TW202120226A - Smart cutting tool system - Google Patents
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Abstract
Description
本發明係關於一種智慧刀具系統,尤指一種應用於存放工具機所使用之刀具的及其相關週邊設備。The present invention relates to a smart tool system, in particular to a tool used for storing tool machines and related peripheral equipment.
在機械加工領域中,裝設刀具於適當的工具機上以進行各類加工係為常見的技術,例如運用車刀、刨刀、銑刀、鏜刀、鑽頭、鉸刀、螺紋加工刀等刀具。而因應不同情況,同一台工具機將會需要更換不同的刀具使用,例如需要對不同工件進行加工、刀具壽命已盡等情形,故工廠內必須備妥多種所需的刀具,以供隨時更換使用。In the field of mechanical processing, it is a common technology to install tools on appropriate machine tools to perform various processing systems, such as the use of turning tools, planers, milling cutters, boring cutters, drills, reamers, threading cutters and other tools. In response to different situations, the same machine tool will need to be replaced with different tools. For example, different workpieces need to be processed or the tool life has expired. Therefore, a variety of tools must be prepared in the factory for replacement at any time. .
然而,傳統工廠對於刀具的存放管理,往往僅設置收納櫃而未加以妥善管制,故刀具的領取及放回缺乏有效管理,導致管理階層對於刀具的使用情形無所知悉,則對於刀具是否已達使用壽命、現場刀具是否不足等狀況均無法即時了解,進而影響整體生產效率。However, traditional factories often only set up storage cabinets for the storage and management of tools without proper control. Therefore, there is a lack of effective management of the collection and return of the tools. As a result, the management is ignorant of the use of the tools. Conditions such as service life and lack of on-site tools cannot be understood immediately, which affects overall production efficiency.
有鑑於此,本發明係對於工廠內所使用的刀具管理方式加以研發,以期解決過往管理效率不彰的情形。In view of this, the present invention researches and develops the tool management method used in the factory in order to solve the problem of inefficient management in the past.
為達到上述之發明目的,本發明所採用的技術手段為提供一種一種智慧刀具系統,包括: 至少一刀具櫃,係包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;以及 一內部伺服器,係連結至該至少一刀具櫃,並內建有: 一工單管理模組,係儲存多張工單,各該工單載有刀具櫃編號、電控抽屜編號、刀具種類數量及數量;以及 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊。In order to achieve the above-mentioned purpose of the invention, the technical means adopted by the present invention is to provide a smart tool system, including: At least one tool cabinet, which contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their The tool information of the tool stored in the box of the corresponding electronically controlled drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; and An internal server, connected to the at least one tool cabinet, and built-in: A work order management module, which stores multiple work orders, each of which contains the number of the tool cabinet, the number of the electronically controlled drawer, the type and quantity of tools; and A tool inventory module stores tool information of the electronically controlled drawers of the at least one tool cabinet.
本發明的優點在於,於工廠內設置內部伺服器來對至少一刀具櫃進行管理,該刀具櫃可主動更新各電控抽屜的刀具資訊,方便該內部伺服器有效地進行工廠的刀具管理,讓工廠管理人員可及時了解工廠內刀具狀況,提升工廠生產效率。The advantage of the present invention is that an internal server is provided in the factory to manage at least one tool cabinet. The tool cabinet can actively update the tool information of each electronically controlled drawer, so that the internal server can effectively manage the tool in the factory. Factory management personnel can keep abreast of the condition of the tools in the factory and improve the production efficiency of the factory.
為達到上述之發明目的,本發明所採用的技術手段為提供另一種一種智慧刀具系統,包括: 至少一工具機; 一刀具櫃,係與該工具機連結,且該刀具櫃包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;其中該控制系統係內建有: 一工單管理模組,係儲存多張工單,各該工單載有工具機編號、電控抽屜編號、刀具種類數量及數量;以及In order to achieve the above-mentioned purpose of the invention, the technical means adopted by the present invention is to provide another intelligent tool system, including: At least one machine tool; A tool cabinet is connected to the machine tool, and the tool cabinet contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their Corresponding to the tool information of the tool stored in the box of the electronic control drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; the control system is built-in: A work order management module, which stores multiple work orders, each of which contains the machine tool number, the number of the electronically controlled drawer, the number and quantity of tool types; and
一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊。A tool inventory module stores tool information of the electronically controlled drawers of the at least one tool cabinet.
