TW202112545A - Polarizing film and manufacturing method thereof, optical film, and image display device in which the polarizing film includes a transparent protective film provided, by means of an adhesive agent layer, on at least a surface of a polarizing element - Google Patents

Polarizing film and manufacturing method thereof, optical film, and image display device in which the polarizing film includes a transparent protective film provided, by means of an adhesive agent layer, on at least a surface of a polarizing element Download PDF

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TW202112545A
TW202112545A TW109121916A TW109121916A TW202112545A TW 202112545 A TW202112545 A TW 202112545A TW 109121916 A TW109121916 A TW 109121916A TW 109121916 A TW109121916 A TW 109121916A TW 202112545 A TW202112545 A TW 202112545A
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transparent protective
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大學紀二
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日商日東電工股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2551/00Optical elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/318Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Organic Chemistry (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Liquid Crystal (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

An objective of the present invention is to provide a polarizing film that does not include a spot-like whitish defect and no partial swelling on a surface of a transparent protective film. A solution is that a polarizing film according to the present invention includes a transparent protective film provided, by means of an adhesive agent layer, on at least a surface of a polarizing element. The abovesaid transparent protective film has a surface that is a surface including a raised portion. The abovesaid adhesive agent layer is provided on the surface of the abovesaid transparent protective film including the raised portion, and the abovesaid adhesive agent layer has a thickness that is at least 1.6 [mu]m.

Description

偏光薄膜及其製造方法、光學薄膜、以及影像顯示裝置Polarizing film, manufacturing method thereof, optical film, and image display device

本發明涉及在偏光件的至少一面隔著接著劑層設置有透明保護薄膜之偏光薄膜之製造方法。該偏光薄膜可以其單獨或以積層其而成之光學薄膜的形式來形成液晶顯示裝置(LCD)、有機EL顯示裝置、CRT、PDP等影像顯示裝置。The present invention relates to a method for manufacturing a polarizing film in which a transparent protective film is provided on at least one side of a polarizer via an adhesive layer. The polarizing film can be used alone or in the form of a laminated optical film to form image display devices such as liquid crystal display devices (LCD), organic EL display devices, CRTs, and PDPs.

鐘錶、手機、PDA、筆記型電腦、電腦用顯示器、DVD播放機、TV等中,液晶顯示裝置正在急劇地打開市場。液晶顯示裝置是利用液晶的開關使偏光狀態視覺化者,從其顯示原理出發而使用偏光件。特別是在TV等的用途中,越來越要求高亮度、高對比、廣闊的視角,對於偏光薄膜也越來越要求高透射率、高偏光度、高度色彩再現性等。Among clocks, mobile phones, PDAs, notebook computers, computer monitors, DVD players, TVs, etc., liquid crystal display devices are rapidly opening up the market. The liquid crystal display device uses the switch of the liquid crystal to visualize the polarization state, and uses a polarizer based on its display principle. Especially in TV applications, high brightness, high contrast, and wide viewing angle are increasingly required, and polarizing films are also increasingly required to have high transmittance, high degree of polarization, and high color reproducibility.

作為偏光件,從具有高透射率、高偏光度的方面出發,例如通常最廣泛使用的係使碘吸附於聚乙烯醇(以下,也簡稱為「PVA」)並進行了延伸的結構的碘系偏光件。通常偏光薄膜係使用在偏光件的兩面利用所謂水性接著劑貼合有透明保護薄膜者,該水性接著劑係將聚乙烯醇系的材料溶於水而成者(下述專利文獻1及2)。作為透明保護薄膜係使用透濕度高的三醋酸纖維素等。當使用前述水性接著劑的情況(所謂濕式層壓)下,在貼合偏光件與透明保護薄膜後,需要乾燥步驟。As a polarizer, from the viewpoint of having high transmittance and high degree of polarization, for example, the most widely used iodine system is a structure in which iodine is adsorbed on polyvinyl alcohol (hereinafter, also abbreviated as "PVA") and stretched. Polarized parts. Generally, a polarizing film is used to laminate a transparent protective film on both sides of a polarizer using a so-called water-based adhesive, which is made by dissolving a polyvinyl alcohol-based material in water (Patent Documents 1 and 2 below) . As the transparent protective film, cellulose triacetate with high moisture permeability or the like is used. In the case of using the aforementioned aqueous adhesive (so-called wet lamination), a drying step is required after bonding the polarizer and the transparent protective film.

另一方面,代替前述水性接著劑,提出了活性能量射線硬化性接著劑。使用活性能量射線硬化性接著劑製造偏光薄膜的情況下,由於不需要乾燥步驟,因此能夠提高偏光薄膜的生產率。例如,本發明人等提出了使用N-取代醯胺系單體作為硬化性成分的自由基聚合型活性能量射線硬化性接著劑(下述專利文獻3)。 先前技術文獻 專利文獻On the other hand, instead of the aforementioned aqueous adhesive, an active energy ray-curable adhesive has been proposed. In the case of manufacturing a polarizing film using an active energy ray curable adhesive, since a drying step is not required, the productivity of the polarizing film can be improved. For example, the inventors of the present invention have proposed a radical polymerization type active energy ray curable adhesive that uses an N-substituted amide-based monomer as a curable component (Patent Document 3 below). Prior art literature Patent literature

專利文獻1:日本專利特開2001-296427號公報 專利文獻2:日本專利特開2007-256569號公報 專利文獻3:日本專利特開2012-052000號公報Patent Document 1: Japanese Patent Laid-Open No. 2001-296427 Patent Document 2: Japanese Patent Laid-Open No. 2007-256569 Patent Document 3: Japanese Patent Laid-Open No. 2012-052000

發明欲解決之課題 然而,在用接著劑層貼合偏光件與透明保護薄膜而得之以往的偏光薄膜中,有產生點狀泛白缺陷、或在透明保護薄膜表面局部發生膨脹之情形。The problem to be solved by the invention However, in the conventional polarizing film obtained by bonding a polarizer and a transparent protective film with an adhesive layer, spot-like whitening defects or local swelling may occur on the surface of the transparent protective film.

本發明係解決了上述問題者,其目的在於提供沒有點狀泛白缺陷、且透明保護薄膜表面沒有局部膨脹的偏光薄膜。The present invention solves the above-mentioned problems, and its object is to provide a polarizing film that has no spot-like whitening defects and no local swelling on the surface of the transparent protective film.

用以解決課題之手段 上述問題可以通過下述構成解決。Means to solve the problem The above-mentioned problem can be solved by the following configuration.

即,本發明涉及一種偏光薄膜,其係在偏光件的至少一面隔著接著劑層設置有透明保護薄膜者,該偏光薄膜之特徵在於: 前述透明保護薄膜的一面為具有凸部的面, 前述接著劑層係設置於前述透明保護薄膜之具有凸部的面上,且 前述接著劑層的厚度為1.6μm以上。That is, the present invention relates to a polarizing film in which a transparent protective film is provided on at least one side of a polarizer via an adhesive layer, and the characteristics of the polarizing film are: One surface of the aforementioned transparent protective film is a surface with convex portions, The adhesive layer is disposed on the convex surface of the transparent protective film, and The thickness of the aforementioned adhesive layer is 1.6 μm or more.

作為前述透明保護薄膜的一態樣,前述透明保護薄膜之具有凸部的面係經剝離薄膜形成用支持體後的支持體剝離面,且前述凸部係由前述薄膜形成用支持體表面的凹部所形成者。As an aspect of the aforementioned transparent protective film, the surface with convex portions of the transparent protective film is the peeling surface of the support after the support for film formation is peeled off, and the convex portions are the recesses on the surface of the support for film formation. Formed by.

前述透明保護薄膜宜為纖維素系樹脂薄膜。The aforementioned transparent protective film is preferably a cellulose resin film.

前述透明保護薄膜的厚度宜為30μm以下。The thickness of the aforementioned transparent protective film is preferably 30 μm or less.

前述偏光薄膜宜在前述偏光件的貼合面具有易接著層,且該易接著層係前述接著劑層的一部分。The aforementioned polarizing film preferably has an easy-adhesive layer on the bonding surface of the aforementioned polarizer, and the easy-adhesive layer is a part of the aforementioned adhesive layer.

屬前述易接著層的形成材料之易接著組成物宜含有: 下述通式(1)所示化合物: [化學式1]

Figure 02_image001
(惟,X為包含反應性基的官能基,R1 及R2 分別獨立表示氫原子、可具有取代基的脂肪族烴基、芳基或雜環基);及/或結構式中具有M-O鍵(M為矽、鈦、鋁或鋯,O為氧原子)的有機金屬化合物。此外,在本發明中,亦將前述通式(1)所示化合物稱為「含硼化合物」。The easy-adhesive composition, which is the forming material of the aforementioned easy-adhesive layer, preferably contains: a compound represented by the following general formula (1): [Chemical formula 1]
Figure 02_image001
(However, X is a functional group containing a reactive group, and R 1 and R 2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group that may have a substituent, an aryl group, or a heterocyclic group); and/or an MO bond in the structural formula (M is silicon, titanium, aluminum or zirconium, O is an oxygen atom) organometallic compound. In addition, in the present invention, the compound represented by the aforementioned general formula (1) is also referred to as a "boron-containing compound".

前述通式(1)所示化合物宜為下述通式(1’)所示化合物: [化學式2]

Figure 02_image003
(惟,Y為有機基,X、R1 及R2 與前述相同)。The compound represented by the aforementioned general formula (1) is preferably a compound represented by the following general formula (1'): [Chemical formula 2]
Figure 02_image003
(However, Y is an organic group, and X, R 1 and R 2 are the same as above).

前述通式(1)所示化合物具有之反應性基宜選自於由α,β-不飽和羰基、乙烯基、乙烯基醚基、環氧基、氧雜環丁烷基、胺基、醛基、巰基及鹵素基所構成群組中之至少1種反應性基。The reactive group of the compound represented by the aforementioned general formula (1) is preferably selected from α, β-unsaturated carbonyl, vinyl, vinyl ether, epoxy, oxetanyl, amino, aldehyde At least one reactive group in the group consisting of a sulfhydryl group, a mercapto group, and a halogen group.

前述易接著組成物宜含有SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的聚合性化合物X。The aforementioned easy-to-bond composition preferably contains a polymerizable compound X having an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less.

另外,本發明涉及一種偏光薄膜之製造方法,該偏光薄膜在偏光件的至少一面隔著接著劑層設置有透明保護薄膜, 該製造方法之特徵在於: 前述透明保護薄膜的一面為具有凸部的面; 並且該製造方法包含以下步驟: 塗敷步驟,係在前述透明保護薄膜之具有凸部的面塗敷接著劑組成物; 貼合步驟,係貼合前述偏光件及前述透明保護薄膜;及 接著步驟,係隔著厚度1.6μm以上的前述接著劑層使前述偏光件及前述透明保護薄膜接著,其中前述接著劑層係使前述接著劑組成物硬化而得者。In addition, the present invention relates to a method of manufacturing a polarizing film, the polarizing film is provided with a transparent protective film on at least one side of the polarizer via an adhesive layer, The manufacturing method is characterized by: One surface of the aforementioned transparent protective film is a surface with convex portions; And the manufacturing method includes the following steps: The coating step is to coat the adhesive composition on the convex surface of the aforementioned transparent protective film; The laminating step is laminating the aforementioned polarizer and the aforementioned transparent protective film; and The next step is to bond the polarizer and the transparent protective film through the adhesive layer having a thickness of 1.6 μm or more, wherein the adhesive layer is obtained by curing the adhesive composition.

作為前述透明保護薄膜的一態樣,前述透明保護薄膜之具有凸部的面係經剝離薄膜形成用支持體後的支持體剝離面,且前述凸部係由前述薄膜形成用支持體表面的凹部所形成者。As an aspect of the aforementioned transparent protective film, the surface with convex portions of the transparent protective film is the peeling surface of the support after the support for film formation is peeled off, and the convex portions are the recesses on the surface of the support for film formation. Formed by.

塗敷時的前述接著劑組成物的黏度宜為0.5~100mPa・s。The viscosity of the aforementioned adhesive composition during application is preferably 0.5-100 mPa・s.

前述偏光薄膜之製造方法宜包含在前述偏光件的貼合面塗敷易接著組成物的塗敷步驟,其中前述易接著組成物含有: 下述通式(1)所示化合物: [化學式3]

Figure 02_image001
(惟,X為包含反應性基的官能基,R1 及R2 分別獨立表示氫原子、可具有取代基的脂肪族烴基、芳基或雜環基);及/或在結構式中具有M-O鍵(M為矽、鈦、鋁或鋯,O為氧原子)的有機金屬化合物。The manufacturing method of the aforementioned polarizing film preferably includes a coating step of applying an easy-to-adhesive composition on the bonding surface of the aforementioned polarizer, wherein the easy-to-adhesive composition contains: a compound represented by the following general formula (1): [Chemical formula 3]
Figure 02_image001
(However, X is a functional group including a reactive group, and R 1 and R 2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group that may have a substituent, an aryl group, or a heterocyclic group); and/or have MO in the structural formula Bond (M is silicon, titanium, aluminum or zirconium, O is an oxygen atom) organometallic compound.

前述易接著組成物宜含有SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的聚合性化合物X。The aforementioned easy-to-bond composition preferably contains a polymerizable compound X having an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less.

另外,本發明涉及一種光學薄膜,其具有前述偏光薄膜。In addition, the present invention relates to an optical film having the aforementioned polarizing film.

另外,本發明涉及一種影像顯示裝置,其具有前述偏光薄膜或前述光學薄膜。In addition, the present invention relates to an image display device having the aforementioned polarizing film or the aforementioned optical film.

發明效果 本發明人對以往偏光薄膜中產生點狀泛白缺陷、或在透明保護薄膜表面局部發生膨脹的原因進行了研究。然後認為前述問題係由以下原因所導致。Invention effect The present inventors studied the causes of spot whitening defects or local swelling on the surface of the transparent protective film in the conventional polarizing film. Then think that the aforementioned problem is caused by the following reasons.

以往,在用接著劑層貼合偏光件與透明保護薄膜來製造偏光薄膜時,透明保護薄膜之用來設置接著劑層的面沒有特別限定,接著劑層係設置於透明保護薄膜的任意面上。In the past, when a polarizer and a transparent protective film were laminated with an adhesive layer to produce a polarizing film, the surface of the transparent protective film on which the adhesive layer was provided was not particularly limited, and the adhesive layer was provided on any surface of the transparent protective film. .

吾等認為在前述透明保護薄膜的製造過程中,由於某些原因,在前述透明保護薄膜的表面形成了微小的凸部,而如果在前述透明保護薄膜之具有凸部的面形成接著劑層,則變得難以在凸部上形成接著劑層,因此會在凸部產生泛白缺陷。另外,吾等認為在隔著接著劑組成物貼合偏光件的貼合面與透明保護薄膜之具有凸部的面時,偏光件的貼合面會與凸部接觸,對凸部施加壓力。結果,凸部周邊的透明保護薄膜會被施加了壓力的凸部向外側按壓而變形,而在透明保護薄膜表面局部發生膨脹。We believe that during the manufacturing process of the aforementioned transparent protective film, due to some reasons, tiny convex portions are formed on the surface of the aforementioned transparent protective film, and if an adhesive layer is formed on the convex surface of the aforementioned transparent protective film, It becomes difficult to form an adhesive layer on the convex portion, and therefore, a whitening defect occurs in the convex portion. In addition, we believe that when the bonding surface of the polarizer and the surface with the convex portion of the transparent protective film are bonded via the adhesive composition, the bonding surface of the polarizer will contact the convex portion and apply pressure to the convex portion. As a result, the transparent protective film around the convex portion is pressed to the outside by the pressure-applied convex portion to deform, and the surface of the transparent protective film locally swells.

本發明人發現,即使在透明保護薄膜之具有凸部的面設置接著劑層的情況下,藉由將接著劑層的厚度設為1.6μm以上,也可獲得沒有點狀泛白缺陷且在透明保護薄膜表面沒有局部膨脹的偏光薄膜。吾等認為藉由將接著劑層的厚度設為1.6μm以上,透明保護薄膜表面的凸部被接著劑層完全披覆,因此抑制了泛白缺陷的發生。另外,吾等認為藉由將接著劑層的厚度設為1.6μm以上,在貼合時對凸部施加的壓力會被接著劑組成物緩和,而凸部周邊的透明保護薄膜便不易被凸部向外側按壓,因此不易在透明保護薄膜表面發生局部膨脹。The inventors found that even when the adhesive layer is provided on the convex surface of the transparent protective film, by setting the thickness of the adhesive layer to 1.6 μm or more, it is possible to obtain no point whitening defects and transparent There is no partially swollen polarizing film on the surface of the protective film. We believe that by setting the thickness of the adhesive layer to 1.6 μm or more, the convex portions on the surface of the transparent protective film are completely covered by the adhesive layer, thereby suppressing the occurrence of whitening defects. In addition, we believe that by setting the thickness of the adhesive layer to 1.6 μm or more, the pressure applied to the convex part during bonding will be relieved by the adhesive composition, and the transparent protective film around the convex part will not be easily affected by the convex part. It is pressed to the outside, so it is not easy to locally swell on the surface of the transparent protective film.

吾等認為會在前述透明保護薄膜的表面形成凸部的原因之一為以下原因。We believe that one of the reasons for the formation of protrusions on the surface of the aforementioned transparent protective film is the following.

三醋酸纖維素膜等透明保護薄膜通常藉由所謂溶液流延製膜法來製作,該溶液流延製膜法係將聚合物溶解於溶劑中,並將所得聚合物溶液塗佈於薄膜形成用支持體上而形成塗膜,一邊使溶劑從形成的塗膜中揮發一邊製作薄膜,然後將製作出的薄膜從前述薄膜形成用支持體剝離。Transparent protective films such as cellulose triacetate films are usually produced by the so-called solution casting film forming method, which dissolves a polymer in a solvent and coats the resulting polymer solution on the film forming method. A coating film is formed on the support, a thin film is produced while volatilizing the solvent from the formed coating film, and then the produced thin film is peeled from the aforementioned support for film formation.

吾等認為在前述透明保護薄膜的製造過程中,在前述薄膜形成用支持體表面存在的微小傷痕及氣孔等凹部,會造成在前述透明保護薄膜之經剝離前述薄膜形成用支持體後之側的面(支持體剝離面)形成凸部。We believe that during the manufacturing process of the aforementioned transparent protective film, the small scratches and pores and other recesses on the surface of the aforementioned film-forming support will cause the side of the aforementioned transparent protective film after the aforementioned film-forming support is peeled off. The surface (support peeling surface) forms convex portions.

作為解決產生點狀泛白缺陷、或在透明保護薄膜表面局部發生膨脹的問題的方法,考慮了在透明保護薄膜之非支持體剝離面之面(空氣側面)設置接著劑層的方法。然而,已知在透明保護薄膜的空氣側面,有接著劑組成物中的特定硬化性成分容易滲入薄膜中,而當硬化性成分過量浸透至薄膜中時,接著劑層內會形成脆弱的層,造成接著力降低之情形。因此,在透明保護薄膜的空氣側面設置接著劑層的方法會限制接著劑組成物的設計。在透明保護薄膜的支持體剝離面側設置接著劑層時,如上所述,藉由將接著劑層的厚度設為1.6μm以上,可獲得沒有點狀泛白缺陷且在透明保護薄膜表面沒有局部膨脹的偏光薄膜。As a solution to the problem of spot-like whitening defects or local swelling on the surface of the transparent protective film, a method of providing an adhesive layer on the non-support peeling surface (air side) of the transparent protective film is considered. However, it is known that on the air side of the transparent protective film, specific curable components in the adhesive composition tend to penetrate into the film, and when the curable component penetrates excessively into the film, a fragile layer is formed in the adhesive layer. Causes a decrease in adhesion. Therefore, the method of providing the adhesive layer on the air side of the transparent protective film limits the design of the adhesive composition. When the adhesive layer is provided on the release side of the support of the transparent protective film, as described above, by setting the thickness of the adhesive layer to 1.6 μm or more, it is possible to obtain no spot-like whitening defects and no localization on the surface of the transparent protective film. Expanded polarizing film.

另外,本發明人發現,產生點狀泛白缺陷、或在透明保護薄膜表面局部發生膨脹的問題易在使用了纖維素系樹脂薄膜的情況下發生。因此,本發明尤其能在使用了纖維素系樹脂薄膜的情況下發揮效果。In addition, the inventors of the present invention found that the problem of spot-like whitening defects or local swelling on the surface of the transparent protective film is likely to occur when a cellulose resin film is used. Therefore, the present invention can exert an effect particularly when a cellulose resin film is used.

另外,本發明人發現,在透明保護薄膜表面局部發生膨脹的問題易在透明保護薄膜的厚度為30μm以下的情況下發生。因此,本發明尤其能在使用了厚度為30μm以下的透明保護薄膜的情況下發揮效果。In addition, the inventors found that the problem of local swelling on the surface of the transparent protective film is likely to occur when the thickness of the transparent protective film is 30 μm or less. Therefore, the present invention is particularly effective when a transparent protective film having a thickness of 30 μm or less is used.

另外,在隔著接著劑組成物貼合偏光件的貼合面與透明保護薄膜之具有凸部的面時,有氣泡容易混入偏光件的貼合面與凸部之間的問題。本發明人發現,藉由在偏光件的貼合面預先設置易接著組成物層(易接著組成物層在硬化後會成為屬接著劑層的一部分之易接著層),氣泡變得不易混入偏光件的貼合面與凸部之間。In addition, when the bonding surface of the polarizer and the surface of the transparent protective film having convex portions are bonded via the adhesive composition, there is a problem that air bubbles are easily mixed between the bonding surface of the polarizer and the convex portions. The inventor found that by pre-arranging an easy-to-adhesive composition layer on the bonding surface of the polarizer (the easy-to-adhesive composition layer becomes an easy-to-adhesive layer that is part of the adhesive layer after hardening), the bubbles become less likely to be mixed into the polarized light. Between the fitting surface of the piece and the convex part.

屬前述易接著層的形成材料之易接著組成物宜含有前述含硼化合物。前述含硼化合物可與偏光件所具備的羥基等官能基反應。藉此,可提高偏光件與接著劑層的接著性,結果能發揮偏光薄膜的耐水接著性提高的效果。在此,當偏光件的水分率低時、例如當偏光件的水分率為15質量%以下時,含硼化合物與偏光件所具備的官能基無法充分反應,而有無法充分獲得該效果之情形。然而,即使在偏光件的水分率低的情況下,藉由在易接著組成物中摻合水,能提高含硼化合物對偏光件所具備的官能基的反應性,由此可提高偏光件與接著劑層的接著性。結果,即使在偏光件的水分率低的情況下,也可兼顧偏光薄膜的耐水接著性的提高與易接著組成物的塗敷性的提高。The easy-adhesion composition, which is the material for forming the aforementioned easy-adhesion layer, preferably contains the aforementioned boron-containing compound. The aforementioned boron-containing compound can react with functional groups such as hydroxyl groups of the polarizer. Thereby, the adhesiveness of the polarizer and the adhesive layer can be improved, and as a result, the effect of improving the water-resistant adhesiveness of the polarizing film can be exhibited. Here, when the moisture content of the polarizer is low, for example, when the moisture content of the polarizer is 15% by mass or less, the boron-containing compound cannot fully react with the functional group of the polarizer, and the effect may not be sufficiently obtained. . However, even when the moisture content of the polarizer is low, the reactivity of the boron-containing compound with the functional group of the polarizer can be improved by mixing water in the easy-to-bond composition, thereby improving the polarizer and the polarizer. Adhesion of the adhesive layer. As a result, even when the moisture content of the polarizing material is low, it is possible to achieve both the improvement of the water-resistant adhesiveness of the polarizing film and the improvement of the coatability of the easy-to-bond composition.

另外,前述易接著組成物宜含有前述有機金屬化合物。前述有機金屬化合物藉由夾雜水分而成為活性的金屬種,結果有機金屬化合物可與偏光件形成強固的鍵結。惟,前述有機金屬化合物具有多個反應點,因此與偏光件發生反應的有機金屬化合物還具有未反應點。而且,前述有機金屬化合物可以與經塗敷於透明保護薄膜的貼合面之接著劑組成物中的硬化性成分形成強固的鍵結。如上所述,由於前述有機金屬化合物可與偏光件及接著劑層兩者形成強固的鍵結,因此偏光件與接著劑層之間的耐水接著性會大幅提高。In addition, the easy-to-bond composition preferably contains the organometallic compound. The aforementioned organometallic compound becomes an active metal species by inclusion of moisture, and as a result, the organometallic compound can form a strong bond with the polarizer. However, the aforementioned organometallic compound has multiple reaction points, so the organometallic compound that reacts with the polarizer also has unreacted points. Furthermore, the aforementioned organometallic compound can form a strong bond with the curable component in the adhesive composition coated on the bonding surface of the transparent protective film. As described above, since the aforementioned organometallic compound can form a strong bond with both the polarizer and the adhesive layer, the water-resistant adhesiveness between the polarizer and the adhesive layer will be greatly improved.

另外,前述易接著組成物宜含有SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的聚合性化合物X。前述聚合性化合物X的SP值接近未皂化三醋酸纖維素薄膜及丙烯酸系薄膜等透明保護薄膜的SP值,因此聚合性化合物X有助於接著劑層與透明保護薄膜的接著性提高。前述聚合性化合物X為接著劑層的原料,因此通常摻合於接著劑組成物中。如上所述,前述聚合性化合物X有助於接著劑層與透明保護薄膜的接著性提高,因此宜在接著劑組成物中大量摻合。然而,如果將前述聚合性化合物X大量摻合於接著劑組成物中,則前述聚合性化合物X會變得容易浸透至透明保護薄膜中。如果前述聚合性化合物X過量浸透至透明保護薄膜中,則在接著劑層內會形成脆弱的層,造成接著力降低。結果,接著劑層與透明保護薄膜的接著性會降低。藉由將前述聚合性化合物X預先摻合於易接著組成物中,不僅可抑制前述聚合性化合物X過量浸透於透明保護薄膜中,而且易接著組成物中的前述聚合性化合物X會與接著劑組成物中的硬化性成分發生反應,而可使易接著層與接著劑層一體化(使易接著層成為接著劑層的一部分)。由此,可提高偏光件與接著劑層的接著力,而不會降低接著劑層與透明保護薄膜的接著性。In addition, the aforementioned easy-to-bond composition preferably contains a polymerizable compound X having an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less. The SP value of the polymerizable compound X is close to the SP value of transparent protective films such as unsaponified cellulose triacetate films and acrylic films. Therefore, the polymerizable compound X contributes to the improvement of the adhesion between the adhesive layer and the transparent protective film. The aforementioned polymerizable compound X is a raw material of the adhesive layer, and therefore is usually blended into the adhesive composition. As described above, the aforementioned polymerizable compound X contributes to the improvement of the adhesion between the adhesive layer and the transparent protective film, and therefore, it is preferable to blend it in a large amount in the adhesive composition. However, if the polymerizable compound X is blended in a large amount in the adhesive composition, the polymerizable compound X will easily penetrate into the transparent protective film. If the aforementioned polymerizable compound X penetrates excessively into the transparent protective film, a fragile layer will be formed in the adhesive layer, resulting in a decrease in adhesive strength. As a result, the adhesiveness of the adhesive layer and the transparent protective film is reduced. By blending the polymerizable compound X in the easy-to-bond composition in advance, not only can the polymerizable compound X be prevented from penetrating excessively into the transparent protective film, but also the polymerizable compound X in the easy-to-bond composition will interact with the adhesive. The curable component in the composition reacts, and the easy-adhesive layer and the adhesive layer can be integrated (make the easy-adhesive layer part of the adhesive layer). Thus, the adhesion between the polarizer and the adhesive layer can be improved without reducing the adhesion between the adhesive layer and the transparent protective film.

另外,在透明保護薄膜之具有凸部的面塗敷接著劑組成物時,有氣泡容易混入凸部周邊的問題。本發明人發現,藉由將塗敷時的接著劑組成物的黏度調整為0.5~100mPa・s,氣泡變得不易混入凸部周邊。In addition, when the adhesive composition is applied to the surface of the transparent protective film having the convex portion, there is a problem that air bubbles are easily mixed into the periphery of the convex portion. The inventors found that by adjusting the viscosity of the adhesive composition during application to 0.5-100 mPa·s, air bubbles are less likely to be mixed into the periphery of the convex portion.

本發明的偏光薄膜在偏光件的至少一面隔著接著劑層設置有透明保護薄膜,前述透明保護薄膜的一面係具有凸部的面,前述接著劑層設置於前述透明保護薄膜之具有凸部的面上,且前述接著劑層的厚度為1.6μm以上。The polarizing film of the present invention is provided with a transparent protective film on at least one side of the polarizer via an adhesive layer, one side of the transparent protective film is a surface with convex portions, and the adhesive layer is provided on the convex portion of the transparent protective film On the surface, and the thickness of the aforementioned adhesive layer is 1.6 μm or more.

以下,對本發明的偏光薄膜詳細地進行說明。 <偏光件> 在本發明中,從高溫高濕下的嚴苛環境中的光學耐久性提高的觀點來看,作為偏光件宜使用厚度為3μm以上且15μm以下的薄型偏光件,較宜為12μm以下,更宜為10μm以下,特別宜為8μm以下。這樣的薄型偏光件的厚度參差少,視辨性優異,而且尺寸變化少,因此對熱衝擊的耐久性優異。Hereinafter, the polarizing film of the present invention will be described in detail. <Polarizers> In the present invention, from the viewpoint of improving the optical durability in a severe environment under high temperature and high humidity, a thin polarizer with a thickness of 3 μm or more and 15 μm or less is preferably used as the polarizer, preferably 12 μm or less, and more preferably It is 10 μm or less, particularly preferably 8 μm or less. Such a thin polarizer has little variation in thickness, is excellent in visibility, and has little dimensional change, so it is excellent in durability against thermal shock.

此外,薄型偏光件一般而言水分率低,具體而言多數情況下水分率為15質量%以下。這樣的低水分率的薄型偏光件具有前述的效果,但另一方面,與本發明中使用的易接著組成物中所含的含硼化合物或有機金屬化合物的反應性低,而有偏光件與接著劑層的接著性提高效果不充分之情形。因此,在本發明的偏光薄膜中,使用水分率為15質量%以下的偏光件時,易接著組成物宜含有水,具體而言,將易接著組成物的總量設為100質量%時,水的含量宜為5~90質量%,較宜為30~80質量%。In addition, thin polarizers generally have a low moisture content. Specifically, in many cases, the moisture content is 15% by mass or less. Such a thin polarizer with a low moisture content has the aforementioned effects, but on the other hand, it has low reactivity with the boron-containing compound or organometallic compound contained in the easy-to-bond composition used in the present invention, and there are polarizers and When the adhesion improvement effect of the adhesive layer is insufficient. Therefore, in the polarizing film of the present invention, when a polarizer with a moisture content of 15% by mass or less is used, the easy-to-bond composition preferably contains water. Specifically, when the total amount of the easy-to-bond composition is 100% by mass, The water content is preferably 5 to 90% by mass, more preferably 30 to 80% by mass.

偏光件係使用利用了聚乙烯醇系樹脂者。作為偏光件,可舉例如:使碘或二色性染料的二色性物質吸附於聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯-乙酸乙烯酯共聚物系部分皂化薄膜等親水性高分子膜並進行單軸延伸而得者;聚乙烯醇的脫水處理物或聚氯乙烯的脫鹽酸處理物等多烯系定向薄膜等。這些當中,宜為由聚乙烯醇系膜與碘等二色性物質構成的偏光件。The polarizer uses a polyvinyl alcohol resin. Examples of polarizers include: absorbing dichroic substances such as iodine or dichroic dyes on polyvinyl alcohol-based films, partially formalized polyvinyl alcohol-based films, ethylene-vinyl acetate copolymer-based partially saponified films, etc. Hydrophilic polymer film obtained by uniaxial stretching; polyene-based oriented films such as dehydrated polyvinyl alcohol or dehydrated polyvinyl chloride. Among these, a polarizing material composed of a polyvinyl alcohol-based film and a dichroic substance such as iodine is preferable.

