TW202120362A - Anti-lock braking device and method for assembling thereof - Google Patents

Anti-lock braking device and method for assembling thereof Download PDF

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TW202120362A
TW202120362A TW108142917A TW108142917A TW202120362A TW 202120362 A TW202120362 A TW 202120362A TW 108142917 A TW108142917 A TW 108142917A TW 108142917 A TW108142917 A TW 108142917A TW 202120362 A TW202120362 A TW 202120362A
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groove
setting groove
motor
setting
valve
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TW108142917A
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Chinese (zh)
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TWI724648B (en
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郭宏達
陳進益
張永澤
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易碼電控股份有限公司
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Abstract

An anti-lock braking device is disclosed. The anti-lock braking device includes a body, a motor, a valve, and a pump. The body has a first slot, a second slot, and a third slot. The motor is disposed in the first slot, wherein a positioning structure on the outer surface of a housing of the motor corresponds to a positioning groove of the first slot. The valve is disposed in the second slot, wherein a mounting structure of the valve corresponds to the second slot. The pump is disposed in the third slot that is in fluid communication to the first slot, wherein a plunger end of the pump is functionally connected to the motor so as for the motor to drive the pump in operation.

Description

防鎖死煞車裝置與組裝方法Anti-lock braking device and assembly method

本發明係關於一種防鎖死煞車裝置與組裝方法,尤其指一種用於具有輪子之交通運輸工具的防鎖死煞車裝置與組裝方法。The present invention relates to an anti-lock braking device and an assembling method, in particular to an anti-lock braking device and an assembling method for transportation vehicles with wheels.

因應行車安全性,現今多數的車輛皆配有防鎖死煞車系統(Anti-lock Braking System),其有能力調控車輪的煞車動作,能夠在駕駛遭遇緊急狀況或路面環境不佳時,調整致動力以避免車輛因輪胎鎖死或打滑而失控。In response to driving safety, most vehicles today are equipped with an anti-lock braking system (Anti-lock Braking System), which has the ability to control the braking action of the wheels, and can adjust the actuation force when driving encounters an emergency or poor road conditions This is to avoid losing control of the vehicle due to locked or slipping tires.

一般防鎖死煞車系統可透過軟體(如運算程式)、硬體(如控制器)與傳動機構之組合搭配的方式調整致動力,達到加強車輛在各種情況下的操縱性。而於防鎖死煞車系統中使用液壓裝置作為傳動機構則是當前的主流,但是用於防鎖死煞車系統之液壓裝置通常具有多個零組件,組裝時需有多道工序且對密封性有高標準的要求,因此焊接為通常的貼合密封手段。Generally, the anti-lock braking system can adjust the actuation force through a combination of software (such as arithmetic program), hardware (such as a controller) and a transmission mechanism to enhance the maneuverability of the vehicle under various conditions. The use of hydraulic devices as the transmission mechanism in anti-lock braking systems is the current mainstream. However, the hydraulic devices used in anti-lock braking systems usually have multiple components, which require multiple processes during assembly and are effective in sealing. High standards are required, so welding is the usual means of fitting and sealing.

然而,雖然焊接易於施工於零組件之複雜接合面,但其不耐震與高溫,而配有馬達及泵之液壓裝置在運作時會因應產生震動及熱氣,長久之後,液壓裝置中的零組件之密封性會有逐漸減弱的疑慮,尤其當駕駛於有狀況時緊急煞車,液壓裝置在高速運作下產生的震動與高溫亦可能直接導致焊接之零組件斷裂分離,使防鎖死煞車系統失去作用。However, although welding is easy to construct on the complex joint surface of components, it is not resistant to vibration and high temperature. Hydraulic devices equipped with motors and pumps will generate vibration and heat during operation. After a long time, the components in the hydraulic device There is a concern that the tightness will gradually weaken, especially when driving emergency braking in a situation. The vibration and high temperature generated by the hydraulic device under high-speed operation may directly cause the welding components to break and separate, and the anti-lock braking system will lose its function.

因此,為了克服習知技術的不足之處,本發明實施例之防鎖死剎車裝置與組裝方法把具有定位結構之馬達、具有密封結構之增壓閥與可預組裝之回油泵組裝於防鎖死剎車裝置的本體中,利用零組件之結構,讓其組合關係簡化,並使用壓鉚的方式分別將所述馬達、增壓閥與回油泵固定密封於所述本體的第一、第二、第三設置槽內。如此,可避免使用焊接方式組裝密封防鎖死剎車裝置之零組件,提高行車安全性。再者,所述第一設置槽內亦具對應定位結構之定位槽,用以定位所述馬達並限制所述馬達之方向與旋轉位移,防止運行中之馬達旋轉或位移,進而對其他零組件造成影響。Therefore, in order to overcome the shortcomings of the conventional technology, the anti-lock brake device and the assembly method of the embodiment of the present invention assemble a motor with a positioning structure, a pressure-increasing valve with a sealing structure, and a pre-assembled oil return pump in an anti-lock In the body of the dead brake device, the structure of the components is used to simplify the combination relationship, and the motor, the booster valve and the oil return pump are respectively fixed and sealed to the first, second, and second parts of the body by means of pressure riveting. The third is set in the groove. In this way, it is possible to avoid the use of welding to assemble the components of the sealed anti-lock brake device, and to improve driving safety. Furthermore, the first setting groove also has a positioning groove corresponding to the positioning structure, which is used to position the motor and limit the direction and rotation displacement of the motor to prevent the rotation or displacement of the motor during operation, thereby affecting other components Make an impact.

基於前述至少一個目的,本發明實施例提供一種防鎖死剎車裝置,其包括本體、馬達、增壓閥和回油泵。本體具有第一設置槽、第二設置槽和第三設置槽。所述馬達固設於第一設置槽中並具有外殼,其中所述外殼之外表面設有至少一個定位結構,而所述定位結構對應第一設置槽之定位槽。所述增壓閥固設於第二設置槽中並具有密封結構對應第二設置槽之密封槽。所述回油泵固設於該第三設置槽中並具有堵頭端和相反之柱塞端,所述第一設置槽與第三設置槽相通,回油泵之柱塞端傳動連接該馬達。其中,所述馬達經由回油泵之柱塞端帶動所述回油泵作動。Based on at least one of the foregoing objectives, an embodiment of the present invention provides an anti-lock brake device, which includes a body, a motor, a pressure-increasing valve, and an oil return pump. The body has a first setting groove, a second setting groove, and a third setting groove. The motor is fixed in the first setting groove and has a housing, wherein the outer surface of the housing is provided with at least one positioning structure, and the positioning structure corresponds to the positioning groove of the first setting groove. The pressure-increasing valve is fixed in the second setting groove and has a sealing structure corresponding to the sealing groove of the second setting groove. The oil return pump is fixed in the third setting groove and has a plug end and an opposite plunger end. The first setting groove communicates with the third setting groove, and the plunger end of the oil return pump is drivingly connected to the motor. Wherein, the motor drives the oil return pump to operate via the plunger end of the oil return pump.

可選地,防鎖死煞車裝置更包括減壓閥、集油槽和蓄能器分別固設於所述本體之第四設置槽、第五設置槽和第六設置槽中。其中,所述第一設置槽、第二設置槽與第四設置槽位於本體之上表面,第三設置槽位於本體之第一側面,第五設置槽與第六設置槽位於本體之第二側面。Optionally, the anti-lock braking device further includes a pressure reducing valve, an oil collecting groove and an accumulator respectively fixed in the fourth, fifth, and sixth setting grooves of the body. Wherein, the first setting groove, the second setting groove and the fourth setting groove are located on the upper surface of the main body, the third setting groove is located on the first side surface of the main body, and the fifth setting groove and the sixth setting groove are located on the second side surface of the main body. .

可選地,防鎖死煞車裝置更包括固設於本體上之電子控制單元,其連接所述馬達、增壓閥與減壓閥。Optionally, the anti-lock braking device further includes an electronic control unit fixed on the body, which is connected to the motor, the pressure-increasing valve and the pressure-reducing valve.

