TW202116433A - Three-dimensional flexible roll forming device and method wherein the forming device includes a machine, first to third forming roller assemblies and a control unit - Google Patents

Three-dimensional flexible roll forming device and method wherein the forming device includes a machine, first to third forming roller assemblies and a control unit Download PDF

Info

Publication number
TW202116433A
TW202116433A TW108138834A TW108138834A TW202116433A TW 202116433 A TW202116433 A TW 202116433A TW 108138834 A TW108138834 A TW 108138834A TW 108138834 A TW108138834 A TW 108138834A TW 202116433 A TW202116433 A TW 202116433A
Authority
TW
Taiwan
Prior art keywords
roller
coordinate axis
position adjustment
forming
flexible roll
Prior art date
Application number
TW108138834A
Other languages
Chinese (zh)
Other versions
TWI709445B (en
Inventor
簡天保
蔡旻宏
許進忠
余征諴
Original Assignee
高全存企業有限公司
國立高雄科技大學
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 高全存企業有限公司, 國立高雄科技大學 filed Critical 高全存企業有限公司
Priority to TW108138834A priority Critical patent/TWI709445B/en
Application granted granted Critical
Publication of TWI709445B publication Critical patent/TWI709445B/en
Publication of TW202116433A publication Critical patent/TW202116433A/en

Links

Images

Landscapes

  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The present invention relates to a three-dimensional flexible roll forming device and method. The forming device includes a machine, first to third forming roller assemblies and a control unit. The control unit is applied to respectively control the interaction of the first and second forming roller assemblies with the third forming roller assembly. The first forming roller assembly drives a first roller to rotate. When necessary, the second forming roller assembly is also added to drive a second roller to rotate, move along a second coordinate axis and rotate horizontally in parallel to a plane formed by a first coordinate axis and the second coordinate axis. The third forming roller assembly is driven to move along the first coordinate axis and move along a third coordinate axis. Combined with a curved surface of a third roller, a stamping part can be formed into a free-form sheet metal. The curved surface shape of the free-form sheet metal is the same as or different from the curvature of the curved surface of the third roller.

Description

三維柔性輥軋成形裝置及方法 Three-dimensional flexible roll forming device and method

本發明為一種三維柔性輥軋成形裝置及方法,特別是有關於一種自由曲面鈑件的成形裝置及方法。 The invention relates to a three-dimensional flexible roll forming device and method, in particular to a device and method for forming a free-form surface sheet piece.

利用輥輪來輥軋成形一鈑材是一種高效、低成本與潔淨的鈑材成形方式。在目前採用的輥軋成形技術的成形過程中,成形裝置的位置是固定不動的,透過移動該鈑材並配合該成形裝置的成形輥輪進行旋轉運動,使得該鈑材被輥軋成形。 The use of rollers to roll a sheet metal is an efficient, low-cost and clean sheet metal forming method. In the forming process of the currently used roll forming technology, the position of the forming device is fixed. By moving the sheet material and cooperating with the forming rollers of the forming device for rotating motion, the sheet material is rolled into shape.

在目前常見的成形裝置中,輥輪的路徑容易受到侷限,例如:輥軋成形機座的位置是固定的,只有成形輥輪進行旋轉運動;另外,利用線性致動器推動輥輪架平移運動,而使成形輥輪能夠進行水平直線運動;再者,設置一送料機構,透過夾持料鈑在一特定位置滑動,用以輸送該料鈑至成形輥輪進行輥軋成形。 In the current common forming devices, the path of the rollers is easily limited. For example, the position of the roller forming stand is fixed, and only the forming rollers can rotate; in addition, linear actuators are used to push the roller frame to move in translation. , So that the forming roller can move horizontally and linearly; in addition, a feeding mechanism is provided to slide a specific position through the clamping sheet to convey the sheet to the forming roller for roll forming.

然而,習知的成形裝置中的機構複雜且操作繁複,同時具有較大的扭矩,容易產生偏尺,因而導致誤差值偏高、使用壽命短及操作穩定度偏低的情形;再者,成形輥輪與該輥輪架連動,由於輥輪架僅能夠平移運動或在一角度內轉動,造成該成形輥輪的旋轉角度受到限制。 However, the conventional forming device has complex mechanisms and complicated operations, and at the same time has a large torque, which is prone to off-scale, resulting in high error values, short service life and low operating stability; furthermore, forming The roller wheel is linked with the roller frame. Because the roller frame can only move in translation or rotate within an angle, the rotation angle of the forming roller is restricted.

另外,在先前技術中,台灣第106139951申請號公開了在鈑金件的邊側可成形不規則曲線的柔性輥軋成形路徑驗證平台的裝置,惟該 專利缺乏對應於鈑金件的垂直方向上的自動控制結構及組合技術,因此無法成形自由曲面鈑件。 In addition, in the prior art, Taiwan Application No. 106139951 discloses a device for a flexible roll forming path verification platform that can form irregular curves on the side of a sheet metal part. The patent lacks the automatic control structure and combination technology corresponding to the vertical direction of the sheet metal parts, so it is impossible to form the free-form surface sheet parts.

本發明的目的在於提供一種三維柔性輥軋成形裝置,可提供同時進行水平及垂直方向的進料移動、第一、第二成形輥輪組件的個別移動、個別角度轉動、第一、第二輥輪個別自轉等控制並配合支撐第一、第二輥輪軋壓的第三輥輪,可將第一、第二輥輪軋壓第三輥輪上的鈑件的位置,定位於三維度空間座標的一段空間曲線路徑上,用以成形一自由曲面鈑件。 The purpose of the present invention is to provide a three-dimensional flexible roll forming device, which can provide simultaneous horizontal and vertical feeding movement, individual movement of the first and second forming roller assemblies, individual angle rotation, first and second rollers The individual rotation of the wheels is controlled and coordinated with the third roller that supports the first and second rollers to press, and the position of the first and second rollers to press the sheet on the third roller can be positioned in a three-dimensional space. A section of the space curve path of the coordinates is used to form a free-form surface sheet.

本發明再一目的在於提供一種柔性輥軋成形方法,可同時進行水平及垂直方向的進料移動,並配合支撐第一、第二輥輪軋壓的第三輥輪,在控制單元控制對第一至第三輥輪的運動路徑的控制下,得以成形一自由曲面鈑件。 Another object of the present invention is to provide a flexible roll forming method that can simultaneously carry out horizontal and vertical feeding movement, and cooperate with the third roll that supports the first and second rolls to press, and the control unit controls the second roll. Under the control of the movement path of the first to third rollers, a free-form surface sheet can be formed.

