TW202114811A - Ultrasonic cutter handle - Google Patents
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本發明係有關於一種切削刀具,特別是指將刀具輔以超音波震盪之超音波刀把構造。The present invention relates to a cutting tool, in particular to an ultrasonic tool holder structure supplemented by ultrasonic vibration of the tool.
切削加工為了提高加工效率,會將刀具輔以超音波震動。通常是在刀具主軸上加裝壓電致動器,利用對壓電致動器通電以產生微震動。然而若採用有線方式連接電源及壓電致動器,由於刀具加工時會旋轉,導線可能在旋轉過程產生纏繞的現象,造成危險。In order to improve machining efficiency, cutting tools will be supplemented with ultrasonic vibration. Usually, a piezoelectric actuator is installed on the tool spindle, and the piezoelectric actuator is energized to generate micro-vibration. However, if the power supply and piezoelectric actuator are connected in a wired manner, since the tool will rotate during processing, the wire may become entangled during the rotation process, causing danger.
參閱中華民國專利第M560962號「側耦式無線饋能超音波刀把裝置及超音波刀把設備」,該案採用無線的感應電流的方式,將一接收線圈單元環繞一刀把本體,並電連接該刀把本體內的一超音波單元,再有一鄰近且不接觸該接收線圈單元設置的一側耦饋能線圈單元,用以將電能經該側耦饋能線圈單元感應至該接收線圈單元,並經電連接方式傳送至該超音波單元,藉此解決導線可能的纏繞問題。但是由該案圖1可發現,該案之接收線圈單元環繞在該刀把本體上並無限位固定機制將其限位固定,例如在該接收線圈單元下方並無承載機制,該刀把本體高速旋轉時,可能造成該接收線圈單元鬆脫。Refer to the Republic of China Patent No. M560962 "Side-coupled wireless energy-fed ultrasonic knife holder device and ultrasonic knife holder device". The case uses a wireless induction current method to surround a knife handle body with a receiving coil unit and electrically connect the knife handle An ultrasonic unit in the body, and a side coupling power feeding coil unit arranged adjacent to and not in contact with the receiving coil unit, is used to induce electrical energy to the receiving coil unit through the side coupling power feeding coil unit, and then The connection method is transmitted to the ultrasonic unit, thereby solving the possible winding problem of the wire. However, it can be found from Figure 1 of the case that the receiving coil unit of this case surrounds the toolholder body and the infinite fixing mechanism fixes it in position. For example, there is no bearing mechanism under the receiving coil unit. When the toolholder body rotates at a high speed , May cause the receiving coil unit to loosen.
再請參閱中華民國專利第I617388號「一種切削加工裝置」,該案同樣採用無線的感應電流的方式,將第一感應模組結合於刀把上,且包含有第一磁芯以及第一線圈組,該第一線圈組係模組化成型,且透過黏著劑被定型為中間具有一第一中空部之環形體,以可拆離地結合於該第一磁芯上;壓電致動器電性連接該第一感應模組,係受控制而驅使該刀具振動;第二感應模組包含有第二磁芯以及第二線圈組,該第二線圈組係模組化成型,並被定型為中間具有一第二中空部的弧狀環形體,以可拆離之方式結合於該第二磁芯上。透過在第二感應模組通電,並使第一感應模組對應產生感應電流,以對壓電致動器通電。參閱該案圖6,同樣的,該案對該第一感應模組並無完整的限位固定機制,例如在該第一感應模組上方並無固定機制,該刀把本體高速旋轉時,仍可能造成該第一感應模組鬆脫。Please refer to the Republic of China Patent No. I617388 "A Cutting Processing Device". This case also uses a wireless induction current method to combine the first induction module with the tool holder, and includes a first magnetic core and a first coil assembly , The first coil assembly is modularized and molded into an annular body with a first hollow part in the middle through an adhesive, so as to be detachably coupled to the first magnetic core; the piezoelectric actuator The first induction module is connected to the first induction module to be controlled to drive the tool to vibrate; the second induction module includes a second magnetic core and a second coil group, the second coil group is modularized and shaped into An arc-shaped ring body with a second hollow part in the middle is combined with the second magnetic core in a detachable manner. The piezoelectric actuator is energized by energizing the second sensing module and making the first sensing module correspondingly generate an induced current. Refer to Figure 6 of the case. Similarly, the case does not have a complete limit fixing mechanism for the first sensing module. For example, there is no fixing mechanism above the first sensing module. When the tool holder body rotates at a high speed, it is still possible Cause the first sensing module to loosen.