可選地,防鎖死剎車裝置更包括軸承與轉動元件設於本體之第七設置槽中,其中第七設置槽位於第一設置槽與第三設置槽之間,所述轉動元件連接回油泵與馬達,所述軸承位於轉動元件與馬達之間且部分之軸承位於第一裝置槽內。Optionally, the anti-lock braking device further includes a bearing and a rotating element arranged in a seventh setting groove of the body, wherein the seventh setting groove is located between the first setting groove and the third setting groove, and the rotating element is connected to the oil return pump With the motor, the bearing is located between the rotating element and the motor, and part of the bearing is located in the first device groove.

可選地,所述增壓閥之密封結構為一對可相貼合之裙邊結構,與該第二設置槽之密封槽緊密貼合形成密封狀態。Optionally, the sealing structure of the pressure-increasing valve is a pair of adhering skirt structures, which closely adhere to the sealing groove of the second arrangement groove to form a sealed state.

可選地,所述回油泵包括位於堵頭端之堵件、位於柱塞端之活塞件和設於堵件和活塞件之間之彈性件,其中所述堵件包括堵頭、第一彈性元件、第一球體和閥體,堵頭與閥體連接,第一彈性元件與第一球體設於堵頭與閥體之間,所述活塞件包括閥口蓋、第二球體、活塞、柱塞、第一密封圈和第二密封圈,閥口蓋連接活塞並將第二球體限制於其間,活塞連接柱塞,第一密封圈和第二密封圈分別環繞活塞與柱塞之外表面。Optionally, the oil return pump includes a plug at the end of the plug, a piston at the end of the plunger, and an elastic piece between the plug and the piston, wherein the plug includes a plug, a first elastic The element, the first ball and the valve body, the plug is connected to the valve body, the first elastic element and the first ball are arranged between the plug and the valve body, and the piston includes a valve port cover, a second ball, a piston, and a plunger , The first sealing ring and the second sealing ring, the valve port cover is connected with the piston and the second ball is restricted between them, the piston is connected with the plunger, the first sealing ring and the second sealing ring respectively surround the outer surfaces of the piston and the plunger.

基於上述至少一個目的,本發明實施例提供一種如上述之防鎖死剎車裝置的組裝方法,包括:把所述增壓閥以壓鉚的方式固定密封於本體之第二設置槽中,把所述馬達以壓裝的方式固定於本體之第一設置槽,和把回油泵以壓鉚的方式固定於本體之第三設置槽中。Based on at least one of the above objectives, an embodiment of the present invention provides an assembling method of the above-mentioned anti-lock brake device, which includes: fixing and sealing the pressure-increasing valve in the second setting groove of the body in a riveting manner, and holding the The motor is fixed to the first installation groove of the main body by press fitting, and the oil return pump is fixed in the third installation groove of the main body by pressure riveting.

可選地,固定所述馬達於本體之步驟包括:對準馬達之定位結構與第一設置槽之定位槽;把馬達插入第一設置槽中,其中馬達之定位結構對應第一設置槽之定位槽;對馬達與本體進行壓裝;以及填滿馬達與本體之上表面之間的間隙,使馬達固定於該本體之第一設置槽中。Optionally, the step of fixing the motor to the body includes: aligning the positioning structure of the motor with the positioning groove of the first setting groove; inserting the motor into the first setting groove, wherein the positioning structure of the motor corresponds to the positioning of the first setting groove Groove; press-fit the motor and the body; and fill the gap between the motor and the upper surface of the body, so that the motor is fixed in the first set groove of the body.

可選地,固定所述回油泵於本體之步驟包括:將組裝好之活塞件以過盈配置的方式預壓於本體之第三設置槽中靠近第七設置槽一端;把彈性件置入第三設置槽中與閥門蓋接觸;將組裝好之堵件以過盈配置的方式預壓於第三裝置槽中;以及將回油泵壓鉚固定於第三裝置槽中。Optionally, the step of fixing the oil return pump to the body includes: pre-pressing the assembled piston member in an interference configuration in the third setting groove of the body near one end of the seventh setting groove; and placing the elastic member in the first groove Third, the set groove is in contact with the valve cover; the assembled plug is pre-pressed in the third device groove in an interference configuration; and the oil return pump is pressure riveted and fixed in the third device groove.

可選地,防鎖死剎車裝置的組裝方法更包括:把所述蓄能器組裝到本體之第五設置槽,然後把所述減壓閥組裝到本體之第四設置槽中。設置所述軸承與轉動元件於本體之第七裝置槽中。把電子控制單元固設於本體之上表面。Optionally, the assembling method of the anti-lock brake device further includes: assembling the accumulator into the fifth setting groove of the body, and then assembling the pressure reducing valve into the fourth setting groove of the body. The bearing and the rotating element are arranged in the seventh device groove of the main body. Fix the electronic control unit on the upper surface of the body.

簡言之,本發明實施例提供的防鎖死煞車裝置與組裝方法利用裝置內零組件之結構,例如本體之定位槽與密封槽、馬達之定位結構、增壓閥之密封結構與可預組裝之回油泵,簡化其組合關係,進而減少組裝程序且避免使用焊接進行密封。如此一來,透過壓鉚的固定方式可提高防鎖死煞車裝置的密封性與長久性,進而確保行車安全性,故於對防鎖死煞車裝置有需求之各種市場(例如車輛製造商、機車製造商、ABS製造商等)具有優勢。In short, the anti-lock braking device and assembling method provided by the embodiments of the present invention utilize the structure of the components in the device, such as the positioning groove and the sealing groove of the body, the positioning structure of the motor, the sealing structure of the booster valve and the pre-assembly The oil return pump simplifies its combination, thereby reducing assembly procedures and avoiding the use of welding for sealing. In this way, the sealing and durability of the anti-lock braking device can be improved through the rivet fixing method, thereby ensuring driving safety. Therefore, there is a demand for anti-lock braking devices in various markets (such as vehicle manufacturers, locomotives, etc.). Manufacturers, ABS manufacturers, etc.) have advantages.

為讓本發明之上述和其他目的、特徵及優點能更明顯易懂,配合所附圖示,做詳細說明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, detailed descriptions are made as follows in conjunction with the accompanying drawings.

為充分瞭解本發明之目的、特徵及功效,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明,說明如後。In order to fully understand the purpose, features and effects of the present invention, the following specific embodiments are used in conjunction with the accompanying drawings to give a detailed description of the present invention. The description is as follows.

本發明實施例提供一種防鎖死煞車裝置,包括本體、馬達、增壓閥以及回油泵。本體具有複數個連通的設置槽用以分別設置馬達、增壓閥以及回油泵,其中馬達具有定位結構可對應設置槽中的定位槽,增壓閥具有密封結構可對應設置槽中的密封槽,而回油泵則是可預組裝成三個部件以便裝設至設置槽中。由於馬達、增壓閥與回油泵皆具有與本體之設置槽相配合之組合結構,組裝後之防鎖死煞車裝置內的各個零組件與本體的結合更穩固,而組裝工序也可簡化。因此,本發明實施例亦提供一種防鎖死煞車裝置組裝方法。The embodiment of the present invention provides an anti-lock braking device, which includes a body, a motor, a pressure-increasing valve, and an oil return pump. The body has a plurality of communicating grooves for respectively installing a motor, a booster valve, and an oil return pump, wherein the motor has a positioning structure that can correspond to the positioning groove in the groove, and the booster valve has a sealing structure that can correspond to the sealing groove in the groove. The oil return pump can be pre-assembled into three parts for installation in the set groove. Since the motor, the booster valve and the oil return pump all have a combined structure that matches the groove of the body, the assembly of the various components in the anti-lock braking device and the body are more stable, and the assembly process can also be simplified. Therefore, the embodiment of the present invention also provides a method for assembling an anti-lock braking device.