為達成上述三維柔性輥軋成形裝置之目的,本發明提供的三維柔性輥軋成形裝置,適用於將一鈑金件成形為一自由曲面鈑件,包含;一機台,具有一機台平面,相對應於該機台建立一互呈垂直構成空間坐標系的一第一座標軸(座標軸x)、一第二座標軸(座標軸y)與一第三座標軸(座標軸z),其中該第一座標軸方向相對於該機台平面的橫向移動,該第二座標軸方向相對於該機台平面的縱向移動;該第三座標軸方向相對於該機台平面的垂向移動;一第一成形輥輪組件,包含:一設置於該機台且沿著該第二座標軸方向作直線移動的第一輥輪移動台,一設置於該第一輥輪移動台上 且平行於該第一座標軸與該第二座標軸組成的平面作水平旋轉的第一輥輪水平旋轉台,一設置於該第一輥輪水平旋轉台上的一第一輥輪自轉台,該第一輥輪自轉台具有一沿著該第一輥輪自轉台的一中心軸轉動的第一驅動軸,該第一驅動軸上設置一第一輥輪;一第二成形輥輪組件,包含:一設置於該機台且沿著該第二座標軸方向作直線移動的第二輥輪移動台,一設置於該第二輥輪移動台上且平行於該第一座標軸與該第二座標軸組成的平面作水平旋轉的第二輥輪水平旋轉台,一設置於該第二輥輪水平旋轉台上的一第二輥輪自轉台,該第二輥輪自轉台具有一沿著該第二輥輪自轉台的一中心軸轉動的第二驅動軸,該第二驅動軸上設置一第二輥輪;一第三成形輥輪組件,係設置於該第一、第二成形輥輪組件之間,其包含:一設置於該機台且沿著該第一座標軸方向作直線移動的第一位置調整台,與設置於該第一位置調整台上且沿著該第三座標軸方向作直線升降移動的一第二位置調整台,一設置於該第二位置調整台的安裝座,與一可拆卸地設置於該安裝座的第三輥輪,該第三輥輪係面對該第一輥輪、該第二輥輪一側的頂面包括一曲面,該曲面供該鈑金件放置於其上;一控制單元,係分別與該第一、第二與第三成形輥輪組件與該位置調整台電性耦接,用以分別控制該第一、第二輥輪移動台、該第一、第二輥輪水平旋轉台、該第一、第二輥輪自轉台、該位置調整台的作動。 In order to achieve the purpose of the above-mentioned three-dimensional flexible roll forming device, the three-dimensional flexible roll forming device provided by the present invention is suitable for forming a sheet metal part into a free-form surface sheet part. Create a first coordinate axis (coordinate axis x), a second coordinate axis (coordinate axis y) and a third coordinate axis (coordinate axis z) that are perpendicular to each other to form a spatial coordinate system corresponding to the machine, wherein the direction of the first coordinate axis is relative to The horizontal movement of the plane of the machine, the second coordinate axis direction relative to the longitudinal movement of the machine plane; the third coordinate axis direction relative to the vertical movement of the machine plane; a first forming roller assembly, including: a A first roller moving table set on the machine and moving linearly along the second coordinate axis direction, one set on the first roller moving table And parallel to the plane composed of the first coordinate axis and the second coordinate axis for horizontal rotation, a first roller rotating table arranged on the first roller horizontal rotating table, the first roller rotating table A roller rotation table has a first drive shaft that rotates along a central axis of the first roller rotation table, and a first roller is arranged on the first drive shaft; a second forming roller assembly includes: A second roller moving table arranged on the machine and moving linearly along the direction of the second coordinate axis, and a second roller moving table arranged on the second roller moving table and parallel to the first coordinate axis and the second coordinate axis A second roller horizontal rotating table with a plane rotating horizontally, a second roller rotating table arranged on the second roller horizontal rotating table, and the second roller rotating table has a second roller rotating table along the second roller rotating table. A second drive shaft that rotates from a central axis of the turntable, and a second roller is arranged on the second drive shaft; a third forming roller assembly is arranged between the first and second forming roller assemblies, It comprises: a first position adjustment table which is arranged on the machine and moves linearly along the first coordinate axis direction, and a first position adjustment table which is arranged on the first position adjustment table and moves linearly up and down along the third coordinate axis direction A second position adjustment table, a mounting seat set on the second position adjustment table, and a third roller wheel detachably arranged on the mounting seat. The third roller wheel system faces the first roller wheel, The top surface on one side of the second roller includes a curved surface on which the sheet metal piece is placed; a control unit connected to the first, second, and third forming roller assemblies and the position adjustment station respectively The sexual coupling is used to control the actions of the first and second roller moving tables, the first and second roller horizontal rotating tables, the first and second roller autorotating tables, and the position adjustment table respectively.

在一實施方式中,該鈑金件係以一夾治具快速定位並夾持於該第三輥輪上。 In one embodiment, the sheet metal part is quickly positioned and clamped on the third roller by a clamping jig.

在一實施方式中,該第一、第二輥輪移動台接受該控制單元的控制而帶動對應的該第一、第二輥輪水平旋轉台進行直線移動時,該第 一、第二輥輪水平旋轉台亦可獨立接受該控制單元的控制,而進行水平旋轉,且該第一、第二輥輪自轉台也可獨立接受該控制單元的控制,進行對應的第一、第二輥輪的轉動。 In one embodiment, when the first and second roller moving tables are controlled by the control unit to drive the corresponding first and second roller horizontal rotating tables to move linearly, the first and second roller moving tables will move linearly. 1. The second roller horizontal rotating table can also independently accept the control of the control unit to perform horizontal rotation, and the first and second roller autorotating tables can also independently accept the control of the control unit to perform the corresponding first , The rotation of the second roller.

在一實施方式中,該第一位置調整台及/或該第二位置調整台係分別獨立接受該控制單元的控制而進行直線及/或升降移動。 In one embodiment, the first position adjustment table and/or the second position adjustment table independently receive the control of the control unit to perform linear and/or vertical movement.

在一實施方式中,該第一、二成形輥輪組件之對應的該第一、第二輥輪移動台係分別應用一伺服馬達驅動一螺桿機構的一滑塊進行傳動與定位,該第一或第二輥輪移動台係設置於該滑塊上。 In one embodiment, the first and second roller moving stages of the first and second forming roller assemblies are respectively driven by a servo motor to drive a slider of a screw mechanism for transmission and positioning, and the first Or the second roller moving platform is arranged on the sliding block.

在一實施方式中,該第三成形輥輪組件該第一位置調整台與該第二位置調整台係分別應用一伺服馬達驅動一螺桿機構的一滑塊進行傳動與定位,該第一位置調整台或第二位置調整台係設置於該滑塊上。 In one embodiment, the first position adjustment table and the second position adjustment table of the third forming roller assembly are respectively driven by a servo motor to drive a slider of a screw mechanism for transmission and positioning. The first position adjustment The stage or the second position adjustment stage is arranged on the slider.

為達成上述柔性輥軋成形方法目的,本發明提供的柔性輥軋成形方法,包含:提供前述的三維柔性輥軋成形裝置;該控制單元取得一由各個座標軸軸向的相對路徑參數所轉換之第一座標軸、第二座標軸及第三座標軸的各個軸向對應的控制參數,根據該控制參數進行驅動相對應的該第一、第二輥輪移動台、該第二輥輪移動台、該第一、第二輥輪水平旋轉台、該第一、第二輥輪自轉台、該第一位置調整台與該第二位置調整台的作動,進而成形該自由曲面鈑件,且該自由曲面鈑件的曲面形狀與該第三組輥輪之該曲面的曲率相同或不相同。 In order to achieve the objective of the flexible roll forming method described above, the flexible roll forming method provided by the present invention includes: providing the aforementioned three-dimensional flexible roll forming device; the control unit obtains a first parameter converted by the relative path parameters of each coordinate axis. According to the control parameters corresponding to each axis of the first axis, the second axis, and the third axis, the corresponding first and second roller moving tables, the second roller moving table, and the first roller moving table are driven according to the control parameters. , The action of the second roller horizontal rotation table, the first and second roller rotation tables, the first position adjustment table and the second position adjustment table to form the free-form surface sheet, and the free-form surface sheet The curved surface shape of is the same as or different from the curvature of the curved surface of the third set of rollers.

