TW202120838A - Bidirectional balancing buffer clutch structure of dual shifting forks of vehicle gearshift mechanism including a gearshift cam guide shaft, a first buffer clutch device, a second buffer clutch device, a spring seat and a single compression spring - Google Patents

Bidirectional balancing buffer clutch structure of dual shifting forks of vehicle gearshift mechanism including a gearshift cam guide shaft, a first buffer clutch device, a second buffer clutch device, a spring seat and a single compression spring Download PDF

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TW202120838A
TW202120838A TW108143309A TW108143309A TW202120838A TW 202120838 A TW202120838 A TW 202120838A TW 108143309 A TW108143309 A TW 108143309A TW 108143309 A TW108143309 A TW 108143309A TW 202120838 A TW202120838 A TW 202120838A
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buffer clutch
clutch device
buffer
shift
shift cam
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TW108143309A
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Chinese (zh)
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TWI717124B (en
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劉仁熾
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介隆興齒輪股份有限公司
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Abstract

Provided is a bidirectional balancing buffer clutch structure of dual shifting forks of vehicle gearshift mechanism having a bidirectional balancing buffer clutch function and a simple structure. The bidirectional balancing buffer clutch structure includes a gearshift cam guide shaft, a first buffer clutch device and a second buffer clutch device serially arranged on the gearshift cam guide shaft, and a spring seat and a single compression spring between the first buffer clutch device and the second buffer clutch device. When the gearshift cam guide shaft is rotated due to gear shifting by an external force to perform an angle-changed gearshift operation, the single compression spring between the first buffer clutch device and the second buffer clutch device provides a balancing buffer force on both sides for the buffer clutch between the first or second buffer clutch device and the first or second shifting fork corresponding to the gearshift operation on either side. Therefore, a bidirectional balancing buffer clutch structure of dual shifting forks of vehicle gearshift mechanism having a bidirectional balancing buffer clutch function and a simple structure is formed.

Description

車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構 Bidirectional balanced buffer clutch structure of dual shift forks of vehicle gearshift mechanism

一種具備雙向均衡緩衝離合功效與結構簡易的車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構。 The utility model relates to a two-way balanced buffer clutch structure with a double-shift fork of a vehicle gearshift mechanism with a two-way balanced buffer clutch effect and a simple structure.

一般習知車輛排檔機構的結構技術係以受外力連動的換檔凸輪軸的轉動,利用換檔凸輪軸上所設置的凸輪導溝使換檔撥叉對應的產生位移而完成排檔機構的檔位變換。由於在換檔過程中,相關的換檔撥叉與車輛排檔機構中的旋轉元件之間的嚙合變換易發生彼此間的不對位,極易造成機械元件的磨損與故障,而一旦發生故障時,則必須繁瑣的進行排檔機構的拆解與維修。 Generally, the structure technology of the conventional vehicle gearshift mechanism is based on the rotation of the shift camshaft linked by external force, and the cam guide groove provided on the shift camshaft makes the shift fork correspondingly displaced to complete the gear position of the gearshift mechanism. Transform. In the process of shifting gears, the gear shifting forks and the rotating elements in the vehicle gearshift mechanism are prone to misalignment between the gearshift forks and the rotating elements of the vehicle gearshift mechanism, which can easily cause wear and failure of the mechanical elements. Once a failure occurs, The disassembly and maintenance of the gearshift mechanism must be tedious.

因此,為了避免該種情況的發生,相關技術業界研發出了緩衝離合的技術創作,如先前技術創作的美國專利第10,041,590B2號(如本案圖式中第1圖所示例),該先前技術有關控制換檔撥叉位移的機構包括換檔凸輪軸A1、換檔凸輪A2、扭力螺旋彈簧A3、墊片A4及C型扣環A5,其中在換檔凸輪軸A1的軸桿上設有換檔導軌A6(如第1-1圖所示換檔導軌平面展開圖),在圖中換檔凸輪軸A1的軸桿左端軸桿上則設置換檔凸輪A2,該換檔凸輪A2與換檔凸輪軸A1間構成一可開合的換檔導軌A7,該可開合的換檔導軌A7作用力以及直接設置於換檔凸輪軸A1的換檔導軌A6作用力,則由偏設在換檔凸輪軸A1的軸桿最左端的扭力螺旋彈簧A3所提供。 Therefore, in order to avoid this situation, the related technology industry has developed a technical creation of buffer clutch, such as the prior art creation of US Patent No. 10,041,590B2 (as illustrated in Figure 1 in the scheme of this case). This prior art is related to The mechanism that controls the displacement of the shift fork includes shift camshaft A1, shift cam A2, torsion coil spring A3, washer A4 and C-shaped buckle A5. The shift camshaft A1 is provided with a gear shift on the shaft. Guide rail A6 (as shown in the plan view of the shift rail in Figure 1-1), on the left end of the shaft of the shift camshaft A1, a shift cam A2 is set. The shift cam A2 and the shift cam The shaft A1 constitutes an openable and closeable shift guide A7. The force of the openable shift guide A7 and the force of the shift guide A6 directly arranged on the shift cam shaft A1 are offset by the shift cam The torsion coil spring A3 at the leftmost end of the shaft A1 is provided.

由上述先前技術創作得知,針對設置在第二軸B上的兩支換檔撥叉B1及B2在受到換檔凸輪軸A1的軸桿上換檔導軌A6及換檔凸輪A2的換檔導軌A7的換檔位移時,因扭力螺旋彈簧A3的偏置,所以換檔導軌A6與換檔撥叉B1以及換檔導軌A7與換檔撥叉B2的緩衝離合作用力因作動力距的不同而有不同,對於要求磨損少、作動力輕巧與作動力均衡的訴求標的來說,屬較不理想的技術創作,同時對於上述先前技術所產生的進步性與實用性要求而言,則屬有技術改進與創新突破的必要。 According to the above-mentioned prior art creation, for the two shift forks B1 and B2 arranged on the second shaft B, the shift guide A6 and the shift guide of the shift cam A2 on the shaft of the shift camshaft A1 During the shift displacement of A7, due to the bias of the torsion coil spring A3, the buffering force between the shift guide A6 and the shift fork B1, and the shift guide A7 and the shift fork B2 is affected by the difference in operating power. There are differences. For the demands of less wear, light power and balanced power, it is a less ideal technical creation. At the same time, for the advancement and practicability requirements of the above-mentioned previous technology, it is technical. The need for improvement and innovation breakthroughs.