首先,請參照圖1,圖1是本發明實施例之防煞車鎖死裝置的示意圖。如圖所示,本發明實施例之防煞車鎖死裝置1大致上由電子構件 E 和機構構件 M 所組成,外觀總體約略為六面長方體,其中電子構件 E 之長度相比機構構件 M 略長,因此防煞車鎖死裝置1於一側面之上半部突出於下半部(或下半部有缺口)。圖2是本發明實施例之防煞車鎖死裝置移除電子構件 E 的示意圖。如圖所示,機構構件 M 包括本體10、馬達20、增壓閥30、回油泵40、減壓閥50、蓄能器60和集油槽70。First, please refer to FIG. 1, which is a schematic diagram of an anti-brake locking device according to an embodiment of the present invention. As shown in the figure, the anti-brake locking device 1 of the embodiment of the present invention is roughly composed of an electronic component E and a mechanical component M. The overall appearance is approximately a six-sided cuboid, and the length of the electronic component E is slightly longer than that of the mechanical component M Therefore, the upper half of the anti-brake locking device 1 protrudes from the lower half (or the lower half is notched) on a side surface. FIG. 2 is a schematic diagram of the anti-brake locking device of the embodiment of the present invention with the electronic component E removed. As shown in the figure, the mechanism component M includes a body 10, a motor 20, a pressure-increasing valve 30, an oil return pump 40, a pressure-reducing valve 50, an accumulator 60, and an oil collection tank 70.

接著,請參照圖3,圖3是本發明實施例之防煞車鎖死裝置的爆炸圖。如圖所示,本發明實施例之防煞車鎖死裝置1的電子構件 E 可為一電子控制單元100,其中電子控制單元100電性連接馬達20、增壓閥30和減壓閥50,用以控制馬達20、增壓閥20和減壓閥50的作動。於一實施例中,電子控制單元100為微控制器,馬達20為伺服馬達,增壓閥30和減壓閥50為電磁閥,但本發明不依此限制電子控制單元100、馬達20、增壓閥20和減壓閥50的種類,亦不限定電子控制單元100與馬達20、增壓閥20和減壓閥50之間的連接關係,只要可控制其等作動即可。電子控制單元100包括上蓋110、控制板120、單元本體130、和兩個電池線圈140,其中兩個電池線圈140約為空心圓筒結構且分別用以與增壓閥20和減壓閥50以環繞的方式結合連接。上蓋110、控制板120和單元本體130疊層組合後略為長方體,其中單元本體130內具有空間可在裝設於本體10之上後將組合後突出於本體10之馬達20、增壓閥30和減壓閥50包覆容納於其中。Next, please refer to FIG. 3, which is an exploded view of the anti-brake locking device according to an embodiment of the present invention. As shown in the figure, the electronic component E of the anti-brake locking device 1 of the embodiment of the present invention can be an electronic control unit 100, wherein the electronic control unit 100 is electrically connected to the motor 20, the pressure-increasing valve 30, and the pressure-reducing valve 50. To control the operation of the motor 20, the pressure-increasing valve 20, and the pressure-reducing valve 50. In one embodiment, the electronic control unit 100 is a microcontroller, the motor 20 is a servo motor, and the pressure-increasing valve 30 and the pressure-reducing valve 50 are solenoid valves. However, the present invention does not limit the electronic control unit 100, the motor 20, and the pressure-increasing valve accordingly. The types of the valve 20 and the pressure reducing valve 50 also do not limit the connection relationship between the electronic control unit 100 and the motor 20, the pressure increasing valve 20, and the pressure reducing valve 50, as long as the actions thereof can be controlled. The electronic control unit 100 includes an upper cover 110, a control board 120, a unit body 130, and two battery coils 140. The two battery coils 140 are about a hollow cylindrical structure and are used to interact with the pressure-increasing valve 20 and the pressure-reducing valve 50, respectively. The way of wrapping is combined with the connection. The upper cover 110, the control board 120, and the unit body 130 are stacked and combined to form a slightly rectangular parallelepiped. The unit body 130 has a space that can be assembled on the body 10 to protrude the motor 20, the booster valve 30 and the body 10 after being assembled. The pressure reducing valve 50 is enclosed and accommodated therein.

如圖3所示,本體10外觀約略為六面長方體,其上表面1011具有第一設置槽11、第二設置槽12和第四設置槽14,分別用以組設馬達10、增壓閥30和減壓閥50於其中。本體10之第一側面1012具有第三設置槽13用以供回油泵40組設於其內,而本體10之第二側面1013具有第五設置槽15和第六設置槽16,分別用以組設蓄能器60和集油槽70。其中,馬達10、增壓閥30和減壓閥50皆是以其軸心垂直於本體之上表面1011的方向組設於第一、第二、第四設置槽11、12、14,回油泵40則是以其軸心平行於上表面1011但垂直於第一側面1012的方向組設於第三設置槽13,因此馬達20的軸心與回油泵40的軸心於方向線上成正交。蓄能器60和集油槽70以其軸心平行於上表面1011和第一側面1012但垂直於第二側面1013的方向組設於第五和第六設置槽15、16。此種配置可在保有各個零組件之功能下最大限度地使用本體10內的空間,使整體的防鎖死煞車裝置的體積縮小。As shown in FIG. 3, the main body 10 is approximately a six-sided cuboid in appearance, and its upper surface 1011 has a first setting groove 11, a second setting groove 12, and a fourth setting groove 14, which are used to assemble a motor 10 and a booster valve 30, respectively. And pressure reducing valve 50 in it. The first side surface 1012 of the main body 10 has a third setting groove 13 for the oil return pump 40 to be assembled therein, and the second side surface 1013 of the main body 10 has a fifth setting groove 15 and a sixth setting groove 16 for assembling respectively An accumulator 60 and an oil collecting tank 70 are provided. Among them, the motor 10, the pressure-increasing valve 30, and the pressure-reducing valve 50 are all arranged in the first, second, and fourth grooves 11, 12, 14 with their axis perpendicular to the upper surface 1011 of the main body. 40 is arranged in the third installation groove 13 in a direction parallel to the upper surface 1011 but perpendicular to the first side surface 1012. Therefore, the axis of the motor 20 and the axis of the oil return pump 40 are orthogonal to the direction line. The accumulator 60 and the oil collecting groove 70 are arranged in the fifth and sixth setting grooves 15 and 16 with their axes parallel to the upper surface 1011 and the first side surface 1012 but perpendicular to the second side surface 1013. This configuration can maximize the use of the space in the main body 10 while maintaining the functions of the various components, and reduce the volume of the overall anti-lock braking device.

同時參照圖4,圖4是本發明實施例之防煞車鎖死裝置的剖面圖。如圖所示,機構構件 M 更包括轉動元件80和軸承90組設於本體10的第七設置槽17中。第一設置槽11和第三設置槽13透過第七設置槽17相通,亦即,第七設置槽17位於第一設置槽11和第三設置槽13之間。轉動元件80連接設於第三設置槽13之回油泵40與設於第一設置槽11之馬達20,其中馬達20透過驅動轉動元件80而帶動回油泵40作動。軸承90配置於轉動元件80和馬達20之間,其中,部分的軸承90位於第一設置槽11內。於一實施例中,轉動元件80為偏心輪,軸承90為滾珠軸承,且軸承90以過盈配置的方式設於第七設置槽17中,軸承90位於第七設置槽17的部分之外表面緊密貼合第七設置槽17之內壁,但本發明不依此限定元件種類和配置方式。Refer to FIG. 4 at the same time. FIG. 4 is a cross-sectional view of the anti-brake locking device of the embodiment of the present invention. As shown in the figure, the mechanism component M further includes a rotating element 80 and a bearing 90 assembled in the seventh setting groove 17 of the main body 10. The first setting groove 11 and the third setting groove 13 communicate through the seventh setting groove 17, that is, the seventh setting groove 17 is located between the first setting groove 11 and the third setting groove 13. The rotating element 80 is connected to the oil return pump 40 arranged in the third installation groove 13 and the motor 20 arranged in the first installation groove 11, wherein the motor 20 drives the oil return pump 40 to operate by driving the rotating element 80. The bearing 90 is disposed between the rotating element 80 and the motor 20, and part of the bearing 90 is located in the first arrangement groove 11. In one embodiment, the rotating element 80 is an eccentric wheel, the bearing 90 is a ball bearing, and the bearing 90 is arranged in the seventh setting groove 17 in an interference configuration, and the bearing 90 is located on a part of the outer surface of the seventh setting groove 17 It closely adheres to the inner wall of the seventh setting groove 17, but the present invention does not limit the type and arrangement of the elements according to this.

