TW202117294A - Dynamic strain type cable force monitor and monitoring method thereof - Google Patents
Dynamic strain type cable force monitor and monitoring method thereof Download PDFInfo
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本發明係有關於一種監測纜索之索力的監測計與監測方法,尤其是指一種主要是量測纜索軸向應變之應變式索力監測計與其監測方法。 The present invention relates to a monitor and monitoring method for monitoring the cable force, in particular to a strain-type cable force monitor and its monitoring method which mainly measure the axial strain of the cable.
對於纜索支撐橋梁(cable-supported bridge),如吊橋(suspension bridge)與斜張橋(cable-stayed bridge)這類橋梁而言,是使用纜索(cable)與多座橋塔組成的支撐結構來拉起並承載橋面版與其所荷載之重量,其中纜索更是支撐橋梁的主要受力結構;橋體的內力狀態與纜索的索力(cable force)分布情形息息相關,當橋體或橋面版承受異常荷載或受損時,常會伴隨索力之顯著改變,因此為了確保纜索支撐橋梁之安全性,對其進行定期檢測或現地監測已經十分普遍,而纜索作為主要受力結構,量測其所承受之索力更是定期檢測或實地監測中的一個重要項目。 For cable-supported bridges, such as suspension bridges and cable-stayed bridges, a supporting structure composed of cables and multiple bridge towers is used to pull Lifting and bearing the weight of the bridge deck and its load, of which the cable is the main stress structure supporting the bridge; the internal force state of the bridge body is closely related to the cable force distribution of the cable. When the bridge body or the deck board bears Abnormal load or damage is often accompanied by significant changes in the cable force. Therefore, in order to ensure the safety of the cable-supported bridge, it is very common to conduct regular inspections or on-site monitoring of it. As the main force-bearing structure, the cable is measured The cable force is an important item in regular testing or field monitoring.
第1圖係揭示習用纜索支撐橋梁中常見的吊橋其纜索支撐結構之示意圖;以吊橋為例,吊橋10的主索13並經過拉緊且兩端固定在錨定基礎12上,多座橋塔11用來承載主索13,主索13之索體上密集連結多條垂吊索14而拉起橋面版15,橋面版15所荷載之重量透過垂吊索14傳遞至主索13,主索13所承受之索力,一部分透過橋塔11傳遞到橋塔基礎16,另一部
分則由錨定基礎12承受,在這樣的支撐系統當中,主索13能夠承受的最大索力,相當程度的決定了整個系統的最大載重。
Figure 1 is a schematic diagram showing the cable support structure of a suspension bridge that is commonly used in cable-supported bridges; taking the suspension bridge as an example, the
對於索力量測,在習用技術中可以概分為直接量測與間接量測兩種,較為常見之直接量測方式有油壓千斤頂、荷重計、磁通量感應計與光纖應變計等,但習用的直接量測方式,除了設備價格昂貴之問題外,往往需要在施工階段配合作業,且實際施作工序複雜較缺乏彈性,因此實務上對於索力量測,仍是以採用間接測量方式為主;間接量測方式則以微振法為主,相較之下,屬於間接測量的微振法由於具有非結構侵入性、儀器安裝時間彈性、操作簡便且能得到足夠精確之結果等優點,而受到廣泛運用。 For cable force measurement, conventional techniques can be divided into direct measurement and indirect measurement. The more common direct measurement methods include hydraulic jacks, load meters, magnetic flux sensors, and fiber optic strain gauges. In addition to the problem of expensive equipment, the direct measurement method often requires cooperation during the construction phase, and the actual construction process is complex and inflexible. Therefore, in practice, the indirect measurement method is still used for cable force measurement; indirect measurement; The measurement method is mainly based on the micro-vibration method. In contrast, the micro-vibration method, which is an indirect measurement, has been widely used due to its non-structural invasiveness, flexible instrument installation time, simple operation and sufficient accurate results. use.
微振法是一種間接求取索力的方法,其標準流程大致上可分為三步,第一階段是振動量測,第二階段是訊號分析處理,第三階段則是索力求取,至今已有許多實際應用與大量的相關研究,是相當成熟之索力量測方法;但是微振法應用在現地監測時,用於量測振動的儀器主要為高單價的加速度規(velocimeter)或加速規(accelerometer),但是加速度計為精密儀器需要時常保養與校準,或許適合索力之短期監測,但對於長期、動態與即時之索力監測,則需付出極高的養護成本,並不實際;再者由於加速度計價格昂貴,通常在整個監測作業中不會部署與使用太多顆加速規,不利於也無法在主索上進行多點式部署與量測。 The micro-vibration method is an indirect method to obtain the cable force. The standard process can be roughly divided into three steps. The first stage is vibration measurement, the second stage is signal analysis and processing, and the third stage is seeking effort. There have been many practical applications and a large number of related studies, which are quite mature cable force measurement methods; however, when the micro-vibration method is used in field monitoring, the instruments used to measure vibration are mainly high-unit-price accelerometers (velocimeters) or accelerometers. (accelerometer), but accelerometer is a precision instrument that needs frequent maintenance and calibration, and may be suitable for short-term monitoring of cable force, but for long-term, dynamic and real-time cable force monitoring, it requires extremely high maintenance costs, which is not practical; Because the accelerometer is expensive, usually too many accelerometers are not deployed and used in the entire monitoring operation, which is not conducive to and cannot be used for multi-point deployment and measurement on the main cable.
因此有必要進一步研發價格更加便宜之索力量測儀器與量測方法,以取代速度計與加速度計這類昂貴儀器來進行索力量測,以求降低索力監測之高昂儀器成本,由於儀器成本降低,得以在主索上多點部署 並實施多點量測,且有利於長期索力監測的實施,甚至還可以進一步配置到每一條垂吊索、或任何有索力監測需要的纜索結構上,以對纜索之索力實施完整的監測,並可進一步擴大應用到任何技術領域中有需要實施索力監測的纜索上。 Therefore, it is necessary to further develop cheaper cable force measuring instruments and measurement methods to replace expensive instruments such as speedometers and accelerometers for cable force measurement, in order to reduce the high cost of cable force monitoring equipment, as the cost of the instrument is reduced. , Can be deployed at multiple points on the main cable It also implements multi-point measurement, which is conducive to the implementation of long-term cable force monitoring. It can even be further configured to each vertical sling or any cable structure required for cable force monitoring to implement complete cable force monitoring. Monitoring, and can be further expanded to be applied to any cable in any technical field where cable force monitoring needs to be implemented.