本發明的優點在於,令工廠內使用刀具的工具機與刀具櫃連結,由刀具櫃與該工具機構通並進行刀具管理,該刀具櫃可主動更新各電控抽屜的刀具資訊,能有效地進行工廠的工具機及刀具管理,讓工廠管理人員可及時了解工廠內刀具狀況,提升工廠生產效率。The advantage of the present invention is that the machine tool that uses tools in the factory is connected to the tool cabinet, and the tool cabinet communicates with the tool mechanism for tool management. The tool cabinet can actively update the tool information of each electronically controlled drawer, which can effectively perform The factory's machine tools and tool management allow factory managers to know the condition of the tools in the factory in time and improve the production efficiency of the factory.
為達到上述之發明目的,本發明所採用的技術手段為提供另一種一種智慧刀具系統,包括:一種智慧刀具系統,包括: 一外部伺服器,係儲存多家供應商之聯絡資訊、所能提供之刀具種類及價格; 一刀具櫃,係與該外部伺服器連結,且該刀具櫃包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;其中該控制系統係內建有: 一工單管理模組,係儲存多張工單,各該工單載有電控抽屜編號、刀具種類數量及數量; 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊; 一刀具採購模組,係設定有一低庫存數量,於更新該刀具庫存模組時,一併判斷被更新的各該電控抽屜的應存數量是否低於該低庫存數量;若是,則該刀具採購模組即產生一採購單,並傳送至該外部伺服器,由該再外部伺服器對供應商下單。To achieve the above-mentioned purpose of the invention, the technical means adopted by the present invention is to provide another smart tool system, including: a smart tool system, including: An external server, which stores the contact information of multiple suppliers, the types and prices of tools that can be provided; A tool cabinet is connected to the external server, and the tool cabinet contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their Corresponding to the tool information of the tool stored in the box of the electronic control drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; the control system is built-in: One work order management module, which stores multiple work orders, and each work order contains the number of the electronically controlled drawer, the type and quantity of tools; A tool inventory module storing tool information of the electronically controlled drawers of the at least one tool cabinet; A tool purchasing module is set with a low inventory quantity. When updating the tool inventory module, it will also determine whether the updated quantity of the electronically controlled drawer is lower than the low inventory quantity; if so, then the tool The purchase module generates a purchase order and sends it to the external server, and the external server places an order with the supplier.
本發明的優點在於,於工廠內設置刀具櫃,令該刀具櫃與該外部伺服器連結,由於該刀具櫃主動更新各電控抽屜的刀具資訊,再配合儲存在刀具供應資料的外部伺服器,該刀具櫃可及時採購不足的刀具,確保產線順利生產。The advantage of the present invention is that the tool cabinet is set in the factory to connect the tool cabinet with the external server. Because the tool cabinet actively updates the tool information of each electronically controlled drawer, and then cooperates with the external server stored in the tool supply data, The tool cabinet can purchase insufficient tools in time to ensure the smooth production of the production line.
以下配合圖式及本發明之實施例,進一步闡述本發明為達成預定發明目的所採取的技術手段,其中圖式僅為了說明目的而已被簡化,並通過描述本發明的元件和組件之間的關係來說明本發明的結構或方法發明,因此,圖中所示的元件不以實際數量、實際形狀、實際尺寸以及實際比例呈現,尺寸或尺寸比例已被放大或簡化,藉此提供更好的說明,已選擇性地設計和配置實際數量、實際形狀或實際尺寸比例,而詳細的元件佈局可能更複雜。The following figures and embodiments of the present invention are used to further explain the technical means adopted by the present invention to achieve the intended purpose of the invention. The figures are simplified for illustrative purposes only and describe the relationship between the elements and components of the present invention. To illustrate the structure or method of the present invention, therefore, the elements shown in the figure are not presented in actual numbers, actual shapes, actual sizes, and actual ratios. The sizes or size ratios have been enlarged or simplified to provide a better description. , The actual number, actual shape or actual size ratio has been selectively designed and configured, and the detailed component layout may be more complicated.