在一實施方式中,該各個軸向的相對路徑參數係預先經由一電腦軟體分析欲成形之該自由曲面與該鈑金件的截面輪廓,進而推導出一空間掃掠路徑,並修正該鈑金件材質之塑性流動性及彈回率因素的影響, 進而產生一空間曲線路徑函數,並由該空間曲線路徑函數算出各個軸向的相對路徑參數。 In one embodiment, the relative path parameters of each axial direction are analyzed in advance through a computer software to form the free-form surface and the cross-sectional profile of the sheet metal part, and then a spatial sweep path is derived, and the material of the sheet metal part is corrected. The influence of plastic fluidity and resilience factors, Then a space curve path function is generated, and the relative path parameters of each axis are calculated from the space curve path function.

在一實施方式中,該控制參數包括了該第一座標軸、該第二座標軸及該第三座標軸各個軸向的位置、速度及角度。 In one embodiment, the control parameter includes the position, speed, and angle of each axis of the first coordinate axis, the second coordinate axis, and the third coordinate axis.

本發明特點包含:本發明之柔性輥軋的作動,其第一輥輪移動台及/或第二輥輪移動台可分別沿第二座標軸方向前後移動,且在移動過程中,其對應的第一輥輪水平旋轉台、第二輥輪水平旋轉台可在平行於第一、二座標軸構成的平面上同時進行水平順時針或逆時針的角度轉動,且其對應的該第一輥輪、第二輥輪可進行自轉,結合第三成形輥輪組件的直線移動及垂向移動,並以頂面為一曲面之第三輥輪為基準,可進行三維曲面,甚至自由曲面鈑金件產品之加工。本發明係以輥輪連續輥軋生產而成之鈑件,故在於曲面的表面品質較多點,成形曲線較佳。本發明的自由曲面以同一程式一式成形,無須分多階段成形,其製程速度較快。本發明之實際曲面尺寸展開成形精準,材料展開上沒有浪費的情形。 The features of the present invention include: in the flexible rolling operation of the present invention, the first roller moving table and/or the second roller moving table can respectively move back and forth along the second coordinate axis, and during the movement, its corresponding first The horizontal rotating table with one roller and the horizontal rotating table with the second roller can simultaneously rotate horizontally clockwise or counterclockwise on the plane formed by the first and second coordinate axes, and the corresponding first roller and second roller The two rollers can rotate on their own, combined with the linear and vertical movement of the third forming roller assembly, and based on the third roller whose top surface is a curved surface, it can process three-dimensional curved surfaces and even free-form surface sheet metal products. . The present invention is a sheet piece produced by continuous rolling with rollers, so the surface quality of the curved surface is more, and the forming curve is better. The free-form surface of the present invention is formed in one form by the same program, and does not need to be formed in multiple stages, and the process speed is relatively fast. The actual curved surface size of the present invention is precisely expanded and formed, and there is no waste in the expansion of the material.

1‧‧‧機台 1‧‧‧Machine

11‧‧‧機台平面 11‧‧‧machine plane

2‧‧‧第一成形輥輪組件 2‧‧‧The first forming roller assembly

21‧‧‧第一輥輪移動台 21‧‧‧The first roller mobile stage

211‧‧‧第一伺服馬達 211‧‧‧First Servo Motor

212‧‧‧第一螺桿機構 212‧‧‧First screw mechanism

213‧‧‧第一滑塊 213‧‧‧First slider

22‧‧‧第一輥輪水平旋轉台 22‧‧‧The first roller horizontal rotating table

23‧‧‧第一輥輪自轉台 23‧‧‧The first roller rotation table

231‧‧‧第一驅動軸 231‧‧‧First drive shaft

24‧‧‧第一輥輪 24‧‧‧First roller

3‧‧‧第二成形輥輪組件 3‧‧‧Second forming roller assembly

31‧‧‧第二輥輪移動台 31‧‧‧The second roller moving table

311‧‧‧第二伺服馬達 311‧‧‧Second Servo Motor

312‧‧‧第二螺桿機構 312‧‧‧Second screw mechanism

313‧‧‧第二滑塊 313‧‧‧Second Slider

32‧‧‧第二輥輪水平旋轉台 32‧‧‧The second roller horizontal rotating table

33‧‧‧第二輥輪自轉台 33‧‧‧Second roller rotation table

331‧‧‧第二驅動軸 331‧‧‧Second drive shaft

34‧‧‧第二輥輪 34‧‧‧Second roller

4‧‧‧第三成形輥輪組件 4‧‧‧The third forming roller assembly

41‧‧‧第一位置調整台 41‧‧‧The first position adjustment table

411‧‧‧第三伺服馬達 411‧‧‧Third Servo Motor

412‧‧‧第三螺桿機構 412‧‧‧Third screw mechanism

413‧‧‧第三滑塊 413‧‧‧The third slider

42‧‧‧第二位置調整台 42‧‧‧Second position adjustment table

421‧‧‧第四伺服馬達 421‧‧‧Fourth Servo Motor

422‧‧‧第四螺桿機構 422‧‧‧Fourth screw mechanism

423‧‧‧第四滑塊 423‧‧‧Fourth Slider

43‧‧‧安裝座 43‧‧‧Mounting seat

431‧‧‧凸銷 431‧‧‧Protrusion pin

44‧‧‧第三輥輪 44‧‧‧Third roller

441‧‧‧曲面 441‧‧‧Surface

5‧‧‧控制單元 5‧‧‧Control unit

6‧‧‧夾治具 6‧‧‧Fixture

W‧‧‧鈑金件 W‧‧‧Sheet Metal Parts

x‧‧‧座標軸 x‧‧‧Coordinate axis

y‧‧‧座標軸 y‧‧‧coordinate axis

z‧‧‧座標軸 z‧‧‧Coordinate axis

步驟S11~S21‧‧‧為本發明之三維柔性輥軋成形方法的步驟 Steps S11~S21‧‧‧ are the steps of the three-dimensional flexible roll forming method of the present invention

圖1為本發明之三維柔性輥軋成形裝置一實施例的立體圖; Figure 1 is a perspective view of an embodiment of the three-dimensional flexible roll forming device of the present invention;

圖2為本發明之三維柔性輥軋成形裝置一實施例的前視圖; Figure 2 is a front view of an embodiment of the three-dimensional flexible roll forming device of the present invention;

圖3為本發明之三維柔性輥軋成形裝置一實施例的左側圖; Figure 3 is a left side view of an embodiment of the three-dimensional flexible roll forming device of the present invention;

圖4為本發明之三維柔性輥軋成形裝置一實施例的俯視圖; 4 is a top view of an embodiment of the three-dimensional flexible roll forming device of the present invention;

圖5為本發明之三維柔性輥軋成形裝置一實施例的第一成形輥輪組件及第 三成形輥輪組件之第四輥輪的立體分解圖,為使說明方本圖隱藏一側的第二成形輥輪組件; Fig. 5 is the first forming roller assembly and the first forming roller assembly of an embodiment of the three-dimensional flexible roll forming device of the present invention The three-dimensional exploded view of the fourth roller of the three forming roller assembly, for the purpose of explanation, the second forming roller assembly on one side is hidden in this figure;

圖6為圖5之立體圖暨第一成形輥輪組件與第三成形輥輪組件的作動示意; Fig. 6 is a perspective view of Fig. 5 and a schematic diagram of the operations of the first forming roller assembly and the third forming roller assembly;

圖7為本發明之三維柔性輥軋成形裝置一實施例的俯視圖,其示意出鈑金件安裝位置; Figure 7 is a top view of an embodiment of the three-dimensional flexible roll forming device of the present invention, which illustrates the installation position of the sheet metal parts;

圖8為本發明之三維柔性輥軋成形方法的流程圖。 Fig. 8 is a flow chart of the three-dimensional flexible roll forming method of the present invention.

