TW202120226A - Smart cutting tool system - Google Patents

Smart cutting tool system Download PDF

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TW202120226A
TW202120226A TW108141988A TW108141988A TW202120226A TW 202120226 A TW202120226 A TW 202120226A TW 108141988 A TW108141988 A TW 108141988A TW 108141988 A TW108141988 A TW 108141988A TW 202120226 A TW202120226 A TW 202120226A
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Taiwan
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tool
control
cabinet
electronically controlled
information
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TW108141988A
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Chinese (zh)
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周麗珍
林子馨
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阜麟精密工業股份有限公司
翌碩資訊股份有限公司
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Priority to TW108141988A priority Critical patent/TW202120226A/en
Publication of TW202120226A publication Critical patent/TW202120226A/en

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Abstract

The present invention relates to a smart cutting tool system. The smart cutting tool system has at lease one tool cabinet and an internal server. The tool cabinet includes a body and a control system. The control system controls the opening and closing of the electronic control drawer for storing the cutting tool in the body, and senses the cutting tool information stored in each of the electronic control drawers. The control system is connected to the internal server so that the internal server obtains the cutting tool information in the cabinets. By centrally managing cutting tools, plant managers can keep abreast of cutting tool conditions in the plant and increase plant productivity.

Description

智慧刀具系統Smart Tool System
本發明係關於一種智慧刀具系統,尤指一種應用於存放工具機所使用之刀具的及其相關週邊設備。The present invention relates to a smart tool system, in particular to a tool used for storing tool machines and related peripheral equipment.
在機械加工領域中,裝設刀具於適當的工具機上以進行各類加工係為常見的技術,例如運用車刀、刨刀、銑刀、鏜刀、鑽頭、鉸刀、螺紋加工刀等刀具。而因應不同情況,同一台工具機將會需要更換不同的刀具使用,例如需要對不同工件進行加工、刀具壽命已盡等情形,故工廠內必須備妥多種所需的刀具,以供隨時更換使用。In the field of mechanical processing, it is a common technology to install tools on appropriate machine tools to perform various processing systems, such as the use of turning tools, planers, milling cutters, boring cutters, drills, reamers, threading cutters and other tools. In response to different situations, the same machine tool will need to be replaced with different tools. For example, different workpieces need to be processed or the tool life has expired. Therefore, a variety of tools must be prepared in the factory for replacement at any time. .
然而,傳統工廠對於刀具的存放管理,往往僅設置收納櫃而未加以妥善管制,故刀具的領取及放回缺乏有效管理,導致管理階層對於刀具的使用情形無所知悉,則對於刀具是否已達使用壽命、現場刀具是否不足等狀況均無法即時了解,進而影響整體生產效率。However, traditional factories often only set up storage cabinets for the storage and management of tools without proper control. Therefore, there is a lack of effective management of the collection and return of the tools. As a result, the management is ignorant of the use of the tools. Conditions such as service life and lack of on-site tools cannot be understood immediately, which affects overall production efficiency.
有鑑於此,本發明係對於工廠內所使用的刀具管理方式加以研發,以期解決過往管理效率不彰的情形。In view of this, the present invention researches and develops the tool management method used in the factory in order to solve the problem of inefficient management in the past.
為達到上述之發明目的,本發明所採用的技術手段為提供一種一種智慧刀具系統,包括: 至少一刀具櫃,係包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;以及 一內部伺服器,係連結至該至少一刀具櫃,並內建有: 一工單管理模組,係儲存多張工單,各該工單載有刀具櫃編號、電控抽屜編號、刀具種類數量及數量;以及 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊。In order to achieve the above-mentioned purpose of the invention, the technical means adopted by the present invention is to provide a smart tool system, including: At least one tool cabinet, which contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their The tool information of the tool stored in the box of the corresponding electronically controlled drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; and An internal server, connected to the at least one tool cabinet, and built-in: A work order management module, which stores multiple work orders, each of which contains the number of the tool cabinet, the number of the electronically controlled drawer, the type and quantity of tools; and A tool inventory module stores tool information of the electronically controlled drawers of the at least one tool cabinet.
本發明的優點在於,於工廠內設置內部伺服器來對至少一刀具櫃進行管理,該刀具櫃可主動更新各電控抽屜的刀具資訊,方便該內部伺服器有效地進行工廠的刀具管理,讓工廠管理人員可及時了解工廠內刀具狀況,提升工廠生產效率。The advantage of the present invention is that an internal server is provided in the factory to manage at least one tool cabinet. The tool cabinet can actively update the tool information of each electronically controlled drawer, so that the internal server can effectively manage the tool in the factory. Factory management personnel can keep abreast of the condition of the tools in the factory and improve the production efficiency of the factory.
為達到上述之發明目的,本發明所採用的技術手段為提供另一種一種智慧刀具系統,包括: 至少一工具機; 一刀具櫃,係與該工具機連結,且該刀具櫃包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;其中該控制系統係內建有: 一工單管理模組,係儲存多張工單,各該工單載有工具機編號、電控抽屜編號、刀具種類數量及數量;以及In order to achieve the above-mentioned purpose of the invention, the technical means adopted by the present invention is to provide another intelligent tool system, including: At least one machine tool; A tool cabinet is connected to the machine tool, and the tool cabinet contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their Corresponding to the tool information of the tool stored in the box of the electronic control drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; the control system is built-in: A work order management module, which stores multiple work orders, each of which contains the machine tool number, the number of the electronically controlled drawer, the number and quantity of tool types; and
一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊。A tool inventory module stores tool information of the electronically controlled drawers of the at least one tool cabinet.
本發明的優點在於,令工廠內使用刀具的工具機與刀具櫃連結,由刀具櫃與該工具機構通並進行刀具管理,該刀具櫃可主動更新各電控抽屜的刀具資訊,能有效地進行工廠的工具機及刀具管理,讓工廠管理人員可及時了解工廠內刀具狀況,提升工廠生產效率。The advantage of the present invention is that the machine tool that uses tools in the factory is connected to the tool cabinet, and the tool cabinet communicates with the tool mechanism for tool management. The tool cabinet can actively update the tool information of each electronically controlled drawer, which can effectively perform The factory's machine tools and tool management allow factory managers to know the condition of the tools in the factory in time and improve the production efficiency of the factory.
為達到上述之發明目的,本發明所採用的技術手段為提供另一種一種智慧刀具系統,包括:一種智慧刀具系統,包括: 一外部伺服器,係儲存多家供應商之聯絡資訊、所能提供之刀具種類及價格; 一刀具櫃,係與該外部伺服器連結,且該刀具櫃包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;其中該控制系統係內建有: 一工單管理模組,係儲存多張工單,各該工單載有電控抽屜編號、刀具種類數量及數量; 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊; 一刀具採購模組,係設定有一低庫存數量,於更新該刀具庫存模組時,一併判斷被更新的各該電控抽屜的應存數量是否低於該低庫存數量;若是,則該刀具採購模組即產生一採購單,並傳送至該外部伺服器,由該再外部伺服器對供應商下單。To achieve the above-mentioned purpose of the invention, the technical means adopted by the present invention is to provide another smart tool system, including: a smart tool system, including: An external server, which stores the contact information of multiple suppliers, the types and prices of tools that can be provided; A tool cabinet is connected to the external server, and the tool cabinet contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their Corresponding to the tool information of the tool stored in the box of the electronic control drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; the control system is built-in: One work order management module, which stores multiple work orders, and each work order contains the number of the electronically controlled drawer, the type and quantity of tools; A tool inventory module storing tool information of the electronically controlled drawers of the at least one tool cabinet; A tool purchasing module is set with a low inventory quantity. When updating the tool inventory module, it will also determine whether the updated quantity of the electronically controlled drawer is lower than the low inventory quantity; if so, then the tool The purchase module generates a purchase order and sends it to the external server, and the external server places an order with the supplier.