請參照圖5和圖6,分別是本發明實施例之馬達的組裝前後之示意圖及組裝後之剖面圖。馬達20為圓柱狀且具有外殼21,而外殼21的外表面上設有至少一個定位結構22,其中定位結構22為一凸塊,其形狀對應配合位於本體10之第一設置槽11之內壁的定位槽111。其中,第一設置槽11之定位槽111的數量對應馬達20之定位結構22的數量,且定位結構22較佳具有方向性,可提供導引和限位的功能。於一實施例中,馬達20之外殼21具有三個定位結構22,且定位結構22是以加工方式由外殼21內部往外打的凸塊,但本發明不依此限制定位結構22的數量與形成方式,其可與外殼21一體成型或另外形成和/或附加於外殼21。因此,當組裝馬達20於本體10時,須先對準定位結構22和定位槽111的位置,將馬達20插入第一設置槽11後,對馬達20與本體10進行壓裝,其中較佳是以過盈組裝或干涉組裝,最後將馬達20與本體10之定位槽22和上表面1011之間的間隙填滿,以固定馬達20於第一設置槽11中。於一實施例中,本體10為鋁腔體且硬度小於馬達20之外殼21,且填滿間隙的方式為,在相對定位結構22之上表面1011處用銳器施力砍出一如圖6所示之缺口,而原位於缺口之料材則因應銳器之力道方向往外殼21靠攏,進而填滿間隙,然而本實施例不依此限定本體10與外殼21之硬度與材料,或是填滿間隙的工法。Please refer to FIGS. 5 and 6, which are respectively a schematic diagram before and after assembly and a cross-sectional view after assembly of the motor of the embodiment of the present invention. The motor 20 is cylindrical and has a housing 21, and the outer surface of the housing 21 is provided with at least one positioning structure 22, wherein the positioning structure 22 is a protrusion whose shape corresponds to the inner wall of the first groove 11 in the body 10的Locating slot 111. Among them, the number of the positioning grooves 111 of the first setting groove 11 corresponds to the number of the positioning structures 22 of the motor 20, and the positioning structures 22 preferably have directional properties and can provide guiding and limiting functions. In one embodiment, the housing 21 of the motor 20 has three positioning structures 22, and the positioning structures 22 are bumps that are punched out from the inside of the housing 21 in a processing manner. However, the present invention does not limit the number and formation of the positioning structures 22 accordingly. It can be integrally formed with the housing 21 or formed separately and/or attached to the housing 21. Therefore, when assembling the motor 20 to the main body 10, the positioning structure 22 and the positioning groove 111 must be aligned first, and the motor 20 is inserted into the first setting groove 11, and then the motor 20 and the main body 10 are press-fitted. By interference assembly or interference assembly, the gap between the positioning groove 22 of the motor 20 and the main body 10 and the upper surface 1011 is finally filled to fix the motor 20 in the first arrangement groove 11. In one embodiment, the main body 10 is an aluminum cavity and the hardness is less than that of the housing 21 of the motor 20, and the way to fill the gap is to cut out with a sharp tool on the upper surface 1011 of the relative positioning structure 22 as shown in Figure 6. The gap is shown, and the material originally located in the gap moves closer to the housing 21 in accordance with the direction of the force of the sharp tool, and then fills the gap. However, this embodiment does not limit the hardness and material of the body 10 and the housing 21, or fill the gap accordingly. The gap construction method.

如圖6所示,第七設置槽17位於第一設置槽11下方且其直徑亦小於第一設置槽11,而馬達22之轉軸23貫穿位於第七設置槽17的轉動元件80與軸承90並致動轉動元件80。如前所述,部分的軸承90位於第七設置槽17,而部分的軸承90位於第一設置槽11,其中位於第一設置槽11之部分的軸承90實質上與馬達20之下表面接觸且容納於馬達20之外殼21內。詳細地說,軸承90之外表面可分為上半部與下半部,其中上半部與馬達20之外殼21的內壁緊密貼合,而下半部與第七設置槽17之內壁緊密貼合。藉由軸承90的配置可分散防鎖死剎車裝置1於運作時施予轉動元件80和馬達20的負荷,另外,馬達20與本體10的整體配置亦可增加散熱效果。As shown in FIG. 6, the seventh setting groove 17 is located below the first setting groove 11 and its diameter is also smaller than that of the first setting groove 11, and the rotating shaft 23 of the motor 22 penetrates the rotating element 80 and the bearing 90 located in the seventh setting groove 17 in parallel. The rotating element 80 is actuated. As mentioned above, part of the bearing 90 is located in the seventh setting groove 17, and part of the bearing 90 is located in the first setting groove 11. The bearing 90 in the portion of the first setting groove 11 is substantially in contact with the lower surface of the motor 20 and It is contained in the housing 21 of the motor 20. In detail, the outer surface of the bearing 90 can be divided into an upper half and a lower half. The upper half is closely attached to the inner wall of the housing 21 of the motor 20, and the lower half is closely attached to the inner wall of the seventh groove 17 Fits tightly. With the arrangement of the bearing 90, the load applied to the rotating element 80 and the motor 20 during the operation of the anti-lock braking device 1 can be dispersed. In addition, the overall arrangement of the motor 20 and the main body 10 can also increase the heat dissipation effect.

接下來,請參照圖7,圖7是本發明實施例之增壓閥的剖面圖。增壓閥30略為圓柱狀,主要由罩體31、可動件32、固定件33和閥座34所組成,其中罩體31與固定件33皆為中空之形體,而可動件32和閥座34則設置於其中。於一實施例中,增壓閥30為電磁閥,罩體31為隔磁罩,可動件32和固定件33為磁性組件,但本發明不以此為限。Next, please refer to FIG. 7, which is a cross-sectional view of the booster valve according to the embodiment of the present invention. The booster valve 30 is slightly cylindrical, mainly composed of a cover body 31, a movable part 32, a fixed part 33 and a valve seat 34. The cover body 31 and the fixed part 33 are both hollow bodies, and the movable part 32 and the valve seat 34 It is set in it. In one embodiment, the pressure-increasing valve 30 is a solenoid valve, the cover 31 is a magnetic isolation cover, and the movable member 32 and the fixed member 33 are magnetic components, but the present invention is not limited to this.

罩體31具有封閉端與相反之開口端,封閉端用以容置可動件32,而開口端則連接固定件33。閥座34容置於固定件33內且具有開口341位於其頂面,於一般狀態下(例如但不限定,靜止狀態或無作動狀態),可動件32之一端堵著開口341。固定件33與罩體31之開口端的連接處為密封結構,其包含由罩體31之開口端與固定件33分別所形成類似凸緣的裙邊結構311、331,兩個裙邊結構311、331可相互貼合,其中,罩體31的裙邊結構311寬於固定件33的裙邊結構331。The cover body 31 has a closed end and an opposite open end, the closed end is used for accommodating the movable element 32, and the open end is connected to the fixed element 33. The valve seat 34 is accommodated in the fixed member 33 and has an opening 341 on the top surface thereof. In a normal state (such as but not limited to a static state or an inactive state), one end of the movable member 32 blocks the opening 341. The connection between the fixing member 33 and the open end of the cover body 31 is a sealing structure, which includes flange-like skirt structures 311, 331 formed by the open end of the cover body 31 and the fixing member 33, respectively, and two skirt structures 311, 331 can be attached to each other, wherein the skirt structure 311 of the cover body 31 is wider than the skirt structure 331 of the fixing member 33.