職是之故,申請人經過悉心試驗與研究,並一本鍥而不捨之精神,終構思出本案「動態應變式索力監測計與其監測方法」,能夠克服上述缺點,以下為本發明之簡要說明。 For this reason, the applicant, after careful experimentation and research, and with perseverance, finally conceived the "dynamic strain type cable force monitor and its monitoring method" in this case, which can overcome the above shortcomings. The following is a brief description of the present invention.
本發明提出使用包含人工平整結構與電阻式應變規的應變式索力監測計,來量測纜索之軸向應變時間序列資料,並提出對應的方法據以計算纜索受力後索力,步驟大致是量測軸向應變時間序列資料,分析軸向應變時間序列而得到纜索的自然振動頻率,再利用等效簡支梁法或者雙振頻法反算纜索之索力;本案發明相對習用技術具有非常明確的優點包含:結構簡單、安裝簡便、容易實施、低儀器成本、可安裝在纜索上任意位置而不限於纜索末端、有利於多點部署、與有利於長期索力監測之實施等等。 The present invention proposes the use of a strain-type cable force monitor including an artificial flat structure and a resistive strain gauge to measure the axial strain time series data of the cable, and proposes a corresponding method to calculate the cable force after the cable is stressed. The steps are roughly It is to measure the axial strain time series data, analyze the axial strain time series to obtain the natural vibration frequency of the cable, and then use the equivalent simple beam method or the double vibration frequency method to inversely calculate the cable force; Very clear advantages include: simple structure, easy installation, easy implementation, low instrument cost, can be installed at any position on the cable and not limited to the end of the cable, facilitates multi-point deployment, and facilitates the implementation of long-term cable force monitoring, and so on.
據此本發明提出一種應變式索力監測計,其係應用於量測纜索所承受之索力,並包含:填充層,其設置在該纜索之外表面上,並包裹住該纜索之一部分;金屬殼體,其設置在該填充層上,並包裹住該填充層之一部分;緊固件,其設置在該金屬殼體之外側,並將該填充層與該金屬殼體固定在該纜索上;以及單軸應變規,其設置在該金屬殼體之表面上。 Accordingly, the present invention provides a strain-type cable force monitor, which is applied to measure the cable force borne by the cable, and includes: a filling layer, which is arranged on the outer surface of the cable and wraps a part of the cable; A metal shell is arranged on the filling layer and wraps a part of the filling layer; a fastener is arranged on the outer side of the metal shell and fixes the filling layer and the metal shell on the cable; And a uniaxial strain gauge, which is arranged on the surface of the metal shell.
較佳的,該填充層還包含第一填充層以及第二填充層,並與 該金屬殼體共同在該纜索之該外表面上形成人工平整結構,以供設置該單軸應變規。 Preferably, the filling layer further includes a first filling layer and a second filling layer, and is combined with The metal shell jointly forms an artificial flat structure on the outer surface of the cable for setting the uniaxial strain gauge.
較佳的,該填充層包含丙烯酸、改性丙烯酸、聚氨酯、基本樹脂、聚醯胺樹脂、環氧樹脂、無溶劑型環氧樹脂、常溫固化型環氧樹脂、碳酸鈣、催化劑、添加劑、助劑、稀釋劑、橡膠及其組合其中之一。 Preferably, the filling layer contains acrylic, modified acrylic, polyurethane, basic resin, polyamide resin, epoxy resin, solvent-free epoxy resin, room temperature curing epoxy resin, calcium carbonate, catalyst, additive, auxiliary One of agents, diluents, rubber, and combinations thereof.
本發明進一步提出一種應變式索力監測計,其係應用於量測纜索所承受之索力,並包含:人工平整結構,其包含設置在該纜索之外側包含平整表面的金屬殼體,以及介於該纜索與該金屬殼體之間的填充層,並以緊固件將該填充層與該金屬殼體固定在該纜索上,而為該纜索提供該平整表面;以及單軸應變規,其設置在該金屬殼體之該平整表面上。 The present invention further provides a strain-type cable force monitor, which is applied to measure the cable force borne by a cable, and includes: an artificially flattened structure, which includes a metal shell provided on the outer side of the cable with a flat surface, and an intermediary The filling layer between the cable and the metal shell, and fixing the filling layer and the metal shell on the cable with fasteners to provide the flat surface for the cable; and a uniaxial strain gauge, which is provided On the flat surface of the metal shell.
本發明進一步提出一種應變式索力監測計方法,其包含步驟:在纜索之外表面上設置一層填充層,並在填充層上設置一層金屬殼體;在該金屬殼體之表面上部署複數應變式索力監測計,並經由該等應變式索力監測計量測該纜索之複數應變時間序列;對該等應變時間序列進行快速傅立葉轉換以獲得複數快速傅立葉頻譜;以及對該等快速傅立葉頻譜進行頻譜分析,找出每一該等應變式索力監測計在每一模態下的複數自然振動頻率。 The present invention further provides a strain-type cable force monitor method, which includes the steps of: arranging a filling layer on the outer surface of the cable, and placing a metal shell on the filling layer; disposing a plurality of strains on the surface of the metal shell Type cable force monitor, and measure the complex strain time series of the cable through the strain type cable force monitor; perform fast Fourier transform on the strain time series to obtain complex fast Fourier spectrum; and measure the fast Fourier spectrum Perform frequency spectrum analysis to find out the complex natural vibration frequency of each of these strain-type cable force monitors in each mode.