用碘將聚乙烯醇系膜染色且進行了單軸延伸而成的偏光件例如可以如下來製作:藉由將聚乙烯醇浸漬於碘的水溶液而進行染色,並延伸至原長度的3~7倍。也可浸漬於根據需要而包含有硼酸或硫酸鋅、氯化鋅等的碘化鉀等的水溶液中。並且,根據需要,也可以在染色前將聚乙烯醇系膜浸漬於水中而進行水洗。藉由對聚乙烯醇系薄膜進行水洗,不僅能夠清洗聚乙烯醇系薄膜表面的汙漬或抗黏結劑,還具有藉由使聚乙烯醇系薄膜膨潤來防止染色不均等不均勻的效果。延伸可以在用碘進行了染色之後進行,也可以邊進行染色邊進行延伸,還可以在延伸後用碘進行染色。也可以在硼酸或碘化鉀等水溶液或是水浴中進行延伸。A polarizer obtained by dyeing a polyvinyl alcohol-based film with iodine and uniaxially stretched can be produced, for example, by immersing polyvinyl alcohol in an aqueous solution of iodine for dyeing, and stretched to 3-7 of the original length. Times. You may immerse it in the aqueous solution containing potassium iodide, etc., such as boric acid, zinc sulfate, zinc chloride, etc. as needed. Furthermore, if necessary, the polyvinyl alcohol-based film may be immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, not only the stains and anti-blocking agents on the surface of the polyvinyl alcohol-based film can be cleaned, but also the effect of preventing unevenness such as uneven dyeing by swelling the polyvinyl alcohol-based film. Stretching may be performed after dyeing with iodine, or may be performed while dyeing, or dyeing with iodine may be performed after stretching. It can also be stretched in an aqueous solution such as boric acid or potassium iodide or in a water bath.

從延伸穩定性或加濕可靠性的觀點考慮,偏光件宜含有硼酸。另外,從抑制貫穿裂痕發生的觀點考慮,相對於偏光件總量,偏光件中所含硼酸含量宜為22質量%以下,較宜為20質量%以下。從延伸穩定性或加濕可靠性的觀點考慮,相對於偏光件總量,硼酸含量宜為10質量%以上,較宜為12質量%以上。From the viewpoint of elongation stability or humidification reliability, the polarizing member preferably contains boric acid. In addition, from the viewpoint of suppressing the occurrence of penetration cracks, the content of boric acid contained in the polarizer is preferably 22% by mass or less, and more preferably 20% by mass or less relative to the total amount of the polarizer. From the viewpoint of extension stability or humidification reliability, the content of boric acid is preferably 10% by mass or more, and more preferably 12% by mass or more, relative to the total amount of the polarizer.

作為代表性的薄型偏光件,可列舉在日本專利第4751486號說明書、日本專利第4751481號說明書、日本專利第4815544號說明書、日本專利第5048120號說明書、國際公開第2014/077599號小冊子、國際公開第2014/077636號小冊子等中記載的薄型偏光件或由這些文獻中記載的製造方法獲得的薄型偏光件。Representative thin polarizers include Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/077599 Pamphlet, International Publication The thin polarizer described in pamphlet No. 2014/077636, etc., or the thin polarizer obtained by the manufacturing method described in these documents.

作為前述薄型偏光件,在包含以積層體的狀態進行延伸的步驟與進行染色的步驟的製法中,從可延伸至高倍率而使偏光性能提高的觀點出發,宜利用如日本專利第4751486號說明書、日本專利第4751481號說明書、日本專利4815544號說明書中記載那樣的包含在硼酸水溶液中進行延伸的步驟的製法而獲得的薄型偏光件,特別宜為藉由記載於日本專利第4751481號說明書、日本專利4815544號說明書中的包含在硼酸水溶液中進行延伸之前輔助性地進行空中延伸的步驟的製法而獲得的薄型偏光件。這些薄型偏光薄膜可以藉由包含將聚乙烯醇系樹脂(以下,也稱為PVA系樹脂)層與延伸用樹脂基材以積層體的狀態進行延伸的步驟與進行染色的步驟的製法來獲得。如果是該製法,則即使PVA系樹脂層薄,也能夠藉由被延伸用樹脂基材支持來進行延伸而不發生由延伸導致的斷裂等不良情況。As the aforementioned thin polarizer, in the manufacturing method including the step of stretching in the state of a laminate and the step of dyeing, from the viewpoint that it can be stretched to a high magnification to improve the polarization performance, it is suitable to use, for example, the specification of Japanese Patent No. 4751486, The thin polarizer obtained by the manufacturing method including the step of stretching in an aqueous solution of boric acid as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544 is particularly suitable as described in Japanese Patent No. 4751481 and Japanese Patent The thin-shaped polarizer obtained by the manufacturing method in the specification No. 4815544 including the step of auxiliaryly performing aerial stretching before stretching in an aqueous solution of boric acid. These thin polarizing films can be obtained by a manufacturing method including a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as a PVA-based resin) layer and a resin substrate for stretching in a laminated state and a step of dyeing. According to this manufacturing method, even if the PVA-based resin layer is thin, it can be stretched by being supported by the resin base material for stretching without inconveniences such as breakage due to stretching.

<透明保護薄膜> 本發明中使用的透明保護薄膜沒有特別限制,例如可舉出藉由所謂溶液流延製膜法來製造,該溶液流延製膜法係將聚合物溶解於溶劑中,並將所得聚合物溶液塗佈於膜形成用支持體上而形成塗膜,一邊使溶劑從形成的塗膜中揮發一邊製作薄膜,然後將製作出的薄膜從前述薄膜形成用支持體剝離。另外,透明保護薄膜也可為藉由擠製成形在薄膜形成用支持體上製造而得者。<Transparent protective film> The transparent protective film used in the present invention is not particularly limited. For example, it can be produced by a so-called solution casting film forming method, which dissolves a polymer in a solvent and combines the resulting polymer solution It is applied on a support for film formation to form a coating film, a thin film is produced while volatilizing the solvent from the formed coating film, and then the produced film is peeled from the support for film formation. In addition, the transparent protective film may be produced on a support for film formation by extrusion molding.

本發明中使用的透明保護薄膜的一面是具有凸部的面。作為前述透明保護薄膜的一態樣,前述透明保護薄膜之具有凸部的面係經剝離前述薄膜形成用支持體後的支持體剝離面,前述凸部係由前述薄膜形成用支持體表面的凹部所形成者。前述凸部的形狀沒有特別限制,主要(例如全部凸部的80%以上)為山形。前述凸部的高度根據透明保護薄膜的種類而不同,但通常最大為6μm左右,例如平均為0.5~3μm、1~2.5μm、或1.2~2μm。另外,前述凸部的大小(最大寬度)根據透明保護薄膜的種類而不同,通常最大為50μm左右,例如平均為5~30μm、10~20μm、或10~15μm。One surface of the transparent protective film used in the present invention is a surface having convex portions. As an aspect of the aforementioned transparent protective film, the surface of the transparent protective film having convex portions is the peeling surface of the support after peeling off the support for film formation, and the convex portions are the concave portions on the surface of the support for film formation. Formed by. The shape of the aforementioned convex portion is not particularly limited, but mainly (for example, 80% or more of all convex portions) is a mountain shape. The height of the aforementioned convex portion varies with the type of the transparent protective film, but is usually about 6 μm at the maximum, for example, 0.5 to 3 μm, 1 to 2.5 μm, or 1.2 to 2 μm on average. In addition, the size (maximum width) of the convex portion varies depending on the type of the transparent protective film, but is usually about 50 μm at the maximum, for example, 5 to 30 μm, 10 to 20 μm, or 10 to 15 μm on average.

作為透明保護薄膜,宜透明性、機械強度、熱穩定性、水分阻隔性、各向同性等優異。例如可列舉:聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等聚酯系聚合物、二醋酸纖維素或三醋酸纖維素等纖維素系聚合物、聚甲基丙烯酸甲酯等丙烯酸系聚合物、聚苯乙烯或丙烯腈-苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物、聚碳酸酯系聚合物等。另外,聚乙烯、聚丙烯、具有環系或降莰烯結構的聚烯烴、乙烯-丙烯共聚物這樣的聚烯烴系聚合物、氯乙烯系聚合物、尼龍或芳香族聚醯胺等醯胺系聚合物、醯亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚苯硫醚系聚合物、乙烯醇系聚合物、二氯亞乙烯系聚合物、乙烯基縮丁醛系聚合物、聚芳酯系聚合物、聚甲醛系聚合物、環氧系聚合物、或上述聚合物的混合物等也可作為形成上述透明保護薄膜的聚合物之例而列舉出。透明保護薄膜中可以包含有1種以上任意適當的添加劑。作為添加劑,例如可列舉:紫外線吸收劑、抗氧化劑、潤滑劑、增塑劑、脫模劑、防著色劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。透明保護薄膜中的上述熱塑性樹脂的含量宜為50~100質量%,較宜為50~99質量%,更宜為60~98質量%,特別宜為70~97質量%。透明保護薄膜中的上述熱塑性樹脂的含量為50質量%以下時,有無法充分表現出熱塑性樹脂本來具有的高透明性等之虞。As a transparent protective film, it should be excellent in transparency, mechanical strength, thermal stability, moisture barrier properties, and isotropy. Examples include polyester-based polymers such as polyethylene terephthalate or polyethylene naphthalate, cellulose-based polymers such as cellulose diacetate or cellulose triacetate, polymethyl methacrylate, etc. Acrylic polymers, styrene polymers such as polystyrene or acrylonitrile-styrene copolymer (AS resin), polycarbonate polymers, etc. In addition, polyethylene, polypropylene, polyolefins having cyclic or norbornene structures, polyolefin polymers such as ethylene-propylene copolymers, vinyl chloride polymers, amide-based polymers such as nylon or aromatic polyamides Polymers, imine-based polymers, turbidity-based polymers, polyether turbidity-based polymers, polyetheretherketone-based polymers, polyphenylene sulfide-based polymers, vinyl alcohol-based polymers, and vinylidene chloride-based polymerizations Polymers, vinyl butyral-based polymers, polyarylate-based polymers, polyoxymethylene-based polymers, epoxy-based polymers, or mixtures of the above-mentioned polymers, etc. can also be used as examples of polymers that form the above-mentioned transparent protective film. And enumerate. One or more arbitrary suitable additives may be contained in the transparent protective film. Examples of additives include ultraviolet absorbers, antioxidants, lubricants, plasticizers, mold release agents, anti-coloring agents, flame retardants, nucleating agents, antistatic agents, pigments, colorants, and the like. The content of the above-mentioned thermoplastic resin in the transparent protective film is preferably 50-100% by mass, more preferably 50-99% by mass, more preferably 60-98% by mass, and particularly preferably 70-97% by mass. When the content of the thermoplastic resin in the transparent protective film is 50% by mass or less, the high transparency inherent in the thermoplastic resin may not be sufficiently expressed.

另外,作為透明保護薄膜,可列舉日本特開2001-343529號公報(WO01/37007)中記載的聚合物薄膜,例如(A)含有側鏈具有取代及/或未取代醯亞胺基的熱塑性樹脂與側鏈具有取代及/或未取代苯基及腈基的熱塑性樹脂的樹脂組成物。作為具體例,可列舉含有由異丁烯與N-甲基馬來醯亞胺構成的交替共聚物與丙烯腈-苯乙烯共聚物的樹脂組成物的薄膜。薄膜可以使用由樹脂組成物的混合擠製品等構成的薄膜。這些薄膜的相位差小、光彈性係數小,因此可消除由偏光薄膜的應變導致的不均等不良情況,另外,透濕度小,因此加濕耐久性優異。In addition, examples of the transparent protective film include polymer films described in Japanese Patent Application Laid-Open No. 2001-343529 (WO01/37007), such as (A) a thermoplastic resin containing a substituted and/or unsubstituted imidine group on the side chain A resin composition with a thermoplastic resin having a substituted and/or unsubstituted phenyl group and a nitrile group in the side chain. As a specific example, a film containing a resin composition of an alternating copolymer composed of isobutylene and N-methylmaleimide and an acrylonitrile-styrene copolymer can be cited. As the film, a film composed of a mixed extruded product of a resin composition or the like can be used. These films have a small retardation and a small photoelastic coefficient, and therefore can eliminate problems such as unevenness caused by the strain of the polarizing film. In addition, the moisture permeability is small, and therefore, the humidification durability is excellent.

另外,本發明中使用的透明保護薄膜的透濕度宜為150g/m2 /24h以下。根據該構成,空氣中的水分不易進入偏光薄膜中,而可抑制偏光薄膜自身的水分率變化。結果,可抑制因保存環境而產生的偏光薄膜的捲曲或尺寸變化。In addition, the moisture permeability of the transparent protective film used in the present invention is preferably 150 g/m 2 /24h or less. According to this structure, the moisture in the air does not easily enter the polarizing film, and the change in the moisture content of the polarizing film itself can be suppressed. As a result, it is possible to suppress curling or dimensional change of the polarizing film due to the storage environment.

作為設置於偏光件的單面或兩面的透明保護薄膜,宜為透明性、機械強度、熱穩定性、水分阻隔性、各向同性等優異者,特別是透濕度為150g/m2 /24h以下者較佳,為120g/m2 /24h以下者尤佳,為5~70g/m2 /24h以下者更佳。As a transparent protective film provided on one or both sides of the polarizer, it is preferable to have excellent transparency, mechanical strength, thermal stability, moisture barrier properties, isotropy, etc., especially the moisture permeability of 150g/m 2 /24h or less Preferably, it is less than 120g/m 2 /24h, more preferably less than 5~70g/m 2 /24h.

作為滿足前述低透濕度的透明保護薄膜的形成材料,例如可以使用聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等聚酯樹脂;聚碳酸酯樹脂;聚芳酯系樹脂;尼龍或芳香族聚醯胺等醯胺系樹脂;聚乙烯、聚丙烯、乙烯-丙烯共聚物這樣的聚烯烴系聚合物、具有環系或降莰烯結構的環狀烯烴系樹脂、(甲基)丙烯酸系樹脂、或該等的混合物。前述樹脂中,宜為聚碳酸酯系樹脂、環狀聚烯烴系樹脂、(甲基)丙烯酸系樹脂,特別宜為環狀聚烯烴系樹脂、(甲基)丙烯酸系樹脂。As a material for forming a transparent protective film that satisfies the aforementioned low moisture permeability, for example, polyester resin such as polyethylene terephthalate or polyethylene naphthalate; polycarbonate resin; polyarylate resin; nylon can be used. Or aromatic polyamide resins; polyolefin polymers such as polyethylene, polypropylene, and ethylene-propylene copolymers, cyclic olefin resins having cyclic or norbornene structures, (methyl) Acrylic resin, or a mixture of these. Among the aforementioned resins, polycarbonate resins, cyclic polyolefin resins, and (meth)acrylic resins are preferred, and cyclic polyolefin resins and (meth)acrylic resins are particularly preferred.

另外,在本發明中,作為透明保護薄膜,宜使用纖維素系樹脂薄膜,更宜為三醋酸纖維素薄膜。In addition, in the present invention, as the transparent protective film, a cellulose resin film is preferably used, and a cellulose triacetate film is more preferable.

透明保護薄膜的厚度可以適當決定,一般來說,從強度或處理性等操作性、薄層性等觀點出發,宜為5~100μm,較宜為10~50μm,更宜為10~30μm,特別宜為10~25μm。The thickness of the transparent protective film can be determined appropriately. Generally speaking, from the viewpoints of strength, handleability and other workability, thin layer properties, etc., it is preferably 5-100μm, more preferably 10-50μm, and more preferably 10-30μm. It is preferably 10~25μm.

前述透明保護薄膜通常使用正面相位差小於40nm、且厚度方向相位差小於80nm的透明保護薄膜。正面相位差Re由Re=(nx-ny)×d表示。厚度方向相位差Rth由Rth=(nx-nz)×d表示。另外,Nz係數由Nz=(nx-nz)/(nx-ny)表示。[惟,將薄膜的慢軸方向、快軸方向及厚度方向的折射率分別設為nx、ny、nz,將d(nm)設為薄膜的厚度。慢軸方向設為薄膜面內的折射率達到最大的方向。]。此外,透明保護薄膜宜盡可能無著色。宜使用厚度方向的相位差值為-90nm~+75nm的保護薄膜。藉由使用所述厚度方向的相位差值(Rth)為-90nm~+75nm的保護薄膜,可幾乎消除起因於透明保護薄膜之偏光薄膜的著色(光學著色)。厚度方向相位差值(Rth)更宜為-80nm~+60nm,特別宜為-70nm~+45nm。The aforementioned transparent protective film generally uses a transparent protective film with a frontal retardation of less than 40 nm and a thickness direction retardation of less than 80 nm. The frontal phase difference Re is represented by Re=(nx-ny)×d. The thickness direction retardation Rth is represented by Rth=(nx-nz)×d. In addition, the Nz coefficient is represented by Nz=(nx-nz)/(nx-ny). [However, let the refractive index of the slow axis direction, the fast axis direction, and the thickness direction of the film be nx, ny, and nz, respectively, and let d (nm) be the thickness of the film. The slow axis direction is defined as the direction in which the refractive index in the film plane reaches the maximum. ]. In addition, the transparent protective film should be as colorless as possible. It is advisable to use a protective film with a retardation value of -90nm~+75nm in the thickness direction. By using the protective film with the retardation value (Rth) in the thickness direction of -90nm~+75nm, the coloring (optical coloring) of the polarizing film caused by the transparent protective film can be almost eliminated. The thickness direction retardation value (Rth) is more preferably -80nm~+60nm, particularly preferably -70nm~+45nm.

另一方面,作為前述透明保護薄膜,可使用具有正面相位差為40nm以上及/或厚度方向相位差為80nm以上的相位差的相位差板。通常將正面相位差控制為40~200nm的範圍,且通常將厚度方向相位差控制為80~300nm的範圍。使用相位差板作為透明保護薄膜時,該相位差板也能作為透明保護薄膜發揮作用,因此可實現薄型化。On the other hand, as the aforementioned transparent protective film, a retardation plate having a frontal retardation of 40 nm or more and/or a retardation of 80 nm or more in the thickness direction can be used. The frontal retardation is generally controlled to the range of 40 to 200 nm, and the thickness direction retardation is generally controlled to the range of 80 to 300 nm. When a phase difference plate is used as a transparent protective film, the phase difference plate can also function as a transparent protective film, so it can be thinned.

作為相位差板,可列舉出:對高分子素材進行單軸或雙軸延伸處理而成的雙折射性薄膜、液晶聚合物的定向薄膜、用薄膜支持液晶聚合物的定向層而成者等。相位差板的厚度也沒有特殊限制,通常為20~150μm左右。作為高分子素材,可列舉出例如:聚乙烯醇、聚乙烯基縮丁醛、聚甲基乙烯基醚、聚丙烯酸羥乙酯、羥乙基纖維素、羥丙基纖維素、甲基纖維素、聚碳酸酯、聚芳酯、聚碸、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚醚碸、聚苯硫醚、聚苯醚、聚烯丙基磺酸、聚醯胺、聚醯亞胺、聚烯烴、聚氯乙烯、纖維素樹脂、環狀聚烯烴樹脂(降莰烯系樹脂)、或該等的二元系、三元系各種共聚物、接枝共聚物、混合物等。這些高分子素材藉由延伸等而成為定向物(延伸薄膜)。Examples of the retardation plate include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, an oriented film of a liquid crystal polymer, and a film supporting an oriented layer of a liquid crystal polymer. The thickness of the phase difference plate is also not particularly limited, and it is usually about 20 to 150 μm. Examples of polymer materials include polyvinyl alcohol, polyvinyl butyral, polymethyl vinyl ether, polyhydroxyethyl acrylate, hydroxyethyl cellulose, hydroxypropyl cellulose, and methyl cellulose. , Polycarbonate, polyarylate, polyethylene, polyethylene terephthalate, polyethylene naphthalate, polyether sulfide, polyphenylene sulfide, polyphenylene ether, polyallyl sulfonic acid, poly Amide, polyimide, polyolefin, polyvinyl chloride, cellulose resin, cyclic polyolefin resin (norbornene resin), or binary or ternary copolymers of these, and graft copolymers Products, mixtures, etc. These polymer materials become oriented objects (stretched films) by stretching or the like.

作為液晶聚合物,可列舉出例如:可賦予液晶定向性的共軛性直線狀原子團(液晶原)經導入至聚合物的主鏈或側鏈的主鏈型、側鏈型的各種之物等。作為主鏈型液晶聚合物的具體例,可列舉出藉由可賦予彎曲性的間隔部鍵結液晶原基之結構之、例如向列定向性聚酯系液晶性聚合物、盤狀聚合物或膽固醇型聚合物等。作為側鏈型液晶聚合物的具體例,可列舉出以聚矽氧烷、聚丙烯酸酯、聚甲基丙烯酸酯或聚丙二酸酯為主鏈骨架、隔著由共軛性原子團構成的間隔部具有由向列定向賦予性的對位取代環狀化合物單元構成的液晶原部作為側鏈的液晶聚合物。這些液晶聚合物係例如對在玻璃板上形成的聚醯亞胺或聚乙烯醇等薄膜的表面進行了研磨處理而成者、對氧化矽進行了斜向蒸鍍而成者等定向處理面上展開液晶性聚合物的溶液並進行熱處理來進行。Examples of liquid crystal polymers include various types of main chain type and side chain type in which conjugated linear atomic groups (mesogen) that can impart orientation to the liquid crystal are introduced into the main chain or side chain of the polymer. . As a specific example of the main chain type liquid crystal polymer, a structure in which a mesogen is bonded via a spacer that can impart flexibility, such as a nematic polyester-based liquid crystal polymer, a discotic polymer, or Cholesterol-type polymers, etc. Specific examples of the side chain type liquid crystal polymer include polysiloxane, polyacrylate, polymethacrylate, or polymalonate as the main chain skeleton, and spacers composed of conjugated atomic groups are interposed. A liquid crystal polymer having a mesogen part composed of a nematic orientation-imparting para-substituted cyclic compound unit as a side chain. These liquid crystal polymers are those obtained by polishing the surface of a thin film of polyimide or polyvinyl alcohol formed on a glass plate, or those obtained by obliquely vapor-depositing silicon oxide. It is performed by developing a liquid crystalline polymer solution and performing a heat treatment.

相位差板可以是例如各種波長板或以液晶層的雙折射的著色或視角等補償為目的者等根據使用目的具有適當相位差者,也可以是積層2種以上相位差板從而控制了相位差等光學特性者。The retardation plate can be, for example, various wavelength plates or those whose purpose is to compensate for the coloring or viewing angle of the birefringence of the liquid crystal layer, etc., which have appropriate retardation according to the purpose of use, or it can be laminated with two or more types of retardation plates to control the retardation. Those with optical characteristics.

相位差板可以根據各種用途選擇使用满足nx=ny>nz、nx>ny>nz、nx>ny=nz、nx>nz>ny、nz=nx>ny、nz>nx>ny、nz>nx=ny之關係者。此外,ny=nz不僅包括ny與nz完全相同的情況,也包括ny與nz實質上相同的情況。The phase difference plate can be selected and used according to various purposes. It satisfies nx=ny>nz, nx>ny>nz, nx>ny=nz, nx>nz>ny, nz=nx>ny, nz>nx>ny, nz>nx= ny related person. In addition, ny=nz includes not only the case where ny and nz are exactly the same, but also the case where ny and nz are substantially the same.

例如滿足nx>ny>nz的相位差板中,宜使用正面相位差滿足40~100nm、厚度方向相位差滿足100~320nm、Nz係數滿足1.8~4.5者。例如對於滿足nx>ny=nz的相位差板(正A板)而言,宜使用正面相位差滿足100~200nm者。例如對於滿足nz=nx>ny的相位差板(負A板)而言,宜使用正面相位差滿足100~200nm者。例如對於滿足nx>nz>ny的相位差板而言,宜使用正面相位差滿足150~300nm、Nz係數滿足大於0且小於0.7者。另外,如上所述,可使用例如滿足nx=ny>nz、nz>nx>ny、或nz>nx=ny者。For example, in a phase difference plate that satisfies nx>ny>nz, it is advisable to use a front phase difference of 40-100nm, a thickness direction retardation of 100-320nm, and an Nz coefficient of 1.8-4.5. For example, for a phase difference plate (positive A plate) that satisfies nx>ny=nz, it is advisable to use a front phase difference that satisfies 100~200nm. For example, for a phase difference plate (negative A plate) that satisfies nz=nx>ny, it is advisable to use a front phase difference that satisfies 100~200nm. For example, for a phase difference plate that satisfies nx>nz>ny, it is advisable to use a front phase difference of 150 to 300 nm and an Nz coefficient of greater than 0 and less than 0.7. In addition, as described above, for example, those satisfying nx=ny>nz, nz>nx>ny, or nz>nx=ny can be used.

透明保護薄膜可以根據要應用的液晶顯示裝置來適當選擇。例如VA(Vertical Alignment,包括MVA、PVA)的情況下,宜為偏光薄膜的至少單側(單元側)的透明保護薄膜具有相位差。作為具體的相位差,宜為Re=0~240nm、Rth=0~500nm的範圍。以三維折射率記載時,宜為nx>ny=nz、nx>ny>nz、nx>nz>ny、nx=ny>nz(正A板、雙軸、負C板)的情況。VA型中,宜以正A板與負C板的組合、或1片雙軸薄膜的形式來使用。在液晶單元的上下使用偏光薄膜時,液晶單元的上下可以都具有相位差、或上下之中的任一透明保護薄膜具有相位差。The transparent protective film can be appropriately selected according to the liquid crystal display device to be applied. For example, in the case of VA (Vertical Alignment, including MVA and PVA), it is preferable that at least one side (cell side) of the transparent protective film of the polarizing film has a phase difference. The specific phase difference is preferably in the range of Re=0~240nm and Rth=0~500nm. When describing in three-dimensional refractive index, it is suitable to be nx>ny=nz, nx>ny>nz, nx>nz>ny, nx=ny>nz (positive A plate, biaxial, negative C plate). In the VA type, it is suitable to use a combination of a positive A plate and a negative C plate, or a biaxial film. When a polarizing film is used above and below the liquid crystal cell, both the top and bottom of the liquid crystal cell may have a phase difference, or any one of the transparent protective films between the top and bottom may have a phase difference.

例如可以在IPS(In-Plane Switching,包括FFS)的情況、偏光薄膜的單側的透明保護薄膜具有相位差的情況、不具有相位差的情況中的任一情況下使用。例如不具有相位差的情況下宜為液晶單元的上下(單元側)也不具有相位差的情況。具有相位差的情況下宜為液晶單元的上下都具有相位差的情況、上下之中的任一者具有相位差的情況(例如上側具有滿足nx>nz>ny關係的雙軸薄膜且下側無相位差的情況、或上側具有正A板且下側具有正C板的情況)。具有相位差時,宜為Re=-500~500nm、Rth=-500~500nm的範圍。以三維折射率記載時,宜為nx>ny=nz、nx>nz>ny、nz>nx=ny、nz>nx>ny(正A板、雙軸、正C板)。For example, it can be used in the case of IPS (In-Plane Switching, including FFS), the case where the transparent protective film on one side of the polarizing film has a phase difference, and the case where it does not have a phase difference. For example, when there is no phase difference, it is suitable that there is no phase difference between the upper and lower sides (cell side) of the liquid crystal cell. When there is a phase difference, it is preferable to have a phase difference between the upper and lower sides of the liquid crystal cell, and a case where any one of the upper and lower sides has a phase difference (for example, the upper side has a biaxial film satisfying the relationship of nx>nz>ny and the lower side has no phase difference. In the case of a phase difference, or a case where the upper side has a positive A plate and the lower side has a positive C plate). When there is a phase difference, it should be in the range of Re=-500~500nm and Rth=-500~500nm. When described in three-dimensional refractive index, nx>ny=nz, nx>nz>ny, nz>nx=ny, nz>nx>ny (positive A plate, biaxial, positive C plate).

<易接著組成物> 本發明中使用的易接著組成物宜含有下述通式(1)所示化合物: [化學式4]

Figure 02_image001
(惟,X為含有反應性基的官能基,R1 及R2 分別獨立表示氫原子、可具有取代基之脂肪族烴基、芳基、或雜環基)。作為前述脂肪族烴基,可列舉碳數1~20之可具有取代基的直鏈或支鏈烷基、碳數3~20之可具有取代基的環狀烷基、碳數2~20的烯基;作為芳基,可列舉碳數6~20之可具有取代基的苯基、碳數10~20之可具有取代基的萘基等;作為雜環基,可列舉例如至少包含一個雜原子且可具有取代基的5元環或6元環的基團。該等可以相互連結而形成環。在通式(1)中,作為R1 及R2 ,宜為氫原子、碳數1~3之直鏈或支鏈烷基,最宜為氫原子。此外,通式(1)所示化合物在最終形成的易接著層中可以未反應的狀態存在,也可以各官能基發生了反應的狀態存在。<Easy bonding composition> The easily bonding composition used in the present invention preferably contains a compound represented by the following general formula (1): [Chemical formula 4]
Figure 02_image001
(However, X is a functional group containing a reactive group, and R 1 and R 2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group, or a heterocyclic group). Examples of the aforementioned aliphatic hydrocarbon groups include linear or branched alkyl groups having 1 to 20 carbon atoms, optionally substituted cyclic alkyl groups having 3 to 20 carbon atoms, and alkenes having 2 to 20 carbon atoms. Examples of the aryl group include a substituted phenyl group with 6 to 20 carbons, and a substituted naphthyl group with 10 to 20 carbons. Examples of the heterocyclic group include, for example, at least one heteroatom And may have a 5-membered ring or 6-membered ring group with a substituent. These can be connected to each other to form a ring. In the general formula (1), R 1 and R 2 are preferably a hydrogen atom, a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom. In addition, the compound represented by the general formula (1) may exist in an unreacted state in the easily adhesive layer finally formed, or may exist in a state in which each functional group has reacted.

通式(1)所示化合物所具有的X係包含反應性基的官能基,係可與構成接著劑層的硬化性成分反應的官能基,作為X所含的反應性基,可列舉例如:羥基、胺基、醛基、羧基、乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁基、α,β-不飽和羰基、巰基、鹵素基等。在構成接著劑層的接著劑組成物為活性能量射線硬化性的情況下,X所含的反應性基宜為選自於由乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁基及巰基所構成群組中之至少1種反應性基,特別是在構成接著劑層的接著劑組成物為自由基聚合性的情況下,X所含的反應性基宜為選自於由(甲基)丙烯醯基、苯乙烯基及(甲基)丙烯醯胺基所構成群組中之至少1種反應性基,在通式(1)所示化合物具有(甲基)丙烯醯胺基的情況下,反應性高,而與活性能量射線接著劑組成物的共聚率提高,因而更佳。另外,(甲基)丙烯醯胺基的極性高,接著性優異,因此從有效率地獲得本發明效果的觀點考慮也佳。在構成接著劑層的接著劑組成物為陽離子聚合性的情況下,X所含的反應性基宜具有選自於由羥基、胺基、醛基、羧基、乙烯基醚基、環氧基、氧雜環丁基、巰基所構成群組中之至少1種官能基,特別是在具有環氧基的情況下,獲得的接著劑層與被黏附物的密著性優異,因而佳,而在具有乙烯基醚基的情況下,接著劑組成物的硬化性優異,因而佳。The X contained in the compound represented by the general formula (1) is a functional group containing a reactive group, and is a functional group capable of reacting with the curable component constituting the adhesive layer. Examples of the reactive group contained in X include: Hydroxyl group, amino group, aldehyde group, carboxyl group, vinyl group, (meth)acrylic acid group, styryl group, (meth)acrylic acid amino group, vinyl ether group, epoxy group, oxetanyl group, α , β-unsaturated carbonyl, mercapto, halogen, etc. In the case where the adhesive composition constituting the adhesive layer is curable with active energy rays, the reactive group contained in X is preferably selected from vinyl, (meth)acryloyl, styryl, (form) Group) at least one reactive group in the group consisting of acrylamido group, vinyl ether group, epoxy group, oxetanyl group and mercapto group, especially in the adhesive composition constituting the adhesive layer is free In the case of group polymerizability, the reactive group contained in X is preferably at least one reaction selected from the group consisting of (meth)acrylic acid groups, styryl groups, and (meth)acrylic acid amino groups. When the compound represented by the general formula (1) has a (meth)acrylamido group, the reactive group has high reactivity, and the copolymerization rate with the active energy ray adhesive composition is improved, which is more preferable. In addition, the (meth)acrylamide group has high polarity and excellent adhesiveness, so it is also preferable from the viewpoint of efficiently obtaining the effects of the present invention. When the adhesive composition constituting the adhesive layer is cationic polymerizable, the reactive group contained in X preferably has a reactive group selected from the group consisting of a hydroxyl group, an amino group, an aldehyde group, a carboxyl group, a vinyl ether group, an epoxy group, At least one functional group in the group consisting of oxetanyl group and mercapto group, especially when it has an epoxy group, has excellent adhesion between the obtained adhesive layer and the adherend, and is therefore preferred. When it has a vinyl ether group, the adhesive composition is excellent in curability, which is preferable.