如圖7所示,增壓閥30組裝於本體10之第二設置槽12時,罩體31的密封端突出於本體10之上表面1011且被電池線圈140所環繞,固定件33之外表面則與第二設置槽12之內壁緊密貼合成過盈組裝配置,而增壓閥30之密封結構對應設置於第二設置槽12之密封槽121,其中罩體31的裙邊結構311同時與固定件33的裙邊結構331和第二設置槽12的密封槽121貼合,且經由鉚壓實現固定件33和罩體31的相對密封。詳細地說,第二設置槽12的密封槽121為第二設置槽12內壁形成之具有上平面與側平面之凸緣,上平面作為承載面與罩體31的裙邊結構311貼合,側平面作為密封面與固定件33的裙邊結構331之側面貼合,加上罩體31的裙邊結構311同時與固定件33的裙邊結構331貼合,三個結構之組合形成密封。換言之,增壓閥30經由壓鉚的方式固定密封於本體10之第二設置槽12中。As shown in FIG. 7, when the booster valve 30 is assembled in the second setting groove 12 of the body 10, the sealed end of the cover body 31 protrudes from the upper surface 1011 of the body 10 and is surrounded by the battery coil 140, and the outer surface of the fixing member 33 It is closely attached to the inner wall of the second setting groove 12 to form an interference assembly configuration, and the sealing structure of the booster valve 30 is correspondingly provided in the sealing groove 121 of the second setting groove 12, wherein the skirt structure 311 of the cover body 31 is at the same time as The skirt structure 331 of the fixing member 33 is attached to the sealing groove 121 of the second setting groove 12, and the relative sealing of the fixing member 33 and the cover body 31 is achieved through riveting. In detail, the sealing groove 121 of the second setting groove 12 is a flange formed on the inner wall of the second setting groove 12 with an upper plane and a side plane. The upper plane is used as a bearing surface to be attached to the skirt structure 311 of the cover body 31. The side plane as a sealing surface is attached to the side surface of the skirt structure 331 of the fixing member 33, and the skirt structure 311 of the cover body 31 is attached to the skirt structure 331 of the fixing member 33 at the same time. The combination of the three structures forms a seal. In other words, the pressure-increasing valve 30 is fixedly sealed in the second arrangement groove 12 of the main body 10 by means of pressure riveting.

請同時參照圖8、圖9和圖10,分別是本發明實施例之回油泵的示意圖、爆炸圖和剖面圖。回油泵40具有堵頭端和相反之柱塞端,且可分為三個部件:堵件41、彈性件42及活塞件43,其中堵件41位於回油泵40之堵頭端,活塞件43位於回油泵40之柱塞端,而彈性件42位於堵件41與活塞件43之間。堵件41包括堵頭411、第一彈性元件412、第一球體413及閥體414,其中堵頭411設於回油泵40之堵頭端,第一彈性元件412和第一球體413設於堵頭411內,而閥體414與堵頭411連接,使第一彈性元件412和第一球體413被限制於兩者之間。第一彈性元件412的一端頂著堵頭411,另一端則頂著第一球體413,而第一球體413於一般狀態(例如但不限定,靜止狀態或無作動狀態)下堵著閥體411之通孔4141。閥體411內部具有空間可容置彈性件42。Please refer to FIG. 8, FIG. 9 and FIG. 10 at the same time, which are respectively a schematic diagram, an exploded view and a cross-sectional view of the oil return pump according to an embodiment of the present invention. The oil return pump 40 has a plug end and an opposite plunger end, and can be divided into three parts: a plug 41, an elastic piece 42 and a piston 43. The plug 41 is located at the plug end of the oil return pump 40, and the piston 43 It is located at the plunger end of the oil return pump 40, and the elastic member 42 is located between the blocking member 41 and the piston member 43. The plug 41 includes a plug 411, a first elastic element 412, a first ball 413, and a valve body 414. The plug 411 is provided at the plug end of the oil return pump 40, and the first elastic element 412 and the first ball 413 are provided at the plug. Inside the head 411, the valve body 414 is connected to the plug 411, so that the first elastic element 412 and the first ball 413 are confined between them. One end of the first elastic element 412 is against the plug 411, and the other end is against the first ball 413, and the first ball 413 blocks the valve body 411 in a normal state (for example, but not limited to, a static state or an inactive state)的through hole 4141. The valve body 411 has a space in which the elastic member 42 can be accommodated.

活塞件43包括閥口蓋431、第二球體432、第一密封圈433、活塞434、柱塞435及第二密封圈436,其中柱塞435設於回油泵40之柱塞端,第二密封圈436環設於柱塞435之外表面。活塞434之兩端分別連接柱塞435和閥口蓋431,第一密封圈433環設於活塞434之外表面,而第二球體432容設於閥口蓋431與活塞434之間。於一般狀態下(例如但不限定,靜止狀態或無作動狀態),第二球體432堵著活塞434之通孔4341。活塞434連接閥口蓋431之一端亦與閥體414之空間相連接,而彈性件42之兩端分別頂著閥體414和閥口蓋431。於一實施例中,第一彈性元件412和彈性件42為復位彈簧,第一球體413和第二球體432為同尺寸之鋼珠,第一密封圈433由X型密封圈搭配兩個墊片而組成,第二密封圈436為O型密封圈,但本發明不以此為限。The piston 43 includes a valve cover 431, a second ball 432, a first sealing ring 433, a piston 434, a plunger 435, and a second sealing ring 436. The plunger 435 is provided at the plunger end of the oil return pump 40, and the second sealing ring 436 is ringed on the outer surface of the plunger 435. Two ends of the piston 434 are respectively connected to the plunger 435 and the valve port cover 431. The first sealing ring 433 is ringed on the outer surface of the piston 434, and the second ball 432 is accommodated between the valve port cover 431 and the piston 434. In a normal state (for example, but not limited to, a static state or an inactive state), the second ball 432 blocks the through hole 4341 of the piston 434. One end of the piston 434 connected to the valve port cover 431 is also connected to the space of the valve body 414, and the two ends of the elastic member 42 bear against the valve body 414 and the valve port cover 431, respectively. In one embodiment, the first elastic element 412 and the elastic element 42 are return springs, the first sphere 413 and the second sphere 432 are steel balls of the same size, and the first sealing ring 433 is composed of an X-shaped sealing ring and two gaskets. Composition, the second sealing ring 436 is an O-shaped sealing ring, but the present invention is not limited to this.

當組裝回油泵40於第三設置槽13時,回油泵40的三個預組裝部件,堵件41、彈性件42及活塞件43,已先分別組裝為各自獨立的部件,如此一來,僅需要將三個部件依序置入第三設置槽13並加以固定密封,即可固設回油泵40於第三設置槽13中。詳細地說,先將組裝好的活塞件43以柱塞435的那一端置入第三設置槽13,使活塞434的外表面貼合第三設置槽13的內壁,而第一密封圈433與第二密封圈436分別以過盈配置的方式於第三設置槽13中將活塞件43固定且達到密封效果。柱塞435未連接活塞434之一端則進入與第三設置槽13連通之第七設置槽17並與轉動元件80連接。接著,將彈性件42置入第三設置槽13,鄰近活塞件43。然後,將組裝好之堵件41以過盈組裝的方式置入第三設置槽13,其中彈性件42被堵件41之閥體414包覆於閥體414的空間內。在三個部件皆被預壓於本體10的第三設置槽13後,以壓鉚的方式將回油泵40固定於本體10。When assembling the oil return pump 40 in the third setting groove 13, the three pre-assembled parts of the oil return pump 40, the plug 41, the elastic part 42, and the piston 43, have been assembled into separate parts. In this way, only It is necessary to sequentially place the three components into the third installation groove 13 and fix and seal the oil return pump 40 in the third installation groove 13. In detail, first put the assembled piston 43 with the end of the plunger 435 into the third setting groove 13 so that the outer surface of the piston 434 is attached to the inner wall of the third setting groove 13, and the first sealing ring 433 The piston 43 is fixed in the third arrangement groove 13 with the second sealing ring 436 in an interference configuration, and the sealing effect is achieved. The plunger 435 is not connected to one end of the piston 434 and then enters the seventh setting groove 17 communicating with the third setting groove 13 and is connected with the rotating element 80. Then, the elastic member 42 is placed in the third setting groove 13 adjacent to the piston member 43. Then, the assembled blocking member 41 is inserted into the third setting groove 13 in an interference assembly manner, wherein the elastic member 42 is covered by the valve body 414 of the blocking member 41 in the space of the valve body 414. After the three components are pre-pressed in the third setting groove 13 of the main body 10, the oil return pump 40 is fixed to the main body 10 in a pressure riveting manner.