請參閱圖1所示,本發明包含有至少一刀具櫃10、一內部伺服器30,也可進一步包含至少一工具機40;此外,再如圖2所示,本發明係進一步包含一外部伺服器50。所述刀具櫃10可搭配所述內部伺服器30、所述工具機40、及所述外部伺服器50中任一個而提供與其連結進行資料雙向傳送之功能。Please refer to FIG. 1, the present invention includes at least one
再請參閱圖1所示,前述之刀具櫃10包含有一櫃體11及一控制系統20;其中該控制系統20係電性連接至該櫃體11;再請配合參閱圖3A及圖4所示,該櫃體11具有多個電控抽屜12、多個控制面板13以及一刀具感應單元14。該控制系統20係包含有一控制單元21、一顯示器22、一通訊模組23、一內建有一刀具管理資料庫的儲存單元24及一身份識別模組25。Please refer to Figure 1 again. The
上述各該電控抽屜12包含有一盒體121及一電子鎖122,該電子鎖122係受控於該控制系統20的控制單元21,以決定盒體121是否自該櫃體11的本體中開啟或關閉。Each of the above-mentioned electronically controlled
上述該些控制面板13係設置在該櫃體11的本體上,並位在對應的電控抽屜12,且該控制面板13係受控於該控制系統20的控制單元21,故各該控制面板13係顯示對應之該電控抽屜12中所容納的刀具之種類以及數量。於本實施例,該控制面板13可為一觸控面板或實體按鍵,其中該觸控面板之顯示面板可為液晶面板、OLED面板,但不以此為限。The above-mentioned
上述該刀具感應單元14則可設置在該櫃體11內或外,並電性連接至該控制系統20的控制單元21,受控發射無線感應訊號至各該電控抽屜12。於本實施例,該刀具感應單元14可為射頻感應單元,發出射頻感應訊號,但不以此為限。再如圖3B所示,該刀具感應單元14可包含多個刀具感應器141,分別設置在該些電控抽屜12內,由於刀具60上可設置一對應之種類識別元件61,例如射頻識別標籤(RFID),故可由該刀具感應器141發出射頻訊號後,各別讀取對應電控抽屜12內存刀具的刀具資訊,包含刀具種類及數量。The above-mentioned
上述控制系統20的刀具管理資料庫係包含有一身份管理模組、一工單管理模組及一刀具庫存模組。該身份管理模組儲存有操作員基本資料及身份驗證資訊,於本實施例,該身份驗證資訊係包含操作員設定的密碼或生物特徵(如指紋等)。該工單管理模組係產生目前開放領刀的所有工單。該刀具庫存模組係儲存各該電控抽屜12內存的刀具種類及數量。The tool management database of the
該控制單元21係依據工單管理模組,於顯示器22顯示不同工單,各工單包含操作員名字、電控抽屜編號、刀具種類及數量。於本實施例,當操作員至該控制系統20,該控制系統20透過該身份識別模組25及該身份管理模組進行身份識別,待身份識別通過後,該控制單元21會將該操作員的工單220顯示於該顯示器22上,如圖5所示,其各該工單上會顯示對應之電控抽屜編號,並控制其對應的控制面板13顯示,例如閃爍或以顯示不同顏色,讓操作員快速找到該電控抽屜12,並按壓或觸碰該控制面板13,該控制單元21接收到控制面板13回傳訊息,即開啟該電控抽屜12的電子鎖122,讓操作員順利拿取該盒體121內存的刀具60。例如,圖4所示左上第一格電控抽屜12,其盒體121內存放格數為 3格,該控制單元21係於該控制面板13上顯示三放存格的刀具資訊,如「Location-010101 Cutting 001 012」,其代表在該電控抽屜12中第010101號的存放格,存放有種類編號001的刀具共計12副,惟存放格格數及顯示方式不以此為限。The
