TW202109148A - Display device and manufacturing method thereof - Google Patents

Display device and manufacturing method thereof Download PDF

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TW202109148A
TW202109148A TW108130553A TW108130553A TW202109148A TW 202109148 A TW202109148 A TW 202109148A TW 108130553 A TW108130553 A TW 108130553A TW 108130553 A TW108130553 A TW 108130553A TW 202109148 A TW202109148 A TW 202109148A
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layer
substrate
glass frit
material layer
inorganic material
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TW108130553A
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TWI704392B (en
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張哲元
吳鑄航
角順平
莫堯安
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友達光電股份有限公司
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Abstract

A display device and a manufacturing method thereof are provided. The display device includes a first substrate, a second substrate opposite to the first substrate, an inorganic layer disposed on the first substrate, signal lines, active components electrically connected with the signal lines, an organic light-emitting layer disposed on the inorganic layer, and a glass frit sealant layer connected with the inorganic layer. The inorganic layer has trenches. The glass frit sealant layer is located in a sealant area on the inorganic material layer. At least a portion of the signal lines is located on one side of the glass frit sealant layer. A portion of a side surface of the glass frit sealant layer is contacted with the organic light-emitting layer. The glass frit sealant layer overlaps the trenches. An extending direction of each of the trenches is staggered with an extending direction of the adjacent periphery of the sealant area.

Description

顯示裝置及其製造方法Display device and manufacturing method thereof

本發明是有關於一種顯示裝置,且特別是有關於一種包含有機發光層的顯示裝置及其製造方法。The present invention relates to a display device, and more particularly to a display device including an organic light-emitting layer and a manufacturing method thereof.

有機發光二極體(Organic light-emitting diodes: OLEDs)具有自發光、快速應答、廣視角、高對比和輕薄的特性,因此,世界各國都致力於發展有機發光二極體的相關技術。目前,一般的有機發光二極體顯示裝置包括主動元件基板、蓋板、有機發光二極體以及封膠。由於無機材料可以阻絕外界水氣和氧氣的穿透,因此,無機材料可以用來作為封膠。Organic light-emitting diodes (OLEDs) have the characteristics of self-luminescence, fast response, wide viewing angle, high contrast, and thinness. Therefore, countries around the world are committed to the development of related technologies for organic light-emitting diodes. At present, a general organic light-emitting diode display device includes an active device substrate, a cover plate, an organic light-emitting diode, and an encapsulant. Since inorganic materials can block the penetration of external moisture and oxygen, inorganic materials can be used as sealants.

本發明提供一種顯示裝置,能改善有機發光層影響玻璃料封膠層之接合能力的問題。The present invention provides a display device, which can improve the problem that the organic light-emitting layer affects the bonding ability of the glass frit sealant layer.

本發明提供一種顯示裝置的製作方法,能改善有機發光層影響玻璃料封膠層之接合能力的問題。The present invention provides a method for manufacturing a display device, which can improve the problem that the organic light-emitting layer affects the bonding ability of the glass frit encapsulant layer.

本發明的至少一實施例提供一種顯示裝置。顯示裝置包括第一基板、相對於第一基板的第二基板、位於第一基板上的無機材料層、多條訊號線、電性連接訊號線的多個主動元件、位於無機材料層上的有機發光層以及接觸無機材料層的玻璃料封膠層。無機材料層具有多個溝槽。訊號線以及主動元件位於第一基板的主動區上。玻璃料封膠層位於無機材料層上的封膠區中。至少部分訊號線位於玻璃料封膠層的一側。部分玻璃料封膠層的側面接觸有機發光層。玻璃料封膠層重疊於溝槽。各溝槽之長邊的延伸方向交錯於相鄰之封膠區的邊緣的延伸方向。At least one embodiment of the present invention provides a display device. The display device includes a first substrate, a second substrate opposite to the first substrate, an inorganic material layer on the first substrate, a plurality of signal lines, a plurality of active components electrically connected to the signal lines, and an organic layer on the inorganic material layer. The light-emitting layer and the glass frit encapsulant layer contacting the inorganic material layer. The inorganic material layer has a plurality of grooves. The signal line and the active component are located on the active area of the first substrate. The glass frit sealing layer is located in the sealing area on the inorganic material layer. At least part of the signal line is located on one side of the glass frit encapsulant layer. Part of the side surface of the frit encapsulant layer contacts the organic light-emitting layer. The glass frit sealant layer overlaps the groove. The extending direction of the long side of each groove is staggered with the extending direction of the edge of the adjacent sealing area.

本發明的至少一實施例提供一種顯示裝置的製造方法,包括:提供第一基板;形成無機材料層於第一基板上,且無機材料層具有多個溝槽;形成多條訊號線以及電性連接訊號線的多個主動元件於第一基板的主動區上;形成有機材料層於無機材料層上;提供第二基板;形成玻璃料於第二基板上;將第二基板覆蓋於第一基板上,其中玻璃料位於無機材料層上的封膠區中,至少部分訊號線位於玻璃料的一側,玻璃料重疊於溝槽以及部分有機材料層,且各溝槽之長邊的延伸方向交錯於相鄰之封膠區的邊緣的延伸方向;從第一基板的底面對玻璃料施加第一雷射製程,以移除位於玻璃料的底面的部分有機材料層,並形成有機發光層;從第二基板的頂面對玻璃料施加第二雷射製程,以使玻璃料固化為玻璃料封膠層,其中玻璃料封膠層的底面接觸無機材料層,且部分玻璃料封膠層的側面接觸有機發光層。At least one embodiment of the present invention provides a method for manufacturing a display device, including: providing a first substrate; forming an inorganic material layer on the first substrate, and the inorganic material layer has a plurality of grooves; forming a plurality of signal lines and electrical A plurality of active components connected to signal lines are on the active area of the first substrate; an organic material layer is formed on the inorganic material layer; a second substrate is provided; a glass frit is formed on the second substrate; the second substrate is covered on the first substrate Above, where the glass frit is located in the sealing area on the inorganic material layer, at least part of the signal line is located on one side of the glass frit, the glass frit overlaps the grooves and part of the organic material layer, and the extending directions of the long sides of the grooves are staggered In the extension direction of the edge of the adjacent sealing area; applying a first laser process from the bottom surface of the first substrate to the glass frit to remove part of the organic material layer on the bottom surface of the glass frit and form an organic light-emitting layer; A second laser process is applied to the glass frit from the top surface of the second substrate to cure the glass frit into a glass frit sealant layer, wherein the bottom surface of the glass frit sealant layer contacts the inorganic material layer, and part of the glass frit sealant layer The side contacts the organic light-emitting layer.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.