作為通式(1)所示化合物的較佳具體例,可列舉下述通式(1’)所示化合物, [化學式5]

Figure 02_image003
(惟,Y為有機基,X、R1 及R2 與前述相同)。更可適宜列舉以下化合物(1a)~(1d)。As a preferred specific example of the compound represented by the general formula (1), a compound represented by the following general formula (1') can be cited, [Chemical formula 5]
Figure 02_image003
(However, Y is an organic group, and X, R 1 and R 2 are the same as above). More suitable examples are the following compounds (1a) to (1d).

[化學式6]

Figure 02_image008
[Chemical formula 6]
Figure 02_image008

在本發明中,通式(1)所示化合物可以是反應性基與硼原子直接鍵結而成的化合物,但如前述具體例中所示那樣,通式(1)所示化合物宜為反應性基與硼原子透過有機基鍵結而成的化合物,也就是說宜惟通式(1’)所示化合物。在通式(1)所示化合物為例如透過與硼原子鍵結的氧原子與反應性基鍵結的化合物的情況下,有偏光薄膜的耐水接著性惡化的傾向。另一方面,通式(1)所示化合物不為具有硼-氧鍵者,而為透過硼原子與有機基鍵結,具有硼-碳鍵並且包含反應性基者時(為通式(1’)時),偏光薄膜的耐水接著性會提高,因而佳。前述有機基具體是指可具有取代基的碳數1~20的有機基,更具體而言,可列舉例如:碳數1~20之可具有取代基的直鏈或支鏈伸烷基、碳數3~20之可具有取代基的環狀伸烷基、碳數6~20之可具有取代基的伸苯基、碳數10~20之可具有取代基的伸萘基等。In the present invention, the compound represented by the general formula (1) may be a compound in which a reactive group is directly bonded to a boron atom, but as shown in the foregoing specific examples, the compound represented by the general formula (1) is preferably a reaction A compound formed by bonding between a sex group and a boron atom through an organic group, that is to say, it is preferably a compound represented by the general formula (1'). When the compound represented by the general formula (1) is, for example, a compound in which an oxygen atom bonded to a boron atom is bonded to a reactive group, the water adhesion resistance of the polarizing film tends to deteriorate. On the other hand, when the compound represented by the general formula (1) does not have a boron-oxygen bond, but is bonded to an organic group through a boron atom, has a boron-carbon bond and contains a reactive group (for the general formula (1) ')), the water resistance of the polarizing film will be improved, which is better. The aforementioned organic group specifically refers to an organic group having 1 to 20 carbons that may have a substituent. More specifically, examples include: linear or branched alkylene having 1 to 20 carbons and optionally having substituents, carbon Cyclic alkylene groups with 3-20 substituents, phenylenes with 6-20 carbon atoms, and naphthylenes with 10-20 carbon atoms.

作為通式(1)所示的化合物,除前述示例的化合物以外,可示例出羥乙基丙烯醯胺與硼酸形成的酯、羥甲基丙烯醯胺與硼酸形成的酯、丙烯酸羥乙酯與硼酸形成的酯、及丙烯酸羥丁酯與硼酸形成的酯等(甲基)丙烯酸酯與硼酸形成的酯。As the compound represented by the general formula (1), in addition to the compounds exemplified above, the ester formed by hydroxyethyl acrylamide and boric acid, the ester formed by hydroxymethacrylamide and boric acid, hydroxyethyl acrylate and Esters formed by boric acid, esters formed by hydroxybutyl acrylate and boric acid, etc. are esters formed by (meth)acrylates and boric acid.

在易接著組成物中,通式(1)所示化合物的含量過少時,存在於易接著層表面的通式(1)所示化合物的比例會降低,而有易接著效果變低的情況。因此,在易接著組成物中,通式(1)所示化合物的含量宜為0.01質量%以上,較宜為0.05質量%以上,更宜為0.1質量%以上。另外,在易接著組成物中,通式(1)所示化合物的含量通常為5質量%以下,宜為3質量%以下,較宜為2質量%以下。In the easy-adhesive composition, when the content of the compound represented by the general formula (1) is too small, the ratio of the compound represented by the general formula (1) present on the surface of the easy-adhesive layer decreases, and the easy-adhesive effect may be reduced. Therefore, in the easy-to-bond composition, the content of the compound represented by the general formula (1) is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and more preferably 0.1% by mass or more. In addition, in the easy-to-bond composition, the content of the compound represented by the general formula (1) is usually 5% by mass or less, preferably 3% by mass or less, and more preferably 2% by mass or less.

另外,易接著組成物宜含有在結構式中具有M-O鍵(M為矽、鈦、鋁或鋯,O為氧原子)的有機金屬化合物。此外,前述有機金屬化合物在最終形成的易接著層中可以未反應的狀態存在,也可以各官能基發生了反應的狀態存在。In addition, the easy-to-bond composition preferably contains an organometallic compound having an M-O bond (M is silicon, titanium, aluminum or zirconium, and O is an oxygen atom) in the structural formula. In addition, the aforementioned organometallic compound may exist in an unreacted state in the easily adhesive layer that is finally formed, or may exist in a state in which each functional group has reacted.

前述有機金屬化合物在結構式中具有M-O鍵(M為矽、鈦、鋁或鋯,O為氧原子)。前述有機金屬化合物宜為選自於由有機矽化合物、金屬烷氧化物、及金屬螯合物所構成群組中之至少1種。The aforementioned organometallic compound has an M-O bond in the structural formula (M is silicon, titanium, aluminum or zirconium, and O is an oxygen atom). The aforementioned organometallic compound is preferably at least one selected from the group consisting of organosilicon compounds, metal alkoxides, and metal chelate compounds.

作為前述有機矽化合物,可以沒有特別限定地使用具有Si-O鍵者,作為具體例,可列舉活性能量射線硬化性有機矽化合物、或非活性能量射線硬化性有機矽化合物。特別宜為有機矽化合物所具有的有機基的碳數為3以上。作為活性能量射線硬化性化合物的具體例,可列舉乙烯基三氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷等。As the aforementioned organosilicon compound, those having Si-O bonds can be used without particular limitation. Specific examples include active energy ray-curable organosilicon compounds or inactive energy ray-curable organosilicon compounds. It is particularly preferable that the carbon number of the organic group contained in the organosilicon compound is 3 or more. Specific examples of active energy ray-curable compounds include vinyl trichlorosilane, vinyl trimethoxy silane, vinyl triethoxy silane, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy Silane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, right Styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropyl Methyl diethoxy silane, 3-methacryloxy propyl triethoxy silane, 3-acryloxy propyl trimethoxy silane, etc.

宜為3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷。Preferably, they are 3-methacryloxypropyl trimethoxysilane and 3-acryloxypropyl trimethoxysilane.

作為非活性能量射線硬化性化合物,宜為具有胺基的化合物。作為具有胺基的化合物的具體例,可列舉γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-胺基丙基三異丙氧基矽烷、γ-胺基丙基甲基二甲氧基矽烷、γ-胺基丙基甲基二乙氧基矽烷、γ-(2-胺基乙基)胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三乙氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二乙氧基矽烷、γ-(2-胺基乙基)胺基丙基三異丙氧基矽烷、γ-(2-(2-胺基乙基)胺基乙基)胺基丙基三甲氧基矽烷、γ-(6-胺基己基)胺基丙基三甲氧基矽烷、3-(N-乙基胺基)-2-甲基丙基三甲氧基矽烷、γ-脲基丙基三甲氧基矽烷、γ-脲基丙基三乙氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、N-苄基-γ-胺基丙基三甲氧基矽烷、N-乙烯基苄基-γ-胺基丙基三乙氧基矽烷、N-環己基胺基甲基三乙氧基矽烷、N-環己基胺基甲基二乙氧基甲基矽烷、N-苯基胺基甲基三甲氧基矽烷、(2-胺基乙基)胺基甲基三甲氧基矽烷、N,N’-雙[3-(三甲氧基矽基)丙基]乙二胺等含胺基矽烷類;N-(1,3-二甲基亞丁基)-3-(三乙氧基矽基)-1-丙胺等酮亞胺型矽烷系。As the inactive energy ray-curable compound, a compound having an amine group is preferred. Specific examples of the compound having an amino group include γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, and γ-aminopropyltriethoxysilane. Aminopropylmethyldimethoxysilane, γ-aminopropylmethyldiethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-(2- Aminoethyl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyl triethoxysilane, γ-(2-aminoethyl)aminopropyl Methyl diethoxysilane, γ-(2-aminoethyl)aminopropyl triisopropoxysilane, γ-(2-(2-aminoethyl)aminoethyl)amino Propyl trimethoxysilane, γ-(6-aminohexyl)aminopropyltrimethoxysilane, 3-(N-ethylamino)-2-methylpropyltrimethoxysilane, γ-urea Propyl propyl trimethoxy silane, γ-ureidopropyl triethoxy silane, N-phenyl-γ-aminopropyl trimethoxy silane, N-benzyl-γ-amino propyl trimethoxy silane Silane, N-vinylbenzyl-γ-aminopropyltriethoxysilane, N-cyclohexylaminomethyltriethoxysilane, N-cyclohexylaminomethyldiethoxymethylsilane , N-Phenylaminomethyltrimethoxysilane, (2-aminoethyl)aminomethyltrimethoxysilane, N,N'-bis[3-(trimethoxysilyl)propyl] Amino-containing silanes such as ethylenediamine; ketimine silanes such as N-(1,3-dimethylbutylene)-3-(triethoxysilyl)-1-propylamine.

具有胺基的化合物可以僅使用1種,也可以組合多種來使用。該等當中,為了確保良好的接著性,宜為γ-胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三乙氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二乙氧基矽烷、N-(1,3-二甲基亞丁基)-3-(三乙氧基矽基)-1-丙胺。As for the compound which has an amine group, only 1 type may be used, and multiple types may be combined and used for it. Among them, in order to ensure good adhesion, γ-aminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-(2-aminoethyl) Ethyl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyl triethoxysilane, γ-(2-aminoethyl)aminopropylmethyl Diethoxysilane, N-(1,3-dimethylbutylene)-3-(triethoxysilyl)-1-propylamine.

作為除上述以外的非活性能量射線硬化性化合物的具體例,可列舉3-脲基丙基三乙氧基矽烷、3-氯丙基三甲氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、雙(三乙氧基矽基丙基)四硫化物、3-異氰酸酯基丙基三乙氧基矽烷、咪唑矽烷等。As specific examples of inactive energy ray-curable compounds other than the above, 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, and 3-mercaptopropylmethyldimethoxysilane can be cited. Silane, 3-mercaptopropyl trimethoxysilane, bis(triethoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltriethoxysilane, imidazole silane, etc.

前述金屬烷氧化物是在金屬上鍵結有至少一個以上屬有機基的烷氧基的化合物,前述金屬螯合物是在金屬上透過氧原子鍵結或配位了有機基的化合物。作為金屬,宜為鈦、鋁、鋯。其中,與鈦相比,鋁及鋯的反應性快,而有易接著組成物的適用期變短、並且耐水接著性的提高效果變低的情況。因此,從提高接著劑層的耐水接著性的觀點出發,作為有機金屬化合物的金屬,更宜為鈦。The aforementioned metal alkoxide is a compound in which at least one alkoxy group that is an organic group is bonded to a metal, and the aforementioned metal chelate is a compound in which an organic group is bonded or coordinated to a metal through an oxygen atom. As the metal, titanium, aluminum, and zirconium are preferable. Among them, aluminum and zirconium have faster reactivity than titanium, and the pot life of the easy-to-bond composition may be shortened, and the effect of improving water-resistant adhesiveness may be low. Therefore, from the viewpoint of improving the water resistance of the adhesive layer, titanium is more preferable as the metal of the organometallic compound.

易接著組成物在含有金屬烷氧化物作為有機金屬化合物的情況下,宜使用金屬烷氧化物所具有的有機基的碳數為3以上者,更宜含有6以上者。碳數為2以下時,有易接著組成物的適用期變短、並且耐水接著性的提高效果變低的情況。作為碳數為6以上的有機基,例如可舉辛氧基,可以適宜使用。作為適宜的金屬烷氧化物,例如可列舉:鈦酸四異丙酯、鈦酸四正丁酯、鈦酸丁酯二聚物、鈦酸四辛酯、鈦酸三級戊酯、鈦酸四三級丁酯、鈦酸四硬脂酯、四異丙氧化鋯、四正丁氧化鋯、四辛氧化鋯、四三級丁氧化鋯、四丙氧化鋯、二級丁醇鋁、乙醇鋁、異丙醇鋁、丁醇鋁、二異丙醇單二級丁醇鋁、單二級丁氧基二異丙醇鋁等。其中,宜鈦酸四辛酯。When the easy-to-bond composition contains a metal alkoxide as the organometallic compound, it is preferable to use a carbon number of the organic group of the metal alkoxide having 3 or more, and more preferably 6 or more. When the carbon number is 2 or less, the pot life of the easy-to-bond composition may be shortened, and the effect of improving the water-resistant adhesiveness may be low. As the organic group having 6 or more carbon atoms, for example, an octyloxy group can be mentioned, and it can be suitably used. Suitable metal alkoxides include, for example, tetraisopropyl titanate, tetra-n-butyl titanate, butyl titanate dimer, tetraoctyl titanate, tertiary pentyl titanate, and tetra-n-butyl titanate. Tertiary butyl ester, tetrastearyl titanate, zirconium tetraisopropoxide, zirconium tetra-n-butoxide, zirconium tetraoctoxide, zirconium tertiary butoxide, zirconium tetrapropoxide, secondary aluminum butoxide, aluminum ethoxide, Aluminum isopropoxide, aluminum butoxide, diisopropoxide single and two-stage aluminum butoxide, single and two-stage butoxy aluminum diisopropoxide, etc. Among them, tetraoctyl titanate is suitable.

易接著組成物含有金屬螯合物作為有機金屬化合物時,宜含有金屬螯合物所具有的有機基的碳數為3以上者。碳數為2以下時,有易接著組成物的適用期變短、並且偏光薄膜的耐水接著性的提高效果變低的情況。作為碳數為3以上的有機基,可列舉例如:乙醯丙酮基、乙醯乙酸乙酯基、異硬脂酸酯基、辛二醇酸酯基等。該等中,從提高接著劑層的耐水接著性的觀點出發,作為有機基,宜為乙醯丙酮基或乙醯乙酸乙酯基。作為適宜的金屬螯合物,例如可列舉:乙醯丙酮鈦、辛二醇酸鈦、四乙醯丙酮鈦、乙醯乙酸乙酯鈦、多羥基硬脂酸鈦、二丙氧基雙(乙醯丙酮)鈦、二丁氧基雙(辛二醇酸)鈦、二丙氧基雙(乙醯乙酸乙酯)鈦、乳酸鈦、二乙醇胺鈦、三乙醇胺鈦、二丙氧基雙(乳酸)鈦、二丙氧基雙(三乙醇胺)鈦、二正丁氧基雙(三乙醇胺)鈦、三正丁氧基單硬脂酸鈦、二異丙氧基雙(乙醯乙酸乙酯)鈦、二異丙氧基雙(乙醯乙酸酯)鈦、二異丙氧基雙(乙醯丙酮)鈦、磷酸鈦化合物、乳酸鈦銨鹽、1,3-丙烷二氧雙(乙醯乙酸乙酯)鈦、十二基苯磺酸鈦化合物、胺基乙基胺基乙醇鈦、四乙醯丙酮鋯、單乙醯丙酮鋯、雙乙醯丙酮鋯、乙醯丙酮雙(乙醯乙酸乙酯)鋯、乙酸鋯、三正丁氧基(乙醯乙酸乙酯)鋯、二正丁氧基雙(乙醯乙酸乙酯)鋯、正丁氧基參(乙醯乙酸乙酯)鋯、肆(乙醯乙酸正丙酯)鋯、肆(乙醯基乙醯乙酸酯)鋯、肆(乙醯乙酸乙酯)鋯、(乙醯乙酸乙酯)鋁、乙醯丙酮鋁、乙醯丙酮雙(乙醯乙酸乙酯)鋁、二異丙氧基(乙醯乙酸乙酯)鋁、二異丙氧基(乙醯丙酮)鋁、異丙氧基雙(乙醯乙酸乙酯)鋁、異丙氧基雙(乙醯丙酮)鋁、參(乙醯乙酸乙酯)鋁、參(乙醯丙酮)鋁、單乙醯丙酮雙(乙醯乙酸乙酯)鋁。其中,宜為乙醯丙酮鈦、乙醯乙酸乙酯鈦。When the easy-to-bond composition contains a metal chelate compound as an organometallic compound, it is preferable to contain a carbon number 3 or more of the organic group of the metal chelate compound. When the carbon number is 2 or less, the pot life of the easy-to-bond composition may be shortened, and the effect of improving the water adhesion resistance of the polarizing film may be low. As the organic group having a carbon number of 3 or more, for example, an acetacetone group, an ethylacetate group, an isostearate group, an octanediol ester group, and the like can be mentioned. Among these, from the viewpoint of improving the water adhesion resistance of the adhesive layer, the organic group is preferably an acetacetone group or an ethylacetate group. Suitable metal chelate compounds include, for example, titanium acetone acetonate, titanium caprylate, titanium tetraacetone acetonate, titanium acetoacetate, titanium polyhydroxy stearate, and dipropoxy bis(ethyl acetonate). (Acetone) titanium, dibutoxy bis (octanediol acid) titanium, dipropoxy bis (ethyl acetate) titanium, titanium lactate, diethanolamine titanium, triethanolamine titanium, dipropoxy bis (lactic acid) ) Titanium, dipropoxy bis(triethanolamine) titanium, di-n-butoxy bis(triethanolamine) titanium, tri-n-butoxy titanium monostearate, diisopropoxy bis(ethyl acetyl acetate) Titanium, diisopropoxy bis (acetate) titanium, diisopropoxy bis (acetone) titanium, titanium phosphate compound, titanium ammonium lactate, 1,3-propane dioxy bis (acetate) Ethyl acetate) titanium, titanium dodecylbenzenesulfonate compound, aminoethylamino titanium ethoxide, zirconium tetraacetylacetonate, zirconium monoacetylacetonate, zirconium diacetylacetonate, zirconium acetylacetonate, acetone bis(acetate acetic acid) Ethyl) zirconium, zirconium acetate, tri-n-butoxy (ethyl acetate) zirconium, di-n-butoxy bis (ethyl acetate) zirconium, n-butoxy ginseng (ethyl acetate) zirconium , Si (n-propyl acetyl acetate) zirconium, Si (acetyl acetyl acetate) zirconium, Si (ethyl acetyl acetate) zirconium, (ethyl acetyl acetate) aluminum, aluminum acetyl acetone, ethyl acetate Acetone bis(acetate ethyl acetate) aluminum, diisopropoxy (acetate ethyl acetate) aluminum, diisopropoxy (acetone acetone) aluminum, isopropoxy bis(acetate ethyl acetate) Aluminum, isopropoxy bis (acetone acetone) aluminum, ginseng (acetate ethyl acetate) aluminum, ginseng (acetone acetone) aluminum, monoacetone bis (acetate ethyl acetone) aluminum. Among them, titanium acetylacetonate and titanium acetylacetate are preferable.

作為本發明中可以使用的有機金屬化合物,除上述以外,還可列舉:辛酸鋅、月桂酸鋅、硬脂酸鋅、辛酸錫等有機羧酸金屬鹽、乙醯丙酮鋅螯合物、苯甲醯丙酮鋅螯合物、二苯甲醯基甲烷鋅螯合物、乙醯乙酸乙酯鋅螯合物等鋅螯合物化合物等。As the organometallic compound that can be used in the present invention, in addition to the above, metal salts of organic carboxylic acids such as zinc octoate, zinc laurate, zinc stearate, and tin octoate, zinc acetone chelate, and benzyl can be cited. Zinc chelate compounds such as zinc acetone chelate, zinc dibenzylidene methane chelate, zinc ethyl acetate chelate, and the like.

在易接著組成物中,有機金屬化合物的含量過少時,存在於易接著層表面的有機金屬化合物的比例會降低,而有易接著效果變低的情況。因此,在易接著組成物中,有機金屬化合物的含量宜為0.01質量%以上,較宜為0.05質量%以上,更宜為0.1質量%以上。另外,在易接著組成物中,有機金屬化合物的含量通常為10質量%以下,宜為5質量%以下。In the easy-to-bond composition, when the content of the organometallic compound is too small, the ratio of the organometallic compound present on the surface of the easy-to-bond layer decreases, and the easy-to-bond effect may decrease. Therefore, in the easy bonding composition, the content of the organometallic compound is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and more preferably 0.1% by mass or more. In addition, in the easy-to-bond composition, the content of the organometallic compound is usually 10% by mass or less, preferably 5% by mass or less.

易接著組成物宜含有SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的聚合性化合物X作為硬化性成分。The easy bonding composition preferably contains a polymerizable compound X having an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less as a curable component.

聚合性化合物X只要是具有(甲基)丙烯酸酯基等自由基聚合性基團、且SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的化合物,就可以沒有限制地使用。作為聚合性化合物X,可列舉例如:丙烯醯基嗎啉(SP值22.9)、N-甲氧基甲基丙烯酸醯胺(SP值22.9)、N-乙氧基甲基丙烯酸醯胺(SP值22.3)等。此外,作為聚合性化合物X,也可以適宜使用市售品,可列舉例如ACMO(興人公司製,SP值22.9)、Wasmer 2MA(笠野興產公司製,SP值22.9)、Wasmer EMA(笠野興產公司製,SP值22.3)、Wasmer 3MA(笠野興產公司製,SP值22.4)等。該等可以使用1種,也可以組合2種以上來使用。這些當中,宜使用丙烯醯基嗎啉。As long as the polymerizable compound X has a radical polymerizable group such as a (meth)acrylate group and has an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less The compound can be used without limitation. As the polymerizable compound X, for example, acrylomorpholine (SP value 22.9), N-methoxy methacrylate (SP value 22.9), N-ethoxy methacrylate (SP value) 22.3) etc. In addition, as the polymerizable compound X, commercially available products can also be suitably used. Examples thereof include ACMO (manufactured by Koto Co., Ltd., SP value 22.9), Wasmer 2MA (manufactured by Kasano Kosan Co., Ltd., SP value 22.9), and Wasmer EMA (Kasano Kosan Co., Ltd., SP value 22.9). Produced by the company, SP value 22.3), Wasmer 3MA (manufactured by Kasano Kosan Co., Ltd., SP value 22.4), etc. These may be used singly or in combination of two or more kinds. Among these, acrylomorpholine is preferably used.

在此,以下對本發明中的SP值(溶解性參數)的計算方法進行說明。Here, the calculation method of the SP value (solubility parameter) in the present invention will be described below.

(溶解度參數(SP值)的計算方法) 在本發明中,聚合性化合物X的溶解度參數(SP值)係藉由Fedors的計算方法[參照「聚合物工程與科學(Polymer Eng.& Sci.)」,第14卷,第2號(1974),第148~154頁]進行計算而求出,即 [數學式1]

Figure 02_image010
(惟,Δei為歸屬於原子或基團之在25℃下的蒸發能,Δvi為25℃下的莫耳體積)。(Calculation method of solubility parameter (SP value)) In the present invention, the solubility parameter (SP value) of polymerizable compound X is calculated by Fedors [refer to "Polymer Eng. &Sci."", Vol. 14, No. 2 (1974), pp. 148~154] calculated and found, namely [Math 1]
Figure 02_image010
(However, Δei is the evaporation energy at 25°C attributable to the atom or group, and Δvi is the molar volume at 25°C).

上述數學式中的Δei及Δvi表示對主要分子中的i個原子及基團賦予之一定的數值。另外,將對原子或基團賦予的Δe及Δv的數值的代表例示於以下的表1。The Δei and Δvi in the above-mentioned mathematical formula represent constant numerical values assigned to i atoms and groups in the main molecule. In addition, representative examples of the numerical values of Δe and Δv given to atoms or groups are shown in Table 1 below.

[表1]

Figure 02_image012
[Table 1]
Figure 02_image012

易接著組成物中的聚合性化合物X的含量沒有特別限制,如上所述,從藉由將接著劑組成物中摻合的聚合性化合物X摻合於易接著組成物中而抑制聚合性化合物X過量浸透至透明保護薄膜中的觀點考慮,宜為20質量%以上,較宜為30質量%以上,另一方面,從使接著劑組成物中摻合的聚合性化合物X浸透於透明保護薄膜中而賦予錨固效果的觀點考慮,宜為85質量%以下,較宜為75質量%以下。此外,對於易接著組成物中的聚合性化合物X的含量而言,以使易接著組成物(溶劑除外)及接著劑組成物中的聚合性化合物X的總含量宜成為40~64質量%、較宜成為50~62質量%、更宜成為53~61質量%的方式考慮接著劑組成物中的聚合性化合物X的含量來進行調整。The content of the polymerizable compound X in the easy-adhesive composition is not particularly limited. As described above, the polymerizable compound X is suppressed by blending the polymerizable compound X blended in the adhesive composition into the easy-adhesive composition. From the viewpoint of excessive penetration into the transparent protective film, it is preferably 20% by mass or more, more preferably 30% by mass or more. On the other hand, the polymerizable compound X blended in the adhesive composition is penetrated into the transparent protective film From the viewpoint of imparting an anchoring effect, it is preferably 85% by mass or less, more preferably 75% by mass or less. In addition, with regard to the content of the polymerizable compound X in the easy-to-bond composition, the total content of the polymerizable compound X in the easy-to-bond composition (excluding the solvent) and the adhesive composition is preferably 40 to 64% by mass. The content of the polymerizable compound X in the adhesive composition is preferably adjusted to 50 to 62% by mass, and more preferably 53 to 61% by mass.

易接著組成物可以含有溶劑及添加劑。The easy-to-bond composition may contain solvents and additives.

作為前述溶劑,宜為可使前述通式(1)所示化合物及前述有機金屬化合物穩定而溶解或分散者。該溶劑可使用有機溶劑、水、或該等的混合溶劑。作為前述溶劑,例如可以從下述中選擇:乙酸乙酯、乙酸丁酯、乙酸2-羥基乙酯等酯類;甲基乙基酮、丙酮、環己酮、甲基異丁基酮、二乙基酮、甲基-正丙基酮、乙醯丙酮等酮類;四氫呋喃(THF)、二㗁烷等環狀醚類;正己烷、環己烷等脂肪族或脂環族烴類;甲苯、二甲苯等芳香族烴類;甲醇、乙醇、正丙醇、異丙醇、環己醇等脂肪族或脂環族醇類;乙二醇單甲基醚、乙二醇單乙基醚、二乙二醇單乙基醚等二醇醚類;二乙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯等二醇醚乙酸酯類;等等。這些當中,宜使用水。The solvent is preferably one that can stably dissolve or disperse the compound represented by the general formula (1) and the organometallic compound. As the solvent, an organic solvent, water, or a mixed solvent of these can be used. As the aforementioned solvent, for example, it can be selected from the following: ethyl acetate, butyl acetate, 2-hydroxyethyl acetate and other esters; methyl ethyl ketone, acetone, cyclohexanone, methyl isobutyl ketone, two Ketones such as ethyl ketone, methyl-n-propyl ketone, and acetone; cyclic ethers such as tetrahydrofuran (THF) and dioxane; aliphatic or cycloaliphatic hydrocarbons such as n-hexane and cyclohexane; toluene , Xylene and other aromatic hydrocarbons; methanol, ethanol, n-propanol, isopropanol, cyclohexanol and other aliphatic or alicyclic alcohols; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, Glycol ethers such as diethylene glycol monoethyl ether; glycol ether acetates such as diethylene glycol monomethyl ether acetate and diethylene glycol monoethyl ether acetate; etc. Among these, water should be used.

在易接著組成物含有有機溶劑的情況下,從兼顧偏光件與接著劑層的接著性提高、及塗敷性提高的觀點考慮,將易接著組成物的總量設為100質量%時,有機溶劑的含量宜為5~80質量%,較宜為10~50質量%。另外,在易接著組成物含有水的情況下,從提高含硼化合物對偏光件所具備的官能基的反應性、以提高偏光件與接著劑層的接著性的觀點考慮,將易接著組成物的總量設為100質量%時,水的含量宜為5~90質量%,較宜為30~80質量%,更宜為40~60質量%。When the easy-to-bond composition contains an organic solvent, from the viewpoint of achieving both improved adhesion between the polarizer and the adhesive layer and improved coatability, when the total amount of the easy-to-bond composition is 100% by mass, the organic The content of the solvent is preferably 5 to 80% by mass, more preferably 10 to 50% by mass. In addition, when the easy-to-bond composition contains water, from the viewpoint of increasing the reactivity of the boron-containing compound with the functional group of the polarizer and improving the adhesion between the polarizing member and the adhesive layer, the easy-to-bond composition When the total amount is set to 100% by mass, the water content is preferably 5 to 90% by mass, more preferably 30 to 80% by mass, and more preferably 40 to 60% by mass.

作為前述添加劑,可列舉例如:黏結劑樹脂、界面活性劑、增塑劑、增黏劑、低分子量聚合物、聚合性單體、表面潤滑劑、流平劑、抗氧化劑、防腐劑、光穩定劑、紫外線吸收劑、聚合抑制劑、矽烷耦合劑、鈦耦合劑、無機或有機的填充劑、金屬粉、粒子狀、箔狀物等。Examples of the aforementioned additives include: binder resins, surfactants, plasticizers, tackifiers, low molecular weight polymers, polymerizable monomers, surface lubricants, leveling agents, antioxidants, preservatives, and light stabilizers. Agents, ultraviolet absorbers, polymerization inhibitors, silane coupling agents, titanium coupling agents, inorganic or organic fillers, metal powders, particles, foils, etc.

在易接著組成物含有聚合引發劑的情況下,易接著組成物中的前述聚合性化合物X或前述含硼化合物發生反應,而有無法充分獲得偏光薄膜的耐水接著性的提高效果之情形。因此,易接著組成物中的聚合引發劑的含量宜為5質量%以下,較宜為3質量%以下,特別宜不含聚合引發劑。When the easy-adhesive composition contains a polymerization initiator, the polymerizable compound X or the boron-containing compound in the easy-adhesive composition reacts, and the effect of improving the water adhesion resistance of the polarizing film may not be sufficiently obtained. Therefore, the content of the polymerization initiator in the easy-to-bond composition is preferably 5% by mass or less, more preferably 3% by mass or less, and particularly preferably does not contain a polymerization initiator.

