TW202124326A - Cover plate and manufacturing method thereof - Google Patents

Cover plate and manufacturing method thereof Download PDF

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Publication number
TW202124326A
TW202124326A TW108147334A TW108147334A TW202124326A TW 202124326 A TW202124326 A TW 202124326A TW 108147334 A TW108147334 A TW 108147334A TW 108147334 A TW108147334 A TW 108147334A TW 202124326 A TW202124326 A TW 202124326A
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Taiwan
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cover plate
manufacturing
perlite particles
perlite
baking
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TW108147334A
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Chinese (zh)
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蘇陳威儀
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綠昱建材有限公司
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Publication of TW202124326A publication Critical patent/TW202124326A/en

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Abstract

The invention relates to a cover plate and a manufacturing method thereof, which includes the following steps: a perlite granule mixing step, a press molding step, and a baking step to complete at least one cover plate. This cover plate has the effects of sound absorption, heat insulation, fire prevention and heat preservation. Moreover, the invention adopts granular perlite, so its effect is much higher than that of traditional cover plates.

Description

蓋板及其製作方法 Cover plate and manufacturing method thereof

本發明係為一種將顆粒狀珍珠岩進行加工而得之蓋板及其製造方法。 The present invention relates to a cover plate obtained by processing granular perlite and a manufacturing method thereof.

近年來,在廠房使用的裝飾材料吸音板,其缺點在於易碎、變形且其隔音效果差。再者,在各種產業之生產工廠中經常可見設置有各種輸送流體用的管路,有些被輸送的流體必須在特定的高溫區間才能順利地被輸送。當對管路加熱時,管路外部溫度也會跟著提升,導致管路外部周遭環境高熱難耐,實為不妥。再者,無論是管路內的流體流動時所產生的噪音,或是其他器材運轉時的聲響,皆需要能夠隔熱隔音的材質做為阻隔。 In recent years, the disadvantages of decorative material sound-absorbing panels used in workshops are that they are fragile, deformed, and have poor sound insulation effects. Furthermore, in the production plants of various industries, it is often seen that there are various pipelines for conveying fluids. Some fluids to be conveyed must be conveyed smoothly in a specific high temperature range. When the pipeline is heated, the temperature outside the pipeline will also increase, resulting in the high heat of the surrounding environment outside the pipeline, which is really inappropriate. Furthermore, whether it is the noise generated when the fluid in the pipeline flows, or the sound of other equipment when it is running, materials that can be heat-insulated and sound-proof are required as barriers.

為克服上述問題,本發明係提供一種蓋板之製作方法,其包括下列步驟:一珍珠岩顆粒攪拌步驟、一壓製成型步驟與一烘烤步驟。 In order to overcome the above-mentioned problems, the present invention provides a method for manufacturing a cover plate, which includes the following steps: a stirring step of perlite particles, a pressing step, and a baking step.

其中,珍珠岩顆粒拌步驟,其將粒徑在2釐米至5釐米之間的珍珠岩顆粒與水玻璃及防水劑進行攪拌至少1分30秒,其中,該些珍珠岩顆 粒、水玻璃與防水劑之重量比為120:18:1。 Among them, the perlite particle mixing step involves mixing perlite particles with a particle size between 2 cm and 5 cm with water glass and a waterproofing agent for at least 1 minute and 30 seconds, wherein the perlite particles The weight ratio of granules, water glass and waterproofing agent is 120:18:1.

壓製成型步驟:將混合後的珍珠岩顆粒、水玻璃與防水劑置入一壓製成型機,以高於150噸的壓力壓製成型至少一板體。 Press-forming step: Put the mixed perlite particles, water glass and waterproofing agent into a press-forming machine, and press-form at least one plate with a pressure higher than 150 tons.

烘烤步驟:將該板體置入一烘烤機內約x小時,設定濕度於5度(請問單位)以下,烘烤溫度於攝氏120度至150度之間,即完成至少一蓋板。 Baking steps: put the plate in a roasting machine for about x hours, set the humidity below 5 degrees (please ask the unit), and the baking temperature between 120 degrees and 150 degrees Celsius to complete at least one cover.

其中,進一步於該些珍珠岩顆粒在被攪拌前,於該些珍珠岩顆粒上噴灑膠水,藉此增加其穩定性。 Wherein, before the perlite particles are stirred, glue is sprayed on the perlite particles to increase their stability.

經由上述方法所製作而成的蓋板,其具有較佳的隔音與隔熱效果。 The cover plate manufactured by the above method has better sound insulation and heat insulation effects.

以下,將經由實施例搭配圖式進行說明。 Hereinafter, the description will be made through embodiments and drawings.

S1‧‧‧珍珠岩顆粒拌步驟 S1‧‧‧Perlite particle mixing steps

S2‧‧‧壓製成型步驟 S2‧‧‧Press forming steps

S3‧‧‧烘烤步驟 S3‧‧‧Baking steps

S1‧‧‧珍珠岩顆粒拌步驟 S1‧‧‧Perlite particle mixing steps

S2‧‧‧壓製成型步驟 S2‧‧‧Press forming steps

S3‧‧‧烘烤步驟 S3‧‧‧Baking steps

S4‧‧‧表皮黏貼步驟 S4‧‧‧Skin sticking steps

圖1為本發明實施例之流程示意圖。 Fig. 1 is a schematic flowchart of an embodiment of the present invention.