爰此,本發明提出一種超音波刀把構造,包括有:In view of this, the present invention proposes an ultrasonic knife handle structure, which includes:
一刀把,沿一軸向延伸長度,該刀把上沿一徑向延伸設置一抵部;一加工刀具組,設置在該刀把上,該加工刀具組有一刀具及一壓電致動器;一一次側電流感應模組,鄰近該刀把,該一次側電流感應模組包括一一次側磁芯以及一一次側線圈繞設在該一次側磁芯上;一二次側電流感應模組,包括一二次側磁芯以及一二次側線圈繞設在該二次側磁芯上,該二次側電流感應模組套設在該刀把上並抵於該抵部,且該二次側電流感應模組對應該一次側電流感應模組而有一間距;一束環,套設在該刀把上並抵於該二次側電流感應模組,藉以將該二次側電流感應模組固定在該抵部與該束環之間。A tool handle extends along an axial length, and an abutment portion is provided on the tool handle extending in a radial direction; a machining tool set is arranged on the tool handle, and the machining tool set has a tool and a piezoelectric actuator; The secondary side current sensing module is adjacent to the tool holder. The primary side current sensing module includes a primary side magnetic core and a primary side coil wound on the primary side magnetic core; a secondary side current sensing module, It includes a secondary side magnetic core and a secondary side coil wound on the secondary side magnetic core, the secondary side current induction module is sleeved on the knife handle and abuts against the abutment part, and the secondary side The current sensing module has a distance corresponding to the primary current sensing module; a bundle ring is sleeved on the knife handle and pressed against the secondary current sensing module, so as to fix the secondary current sensing module on the Between the abutment part and the beam ring.
進一步,該一次側磁芯包括一豎直部,以及在該豎直部相對二端朝水平延伸的二水平部,該二水平部與該豎直部之間形成一凹入部,該一次側線圈不可拆卸的繞設在該凹入部,該凹入部面對該二次側電流感應模組。Further, the primary side magnetic core includes a vertical portion, and two horizontal portions extending horizontally at two opposite ends of the vertical portion, a concave portion is formed between the two horizontal portions and the vertical portion, and the primary side coil The non-detachable winding is arranged on the recessed portion, and the recessed portion faces the secondary-side current sensing module.
進一步,該一次側磁芯包括將該豎直部一分為二之一第一組件及一第二組件,並將該第一組件及該第二組件黏合固定。Further, the primary side magnetic core includes a first component and a second component that divide the vertical portion into two, and the first component and the second component are bonded and fixed.
進一步,該刀把概呈圓柱形,該一次側電流感應模組對應呈弧度為120度的弧形配置,且該二次側電流感應模組與該一次側電流感應模組的間距為5mm。Further, the tool handle is generally cylindrical, the primary current sensing module is correspondingly arranged in an arc with an arc of 120 degrees, and the distance between the secondary current sensing module and the primary current sensing module is 5 mm.
進一步,該固定環塊有一環凹槽,該一次側電流感應模組設置在該環凹槽中。Further, the fixed ring block has a ring groove, and the primary-side current sensing module is arranged in the ring groove.
進一步,該二次側磁芯包括一豎直部,以及在該豎直部相對二端朝水平延伸的二水平部,該二水平部與該豎直部之間形成一凹入部,該二次側線圈不可拆卸的繞設在該凹入部,該凹入部面對該一次側電流感應模組。Further, the secondary side magnetic core includes a vertical portion, and two horizontal portions extending horizontally at two opposite ends of the vertical portion, a concave portion is formed between the two horizontal portions and the vertical portion, and the secondary The side coil is non-detachably wound around the concave portion, and the concave portion faces the primary current induction module.
進一步,該二次側磁芯包括將該豎直部一分為二之一第一組件及一第二組件,並將該第一組件及該第二組件黏合固定。Further, the secondary side magnetic core includes a first component and a second component that divide the vertical portion into two, and the first component and the second component are bonded and fixed.