接下來,當操作員拿取刀具60完畢後,該控制單元21透過該刀具感應單元14讀取該電控抽屜12,獲得刀具資訊,且與先前儲存該電控抽屜12內刀具資訊進行比對;以其中的刀具數量來說,即可比對取刀前庫存數量與取刀後庫存數量的差異,並判斷數量差異是否與工單的請領刀具數量相符;若不符者,則於發出一取料錯誤的警報於顯示器22或其他警報工具上;若相符者,則更新該刀具庫存模組的資料,並顯示於顯示器22上,如圖5所示,亦可進一步控制該電控抽屜12對應之控制面板13上的刀具資訊221。Next, when the operator finishes taking the
請參閱圖1所示,該內部伺服器30係可與更多前述刀具櫃10的控制系統20連結;於本實施例,該內部伺服器30內建有一身份管理模組、一工單管理模組及一刀具庫存模組,惟該工單管理模組所顯示的工單上進一步包含有刀具櫃編號,且該刀具庫存模組也包含有刀具櫃編號。因此,請配參閱圖3A所示,當操作員至該控制系統20操作該身份識別模組25,該控制單元21會透過該通訊模組23將該身份資料傳送至該內部伺服器30,由該內部伺服器30讀取該身份管理模組,並判斷該操作員身份是否符合,若通過身份識別,該內伺服器會回傳該位操作員的工單至操作員所在的控制系統20,並顯示其所屬工單,該操作員會視工單上所載之刀具櫃編號移動至正確的刀具櫃10;同時該內部伺服器30會將該工單同步傳送至正確刀具櫃10的控制系統20,如此當操作員移動至正確刀具櫃10後,其控制系統20之控制單元21同樣控制其對應的控制面板13顯示,例如閃爍或以顯示不同顏色,讓操作員即快速找到該電控抽屜12,並按壓或觸碰該控制面板13,該控制單元21接收到控制面板13回傳訊息,即開啟該電控抽屜12的電子鎖122,讓操作員順利拿取該盒體121內存的刀具。Please refer to FIG. 1, the
當操作員拿取完畢後,該控制單元21透過該刀具感應單元14讀取該電控抽屜12,獲得刀具資訊並回傳至該內部伺服器30,且與先前儲存該電控抽屜12內刀具資訊進行比對。以刀具數量來說,即可比對取刀前內存數量與取刀後內存數量的差異,並判斷數量差異是否與工單的請領刀具數量相符;若不符者,則於發出一取料錯誤的警報;若相符者,則更新該刀具庫存模組的資料,如圖5所示,亦可進一步控制該電控抽屜12對應之控制面板13上的刀具資訊221。When the operator finishes taking it, the
請參閱圖1及圖6A所示,各該刀具櫃10可進一步與至少一台工具機40連結,即該工具機40包含有一控制器41、一通訊模組42、一身份識別模組43、一刀具感應器44及一刀具狀態感知器45;其中該控制器41係與該通訊模組42、該身份識別模組43及該刀具感應器44電性連接,又該控制器41透過該通訊模組42與對應刀具櫃10之控制系統20的通訊模組23連結,進行雙向溝通。該工具機40的身份識別模組43可以是卡片辨識、指紋辨識、臉部辨識等現有技術之身份辨識方式,在此不加以贅述。1 and 6A, each of the
各該刀具櫃10之控制系統20的儲存單元24係進一步包含有一刀具測量模組,且所產生之工單上可進一步載明工單對應的工具機編號,讓操作者瞭解目前工單所請領的刀具係配合哪一台工具機40使用。操作者自刀具櫃10上拿取工單上所載的刀具後,即到達工單上所載的工具機40,此時該操作者透過該工具機40的身份識別模組43確認身份後,該工具機40之控制器41允許操作員將刀具及其上的種類識別元件置於該刀具感應器44附近,讓控制器41透過該刀具感應器44讀取刀具編號,工具機40的控制器41再透過通訊模組42將刀具編號回傳至該刀具櫃10之控制系統20,由該控制系統20判斷該刀具編號是否符合工單上所載的刀具種類後,並於確認後回覆該工具機40,該工具機40控制器41判斷控制系統20回覆為正確的刀具後開機。The