較佳的,所述之應變式索力監測計方法還包含以下其中之一的步驟:對每一該等應變式索力監測計所量測到的該等應變時間序列之原始資料進行前處理,以濾除其中所包含的雜訊;對經過濾波處理後之該等應變時間序列,進行快速傅立葉轉換以獲得複數快速傅立葉頻譜;以及基於該等自然振動頻率利用等效簡支梁法或者雙振頻法反算該纜索所承受之 索力。 Preferably, the strain-type cable force monitor method further includes one of the following steps: pre-processing the original data of the strain time series measured by each of the strain-type cable force monitors , To filter out the noise contained therein; perform fast Fourier transform on the strain time series after filtering processing to obtain complex fast Fourier spectrum; and use equivalent simply supported beam method or double beam method based on these natural vibration frequencies The vibration frequency method inversely calculates the cable endurance Cable force.
10‧‧‧吊橋 10‧‧‧Suspended Bridge
11‧‧‧橋塔 11‧‧‧Tower
12‧‧‧錨定基礎 12‧‧‧Anchoring Foundation
13‧‧‧主索 13‧‧‧Main cable
14‧‧‧垂吊索 14‧‧‧Sling
15‧‧‧橋面版 15‧‧‧Bridge Plate
16‧‧‧橋塔基礎 16‧‧‧Tower foundation
200‧‧‧纜索 200‧‧‧Cable
400‧‧‧單軸應變規 400‧‧‧Uniaxial strain gauge
402‧‧‧基板 402‧‧‧Substrate
404‧‧‧感應陣列 404‧‧‧sensing array
406‧‧‧金屬導線 406‧‧‧Metal wire
408‧‧‧端子 408‧‧‧Terminal
410‧‧‧輸出導線 410‧‧‧Output wire
500‧‧‧本發明應變式索力監測計 500‧‧‧The strain-type cable force monitor of the present invention
502‧‧‧金屬外殼 502‧‧‧Metal shell
504‧‧‧第一填充層 504‧‧‧The first filling layer
506‧‧‧第二填充層 506‧‧‧Second infill layer
508‧‧‧螺絲箍環 508‧‧‧Screw hoop
510‧‧‧人工平整結構 510‧‧‧Artificial leveling structure
A‧‧‧位置 A‧‧‧Location
B‧‧‧位置 B‧‧‧Location
C‧‧‧位置 C‧‧‧Location
D‧‧‧位置 D‧‧‧Location
E‧‧‧位置 E‧‧‧Location
F‧‧‧位置 F‧‧‧Location
R‧‧‧安裝區 R‧‧‧Installation area
R1‧‧‧第一端 R1‧‧‧First end
R2‧‧‧第二端 R2‧‧‧Second end
L‧‧‧長邊 L‧‧‧long side
ss‧‧‧縮短側 ss‧‧‧Short side
pp‧‧‧拉伸側 pp‧‧‧Stretched side
s‧‧‧縮短量 s‧‧‧Shrinkage
p‧‧‧拉伸量 p‧‧‧Stretching amount
v‧‧‧側向位移 v‧‧‧ Lateral displacement
步驟901‧‧‧在目標纜索之外表面上設置一層填充層,並在填充層上設置一層金屬外殼 Step 901‧‧‧Place a filling layer on the outer surface of the target cable and a metal shell on the filling layer
步驟902‧‧‧在該金屬外殼上部署多顆應變式索力監測計,並經由這些應變式索力監測計量測目標纜索之應變時間序列 Step 902‧‧‧Deploy multiple strain-type cable force monitors on the metal shell, and measure the strain time series of the target cable through these strain-type cable force monitors
步驟903‧‧‧對每一顆應變式索力監測計所量測到的應變時間序列之原始資料進行前處理,以濾除其中所包含的雜訊 Step 903‧‧‧Pre-process the original data of the strain time series measured by each strain-type cable force monitor to filter out the noise contained in it
步驟904‧‧‧對經過濾波處理後之應變時間序列,進行快速傅立葉轉換以獲得快速傅立葉頻譜 Step 904‧‧‧Fast Fourier transform is performed on the strain time series after the filtering process to obtain the fast Fourier spectrum
步驟905‧‧‧對快速傅立葉頻譜進行頻譜分析,找出每一顆應變式索力監測計在每一種模態下的自然振動頻率 Step 905‧‧‧Perform spectrum analysis on the fast Fourier spectrum to find out the natural vibration frequency of each strain gauge cable force monitor in each mode
步驟906‧‧‧利用等效簡支梁法或者雙振頻法反算目標纜索之索力 Step 906‧‧‧Using equivalent simply supported beam method or double vibration frequency method to inversely calculate the cable force of the target cable
第1圖係揭示習用纜索支撐橋梁中常見的吊橋其纜索支撐結構之示意圖; Figure 1 is a schematic diagram showing the cable support structure of a suspension bridge commonly used in cable-supported bridges;
第2圖與第3圖係揭示纜索因應側向振動位移而產生軸向應變之示意圖; Figures 2 and 3 are schematic diagrams showing the axial strain of the cable due to lateral vibration displacement;
第4圖係揭示本案發明使用之單軸應變規之結構示意圖; Figure 4 is a schematic diagram showing the structure of the uniaxial strain gauge used in the present invention;
第5圖係揭示本發明提出之應變式索力監測計安裝在纜索上之側剖面結構示意圖; Figure 5 is a schematic diagram showing the side cross-sectional structure of the strain-type cable force monitor installed on the cable according to the present invention;
第6圖係揭示第5圖所示之側剖面結構在MM’剖面線上所對應之剖面結構示意圖; Figure 6 is a schematic diagram showing the cross-sectional structure corresponding to the side cross-sectional structure shown in Figure 5 on the MM' section line;
第7圖係揭示第5圖所示之側剖面結構在NN’剖面線上所對應之剖面結構示意圖; Figure 7 is a schematic diagram showing the cross-sectional structure corresponding to the side cross-sectional structure shown in Figure 5 on the NN' section line;
第8圖係揭示本發明應變式索力監測計應用在吊橋纜索上之部署示意圖;以及 Figure 8 is a schematic diagram showing the deployment of the strain-type cable force monitor of the present invention applied to suspension bridge cables; and
第9圖係揭示本發明應變式索力監測方法之實施步驟流程圖。 Figure 9 is a flow chart showing the implementation steps of the strain-type cable force monitoring method of the present invention.