同時,上述先前技術創作由於扭力螺旋彈簧A3組配在換檔凸輪軸A1的軸桿及換檔凸輪A7間,所以組裝加工較不便且費時,而在整支換檔凸輪軸A1的軸桿上加工製造換檔導軌A6的加工亦較不便與費時,對於產業經濟效益來說亦屬有待改進的必要。 At the same time, because the torsion coil spring A3 is assembled between the shaft of the shift camshaft A1 and the shift cam A7, the above-mentioned prior art creation is inconvenient and time-consuming to assemble and process, and it is used on the shaft of the entire shift camshaft A1. The processing and manufacturing of the shift guide A6 is also relatively inconvenient and time-consuming, and it is also a necessity for industrial economic benefits to be improved.

因此,如何創作出一種具備雙向均衡緩衝離合功效與結構簡易,且實用性佳、加工經濟效益高的車輛排檔機構之換檔撥叉的雙向均衡緩衝離合結構,則為相關產業界所迫切期待技術創新的課題。 Therefore, how to create a two-way balanced buffer clutch structure with a two-way balanced buffer clutch effect and simple structure, good practicability, and high processing economic efficiency for the shift fork of the vehicle gearshift mechanism is an urgently anticipated technology in the relevant industry. The subject of innovation.

本案發明「車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構」的主要創作目的在於: The main purpose of the invention of the invention of the "two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism" is:

(1)提供一種以單一彈簧產生兩側雙離合裝置能確實具備雙向均衡緩衝離合功效的緩衝離合結構。 (1) Provide a cushioning clutch structure that uses a single spring to generate dual-clutch devices on both sides, which can indeed have a two-way balanced cushioning clutch function.

(2)提供一種結構簡易,且實用性佳、加工經濟效益高的雙向均衡緩衝離合結構。 (2) Provide a two-way balanced buffer clutch structure with simple structure, good practicability, and high processing economic efficiency.

(3)提供一種結構精簡、安全性牢靠,且技術新穎進步的車輛排檔機構 雙換檔撥叉的雙向均衡緩衝離合結構。 (3) Provide a vehicle gearshift mechanism with simplified structure, reliable safety, and novel and advanced technology The two-way balanced buffer clutch structure of the double shift fork.

其創作特徵在於:該雙向均衡緩衝離合結構包括一換檔凸輪導軌軸、第一緩衝離合裝置、第二緩衝離合裝置、彈簧座及壓縮彈簧;在換檔凸輪導軌軸上串置第一緩衝離合裝置及第二緩衝離合裝置,在第一緩衝離合裝置及第二緩衝離合裝置間的換檔凸輪導軌軸上另串置有彈簧座及壓縮彈簧,該彈簧座及壓縮彈簧係抵置在第一緩衝離合裝置及第二緩衝離合裝置之間;其中: The creative feature is that the two-way balanced buffer clutch structure includes a shift cam guide shaft, a first buffer clutch device, a second buffer clutch device, a spring seat and a compression spring; the first buffer clutch is arranged in series on the shift cam guide shaft The device and the second buffer clutch device. A spring seat and a compression spring are arranged in series on the shift cam guide shaft between the first buffer clutch device and the second buffer clutch device. The spring seat and the compression spring are against the first Between the buffer clutch device and the second buffer clutch device; among them:

換檔凸輪導軌軸的軸表面設置有供兩組互為相對的第一緩衝離合裝置及第二緩衝離合裝置串置嚙合的栓槽,第一緩衝離合裝置及第二緩衝離合裝置各自包含兩個可對合構成換檔導軌的兩個可離合的換檔凸輪;串置在換檔凸輪導軌軸的第一緩衝離合裝置及第二緩衝離合裝置間設置有彈簧座及單一壓縮彈簧,該壓縮彈簧的一端抵置於串置在換檔凸輪導軌軸一側的第一緩衝離合裝置,另一端抵置於串置在換檔凸輪導軌軸另一側的第二緩衝離合裝置; The shaft surface of the shift cam guide shaft is provided with a bolt groove for two sets of opposing first buffer clutch device and second buffer clutch device to be engaged in series. The first buffer clutch device and the second buffer clutch device each include two Two clutchable shift cams that can be aligned to form a shift rail; a spring seat and a single compression spring are arranged in series between the first buffer clutch device and the second buffer clutch device of the shift cam guide shaft. The compression spring One end abuts against the first buffer clutch device serially arranged on one side of the shift cam guide shaft, and the other end abuts against the second buffer clutch device serially arranged on the other side of the shift cam guide shaft;

換檔凸輪導軌軸的軸表面設置有供兩組互為相對的第一緩衝離合裝置及第二緩衝離合裝置串置嚙合的栓槽; The shaft surface of the shift cam guide shaft is provided with bolt grooves for the serial engagement of two sets of first buffer clutch device and second buffer clutch device that are opposite to each other;

第一緩衝離合裝置包含兩個可對合構成第一緩衝離合裝置的兩個可離合的右側換檔凸輪及左側換檔凸輪,在右側換檔凸輪的軸心孔及左側換檔凸輪的軸心孔為可串置嚙合在換檔凸輪導軌軸的栓槽; The first buffer clutch device includes two clutchable right shift cams and left shift cams that can be aligned to form the first buffer clutch device, in the shaft center hole of the right shift cam and the shaft center of the left shift cam The hole is a bolt groove that can be connected in series to the shaft of the shift cam guide rail;