進一步,該束環包括呈半圓形之一第一束環及一第二束環。Further, the beam ring includes a first beam ring and a second beam ring in a semicircular shape.
進一步,該刀把上有一透孔,該束環有一凹槽連通該透孔。Further, the knife handle has a through hole, and a groove of the beam ring communicates with the through hole.
進一步,該刀把符合BT-30加工主軸規範。Furthermore, the toolholder complies with the BT-30 machining spindle specification.
根據上述技術特徵可達成以下功效:According to the above technical features, the following effects can be achieved:
1.將該二次側電流感應模組固定在該刀把的抵部與該束環之間,藉此穩固的固定該二次側電流感應模組,避免在該刀把旋轉加工時,造成該二次側電流感應模組鬆脫。1. Fix the secondary side current sensing module between the abutment part of the tool handle and the beam ring, so as to firmly fix the secondary side current sensing module to avoid causing the secondary side current sensing module during the rotation of the tool handle. The secondary current sensing module is loose.
2.該一次側電流感應模組對應圓柱形的該刀把而概呈弧度為80~180度的弧形配置,且該二次側電流感應模組與該一次側電流感應模組的間距為0.01~10mm,可在不干涉該刀把旋轉的狀態下產生較佳的感應電流效率。2. The primary side current sensing module corresponds to the cylindrical tool handle and is roughly arranged in an arc with an arc of 80-180 degrees, and the distance between the secondary side current sensing module and the primary side current sensing module is 0.01 ~10mm, can produce better induction current efficiency without interfering with the rotation of the tool holder.
3.該一次側磁芯的凹入部面對該二次側電流感應模組,經模擬結果可產生較佳的感應電流效率。3. The concave portion of the primary side magnetic core faces the secondary side current sensing module, and the simulation results can produce better induced current efficiency.
4.該一次側磁芯及該二次側磁芯各包括有將該豎直部一分為二的第一組件及第二組件,方便製造生產。4. The primary side magnetic core and the secondary side magnetic core each include a first component and a second component that divide the vertical part into two, which is convenient for manufacturing.
5.該束環包括有呈半圓形的第一束環及第二束環,方便生產及組裝。5. The beam ring includes a semicircular first beam ring and a second beam ring, which is convenient for production and assembly.
6.該刀把符合BT-30加工主軸規範,因此可將傳統工具機改善成超音波加工機,無需任何改造即可使用。6. The tool holder conforms to the BT-30 machining spindle specification, so the traditional machine tool can be improved into an ultrasonic processing machine, and it can be used without any modification.
綜合上述技術特徵,本發明超音波刀把構造的主要功效將可於下述實施例清楚呈現。Based on the above technical features, the main effects of the ultrasonic knife handle structure of the present invention will be clearly presented in the following embodiments.
參閱第一圖所示,本實施例之超音波刀把構造包括有:一主軸(10)、一刀把(1)、一加工刀具組(2)、一一次側電流感應模組(3)、一二次側電流感應模組(4)、一束環(5)及一固定環塊(6)彼此組裝。Referring to the first figure, the ultrasonic tool holder structure of this embodiment includes: a spindle (10), a tool holder (1), a machining tool group (2), a primary current sensing module (3), A secondary side current sensing module (4), a bundle ring (5) and a fixed ring block (6) are assembled with each other.