圖1A是依照本發明的一實施例的一種顯示裝置10的上視示意圖。圖1B是圖1A的局部放大示意圖。圖1C是沿著圖1A的剖線aa’的剖面示意圖。為了方便說明,圖1A省略繪示了第二基板、保護層、緩衝層、有機發光層、主動元件、畫素定義層以及無機材料層,此外,圖1B省略繪示了第二基板、保護層、緩衝層、有機發光層、主動元件、畫素定義層以及部分訊號線。FIG. 1A is a schematic top view of a display device 10 according to an embodiment of the invention. Fig. 1B is a partial enlarged schematic view of Fig. 1A. Fig. 1C is a schematic cross-sectional view taken along the section line aa' of Fig. 1A. For the convenience of description, FIG. 1A omits the depiction of the second substrate, the protective layer, the buffer layer, the organic light-emitting layer, the active device, the pixel definition layer, and the inorganic material layer. In addition, FIG. 1B omits the depiction of the second substrate and the protective layer. , Buffer layer, organic light-emitting layer, active device, pixel definition layer and part of the signal line.

請參考圖1A、圖1B與圖1C,顯示裝置10包括第一基板100、無機材料層110、多條訊號線120、主動元件130、有機發光層140、第二基板200以及玻璃封膠層220。在本實施例中,顯示裝置10還包括緩衝層150、保護層210、絕緣層160、畫素定義層170、第一電極E1、第二電極E2、第一驅動裝置180以及第二驅動裝置190。1A, 1B, and 1C, the display device 10 includes a first substrate 100, an inorganic material layer 110, a plurality of signal lines 120, an active device 130, an organic light emitting layer 140, a second substrate 200, and a glass encapsulant layer 220 . In this embodiment, the display device 10 further includes a buffer layer 150, a protective layer 210, an insulating layer 160, a pixel defining layer 170, a first electrode E1, a second electrode E2, a first driving device 180, and a second driving device 190 .

第一基板100之材質可為玻璃、石英、有機聚合物或是其它可適用的材料。第一基板100具有主動區AA以及環繞主動區的周邊區BA。The material of the first substrate 100 can be glass, quartz, organic polymer or other applicable materials. The first substrate 100 has an active area AA and a peripheral area BA surrounding the active area.

緩衝層150位於第一基板100上,且例如是整面覆蓋第一基板100。在本實施例中,緩衝層150覆蓋第一基板100的主動區AA以及周邊區BA。緩衝層150例如為單層結構或多層結構。The buffer layer 150 is located on the first substrate 100 and, for example, covers the entire surface of the first substrate 100. In this embodiment, the buffer layer 150 covers the active area AA and the peripheral area BA of the first substrate 100. The buffer layer 150 is, for example, a single-layer structure or a multi-layer structure.

無機材料層110、多條訊號線120以及主動元件130位於第一基板100上。訊號線120以及主動元件130位於第一基板100的主動區AA上。無機材料層110選擇性地整面覆蓋緩衝層150。The inorganic material layer 110, a plurality of signal lines 120 and active devices 130 are located on the first substrate 100. The signal line 120 and the active device 130 are located on the active area AA of the first substrate 100. The inorganic material layer 110 selectively covers the entire surface of the buffer layer 150.

主動元件130包括通道層132、閘極134、源極136與汲極138。訊號線120包括電性連接第一驅動裝置180的掃描線122以及電性連接第二驅動裝置190的資料線124。主動元件130電性連接訊號線120。The active device 130 includes a channel layer 132, a gate electrode 134, a source electrode 136 and a drain electrode 138. The signal line 120 includes a scan line 122 electrically connected to the first driving device 180 and a data line 124 electrically connected to the second driving device 190. The active component 130 is electrically connected to the signal line 120.

閘極134電性連接至掃描線122。閘極134重疊於通道層132,且閘極134與通道層132之間夾有閘絕緣層GI。絕緣層ILD覆蓋閘極134,且絕緣層ILD位於掃描線122與資料線124之間。源極136與汲極138位於絕緣層ILD上,且分別透過開口H1、H2而電性連接至通道層132。開口H1、H2例如貫穿絕緣層ILD,在本實施例中,開口H1、H2貫穿閘絕緣層GI與絕緣層ILD。源極136電性連接至資料線124。The gate electrode 134 is electrically connected to the scan line 122. The gate electrode 134 overlaps the channel layer 132, and a gate insulating layer GI is sandwiched between the gate electrode 134 and the channel layer 132. The insulating layer ILD covers the gate 134, and the insulating layer ILD is located between the scan line 122 and the data line 124. The source electrode 136 and the drain electrode 138 are located on the insulating layer ILD, and are electrically connected to the channel layer 132 through the openings H1 and H2, respectively. The openings H1 and H2 pass through the insulating layer ILD, for example. In this embodiment, the openings H1 and H2 pass through the gate insulating layer GI and the insulating layer ILD. The source electrode 136 is electrically connected to the data line 124.

在本實施例中,絕緣層ILD的材料例如包括氧化矽、氮化矽或其他類似的材料。在本實施例中,源極136、汲極138以及資料線122位於絕緣層ILD上方,但本發明不以此為限。在其他實施例中,源極136、汲極138以及資料線122位於其他層別。In this embodiment, the material of the insulating layer ILD includes, for example, silicon oxide, silicon nitride or other similar materials. In this embodiment, the source electrode 136, the drain electrode 138, and the data line 122 are located above the insulating layer ILD, but the invention is not limited thereto. In other embodiments, the source 136, the drain 138, and the data line 122 are located in other layers.