根據上述回油泵40的結構與配置,除了減少回油泵40的零件數,回油泵40可先預組裝成為三個部件,如此可簡化回油泵40組裝到防鎖死煞車裝置1之本體10時的步驟及程序。According to the above-mentioned structure and configuration of the oil return pump 40, in addition to reducing the number of parts of the oil return pump 40, the oil return pump 40 can be pre-assembled into three parts, which can simplify the assembly of the oil return pump 40 to the body 10 of the anti-lock brake device 1. Steps and procedures.

接下來說明本發明實施例所述之防鎖死煞車裝置的組裝流程。請參照圖11,於步驟S101中,提供防鎖死煞車裝置的本體,其中本體已設有複數個連通的設置槽。於一實施例中,集油槽整合於本體內,但本發明不以此為限制。接著於步驟S102中,把蓄能器組裝於本體之第二側面的第五容置槽內,其中蓄能器是以其軸心方向插入第五容置槽,因此蓄能器之軸心方向垂直於本體之第二側面。於步驟S103中,把減壓閥組裝於本體之上表面的第四容置槽內,其中減壓閥是以其軸心方向插入第四容置槽,因此減壓閥之軸心方向垂直於本體之上表面。Next, the assembly process of the anti-lock braking device according to the embodiment of the present invention will be explained. Referring to FIG. 11, in step S101, a body of the anti-lock braking device is provided, wherein the body has been provided with a plurality of communicating slots. In one embodiment, the oil collecting groove is integrated in the body, but the present invention is not limited thereto. Then in step S102, the accumulator is assembled into the fifth accommodating groove on the second side of the body, wherein the accumulator is inserted into the fifth accommodating groove in the direction of its axis, so the axis of the accumulator is It is perpendicular to the second side of the body. In step S103, the pressure reducing valve is assembled into the fourth accommodating groove on the upper surface of the main body, wherein the pressure reducing valve is inserted into the fourth accommodating groove in the direction of its axis, so the axial direction of the pressure reducing valve is perpendicular to The upper surface of the body.

步驟S104是把增壓閥組裝於本體之上表面的第二容置槽內,其中第二容置槽內設有密封槽,用以與增壓閥之密封結構貼合。詳細地說,增壓閥之固定件底部是以過盈組裝的方式置入第二容置槽,置入後增壓閥之密封結構對應密封槽,尤其,密封結構中隸屬於罩體之裙邊結構為部分與密封結構中隸屬於固定件之裙邊結構貼合,部分與密封槽貼合,且於本實施例中,罩體之裙邊結構是以同一側之表面分別與密封槽和固定件貼合,但本發明並不以此為限。接著,於罩體之裙邊結構未貼合之一側的表面(面向本體上表面之一側)進行壓鉚固定,完成密封。Step S104 is to assemble the pressure-increasing valve into the second accommodating groove on the upper surface of the main body, wherein the second accommodating groove is provided with a sealing groove for fitting with the sealing structure of the pressure-increasing valve. In detail, the bottom of the fixing member of the booster valve is inserted into the second accommodating groove by interference assembly. After being inserted, the sealing structure of the booster valve corresponds to the sealing groove, in particular, the skirt of the cover body in the sealing structure The edge structure is partly attached to the skirt structure of the fixing member in the sealing structure, and partly attached to the sealing groove. In this embodiment, the skirt structure of the cover body is attached to the sealing groove and the sealing groove on the same side surface. The fixing member is attached, but the present invention is not limited to this. Then, the side of the skirt structure of the cover body is not attached to the surface (the side facing the upper surface of the main body) for pressure riveting and fixing to complete the sealing.

於步驟S105中,把軸承和轉動元件組裝於本體之第七容置槽內,其中軸承和轉動元件是以同軸疊層的方式配置於第七容置槽中,軸承位於轉動元件的上方。由於第七容置槽位於第一容置槽下方且與第一容置槽和第三容置槽相通,且軸承與轉動元件與馬達有結構和傳動功能上的互動,因此於一實施例中,軸承與轉動元件是先組裝於馬達上,然後與馬達一併置入於本體的容置槽內,但本發明不依此為限。In step S105, the bearing and the rotating element are assembled in the seventh accommodating groove of the main body, wherein the bearing and the rotating element are coaxially laminated in the seventh accommodating groove, and the bearing is located above the rotating element. Since the seventh accommodating groove is located below the first accommodating groove and communicates with the first accommodating groove and the third accommodating groove, and the bearing and the rotating element interact with the motor in terms of structure and transmission function, in one embodiment , The bearing and the rotating element are assembled on the motor first, and then placed together with the motor in the accommodating groove of the body, but the present invention is not limited to this.

步驟S106是把馬達組裝於本體之上表面的第一容置槽內,其中第一容置槽內設有定位槽,用以對應容置馬達之定位結構,因此組裝馬達於本體時,須先把馬達之定位結構對準第一容置槽之定位槽,然後再把馬達插入第一容置槽,以使定位結構對應定位槽。由於第一容置槽之輪廓與馬達之形狀類似,因此馬達之外殼可緊密貼合第一容置槽的內壁。接著,把馬達與本體之上表面和第一容置槽之定位槽之間的間隙填滿,以固定馬達於本體之第一容置槽內。Step S106 is to assemble the motor in the first accommodating groove on the upper surface of the main body. The first accommodating groove is provided with a positioning groove corresponding to the positioning structure of the motor. Therefore, when assembling the motor to the main body, you must first Align the positioning structure of the motor with the positioning groove of the first accommodating groove, and then insert the motor into the first accommodating groove so that the positioning structure corresponds to the positioning groove. Since the contour of the first accommodating groove is similar to the shape of the motor, the outer shell of the motor can closely fit the inner wall of the first accommodating groove. Then, the gap between the upper surface of the motor and the main body and the positioning groove of the first accommodating groove is filled to fix the motor in the first accommodating groove of the main body.

於步驟S107中,把回油泵組裝於本體之第一側面的第三容置槽內,其中第三容置槽與第一容置槽相通,因此回油泵可傳動連接馬達,而傳動連接為馬達透過與回油泵之間的元件配置,例如但不限定,軸承與轉動元件,在運轉時驅動轉動元件並間接地帶動回油泵作動。如前所述,回油泵可分為三個部件依次地進行組裝,其中堵件與活塞件為可先行組裝其零組件之部件,於本實施例中,彈性件為單一元件因此不需預組裝,但本發明不依此為限,如果彈性件包含多個零組件,亦可先行組裝成為部件。首先,把活塞件以其柱塞(即回油泵之活塞端)面向第三設置槽的方向插入第三設置槽內,使活塞件之外表面緊密貼合第三設置槽內壁。接著把彈性件置入第三設置槽並使其接觸活塞件之閥門蓋。然後,把堵件以其閥體面向第三設置槽的方向插入第三設置槽內,使堵件之外表面緊密貼合第三設置槽內壁。其中,可採用預壓的方式將三個部件連結,形成回油泵。而預壓的流程可以是先將三個部件置入第三設置槽後再進行一次性的預壓,或是每次置入一個部件後即預壓一次,本發明不依此限定。最後,於回油泵的堵頭端(即堵件之堵頭)進行壓鉚固定。In step S107, the oil return pump is assembled into the third accommodating groove on the first side surface of the main body, wherein the third accommodating groove communicates with the first accommodating groove, so the oil return pump can be connected to the motor in transmission, and the transmission connection is the motor Through the arrangement of components with the oil return pump, such as but not limited to the bearing and the rotating element, the rotating element is driven during operation and indirectly drives the oil return pump to act. As mentioned above, the oil return pump can be divided into three parts and assembled in sequence. Among them, the plug and the piston are the parts that can be assembled in advance. In this embodiment, the elastic part is a single element, so there is no need for pre-assembly. However, the present invention is not limited to this. If the elastic element contains multiple components, it can also be assembled into parts in advance. Firstly, insert the piston member into the third setting groove with its plunger (ie the piston end of the oil return pump) facing the third setting groove, so that the outer surface of the piston member is closely attached to the inner wall of the third setting groove. Then put the elastic member into the third setting groove and make it contact the valve cover of the piston member. Then, the plug is inserted into the third installation groove with its valve body facing the third installation groove, so that the outer surface of the plug is closely attached to the inner wall of the third installation groove. Among them, the three components can be connected by means of pre-compression to form an oil return pump. The pre-compression process may be to first place the three components in the third setting groove and then perform a one-time pre-compression, or to pre-compress each time one component is placed, and the present invention is not limited thereto. Finally, press riveting to fix the plug end of the oil return pump (that is, the plug of the plug).