參閱第二圖及第三圖所示,該刀把(1)沿一軸向延伸長度且設置在該主軸(10)上,該刀把(1)上沿一徑向延伸設置一抵部(11),在該刀把(1)上並有一透孔(12),其中,該刀把(1)符合BT-30加工主軸規範,因此可將傳統工具機改造為本實施例之超音波刀把構造。該加工刀具組(2)設置在該刀把(1)上,且該加工刀具組(2)有一夾具(21)、刀具(22)及一壓電致動器(23),該夾具(21)用以夾持該刀具(22),且該壓電致動器(23)套設在該夾具(21)上。該一次側電流感應模組(3)鄰近該刀把(1),該一次側電流感應模組(3)包括一一次側磁芯(31)及一一次側線圈(32)繞設在該一次側磁芯(31)上,本實施例該一次側磁芯(31)包括一豎直部(311),以及在該豎直部(311)相對二端朝水平延伸的二水平部(312),該二水平部(312)與該豎直部(311)之間形成一凹入部(313),該一次側線圈(32)不可拆卸的繞設在該凹入部(313),該凹入部(313)面對該二次側電流感應模組(4),而較佳的,為了方便製造及組裝,該一次側磁芯(31)包括將該豎直部(311)一分為二之一第一組件(31A)及一第二組件(31B),並透過黏合固定的方式結合該第一組件(31A)及該第二組件(31B)。該二次側電流感應模組(4)包括一二次側磁芯(41)以及一二次側線圈(42)繞設在該二次側磁芯(41)上,該二次側電流感應模組(4)套設在該刀把(1)上並抵於該抵部(11),且該二次側電流感應模組(4)對應該一次側電流感應模組(3)而有一間距,在本實施例中,該二次側磁芯(41)包括一豎直部(411),以及在該豎直部(411)相對二端朝水平延伸的二水平部(412),該二水平部(412)與該豎直部(411)之間形成一凹入部(413),該二次側線圈(42)不可拆卸的繞設在該凹入部(413),該凹入部(413)面對該一次側電流感應模組(3),同樣的為了方便製造及組裝,該二次側磁芯(41)包括將該豎直部(411)一分為二之一第一組件(41A)及一第二組件(41B),並透過黏合固定的方式結合該第一組件(41A)及該第二組件(41B)。該束環(5)套設在該刀把(1)上並抵於該二次側電流感應模組(4),藉以將該二次側電流感應模(4)組固定在該抵部(11)與該束環(5)之間,其中,該束環(5)包括呈半圓形之一第一束環(51)及一第二束環(52),以方便生產及組裝在該刀把(1)上,在束環(5)並有一凹槽(53)連通該刀把(1)之透孔(12),因此導線可由該束環(5)的凹槽(53)及該刀把(1)之透孔(12)而連接該二次側線圈(42)及該壓電致動器(23)。該固定環塊(6)有一環凹槽(61),供該一次側電流感應模組(3)設置在該環凹槽(61)中。Referring to the second and third figures, the tool holder (1) extends along an axial length and is arranged on the main shaft (10), and the tool holder (1) is provided with a resisting portion (11) extending in a radial direction. There is a through hole (12) on the tool holder (1), wherein the tool holder (1) conforms to the BT-30 machining spindle specification, so the traditional machine tool can be transformed into the ultrasonic tool holder structure of this embodiment. The processing tool group (2) is arranged on the tool holder (1), and the processing tool group (2) has a fixture (21), a tool (22) and a piezoelectric actuator (23), the fixture (21) The tool (22) is used for clamping, and the piezoelectric actuator (23) is sleeved on the clamp (21). The primary side current sensing module (3) is adjacent to the tool holder (1), and the primary side current sensing module (3) includes a primary side magnetic core (31) and a primary side coil (32) wound on the On the primary magnetic core (31), the primary magnetic core (31) of this embodiment includes a vertical portion (311) and two horizontal portions (312) extending horizontally at two opposite ends of the vertical portion (311). ), a concave portion (313) is formed between the two horizontal portions (312) and the vertical portion (311), the primary coil (32) is non-detachably wound around the concave portion (313), the concave portion (313) Facing the secondary side current sensing module (4), and preferably, in order to facilitate manufacturing and assembly, the primary side magnetic core (31) includes the vertical portion (311) divided into two A first component (31A) and a second component (31B) are combined with the first component (31A) and the second component (31B) through bonding and fixing. The secondary side current sensing module (4) includes a secondary side magnetic core (41) and a secondary side coil (42) wound on the secondary side magnetic core (41), the secondary side current sensing The module (4) is sleeved on the handle (1) and abuts against the abutment portion (11), and the secondary side current sensing module (4) has a distance corresponding to the primary side current sensing module (3) In this embodiment, the secondary side magnetic core (41) includes a vertical portion (411), and two horizontal portions (412) extending horizontally at two opposite ends of the vertical portion (411). A concave portion (413) is formed between the horizontal portion (412) and the vertical portion (411), the secondary side coil (42) is non-detachably wound around the concave portion (413), the concave portion (413) Facing the primary-side current sensing module (3), also for the convenience of manufacturing and assembly, the secondary-side magnetic core (41) includes a first component (41A) that divides the vertical portion (411) into two. ) And a second component (41B), and the first component (41A) and the second component (41B) are combined by bonding and fixing. The beam ring (5) is sleeved on the handle (1) and abuts against the secondary side current sensing module (4), so that the secondary side current sensing module (4) is fixed on the abutting portion (11) ) And the beam ring (5), wherein the beam ring (5) includes a semicircular first beam ring (51) and a second beam ring (52) to facilitate production and assembly in the On the knife handle (1), there is a groove (53) connected to the through hole (12) of the knife handle (1) in the clamping ring (5), so the wire can be used by the groove (53) of the clamping ring (5) and the knife handle (1) The through hole (12) is connected to the secondary side coil (42) and the piezoelectric actuator (23). The fixed ring block (6) has a ring groove (61) for the primary current sensing module (3) to be arranged in the ring groove (61).