第二緩衝離合裝置包含兩個可對合構成第二緩衝離合裝置的兩個可離合的右側換檔凸輪及左側換檔凸輪,在右側換檔凸輪的軸心孔及左側換檔凸輪的軸心孔為可串置嚙合在換檔凸輪導軌軸的栓槽; The second buffer clutch device includes two clutchable right shift cams and left shift cams that can be aligned to form the second buffer clutch device, in the shaft center hole of the right shift cam and the shaft center of the left shift cam The hole is a bolt groove that can be connected in series to the shaft of the shift cam guide rail;

串置在換檔凸輪導軌軸上並介於第一緩衝離合裝置及第二緩衝離合裝置間所設置的彈簧座及壓縮彈簧,該壓縮彈簧的一端抵置於串置在換檔凸輪導軌軸一側的第一緩衝離合裝置,另一端抵置於串置在換檔凸輪導軌軸另一側的第二緩衝離合裝置; A spring seat and a compression spring arranged in series on the shift cam guide shaft and between the first buffer clutch device and the second buffer clutch device, one end of the compression spring abuts on the shift cam guide shaft One side of the first buffer clutch device, the other end abuts against the second buffer clutch device on the other side of the shift cam guide shaft;

彈簧座的軸心孔的內徑大於第一緩衝離合裝置的左側換檔凸輪的左側端外徑,亦大於第二緩衝離合裝置的右側換檔凸輪的右側端外徑,並在彈簧座的一側最遠端一體設製一外徑大於彈簧座外徑的擋環,彈簧座的外圍串置一壓縮彈簧; The inner diameter of the shaft hole of the spring seat is larger than the outer diameter of the left end of the left shift cam of the first buffer clutch device, and also larger than the outer diameter of the right end of the right shift cam of the second buffer clutch device. A baffle ring whose outer diameter is larger than the outer diameter of the spring seat is integrally provided at the farthest end of the side, and a compression spring is arranged in series on the periphery of the spring seat;

壓縮彈簧的內徑大於彈簧座的外徑,但小於彈簧座的擋環外徑,並使壓縮彈簧的一端經彈簧座的擋環抵置在第一緩衝離合裝置的左側換檔凸輪,壓縮彈簧的另一端則抵置在第二緩衝離合裝置的右側換檔凸輪。 The inner diameter of the compression spring is larger than the outer diameter of the spring seat, but smaller than the outer diameter of the retaining ring of the spring seat, and one end of the compression spring is pressed against the left shift cam of the first buffer clutch device via the retaining ring of the spring seat, and the compression spring The other end abuts against the right shift cam of the second buffer clutch device.

當換檔凸輪導軌軸因外力排檔而旋轉做角度變動的換檔動作時,由介於第一緩衝離合裝置及第二緩衝離合裝置間的單一壓縮彈簧提供兩側均衡緩衝作用力於任一側對應換檔作動的第一或第二緩衝離合裝置與第一或第二換檔撥叉間的緩衝離合,進以構成具備雙向均衡緩衝離合功效與結構簡易的車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構。 When the shift cam guide shaft rotates due to external force to shift gears, the single compression spring between the first buffer clutch device and the second buffer clutch device provides balanced buffer forces on both sides to correspond to either side The buffer clutch between the shifting first or second buffer clutch device and the first or second shift fork to form a two-way dual-shift shift fork with a two-way balanced buffer clutch function and a simple structure for the vehicle gearshift mechanism. Balanced buffer clutch structure.

1‧‧‧換檔凸輪導軌軸 1‧‧‧Shift cam guide shaft

11‧‧‧栓槽 11‧‧‧Slot

2‧‧‧第一緩衝離合裝置 2‧‧‧The first buffer clutch device

21‧‧‧右側換檔凸輪 21‧‧‧right shift cam

211‧‧‧軸心孔 211‧‧‧Axle hole

212‧‧‧左側凸輪曲面 212‧‧‧Left cam surface

22‧‧‧左側換檔凸輪 22‧‧‧Left shift cam

221‧‧‧軸心孔 221‧‧‧Axle hole

222‧‧‧右側凸輪曲面 222‧‧‧Cam surface on the right

3‧‧‧第二緩衝離合裝置 3‧‧‧Second buffer clutch device

3A‧‧‧凸輪溝槽 3A‧‧‧Cam groove

31‧‧‧右側換檔凸輪 31‧‧‧right shift cam

311‧‧‧軸心孔 311‧‧‧Axle hole

312‧‧‧左側凸輪曲面 312‧‧‧Left cam surface

32‧‧‧左側換檔凸輪 32‧‧‧Left shift cam

321‧‧‧軸心孔 321‧‧‧Axle hole

322‧‧‧右側凸輪曲面 322‧‧‧Cam surface on the right

4‧‧‧彈簧座 4‧‧‧Spring seat

41‧‧‧軸心孔 41‧‧‧Axle hole

42‧‧‧擋環 42‧‧‧Retaining Ring

5‧‧‧壓縮彈簧 5‧‧‧Compression spring

6A‧‧‧第一換檔撥叉 6A‧‧‧First shift fork

6A1‧‧‧駐車棘輪 6A1‧‧‧Parking ratchet

6B‧‧‧第二換檔撥叉 6B‧‧‧Second shift fork

6C‧‧‧撥叉彈簧 6C‧‧‧Fork spring

6D‧‧‧爪形離合器 6D‧‧‧Claw clutch

6E‧‧‧第二軸 6E‧‧‧Second axis

6F‧‧‧栓槽 6F‧‧‧Slot

6G‧‧‧高速齒輪 6G‧‧‧High-speed gear

6H‧‧‧低速齒輪 6H‧‧‧Low speed gear

P‧‧‧駐車檔 P‧‧‧Parking gear

R‧‧‧倒車檔 R‧‧‧Reverse gear

N‧‧‧空檔 N‧‧‧Neutral

H‧‧‧高速檔 H‧‧‧High-speed gear

L‧‧‧低速檔 L‧‧‧Low gear

A1‧‧‧換檔凸輪軸 A1‧‧‧Shift camshaft

A2‧‧‧換檔凸輪 A2‧‧‧Shift cam

A3‧‧‧扭力螺旋彈簧 A3‧‧‧torsion coil spring

A4‧‧‧墊片 A4‧‧‧Gasket

A5‧‧‧C型扣環 A5‧‧‧C type clasp

A6‧‧‧換檔導軌 A6‧‧‧Shift rail

A7‧‧‧換檔導軌 A7‧‧‧Shift rail

B‧‧‧第二軸 B‧‧‧Second axis

B1‧‧‧換檔撥叉 B1‧‧‧Shift fork

B2‧‧‧換檔撥叉 B2‧‧‧Shift fork

第1圖:習知先前技術實施例。 Figure 1: Conventional prior art embodiment.