無機材料層110位於主動元件130上。無機材料層110的材料例如包括氧化矽、氮化矽或其他類似的材料。相較於使用金屬材料,用氧化矽、氮化矽或其他類似的材料所製造無機材料層110較不會吸收雷射的能量,藉此提升製程良率。無機材料層110具有多個溝槽112。溝槽112例如位於無機材料層110上的封膠區SA中。在本實施例中,溝槽112的兩端超出封膠區SA。The inorganic material layer 110 is located on the active device 130. The material of the inorganic material layer 110 includes, for example, silicon oxide, silicon nitride or other similar materials. Compared with the use of metal materials, the inorganic material layer 110 made of silicon oxide, silicon nitride or other similar materials will not absorb the energy of the laser, thereby improving the process yield. The inorganic material layer 110 has a plurality of grooves 112. The trench 112 is, for example, located in the sealing area SA on the inorganic material layer 110. In this embodiment, both ends of the trench 112 extend beyond the sealing area SA.

絕緣層160位於無機材料層110上。在一些實施例中,絕緣層160的材料包括有機材料,但本發明不以此為限。絕緣層160不重疊於無機材料層110的溝槽112。絕緣層160不重疊於封膠區SA。The insulating layer 160 is located on the inorganic material layer 110. In some embodiments, the material of the insulating layer 160 includes organic materials, but the present invention is not limited thereto. The insulating layer 160 does not overlap the trench 112 of the inorganic material layer 110. The insulating layer 160 does not overlap the sealing area SA.

第一電極E1位於絕緣層160上,且電性連接至汲極138。在本實施例中,第一電極E1透過開口H3而電性連接至汲極138。開口H3例如貫穿絕緣層160以及無機材料層110。在其他實施例中,絕緣層160以及無機材料層110之間還包括連接結構,第一電極E1透過貫穿絕緣層160的開口而電性連接至前述連接結構,而前述連接結構再透過貫穿無機材料層110的開口而電性連接至汲極138。The first electrode E1 is located on the insulating layer 160 and is electrically connected to the drain electrode 138. In this embodiment, the first electrode E1 is electrically connected to the drain electrode 138 through the opening H3. The opening H3 penetrates the insulating layer 160 and the inorganic material layer 110, for example. In other embodiments, a connection structure is further included between the insulating layer 160 and the inorganic material layer 110, the first electrode E1 is electrically connected to the aforementioned connection structure through the opening of the insulating layer 160, and the aforementioned connection structure is then penetrated through the inorganic material. The opening of the layer 110 is electrically connected to the drain electrode 138.

畫素定義層170位於絕緣層160上。畫素定義層170包括多個凹槽172,凹槽172暴露出第一電極E1。The pixel definition layer 170 is located on the insulating layer 160. The pixel definition layer 170 includes a plurality of grooves 172, and the grooves 172 expose the first electrode E1.

有機發光層140位於畫素定義層170以及無機材料層110上,且有機發光層140的部分144接觸畫素定義層170,且位於畫素定義層170的凹槽172內。位於畫素定義層170的凹槽172內有機發光層140的部分144接觸第一電極E1。在本實施例中,有機發光層140的另一部分142接觸無機材料層110,且位於無機材料層110的溝槽112內。有機發光層140除了發光層以外,還可以選擇性地包括電子注入層、電子傳輸層、電洞傳輸層以及電洞傳輸層中的至少一者。The organic light emitting layer 140 is located on the pixel defining layer 170 and the inorganic material layer 110, and the portion 144 of the organic light emitting layer 140 contacts the pixel defining layer 170 and is located in the groove 172 of the pixel defining layer 170. The portion 144 of the organic light emitting layer 140 located in the groove 172 of the pixel defining layer 170 contacts the first electrode E1. In this embodiment, the other part 142 of the organic light-emitting layer 140 contacts the inorganic material layer 110 and is located in the trench 112 of the inorganic material layer 110. In addition to the light-emitting layer, the organic light-emitting layer 140 may also selectively include at least one of an electron injection layer, an electron transport layer, a hole transport layer, and a hole transport layer.

第二電極E2位於畫素定義層170以及有機發光層140的部分144上。在本實施例中,互相重疊的部分第一電極E1、部分第二電極E2以及有機發光層140的部分144構成有機發光二極體D。位於主動區AA的子畫素P包括有機發光二極體D以及主動元件130。The second electrode E2 is located on the pixel defining layer 170 and the portion 144 of the organic light emitting layer 140. In this embodiment, a portion of the first electrode E1, a portion of the second electrode E2, and the portion 144 of the organic light-emitting layer 140 that overlap each other constitute an organic light-emitting diode D. The sub-pixel P located in the active area AA includes an organic light emitting diode D and an active element 130.

第二基板200相對於第一基板100。第二基板200之材質可為玻璃、石英、有機聚合物或是其它可適用的材料。The second substrate 200 is opposite to the first substrate 100. The material of the second substrate 200 can be glass, quartz, organic polymer or other applicable materials.

保護層210位於第二基板200上。保護層210的材質例如為無機材料,但本發明不以此為限。在一些實施例中,保護層210的材質與無機材料層110的材質相同,但本發明不以此為限。The protective layer 210 is located on the second substrate 200. The material of the protective layer 210 is, for example, an inorganic material, but the invention is not limited thereto. In some embodiments, the material of the protective layer 210 is the same as the material of the inorganic material layer 110, but the invention is not limited thereto.