本發明的優點在於,於工廠內設置刀具櫃,令該刀具櫃與該外部伺服器連結,由於該刀具櫃主動更新各電控抽屜的刀具資訊,再配合儲存在刀具供應資料的外部伺服器,該刀具櫃可及時採購不足的刀具,確保產線順利生產。The advantage of the present invention is that the tool cabinet is set in the factory to connect the tool cabinet with the external server. Because the tool cabinet actively updates the tool information of each electronically controlled drawer, and then cooperates with the external server stored in the tool supply data, The tool cabinet can purchase insufficient tools in time to ensure the smooth production of the production line.
以下配合圖式及本發明之實施例,進一步闡述本發明為達成預定發明目的所採取的技術手段,其中圖式僅為了說明目的而已被簡化,並通過描述本發明的元件和組件之間的關係來說明本發明的結構或方法發明,因此,圖中所示的元件不以實際數量、實際形狀、實際尺寸以及實際比例呈現,尺寸或尺寸比例已被放大或簡化,藉此提供更好的說明,已選擇性地設計和配置實際數量、實際形狀或實際尺寸比例,而詳細的元件佈局可能更複雜。The following figures and embodiments of the present invention are used to further explain the technical means adopted by the present invention to achieve the intended purpose of the invention. The figures are simplified for illustrative purposes only and describe the relationship between the elements and components of the present invention. To illustrate the structure or method of the present invention, therefore, the elements shown in the figure are not presented in actual numbers, actual shapes, actual sizes, and actual ratios. The sizes or size ratios have been enlarged or simplified to provide a better description. , The actual number, actual shape or actual size ratio has been selectively designed and configured, and the detailed component layout may be more complicated.
請參閱圖1所示,本發明包含有至少一刀具櫃10、一內部伺服器30,也可進一步包含至少一工具機40;此外,再如圖2所示,本發明係進一步包含一外部伺服器50。所述刀具櫃10可搭配所述內部伺服器30、所述工具機40、及所述外部伺服器50中任一個而提供與其連結進行資料雙向傳送之功能。Please refer to FIG. 1, the present invention includes at least one tool cabinet 10, an internal server 30, and may further include at least one machine tool 40; in addition, as shown in FIG. 2, the present invention further includes an external servo器50. The tool cabinet 10 can be combined with any one of the internal server 30, the machine tool 40, and the external server 50 to provide a function of bidirectional data transmission through connection therewith.
再請參閱圖1所示,前述之刀具櫃10包含有一櫃體11及一控制系統20;其中該控制系統20係電性連接至該櫃體11;再請配合參閱圖3A及圖4所示,該櫃體11具有多個電控抽屜12、多個控制面板13以及一刀具感應單元14。該控制系統20係包含有一控制單元21、一顯示器22、一通訊模組23、一內建有一刀具管理資料庫的儲存單元24及一身份識別模組25。Please refer to Figure 1 again. The aforementioned tool cabinet 10 includes a cabinet 11 and a control system 20; wherein the control system 20 is electrically connected to the cabinet 11; The cabinet 11 has a plurality of electronically controlled drawers 12, a plurality of control panels 13 and a tool sensing unit 14. The control system 20 includes a control unit 21, a display 22, a communication module 23, a storage unit 24 with a built-in tool management database, and an identity recognition module 25.
上述各該電控抽屜12包含有一盒體121及一電子鎖122,該電子鎖122係受控於該控制系統20的控制單元21,以決定盒體121是否自該櫃體11的本體中開啟或關閉。Each of the above-mentioned electronically controlled drawers 12 includes a box body 121 and an electronic lock 122. The electronic lock 122 is controlled by the control unit 21 of the control system 20 to determine whether the box body 121 is opened from the main body of the cabinet 11 Or close.
上述該些控制面板13係設置在該櫃體11的本體上,並位在對應的電控抽屜12,且該控制面板13係受控於該控制系統20的控制單元21,故各該控制面板13係顯示對應之該電控抽屜12中所容納的刀具之種類以及數量。於本實施例,該控制面板13可為一觸控面板或實體按鍵,其中該觸控面板之顯示面板可為液晶面板、OLED面板,但不以此為限。The above-mentioned control panels 13 are arranged on the main body of the cabinet 11 and located in the corresponding electronically controlled drawer 12, and the control panel 13 is controlled by the control unit 21 of the control system 20, so each control panel 13 shows the type and quantity of the knives contained in the corresponding electronically controlled drawer 12. In this embodiment, the control panel 13 can be a touch panel or a physical button, and the display panel of the touch panel can be a liquid crystal panel or an OLED panel, but it is not limited to this.
上述該刀具感應單元14則可設置在該櫃體11內或外,並電性連接至該控制系統20的控制單元21,受控發射無線感應訊號至各該電控抽屜12。於本實施例,該刀具感應單元14可為射頻感應單元,發出射頻感應訊號,但不以此為限。再如圖3B所示,該刀具感應單元14可包含多個刀具感應器141,分別設置在該些電控抽屜12內,由於刀具60上可設置一對應之種類識別元件61,例如射頻識別標籤(RFID),故可由該刀具感應器141發出射頻訊號後,各別讀取對應電控抽屜12內存刀具的刀具資訊,包含刀具種類及數量。The above-mentioned tool sensing unit 14 can be arranged inside or outside the cabinet 11 and electrically connected to the control unit 21 of the control system 20 to controlly transmit wireless sensing signals to each of the electronically controlled drawers 12. In this embodiment, the tool sensing unit 14 may be a radio frequency sensing unit that emits radio frequency sensing signals, but it is not limited to this. As shown in FIG. 3B, the tool sensor unit 14 may include a plurality of tool sensors 141, which are respectively arranged in the electronically controlled drawers 12. As the tool 60 may be provided with a corresponding type identification element 61, such as a radio frequency identification tag (RFID), so after the tool sensor 141 sends out a radio frequency signal, the tool information corresponding to the tools in the electronically controlled drawer 12 can be read respectively, including the type and quantity of the tools.
上述控制系統20的刀具管理資料庫係包含有一身份管理模組、一工單管理模組及一刀具庫存模組。該身份管理模組儲存有操作員基本資料及身份驗證資訊,於本實施例,該身份驗證資訊係包含操作員設定的密碼或生物特徵(如指紋等)。該工單管理模組係產生目前開放領刀的所有工單。該刀具庫存模組係儲存各該電控抽屜12內存的刀具種類及數量。The tool management database of the control system 20 includes an identity management module, a work order management module, and a tool inventory module. The identity management module stores basic operator data and identity verification information. In this embodiment, the identity verification information includes a password or biological characteristics (such as fingerprints, etc.) set by the operator. The work order management module generates all work orders that are currently open to lead. The tool inventory module stores the types and quantities of the tools stored in the electronically controlled drawer 12.
該控制單元21係依據工單管理模組,於顯示器22顯示不同工單,各工單包含操作員名字、電控抽屜編號、刀具種類及數量。於本實施例,當操作員至該控制系統20,該控制系統20透過該身份識別模組25及該身份管理模組進行身份識別,待身份識別通過後,該控制單元21會將該操作員的工單220顯示於該顯示器22上,如圖5所示,其各該工單上會顯示對應之電控抽屜編號,並控制其對應的控制面板13顯示,例如閃爍或以顯示不同顏色,讓操作員快速找到該電控抽屜12,並按壓或觸碰該控制面板13,該控制單元21接收到控制面板13回傳訊息,即開啟該電控抽屜12的電子鎖122,讓操作員順利拿取該盒體121內存的刀具60。例如,圖4所示左上第一格電控抽屜12,其盒體121內存放格數為 3格,該控制單元21係於該控制面板13上顯示三放存格的刀具資訊,如「Location-010101 Cutting 001  012」,其代表在該電控抽屜12中第010101號的存放格,存放有種類編號001的刀具共計12副,惟存放格格數及顯示方式不以此為限。The control unit 21 displays different work orders on the display 22 according to the work order management module. Each work order includes the name of the operator, the number of the electronically controlled drawer, the type and quantity of tools. In this embodiment, when an operator arrives at the control system 20, the control system 20 performs identity recognition through the identity recognition module 25 and the identity management module. After the identity recognition is passed, the control unit 21 will send the operator The work order 220 of is displayed on the display 22, as shown in FIG. 5, the corresponding electronic control drawer number is displayed on each work order, and the corresponding control panel 13 is controlled to display, such as flashing or displaying different colors, Allow the operator to quickly find the electronically controlled drawer 12, and press or touch the control panel 13, the control unit 21 receives the return message from the control panel 13, that is to open the electronic lock 122 of the electronically controlled drawer 12, so that the operator smoothly Take the cutter 60 in the box 121. For example, as shown in Fig. 4, the first electronically controlled drawer 12 on the upper left, the number of cells stored in the box 121 is 3 cells, and the control unit 21 is connected to the control panel 13 to display the tool information of the three cells, such as "Location -010101 Cutting 001 012", which represents the storage compartment No. 010101 in the electronic control drawer 12. There are a total of 12 tools with type number 001 stored, but the number of storage compartments and display methods are not limited to this.