本發明將可由以下的實施例說明而得到充分瞭解,使得熟習本技藝之人士可以據以完成之,然本發明之實施並非可由下列實施案例而被限制其實施型態;本發明之圖式並不包含對大小、尺寸與比例尺的限定,本發明實際實施時其大小、尺寸與比例尺並非可經由本發明之圖式而被限 制。 The present invention will be fully understood by the following examples, so that those who are familiar with the art can complete it. However, the implementation of the present invention is not limited by the following examples; the schematics of the present invention are not limited by the following examples. It does not include the limitation of size, size and scale. The size, size and scale of the present invention are not limited by the drawings of the present invention when the present invention is actually implemented. system.
本文中用語“較佳”是非排他性的,應理解成“較佳為但不限於”,任何說明書或請求項中所描述或者記載的任何步驟可按任何順序執行,而不限於請求項中所述的順序,本發明的範圍應僅由所附請求項及其均等方案確定,不應由實施方式示例的實施例確定;本文中用語“包含”及其變化出現在說明書和請求項中時,是一個開放式的用語,不具有限制性含義,並不排除其它特徵或步驟。 The term "preferred" used herein is non-exclusive, and should be understood as "preferably but not limited to". Any steps described or recorded in any specification or claim can be executed in any order, and are not limited to those described in the claim The scope of the present invention should only be determined by the appended claims and their equivalent solutions, and should not be determined by the examples of implementation examples; when the term "including" and its variations appear in the specification and claims in this article, it is An open term does not have a restrictive meaning and does not exclude other features or steps.
第2圖與第3圖係揭示纜索因應側向振動位移而產生軸向應變之示意圖;在本實施例係以例如直角三軸卡式座標(Cartesian coordinate)為例說明,當纜索200受到來自側向即y軸方向的擾動而產生側向位移v時,纜索200在x軸方向上的縮短側ss對應產生一個縮短量s,在拉伸側pp對應產生一個拉伸量p,本發明經由量測纜索200在x軸方向上產生的縮短量s與拉伸量p,經過本發明出之計算方法計算後獲得纜索200所承受的索力。
Figures 2 and 3 are schematic diagrams showing the axial strain generated by the cable in response to lateral vibration displacement; in this embodiment, for example, a right-angled three-axis card-type coordinate (Cartesian coordinate) is taken as an example. When the disturbance in the y-axis direction produces a lateral displacement v, the shortened side ss of the
第4圖係揭示本案發明使用之單軸應變規之結構示意圖;本案發明之應變式索力監測計,較佳包含有一顆單軸應變規400,單軸應變規400可用於量測目標纜索平行於某單一軸方向上之應變(strain),即拉伸量或者縮短量,通常以長度的單位表示,假設但不限於在直角三軸卡式座標之條件下,單軸應變規400經設置後可以量測目標纜索平行於x軸、y軸或者z軸,在其中某單一軸方向上之拉伸量或者縮短量。
Figure 4 is a schematic diagram showing the structure of the uniaxial strain gauge used in the present invention; the strain-type cable force monitor of the present invention preferably includes a
單軸應變規400較佳但不限於為電阻感應式應變規,在本實施例係以電阻感應式應變規為例說明,單軸應變規400包含基板402、感應陣列404、端子408以及輸出導線410,感應陣列404是一條以彎曲並連續且
形成方陣之構型方式分布在基板402上的金屬導線406,較佳是由銅金屬、或銅箔材料經過蝕刻後形成在基板402上,感應陣列404所形成之方陣具有明顯的長邊L,單軸應變規400要裝配在目標纜索上,長邊L應平行於目標纜索的待測軸方向。
The
當單軸應變規400與基板402固定到目標纜索上之後,即可隨著目標纜索一同變形(deform),而與目標纜索之間保持大致相同、或者等比例的應變,當基板402變形時將對應造成感應陣列404的變形,對應引起感應陣列404長邊L的伸長或者縮短,而造成感應陣列404電阻抗值的放大與縮小,使得感應陣列404將受到的應變轉換為對應的電阻抗值變化,將感應到的電阻抗值變化訊號透過輸出導線410傳輸給接收端,經過計算後即可獲得目標纜索所承受的索力。
After the
第5圖係揭示本發明提出之應變式索力監測計安裝在纜索上之側剖面結構示意圖;第6圖係揭示第5圖所示之側剖面結構在MM’剖面線上所對應之剖面結構示意圖;第7圖係揭示第5圖所示之側剖面結構在NN’剖面線上所對應之剖面結構示意圖;通常纜索是由多股鋼纜交織構成,因此纜索其外表面之形狀一般都是不規則且不平整的複雜表面,並不是一個平整的平面,無法將單軸應變規直接黏貼於其表面進行量測,必須預先在纜索的外表面上製造一個人工平整結構,再於其上安裝單軸應變規。 Figure 5 is a schematic diagram showing the side cross-sectional structure of the strain-type cable force monitor proposed by the present invention installed on a cable; Figure 6 is a schematic diagram showing the cross-sectional structure corresponding to the side cross-sectional structure shown in Figure 5 on the MM' section line ; Figure 7 is a schematic diagram showing the cross-sectional structure corresponding to the side section structure shown in Figure 5 on the NN' section line; usually the cable is composed of multiple strands of steel cables, so the shape of the outer surface of the cable is generally irregular In addition, the uneven and complex surface is not a flat surface. It is impossible to directly stick the uniaxial strain gauge on the surface for measurement. An artificial flat structure must be fabricated on the outer surface of the cable in advance, and then the uniaxial must be installed on it. Strain gauge.
本發明提出在纜索的外表面先安裝一層填充層,填充層較佳可以包含單一層結構、或者兩個配置在不同位置上的雙層結構,然後再於填充層外部包覆一層金屬外殼,再於金屬外殼之表面上安裝單軸應變規,透過填充層與金屬外殼共同在纜索之外表面上形成一個人工平整結構,以 便於安裝單軸應變規,並將纜索的應變傳遞給單軸應變規。 The present invention proposes to install a filling layer on the outer surface of the cable. The filling layer may preferably include a single layer structure or two double-layer structures arranged at different positions, and then a metal shell is coated on the outside of the filling layer, and then A uniaxial strain gauge is installed on the surface of the metal shell, and an artificial flat structure is formed on the outer surface of the cable through the filling layer and the metal shell. It is convenient to install the uniaxial strain gauge and transmit the strain of the cable to the uniaxial strain gauge.