<接著劑組成物> 將接著劑組成物硬化的形態,可以大致分為熱硬化與活性能量射線硬化。作為構成熱硬化性接著劑組成物的樹脂,可列舉聚乙烯醇樹脂、環氧樹脂、不飽和聚酯、胺甲酸酯樹脂、丙烯酸樹脂、尿素樹脂、三聚氰胺樹脂、苯酚樹脂等,而根據需要併用硬化劑來使用。作為構成熱硬性接著劑組成物的樹脂,更宜使用聚乙烯醇樹脂、環氧樹脂。作為活性能量射線硬化性接著劑組成物,基於活性能量射線的分類可以大致分為電子束硬化性、紫外線硬化性、可見光硬化性。另外,硬化的形態,可以分為自由基聚合性接著劑組成物與陽離子聚合性接著劑組成物。在本發明中,將波長範圍10nm至小於380nm的活性能量射線記載為紫外線,將波長範圍380nm~800nm的活性能量射線記載為可見光。<Adhesive composition> The form of curing the adhesive composition can be roughly classified into thermal curing and active energy ray curing. Examples of resins constituting the thermosetting adhesive composition include polyvinyl alcohol resins, epoxy resins, unsaturated polyesters, urethane resins, acrylic resins, urea resins, melamine resins, phenol resins, etc., and as required Use hardener together. As the resin constituting the thermosetting adhesive composition, polyvinyl alcohol resin and epoxy resin are more preferably used. As an active energy ray curable adhesive composition, classification based on active energy rays can be roughly classified into electron beam curability, ultraviolet curability, and visible light curability. In addition, the cured form can be divided into a radical polymerizable adhesive composition and a cation polymerizable adhesive composition. In the present invention, active energy rays having a wavelength range of 10 nm to less than 380 nm are described as ultraviolet rays, and active energy rays having a wavelength range of 380 nm to 800 nm are described as visible light.

在本發明的偏光薄膜的製造中,接著劑組成物宜為活性能量射線硬化性。進一步,特別宜為利用380nm~450nm的可見光的可見光硬化性。In the production of the polarizing film of the present invention, the adhesive composition is preferably curable with active energy rays. Furthermore, it is particularly suitable for visible light curability using visible light of 380 nm to 450 nm.

作為自由基聚合性接著劑組成物所含有的硬化性成分,可舉出例如在自由基聚合性接著劑組成物中使用的自由基聚合性化合物。自由基聚合性化合物可列舉具有(甲基)丙烯醯基、乙烯基等碳-碳雙鍵的自由基聚合性官能基的化合物。這些硬化性成分可以使用單官能自由基聚合性化合物或二官能以上的多官能自由基聚合性化合物中的任一種。另外,這些自由基聚合性化合物可以單獨使用1種,或者組合2種以上來使用。作為這些自由基聚合性化合物,宜為例如具有(甲基)丙烯醯基的化合物。此外,本發明中,(甲基)丙烯醯基是指丙烯醯基及/或甲基丙烯醯基,「(甲基)」在以下為相同含義。Examples of the curable component contained in the radically polymerizable adhesive composition include radically polymerizable compounds used in the radically polymerizable adhesive composition. Examples of the radically polymerizable compound include compounds having a radically polymerizable functional group having carbon-carbon double bonds such as a (meth)acryloyl group and a vinyl group. As these curable components, either a monofunctional radical polymerizable compound or a bifunctional or higher polyfunctional radical polymerizable compound can be used. Moreover, these radically polymerizable compounds can be used individually by 1 type or in combination of 2 or more types. As these radically polymerizable compounds, for example, a compound having a (meth)acryloyl group is preferable. In addition, in the present invention, the (meth)acryloyl group means an allyl group and/or methacryloyl group, and "(meth)" has the same meaning in the following.

作為單官能自由基聚合性化合物,可列舉例如下述通式(2)所示化合物: [化學式7]

Figure 02_image014
(惟,R3 為氫原子或甲基,R4 及R5 分別獨立為氫原子、烷基、羥基烷基、烷氧基烷基或環狀醚基,R4 及R5 亦可形成環狀雜環)。烷基、羥基烷基、及/或烷氧基烷基的烷基部分的碳數沒有特別限定,可示例出例如1~4個者。另外,R4 及R5 可形成的環狀雜環可舉例如N-丙烯醯基嗎啉等。Examples of the monofunctional radical polymerizable compound include compounds represented by the following general formula (2): [Chemical formula 7]
Figure 02_image014
(However, R 3 is a hydrogen atom or a methyl group, R 4 and R 5 are each independently a hydrogen atom, an alkyl group, a hydroxyalkyl group, an alkoxyalkyl group or a cyclic ether group. R 4 and R 5 may also form a ring Like heterocycle). The number of carbon atoms in the alkyl portion of the alkyl group, hydroxyalkyl group, and/or alkoxyalkyl group is not particularly limited, and, for example, 1 to 4 can be exemplified. In addition, the cyclic heterocyclic ring that R 4 and R 5 can form includes, for example, N-propenylmorpholine and the like.

作為通式(2)所示化合物的具體例,例如可列舉:N-甲基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺等含N-烷基(甲基)丙烯醯胺衍生物;N-羥甲基(甲基)丙烯醯胺、N-羥乙基(甲基)丙烯醯胺、N-羥甲基-N-丙烷(甲基)丙烯醯胺等含N-羥基烷基(甲基)丙烯醯胺衍生物;N-甲氧基甲基丙烯醯胺、N-乙氧基甲基丙烯醯胺等含N-烷氧基(甲基)丙烯醯胺衍生物等。另外,作為含環狀醚基(甲基)丙烯醯胺衍生物,可舉(甲基)丙烯醯胺基的氮原子形成了雜環的含雜環(甲基)丙烯醯胺衍生物,例如可列舉N-丙烯醯基嗎啉、N-丙烯醯基哌啶、N-甲基丙烯醯基哌啶、N-丙烯醯基吡咯啶等。As specific examples of the compound represented by the general formula (2), for example, N-methyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-diethyl N-alkyl (meth)acrylamide, N-isopropyl(meth)acrylamide, N-butyl(meth)acrylamide, N-hexyl(meth)acrylamide, etc. (Meth)acrylamide derivatives; N-hydroxymethyl (meth)acrylamide, N-hydroxyethyl (meth)acrylamide, N-hydroxymethyl-N-propane (meth)propylene N-hydroxyalkyl (meth)acrylamide derivatives such as amide; N-methoxymethacrylamide, N-ethoxymethacrylamide, etc. containing N-alkoxy (methyl) ) Acrylamide derivatives, etc. In addition, examples of cyclic ether group-containing (meth)acrylamide derivatives include heterocyclic (meth)acrylamide derivatives in which the nitrogen atom of the (meth)acrylamide group forms a heterocyclic ring, such as N-acryloylmorpholine, N-acryloylpiperidine, N-methacryloylpiperidine, N-acryloylpyrrolidine, etc. can be mentioned.

本發明中使用的接著劑組成物宜含有前述聚合性化合物X作為硬化性成分。The adhesive composition used in the present invention preferably contains the aforementioned polymerizable compound X as a curable component.

接著劑組成物中的前述聚合性化合物X的含量沒有特別限制,如上所述,從抑制聚合性化合物X過量浸透於透明保護薄膜中的觀點考慮,宜為80質量%以下,較宜為60質量%以下,另一方面,從提高接著劑層與透明保護薄膜的接著性的觀點考慮,宜為25質量%以上,較宜為35質量%以上。此外,對於接著劑組成物中的聚合性化合物X的含量而言,以使易接著組成物(溶劑除外)及接著劑組成物中的聚合性化合物X的總含量宜成為40~64質量%、較宜成為50~62質量%、更宜成為53~61質量%的方式考慮易接著組成物中的聚合性化合物X的含量來進行調整。The content of the aforementioned polymerizable compound X in the adhesive composition is not particularly limited. As described above, from the viewpoint of suppressing excessive permeation of the polymerizable compound X into the transparent protective film, it is preferably 80% by mass or less, more preferably 60% by mass. % Or less. On the other hand, from the viewpoint of improving the adhesion between the adhesive layer and the transparent protective film, it is preferably 25% by mass or more, and more preferably 35% by mass or more. In addition, the content of the polymerizable compound X in the adhesive composition is preferably such that the total content of the easily bondable composition (excluding the solvent) and the polymerizable compound X in the adhesive composition becomes 40 to 64% by mass. The content of the polymerizable compound X in the easy-to-bond composition is preferably adjusted to be 50 to 62% by mass, and more preferably 53 to 61% by mass.

另外,在本發明所使用的接著劑組成物中,也可以含有前述以外的單官能自由基聚合性化合物作為硬化性成分。作為單官能自由基聚合性化合物,可舉例如具有(甲基)丙烯醯氧基的各種(甲基)丙烯酸衍生物。作為前述(甲基)丙烯酸衍生物,可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸2-甲基-2-硝基丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸三級戊酯、(甲基)丙烯酸3-戊酯、(甲基)丙烯酸2,2-二甲基丁酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸4-甲基-2-丙基戊酯、(甲基)丙烯酸正十八烷基酯等(甲基)丙烯酸(碳數1-20)烷基酯類。In addition, the adhesive composition used in the present invention may contain a monofunctional radical polymerizable compound other than the above as a curable component. As a monofunctional radical polymerizable compound, various (meth)acrylic acid derivatives which have a (meth)acryloyloxy group are mentioned, for example. Examples of the aforementioned (meth)acrylic acid derivatives include: methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate, (meth)acrylate Base) 2-methyl-2-nitropropyl acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, secondary butyl (meth)acrylate, tertiary (meth)acrylate Butyl ester, n-pentyl (meth)acrylate, tertiary pentyl (meth)acrylate, 3-pentyl (meth)acrylate, 2,2-dimethylbutyl (meth)acrylate, (methyl) ) N-hexyl acrylate, cetyl (meth)acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4-methyl-2-propylpentene (meth)acrylate (Meth)acrylic acid (carbon number 1-20) alkyl esters such as esters and n-octadecyl (meth)acrylate.

另外,作為前述(甲基)丙烯酸衍生物,可列舉:(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯等(甲基)丙烯酸環烷酯;(甲基)丙烯酸苄酯等(甲基)丙烯酸芳烷酯;(甲基)丙烯酸2-異莰酯、(甲基)丙烯酸2-降莰基甲酯、(甲基)丙烯酸5-降莰烯-2-基-甲酯、(甲基)丙烯酸3-甲基-2-降莰基甲酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸二環戊酯等多環式(甲基)丙烯酸酯;(甲基)丙烯酸-2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸2-甲氧基甲氧基乙酯、(甲基)丙烯酸3-甲氧基丁酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧乙酯、烷基苯氧基聚乙二醇(甲基)丙烯酸酯等含烷氧基或苯氧基的(甲基)丙烯酸酯等等。其中,丙烯酸二環戊烯氧基乙酯、丙烯酸苯氧基乙酯由於與各種保護薄膜的接著性優異,因而佳。In addition, examples of the aforementioned (meth)acrylic acid derivatives include: cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, and other cycloalkyl (meth)acrylates; benzyl (meth)acrylate, etc. Aralkyl (meth)acrylate; 2-isobornyl (meth)acrylate, 2-norbornyl methyl (meth)acrylate, 5-norbornen-2-yl-methyl (meth)acrylate , 3-Methyl-2-norbornyl methyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenoxyethyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, dicyclopentenyl (meth)acrylate Polycyclic (meth)acrylates such as cyclopentyl ester; 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 2-methoxyethyl (meth)acrylate Ethyl methoxyethyl, 3-methoxybutyl (meth)acrylate, ethyl carbitol (meth)acrylate, phenoxyethyl (meth)acrylate, alkylphenoxy polyethylene Alkoxy or phenoxy-containing (meth)acrylates such as alcohol (meth)acrylates and the like. Among them, dicyclopentenoxyethyl acrylate and phenoxyethyl acrylate are preferable because they have excellent adhesion to various protective films.

另外,作為前述(甲基)丙烯酸衍生物,可列舉例如:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸12-羥基月桂酯等(甲基)丙烯酸羥基烷基酯、或丙烯酸[4-(羥基甲基)環己基]甲酯、環己烷二甲醇單(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯等含羥基(甲基)丙烯酸酯;(甲基)丙烯酸縮水甘油酯、4-羥基丁基(甲基)丙烯酸酯縮水甘油醚等含環氧基(甲基)丙烯酸酯;(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,2-三氟乙基乙酯、(甲基)丙烯酸四氟丙酯、(甲基)丙烯酸六氟丙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸十七氟癸酯、(甲基)丙烯酸3-氯-2-羥基丙酯等含鹵素(甲基)丙烯酸酯;(甲基)丙烯酸二甲基胺基乙酯等(甲基)丙烯酸烷基胺基烷基酯;(甲基)丙烯酸3-氧雜環丁烷基甲酯、(甲基)丙烯酸3-甲基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-乙基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-丁基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-己基-氧雜環丁烷基甲酯等含氧雜環丁烷基(甲基)丙烯酸酯;(甲基)丙烯酸四氫糠酯、丁內酯(甲基)丙烯酸酯等具有雜環的(甲基)丙烯酸酯、或羥基三甲基乙酸新戊二醇(甲基)丙烯酸加成物、對苯基苯酚(甲基)丙烯酸酯等。其中,丙烯酸2-羥基-3-苯氧基丙酯由於與各種保護薄膜的接著性優異,因而佳。In addition, as the aforementioned (meth)acrylic acid derivative, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, ( 2-hydroxybutyl meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-(meth)acrylate Hydroxydecyl ester, 12-hydroxylauryl (meth)acrylate and other hydroxyalkyl (meth)acrylates, or [4-(hydroxymethyl)cyclohexyl]methyl acrylate, cyclohexanedimethanol mono(methyl) ) Acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate and other hydroxyl-containing (meth)acrylates; glycidyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate Epoxy group-containing (meth)acrylates such as glycidyl ether; 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate, ( Tetrafluoropropyl (meth)acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptafluorodecyl (meth)acrylate, 3-chloro-2 (meth)acrylate -Halogen-containing (meth)acrylates such as hydroxypropyl ester; (meth)acrylic acid alkylaminoalkyl esters such as dimethylaminoethyl (meth)acrylate; (meth)acrylic acid 3-oxo heterocycle Butyl methyl ester, 3-methyl-oxetanyl methyl (meth)acrylate, 3-ethyl-oxetanyl methyl (meth)acrylate, (meth)acrylic acid 3 -Butyl-oxetanyl methyl ester, 3-hexyl-oxetanyl methyl (meth)acrylate and other oxetanyl (meth)acrylates; (meth)acrylic acid Heterocyclic (meth)acrylates such as tetrahydrofurfuryl ester and butyrolactone (meth)acrylate, or hydroxytrimethylacetate neopentyl glycol (meth)acrylic acid adduct, p-phenylphenol ( Meth) acrylate and the like. Among them, 2-hydroxy-3-phenoxypropyl acrylate is preferred because of its excellent adhesion to various protective films.

另外,作為單官能自由基聚合性化合物,可列舉出:(甲基)丙烯酸、丙烯酸羧基乙酯、丙烯酸羧基戊酯、伊康酸、馬來酸、富馬酸、巴豆酸、異巴豆酸等含羧基單體。In addition, examples of monofunctional radical polymerizable compounds include (meth)acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, isocrotonic acid, etc. Carboxyl-containing monomers.

另外,作為單官能自由基聚合性化合物,例如可列舉出:N-乙烯基吡咯啶酮、N-乙烯基-ε-己內醯胺、甲基乙烯基吡咯啶酮等內醯胺系乙烯基單體;乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌𠯤、乙烯基吡𠯤、乙烯基吡咯、乙烯基咪唑、乙烯基㗁唑、乙烯基嗎啉等具有含氮雜環的乙烯基系單體等。In addition, examples of monofunctional radically polymerizable compounds include internal vinyl amines such as N-vinylpyrrolidone, N-vinyl-ε-caprolactone, and methylvinylpyrrolidone. Monomers; vinyl pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piperidine, vinyl pyridine, vinyl pyrrole, vinyl imidazole, vinyl azole, vinyl morpholine, etc. Have nitrogen-containing heterocycles The vinyl monomers and so on.

在本發明中使用的接著劑組成物中,含有單官能自由基聚合性化合物中具有高極性的含羥基(甲基)丙烯酸酯、含羧基(甲基)丙烯酸酯、含磷酸基(甲基)丙烯酸酯等時,對各種基材的密著力會提高。相對於接著劑組成物,含羥基(甲基)丙烯酸酯的含量宜為1質量%~30質量%。在含羥基(甲基)丙烯酸酯的含量過多的情況下,硬化物的吸水率會變高,而有耐水性惡化的情況。相對於接著劑組成物,含羧基(甲基)丙烯酸酯的含量宜為1質量%~20質量%。在含羧基(甲基)丙烯酸酯的含量過多的情況下,偏光薄膜的光學耐久性降低,因而不宜。作為含磷酸基(甲基)丙烯酸酯,可舉出2-(甲基)丙烯醯氧基乙基酸式磷酸酯,而相對於接著劑組成物,其含量宜為0.1質量%~10質量%。在含磷酸基(甲基)丙烯酸酯的含量過多的情況下,偏光薄膜的光學耐久性降低,因而不宜。The adhesive composition used in the present invention contains hydroxyl-containing (meth)acrylates, carboxyl-containing (meth)acrylates, and phosphoric acid-containing (meth) groups that have high polarity among monofunctional radical polymerizable compounds. In the case of acrylate etc., the adhesion to various substrates will be improved. The content of the hydroxyl group-containing (meth)acrylate relative to the adhesive composition is preferably 1% by mass to 30% by mass. When the content of the hydroxyl group-containing (meth)acrylate is too large, the water absorption rate of the cured product may increase, and the water resistance may be deteriorated. The content of the carboxyl group-containing (meth)acrylate relative to the adhesive composition is preferably 1% by mass to 20% by mass. When the content of the carboxyl group-containing (meth)acrylate is too large, the optical durability of the polarizing film decreases, which is not suitable. The phosphoric acid group-containing (meth)acrylate includes 2-(meth)acryloyloxyethyl acid phosphate, and its content is preferably 0.1% by mass to 10% by mass relative to the adhesive composition . When the content of the phosphoric acid group-containing (meth)acrylate is too large, the optical durability of the polarizing film decreases, which is not suitable.

另外,作為單官能自由基聚合性化合物,可以使用具有活性亞甲基的自由基聚合性化合物。具有活性亞甲基的自由基聚合性化合物為末端或分子中具有(甲基)丙烯酸基等活性雙鍵基、且具有活性亞甲基的化合物。作為活性亞甲基,可列舉例如:乙醯乙醯基、烷氧基丙二醯基、或氰基乙醯基等。前述活性亞甲基宜為乙醯乙醯基。作為具有活性亞甲基的自由基聚合性化合物,可列舉例如:(甲基)丙烯酸2-乙醯乙醯氧基乙酯、(甲基)丙烯酸2-乙醯乙醯氧基丙酯、(甲基)丙烯酸2-乙醯乙醯氧基-1-甲基乙酯等(甲基)丙烯酸乙醯乙醯氧基烷基酯;(甲基)丙烯酸2-乙氧基丙二醯氧基乙酯、(甲基)丙烯酸2-氰基乙醯氧基乙酯、N-(2-氰基乙醯氧基乙基)丙烯醯胺、N-(2-丙醯基乙醯氧基丁基)丙烯醯胺、N-(4-乙醯乙醯氧基甲基苄基)丙烯醯胺、N-(2-乙醯乙醯基胺基乙基)丙烯醯胺等。具有活性亞甲基的自由基聚合性化合物宜為(甲基)丙烯酸乙醯乙醯氧基烷基酯。In addition, as the monofunctional radical polymerizable compound, a radical polymerizable compound having an active methylene group can be used. The radically polymerizable compound having an active methylene group is a compound having an active double bond group such as a (meth)acrylic group in the terminal or in the molecule, and an active methylene group. As the active methylene group, for example, acetylacetoxy, alkoxypropanedioxin, cyanoacetoxy, and the like can be mentioned. The aforementioned active methylene group is preferably acetylacetonyl. Examples of radical polymerizable compounds having active methylene groups include: 2-acetylacetoxyethyl (meth)acrylate, 2-acetylacetoxypropyl (meth)acrylate, ( Acetyl acetoxy alkyl (meth)acrylate such as 2-ethoxy acetoxy-1-methyl ethyl acrylate; 2-ethoxy propane diacetoxy (meth) acrylate Ethyl, 2-cyanoacetoxyethyl (meth)acrylate, N-(2-cyanoacetoxyethyl)acrylamide, N-(2-propionylacetoxybutyl) Yl)acrylamide, N-(4-acetylacetoxymethylbenzyl)acrylamide, N-(2-acetylacetaminoethyl)acrylamide, and the like. The radically polymerizable compound having an active methylene group is preferably acetoxyalkyl (meth)acrylate.

另外,作為二官能以上的多官能自由基聚合性化合物,可列舉例如:屬多官能(甲基)丙烯醯胺衍生物的N,N’-亞甲基雙(甲基)丙烯醯胺、三丙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二丙烯酸酯、2-乙基-2-丁基丙二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、雙酚A環氧乙烷加成物二(甲基)丙烯酸酯、雙酚A環氧丙烷加成物二(甲基)丙烯酸酯、雙酚A二縮水甘油醚二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、環狀三羥甲基丙烷甲縮醛(甲基)丙烯酸酯、二㗁烷二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、EO改質二甘油四(甲基)丙烯酸酯等(甲基)丙烯酸與多元醇的酯化物、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]茀。作為具體例,宜ARONIX M-220(東亞合成公司製)、LIGHT ACRYLATE 1,9ND-A(共榮社化學公司製)、LIGHT ACRYLATE DGE-4A(共榮社化學公司製)、LIGHT ACRYLATE DCP-A(共榮社化學公司製)、SR-531(Sartomer公司製)、CD-536(Sartomer公司製)等。另外,根據需要,可列舉出:各種環氧(甲基)丙烯酸酯、胺甲酸酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、各種(甲基)丙烯酸酯系單體等。此外,多官能(甲基)丙烯醯胺衍生物由於不僅聚合速度快、生產率優異,而且將接著劑組成物製成硬化物時的交聯性優異,因而宜包含於接著劑組成物中。In addition, examples of polyfunctional radical polymerizable compounds having two or more functions include N,N'-methylenebis(meth)acrylamide, trifunctional (meth)acrylamide derivatives, and trifunctional (meth)acrylamide derivatives. Propylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate , 1,10-decanediol diacrylate, 2-ethyl-2-butylpropanediol di(meth)acrylate, bisphenol A di(meth)acrylate, bisphenol A ethylene oxide addition Di(meth)acrylate, bisphenol A propylene oxide adduct di(meth)acrylate, bisphenol A diglycidyl ether di(meth)acrylate, neopentyl glycol di(meth) Acrylate, tricyclodecane dimethanol di(meth)acrylate, cyclic trimethylolpropane methylal (meth)acrylate, dioxanediol di(meth)acrylate, trimethylol Propane tri (meth) acrylate, neopentyl erythritol tri (meth) acrylate, neopentyl erythritol tetra (meth) acrylate, dineopentyl pentaerythritol penta (meth) acrylate, dineopentyl Tetraol hexa(meth)acrylate, EO modified diglycerol tetra(meth)acrylate and other (meth)acrylic acid and polyol esterification products, 9,9-bis[4-(2-(methyl) Allyloxyethoxy)phenyl]茀. As specific examples, ARONIX M-220 (manufactured by Toagosei Co., Ltd.), LIGHT ACRYLATE 1,9ND-A (manufactured by Kyoeisha Chemical Co., Ltd.), LIGHT ACRYLATE DGE-4A (manufactured by Kyoeisha Chemical Co., Ltd.), LIGHT ACRYLATE DCP- A (manufactured by Kyoeisha Chemical Co., Ltd.), SR-531 (manufactured by Sartomer Co., Ltd.), CD-536 (manufactured by Sartomer Co., Ltd.), etc. In addition, if necessary, various epoxy (meth)acrylates, urethane (meth)acrylates, polyester (meth)acrylates, various (meth)acrylate monomers, etc. can be cited . In addition, the polyfunctional (meth)acrylamide derivative is not only fast in polymerization rate and excellent in productivity, but also has excellent crosslinkability when the adhesive composition is made into a cured product, so it is preferably included in the adhesive composition.

從兼顧與偏光件或各種透明保護薄膜的接著性與嚴苛環境下的光學耐久性的觀點出發,自由基聚合性化合物宜併用單官能自由基聚合性化合物與多官能自由基聚合性化合物。此外,單官能自由基聚合性化合物的液體黏度較低,因此藉由在接著劑組成物中含有,可降低接著劑組成物的液體黏度。另外,單官能自由基聚合性化合物多數情況下具有可表現出各種功能的官能基,而藉由在接著劑組成物中含有,可在接著劑組成物及/或接著劑組成物的硬化物中表現出各種功能。多官能自由基聚合性化合物由於可以使接著劑組成物的硬化物三維交聯,因而宜在接著劑組成物中含有。相對於單官能自由基聚合性化合物100質量份,多官能自由基聚合性化合物宜使用10~1000質量份。From the viewpoint of compatibility with polarizers or various transparent protective films and optical durability in severe environments, the radical polymerizable compound is preferably used in combination with a monofunctional radical polymerizable compound and a polyfunctional radical polymerizable compound. In addition, the monofunctional radically polymerizable compound has a low liquid viscosity, so by containing it in the adhesive composition, the liquid viscosity of the adhesive composition can be reduced. In addition, monofunctional radical polymerizable compounds often have functional groups that can exhibit various functions. By including them in the adhesive composition, they can be used in the adhesive composition and/or the cured product of the adhesive composition. Exhibit various functions. Since the polyfunctional radical polymerizable compound can three-dimensionally crosslink the cured product of the adhesive composition, it is preferably contained in the adhesive composition. It is preferable to use 10 to 1000 parts by mass of the polyfunctional radical polymerizable compound with respect to 100 parts by mass of the monofunctional radical polymerizable compound.

在活性能量射線使用電子束等的情況下,自由基聚合性接著劑組成物不必含有光聚合引發劑,但在活性能量射線使用紫外線或可見光的情況下,宜含有光聚合引發劑。When an electron beam or the like is used for the active energy rays, the radically polymerizable adhesive composition does not need to contain a photopolymerization initiator, but when the active energy rays use ultraviolet or visible light, it is preferable to contain a photopolymerization initiator.

使用自由基聚合性化合物的情況下的光聚合引發劑可根據活性能量射線而適當選擇。在藉由紫外線或可見光硬化的情況下,係使用紫外線或可見光裂解的光聚合引發劑。作為前述光聚合引發劑,例如可列舉出:二苯基乙二酮(benzil)、二苯基酮、苯甲醯苯甲酸、3,3′-二甲基-4-甲氧基二苯基酮等二苯基酮系化合物;4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮、α-羥基-α,α′-二甲基苯乙酮、2-甲基-2-羥基苯丙酮、α-羥基環己基苯基酮等芳香族酮化合物;甲氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基苯乙酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉丙-1等苯乙酮系化合物;苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚、苯偶姻丁基醚、大茴香偶姻甲基醚等苯偶姻醚系化合物;苄基二甲基縮酮等芳香族縮酮系化合物;2-萘磺醯氯等芳香族磺醯氯系化合物;1-苯酮-1,1-丙二酮-2-(鄰乙氧基羰基)肟等光活性肟系化合物;9-氧硫𠮿

Figure 109121916-0000-3
、2-氯9-氧硫𠮿
Figure 109121916-0000-3
、2-甲基9-氧硫𠮿
Figure 109121916-0000-3
、2,4-二甲基9-氧硫𠮿
Figure 109121916-0000-3
、異丙基9-氧硫𠮿
Figure 109121916-0000-3
、2,4-二氯9-氧硫𠮿
Figure 109121916-0000-3
、2,4-二乙基9-氧硫𠮿
Figure 109121916-0000-3
、2,4-二異丙基9-氧硫𠮿
Figure 109121916-0000-3
、十二烷基9-氧硫𠮿
Figure 109121916-0000-3
等9-氧硫𠮿
Figure 109121916-0000-3
系化合物;樟腦醌;鹵化酮;醯基氧化膦;醯基膦酸酯等。The photopolymerization initiator in the case of using a radically polymerizable compound can be appropriately selected according to active energy rays. In the case of curing by ultraviolet or visible light, a photopolymerization initiator that is cleaved by ultraviolet or visible light is used. As the aforementioned photopolymerization initiator, for example, benzil, diphenyl ketone, benzyl benzoic acid, 3,3′-dimethyl-4-methoxydiphenyl Ketones and other diphenyl ketone compounds; 4-(2-hydroxyethoxy) phenyl (2-hydroxy-2-propyl) ketone, α-hydroxy-α,α'-dimethylacetophenone, 2 -Methyl-2-hydroxypropiophenone, α-hydroxycyclohexyl phenyl ketone and other aromatic ketone compounds; methoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2, Acetophenone compounds such as 2-diethoxyacetophenone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-1; benzoin methyl ether, Benzoin ether compounds such as benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, and anisin methyl ether; aromatic ketals such as benzyl dimethyl ketal Compounds; Aromatic sulfonyl chloride compounds such as 2-naphthalenesulfonyl chloride; Photoactive oxime compounds such as 1-phenone-1,1-propanedione-2-(o-ethoxycarbonyl)oxime; 9-oxygen Sulfur
Figure 109121916-0000-3
, 2-chloro-9-oxysulfur 𠮿
Figure 109121916-0000-3
, 2-Methyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, 2,4-Dimethyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, Isopropyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, 2,4-Dichloro 9-oxysulfur 𠮿
Figure 109121916-0000-3
, 2,4-Diethyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, 2,4-Diisopropyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, Dodecyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
Waiting for 9-oxysulfur 𠮿
Figure 109121916-0000-3
Series compounds; camphorquinone; halogenated ketones; acyl phosphine oxide; acyl phosphonate and the like.

在接著劑組成物中前述光聚合引發劑的摻合量宜為20質量%以下,較宜為0.01~20質量%,更宜為0.05~10質量%,特別宜為0.1~5質量%。此外,對於接著劑組成物中的光聚合引發劑的含量而言,以使易接著組成物(溶劑除外)及接著劑組成物中的光聚合引發劑的總含量宜成為2.6~7質量%、較宜成為2.65~6質量%、更宜成為2.7~5質量%的方式考慮易接著組成物中的光聚合引發劑的含量來進行調整。The blending amount of the aforementioned photopolymerization initiator in the adhesive composition is preferably 20% by mass or less, more preferably 0.01-20% by mass, more preferably 0.05-10% by mass, and particularly preferably 0.1-5% by mass. In addition, the content of the photopolymerization initiator in the adhesive composition is preferably such that the total content of the easily-adhesive composition (excluding the solvent) and the photopolymerization initiator in the adhesive composition is 2.6 to 7% by mass. The content of the photopolymerization initiator in the easy-to-bond composition is preferably adjusted to be 2.65-6 mass%, and more preferably 2.7-5 mass%.

另外,在以含有自由基聚合性化合物作為硬化性成分的可見光硬化性使用本發明中使用的接著劑組成物的情況下,特別宜使用對380nm以上的光為高靈敏度的光聚合引發劑。關於對380nm以上的光為高靈敏度的光聚合引發劑,後面進行敘述。In addition, when the adhesive composition used in the present invention is used for visible light curability containing a radically polymerizable compound as a curable component, it is particularly suitable to use a photopolymerization initiator that is highly sensitive to light of 380 nm or more. The photopolymerization initiator that is highly sensitive to light of 380 nm or more will be described later.

