TW202118638A - Method for producing multilayer polarizing film - Google Patents

Method for producing multilayer polarizing film Download PDF

Info

Publication number
TW202118638A
TW202118638A TW109130480A TW109130480A TW202118638A TW 202118638 A TW202118638 A TW 202118638A TW 109130480 A TW109130480 A TW 109130480A TW 109130480 A TW109130480 A TW 109130480A TW 202118638 A TW202118638 A TW 202118638A
Authority
TW
Taiwan
Prior art keywords
adhesive
protective film
film
polarizer
active energy
Prior art date
Application number
TW109130480A
Other languages
Chinese (zh)
Inventor
菅野亮
山崎達也
Original Assignee
日商日東電工股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商日東電工股份有限公司 filed Critical 日商日東電工股份有限公司
Publication of TW202118638A publication Critical patent/TW202118638A/en

Links

Images

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/02Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/42Polarizing, birefringent, filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/416Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2401/00Presence of cellulose
    • C09J2401/006Presence of cellulose in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2475/00Presence of polyurethane
    • C09J2475/006Presence of polyurethane in the substrate

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention comprises: an adhesive application step wherein an adhesive is applied to a protective film with use of a coating roll; and a stacking step wherein a polarizer and the protective film, to which the adhesive has been applied, are bonded with each other through a nip roll. The protective film is at a temperature within the range of from 20 DEG C to 35 DEG C at the outlet side of the coating roll in the adhesive application step; and the protective film is at a temperature within the range of from 20 DEG C to 35 DEG C at the outlet side of the nip roll in the stacking step.

Description

積層偏光薄膜之製造方法Manufacturing method of laminated polarizing film

本發明涉及藉由透過接著劑貼合偏光件與保護薄膜來製造積層偏光薄膜之方法。The present invention relates to a method for manufacturing a laminated polarizing film by bonding a polarizer and a protective film through an adhesive.

以往,液晶顯示裝置或偏光太陽眼鏡等之構成材料係使用包含偏光件之積層偏光薄膜。前述積層偏光薄膜譬如係使用包含經碘等二色性物質染色之偏光件與用以保護該偏光件之保護薄膜的薄膜。 所述積層偏光薄膜譬如可如專利文獻1及2所記載,以特定接著劑將保護薄膜接著於偏光件之單面或兩面而獲得。 具體而言,專利文獻1及2中揭示了藉由將聚乙烯醇系樹脂薄膜以碘溶液染色的同時進行延伸、水洗來製造偏光件,且透過接著劑將保護薄膜貼合於該偏光件,藉此製得積層偏光薄膜。 先前技術文獻 專利文獻In the past, the constituent materials of liquid crystal display devices, polarized sunglasses, and the like have used laminated polarizing films containing polarizers. The foregoing laminated polarizing film is, for example, a film containing a polarizing member dyed with a dichroic substance such as iodine and a protective film for protecting the polarizing member. The laminated polarizing film can be obtained, for example, as described in Patent Documents 1 and 2 by bonding a protective film to one or both sides of a polarizer with a specific adhesive. Specifically, Patent Documents 1 and 2 disclose that a polyvinyl alcohol-based resin film is dyed with an iodine solution while being stretched and washed with water to produce a polarizing member, and a protective film is attached to the polarizing member through an adhesive. Thus, a multilayer polarizing film is produced. Prior art literature Patent literature

專利文獻1:日本專利特開2014-129505號公報 專利文獻2:日本專利特開2018-127610號公報Patent Document 1: Japanese Patent Laid-Open No. 2014-129505 Patent Document 2: Japanese Patent Laid-Open No. 2018-127610

發明欲解決之課題 然而,於保護薄膜塗敷接著劑後,將該附接著劑之保護薄膜貼合於偏光件時,會有接著劑過度浸潤至保護薄膜中之情形,此時,接著劑不會良好地硬化而恐於與接著劑之層間局部剝離。另外,若接著劑不太浸潤至保護薄膜中,則接著劑無法良好地接著於保護薄膜,恐於與接著劑之層間局部剝離。The problem to be solved by the invention However, after the protective film is coated with an adhesive, when the protective film of the adhesive is attached to the polarizing member, the adhesive may excessively infiltrate the protective film. In this case, the adhesive will not harden well. Fear of partial peeling between the layers of the adhesive. In addition, if the adhesive does not soak into the protective film, the adhesive cannot be well adhered to the protective film, and there is a fear of partial peeling between the layers of the adhesive.

本發明之目的在於提供一種積層偏光薄膜之製造方法,該積層偏光薄膜係透過接著劑良好地接著了偏光件與保護薄膜者。The object of the present invention is to provide a method for manufacturing a laminated polarizing film, which is capable of adhering a polarizer and a protective film well through an adhesive.

用以解決課題之手段 本發明積層偏光薄膜之製造方法具有:接著劑塗敷步驟,係使用塗敷輥於保護薄膜塗敷接著劑;及,積層步驟,係使前述經塗敷接著劑之保護薄膜與偏光件通過夾輥來貼合;前述接著劑塗敷步驟中在前述塗敷輥的送出側之前述保護薄膜係設為20℃~35℃之範圍,前述積層步驟中在前述夾輥的送出側之前述保護薄膜係設為20℃~35℃之範圍。Means to solve the problem The manufacturing method of the laminated polarizing film of the present invention has: an adhesive coating step, which uses a coating roller to apply the adhesive to the protective film; and, the lamination step, which passes the protective film coated with the adhesive and the polarizer through the sandwich Laminating with a roller; the protective film on the delivery side of the coating roller in the adhesive application step is set in the range of 20°C to 35°C, and the protective film on the delivery side of the nip roller in the lamination step It is set to the range of 20℃~35℃.

本發明之理想製造方法中,前述保護薄膜係具有對前述接著劑具易接著性之表面的透明薄膜。 本發明之理想製造方法中,前述保護薄膜係三醋酸纖維素薄膜。 本發明之理想製造方法中係附胺甲酸酯系易接著劑之薄膜。 本發明之理想製造方法中係附胺甲酸酯系易接著劑之丙烯酸薄膜。 本發明之理想製造方法中,前述接著劑係活性能量線硬化型接著劑。 本發明之理想製造方法係於前述保護薄膜以厚度0.1µm~5µm塗敷前述接著劑。 本發明之理想製造方法係於前述保護薄膜塗敷前述接著劑後,在2秒~30秒之間於前述保護薄膜貼合前述偏光件。 本發明之理想製造方法係將從前述塗敷輥的送出側至前述夾輥的送出側之間的前述保護薄膜維持在20℃~35℃之範圍。In the ideal manufacturing method of the present invention, the protective film is a transparent film having a surface that is easily adhered to the adhesive. In the ideal manufacturing method of the present invention, the protective film is a cellulose triacetate film. The ideal manufacturing method of the present invention is a film with a urethane-based easy-adhesive agent. The ideal manufacturing method of the present invention is an acrylic film with a urethane-based easy-adhesive agent. In the ideal manufacturing method of the present invention, the aforementioned adhesive is an active energy ray curable adhesive. The ideal manufacturing method of the present invention is to coat the aforementioned adhesive with a thickness of 0.1 µm~5 µm on the aforementioned protective film. The ideal manufacturing method of the present invention is that after the protective film is coated with the adhesive, the polarizer is attached to the protective film within 2 to 30 seconds. The ideal manufacturing method of the present invention is to maintain the protective film between the delivery side of the coating roller and the delivery side of the nip roller in the range of 20°C to 35°C.

發明效果 根據本發明之製造方法,可製造一種透過接著劑良好地接著了偏光件與保護薄膜之積層偏光薄膜。Invention effect According to the manufacturing method of the present invention, it is possible to manufacture a laminated polarizing film in which the polarizer and the protective film are well bonded through the adhesive.

用以實施發明之形態 本說明書中,「下限值X~上限值Y」所示數值範圍意指下限值X以上且在上限值Y以下。當前述數值範圍個別記載複數個時,可選擇任意下限值與任意上限值,來設定「任意下限值~任意上限值」。 各圖為參考性表示者,須注意各圖所示構件等之尺寸、比例尺及形狀有時與實際之物不同。The form used to implement the invention In this manual, the numerical range shown in "lower limit X to upper limit Y" means that the lower limit X is higher than the upper limit Y and the upper limit Y is lower. When multiple numbers of the aforementioned numerical ranges are individually recorded, any lower limit value and any upper limit value can be selected to set "arbitrary lower limit value ~ arbitrary upper limit value". Each figure is for reference. Please note that the size, scale and shape of the components shown in each figure are sometimes different from the actual objects.

[積層偏光薄膜] 可藉由本發明之製造方法獲得之積層偏光薄膜具有偏光件與使用接著劑層接著於前述偏光件之至少單面的保護薄膜。 圖1至圖3係顯示可藉由本發明之製造方法獲得之積層偏光薄膜1的數個構成例。 在圖1中,本發明一實施形態之積層偏光薄膜1依序積層有第1保護薄膜12、接著劑層31、偏光件11、接著劑層32及第2保護薄膜13。 在圖2中,本發明之其他實施形態之積層偏光薄膜1依序積層有保護薄膜12、接著劑層31、偏光件11、接著劑層33及任意光學薄膜14。 在圖3中,本發明之其他實施形態之積層偏光薄膜1依序積層有第1保護薄膜12、接著劑層31、偏光件11、接著劑層32、第2保護薄膜13、接著劑層34及任意光學薄膜14。 惟,本發明之積層偏光薄膜不限於圖1至圖3之構成例,可適當變更。 例如,亦可於上述各構成例之積層偏光薄膜進一步積層有1層或複數層任意之其他光學薄膜。[Laminated Polarizing Film] The laminated polarizing film obtained by the manufacturing method of the present invention has a polarizing member and a protective film attached to at least one side of the polarizing member using an adhesive layer. 1 to 3 show several structural examples of the laminated polarizing film 1 that can be obtained by the manufacturing method of the present invention. In FIG. 1, a laminated polarizing film 1 according to an embodiment of the present invention has a first protective film 12, an adhesive layer 31, a polarizer 11, an adhesive layer 32 and a second protective film 13 laminated in this order. In FIG. 2, the laminated polarizing film 1 of another embodiment of the present invention has a protective film 12, an adhesive layer 31, a polarizing member 11, an adhesive layer 33 and an optional optical film 14 laminated in this order. In FIG. 3, the laminated polarizing film 1 of another embodiment of the present invention is sequentially laminated with a first protective film 12, an adhesive layer 31, a polarizer 11, an adhesive layer 32, a second protective film 13, and an adhesive layer 34. And any optical film 14. However, the laminated polarizing film of the present invention is not limited to the configuration examples shown in FIGS. 1 to 3, and can be appropriately changed. For example, one or more arbitrary other optical films may be further laminated on the laminated polarizing film of each of the above-mentioned structural examples.

<偏光件> 偏光件係指具有僅使沿特定一方向振動之光(偏光)透射並可遮蔽沿該特定方向以外之方向振動之光之性質的光學元件。本發明之偏光件係柔軟的薄膜狀。 具體上,本發明之偏光件係藉由後述濕式處理所製造者。前述偏光件係由經二色性物質染色且經延伸之親水性聚合物薄膜(例如經二色性物質染色且經延伸之聚乙烯醇系薄膜等)構成。<Polarizers> The polarizer refers to an optical element that only transmits light that vibrates in a specific direction (polarized light) and can shield light that vibrates in directions other than the specific direction. The polarizer of the present invention is a soft film shape. Specifically, the polarizer of the present invention is manufactured by the wet process described later. The aforementioned polarizer is composed of a hydrophilic polymer film dyed with a dichroic substance and stretched (for example, a polyvinyl alcohol-based film dyed with a dichroic substance and stretched, etc.).

<保護薄膜> 保護薄膜係為了保護偏光件而設置的薄膜。保護薄膜可使用無色透明的薄膜。 無色透明的保護薄膜譬如可使用三醋酸纖維素薄膜(TAC薄膜)、丙烯酸薄膜(使用了丙烯酸系聚合物的薄膜)、聚對苯二甲酸乙二酯薄膜、環系或具有降莰烯結構之聚烯烴薄膜等。 保護薄膜宜使用具有對接著劑(尤其是後述活性能量線硬化型接著劑)具易接著性之表面的透明薄膜。 前述具有易接著性之表面的透明薄膜,在其表面容易與接著劑相混或接著劑容易滲透。 具有對接著劑具易接著性之表面的透明薄膜,可列舉以下諸等:(a)薄膜本身係以具有對接著劑之易接著性之材質形成的薄膜,(b)薄膜本身係以具有對接著劑之易接著性之材質形成,且於該薄膜表面業已施行過易接著處理的薄膜,(c)雖然薄膜本身係以對接著劑具難接著性之材質形成,但於該薄膜表面業已施行過易接著處理的薄膜。 前述(a)的透明薄膜可舉TAC薄膜或丙烯酸薄膜等。 前述(b)或(c)的透明薄膜可舉於任意透明薄膜之至少單面塗敷有易接著劑的薄膜(附易接著劑之保護薄膜)、塗敷有易接著組成物的薄膜(附易接著層之薄膜)等。易接著劑並無特別限定,基於對活性能量線硬化型接著劑之密著性優異的觀點,宜使用含胺甲酸酯系樹脂的易接著劑。 易接著組成物如後述,可舉可塗敷於偏光件之易接著組成物等。<Protective film> The protective film is a film provided to protect the polarizer. A colorless and transparent film can be used as the protective film. Colorless and transparent protective films such as cellulose triacetate film (TAC film), acrylic film (film using acrylic polymer), polyethylene terephthalate film, cyclic or norbornene structure can be used Polyolefin film, etc. The protective film is preferably a transparent film having a surface that is easy to bond to an adhesive (especially an active energy ray curable adhesive described later). The aforementioned transparent film with an easily adhesive surface is easy to mix with or penetrate the adhesive on its surface. The transparent film with a surface that is easy to bond to the adhesive includes the following: (a) the film itself is a film formed of a material that has easy bonding to the adhesive, (b) the film itself is to have The adhesive is formed of an easy-adhesive material, and an easy-adhesive film has been applied to the surface of the film. (c) Although the film itself is formed of a material that is difficult to adhere to the adhesive, it has been applied to the surface of the film A film that is easy to bond. The transparent film of (a) mentioned above may be a TAC film or an acrylic film. The transparent film of (b) or (c) mentioned above can be exemplified by any transparent film coated with an easy-adhesive agent on at least one side (protective film with easy-adhesive agent), and a film coated with an easy-adhesive composition (attached) Easy-to-bond film) and so on. The easy-adhesive agent is not particularly limited, and it is preferable to use an easy-adhesive agent containing a urethane-based resin from the viewpoint of excellent adhesion to an active energy ray-curable adhesive. As the easy-adhesion composition is described later, an easy-adhesion composition that can be applied to a polarizing member and the like can be mentioned.

<光學薄膜> 任意光學薄膜可使用以往公知之物,可舉例如相位差薄膜、防眩薄膜、增亮薄膜、視角提升薄膜、透明導電性薄膜等。<Optical film> Conventionally well-known materials can be used for arbitrary optical films, for example, a retardation film, an anti-glare film, a brightness enhancement film, a viewing angle improvement film, a transparent conductive film, etc. are mentioned.

<接著劑層> 接著劑層為接著劑之固化層,且係存在於2個薄膜之間將該2個薄膜接著之層。 參照圖1至圖3,接著偏光件11與保護薄膜12之接著劑層31、32、接著偏光件11與光學薄膜14之接著劑層33及接著保護薄膜13與光學薄膜14之接著劑層34分別無特別限定,可由以往公知的接著劑構成。前述接著劑可舉溶劑揮發型接著劑、2液反應型接著劑、活性能量線硬化型接著劑等。較佳可使用活性能量線硬化型接著劑。活性能量線硬化型接著劑宜至少在接著偏光件與保護薄膜時使用。 例如,為圖1及圖3之各積層偏光薄膜1時,接著劑層31、32宜皆由活性能量線硬化型接著劑所構成。為圖2之積層偏光薄膜1時,接著劑層31宜由活性能量線硬化型接著劑所構成。關於接著劑層33、34,可由活性能量線硬化型接著劑所構成,或可由其以外之接著劑構成,而較佳係由活性能量線硬化型接著劑所構成。 關於活性能量線硬化型接著劑將於後詳述。<Adhesive layer> The adhesive layer is a cured layer of the adhesive, and is a layer that exists between the two films to bond the two films. 1 to 3, the adhesive layers 31 and 32 of the polarizer 11 and the protective film 12, the adhesive layer 33 of the polarizer 11 and the optical film 14, and the adhesive layer 34 of the protective film 13 and the optical film 14 Each is not particularly limited, and it can be composed of a conventionally known adhesive. Examples of the aforementioned adhesive include solvent-volatile adhesives, two-component reaction type adhesives, active energy ray hardening type adhesives, and the like. Preferably, an active energy ray hardening type adhesive can be used. The active energy ray-curable adhesive is preferably used at least when bonding the polarizer and the protective film. For example, in the case of the laminated polarizing films 1 shown in FIGS. 1 and 3, the adhesive layers 31 and 32 are preferably composed of active energy ray-curable adhesives. In the case of the laminated polarizing film 1 of FIG. 2, the adhesive layer 31 is preferably composed of an active energy ray curable adhesive. The adhesive layers 33 and 34 may be composed of an active energy ray-curable adhesive, or may be composed of other adhesives, and are preferably composed of an active energy ray-curable adhesive. The active energy ray-curable adhesive will be described in detail later.

[偏光件之製造裝置及積層偏光薄膜之製造裝置] 本發明之偏光件之製造裝置具有:濕式處理裝置,係利用染色處理液將長條帶狀親水性聚合物薄膜染色的同時進行延伸,藉此來製造長條帶狀偏光件;及乾燥裝置,係將利用前述濕式處理裝置獲得之偏光件予以乾燥。 又,本發明之積層偏光薄膜之製造裝置具有:濕式處理裝置,係利用染色處理液將長條帶狀親水性聚合物薄膜染色的同時進行延伸,藉此來製造長條帶狀偏光件;乾燥裝置,係將利用前述濕式處理裝置獲得之偏光件予以乾燥;及層合裝置,係將前述偏光件與保護薄膜予以貼合。[Manufacturing equipment for polarizers and manufacturing equipment for laminated polarizing films] The manufacturing device of the polarizing element of the present invention has: a wet processing device, which uses a dyeing treatment solution to dye a long strip-shaped hydrophilic polymer film while stretching, thereby manufacturing a strip-shaped polarizing element; and a drying device , The polarizer obtained by using the aforementioned wet processing device is dried. In addition, the manufacturing device of the laminated polarizing film of the present invention has: a wet processing device, which uses a dyeing treatment solution to dye the long strip-shaped hydrophilic polymer film while stretching, thereby manufacturing a long strip-shaped polarizer; The drying device is to dry the polarizer obtained by the wet processing device; and the laminating device is to bond the polarizer and the protective film.