接下來,當操作員拿取刀具60完畢後,該控制單元21透過該刀具感應單元14讀取該電控抽屜12,獲得刀具資訊,且與先前儲存該電控抽屜12內刀具資訊進行比對;以其中的刀具數量來說,即可比對取刀前庫存數量與取刀後庫存數量的差異,並判斷數量差異是否與工單的請領刀具數量相符;若不符者,則於發出一取料錯誤的警報於顯示器22或其他警報工具上;若相符者,則更新該刀具庫存模組的資料,並顯示於顯示器22上,如圖5所示,亦可進一步控制該電控抽屜12對應之控制面板13上的刀具資訊221。Next, when the operator finishes taking the tool 60, the control unit 21 reads the electronically controlled drawer 12 through the tool sensor unit 14, obtains the tool information, and compares it with the previously stored tool information in the electronically controlled drawer 12 ; In terms of the number of tools, you can compare the difference between the inventory quantity before taking the knife and the inventory quantity after taking the knife, and judge whether the quantity difference is consistent with the number of tools requested in the work order; if it does not match, send a take The material error alarm is on the display 22 or other alarm tools; if it matches, the data of the tool inventory module is updated and displayed on the display 22, as shown in Figure 5, and the electronically controlled drawer 12 can be further controlled to correspond to The tool information 221 on the control panel 13.
請參閱圖1所示,該內部伺服器30係可與更多前述刀具櫃10的控制系統20連結;於本實施例,該內部伺服器30內建有一身份管理模組、一工單管理模組及一刀具庫存模組,惟該工單管理模組所顯示的工單上進一步包含有刀具櫃編號,且該刀具庫存模組也包含有刀具櫃編號。因此,請配參閱圖3A所示,當操作員至該控制系統20操作該身份識別模組25,該控制單元21會透過該通訊模組23將該身份資料傳送至該內部伺服器30,由該內部伺服器30讀取該身份管理模組,並判斷該操作員身份是否符合,若通過身份識別,該內伺服器會回傳該位操作員的工單至操作員所在的控制系統20,並顯示其所屬工單,該操作員會視工單上所載之刀具櫃編號移動至正確的刀具櫃10;同時該內部伺服器30會將該工單同步傳送至正確刀具櫃10的控制系統20,如此當操作員移動至正確刀具櫃10後,其控制系統20之控制單元21同樣控制其對應的控制面板13顯示,例如閃爍或以顯示不同顏色,讓操作員即快速找到該電控抽屜12,並按壓或觸碰該控制面板13,該控制單元21接收到控制面板13回傳訊息,即開啟該電控抽屜12的電子鎖122,讓操作員順利拿取該盒體121內存的刀具。Please refer to FIG. 1, the internal server 30 can be connected with more control systems 20 of the aforementioned tool cabinet 10; in this embodiment, the internal server 30 is built with an identity management module and a work order management module. Group and a tool inventory module, but the work order displayed by the work order management module further includes a tool cabinet number, and the tool inventory module also includes a tool cabinet number. Therefore, please refer to FIG. 3A. When an operator goes to the control system 20 to operate the identity recognition module 25, the control unit 21 will send the identity data to the internal server 30 through the communication module 23, and The internal server 30 reads the identity management module and determines whether the operator’s identity is consistent. If the identity is recognized, the internal server will return the operator’s work order to the control system 20 where the operator is located. And display the work order it belongs to. The operator will move to the correct tool cabinet 10 according to the tool cabinet number contained on the work order; at the same time, the internal server 30 will synchronously transmit the work order to the control system of the correct tool cabinet 10 20. So when the operator moves to the correct tool cabinet 10, the control unit 21 of the control system 20 also controls the corresponding control panel 13 to display, such as flashing or displaying different colors, so that the operator can quickly find the electronically controlled drawer 12. And press or touch the control panel 13, the control unit 21 receives the return message from the control panel 13, that is, opens the electronic lock 122 of the electronically controlled drawer 12, so that the operator can smoothly take the tool stored in the box 121 .
當操作員拿取完畢後,該控制單元21透過該刀具感應單元14讀取該電控抽屜12,獲得刀具資訊並回傳至該內部伺服器30,且與先前儲存該電控抽屜12內刀具資訊進行比對。以刀具數量來說,即可比對取刀前內存數量與取刀後內存數量的差異,並判斷數量差異是否與工單的請領刀具數量相符;若不符者,則於發出一取料錯誤的警報;若相符者,則更新該刀具庫存模組的資料,如圖5所示,亦可進一步控制該電控抽屜12對應之控制面板13上的刀具資訊221。When the operator finishes taking it, the control unit 21 reads the electronically controlled drawer 12 through the tool sensor unit 14, obtains the tool information and sends it back to the internal server 30, and stores the tools in the electronically controlled drawer 12 previously. Information is compared. In terms of the number of tools, you can compare the difference between the memory quantity before taking the tool and the memory quantity after taking the tool, and judge whether the quantity difference is consistent with the number of tools requested in the work order; if it does not match, a reclaim error will be issued Alarm; if it matches, update the data of the tool inventory module, as shown in FIG. 5, and further control the tool information 221 on the control panel 13 corresponding to the electronically controlled drawer 12.
請參閱圖1及圖6A所示,各該刀具櫃10可進一步與至少一台工具機40連結,即該工具機40包含有一控制器41、一通訊模組42、一身份識別模組43、一刀具感應器44及一刀具狀態感知器45;其中該控制器41係與該通訊模組42、該身份識別模組43及該刀具感應器44電性連接,又該控制器41透過該通訊模組42與對應刀具櫃10之控制系統20的通訊模組23連結,進行雙向溝通。該工具機40的身份識別模組43可以是卡片辨識、指紋辨識、臉部辨識等現有技術之身份辨識方式,在此不加以贅述。1 and 6A, each of the tool cabinets 10 can be further connected to at least one machine tool 40, that is, the machine tool 40 includes a controller 41, a communication module 42, an identification module 43, A tool sensor 44 and a tool status sensor 45; wherein the controller 41 is electrically connected to the communication module 42, the identity recognition module 43, and the tool sensor 44, and the controller 41 communicates The module 42 is connected to the communication module 23 of the control system 20 corresponding to the tool cabinet 10 for two-way communication. The identity recognition module 43 of the machine tool 40 can be a card recognition, fingerprint recognition, face recognition and other prior art identity recognition methods, which will not be repeated here.
各該刀具櫃10之控制系統20的儲存單元24係進一步包含有一刀具測量模組,且所產生之工單上可進一步載明工單對應的工具機編號,讓操作者瞭解目前工單所請領的刀具係配合哪一台工具機40使用。操作者自刀具櫃10上拿取工單上所載的刀具後,即到達工單上所載的工具機40,此時該操作者透過該工具機40的身份識別模組43確認身份後,該工具機40之控制器41允許操作員將刀具及其上的種類識別元件置於該刀具感應器44附近,讓控制器41透過該刀具感應器44讀取刀具編號,工具機40的控制器41再透過通訊模組42將刀具編號回傳至該刀具櫃10之控制系統20,由該控制系統20判斷該刀具編號是否符合工單上所載的刀具種類後,並於確認後回覆該工具機40,該工具機40控制器41判斷控制系統20回覆為正確的刀具後開機。The storage unit 24 of the control system 20 of each tool cabinet 10 further includes a tool measurement module, and the generated work order can further indicate the machine tool number corresponding to the work order, so that the operator can understand the current work order request Which machine tool 40 is used with the tool of the collar. After the operator takes the tool contained on the work order from the tool cabinet 10, he arrives at the machine tool 40 on the work order. At this time, the operator confirms his identity through the identification module 43 of the machine tool 40, The controller 41 of the machine tool 40 allows the operator to place the tool and its type identification element near the tool sensor 44, so that the controller 41 can read the tool number through the tool sensor 44. The controller of the machine tool 40 41 and then through the communication module 42 to return the tool number to the control system 20 of the tool cabinet 10, the control system 20 determines whether the tool number matches the tool type contained in the work order, and then responds to the tool after confirmation The machine 40, the machine tool 40, the controller 41 judges that the control system 20 responds to the correct tool, and then starts it.