玻璃料封膠層220位於第二基板200上。在本實施例中,玻璃料封膠層220位於保護層210上。玻璃料封膠層220位於無機材料層110上的封膠區SA中,且玻璃料封膠層220重疊於溝槽112。在本實施例中,玻璃料封膠層220垂直投影於第一基板100上的面積實質上等於封膠區SA的面積。The frit sealant layer 220 is located on the second substrate 200. In this embodiment, the glass frit sealant layer 220 is located on the protective layer 210. The frit sealant layer 220 is located in the sealant area SA on the inorganic material layer 110, and the frit sealant layer 220 overlaps the groove 112. In this embodiment, the area of the frit sealing layer 220 projected vertically on the first substrate 100 is substantially equal to the area of the sealing area SA.

至少部分訊號線120位於玻璃料封膠層220的一側(例如外側S1)。在本實施例中,玻璃料封膠層220不重疊於訊號線120。因此,在對玻璃料封膠層220進行雷射製程時不會被訊號線120干擾。At least part of the signal line 120 is located on one side of the glass frit encapsulant layer 220 (for example, the outer side S1). In this embodiment, the glass frit sealant layer 220 does not overlap the signal line 120. Therefore, it will not be interfered by the signal line 120 during the laser process of the glass frit encapsulant layer 220.

玻璃料封膠層220的底面222接觸無機材料層110。玻璃料封膠層220的側面224連接底面222,其中部分玻璃料封膠層220的側面224接觸有機發光層140。須注意的是,側面224可以為弧面、平面或其組合,且底面222也可以為弧面、平面或其組合。側面224例如連接無機材料層110以及保護層210。在本實施例中,側面224包含弧面。The bottom surface 222 of the frit sealant layer 220 contacts the inorganic material layer 110. The side surface 224 of the frit encapsulant layer 220 is connected to the bottom surface 222, and part of the side surface 224 of the frit encapsulant layer 220 contacts the organic light emitting layer 140. It should be noted that the side surface 224 may be a curved surface, a flat surface, or a combination thereof, and the bottom surface 222 may also be a curved surface, a flat surface, or a combination thereof. The side surface 224 connects, for example, the inorganic material layer 110 and the protective layer 210. In this embodiment, the side surface 224 includes a curved surface.

玻璃料封膠層220的厚度約為4微米至10微米,舉例來說,玻璃料封膠層220的厚度為7微米。The thickness of the frit encapsulant layer 220 is about 4 μm to 10 μm. For example, the thickness of the frit encapsulant layer 220 is 7 μm.

請參考圖1B,各溝槽112之長邊的延伸方向EX1交錯於相鄰之封膠區SA的邊緣。換句話說,封膠區SA以及玻璃料封膠層220之邊緣的延伸方向EX2交錯於各溝槽112之長邊的延伸方向EX1。在本實施例中,由於封膠區SA以及玻璃料封膠層220為環狀,因此,封膠區SA以及玻璃料封膠層220的邊緣是沿著環狀延伸。Please refer to FIG. 1B, the extending direction EX1 of the long side of each trench 112 is staggered with the edge of the adjacent sealing area SA. In other words, the extending direction EX2 of the sealing area SA and the edge of the frit sealing layer 220 is staggered with the extending direction EX1 of the long side of each trench 112. In this embodiment, since the sealing area SA and the frit sealing layer 220 are annular, the edges of the sealing area SA and the frit sealing layer 220 extend along the ring.

由於各溝槽112之長邊的延伸方向EX1交錯於相鄰之封膠區SA的邊緣的延伸方向EX1,因此,在進行雷射製程以形成玻璃料封膠層220時,玻璃料封膠層220底面222多餘的有機材料可以沿著溝槽112離開,使玻璃料封膠層220的底面222接觸無機材料層110,藉此改善玻璃料封膠層220之接合能力。換句話說,溝槽112可作為融熔或氣化之有機材料的導流槽,使融熔或氣化之有機材料可以順著溝槽112的延伸方向EX1排除,以增加顯示裝置10的封裝強度。Since the extending direction EX1 of the long side of each groove 112 is staggered with the extending direction EX1 of the edge of the adjacent sealing area SA, when the laser process is performed to form the glass frit sealing layer 220, the glass frit sealing layer The excess organic material on the bottom surface 222 of 220 can leave along the trench 112 so that the bottom surface 222 of the frit encapsulant layer 220 contacts the inorganic material layer 110, thereby improving the bonding ability of the frit encapsulant layer 220. In other words, the groove 112 can be used as a diversion groove for the melted or vaporized organic material, so that the melted or vaporized organic material can be removed along the extending direction EX1 of the trench 112 to increase the packaging of the display device 10 strength.

在一些實施例中,各溝槽112之長邊的延伸方向EX1垂直於相鄰之封膠區SA的邊緣,可以更佳的移除玻璃料封膠層220底面222多餘的有機材料。In some embodiments, the extending direction EX1 of the long side of each trench 112 is perpendicular to the edge of the adjacent sealing area SA, which can better remove the excess organic material on the bottom surface 222 of the glass frit sealing layer 220.

在本實施例中,開口OP位於主動區AA中,且貫穿第一基板100以及第二基板200。開口OP例如適用於設置鏡頭模組或其他元件。開口OP位於封膠區SA的內側S2。In this embodiment, the opening OP is located in the active area AA and penetrates the first substrate 100 and the second substrate 200. The opening OP is suitable for installing a lens module or other components, for example. The opening OP is located at the inner side S2 of the sealing area SA.

在本實施例中,開口OP為圓形,且開口OP的邊緣為弧形。封膠區SA以及玻璃料封膠層220環繞開口OP。封膠區SA以及玻璃料封膠層220為圓形,且封膠區SA以及玻璃料封膠層220的邊緣為弧形。溝槽112之長邊的延伸方向EX1垂直於鄰近之玻璃料封膠層220之邊緣的切線方向EX3,且溝槽112以開口OP為中心呈現放射狀。In this embodiment, the opening OP is circular, and the edge of the opening OP is arc-shaped. The sealing area SA and the glass frit sealing layer 220 surround the opening OP. The sealing area SA and the glass frit sealing layer 220 are circular, and the edges of the sealing area SA and the glass frit sealing layer 220 are arc-shaped. The extending direction EX1 of the long side of the groove 112 is perpendicular to the tangential direction EX3 of the edge of the adjacent glass frit encapsulant layer 220, and the groove 112 is radial with the opening OP as the center.