前述偏光件之製造裝置係在利用濕式處理裝置由長條帶狀親水性聚合物薄膜製造長條帶狀偏光件之後,利用乾燥裝置連續乾燥該偏光件。亦即,濕式處理裝置與乾燥裝置配置於一個製造生產線上。 前述積層偏光薄膜之製造裝置可為於經利用前述偏光件之製造裝置乾燥之偏光件上利用層合裝置連續接著保護薄膜之形式。或者,前述積層偏光薄膜之製造裝置亦可為暫時將經利用前述偏光件之製造裝置乾燥之偏光件捲取成捲狀並拉出該捲狀偏光件,再利用層合裝置接著保護薄膜之形式。前者之形式係將從製造偏光件至接著保護薄膜而獲得積層偏光薄膜之一連串之步驟在一個製造生產線上進行之形式;而後者之形式係將製造偏光件在一個製造生產線上進行,並將於該偏光件上接著保護薄膜而獲得積層偏光薄膜之步驟在另一個製造生產線上進行之形式。 本發明之積層偏光薄膜之製造裝置宜為將從製造偏光件至接著保護薄膜而獲得積層偏光薄膜之一連串之步驟在一個製造生產線上進行之形式。上述形式之積層偏光薄膜之製造裝置中,具有濕式處理裝置及乾燥裝置之偏光件之製造裝置與層合裝置係配置在一個製造生產線上。The aforementioned manufacturing device of the polarizer uses a wet processing device to manufacture a long strip-shaped polarizer from a strip-shaped hydrophilic polymer film, and then uses a drying device to continuously dry the polarizer. That is, the wet processing device and the drying device are arranged on one manufacturing line. The manufacturing device of the aforementioned laminated polarizing film may be a form in which a protective film is continuously attached to the polarizer dried by the aforementioned manufacturing device of the polarizer using a laminating device. Alternatively, the manufacturing device of the aforementioned laminated polarizing film can also be in the form of temporarily winding the polarizer dried by the aforementioned manufacturing device of the polarizer into a roll shape and pulling out the roll-shaped polarizer, and then using a laminating device to attach the protective film . The former form is a form in which a series of steps from manufacturing a polarizer to a protective film to obtain a laminated polarizing film are carried out on a manufacturing line; while the latter form is a form in which the manufacturing of polarizers is carried out on a manufacturing line and will be The step of attaching a protective film to the polarizer to obtain a laminated polarizing film is performed on another manufacturing line. The manufacturing apparatus of the laminated polarizing film of the present invention is preferably in a form in which a series of steps from manufacturing a polarizer to following a protective film to obtain a laminated polarizing film are performed on one manufacturing line. In the manufacturing apparatus of the laminated polarizing film of the above-mentioned form, the manufacturing apparatus and the laminating apparatus of the polarizing member having a wet processing device and a drying device are arranged on one manufacturing line.

圖4係顯示積層偏光薄膜之製造裝置2之理想構成例。 參照圖4,積層偏光薄膜之製造裝置2自上游側起依序具有濕式處理裝置4、乾燥裝置5及層合裝置6。 前述濕式處理裝置4具有第1滾筒部41、輸送部42及處理部,該第1滾筒部41上捲附有長條帶狀之未處理的親水性聚合物薄膜1a,該輸送部42係用以輸送前述親水性聚合物薄膜1a者。前述處理部係對未處理之親水性聚合物薄膜1a處理二色性物質,使親水性聚合物薄膜1a變成偏光件1b之部分。 前述乾燥裝置5具有輸送長條帶狀偏光件1b的輸送部51、與對偏光件1b賦予熱以乾燥偏光件1b之加熱部。 前述層合裝置6具有輸送部61、接著劑塗敷部64、貼合部67及腔室69,該輸送部61係用以輸送乾燥後之偏光件1c及保護薄膜12者,該腔室69包圍前述接著劑塗敷部64及貼合部67。FIG. 4 shows an example of the ideal configuration of the manufacturing apparatus 2 of the laminated polarizing film. 4, the manufacturing apparatus 2 of the laminated polarizing film has a wet processing apparatus 4, a drying apparatus 5, and a laminating apparatus 6 in this order from the upstream side. The aforementioned wet processing device 4 has a first roller portion 41, a conveying portion 42, and a processing portion. The first roller portion 41 is wound with a long strip of untreated hydrophilic polymer film 1a, and the conveying portion 42 is It is used to transport the aforementioned hydrophilic polymer film 1a. The aforementioned treatment part treats the untreated hydrophilic polymer film 1a with a dichroic substance so that the hydrophilic polymer film 1a becomes part of the polarizing member 1b. The aforementioned drying device 5 has a conveying unit 51 for conveying the long strip-shaped polarizer 1b, and a heating unit for applying heat to the polarizer 1b to dry the polarizer 1b. The aforementioned laminating device 6 has a conveying part 61, an adhesive application part 64, a bonding part 67, and a chamber 69. The conveying part 61 is used to convey the dried polarizer 1c and the protective film 12. The chamber 69 The adhesive application part 64 and the bonding part 67 are surrounded.

<濕式處理裝置> 濕式處理裝置4包含有處理部,該處理部係藉由染色處理液將長條帶狀親水性聚合物薄膜1a染色同時進行延伸者。濕式處理包含有使包含染色處理液之複數個處理液對親水性聚合物薄膜1a作用且同時延伸親水性聚合物薄膜1a之處理。 濕式處理裝置為以往所公知,而關於本發明之濕式處理裝置4亦可採用以往公知之構成。 前述處理部例如從上游側起依序具有膨潤處理槽4A、染色處理槽4B、交聯處理槽4C、延伸處理槽4D及洗淨處理槽4E。 濕式處理裝置4之輸送部42具有複數個導輥等,係將捲附於第1滾筒部41上之長條帶狀親水性聚合物薄膜1a拉出,輸送至前述處理部。 圖4之空白箭頭表示被輸送之薄膜的行進方向(輸送方向)。<Wet processing equipment> The wet processing device 4 includes a processing unit that dyes the long strip-shaped hydrophilic polymer film 1a and stretches it with a dyeing processing solution. The wet treatment includes a process of causing a plurality of treatment liquids including a dyeing treatment liquid to act on the hydrophilic polymer film 1a while simultaneously extending the hydrophilic polymer film 1a. The wet processing device is known in the past, and the wet processing device 4 of the present invention may also adopt a conventionally known structure. The aforementioned treatment section has, for example, a swelling treatment tank 4A, a dyeing treatment tank 4B, a cross-linking treatment tank 4C, an elongation treatment tank 4D, and a washing treatment tank 4E in this order from the upstream side. The conveying section 42 of the wet processing device 4 has a plurality of guide rollers and the like, and draws out the long strip-shaped hydrophilic polymer film 1a wound on the first roller section 41 and conveys it to the aforementioned processing section. The blank arrow in Fig. 4 indicates the traveling direction (conveying direction) of the film being conveyed.

親水性聚合物薄膜1a為長條帶狀。在本說明書中,長條帶狀係指長邊方向之長度較寬度方向(寬度方向係與長邊方向正交之方向)的長度大上甚多之長方形狀。長條帶狀之長邊方向的長度例如為10m以上,且宜為50m以上。 前述親水性聚合物薄膜1a並無特別限定,可使用以往公知之薄膜。具體而言,親水性聚合物薄膜1a可舉例如聚乙烯醇(PVA)系薄膜、部分縮甲醛化PVA系薄膜、聚對苯二甲酸乙二酯(PET)薄膜、乙烯-乙酸乙烯酯共聚物系薄膜、該等部分皂化薄膜等。又,除該等外,還可使用PVA之脫水處理物或聚氯乙烯之脫鹽酸處理物等多烯定向薄膜、經延伸定向之聚乙烯系薄膜等。該等中,尤其由二色性物質所帶來之染色性佳來看,以PVA系聚合物薄膜為佳。 前述PVA系聚合物薄膜之原料聚合物可舉例如:乙酸乙烯酯聚合後再皂化的聚合物、相對於乙酸乙烯酯為少量之不飽和羧酸或不飽和磺酸等可共聚之單體共聚而成的聚合物等。前述PVA系聚合物之聚合度並無特別限定,由對水之溶解度的觀點等來看,宜為500~10000,更宜為1000~6000。又,前述PVA系聚合物之皂化度宜為75莫耳%以上,更宜為98莫耳%~100莫耳%。 未處理之親水性聚合物薄膜1a的厚度並無特別限定,例如為15µm~110µm。The hydrophilic polymer film 1a has a long strip shape. In this specification, the long strip shape refers to a rectangular shape in which the length in the longitudinal direction is much larger than the length in the width direction (the width direction is the direction orthogonal to the longitudinal direction). The length in the longitudinal direction of the long strip shape is, for example, 10 m or more, and preferably 50 m or more. The aforementioned hydrophilic polymer film 1a is not particularly limited, and conventionally known films can be used. Specifically, the hydrophilic polymer film 1a includes, for example, polyvinyl alcohol (PVA)-based films, partially formalized PVA-based films, polyethylene terephthalate (PET) films, and ethylene-vinyl acetate copolymers. System films, such partially saponified films, etc. Furthermore, in addition to these, polyene-oriented films such as dehydrated PVA or dehydrochloric acid-treated polyvinyl chloride, and stretch-oriented polyethylene-based films can also be used. Among them, in view of the good dyeability due to the dichroic substance, the PVA-based polymer film is preferred. The raw material polymer of the aforementioned PVA-based polymer film can include, for example, a polymer that is saponified after polymerization of vinyl acetate, and copolymerizable monomers such as unsaturated carboxylic acid or unsaturated sulfonic acid in a small amount relative to vinyl acetate. Into polymers and so on. The degree of polymerization of the aforementioned PVA-based polymer is not particularly limited, but from the viewpoint of solubility in water, etc., it is preferably 500 to 10,000, and more preferably 1,000 to 6,000. In addition, the degree of saponification of the aforementioned PVA-based polymer is preferably 75 mol% or more, and more preferably 98 mol% to 100 mol%. The thickness of the untreated hydrophilic polymer film 1a is not particularly limited, and is, for example, 15 μm to 110 μm.

膨潤處理槽4A係容置有膨潤處理液的處理槽。膨潤處理液可使親水性聚合物薄膜1a膨潤。前述膨潤處理液譬如可使用水。並且,亦可於水中添加適量之甘油或碘化鉀等碘化合物並將所得之水做成膨潤處理液。添加甘油時,其濃度宜為5重量%以下,而添加碘化鉀等碘化合物時,其濃度宜為10重量%以下。The swelling treatment tank 4A is a treatment tank containing a swelling treatment liquid. The swelling treatment liquid can swell the hydrophilic polymer film 1a. For the aforementioned swelling treatment liquid, for example, water can be used. In addition, an appropriate amount of iodine compounds such as glycerin or potassium iodide may be added to the water and the resulting water may be made into a swelling treatment liquid. When glycerin is added, its concentration is preferably 5% by weight or less, and when iodine compounds such as potassium iodide are added, its concentration is preferably 10% by weight or less.

染色處理槽4B係容置有染色處理液的處理槽。染色處理液可將親水性聚合物薄膜1a染色。前述染色處理液可舉含二色性物質作為有效成分之溶液。二色性物質可舉碘、有機染料等。較佳為前述染色處理液可使用已使碘溶解於溶劑的溶液。前述溶劑一般會使用水,而亦可更添加與水具相溶性之有機溶劑。染色處理液中之碘濃度無特別限定,宜為0.01重量%~10重量%,且0.02重量%~7重量%之範圍較佳,0.025重量%~5重量%更佳。為了更提升染色效率,亦可視需求於染色處理液中添加碘化合物。碘化合物係分子內包含碘與碘以外之元素的化合物,可舉例如:碘化鉀、碘化鋰、碘化鈉、碘化鋅、碘化鋁、碘化鉛、碘化銅、碘化鋇、碘化鈣、碘化錫、碘化鈦等。The dyeing treatment tank 4B is a treatment tank containing a dyeing treatment liquid. The dyeing treatment liquid can dye the hydrophilic polymer film 1a. The aforementioned dyeing treatment solution may include a solution containing a dichroic substance as an active ingredient. Examples of dichroic substances include iodine and organic dyes. It is preferable to use a solution in which iodine has been dissolved in a solvent for the aforementioned dyeing treatment liquid. Water is generally used as the aforementioned solvent, and an organic solvent compatible with water can also be added. The concentration of iodine in the dyeing treatment solution is not particularly limited, and is preferably 0.01% by weight to 10% by weight, and is preferably in the range of 0.02% by weight to 7% by weight, more preferably 0.025% by weight to 5% by weight. In order to further improve the dyeing efficiency, an iodine compound can also be added to the dyeing treatment solution as required. Iodine compounds are compounds containing iodine and elements other than iodine in the molecule. Examples include potassium iodide, lithium iodide, sodium iodide, zinc iodide, aluminum iodide, lead iodide, copper iodide, barium iodide, and iodine. Calcium fluoride, tin iodide, titanium iodide, etc.

交聯處理槽4C係容置有交聯處理液的處理槽。交聯處理液可使經染色之親水性聚合物薄膜1a交聯。前述交聯處理液可使用含硼化合物作為有效成分之溶液。譬如,交聯處理液可使用已使硼化合物溶解於溶劑的溶液。前述溶劑一般會使用水,而亦可更添加與水具相溶性之有機溶劑。硼化合物可舉硼酸、硼砂等。交聯處理液中之硼化合物的濃度並無特別限定,宜為1重量%~10重量%,且2重量%~7重量%較佳,2重量%~6重量%更佳。並且,由可獲得具有均一光學特性之偏光件的觀點來看,亦可視需求於前述交聯處理液中添加碘化合物。The cross-linking treatment tank 4C is a treatment tank containing a cross-linking treatment liquid. The crosslinking treatment liquid can crosslink the dyed hydrophilic polymer film 1a. The aforementioned crosslinking treatment liquid may use a solution containing a boron compound as an active ingredient. For example, as the crosslinking treatment liquid, a solution obtained by dissolving a boron compound in a solvent can be used. Water is generally used as the aforementioned solvent, and an organic solvent compatible with water can also be added. Examples of boron compounds include boric acid and borax. The concentration of the boron compound in the cross-linking treatment solution is not particularly limited, and is preferably 1% to 10% by weight, preferably 2% to 7% by weight, more preferably 2% to 6% by weight. In addition, from the viewpoint of obtaining a polarizer with uniform optical characteristics, an iodine compound may be added to the aforementioned cross-linking treatment liquid as required.

延伸處理槽4D係容置有延伸處理液的處理槽。 延伸處理液並無特別限定,例如可使用含硼化合物作為有效成分之溶液。延伸處理液譬如可使用已使硼化合物及因應需求使各種金屬鹽、鋅化合物等溶解於溶劑之溶液。前述溶劑一般會使用水,而亦可更添加與水具相溶性之有機溶劑。延伸處理液中之硼化合物的濃度並無特別限定,宜為1重量%~10重量%,且2重量%~7重量%更佳。由抑制吸附於薄膜之碘溶出之觀點,亦可視需求於前述延伸處理液中添加碘化合物。The extension treatment tank 4D is a treatment tank containing an extension treatment liquid. The extension treatment liquid is not particularly limited, and, for example, a solution containing a boron compound as an active ingredient can be used. As the extension treatment liquid, for example, a solution in which a boron compound and various metal salts, zinc compounds, etc. are dissolved in a solvent can be used as required. Water is generally used as the aforementioned solvent, and an organic solvent compatible with water can also be added. The concentration of the boron compound in the extension treatment solution is not particularly limited, and is preferably 1% by weight to 10% by weight, and more preferably 2% by weight to 7% by weight. From the viewpoint of inhibiting the elution of iodine adsorbed on the film, an iodine compound can also be added to the aforementioned stretching treatment solution as required.

洗淨處理槽4E係容置有洗淨處理液的處理槽。洗淨處理液可洗淨延伸後之親水性聚合物薄膜1a。洗淨處理液係用以洗淨附著於親水性聚合物薄膜1a之染色處理液或交聯處理液等處理液的處理液。前述洗淨處理液代表上可使用離子交換水、蒸餾水、純水等之水。 此外,在圖式例中,處理部具有膨潤處理槽4A、染色處理槽4B、交聯處理槽4C、延伸處理槽4D及洗淨處理槽4E,而在以具有染色處理槽4B為條件下,亦可省略其中1或2個處理槽。另一方面,前述處理部亦可更具有調整處理槽(未圖示)。調整處理槽係容置有調整處理液的處理槽。該調整處理槽雖未於圖5中顯示,但可設置於前述交聯處理槽4C與延伸處理槽4D之間、或延伸處理槽4D與洗淨處理槽4E之間。前述調整處理液係用以調整薄膜之色相等的溶液,可使用含碘化合物作為有效成分的溶液。The washing treatment tank 4E is a treatment tank containing a washing treatment liquid. The washing treatment liquid can wash the stretched hydrophilic polymer film 1a. The washing treatment liquid is a treatment liquid for washing treatment liquids such as a dyeing treatment liquid or a cross-linking treatment liquid attached to the hydrophilic polymer film 1a. The aforementioned washing treatment liquid can typically use water such as ion-exchange water, distilled water, and pure water. In addition, in the example of the drawing, the processing section has a swelling treatment tank 4A, a dyeing treatment tank 4B, a cross-linking treatment tank 4C, an elongation treatment tank 4D, and a washing treatment tank 4E. On the condition that it has a dyeing treatment tank 4B, One or two treatment tanks can also be omitted. On the other hand, the aforementioned processing unit may further have an adjustment processing tank (not shown). The adjustment treatment tank contains a treatment tank for the adjustment treatment liquid. Although this adjustment treatment tank is not shown in FIG. 5, it can be installed between the aforementioned cross-linking treatment tank 4C and the stretching treatment tank 4D, or between the stretching treatment tank 4D and the washing treatment tank 4E. The aforementioned adjustment treatment liquid is a solution for adjusting the color of the film to be equal, and a solution containing an iodine compound as an active ingredient can be used.

<乾燥裝置> 乾燥裝置5係設置在前述濕式處理裝置4之下游側且在層合裝置6之上游側。在圖式例中,乾燥裝置5係設置在洗淨處理槽4E之下游側。 乾燥裝置5可為1個,或亦可於偏光件之輸送方向上並排設置2個以上。在圖式例中,例如1個乾燥裝置5係設置於偏光件之輸送路徑上。 乾燥裝置5具有輸送部51與加熱部,該輸送部51具有用以輸送藉由前述濕式處理裝置4製造之長條帶狀偏光件1b的導輥,該加熱部係對利用前述輸送部51沿長邊方向(MD方向)輸送的偏光件1b賦予熱使其乾燥。 加熱部具有譬如腔室52與熱源(未圖示)。腔室52於內部具有可輸送偏光件之空間53。熱源可使用例如溫風。前述腔室52之內壁配置有用以傳送溫風的管道(未圖示)。經未圖示之熱源加熱的空氣(溫風)通過前述管道送出至腔室52之空間53內。 從腔室52之上游側的狹縫狀入口進入空間53的偏光件1b在以熱源予以乾燥後,被從腔室52之下游側的狹縫狀出口輸送到腔室52外。<Drying device> The drying device 5 is installed on the downstream side of the aforementioned wet processing device 4 and on the upstream side of the laminating device 6. In the illustrated example, the drying device 5 is installed on the downstream side of the washing treatment tank 4E. There can be one drying device 5, or two or more drying devices can be arranged side by side in the conveying direction of the polarizer. In the illustrated example, for example, one drying device 5 is installed on the transport path of the polarizer. The drying device 5 has a conveying portion 51 and a heating portion. The conveying portion 51 has a guide roller for conveying the long strip-shaped polarizer 1b manufactured by the wet processing device 4, and the heating portion uses the conveying portion 51 The polarizer 1b conveyed in the longitudinal direction (MD direction) is dried by applying heat. The heating unit has, for example, a chamber 52 and a heat source (not shown). The chamber 52 has a space 53 capable of conveying a polarizer inside. As the heat source, for example, warm wind can be used. The inner wall of the aforementioned chamber 52 is provided with a duct (not shown) for transmitting warm air. The air (warm air) heated by a heat source not shown is sent out into the space 53 of the chamber 52 through the aforementioned duct. The polarizer 1 b that enters the space 53 from the slit-shaped inlet on the upstream side of the chamber 52 is dried by a heat source, and then is transported to the outside of the chamber 52 from the slit-shaped outlet on the downstream side of the chamber 52.