茲配合圖式將本發明實施例詳細說明如下,其所附圖式主要為簡化之示意圖,僅以示意方式說明本發明之基本結構,因此在該等圖式中僅標示與本發明有關之元件,且所顯示之元件並非以實施時之數目、形狀、尺寸比例等加以繪製,其實際實施時之規格尺寸實為一種選擇性之設計,且其元件佈局形態有可能更為複雜。 The embodiments of the present invention are described in detail below in conjunction with the drawings. The accompanying drawings are mainly simplified schematic diagrams, which only schematically illustrate the basic structure of the present invention. Therefore, only elements related to the present invention are indicated in these drawings. , And the displayed components are not drawn based on the number, shape, size ratio, etc. of the actual implementation. The actual size of the actual implementation is a selective design, and the layout of the components may be more complicated.

另外,發明圖式未必按比例繪製,舉例來說,圖中的一些元件之尺寸可能增大或減小,以幫助改進對各種實施方式的理解。同樣地,為了討論某些實施方式,一些組件及/或操作可能被分為不同的區塊或組合為單一區塊。此外,儘管已於發明圖式中例示性地繪示特定實施例,並且在下文中詳細描述,本領域技術人員可看出修改、等同物以及替代物會落入所附申請專利範圍內。 In addition, the drawings of the invention are not necessarily drawn to scale. For example, the size of some elements in the drawings may be increased or decreased to help improve the understanding of various embodiments. Similarly, to discuss some implementations, some components and/or operations may be divided into different blocks or combined into a single block. In addition, although specific embodiments have been exemplarily shown in the drawings of the invention and described in detail below, those skilled in the art can see that modifications, equivalents, and alternatives will fall within the scope of the appended patent application.

首先請參照圖1至圖6所示。本實施例之三維柔性輥軋成形裝置,適用於將一鈑金件輥軋成形為一可包含規則或不規則曲面的自由曲面鈑件,該三維柔性輥軋成形裝置包含:一機台1,具有一機台平面11,相對 應於該機台1建立一互呈垂直構成空間坐標系的一第一座標軸、一第二座標軸與一第三座標軸,其中該第一座標軸方向相對於該機台平面的橫向移動,該第二座標軸方向相對於該機台平面的縱向移動;該第三座標軸方向相對於該機台平面的垂向移動,在一實施例中但並不以此為限,該第一座標軸對應於座標軸x、該第二座標軸對應於座標軸y與該第三座標軸對應於座標軸z,為方便說明,本發明後述都以上述第一、第二及第三座標軸對應於座標軸x、y及z的定義展開說明; First, please refer to Figure 1 to Figure 6. The three-dimensional flexible roll forming device of this embodiment is suitable for roll forming a sheet metal into a free-form surface sheet that can contain regular or irregular curved surfaces. The three-dimensional flexible roll forming device includes: a machine 1 with A machine plane 11, opposite A first coordinate axis, a second coordinate axis, and a third coordinate axis that are perpendicular to each other to form a spatial coordinate system should be established on the machine 1, wherein the direction of the first coordinate axis relative to the horizontal movement of the plane of the machine, the second The direction of the coordinate axis is relative to the longitudinal movement of the plane of the machine; the direction of the third coordinate axis is relative to the vertical movement of the plane of the machine. In one embodiment, but not limited to this, the first coordinate axis corresponds to the coordinate axis x, The second coordinate axis corresponds to the coordinate axis y and the third coordinate axis corresponds to the coordinate axis z. For convenience of description, the following description of the present invention will expand the description with the definition of the first, second, and third coordinate axes corresponding to the coordinate axes x, y, and z;

一第一成形輥輪組件2,包含:一設置於該機台1且沿著該第二座標軸(座標軸y)方向作直線移動的第一輥輪移動台21,一設置於該第一輥輪移動台21上且平行於該第一座標軸(座標軸x)與該第二座標軸(座標軸y)組成的平面(x-y平面)作水平旋轉的第一輥輪水平旋轉台22,一設置於該第一輥輪水平旋轉台22上的一第一輥輪自轉台23,該第一輥輪自轉台23具有一沿著該第一輥輪自轉台23的一中心軸轉動的第一驅動軸231,該第一驅動軸321上設置一第一輥輪24; A first forming roller assembly 2 includes: a first roller moving table 21 arranged on the machine 1 and moving linearly along the second coordinate axis (coordinate axis y) direction, and a first roller moving table 21 arranged on the first roller The first roller horizontal rotating table 22 that rotates horizontally on the moving table 21 and parallel to the plane (xy plane) composed of the first coordinate axis (coordinate axis x) and the second coordinate axis (coordinate axis y), one set on the first A first roller rotation table 23 on the roller horizontal rotation table 22, the first roller rotation table 23 has a first drive shaft 231 that rotates along a central axis of the first roller rotation table 23, the A first roller 24 is provided on the first drive shaft 321;

一第二成形輥輪組件3,包含:一設置於該機台1且沿著該第二座標軸方向(座標軸y)作直線移動的第二輥輪移動台31,一設置於該第二輥輪移動台31上且平行於該第一座標軸(座標軸x)與該第二座標軸(座標軸y)組成的平面作水平旋轉的第二輥輪水平旋轉台32,一設置於該第二輥輪水平旋轉台32上的一第二輥輪自轉台33,該第二輥輪自轉台33具有一沿著該第二輥輪自轉台33的一中心軸轉動的第二驅動軸331,該第二驅動軸331上設置一第二輥輪34; A second forming roller assembly 3 includes: a second roller moving table 31 arranged on the machine 1 and moving linearly along the second coordinate axis direction (coordinate axis y), and a second roller moving table 31 arranged on the second roller A second roller horizontal rotating platform 32 that rotates horizontally on the moving table 31 and parallel to the plane formed by the first coordinate axis (coordinate axis x) and the second coordinate axis (coordinate axis y), and a second roller horizontal rotating platform 32 arranged on the second roller to rotate horizontally A second roller rotation table 33 on the table 32, the second roller rotation table 33 has a second drive shaft 331 rotating along a central axis of the second roller rotation table 33, the second drive shaft A second roller 34 is provided on 331;

