TW202108915A - Contact seal suitable for unthreaded shaft, and ball screw - Google Patents
Contact seal suitable for unthreaded shaft, and ball screw Download PDFInfo
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- TW202108915A TW202108915A TW108145967A TW108145967A TW202108915A TW 202108915 A TW202108915 A TW 202108915A TW 108145967 A TW108145967 A TW 108145967A TW 108145967 A TW108145967 A TW 108145967A TW 202108915 A TW202108915 A TW 202108915A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/24—Elements essential to such mechanisms, e.g. screws, nuts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/18—Sealings between relatively-moving surfaces with stuffing-boxes for elastic or plastic packings
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Abstract
Description
本發明係有關於一種在各種產業機械所使用之適應完工軸之接觸密封以及滾珠螺桿。The invention relates to a contact seal and a ball screw adapted to a finished shaft used in various industrial machinery.
以往,在滾珠螺帽(亦稱為「陰型構件」)被嵌合於具有陽槽之滾珠螺桿軸(亦稱為「陽型構件」)的外周之滾珠螺桿,作為密封材,揭示具有形成與滾珠螺桿軸之外周面嵌合的突起之嵌合面之環狀的接觸密封(例如專利文獻1)。該專利文獻1之密封材的嵌合面係揭示藉由以由浸漬橡膠之纖維所構成的滑動層形成,可減少將滾珠螺桿軸與密封材嵌合時的滑動阻力。In the past, a ball screw cap (also called a "female member") was fitted into the outer periphery of a ball screw shaft with a male groove (also called a "male member") as a sealing material. The ring-shaped contact seal of the fitting surface of the protrusion fitted to the outer peripheral surface of the ball screw shaft (for example, Patent Document 1). The fitting surface of the sealing material of
滾珠螺桿軸係在兩端未形成陽槽,而有仍然是圓棒之所謂的「完工」的情況。在「完工」之滾珠螺桿軸(亦稱為「完工軸」),係無法插入一般之環狀密封材。相對地,揭示一種密封材,該密封材係在環之圓周方向的一處形成裁斷部,打開裁斷部,可插入滾珠螺桿軸(例如專利文獻2)。該專利文獻2之密封材係揭示藉由裁斷部在軸向成為V字形或圓弧形,軸向之偏差難發生。
[先行專利文獻]
[專利文獻]The ball screw shaft system does not have male grooves formed at both ends, but it is still the so-called "finished" situation of the round rod. In the "finished" ball screw shaft (also known as the "finished shaft"), it is impossible to insert ordinary ring-shaped sealing materials. In contrast, a sealing material is disclosed in which a cut portion is formed at one position in the circumferential direction of the ring, and the cut portion is opened to insert a ball screw shaft (for example, Patent Document 2). The sealing material of
[專利文獻1]日本特開2014-5865號公報 [專利文獻2]日本特開2013-100920號公報[Patent Document 1] JP 2014-5865 A [Patent Document 2] JP 2013-100920 A
[發明所欲解決之課題][The problem to be solved by the invention]
可是,在該專利文獻2的情況,無法避免異物從被插入滾珠螺桿軸之密封材的裁斷部混入,而具有密封性降低的問題。此外,在該專利文獻1的情況,因為密封材係在半徑方向延伸,所以雖可插入完工軸,但是因為因在半徑方向延伸而在嵌合面之內徑變大的方向產生塑性變形,所以在嵌合面與陽槽之間發生間隙,而無法得到良好的密封性。However, in the case of
本發明係目的在於提供一種在應用於完工軸的情況亦可提高密封性之密封材及滾珠螺桿。 [解決課題之手段]The purpose of the present invention is to provide a sealing material and a ball screw that can improve sealing performance even when applied to a finished shaft. [Means to solve the problem]
本發明之密封材係在陽型構件與陰型構件在軸向被嵌合之滾珠螺桿所使用的密封材,該陽型構件係在外周面形成滾珠可滾動的複數條陽槽,該陰型構件係具有與該陽槽相對向地形成該滾珠可滾動的複數條陰槽之內周面,且形成該滾珠可循環的循環路徑,該密封材係:具有:孔,係可與該陰型構件之該內周面連通;滑動層,係具有形成在該陽型構件被內插於該孔時與該陽型構件之該陽槽可嵌合之凸部的嵌合面,並由浸漬橡膠之布所構成;以及固持層,係被積層於該滑動層之與該嵌合面相反側的面;表示該布之伸縮性的方向與該孔之圓周方向一致。The sealing material of the present invention is a sealing material used for a ball screw in which a male member and a female member are fitted in the axial direction. The member has an inner peripheral surface of a plurality of female grooves where the ball can roll opposite to the male groove, and forms a circulation path in which the ball can circulate. The sealing material has: a hole that can be connected to the female groove. The inner peripheral surface of the component is connected; the sliding layer has a mating surface formed with a convex part that can fit the male groove of the male component when the male component is inserted into the hole, and is made of impregnated rubber The cloth is constituted; and the holding layer is laminated on the surface of the sliding layer opposite to the fitting surface; the direction indicating the stretchability of the cloth is consistent with the circumferential direction of the hole.