<層合裝置> 層合裝置6之輸送部61具有導輥等。前述輸送部61係將經前述乾燥裝置5乾燥之長條帶狀偏光件1c輸送至貼合部67。且,前述輸送部61係將長條帶狀保護薄膜12等往貼合部67輸送。 圖式例之積層偏光薄膜之製造裝置2係可分別於偏光件1c之兩面積層第1保護薄膜12及第2保護薄膜13者。根據該裝置,可獲得如圖1所示之具有第1保護薄膜12/接著劑層31/偏光件11/接著劑層32/第2保護薄膜13之層構成的積層偏光薄膜1。<Laminating device> The conveying unit 61 of the laminating device 6 has guide rollers and the like. The conveying part 61 conveys the long strip-shaped polarizer 1 c dried by the drying device 5 to the bonding part 67. In addition, the aforementioned conveying section 61 conveys the long strip-shaped protective film 12 and the like to the bonding section 67. The manufacturing apparatus 2 of the laminated polarizing film of the schematic example is capable of laminating the first protective film 12 and the second protective film 13 on the two areas of the polarizer 1c, respectively. According to this device, a laminated polarizing film 1 having a layer configuration of the first protective film 12/adhesive layer 31/polarizer 11/adhesive layer 32/second protective film 13 as shown in FIG. 1 can be obtained.

所述製造裝置2具有第2滾筒部62與第3滾筒部63,該第2滾筒部62上捲附有長條帶狀第1保護薄膜12,該第3滾筒部63上捲附有長條帶狀第2保護薄膜13。第2滾筒部62之第1保護薄膜12及第3滾筒部63之第2保護薄膜13分別獨立被輸送部61從各滾筒部62、63往貼合部67輸送。The manufacturing device 2 has a second roller portion 62 and a third roller portion 63. The second roller portion 62 is wound with a long strip-shaped first protective film 12, and the third roller portion 63 is wound with a long strip. Strip-shaped second protective film 13. The first protective film 12 of the second roller portion 62 and the second protective film 13 of the third roller portion 63 are independently transported by the transport portion 61 from the roller portions 62 and 63 to the bonding portion 67, respectively.

接著劑塗敷部64具有塗敷輥641。接著劑塗敷部64之塗敷輥641係將接著劑塗敷於薄膜。接著劑塗敷部64係配置在貼合部67之上游側。 在圖式例之層合裝置6中,接著劑塗敷部64係分別配置於第1保護薄膜12的單面側及第2保護薄膜13的單面側。 可藉由一個接著劑塗敷部64將接著劑塗敷於第1保護薄膜12之單面來形成接著劑層,且可利用另一個接著劑塗敷部64將接著劑塗敷於第2保護薄膜13之單面來形成接著劑層。 又,視需求,接著劑塗敷部亦可也配置於偏光件1c之單面側及該偏光件1c之另一單面側(未圖示)。設有該未圖示之接著劑塗敷部時,可分別於偏光件1c之單面側及該偏光件1c之另一單面側塗敷接著劑來形成接著劑層。 另外,分別配置於偏光件1c之單面側及該偏光件1c之另一單面側的接著劑塗敷部亦可用來塗敷後述之易接著組成物。The adhesive application section 64 has an application roller 641. The application roller 641 of the adhesive application part 64 applies the adhesive to the film. The adhesive application part 64 is arranged on the upstream side of the bonding part 67. In the laminating device 6 of the illustrated example, the adhesive application portion 64 is respectively arranged on the one-sided side of the first protective film 12 and the one-sided side of the second protective film 13. The adhesive layer can be formed by applying an adhesive on one side of the first protective film 12 by one adhesive application portion 64, and the adhesive can be applied to the second protective film by the other adhesive application portion 64 The adhesive layer is formed on one side of the film 13. In addition, if necessary, the adhesive application portion may also be arranged on one side of the polarizer 1c and the other side of the polarizer 1c (not shown). When the adhesive application part (not shown) is provided, an adhesive can be applied to one side of the polarizer 1c and the other side of the polarizer 1c to form an adhesive layer. In addition, the adhesive application portions respectively arranged on one side of the polarizing member 1c and the other side of the polarizing member 1c can also be used to apply the easily bonding composition described later.

接著劑塗敷部64譬如具有屬塗敷輥之凹版輥641、儲留有接著劑之容器642及刮刀片643。又,亦可視需求具有背托輥。背托輥係包夾薄膜而配置成與凹版輥641相對向。 凹版輥641於表面形成有複數個凹槽(可放入接著劑的凹部)。凹版輥641係以使其表面接觸儲留在容器642內之接著劑65之方式繞軸旋轉(以箭頭表示凹版輥641之旋轉方向)。隨著旋轉,凹版輥641之包含凹槽的表面會附著接著劑65,而多餘的接著劑65會被刮刀片643刮除至容器642內。藉由凹槽內裝有接著劑之凹版輥641與薄膜接觸,前述凹槽內之接著劑65會轉印至第1保護薄膜12及第2保護薄膜13之單面。依所述方式,接著劑65會從凹版輥641以滿版狀分別塗敷至第1保護薄膜12及第2保護薄膜13之單面上。The adhesive application part 64 has, for example, a gravure roller 641 which is a coating roller, a container 642 storing the adhesive, and a doctor blade 643. In addition, a back roller can also be provided as required. The backing roller is arranged to face the gravure roller 641 while sandwiching the film. The gravure roller 641 is formed with a plurality of grooves (recesses into which the adhesive can be placed) on the surface. The gravure roller 641 rotates around its axis in such a way that its surface contacts the adhesive 65 stored in the container 642 (the direction of rotation of the gravure roller 641 is indicated by an arrow). With the rotation, the surface of the gravure roller 641 containing the grooves will adhere to the adhesive 65, and the excess adhesive 65 will be scraped by the doctor blade 643 into the container 642. When the gravure roller 641 with the adhesive in the groove is in contact with the film, the adhesive 65 in the groove is transferred to one side of the first protective film 12 and the second protective film 13. In this manner, the adhesive 65 is applied from the gravure roll 641 to the single side of the first protective film 12 and the second protective film 13 in a full-page form.

使偏光件1c與第1保護薄膜12及第2保護薄膜13接著的接著劑並無特別限定,如上所述宜使用活性能量線硬化型接著劑。活性能量線硬化型接著劑可使用以往公知之物。活性能量線硬化型接著劑一般而言包含活性能量線硬化性成分及聚合起始劑,可視需求包含各種添加劑。 前述活性能量線硬化性成分可大致分類成電子束硬化性、紫外線硬化性及可見光線硬化性。又,活性能量線硬化性成分在硬化之機制的觀點上可大致分類成自由基聚合性化合物與陽離子聚合性化合物。The adhesive for bonding the polarizer 1c to the first protective film 12 and the second protective film 13 is not particularly limited, but it is preferable to use an active energy ray curable adhesive as described above. As the active energy ray-curable adhesive, conventionally known materials can be used. Active energy ray curable adhesives generally include active energy ray curable components and polymerization initiators, and various additives may be included as required. The active energy ray curable components can be roughly classified into electron beam curable properties, ultraviolet curable properties, and visible light curable properties. In addition, the active energy ray curable component can be roughly classified into a radical polymerizable compound and a cation polymerizable compound from the viewpoint of the curing mechanism.

自由基聚合性化合物可舉具有(甲基)丙烯醯基、乙烯基等碳-碳雙鍵之自由基聚合性官能基的化合物。又,可使用單官能自由基聚合性化合物或二官能以上之多官能自由基聚合性化合物中任一者。又,該等自由基聚合性化合物可單獨使用1種或併用2種以上。前述自由基聚合性化合物宜為具有(甲基)丙烯醯基之化合物,可舉例如具有(甲基)丙烯醯胺基之(甲基)丙烯醯胺衍生物、具有(甲基)丙烯醯氧基之(甲基)丙烯酸酯等。 使用自由基聚合性化合物作為活性能量線硬化型接著劑時,聚合起始劑可因應活性能量線適當選擇。在藉由紫外線或可見光線使接著劑硬化時,可使用紫外線開裂或可見光線開裂之聚合起始劑。所述聚合起始劑可舉例如二苯基酮系化合物、芳香族酮化合物、苯乙酮系化合物、芳香族縮酮系化合物、芳香族磺醯氯系化合物、9-氧硫𠮿

Figure 109130480-0000-3
系化合物等。Examples of the radically polymerizable compound include compounds having a radically polymerizable functional group having carbon-carbon double bonds such as a (meth)acryloyl group and a vinyl group. In addition, either a monofunctional radical polymerizable compound or a bifunctional or more polyfunctional radical polymerizable compound can be used. Moreover, these radically polymerizable compounds can be used individually by 1 type or in combination of 2 or more types. The aforementioned radically polymerizable compound is preferably a compound having a (meth)acrylic acid group, and examples include (meth)acrylic acid amine derivatives having a (meth)acrylic acid group, and (meth)acrylic acid Base (meth)acrylate and so on. When a radical polymerizable compound is used as an active energy ray-curable adhesive, the polymerization initiator can be appropriately selected in accordance with the active energy ray. When the adhesive is cured by ultraviolet or visible light, a polymerization initiator that cracks by ultraviolet or visible light can be used. The polymerization initiator includes, for example, benzophenone-based compounds, aromatic ketone compounds, acetophenone-based compounds, aromatic ketal-based compounds, aromatic sulfochlorine-based compounds, and 9-oxysulfur 𠮿
Figure 109130480-0000-3
Department of compounds and so on.

陽離子聚合性化合物可舉分子內具有1個陽離子聚合性官能基之單官能陽離子聚合性化合物、分子內具有2個以上陽離子聚合性官能基之多官能陽離子聚合性化合物等。前述陽離子聚合性官能基可舉環氧基、氧雜環丁烷基、乙烯基醚基等。具有環氧基之陽離子聚合性化合物可舉脂肪族環氧化合物、脂環式環氧化合物、芳香族環氧化合物等。具有氧雜環丁烷基之陽離子聚合性化合物可舉3-乙-3-羥甲基氧雜環丁烷、1,4-雙[(3-乙-3-氧雜環丁烷基)甲氧基甲基]苯、3-乙-3-(苯氧甲基)氧雜環丁烷等。具有乙烯基醚基之陽離子聚合性化合物可舉2-羥乙基乙烯基醚、二乙二醇單乙烯基醚、4-羥丁基乙烯基醚等。 使用陽離子聚合性化合物作為活性能量線硬化型接著劑時,可摻混陽離子聚合起始劑。該陽離子聚合起始劑藉由照射可見光線、紫外線、電子束等活性能量線,會產生陽離子種或路易士酸,而與陽離子聚合性化合物之環氧基等開始進行聚合反應。陽離子聚合起始劑可使用光酸產生劑及光鹼產生劑。Examples of the cationically polymerizable compound include a monofunctional cationically polymerizable compound having one cationically polymerizable functional group in the molecule, and a multifunctional cationically polymerizable compound having two or more cationically polymerizable functional groups in the molecule. Examples of the cationically polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group. Examples of the cationic polymerizable compound having an epoxy group include aliphatic epoxy compounds, alicyclic epoxy compounds, and aromatic epoxy compounds. The cationic polymerizable compound having an oxetanyl group includes 3-ethyl-3-hydroxymethyloxetane, 1,4-bis[(3-ethyl-3-oxetanyl)methyl Oxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane and the like. Examples of the cationic polymerizable compound having a vinyl ether group include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, and the like. When a cationic polymerizable compound is used as an active energy ray curable adhesive, a cationic polymerization initiator can be blended. The cationic polymerization initiator generates cationic species or Lewis acid by irradiating active energy rays such as visible rays, ultraviolet rays, and electron beams, and starts polymerization reaction with epoxy groups of the cationic polymerizable compound. As the cationic polymerization initiator, a photoacid generator and a photobase generator can be used.

較佳之活性能量線硬化型接著劑例如可使用具有如下述所示之SP值的接著劑。 亦即,較佳之活性能量線硬化型接著劑含有活性能量線硬化型化合物(A)、(B)及(C)作為硬化性成分。具體上含有令接著劑總量為100重量%時,0.0~15.0重量%之SP值為29.0(MJ/m3 )1/2 ~32.0(MJ/m3 )1/2 的活性能量線硬化型化合物(A)、20.0~80.0重量%之SP值為18.0(MJ/m3 )1/2 以上且低於21.0(MJ/m3 )1/2 的活性能量線硬化型化合物(B)、及10.0~80.0重量%之SP值為21.0(MJ/m3 )1/2 ~26.0(MJ/m3 )1/2 的活性能量線硬化型化合物(C)。另,在本發明中,「接著劑總量」意指加上各活性能量線硬化型化合物包含各種起始劑或添加劑之總量。As a preferable active energy ray-curable adhesive agent, for example, an adhesive agent having an SP value as shown below can be used. That is, a preferable active energy ray curable adhesive contains active energy ray curable compounds (A), (B), and (C) as curable components. Specifically, when the total amount of the adhesive is 100% by weight, the SP value of 0.0-15.0% by weight is 29.0 (MJ/m 3 ) 1/2 to 32.0 (MJ/m 3 ) 1/2 active energy ray hardening type Compound (A), 20.0 to 80.0% by weight SP value of 18.0 (MJ/m 3 ) 1/2 or more and less than 21.0 (MJ/m 3 ) 1/2 active energy ray hardening compound (B), and 10.0-80.0% by weight of the active energy ray hardening compound (C) with an SP value of 21.0 (MJ/m 3 ) 1/2 to 26.0 (MJ/m 3 ) 1/2. In addition, in the present invention, the "total amount of adhesive" means the total amount of various initiators or additives added to each active energy ray hardening compound.

在此,以下針對本發明中之SP值(溶解度參數)的算法加以說明。 (溶解度參數(SP值)的算法) 在本發明中,活性能量線硬化型化合物之溶解度參數(SP值)可利用Fedors之算法[參照「Polymer Engineering and Science (Polymer Eng. & Sci.)」,第14卷,第2號(1974),第148~154頁],亦即利用以下數學式(惟,Δei係歸屬於原子或基團在25℃下的蒸發能量,Δvi係在25℃下之莫耳體積)進行計算來求算。Here, the algorithm of SP value (solubility parameter) in the present invention will be described below. (Algorithm of solubility parameter (SP value)) In the present invention, the solubility parameter (SP value) of the active energy ray hardening compound can use Fedors' algorithm [refer to "Polymer Engineering and Science (Polymer Eng. & Sci.)", Volume 14, No. 2 (1974) , Pages 148~154], that is, use the following mathematical formula (but Δei is attributed to the evaporation energy of the atom or group at 25°C, and Δvi is the molar volume at 25°C).

[數學式1]

Figure 02_image001
[Math 1]
Figure 02_image001

上述數學式中之Δei及Δvi係顯示主要分子中之i個原子及基團分別被賦予的固定數值。另,於以下表1列示對於原子或基團賦予的Δe及Δv之數值的代表例。The Δei and Δvi in the above mathematical formula show the fixed values assigned to the i atoms and groups in the main molecule, respectively. In addition, representative examples of the numerical values of Δe and Δv given to atoms or groups are listed in Table 1 below.

[表1]

Figure 02_image003
[Table 1]
Figure 02_image003

活性能量線硬化型化合物(A)只要係具有(甲基)丙烯酸酯基等自由基聚合性基且SP值為29.0(MJ/m3 )1/2 ~32.0(MJ/m3 )1/2 之化合物,即可無限制地使用。活性能量線硬化型化合物(A)之具體例可舉如羥乙基丙烯醯胺(SP值29.5)、N-羥甲基丙烯醯胺(SP值31.5)等。又,本說明書中,(甲基)丙烯酸酯意指丙烯酸酯基及/或甲基丙烯酸酯基。Active energy ray curable compound (A) as long as it has a radical polymerizable group such as a (meth)acrylate group and has an SP value of 29.0 (MJ/m 3 ) 1/2 ~ 32.0 (MJ/m 3 ) 1/2 The compound can be used without restriction. Specific examples of the active energy ray hardening compound (A) include hydroxyethyl acrylamide (SP value 29.5), N-methylol acrylamide (SP value 31.5), and the like. In addition, in this specification, (meth)acrylate means an acrylate group and/or a methacrylate group.

活性能量線硬化型化合物(B)只要係具有(甲基)丙烯酸酯基等自由基聚合性基且SP值為18.0(MJ/m3 )1/2 以上且低於21.0(MJ/m3 )1/2 之化合物,即可無限制地使用。活性能量線硬化型化合物(B)之具體例可舉如三丙二醇二丙烯酸酯(SP值19.0)、1,9-壬二醇二丙烯酸酯(SP值19.2)、三環癸烷二甲醇二丙烯酸酯(SP值20.3)、環狀三羥甲丙烷縮甲醛丙烯酸酯(SP值19.1)、二㗁烷二醇二丙烯酸酯(SP值19.4)、EO改質二甘油四丙烯酸酯(SP值20.9)等。另,活性能量線硬化型化合物(B)亦可適宜使用市售物,可舉例如ARONIX M-220(東亞合成公司製,SP值19.0)、LIGHT ACRYLATE 1,9ND-A(共榮社化學公司製,SP值19.2)、LIGHT ACRYLATE DGE-4A(共榮社化學公司製,SP值20.9)、LIGHT ACRYLATE DCP-A(共榮社化學公司製,SP值20.3)、SR-531(SARTOMER公司製,SP值19.1)、CD-536(SARTOMER公司製,SP值19.4)等。Active energy ray curable compound (B) as long as it has a radical polymerizable group such as a (meth)acrylate group and has an SP value of 18.0 (MJ/m 3 ) 1/2 or more and less than 21.0 (MJ/m 3 ) 1/2 of the compound can be used without restriction. Specific examples of the active energy ray hardening compound (B) include tripropylene glycol diacrylate (SP value 19.0), 1,9-nonanediol diacrylate (SP value 19.2), tricyclodecane dimethanol diacrylate Ester (SP value 20.3), cyclic trimethylolpropane formal acrylate (SP value 19.1), dioxanediol diacrylate (SP value 19.4), EO modified diglycerol tetraacrylate (SP value 20.9) Wait. In addition, the active energy ray hardening type compound (B) can also be suitably used commercially available, for example, ARONIX M-220 (manufactured by Toagosei Co., Ltd., SP value 19.0), LIGHT ACRYLATE 1,9ND-A (Kyoeisha Chemical Co., Ltd.) Manufacture, SP value 19.2), LIGHT ACRYLATE DGE-4A (manufactured by Kyoeisha Chemical Co., SP value 20.9), LIGHT ACRYLATE DCP-A (manufactured by Kyoeisha Chemical Co., SP value 20.3), SR-531 (manufactured by Sartomer) , SP value 19.1), CD-536 (manufactured by SARTOMER, SP value 19.4) and so on.