進一步,本實施例該刀把(1)概呈圓柱形,該一次側電流感應模組(3)對應呈弧度可以為80~180度的弧形配置,本實施例為120度的弧度,且該二次側電流感應模組(4)與該一次側電流感應模組(3)的間距可以為0.01~10mm,本實施例為5mm。而本實施例產生感應電流的方式為習知,在此不贅述。Furthermore, in this embodiment, the tool handle (1) is roughly cylindrical, and the primary-side current sensing module (3) corresponds to an arc configuration with an arc ranging from 80 to 180 degrees. In this embodiment, the arc is 120 degrees, and the The distance between the secondary-side current sensing module (4) and the primary-side current sensing module (3) may be 0.01-10 mm, and it is 5 mm in this embodiment. However, the method of generating the induced current in this embodiment is conventional and will not be repeated here.
參閱第四A圖至第四C圖所示,將本實施例的一次側電流感應模組(3)與二次側電流感應模組(4)的對應形態與不同對應形態的一次側電流感應模組(3C)(3D)與二次側電流感應模組(4C)(4D)進行感應電流效率模擬。其中第四A圖是在該一次側電流感應模組(3)的一次側磁芯(31)形成凹入部(313),且該凹入部(313)面對該二次側電流感應模組(4);第四B圖是在該一次側電流感應模組(3C)的一次側磁芯(31C)未形成凹入部;第四C圖是在該一次側電流感應模組(3D)的一次側磁芯(31D)形成凹入部(313D),而該凹入部(313D)未面對該二次側電流感應模組(4D)。根據模擬結果發現,第四A圖的形態具有29.6%的感應電流效率,第四B圖的形態具有10.3%的感應電流效率,第四C圖的形態具有9.4%的感應電流效率。因此本實施例的形態將具有較佳的感應電流效率。Referring to Figures 4A to 4C, the corresponding forms of the primary current sensing module (3) and the secondary current sensing module (4) of this embodiment are compared with the primary current sensing of different corresponding forms The module (3C) (3D) and the secondary side current sensing module (4C) (4D) perform induction current efficiency simulation. The fourth figure A shows that a concave portion (313) is formed on the primary magnetic core (31) of the primary current sensing module (3), and the concave portion (313) faces the secondary current sensing module ( 4); The fourth figure B is the primary side magnetic core (31C) of the primary side current sensing module (3C) without a recess; the fourth figure C is the primary side current sensing module (3D) The side magnetic core (31D) forms a concave portion (313D), and the concave portion (313D) does not face the secondary side current sensing module (4D). According to the simulation results, it is found that the form of the fourth graph A has an induced current efficiency of 29.6%, the form of the fourth graph B has an induced current efficiency of 10.3%, and the form of the fourth graph C has an induced current efficiency of 9.4%. Therefore, the form of this embodiment will have better induced current efficiency.
綜合上述實施例之說明,當可充分瞭解本發明之操作、使用及本發明產生之功效,惟以上所述實施例僅係為本發明之較佳實施例,當不能以此限定本發明實施之範圍,即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆屬本發明涵蓋之範圍內。Based on the description of the above embodiments, when one can fully understand the operation and use of the present invention and the effects of the present invention, but the above embodiments are only the preferred embodiments of the present invention, and the implementation of the present invention cannot be limited by this. The scope, that is, simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the description of the invention, are all within the scope of the present invention.