一第三成形輥輪組件4,係設置於該第一成形輥輪組件2與第 二成形輥輪組件3之間,其包含:一設置於該機台1且沿著該第一座標軸方向(座標軸x)作直線移動的第一位置調整台41,與設置於該第一位置調整台41上且沿著該第三座標軸(座標軸z)方向作直線升降移動的一第二位置調整台42,一設置於該第二位置調整台42的安裝座43,與一可拆卸地設置於該安裝座43的第三輥輪44,該第三輥輪44係面對該第一輥輪24、該第二輥輪34一側的頂面包括一曲面441,該曲面441供該鈑金件放置於其上,值得一提的是:本發明一實施例中,該第三輥輪44為固定式而非轉動式,即該第三輥輪44僅利用其輪面的該曲面441的曲率,配合第一位置調整台41及/或第二位置調整台42的同時或非同時移動,予以與自轉作動方式的該第一輥輪24及或該第二輥輪協用形塑該鈑金件;該安裝座43之供第三輥輪44設置的平面較佳但不限於可設置與第一座標軸(座標軸x)及第二座標軸(座標軸y)構成的平面(x-y平面)平行; A third forming roller assembly 4 is arranged between the first forming roller assembly 2 and the second Between the two forming roller assemblies 3, it includes: a first position adjustment table 41 arranged on the machine 1 and linearly moved along the first coordinate axis direction (coordinate axis x), and a first position adjustment table 41 arranged at the first position adjustment A second position adjustment table 42 on the table 41 that moves linearly up and down along the third coordinate axis (coordinate axis z) direction, a mounting seat 43 provided on the second position adjustment table 42, and a detachable The third roller 44 of the mounting seat 43. The top surface of the third roller 44 facing the first roller 24 and the second roller 34 includes a curved surface 441 for the sheet metal part. Placed on it, it is worth mentioning that in an embodiment of the present invention, the third roller 44 is of a fixed type rather than a rotating type, that is, the third roller 44 only uses the curvature of the curved surface 441 of its wheel surface. , Cooperate with the simultaneous or non-simultaneous movement of the first position adjustment table 41 and/or the second position adjustment table 42, and the first roller 24 and or the second roller in the autorotation mode are used to shape the sheet metal part ; The plane of the mounting seat 43 for the third roller 44 is preferably but not limited to being set parallel to the plane (xy plane) formed by the first coordinate axis (coordinate axis x) and the second coordinate axis (coordinate axis y);

控制單元5,係分別與該第一成形輥輪組件2、第二成形輥輪組件3與第三成形輥輪組件4電性耦接,用以分別控制該第一輥輪移動台21、該第二輥輪移動台31、該第一輥輪水平旋轉台22、該第二輥輪水平旋轉台32、該第一輥輪自轉台23、該第二輥輪自轉台33、該第一位置調整台41與該第二位置調整台42的作動,以達成移動該第一輥輪24、該第二輥輪34及該第三輥輪44至預定要抵達的空間位置。 The control unit 5 is electrically coupled to the first forming roller assembly 2, the second forming roller assembly 3, and the third forming roller assembly 4, respectively, for controlling the first roller moving table 21, the The second roller moving table 31, the first roller horizontal rotating table 22, the second roller horizontal rotating table 32, the first roller rotating table 23, the second roller rotating table 33, the first position The adjustment table 41 and the second position adjustment table 42 are operated to move the first roller 24, the second roller 34 and the third roller 44 to a predetermined spatial position.

請參照圖5至圖6所示。本發明在一實施例中,該鈑金件係以一夾治具6與該安裝座43快速定位並夾持於該第三輥輪44上。如圖5所示。上述快速定位的機構設計可於該治具6與該安裝座43的卡合面設置凸銷431及凹槽(未圖示)結構。 Please refer to Figure 5 to Figure 6. In an embodiment of the present invention, the sheet metal part is quickly positioned and clamped on the third roller 44 by a clamping fixture 6 and the mounting seat 43. As shown in Figure 5. The above-mentioned rapid positioning mechanism design can be provided with a convex pin 431 and a groove (not shown) structure on the engaging surface of the jig 6 and the mounting seat 43.

本發明的該第一輥輪移動台21、該第二輥輪移動台31,該第一輥輪水平旋轉台22、該第二輥輪水平旋轉台32,該第一輥輪自轉台23、該第二輥輪自轉台33,第一位置調整台41與第二位置調整台42的作動都可獨立運作,例如,該第一輥輪移動台21接受該控制單元5的控制而帶動該第一輥輪水平旋轉台22進行直線移動時,該第一輥輪水平旋轉台22亦可獨立接受該控制單元5的控制,而進行水平旋轉,且該第一輥輪自轉台23也可獨立接受該控制單元5的控制,進行第一輥輪24的轉動。 In the present invention, the first roller moving table 21, the second roller moving table 31, the first roller horizontal rotating table 22, the second roller horizontal rotating table 32, the first roller rotating table 23, The actions of the second roller rotation table 33, the first position adjustment table 41 and the second position adjustment table 42 can all operate independently. For example, the first roller moving table 21 receives the control of the control unit 5 to drive the second When a roller horizontal rotating table 22 moves linearly, the first roller horizontal rotating table 22 can also independently receive the control of the control unit 5 to perform horizontal rotation, and the first roller rotating table 23 can also independently accept The control of the control unit 5 performs the rotation of the first roller 24.

同樣地,該第一位置調整台41及/或該第二位置調整台42係分別獨立接受該控制單元5的控制而進行直線及/或升降移動。 Similarly, the first position adjustment table 41 and/or the second position adjustment table 42 independently receive the control of the control unit 5 to perform linear and/or vertical movement.

在一實施例中,該第一成形輥輪組件2之對應的該第一輥輪移動台21係應用一第一伺服馬達211驅動一第一螺桿機構212的一第一滑塊213進行傳動與定位,該第一輥輪移動台21係設置於該第一滑塊213上。該第二成形輥輪組件3之對應的該第二輥輪移動台31係應用一第二伺服馬達311驅動一第二螺桿機構312的一第二滑塊313進行傳動與定位,該第二輥輪移動台31係設置於該第二滑塊313上。 In one embodiment, the first roller moving table 21 corresponding to the first forming roller assembly 2 uses a first servo motor 211 to drive a first slider 213 of a first screw mechanism 212 for transmission and For positioning, the first roller moving table 21 is set on the first sliding block 213. The second roller moving table 31 corresponding to the second forming roller assembly 3 uses a second servo motor 311 to drive a second slider 313 of a second screw mechanism 312 for transmission and positioning. The second roller The wheel moving platform 31 is set on the second sliding block 313.

在一實施例中,該第三成形輥輪組件4該第一位置調整台41係應用一第三伺服馬達411驅動一第三螺桿機構412的一第三滑塊413進行傳動與定位,該第一位置調整台41係設置於該第三滑塊413上。該第三成形輥輪組件4的該第二位置調整台42係應用一第四伺服馬達411驅動一第四螺桿機構422的一第四滑塊423進行傳動與定位,該第二位置調整台42係設置於該第四滑塊423上。 In one embodiment, the third forming roller assembly 4 and the first position adjustment platform 41 are driven by a third servo motor 411 to drive a third slider 413 of a third screw mechanism 412 for transmission and positioning. A position adjustment platform 41 is installed on the third sliding block 413. The second position adjustment platform 42 of the third forming roller assembly 4 uses a fourth servo motor 411 to drive a fourth slider 423 of a fourth screw mechanism 422 for transmission and positioning. The second position adjustment platform 42 It is set on the fourth sliding block 423.

根據上述構件,本發明可根據欲成形曲面,例如一自由曲 面,先以電腦軟體進行其加工路徑的分析,而獲得各軸的控制參數,再將具適當曲面(曲率)的第三輥輪44安裝於第二位置調整台的安裝座43上,並將待加工的鈑金件以該夾治具6快速定位並夾固於該第三輥輪44的曲面441上。接著以控制單元5根據前述的各軸的控制參數進行各軸的運動路徑控制,而一次性連續成形該自由曲面。 According to the above components, the present invention can form a curved surface, such as a free curve First, computer software is used to analyze its processing path to obtain the control parameters of each axis, and then the third roller 44 with appropriate curved surface (curvature) is installed on the mounting seat 43 of the second position adjustment table, and The sheet metal part to be processed is quickly positioned by the clamping fixture 6 and clamped on the curved surface 441 of the third roller 44. Then, the control unit 5 controls the movement path of each axis according to the aforementioned control parameters of each axis, and continuously forms the free-form surface at one time.