先在纜索200上選定要設置單軸應變規的一段安裝區R,安裝區R的長度較佳係介於但不限定為2公分到5公分之間、或者較佳係介於但不限定為5公分到10公分之間,然後在安裝區R的第一端R1與第二端R2的位置上,纏繞一定厚度的膠布,膠布纏繞之厚度決定了第一填充層504之厚度,膠布之厚度較佳係介於但不限定為0.1公分到0.3公分之間、或者較佳係介於但不限定為0.3公分到0.5公分之間,然後將一段透明塑膠軟管,套入安裝區R與膠布上,以在纜索200之外表面、軟管以及兩端膠布之間,形成一個圓管薄殼狀的空間。
First select the installation area R on the
接著在圓管薄殼狀空間中注入高硬度AB膠,高硬度AB膠之成分較佳包含丙烯酸、改性丙烯酸、聚氨酯、基本樹脂、聚醯胺樹脂、環氧樹脂、無溶劑型環氧樹脂、常溫固化型環氧樹脂、碳酸鈣、催化劑、添加劑、助劑、稀釋劑及其組合其中之一,當高硬度AB膠凝固後移除塑膠軟管與兩端纏繞之膠布,而在纜索200外部形成厚度較佳係介於但不限定為0.1公分到0.3公分之間的一層第一填充層504,具有高接著強度、耐酸、耐鹼、抗壓、抗滴落、高硬度、高剛性、可耐受-40℃到130℃度之溫差、具高度電阻抗等物理特性,適合應用在戶外使用的纜索,並因為具有高硬度與高剛性,能夠將纜索產生之應變忠實傳遞給金屬外殼502。
Then inject high-hardness AB glue into the thin shell-shaped space of the round tube. The components of the high-hardness AB glue preferably include acrylic, modified acrylic, polyurethane, basic resin, polyamide resin, epoxy resin, and solvent-free epoxy resin. , Room temperature curing epoxy resin, calcium carbonate, catalyst, additive, auxiliary agent, diluent and one of their combinations, when the high hardness AB glue is solidified, remove the plastic hose and the tape wound at both ends, and the
當第一填充層504在纜索上設置完成後,在靠近第一端R1與第二端R2的位置上,分別設置一圈橡膠墊圈作為第二填充層506,第二填充層506之厚度較佳係稍微小於第一填充層504之厚度,然後順應第一填充層504與第二填充層506之外形,在第一填充層504與第二填充層506之外側包
覆一層金屬外殼(金屬殼體)502,並在對應於第一端R1與第二端R2之第二填充層506的位置上,以螺絲箍環(緊固件)508將金屬外殼502,連同填充在下方之第一填充層504、第二填充層506以及纜索200緊密固定,使得金屬外殼502、第一填充層504、第二填充層506以及纜索200等結構能盡量緊密的固定在一起成為一體結構;本發明的人工平整結構510包含金屬外殼502、第一填充層504、第二填充層506以及螺絲箍環508。
After the
在某一實施例中,較佳的可以在介於第一端R1與第二端R2的位置上,直接環繞纜索200而包覆一層厚度較佳係介於但不限定為0.1公分到0.3公分之間的橡膠墊圈作為填充層,以單一層的填充層取代第一填充層504與第二填充層506的雙層結構。
In an embodiment, it is preferable to directly surround the
上述之填充層無論是單一層之填充層結構或者雙層填充層結構,除了能夠將纜索200產生之應變忠實傳遞給金屬外殼502之外,可以有效避免金屬外殼502在軸向收縮應變時可能之挫曲。金屬外殼502之兩端以螺絲箍環508進行固定,並在金屬外殼502與纜索200之間設置填充層以避免疲勞破壞。
Whether the above-mentioned filling layer is a single-layer filling layer structure or a double-layer filling layer structure, in addition to being able to faithfully transmit the strain generated by the
最後在金屬外殼502上直接黏著多顆單軸應變規400,假設將纜索200之外形簡化為圓柱而採用圓柱座標(cylindrical coordinate),則較佳可在金屬外殼502的表面上,採用固定方位角的方式,例如採用90°或者180°方位角,設置多顆單軸應變規400,以第6圖為例係採用90°之方位角,在金屬外殼502上安裝四顆單軸應變規400,完成本發明應變式索力監測計500;本發明應變式索力監測計500透過使用多顆單軸應變規400而得以直接量測纜索200表面之軸向應變。
Finally, multiple
多顆單軸應變規400在金屬外殼502上的安裝,較佳應該大致上能夠涵蓋到纜索200之縮短側與拉伸側,以便準確量測到纜索200之應變。當纜索振動200時,金屬外殼502將與纜索200連動,使得金屬外殼502之表面因撓曲而產生軸向應變,經由多顆單軸應變規400感測後獲得應變時間序列資料,並輸出給接收端。
The installation of multiple uniaxial strain gauges 400 on the
第8圖係揭示本發明應變式索力監測計應用在吊橋纜索上之部署示意圖;由於單軸應變規具有相當低的儀器成本,因此在纜索上可以採用多點部署的方式,以便準確量測到纜索在各種情況下的應變,以纜索支撐結構的吊橋為例說明,只要有需要,每一條纜索上都可以部署大量的單軸應變規,如第8圖所揭示,吊橋800的每一條纜索210與220上,都部署有多顆單軸應變規,在位置A-F等六個不同位置上,每一個位置A-F上都採用90°之方位角,透過金屬外殼在纜索上安裝四顆單軸應變規,以第8圖為例,所揭示的兩條纜索210與220上總共就部署了24顆單軸應變規。 Figure 8 is a schematic diagram showing the deployment of the strain gauge cable force monitor of the present invention applied to the suspension bridge cable; because the uniaxial strain gauge has a relatively low instrument cost, the cable can be deployed at multiple points for accurate measurement As for the cable strain under various conditions, take the suspension bridge with the cable support structure as an example. As long as necessary, a large number of uniaxial strain gauges can be deployed on each cable. As shown in Figure 8, each cable of the suspension bridge 800 210 and 220 are equipped with multiple uniaxial strain gauges. In six different positions such as position AF, each position AF adopts a 90° azimuth angle. Four uniaxial strain gauges are installed on the cable through the metal shell. Taking Figure 8 as an example, a total of 24 uniaxial strain gauges are deployed on the two cables 210 and 220 disclosed.