作為前述光聚合引發劑,宜單獨使用下述通式(3)所示化合物,或者併用通式(3)所示化合物與後述對380nm以上的光為高靈敏度的光聚合引發劑: [化學式8]

Figure 02_image016
(式中,R6 及R7 表示-H、-CH2 CH3 、-iPr或Cl,R6 及R7 可以相同或不同)。與單獨使用對380nm以上的光為高靈敏度的光聚合引發劑的情況相比,使用了通式(3)所示化合物的情況下接著性優異。通式(3)所示化合物中,特別宜為R6 及R7 為-CH2 CH3 的二乙基9-氧硫𠮿
Figure 109121916-0000-3
。相對於接著劑組成物的總量,接著劑組成物中的通式(3)所示化合物的組成比率宜為0.1~5質量%,較宜為0.5~4質量%,更宜為0.9~3質量%。As the aforementioned photopolymerization initiator, it is preferable to use the compound represented by the following general formula (3) alone or in combination with the compound represented by the general formula (3) and a photopolymerization initiator that is highly sensitive to light of 380 nm or more described later: [Chemical formula 8 ]
Figure 02_image016
(In the formula, R 6 and R 7 represent -H, -CH 2 CH 3 , -iPr or Cl, and R 6 and R 7 may be the same or different). Compared with the case of using a photopolymerization initiator that is highly sensitive to light of 380 nm or more, the use of the compound represented by the general formula (3) is superior in adhesiveness. Among the compounds represented by the general formula (3), it is particularly preferred that R 6 and R 7 are -CH 2 CH 3 diethyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
. Relative to the total amount of the adhesive composition, the composition ratio of the compound represented by the general formula (3) in the adhesive composition is preferably 0.1-5 mass%, more preferably 0.5-4 mass%, and more preferably 0.9-3 quality%.

另外,宜根據需要添加聚合引發助劑。作為聚合引發助劑,可列舉出:三乙胺、二乙胺、N-甲基二乙醇胺、乙醇胺、4-二甲基胺基苯甲酸、4-二甲基胺基苯甲酸甲酯、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸異戊酯等,特別宜4-二甲基胺基苯甲酸乙酯。使用聚合引發助劑的情況下,其添加量相對於硬化性樹脂組成物的總量通常為0~5質量%,宜為0~4質量%,最宜為0~3質量%。In addition, it is advisable to add a polymerization initiation assistant as necessary. Examples of the polymerization initiation aids include triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, 4 -Ethyl dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, etc., ethyl 4-dimethylaminobenzoate is particularly suitable. When a polymerization initiation aid is used, its addition amount is usually 0 to 5% by mass relative to the total amount of the curable resin composition, preferably 0 to 4% by mass, and most preferably 0 to 3% by mass.

另外,根據需要,可以併用公知的光聚合引發劑。具有UV吸收能的透明保護薄膜由於不透過380nm以下的光,因此宜使用對380nm以上的光為高靈敏度的光聚合引發劑作為光聚合引發劑。具體而言,可列舉出:2-甲基-1-(4-甲硫基苯基)-2-嗎啉丙-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉苯基)-丁-1-酮、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮、2,4,6-三甲基苯甲醯基二苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)苯基氧化膦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦等。In addition, if necessary, a known photopolymerization initiator can be used in combination. Since the transparent protective film having UV absorption energy does not transmit light of 380 nm or less, it is preferable to use a photopolymerization initiator that is highly sensitive to light of 380 nm or more as the photopolymerization initiator. Specifically, examples include: 2-methyl-1-(4-methylthiophenyl)-2-morpholin-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinephenyl)-butan-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholine) (Yl)phenyl)-1-butanone, 2,4,6-trimethylbenzyldiphenylphosphine oxide, bis(2,4,6-trimethylbenzyl)phenylphosphine oxide , Bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium and the like.

尤其作為光聚合引發劑,除通式(3)的光聚合引發劑以外,宜進一步使用下述通式(4)所示化合物: [化學式9]

Figure 02_image018
(式中,R8 、R9 及R10 表示-H、-CH3 、-CH2 CH3 、-iPr或Cl,R8 、R9 及R10 可以相同或不同)。作為通式(4)所示化合物,可以適宜使用作為市售品的2-甲基-1-(4-甲硫基苯基)-2-嗎啉丙-1-酮(商品名:IRGACURE907 製造商:BASF)。此外,2-苄基-2-二甲基胺基-1-(4-嗎啉苯基)-丁-1-酮(商品名:IRGACURE369 製造商:BASF)、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮(商品名:IRGACURE379 製造商:BASF)由於靈敏度高,因此佳。In particular, as the photopolymerization initiator, in addition to the photopolymerization initiator of the general formula (3), it is preferable to further use a compound represented by the following general formula (4): [Chemical formula 9]
Figure 02_image018
(In the formula, R 8 , R 9 and R 10 represent -H, -CH 3 , -CH 2 CH 3 , -iPr or Cl, and R 8 , R 9 and R 10 may be the same or different). As the compound represented by the general formula (4), commercially available 2-methyl-1-(4-methylthiophenyl)-2-morpholin-1-one (trade name: manufactured by IRGACURE907) can be suitably used. Quotient: BASF). In addition, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butan-1-one (trade name: IRGACURE369 manufacturer: BASF), 2-(dimethylamino )-2-[(4-Methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone (trade name: IRGACURE379 Manufacturer: BASF) due to high sensitivity , So good.

在上述接著劑組成物中,使用具有活性亞甲基的自由基聚合性化合物作為自由基聚合性化合物時,宜與具有奪氫作用的自由基聚合引發劑組合來使用。根據該構成,特別是即使剛從高濕度環境或水中取出後(非乾燥狀態),偏光薄膜所具有的接著劑層的接著性也能顯著提高。其理由尚未明確,但認為是以下的原因。也就是說,具有活性亞甲基的自由基聚合性化合物與構成接著劑層的其它自由基聚合性化合物一起聚合,並被組入接著劑層中的基底聚合物的主鏈與/或側鏈,而形成接著劑層。在該聚合過程中,如果存在具有奪氫作用的自由基聚合引發劑,則會形成構成接著劑層的基底聚合物,並從具有活性亞甲基的自由基聚合性化合物中奪取氫,在亞甲基中產生自由基。而且,產生自由基的亞甲基與PVA等偏光件的羥基會進行反應,而在接著劑層與偏光件之間形成共價鍵。結果,推測特別是即使在非乾燥狀態下,偏光薄膜所具有的接著劑層的接著性也能顯著提高。In the above-mentioned adhesive composition, when a radical polymerizable compound having a living methylene group is used as the radical polymerizable compound, it is preferably used in combination with a radical polymerization initiator having a hydrogen abstraction action. According to this configuration, the adhesiveness of the adhesive layer of the polarizing film can be remarkably improved even immediately after being taken out from a high-humidity environment or water (in a non-dried state). The reason is not clear, but it is believed to be the following reason. That is, the radical polymerizable compound having a living methylene group is polymerized together with other radical polymerizable compounds constituting the adhesive layer, and is incorporated into the main chain and/or side chain of the base polymer in the adhesive layer , And the formation of an adhesive layer. In the polymerization process, if a radical polymerization initiator with hydrogen abstraction is present, it will form the base polymer constituting the adhesive layer, and will abstract hydrogen from the radical polymerizable compound with active methylene groups, and then Free radicals are generated in the methyl group. In addition, the methylene group that generates radicals reacts with the hydroxyl group of the polarizer such as PVA to form a covalent bond between the adhesive layer and the polarizer. As a result, it is estimated that the adhesiveness of the adhesive layer of the polarizing film can be significantly improved even in a non-dried state.

在本發明中,作為具有奪氫作用的自由基聚合引發劑,可列舉例如:9-氧硫𠮿

Figure 109121916-0000-3
系自由基聚合引發劑、二苯基酮系自由基聚合引發劑等。前述自由基聚合引發劑宜為9-氧硫𠮿
Figure 109121916-0000-3
系自由基聚合引發劑。作為9-氧硫𠮿
Figure 109121916-0000-3
系自由基聚合引發劑,可列舉例如前述通式(3)所示化合物。作為通式(3)所示化合物的具體例,可列舉例如:9-氧硫𠮿
Figure 109121916-0000-3
、二甲基9-氧硫𠮿
Figure 109121916-0000-3
、二乙基9-氧硫𠮿
Figure 109121916-0000-3
、異丙基9-氧硫𠮿
Figure 109121916-0000-3
、氯9-氧硫𠮿
Figure 109121916-0000-3
等。通式(3)所示化合物中,特別宜為R6 及R7 為-CH2 CH3 的二乙基9-氧硫𠮿
Figure 109121916-0000-3
。In the present invention, as a radical polymerization initiator having a hydrogen abstraction effect, for example: 9-oxysulfur 𠮿
Figure 109121916-0000-3
-Based radical polymerization initiators, benzophenone-based radical polymerization initiators, etc. The aforementioned free radical polymerization initiator is preferably 9-oxysulfur 𠮿
Figure 109121916-0000-3
It is a radical polymerization initiator. As 9-oxysulfur 𠮿
Figure 109121916-0000-3
The radical polymerization initiator includes, for example, the compound represented by the aforementioned general formula (3). As a specific example of the compound represented by the general formula (3), for example: 9-oxysulfur 𠮿
Figure 109121916-0000-3
, Dimethyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, Diethyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, Isopropyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
, Chlorine 9-oxysulfur 𠮿
Figure 109121916-0000-3
Wait. Among the compounds represented by the general formula (3), it is particularly preferred that R 6 and R 7 are -CH 2 CH 3 diethyl 9-oxysulfur 𠮿
Figure 109121916-0000-3
.

在上述接著劑組成物中含有具有活性亞甲基的自由基聚合性化合物與具有奪氫作用的自由基聚合引發劑的情況下,將硬化性成分的總量設為100質量%時,相對於接著劑組成物的總量,宜含有前述具有活性亞甲基的自由基聚合性化合物1~50質量%、及自由基聚合引發劑0.1~10質量%。When the above-mentioned adhesive composition contains a radical polymerizable compound having a reactive methylene group and a radical polymerization initiator having a hydrogen abstraction effect, when the total amount of the curable component is 100% by mass, relative to The total amount of the adhesive composition preferably contains 1 to 50% by mass of the radical polymerizable compound having an active methylene group and 0.1 to 10% by mass of the radical polymerization initiator.

如上所述,在本發明中,在具有奪氫作用的自由基聚合引發劑的存在下,使具有活性亞甲基的自由基聚合性化合物的亞甲基產生自由基,該亞甲基與PVA等偏光件的羥基會進行反應,形成共價鍵。因此,為了使具有活性亞甲基的自由基聚合性化合物的亞甲基產生自由基,充分形成該共價鍵,將硬化性成分的總量設為100重量%時,宜含有具有活性亞甲基的自由基聚合性化合物1~50質量%,較宜含有3~30質量%。為了充分提高耐水性、以提高在非乾燥狀態下的接著性,宜將具有活性亞甲基的自由基聚合性化合物設為1質量%以上。另一方面,如果超過50質量%,則有發生接著劑層的硬化不良的情況。另外,相對於接著劑組成物的總量,宜含有具有奪氫作用的自由基聚合引發劑0.1~10質量%,較宜含有0.3~9質量%。為了使奪氫反應充分進行,宜使用自由基聚合引發劑0.1質量%以上。另一方面,如果大於10質量%,則有在組成物中不完全溶解之情形。As described above, in the present invention, in the presence of a radical polymerization initiator having a hydrogen abstraction effect, the methylene group of the radical polymerizable compound having a reactive methylene group is caused to generate free radicals, and the methylene group interacts with PVA. The hydroxyl groups of the polarizer will react to form a covalent bond. Therefore, in order to generate free radicals from the methylene group of the radically polymerizable compound having an active methylene group and sufficiently form the covalent bond, when the total amount of the curable component is 100% by weight, it is preferable to contain an active methylene group. The radical polymerizable compound contains 1-50% by mass, preferably 3-30% by mass. In order to sufficiently improve the water resistance and improve the adhesiveness in a non-dry state, the radical polymerizable compound having an active methylene group is preferably 1% by mass or more. On the other hand, if it exceeds 50% by mass, poor curing of the adhesive layer may occur. In addition, with respect to the total amount of the adhesive composition, a radical polymerization initiator having a hydrogen abstraction effect is preferably contained in 0.1-10% by mass, and more preferably 0.3-9% by mass. In order to allow the hydrogen abstraction reaction to proceed sufficiently, it is preferable to use a radical polymerization initiator of 0.1% by mass or more. On the other hand, if it exceeds 10% by mass, it may not completely dissolve in the composition.

本發明中使用的接著劑組成物根據需要宜進一步含有下述成分。The adhesive composition used in the present invention preferably further contains the following components as necessary.

在本發明中,可以在接著劑組成物中摻合前述通式(1)中記載的化合物,宜摻合前述通式(1’)中記載的化合物,更宜摻合前述通式(1a)~(1d)中記載的化合物。另外,在本發明中,可以在接著劑組成物中摻合前述有機金屬化合物。在接著劑組成物中摻合這些化合物時,與偏光件或透明保護薄膜的接著性有時會提高,因而佳。從隔著接著劑層接著偏光件與透明保護薄膜的情況下的接著性及耐水性提高的觀點考慮,在接著劑組成物中,前述通式(1)中記載的化合物的含量宜為0.001~50質量%,較宜為0.1~30質量%,更宜為1~10質量%。另外,在接著劑組成物中,前述有機金屬化合物的含量宜為0.1~10質量%,較宜為0.5~7質量%,更宜為1~5質量%。In the present invention, the compound described in the aforementioned general formula (1) may be blended into the adhesive composition, the compound described in the foregoing general formula (1') is preferably blended, and the foregoing general formula (1a) is more preferably blended ~(1d) The compound described in. In addition, in the present invention, the aforementioned organometallic compound may be blended in the adhesive composition. When these compounds are blended in the adhesive composition, the adhesiveness with the polarizer or the transparent protective film may be improved, which is preferable. From the viewpoint of improving the adhesiveness and water resistance when the polarizer and the transparent protective film are bonded via the adhesive layer, the content of the compound described in the aforementioned general formula (1) in the adhesive composition is preferably 0.001~ 50% by mass, preferably 0.1-30% by mass, more preferably 1-10% by mass. In addition, in the adhesive composition, the content of the aforementioned organometallic compound is preferably 0.1 to 10% by mass, more preferably 0.5 to 7% by mass, and more preferably 1 to 5% by mass.

氣泡抑制劑是藉由摻合到接著劑組成物中而能夠降低表面張力的化合物,從而具有減少與藥貼合的透明保護薄膜之間的氣泡的效果。作為氣泡抑制劑,可使用例如:聚二甲基矽氧烷等具有聚矽氧烷骨架的聚矽氧系氣泡抑制劑、使(甲基)丙烯酸酯等聚合而成之具有(甲基)丙烯醯骨架的(甲基)丙烯酸系氣泡抑制劑、使乙烯基醚、環狀醚等聚合而成的聚醚系氣泡抑制劑、由具有全氟烷基的氟系化合物構成的氟性氣泡抑制劑等在添加到接著劑組成物中時具有減少其表面張力的效果的氣泡抑制劑。The bubble inhibitor is a compound that can reduce the surface tension by being blended into the adhesive composition, and thus has the effect of reducing bubbles between the transparent protective film attached to the drug. As the bubble inhibitor, for example, polysiloxane-based bubble inhibitors having a polysiloxane skeleton such as polydimethylsiloxane, and (meth)acrylic acid esters formed by polymerization of (meth)acrylate can be used. (Meth)acrylic-based air bubble suppressor with acetone skeleton, polyether-based bubble suppressor made by polymerizing vinyl ether, cyclic ether, etc., fluorine-based bubble suppressor made of fluorine-based compound having perfluoroalkyl group When added to an adhesive composition, it has an effect of reducing the surface tension of a bubble suppressant.

氣泡抑制劑宜在化合物中具有反應性基。在該情況下,將偏光件及透明保護薄膜貼合時,可以減少層壓氣泡的產生。作為氣泡抑制劑所具有的反應性基,可列舉聚合性官能基,具體而言,可列舉例如(甲基)丙烯醯基、乙烯基、烯丙基等具有乙烯性雙鍵的自由基聚合性官能基、縮水甘油基等環氧基、氧雜環丁烷基、乙烯基醚基、環狀醚基、環狀硫醚基、內酯基等陽離子聚合性官能基等。從在接著劑組成物中的反應性的觀點出發,宜為具有雙鍵作為反應性基的氣泡抑制劑,更宜為具有(甲基)丙烯醯基的氣泡抑制劑。The bubble inhibitor preferably has a reactive group in the compound. In this case, when the polarizer and the transparent protective film are bonded together, the generation of lamination bubbles can be reduced. Examples of the reactive groups possessed by the bubble suppressor include polymerizable functional groups. Specifically, examples include radical polymerizable groups having ethylenic double bonds such as (meth)acrylic groups, vinyl groups, and allyl groups. Functional groups, epoxy groups such as glycidyl groups, cationically polymerizable functional groups such as oxetanyl groups, vinyl ether groups, cyclic ether groups, cyclic thioether groups, and lactone groups. From the viewpoint of reactivity in the adhesive composition, a bubble inhibitor having a double bond as a reactive group is preferable, and a bubble inhibitor having a (meth)acryloyl group is more preferable.

在考慮層壓氣泡抑制效果與接著性提高效果的情況下,在前述氣泡抑制劑中,宜為聚矽氧系氣泡抑制劑。另外,在氣泡抑制劑中,在考慮接著劑層的接著性的情況下,宜為在主鏈骨架或側鏈中包含胺甲酸酯鍵或三聚異氰酸酯環結構的氣泡抑制劑。作為聚矽氧系氣泡抑制劑,也可以適宜地使用市售品,可舉例如作為丙烯醯基改質聚二甲基矽氧烷的「BYK-UV3505」(BYK-Chemie Japan公司製)。In consideration of the lamination bubble suppressing effect and the adhesive improving effect, among the aforementioned bubble suppressors, a silicone-based bubble suppressor is preferable. In addition, when considering the adhesiveness of the adhesive layer, the bubble suppressor is preferably a bubble suppressor containing a urethane bond or a trimeric isocyanate ring structure in the main chain skeleton or side chain. As the polysiloxane-based bubble inhibitor, commercially available products can also be suitably used, and for example, "BYK-UV3505" (manufactured by BYK-Chemie Japan) which is an acryl-based modified polydimethylsiloxane is mentioned.

為了兼備獲得之接著劑層的接著力與層壓氣泡的減少效果,將接著劑組成物的總量設為100質量%時,氣泡抑制劑的含量宜為0.01~0.6質量%。In order to have both the adhesive force of the obtained adhesive layer and the reduction effect of lamination bubbles, when the total amount of the adhesive composition is 100% by mass, the content of the bubble inhibitor is preferably 0.01 to 0.6% by mass.

在本發明使用的接著劑組成物中,除前述自由基聚合性化合物的硬化性成分以外,還可以含有使(甲基)丙烯酸單體聚合而成的丙烯酸系寡聚物。藉由在接著劑組成物中含有該丙烯酸系寡聚物,可降低對該組成物照射活性能量射線並使其硬化時的硬化收縮,而減少接著劑與偏光件及透明保護薄膜等被黏附物的界面應力。結果,可抑制接著劑層與被黏附物的接著性降低。為了充分抑制接著劑層的硬化收縮,相對於接著劑組成物的總量,丙烯酸系寡聚物的含量宜為20質量%以下,較宜為15質量%以下。接著劑組成物中的丙烯酸系寡聚物的含量過多時,對該組成物照射活性能量射線時的反應速度會急劇降低,而有變得硬化不良的情況。另一方面,相對於接著劑組成物的總量,宜含有丙烯酸系寡聚物3質量%以上,較宜含有5質量%以上。In the adhesive composition used in the present invention, in addition to the curable component of the aforementioned radical polymerizable compound, an acrylic oligomer obtained by polymerizing a (meth)acrylic monomer may be contained. By including the acrylic oligomer in the adhesive composition, the curing shrinkage when the composition is irradiated with active energy rays and hardened can be reduced, and the adhesive, polarizer, transparent protective film and other adhered materials can be reduced The interface stress. As a result, the adhesion between the adhesive layer and the adherend can be suppressed from decreasing. In order to sufficiently suppress the curing shrinkage of the adhesive layer, the content of the acrylic oligomer is preferably 20% by mass or less, and more preferably 15% by mass or less relative to the total amount of the adhesive composition. When the content of the acrylic oligomer in the adhesive composition is too large, the reaction rate when the composition is irradiated with active energy rays is drastically reduced, which may cause poor curing. On the other hand, with respect to the total amount of the adhesive composition, the acrylic oligomer is preferably contained at 3% by mass or more, and more preferably at 5% by mass or more.

在考慮塗敷時的作業性或均勻性的情況下,接著劑組成物宜為低黏度,因此將(甲基)丙烯酸單體聚合而成的丙烯酸系寡聚物也宜為低黏度。作為可防止接著劑層的硬化收縮之低黏度的丙烯酸系寡聚物,宜為重量平均分子量(Mw)為15000以下者,較宜為10000以下者,特別宜為5000以下者。另一方面,為了充分抑制接著劑層的硬化收縮,丙烯酸系寡聚物的重量平均分子量(Mw)宜為500以上,較宜為1000以上,特別宜為1500以上。作為構成丙烯酸系寡聚物的(甲基)丙烯酸系單體,具體可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸2-甲基-2-硝基丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸仲二級酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸三級戊酯、(甲基)丙烯酸3-戊酯、(甲基)丙烯酸2,2-二甲基丁酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸4-甲基-2-丙基戊酯、(甲基)丙烯酸正十八烷基酯等(甲基)丙烯酸(碳數1-20)烷基酯類;以及例如:(甲基)丙烯酸環烷基酯(例如(甲基)丙烯酸環己酯、(甲基)丙烯酸酯環戊酯等)、(甲基)丙烯酸芳烷基酯(例如(甲基)丙烯酸苄酯等)、多環式(甲基)丙烯酸酯(例如(甲基)丙烯酸2-異莰酯、(甲基)丙烯酸-2-降莰基甲酯、(甲基)丙烯酸5-降莰烯-2-基-甲酯、(甲基)丙烯酸3-甲基-2-降莰基甲酯等)、含羥基(甲基)丙烯酸酯類(例如(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸-2-羥基丙酯、(甲基)丙烯酸2,3-二羥基丙基甲基丁酯等)、含烷氧基或苯氧基(甲基)丙烯酸酯類((甲基)丙烯酸-2-甲氧基乙酯、(甲基)丙烯酸-2-乙氧基乙酯、(甲基)丙烯酸-2-甲氧基甲氧基乙酯、(甲基)丙烯酸-3-甲氧基丁酯、(甲基)丙烯酸乙基卡必醇酯、(甲基)丙烯酸苯氧基乙酯等)、含環氧基(甲基)丙烯酸酯類(例如(甲基)丙烯酸縮水甘油酯等)、含鹵素(甲基)丙烯酸酯類(例如(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,2-三氟乙基乙酯、(甲基)丙烯酸四氟丙酯、(甲基)丙烯酸六氟丙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸十七氟癸酯等)、(甲基)丙烯酸烷基胺基烷基酯(例如,(甲基)丙烯酸二甲基胺基乙酯等)等。這些(甲基)丙烯酸酯可以單獨使用或併用2種以上。作為丙烯酸系寡聚物的具體例,可列舉東亞合成公司製「ARUFON」、綜研化學公司製「ACTFLOW」、BASF Japan Ltd.製「JONCRYL」等。In consideration of workability or uniformity during coating, the adhesive composition should preferably have a low viscosity. Therefore, the acrylic oligomer formed by polymerizing (meth)acrylic monomers should also have a low viscosity. As the low-viscosity acrylic oligomer that can prevent the curing shrinkage of the adhesive layer, one having a weight average molecular weight (Mw) of 15,000 or less is preferable, one having a weight average molecular weight (Mw) of 10,000 or less is more preferable, and an acrylic oligomer is particularly preferably 5,000 or less. On the other hand, in order to sufficiently suppress the curing shrinkage of the adhesive layer, the weight average molecular weight (Mw) of the acrylic oligomer is preferably 500 or more, more preferably 1000 or more, and particularly preferably 1500 or more. Specific examples of the (meth)acrylic monomer constituting the acrylic oligomer include: methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, (meth) ) Isopropyl acrylate, 2-methyl-2-nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, secondary secondary (meth)acrylate , Tertiary butyl (meth)acrylate, n-pentyl (meth)acrylate, tertiary pentyl (meth)acrylate, 3-pentyl (meth)acrylate, 2,2-di (meth)acrylate Methyl butyl ester, n-hexyl (meth)acrylate, cetyl (meth)acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4-(meth)acrylate (Meth)acrylic acid (carbon number 1-20) alkyl esters such as methyl-2-propylpentyl ester and n-octadecyl (meth)acrylate; and for example: (meth)acrylic acid cycloalkyl Ester (e.g. cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, etc.), aralkyl (meth)acrylate (e.g. benzyl (meth)acrylate, etc.), polycyclic (formyl) Base) acrylate (e.g. 2-isobornyl (meth)acrylate, 2-norbornyl methyl (meth)acrylate, 5-norbornen-2-yl-methyl (meth)acrylate, ( (Meth) 3-methyl-2-norbornyl methyl acrylate, etc.), hydroxyl-containing (meth)acrylates (e.g. hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate) , (Meth)acrylate 2,3-dihydroxypropyl methyl butyl ester, etc.), alkoxy or phenoxy (meth)acrylates ((meth)acrylate-2-methoxyethyl) , 2-ethoxyethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate, (meth) Ethyl carbitol acrylate, phenoxyethyl (meth)acrylate, etc.), epoxy-containing (meth)acrylates (such as glycidyl (meth)acrylate, etc.), halogen-containing (methyl) ) Acrylic esters (e.g. 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethyl ethyl (meth)acrylate, tetrafluoropropyl (meth)acrylate, Hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptafluorodecyl (meth)acrylate, etc.), alkylaminoalkyl (meth)acrylate (for example, (meth)acrylate Group) dimethylaminoethyl acrylate, etc.) and the like. These (meth)acrylates can be used individually or in combination of 2 or more types. Specific examples of acrylic oligomers include "ARUFON" manufactured by Toagosei Co., Ltd., "ACTFLOW" manufactured by Soken Chemical Co., Ltd., and "JONCRYL" manufactured by BASF Japan Ltd., etc.

上述接著劑組成物可含有光酸產生劑。與不含光酸產生劑的情況相比,上述接著劑組成物含有光酸產生劑的情況下可大幅提高接著劑層的耐水性及耐久性。光酸產生劑可由下述通式(5)表示。 通式(5) [化學式10]

Figure 02_image020
(惟,L+ 表示任意的鎓陽離子;另外,X- 表示選自於由PF6 - 、SbF6 - 、AsF6 - 、SbCl6 - 、BiCl5 - 、SnCl6 - 、ClO4 - 、二硫胺基甲酸鹽陰離子、SCN- 所構成群組中的相對陰離子)。The aforementioned adhesive composition may contain a photoacid generator. Compared with the case where the photoacid generator is not contained, when the above-mentioned adhesive composition contains the photoacid generator, the water resistance and durability of the adhesive layer can be greatly improved. The photoacid generator can be represented by the following general formula (5). General formula (5) [Chemical formula 10]
Figure 02_image020
(However, L + represents an arbitrary cation; In addition, X - represents a group selected consisting of PF 6 -, SbF 6 -, AsF 6 -, SbCl 6 -, BiCl 5 -, SnCl 6 -, ClO 4 -, disulfide Carbamate anion, SCN - the relative anion in the group).

接下來,對通式(5)中的相對陰離子X- 進行說明。 Next, the relative anion X- in the general formula (5) will be described.

原理上對通式(5)中的相對陰離子X- 沒有特殊限定,惟宜為非親核性陰離子。相對陰離子X為非親核性陰離子的情況下,由於不易引起分子內共存的陽離子或併用的各種材料的親核反應,故結果可提高由通式(5)所示光酸產生劑自身或使用其的組成物的歷時穩定性。這裡所說的非親核性陰離子係指引起親核反應的能力低的陰離子。作為這樣的陰離子,可列舉:PF6 - 、SbF6 - 、AsF6 - 、SbCl6 - 、BiCl5 - 、SnCl6 - 、ClO4 - 、二硫胺基甲酸鹽陰離子、SCN- 等。 In principle, the relative anion X- in the general formula (5) is not particularly limited, but it is preferably a non-nucleophilic anion. When the relative anion X is a non-nucleophilic anion, the nucleophilic reaction of the coexisting cations in the molecule or the various materials used in combination is not easily caused, so as a result, the photoacid generator represented by the general formula (5) can be improved by itself or by using it. The diachronic stability of the composition. The non-nucleophilic anion mentioned here refers to an anion with a low ability to cause a nucleophilic reaction. Examples of such anions include: PF 6 -, SbF 6 - , AsF 6 -, SbCl 6 -, BiCl 5 -, SnCl 6 -, ClO 4 -, an amine disulfide formate anion, SCN - and the like.

具體而言,「CYRACURE UVI-6992」、「CYRACURE UVI-6974」(以上,Dow ChemicalJapan Limited製)、「Adekaoptomer SP150」、「Adekaoptomer SP152」、「Adekaoptomer SP170」、「Adekaoptomer SP172」(以上,股份公司ADEKA製)、「IRGACURE250」(CibaSpecialty Chemicals Inc.製)、「CI-5102」、「CI-2855」(以上,Nippon Soda Co.,Ltd.製)、「San-Aid SI-60L」、「San-Aid SI-80L」、「San-Aid SI-100L」、「San-Aid SI-110L」、「San-Aid SI-180L」(以上,三新化學公司製)、「CPI-100P」、「CPI-100A」(以上,San-Apro Ltd.製)、「WPI-069」、「WPI-113」、「WPI-116」、「WPI-041」、「WPI-044」、「WPI-054」、「WPI-055」、「WPAG-281」、「WPAG-567」、「WPAG-596」(以上,和光純藥公司製)可以作為本發明的光酸產生劑的較佳具體例而舉出。Specifically, "CYRACURE UVI-6992", "CYRACURE UVI-6974" (above, manufactured by Dow Chemical Japan Limited), "Adekaoptomer SP150", "Adekaoptomer SP152", "Adekaoptomer SP170", "Adekaoptomer SP172" (above, a joint-stock company ADEKA), "IRGACURE250" (manufactured by Ciba Specialty Chemicals Inc.), "CI-5102", "CI-2855" (above, manufactured by Nippon Soda Co., Ltd.), "San-Aid SI-60L", "San -Aid SI-80L", "San-Aid SI-100L", "San-Aid SI-110L", "San-Aid SI-180L" (above, manufactured by Sanshin Chemical Co., Ltd.), "CPI-100P", " "CPI-100A" (above, manufactured by San-Apro Ltd.), "WPI-069", "WPI-113", "WPI-116", "WPI-041", "WPI-044", "WPI-054" , "WPI-055", "WPAG-281", "WPAG-567", and "WPAG-596" (above, manufactured by Wako Pure Chemical Industries, Ltd.) can be cited as preferred specific examples of the photoacid generator of the present invention .

相對於接著劑組成物的總量,光酸產生劑的含量為10質量%以下,較宜為0.01~10質量%,更宜為0.05~5質量%,特別宜為0.1~3質量%。The content of the photoacid generator relative to the total amount of the adhesive composition is 10% by mass or less, preferably 0.01 to 10% by mass, more preferably 0.05 to 5% by mass, and particularly preferably 0.1 to 3% by mass.

光鹼產生劑是藉由紫外線、可見光等的光照射而使分子結構變化或者藉由分子裂解而生成1種以上可作為自由基聚合性化合物或環氧樹脂的聚合反應的觸媒發揮功能之鹼性物質的化合物。作為鹼性物質,可列舉例如二級胺、三級胺。作為光鹼產生劑,可列舉例如上述α-胺基苯乙酮化合物、上述肟酯化合物、或具有醯氧基亞胺基、N-甲醯化芳香族胺基、N-醯基化芳香族胺基、硝基苄基胺甲酸酯基、烷氧基苄基胺甲酸酯基等取代基的化合物。其中宜為肟酯化合物。A photobase generator is a base that changes the molecular structure by irradiation of ultraviolet light, visible light, etc., or generates one or more kinds of bases that can act as a catalyst for the polymerization reaction of radical polymerizable compounds or epoxy resins by cleavage of molecules. Sexual compounds. Examples of basic substances include secondary amines and tertiary amines. As the photobase generator, for example, the above-mentioned α-aminoacetophenone compound, the above-mentioned oxime ester compound, or having an oxyimino group, N-methylated aromatic amine group, and N-acylated aromatic Compounds with substituents such as amine groups, nitrobenzyl carbamate groups, and alkoxybenzyl carbamate groups. Among them, oxime ester compounds are preferred.