當刀具設置在該工具機40後,其中的刀具感應器44會在刀具使用過程中監控刀具的使用狀態,並於停機時,回報該刀具狀態感知器45的感知訊息予該控制系統20,該感知訊息係包含有使用次數(如:轉動圈數或切割次數)及使用時間。當工具機40回報刀具的感知訊息,該控制系統20會依據回傳之工具機40的編號,找出該工具機40所使用之刀具,並依據感知訊息計算其刀具的使用壽命或是否已達報廢標準,若已達報廢標準,即更新該刀具庫存模組,即自該刀具所存放之電控抽屜12的應存數量減掉報廢刀具數量。When the tool is installed in the
同理,請參閱圖1及圖6B所示,該內部伺服器30亦可進一步與至少一台工具機40連結,以進行雙向溝通。Similarly, referring to FIG. 1 and FIG. 6B, the
該內部伺服器30係進一步包含有一刀具測量模組,且所產生之工單上可進一步載明工單對應的工具機編號,讓操作者瞭解目前工單所請領的刀具係配合哪一台工具機40使用。操作者經指示自對應之刀具櫃10上拿取工單上所載的刀具後,再移動至工單上所載的工具機40位置;此時,該操作員透過該工具機40的身份識別模組43確認身份後,該工具機40之控制器41允許操作員將刀具及其上的種類識別元件置於該刀具感應器44附近,讓控制器41透過該刀具感應器44讀取刀具編號,工具機40的控制器41再透過通訊模組42將刀具編號回傳至該內部伺服器30,由該內部伺服器30判斷該刀具編號是否符合工單上所載的刀具種類後,並於確認後回覆該工具機40,該工具機40控制器41判斷控制系統20回覆為正確的刀具後開機。The
當刀具設置在該工具機40後,其中的刀具狀態感應器會在刀具使用過程中監測刀具的使用狀態,並於停機時,回報該刀具狀態感知器45的感知訊息予該內部伺服器30,該感知訊息係包含有使用次數(如:轉動圈數或切割次數)及使用時間。當工具機40回報刀具的感知訊息,該控制系統20會依據回傳之工具機40的編號,找出該工具機40所使用之刀具,並依據感知訊息計算其刀具的使用壽命或是否已達報廢標準,若已達報廢標準,即更新該刀具測量模組,即自該刀具所存放之電控抽屜12的應存數量減掉報廢刀具數量,也一併通知該刀具對應之刀具櫃10的控制系統20進行更新。When the tool is set in the
上述該刀具櫃10的控制系統20或該內部伺服器30可進一步增加一刀具採購模組,由於該刀具庫存模組係儲存有各該刀具櫃10之各該電控抽屜12的應存數量,可再進一步設定一低庫存數量,當更新該刀具庫存模組時,可進一步判斷被更新的該電控抽屜12之應存數量是否已低於其預設的低庫存數量;若是,則該刀具採購模組即產生採購單。再如圖2所示,該刀具櫃10的控制系統20或內部伺服器30係與該外部伺服器50連結,在實際應用上,單一工廠100內可設有一內部伺服器30、多個工具機40、及多個刀具櫃10,而單一工廠100之內部伺服器30及刀具櫃10可對應多個供應商的外部伺服器50,一個供應商的外部伺服器50亦可對應多個工廠100的內部伺服器30及刀具櫃10。刀具櫃10可直接與供應商的外部伺服器50連線,亦可透過內部伺服器30與供應商的外部伺服器50連線。而該外部伺服器50係儲存有供應商所能提供之刀具種類及價格等資訊,故可依據該控制系統20或內部伺服器30傳來的採購單確認採購金額及數量後,即建立出貨表單及請款表單。The
以下具體說明各種不同的應用情境,但本發明不限於此。Various application scenarios are specifically described below, but the present invention is not limited thereto.