第1-1圖:第1圖習知先前技術的換檔導軌平面展開圖。 Figure 1-1: Figure 1 is a plan view of the prior art shift rail.

第2圖:本創作實施例。 Figure 2: Example of this creation.

第2-1圖:本創作實施例的換檔導軌平面展開圖。 Figure 2-1: Plane expanded view of the shift rail of this creative embodiment.

第3圖:本創作實施例的元件組裝示意圖。 Figure 3: A schematic diagram of the component assembly of this creative embodiment.

第4圖:本創作實施例的換檔凸輪導軌軸立體圖。 Figure 4: A three-dimensional view of the shift cam guide shaft of this creative embodiment.

第5圖:本創作實施例的換檔凸輪導軌軸平面圖。 Figure 5: Plan view of the shift cam guide shaft of this creative embodiment.

第6圖:本創作實施例的第一緩衝離合裝置的右半邊換檔凸輪。 Figure 6: The shift cam on the right half of the first buffer clutch device of this creative embodiment.

第7圖:本創作實施例的第一緩衝離合裝置的右半邊換檔凸輪前視圖。 Figure 7: The front view of the shift cam on the right half of the first buffer clutch device of this creative embodiment.

第8圖:第7圖之右側視圖。 Figure 8: The right side view of Figure 7.

第9圖:第7圖之俯視圖。 Figure 9: The top view of Figure 7.

第10圖:本創作實施例的第一緩衝離合裝置的左半邊換檔凸輪。 Figure 10: The shift cam on the left half of the first buffer clutch device of this creative embodiment.

第11圖:本創作實施例的第一緩衝離合裝置的左半邊換檔凸輪前視圖。 Figure 11: A front view of the shift cam on the left half of the first buffer clutch device of this creative embodiment.

第12圖:第11圖之右側視圖。 Figure 12: The right side view of Figure 11.

第13圖:第11圖之仰視圖。 Figure 13: The bottom view of Figure 11.

第14圖:本創作實施例的第二緩衝離合裝置的右半邊換檔凸輪。 Figure 14: The shift cam on the right half of the second buffer clutch device of this creative embodiment.

第15圖:本創作實施例的第二緩衝離合裝置的右半邊換檔凸輪前視圖。 Figure 15: The front view of the right half of the shift cam of the second buffer clutch device of this creative embodiment.

第16圖:第15圖之左側視圖。 Figure 16: The left side view of Figure 15.

第17圖:第15圖之俯視圖。 Figure 17: The top view of Figure 15.

第18圖:本創作實施例的第二緩衝離合裝置的左半邊換檔凸輪。 Figure 18: The shift cam on the left half of the second buffer clutch device of this creative embodiment.

第19圖:本創作實施例的第二緩衝離合裝置的左半邊換檔凸輪前視圖。 Figure 19: The front view of the left half of the shift cam of the second buffer clutch device of this creative embodiment.

第20圖:第19圖之右側視圖。 Figure 20: The right side view of Figure 19.

第21圖:第19圖之左側視圖。 Figure 21: The left side view of Figure 19.

第22圖:第19圖之俯視圖。 Figure 22: The top view of Figure 19.

第23圖:第19圖之仰視圖。 Figure 23: The bottom view of Figure 19.

第24圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明的空檔狀 態)。 Figure 24: Schematic diagram of the action of this creative embodiment (the second buffer clutch device is used as an example to illustrate the neutral state state).

第24-1圖:第24圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 24-1: Plane development view of the shift rail of the second buffer clutch device in Figure 24.

第25圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明欲切換至高速檔的換檔未切入狀態)。 Figure 25: A schematic diagram of the action of this creative embodiment (taking the second buffer clutch device as an example to illustrate the state of shifting to high gear without cutting in).

第25-1圖:第25圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 25-1: Plane expanded view of the shift rail of the second buffer clutch device in Figure 25.

第26圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明切換至高速檔的換檔狀態)。 Figure 26: Schematic diagram of the action of this creative embodiment (taking the second buffer clutch device as an example to illustrate the shifting state of shifting to high gear).

第26-1圖:第26圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 26-1: Plane development view of the shift rail of the second buffer clutch device in Figure 26.

第27圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明由高速檔欲切換至低速檔的換檔未切入狀態)。 Figure 27: A schematic diagram of the action of this creative embodiment (taking the second buffer clutch device as an example to illustrate the state where the shift from high gear to low gear is not cut in).

第27-1圖:第27圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 27-1: Plane development view of the shift rail of the second buffer clutch device in Figure 27.

第28圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明切換至低速檔的換檔狀態)。 Figure 28: Schematic diagram of the action of this creative embodiment (taking the second buffer clutch device as an example to illustrate the shifting state of shifting to low-speed gear).

第28-1圖:第28圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 28-1: Plane development view of the shift rail of the second buffer clutch device in Figure 28.

第29圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明由低速檔切換至空檔的換檔狀態)。 Figure 29: A schematic diagram of the action of this creative embodiment (taking the second buffer clutch device as an example to illustrate the shifting state from low gear to neutral gear).

第29-1圖:第29圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 29-1: Plane expanded view of the shift rail of the second buffer clutch device in Figure 29.

第30圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明由空檔切換至高速檔的換檔狀態)。 Figure 30: Schematic diagram of the action of this creative embodiment (taking the second buffer clutch device as an example to illustrate the shifting state from neutral to high gear).

第30-1圖:第30圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 30-1: Plane expanded view of the shift rail of the second buffer clutch device in Figure 30.

