover can be placed upside down as a grounding surface. 根據請求項12所述的雙層容器,其中, 所述蓋的頂面的面積為S1,所述口部的面積為S2, 滿足S1≧1.5×S2。The double-layer container according to claim 12, wherein: The area of the top surface of the cover is S1, and the area of the mouth is S2, Satisfy S1≧1.5×S2. 根據請求項11~13中任一項所述的雙層容器,其中, 所述特定區域是所述外殼的側面的一部分。The double-layer container according to any one of claims 11 to 13, wherein: The specific area is a part of the side surface of the housing. 根據請求項11~13中任一項所述的雙層容器,其中, 所述特定區域位於所述外殼的凹部,且構成為相對於界定所述凹部的開口面具有傾斜角。The double-layer container according to any one of claims 11 to 13, wherein: The specific area is located in the recess of the housing and is configured to have an inclination angle with respect to the opening surface defining the recess. 根據請求項15所述的雙層容器,其中, 所述傾斜角為5度以上45度以下。The double-layer container according to claim 15, wherein: The inclination angle is 5 degrees or more and 45 degrees or less. 根據請求項15所述的雙層容器,其中, 界定所述凹部的壁構成為與所述開口面不垂直。The double-layer container according to claim 15, wherein: The wall defining the recess is configured not to be perpendicular to the opening surface. 根據請求項15所述的雙層容器,進一步具備溝槽部,其中, 所述溝槽部設置在所述外殼上比所述特定區域更靠近底部側的位置。The double-layer container according to claim 15, further comprising a groove part, wherein: The groove portion is provided on the housing at a position closer to the bottom side than the specific area. 根據請求項18所述的雙層容器,其中, 所述溝槽部的深度比所述凹部的深度淺。The double-layer container according to claim 18, wherein: The depth of the groove is shallower than the depth of the recess. 根據請求項11~13中任一項所述的雙層容器,其中, 所述止回閥是球閥。The double-layer container according to any one of claims 11 to 13, wherein: The check valve is a ball valve. 一種雙層容器,其具備容器主體,所述容器主體構成為具有外殼與內袋且隨內容物減少所述內袋收縮,其中, 所述容器主體具備筒狀的胴部與設置在所述胴部下端的底部, 所述底部具備設置在所述底部的中央的中央凹部與圍繞所述中央凹部的周緣部, 在所述中央凹部,所述外殼上設置有外氣導入孔, 在所述周緣部設置有用來在所述外殼與所述內袋之間形成間隙的間隔部件。A double-layer container is provided with a container body, the container body is configured to have an outer shell and an inner bag and reduce the shrinkage of the inner bag with the content, wherein, The container body includes a cylindrical body and a bottom provided at the lower end of the body, The bottom includes a central recess provided in the center of the bottom and a peripheral portion surrounding the central recess, In the central recess, an external air introduction hole is provided on the housing, A spacer member for forming a gap between the outer shell and the inner bag is provided on the peripheral edge. 根據請求項21所述的雙層容器,其中, 所述間隔部件是設置在所述外殼或所述內袋的突起。The double-layer container according to claim 21, wherein: The spacing member is a protrusion provided on the outer shell or the inner bag. 根據請求項21或22所述的雙層容器,其中, 所述間隔部件配置成放射狀。The double-layer container according to claim 21 or 22, wherein: The spacing member is arranged in a radial shape. 根據請求項21或22所述的雙層容器,其中, 所述間隔部件配置成構成非連續圓。The double-layer container according to claim 21 or 22, wherein: The spacing member is configured to form a discontinuous circle. 根據請求項21或22所述的雙層容器,其中, 所述容器主體是在構成所述內袋的內預成型坯覆蓋有構成所述外殼的外預成型坯的狀態下,加熱所述內預成型坯與所述外預成型坯吹塑成形而形成的。The double-layer container according to claim 21 or 22, wherein: The container body is formed by heating the inner preform and the outer preform in a state where the inner preform constituting the inner bag is covered with the outer preform constituting the outer preform. of. 根據請求項25所述的雙層容器,其中, 所述內預成型坯在所述內預成型坯的底部具備定位針銷, 所述外預成型坯在所述外預成型坯的底部具備定位孔, 所述吹塑成形在將所述定位針銷插入到所述定位孔中的狀態下進行。The double-layer container according to claim 25, wherein: The inner preform is provided with a positioning pin at the bottom of the inner preform, The outer preform is provided with a positioning hole at the bottom of the outer preform, The blow molding is performed in a state where the positioning pin is inserted into the positioning hole. 一種雙層容器的製造方法, 具備吹塑成形步驟, 其中,所述吹塑成形步驟通過以下方式進行:在使外預成型坯覆蓋內預成型坯的狀態下,加熱軟化所述內預成型坯與所述外預成型坯,並在該狀態下向所述內預成型坯內吹入空氣, 所述內預成型坯是吹塑成形體, 所述吹塑成形步驟在抑制了所述外預成型坯的底部的延伸的狀態下進行。A method for manufacturing a double-layer container, With blow molding steps, Wherein, the blow molding step is performed in the following manner: in a state where the outer preform covers the inner preform, heating and softening the inner preform and the outer preform, and in this state Air is blown into the inner preform, The inner preform is a blow molded body, The blow molding step is performed in a state where the extension of the bottom of the outer preform is suppressed. 根據請求項27所述的方法,其中, 所述外預成型坯具備抑制所述外預成型坯的底部的延伸的加固構造。The method according to claim 27, wherein: The outer preform has a reinforcement structure that suppresses the extension of the bottom of the outer preform. 根據請求項28所述的方法,其中, 所述加固構造是設置在所述外預成型坯的底部的環狀凸部。The method according to claim 28, wherein: The reinforcing structure is an annular convex portion provided at the bottom of the outer preform. 根據請求項27~29中任一項所述的方法,其中, 所述吹塑成形步驟是在使用底部支撐模具支撐所述外預成型坯的底部,來抑制所述底部的延伸的狀態下進行。The method according to any one of claims 27 to 29, wherein: The blow molding step is performed in a state where the bottom of the outer preform is supported by a bottom support mold to suppress the extension of the bottom.
TW109137570A 2019-10-31 2020-10-29 Container and method for producing same, and double-walled container and method for producing same TW202126541A (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
JP2019-198246 2019-10-31
JP2019198246A JP7473776B2 (en) 2019-10-31 2019-10-31 Double container
JP2019-216588 2019-11-29
JP2019216588 2019-11-29
JP2020-030976 2020-02-26
JP2020030976A JP7545019B2 (en) 2020-02-26 2020-02-26 Storage container and manufacturing method thereof
JP2020174189A JP7572609B2 (en) 2019-11-29 2020-10-15 Double container
JP2020-174189 2020-10-15

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