活性能量線硬化型化合物(C)只要係具有(甲基)丙烯酸酯基等自由基聚合性基且SP值為21.0(MJ/m3 )1/2 ~26.0(MJ/m3 )1/2 之化合物,即可無限制地使用。活性能量線硬化型化合物(C)之具體例可舉如丙烯醯基嗎福林(SP值22.9)、N-甲氧基甲基丙烯醯胺(SP值22.9)、N-乙氧基甲基丙烯醯胺(SP值22.3)等。另,活性能量線硬化型化合物(C)亦可適宜使用市售物,可舉例如ACMO(興人公司製,SP值22.9)、Wasmer 2MA(笠野興產公司製,SP值22.9)、Wasmer EMA(笠野興產公司製,SP值22.3)、Wasmer 3MA(笠野興產公司製,SP值22.4)、ARONIX M-5300(東亞合成公司製,SP值23.4)等。Active energy ray curable compound (C) as long as it has a radical polymerizable group such as a (meth)acrylate group and has an SP value of 21.0 (MJ/m 3 ) 1/2 to 26.0 (MJ/m 3 ) 1/2 The compound can be used without restriction. Specific examples of the active energy ray hardening compound (C) include acrylomethrin (SP value 22.9), N-methoxymethacrylamide (SP value 22.9), N-ethoxymethyl Acrylic amide (SP value 22.3) and so on. In addition, the active energy ray hardening type compound (C) can also be suitably used commercially, and examples include ACMO (manufactured by Koto Co., Ltd., SP value 22.9), Wasmer 2MA (manufactured by Kasano Kosan Co., Ltd., SP value 22.9), and Wasmer EMA (Manufactured by Kasano Kosan Co., Ltd., SP value 22.3), Wasmer 3MA (manufactured by Kasano Kosan Co., Ltd., SP value 22.4), ARONIX M-5300 (manufactured by Toagosei Co., Ltd., SP value 23.4), etc.

另,在本發明中,活性能量線硬化型接著劑之以下述式(X)表示的丙烯醯基當量Cae 若為140以上,即可抑制活性能量線硬化型接著劑硬化時的硬化收縮。藉此可提升與偏光件的接著性故而為佳。 式(X):Cae =1/Σ(WN /Nae ) 前述式(X)中,WN 為接著劑中之活性能量線硬化型化合物N的質量分率,Nae 為活性能量線硬化型化合物N的丙烯醯基當量。另,在本發明中活性能量線硬化型接著劑之丙烯醯基當量在預定以上時可提高所得接著劑層之接著力的理由可推斷如下。Bing Xixi C ae another group equivalent, in the present invention, the active energy ray curable adhesive of the represented by the following formula (X) if it is more than 140, curing shrinkage can be suppressed when the active energy ray curable adhesive is cured. Therefore, the adhesion with the polarizer can be improved, which is better. Formula (X): C ae =1/Σ(W N /N ae ) In the aforementioned formula (X), W N is the mass fraction of the active energy ray hardening compound N in the adhesive, and Nae is the active energy ray The acryl equivalent of hardening compound N. In addition, in the present invention, when the acryl equivalent of the active energy ray-curable adhesive is more than a predetermined value, the reason why the adhesive force of the obtained adhesive layer can be improved can be inferred as follows.

活性能量線硬化型接著劑之丙烯醯基當量愈高,對該接著劑照射活性能量線而使其硬化時,具有抑制因形成共價鍵結而產生之體積收縮的效果。藉此可緩和滯留在接著劑層與被黏著體之界面的應力,其結果即可提升接著劑層之接著力。The higher the acryl equivalent of the active energy ray curable adhesive, the higher the active energy ray is applied to the adhesive to cure it, it has the effect of suppressing volume shrinkage due to the formation of covalent bonds. Thereby, the stress remaining at the interface between the adhesive layer and the adherend can be relieved, and as a result, the adhesive force of the adhesive layer can be improved.

前述丙烯醯基當量Cae 為155以上較佳,165以上更佳。另,在本發明中丙烯醯基當量定義如下。 (丙烯醯基當量)=(丙烯酸單體之分子量)/(丙烯酸單體1分子中所含之(甲基)丙烯醯基數)The Bing Xixi C ae group equivalent of 155 or more preferred, more preferably 165 or more. In addition, in the present invention, the acryl equivalent is defined as follows. (Acrylic acid equivalent) = (Molecular weight of acrylic monomer)/(Number of (meth)acrylic acid monomers contained in 1 molecule of acrylic monomer)

活性能量線硬化型接著劑除了含有作為硬化性成分之活性能量線硬化型化合物(A)、(B)及(C)以外,亦可含有(甲基)丙烯酸單體聚合而成的丙烯酸系寡聚物(D)。藉由活性能量線硬化型接著劑中含有成分(D),可在對該接著劑照射活性能量線使其硬化時降低體積收縮,而可降低接著劑層與偏光件及透明保護薄膜等被黏著體之界面應力。其結果,可抑制接著劑層與被黏著體的接著性降低。為了充分抑制硬化物層(接著劑層)的硬化收縮,接著劑中宜含有3.0重量%以上之丙烯酸系寡聚物(D),且含有5.0重量%以上更佳。另一方面,接著劑中之丙烯酸系寡聚物(D)的含量若過多,則在對該接著劑照射活性能量線時的反應速度會急遽降低,而有造成硬化不良的情況。因此,接著劑中之丙烯酸系寡聚物(D)的含量宜為25重量%以下,15重量%以下較佳。In addition to active energy ray-curing compounds (A), (B) and (C) as curable components, active energy ray-curing adhesives may also contain acrylic oligomers formed by polymerization of (meth)acrylic monomers. Polymer (D). By containing component (D) in the active energy ray-curable adhesive, the volume shrinkage can be reduced when the adhesive is irradiated with active energy ray to harden, and the adhesion of the adhesive layer to the polarizer and transparent protective film can be reduced. The interface stress of the body. As a result, it is possible to suppress the deterioration of the adhesiveness between the adhesive layer and the adherend. In order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the adhesive preferably contains 3.0% by weight or more of the acrylic oligomer (D), and more preferably contains 5.0% by weight or more. On the other hand, if the content of the acrylic oligomer (D) in the adhesive is too large, the reaction rate when the adhesive is irradiated with active energy rays is drastically reduced, which may cause poor curing. Therefore, the content of the acrylic oligomer (D) in the adhesive is preferably 25% by weight or less, preferably 15% by weight or less.

考慮到塗敷時的作業性及均勻性時,活性能量線硬化型接著劑以低黏度為佳,所以(甲基)丙烯酸單體聚合而成之丙烯酸系寡聚物(D)亦以低黏度為佳。作為低黏度且可防止接著劑層硬化收縮的丙烯酸系寡聚物,以重量平均分子量(Mw)在15000以下者為佳,而10000以下者更佳,5000以下者尤佳。另一方面,為了充分抑制硬化物層(接著劑層)的硬化收縮,丙烯酸系寡聚物(D)之重量平均分子量(Mw)宜在500以上,在1000以上更佳,1500以上尤佳。作為構成丙烯酸系寡聚物(D)之(甲基)丙烯酸單體,具體而言可舉例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、2-甲基-2-硝基丙基(甲基)丙烯酸酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸三級戊酯、(甲基)丙烯酸3-戊酯、2,2-二甲基丁基(甲基)丙烯酸酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、4-甲基-2-丙基戊基(甲基)丙烯酸酯、N-十八基(甲基)丙烯酸酯等(甲基)丙烯酸(碳數1-20)烷基酯類;以及例如環烷基(甲基)丙烯酸酯(例如,(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯等)、(甲基)丙烯酸芳烷酯(例如,(甲基)丙烯酸苄酯等)、多環式(甲基)丙烯酸酯(例如(甲基)丙烯酸2-異莰酯、(甲基)丙烯酸2-降莰基甲酯、5-降莰烯-2-基-甲基(甲基)丙烯酸酯、3-甲基-2-降莰基甲基(甲基)丙烯酸酯等)、含羥基(甲基)丙烯酸酯類(例如(甲基)丙烯酸羥乙酯、(甲基)丙烯酸2-羥丙酯、2,3-二羥丙基甲基-丁基(甲基)甲基丙烯酸酯等)、含烷氧基或苯氧基的(甲基)丙烯酸酯類((甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸2-甲氧基甲氧基乙酯、(甲基)丙烯酸3-甲氧基丁酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧乙酯等)、含環氧基(甲基)丙烯酸酯類(例如,(甲基)丙烯酸環氧丙酯等)、含鹵素(甲基)丙烯酸酯類(例如(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,2-三氟乙基乙酯、(甲基)丙烯酸四氟丙酯、(甲基)丙烯酸六氟丙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸十七氟癸酯等)、(甲基)丙烯酸烷基胺基烷酯(例如二甲基胺基乙基(甲基)丙烯酸酯等)等。該等(甲基)丙烯酸酯可單獨使用或將2種以上併用。作為前述丙烯酸系寡聚物(D)之具體例,可舉出東亞合成公司製「ARUFON」、綜研化學公司製「ACTFLOW」、BASF JAPAN公司製「JONCRYL」等。Considering the workability and uniformity during coating, the active energy ray-curable adhesive is better with low viscosity, so the acrylic oligomer (D) formed by polymerization of (meth)acrylic monomer also has low viscosity Better. As an acrylic oligomer with low viscosity and capable of preventing the hardening and shrinkage of the adhesive layer, the weight average molecular weight (Mw) is preferably 15,000 or less, more preferably 10,000 or less, and particularly preferably 5,000 or less. On the other hand, in order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the weight average molecular weight (Mw) of the acrylic oligomer (D) is preferably 500 or more, more preferably 1000 or more, and particularly preferably 1500 or more. Specific examples of the (meth)acrylic monomer constituting the acrylic oligomer (D) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, Isopropyl (meth)acrylate, 2-methyl-2-nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, (meth)acrylic acid Secondary butyl ester, tertiary butyl (meth)acrylate, n-pentyl (meth)acrylate, tertiary pentyl (meth)acrylate, 3-pentyl (meth)acrylate, 2,2-dimethyl acrylate Butyl (meth)acrylate, n-hexyl (meth)acrylate, cetyl (meth)acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4- (Meth)acrylic acid (carbon number 1-20) alkyl esters such as methyl-2-propylpentyl (meth)acrylate and N-octadecyl (meth)acrylate; and, for example, cycloalkyl (Meth)acrylate (for example, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, etc.), aralkyl (meth)acrylate (for example, benzyl (meth)acrylate, etc.), Polycyclic (meth)acrylates (e.g. 2-isobornyl (meth)acrylate, 2-norbornylmethyl (meth)acrylate, 5-norbornen-2-yl-methyl(methyl) )Acrylate, 3-methyl-2-norbornylmethyl (meth)acrylate, etc.), hydroxyl-containing (meth)acrylates (e.g. hydroxyethyl (meth)acrylate, (meth)acrylic acid) 2-hydroxypropyl ester, 2,3-dihydroxypropylmethyl-butyl (meth)methacrylate, etc.), (meth)acrylates containing alkoxy or phenoxy groups ((methyl) ) 2-methoxyethyl acrylate, 2-ethoxyethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate Ester, ethyl carbitol (meth)acrylate, phenoxyethyl (meth)acrylate, etc.), epoxy group-containing (meth)acrylates (for example, glycidyl (meth)acrylate, etc.) ), halogen-containing (meth)acrylates (e.g. 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate, (methyl) ) Tetrafluoropropyl acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptafluorodecyl (meth)acrylate, etc.), alkylamino (meth)acrylate Esters (for example, dimethylaminoethyl (meth)acrylate, etc.) and the like. These (meth)acrylates can be used individually or in combination of 2 or more types. Specific examples of the aforementioned acrylic oligomer (D) include "ARUFON" manufactured by Toagosei Co., Ltd., "ACTFLOW" manufactured by Soken Chemical Co., Ltd., and "JONCRYL" manufactured by BASF JAPAN.

活性能量線硬化型接著劑宜含有具有奪氫作用之自由基聚合起始劑(E)。藉由前述構成,則特別是即便在高濕度環境或非乾燥狀態下,對被黏著體的接著性仍會顯著提升。該理由並未究明,但可推測為以下原因。若活性能量線硬化型接著劑中存在具有奪氫作用之自由基聚合起始劑(E),則藉由活性能量線硬化型化合物聚合,便會一邊形成構成接著劑層之基底聚合物,一邊從活性能量線硬化型化合物之譬如亞甲基等奪氫而產生自由基。然後,產生自由基之亞甲基等會與PVA等偏光件之羥基反應,而在接著劑層與偏光件之間形成共價鍵結。就其結果可推知特別是即便在非乾燥狀態下,接著劑層的接著性仍會明顯提升。The active energy ray hardening adhesive preferably contains a radical polymerization initiator (E) with hydrogen abstraction. With the aforementioned structure, the adhesion to the adherend can be significantly improved, especially even in a high-humidity environment or a non-dry state. This reason has not been clarified, but it can be presumed to be the following reason. If there is a radical polymerization initiator (E) with hydrogen abstraction in the active energy ray hardening type adhesive, the active energy ray hardening type compound is polymerized to form the base polymer constituting the adhesive layer while Free radicals are generated by abstracting hydrogen from active energy ray hardening compounds such as methylene groups. Then, the methylene group that generates free radicals will react with the hydroxyl group of the polarizing member such as PVA to form a covalent bond between the adhesive layer and the polarizing member. As a result, it can be inferred that even in a non-dried state, the adhesiveness of the adhesive layer will still be significantly improved.

於本發明中,具有奪氫作用之自由基聚合起始劑(E)可舉例如9-氧硫𠮿

Figure 109130480-0000-3
系自由基聚合起始劑、二苯基酮系自由基聚合起始劑等。作為9-氧硫𠮿
Figure 109130480-0000-3
系自由基聚合起始劑,可舉例如下述通式(1)所示化合物。In the present invention, the radical polymerization initiator (E) having a hydrogen abstraction effect can be, for example, 9-oxysulfur 𠮿
Figure 109130480-0000-3
It is a radical polymerization initiator, a benzophenone-based radical polymerization initiator, etc. As 9-oxysulfur 𠮿
Figure 109130480-0000-3
The radical polymerization initiator includes, for example, a compound represented by the following general formula (1).

[化學式1]

Figure 02_image005
[Chemical formula 1]
Figure 02_image005

式中,R3 及R4 表示-H、-CH2 CH3 、-iPr或Cl,R3 及R4 可相同或互異。In the formula, R 3 and R 4 represent -H, -CH 2 CH 3 , -iPr or Cl, and R 3 and R 4 may be the same or different from each other.

相較於單獨使用對380nm以上的光有高感度之光聚合起始劑的情形,使用通式(1)所示化合物時之接著性較佳。對380nm以上的光有高感度之光聚合起始劑將於後說明。通式(1)所示化合物當中,以R3 及R4 為-CH2 CH3 之二乙基9-氧硫𠮿

Figure 109130480-0000-3
尤佳。Compared with the case of using a photopolymerization initiator having high sensitivity to light of 380 nm or more, the adhesiveness is better when the compound represented by the general formula (1) is used. The photopolymerization initiator with high sensitivity to light above 380 nm will be described later. Among the compounds represented by the general formula (1), R 3 and R 4 are -CH 2 CH 3 diethyl 9-oxythio𠮿
Figure 109130480-0000-3
Especially good.

通式(1)之光聚合起始劑可藉由可透射具有UV吸收能之透明保護薄膜的長波長之光引發聚合,所以即使隔著UV吸收性薄膜,也能使接著劑硬化。具體而言,譬如即使是在像三醋酸纖維素-偏光件-三醋酸纖維素於兩面積層具有UV吸收能之透明保護薄膜的情況下,當含有通式(1)之光聚合起始劑,接著劑即可硬化。The photopolymerization initiator of the general formula (1) can be polymerized by long-wavelength light that can transmit a transparent protective film with UV absorbing energy, so that the adhesive can be cured even through the UV absorbing film. Specifically, for example, even in the case of a transparent protective film such as cellulose triacetate-polarizer-cellulose triacetate having UV absorbing energy in the two-area layers, when the photopolymerization initiator of the general formula (1) is contained, Then the agent can harden.

在令接著劑總量為100重量%時,接著劑中之具有奪氫作用之自由基聚合起始劑(E)的組成比率、尤其是通式(1)所示化合物之組成比率宜為0.1~10重量%,0.2~5重量%較佳。When the total amount of the adhesive is 100% by weight, the composition ratio of the radical polymerization initiator (E) with hydrogen abstraction in the adhesive, especially the composition ratio of the compound represented by the general formula (1), is preferably 0.1 ~10% by weight, preferably 0.2 to 5% by weight.

又,宜視需求添加聚合起始助劑。聚合起始助劑可舉如三乙胺、二乙胺、N-甲基二乙醇胺、乙醇胺、4-二甲胺苯甲酸、4-二甲胺苯甲酸甲酯、4-二甲胺苯甲酸乙酯、4-二甲胺苯甲酸異戊酯等,且以4-二甲胺苯甲酸乙酯尤佳。使用聚合起始助劑時,其添加量在令接著劑總量為100重量%時,一般為0~5重量%,並以0~4重量%為佳,0~3重量%最佳。In addition, it is advisable to add a polymerization initiation aid as required. The polymerization initiation aid may include, for example, triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylamine benzoic acid, methyl 4-dimethylamine benzoate, 4-dimethylamine benzoic acid Ethyl, isoamyl 4-dimethylaminobenzoate, etc., and ethyl 4-dimethylaminobenzoate is particularly preferred. When the polymerization initiation aid is used, its addition amount is generally 0-5 wt% when the total amount of the adhesive is 100 wt%, preferably 0-4 wt%, and optimally 0-3 wt%.