在其他實施例中,開口OP的形狀為矩形、三角形、橢圓形、五邊形、六邊形或其他幾何形狀,封膠區SA以及玻璃料封膠層220的形狀為矩形、三角形、橢圓形、五邊形、六邊形或其他幾何形狀。在一些實施例中,封膠區SA以及玻璃料封膠層220的形狀為矩形、三角形、五邊形、六邊形或其他多邊形時,溝槽112之長邊的延伸方向EX1垂直於封膠區SA對應的側邊。In other embodiments, the shape of the opening OP is a rectangle, a triangle, an ellipse, a pentagon, a hexagon or other geometric shapes, and the shape of the sealing area SA and the glass frit sealing layer 220 is a rectangle, a triangle, or an ellipse. , Pentagon, hexagon or other geometric shapes. In some embodiments, when the shape of the sealant area SA and the frit sealant layer 220 is rectangular, triangular, pentagonal, hexagonal or other polygonal shape, the extending direction EX1 of the long side of the groove 112 is perpendicular to the sealant The side corresponding to area SA.

圖2是依照本發明的一實施例的一種顯示裝置的上視示意圖。在此必須說明的是,圖2的實施例沿用圖1A至圖1C的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,在此不贅述。FIG. 2 is a schematic top view of a display device according to an embodiment of the invention. It must be noted here that the embodiment of FIG. 2 uses the element numbers and part of the content of the embodiment of FIGS. 1A to 1C, wherein the same or similar reference numbers are used to represent the same or similar elements, and the same technical content is omitted. Description. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.

圖2的顯示裝置20與圖1的顯示裝置10之不同之處在於:顯示裝置10的訊號線120未設置於封膠區SA與開口OP之間,然而,顯示裝置20的部分訊號線120設置於封膠區SA與開口OP之間。The difference between the display device 20 of FIG. 2 and the display device 10 of FIG. 1 is that the signal line 120 of the display device 10 is not disposed between the sealing area SA and the opening OP, however, part of the signal line 120 of the display device 20 is disposed Between the sealing area SA and the opening OP.

請參考圖2,封膠區SA的內側S2與外側S1皆設置有訊號線120。在本實施例中,訊號線120重疊於封膠區SA靠近邊緣的部分。在本實施例中,訊號線120不重疊於封膠區SA的中央區域。Please refer to FIG. 2, both the inner side S2 and the outer side S1 of the sealing area SA are provided with signal lines 120. In this embodiment, the signal line 120 overlaps the part near the edge of the sealing area SA. In this embodiment, the signal line 120 does not overlap the central area of the sealing area SA.

圖3A至圖3H是依照本發明的一實施例的一種顯示裝置的製造方法的剖面示意圖。在此必須說明的是,圖3A至圖3H的實施例沿用圖1A至圖1C的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,在此不贅述。3A to 3H are schematic cross-sectional views of a manufacturing method of a display device according to an embodiment of the present invention. It must be noted here that the embodiment of FIGS. 3A to 3H uses the element numbers and part of the content of the embodiment of FIGS. 1A to 1C, wherein the same or similar numbers are used to denote the same or similar elements, and the same elements are omitted. Description of technical content. For the description of the omitted parts, reference may be made to the foregoing embodiment, which will not be repeated here.

請參考圖3A,提供第一基板100。形成緩衝層150於第一基板100上。Please refer to FIG. 3A, a first substrate 100 is provided. A buffer layer 150 is formed on the first substrate 100.

形成通道層132於第一基板100的主動區AA上。在本實施例中,形成通道層132於緩衝層150上。通道層132為單層或多層結構,其包含非晶矽、多晶矽、微晶矽、單晶矽、有機半導體材料、氧化物半導體材料(例如:銦鋅氧化物、銦鎵鋅氧化物、或是其它合適的材料、或上述之組合)或其它合適的材料、或含有摻雜物(dopant)於上述材料中或上述之組合。A channel layer 132 is formed on the active area AA of the first substrate 100. In this embodiment, the channel layer 132 is formed on the buffer layer 150. The channel layer 132 is a single-layer or multi-layer structure, which includes amorphous silicon, polycrystalline silicon, microcrystalline silicon, single crystal silicon, organic semiconductor materials, oxide semiconductor materials (for example: indium zinc oxide, indium gallium zinc oxide, or Other suitable materials, or a combination of the above) or other suitable materials, or containing dopant in the above materials or a combination of the above.

形成閘絕緣層GI於通道層132上。在本實施例中,形成閘絕緣層GI於通道層132以及緩衝層150上。A gate insulating layer GI is formed on the channel layer 132. In this embodiment, a gate insulating layer GI is formed on the channel layer 132 and the buffer layer 150.

形成閘極134與多條訊號線(例如掃描線)於第一基板100的主動區AA上。在本實施例中,閘極134重疊於通道層132,且閘極134與部分訊號線120直接相連。A gate 134 and a plurality of signal lines (such as scan lines) are formed on the active area AA of the first substrate 100. In this embodiment, the gate electrode 134 overlaps the channel layer 132, and the gate electrode 134 is directly connected to part of the signal line 120.

形成絕緣層ILD於閘極134以及閘絕緣層GI上。形成多條訊號線(例如資料線)、源極136以及汲極138於第一基板100的主動區AA上。源極136以及汲極138分別透過開口H1以及開口H2而電性連接至通道層132。在本實施例中,主動元件130是以頂部閘極型薄膜電晶體為例來說明,但本發明不限於此。根據其他實施例,主動元件130也可以是底部閘極型薄膜電晶體或其他類型的薄膜電晶體。An insulating layer ILD is formed on the gate electrode 134 and the gate insulating layer GI. A plurality of signal lines (such as data lines), source electrodes 136 and drain electrodes 138 are formed on the active area AA of the first substrate 100. The source electrode 136 and the drain electrode 138 are electrically connected to the channel layer 132 through the opening H1 and the opening H2, respectively. In this embodiment, the active device 130 is illustrated by taking a top gate type thin film transistor as an example, but the invention is not limited to this. According to other embodiments, the active element 130 may also be a bottom gate type thin film transistor or other types of thin film transistors.