第31圖:本創作實施例動作示意圖(以第二緩衝離合裝置為例說明的由高速檔切換為空檔的換檔狀態)。 Figure 31: Schematic diagram of the action of this creative embodiment (using the second buffer clutch device as an example to illustrate the shift state from high gear to neutral gear).

第31-1圖:第31圖之第二緩衝離合裝置的換檔導軌平面展開圖。 Figure 31-1: Plane expanded view of the shift rail of the second buffer clutch device in Figure 31.

請參閱第2圖、第2-1圖及第3圖所示為本案創作實施例,該車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構包括:一換檔凸輪導軌軸1、串置在換檔凸輪導軌軸1上的第一緩衝離合裝置2及第二緩衝離合裝置3、介於第一緩衝離合裝置2及第二緩衝離合裝置3間的彈簧座4及壓縮彈簧5所構成。 Please refer to Figure 2, Figure 2-1 and Figure 3 for the creative embodiment of this case. The two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism includes: a shift cam guide shaft 1. The first buffer clutch device 2 and the second buffer clutch device 3 on the shift cam guide shaft 1, the spring seat 4 and the compression spring 5 between the first buffer clutch device 2 and the second buffer clutch device 3.

請參閱第3圖所示,其中該換檔凸輪導軌軸1如第4圖及第5圖所示,在換檔凸輪導軌軸1的軸表面設置有供兩組互為相對的第一緩衝離合裝置2及第二緩衝離合裝置3串置嚙合的栓槽11。 Please refer to Figure 3, where the shift cam guide shaft 1 is shown in Figures 4 and 5, and the shaft surface of the shift cam guide shaft 1 is provided with two sets of first buffer clutches facing each other The device 2 and the second buffer clutch device 3 are provided with bolt grooves 11 engaged in series.

第一緩衝離合裝置2如第6圖至第13圖所示,包含兩個可對合構成第一緩衝離合裝置2的兩個可離合的右側換檔凸輪21及左側換檔凸輪22,在右側換檔凸輪21的軸心孔211及左側換檔凸輪22的軸心孔221為可串置嚙合在換檔凸輪導軌軸1的栓槽11,以右側換檔凸輪21的左側凸輪曲面212配合左側換檔凸輪22的右側凸輪曲面222,對合出具備離合效能的第一緩衝離合裝置2。 The first buffer clutch device 2 as shown in Figures 6 to 13, includes two clutchable right shift cams 21 and left shift cams 22 that can be aligned to form the first buffer clutch device 2, on the right side The shaft center hole 211 of the shift cam 21 and the shaft center hole 221 of the left shift cam 22 are in series to engage with the bolt groove 11 of the shift cam guide shaft 1, and the left cam curved surface 212 of the right shift cam 21 matches the left side The right cam curved surface 222 of the shift cam 22 aligns to form a first buffer clutch device 2 with clutch performance.

第二緩衝離合裝置3如第14圖至第23圖所示,包含兩個可對合構成第二緩衝離合裝置3的兩個可離合的右側換檔凸輪31及左側換檔凸輪32,在右側換檔凸輪31的軸心孔311及左側換檔凸輪32的軸心孔321為可串置嚙合在換檔凸輪導軌軸1的栓槽11,以右側換檔凸輪31的左側凸輪曲面312配合左側換檔凸輪32的右側凸輪曲面322,對合出具備離合效能的第二緩衝離合裝置3。 As shown in Figs. 14 to 23, the second buffer clutch device 3 includes two clutchable right shift cams 31 and a left shift cam 32 that can be aligned to form the second buffer clutch device 3, on the right side The shaft center hole 311 of the shift cam 31 and the shaft center hole 321 of the left shift cam 32 can be connected in series with the bolt groove 11 of the shift cam guide shaft 1, and the left cam curved surface 312 of the right shift cam 31 matches the left side The right cam curved surface 322 of the shift cam 32 aligns to form a second buffer clutch device 3 with clutch performance.

請在參閱第2圖及第3圖所示,串置在換檔凸輪導軌軸1上的第一緩衝離合裝置2及第二緩衝離合裝置3間設置一串置在換檔凸輪導軌軸1上的彈簧座4,彈簧座4的軸心孔41的內徑大於第一緩衝離合裝置2的左側換檔凸輪22的左側端外徑,亦大於第二緩衝離合裝置3的右側換檔凸輪31的右側端外徑,並在彈簧座4的一側最遠端一體設製一外徑大於彈簧座4外徑的擋環42,彈簧座4的外圍串置一壓縮彈簧5,該壓縮彈簧5的內徑大於彈簧座4的外徑,但小於彈簧座4的擋環42外徑,並使壓縮彈簧5的一端經彈簧座4的擋環42抵置在第一緩衝離合裝置2的左側換檔凸輪22,壓縮彈簧5的另一端則抵置在第二緩衝離合裝置3的右側換檔凸輪31。 Please refer to Figures 2 and 3, the first buffer clutch device 2 and the second buffer clutch device 3 serially arranged on the shift cam guide shaft 1 are arranged in series on the shift cam guide shaft 1 The inner diameter of the spring seat 4, the axial hole 41 of the spring seat 4 is larger than the outer diameter of the left end of the left shift cam 22 of the first buffer clutch device 2, and is also larger than that of the right shift cam 31 of the second buffer clutch device 3 The outer diameter of the right end, and at the farthest end of one side of the spring seat 4, a baffle ring 42 with an outer diameter larger than the outer diameter of the spring seat 4 is integrally formed. A compression spring 5 is arranged in series on the periphery of the spring seat 4. The inner diameter is larger than the outer diameter of the spring seat 4, but smaller than the outer diameter of the stop ring 42 of the spring seat 4, and one end of the compression spring 5 is abutted on the left side of the first buffer clutch device 2 via the stop ring 42 of the spring seat 4 The cam 22 and the other end of the compression spring 5 abut against the shift cam 31 on the right side of the second buffer clutch device 3.