又,可視需求併用公知之光聚合起始劑。具有UV吸收能的透明保護薄膜不會透射380nm以下的光,因此光聚合起始劑宜使用對380nm以上的光有高感度之光聚合起始劑。具體而言,可舉例如2-甲-1-(4-甲基硫基苯基)-2-嗎福林基丙-1-酮、2-苄基-2-二甲胺基-1-(4-嗎福林基苯基)-丁-1-酮、2-(二甲胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎福林基)苯基]-1-丁酮、2,4,6-三甲基苯甲醯基-二苯基-膦氧化物、雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物、雙(Η5-2,4-環戊二烯-1-基)-雙(2,6-二氟-3-(1H-吡咯-1-基)-苯基)鈦等。In addition, a known photopolymerization initiator may be used in combination as required. The transparent protective film with UV absorption energy does not transmit light below 380nm, so it is better to use a photopolymerization initiator with high sensitivity to light above 380nm. Specifically, for example, 2-methyl-1-(4-methylthiophenyl)-2-morpholinylpropan-1-one, 2-benzyl-2-dimethylamino-1- (4-Mopholinylphenyl)-butan-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-methyl) Folin) phenyl)-1-butanone, 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzyl) )-Phenylphosphine oxide, bis(Η5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl) Titanium etc.

尤其,光聚合起始劑除了通式(1)的光聚合起始劑以外,宜更含有下述通式(2)所示化合物。In particular, the photopolymerization initiator preferably contains a compound represented by the following general formula (2) in addition to the photopolymerization initiator of the general formula (1).

[化學式2]

Figure 02_image007
[Chemical formula 2]
Figure 02_image007

式中,R5 、R6 及R7 表示-H、-CH3 、-CH2 CH3 、-iPr或Cl,R5 、R6 及R7 可相同或互異。 藉由併用上述通式(1)及通式(2)之光聚合起始劑,透過其等之光敏化反應促使反應高效率化,格外提升接著劑層之接著性。In the formula, R 5 , R 6 and R 7 represent -H, -CH 3 , -CH 2 CH 3 , -iPr or Cl, and R 5 , R 6 and R 7 may be the same or different from each other. By combining the photopolymerization initiators of the above general formula (1) and general formula (2), the photosensitization reaction of them promotes the efficiency of the reaction, and the adhesiveness of the adhesive layer is particularly improved.

上述活性能量線硬化型接著劑中,更宜與具有奪氫作用之自由基聚合起始劑(E)一同含有具有活性亞甲基之活性能量線硬化型化合物。根據該構成,可進一步提升接著劑層之接著性。Among the above-mentioned active energy ray hardening adhesives, it is more preferable to contain an active energy ray hardening compound having an active methylene group together with the radical polymerization initiator (E) having a hydrogen abstraction effect. According to this configuration, the adhesiveness of the adhesive layer can be further improved.

具有活性亞甲基之活性能量線硬化型化合物係在末端或分子中具有(甲基)丙烯醯基等活性雙鍵基且具有活性亞甲基之化合物。活性亞甲基可舉例如乙醯乙醯基、烷氧丙二醯基或氰乙醯基等。具有活性亞甲基之活性能量線硬化型化合物之具體例可舉如2-乙醯乙醯氧基乙基(甲基)丙烯酸酯、2-乙醯乙醯氧基丙基(甲基)丙烯酸酯、2-乙醯乙醯氧基-1-甲基乙基(甲基)丙烯酸酯等乙醯乙醯氧基烷基(甲基)丙烯酸酯;2-乙氧丙二醯基氧基乙基(甲基)丙烯酸酯、2-氰乙醯氧基乙基(甲基)丙烯酸酯、N-(2-氰乙醯氧基乙基)丙烯醯胺、N-(2-丙醯乙醯氧基丁基)丙烯醯胺、N-(4-乙醯乙醯氧基甲苄基)丙烯醯胺、N-(2-乙醯乙醯基胺乙基)丙烯醯胺等。另,具有活性亞甲基之活性能量線硬化型化合物的SP值並無特別限定,可使用任意值的化合物。The active energy ray hardening compound having active methylene group is a compound having active double bond groups such as (meth)acryloyl group at the end or in the molecule, and active methylene group. Examples of the active methylene group include acetylacetoxy, alkoxypropanedioxin, or cyanoacetoxy. Specific examples of active energy ray-curable compounds having active methylene groups include 2-acetylacetoxyethyl (meth)acrylate, 2-acetylacetoxypropyl (meth)acrylic acid Acetyl acetoxy alkyl (meth) acrylates such as 2-acetoxy acetoxy-1-methyl ethyl (meth) acrylate; 2-ethoxypropanedioicoxy ethyl Methyl (meth)acrylate, 2-cyanoacetoxyethyl (meth)acrylate, N-(2-cyanoacetoxyethyl)acrylamide, N-(2-propaneacetate Oxybutyl) acrylamide, N-(4-acetylacetoxymethylbenzyl) acrylamide, N-(2-acetylacetamide ethyl) acrylamide, and the like. In addition, the SP value of the active energy ray curable compound having an active methylene group is not particularly limited, and any compound can be used.

在第1保護薄膜12及第2保護薄膜13之接著劑塗敷部64的塗敷輥641的送出側,分別配置有溫度計測機構681、681。溫度計測機構681係配置於塗敷輥641的附近。溫度計測機構681會計測塗敷有接著劑之第1保護薄膜12及第2保護膜13的溫度。以下,有時會將第1保護薄膜12及第2保護薄膜13統一簡稱為「保護薄膜」。 溫度計測機構681譬如可使用熱像攝影機、輻射溫度計等。前述熱像攝影機係可利用紅外線攝影機檢測從經塗敷接著劑之保護薄膜放射的紅外線,並將表示所檢測到的紅外線影像進行解析,算出其溫度者。輻射溫度計係可測定從經塗敷接著劑之保護薄膜放射的紅外線或可見光線的強度,且測定其溫度者。 溫度計測機構681可從塗敷有接著劑之面側測定保護薄膜的溫度,亦可從與塗敷有接著劑之面為相反側測定保護薄膜的溫度。於圖式例中,溫度計測機構681係配置於塗敷有接著劑之面側(接著劑層側)。此時,溫度計測機構681嚴格來說係測定接著劑層的溫度。但因接著劑層直接設於保護薄膜之單面,故接著劑層的溫度與保護薄膜的溫度實質上相等,而可說前述溫度計測機構681係測定保護薄膜的溫度。On the delivery side of the application roller 641 of the adhesive application portion 64 of the first protective film 12 and the second protective film 13, temperature measurement mechanisms 681 and 681 are respectively arranged. The temperature measurement mechanism 681 is arranged in the vicinity of the coating roller 641. The temperature measuring mechanism 681 measures the temperature of the first protective film 12 and the second protective film 13 to which the adhesive is applied. Hereinafter, the first protective film 12 and the second protective film 13 may be collectively referred to as "protective film". The thermometer measuring mechanism 681 can use a thermal imaging camera, a radiation thermometer, etc., for example. The aforementioned thermal imaging camera can use an infrared camera to detect infrared rays radiated from the protective film coated with an adhesive, and analyze the detected infrared image to calculate its temperature. The radiation thermometer can measure the intensity of infrared or visible light radiated from the protective film coated with the adhesive and measure its temperature. The temperature measurement mechanism 681 can measure the temperature of the protective film from the side on which the adhesive is applied, or can measure the temperature of the protective film from the side opposite to the side on which the adhesive is applied. In the example of the drawing, the temperature measuring mechanism 681 is arranged on the side (adhesive layer side) on which the adhesive is applied. At this time, the temperature measurement mechanism 681 strictly measures the temperature of the adhesive layer. However, since the adhesive layer is directly provided on one side of the protective film, the temperature of the adhesive layer is substantially equal to the temperature of the protective film, and it can be said that the aforementioned temperature measuring mechanism 681 measures the temperature of the protective film.

又,保護薄膜(第1保護薄膜12及第2保護薄膜13)的輸送路徑上具備有冷卻機構66。 冷卻機構66會降低腔室69內之室溫,且降低保護薄膜的溫度。冷卻機構66可舉可送出冷風的冷卻器、可使冷媒在管線中循環的熱交換器等。冷卻機構66只要設置於腔室69內即可,其位置無特別限定。於圖式例中,冷卻機構66係採用冷卻器。且冷卻器(冷卻機構66)係以來自該冷卻器的冷風可吹到保護薄膜之方式配置。於圖式例中,冷卻機構66係配置成在接著劑塗敷部64與貼合部67之間,對第1保護薄膜12及第2保護薄膜13吹送冷風。In addition, a cooling mechanism 66 is provided on the transport path of the protective film (the first protective film 12 and the second protective film 13). The cooling mechanism 66 lowers the room temperature in the chamber 69 and lowers the temperature of the protective film. Examples of the cooling mechanism 66 include a cooler that can send cold air, a heat exchanger that can circulate a refrigerant in a pipeline, and the like. The cooling mechanism 66 may be provided in the chamber 69, and its position is not particularly limited. In the illustrated example, the cooling mechanism 66 adopts a cooler. And the cooler (cooling mechanism 66) is arranged in such a way that the cold air from the cooler can be blown to the protective film. In the illustrated example, the cooling mechanism 66 is arranged between the adhesive application portion 64 and the bonding portion 67 and blows cold air to the first protective film 12 and the second protective film 13.

貼合部67係貼合經塗敷接著劑之保護薄膜與偏光件1c。 貼合部67具有夾輥671、671。 設有接著劑層之保護薄膜(第1保護薄膜12及第2保護薄膜13)與偏光件1c係插通夾輥671、671且被擠壓。且在夾輥671、671之送出側輸送由第1保護薄膜12/未硬化之接著劑層/偏光件1c/未硬化之接著劑層/第2保護薄膜13所構成之積層體1d。 貼合部67之夾輥671之送出側配置有溫度計測機構682。溫度計測機構682係計測透過接著劑層貼合於偏光件1c上的保護薄膜之的溫度。 溫度計測機構682譬如可使用熱像攝影機、輻射溫度計等。溫度計測機構682可從第1保護薄膜12側測定溫度,或可從第2保護薄膜13測定溫度。於圖式例中,溫度計測機構682係配置於第1保護薄膜12側。 此外,亦可視需求於夾輥671之送出側也設置冷卻機構(未圖示)。The bonding part 67 is to bond the protective film coated with the adhesive and the polarizing member 1c. The bonding part 67 has nip rollers 671 and 671. The protective film (the first protective film 12 and the second protective film 13) provided with the adhesive layer and the polarizer 1c are inserted through the nip rollers 671 and 671 and pressed. And on the delivery side of the nip rollers 671 and 671, a laminate 1d composed of the first protective film 12/uncured adhesive layer/polarizer 1c/uncured adhesive layer/second protective film 13 is transported. The temperature measuring mechanism 682 is arranged on the delivery side of the nip roller 671 of the bonding part 67. The temperature measuring mechanism 682 measures the temperature of the protective film attached to the polarizer 1c through the adhesive layer. The thermometer measuring mechanism 682 can use a thermal imaging camera, a radiation thermometer, etc., for example. The temperature measurement mechanism 682 may measure the temperature from the side of the first protective film 12 or may measure the temperature from the second protective film 13. In the illustrated example, the temperature measurement mechanism 682 is arranged on the side of the first protective film 12. In addition, a cooling mechanism (not shown) can also be provided on the delivery side of the nip roller 671 as required.

前述接著劑塗敷部64及貼合部67之外側係被腔室69包圍。換言之,在腔室69內配置有包含溫度計測機構681及冷卻機構66之接著劑塗敷部64、及包含溫度計測機構682之貼合部67。另,在腔室69之上游側及下游側形成有狹縫狀入口及出口(未圖示)。偏光件1c係從腔室69之上游側的入口進入腔室69內。在貼合部67會形成前述積層體1d,該積層體1d會被從腔室69的狹縫狀出口輸送到腔室69外。 又,在圖式例中,捲附有第1保護薄膜12之第2滾筒部62及捲附有第2保護薄膜13之第3滾筒部63係配置於腔室69之外部,但第2滾筒部62及第3滾筒部63亦可也配置在腔室69內(未圖示)。The outer side of the adhesive application portion 64 and the bonding portion 67 is surrounded by the cavity 69. In other words, the adhesive application portion 64 including the temperature measurement mechanism 681 and the cooling mechanism 66 and the bonding portion 67 including the temperature measurement mechanism 682 are arranged in the chamber 69. In addition, slit-shaped inlets and outlets (not shown) are formed on the upstream side and the downstream side of the chamber 69. The polarizer 1c enters the cavity 69 from the entrance on the upstream side of the cavity 69. The laminated body 1d mentioned above is formed in the bonding part 67, and this laminated body 1d will be conveyed out of the chamber 69 from the slit-shaped exit of the chamber 69. As shown in FIG. In the example of the drawing, the second roller portion 62 with the first protective film 12 wrapped around and the third roller portion 63 with the second protective film 13 wrapped around are arranged outside the chamber 69, but the second roller The part 62 and the third roller part 63 may also be arranged in the cavity 69 (not shown).

在使用活性能量線硬化型接著劑作為接著劑時,係於貼合部67之下游側配置硬化裝置7。 硬化裝置7具有對前述積層體1d照射活性能量線之照射裝置71。視需求,硬化裝置7亦可具有腔室72。具有腔室72時,照射裝置71係配置在腔室72內。 照射裝置71之活性能量線可因應活性能量線硬化型接著劑之硬化性適當選擇。例如可使用可照射380nm~450nm之可見光線的照射裝置71。 又,照射活性能量線之硬化裝置7宜如圖4所示,分別配置於積層體1d之兩面側,而分別可從積層體1d之兩面側照射活性能量線。 配置於前述兩面側之2個照射裝置71、71可包夾積層體1d配置成相對向,或者亦可其中一照射裝置71配置在上游側且另一照射裝置71配置在比其更下游側。 從腔室72之上游側的狹縫狀入口進入腔室72內的積層體1d在以照射裝置71使接著劑層硬化後,被從腔室72之下游側的狹縫狀出口輸送到腔室72外。When an active energy ray curable adhesive is used as the adhesive, the curing device 7 is arranged on the downstream side of the bonding part 67. The curing device 7 has an irradiation device 71 that irradiates the aforementioned layered body 1d with active energy rays. If necessary, the hardening device 7 may also have a cavity 72. When the chamber 72 is provided, the irradiation device 71 is arranged in the chamber 72. The active energy ray of the irradiation device 71 can be appropriately selected according to the curability of the active energy ray-curable adhesive. For example, an irradiating device 71 that can irradiate visible rays of 380 nm to 450 nm can be used. Furthermore, the curing device 7 for irradiating active energy rays is preferably arranged on both sides of the laminated body 1d as shown in FIG. 4, and the active energy rays can be irradiated from both sides of the laminated body 1d. The two irradiation devices 71 and 71 arranged on both sides may be arranged facing each other around the laminated body 1d, or one irradiation device 71 may be arranged on the upstream side and the other irradiation device 71 may be arranged on the downstream side. The laminate 1d entering the chamber 72 from the slit-shaped inlet on the upstream side of the chamber 72 is transported to the chamber from the slit-shaped outlet on the downstream side of the chamber 72 after the adhesive layer is cured by the irradiation device 71 72 outside.

由於照射裝置71係照射活性化能量線,因此照射裝置71之附近容易變得較高溫。關於此點,因設有包圍照射裝置71的腔室72,故硬化裝置7之高溫之熱不易作用於貼合部67。因此,可有效防止在貼合部67(及接著劑塗敷部64)保護薄膜變得太高溫。Since the irradiation device 71 irradiates the activation energy ray, the vicinity of the irradiation device 71 tends to become warmer. In this regard, since the cavity 72 surrounding the irradiation device 71 is provided, the high-temperature heat of the curing device 7 does not easily act on the bonding portion 67. Therefore, it is possible to effectively prevent the protective film from becoming too high in the bonding portion 67 (and the adhesive application portion 64).

[偏光件之製造方法及積層偏光薄膜之製造方法] <偏光件之製造步驟> 參照圖4,從第1滾筒部41拉出未處理之親水性聚合物薄膜1a,藉由輸送部42將前述親水性聚合物薄膜1a輸送至膨潤處理槽4A。一邊藉由膨潤處理槽4A內之導輥42輸送親水性聚合物薄膜1a,一邊將前述親水性聚合物薄膜1a浸漬於膨潤處理液中,藉此使親水性聚合物薄膜1a膨潤。前述膨潤處理液之溫度並無特別限定,譬如為20℃~45℃。將親水性聚合物薄膜1a浸漬於膨潤處理液中之時間並無特別限定,例如為5秒~300秒。接著,將膨潤後之親水性聚合物薄膜1a浸漬於染色處理槽4B內之染色處理液中,藉此親水性聚合物薄膜1a會被二色性物質染色。前述染色處理液之溫度並無特別限定,譬如為20℃~50℃。將親水性聚合物薄膜1a浸漬於染色處理液中之時間並無特別限定,例如為5秒~300秒。將染色後之親水性聚合物薄膜1a浸漬於交聯處理槽4C內之交聯處理液中,藉此親水性聚合物薄膜1a的二色性物質便會交聯。前述交聯處理液之溫度並無特別限定,譬如為25℃以上,宜為40℃~70℃。將親水性聚合物薄膜1a浸漬於交聯處理液中之時間並無特別限定,例如為5秒~800秒。[Manufacturing method of polarizer and manufacturing method of laminated polarizing film] <Manufacturing steps of polarizing parts> 4, the untreated hydrophilic polymer film 1a is pulled out from the first roller portion 41, and the aforementioned hydrophilic polymer film 1a is conveyed to the swelling treatment tank 4A by the conveying portion 42. While conveying the hydrophilic polymer film 1a by the guide roller 42 in the swelling treatment tank 4A, the hydrophilic polymer film 1a is immersed in the swelling treatment liquid, thereby swelling the hydrophilic polymer film 1a. The temperature of the aforementioned swelling treatment liquid is not particularly limited, and is, for example, 20°C to 45°C. The time for immersing the hydrophilic polymer film 1a in the swelling treatment liquid is not particularly limited, and is, for example, 5 seconds to 300 seconds. Next, the swollen hydrophilic polymer film 1a is immersed in the dyeing treatment solution in the dyeing treatment tank 4B, whereby the hydrophilic polymer film 1a is dyed with the dichroic substance. The temperature of the aforementioned dyeing treatment liquid is not particularly limited, and is, for example, 20°C to 50°C. The time for immersing the hydrophilic polymer film 1a in the dyeing treatment liquid is not particularly limited, and is, for example, 5 seconds to 300 seconds. The dyed hydrophilic polymer film 1a is immersed in the cross-linking treatment liquid in the cross-linking treatment tank 4C, whereby the dichroic substance of the hydrophilic polymer film 1a is cross-linked. The temperature of the aforementioned cross-linking treatment liquid is not particularly limited. For example, it is 25°C or higher, preferably 40°C to 70°C. The time for immersing the hydrophilic polymer film 1a in the crosslinking treatment liquid is not particularly limited, and is, for example, 5 seconds to 800 seconds.