請參考圖3B,形成無機材料層110於第一基板100上,且無機材料層110具有多個溝槽112。在本實施例中,形成無機材料層110的方法包括化學氣相沉積法。3B, an inorganic material layer 110 is formed on the first substrate 100, and the inorganic material layer 110 has a plurality of grooves 112. In this embodiment, the method of forming the inorganic material layer 110 includes a chemical vapor deposition method.

請參考圖3C,形成絕緣層160於無機材料層110上。形成第一電極E1於絕緣層160上。第一電極E1透過絕緣層160中的開口H3而電性連接至汲極138。形成畫素定義層170於絕緣層160上,畫素定義層170具有暴露出第一電極E1的凹槽172。Referring to FIG. 3C, an insulating layer 160 is formed on the inorganic material layer 110. The first electrode E1 is formed on the insulating layer 160. The first electrode E1 is electrically connected to the drain electrode 138 through the opening H3 in the insulating layer 160. A pixel defining layer 170 is formed on the insulating layer 160, and the pixel defining layer 170 has a groove 172 exposing the first electrode E1.

請參考圖3D,形成有機材料層140’於無機材料層110上。在本實施例中,形成有機材料層140’於畫素定義層170以及無機材料層110上。有機材料層140’包括填入凹槽172的部分144以及填入溝槽112的部分142’。形成有機材料層140’的方法例如包括蒸鍍。Referring to FIG. 3D, an organic material layer 140' is formed on the inorganic material layer 110. In this embodiment, an organic material layer 140' is formed on the pixel definition layer 170 and the inorganic material layer 110. The organic material layer 140' includes a portion 144 filled in the groove 172 and a portion 142' filled in the groove 112. The method of forming the organic material layer 140' includes, for example, vapor deposition.

請參考圖3E,提供第二基板200。形成保護層210於第二基板200上。形成保護層210的方法例如包括化學氣相沉積法。Please refer to FIG. 3E, a second substrate 200 is provided. A protective layer 210 is formed on the second substrate 200. The method of forming the protective layer 210 includes, for example, a chemical vapor deposition method.

形成玻璃料220’於第二基板200上。在本實施例中,形成玻璃料220’於保護層210上。形成玻璃料220’的方法例如包括網印。在一些實施例中,玻璃料220’中包含有機分子,且在網印玻璃料220’之後,對玻璃料220’加熱以移除玻璃料220’中的有機分子。A glass frit 220' is formed on the second substrate 200. In this embodiment, a glass frit 220' is formed on the protective layer 210. The method of forming the glass frit 220' includes, for example, screen printing. In some embodiments, the glass frit 220' contains organic molecules, and after the glass frit 220' is screen printed, the glass frit 220' is heated to remove the organic molecules in the glass frit 220'.

請參考圖3F,將第二基板200覆蓋於第一基板100上。在本實施例中,於中度真空(例如1pa至1000pa)的氮氣環境中進行將第二基板200覆蓋於第一基板100上。玻璃料220’位於無機材料層110上的封膠區SA中,至少部分訊號線(請參考圖1A與圖1B)位於玻璃料220’的一側,玻璃料220’重疊於溝槽112以及有機材料層140’的部分142’,且各溝槽112之長邊的延伸方向(請參考圖1B)交錯於相鄰之封膠區SA的邊緣。Please refer to FIG. 3F to cover the second substrate 200 on the first substrate 100. In this embodiment, the second substrate 200 is covered on the first substrate 100 in a nitrogen atmosphere with a moderate vacuum (for example, 1 Pa to 1000 Pa). The glass frit 220' is located in the sealing area SA on the inorganic material layer 110, and at least part of the signal line (please refer to FIGS. 1A and 1B) is located on one side of the glass frit 220', and the glass frit 220' overlaps the groove 112 and the organic The portion 142' of the material layer 140', and the extending direction of the long side of each trench 112 (please refer to FIG. 1B) is staggered with the edge of the adjacent sealing area SA.

請參考圖3G,從第一基板100的底面102對玻璃料220’施加第一雷射製程LS1,以移除位於玻璃料220’的底面222’的部分有機材料層140’,並形成有機發光層140。在移除玻璃料220’的底面222’的部分有機材料層140’之後,玻璃料220’底面222’接觸無機材料層110。3G, the first laser process LS1 is applied to the glass frit 220' from the bottom surface 102 of the first substrate 100 to remove part of the organic material layer 140' on the bottom surface 222' of the glass frit 220', and form an organic light emitting层140. After removing part of the organic material layer 140' of the bottom surface 222' of the glass frit 220', the bottom surface 222' of the glass frit 220' contacts the inorganic material layer 110.

在一些實施例中,第一雷射製程LS1使用波長為808微米的雷射,移動速度為8毫米/秒,功率為8瓦。In some embodiments, the first laser process LS1 uses a laser with a wavelength of 808 microns, a moving speed of 8 mm/sec, and a power of 8 watts.

在一些實施例中,玻璃料220’的底面在經過第一雷射製程LS1之後會融熔,並與無機材料層110黏合,但本發明不以此為限。在一些實施例中,第一雷射製程LS1主要是為了移除接觸玻璃料220’的底面222’的有機材料層140’。In some embodiments, the bottom surface of the glass frit 220' will melt after passing through the first laser process LS1 and adhere to the inorganic material layer 110, but the invention is not limited to this. In some embodiments, the first laser process LS1 is mainly for removing the organic material layer 140' contacting the bottom surface 222' of the frit 220'.