作為具有醯氧基亞胺基的化合物,可列舉例如:O,O’-琥珀酸二苯乙酮肟、O,O’-琥珀酸二萘苯乙酮肟、二苯甲酮肟丙烯酸酯-苯乙烯共聚物。As the compound having an oxyimino group, for example, O,O'-succinic acid benzophenone oxime, O,O'-succinic acid benzophenone acetophenone oxime, benzophenone oxime acrylate- Styrene copolymer.

作為具有N-甲醯化芳香族胺基、N-醯基化芳香族胺基的化合物,可列舉例如:二-N-(對甲醯基胺基)二苯基甲烷、二-N-(對乙醯基胺基)二苯基甲烷、二-N-(對苯甲醯胺基)二苯基甲烷、4-甲醯胺基二苯乙烯、4-乙醯胺基二苯乙烯、2,4-二甲醯基胺基二苯乙烯、1-甲醯基胺基萘、1-乙醯基胺基萘、1,5-二甲醯基胺基萘、1-甲醯基胺基蒽、1,4-二甲醯基胺基蒽、1-乙醯基胺基蒽、1,4-二甲醯基胺基蒽醌、1,5-二甲醯基胺基蒽醌、3,3’-二甲基-4,4’-二甲醯基胺基聯苯、4,4’-二甲醯基胺基二苯基酮。Examples of compounds having N-formylated aromatic amine groups and N-formylated aromatic amine groups include di-N-(p-formylamino) diphenylmethane and di-N-( P-Acetylamino)diphenylmethane, bis-N-(p-benzylamino)diphenylmethane, 4-formamide stilbene, 4-acetamido stilbene, 2 , 4-Dimethyamino stilbene, 1-methyaminonaphthalene, 1-acetylaminonaphthalene, 1,5-dimethylaminonaphthalene, 1-methyaminonaphthalene, 1-methyaminonaphthalene Anthracene, 1,4-dimethylaminoanthracene, 1-acetylaminoanthracene, 1,4-dimethylaminoanthracene, 1,5-dimethylaminoanthraquinone, 3 ,3'-dimethyl-4,4'-dimethylamino biphenyl, 4,4'-dimethylamino diphenyl ketone.

作為具有硝基苄基胺甲酸酯基、烷氧基苄基胺甲酸酯基的化合物,可列舉例如:雙{{(2-硝基苄基)氧基}羰基}二胺基二苯基甲烷、2,4-二{(2-硝基苄基)氧基}二苯乙烯、雙{(2-硝基苄基氧基)羰基}己烷-1,6-二胺、間茬胺{{(2-硝基-4-氯苄基)氧基}醯胺}。Examples of compounds having a nitrobenzylcarbamate group and an alkoxybenzylcarbamate group include bis{{(2-nitrobenzyl)oxy}carbonyl}diaminodiphenyl Methyl methane, 2,4-bis{(2-nitrobenzyl)oxy}stilbene, bis{(2-nitrobenzyloxy)carbonyl}hexane-1,6-diamine, stubble Amine {{(2-nitro-4-chlorobenzyl)oxy}amide}.

光鹼產生劑宜為選自肟酯化合物及α-胺基苯乙酮化合物中的至少任1種,更宜為肟酯化合物。作為α-胺基苯乙酮化合物,特別宜為具有2個以上氮原子的α-胺基苯乙酮化合物。The photobase generator is preferably at least one selected from an oxime ester compound and an α-aminoacetophenone compound, and more preferably an oxime ester compound. As the α-aminoacetophenone compound, an α-aminoacetophenone compound having two or more nitrogen atoms is particularly preferable.

作為其它光鹼產生劑,可使用WPBG-018(商品名,9-蒽基甲基-N,N’-二乙基胺甲酸酯(9-anthrylmethyl N,N’-diethylcarbamate))、WPBG-027(商品名,(E)-1-[3-(2-羥基苯基)-2-丙烯醯基]哌啶((E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine))、WPBG-082(商品名,2-(3-苯甲醯基苯基)丙酸胍鹽(guanidinium2-(3-benzoylphenyl)propionate))、WPBG-140(商品名,1-(蒽醌-2-基)乙基咪唑羧酸酯(1-(anthraquinon-2-yl)ethyl imidazolecarboxylate))等光鹼產生劑。As other photobase generators, WPBG-018 (trade name, 9-anthrylmethyl N,N'-diethylcarbamate (9-anthrylmethyl N,N'-diethylcarbamate)), WPBG- 027 (trade name, (E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine ((E)-1-[3-(2-hydroxyphenyl)-2-propenoyl] piperidine)), WPBG-082 (trade name, guanidinium2-(3-benzoylphenyl)propionate), WPBG-140 (trade name, 1-(anthracene) Photobase generators such as quinone-2-yl) ethyl imidazole carboxylate (1-(anthraquinon-2-yl) ethyl imidazole carboxylate).

在上述接著劑組成物中,可以在接著劑組成物中併用光酸產生劑與含有烷氧基、環氧基中之任一者的化合物。In the above-mentioned adhesive composition, a photoacid generator and a compound containing either an alkoxy group and an epoxy group may be used together in the adhesive composition.

在使用分子內具有1個以上環氧基的化合物或分子內具有2個以上環氧基的高分子(環氧樹脂)的情況下,可以併用分子內具有兩個以上與環氧基具有反應性的官能基的化合物。其中,與環氧基具有反應性的官能基例如可列舉:羧基、酚性羥基、巰基、1級或2級芳香族胺基等。考慮到三維硬化性,特別宜為一分子中具有2個以上該等官能基。In the case of using a compound having one or more epoxy groups in the molecule or a polymer (epoxy resin) having two or more epoxy groups in the molecule, it can be used in combination with two or more epoxy groups in the molecule that are reactive with epoxy groups The functional group of the compound. Among them, the functional group reactive with the epoxy group includes, for example, a carboxyl group, a phenolic hydroxyl group, a mercapto group, a primary or secondary aromatic amine group, and the like. Considering the three-dimensional hardenability, it is particularly preferable to have two or more of these functional groups in one molecule.

作為分子內具有1個以上環氧基的高分子,例如可列舉環氧樹脂,包括由雙酚A與環氧氯丙烷衍生的雙酚A型環氧樹脂、由雙酚F與環氧氯丙烷衍生的雙酚F型環氧樹脂、雙酚S型環氧樹脂、苯酚酚醛型環氧樹脂、甲酚酚醛型環氧樹脂、雙酚A酚醛型環氧樹脂、雙酚F酚醛型環氧樹脂、脂環式環氧樹脂、二苯基醚型環氧樹脂、氫醌型環氧樹脂、萘型環氧樹脂、聯苯型環氧樹脂、茀型環氧樹脂、3官能型環氧樹脂、4官能型環氧樹脂等多官能型環氧樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧樹脂、乙內醯脲型環氧樹脂、異三聚氰酸酯型環氧樹脂、脂肪族鏈狀環氧樹脂等,這些環氧樹脂可以被鹵素化、也可以被氫化。作為市售的環氧樹脂製品,例如可列舉:Japan Epoxy Resin製的JER code 828、1001、801N、806、807、152、604、630、871、YX8000、YX8034、YX4000、DIC股份公司製的EPICLON830、EXA835LV、HP4032D、HP820、股份公司ADEKA製的EP4100系列、EP4000系列、EPU系列、Daicel Chemical Industries,Ltd.製的CELLOXIDE系列(2021、2021P、2083、2085、3000等)、Epolead系列、EHPE系列、新日鐵化學公司製的YD系列、YDF系列、YDCN系列、YDB系列、苯氧基樹脂(是由雙酚類與環氧氯丙烷合成的多羥基聚醚並在兩末端具有環氧基;YP系列等)、Nagase ChemteX Corporation製的Denacol系列、共榮社化學公司製的Epolight系列等,但不限於這些。這些環氧樹脂可以組合使用2種以上。Examples of polymers having one or more epoxy groups in the molecule include epoxy resins, including bisphenol A type epoxy resins derived from bisphenol A and epichlorohydrin, and bisphenol F and epichlorohydrin. Derived bisphenol F epoxy resin, bisphenol S epoxy resin, phenol novolac epoxy resin, cresol novolac epoxy resin, bisphenol A novolac epoxy resin, bisphenol F novolac epoxy resin , Alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, naphthalene type epoxy resin, biphenyl type epoxy resin, sulphur type epoxy resin, trifunctional epoxy resin, Polyfunctional epoxy resins such as 4-functional epoxy resins, glycidyl ester epoxy resins, glycidylamine epoxy resins, hydantoin epoxy resins, isocyanurate epoxy resins, Aliphatic chain epoxy resins, etc., these epoxy resins may be halogenated or hydrogenated. Examples of commercially available epoxy resin products include: JER code 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000, and EPICLON830 manufactured by DIC Co., Ltd. manufactured by Japan Epoxy Resin , EXA835LV, HP4032D, HP820, EP4100 series, EP4000 series, EPU series manufactured by ADEKA Co., Ltd., CELLOXIDE series manufactured by Daicel Chemical Industries, Ltd. (2021, 2021P, 2083, 2085, 3000, etc.), Epolead series, EHPE series, YD series, YDF series, YDCN series, YDB series, and phenoxy resins manufactured by Nippon Steel Chemical Company (which are polyhydroxy polyethers synthesized from bisphenols and epichlorohydrin and have epoxy groups at both ends; YP Series, etc.), Denacol series manufactured by Nagase ChemteX Corporation, Epolight series manufactured by Kyoeisha Chemical Co., Ltd., but not limited to these. These epoxy resins can be used in combination of two or more types.

作為分子內具有烷氧基的化合物,只要分子內具有1個以上烷氧基,就沒有特殊限制,可以使用公知的化合物。作為這樣的化合物,三聚氰胺化合物、胺基樹脂、矽烷耦合劑等可以作為代表而列舉出。The compound having an alkoxy group in the molecule is not particularly limited as long as it has one or more alkoxy group in the molecule, and a known compound can be used. As such a compound, a melamine compound, an amino resin, a silane coupling agent, etc. can be cited as a representative.

相對於接著劑組成物的總量,含有烷氧基、環氧基中之任一者的化合物的摻合量通常為30質量%以下,如果組成物中的化合物的含量過多,則接著性會降低,而有對落錘試驗的耐衝擊性惡化之情形。組成物中的化合物的含量較宜為20質量%以下。另一方面,從耐水性之觀點出發,宜在組成物中含有化合物2質量%以上,較宜含有5質量%以上。The blending amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by mass or less with respect to the total amount of the adhesive composition. If the content of the compound in the composition is too large, the adhesiveness will be deteriorated. Decrease, and the impact resistance to the drop weight test may deteriorate. The content of the compound in the composition is more preferably 20% by mass or less. On the other hand, from the viewpoint of water resistance, the compound should preferably be contained in the composition at 2% by mass or more, more preferably 5% by mass or more.

在本發明中使用的接著劑組成物為活性能量射線硬化性的情況下,矽烷耦合劑宜使用活性能量射線硬化性的化合物,但即使不是活性能量射線硬化性,也可以賦予同樣的耐水性。When the adhesive composition used in the present invention is active energy ray curable, the silane coupling agent is preferably an active energy ray curable compound, but even if it is not active energy ray curable, the same water resistance can be imparted.

作為矽烷耦合劑的具體例,可列舉作為活性能量射線硬化性的化合物的乙烯基三氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷等。Specific examples of the silane coupling agent include vinyl trichlorosilane, vinyl trimethoxysilane, vinyl triethoxysilane, and 2-(3,4 epoxycyclohexyl) which are active energy ray-curable compounds. ) Ethyl trimethoxy silane, 3-glycidoxy propyl trimethoxy silane, 3-glycidoxy propyl methyl diethoxy silane, 3-glycidoxy propyl triethyl Oxysilane, p-styrene trimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methylpropene Acrylic oxypropyl methyl diethoxy silane, 3-methacrylic oxy propyl triethoxy silane, 3-propenoxy propyl trimethoxy silane, etc.

宜為3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷。Preferably, they are 3-methacryloxypropyl trimethoxysilane and 3-acryloxypropyl trimethoxysilane.

作為非活性能量射線硬化性的矽烷耦合劑的具體例,宜為具有胺基的矽烷耦合劑。作為具有胺基的矽烷耦合劑的具體例,可列舉γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-胺基丙基三異丙氧基矽烷、γ-胺基丙基甲基二甲氧基矽烷、γ-胺基丙基甲基二乙氧基矽烷、γ-(2-胺基乙基)胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三乙氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二乙氧基矽烷、γ-(2-胺基乙基)胺基丙基三異丙氧基矽烷、γ-(2-(2-胺基乙基)胺基乙基)胺基丙基三甲氧基矽烷、γ-(6-胺基己基)胺基丙基三甲氧基矽烷、3-(N-乙基胺基)-2-甲基丙基三甲氧基矽烷、γ-脲基丙基三甲氧基矽烷、γ-脲基丙基三乙氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、N-苄基-γ-胺基丙基三甲氧基矽烷、N-乙烯基苄基-γ-胺基丙基三乙氧基矽烷、N-環己基胺基甲基三乙氧基矽烷、N-環己基胺基甲基二乙氧基甲基矽烷、N-苯基胺基甲基三甲氧基矽烷、(2-胺基乙基)胺基甲基三甲氧基矽烷、N,N’-雙[3-(三甲氧基矽基)丙基]乙二胺等含胺基矽烷類;N-(1,3-二甲基亞丁基)-3-(三乙氧基矽基)-1-丙胺等酮亞胺型矽烷類。As a specific example of the inactive energy ray-curable silane coupling agent, a silane coupling agent having an amine group is preferable. Specific examples of the silane coupling agent having an amino group include γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, γ-Aminopropylmethyldimethoxysilane, γ-aminopropylmethyldiethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-( 2-aminoethyl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyl triethoxysilane, γ-(2-aminoethyl)amine Propylmethyl diethoxysilane, γ-(2-aminoethyl)aminopropyl triisopropoxysilane, γ-(2-(2-aminoethyl)aminoethyl) Aminopropyltrimethoxysilane, γ-(6-aminohexyl)aminopropyltrimethoxysilane, 3-(N-ethylamino)-2-methylpropyltrimethoxysilane, γ -Ureaylpropyl trimethoxysilane, γ-ureidopropyltriethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, N-benzyl-γ-aminopropyltrimethyl Oxysilane, N-vinylbenzyl-γ-aminopropyltriethoxysilane, N-cyclohexylaminomethyl triethoxysilane, N-cyclohexylaminomethyl diethoxymethyl Silane, N-phenylaminomethyltrimethoxysilane, (2-aminoethyl)aminomethyltrimethoxysilane, N,N'-bis[3-(trimethoxysilyl)propane Amino-containing silanes such as ethylenediamine; ketimine silanes such as N-(1,3-dimethylbutylene)-3-(triethoxysilyl)-1-propylamine.

具有胺基的矽烷耦合劑可以僅使用1種,也可以組合多種來使用。這些當中,為了確保良好的接著性,宜為γ-胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三乙氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二乙氧基矽烷、N-(1,3-二甲基亞丁基)-3-(三乙氧基矽基)-1-丙胺。The silane coupling agent which has an amine group may use only 1 type, and may use it in combination of multiple types. Among these, in order to ensure good adhesiveness, γ-aminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-(2-aminoethyl) Yl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyl triethoxysilane, γ-(2-aminoethyl)aminopropylmethyl Diethoxysilane, N-(1,3-dimethylbutylene)-3-(triethoxysilyl)-1-propylamine.

相對於接著劑組成物的總量,矽烷耦合劑的摻合量宜為0.01~20質量%的範圍,較宜為0.05~15質量%,更宜為0.1~10質量%。這是因為在大於20質量%的摻合量的情況下,接著劑組成物的保存穩定性會惡化,另外,在小於0.1質量%的情況下,難以充分發揮耐水接著性的效果。Relative to the total amount of the adhesive composition, the blending amount of the silane coupling agent is preferably in the range of 0.01 to 20% by mass, more preferably 0.05 to 15% by mass, and more preferably 0.1 to 10% by mass. This is because when the blending amount is more than 20% by mass, the storage stability of the adhesive composition is deteriorated, and when it is less than 0.1% by mass, it is difficult to fully exhibit the effect of water-resistant adhesiveness.

作為除上述以外的非活性能量射線硬化性的矽烷耦合劑的具體例,可列舉3-脲基丙基三乙氧基矽烷、3-氯丙基三甲氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、雙(三乙氧基矽基丙基)四硫醚、3-異氰酸酯基丙基三乙氧基矽烷、咪唑矽烷等。As specific examples of non-active energy ray-curable silane coupling agents other than the above, 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyl Dimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis(triethoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltriethoxysilane, imidazole silane, etc.

在本發明中使用的接著劑組成物含有具有乙烯基醚基的化合物時,偏光件與接著劑層的耐水接著性會提高,因而佳。獲得該效果的理由尚不明確,但推測理由之一是藉由化合物所具有的乙烯基醚基與偏光件相互作用,偏光件與接著劑層的接著力會提高。為了進一步提高偏光件與接著劑層的耐水接著性,化合物宜為具有乙烯基醚基的自由基聚合性化合物。另外,對於化合物的含量而言,宜相對於接著劑組成物的總量含有0.1~19質量%。When the adhesive composition used in the present invention contains a compound having a vinyl ether group, the water resistance of the polarizer and the adhesive layer is improved, which is preferable. The reason for obtaining this effect is not clear, but one of the reasons is presumed to be that the vinyl ether group of the compound interacts with the polarizer to increase the adhesive force between the polarizer and the adhesive layer. In order to further improve the water resistance of the polarizer and the adhesive layer, the compound is preferably a radically polymerizable compound having a vinyl ether group. In addition, the content of the compound is preferably 0.1 to 19% by mass relative to the total amount of the adhesive composition.

可以在本發明使用的接著劑組成物中含有產生酮-烯醇互變異構性的化合物。例如,在包含交聯劑的接著劑組成物或可摻合交聯劑而使用的接著劑組成物中,可宜採用包含上述產生酮-烯醇互變異構性的化合物的態樣。由此,可抑制有機金屬化合物摻合後的接著劑組成物的過度黏度上升或凝膠化、以及微凝膠物的生成,而可實現延長該組成物的適用期的效果。The adhesive composition used in the present invention may contain a compound that produces keto-enol tautomerism. For example, in an adhesive composition containing a cross-linking agent or an adhesive composition that can be blended with a cross-linking agent, the aspect including the above-mentioned compound that produces keto-enol tautomerism can be suitably adopted. Thereby, the excessive viscosity increase or gelation of the adhesive composition after blending the organometallic compound, and the formation of microgels can be suppressed, and the effect of prolonging the pot life of the composition can be achieved.

作為上述產生酮-烯醇互變異構性的化合物,可以使用各種β-二羰基化合物。作為具體例,可列舉:乙醯丙酮、2,4-己二酮、3,5-庚二酮、2-甲基己-3,5-二酮、6-甲基庚-2,4-二酮、2,6-二甲基庚-3,5-二酮等β-二酮類;乙醯乙酸甲酯、乙醯乙酸乙酯、乙醯乙酸異丙酯、乙醯乙酸三級丁酯等乙醯乙酸酯類;丙醯基乙酸甲酯、丙醯基乙酸乙酯、丙醯基乙酸異丙酯、丙醯基乙酸三級丁酯等丙醯基乙酸酯類;異丁醯基乙酸甲酯、異丁醯基乙酸乙酯、異丁醯基乙酸異丙酯、異丁醯基乙酸三級丁酯等異丁醯基乙酸酯類;丙二酸甲酯、丙二酸乙酯等丙二酸酯類等等。其中,作為適宜的化合物,可列舉乙醯丙酮及乙醯乙酸酯類。所述產生酮-烯醇互變異構性的化合物可以單獨使用,也可以組合2種以上來使用。As the above-mentioned compound that produces keto-enol tautomerism, various β-dicarbonyl compounds can be used. Specific examples include: acetone, 2,4-hexanedione, 3,5-heptanedione, 2-methylhexan-3,5-dione, 6-methylheptane-2,4- Β-diketones such as diketone, 2,6-dimethylheptan-3,5-dione; methyl acetylacetate, ethyl acetylacetate, isopropyl acetylacetate, tertiary butyl acetylacetate Acetyl acetate esters such as esters; Acetyl acetate esters such as methyl propylacetate, ethyl propylacetate, isopropyl propylacetate, tertiary butyl propylacetate, etc.; methyl isobutylacetate Esters, ethyl isobutyryl acetate, isobutyl isobutyryl acetate, tertiary butyl isobutyryl acetate and other isobutyryl acetates; malonic acid esters such as methyl malonate and ethyl malonate, etc. Among them, examples of suitable compounds include acetone and acetyl acetate. The keto-enol tautomerism-producing compound may be used alone or in combination of two or more kinds.

產生酮-烯醇互變異構性的化合物的使用量例如相對於有機金屬化合物1質量份可以設為0.05質量份~10質量份,宜設為0.2質量份~3質量份(例如0.3質量份~2質量份)。如果上述化合物的使用量相對於有機金屬化合物1質量份為小於0.05質量份,則有難以發揮充分的使用效果之情形。另一方面,如果相對於有機金屬化合物1重量份該化合物的使用量大於10質量份,則有與有機金屬化合物過度地相互作用而變得難以表現出目標的耐水性之情形。The amount of the compound that produces keto-enol tautomerism can be set to 0.05 parts by mass to 10 parts by mass relative to 1 part by mass of the organometallic compound, preferably 0.2 parts by mass to 3 parts by mass (for example, 0.3 parts by mass~ 2 parts by mass). If the usage amount of the above-mentioned compound is less than 0.05 parts by mass with respect to 1 part by mass of the organometallic compound, it may be difficult to exhibit sufficient usage effects. On the other hand, if the amount of the compound used is more than 10 parts by weight relative to 1 part by weight of the organometallic compound, it may interact excessively with the organometallic compound and it may become difficult to express the target water resistance.

也可以在本發明的接著劑組成物中含有聚輪烷。上述聚輪烷具有環狀分子、貫通該環狀分子的開口部的直鏈狀分子、及配置於該直鏈狀分子的兩端使得該環狀分子不從該直鏈狀分子脫離的封端基。環狀分子宜具有活性能量射線硬化性的官能基。Polyrotaxane may be contained in the adhesive composition of the present invention. The polyrotaxane has a cyclic molecule, a linear molecule penetrating the opening of the cyclic molecule, and an end block arranged at both ends of the linear molecule so that the cyclic molecule is not separated from the linear molecule base. The cyclic molecule preferably has a functional group hardenable by active energy rays.

作為環狀分子,只要是其開口部上有直鏈狀分子被以串刺狀包接、並能夠在直鏈狀分子上移動且具有活性能量射線聚合性基的分子,就沒有特別限定。此外,在本說明書中,「環狀分子」的「環狀」係指實質上為「環狀」。即,只要能夠在直鏈狀分子上移動,環狀分子也可以不完全閉環。The cyclic molecule is not particularly limited as long as it has a linear molecule in its opening that is enclosed in a thorn-like shape, can move on the linear molecule, and has an active energy ray polymerizable group. In addition, in this specification, the "cyclic" of the "cyclic molecule" means that it is substantially a "cyclic". That is, as long as it can move on a linear molecule, the cyclic molecule may not completely close the ring.

作為環狀分子的具體例,可適宜列舉環狀聚醚、環狀聚酯、環狀聚醚胺、環狀聚胺等環狀聚合物、及α-環糊精、β-環糊精、γ-環糊精等環糊精。其中由比較容易獲取、且能夠選擇多數封端基的種類來看,宜為α-環糊精、β-環糊精、γ-環糊精等環糊精。環狀分子可以在聚輪烷中或接著劑中混合存在有2種以上。Specific examples of cyclic molecules include cyclic polymers such as cyclic polyethers, cyclic polyesters, cyclic polyetheramines, and cyclic polyamines, and α-cyclodextrin, β-cyclodextrin, Cyclodextrins such as γ-cyclodextrin. Among them, in view of the relatively easy availability and the ability to select most types of end-capping groups, cyclodextrins such as α-cyclodextrin, β-cyclodextrin, and γ-cyclodextrin are preferable. Two or more types of cyclic molecules may be mixed in the polyrotaxane or the adhesive.

在本發明所使用的聚輪烷中,上述環狀分子具有活性能量射線聚合性基。由此,聚輪烷與活性能量射線硬化性成分會進行反應,而可獲得即使在硬化後交聯點也可動的接著劑。環狀分子所具有的活性能量射線聚合性基只要是能與上述活性能量射線硬化性化合物聚合的基團即可,可舉出例如(甲基)丙烯醯基、(甲基)丙烯醯氧基等自由基聚合性基。In the polyrotaxane used in the present invention, the cyclic molecule has an active energy ray polymerizable group. Thereby, the polyrotaxane reacts with the active energy ray-curable component, and an adhesive whose crosslinking point is movable even after curing can be obtained. The active energy ray polymerizable group possessed by the cyclic molecule may be a group capable of polymerizing with the above-mentioned active energy ray curable compound, and examples thereof include (meth)acryloyl and (meth)acryloyloxy groups. And other radical polymerizable groups.

在使用環糊精作為環狀分子的情況下,宜藉由任意適當的連接子將活性能量射線聚合性基團導入到環糊精的羥基上。1分子聚輪烷中具有的活性能量射線聚合性基的數量宜為2個~1280個,較宜為50個~1000個,更宜為90個~900個。In the case of using cyclodextrin as the cyclic molecule, it is preferable to introduce an active energy ray polymerizable group to the hydroxyl group of the cyclodextrin via any appropriate linker. The number of active energy ray polymerizable groups in one molecule of polyrotaxane is preferably 2 to 1280, more preferably 50 to 1000, and more preferably 90 to 900.

宜在環狀分子中導入疏水性改質基。藉由導入疏水性改質基,可提高與活性能量射線硬化性成分的相溶性。另外,由於賦予了疏水性,因此在用於偏光薄膜的情況下,可防止水浸入接著劑層與偏光件的界面,而可更進一步提高耐水性。作為疏水性改質基,可列舉聚酯鏈、聚醯胺鏈、烷基鏈、氧伸烷基鏈、醚鏈等。作為具體例,可舉WO2009/145073的[0027]~[0042]段所記載的基團。It is suitable to introduce a hydrophobic modifying group into the cyclic molecule. By introducing a hydrophobic modifying group, the compatibility with active energy ray-curable components can be improved. In addition, since the hydrophobicity is imparted, when used for a polarizing film, water can be prevented from entering the interface between the adhesive layer and the polarizing member, and the water resistance can be further improved. Examples of the hydrophobic modifying group include polyester chains, polyamide chains, alkyl chains, oxyalkylene chains, ether chains, and the like. As a specific example, the groups described in paragraphs [0027] to [0042] of WO2009/145073 can be cited.

使用含有聚輪烷的樹脂組成物作為接著劑的偏光薄膜的耐水性優異。偏光薄膜的耐水性提高的理由尚未確定,但推測如下前述。即,認為由於聚輪烷的環狀分子的可動性,交聯點能夠移動(所謂的滑輪效應),由此對硬化後的接著劑賦予柔軟性,而對偏光件的表面凹凸的密合性增加,結果防止水侵入偏光件與接著劑層的界面。此外,認為藉由使聚輪烷具有疏水性改質基,可對接著劑賦予疏水性,這也有助於防止水侵入偏光件與接著劑層的界面。相對於樹脂組成物,聚輪烷的含量宜為2質量%~50質量%。A polarizing film using a polyrotaxane-containing resin composition as an adhesive has excellent water resistance. The reason why the water resistance of the polarizing film is improved has not yet been determined, but it is estimated as follows. That is, it is considered that the crosslinking point can move due to the mobility of the cyclic molecules of the polyrotaxane (the so-called pulley effect), thereby imparting flexibility to the cured adhesive, and adhering to the uneven surface of the polarizer. As a result, the intrusion of water into the interface between the polarizing member and the adhesive layer is prevented. In addition, it is thought that the hydrophobicity of the adhesive can be imparted to the adhesive by making the polyrotaxane have a hydrophobic modifying group, which also contributes to preventing water from entering the interface between the polarizer and the adhesive layer. The content of the polyrotaxane is preferably 2% by mass to 50% by mass relative to the resin composition.