當刀具設置在該工具機40後,其中的刀具感應器44會在刀具使用過程中監控刀具的使用狀態,並於停機時,回報該刀具狀態感知器45的感知訊息予該控制系統20,該感知訊息係包含有使用次數(如:轉動圈數或切割次數)及使用時間。當工具機40回報刀具的感知訊息,該控制系統20會依據回傳之工具機40的編號,找出該工具機40所使用之刀具,並依據感知訊息計算其刀具的使用壽命或是否已達報廢標準,若已達報廢標準,即更新該刀具庫存模組,即自該刀具所存放之電控抽屜12的應存數量減掉報廢刀具數量。When the tool is installed in the machine tool 40, the tool sensor 44 therein will monitor the tool's use status during the tool use process, and when the tool is stopped, it will report the sensing information of the tool status sensor 45 to the control system 20. The sensing information includes the number of times of use (such as the number of turns or the number of cuts) and the time of use. When the machine tool 40 reports the sensory information of the tool, the control system 20 will find the tool used by the machine tool 40 according to the number of the machine tool 40 returned, and calculate the service life of the tool or whether it has reached the service life or not according to the sensory information. The scrapping standard, if the scrapping standard has been reached, the tool inventory module is updated, that is, the number of scrapped tools is subtracted from the stock quantity of the electronically controlled drawer 12 where the tool is stored.
同理,請參閱圖1及圖6B所示,該內部伺服器30亦可進一步與至少一台工具機40連結,以進行雙向溝通。Similarly, referring to FIG. 1 and FIG. 6B, the internal server 30 can also be further connected to at least one machine tool 40 for two-way communication.
該內部伺服器30係進一步包含有一刀具測量模組,且所產生之工單上可進一步載明工單對應的工具機編號,讓操作者瞭解目前工單所請領的刀具係配合哪一台工具機40使用。操作者經指示自對應之刀具櫃10上拿取工單上所載的刀具後,再移動至工單上所載的工具機40位置;此時,該操作員透過該工具機40的身份識別模組43確認身份後,該工具機40之控制器41允許操作員將刀具及其上的種類識別元件置於該刀具感應器44附近,讓控制器41透過該刀具感應器44讀取刀具編號,工具機40的控制器41再透過通訊模組42將刀具編號回傳至該內部伺服器30,由該內部伺服器30判斷該刀具編號是否符合工單上所載的刀具種類後,並於確認後回覆該工具機40,該工具機40控制器41判斷控制系統20回覆為正確的刀具後開機。The internal server 30 further includes a tool measurement module, and the generated work order can further specify the machine tool number corresponding to the work order, so that the operator can know which tool the currently requested tool is matched with The machine tool 40 is used. The operator is instructed to take the tool contained on the work order from the corresponding tool cabinet 10, and then move to the position of the machine tool 40 on the work order; at this time, the operator uses the identity of the machine tool 40 to identify After the module 43 confirms the identity, the controller 41 of the machine tool 40 allows the operator to place the tool and its type identification component near the tool sensor 44, so that the controller 41 can read the tool number through the tool sensor 44 , The controller 41 of the machine tool 40 then returns the tool number to the internal server 30 through the communication module 42. The internal server 30 determines whether the tool number matches the tool type contained in the work order, and then After the confirmation, the machine tool 40 is replied, and the controller 41 of the machine tool 40 determines that the control system 20 responds to the correct tool and then starts the machine.
當刀具設置在該工具機40後,其中的刀具狀態感應器會在刀具使用過程中監測刀具的使用狀態,並於停機時,回報該刀具狀態感知器45的感知訊息予該內部伺服器30,該感知訊息係包含有使用次數(如:轉動圈數或切割次數)及使用時間。當工具機40回報刀具的感知訊息,該控制系統20會依據回傳之工具機40的編號,找出該工具機40所使用之刀具,並依據感知訊息計算其刀具的使用壽命或是否已達報廢標準,若已達報廢標準,即更新該刀具測量模組,即自該刀具所存放之電控抽屜12的應存數量減掉報廢刀具數量,也一併通知該刀具對應之刀具櫃10的控制系統20進行更新。When the tool is set in the machine tool 40, the tool status sensor in it will monitor the usage status of the tool during the use of the tool, and report the sensing information of the tool status sensor 45 to the internal server 30 when the tool is stopped. The perception message includes the number of times of use (such as the number of turns or the number of cuts) and the time of use. When the machine tool 40 reports the sensory information of the tool, the control system 20 will find the tool used by the machine tool 40 according to the returned number of the machine tool 40, and calculate the service life of the tool or whether it has reached the end of the tool life The scrap standard, if the scrap standard is reached, the tool measurement module is updated, that is, the number of scrap tools is subtracted from the amount of the electronically controlled drawer 12 stored in the tool, and the tool cabinet 10 corresponding to the tool is also notified. The control system 20 is updated.
上述該刀具櫃10的控制系統20或該內部伺服器30可進一步增加一刀具採購模組,由於該刀具庫存模組係儲存有各該刀具櫃10之各該電控抽屜12的應存數量,可再進一步設定一低庫存數量,當更新該刀具庫存模組時,可進一步判斷被更新的該電控抽屜12之應存數量是否已低於其預設的低庫存數量;若是,則該刀具採購模組即產生採購單。再如圖2所示,該刀具櫃10的控制系統20或內部伺服器30係與該外部伺服器50連結,在實際應用上,單一工廠100內可設有一內部伺服器30、多個工具機40、及多個刀具櫃10,而單一工廠100之內部伺服器30及刀具櫃10可對應多個供應商的外部伺服器50,一個供應商的外部伺服器50亦可對應多個工廠100的內部伺服器30及刀具櫃10。刀具櫃10可直接與供應商的外部伺服器50連線,亦可透過內部伺服器30與供應商的外部伺服器50連線。而該外部伺服器50係儲存有供應商所能提供之刀具種類及價格等資訊,故可依據該控制系統20或內部伺服器30傳來的採購單確認採購金額及數量後,即建立出貨表單及請款表單。The control system 20 of the tool cabinet 10 or the internal server 30 can be further added with a tool purchasing module, because the tool inventory module stores the quantity to be stored in each of the electronically controlled drawers 12 of each tool cabinet 10, A low inventory quantity can be further set. When the tool inventory module is updated, it can be further judged whether the quantity to be stored in the electronically controlled drawer 12 to be updated is lower than its preset low inventory quantity; if so, then the tool The purchase module generates a purchase order. As shown in Figure 2, the control system 20 or the internal server 30 of the tool cabinet 10 is connected to the external server 50. In practical applications, a single factory 100 can be provided with an internal server 30 and multiple machine tools. 40, and multiple tool cabinets 10, and the internal server 30 and tool cabinet 10 of a single factory 100 can correspond to the external servers 50 of multiple suppliers, and the external server 50 of one supplier can also correspond to the external servers 50 of multiple factories 100 Internal server 30 and tool cabinet 10. The tool cabinet 10 can be directly connected to the external server 50 of the supplier, and can also be connected to the external server 50 of the supplier through the internal server 30. The external server 50 stores the tool type and price information provided by the supplier. Therefore, the purchase amount and quantity can be confirmed according to the purchase order sent by the control system 20 or the internal server 30, and then the shipment is created. Form and request form.
以下具體說明各種不同的應用情境,但本發明不限於此。Various application scenarios are specifically described below, but the present invention is not limited thereto.