將前述交聯後之親水性聚合物薄膜1a在延伸處理槽4D之延伸處理液中一邊藉由導輥42輸送一邊進行延伸。延伸處理液之溫度並無特別限定,譬如為40℃~90℃。延伸倍率可因應目的適當設定,而總延伸倍率例如為2倍~7倍,宜為4.5倍~6.8倍。前述總延伸倍率意指親水性聚合物薄膜1a最後的延伸倍率。將前述延伸後之親水性聚合物薄膜1a浸漬於洗淨處理槽4E內之洗淨處理液中,藉此洗淨親水性聚合物薄膜1a。前述洗淨處理液之溫度譬如為5℃~50℃。洗淨時間譬如為1秒~300秒。 前述洗淨後之親水性聚合物薄膜會成為偏光件1b。所獲得之偏光件1b接下來會被輸送至乾燥裝置5。The hydrophilic polymer film 1a after the aforementioned crosslinking is stretched while being conveyed by the guide roller 42 in the stretching treatment liquid in the stretching treatment tank 4D. The temperature of the extension treatment liquid is not particularly limited, and is, for example, 40°C to 90°C. The stretching magnification can be appropriately set according to the purpose, and the total stretching magnification is, for example, 2 times to 7 times, preferably 4.5 times to 6.8 times. The aforementioned total stretching ratio means the final stretching ratio of the hydrophilic polymer film 1a. The stretched hydrophilic polymer film 1a is immersed in the washing treatment liquid in the washing treatment tank 4E, thereby washing the hydrophilic polymer film 1a. The temperature of the aforementioned cleaning treatment liquid is, for example, 5°C to 50°C. The washing time is, for example, 1 second to 300 seconds. The hydrophilic polymer film after washing will become the polarizing member 1b. The obtained polarizer 1b is then transported to the drying device 5.

<乾燥步驟> 藉由上述濕式處理所得之偏光件1b含有較多水分,因此藉由乾燥裝置5將其乾燥。 關於乾燥步驟中之乾燥溫度,腔室52之空間53的溫度(腔室52內之氣體環境溫度)係設定成例如40℃~100℃,且宜設定成50℃~90℃。又,如上述為使用溫風之乾燥裝置5時,溫風之風速係設定成例如1m/秒~30m/秒,且宜設定成2m/秒~20m/秒。<Drying step> The polarizer 1b obtained by the above-mentioned wet treatment contains a lot of water, so it is dried by the drying device 5. Regarding the drying temperature in the drying step, the temperature of the space 53 of the chamber 52 (the temperature of the gas environment in the chamber 52) is set to, for example, 40°C to 100°C, and preferably set to 50°C to 90°C. In addition, when the drying device 5 using warm air is used as described above, the wind speed of the warm air is set to, for example, 1m/sec to 30m/sec, and preferably 2m/sec to 20m/sec.

<接著劑塗敷步驟> 前述乾燥後之長條帶狀偏光件1c藉由輸送部61輸送至貼合部67。亦可視需求於乾燥後之偏光件1c的兩面,使用凹版輥等接著劑塗敷部(未圖示)塗敷易接著組成物來形成易接著層。藉由形成易接著層,可提升保護薄膜對偏光件之接著性。前述易接著組成物可舉具有(甲基)丙烯醯基之化合物、含酸酐基之矽烷耦合劑、含乙醯乙醯基之矽烷耦合劑、含異三聚氰酸基之矽烷耦合劑、含羧基之聚合物等。易接著層之厚度並無特別限定,譬如為0.1µm~5µm。<Adhesive application procedure> The long strip-shaped polarizer 1 c after the drying is conveyed to the bonding section 67 by the conveying section 61. It is also possible to coat the easy-adhesive composition on both sides of the dried polarizer 1c using an adhesive application part (not shown) such as a gravure roll to form an easy-adhesive layer. By forming the easy-to-bond layer, the adhesion of the protective film to the polarizer can be improved. The aforementioned easy-to-bond composition can include compounds having (meth)acrylic acid groups, acid anhydride group-containing silane coupling agents, acetyl acetyl group-containing silane coupling agents, isocyanuric acid group-containing silane coupling agents, Carboxylic polymers, etc. The thickness of the easy bonding layer is not particularly limited, for example, 0.1μm~5μm.

另一方面,從第2滾筒部62拉出長條帶狀第1保護薄膜12,藉由輸送部61輸送至貼合部67。同樣地,從第3滾筒部63拉出長條帶狀第2保護薄膜13,藉由輸送部61輸送至貼合部67。在各輸送過程中,活性能量線硬化型接著劑等接著劑藉由接著劑塗敷部64之塗敷輥641(例如凹版輥)而分別塗敷於第1保護薄膜12之單面及第2保護薄膜13之單面。藉由塗敷接著劑,分別於第1保護薄膜12之單面及第2保護薄膜13之單面形成接著劑層。On the other hand, the long strip-shaped first protective film 12 is drawn out from the second roller portion 62 and is transported to the bonding portion 67 by the transport portion 61. Similarly, the long strip-shaped second protective film 13 is pulled out from the third roller section 63 and is transported to the bonding section 67 by the transport section 61. In each conveying process, an adhesive such as an active energy ray-curable adhesive is applied to one side and the second side of the first protective film 12 by the application roller 641 (e.g., a gravure roller) of the adhesive application section 64, respectively. One side of the protective film 13. By applying an adhesive, an adhesive layer is formed on one side of the first protective film 12 and one side of the second protective film 13, respectively.

塗敷於保護薄膜之接著劑厚度並無特別限定,但若太小,接著強度會降低,若太大則積層偏光薄膜的厚度會相對變得過大。從所述觀點來看,塗敷於保護薄膜(第1保護薄膜12及第2保護薄膜13)之接著劑厚度(接著劑層之塗敷厚度)宜為0.1µm~5µm。The thickness of the adhesive applied to the protective film is not particularly limited, but if it is too small, the adhesive strength will decrease, and if it is too large, the thickness of the laminated polarizing film will be relatively too large. From the above point of view, the thickness of the adhesive applied to the protective film (the first protective film 12 and the second protective film 13) (the coating thickness of the adhesive layer) is preferably 0.1 μm to 5 μm.

又,塗敷時的接著劑之黏度並無特別限定,但若太小或太大,則有產生接著劑之塗敷不均之虞。從所述觀點來看,接著劑在25℃下之黏度宜調整成10mPa・s~50mPa・s,且在25℃下之黏度調整成15mPa・s~45mPa・s更佳。此外,前述黏度可在25℃下使用黏度計來測定。 又,塗敷時的偏光件1c、第1保護薄膜12及第2保護薄膜13的各輸送速度(生產線速度)並無特別限定,但若太快,恐會產生接著不均,而若太慢則積層偏光薄膜之生產效率會降低。從所述觀點來看,塗敷時的保護薄膜等之輸送速度宜為15m/分鐘~40m/分鐘,且20m/分鐘~35m/分鐘更佳。In addition, the viscosity of the adhesive during application is not particularly limited, but if it is too small or too large, uneven application of the adhesive may occur. From the said point of view, the viscosity of the adhesive at 25°C should be adjusted to 10mPa·s~50mPa·s, and the viscosity at 25°C should be adjusted to 15mPa·s~45mPa·s. In addition, the aforementioned viscosity can be measured using a viscometer at 25°C. In addition, the conveying speed (line speed) of the polarizing member 1c, the first protective film 12, and the second protective film 13 during coating is not particularly limited, but if it is too fast, uneven adhesion may occur, and if it is too slow Then the production efficiency of the laminated polarizing film will be reduced. From the viewpoint, the conveying speed of the protective film etc. during coating is preferably 15 m/min to 40 m/min, and more preferably 20 m/min to 35 m/min.

前述塗敷輥641的送出側之保護薄膜(塗敷接著劑後的保護薄膜),其溫度設為20℃~35℃之範圍內。如前述,藉由設於塗敷輥641的送出側之溫度計測機構681監視保護薄膜的溫度。且以該保護薄膜之溫度在20℃~35℃之範圍內之方式,利用冷卻機構66來冷卻保護薄膜。譬如,根據溫度計測機構681之計測,在保護薄膜之溫度持續上升時,控制裝置(控制程式)會提高由冷卻機構66所行之冷卻。並且,根據溫度計測機構681之計測,在保護薄膜之溫度持續下降時,控制裝置會降低或停止由冷卻機構66所行之冷卻。藉由如所述方式因應溫度計測機構681來控制冷卻機構66,可將塗敷輥641的送出側之保護薄膜溫度維持在20℃~35℃之範圍內。The temperature of the protective film on the delivery side of the coating roller 641 (protective film after application of the adhesive) is set within the range of 20°C to 35°C. As described above, the temperature of the protective film is monitored by the temperature measuring mechanism 681 provided on the delivery side of the coating roller 641. And in such a way that the temperature of the protective film is in the range of 20°C to 35°C, the cooling mechanism 66 is used to cool the protective film. For example, according to the measurement of the temperature measurement mechanism 681, when the temperature of the protective film continues to rise, the control device (control program) will increase the cooling performed by the cooling mechanism 66. In addition, according to the measurement of the temperature measurement mechanism 681, when the temperature of the protective film continues to drop, the control device will reduce or stop the cooling by the cooling mechanism 66. By controlling the cooling mechanism 66 in response to the temperature measuring mechanism 681 as described above, the temperature of the protective film on the delivery side of the coating roller 641 can be maintained in the range of 20°C to 35°C.

前述塗敷輥641的送出側之保護薄膜溫度例如係在從塗敷輥641送出後5秒以內利用溫度計測機構681計測。藉由在5秒以內進行計測,可計測剛塗敷接著劑後之保護薄膜的溫度。且藉由考慮保護薄膜的輸送速度來設定設置溫度計測機構681的位置,便可計測從塗敷輥641送出後5秒以內之保護薄膜的溫度。The temperature of the protective film on the delivery side of the coating roller 641 is measured by the temperature measuring mechanism 681 within 5 seconds after the coating roller 641 is sent out, for example. By measuring within 5 seconds, the temperature of the protective film immediately after application of the adhesive can be measured. Furthermore, by setting the position where the temperature measuring mechanism 681 is installed in consideration of the conveying speed of the protective film, the temperature of the protective film within 5 seconds after being sent from the coating roller 641 can be measured.

<積層步驟> 形成有前述接著劑層(未硬化之接著劑)的保護薄膜(第1保護薄膜12及第2保護薄膜13)係與偏光件1c一同被輸送至貼合部67。一邊使偏光件1c與形成於第1保護薄膜12之接著劑層面對面,且使偏光件1c與形成於第2保護薄膜13之接著劑層面對面,同時該等薄膜係插通在夾輥671、671間。藉由通過夾輥671、671,偏光件1c、保護薄膜12及第2保護薄膜13會貼合,而可獲得由保護薄膜12/未硬化之接著劑層/偏光件1c/未硬化之接著劑層/第2保護薄膜13構成之積層體1d。 前述保護薄膜與偏光件1c之貼合宜於前述保護薄膜塗敷接著劑後在2秒~30秒之間進行。將接著劑塗敷於保護薄膜後,若太長期間不與偏光件1c貼合,會有接著劑過度滲透至保護薄膜之虞,而若在剛塗敷接著劑後就將保護薄膜貼合於偏光件1c,則有接著劑幾乎不會滲透至保護薄膜之虞。<Layering Steps> The protective film (the first protective film 12 and the second protective film 13) on which the aforementioned adhesive layer (uncured adhesive) is formed is transported to the bonding portion 67 together with the polarizer 1c. While making the polarizer 1c face the adhesive layer formed on the first protective film 12, and make the polarizer 1c face the adhesive layer formed on the second protective film 13, at the same time these films are inserted through the nip roller 671, 671 rooms. By passing through the nip rollers 671 and 671, the polarizing member 1c, the protective film 12 and the second protective film 13 are bonded together, and the protective film 12/uncured adhesive layer/polarizing member 1c/uncured adhesive can be obtained Layer/second protective film 13 constituted laminated body 1d. The bonding of the protective film and the polarizing member 1c is preferably performed between 2 seconds and 30 seconds after the protective film is coated with an adhesive. After the adhesive is applied to the protective film, if it does not adhere to the polarizer 1c for too long, there is a risk that the adhesive will excessively penetrate into the protective film, and if the protective film is attached to the protective film just after the adhesive is applied For the polarizer 1c, there is a possibility that the adhesive hardly penetrates the protective film.

前述夾輥671的送出側之保護薄膜(積層體1d之保護薄膜),其溫度設為20℃~35℃之範圍內。如前述,藉由設於夾輥671的送出側之溫度計測機構682監視積層體1d之保護薄膜的溫度。且以該積層體1d之保護薄膜的溫度在20℃~35℃之範圍內之方式,利用冷卻機構66來冷卻保護薄膜。譬如,根據溫度計測機構682之計測,在積層體1d之保護薄膜的溫度持續上升時,控制裝置(控制程式)會提高由冷卻機構66所行之冷卻。並且,根據溫度計測機構682之計測,在積層體1d之保護薄膜的溫度持續下降時,控制裝置會降低或停止由冷卻機構66所行之冷卻。藉由如所述方式因應溫度計測機構682來控制冷卻機構66,可將夾輥671的送出側之保護薄膜溫度維持在20℃~35℃之範圍內。 前述夾輥671的送出側之保護薄膜溫度例如係在從夾輥671送出後5秒以內利用溫度計測機構682計測。藉由在5秒以內進行計測,可計測剛與偏光件1c貼合後之保護薄膜的溫度。且藉由考慮積層體1d的輸送速度來設定設置溫度計測機構682的位置,便可計測從夾輥671送出後5秒以內之保護薄膜的溫度。The temperature of the protective film on the delivery side of the nip roller 671 (the protective film of the laminate 1d) is set within the range of 20°C to 35°C. As described above, the temperature of the protective film of the laminate 1d is monitored by the temperature measuring mechanism 682 provided on the delivery side of the nip roller 671. And so that the temperature of the protective film of the laminate 1d is in the range of 20°C to 35°C, the cooling mechanism 66 is used to cool the protective film. For example, according to the measurement by the temperature measuring mechanism 682, when the temperature of the protective film of the laminated body 1d continues to rise, the control device (control program) increases the cooling performed by the cooling mechanism 66. In addition, according to the measurement by the temperature measurement mechanism 682, when the temperature of the protective film of the laminated body 1d continues to drop, the control device lowers or stops the cooling by the cooling mechanism 66. By controlling the cooling mechanism 66 in response to the temperature measuring mechanism 682 as described above, the temperature of the protective film on the delivery side of the nip roller 671 can be maintained within the range of 20°C to 35°C. The temperature of the protective film on the delivery side of the nip roller 671 is measured by the temperature measuring mechanism 682 within 5 seconds after delivery from the nip roller 671, for example. By measuring within 5 seconds, the temperature of the protective film just after bonding with the polarizer 1c can be measured. And by setting the position where the temperature measuring mechanism 682 is installed in consideration of the conveying speed of the layered body 1d, the temperature of the protective film within 5 seconds after being sent out from the nip roller 671 can be measured.

此外,接著劑塗敷部64及貼合部67係容置在腔室69內,因此腔室69內之溫度亦宜控制成在20℃~35℃之範圍內。藉由將腔室69內維持在20℃~35℃之範圍,可在從塗敷輥641的送出側至前述夾輥671的送出側之間(從塗敷接著劑後至往偏光件貼合為止的一連串),將保護薄膜維持在20℃~35℃之溫度範圍。In addition, the adhesive application portion 64 and the laminating portion 67 are contained in the cavity 69, so the temperature in the cavity 69 should also be controlled within the range of 20°C to 35°C. By maintaining the chamber 69 in the range of 20°C to 35°C, it is possible to move from the delivery side of the coating roller 641 to the delivery side of the nip roller 671 (from the application of the adhesive to the bonding of the polarizer) The series so far), the protective film is maintained at a temperature range of 20°C to 35°C.

<接著劑硬化步驟> 使用活性能量線硬化型接著劑時,藉由對前述積層體1d利用硬化裝置7照射活性能量線,使活性能量線硬化型接著劑硬化,可獲得由保護薄膜12/硬化後之接著劑層/偏光件1c/硬化後之接著劑層/第2保護薄膜13所構成的積層偏光薄膜1e。此外,由前述活性能量線硬化型接著劑構成之接著劑層之硬化前(塗敷時)之厚度與硬化後之厚度實質上會相同。 所獲得之積層偏光薄膜1e會被捲取滾筒部8捲取(參照圖4)。<Adhesive curing step> When using an active energy ray-curable adhesive, by irradiating the laminate 1d with active energy rays using the curing device 7 to cure the active energy ray-curable adhesive, a protective film 12/cured adhesive layer/ A laminated polarizing film 1e composed of a polarizer 1c/adhesive layer after curing/the second protective film 13. In addition, the thickness of the adhesive layer before curing (during application) and the thickness after curing of the adhesive layer composed of the aforementioned active energy ray-curable adhesive are substantially the same. The obtained laminated polarizing film 1e is taken up by the take-up roller part 8 (refer to FIG. 4).

[本發明之作用效果] 根據本發明之製造方法,係使接著劑塗敷步驟之塗敷輥的送出側之保護薄膜在20℃~35℃之範圍,且使積層步驟之夾輥的送出側之保護薄膜在20℃~35℃之範圍。並且較佳係將從前述塗敷輥的送出側至前述夾輥的送出側之間的保護薄膜持續維持在20℃~35℃之範圍。因此,可獲得透過接著劑良好地接著了偏光件與保護薄膜之積層偏光薄膜。 尤其,藉由使用TAC薄膜等具有易接著性表面的保護薄膜,接著劑會在保護薄膜表面良好地相溶或滲透,而可獲得相關接著強度優異的積層偏光薄膜。[Effects of the present invention] According to the manufacturing method of the present invention, the protective film on the delivery side of the coating roller in the adhesive coating step is set at 20°C~35°C, and the protective film on the delivery side of the nip roll in the lamination step is set at 20°C~ The range of 35°C. It is also preferable to continuously maintain the protective film between the delivery side of the coating roller and the delivery side of the nip roller in the range of 20°C to 35°C. Therefore, it is possible to obtain a laminated polarizing film in which the polarizer and the protective film are well bonded through the adhesive. In particular, by using a protective film with an easy-to-adhesive surface such as a TAC film, the adhesive will dissolve or penetrate well on the surface of the protective film, and a laminated polarizing film with excellent bonding strength can be obtained.