請再參閱第2圖所示,在換檔動作上第一緩衝離合裝置2與第二緩衝離合裝置3的動作技術原理相同,其中如第2圖及第2-1圖所示,第一緩衝離合裝置2係配合第一換檔撥叉6A實施駐車檔P的駐車棘輪6A1位移,以施駐車檔P與倒車檔R及空檔N的緩衝離合。第二緩衝離合裝置3係配合第二換檔撥叉6B實施空檔N與高速檔H及低速檔L的緩衝離合。 Please refer to Figure 2 again. In the gear shifting action, the operational technical principles of the first buffer clutch device 2 and the second buffer clutch device 3 are the same. As shown in Figures 2 and 2-1, the first buffer clutch The clutch device 2 cooperates with the first shift fork 6A to implement the displacement of the parking ratchet 6A1 of the parking gear P, so as to implement the buffering clutch of the parking gear P, the reverse gear R and the neutral gear N. The second buffer clutch device 3 cooperates with the second shift fork 6B to implement buffer clutch of the neutral gear N, the high gear H and the low gear L.

如第24圖至第31圖所示,以第二緩衝離合裝置3的換檔操作為例說明其在換檔過程中所產生的緩衝離合效益。如第24圖及24-1圖所示,當處於空檔自由狀態時,所有零件位於中立位置,亦即換檔凸輪導軌軸1未受力,第二緩衝離合裝置3的右側換檔凸輪31受壓縮彈簧5推力閉合於左側換檔凸輪32,此時第二換檔撥叉6B位於第二緩衝離合裝置3的右側換檔凸輪31的左側凸輪曲面312及左側換檔凸輪32的右側凸輪曲面322之間的空檔N位置,並受撥叉彈簧6C的推力定位。 As shown in Figs. 24 to 31, the shifting operation of the second cushioning clutch device 3 is taken as an example to illustrate the cushioning clutch effect produced during the shifting process. As shown in Figures 24 and 24-1, when in the neutral free state, all parts are in the neutral position, that is, the shift cam guide shaft 1 is not stressed, and the right shift cam 31 of the second buffer clutch device 3 Closed to the left shift cam 32 by the thrust of the compression spring 5, at this time the second shift fork 6B is located on the left cam surface 312 of the right shift cam 31 of the second buffer clutch device 3 and the right cam surface of the left shift cam 32 The neutral N position between 322 is positioned by the thrust of the fork spring 6C.

如第25圖及25-1圖所示,當換檔凸輪導軌軸1受力旋轉欲由 空檔N切換至高速檔H時,換檔凸輪導軌軸1帶動第二緩衝離合裝置3同步順向轉動,第二換檔撥叉6B上端圓柱軸接在第二緩衝離合裝置3的右側換檔凸輪31與左側換檔凸輪32間的凸輪溝槽3A中,且第二換檔撥叉6B下方相接的爪形離合器6D因與第二軸6E的栓槽6F相接,故爪形離合器6D可平移。當第二緩衝離合裝置3轉動,第二換檔撥叉6B上端圓柱順著凸輪溝槽3A曲面移動,而第二換檔撥叉6B推著爪形離合器6D移動,爪形離合器6D的爪與高速齒輪6G的爪孔因錯位而未切入高速檔H。 As shown in Figure 25 and Figure 25-1, when the shift cam guide shaft 1 is rotated by force When the neutral gear N is switched to the high gear H, the shift cam guide shaft 1 drives the second buffer clutch device 3 to rotate synchronously, and the upper cylindrical shaft of the second shift fork 6B is connected to the right side of the second buffer clutch device 3 for shifting In the cam groove 3A between the cam 31 and the left shift cam 32, the dog clutch 6D, which is connected below the second shift fork 6B, is in contact with the groove 6F of the second shaft 6E, so the dog clutch 6D Can be panned. When the second buffer clutch device 3 rotates, the upper cylinder of the second shift fork 6B moves along the curved surface of the cam groove 3A, and the second shift fork 6B pushes the claw clutch 6D to move, and the claws of the claw clutch 6D and The claw hole of the high-speed gear 6G is not cut into the high-speed gear H due to misalignment.

如第26圖及26-1圖所示,撥叉彈簧6C提供推力推動第二換檔撥叉6B,第二換檔撥叉6B推著爪形離合器6D平移,而撥叉彈簧6C的推力使爪形離合器6D的爪與高速齒輪6G的爪孔對位後切入高速檔H。 As shown in Figures 26 and 26-1, the shift fork spring 6C provides thrust to push the second shift fork 6B, the second shift fork 6B pushes the dog clutch 6D to translate, and the thrust of the shift fork spring 6C makes The claws of the dog clutch 6D are aligned with the claw holes of the high-speed gear 6G and then the high gear H is cut.

如第27圖及27-1圖所示,當換檔凸輪導軌軸1受力旋轉欲由高速檔H切換至低速檔L時,第二緩衝離合裝置3順向轉動,第二換檔撥叉6B上端圓柱順著凸輪溝槽3A曲面移動,彈簧座4推著爪形離合器6D移動,爪形離合器6D的爪與低速齒輪6H的爪孔因錯位而未切入低速檔L。 As shown in Figures 27 and 27-1, when the shift cam guide shaft 1 is forced to rotate from the high gear H to the low gear L, the second buffer clutch device 3 rotates in the forward direction, and the second shift fork The upper cylinder of 6B moves along the curved surface of the cam groove 3A, and the spring seat 4 pushes the dog clutch 6D to move. The claws of the dog clutch 6D and the claw holes of the low-speed gear 6H are misaligned and do not cut into the low-speed gear L.

如第28圖及28-1圖所示,因壓縮彈簧5的推力大於撥叉彈簧6C的推力,所以壓縮彈簧5提供推力推動第二換檔撥叉6B,而第二換檔撥叉6B推著爪形離合器6D平移,藉壓縮彈簧5提供的推力使爪形離合器6D的爪與低速齒輪6H的爪孔對位後切入低速檔L。 As shown in Figures 28 and 28-1, because the thrust of the compression spring 5 is greater than the thrust of the fork spring 6C, the compression spring 5 provides thrust to push the second shift fork 6B, and the second shift fork 6B pushes The claw clutch 6D is moved in translation, and the claw of the claw clutch 6D is aligned with the claw hole of the low-speed gear 6H by the thrust provided by the compression spring 5 and then cut into the low-speed gear L.