應用情境: 操作員某甲為第一工具機40之操作人員,第一工具機40可進行之製程為產品一的第m1製程及產品二的第n1製程,產品一的第m製程係使用一號刀具,產品三的第n製程係使用二號刀具。 Application scenario: The operator A is the operator of the first machine tool 40, and the processes that can be performed by the first machine tool 40 are the m1 process of product 1 and the n1 process of product 2, and the m process of product 1 uses a No. 2 tool is used in the nth process of product 3.
應用情境 1 操作員某甲目前被指派的工作為使用第一工具機40進行產品一的第m1製程,故其自行前往距離第一工具機40最近的X號刀具櫃10,透過X號刀具櫃10之身份識別模組25確認操作員某甲的身份後,亦由所儲存的工單確認某甲目前欲拿取一號刀具,此時X號刀具櫃10之櫃體11的第5排左邊電控抽屜12旁的面板112點亮,操作員某甲點擊該控制面板13後打開該電控抽屜12並取出對應的一號刀具一副,此時電控抽屜12內的刀具感應器141將一副一號刀具已被取出的訊息傳遞至該控制單元21,由該控制單元21更新一號刀具的庫存資料。操作員於取得一號刀具後回到第一工具機40執行作業。 Application Scenario 1 : Operator A is currently assigned to use the first machine tool 40 to perform the m1 process of product 1, so he goes to the tool cabinet 10 closest to the first machine tool 40 and passes through the tool X After the identity recognition module 25 of the cabinet 10 confirms the identity of the operator A, it also confirms from the stored work order that the worker currently wants to take the No. 1 tool. At this time, the No. X tool cabinet 10 is the fifth row of the cabinet 11 The panel 112 next to the electronically controlled drawer 12 on the left lights up. An operator clicks on the control panel 13 and then opens the electronically controlled drawer 12 and takes out a pair of the corresponding tool No. 1. At this time, the tool sensor 141 in the electronically controlled drawer 12 The message that a pair of the No. 1 tool has been taken out is transmitted to the control unit 21, and the control unit 21 updates the inventory data of the No. 1 tool. After obtaining the No. 1 tool, the operator returns to the first machine tool 40 to perform the operation.
應用情境 2 當操作員某甲開啟指定的電控抽屜12時,某甲拿取了兩副一號刀具,與工單上所載的一副一號刀具不相符,此時電控抽屜12中的刀具感應單元14感測到被拿走兩副一號刀具,並將此訊息傳送給該控制單元21,該控制單元21透過通訊模組23將此警示訊息傳遞給該內部伺服器30,該內部伺服器30收到後亦發出警示訊息,讓管理人員能即時獲知刀具誤拿的情形,以便即時進行相應處理。 Application Scenario 2 : When the operator A opens the designated electronically controlled drawer 12, A person takes two sets of No. 1 tools, which do not match the pair of No. 1 tools on the work order. At this time, the electronically controlled drawer 12 The tool sensor unit 14 senses that two sets of No. 1 tools have been taken away, and transmits this message to the control unit 21, which transmits the warning message to the internal server 30 through the communication module 23, The internal server 30 also sends out a warning message after receiving it, so that the manager can know the situation of the tool mishandling in real time, so as to deal with it in real time.
應用情境 3 當操作員某甲拿取指定的一副二號刀具後,Y號刀具櫃10中所剩下的二號刀具已低於一低刀具庫存數量(可為工廠預設的任意數量),此時Y號刀具櫃10的控制系統20會透過通訊模組23向儲存有二號刀具之供應商的外部伺服器50發出採購訊息;或透過通訊模組23傳送給內部伺服器30,由該內部伺服器30向儲存有二號刀具之供應商的外部伺服器50發出採購訊息。 Application Scenario 3 : After the operator A takes a designated pair of No. 2 tool, the remaining No. 2 tool in tool cabinet 10 of No. Y is lower than a low tool inventory quantity (it can be any quantity preset by the factory) ), at this time, the control system 20 of the tool cabinet 10 of No. Y will send a purchase message to the external server 50 of the supplier storing the No. 2 tool through the communication module 23; or send it to the internal server 30 through the communication module 23, The internal server 30 sends a purchase message to the external server 50 of the supplier storing the No. 2 tool.
應用情境 4 當操作員某甲使用二號刀具時,第一工具機40的刀具狀態感知器45持續監測二號刀具使用的轉速及時間,與第一工具機40的運作情形。待製程完畢,操作員某甲取下二號刀具時,第一工具機40即時將該副二號刀具的使用歷程資訊傳遞給Y號刀具櫃10之控制系統20,該控制系統20之控制單元21依據該歷程資訊來更新該副二號刀具的資訊,並運算其剩餘壽命,操作員某甲將二號刀具放回原本的電控抽屜12時,該電控抽屜12的刀具感應單元14亦傳遞訊息告知控制單元21。 Application scenario 4 : When the operator A uses the second tool, the tool status sensor 45 of the first machine tool 40 continuously monitors the speed and time of the use of the second tool, and the operation status of the first machine tool 40. After the process is completed, when the operator A removes the No. 2 tool, the first machine tool 40 immediately transmits the use history information of the second No. 2 tool to the control system 20 of the No. Y tool cabinet 10, and the control unit of the control system 20 21 Update the information of the secondary tool No. 2 based on the history information, and calculate its remaining life. When the operator A puts the tool No. 2 back into the original electronically controlled drawer 12, the tool sensing unit 14 of the electronically controlled drawer 12 also Send a message to inform the control unit 21.
綜上所述,本發明智慧刀具系統係主要於工廠內設置刀具櫃,由於該刀具櫃可主動更新各電控抽屜的刀具資訊,方便且有效地進行工廠的刀具管理,或配合內部伺服器管理廠內更多刀具櫃,讓工廠管理人員可及時了解工廠內刀具狀況,也可進一步與工廠內使用刀具的工具機與刀具櫃連結,或與外部伺服器連結,以及時採購不足的刀具,確保產線順利生產。In summary, the smart tool system of the present invention is mainly set up in the factory with a tool cabinet. Since the tool cabinet can actively update the tool information of each electronically controlled drawer, it is convenient and effective to manage the tool in the factory or cooperate with the internal server management. More tool cabinets in the factory, so that factory managers can keep abreast of the condition of the tools in the factory, and can also further connect with the tool machines and tool cabinets in the factory that use tools, or connect with an external server, so as to purchase insufficient tools in a timely manner to ensure The production line went into production smoothly.
以上所述僅是本發明的實施例而已,並非對本發明做任何形式上的限制,雖然本發明已以實施例揭露如上,然而並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。The above are only the embodiments of the present invention and do not limit the present invention in any form. Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field, Without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make slight changes or modification into equivalent embodiments with equivalent changes, but any content that does not depart from the technical solution of the present invention is based on the technical essence of the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
10:刀具櫃                                        100:工廠 11:櫃體                                            12:電控抽屜 121:盒體                                          122:電子鎖 13:控制面板                                    14:刀具感應單元 141:刀具感應器                               20:控制系統 21:控制單元                                    22:顯示器 220:工單                                          221:刀具資訊 23:通訊模組                                    24:儲存單元 25:身份識別模組                             30:內部伺服器 40:工具機                                        41:控制器 42:通訊模組                                    43:身份識別模組 44:刀具感應器                                 45:刀具狀態感知器 50:外部伺服器 60:刀具 61:識別元件10: Tool cabinet 100: Factory 11: Cabinet body 12: Electronically controlled drawer 121: Box body 122: Electronic lock 13: Control Panel 14: Tool induction unit 141: Tool sensor 20: Control system 21: Control unit 22: display 220: Work order 221: Tool Information 23: Communication module 24: storage unit 25: Identity Recognition Module 30: Internal server 40: Machine tool 41: Controller 42: Communication module 43: Identity Recognition Module 44: Tool sensor 45: Tool status sensor 50: External server 60: Tool 61: Identify components
圖1:本發明智慧刀具系統之第一實施例的一系統架構圖。 圖2:本發明智慧刀具系統之第二實施例的一系統架構圖。 圖3A:本發明刀具櫃之第一實施例的一功能方塊圖。 圖3B:本發明刀具櫃之第二實施例的一功能方塊圖。 圖4:本發明刀具櫃之一動作示意外觀圖。 圖5:本發明刀具櫃之顯示器的一畫面示意圖。 圖6A:本發明智慧刀具系統之第三實施例的一系統架構圖。 圖6B:本發明智慧刀具系統之第四實施例的一系統架構圖。Figure 1: A system architecture diagram of the first embodiment of the smart tool system of the present invention. Figure 2: A system architecture diagram of the second embodiment of the smart tool system of the present invention. Fig. 3A: A functional block diagram of the first embodiment of the tool cabinet of the present invention. Fig. 3B: A functional block diagram of the second embodiment of the tool cabinet of the present invention. Figure 4: A schematic appearance view of one of the tool cabinets of the present invention. Figure 5: A schematic diagram of a screen of the display of the tool cabinet of the present invention. Fig. 6A: A system architecture diagram of the third embodiment of the smart tool system of the present invention. Fig. 6B: A system architecture diagram of the fourth embodiment of the smart tool system of the present invention.