在本發明中,為了形成接著劑層,可以使用陽離子聚合性接著劑組成物。作為在陽離子聚合性接著劑組成物中使用的陽離子聚合性化合物,可分類為分子內具有1個陽離子聚合性官能基的單官能陽離子聚合性化合物、與分子內具有2個以上陽離子聚合性官能基的多官能陽離子聚合性化合物。由於單官能陽離子聚合性化合物的液體黏度較低,因此藉由在接著劑組成物中含有,可以降低接著劑組成物的液體黏度。另外,單官能陽離子聚合性化合物多數情況下具有表現出各種功能的官能基,藉由在接著劑組成物中含有,可以在接著劑組成物及/或接著劑組成物的硬化物中表現出各種功能。多官能陽離子聚合性化合物由於可使接著劑組成物的硬化物三維交聯,因而宜在接著劑組成物中含有。對於單官能陽離子聚合性化合物與多官能陽離子聚合性化合物之比而言,相對於單官能陽離子聚合性化合物100質量份,宜將多官能陽離子聚合性化合物以10質量份~1000質量份的範圍混合。作為陽離子聚合性官能基,可列舉環氧基、氧雜環丁烷基、乙烯基醚基。作為具有環氧基的化合物,可列舉脂肪族環氧化合物、脂環式環氧化合物、芳香族環氧化合物,而由硬化性、接著性優異來看,特別宜含有脂環式環氧化合物作為本發明的陽離子聚合性接著劑組成物。作為脂環式環氧化合物,可列舉3,4-環氧環己基甲基-3,4-環氧環己烷羧酸酯、3,4-環氧環己基甲基-3,4-環氧環己烷羧酸酯的己內酯改質物、三甲基己內酯改質物、戊內酯改質物等,具體而言,可列舉CELLOXIDE 2021、CELLOXIDE 2021A、CELLOXIDE 2021P、CELLOXIDE 2081、CELLOXIDE 2083、CELLOXIDE 2085(以上為大賽璐化學工業公司製)、Cyracure UVR-6105、Cyracure UVR-6107、Cyracure 30、R-6110(以上為Dow Chemical Japan Ltd.製)等。由具有改善本發明的陽離子聚合性接著劑組成物的硬化性、降低該組成物的液體黏度的效果來看,宜含有具有氧雜環丁烷基的化合物。作為具有氧雜環丁烷基的化合物,可列舉3-乙基-3-羥基甲基氧雜環丁烷、1,4-雙[(3-乙基-3-氧雜環丁烷基)甲氧基甲基]苯、3-乙基-3-(苯氧基甲基)氧雜環丁烷、二[(3-乙基-3-氧雜環丁烷基)甲基]醚、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷、苯酚酚醛氧雜環丁烷等,市售有ARON OXETANE OXT-101、ARON OXETANE OXT-121、ARON OXETANE OXT-211、ARON OXETANE OXT-221、ARON OXETANE OXT-212(以上為東亞合成公司製)等。由具有改善本發明的陽離子聚合性接著劑組成物的硬化性、降低該組成物的液體黏度的效果來看,宜含有具有乙烯基醚基的化合物。作為具有乙烯基醚基的化合物,可列舉2-羥乙基乙烯基醚、二乙二醇單乙烯基醚、4-羥基丁基乙烯基醚、二乙二醇單乙烯基醚、三乙二醇二乙烯基醚、環己烷二甲醇二乙烯基醚、環己烷二甲醇單乙烯基醚、三環癸烷乙烯基醚、環己基乙烯基醚、甲氧基乙基乙烯基醚、乙氧基乙基乙烯基醚、新戊四醇型四乙烯基醚等。In the present invention, in order to form the adhesive layer, a cationically polymerizable adhesive composition can be used. As the cationically polymerizable compound used in the cationically polymerizable adhesive composition, it can be classified into a monofunctional cationically polymerizable compound having one cationically polymerizable functional group in the molecule, and two or more cationically polymerizable functional groups in the molecule. The multifunctional cationic polymerizable compound. Since the liquid viscosity of the monofunctional cationically polymerizable compound is low, by containing it in the adhesive composition, the liquid viscosity of the adhesive composition can be reduced. In addition, monofunctional cationically polymerizable compounds often have functional groups that exhibit various functions. By including them in the adhesive composition, they can exhibit various functions in the adhesive composition and/or the cured product of the adhesive composition. Features. Since the polyfunctional cationically polymerizable compound can three-dimensionally crosslink the cured product of the adhesive composition, it is preferably contained in the adhesive composition. Regarding the ratio of the monofunctional cationic polymerizable compound to the polyfunctional cationic polymerizable compound, relative to 100 parts by mass of the monofunctional cationic polymerizable compound, the multifunctional cationic polymerizable compound is preferably mixed in the range of 10 parts by mass to 1000 parts by mass . Examples of the cationically polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group. Examples of compounds having epoxy groups include aliphatic epoxy compounds, alicyclic epoxy compounds, and aromatic epoxy compounds. In terms of excellent curability and adhesiveness, it is particularly preferable to contain alicyclic epoxy compounds as The cationically polymerizable adhesive composition of the present invention. As the alicyclic epoxy compound, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate, 3,4-epoxycyclohexylmethyl-3,4-cyclic Caprolactone-modified product, trimethylcaprolactone-modified product, valerolactone-modified product of oxocyclohexane carboxylate, etc., specifically, CELLOXIDE 2021, CELLOXIDE 2021A, CELLOXIDE 2021P, CELLOXIDE 2081, CELLOXIDE 2083 , CELLOXIDE 2085 (the above is made by Daicel Chemical Industry Co., Ltd.), Cyracure UVR-6105, Cyracure UVR-6107, Cyracure 30, R-6110 (the above is made by Dow Chemical Japan Ltd.), etc. In view of the effects of improving the curability of the cationic polymerizable adhesive composition of the present invention and reducing the liquid viscosity of the composition, it is preferable to contain a compound having an oxetanyl group. Examples of the compound having an oxetanyl group include 3-ethyl-3-hydroxymethyloxetane and 1,4-bis[(3-ethyl-3-oxetanyl) Methoxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, bis[(3-ethyl-3-oxetanyl)methyl]ether, 3-Ethyl-3-(2-ethylhexyloxymethyl)oxetane, phenol novolac oxetane, etc., commercially available ARON OXETANE OXT-101, ARON OXETANE OXT-121, ARON OXETANE OXT-211, ARON OXETANE OXT-221, ARON OXETANE OXT-212 (the above are manufactured by Toagosei Co., Ltd.), etc. In view of the effects of improving the curability of the cationic polymerizable adhesive composition of the present invention and reducing the liquid viscosity of the composition, it is preferable to contain a compound having a vinyl ether group. Examples of compounds having a vinyl ether group include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, diethylene glycol monovinyl ether, and triethylene diethylene glycol. Alcohol divinyl ether, cyclohexane dimethanol divinyl ether, cyclohexane dimethanol monovinyl ether, tricyclodecane vinyl ether, cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethyl Oxyethyl vinyl ether, neopentyl erythritol type tetravinyl ether, etc.

陽離子聚合性接著劑組成物含有選自以上說明之具有環氧基的化合物、具有氧雜環丁烷基的化合物、具有乙烯基醚基的化合物中之至少1種化合物作為硬化性成分、且該等都是藉由陽離子聚合而硬化的物質,因此摻合光陽離子聚合引發劑。該光陽離子聚合引發劑藉由可見光、紫外線、X射線、電子束等活性能量射線的照射產生陽離子種或路易士酸,從而引發環氧基或氧雜環丁烷基的聚合反應。作為光陽離子聚合引發劑,可使用光酸產生劑與光鹼產生劑,且可適宜地使用後述的光酸產生劑。另外,在使用本發明中使用的接著劑組成物作為可見光硬化性的情況下,特別宜使用對380nm以上的光具有高靈敏度的光陽離子聚合引發劑,但光陽離子聚合引發劑為通常在300nm附近或比其更短的波長區域顯示出極大吸收的化合物,因此藉由摻合在比其更長的波長區域、具體而言比380nm更長的波長的光下顯示出極大吸收的光敏劑,可以感應其附近的波長的光,促進來自光陽離子聚合引發劑的陽離子種或酸的產生。作為光敏劑,可列舉例如:蒽化合物、芘化合物、羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重氮化合物、鹵素化合物、光還原性色素等,該等也可以混合2種以上來使用。特別是蒽化合物的光敏效果優異,因而佳,具體可列舉Anthracure UVS-1331、Anthracure UVS-1221(川崎化成公司製)。光敏劑的含量宜為0.1質量%~5質量%,較宜為0.5質量%~3質量%,The cationic polymerizable adhesive composition contains as a curable component at least one compound selected from the group having an epoxy group, a compound having an oxetanyl group, and a compound having a vinyl ether group described above, and the These are all materials that are hardened by cationic polymerization, so a photocationic polymerization initiator is blended. The photocationic polymerization initiator generates cationic species or Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, thereby initiating the polymerization reaction of epoxy groups or oxetanyl groups. As a photocationic polymerization initiator, a photoacid generator and a photobase generator can be used, and the photoacid generator mentioned later can be used suitably. In addition, in the case of using the adhesive composition used in the present invention as the visible light curability, it is particularly suitable to use a photocationic polymerization initiator having high sensitivity to light of 380nm or more, but the photocationic polymerization initiator is usually around 300nm Or a compound that shows great absorption in a wavelength region shorter than it, so by blending a photosensitizer that shows great absorption in light of a longer wavelength region, specifically a wavelength longer than 380 nm, can be In response to light of a wavelength in the vicinity, the production of cationic species or acid derived from the photocationic polymerization initiator is promoted. Examples of photosensitizers include anthracene compounds, pyrene compounds, carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, photoreducible dyes, etc. These may also be used Mix two or more kinds to use. In particular, anthracene compounds are excellent in photosensitizing effects, and specific examples include Anthracure UVS-1331 and Anthracure UVS-1221 (manufactured by Kawasaki Chemical Co., Ltd.). The content of the photosensitizer is preferably 0.1% by mass to 5% by mass, more preferably 0.5% by mass to 3% by mass,

另外,在不損害本發明的目的、效果的範圍內,可以在前述接著劑組成物中摻合各種添加劑作為其它任意成分。作為該添加劑,可列舉環氧樹脂、聚醯胺、聚醯胺醯亞胺、聚胺甲酸酯、聚丁二烯、聚氯丁二烯、聚醚、聚酯、苯乙烯-丁二烯嵌段共聚物、石油樹脂、二甲苯樹脂、酮樹脂、纖維素樹脂、氟系寡聚物、聚矽氧系寡聚物、聚硫醚系寡聚物等聚合物或寡聚物;啡噻

Figure 109121916-A0304-12-0000-4
、2,6-二-三及丁基-4-甲基苯酚等聚合抑制劑;聚合引發助劑;流平劑;潤濕性改良劑;界面活性劑;增塑劑;紫外線吸收劑;無機填充劑;顏料;染料等。In addition, various additives may be blended as other optional components in the aforementioned adhesive composition within a range that does not impair the purpose and effects of the present invention. Examples of the additives include epoxy resin, polyamide, polyamide imide, polyurethane, polybutadiene, polychloroprene, polyether, polyester, and styrene-butadiene. Polymers or oligomers such as block copolymers, petroleum resins, xylene resins, ketone resins, cellulose resins, fluorine-based oligomers, polysiloxane-based oligomers, and polysulfide-based oligomers;
Figure 109121916-A0304-12-0000-4
, 2,6-Di-tri and butyl-4-methylphenol and other polymerization inhibitors; polymerization initiation aids; leveling agents; wettability modifiers; surfactants; plasticizers; ultraviolet absorbers; inorganic Fillers; pigments; dyes, etc.

在透明保護薄膜之具有凸部的面塗敷接著劑組成物時,為了抑制氣泡混入凸部周邊,塗敷時的接著劑組成物的黏度宜為0.5~100mPa・s,較宜為1~50mPa・s。塗敷時的接著劑組成物的黏度可以根據使用的硬化性成分、丙烯酸系寡聚物、及添加劑的種類或摻合量等進行調整。另外,也可以調整塗敷時的接著劑組成物的溫度,將接著劑組成物的黏度調整為前述範圍。此外,塗敷時的接著劑組成物的溫度沒有特別限制,宜為15~40℃,較宜為20~35℃。When applying the adhesive composition on the surface of the transparent protective film with the convex part, in order to prevent bubbles from mixing into the periphery of the convex part, the viscosity of the adhesive composition during coating should be 0.5-100mPa・s, preferably 1-50mPa ・S. The viscosity of the adhesive composition at the time of application can be adjusted according to the curable component used, the acrylic oligomer, and the type or blending amount of additives. In addition, the temperature of the adhesive composition at the time of application may be adjusted, and the viscosity of the adhesive composition may be adjusted to the aforementioned range. In addition, the temperature of the adhesive composition during coating is not particularly limited, and it is preferably 15-40°C, more preferably 20-35°C.

<偏光薄膜之製造方法> 以下,對本發明的偏光薄膜之製造方法中的各步驟進行說明。<Manufacturing method of polarizing film> Hereinafter, each step in the manufacturing method of the polarizing film of the present invention will be described.

本發明的偏光薄膜之製造方法包含:在透明保護薄膜之具有凸部的面塗敷接著劑組成物的塗敷步驟;貼合偏光件及前述透明保護薄膜的貼合步驟;及隔著使前述接著劑組成物硬化而得之厚度1.6μm以上的接著劑層使前述偏光件及前述透明保護薄膜接著的接著步驟。The manufacturing method of the polarizing film of the present invention includes: a coating step of applying an adhesive composition on the surface of the transparent protective film having convex portions; a bonding step of bonding the polarizer and the transparent protective film; The bonding step of bonding the polarizer and the transparent protective film to the adhesive layer having a thickness of 1.6 μm or more obtained by curing the adhesive composition.

本發明的偏光薄膜之製造方法宜更包含在前述偏光件的貼合面塗敷易接著組成物的塗敷步驟。The manufacturing method of the polarizing film of the present invention preferably further includes a coating step of applying an easy-to-adhesive composition on the bonding surface of the aforementioned polarizer.

亦可以在塗敷步驟前對偏光件及透明保護薄膜進行表面改質處理。特別宜對偏光件的表面進行表面改質處理。作為表面改質處理,可列舉電暈處理、電漿處理、準分子處理及火焰處理等,特別宜為電暈處理。藉由進行電暈處理,在偏光件表面生成羰基或胺基等反應性官能基,從而與接著劑層的密著性會提高。另外,可以藉由灰化效果去除表面的雜質、或者減輕表面的凹凸,製成外觀特性優異的偏光薄膜。It is also possible to perform surface modification treatment on the polarizer and the transparent protective film before the coating step. It is particularly suitable to perform surface modification treatment on the surface of the polarizer. The surface modification treatment includes corona treatment, plasma treatment, excimer treatment, flame treatment, etc., and corona treatment is particularly preferable. By performing corona treatment, reactive functional groups such as carbonyl groups or amine groups are generated on the surface of the polarizer, and the adhesion to the adhesive layer is improved. In addition, the ashing effect can remove impurities on the surface, or reduce surface irregularities, and produce a polarizing film with excellent appearance characteristics.

<易接著組成物的塗敷步驟> 作為在偏光件的貼合面塗敷易接著組成物的方法,可舉出例如將易接著組成物塗佈於偏光件的貼合面的方法。塗佈方法沒有特別限制,可列舉例如:輥塗、凹版塗佈、逆向塗佈、輥刷、噴塗、氣刀塗佈、及簾塗法等。<The application procedure of easy-to-bond composition> As a method of applying the easy-adhesive composition to the bonding surface of the polarizing material, for example, a method of applying the easy-adhesive composition to the bonding surface of the polarizing material. The coating method is not particularly limited, and examples thereof include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and curtain coating.

在易接著組成物包含溶劑的情況下,可以在將易接著組成物塗佈於偏光件的貼合面後,根據需要進行乾燥步驟。When the easy-adhesive composition contains a solvent, after the easy-adhesive composition is applied to the bonding surface of the polarizer, a drying step may be performed as needed.

當塗敷易接著組成物而得之易接著組成物層(乾燥後)的厚度過厚時,將易接著組成物層硬化而得之易接著層的凝聚力會降低,而有易接著效果變低的情況。因此,易接著組成物層(乾燥後)的厚度宜為1000nm以下,較宜為800nm以下,更宜為600nm以下。另一方面,為了使易接著層充分發揮效果,易接著組成物層(乾燥後)的厚度通常為50nm以上,宜為100nm以上,較宜為200nm以上。When the thickness of the easy-adhesive composition layer (after drying) obtained by coating the easy-adhesive composition is too thick, the cohesive force of the easy-adhesive layer obtained by hardening the easy-adhesive composition layer will decrease, and the easy adhesion effect will be reduced. Case. Therefore, the thickness of the easy-to-bond composition layer (after drying) is preferably 1000 nm or less, more preferably 800 nm or less, and more preferably 600 nm or less. On the other hand, in order for the easy-adhesive layer to fully exert its effect, the thickness of the easy-adhesive composition layer (after drying) is usually 50 nm or more, preferably 100 nm or more, and more preferably 200 nm or more.

<接著劑組成物的塗敷步驟> 在透明保護膜的支持體剝離面側塗敷接著劑組成物的方法根據接著劑組成物的黏度或目標厚度適當選擇,可列舉例如:逆向塗佈器、凹版塗佈器(直接、反向或間接)、棒式逆向塗佈器、輥塗機、模塗機、棒塗機、及桿塗機等。<The application procedure of the adhesive composition> The method of applying the adhesive composition on the release side of the support of the transparent protective film is appropriately selected according to the viscosity or the target thickness of the adhesive composition. For example, a reverse coater, a gravure coater (direct, reverse or Indirect), bar-type reverse coater, roller coater, die coater, bar coater, rod coater, etc.

對於接著劑組成物,根據前述透明保護薄膜的凸部的高度,以使將接著劑組成物硬化而得之接著劑層的厚度達到1.6μm以上、2μm以上、3μm以上、或5μm以上的方式進行塗敷。此外,在偏光件的貼合面形成易接著層的情況下,易接著層會成為接著劑層的一部分,因此以使包含易接著層在內的接著劑層的厚度成為1.6μm以上的方式塗敷接著劑組成物。For the adhesive composition, the thickness of the adhesive layer obtained by curing the adhesive composition is 1.6 μm or more, 2 μm or more, 3 μm or more, or 5 μm or more according to the height of the convex portion of the aforementioned transparent protective film. Coated. In addition, when the easy-to-adhesive layer is formed on the bonding surface of the polarizer, the easy-to-adhesive layer becomes part of the adhesive layer. Therefore, it is applied so that the thickness of the adhesive layer including the easy-to-adhesive layer becomes 1.6 μm or more. Apply the adhesive composition.

<貼合步驟> 購過如上述方式塗佈的接著劑組成物(及易接著組成物層),貼合偏光件與透明保護薄膜。偏光件與透明保護薄膜的貼合可以利用輥式層壓機等來進行。<Fixing Steps> I purchased the adhesive composition (and the easy-bonding composition layer) coated as described above, and bonded the polarizer and the transparent protective film. The bonding of the polarizer and the transparent protective film can be performed with a roll laminator or the like.

<接著步驟> 將偏光件與透明保護薄膜貼合後,照射活性能量射線(電子束、紫外線、可見光等),使接著劑組成物(及易接著組成物層)硬化,形成接著劑層。活性能量射線(電子束、紫外線、可見光等)的照射方向可從任意適當的方向照射。宜從透明保護薄膜側照射。如果從偏光件側照射,則有偏光件因活性能量射線(電子束、紫外線、可見光等)而劣化之虞。<Next steps> After bonding the polarizer and the transparent protective film, irradiating active energy rays (electron beams, ultraviolet rays, visible light, etc.) to harden the adhesive composition (and the easy-to-bond composition layer) to form the adhesive layer. The irradiation direction of active energy rays (electron beam, ultraviolet rays, visible light, etc.) can be irradiated from any appropriate direction. It should be irradiated from the side of the transparent protective film. If irradiated from the polarizer side, the polarizer may be degraded by active energy rays (electron beam, ultraviolet rays, visible light, etc.).

照射電子束的情況下的照射條件只要是能使上述接著劑組成物硬化的條件,就可以採用任意適當的條件。例如,電子束照射的加速電壓宜為5kV~300kV,較宜為10kV~250kV。加速電壓小於5kV時,有電子束不能達到接著劑而變得硬化不充分之虞,而如果加速電壓大於300kV,則有穿過試樣的浸透力過強而對透明保護薄膜、偏光件帶來損傷之虞。作為照射線量,為5~100kGy,較宜為10~75kGy。照射線量小於5kGy時,接著劑的硬化會不充分,如果大於100kGy,則會對透明保護薄膜或偏光件帶來損傷,發生機械強度降低或黃變,而無法獲得預定的光學特性。The irradiation conditions in the case of irradiating an electron beam may adopt any appropriate conditions as long as the above-mentioned adhesive composition can be cured. For example, the acceleration voltage of electron beam irradiation should be 5kV~300kV, more preferably 10kV~250kV. When the accelerating voltage is less than 5kV, the electron beam may not reach the adhesive and may become insufficiently hardened. If the accelerating voltage is greater than 300kV, the penetrating power through the sample may be too strong, which may cause damage to the transparent protective film and polarizer. Risk of injury. As the amount of radiation, it is 5-100kGy, preferably 10-75kGy. When the irradiation dose is less than 5kGy, the curing of the adhesive will be insufficient. If it is more than 100kGy, it will damage the transparent protective film or the polarizer, reduce the mechanical strength or yellow, and fail to obtain the predetermined optical properties.

電子束照射通常在非活性氣體中進行照射,可以根據需要在大氣中或少量導入了氧的條件下進行。雖根據透明保護薄膜的材料會不同,但藉由適當導入氧,與最初電子束接觸的透明保護薄膜面接觸,發生氧阻礙,可防止對透明保護薄膜的損傷,而可僅對接著劑有效率地照射電子束。The electron beam irradiation is usually carried out in an inert gas, and can be carried out in the atmosphere or under the condition of introducing a small amount of oxygen as necessary. Although it depends on the material of the transparent protective film, by properly introducing oxygen, the surface of the transparent protective film that is in contact with the first electron beam will be blocked by oxygen, which can prevent damage to the transparent protective film, and it is only effective for the adhesive. To irradiate the electron beam.

在本發明的偏光薄膜之製造方法中,作為活性能量射線,宜使用包含波長範圍380nm~450nm的者、特別是波長範圍380nm~450nm的可見光的照射量最多的活性能量射線。在使用紫外線、可見光、且使用賦予了紫外線吸收能的透明保護薄膜(紫外線不透射型透明保護薄膜)的情況下,會吸收大約比380nm短波長的光,因此比380nm短波長的光不會到達接著劑組成物,對其聚合反應沒有貢獻。並且,被透明保護薄膜吸收之比380nm短波長的光會轉化成熱,從而透明保護薄膜自身會發熱,成為偏光薄膜捲曲、褶皺等不良的原因。因此,在本發明中,採用紫外線、可見光的情況下,宜使用不發出比380nm短波長的光的裝置作為活性能量射線發生裝置,更具體而言,波長範圍380~440nm的累積照度與波長範圍250~370nm的累積照度之比宜為100:0~100:50,較宜為100:0~100:40。在本發明的偏光薄膜之製造方法中,作為活性能量射線,宜為封入有鎵的金屬鹵化物燈、發出波長範圍380~440nm之光的LED光源。或者可以使用低壓汞燈、中壓汞燈、高壓汞燈、超高壓汞燈、白熾燈、氙燈、鹵素燈、碳弧燈、金屬鹵化物燈、螢光燈、鎢燈、鎵燈、準分子雷射或太陽光等包含紫外線與可見光的光源,也可以用帶通濾波器將比380nm短的波長的紫外線阻斷後使用。為了提高偏光件與透明保護薄膜之間的接著劑層的接著性能,並防止偏光薄膜的捲曲,宜使用封入有鎵的金屬鹵化物燈,且使用藉由可阻斷比380nm短波長的光的帶通濾波器獲得的活性能量射線、或使用LED光源獲得的波長405nm的活性能量射線。In the manufacturing method of the polarizing film of the present invention, as the active energy ray, it is preferable to use the active energy ray that includes the wavelength range of 380 nm to 450 nm, particularly the active energy ray that has the largest irradiation amount of visible light in the wavelength range of 380 nm to 450 nm. When using ultraviolet light, visible light, and using a transparent protective film (UV non-transmissive transparent protective film) that imparts ultraviolet absorbing energy, it will absorb light with a wavelength shorter than 380nm, so light with a wavelength shorter than 380nm will not reach The adhesive composition does not contribute to the polymerization reaction. In addition, light with a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, and the transparent protective film itself generates heat, which causes defects such as curling and wrinkles of the polarizing film. Therefore, in the present invention, when ultraviolet and visible light are used, it is advisable to use a device that does not emit light with a wavelength shorter than 380nm as the active energy ray generator. More specifically, the cumulative illuminance and wavelength range of the wavelength range of 380~440nm The cumulative illuminance ratio of 250~370nm should be 100:0~100:50, more preferably 100:0~100:40. In the manufacturing method of the polarizing film of the present invention, the active energy rays are preferably a metal halide lamp containing gallium and an LED light source emitting light in the wavelength range of 380 to 440 nm. Or you can use low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excimer Light sources containing ultraviolet and visible light, such as lasers or sunlight, can also be used after blocking ultraviolet rays with a wavelength shorter than 380 nm with a band-pass filter. In order to improve the bonding performance of the adhesive layer between the polarizer and the transparent protective film, and to prevent the polarizing film from curling, it is advisable to use a metal halide lamp encapsulated with gallium, and use a lamp that can block light with a shorter wavelength than 380nm. Active energy rays obtained by a band-pass filter, or active energy rays with a wavelength of 405 nm obtained by using an LED light source.

宜在照射紫外線或可見光前對接著劑組成物進行加熱(照射前加熱),該情況下,宜加熱至40℃以上,較宜加熱至50℃以上。另外,還宜在照射紫外線或可見光後對活性能量射線硬化型接著劑組成物進行加熱(照射後加熱),該情況下,宜加熱至40℃以上,較宜加熱至50℃以上。It is advisable to heat the adhesive composition before irradiating ultraviolet or visible light (heating before irradiation). In this case, it is better to heat to 40°C or higher, more preferably to 50°C or higher. In addition, it is also preferable to heat the active energy ray-curable adhesive composition after irradiating ultraviolet rays or visible light (heating after irradiation). In this case, heating to 40°C or higher is preferable, more preferably 50°C or higher.

本發明中使用的接著劑組成物特別是在形成用以接著偏光件與波長365nm的透光率小於5%的透明保護薄膜之接著劑層的情況下可以適宜使用。此處,本發明中使用的接著劑組成物藉由含有上述通式(3)的光聚合引發劑,可隔著具有UV吸收能的透明保護薄膜照射紫外線而硬化形成接著劑層。因此,即使對於在偏光件的兩面積層有具有UV吸收能的透明保護薄膜的偏光薄膜,也能夠使接著劑層硬化。惟,當然對於積層有不具有UV吸收能的透明保護薄膜的偏光薄膜,也能夠使接著劑層硬化。此外,具有UV吸收能的透明保護薄膜是指對380nm的光的透射率小於10%的透明保護薄膜。The adhesive composition used in the present invention can be suitably used particularly when forming an adhesive layer for bonding a polarizer and a transparent protective film with a light transmittance of less than 5% at a wavelength of 365 nm. Here, the adhesive composition used in the present invention contains the photopolymerization initiator of the general formula (3), and can be cured by irradiating ultraviolet rays through a transparent protective film having UV absorbing energy to form an adhesive layer. Therefore, even for a polarizing film in which a transparent protective film having UV absorbing energy is layered on both areas of the polarizer, the adhesive layer can be hardened. However, of course, it is also possible to harden the adhesive layer for a polarizing film laminated with a transparent protective film that does not have UV absorbing energy. In addition, a transparent protective film with UV absorption energy refers to a transparent protective film with a transmittance of less than 10% to 380 nm light.

作為對透明保護薄膜賦予UV吸收能的方法,可列舉:使透明保護薄膜中含有紫外線吸收劑的方法、在透明保護薄膜表面積層含有紫外線吸收劑的表面處理層的方法。As a method of imparting UV absorbing energy to the transparent protective film, a method of containing an ultraviolet absorber in the transparent protective film and a method of containing a surface treatment layer of the ultraviolet absorber in the surface area of the transparent protective film can be cited.

作為紫外線吸收劑的具體例,例如可列舉:以往公知的氧基二苯基酮系化合物、苯並三唑系化合物、水楊酸酯系化合物、二苯基酮系化合物、氰基丙烯酸酯系化合物、鎳錯合鹽系化合物、三

Figure 109121916-A0304-12-0000-4
系化合物等。Specific examples of ultraviolet absorbers include, for example, conventionally known oxybenzophenone-based compounds, benzotriazole-based compounds, salicylate-based compounds, benzophenone-based compounds, and cyanoacrylate-based compounds. Compounds, nickel complex salt compounds, three
Figure 109121916-A0304-12-0000-4
Department of compounds and so on.

在藉由連續生產線製造本發明的偏光薄膜時,生產線速度會因接著劑組成物的硬化時間而異,宜為1~500m/分鐘,較宜為5~300m/分鐘,更宜為10~100m/分鐘。生產線速度過小時,生產性降低,對透明保護薄膜的損傷變大。生產線速度過大時,有接著劑組成物的硬化變得不充分,而無法獲得目標接著性之情形。When the polarizing film of the present invention is manufactured by a continuous production line, the production line speed will vary depending on the curing time of the adhesive composition, preferably 1~500m/min, more preferably 5~300m/min, more preferably 10~100m /minute. If the production line speed is too small, the productivity will decrease, and the damage to the transparent protective film will increase. When the line speed is too high, the curing of the adhesive composition may become insufficient, and the target adhesiveness may not be obtained.

為了製造沒有點狀泛白缺陷、且在透明保護薄膜表面沒有局部膨脹的偏光薄膜,接著劑層(包含易接著層)的厚度必須為1.6μm以上,宜為2μm以上,較宜為3μm以上,更宜為5μm以上。另外,接著劑層(包含易接著層)的厚度的上限值沒有特別限制,從接著劑層的硬化性的觀點考慮,宜為10μm以下,較宜為7μm以下。In order to produce a polarizing film without dot whitening defects and no local swelling on the surface of the transparent protective film, the thickness of the adhesive layer (including the easy bonding layer) must be 1.6 μm or more, preferably 2 μm or more, more preferably 3 μm or more, More preferably, it is 5 μm or more. In addition, the upper limit of the thickness of the adhesive layer (including the easy-adhesion layer) is not particularly limited. From the viewpoint of the curability of the adhesive layer, it is preferably 10 μm or less, more preferably 7 μm or less.

<光學薄膜> 本發明的偏光薄膜在實際使用時可以與其它光學層積層而成的光學薄膜之形式來使用。對於該光學層沒有特別限定,可列舉例如:相位差薄膜(包括1/2或1/4等波長板)、視覺補償薄膜、增亮薄膜、反射板或反透射板等成為會在液晶顯示裝置等的形成時使用的光學層者。<Optical film> The polarizing film of the present invention can be used in the form of an optical film laminated with other optical films in actual use. The optical layer is not particularly limited. For example, retardation films (including 1/2 or 1/4 wavelength plates), visual compensation films, brightness enhancement films, reflective plates, or anti-transmission plates can be used in liquid crystal display devices. Such as the optical layer used at the time of formation.

作為前述相位差薄膜,可以使用具有正面相位差為40nm以上及/或厚度方向相位差為80nm以上的相位差者。通常將正面相位差控制為40~200nm的範圍,且通常將厚度方向相位差控制為80~300nm的範圍。As the aforementioned retardation film, one having a frontal retardation of 40 nm or more and/or a retardation of 80 nm or more in the thickness direction can be used. The frontal retardation is generally controlled to the range of 40 to 200 nm, and the thickness direction retardation is generally controlled to the range of 80 to 300 nm.

作為相位差板,可列舉:對高分子素材進行單軸或雙軸延伸處理而成的雙折射性薄膜、液晶聚合物的定向薄膜、用薄膜支持液晶聚合物的定向層而成的相位差板等。相位差薄膜的厚度也沒有特別限制,一般為20~150μm左右。Examples of the retardation plate include: a birefringent film obtained by uniaxially or biaxially stretching a polymer material, an oriented film of a liquid crystal polymer, and a retardation plate obtained by supporting an oriented layer of a liquid crystal polymer with a film Wait. The thickness of the retardation film is also not particularly limited, and it is generally about 20 to 150 μm.

作為相位差薄膜,可以使用滿足下述式(1)~(3)的逆波長分散型相位差薄膜: 0.70<Re[450]/Re[550]<0.97・・・(1) 1.5×10-3 <Δn<6×10-3 ・・・(2) 1.13<NZ<1.50・・・(3) (式中,Re[450]及Re[550]分別為在23℃下用波長450nm及550nm的光測定的相位差薄膜的面內的相位差值,Δn為將相位差薄膜的慢軸方向、快軸方向的折射率分別設為nx、ny時的nx-ny即面內雙折射,NZ是將nz設為相位差薄膜的厚度方向的折射率時的厚度方向雙折射(即nx-nz)與面內雙折射(即nx-ny)之比)。As the retardation film, it can be used to meet the reverse wavelength dispersion-type retardation film by the following formula (1) to (3): 0.70 <Re [450] / Re [550] <0.97 · · · (1) 1.5 × 10 - 3 <Δn<6×10 -3・・・(2) 1.13<NZ<1.50・・・(3) (where, Re[450] and Re[550] are 450nm and 550nm at 23℃, respectively The in-plane retardation value of the retardation film measured by the light, Δn is the in-plane birefringence when the refractive index of the retardation film in the slow axis direction and the fast axis direction are set to nx and ny, respectively, NZ It is the ratio of the thickness direction birefringence (that is, nx-nz) to the in-plane birefringence (that is, nx-ny) when nz is the refractive index in the thickness direction of the retardation film.

前述偏光薄膜或積層有至少1層偏光薄膜的光學薄膜上也可以設置用於與液晶單元等其它構件接著的黏著層。形成黏著層的黏著劑沒有特殊限制,可以適當選擇將例如丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基底聚合物者來使用。可特別適宜使用丙烯酸系黏著劑那樣的光學透明性優異、顯示出適度的潤濕性、凝集性與接著性之黏著特性,耐候性或耐熱性等優異者。The aforementioned polarizing film or the optical film in which at least one layer of polarizing film is laminated may be provided with an adhesive layer for bonding with other members such as a liquid crystal cell. The adhesive forming the adhesive layer is not particularly limited. For example, acrylic polymers, silicone polymers, polyesters, polyurethanes, polyamides, polyethers, fluorine-based or rubber-based polymers can be appropriately selected. It is used as a base polymer. It is particularly suitable to use acrylic adhesives that are excellent in optical transparency, exhibit moderate wettability, adhesion properties of aggregation and adhesiveness, and are excellent in weather resistance or heat resistance.