於步驟S108中,把電子控制單元組裝到本體之上表面,包覆馬達、減壓閥與增壓閥突出本體之上表面的部分。如此一來,完成防鎖死煞車裝置的組裝。In step S108, the electronic control unit is assembled to the upper surface of the main body, covering the parts of the motor, the pressure reducing valve and the pressure increasing valve protruding from the upper surface of the main body. In this way, the assembly of the anti-lock braking device is completed.

綜合以上所述,相較於昔知技術,本發明實施例所述之防鎖死剎車裝置與組裝方法之技術效果,係說明如下。In summary, compared with the prior art, the technical effects of the anti-lock brake device and the assembling method described in the embodiments of the present invention are described as follows.

昔知技術中,防鎖死煞車裝置的多個零組件採用焊接的方式固定和密封零組件,但焊接的好壞會直接影響零組件的密封性,且焊接的接點不耐震也不耐高溫,使得在操作防鎖死煞車裝置時會有安全性的疑慮。反觀本發明實施例所述之防鎖死煞車裝置,其利用零組件的結構簡化組合關係,無需使用焊接的方式即可用壓鉚的技術達到所需的密封性,確保零組件不會因高速運作產生的震動與高溫而損壞或斷裂。再者,本發明所述之防鎖死煞車裝置組裝方法,其中的回油泵可預組裝成三個部件,可減少組裝到本體的工序,進而增進組裝的效率。In the past known technology, multiple components of the anti-lock brake device are fixed and sealed by welding, but the quality of welding will directly affect the sealing of the components, and the welded joints are neither shock-resistant nor high-temperature resistant. , So that there will be safety concerns when operating the anti-lock braking device. On the other hand, the anti-lock braking device according to the embodiment of the present invention uses the structure of the components to simplify the combination relationship, and the pressure riveting technology can be used to achieve the required sealing performance without the use of welding, and to ensure that the components will not be operated at high speeds. Damage or breakage caused by vibration and high temperature. Furthermore, in the assembling method of the anti-lock braking device of the present invention, the oil return pump can be pre-assembled into three parts, which can reduce the process of assembling to the body, thereby improving the efficiency of assembly.

本發明在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,上述實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與前述實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed in preferred embodiments above, but those skilled in the art should understand that the above-mentioned embodiments are only used to describe the present invention and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to the foregoing embodiments should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.

1:防鎖死煞車裝置 10:本體 11:第一設置槽 12:第二設置槽 13:第三設置槽 14:第四設置槽 15:第五設置槽 16:第六設置槽 17:第七設置槽 20:馬達 21:外殼 22:定位結構 30:增壓閥 31:罩體 32:可動件 33:固定件 34:閥座 40:回油泵 41:堵件 42:彈性件 43:活塞件 50:減壓閥 60:蓄能器 70:集油槽 80:轉動元件 90:軸承 100:電子控制單元 110:上蓋 111:定位槽 120:控制板 121:密封槽 130:單元本體 140:電池線圈 341:開口 411:堵頭 412:第一彈性元件 413:第一球體 414:閥體 431:閥口蓋 432:第二球體 433:第一密封圈 434:活塞 435:柱塞 436:第二密封圈 1011:上表面 1012:第一側面 1013:第二側面 4141:通孔 4341:通孔 311、331:裙邊結構 E:電子構件 M:機構構件 S101~S108:流程步驟1: Anti-lock brake device 10: body 11: The first setting slot 12: Second setting slot 13: The third setting slot 14: The fourth setting slot 15: Fifth setting slot 16: The sixth setting slot 17: Seventh setting slot 20: Motor 21: Shell 22: Positioning structure 30: Booster valve 31: Hood 32: movable parts 33: fixed parts 34: Valve seat 40: oil return pump 41: Blocking 42: Elastic part 43: Piston 50: pressure reducing valve 60: Accumulator 70: oil sump 80: Rotating element 90: bearing 100: Electronic control unit 110: upper cover 111: positioning slot 120: control panel 121: Seal groove 130: unit body 140: battery coil 341: open 411: plug 412: first elastic element 413: First Sphere 414: Valve body 431: Valve cover 432: Second Sphere 433: first sealing ring 434: Piston 435: Plunger 436: second sealing ring 1011: upper surface 1012: first side 1013: second side 4141: Through hole 4341: Through hole 311, 331: skirt structure E: Electronic components M: Mechanism component S101~S108: Process steps

圖1是本發明實施例之防鎖死煞車裝置的示意圖。Fig. 1 is a schematic diagram of an anti-lock braking device according to an embodiment of the present invention.

圖2是本發明實施例之防鎖死煞車裝置的另一示意圖。Fig. 2 is another schematic diagram of the anti-lock braking device according to the embodiment of the present invention.

圖3是本發明實施例之防鎖死煞車裝置的爆炸圖。Figure 3 is an exploded view of the anti-lock braking device of the embodiment of the present invention.

圖4是本發明實施例之防鎖死煞車裝置的剖面圖。Fig. 4 is a cross-sectional view of the anti-lock braking device according to the embodiment of the present invention.

圖5是本發明實施例之馬達的示意圖。Fig. 5 is a schematic diagram of a motor according to an embodiment of the present invention.

圖6是本發明實施例之馬達的剖面圖。Fig. 6 is a cross-sectional view of the motor of the embodiment of the present invention.

圖7是本發明實施例之增壓閥的剖面圖。Fig. 7 is a cross-sectional view of a booster valve according to an embodiment of the present invention.

圖8是本發明實施例之回油泵的示意圖。Fig. 8 is a schematic diagram of an oil return pump according to an embodiment of the present invention.

圖9是本發明實施例之回油泵的爆炸圖。Fig. 9 is an exploded view of the oil return pump according to the embodiment of the present invention.

圖10是本發明實施例之回油泵的剖面圖Figure 10 is a cross-sectional view of the oil return pump of the embodiment of the present invention

圖11是本發明實施例之防鎖死煞車裝置組裝方法的流程圖。FIG. 11 is a flowchart of an assembling method of an anti-lock braking device according to an embodiment of the present invention.

1:防鎖死煞車裝置1: Anti-lock brake device

10:本體10: body

11:第一設置槽11: The first setting slot

12:第二設置槽12: Second setting slot

13:第三設置槽13: The third setting slot

14:第四設置槽14: The fourth setting slot

15:第五設置槽15: Fifth setting slot

16:第六設置槽16: The sixth setting slot

20:馬達20: Motor

30:增壓閥30: Booster valve

40:回油泵40: oil return pump

50:減壓閥50: pressure reducing valve

60:蓄能器60: Accumulator

70:集油槽70: oil sump

80:轉動元件80: Rotating element

90:軸承90: bearing

100:電子控制單元100: Electronic control unit

110:上蓋110: upper cover

120:控制板120: control panel

130:單元本體130: unit body

140:電池線圈140: battery coil

1011:上表面1011: upper surface

1012:第一側面1012: first side

1013:第二側面1013: second side

Claims (10)