當本發明的應變式索力監測計在纜索上完成配置之後,當纜索受力後,應變式索力監測計就能即時(real-time)量測到纜索的隨時間變動之動態(dynamic)應變,並獲得應變時間序列資料,並傳輸給接收端,接收端較佳是一台例如但不限於桌上型電腦、筆記型電腦、或網路運算伺服器,接收端對所接收、來自應變式索力監測計量測之應變時間序列資料,進一步進行一系列運算處理。 After the strain-type cable force monitor of the present invention is configured on the cable, when the cable is stressed, the strain-type cable force monitor can measure the dynamic of the cable over time in real-time. Strain, and obtain the strain time series data, and transmit it to the receiving end. The receiving end is preferably a desktop computer, notebook computer, or network computing server, for example, but not limited to a desktop computer, a notebook computer, or a network computing server. The strain time series data of cable force monitoring and measurement is further processed by a series of calculations.
在使用應變時間序列資料計算索力之前,首先需要對所接收到的應變時間序列之原始資料(raw data)進行資料前處理;資料前處理主要是濾波處理,將原始資料中夾雜的雜訊濾除,這些雜訊的主成分是來自於 環境電波的干擾,通常是來自電信與無線通訊設備之通訊電波,因電磁效應在單軸應變規之感應陣列上引起微弱誘發電流(induced current)訊號,並非實際由纜索振動所引起之應變,可採用例如但不限於卡門濾波、多重隨機遞減法(MRD)、線性濾波法、或者非線性濾波法等將這些雜訊從原始資料中濾除。 Before using the strain time series data to calculate the cable force, it is necessary to perform data pre-processing on the raw data of the received strain time series; the data pre-processing is mainly filtering processing to filter out the noise contained in the original data. In addition, the main components of these noises are from The interference of environmental radio waves usually comes from the communication radio waves of telecommunications and wireless communication equipment. The electromagnetic effect causes a weak induced current signal on the induction array of the uniaxial strain gauge. It is not actually caused by the strain caused by the vibration of the cable. It can be used For example, but not limited to Karman filtering, multiple random subtraction (MRD), linear filtering, or non-linear filtering, these noises are filtered from the original data.
接著對經過濾波處理後之應變時間序列,進行頻譜分析以找出纜索在每一種模態下的自然振動頻率,根據模態理論,任何一個彈性體的自由振動,皆可視為以某些特定形狀,以其對應的頻率所產生振動,所疊加而成,這些特定形狀稱為基本模態(fundamental mode);纜索在每一種模態下的自然振動頻率,較佳可以經由使用快速傅立葉轉換(FFT),計算經過濾波處理後之應變時間序列之FFT頻譜,再對FFT頻譜進行頻譜識別分析,辨識出FFT頻譜中所包含的纜索的自然振動頻率,依此使用FFT與頻譜識別分析計算出纜索上每一個應變式索力監測計在每一種模態下的自然振動頻率。 Then, perform frequency spectrum analysis on the strain time series after filtering processing to find the natural vibration frequency of the cable in each mode. According to the modal theory, the free vibration of any elastic body can be regarded as a certain shape. , The vibrations generated by their corresponding frequencies are superimposed. These specific shapes are called fundamental modes; the natural vibration frequency of the cable in each mode can preferably be obtained by using Fast Fourier Transform (FFT) ), calculate the FFT spectrum of the strain time series after filtering, and then perform spectrum identification analysis on the FFT spectrum to identify the natural vibration frequency of the cable contained in the FFT spectrum, and use FFT and spectrum identification analysis to calculate the cable The natural vibration frequency of each strain-type cable force monitor in each mode.
再者利用等效簡支梁法或者雙振頻法反算纜索之索力;將纜索上每一個應變式索力監測計,在每一種模態下之自然振動頻率所對應之振幅值分別提出,再以當中振幅最大者之振幅值進行正規化後,將各點之振形比及在纜索上的位置帶入簡支梁的模態形狀函數進行振形曲線擬合,以計算出對應的模態形狀函數,依照等效簡支梁法,不管纜索之實際邊界束制狀況如何,其模態形狀函數之中間段皆幾乎完全可以用簡支梁的模態形狀函數來擬合,因此當計算出纜索之模態形狀函數後即可依照模態形狀函數公式反算,模態形狀函數公式為一確定之解析解。而依照雙振頻法, 其係在等效簡支梁法的假設與基礎下,針對於具有確定邊界條件及長度的纜索,只要算出任意兩模態之自然振動頻率之後,依照任意兩模態之自然振動頻率就能計算出索力,雙振頻法提供具有確定邊界條件及長度的纜索反算索力之解析解。 In addition, the equivalent simply supported beam method or the double frequency method is used to inversely calculate the cable force; each strain-type cable force monitor on the cable is presented with the corresponding amplitude value of the natural vibration frequency in each mode. , And then normalized by the amplitude value of the largest amplitude among them, the mode shape ratio of each point and the position on the cable are brought into the mode shape function of the simply supported beam to fit the mode shape curve to calculate the corresponding According to the equivalent simply supported beam method, the middle section of the modal shape function can be almost completely fitted with the modal shape function of the simply supported beam regardless of the actual boundary binding of the cable. Therefore, when After calculating the modal shape function of the cable, it can be inversely calculated according to the modal shape function formula. The modal shape function formula is a definite analytical solution. According to the double frequency method, It is based on the assumption and foundation of the equivalent simply supported beam method. For cables with certain boundary conditions and lengths, after calculating the natural vibration frequencies of any two modes, it can be calculated according to the natural vibration frequencies of any two modes. For cable force, the double vibration frequency method provides an analytical solution for the inverse calculation of cable force with certain boundary conditions and length.