應用情境:
操作員某甲為第一工具機40之操作人員,第一工具機40可進行之製程為產品一的第m1製程及產品二的第n1製程,產品一的第m製程係使用一號刀具,產品三的第n製程係使用二號刀具。 Application scenario: The operator A is the operator of the
應用情境 1 :
操作員某甲目前被指派的工作為使用第一工具機40進行產品一的第m1製程,故其自行前往距離第一工具機40最近的X號刀具櫃10,透過X號刀具櫃10之身份識別模組25確認操作員某甲的身份後,亦由所儲存的工單確認某甲目前欲拿取一號刀具,此時X號刀具櫃10之櫃體11的第5排左邊電控抽屜12旁的面板112點亮,操作員某甲點擊該控制面板13後打開該電控抽屜12並取出對應的一號刀具一副,此時電控抽屜12內的刀具感應器141將一副一號刀具已被取出的訊息傳遞至該控制單元21,由該控制單元21更新一號刀具的庫存資料。操作員於取得一號刀具後回到第一工具機40執行作業。 Application Scenario 1 : Operator A is currently assigned to use the
應用情境 2 :
當操作員某甲開啟指定的電控抽屜12時,某甲拿取了兩副一號刀具,與工單上所載的一副一號刀具不相符,此時電控抽屜12中的刀具感應單元14感測到被拿走兩副一號刀具,並將此訊息傳送給該控制單元21,該控制單元21透過通訊模組23將此警示訊息傳遞給該內部伺服器30,該內部伺服器30收到後亦發出警示訊息,讓管理人員能即時獲知刀具誤拿的情形,以便即時進行相應處理。 Application Scenario 2 : When the operator A opens the designated electronically controlled
應用情境 3 :
當操作員某甲拿取指定的一副二號刀具後,Y號刀具櫃10中所剩下的二號刀具已低於一低刀具庫存數量(可為工廠預設的任意數量),此時Y號刀具櫃10的控制系統20會透過通訊模組23向儲存有二號刀具之供應商的外部伺服器50發出採購訊息;或透過通訊模組23傳送給內部伺服器30,由該內部伺服器30向儲存有二號刀具之供應商的外部伺服器50發出採購訊息。 Application Scenario 3 : After the operator A takes a designated pair of No. 2 tool, the remaining No. 2 tool in
應用情境 4 :
當操作員某甲使用二號刀具時,第一工具機40的刀具狀態感知器45持續監測二號刀具使用的轉速及時間,與第一工具機40的運作情形。待製程完畢,操作員某甲取下二號刀具時,第一工具機40即時將該副二號刀具的使用歷程資訊傳遞給Y號刀具櫃10之控制系統20,該控制系統20之控制單元21依據該歷程資訊來更新該副二號刀具的資訊,並運算其剩餘壽命,操作員某甲將二號刀具放回原本的電控抽屜12時,該電控抽屜12的刀具感應單元14亦傳遞訊息告知控制單元21。 Application scenario 4 : When the operator A uses the second tool, the
綜上所述,本發明智慧刀具系統係主要於工廠內設置刀具櫃,由於該刀具櫃可主動更新各電控抽屜的刀具資訊,方便且有效地進行工廠的刀具管理,或配合內部伺服器管理廠內更多刀具櫃,讓工廠管理人員可及時了解工廠內刀具狀況,也可進一步與工廠內使用刀具的工具機與刀具櫃連結,或與外部伺服器連結,以及時採購不足的刀具,確保產線順利生產。In summary, the smart tool system of the present invention is mainly set up in the factory with a tool cabinet. Since the tool cabinet can actively update the tool information of each electronically controlled drawer, it is convenient and effective to manage the tool in the factory or cooperate with the internal server management. More tool cabinets in the factory, so that factory managers can keep abreast of the condition of the tools in the factory, and can also further connect with the tool machines and tool cabinets in the factory that use tools, or connect with an external server, so as to purchase insufficient tools in a timely manner to ensure The production line went into production smoothly.