另外,需特別陳明的是,如圖7所示,本發明的第一成形輥輪組件2與第二成形輥輪組件3並非只能同步、對稱性地作動,而是可分別獨立地進行移動、轉動及自轉等動作。而圖7也示意出鈑金件W係以夾治具6與安裝座43快速定位並夾持於該第三輥輪44上。 In addition, it needs to be particularly clarified that, as shown in FIG. 7, the first forming roller assembly 2 and the second forming roller assembly 3 of the present invention can not only operate synchronously and symmetrically, but can be performed separately and independently. Movement, rotation, and rotation. And FIG. 7 also shows that the sheet metal piece W is quickly positioned and clamped on the third roller 44 by the clamping fixture 6 and the mounting seat 43.

續請參考圖8,並對照圖1、圖5及圖6。本實施例之三維柔性輥軋成形方法,其步驟包含:步驟S11,提供前述三維柔性輥軋成形裝置,並將該鈑金件定位並夾持於該第三輥輪44的該曲面441上;;步驟S21,該控制單元5取得一由各個座標軸軸向的相對路徑參數所轉換之第一座標軸、第二座標軸及第三座標軸的各個軸向對應的控制參數,根據該控制參數進行驅動相對應的該第一、第二輥輪移動台、該第二輥輪移動台、該第一、第二輥輪水平旋轉台、該第一、第二輥輪自轉台、該第一位置調整台與該第二位置調整台的作動,進而成形該自由曲面鈑件,且該自由曲面鈑件的曲面形狀與該第三組輥輪之該曲面的曲率相同或不相同,亦即該自由曲面鈑件的曲面形狀可完全依第三組輥輪之該曲面成形,也可在第一、二、三成形輥輪組件的位移與轉動配合下,形成不相同於第三組輥輪之該曲面的曲率。 Please continue to refer to Figure 8, and compare Figure 1, Figure 5 and Figure 6. In the three-dimensional flexible roll forming method of this embodiment, the steps include: step S11, providing the aforementioned three-dimensional flexible roll forming device, and positioning and clamping the sheet metal part on the curved surface 441 of the third roller 44; In step S21, the control unit 5 obtains a control parameter corresponding to each axis of the first coordinate axis, the second coordinate axis, and the third coordinate axis converted by the relative path parameter of each coordinate axis, and drives the corresponding control parameter according to the control parameter. The first and second roller moving tables, the second roller moving tables, the first and second roller horizontal rotating tables, the first and second roller rotating tables, the first position adjustment table and the The action of the second position adjustment table further forms the free-form surface plate, and the curved surface shape of the free-form surface plate is the same as or different from the curvature of the curved surface of the third set of rollers, that is, the free-form surface plate The shape of the curved surface can be completely shaped according to the curved surface of the third set of rollers, or it can form a curvature different from the curved surface of the third set of rollers under the cooperation of the displacement and rotation of the first, second, and third forming roller assemblies.

前述實施例中,本發明之各個軸向的相對路徑參數係預先經 由一電腦軟體分析欲成形之該自由曲面與該鈑金件的截面輪廓,進而推導出一空間掃掠路徑,並修正該鈑金件材質之塑性流動性及彈回率因素的影響,進而產生一空間曲線路徑函數,並由該空間曲線路徑函數算出各個軸向的相對路徑參數。 In the foregoing embodiment, the relative path parameters of each axis of the present invention are preliminarily passed through A computer software analyzes the cross-sectional profile of the free-form surface and the sheet metal part to be formed, and then derives a spatial sweep path, and corrects the influence of the plastic fluidity and spring rate of the sheet metal material to generate a space Curve path function, and calculate the relative path parameters of each axis from the space curve path function.

上述控制參數包括了該第一座標軸、該第二座標軸及該第三座標軸各個軸向的位置、速度及角度等資訊。 The above-mentioned control parameters include information such as the position, speed, and angle of each axis of the first coordinate axis, the second coordinate axis, and the third coordinate axis.

值得一提的是,一自由曲面可解構為一造型截面沿著一空間路徑進行掃掠而組成,上述本發明的該各個軸向的相對路徑參數係經由一電腦軟體分析欲成形之該自由曲面與該鈑金件的截面輪廓(即前述造型截面),進而推導出一空間掃掠路徑(即前述空間路徑),並修正該鈑金件材質之塑性流動性及彈回率因素的影響,進而產生一空間曲線路徑函數,並由該空間曲線路徑函數算出各個軸向的相對路徑參數。 It is worth mentioning that a free-form surface can be deconstructed into a model section that sweeps along a space path. The relative path parameters of each axis of the present invention are analyzed by a computer software to form the free-form surface. And the cross-sectional profile of the sheet metal part (that is, the aforementioned modeling section), and then derive a spatial sweep path (that is, the aforementioned space path), and modify the influence of the plastic fluidity and springback factor of the sheet metal material to produce a The space curve path function, and the relative path parameters of each axis are calculated from the space curve path function.

上述實施形態僅例示性地說明本發明之原理、特點及其功效,並非用以限制本發明之可實施範疇,任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施形態進行修飾與改變。任何運用本發明所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。因此,本發明之權利保護範圍,應如申請專利範圍所列。 The foregoing embodiments are only illustrative of the principles, features and effects of the present invention, and are not intended to limit the scope of implementation of the present invention. Anyone familiar with the art can do the same without departing from the spirit and scope of the present invention. The above embodiment is modified and changed. Any equivalent changes and modifications made by using the contents disclosed in the present invention shall still be covered by the following patent application scope. Therefore, the protection scope of the present invention should be as listed in the scope of the patent application.

1‧‧‧機台 1‧‧‧Machine

11‧‧‧機台平面 11‧‧‧machine plane

2‧‧‧第一成形輥輪組件 2‧‧‧The first forming roller assembly

21‧‧‧第一輥輪移動台 21‧‧‧The first roller mobile stage

211‧‧‧伺服馬達 211‧‧‧Servo motor

212‧‧‧螺桿機構 212‧‧‧Screw mechanism

213‧‧‧滑塊 213‧‧‧Slider

22‧‧‧第一輥輪水平旋轉台 22‧‧‧The first roller horizontal rotating table

23‧‧‧第一輥輪自轉台 23‧‧‧The first roller rotation table

231‧‧‧第一驅動軸 231‧‧‧First drive shaft

24‧‧‧第一輥輪 24‧‧‧First roller

3‧‧‧第二成形輥輪組件 3‧‧‧Second forming roller assembly

31‧‧‧第二輥輪移動台 31‧‧‧The second roller moving table

311‧‧‧伺服馬達 311‧‧‧Servo motor

312‧‧‧螺桿機構 312‧‧‧Screw mechanism

313‧‧‧滑塊 313‧‧‧Slider

32‧‧‧第二輥輪水平旋轉台 32‧‧‧The second roller horizontal rotating table

33‧‧‧第二輥輪自轉台 33‧‧‧Second roller rotation table

331‧‧‧第二驅動軸 331‧‧‧Second drive shaft

34‧‧‧第二輥輪 34‧‧‧Second roller

4‧‧‧第三成形輥輪組件 4‧‧‧The third forming roller assembly

41‧‧‧第一位置調整台 41‧‧‧The first position adjustment table

411‧‧‧伺服馬達 411‧‧‧Servo motor

412‧‧‧螺桿機構 412‧‧‧Screw mechanism

413‧‧‧滑塊 413‧‧‧Slider

42‧‧‧第二位置調整台 42‧‧‧Second position adjustment table

421‧‧‧伺服馬達 421‧‧‧Servo motor

422‧‧‧螺桿機構 422‧‧‧Screw mechanism

423‧‧‧滑塊 423‧‧‧Slider

43‧‧‧安裝座 43‧‧‧Mounting seat

44‧‧‧第三輥輪 44‧‧‧Third roller

441‧‧‧曲面 441‧‧‧Surface

5‧‧‧控制單元 5‧‧‧Control unit

6‧‧‧夾治具 6‧‧‧Fixture

x‧‧‧座標軸 x‧‧‧Coordinate axis

y‧‧‧座標軸 y‧‧‧coordinate axis

z‧‧‧座標軸 z‧‧‧Coordinate axis

Claims (9)