10:刀具櫃10: Tool cabinet
11:櫃體11: Cabinet
12:電控抽屜12: Electronically controlled drawer
13:控制面板13: Control Panel
20:控制系統20: Control system
22:顯示器22: display
30:內部伺服器30: Internal server
40:工具機40: machine tool

Claims (25)

  1. 一種智慧刀具系統,包括: 至少一刀具櫃,係包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;以及 一內部伺服器,係連結至該至少一刀具櫃,並內建有: 一工單管理模組,係儲存多張工單,各該工單載有刀具櫃編號、電控抽屜編號、刀具種類數量及數量;以及 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊。A smart tool system, including: At least one tool cabinet, which contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their The tool information of the tool stored in the box of the corresponding electronically controlled drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; and An internal server, connected to the at least one tool cabinet, and built-in: A work order management module, which stores multiple work orders, each of which contains the number of the tool cabinet, the number of the electronically controlled drawer, the type and quantity of tools; and A tool inventory module stores tool information of the electronically controlled drawers of the at least one tool cabinet.
  2. 如請求項1所述之智慧刀具系統,其中: 該控制系統係包含有一控制單元、一顯示器、一第一通訊模組、一儲存單元及一第一身份識別模組;其中該控制單元係與該顯示器、該第一通訊模組、該儲存單元及該第一身份識別模組電性連接,並與對應刀具櫃之電子鎖、該控制面板以及該刀具感應單元電性連接;該控制單元係控制顯示器顯示其對應刀具櫃編號的工單,以及該些電控抽屜的刀具資訊;以及 該內部伺服器係進一步內建有一身份管理模組,儲存有操作員基本資料及身份驗證資訊,用以比對該至少一刀具櫃之第一身份識別模組回傳的身份識別資料是否合格。The smart tool system as described in claim 1, wherein: The control system includes a control unit, a display, a first communication module, a storage unit, and a first identification module; wherein the control unit is connected to the display, the first communication module, and the storage unit And the first identification module are electrically connected to the electronic lock of the corresponding tool cabinet, the control panel and the tool sensing unit; the control unit controls the display to display the work order corresponding to the tool cabinet number, and Tool information of these electronically controlled drawers; and The internal server further has a built-in identity management module, which stores basic operator data and identity verification information, and is used to compare whether the identity recognition data returned by the first identity recognition module of the at least one tool cabinet is qualified.
  3. 如請求項1或2所述之智慧刀具系統,其中該刀具感應單元係包含有多個刀具感應器,該些刀具感應器係分別設置在櫃體內,並分別對應該些電控抽屜,以感應所對應之電控抽屜的刀具資訊。The smart tool system according to claim 1 or 2, wherein the tool sensor unit includes a plurality of tool sensors, and the tool sensors are respectively arranged in the cabinet and correspond to the electronically controlled drawers to sense Tool information of the corresponding electronically controlled drawer.
  4. 如請求項3所述之智慧刀具系統,其中該內部伺服器係內建有一取刀流程,包括: (a)  透過該第一身份識別模組進行身份驗證; (b)  於步驟(a)身份驗證通過後,即依據該身份讀取載有該身份的工單,再依據該工單上的刀具櫃編號,將該工單傳送至對應刀具櫃的控制系統,該控制系統將工單顯示於該顯示器上,並依據工單上所載電控抽屜編號控制該電控抽屜對應之控制面板點亮,並於接收到該控制面板回傳控制訊號後,解鎖該電子鎖,再控制該刀具感應單元讀取已解鎖之電控抽屜中刀具資訊,並回傳送最新的刀具資訊;以及 (c)   接收該刀具櫃回傳的刀具資訊後,更新該刀具庫存模組中該刀具櫃編號的刀具資訊。The smart tool system according to claim 3, wherein the internal server has a built-in tool fetching process, including: (a) Perform identity verification through the first identity recognition module; (b) After the identity verification in step (a) is passed, the work order containing the identity is read according to the identity, and the work order is transmitted to the control system of the corresponding tool cabinet according to the tool cabinet number on the work order , The control system displays the work order on the display, and controls the corresponding control panel of the electrical control drawer to light up according to the electrical control drawer number contained on the work order, and unlocks after receiving the control signal back from the control panel The electronic lock then controls the tool sensor unit to read the tool information in the unlocked electronically controlled drawer, and sends back the latest tool information; and (c) After receiving the tool information returned by the tool cabinet, update the tool information of the tool cabinet number in the tool inventory module.
  5. 如請求項4所述之智慧刀具系統,其中於步驟(c)中,該內部伺服器於收到該刀具櫃回傳的刀具資訊後,會與目前該刀具庫存模組所儲存的對應刀具資訊進行比對,並判斷是否出現異常;若異常,則發出警報訊號;若正常,即更新該刀具庫存模組中該刀具櫃編號的刀具資訊。The smart tool system described in claim 4, wherein in step (c), after the internal server receives the tool information returned by the tool cabinet, it will match the current tool information stored in the tool inventory module Compare and determine whether there is an abnormality; if it is abnormal, an alarm signal will be issued; if it is normal, the tool information of the tool cabinet number in the tool inventory module will be updated.
  6. 如請求項5所述之智慧刀具系統,係進一步包含至少一工具機,各該工具機係與該內部伺服器連結,並包含有一第二控制器、一第二通訊模組、一第二身份識別模組及一第二刀具感應器;其中該第二控制器係與該第二通訊模組、該第二身份識別模組及該第二刀具感應器電性連接,又該第二控制器透過該第二通訊模組與對應的該刀具櫃之控制系統的第一通訊模組連結,進行雙向溝通。The smart tool system according to claim 5, further includes at least one machine tool, each of the machine tools is connected to the internal server, and includes a second controller, a second communication module, and a second identity Identification module and a second tool sensor; wherein the second controller is electrically connected with the second communication module, the second identification module and the second tool sensor, and the second controller The second communication module is connected with the corresponding first communication module of the control system of the tool cabinet for two-way communication.
  7. 如請求項6所述之智慧刀具系統,其中: 該內部伺服器係進一步內建有一刀具測量模組,係儲存各刀具的使用狀態;以及 該第二控制器內建有一刀具監控流程,係包含有: (a) 透過該第二身份識別模組進行身份驗證,將讀取到的身份驗證資料透過該第二通訊模組傳送至該內部伺服器,並等待該內部伺服器回傳身份驗證結果; (b) 於接收到該內部伺服器回傳身份驗證結果,並確認身份驗證合格,即透過該第二刀具感應器讀取刀具資訊,並將刀具資訊回傳至該內部伺服器,並等待該內部伺服器回傳刀具資訊判斷結果;以及 (c) 於確認該內部伺服器回傳刀具資訊判斷結果為正確後,令該工具機開機; (d) 於工具機開機後,透過該刀具狀態感知器監測該工具機的刀具使用狀態,並於工作具機停機後,將感知訊號回傳至該內部伺服器,由該內部伺服器依據該感知訊號計算該刀具的使用壽命,更新至該刀具測量模組。The smart tool system described in claim 6, wherein: The internal server is further built with a tool measurement module to store the usage status of each tool; and The second controller has a built-in tool monitoring process, which includes: (a) Perform identity verification through the second identity recognition module, send the read identity verification data to the internal server through the second communication module, and wait for the internal server to return the identity verification result; (b) Upon receiving the internal server and returning the identity verification result and confirming that the identity verification is qualified, the tool information is read through the second tool sensor, and the tool information is returned to the internal server, and wait for the The internal server returns the tool information judgment result; and (c) After confirming that the judgment result of the tool information returned by the internal server is correct, start the machine tool; (d) After the machine tool is turned on, monitor the tool usage status of the machine tool through the tool status sensor, and after the machine tool is stopped, the sensing signal will be sent back to the internal server, and the internal server will follow the Perceive the signal to calculate the service life of the tool and update it to the tool measurement module.