以上所述僅是本發明的實施例而已,並非對本發明做任何形式上的限制,雖然本發明已以實施例揭露如上,然而並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。The above are only the embodiments of the present invention and do not limit the present invention in any form. Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field, Without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make slight changes or modification into equivalent embodiments with equivalent changes, but any content that does not depart from the technical solution of the present invention is based on the technical essence of the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
10:刀具櫃 100:工廠 11:櫃體 12:電控抽屜 121:盒體 122:電子鎖 13:控制面板 14:刀具感應單元 141:刀具感應器 20:控制系統 21:控制單元 22:顯示器 220:工單 221:刀具資訊 23:通訊模組 24:儲存單元 25:身份識別模組 30:內部伺服器 40:工具機 41:控制器 42:通訊模組 43:身份識別模組 44:刀具感應器 45:刀具狀態感知器 50:外部伺服器 60:刀具 61:識別元件10: Tool cabinet 100: Factory 11: Cabinet body 12: Electronically controlled drawer 121: Box body 122: Electronic lock 13: Control Panel 14: Tool induction unit 141: Tool sensor 20: Control system 21: Control unit 22: display 220: Work order 221: Tool Information 23: Communication module 24: storage unit 25: Identity Recognition Module 30: Internal server 40: Machine tool 41: Controller 42: Communication module 43: Identity Recognition Module 44: Tool sensor 45: Tool status sensor 50: External server 60: Tool 61: Identify components
圖1:本發明智慧刀具系統之第一實施例的一系統架構圖。 圖2:本發明智慧刀具系統之第二實施例的一系統架構圖。 圖3A:本發明刀具櫃之第一實施例的一功能方塊圖。 圖3B:本發明刀具櫃之第二實施例的一功能方塊圖。 圖4:本發明刀具櫃之一動作示意外觀圖。 圖5:本發明刀具櫃之顯示器的一畫面示意圖。 圖6A:本發明智慧刀具系統之第三實施例的一系統架構圖。 圖6B:本發明智慧刀具系統之第四實施例的一系統架構圖。Figure 1: A system architecture diagram of the first embodiment of the smart tool system of the present invention. Figure 2: A system architecture diagram of the second embodiment of the smart tool system of the present invention. Fig. 3A: A functional block diagram of the first embodiment of the tool cabinet of the present invention. Fig. 3B: A functional block diagram of the second embodiment of the tool cabinet of the present invention. Figure 4: A schematic appearance view of one of the tool cabinets of the present invention. Figure 5: A schematic diagram of a screen of the display of the tool cabinet of the present invention. Fig. 6A: A system architecture diagram of the third embodiment of the smart tool system of the present invention. Fig. 6B: A system architecture diagram of the fourth embodiment of the smart tool system of the present invention.
10:刀具櫃10: Tool cabinet
11:櫃體11: Cabinet
12:電控抽屜12: Electronically controlled drawer
13:控制面板13: Control Panel
20:控制系統20: Control system
22:顯示器22: display
30:內部伺服器30: Internal server
40:工具機40: machine tool
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TW108141988A TW202120226A (en) | 2019-11-19 | 2019-11-19 | Smart cutting tool system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114118319A (en) * | 2021-11-11 | 2022-03-01 | 合肥光链数字科技有限公司 | Intelligent control cabinet for cutter access and cutter access management control method |
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2019
- 2019-11-19 TW TW108141988A patent/TW202120226A/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114118319A (en) * | 2021-11-11 | 2022-03-01 | 合肥光链数字科技有限公司 | Intelligent control cabinet for cutter access and cutter access management control method |
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