詳細來說,於保護薄膜塗敷接著劑後,若保護薄膜之溫度過高,接著劑會過度浸潤至保護薄膜中,而有接著劑與保護薄膜之相溶過度進行之虞。接著劑與保護薄膜之相溶若過度進行,硬化後之接著劑的凝集力會不足,而無法透過接著劑將偏光件與保護薄膜牢固地接著。藉由如本發明之方式使塗敷接著劑後之保護薄膜在35℃以下,可防止接著劑對保護薄膜過度浸潤。 另一方面,於保護薄膜塗敷接著劑後,若保護薄膜之溫度過低,接著劑就不易浸潤至保護薄膜中,而有接著劑與保護薄膜之相溶幾乎不會進行之虞。若接著劑與保護薄膜幾乎不相溶,接著劑層與保護薄膜之間便不會形成良好的相溶層,而無法透過接著劑將偏光件與保護薄膜牢固地接著。藉由如本發明之方式使保護薄膜在20℃以上,接著劑便會對保護薄膜適度浸潤,而於接著劑層與保護薄膜之間形成良好的相溶層。 因此,根據本發明之製造方法,可獲得透過接著劑良好地接著了偏光件與保護薄膜之積層偏光薄膜。Specifically, after the protective film is coated with the adhesive, if the temperature of the protective film is too high, the adhesive will excessively infiltrate the protective film, and there is a risk that the compatibility of the adhesive and the protective film may proceed excessively. If the compatibility between the adhesive and the protective film progresses excessively, the cohesive force of the cured adhesive will be insufficient, and the polarizing member and the protective film cannot be firmly bonded through the adhesive. By using the method of the present invention to make the protective film after the adhesive is applied below 35° C., excessive infiltration of the protective film by the adhesive can be prevented. On the other hand, after the protective film is coated with the adhesive, if the temperature of the protective film is too low, the adhesive will not easily penetrate into the protective film, and there is a possibility that the compatibility between the adhesive and the protective film will hardly proceed. If the adhesive and the protective film are almost incompatible, a good compatibility layer will not be formed between the adhesive layer and the protective film, and the polarizer and the protective film cannot be firmly bonded through the adhesive. By making the protective film above 20°C in the manner of the present invention, the adhesive will moderately infiltrate the protective film, and a good compatibility layer is formed between the adhesive layer and the protective film. Therefore, according to the manufacturing method of the present invention, it is possible to obtain a laminated polarizing film in which the polarizer and the protective film are bonded well through the adhesive.

[積層偏光薄膜之用途等] 本發明之積層偏光薄膜代表上係作為液晶顯示裝置或有機顯示裝置等顯示器之光學薄膜使用。 又,本發明之積層偏光薄膜不限於使用於前述顯示器之情況,亦可使用於顯示器以外之用途。顯示器以外之用途可舉光學機器、建築物、醫療、食品領域等。積層偏光薄膜使用於光學機器時,該積層偏光薄膜譬如可被加工成偏光透鏡、透明電波屏蔽薄膜等。積層偏光薄膜使用於電子組件時,該積層偏光薄膜譬如可被加工成調光窗用薄膜等。積層偏光薄膜使用在醫療、食品領域時,該積層偏光薄膜譬如可被加工成抗光劣化薄膜等。[Uses of laminated polarizing film, etc.] The laminated polarizing film of the present invention is representatively used as an optical film for displays such as liquid crystal display devices or organic display devices. In addition, the laminated polarizing film of the present invention is not limited to the case of being used in the aforementioned display, and can also be used in applications other than the display. Applications other than displays include optical equipment, buildings, medical, food, etc. When the laminated polarizing film is used in optical equipment, the laminated polarizing film can be processed into a polarizing lens, a transparent radio wave shielding film, etc., for example. When the laminated polarizing film is used in electronic components, the laminated polarizing film can be processed into, for example, a film for dimming windows. When the laminated polarizing film is used in the medical and food fields, the laminated polarizing film can be processed into a light-deteriorating film, for example.

實施例 以下,說明實施例及比較例,以更詳述本發明。惟,本發明不受下述實施例限定。Example Hereinafter, examples and comparative examples are described to further detail the present invention. However, the present invention is not limited by the following examples.

[使用材料] <TAC薄膜> 使用厚度60µm的三醋酸纖維素薄膜(富士軟片(股)製,商品名:TG60UL)。 <附易接著劑之丙烯酸薄膜> 利用雙軸捏合機將日本專利特開2010-284840號公報中製造例1記載之醯亞胺化MS樹脂100重量份及三

Figure 109130480-A0304-12-0000-4
系紫外線吸收劑(ADEKA公司製,商品名:T-712)0.62重量份於220℃下混合,而製出樹脂丸粒。使所製得之樹脂丸粒在100.5kPa、100℃下乾燥12小時,再以單軸擠製機在模具溫度270℃下從T型模頭擠出,成形為薄膜狀(厚度160µm)。並且在150℃的氣體環境下將前述成形之薄膜沿其輸送方向延伸(厚度80µm),接著塗佈含水性胺甲酸酯樹脂之易接著劑後,在150℃的氣體環境下沿與薄膜輸送方向正交之方向延伸,而獲得厚度40µm(透濕度58g/m2 /24h)之透明丙烯酸薄膜。[Materials used] <TAC film> A cellulose triacetate film with a thickness of 60 µm (manufactured by Fuji Film Co., Ltd., trade name: TG60UL) is used. <Acrylic film with easy-adhesive agent> 100 parts by weight of the imidized MS resin described in Production Example 1 in Japanese Patent Laid-Open No. 2010-284840 was used with a biaxial kneader.
Figure 109130480-A0304-12-0000-4
0.62 parts by weight of an ultraviolet absorber (manufactured by ADEKA, trade name: T-712) was mixed at 220°C to prepare resin pellets. The prepared resin pellets were dried at 100.5kPa and 100°C for 12 hours, and then extruded from a T-die with a uniaxial extruder at a die temperature of 270°C to form a film (thickness 160μm). In addition, the formed film is stretched along its conveying direction (thickness 80µm) under a 150°C gas environment, and then coated with a water-containing urethane resin adhesive, and then conveyed along with the film under a 150°C gas environment Extend in the orthogonal direction to obtain a transparent acrylic film with a thickness of 40 µm (with a moisture permeability of 58 g/m 2 /24h).

<活性能量線硬化型接著劑A> 將10重量%之羥乙基丙烯醯胺(KJ Chemicals Corporation製,商品名:HEAA)、30重量%之丙烯醯基嗎福林(KJ Chemicals Corporation製,商品名:ACMO)、37重量%之三丙二醇二丙烯酸酯(東亞合成公司製,商品名:ARONIX M-220)、3重量%之鈦酸四正丁酯(Matsumoto Fine Chemical Co. Ltd.製,商品名:TA-21)、5重量%之ω-羧-二己內酯單丙烯酸酯(東亞合成公司製,商品名:ARONIX M-5300)、10重量%之環氧基改質丙烯酸寡聚物(東亞合成公司製,商品名:ARUFON UP-1190)、3重量%之2-甲-1-(4-甲基硫基苯基)-2-嗎福林基丙-1-酮(IGM Resins公司製,商品名:OMNIRAD 907)及2重量%之2,4-二乙基9-氧硫𠮿

Figure 109130480-0000-3
(日本化藥公司製,商品名:KAYACURE DETX-S)予以混合且攪拌3小時,藉此獲得了活性能量線硬化型接著劑A。 該活性能量線硬化型接著劑A在25℃下之黏度為38mPa・s。 <活性能量線硬化型接著劑B> 將47.5重量%之丙烯醯基嗎福林(KJ Chemicals Corporation製,商品名:ACMO)、47.5重量%之三丙二醇二丙烯酸酯(東亞合成公司製,商品名:ARONIX M-220)、3重量%之2-甲-1-(4-甲基硫基苯基)-2-嗎福林基丙-1-酮(IGM Resins公司製,商品名:OMNIRAD 907)及2重量%之2,4-二乙基9-氧硫𠮿
Figure 109130480-0000-3
(日本化藥公司製,商品名:KAYACURE DETX-S)予以混合且攪拌3小時,藉此獲得了活性能量線硬化型接著劑B。 該活性能量線硬化型接著劑A在25℃下之黏度為16mPa・s。 <易接著組成物> 將70重量%之丙烯醯基嗎福林(KJ Chemicals Corporation製,商品名:ACMO)、2重量%之3-乙烯基苯基硼酸及28重量%之水予以混合且攪拌3小時,藉此獲得了易接著組成物。<Active Energy Ray Curing Adhesive A> 10% by weight of hydroxyethyl acrylamide (manufactured by KJ Chemicals Corporation, trade name: HEAA) and 30% by weight of acrylamide (manufactured by KJ Chemicals Corporation, product Name: ACMO), 37% by weight of tripropylene glycol diacrylate (manufactured by Toagosei Co., Ltd., trade name: ARONIX M-220), 3% by weight of tetra-n-butyl titanate (manufactured by Matsumoto Fine Chemical Co. Ltd., product Name: TA-21), 5 wt% of ω-carboxy-dicaprolactone monoacrylate (manufactured by Toagosei Co., Ltd., trade name: ARONIX M-5300), 10 wt% of epoxy-modified acrylic oligomer (Manufactured by Toagosei Co., Ltd., trade name: ARUFON UP-1190), 3% by weight of 2-methyl-1-(4-methylthiophenyl)-2-morpholinyl-1-one (IGM Resins Manufactured by the company, trade name: OMNIRAD 907) and 2% by weight of 2,4-diethyl 9-oxysulfur 𠮿
Figure 109130480-0000-3
(Nippon Kayaku Co., Ltd., trade name: KAYACURE DETX-S) was mixed and stirred for 3 hours, thereby obtaining an active energy ray hardening adhesive A. The active energy ray hardening adhesive A has a viscosity of 38mPa·s at 25°C. <Active Energy Ray Curing Adhesive B> 47.5 wt% of propylene mopholine (manufactured by KJ Chemicals Corporation, trade name: ACMO) and 47.5 wt% of tripropylene glycol diacrylate (manufactured by Toagosei Co., Ltd., trade name) : ARONIX M-220), 3% by weight of 2-methyl-1-(4-methylthiophenyl)-2-morpholinylpropan-1-one (manufactured by IGM Resins, trade name: OMNIRAD 907 ) And 2% by weight of 2,4-diethyl 9-oxysulfur 𠮿
Figure 109130480-0000-3
(Manufactured by Nippon Kayaku Co., Ltd., trade name: KAYACURE DETX-S) was mixed and stirred for 3 hours, thereby obtaining an active energy ray hardening adhesive B. The active energy ray hardening adhesive A has a viscosity of 16mPa·s at 25°C. <Easy bonding composition> Mix and stir 70% by weight of propylene mopholine (manufactured by KJ Chemicals Corporation, trade name: ACMO), 2% by weight of 3-vinylphenylboronic acid, and 28% by weight of water In 3 hours, an easy-to-bond composition was obtained by this.

[黏度之測定方法] 活性能量線硬化型接著劑A、B的黏度係在25℃下利用E型旋轉式黏度計(東機產業股份公司製)來測定。[Method of Measuring Viscosity] The viscosities of the active energy ray-curable adhesives A and B were measured at 25°C with an E-type rotary viscometer (manufactured by Toki Sangyo Co., Ltd.).

[使用之製造裝置] 利用具有濕式處理裝置、乾燥裝置、層合裝置及硬化裝置之積層偏光薄膜之製造裝置(如圖4所示之製造裝置)。該製造裝置2(參照圖4)具備市售之熱像攝影機作為溫度計測機構681、682,且更具備冷卻器作為冷卻機構66。[Manufacturing device used] Utilize a manufacturing device (the manufacturing device shown in Figure 4) of a laminated polarizing film with a wet processing device, a drying device, a laminating device, and a curing device. The manufacturing device 2 (refer to FIG. 4) is equipped with commercially available thermal imaging cameras as the temperature measuring mechanisms 681 and 682, and further equipped with a cooler as the cooling mechanism 66.

[實施例1] 以包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達22℃的方式設定冷卻器。 將腔室69內設定為前述室溫後,依下述方式製作偏光件且將其乾燥後,於偏光件的兩面接著第1保護薄膜及第2保護薄膜而製作出積層偏光薄膜。 在實施例1中,第1保護薄膜及第2保護薄膜皆使用TAC薄膜。[Example 1] The cooler was set so that the room temperature in the chamber 69 surrounding the adhesive application portion 64 and the bonding portion 67 reached 22°C. After setting the inside of the chamber 69 to the aforementioned room temperature, a polarizer is produced and dried in the following manner, and then a first protective film and a second protective film are attached to both sides of the polarizer to produce a laminated polarizing film. In Example 1, both the first protective film and the second protective film used TAC films.

<偏光件之製造步驟> 使用上述製造裝置之濕式處理裝置,將平均聚合度2400、皂化度99.9莫耳%的聚乙烯醇薄膜(厚度45µm,寬度3000mm)浸漬在30℃之溫水中60秒使其膨潤。接著,浸漬於碘/碘化鉀(重量比=0.5/8)濃度0.3%之水溶液中,一邊使其延伸至3.5倍一邊將薄膜染色。然後,在65℃的硼酸酯水溶液中進行延伸以使總延伸倍率達6倍後進行水洗,藉此製作出長條帶狀偏光件。 <偏光件之乾燥步驟> 接著,將該偏光件輸送至乾燥裝置內予以乾燥。乾燥裝置之溫風的風速設為3m/秒,腔室內之氣體環境溫度設為約60℃,並以輸送速度25m/分鐘輸送偏光件。<Manufacturing steps of polarizing parts> Using the wet processing device of the above manufacturing device, a polyvinyl alcohol film (thickness 45µm, width 3000mm) with an average degree of polymerization of 2400 and a degree of saponification of 99.9 mol% was immersed in warm water at 30°C for 60 seconds to swell. Next, it was immersed in a 0.3% aqueous solution of iodine/potassium iodide (weight ratio=0.5/8), and the film was dyed while extending it to 3.5 times. Then, it was stretched in a borate aqueous solution at 65° C. so that the total stretch magnification reached 6 times, and then washed with water, thereby fabricating a long strip-shaped polarizer. <Drying steps of polarized parts> Next, the polarizer is transported to a drying device to be dried. The wind speed of the warm air of the drying device is set to 3m/sec, the temperature of the gas environment in the chamber is set to about 60°C, and the polarizer is transported at a transport speed of 25m/min.

<接著劑塗敷步驟、積層步驟及接著劑硬化步驟> 接著,一邊以25m/分鐘之速度將乾燥後之偏光件輸送到貼合部,一邊分別利用凹版輥將活性能量線硬化型接著劑A以滿版狀塗敷在該偏光件的兩面,而形成塗敷厚度1.0µm之接著劑層。同時,一邊以25m/分鐘之速度輸送第1保護薄膜及第2保護薄膜(皆為TAC薄膜),一邊分別利用凹版輥將活性能量線硬化型接著劑A以滿版狀塗敷在第1保護薄膜之單面及第2保護薄膜之單面,而形成塗敷厚度1.0µm之接著劑層。於偏光件之單面的接著劑層上重疊第1保護薄膜之接著劑層,且於偏光件之另一面的接著劑層疊合第2保護薄膜之接著劑層,使其通過貼合部67之夾輥而獲得第1保護薄膜/未硬化之接著劑層/偏光件/未硬化之接著劑層/第2保護薄膜之積層體,並從該積層體兩面照射波長380nm~450nm的光使接著劑層硬化,藉此連續製作出積層偏光薄膜。<Adhesive application step, layering step, and adhesive curing step> Next, while conveying the dried polarizer to the bonding part at a speed of 25m/min, the active energy ray-curable adhesive A was applied to both sides of the polarizer in a full pattern with a gravure roller to form Apply an adhesive layer with a thickness of 1.0 µm. At the same time, while conveying the first protective film and the second protective film (both TAC films) at a speed of 25m/min, the active energy ray-curable adhesive A was applied to the first protective film in a full pattern with a gravure roller. One side of the film and one side of the second protective film form an adhesive layer with a coating thickness of 1.0 µm. The adhesive layer of the first protective film is superimposed on the adhesive layer of one side of the polarizing member, and the adhesive layer of the second protective film is laminated on the other side of the polarizing member to pass through the bonding part 67 Nip rolls to obtain a laminate of the first protective film/uncured adhesive layer/polarizer/uncured adhesive layer/second protective film, and irradiate light with a wavelength of 380nm~450nm from both sides of the laminate to make the adhesive The layer is hardened to continuously produce a multilayer polarizing film.

利用配置於凹版輥的送出側之熱像攝影機計測剛塗敷接著劑後之第2保護薄膜的溫度。前述溫度係在第2保護薄膜從凹版輥送出後,在約2秒後之位置進行測定。 並且,利用配置於夾輥的送出側之熱像攝影機計測積層體之第2保護薄膜的溫度。前述溫度係在積層體從凹版輥送出後,在約2秒後之位置進行測定。 於表2列示剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度(剛貼合後之保護薄膜的溫度)。 惟,表2之數值係在使裝置運轉後,從腔室69內之室溫大致穩定在設定溫度之時間點起,採用10秒之平均值。The temperature of the second protective film immediately after application of the adhesive is measured by a thermal imaging camera arranged on the delivery side of the gravure roll. The aforementioned temperature was measured at a position about 2 seconds after the second protective film was sent out from the gravure roll. In addition, the temperature of the second protective film of the laminate is measured by a thermal imaging camera arranged on the delivery side of the nip roller. The aforementioned temperature was measured at a position about 2 seconds after the laminate was sent out from the gravure roll. Table 2 lists the temperature of the protective film immediately after applying the adhesive and the temperature of the protective film immediately after forming the laminate (the temperature of the protective film immediately after bonding). However, the values in Table 2 are based on an average value of 10 seconds from the time when the room temperature in the chamber 69 is approximately stable at the set temperature after the device is operated.

[實施例2] 除了設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達29℃以外,以與實施例1同樣方式製作出積層偏光薄膜。 於表2列示實施例2之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Example 2] A laminated polarizing film was produced in the same manner as in Example 1, except that the room temperature in the chamber 69 surrounding the adhesive application portion 64 and the bonding portion 67 was set to 29°C. Table 2 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Example 2.

[實施例3] 除了下述以外,以與實施例1同樣方式製作出積層偏光薄膜:(在不塗敷活性能量線硬化型接著劑的前提下)一邊以25m/分鐘之速度輸送乾燥後之偏光件,一邊利用凹版輥以滿版狀將易接著組成物塗敷在其兩面並予以風乾,而分別形成厚度0.2µm之易接著層後,將其輸送至裝置之貼合部;取代活性能量線硬化型接著劑A而使用活性能量線硬化型接著劑B;及,設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達24℃。 於表2列示實施例3之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Example 3] A laminated polarizing film was produced in the same manner as in Example 1 except for the following: (without applying active energy ray-curable adhesive) the dried polarizer was transported at a speed of 25m/min while using The gravure roll coats the easy-adhesive composition on both sides of the full plate and air-dried to form an easy-adhesive layer with a thickness of 0.2μm, and then transport it to the bonding part of the device; replace the active energy ray hardening adhesive A uses the active energy ray-curable adhesive B; and, the room temperature in the chamber 69 surrounding the adhesive application portion 64 and the bonding portion 67 is set to be 24°C. Table 2 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Example 3.

[實施例4] 除了下述以外,以與實施例1同樣方式製作出積層偏光薄膜:(在不塗敷活性能量線硬化型接著劑的前提下)一邊以25m/分鐘之速度輸送乾燥後之偏光件,一邊利用凹版輥以滿版狀將易接著組成物塗敷在其兩面並予以風乾,而分別形成厚度0.2µm之易接著層後,將其輸送至裝置之貼合部;取代活性能量線硬化型接著劑A而使用活性能量線硬化型接著劑B;及,設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達27℃。 於表2列示實施例4之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Example 4] A laminated polarizing film was produced in the same manner as in Example 1 except for the following: (without applying active energy ray-curable adhesive) the dried polarizer was transported at a speed of 25m/min while using The gravure roll coats the easy-adhesive composition on both sides of the full plate and air-dried to form an easy-adhesive layer with a thickness of 0.2μm, and then transport it to the bonding part of the device; replace the active energy ray hardening adhesive A uses the active energy ray-curable adhesive B; and, the room temperature in the chamber 69 surrounding the adhesive application portion 64 and the bonding portion 67 is set to 27°C. Table 2 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Example 4.