雖然在本實施例中,溝槽112內的有機材料層140’完全被移除,但本發明不以此為限。在其他實施例中,部分有機材料層140’殘留於溝槽112內。Although in this embodiment, the organic material layer 140' in the trench 112 is completely removed, the present invention is not limited to this. In other embodiments, part of the organic material layer 140' remains in the trench 112.

請參考圖3H,從第二基板200的頂面202對玻璃料220’施加第二雷射製程LS2,以使玻璃料220’固化為玻璃料封膠層220。玻璃料封膠層220的底面222接觸無機材料層110,且部分玻璃料封膠層220的側面224接觸有機發光層140。Referring to FIG. 3H, a second laser process LS2 is applied to the glass frit 220' from the top surface 202 of the second substrate 200, so that the glass frit 220' is cured into the glass frit encapsulant layer 220. The bottom surface 222 of the frit encapsulant layer 220 contacts the inorganic material layer 110, and a part of the side surface 224 of the frit encapsulant layer 220 contacts the organic light-emitting layer 140.

在一些實施例中,第二雷射製程LS2使用波長為808微米的雷射,移動速度為8毫米/秒,功率為12瓦。In some embodiments, the second laser process LS2 uses a laser with a wavelength of 808 microns, a moving speed of 8 mm/sec, and a power of 12 watts.

在一些實施例中,玻璃料220’在經過第二雷射製程LS2之後會融熔,並與無機材料層110以及保護層210黏合。In some embodiments, the glass frit 220' is melted after passing through the second laser process LS2, and adheres to the inorganic material layer 110 and the protective layer 210.

基於上述,由於製作顯示裝置10的方法包括了第一雷射製程LS1以及第二雷射製程LS2,可以改善有機發光層140影響玻璃料封膠層220之接合能力的問題。Based on the above, since the method of manufacturing the display device 10 includes the first laser process LS1 and the second laser process LS2, the problem that the organic light-emitting layer 140 affects the bonding ability of the frit encapsulant layer 220 can be improved.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be determined by the scope of the attached patent application.

10、20:顯示裝置 100:第一基板 102:底面 110:無機材料層 112:溝槽 120:訊號線 122:掃描線 124:資料線 130:主動元件 132:通道層 134:閘極 136:源極 138:汲極 140:有機發光層 140’:有機材料層 142、142’、144:部分 150:緩衝層 160:絕緣層 170:畫素定義層 172:凹槽 180:第一驅動裝置 190:第二驅動裝置 200:第二基板 202:頂面 210:保護層 220:玻璃封膠層 222:底面 224:側面 AA:主動區 BA:周邊區 D:有機發光二極體 E1:第一電極 E2:第二電極 EX1、EX2:延伸方向 EX3:切線方向 GI:閘絕緣層 H1、H2、H3、OP:開口 ILD:絕緣層 LS1:第一雷射製程 LS2:第二雷射製程 P:子畫素 S1:外側 S2:內側 SA:封膠區10, 20: display device 100: first substrate 102: Bottom 110: Inorganic material layer 112: groove 120: signal line 122: scan line 124: Data Line 130: active component 132: Channel layer 134: Gate 136: Source 138: Dip pole 140: organic light emitting layer 140’: Organic material layer 142, 142’, 144: Partial 150: buffer layer 160: insulating layer 170: Pixel Definition Layer 172: Groove 180: The first drive device 190: second drive device 200: second substrate 202: top surface 210: protective layer 220: glass sealant layer 222: Bottom 224: side AA: active area BA: Surrounding area D: organic light emitting diode E1: first electrode E2: second electrode EX1, EX2: Extension direction EX3: Tangent direction GI: Gate insulation layer H1, H2, H3, OP: opening ILD: insulating layer LS1: The first laser process LS2: The second laser process P: Sub-pixel S1: outside S2: Inside SA: Sealing area

圖1A是依照本發明的一實施例的一種顯示裝置的上視示意圖。 圖1B是圖1A的局部放大示意圖。 圖1C是沿著圖1A的剖線aa’的剖面示意圖。 圖2是依照本發明的一實施例的一種顯示裝置的上視示意圖。 圖3A至圖3H是依照本發明的一實施例的一種顯示裝置的製造方法的剖面示意圖。FIG. 1A is a schematic top view of a display device according to an embodiment of the invention. Fig. 1B is a partial enlarged schematic view of Fig. 1A. Fig. 1C is a schematic cross-sectional view taken along the section line aa' of Fig. 1A. FIG. 2 is a schematic top view of a display device according to an embodiment of the invention. 3A to 3H are schematic cross-sectional views of a manufacturing method of a display device according to an embodiment of the present invention.

10:顯示裝置 10: Display device

100:第一基板 100: first substrate

110:無機材料層 110: Inorganic material layer

112:溝槽 112: groove

130:主動元件 130: active component

132:通道層 132: Channel layer

134:閘極 134: Gate

136:源極 136: Source

138:汲極 138: Dip pole

140:有機發光層 140: organic light emitting layer

142、144:部分 142, 144: Partial

150:緩衝層 150: buffer layer

160:絕緣層 160: insulating layer

170:畫素定義層 170: Pixel Definition Layer

172:凹槽 172: Groove

200:第二基板 200: second substrate

210:保護層 210: protective layer

220:玻璃封膠層 220: glass sealant layer

222:底面 222: Bottom

224:側面 224: side

D:有機發光二極體 D: organic light emitting diode

E1:第一電極 E1: first electrode

E2:第二電極 E2: second electrode

GI:閘絕緣層 GI: Gate insulation layer

H1、H2、H3:開口 H1, H2, H3: opening

ILD:絕緣層 ILD: insulating layer

S1:外側 S1: outside

S2:內側 S2: Inside

SA:封膠區 SA: Sealing area

Claims (10)