如第29圖及29-1圖所示,欲由低速檔L切換至空檔N時,第二緩衝離合裝置3逆向轉動,第二換檔撥叉6B上端圓柱順著凸輪溝槽3A曲面移動,第二換檔撥叉6B推著爪形離合器6D移動切離低速檔L到空檔N。 As shown in Fig. 29 and Fig. 29-1, when it is desired to switch from the low gear L to the neutral gear N, the second buffer clutch device 3 rotates in the reverse direction, and the upper cylinder of the second shift fork 6B moves along the curved surface of the cam groove 3A , The second shift fork 6B pushes the dog clutch 6D to move from the low gear L to the neutral gear N.

如第30圖及30-1圖所示,欲由空檔N切換至高速檔H時,撥叉 彈簧6C提供推力推動第二換檔撥叉6B,第二換檔撥叉6B推動爪形離合器6D平移,撥叉彈簧6C的推力使爪形離合器6D的爪與高速齒輪6G的爪孔對位後切入高速檔H。 As shown in Figure 30 and Figure 30-1, when you want to switch from neutral N to high-speed H, shift the fork The spring 6C provides thrust to push the second shift fork 6B, and the second shift fork 6B pushes the dog clutch 6D to translate. The thrust of the fork spring 6C makes the claw of the dog clutch 6D and the claw hole of the high-speed gear 6G aligned. Cut into high gear H.

如第31圖及31-1圖所示,欲由高速檔H切換至空檔N時,第二緩衝離合裝置3逆向轉動,第二換檔撥叉6B上端圓柱順著凸輪溝槽3A曲面移動,第二換檔撥叉6B推著爪形離合器6D移動切離,而由高速檔H切換至空檔N。 As shown in Figure 31 and Figure 31-1, when it is desired to switch from high gear H to neutral gear N, the second buffer clutch device 3 rotates in the reverse direction, and the upper cylinder of the second shift fork 6B moves along the curved surface of the cam groove 3A , The second shift fork 6B pushes the dog clutch 6D to move and cut away, and switch from the high gear H to the neutral gear N.

上述實施例為第二緩衝離合裝置3與第二換檔撥叉6B間的換檔緩衝離合作動原理,而相關的第一緩衝離合裝置2與第一換檔撥叉6A間的換檔緩衝離合作動原理亦同,故不再贅述。 The above-mentioned embodiment is based on the principle of shifting buffering and clutching cooperation between the second buffering clutch device 3 and the second shift fork 6B, and the related shifting buffering clutch between the first buffering clutch device 2 and the first shifting fork 6A The operating principle is also the same, so I won't repeat it.

綜合上述,本案發明「車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構」在換檔凸輪導軌軸因外力排檔而旋轉做角度變動的換檔動作時,由介於第一緩衝離合裝置及第二緩衝離合裝置間的單一壓縮彈簧提供兩側均衡緩衝作用力於任一側對應換檔作動的第一或第二緩衝離合裝置與第一或第二換檔撥叉間的緩衝離合,進以構成具備雙向均衡緩衝離合功效與結構簡易的車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,並且能確實達到如下的實用創造性及產業利用性: Based on the above, the invention of the present invention "the two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism", when the shift cam guide shaft rotates due to external force gear shifting to perform an angular shifting action, it is interposed between the first buffer clutch device and the second The single compression spring between the two buffer clutch devices provides balanced buffer forces on both sides. The buffer clutch between the first or second buffer clutch device and the first or second shift fork corresponding to the shifting action on either side is used for It constitutes a two-way balanced buffer clutch structure with two-way balanced buffer clutch function and a simple structure of the vehicle gear shift mechanism double shift fork, and can indeed achieve the following practical creativity and industrial applicability:

(1)確實提供一種以單一彈簧產生兩側雙離合裝置能確實具備雙向均衡緩衝離合功效的緩衝離合結構。 (1) It is true to provide a buffer clutch structure that uses a single spring to generate a double-clutch device on both sides that can indeed have a two-way balanced buffer clutch function.

(2)確實提供一種結構簡易,且實用性佳、加工經濟效益高的雙向均衡緩衝離合結構。 (2) It does provide a two-way balanced buffer clutch structure with simple structure, good practicability and high processing economic efficiency.

(3)確實提供一種結構精簡、安全性牢靠,且技術新穎進步的車輛排檔 機構雙換檔撥叉的雙向均衡緩衝離合結構。 (3) It does provide a vehicle gear with simplified structure, reliable safety, and novel and advanced technology. The two-way balanced buffer clutch structure of the mechanism double shift fork.

1‧‧‧換檔凸輪導軌軸 1‧‧‧Shift cam guide shaft

11‧‧‧栓槽 11‧‧‧Slot

2‧‧‧第一緩衝離合裝置 2‧‧‧The first buffer clutch device

21‧‧‧右側換檔凸輪 21‧‧‧right shift cam

22‧‧‧左側換檔凸輪 22‧‧‧Left shift cam

3‧‧‧第二緩衝離合裝置 3‧‧‧Second buffer clutch device

31‧‧‧右側換檔凸輪 31‧‧‧right shift cam

32‧‧‧左側換檔凸輪 32‧‧‧Left shift cam

4‧‧‧彈簧座 4‧‧‧Spring seat

42‧‧‧擋環 42‧‧‧Retaining Ring

5‧‧‧壓縮彈簧 5‧‧‧Compression spring

6A‧‧‧第一換檔撥叉 6A‧‧‧First shift fork

6A1‧‧‧駐車棘輪 6A1‧‧‧Parking ratchet

6B‧‧‧第二換檔撥叉 6B‧‧‧Second shift fork

6C‧‧‧撥叉彈簧 6C‧‧‧Fork spring

6D‧‧‧爪形離合器 6D‧‧‧Claw clutch

6E‧‧‧第二軸 6E‧‧‧Second axis

6F‧‧‧栓槽 6F‧‧‧Slot

6G‧‧‧高速齒輪 6G‧‧‧High-speed gear

6H‧‧‧低速齒輪 6H‧‧‧Low speed gear

Claims (7)