  8. 如請求項7所述之智慧刀具系統,其中該內部伺服器於計算該刀具的使用壽命後,判斷該使用壽命是否已達報廢標準,若是則更新該刀具庫存模組,減去報廢刀具的數量。The smart tool system described in claim 7, wherein the internal server determines whether the service life has reached the scrap standard after calculating the service life of the tool, and if so, updates the tool inventory module, minus the number of scrap tools .
  9. 如請求項8所述之智慧刀具系統,係進一步包含一外部伺服器,係與該內部伺服器連結,且該外部伺服器係儲存有多家供應商之聯絡資訊、所能提供之刀具種類及價格。The smart tool system described in claim 8 further includes an external server connected to the internal server, and the external server stores the contact information of multiple suppliers, the types of tools that can be provided, and price.
  10. 如請求項9所述之智慧刀具系統,其中該內部伺服器係進一步內建有一刀具採購模組及一低庫存數量,於更新該刀具庫存模組時,一併判斷被更新的各該電控抽屜的應存數量是否低於該低庫存數量;若是,則該刀具採購模組即產生一採購單,並傳送至該外部伺服器對供應商下單。For the smart tool system described in claim 9, wherein the internal server is further built with a tool purchasing module and a low inventory quantity. When the tool inventory module is updated, the updated electronic control unit is also determined Whether the storage quantity of the drawer is lower than the low inventory quantity; if it is, the tool purchasing module generates a purchase order and sends it to the external server to place an order for the supplier.
  11. 一種智慧刀具系統,包括: 至少一工具機; 一刀具櫃,係與該工具機連結,且該刀具櫃包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;其中該控制系統係內建有: 一工單管理模組,係儲存多張工單,各該工單載有工具機編號、電控抽屜編號、刀具種類數量及數量;以及 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊。A smart tool system, including: At least one machine tool; A tool cabinet is connected to the machine tool, and the tool cabinet contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their Corresponding to the tool information of the tool stored in the box of the electronic control drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; the control system is built-in: A work order management module, which stores multiple work orders, each of which contains the machine tool number, the number of the electronically controlled drawer, the number and quantity of tool types; and A tool inventory module stores tool information of the electronically controlled drawers of the at least one tool cabinet.
  12. 如請求項11所述之智慧刀具系統,其中: 該控制系統係包含有一控制單元、一顯示器、一第一通訊模組、一儲存單元及一第一身份識別模組;其中該控制單元係與該顯示器、該第一通訊模組、該儲存單元及該第一身份識別模組電性連接,並與對應刀具櫃之電子鎖、該控制面板以及該刀具感應單元電性連接;該控制單元係控制顯示器顯示其對應刀具櫃編號的工單,以及該些電控抽屜的刀具資訊;以及 該控制系統係內建有一身份管理模組,儲存有操作員基本資料及身份驗證資訊,用以比對該第一身份識別模組回傳的身份識別資料是否合格。The smart tool system described in claim 11, wherein: The control system includes a control unit, a display, a first communication module, a storage unit, and a first identification module; wherein the control unit is connected to the display, the first communication module, and the storage unit And the first identification module are electrically connected to the electronic lock of the corresponding tool cabinet, the control panel and the tool sensing unit; the control unit controls the display to display the work order corresponding to the tool cabinet number, and Tool information of these electronically controlled drawers; and The control system has a built-in identity management module that stores basic operator data and identity verification information to compare whether the identity information returned by the first identity recognition module is qualified.
  13. 如請求項11或12所述之智慧刀具系統,其中該刀具感應單元係包含有多個刀具感應器,該些刀具感應器係分別設置在櫃體內,並分別對應該些電控抽屜,以感應所對應之電控抽屜的刀具資訊。The smart tool system according to claim 11 or 12, wherein the tool sensor unit includes a plurality of tool sensors, and the tool sensors are respectively arranged in the cabinet and correspond to the electronically controlled drawers to sense Tool information of the corresponding electronically controlled drawer.
  14. 如請求項13所述之智慧刀具系統,其中該控制系統係內建有一取刀流程,包括: (a) 透過該第一身份識別模組進行身份驗證; 於步驟(a)身份驗證通過後,即依據該身份讀取載有該身份的工單,再依據該工單上所載電控抽屜編號,控制該電控抽屜對應之控制面板點亮; (b) 於接收到該控制面板回傳控制訊號後,解鎖該電控抽屜的電子鎖,再控制該刀具感應單元讀取已解鎖之電控抽屜中刀具資訊;以及 (c) 更新該刀具庫存模組中該刀具櫃編號的刀具資訊。The smart tool system according to claim 13, wherein the control system has a built-in tool fetching process, including: (a) Perform identity verification through the first identity recognition module; After the identity verification in step (a) is passed, the work order containing the identity is read according to the identity, and then the control panel corresponding to the electrical control drawer is controlled to light up according to the number of the electronic control drawer contained on the work order; (b) After receiving the control signal from the control panel, unlock the electronic lock of the electronically controlled drawer, and then control the tool sensor unit to read the information of the tools in the unlocked electronically controlled drawer; and (c) Update the tool information of the tool cabinet number in the tool inventory module.
  15. 如請求項14所述之智慧刀具系統,其中於步驟(c)中,於收到該刀具資訊後,會與目前該刀具庫存模組所儲存的對應刀具資訊進行比對,並判斷是否出現異常;若異常,則發出警報訊號;若正常,即更新該刀具庫存模組中該刀具櫃編號的刀具資訊。The smart tool system described in claim 14, wherein in step (c), after receiving the tool information, it will compare it with the corresponding tool information stored in the current tool inventory module and determine whether there is an abnormality ; If it is abnormal, an alarm signal will be issued; if it is normal, the tool information of the tool cabinet number in the tool inventory module will be updated.
  16. 如請求項15所述之智慧刀具系統,各該工具機係包含有一第二控制器、一第二通訊模組、一第二身份識別模組及一第二刀具感應器;其中該第二控制器係與該第二通訊模組、該第二身份識別模組及該第二刀具感應器電性連接,又該第二控制器透過該第二通訊模組與對應的該刀具櫃之控制系統的第一通訊模組連結,進行雙向溝通。According to the smart tool system of claim 15, each machine tool includes a second controller, a second communication module, a second identification module, and a second tool sensor; wherein the second control The device is electrically connected with the second communication module, the second identification module and the second tool sensor, and the second controller is connected to the corresponding control system of the tool cabinet through the second communication module The first communication module is connected for two-way communication.
  17. 如請求項16所述之智慧刀具系統,其中: 該控制系統係進一步內建有一刀具測量模組,係儲存各刀具的使用狀態;以及 該第二控制器內建有一刀具監控流程,係包含有: (a) 透過該第二身份識別模組進行身份驗證,將讀取到的身份驗證資料透過該第二通訊模組傳送至該控制系統,並等待該控制系統回傳身份驗證結果; (b) 於接收到該控制系統回傳身份驗證結果,並確認身份驗證合格,即透過該第二刀具感應器讀取刀具資訊,並將刀具資訊回傳至該控制系統,並等待該控制系統回傳刀具資訊判斷結果; (c) 於確認該控制系統回傳刀具資訊判斷結果為正確後,令該工具機開機;以及 (d) 於工具機開機後,透過該刀具狀態感知器監測該工具機的刀具使用狀態,並於工作具機停機後,將感知訊號回傳至該控制系統,由該控制系統依據該感知訊號計算該刀具的使用壽命,更新至該刀具測量模組。The smart tool system described in claim 16, wherein: The control system is further built with a tool measurement module, which stores the usage status of each tool; and The second controller has a built-in tool monitoring process, which includes: (a) Perform identity verification through the second identity recognition module, send the read identity verification data to the control system through the second communication module, and wait for the control system to return the identity verification result; (b) After receiving the control system to return the identity verification result and confirm that the identity verification is qualified, the tool information is read through the second tool sensor, and the tool information is returned to the control system, and waits for the control system Return the tool information judgment result; (c) After confirming that the judgment result of the tool information returned by the control system is correct, start the machine tool; and (d) After the machine tool is turned on, monitor the tool usage status of the machine tool through the tool status sensor, and after the machine tool is stopped, the sensing signal is transmitted back to the control system, and the control system is based on the sensing signal Calculate the service life of the tool and update it to the tool measurement module.