第9圖係揭示本發明動態應變式索力監測方法之實施步驟流程圖;總結而言,本發明還包含一種動態應變式索力監測方法,包含以下步驟:步驟901:在目標纜索之外表面上設置一層填充層,並在填充層上設置一層金屬外殼;步驟902:在該金屬外殼上部署多顆應變式索力監測計,並經由這些應變式索力監測計量測目標纜索之應變時間序列;步驟903:對每一顆應變式索力監測計所量測到的應變時間序列之原始資料進行前處理,以濾除其中所包含的雜訊;步驟904:對經過濾波處理後之應變時間序列,進行快速傅立葉轉換以獲得快速傅立葉頻譜;步驟905:對快速傅立葉頻譜進行頻譜分析,找出每一顆應變式索力監測計在每一種模態下的自然振動頻率;以及步驟906:利用等效簡支梁法或者雙振頻法反算目標纜索之索力。 Figure 9 is a flow chart showing the implementation steps of the dynamic strain type cable force monitoring method of the present invention; in summary, the present invention also includes a dynamic strain type cable force monitoring method including the following steps: Step 901: On the outer surface of the target cable A filling layer is set on top, and a metal shell is set on the filling layer; Step 902: Deploy a plurality of strain-type cable force monitors on the metal shell, and measure the strain time of the target cable through these strain-type cable force monitors Sequence; Step 903: Pre-process the original data of the strain time series measured by each strain-type cable force monitor to filter out the noise contained therein; Step 904: Filter the strain For the time series, perform fast Fourier transform to obtain a fast Fourier spectrum; step 905: perform spectrum analysis on the fast Fourier spectrum to find the natural vibration frequency of each strain gauge cable force monitor in each mode; and step 906: Use the equivalent simply supported beam method or the double vibration frequency method to inversely calculate the cable force of the target cable.
現有技術在使用微振法求取纜索索力時,用於量測纜索振動訊號之感測器一般為速度計或加速度計,但本發明另提出利用電阻式應變規組成應變式索力監測計,然後經由FFT頻譜分析找出纜索在每一種模態下之自然振動頻率,即可反算出纜索所承受的索力,應變規具有體積小、質量輕、對動態環境之反應度高、訊號輸出穩定、且儀器價格較為低廉等等優點,可進一步降低索力監測之儀器成本,也可以用來在微振法中取代速度規與加速度規。 In the prior art, when the micro-vibration method is used to obtain the cable force, the sensor used to measure the cable vibration signal is generally a speedometer or an accelerometer, but the present invention also proposes to use a resistive strain gauge to form a strain-type cable force monitor , And then find out the natural vibration frequency of the cable in each mode through FFT spectrum analysis, and then calculate the cable force borne by the cable. The strain gauge has the advantages of small size, light weight, high response to dynamic environment, and signal output The advantages of stability and relatively low instrument price can further reduce the instrument cost of cable force monitoring, and can also be used to replace speed gauges and accelerometers in the micro-vibration method.
本發明之應變式索力監測計,可以廣泛應用在但不限於各種包含纜索支撐結構(cable-supported structure)上、或者應用在承受張力的纜索上,例如:電梯鋼纜、吊車、其他使用纜索拉起物件之設備、其他使用纜索承受重量之設備上,來監測纜索之索力,纜索支撐系統是指使用纜索(cable)、載重面並配合多座支撐基座而組成的一個載重結構,在支撐基座的支持下,纜索拉起並承載載重面與其所荷載之重量,因而形成一個支撐系統,常見的纜索支撐系統有吊橋(suspension bridge)與斜張橋(cable-stayed bridge)。 The strain-type cable force monitor of the present invention can be widely used but not limited to various cable-supported structures, or applied to cables under tension, such as elevator steel cables, cranes, and other cables. The equipment that pulls up objects and other equipment that uses cables to bear the weight can monitor the cable force. The cable support system refers to a load-bearing structure composed of cables, load-bearing surfaces, and multiple support bases. With the support of the supporting base, the cable pulls up and carries the load surface and the weight of the load, thus forming a support system. Common cable support systems include suspension bridges and cable-stayed bridges.
本發明以上各實施例彼此之間可以任意組合或者替換,從而衍生更多之實施態樣,但皆不脫本發明所欲保護之範圍,茲進一步提供更多本發明實施例如次: The above embodiments of the present invention can be arbitrarily combined or replaced with each other, thereby deriving more implementation aspects, but they do not deviate from the scope of protection of the present invention, and further embodiments of the present invention are provided as follows:
實施例1:一種應變式索力監測計,其係應用於量測纜索所承受之索力,並包含:填充層,其設置在該纜索之外表面上,並包裹住該纜索之一部分;金屬殼體,其設置在該填充層上,並包裹住該填充層之一部分;緊固件,其設置在該金屬殼體之外側,並將該填充層與該金屬殼體固定在該纜索上;以及單軸應變規,其設置在該金屬殼體之表面上。 Embodiment 1: A strain-type cable force monitor, which is applied to measure the cable force borne by the cable, and includes: a filling layer, which is arranged on the outer surface of the cable and wraps a part of the cable; metal A shell, which is arranged on the filling layer and envelops a part of the filling layer; a fastener is arranged on the outer side of the metal shell, and fixes the filling layer and the metal shell on the cable; and The uniaxial strain gauge is arranged on the surface of the metal shell.
實施例2:如實施例1所述之應變式索力監測計,其中該填充層還包含第一填充層以及第二填充層,並與該金屬殼體共同在該纜索之該外表面上形成人工平整結構,以供設置該單軸應變規。 Embodiment 2: The strain-type cable force monitor as described in embodiment 1, wherein the filling layer further comprises a first filling layer and a second filling layer, and is formed on the outer surface of the cable together with the metal shell Manually level the structure for setting the uniaxial strain gauge.
實施例3:如實施例2項所述之應變式索力監測計,其中該第一填充層之成分係為AR膠,該第二填充層之材質係為橡膠,該緊固件在該金屬殼體上係設置在對應於該第二填充層之位置上。 Embodiment 3: The strain-type cable force monitor as described in item 2, wherein the first filling layer is made of AR glue, the second filling layer is made of rubber, and the fastener is in the metal shell The body is arranged at a position corresponding to the second filling layer.