一種防鎖死煞車裝置,包括: 一本體,具有第一設置槽、第二設置槽和第三設置槽; 一馬達,固設於該第一設置槽中並具有外殼,其中該外殼之外表面設有至少一個定位結構,該至少一個定位結構對應該第一設置槽之至少一個定位槽; 一增壓閥,固設於該第二設置槽並具有密封結構對應該第二設置槽之密封槽;以及 一回油泵,固設於該第三設置槽並具有堵頭端和相反之柱塞端,該第一設置槽與該第三設置槽相通,該回油泵之柱塞端傳動連接該馬達; 其中,該馬達經由該回油泵之柱塞端帶動該回油泵作動An anti-lock braking device includes: A body having a first setting groove, a second setting groove, and a third setting groove; A motor fixed in the first setting groove and having a housing, wherein the outer surface of the housing is provided with at least one positioning structure, and the at least one positioning structure corresponds to at least one positioning groove of the first setting groove; A pressure-increasing valve fixed in the second setting groove and having a sealing structure corresponding to the sealing groove of the second setting groove; and An oil return pump fixed in the third setting groove and having a plug end and an opposite plunger end, the first setting groove communicates with the third setting groove, and the plunger end of the oil return pump is drivingly connected to the motor; Wherein, the motor drives the oil return pump to actuate through the plunger end of the oil return pump 如請求項第1項所述之防鎖死煞車裝置,更包括: 一減壓閥,設於該本體之第四設置槽中; 一集油槽,設於該本體之第五設置槽中;以及 一蓄能器,設於該本體之第六設置槽中; 其中該第一設置槽、該第二設置槽與該第四設置槽位於該本體之上表面,該第三設置槽位於該本體之第一側面,該第五設置槽與該第六設置槽位於該本體之第二側面。The anti-lock braking device as described in item 1 of the request includes: A pressure reducing valve is arranged in the fourth setting groove of the main body; An oil collecting groove is arranged in the fifth setting groove of the main body; and An energy accumulator arranged in the sixth setting groove of the main body; The first setting groove, the second setting groove, and the fourth setting groove are located on the upper surface of the body, the third setting groove is located on the first side surface of the body, and the fifth setting groove and the sixth setting groove are located on the upper surface of the body. The second side of the body. 如請求項第2項所述之防鎖死煞車裝置,更包括一電子控制單元固設於該本體上並連接該馬達、該增壓閥與該減壓閥。The anti-lock braking device described in claim 2 further includes an electronic control unit fixed on the body and connected to the motor, the pressure-increasing valve and the pressure-reducing valve. 如請求項第1項所述之防鎖死剎車裝置,更包括一軸承與一轉動元件設於該本體之第七設置槽中,其中該第七設置槽位於該第一設置槽與該第三設置槽之間,該轉動元件連接該回油泵與該馬達,該軸承位於該偏心輪與該馬達之間且部分之軸承位於該第一裝置槽內。The anti-lock braking device according to claim 1, further comprising a bearing and a rotating element arranged in the seventh setting groove of the main body, wherein the seventh setting groove is located between the first setting groove and the third setting groove. Between the slots, the rotating element connects the oil return pump and the motor, the bearing is located between the eccentric and the motor, and part of the bearing is located in the first device slot. 如請求項第1項所述之線上群組通知系統,其中該增壓閥之密封結構為一對可相貼合之裙邊結構,該裙邊結構與該第二設置槽之密封槽緊密貼合形成密封狀態。The online group notification system as described in claim 1, wherein the sealing structure of the booster valve is a pair of adjoinable skirt structures, and the skirt structure closely adheres to the sealing groove of the second setting groove Together to form a sealed state. 如請求項第1項所述之防鎖死煞車裝置,其中該回油泵包括位於該堵頭端之堵件、位於該柱塞端之活塞件和設於該堵件和該活塞件之間之彈性件,其中該堵件包括堵頭、第一彈性元件、第一球體和閥體,該堵頭與該閥體連接,該第一彈性元件與該第一球體設於該堵頭與該閥體之間,該活塞件包括閥口蓋、第二球體、活塞、柱塞、第一密封圈和第二密封圈,該閥口蓋連接該活塞並將該第二球體限制於其間,該活塞連接該柱塞,該第一密封圈和該第二密封圈分別環繞該活塞與該柱塞之外表面。The anti-lock braking device according to claim 1, wherein the oil return pump includes a plug at the end of the plug, a piston at the end of the plunger, and a plug between the plug and the piston. An elastic element, wherein the plug includes a plug, a first elastic element, a first ball and a valve body, the plug is connected to the valve body, and the first elastic element and the first ball are provided on the plug and the valve The piston includes a valve cover, a second ball, a piston, a plunger, a first sealing ring, and a second sealing ring. The valve cover connects the piston and restricts the second sphere therebetween. The piston is connected to the The plunger, the first sealing ring and the second sealing ring respectively surround the outer surface of the piston and the plunger. 一種如請求項1所述之防鎖死剎車裝置的組裝方法,包括: 以壓鉚的方式固定密封該增壓閥於該本體之第二設置槽; 以壓裝的方式固定該馬達於該本體之第一設置槽;以及 以壓鉚的方式固定該回油泵於該本體之第三設置槽。An assembling method of the anti-lock brake device according to claim 1, comprising: Fixing and sealing the booster valve in the second arrangement groove of the body by means of pressure riveting; Fixing the motor to the first installation groove of the body by pressing; and The oil return pump is fixed to the third installation groove of the main body by means of pressure riveting. 一種如請求項7所述之防鎖死剎車裝置的組裝方法,其中固定該馬達於該本體之步驟包括: 對準該馬達之定位結構與該第一設置槽之定位槽; 把該馬達插入該第一設置槽中,其中該馬達之定位結構對應該第一設置槽之定位槽; 對該馬達與該本體進行壓裝;以及 填滿該馬達與該本體之上表面之間的間隙,使該馬達固定於該本體之第一設置槽中。An assembling method of the anti-lock brake device according to claim 7, wherein the step of fixing the motor to the body includes: Align the positioning structure of the motor with the positioning groove of the first setting groove; Insert the motor into the first setting groove, wherein the positioning structure of the motor corresponds to the positioning groove of the first setting groove; Press-fit the motor and the body; and Filling up the gap between the motor and the upper surface of the body, so that the motor is fixed in the first setting groove of the body. 一種如請求項7所述之防鎖死剎車裝置的組裝方法,其中該本體更具有位於該第一設置槽與該第三設置槽之間的第七設置槽,該回油泵包含具有閥門蓋之活塞件、彈性件以及堵件,固定該回油泵於該本體之步驟包括: 將組裝好之該活塞件以過盈配置的方式預壓於該本體之第三設置槽中靠近第七設置槽一端; 把該彈性件置入該第三設置槽中與該閥門蓋接觸; 將組裝好之堵件以過盈配置的方式預壓於該第三裝置槽中;以及將該回油泵壓鉚固定於該第三裝置槽中。An assembling method of the anti-lock brake device according to claim 7, wherein the body further has a seventh setting groove located between the first setting groove and the third setting groove, and the oil return pump includes a valve cover The steps of fixing the oil return pump to the body of the piston member, the elastic member and the blocking member include: Pre-pressing the assembled piston member in the third setting groove of the main body in an interference configuration approach to one end of the seventh setting groove; Placing the elastic member in the third setting groove to contact the valve cover; The assembled plug is pre-compressed in the third device groove in an interference configuration; and the oil return pump is pressure riveted and fixed in the third device groove. 一種如請求項7所述之防鎖死剎車裝置的組裝方法,其中該本體更具有第四設置槽、第六設置槽與第七設置槽,該防鎖死煞車裝置更包括蓄能器、減壓閥、軸承、轉動元件與電子控制單元,該組裝方法更包括: 組裝該蓄能器至該本體之第六設置槽; 組裝該減壓閥於該本體之第四設置槽; 設置該軸承與該轉動元件於該本體之第七裝置槽中;以及 固設該電子控制單元於該本體之上表面。An assembling method of the anti-lock braking device according to claim 7, wherein the body further has a fourth arrangement groove, a sixth arrangement groove, and a seventh arrangement groove, and the anti-lock braking device further includes an accumulator and a reducer. Pressure valve, bearing, rotating element and electronic control unit, the assembling method further includes: Assembling the accumulator to the sixth setting groove of the body; Assembling the pressure reducing valve in the fourth setting groove of the body; Arranging the bearing and the rotating element in the seventh device groove of the body; and The electronic control unit is fixed on the upper surface of the main body.
TW108142917A 2019-11-26 2019-11-26 Anti-lock braking device and method for assembling thereof TWI724648B (en)

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