  18. 如請求項17所述之智慧刀具系統,其中該控制系統於計算該刀具的使用壽命後,判斷該使用壽命是否已達報廢標準,若是則更新該刀具庫存模組,減去報廢刀具的數量。The smart tool system according to claim 17, wherein the control system determines whether the service life has reached the scrap standard after calculating the service life of the tool, and if so, updates the tool inventory module and subtracts the number of scrap tools.
  19. 一種智慧刀具系統,包括: 一外部伺服器,係儲存所能提供之刀具種類及價格; 一刀具櫃,係與該外部伺服器連結,且該刀具櫃包含有: 一櫃體,係包含有多個電控抽屜、多個控制面板以及一刀具感應單元;其中各該電控抽屜係包含有一盒體及一電子鎖,該些控制面板係設置在該櫃體的本體上,並分別對應該些電控抽屜,該刀具感應單元係發射無線感應訊號至各該電控抽屜;以及 一控制系統,係電性連接至該櫃體的該些電控抽屜、該些控制面板以及該刀具感應單元,以控制該電控抽屜之電子鎖的啟閉,並控制各該控制面板顯示其所對應之電控抽屜之盒體內存的刀具之刀具資訊,且控制該刀具感應單元並接收其回傳的感應訊號,依據感應訊息取得刀具資訊;其中該控制系統係內建有: 一工單管理模組,係儲存多張工單,各該工單載有電控抽屜編號、刀具種類數量及數量; 一刀具庫存模組,係儲存有該至少一刀具櫃的該些電控抽屜的刀具資訊; 一刀具採購模組,係設定有一低庫存數量,於更新該刀具庫存模組時,一併判斷被更新的各該電控抽屜的應存數量是否低於該低庫存數量;若是,則該刀具採購模組即產生一採購單,並傳送至該外部伺服器對供應商下單。A smart tool system, including: An external server, which stores the types and prices of tools that can be provided; A tool cabinet is connected to the external server, and the tool cabinet contains: A cabinet includes a plurality of electronically controlled drawers, a plurality of control panels, and a tool sensing unit; wherein each of the electronically controlled drawers includes a box and an electronic lock, and the control panels are arranged on the cabinet Corresponding to the electronically controlled drawers respectively on the main body, the tool sensing unit transmits wireless sensing signals to each of the electronically controlled drawers; and A control system is electrically connected to the electronically controlled drawers, the control panels, and the tool sensing unit of the cabinet to control the opening and closing of the electronic lock of the electronically controlled drawer, and control the control panels to display their Corresponding to the tool information of the tool stored in the box of the electronic control drawer, and control the tool sensor unit and receive the sensor signal returned by it, and obtain the tool information according to the sensor information; the control system is built-in: One work order management module, which stores multiple work orders, and each work order contains the number of the electronically controlled drawer, the type and quantity of tools; A tool inventory module storing tool information of the electronically controlled drawers of the at least one tool cabinet; A tool purchasing module is set with a low inventory quantity. When updating the tool inventory module, it will also determine whether the updated quantity of the electronically controlled drawer is lower than the low inventory quantity; if so, then the tool The purchase module generates a purchase order and sends it to the external server to place an order for the supplier.
  20. 如請求項19所述之智慧刀具系統,其中: 該控制系統係包含有一控制單元、一顯示器、一第一通訊模組、一儲存單元及一第一身份識別模組;其中該控制單元係與該顯示器、該第一通訊模組、該儲存單元及該第一身份識別模組電性連接,並與對應刀具櫃之電子鎖、該控制面板以及該刀具感應單元電性連接;該控制單元係控制顯示器顯示其對應刀具櫃編號的工單,以及該些電控抽屜的刀具資訊;以及 該控制系統係內建有一身份管理模組,儲存有操作員基本資料及身份驗證資訊,用以比對該第一身份識別模組回傳的身份識別資料是否合格。The smart tool system described in claim 19, wherein: The control system includes a control unit, a display, a first communication module, a storage unit, and a first identification module; wherein the control unit is connected to the display, the first communication module, and the storage unit And the first identification module are electrically connected to the electronic lock of the corresponding tool cabinet, the control panel and the tool sensing unit; the control unit controls the display to display the work order corresponding to the tool cabinet number, and Tool information of these electronically controlled drawers; and The control system has a built-in identity management module that stores basic operator data and identity verification information to compare whether the identity information returned by the first identity recognition module is qualified.
  21. 如請求項19或20所述之智慧刀具系統,其中該刀具感應單元係包含有多個刀具感應器,該些刀具感應器係分別設置在櫃體內,並分別對應該些電控抽屜,以感應所對應之電控抽屜的刀具資訊。The smart tool system according to claim 19 or 20, wherein the tool sensor unit includes a plurality of tool sensors, and the tool sensors are respectively arranged in the cabinet and correspond to the electronically controlled drawers to sense Tool information of the corresponding electronically controlled drawer.
  22. 如請求項21所述之智慧刀具系統,其中該控制系統係內建有一取刀流程,包括: (a) 透過該第一身份識別模組進行身份驗證; (b) 於步驟(a)身份驗證通過後,即依據該身份讀取載有該身份的工單,再依據該工單上所載電控抽屜編號,控制該電控抽屜對應之控制面板點亮; (c) 於接收到該控制面板回傳控制訊號後,解鎖該電控抽屜的電子鎖,再控制該刀具感應單元讀取已解鎖之電控抽屜中刀具資訊;以及 (d) 更新該刀具庫存模組中該刀具櫃編號的刀具資訊。The smart tool system according to claim 21, wherein the control system has a built-in tool fetching process, including: (a) Perform identity verification through the first identity recognition module; (b) After the identity verification in step (a) is passed, the work order containing the identity is read according to the identity, and then the control panel point corresponding to the electrical control drawer is controlled according to the number of the electronic control drawer contained on the work order bright; (c) After receiving the control signal returned from the control panel, unlock the electronic lock of the electronically controlled drawer, and then control the tool sensor unit to read the tool information in the unlocked electronically controlled drawer; and (d) Update the tool information of the tool cabinet number in the tool inventory module.
  23. 如請求項22所述之智慧刀具系統,其中於步驟(c)中,於收到該刀具資訊後,會與目前該刀具庫存模組所儲存的對應刀具資訊進行比對,並判斷是否出現異常;若異常,則發出警報訊號;若正常,即更新該刀具庫存模組中該刀具櫃編號的刀具資訊。The smart tool system described in claim 22, wherein in step (c), after receiving the tool information, it will compare with the corresponding tool information stored in the current tool inventory module and determine whether there is an abnormality ; If it is abnormal, an alarm signal will be issued; if it is normal, the tool information of the tool cabinet number in the tool inventory module will be updated.
  24. 如請求項23所述之智慧刀具系統,其中該控制系統係進一步內建有一刀具測量模組,以儲存各刀具的使用狀態,該使用狀態係包含各該刀具的使用壽命。The smart tool system according to claim 23, wherein the control system further has a built-in tool measurement module to store the usage status of each tool, and the usage status includes the service life of each tool.
  25. 如請求項24所述之智慧刀具系統,其中該控制系統依據各該刀具的使用壽命判斷該使用壽命是否已達報廢標準,若是則更新該刀具庫存模組,減去報廢刀具的數量。The smart tool system according to claim 24, wherein the control system judges whether the service life has reached the scrap standard based on the service life of each tool, and if so, updates the tool inventory module, minus the number of scrap tools.
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