一種車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其特徵在於:該雙向均衡緩衝離合結構包括一換檔凸輪導軌軸、第一緩衝離合裝置、第二緩衝離合裝置、彈簧座及壓縮彈簧;在換檔凸輪導軌軸上串置第一緩衝離合裝置及第二緩衝離合裝置,在第一緩衝離合裝置及第二緩衝離合裝置間的換檔凸輪導軌軸上另串置有彈簧座及壓縮彈簧,該彈簧座及壓縮彈簧係抵置在第一緩衝離合裝置及第二緩衝離合裝置之間。 A two-way balanced buffer clutch structure for a dual shift fork of a vehicle gearshift mechanism, characterized in that: the two-way balanced buffer clutch structure includes a shift cam guide shaft, a first buffer clutch device, a second buffer clutch device, a spring seat and a compression Spring; a first buffer clutch device and a second buffer clutch device are arranged in series on the shift cam guide shaft, and a spring seat and a spring seat are additionally arranged in series on the shift cam guide shaft between the first buffer clutch device and the second buffer clutch device A compression spring, the spring seat and the compression spring are abutted between the first buffer clutch device and the second buffer clutch device. 依申請專利範圍第1項所述之車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其中該換檔凸輪導軌軸的軸表面設置有供兩組互為相對的第一緩衝離合裝置及第二緩衝離合裝置串置嚙合的栓槽。 According to the two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism according to the first item of the scope of patent application, wherein the shaft surface of the shift cam guide shaft is provided with two sets of first buffer clutch devices that are opposite to each other and The second buffer clutch device is provided with bolt grooves engaged in series. 依申請專利範圍第1項所述之車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其中該第一緩衝離合裝置包含兩個可對合構成第一緩衝離合裝置的兩個可離合的右側換檔凸輪及左側換檔凸輪,在右側換檔凸輪的軸心孔及左側換檔凸輪的軸心孔為可串置嚙合在換檔凸輪導軌軸的栓槽。 The two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism according to the first item of the scope of patent application, wherein the first buffer clutch device includes two clutches that can be aligned to form the first buffer clutch device The right shift cam and the left shift cam, the shaft center hole of the right shift cam and the shaft center hole of the left shift cam are bolt grooves that can be connected in series with the shift cam guide shaft. 依申請專利範圍第1項所述之車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其中該第二緩衝離合裝置包含兩個可對合構成第二緩衝離合裝置的兩個可離合的右側換檔凸輪及左側換檔凸輪,在右側換檔凸輪的軸心孔及左側換檔凸輪的軸心孔為可串置嚙合在換檔凸輪導軌軸的栓槽。 According to the two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism according to the first item of the scope of patent application, the second buffer clutch device includes two clutches that can be aligned to form a second buffer clutch device The right shift cam and the left shift cam, the shaft center hole of the right shift cam and the shaft center hole of the left shift cam are bolt grooves that can be connected in series with the shift cam guide shaft. 依申請專利範圍第1項所述之車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其中該串置在換檔凸輪導軌軸上並介於第一緩衝離合裝置及第二緩衝離合裝置間所設置的彈簧座及壓縮彈簧,該壓縮彈簧的一端抵置於串置在換檔凸輪導軌軸一側的第一緩衝離合裝置,另一端抵置於串置在換 檔凸輪導軌軸另一側的第二緩衝離合裝置。 The two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism according to the first item of the scope of patent application, wherein the two-way balanced buffer clutch structure is arranged on the shift cam guide shaft in series and is interposed between the first buffer clutch device and the second buffer clutch device One end of the compression spring is placed against the first buffer clutch device that is placed in series on one side of the shift cam guide shaft, and the other end is placed against the first buffer clutch device that is placed in series on the shift cam rail shaft. The second buffer clutch device on the other side of the gear cam guide shaft. 依申請專利範圍第5項所述之車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其中該彈簧座的軸心孔的內徑大於第一緩衝離合裝置的左側換檔凸輪的左側端外徑,亦大於第二緩衝離合裝置的右側換檔凸輪的右側端外徑,並在彈簧座的一側最遠端一體設製一外徑大於彈簧座外徑的擋環,彈簧座的外圍串置一壓縮彈簧。 The two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism according to item 5 of the scope of patent application, wherein the inner diameter of the shaft hole of the spring seat is larger than the left end of the left shift cam of the first buffer clutch device The outer diameter is also larger than the outer diameter of the right end of the right shift cam of the second buffer clutch device, and a baffle ring with an outer diameter larger than the outer diameter of the spring seat is integrally formed at the farthest end of one side of the spring seat, and the outer periphery of the spring seat A compression spring is set in series. 依申請專利範圍第5項所述之車輛排檔機構雙換檔撥叉的雙向均衡緩衝離合結構,其中該壓縮彈簧的內徑大於彈簧座的外徑,但小於彈簧座的擋環外徑,並使壓縮彈簧的一端經彈簧座的擋環抵置在第一緩衝離合裝置的左側換檔凸輪,壓縮彈簧的另一端則抵置在第二緩衝離合裝置的右側換檔凸輪。 According to item 5 of the scope of patent application, the two-way balanced buffer clutch structure of the dual shift fork of the vehicle gearshift mechanism, wherein the inner diameter of the compression spring is larger than the outer diameter of the spring seat, but smaller than the outer diameter of the retaining ring of the spring seat, and One end of the compression spring abuts against the left shift cam of the first buffer clutch device via the baffle ring of the spring seat, and the other end of the compression spring abuts against the right shift cam of the second buffer clutch device.
TW108143309A 2019-11-26 2019-11-26 Bidirectional balanced buffer clutch structure of dual shift forks of vehicle gearshift mechanism TWI717124B (en)

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TWI826915B (en) * 2022-01-25 2023-12-21 介隆興齒輪股份有限公司 The parking gear anti-disengagement mechanism of the shift fork of the vehicle gear mechanism

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