一種三維柔性輥軋成形裝置,適用於將一鈑金件成形為一自由曲面鈑件,該三維柔性輥軋成形裝置包含: A three-dimensional flexible roll forming device is suitable for forming a sheet metal part into a free-form surface sheet piece. The three-dimensional flexible roll forming device includes: 一機台,具有一機台平面,相對應於該機台建立一互呈垂直構成空間坐標系的一第一座標軸(x軸)、一第二座標軸(y)軸與一第三座標軸(z軸),其中該第一座標軸方向相對於該機台平面的橫向移動,該第二座標軸方向相對於該機台平面的縱向移動;該第三座標軸方向相對於該機台平面的垂向移動; A machine has a machine plane, and a first coordinate axis (x axis), a second coordinate axis (y) axis and a third coordinate axis (z Axis), wherein the first coordinate axis direction relative to the horizontal movement of the machine plane, the second coordinate axis direction relative to the longitudinal movement of the machine plane; the third coordinate axis direction relative to the vertical movement of the machine plane; 一第一成形輥輪組件,包含:一設置於該機台且沿著該第二座標軸方向作直線移動的第一輥輪移動台,一設置於該第一輥輪移動台上且平行於該第一座標軸與該第二座標軸組成的平面作水平旋轉的第一輥輪水平旋轉台,一設置於該第一輥輪水平旋轉台上的一第一輥輪自轉台,該第一輥輪自轉台具有一沿著該第一輥輪自轉台的一中心軸轉動的第一驅動軸,該第一驅動軸上設置一第一輥輪; A first forming roller assembly includes: a first roller moving table arranged on the machine and moving linearly along the second coordinate axis, and a first roller moving table arranged on the first roller moving table and parallel to the A first roller horizontal rotating platform that rotates horizontally on the plane formed by the first coordinate axis and the second coordinate axis, and a first roller rotating platform arranged on the first roller horizontal rotating platform, the first roller rotating on its own The table has a first drive shaft that rotates along a central axis of the first roller rotation table, and a first roller is arranged on the first drive shaft; 一第二成形輥輪組件,包含:一設置於該機台且沿著該第二座標軸方向作直線移動的第二輥輪移動台,一設置於該第二輥輪移動台上且平行於該第一座標軸與該第二座標軸組成的平面作水平旋轉的第二輥輪水平旋轉台,一設置於該第二輥輪水平旋轉台上的一第二輥輪自轉台,該第二輥輪自轉台具有一沿著該第二輥輪自轉台的一中心軸轉動的第二驅動軸,該第二驅動軸上設置一第二輥輪; A second forming roller assembly, comprising: a second roller moving platform arranged on the machine and moving linearly along the second coordinate axis, and a second roller moving platform arranged on the second roller moving platform and parallel to the A second roller horizontal rotating platform that rotates horizontally on the plane formed by the first coordinate axis and the second coordinate axis, a second roller rotating platform arranged on the second roller horizontal rotating platform, and the second roller rotating on its own The table has a second drive shaft that rotates along a central axis of the second roller rotation table, and a second roller is arranged on the second drive shaft; 一第三成形輥輪組件,係設置於該第一、第二成形輥輪組件之間,其包含:一設置於該機台且沿著該第一座標軸方向作直線移動的第一位 置調整台,與設置於該第一位置調整台上且沿著該第三座標軸方向作直線升降移動的一第二位置調整台,一設置於該第二位置調整台的安裝座,與一可拆卸地設置於該安裝座的第三輥輪,該第三輥輪係面對該第一輥輪、該第二輥輪一側的頂面包括一曲面,該曲面供該鈑金件放置於其上;以及 A third forming roller assembly is arranged between the first and second forming roller assemblies, and includes: a first position that is arranged on the machine and moves linearly along the first coordinate axis A second position adjustment table that is set on the first position adjustment table and moves linearly up and down along the third coordinate axis, a mounting seat set on the second position adjustment table, and a The third roller is detachably disposed on the mounting seat. The top surface of the third roller train facing the first roller and the second roller includes a curved surface for placing the sheet metal part on it. On; and 一控制單元,係分別與該第一、第二與第三成形輥輪組件電性耦接,用以分別控制該第一、第二輥輪移動台、該第一、第二輥輪水平旋轉台、該第一、第二輥輪自轉台、該第一位置調整台與該第二位置調整台的作動。 A control unit is electrically coupled to the first, second, and third forming roller assemblies, respectively, for controlling the first and second roller moving tables, and the first and second rollers to rotate horizontally The operation of the table, the first and second roller rotation tables, the first position adjustment table and the second position adjustment table. 如請求項1所述之三維柔性輥軋成形裝置,其中該鈑金件係以一夾治具快速定位並夾持於該第三輥輪上。 The three-dimensional flexible roll forming device according to claim 1, wherein the sheet metal part is quickly positioned and clamped on the third roller by a clamping tool. 如請求項1所述之三維柔性輥軋成形裝置,其中該第一、第二輥輪移動台接受該控制單元的控制而帶動與其對應的該第一、第二輥輪水平旋轉台進行直線移動時,該第一、第二輥輪水平旋轉台係分別獨立接受該控制單元的控制,而進行水平旋轉,且該第一、第二輥輪自轉台係分別獨立接受該控制單元的控制,進行該第一、第二輥輪的轉動。 The three-dimensional flexible roll forming device according to claim 1, wherein the first and second roller moving tables are controlled by the control unit to drive the corresponding first and second roller horizontal rotating tables to move linearly When the first and second roller horizontal rotating tables are independently controlled by the control unit to perform horizontal rotation, and the first and second roller rotating tables are independently controlled by the control unit to perform horizontal rotation. The rotation of the first and second rollers. 如請求項3所述之三維柔性輥軋成形裝置,其中該第一位置調整台及/或該第二位置調整台係分別獨立接受該控制單元的控制而進行直線及/或升降移動。 The three-dimensional flexible roll forming device according to claim 3, wherein the first position adjustment table and/or the second position adjustment table independently receive the control of the control unit to perform linear and/or vertical movement. 如請求項1所述之三維柔性輥軋成形裝置,其中該第一成形輥輪組件之對應的該第一輥輪移動台係應用一第一伺服馬達驅動一第一螺桿機構的一第一滑塊進行傳動與定位,該第一輥輪移動台係設置於該第一滑塊上, 該第二成形輥輪組件之對應的該第二輥輪移動台係應用一第二伺服馬達驅動一第二螺桿機構的一第二滑塊進行傳動與定位,該第二輥輪移動台係設置於該第二滑塊上。 The three-dimensional flexible roll forming apparatus according to claim 1, wherein the first roller moving table corresponding to the first forming roller assembly uses a first servo motor to drive a first slide of a first screw mechanism The block performs transmission and positioning, the first roller moving table is set on the first sliding block, The second roller moving table corresponding to the second forming roller assembly uses a second servo motor to drive a second slider of a second screw mechanism for transmission and positioning, and the second roller moving table is arranged On the second slider. 如請求項1所述之三維柔性輥軋成形裝置,其中該第三成形輥輪組件該第一位置調整台係應用一第三伺服馬達驅動一第三螺桿機構的一第三滑塊進行傳動與定位,該第一位置調整台係設置於該第三滑塊上,該第三成形輥輪組件的該第二位置調整台係應用一第四伺服馬達驅動一第四螺桿機構的一第四滑塊進行傳動與定位,該第二位置調整台係設置於該第四滑塊上。 The three-dimensional flexible roll forming device according to claim 1, wherein the third forming roller assembly and the first position adjustment stage are driven by a third slider of a third screw mechanism by a third servo motor. Positioning, the first position adjustment table is set on the third sliding block, and the second position adjustment table of the third forming roller assembly uses a fourth servo motor to drive a fourth slide of a fourth screw mechanism The block performs transmission and positioning, and the second position adjustment platform is arranged on the fourth sliding block. 一種三維柔性輥軋成形方法,其步驟包含: A three-dimensional flexible roll forming method, the steps include: 提供如請求項1的三維柔性輥軋成形裝置,並將該鈑金件定位並夾持於該第三輥輪的該曲面上;以及 Provide the three-dimensional flexible roll forming device as claimed in claim 1, and position and clamp the sheet metal part on the curved surface of the third roller; and 該控制單元取得一由各個座標軸軸向的相對路徑參數所轉換之第一座標軸、第二座標軸及第三座標軸的各個軸向對應的控制參數,根據該控制參數進行驅動相對應的該第一、第二輥輪移動台、該第二輥輪移動台、該第一、第二輥輪水平旋轉台、該第一、第二輥輪自轉台、該第一位置調整台與該第二位置調整台的作動,進而成形該自由曲面鈑件,且該自由曲面鈑件的曲面形狀與該第三組輥輪之該曲面的曲率相同或不相同。 The control unit obtains a control parameter corresponding to each axis of the first coordinate axis, the second coordinate axis, and the third coordinate axis converted by the relative path parameters of each coordinate axis, and drives the corresponding first, second, and third coordinate axes according to the control parameters. The second roller moving table, the second roller moving table, the first and second roller horizontal rotating tables, the first and second roller rotating tables, the first position adjustment table and the second position adjustment The action of the table further forms the free-form surface sheet, and the curved surface shape of the free-form surface sheet is the same as or different from the curvature of the curved surface of the third set of rollers. 如請求項7所述之三維柔性輥軋成形方法,其中該該各個軸向的相對路徑參數係預先經由一電腦軟體分析欲成形之該自由曲面與該鈑金件的截面輪廓,進而推導出一空間掃掠路徑,並修正該鈑金件材質之塑性流動性 及彈回率因素的影響,進而產生一空間曲線路徑函數,並由該空間曲線路徑函數算出各個軸向的相對路徑參數。 The three-dimensional flexible roll forming method according to claim 7, wherein the relative path parameters of the respective axial directions are analyzed in advance through a computer software to analyze the cross-sectional profile of the free-form surface and the sheet metal part to be formed, and then a space is derived Sweep the path and correct the plastic fluidity of the sheet metal material And the influence of the spring rate factor, a space curve path function is generated, and the relative path parameters of each axis are calculated from the space curve path function. 如請求項7所述之三維柔性輥軋成形方法,其中該控制參數包括了該第一座標軸、該第二座標軸及該第三座標軸各個軸向的位置、速度及角度。 The three-dimensional flexible roll forming method according to claim 7, wherein the control parameter includes the position, speed and angle of each axis of the first coordinate axis, the second coordinate axis, and the third coordinate axis.
TW108138834A 2019-10-28 2019-10-28 Three-dimensional flexible roll forming device and method TWI709445B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW108138834A TWI709445B (en) 2019-10-28 2019-10-28 Three-dimensional flexible roll forming device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW108138834A TWI709445B (en) 2019-10-28 2019-10-28 Three-dimensional flexible roll forming device and method