一種顯示裝置,包括: 一第一基板以及相對於該第一基板的一第二基板; 一無機材料層,位於該第一基板上,且該無機材料層具有多個溝槽; 多條訊號線以及電性連接該些訊號線的多個主動元件,位於該第一基板的一主動區上; 一有機發光層,位於該無機材料層上;以及 一玻璃料封膠層,位於該無機材料層上的一封膠區中,且接觸該無機材料層,其中至少部分該些訊號線位於該玻璃料封膠層的一側,且部分該玻璃料封膠層的側面接觸該有機發光層,其中該玻璃料封膠層重疊於該些溝槽,且各該溝槽之長邊的延伸方向交錯於相鄰之該封膠區的邊緣的延伸方向。A display device includes: A first substrate and a second substrate opposite to the first substrate; An inorganic material layer located on the first substrate, and the inorganic material layer has a plurality of grooves; A plurality of signal lines and a plurality of active components electrically connected to the signal lines are located on an active area of the first substrate; An organic light emitting layer located on the inorganic material layer; and A glass frit sealant layer is located in the sealant area on the inorganic material layer and contacts the inorganic material layer, wherein at least part of the signal lines are located on one side of the glass frit sealant layer, and part of the glass frit The side surface of the sealing compound layer contacts the organic light emitting layer, wherein the glass frit sealing compound layer overlaps the grooves, and the extending direction of the long side of each groove is staggered with the extending direction of the edge of the adjacent sealing compound area . 如申請專利範圍第1項所述的顯示裝置,其中一開口貫穿該第一基板以及該第二基板,且該玻璃料封膠層環繞該開口。In the display device described in the first item of the scope of patent application, an opening penetrates the first substrate and the second substrate, and the frit encapsulant layer surrounds the opening. 如申請專利範圍第2項所述的顯示裝置,其中該開口的邊緣為弧形,且各該溝槽之長邊的延伸方向垂直於相鄰之該玻璃料封膠層的邊緣的切線方向。According to the display device described in item 2 of the scope of patent application, the edge of the opening is arc-shaped, and the extending direction of the long side of each groove is perpendicular to the tangent direction of the edge of the adjacent glass frit sealing layer. 如申請專利範圍第2項所述的顯示裝置,其中該開口位於該主動區中。In the display device described in item 2 of the scope of patent application, the opening is located in the active area. 如申請專利範圍第1項所述的顯示裝置,其中該玻璃料封膠層靠近側邊的部分重疊於該些訊號線。As for the display device described in item 1 of the scope of patent application, the part of the glass frit encapsulant layer close to the side is overlapped with the signal lines. 如申請專利範圍第1項所述的顯示裝置,其中該玻璃料封膠層不重疊於該些訊號線。As for the display device described in claim 1, wherein the glass frit encapsulant layer does not overlap the signal lines. 如申請專利範圍第1項所述的顯示裝置,其中該有機發光層包括電子注入層、電子傳輸層、發光層、電洞傳輸層以及電洞傳輸層。The display device according to the first item of the scope of patent application, wherein the organic light-emitting layer includes an electron injection layer, an electron transport layer, a light-emitting layer, a hole transport layer, and a hole transport layer. 如申請專利範圍第1項所述的顯示裝置,更包括: 一絕緣層,位於該無機材料層上, 一畫素定義層,位於該絕緣層上,其中該畫素定義層包括多個凹槽,且部分該有機發光層位於該些凹槽內。The display device described in item 1 of the scope of patent application further includes: An insulating layer on the inorganic material layer, A pixel definition layer is located on the insulating layer, wherein the pixel definition layer includes a plurality of grooves, and part of the organic light-emitting layer is located in the grooves. 一種顯示裝置的製造方法,包括: 提供一第一基板; 形成一無機材料層於該第一基板上,且該無機材料層具有多個溝槽; 形成多條訊號線以及電性連接該些訊號線的多個主動元件於該第一基板的一主動區上; 形成一有機材料層於該無機材料層上; 提供一第二基板; 形成一玻璃料於該第二基板上; 將該第二基板覆蓋於該第一基板上,其中該玻璃料位於該無機材料層上的一封膠區中,至少部分該些訊號線位於該玻璃料的一側,該玻璃料重疊於該些溝槽以及部分該有機材料層,且各該溝槽之長邊的延伸方向交錯於相鄰之該封膠區的邊緣的延伸方向; 從該第一基板的底面對該玻璃料施加一第一雷射製程,以移除位於該玻璃料的底面的部分該有機材料層,並形成一有機發光層; 從該第二基板的頂面對該玻璃料施加一第二雷射製程,以使該玻璃料固化為一玻璃料封膠層,其中該玻璃料封膠層的底面接觸該無機材料層,且部分該玻璃料封膠層的側面接觸該有機發光層。A method for manufacturing a display device includes: Providing a first substrate; Forming an inorganic material layer on the first substrate, and the inorganic material layer has a plurality of grooves; Forming a plurality of signal lines and a plurality of active components electrically connecting the signal lines on an active area of the first substrate; Forming an organic material layer on the inorganic material layer; Providing a second substrate; Forming a glass frit on the second substrate; Cover the second substrate on the first substrate, wherein the glass frit is located in the sealing area on the inorganic material layer, at least part of the signal lines are located on one side of the glass frit, and the glass frit overlaps the glass frit. Some grooves and a part of the organic material layer, and the extending direction of the long side of each groove is staggered with the extending direction of the edge of the adjacent sealing area; Applying a first laser process from the bottom surface of the first substrate to the glass frit to remove part of the organic material layer on the bottom surface of the glass frit and form an organic light-emitting layer; A second laser process is applied to the frit from the top surface of the second substrate to cure the frit into a frit encapsulant layer, wherein the bottom surface of the frit encapsulant layer contacts the inorganic material layer, and Part of the side surface of the frit encapsulant layer contacts the organic light-emitting layer. 如申請專利範圍第9項所述的顯示裝置的製造方法,其中該第一雷射製程的能量低於該第二雷射製程。According to the manufacturing method of the display device described in claim 9, wherein the energy of the first laser process is lower than that of the second laser process.
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