黏著層可以不同的組成或種類等之物的重疊層的形式設置於偏光薄膜或光學薄膜的單面或兩面上。另外,設置於兩面的情況下,也可以在偏光薄膜或光學薄膜的表面與背面上形成不同的組成、種類或厚度等的黏著層。黏著層的厚度可以根據使用目的或接著力等來適當決定,通常為1~500μm,宜為1~200μm,特別宜為1~100μm。The adhesive layer can be arranged on one side or both sides of the polarizing film or the optical film in the form of an overlapping layer of different compositions or types. In addition, when it is provided on both sides, adhesive layers of different compositions, types, thicknesses, etc. may be formed on the front and back surfaces of the polarizing film or optical film. The thickness of the adhesive layer can be appropriately determined according to the purpose of use, adhesion, etc., and is usually 1 to 500 μm, preferably 1 to 200 μm, and particularly preferably 1 to 100 μm.

黏著層的露出面在直到供於實際使用為止的期間,出於防止其污染等目的,會暫時接著分隔件將其覆蓋。由此,可防止在通常的處理狀態下與黏著層接觸。作為分隔件,可以使用除了前述厚度條件以外,根據需要以聚矽氧系或長鏈烷基系、氟系或硫化鉬等適當的剝離劑對例如塑膠薄膜、橡膠片、紙、布、無紡布、網、發泡片或金屬箔、該等的層壓體等適當的薄層體進行塗佈處理而成者等以往規定之適當之物。The exposed surface of the adhesive layer is temporarily covered by a separator for the purpose of preventing its contamination and so on until it is put into actual use. This can prevent contact with the adhesive layer in a normal processing state. As a separator, in addition to the aforementioned thickness conditions, suitable release agents such as polysiloxane-based or long-chain alkyl-based, fluorine-based, or molybdenum sulfide can be used as needed for plastic films, rubber sheets, paper, cloth, nonwovens, etc. Cloth, net, foamed sheet, metal foil, these laminates, and other suitable thin-layered bodies are those obtained by coating them, and other conventionally prescribed suitable materials.

<影像顯示裝置> 本發明的偏光薄膜或光學薄膜可適宜用於液晶顯示裝置等各種裝置的形成等。液晶顯示裝置的形成可以根據以往的方式來進行。即,液晶顯示裝置通常藉由將液晶單元與偏光薄膜或光學薄膜、及根據需要使用的照明系統等構成構件適當組裝並將驅動電路裝入等來形成,而在本發明中,除了使用本發明的偏光薄膜或光學薄膜這一點以外,沒有特別限定,可以根據以往的方式來進行。關於液晶單元,可以使用例如TN型或STN型、π型等任意類型者。<Video display device> The polarizing film or optical film of the present invention can be suitably used for the formation of various devices such as liquid crystal display devices. The formation of the liquid crystal display device can be performed according to a conventional method. That is, the liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell, a polarizing film or an optical film, and as necessary constituent members such as an illumination system, and incorporating a driving circuit, etc., but in the present invention, in addition to the use of the present invention It is not particularly limited except for the polarizing film or optical film, and it can be carried out according to a conventional method. Regarding the liquid crystal cell, any type such as TN type, STN type, and π type can be used.

可以形成在液晶單元的單側或兩側配置有偏光薄膜或光學薄膜的液晶顯示裝置、或在照明系統中使用了背光件或反射板者等適當的液晶顯示裝置。在這種情況下,本發明的偏光薄膜或光學薄膜可以配置在液晶單元的單側或兩側。在兩側設置偏光薄膜或光學薄膜的情況下,該等可以相同,也可以不同。進而,在液晶顯示裝置的形成時,可以在適當的位置配置1層或2層以上例如擴散板、防眩層、防反射膜、保護板、棱鏡陣列、透鏡陣列片、光擴散板、背光件等適當的構件。 實施例It can be formed into a liquid crystal display device in which a polarizing film or an optical film is arranged on one side or both sides of a liquid crystal cell, or an appropriate liquid crystal display device such as a backlight or a reflector used in an illumination system. In this case, the polarizing film or optical film of the present invention may be arranged on one side or both sides of the liquid crystal cell. When polarizing films or optical films are provided on both sides, these may be the same or different. Furthermore, when the liquid crystal display device is formed, one layer or two or more layers such as diffuser, anti-glare layer, anti-reflection film, protective plate, prism array, lens array sheet, light diffuser, and backlight can be arranged at an appropriate position. And other appropriate components. Example

以下記載本發明的實施例,但本發明的實施方式並不限定於該等。Examples of the present invention are described below, but the embodiments of the present invention are not limited to these.

<偏光件> 首先,對非晶性PET基材上成膜有9μm厚的PVA層的積層體藉由延伸溫度130℃的空中輔助延伸形成延伸積層體,接下來,對延伸積層體藉由染色形成著色積層體,進一步對著色積層體藉由延伸溫度65度的硼酸水溶液中延伸以總延伸倍率成為5.94倍的方式與非晶性PET基材一體地進行延伸,而形成了包含厚度5μm的PVA層的光學薄膜積層體。藉由這樣的2段延伸,可獲得用以構成薄型偏光件之包含厚度5μm的PVA層的光學薄膜積層體,該薄型偏光件在非晶性PET基材上成膜的PVA層的PVA分子經高度定向,且藉由染色吸附的碘以多碘離子錯合物的形式在一個方向高度定向。薄型偏光件(PVA層)的水分率為10質量%。<Polarizers> First, a laminate with a 9μm-thick PVA layer formed on an amorphous PET substrate was stretched by air-assisted stretching at a stretching temperature of 130°C to form a stretched laminate. Next, the stretched laminate was dyed to form a colored laminate. Further, the colored laminate was stretched in an aqueous solution of boric acid at a stretching temperature of 65 degrees to form an optical film including a PVA layer with a thickness of 5μm, and stretched integrally with the amorphous PET substrate so that the total stretching ratio became 5.94 times. Layered body. By such two-stage extension, an optical film laminate including a PVA layer with a thickness of 5 μm to form a thin polarizer can be obtained. The thin polarizer is formed on an amorphous PET substrate. The PVA molecule of the PVA layer is formed. Highly oriented, and iodine adsorbed by dyeing is highly oriented in one direction in the form of polyiodide ion complexes. The moisture content of the thin polarizer (PVA layer) is 10% by mass.

<透明保護薄膜> 作為透明保護薄膜,使用了厚度25μm的三醋酸纖維素薄膜(柯尼卡美能達公司製:KC2UA)。該薄膜是藉由溶液流延製膜法而製造者,該薄膜之經剝離薄膜形成用支持體後之側的面(支持體剝離面)具有由在前述薄膜形成用支持體表面存在的傷痕或通孔等凹部引起的凸部。<Transparent protective film> As the transparent protective film, a 25 μm-thick cellulose triacetate film (manufactured by Konica Minolta: KC2UA) was used. The film is produced by a solution casting film forming method, and the surface of the film on the side (support peeling surface) after the film-forming support is peeled off has scars or scratches on the surface of the aforementioned film-forming support Convex portions caused by recesses such as through holes.

<活性能量射線> 作為活性能量射線,使用可見光(封入有鎵的金屬鹵化物燈) 照射裝置:Fusion UV Systems,Inc.製Light HAMMER10、閥:V閥、峰值照度:1600mW/cm2 、累積照射量1000/mJ/cm2 (波長380~440nm)。此外,係使用Solatell公司製造的Sola-Check系統測定了可見光的照度。<Active energy rays> Visible light (metal halide lamp enclosed with gallium) is used as active energy rays. Irradiation device: Light HAMMER10 manufactured by Fusion UV Systems, Inc., valve: V valve, peak illuminance: 1600 mW/cm 2 , cumulative irradiation The amount is 1000/mJ/cm 2 (wavelength 380~440nm). In addition, the Sola-Check system manufactured by Solarell was used to measure the illuminance of visible light.

<易接著組成物的調製> 將丙烯醯基嗎啉(KJ化學公司製、商品名「ACMO」、SP值:22.9)50質量份、及3-丙烯醯胺基苯硼酸(純正化學公司製)0.9質量份混合,將得到的混合物在25℃下攪拌30分鐘,進一步在混合物中混合水48.3質量份、及流平劑(日信化學工業公司製、商品名「Olfine EXP.4123」)0.8質量份,並在25℃下攪拌10分鐘,從而調製了易接著組成物。<Preparation of easy bonding composition> 50 parts by mass of acrylomorpholine (manufactured by KJ Chemical Company, trade name "ACMO", SP value: 22.9) and 0.9 parts by mass of 3-acrylamidophenylboronic acid (manufactured by Junsei Chemical Company) were mixed to obtain The mixture was stirred at 25°C for 30 minutes, and 48.3 parts by mass of water and 0.8 parts by mass of a leveling agent (manufactured by Nissin Chemical Industry Co., Ltd., trade name "Olfine EXP. 4123") were further mixed in the mixture, and stirred at 25°C. In 10 minutes, the easy-to-bond composition was prepared.

實施例1 <接著劑組成物的調製> 將丙烯醯基嗎啉(KJ化學公司製、商品名「ACMO」、SP值:22.9)45質量份、1,9-壬二醇二丙烯酸酯(商品名「LIGHT ACRYLATE 1.9ND-A」、共榮社化學公司製)41質量份、(甲基)丙烯酸系單體聚合而成的丙烯酸系寡聚物(商品名「ARUFON UG4010」、日亞合成公司製)10質量份、作為光引發劑的二乙基9-氧硫𠮿

Figure 109121916-0000-3
(通式(3)中記載的化合物、商品名「KAYACURE DETX-S」、日本化藥公司製)1.5質量份、及作為光聚合引發劑的2-甲基-1-(4-甲硫基苯基)-2-嗎啉丙-1-酮(通式(4)中記載的化合物、商品名「Omnirad907」、IGM RESINS公司製)2.5質量份混合,在50℃下攪拌1小時,藉此調製了接著劑組成物。使用E型黏度計(東機產業公司製、TVE22LT),測定調製出的接著劑組成物在25℃下的黏度,結果為15.3mPa・s。Example 1 <Preparation of Adhesive Composition> 45 parts by mass of acrylomorpholine (manufactured by KJ Chemical Co., Ltd., trade name "ACMO", SP value: 22.9), 1,9-nonanediol diacrylate (product Name "LIGHT ACRYLATE 1.9ND-A", manufactured by Kyoeisha Chemical Co., Ltd.) 41 parts by mass, acrylic oligomer (trade name "ARUFON UG4010", Nichia Koeisha Chemical Co., Ltd.) polymerized from (meth)acrylic monomers Preparation) 10 parts by mass, diethyl 9-oxysulfur as a photoinitiator
Figure 109121916-0000-3
(The compound described in the general formula (3), the trade name "KAYACURE DETX-S", manufactured by Nippon Kayaku Co., Ltd.) 1.5 parts by mass, and 2-methyl-1-(4-methylthio) as a photopolymerization initiator Phenyl)-2-morpholin-1-one (the compound described in the general formula (4), trade name "Omnirad907", manufactured by IGM RESINS) 2.5 parts by mass was mixed and stirred at 50°C for 1 hour, thereby The adhesive composition was prepared. The viscosity of the prepared adhesive composition at 25°C was measured using an E-type viscometer (TVE22LT, manufactured by Toki Sangyo Co., Ltd.), and the result was 15.3 mPa・s.

<偏光薄膜的製作> 在連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在製出之包含厚度5μm的PVA層的光學薄膜積層體之PVA面上塗敷調製出的易接著組成物,而形成厚度1100nm的塗膜,然後使用乾燥機使塗膜乾燥,而形成了厚度550nm的易接著組成物層。 另一方面,在其它連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在前述透明保護薄膜的支持體剝離面(具有凸部的面)上塗敷調製出的接著劑組成物(25℃),而形成了厚度1500nm的接著劑組成物層。 接下來,使用輥機,將光學薄膜積層體之形成有易接著組成物層的貼合面與透明保護薄膜之形成有接著劑組成物層的貼合面貼合。然後,藉由活性能量射線照射裝置從貼合的透明保護薄膜側照射上述可見光,使偏光件與透明保護薄膜透過接著劑層(包含易接著層)接著,進一步在70℃下進行3分鐘的熱風乾燥,並將非晶性PET基材剝離除去,藉此獲得了在偏光件之單側具有透明保護薄膜的偏光薄膜。接著劑層(包含易接著層)的厚度為2050nm。<Production of polarizing film> In a continuous production line, a gravure roll coating method with a gravure roll is used to coat the prepared easy-adhesive composition on the PVA surface of the optical film laminate containing a PVA layer with a thickness of 5 μm to form a coating with a thickness of 1100 nm. Then, the coating film was dried using a dryer to form an easy-adhesive composition layer with a thickness of 550 nm. On the other hand, in other continuous production lines, a gravure roll coating method with a gravure roll is used to coat the prepared adhesive composition (25°C) on the release surface (surface with convex portions) of the support of the transparent protective film. ), and an adhesive composition layer with a thickness of 1500 nm was formed. Next, using a roller, the bonding surface of the optical film laminate on which the easy-adhesive composition layer is formed and the bonding surface of the transparent protective film on which the adhesive composition layer is formed are bonded. Then, the above-mentioned visible light was irradiated from the side of the laminated transparent protective film by an active energy ray irradiation device to allow the polarizer and the transparent protective film to pass through the adhesive layer (including the easy-to-adhesive layer), followed by hot air at 70°C for 3 minutes After drying and peeling off the amorphous PET substrate, a polarizing film having a transparent protective film on one side of the polarizer was obtained. The thickness of the adhesive layer (including the easy-to-bond layer) is 2050 nm.

實施例2 <接著劑組成物的調製> 藉由與實施例1同樣的方法調製了接著劑組成物。Example 2 <Preparation of adhesive composition> The adhesive composition was prepared by the same method as in Example 1.

<偏光薄膜的製作> 在連續生產線上,使用具備凹版輥的凹板輥塗敷方式,在製出之包含厚度5μm的PVA層的光學薄膜積層體之PVA面上塗敷調製出的易接著組成物,而形成厚度950nm的塗膜,然後使用乾燥機使塗膜乾燥,而形成了厚度475nm的易接著組成物層。 另一方面,在其它連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在前述透明保護薄膜的支持體剝離面(具有凸部的面)上塗敷調製出的接著劑組成物(25℃),而形成了厚度1500nm的接著劑組成物層。 然後,藉由與實施例1同樣的方法獲得了偏光薄膜。接著劑層(包含易接著層)的厚度為1975nm。<Production of polarizing film> In a continuous production line, a gravure roll coating method with a gravure roll is used to coat the prepared easy-adhesive composition on the PVA surface of the optical film laminate containing a PVA layer with a thickness of 5μm to form a thickness of 950nm The coating film was then dried using a dryer to form an easy-adhesive composition layer with a thickness of 475 nm. On the other hand, in other continuous production lines, a gravure roll coating method with a gravure roll is used to coat the prepared adhesive composition (25°C) on the release surface (surface with convex portions) of the support of the transparent protective film. ), and an adhesive composition layer with a thickness of 1500 nm was formed. Then, a polarizing film was obtained by the same method as in Example 1. The thickness of the adhesive layer (including the easy-adhesive layer) is 1975 nm.

實施例3 <接著劑組成物的調製> 按照表2中記載的原料及摻合量,藉由與實施例1同樣的方法調製了接著劑組成物。使用E型黏度計(東機產業公司製、TVE22LT),測定了調製出的接著劑組成物在25℃下的黏度,結果為42mPa・s。此外,表2中的LIGHT ACRYLATE DCP-A為二羥甲基三環癸烷二丙烯酸酯(商品名「LIGHT ACRYLATE DCP-A」、共榮社化學公司製)。Example 3 <Preparation of adhesive composition> According to the raw materials and blending amounts described in Table 2, the adhesive composition was prepared by the same method as in Example 1. The viscosity of the prepared adhesive composition at 25°C was measured using an E-type viscometer (TVE22LT, manufactured by Toki Sangyo Co., Ltd.), and the result was 42 mPa・s. In addition, LIGHT ACRYLATE DCP-A in Table 2 is dimethylol tricyclodecane diacrylate (trade name "LIGHT ACRYLATE DCP-A", manufactured by Kyoeisha Chemical Co., Ltd.).

<偏光薄膜的製作> 在連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在製出之包含厚度5μm的PVA層的光學薄膜積層體之PVA面上塗敷調製出的易接著組成物,而形成厚度950nm的塗膜,然後使用乾燥機使塗膜乾燥,而形成了厚度475nm的易接著組成物層。 另一方面,在其它連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在前述透明保護薄膜的支持體剝離面(具有凸部的面)上塗敷調製出的接著劑組成物(25℃),而形成了厚度1500nm的接著劑組成物層。 然後,藉由與實施例1同樣的方法獲得了偏光薄膜。接著劑層(包含易接著層)的厚度為1975nm。<Production of polarizing film> In a continuous production line, a gravure roll coating method with a gravure roll is used to coat the prepared easy-adhesive composition on the PVA surface of the optical film laminate containing a PVA layer with a thickness of 5 μm to form a coating with a thickness of 950 nm. Then, the coating film was dried using a dryer to form an easy-adhesive composition layer with a thickness of 475 nm. On the other hand, in other continuous production lines, a gravure roll coating method with a gravure roll is used to coat the prepared adhesive composition (25°C) on the release surface (surface with convex portions) of the support of the transparent protective film. ), and an adhesive composition layer with a thickness of 1500 nm was formed. Then, a polarizing film was obtained by the same method as in Example 1. The thickness of the adhesive layer (including the easy-adhesive layer) is 1975 nm.

比較例1 <接著劑組成物的調製> 藉由與實施例1同樣的方法調製了接著劑組成物。Comparative example 1 <Preparation of adhesive composition> The adhesive composition was prepared by the same method as in Example 1.

<偏光薄膜的製作> 在連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在製出之包含厚度5μm的PVA層的光學薄膜積層體之PVA面上塗敷調製出的易接著組成物,而形成厚度950nm的塗膜,然後使用乾燥機使塗膜乾燥,而形成了厚度475nm的易接著組成物層。 另一方面,在其它連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在前述透明保護薄膜的支持體剝離面(具有凸部的面)上塗敷調製出的接著劑組成物(25℃),而形成了厚度1100nm的接著劑組成物層。 然後,藉由與實施例1同樣的方法獲得了偏光薄膜。接著劑層(包含易接著層)的厚度為1575nm。<Production of polarizing film> In a continuous production line, a gravure roll coating method with a gravure roll is used to coat the prepared easy-adhesive composition on the PVA surface of the optical film laminate containing a PVA layer with a thickness of 5 μm to form a coating with a thickness of 950 nm. Then, the coating film was dried using a dryer to form an easy-adhesive composition layer with a thickness of 475 nm. On the other hand, in other continuous production lines, a gravure roll coating method with a gravure roll is used to coat the prepared adhesive composition (25°C) on the release surface (surface with convex portions) of the support of the transparent protective film. ), and an adhesive composition layer with a thickness of 1100 nm was formed. Then, a polarizing film was obtained by the same method as in Example 1. The thickness of the adhesive layer (including the easy-to-bond layer) is 1575 nm.

參考例1 <接著劑組成物的調製> 按照表2中記載的原料及摻合量,藉由與實施例1同樣的方法調製了接著劑組成物。使用E型黏度計(東機產業公司製、TVE22LT),測定了調製出的接著劑組成物在25℃下的黏度,結果為109mPa・s。此外,表2中的LIGHT ACRYLATE DCP-A為二羥甲基三環癸烷二丙烯酸酯(商品名「LIGHT ACRYLATE DCP-A」、共榮社化學公司製)。Reference example 1 <Preparation of adhesive composition> According to the raw materials and blending amounts described in Table 2, the adhesive composition was prepared by the same method as in Example 1. The viscosity of the prepared adhesive composition at 25°C was measured using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., TVE22LT), and the result was 109 mPa・s. In addition, LIGHT ACRYLATE DCP-A in Table 2 is dimethylol tricyclodecane diacrylate (trade name "LIGHT ACRYLATE DCP-A", manufactured by Kyoeisha Chemical Co., Ltd.).

<偏光薄膜的製作> 在連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在製出之包含厚度5μm的PVA層的光學薄膜積層體之PVA面上塗敷調製出的易接著組成物,而形成厚度950nm的塗膜,然後使用乾燥機使塗膜乾燥,而形成了厚度475nm的易接著組成物層。 另一方面,在其它連續生產線上,使用具備凹版輥的凹版輥塗敷方式,在前述透明保護薄膜的支持體剝離面(具有凸部的面)上塗敷調製出的接著劑組成物(25℃),而形成了厚度1500nm的接著劑組成物層。 然後,藉由與實施例1同樣的方法獲得了偏光薄膜。接著劑層(包含易接著層)的厚度為1975nm。<Production of polarizing film> In a continuous production line, a gravure roll coating method with a gravure roll is used to coat the prepared easy-adhesive composition on the PVA surface of the optical film laminate containing a PVA layer with a thickness of 5 μm to form a coating with a thickness of 950 nm. Then, the coating film was dried using a dryer to form an easy-adhesive composition layer with a thickness of 475 nm. On the other hand, in other continuous production lines, a gravure roll coating method with a gravure roll is used to coat the prepared adhesive composition (25°C) on the release surface (surface with convex portions) of the support of the transparent protective film. ), and an adhesive composition layer with a thickness of 1500 nm was formed. Then, a polarizing film was obtained by the same method as in Example 1. The thickness of the adhesive layer (including the easy-adhesive layer) is 1975 nm.

(點狀泛白缺陷的評估) 使用氙氣燈光源(Hamamatsu Photonics公司製、型號:L8425-01),將獲得的偏光薄膜透射投影至距離光源1m的白色螢幕上。然後,觀察螢幕上的投影影像,在相當於偏光薄膜的1m×1m的範圍之投影影像範圍內,計數以白點狀映現的泛白缺陷的個數。此外,評估係在暗室中進行。將結果示於表2。(Evaluation of spot whitening defects) Using a xenon lamp light source (manufactured by Hamamatsu Photonics, model: L8425-01), the obtained polarizing film was transmitted and projected onto a white screen 1 m away from the light source. Then, observe the projected image on the screen, and count the number of white-spotted defects within the projected image range equivalent to the 1m×1m range of the polarizing film. In addition, the evaluation is carried out in a dark room. The results are shown in Table 2.

(透明保護薄膜表面的膨脹的評估) 在螢光燈下,對獲得的偏光薄膜的透明保護薄膜側照射光,根據映現於偏光薄膜表面的反射光進行表面形狀的觀察。然後,在偏光薄膜表面的1m×1m的範圍內,計數在上述泛白缺陷的評估中以白點狀映現的位置中存在凸狀膨脹之位置的數量。此外,評估係在暗室中進行。將結果示於表2。(Evaluation of the swelling of the transparent protective film surface) Under a fluorescent lamp, light is irradiated on the transparent protective film side of the obtained polarizing film, and the surface shape is observed based on the reflected light reflected on the surface of the polarizing film. Then, in the range of 1 m×1 m on the surface of the polarizing film, the number of positions where convex swelling exists among the positions that appear as white dots in the evaluation of the whitening defect described above is counted. In addition, the evaluation is carried out in a dark room. The results are shown in Table 2.

(氣泡的評估) 用光學顯微鏡對獲得的偏光薄膜的外觀進行觀察,計數在5cm×5cm的範圍內最大直徑為5μm~200μm的氣泡的個數。將氣泡的個數為0個的情況評估為○,將1個以上的情況評估為×。將結果示於表2。(Assessment of bubbles) The appearance of the obtained polarizing film was observed with an optical microscope, and the number of bubbles with a maximum diameter of 5 μm to 200 μm in the range of 5 cm×5 cm was counted. The case where the number of bubbles is 0 is evaluated as ○, and the case where there is one or more bubbles is evaluated as ×. The results are shown in Table 2.

[表2]

Figure 02_image022
[Table 2]
Figure 02_image022

產業上之可利用性 本發明的偏光薄膜可單獨或者以積層其而成之光學薄膜的形式用於液晶顯示裝置(LCD)、有機EL顯示裝置、CRT、PDP等影像顯示裝置。Industrial availability The polarizing film of the present invention can be used in image display devices such as liquid crystal display devices (LCD), organic EL display devices, CRTs, PDPs, etc., alone or in the form of optical films formed by laminating them.

(無)(no)

Claims (16)

一種偏光薄膜,係在偏光件的至少一面隔著接著劑層設置有透明保護薄膜者,該偏光薄膜之特徵在於: 前述透明保護薄膜的一面為具有凸部的面, 前述接著劑層係設置於前述透明保護薄膜之具有凸部的面上,且 前述接著劑層的厚度為1.6μm以上。A polarizing film is provided with a transparent protective film on at least one side of a polarizer via an adhesive layer. The characteristics of the polarizing film are: One surface of the aforementioned transparent protective film is a surface with convex portions, The adhesive layer is disposed on the convex surface of the transparent protective film, and The thickness of the aforementioned adhesive layer is 1.6 μm or more. 如請求項1之偏光薄膜,其中前述透明保護薄膜之具有凸部的面係經剝離薄膜形成用支持體後之支持體剝離面,且 前述凸部係由前述薄膜形成用支持體表面的凹部所形成者。The polarizing film according to claim 1, wherein the convex surface of the transparent protective film is the peeling surface of the support after the support for forming the film is peeled off, and The convex portion is formed by the concave portion on the surface of the thin film forming support. 如請求項1或2之偏光薄膜,其中前述透明保護薄膜為纖維素系樹脂薄膜。The polarizing film of claim 1 or 2, wherein the transparent protective film is a cellulose resin film. 如請求項1至3中任一項之偏光薄膜,其中前述透明保護薄膜的厚度為30μm以下。The polarizing film according to any one of claims 1 to 3, wherein the thickness of the transparent protective film is 30 μm or less. 如請求項1至4中任一項之偏光薄膜,其中在前述偏光件的貼合面具有易接著層,且該易接著層係前述接著劑層的一部分。The polarizing film according to any one of claims 1 to 4, wherein an easy-adhesive layer is provided on the bonding surface of the polarizer, and the easy-adhesive layer is a part of the adhesive layer. 如請求項5之偏光薄膜,其中屬前述易接著層的形成材料之易接著組成物含有: 下述通式(1)所示化合物: [化學式1]
Figure 03_image001
(惟,X為包含反應性基之官能基,R1 及R2 分別獨立表示氫原子、可具有取代基之脂肪族烴基、芳基或雜環基);及/或 結構式中具有M-O鍵(M為矽、鈦、鋁或鋯,O為氧原子)的有機金屬化合物。
The polarizing film of claim 5, wherein the easy-adhesive composition, which is the forming material of the aforementioned easy-adhesive layer, contains: a compound represented by the following general formula (1): [Chemical formula 1]
Figure 03_image001
(However, X is a functional group containing a reactive group, R 1 and R 2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group, an aryl group, or a heterocyclic group that may have a substituent); and/or a MO bond in the structural formula (M is silicon, titanium, aluminum or zirconium, O is an oxygen atom) organometallic compound.
如請求項6之偏光薄膜,其中前述通式(1)所示化合物為下述通式(1’)所示化合物: [化學式2]
Figure 03_image003
(惟,Y為有機基,X、R1 及R2 與前述相同)。
The polarizing film of claim 6, wherein the compound represented by the aforementioned general formula (1) is a compound represented by the following general formula (1'): [Chemical formula 2]
Figure 03_image003
(However, Y is an organic group, and X, R 1 and R 2 are the same as above).
如請求項6或7之偏光薄膜,其中前述通式(1)所示化合物具有的反應性基係選自於由α,β-不飽和羰基、乙烯基、乙烯基醚基、環氧基、氧雜環丁烷基、胺基、醛基、巰基及鹵素基所構成群組中之至少1種反應性基。The polarizing film of claim 6 or 7, wherein the reactive group of the compound represented by the general formula (1) is selected from the group consisting of α, β-unsaturated carbonyl, vinyl, vinyl ether, epoxy, At least one reactive group in the group consisting of an oxetanyl group, an amino group, an aldehyde group, a mercapto group, and a halogen group. 如請求項6至8中任一項之偏光薄膜,其中前述易接著組成物含有SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的聚合性化合物X。The polarizing film according to any one of claims 6 to 8, wherein the aforementioned easy-to-bond composition contains polymerizability with an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less Compound X. 一種偏光薄膜之製造方法,該偏光薄膜在偏光件的至少一面隔著接著劑層設置有透明保護薄膜; 該製造方法之特徵在於: 前述透明保護薄膜的一面為具有凸部的面; 並且該製造方法包含以下步驟: 塗敷步驟,係在前述透明保護薄膜之具有凸部的面塗敷接著劑組成物; 貼合步驟,係貼合前述偏光件及前述透明保護薄膜;及 接著步驟,係隔著厚度1.6μm以上的前述接著劑層使前述偏光件及前述透明保護薄膜接著,其中前述接著劑層係使前述接著劑組成物硬化而得者。A method for manufacturing a polarizing film, the polarizing film is provided with a transparent protective film via an adhesive layer on at least one side of a polarizing member; The manufacturing method is characterized by: One surface of the aforementioned transparent protective film is a surface with convex portions; And the manufacturing method includes the following steps: The coating step is to coat the adhesive composition on the convex surface of the aforementioned transparent protective film; The laminating step is laminating the aforementioned polarizer and the aforementioned transparent protective film; and The next step is to bond the polarizer and the transparent protective film through the adhesive layer having a thickness of 1.6 μm or more, wherein the adhesive layer is obtained by curing the adhesive composition. 如請求項10之偏光薄膜之製造方法,其中前述透明保護薄膜之具有凸部的面係經剝離薄膜形成用支持體後的支持體剝離面,且 前述凸部係由前述薄膜形成用支持體表面的凹部所形成者。The method of manufacturing a polarizing film according to claim 10, wherein the surface having the convex portion of the transparent protective film is the peeling surface of the support after the support for forming the film is peeled, and The convex portion is formed by the concave portion on the surface of the thin film forming support. 如請求項10或11之偏光薄膜之製造方法,其中塗敷時的前述接著劑組成物的黏度為0.5~100mPa・s。The method for manufacturing a polarizing film of claim 10 or 11, wherein the viscosity of the aforementioned adhesive composition during coating is 0.5-100 mPa·s. 如請求項10至12中任一項之偏光薄膜之製造方法,其包含在前述偏光件的貼合面塗敷易接著組成物的塗敷步驟,其中前述易接著組成物含有: 下述通式(1)所示化合物: [化學式3]
Figure 03_image001
(惟,X為包含反應性基的官能基,R1 及R2 分別獨立表示氫原子、可具有取代基的脂肪族烴基、芳基或雜環基);及/或 在結構式中具有M-O鍵(M為矽、鈦、鋁、或鋯,O為氧原子)的有機金屬化合物。
The method for manufacturing a polarizing film according to any one of claims 10 to 12, which includes a coating step of applying an easy-to-adhesive composition on the bonding surface of the aforementioned polarizer, wherein the aforementioned easy-to-adhesive composition contains: The following general formula (1) The compound shown: [Chemical formula 3]
Figure 03_image001
(However, X is a functional group including a reactive group, and R 1 and R 2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group that may have a substituent, an aryl group, or a heterocyclic group); and/or have MO in the structural formula Bond (M is silicon, titanium, aluminum, or zirconium, O is an oxygen atom) organometallic compound.
如請求項13之偏光薄膜之製造方法,其中前述易接著組成物含有SP值為21.0(MJ/m3 )1/2 以上且26.0(MJ/m3 )1/2 以下的聚合性化合物X。The method for manufacturing a polarizing film according to claim 13, wherein the easily bonding composition contains a polymerizable compound X having an SP value of 21.0 (MJ/m 3 ) 1/2 or more and 26.0 (MJ/m 3 ) 1/2 or less. 一種光學薄膜,具有如請求項1至9中任一項之偏光薄膜。An optical film having the polarizing film according to any one of claims 1 to 9. 一種影像顯示裝置,具有如請求項1至9中任一項之偏光薄膜或如請求項15之光學薄膜。An image display device having the polarizing film according to any one of claims 1 to 9 or the optical film according to claim 15.
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