實施例4:如實施例1所述之應變式索力監測計,其中該填充層包含丙烯酸、改性丙烯酸、聚氨酯、基本樹脂、聚醯胺樹脂、環氧樹脂、無溶劑型環氧樹脂、常溫固化型環氧樹脂、碳酸鈣、催化劑、添加劑、助劑、稀釋劑、橡膠及其組合其中之一。 Embodiment 4: The strain-type cable force monitor as described in embodiment 1, wherein the filling layer comprises acrylic, modified acrylic, polyurethane, basic resin, polyamide resin, epoxy resin, solvent-free epoxy resin, One of room temperature curing epoxy resin, calcium carbonate, catalyst, additive, auxiliary agent, diluent, rubber and combination thereof.
實施例5:如實施例1所述之應變式索力監測計,其中該填充層之長度係介於2公分到10公分之間,該填充層之厚度係介於0.1公分到0.5公分之間。 Embodiment 5: The strain-type cable force monitor as described in embodiment 1, wherein the length of the filling layer is between 2 cm and 10 cm, and the thickness of the filling layer is between 0.1 cm and 0.5 cm .
實施例6:如實施例1所述之應變式索力監測計,其中該緊固件係為箍環,該單軸應變規係為電阻式應變規。 Embodiment 6: The strain gauge cable force monitor as described in Embodiment 1, wherein the fastener is a hoop, and the uniaxial strain gauge is a resistance strain gauge.
實施例7:如實施例1所述之應變式索力監測計,其中該單軸應變規係配置在該纜索之拉伸側或者縮短側上,該單軸應變規是依照固定的方位角而部署該纜索上,該方位角係為45°、90°或者180°。 Embodiment 7: The strain-type cable force monitor as described in Embodiment 1, wherein the uniaxial strain gauge is arranged on the stretched side or the shortened side of the cable, and the uniaxial strain gauge is adjusted according to a fixed azimuth angle. When deployed on the cable, the azimuth angle is 45°, 90° or 180°.
實施例8:一種應變式索力監測計,其係應用於量測纜索所承受之索力,並包含:人工平整結構,其包含設置在該纜索之外側包含平整表面的金屬殼體,以及介於該纜索與該金屬殼體之間的填充層,並以緊固件將該填充層與該金屬殼體固定在該纜索上,而為該纜索提供該平整表面;以及單軸應變規,其設置在該金屬殼體之該平整表面上。 Embodiment 8: A strain-type cable force monitor, which is applied to measure the cable force borne by a cable, and includes: an artificially flat structure, which includes a metal shell provided on the outer side of the cable with a flat surface, and a dielectric The filling layer between the cable and the metal shell, and fixing the filling layer and the metal shell on the cable with fasteners to provide the flat surface for the cable; and a uniaxial strain gauge, which is provided On the flat surface of the metal shell.
實施例9:一種應變式索力監測計方法,其包含步驟:在纜索之外表面上設置一層填充層,並在填充層上設置一層金屬殼體;在該金屬殼體之表面上部署複數應變式索力監測計,並經由該等應變式索力監測計量測該纜索之複數應變時間序列;對該等應變時間序列進行快速傅立葉轉換以獲得複數快速傅立葉頻譜;以及對該等快速傅立葉頻譜進行頻譜分 析,找出每一該等應變式索力監測計在每一模態下的複數自然振動頻率。 Embodiment 9: A strain-type cable force monitor method, which includes the steps of: arranging a filling layer on the outer surface of the cable, and placing a metal shell on the filling layer; disposing a plurality of strains on the surface of the metal shell Type cable force monitor, and measure the complex strain time series of the cable through the strain type cable force monitor; perform fast Fourier transform on the strain time series to obtain complex fast Fourier spectrum; and measure the fast Fourier spectrum Perform spectrum analysis Analyze, find out the complex natural vibration frequency of each of these strain-type cable force monitors in each mode.
實施例10:如實施例9所述之應變式索力監測計方法,還包含以下其中之一的步驟:對每一該等應變式索力監測計所量測到的該等應變時間序列之原始資料進行前處理,以濾除其中所包含的雜訊;對經過濾波處理後之該等應變時間序列,進行快速傅立葉轉換以獲得複數快速傅立葉頻譜;以及基於該等自然振動頻率利用等效簡支梁法或者雙振頻法反算該纜索所承受之索力。 Embodiment 10: The strain-type cable force monitor method as described in Embodiment 9, further comprising one of the following steps: For each of the strain-type cable force monitors measured by the strain time series The original data is pre-processed to filter out the noise contained therein; the strain time series after the filtering process are subjected to fast Fourier transformation to obtain the complex fast Fourier spectrum; and based on the natural vibration frequencies, the equivalent simplified Support beam method or double vibration frequency method inversely calculate the cable force borne by the cable.
本發明各實施例彼此之間可以任意組合或者替換,從而衍生更多之實施態樣,但皆不脫本發明所欲保護之範圍,本發明保護範圍之界定,悉以本發明申請專利範圍所記載者為準。 The various embodiments of the present invention can be combined or replaced arbitrarily to derive more implementation modes, but they do not deviate from the scope of protection of the present invention. The protection scope of the present invention is defined by the scope of the patent application of the present invention. The recorder shall prevail.
400‧‧‧單軸應變規 400‧‧‧Uniaxial strain gauge
500‧‧‧本發明應變式索力監測計 500‧‧‧The strain-type cable force monitor of the present invention
502‧‧‧金屬外殼 502‧‧‧Metal shell
504‧‧‧第一填充層 504‧‧‧The first filling layer
506‧‧‧第二填充層 506‧‧‧Second infill layer
508‧‧‧螺絲箍環 508‧‧‧Screw hoop
510‧‧‧人工平整結構 510‧‧‧Artificial leveling structure
R‧‧‧安裝區 R‧‧‧Installation area
R1‧‧‧第一端 R1‧‧‧First end
R2‧‧‧第二端 R2‧‧‧Second end
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