Publications (2)

Publication Number Publication Date
TWI709445B TWI709445B (en) 2020-11-11
TW202116433A true TW202116433A (en) 2021-05-01

Family

ID=74202615

Family Applications (1)

Application Number Title Priority Date Filing Date
TW108138834A TWI709445B (en) 2019-10-28 2019-10-28 Three-dimensional flexible roll forming device and method

Country Status (1)

Country Link
TW (1) TWI709445B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114346028B (en) * 2021-12-26 2022-12-16 南京航空航天大学 Six-axis free bending and twisting forming system and method for profile spiral member

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100943409B1 (en) * 2009-07-27 2010-02-19 주식회사 태성테크 Double seaming apparatus of muffer
KR101426014B1 (en) * 2012-05-23 2014-08-13 (주)경남금속 Three dimension bending machine
US9878357B2 (en) * 2013-07-25 2018-01-30 Sungwoo Hitech Co., Ltd. Flexible roll forming device, blank guide device, blank feeding device, and flexible roll forming system having the same
TWI632960B (en) * 2017-11-17 2018-08-21 國立高雄應用科技大學 Flexible roll forming mechanism
TWI675710B (en) * 2017-11-17 2019-11-01 國立高雄應用科技大學 Verification platform of flexible roll forming path
TWM593294U (en) * 2019-10-28 2020-04-11 高全存企業有限公司 Three-dimensional flexible roll forming device

Also Published As

Publication number Publication date
TWI709445B (en) 2020-11-11

Similar Documents

Publication Publication Date Title
AU2016414530B2 (en) Numerically controlled four-roller plate rolling machine with three linked and adjustable rollers
CN101947597B (en) Gradual die-less forming method
CN203804708U (en) Full automatic blocky stone grinding and polishing machine
CN204523892U (en) Automatic U-shaped bends forming machine
CN102363274A (en) Transversely self-driven three-dimensional copying machining method and three-dimensional copying machine
TWI709445B (en) Three-dimensional flexible roll forming device and method
CN104588461A (en) Automatic U-shaped bending molding machine
JP4530301B1 (en) Sequential molding method and apparatus
JP3790161B2 (en) Sheet metal bending system and control data creation method thereof
TWM593294U (en) Three-dimensional flexible roll forming device
CN110883256A (en) Mechanical linear deflection feeder structure
CN207188557U (en) A kind of flanger for processing orthodrome air duct
CN102658315B (en) Three-dimensional roll bending forming device and method applying same
JPH0455764B2 (en)
CN206105195U (en) Complicated special -shaped workpiece automatic welding system
CN204639011U (en) The wire forming device of spring production machine
CN107052812A (en) The automatic bending cutting machine of electronic box
CN206509642U (en) A kind of robotic laser cutter device of automobile body sheet metal part
TWI675710B (en) Verification platform of flexible roll forming path
US6688147B2 (en) Panel curving machine
CN206944951U (en) A kind of projecting apparatus with quick measurement axle profile
KR20160136624A (en) Position adjustable press feeder device
CN109731957A (en) Plate positioning device and bending machine
JP2022077157A (en) Metal processing apparatus and metal processing method
CN208929048U (en) Pipe end multistation processing unit (plant)