[實施例5] 第1保護薄膜及第2保護薄膜皆使用附易接著劑之丙烯酸薄膜、及設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達22℃,除此之外以與實施例1同樣方式製作出積層偏光薄膜。此外,在丙烯酸薄膜的易接著劑側塗敷有活性能量線硬化型接著劑(此點在實施例6、比較例4及5亦相同)。 於表2列示實施例5之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Example 5] The first protective film and the second protective film both use an acrylic film with an easy-to-adhesive agent, and the room temperature in the chamber 69 set to surround the adhesive application part 64 and the bonding part 67 is 22°C. In the same manner as in Example 1, a multilayer polarizing film was produced. In addition, an active energy ray curable adhesive was coated on the easy-adhesive side of the acrylic film (this point is the same in Example 6, Comparative Examples 4 and 5). Table 2 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Example 5.

[實施例6] 第1保護薄膜及第2保護薄膜皆使用附易接著劑之丙烯酸薄膜、及設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達28℃,除此之外以與實施例1同樣方式製作出積層偏光薄膜。 於表2列示實施例6之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Example 6] The first protective film and the second protective film both use an acrylic film with an easy-adhesive agent, and the room temperature in the chamber 69 that is set to surround the adhesive application part 64 and the bonding part 67 is 28°C. In the same manner as in Example 1, a multilayer polarizing film was produced. Table 2 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Example 6.

[比較例1] 除了設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達36℃以外,以與實施例1同樣方式製作出積層偏光薄膜。 於表3列示比較例1之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Comparative Example 1] Except that the room temperature in the chamber 69 surrounding the adhesive application part 64 and the bonding part 67 was set to 36 degreeC, it carried out similarly to Example 1, and produced the laminated polarizing film. Table 3 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Comparative Example 1.

[比較例2] 除了設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達18℃以外,以與實施例1同樣方式製作出積層偏光薄膜。 於表3列示比較例2之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Comparative Example 2] A laminated polarizing film was produced in the same manner as in Example 1, except that the room temperature in the cavity 69 surrounding the adhesive application portion 64 and the bonding portion 67 was set to 18°C. Table 3 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Comparative Example 2.

[比較例3] 除了下述以外,以與實施例1同樣方式製作出積層偏光薄膜:(在不塗敷活性能量線硬化型接著劑的前提下)一邊以25m/分鐘之速度輸送乾燥後之偏光件,一邊利用凹版輥以滿版狀將易接著組成物塗敷在其兩面並予以風乾,而分別形成厚度0.2µm之易接著層後,將其輸送至裝置之貼合部;取代活性能量線硬化型接著劑A而使用活性能量線硬化型接著劑B;及,設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達37℃。 於表3列示比較例3之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Comparative Example 3] A laminated polarizing film was produced in the same manner as in Example 1 except for the following: (without applying active energy ray-curable adhesive) the dried polarizer was transported at a speed of 25m/min while using The gravure roll coats the easy-adhesive composition on both sides of the full plate and air-dried to form an easy-adhesive layer with a thickness of 0.2μm, and then transport it to the bonding part of the device; replace the active energy ray hardening adhesive A uses an active energy ray-curable adhesive B; and, the room temperature in the chamber 69 surrounding the adhesive application part 64 and the bonding part 67 is set to 37°C. Table 3 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Comparative Example 3.

[比較例4] 第1保護薄膜及第2保護薄膜皆使用附易接著劑之丙烯酸薄膜、及設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達36℃,除此之外以與實施例1同樣方式製作出積層偏光薄膜。 於表3列示比較例4之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Comparative Example 4] The first protective film and the second protective film both use an acrylic film with an easy-adhesive agent, and the room temperature in the chamber 69 set to surround the adhesive application part 64 and the laminating part 67 is 36°C. In the same manner as in Example 1, a multilayer polarizing film was produced. Table 3 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Comparative Example 4.

[比較例5] 第1保護薄膜及第2保護薄膜皆使用附易接著劑之丙烯酸薄膜、及設定成包圍接著劑塗敷部64及貼合部67之腔室69內的室溫達17℃,除此之外以與實施例1同樣方式製作出積層偏光薄膜。 於表3列示比較例5之剛塗敷接著劑後之保護薄膜的溫度及剛形成積層體後之保護薄膜的溫度。[Comparative Example 5] The first protective film and the second protective film both use an acrylic film with an easy-to-adhesive agent, and the room temperature in the chamber 69 set to surround the adhesive application part 64 and the laminating part 67 is 17°C. In the same manner as in Example 1, a multilayer polarizing film was produced. Table 3 lists the temperature of the protective film immediately after application of the adhesive and the temperature of the protective film immediately after forming the laminate of Comparative Example 5.

[表2]

Figure 02_image009
[Table 2]
Figure 02_image009

[表3]

Figure 02_image011
[table 3]
Figure 02_image011

[剝離強度試驗] 將積層偏光薄膜裁切成平行於偏光件之延伸方向為200mm、與其正交之方向為15mm之大小,而製作出試樣片。在試樣片的第1保護薄膜與偏光件之層間用美工刀劃出切痕後,將積層偏光薄膜之第2保護薄膜側貼合至玻璃板上。使用TENSILON試驗機(島津製作所公司製,製品名:AG-1 10KN),將第1保護薄膜與偏光件往90度方向剝離(速度1000mm/分鐘),測定其初始剝離強度(N/15mm)。同樣地,製作出於第2保護薄膜與偏光件之層間劃出切痕的試樣片後,將第1保護薄膜側貼合至玻璃板上,以同樣方式將第2保護薄膜與偏光件剝離,測定其初始剝離強度(N/15mm)。並將其結果列示於表2及表3。 表2及表3之評估欄位的「○」表示初始剝離強度為0.5N/15mm以上之情況,「×」表示小於0.5N/15mm之情況。[Peel strength test] The laminated polarizing film was cut into a size of 200 mm parallel to the extension direction of the polarizer and 15 mm in the direction orthogonal to it, to prepare a sample piece. After making a cut with a utility knife between the first protective film and the layer of the polarizer of the sample piece, the second protective film side of the laminated polarizing film is attached to the glass plate. Using a TENSILON tester (manufactured by Shimadzu Corporation, product name: AG-1 10KN), the first protective film and the polarizer were peeled in a 90-degree direction (speed 1000 mm/min), and the initial peel strength (N/15 mm) was measured. In the same way, after making a sample piece with cut marks between the layers of the second protective film and the polarizer, the first protective film side was attached to the glass plate, and the second protective film and the polarizer were peeled off in the same manner , Determine the initial peel strength (N/15mm). And the results are shown in Table 2 and Table 3. The "○" in the evaluation column of Table 2 and Table 3 means that the initial peel strength is 0.5N/15mm or more, and "×" means that it is less than 0.5N/15mm.

1,1e:積層偏光薄膜 11,1b,1c:偏光件 1a:親水性聚合物薄膜 1d:積層體 12:保護薄膜(第1保護薄膜) 13:第2保護薄膜 14:光學薄膜 2:積層偏光薄膜之製造裝置 31,32,33,34:接著劑層 4:濕式處理裝置 41:第1滾筒部 42:輸送部(導輥) 4A:膨潤處理槽 4B:染色處理槽 4C:交聯處理槽 4D:延伸處理槽 4E:洗淨處理槽 5:乾燥裝置 51,61:輸送部 52,69,72:腔室 53:空間 6:層合裝置 62:第2滾筒部 63:第3滾筒部 64:接著劑塗敷部 641:塗敷輥(凹版輥) 642:容器 643:刮刀片 65:接著劑 66:冷卻機構 67:貼合部 671:夾輥 681,682:溫度計測機構 7:硬化裝置 71:照射裝置 8:捲取滾筒部1,1e: multilayer polarizing film 11, 1b, 1c: Polarizer 1a: Hydrophilic polymer film 1d: layered body 12: Protective film (1st protective film) 13: The second protective film 14: Optical film 2: Manufacturing device for laminated polarizing film 31, 32, 33, 34: Adhesive layer 4: Wet treatment device 41: The first roller part 42: Conveying part (guide roller) 4A: Swelling treatment tank 4B: Dyeing treatment tank 4C: Cross-linking treatment tank 4D: Extended processing tank 4E: Washing treatment tank 5: Drying device 51, 61: Conveying Department 52, 69, 72: Chamber 53: Space 6: Laminating device 62: The second roller part 63: The third roller part 64: Adhesive coating part 641: Coating roller (gravure roller) 642: container 643: Scraper 65: Adhesive 66: Cooling mechanism 67: Fitting Department 671: nip roller 681,682: Thermometer measurement mechanism 7: Hardening device 71: Irradiation device 8: Coiling drum section

圖1係本發明一實施形態之積層偏光薄膜的截面圖。 圖2係本發明之其他實施形態之積層偏光薄膜的截面圖。 圖3係本發明之其他實施形態之積層偏光薄膜的截面圖。 圖4係顯示本發明積層偏光薄膜之製造裝置的概略圖。Fig. 1 is a cross-sectional view of a laminated polarizing film according to an embodiment of the present invention. Fig. 2 is a cross-sectional view of a laminated polarizing film according to another embodiment of the present invention. Fig. 3 is a cross-sectional view of a laminated polarizing film according to another embodiment of the present invention. Fig. 4 is a schematic diagram showing the manufacturing apparatus of the laminated polarizing film of the present invention.

1a:親水性聚合物薄膜 1a: Hydrophilic polymer film

1b,1c:偏光件 1b, 1c: Polarizing parts

1d:積層體 1d: layered body

1e:積層偏光薄膜 1e: Multilayer polarizing film

12:保護薄膜(第1保護薄膜) 12: Protective film (1st protective film)

13:第2保護薄膜 13: The second protective film

2:積層偏光薄膜之製造裝置 2: Manufacturing device for laminated polarizing film

4:濕式處理裝置 4: Wet treatment device

41:第1滾筒部 41: The first roller part

42:輸送部(導輥) 42: Conveying part (guide roller)

4A:膨潤處理槽 4A: Swelling treatment tank

4B:染色處理槽 4B: Dyeing treatment tank

4C:交聯處理槽 4C: Cross-linking treatment tank

4D:延伸處理槽 4D: Extended processing tank

4E:洗淨處理槽 4E: Washing treatment tank

5:乾燥裝置 5: Drying device

51,61:輸送部 51, 61: Conveying Department

52,69,72:腔室 52, 69, 72: Chamber

53:空間 53: Space

6:層合裝置 6: Laminating device

62:第2滾筒部 62: The second roller part

63:第3滾筒部 63: The third roller part

64:接著劑塗敷部 64: Adhesive coating part

641:塗敷輥(凹版輥) 641: Coating roller (gravure roller)

642:容器 642: container

643:刮刀片 643: Scraper

65:接著劑 65: Adhesive

66:冷卻機構 66: Cooling mechanism

67:貼合部 67: Fitting Department

671:夾輥 671: nip roller

681,682:溫度計測機構 681,682: Thermometer measurement mechanism

7:硬化裝置 7: Hardening device

71:照射裝置 71: Irradiation device

8:捲取滾筒部 8: Coiling drum section

Claims (9)

一種積層偏光薄膜之製造方法,具有以下步驟: 接著劑塗敷步驟,係使用塗敷輥於保護薄膜塗敷接著劑;及 積層步驟,係使前述經塗敷接著劑之保護薄膜與偏光件通過夾輥來貼合; 前述接著劑塗敷步驟中在前述塗敷輥的送出側之前述保護薄膜係設為20℃~35℃之範圍; 前述積層步驟中在前述夾輥的送出側之前述保護薄膜係設為20℃~35℃之範圍。A manufacturing method of laminated polarizing film has the following steps: The adhesive coating step is to apply the adhesive to the protective film using a coating roller; and In the laminating step, the protective film coated with the adhesive and the polarizer are pasted by a nip roller; In the adhesive coating step, the protective film on the delivery side of the coating roller is set in the range of 20°C to 35°C; In the lamination step, the protective film on the delivery side of the nip roll is set in the range of 20°C to 35°C. 如請求項1之積層偏光薄膜之製造方法,其中前述保護薄膜係具有對前述接著劑具易接著性之表面的透明薄膜。The method for manufacturing a laminated polarizing film of claim 1, wherein the protective film is a transparent film having a surface that is easily adhered to the adhesive. 如請求項1或2之積層偏光薄膜之製造方法,其中前述保護薄膜係三醋酸纖維素薄膜。The method for manufacturing a laminated polarizing film according to claim 1 or 2, wherein the protective film is a cellulose triacetate film. 如請求項1或2之積層偏光薄膜之製造方法,其中前述保護薄膜係附胺甲酸酯系易接著劑之薄膜。The method for manufacturing a laminated polarizing film according to claim 1 or 2, wherein the protective film is a film with a urethane-based easy-adhesive agent. 如請求項1或2之積層偏光薄膜之製造方法,其中前述保護薄膜係附胺甲酸酯系易接著劑之丙烯酸薄膜。The method for manufacturing a laminated polarizing film of claim 1 or 2, wherein the protective film is an acrylic film with a urethane-based easy-adhesive agent. 如請求項1或2之積層偏光薄膜之製造方法,其中前述接著劑係活性能量線硬化型接著劑。The method for manufacturing a laminated polarizing film of claim 1 or 2, wherein the aforementioned adhesive is an active energy ray hardening type adhesive. 如請求項1或2之積層偏光薄膜之製造方法,其於前述保護薄膜以厚度0.1µm~5µm塗敷前述接著劑。Such as the manufacturing method of the laminated polarizing film of claim 1 or 2, which coats the aforementioned adhesive on the aforementioned protective film with a thickness of 0.1 µm~5 µm. 如請求項1或2之積層偏光薄膜之製造方法,其於前述保護薄膜塗敷前述接著劑後,在2秒~30秒之間於前述保護薄膜貼合前述偏光件。According to the manufacturing method of the laminated polarizing film of claim 1 or 2, after the adhesive is applied to the protective film, the polarizing member is attached to the protective film within 2 to 30 seconds. 如請求項1或2之積層偏光薄膜之製造方法,其將從前述塗敷輥的送出側至前述夾輥的送出側之間的前述保護薄膜維持在20℃~35℃之範圍。According to the manufacturing method of the laminated polarizing film of claim 1 or 2, the protective film between the delivery side of the coating roller and the delivery side of the nip roller is maintained in the range of 20°C to 35°C.
TW109130480A 2019-11-13 2020-09-04 Method for producing multilayer polarizing film TW202118638A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2019205553A JP2021076806A (en) 2019-11-13 2019-11-13 Manufacturing method of laminated polarization film
JP2019-205553 2019-11-13

Publications (1)

Publication Number Publication Date
TW202118638A true TW202118638A (en) 2021-05-16

Family

ID=75899003

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109130480A TW202118638A (en) 2019-11-13 2020-09-04 Method for producing multilayer polarizing film

Country Status (5)

Country Link
JP (1) JP2021076806A (en)
KR (1) KR20220101022A (en)
CN (1) CN113454499A (en)
TW (1) TW202118638A (en)
WO (1) WO2021095304A1 (en)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005010760A (en) * 2003-05-26 2005-01-13 Nitto Denko Corp Adhesive for polarizing plate, polarizing plate and its manufacturing method, optical film, and image display device
JP6205179B2 (en) 2012-06-08 2017-09-27 日東電工株式会社 Active energy ray-curable adhesive composition, polarizing film and method for producing the same, optical film and image display device
JP6265590B2 (en) * 2012-08-31 2018-01-24 日東電工株式会社 Manufacturing method of polarizing film
JP6633308B2 (en) * 2014-07-16 2020-01-22 日東電工株式会社 Polarizing film and method for producing the same
JP6806453B2 (en) * 2016-03-17 2021-01-06 日東電工株式会社 A method for manufacturing a single-protective polarizing film with a transparent resin layer, a method for manufacturing a polarizing film with an adhesive layer, and a method for manufacturing an optical laminate.
JP6737609B2 (en) * 2016-03-22 2020-08-12 日東電工株式会社 Method for producing one-sided protective polarizing film with adhesive layer
JP6636367B2 (en) * 2016-03-23 2020-01-29 日東電工株式会社 Method for manufacturing one-sided protective polarizing film with transparent resin layer, method for manufacturing polarizing film with adhesive layer, and method for manufacturing image display device
JP6383887B2 (en) 2017-02-08 2018-08-29 日東電工株式会社 Adhesive composition for polarizing film, polarizing film, optical film and image display device
JP6689349B2 (en) * 2018-11-12 2020-04-28 日東電工株式会社 Polarizing film manufacturing method

Also Published As

Publication number Publication date
WO2021095304A1 (en) 2021-05-20
CN113454499A (en) 2021-09-28
KR20220101022A (en) 2022-07-19
JP2021076806A (en) 2021-05-20

Similar Documents

Publication Publication Date Title
TWI507500B (en) Adhesive for polarizing plate and polarizing plate including the same
CN104062701B (en) The manufacturing method of polarizer
JP6811549B2 (en) Laminated film and image display device
TWI582200B (en) Photocurable adhesive, polarizing plate and laminated optical member
CN105378519A (en) Optical film, polarizer, image display device, and optical-film manufacturing device
JP2020077004A (en) Polarizing plate
CN105940329B (en) Polarization plates and display device
TWI725980B (en) Optical film and manufacturing method thereof
KR20160054229A (en) Process for Preparing Polarizer
TWI666124B (en) Method for producing laminated optical film
JP6412747B2 (en) Active energy ray-curable adhesive composition
TW202118638A (en) Method for producing multilayer polarizing film
TW202024684A (en) Liquid crystal layer laminate
TW202108338A (en) Method of manufacturing laminated polarizing film, drying apparatus for polarizer and apparatus for manufacturing polarizer suppressing the generation of fine bubbles between the polarizer and the film when the polarizer and the film are adhered
TW202223458A (en) Adhesive composition for polarizing film, polarizing film, optical film, and image display device capable of suppressing the bonding between ionized oxalic acid and metal components
CN108780173A (en) The manufacturing method of resin film and the manufacturing method of polarizing coating
CN107272102A (en) The manufacture method of polarizing coating
CN111316147B (en) Polarizing film protective laminate and method for producing same
TWI816974B (en) Manufacturing method of laminated polarizing film and manufacturing device of laminated polarizing film
TWI837379B (en) Polarizing film manufacturing method and polarizing film manufacturing device
CN110275236A (en) The manufacturing method of the optical laminate of the manufacturing method of optical laminate and subsidiary adhesive layer
TW202104951A (en) Method of manufacturing polarized film and device of manufacturing polarized film can retain good adhesiveness between polarized film and other thin films
JP2020067623A (en) Liquid crystal layer laminate
KR20140147939A (en) Adhesive composition for polarizing plate and polarizing plate using the same
WO2022014102A1 (en) Polarizing film, optical film, and image display device