請配合圖所示之一種蓋板製作方法。本實施例之方法包括下列步驟:一珍珠岩顆粒拌步驟S1、一壓製成型步驟S2與一烘烤步驟S3。 Please cooperate with the method of manufacturing the cover as shown in the figure. The method of this embodiment includes the following steps: a perlite particle mixing step S1, a compression molding step S2, and a baking step S3.

其中,珍珠岩顆粒攪拌步驟S1,其將粒徑在2釐米至5釐米之間的珍珠岩顆粒與水玻璃及防水劑進行攪拌至少1分30秒或是2分鐘或是2分30秒。依目前實際實驗結果是以2分鐘為最佳。 Wherein, the perlite particle stirring step S1 is to stir perlite particles with a particle size between 2 cm and 5 cm, water glass and water repellent for at least 1 minute 30 seconds or 2 minutes or 2 minutes 30 seconds. According to the current actual experimental results, 2 minutes is the best.

又,該些珍珠岩顆粒、水玻璃與防水劑之重量比為120:18:1。 In addition, the weight ratio of the perlite particles, the water glass and the waterproofing agent is 120:18:1.

壓製成型步驟S2:將混合後的珍珠岩顆粒、水玻璃與防水 劑置入一壓製成型機,以高於150噸的壓力壓製成型至少一板體。 Press molding step S2: Combine the mixed perlite particles, water glass and waterproof The agent is placed in a compression molding machine, and at least one plate is molded by a pressure higher than 150 tons.

烘烤步驟S3:將該板體置入一烘烤機內約x小時,設定濕度於5度(請問單位)以下,烘烤溫度於攝氏120度至150度之間,即完成至少一蓋板。 Baking step S3: Put the board in a baking machine for about x hours, set the humidity below 5 degrees (please ask the unit), and the baking temperature between 120 degrees and 150 degrees Celsius to complete at least one cover .

再者,進一步於該些珍珠岩顆粒被攪拌前,噴灑膠水。使其與水玻璃及防水劑進行攪拌後,能夠更穩定地與其他材料黏結。 Furthermore, before the perlite particles are stirred, glue is sprayed. After stirring it with water glass and water repellent, it can bond with other materials more stably.

經由上述方法所製成之蓋板即可達成有效隔離噪音與隔熱,可適用於工廠或是住家的壁面上,產生良好的環境。 The cover plate made by the above method can achieve effective noise isolation and heat insulation, and can be applied to the wall surface of a factory or home to generate a good environment.

珍珠岩顆粒拌步驟S1、一壓製成型步驟S2與一烘烤步驟S3如請求項1所述之蓋板製作方法,其中該蓋板質量為250~280公斤/立方。 The perlite particle mixing step S1, a pressing step S2, and a baking step S3 are the method for manufacturing the cover plate as described in claim 1, wherein the cover plate has a mass of 250 to 280 kg/m3.

上文中,參照附圖描述了本發明的具體實施方式。惟,本領域中的普通技術人員能夠理解,在不偏離本發明的精神和範圍的情況下,還可對本發明的具體實施方式作各種變更和替換。這些變更和替換都落在本發明請求項書所限定的範圍內。 In the foregoing, specific embodiments of the present invention have been described with reference to the drawings. However, those of ordinary skill in the art can understand that various changes and substitutions can be made to the specific embodiments of the present invention without departing from the spirit and scope of the present invention. These changes and replacements fall within the scope defined by the claims of the present invention.

Claims (4)

一種蓋板製作方法,其包括下列步驟: A method for manufacturing a cover plate includes the following steps: 一珍珠岩顆粒攪拌步驟,其將粒徑在2釐米至5釐米之間的珍珠岩顆粒與水玻璃及防水劑進行攪拌至少1分30秒,其中,該些珍珠岩顆粒、水玻璃與防水劑之重量比為120:18:1; A stirring step of perlite particles, which stirs the perlite particles with a particle size between 2 cm and 5 cm, water glass and a waterproofing agent for at least 1 minute and 30 seconds, wherein the perlite particles, the water glass and the waterproofing agent The weight ratio is 120:18:1; 一壓製成型步驟,將混合後的珍珠岩顆粒、水玻璃與防水劑置入一壓製成型機,以高於150噸的壓力壓製成型至少一板體; A compression molding step, in which the mixed perlite particles, water glass and waterproofing agent are placed in a compression molding machine, and at least one plate is molded by a pressure higher than 150 tons; 一烘烤步驟,將該板體置入一烘烤機內至少1小時,設定濕度於5%以內,烘烤溫度於攝氏120度至150度之間,即完成至少一蓋板。 In a baking step, the board is placed in a baking machine for at least 1 hour, the humidity is set to be within 5%, and the baking temperature is between 120°C and 150°C to complete at least one cover plate. 如請求項1所述之蓋板製作方法,其進一步於該些珍珠岩顆粒上噴灑膠水。 According to the manufacturing method of the cover plate according to claim 1, which further sprays glue on the perlite particles. 如請求項1所述之蓋板製作方法,其中該蓋板質量為250~280公斤/立方。 The manufacturing method of the cover plate according to claim 1, wherein the cover plate has a mass of 250 to 280 kg/m3. 一種蓋板,其經由請求項1所述之蓋板之製作方法所製成。 A cover plate manufactured by the manufacturing method of the cover plate described in claim 1.
TW108147334A 2019-12-20 2019-12-20 Cover plate and manufacturing method thereof TW202124326A (en)

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TW108147334A TW202124326A (en) 2019-12-20 2019-12-20 Cover plate and manufacturing method thereof

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