(10):主軸 (1):刀把 (11):抵部 (12):透孔 (2):加工刀具組 (21):夾具 (22):刀具 (23):壓電致動器 (3):一次側電流感應模組 (31):一次側磁芯 (31A):第一組件 (31B):第二組件 (311):豎直部 (312):水平部 (313):凹入部 (32):一次側線圈 (4):二次側電流感應模組 (41):二次側磁芯 (41A):第一組件 (41B):第二組件 (411):豎直部 (412):水平部 (413):凹入部 (42):二次側線圈 (5):束環 (51):第一束環 (52):第二束環 (53):凹槽 (6):固定環塊 (61):環凹槽 (3C):一次側電流感應模組 (31C):一次側磁芯 (3D):一次側電流感應模組 (31D):一次側磁芯 (313D):凹入部 (4C):二次側電流感應模組 (4D):二次側電流感應模組(10): Spindle (1): Knife handle (11): Arrival (12): Through hole (2): Machining tool group (21): Fixture (22): Tool (23): Piezo actuator (3): Primary side current sensing module (31): Primary side core (31A): The first component (31B): Second component (311): Vertical part (312): Horizontal part (313): Recessed part (32): Primary side coil (4): Secondary side current sensing module (41): Secondary side magnetic core (41A): The first component (41B): Second component (411): vertical part (412): Horizontal part (413): recessed part (42): Secondary side coil (5): Clamping ring (51): First Clamping Ring (52): Second Clamping Ring (53): Groove (6): Fixed ring block (61): Ring groove (3C): Primary side current sensing module (31C): Primary side core (3D): Primary side current sensing module (31D): Primary side core (313D): Recessed part (4C): Secondary side current sensing module (4D): Secondary side current sensing module
[第一圖]係為本發明的立體外觀圖。[The first figure] is a three-dimensional external view of the present invention.
[第二圖]係為本發明的立體分解圖。[The second figure] is a three-dimensional exploded view of the present invention.
[第三圖]係為本發明的剖視圖。[Third Figure] is a cross-sectional view of the present invention.
[第四A圖]係為本發明的一次側磁芯形成凹入部,且凹入部面對二次側電流感應模組的感應電流效率模擬圖。[Figure 4A] is a simulation diagram of the induced current efficiency of the primary side magnetic core of the present invention formed with a recessed portion, and the recessed portion faces the secondary side current sensing module.
[第四B圖]係為本發明的一次側磁芯未形成凹入部的感應電流效率模擬圖。[Fourth Figure B] is a simulated diagram of the induced current efficiency of the primary core of the present invention without a recessed portion.
[第四C圖]係為本發明的一次側磁芯形成凹入部,而凹入部未面對二次側電流感應模組的感應電流效率模擬圖。[Fourth Figure C] is a simulated diagram of the induced current efficiency of the primary side magnetic core of the present invention formed with a recessed portion, and the recessed portion does not face the secondary side current sensing module.
(1):刀把(1): Knife handle
(11):抵部(11): Arrival
(12):透孔(12): Through hole
(2):加工刀具組(2): Machining tool group
(21):夾具(21): Fixture
(22):刀具(22): Tool
(23):壓電致動器(23): Piezo actuator
(3):一次側電流感應模組(3): Primary side current sensing module
(31):一次側磁芯(31): Primary side core
(31A):第一組件(31A): The first component
(31B):第二組件(31B): Second component
(311):豎直部(311): Vertical part
(312):水平部(312): Horizontal part
(313):凹入部(313): Recessed part
(32):一次側線圈(32): Primary side coil
(4):二次側電流感應模組(4): Secondary side current sensing module
(41):二次側磁芯(41): Secondary side magnetic core
(41A):第一組件(41A): The first component
(41B):第二組件(41B): Second component
(411):豎直部(411): vertical part
(412):水平部(412): Horizontal part
(413):凹入部(413): recessed part
(42):二次側線圈(42): Secondary side coil
(5):束環(5): Clamping ring
(51):第一束環(51): First Clamping Ring
(52):第二束環(52): Second Clamping Ring
(53):凹槽(53): Groove
(6):固定環塊(6): Fixed ring block
(61):環凹槽(61): Ring groove
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