本發明之滾珠螺桿係包括:陽型構件,係在外周面形成滾珠可滾動的複數條陽槽;陰型構件,係具有與該陽槽相對向地形成該滾珠可滾動的複數條陰槽之內周面,且形成該滾珠可循環的循環路徑;以及密封材,係被設置於該陰型構件之軸向的一端部或/及另一端部;該陽型構件與該陰型構件在軸向被嵌合,該滾珠螺桿係: 該密封材是在圓周方向無端狀的環狀構件,並具有:孔,係可與該陰型構件之該內周面連通;滑動層,係具有形成在該陽型構件被內插於該孔時與該陽型構件之該陽槽可嵌合之凸部的嵌合面,並由浸漬橡膠之布所構成;以及固持層,係被積層於該滑動層之與該嵌合面相反側的面;表示該布之伸縮性的方向與該孔之圓周方向一致。 [發明之效果]The ball screw system of the present invention includes: a male member formed on the outer peripheral surface with a plurality of male grooves through which the ball can roll; a female member having a plurality of female grooves on which the ball can roll opposite to the male groove. The inner peripheral surface, and forms the circulation path through which the balls can circulate; and the sealing material is arranged at one end or/and the other end of the female member in the axial direction; the male member and the female member are on the axis To be fitted, the ball screw system: The sealing material is an endless annular member in the circumferential direction, and has: a hole that can communicate with the inner peripheral surface of the female member; a sliding layer is formed on the When the male member is inserted into the hole, the mating surface of the convex part that can be fitted into the male groove of the male member is composed of cloth impregnated with rubber; and the holding layer is laminated on the sliding The surface of the layer opposite to the fitting surface; the direction indicating the stretchability of the cloth coincides with the circumferential direction of the hole. [Effects of Invention]
若依據本發明,因為密封材係以布之伸縮性的方向與孔之圓周方向一致的方式配置滑動層,所以在被插入陽型構件後,向直徑方向的內側產生彈性變形,而恢復原來的形狀。即,在密封材的嵌合面與陽型構件之間不會發生間隙,因為可防止異物之侵入,所以在應用於完工軸的情況亦可提高密封性。According to the present invention, since the sealing material is arranged such that the direction of the stretchability of the cloth coincides with the circumferential direction of the hole, after being inserted into the male member, it will be elastically deformed inwardly in the diameter direction, and the original shape will be restored. shape. That is, there is no gap between the fitting surface of the sealing material and the male member, and since the intrusion of foreign matter can be prevented, the sealing performance can also be improved when it is applied to a finished shaft.
以下,參照圖面,詳細地說明本發明之實施形態。
(整體構成)
如圖1A、圖1B所示,滾珠螺桿1係包括陽型構件2與陰型構件3。陽型構件2係具有:螺桿軸部21,係由棒狀之金屬構件所構成的完工軸,並在外周面形成螺旋狀的複數條陽槽7;及軸端部22,係由未形成在螺桿軸部21的兩端部所設置之陽槽7的外周面所構成。軸端部22係未形成陽槽7之圓棒狀,並以與在陽槽7與陽槽7之間的峰頂之峰頂徑相同的外徑所形成。Hereinafter, the embodiments of the present invention will be described in detail with reference to the drawings.
(Overall composition)
As shown in FIG. 1A and FIG. 1B, the
陰型構件3係由金屬所構成,並具有:筒狀的筒狀部8;及板狀的板狀部9,係在筒狀部8之一端部所形成。筒狀部8及板狀部9係一體地形成。板狀部9係具有與筒狀部8之內周面10連通的內周面11。在筒狀部8及板狀部9之各內周面10、11,係形成複數條陰槽12。各陰槽12係與該陽槽7一樣地被形成螺旋狀,並被形成於與陽型構件2之陽槽7彼此相對向的位置。The
在筒狀部8之內部,形成複數個滾珠B可循環的循環路徑13。在陽槽7與陰槽12之間,係形成可與該循環路徑13連通的軌道P。在此軌道P內,係被填充複數個滾珠B。Inside the
本實施形態之滾珠螺桿1係構成無限循環路徑,而滾珠B重複地循環,該無限循環路徑係陽型構件2與陰型構件3相對地轉動時,滾珠B在軌道P內一面滾動一面前進,並經由循環路徑13,再回到原來之位置。藉這種滾珠B的循環,陽型構件2及陰型構件3在中心軸A方向相對地移動,且可彼此嵌合。此外,本實施形態之陽槽7係具有將其條數作成4條之所謂的4條螺紋構造,並配合該條數,形成4條循環路徑13。The
在陰型構件3之中心軸A方向的兩端部,係配置蓋構件4、與以蓋構件4所覆蓋之適應完工軸的接觸密封(以下稱為「密封材」)16。此外,在圖1B,由一對所構成並不必特別加以區別地說明之蓋構件4及密封材16係為了簡化圖面,而僅對一方之蓋構件4及密封材16(紙面左側的密封材16)附加各部位的符號,而對另一方之蓋構件4及密封材16(紙面右側的蓋構件4及密封材16),係有時適當地省略各部位的符號,預先告知此事。At both ends of the
密封材16係如圖2所示,是在圓周方向(圖2中箭號C方向)無端狀的環狀構件,並包括滑動層14與固持層15。密封材16係在圓周方向一體地形成,而與藉黏接劑等將圓周方向的端部彼此黏接者係相異。滑動層14係包圍孔14a之筒狀的層。孔14a係與陰型構件3之各內周面10、11連通(圖1B)。As shown in FIG. 2, the
如圖3所示,滑動層14係從孔14a之中心軸A方向之密封材16的一端部至另一端部連續地形成,並具有在包圍孔14a之位置所設置的嵌合面14b。在該嵌合面14b,係形成凸部14c。此凸部14c係在陽型構件2被內插入孔14a時,可與陽型構件2之陽槽7嵌合的部位。As shown in FIG. 3, the sliding
滑動層14係具有:布,係由包含芳綸纖維、尼龍、胺甲酸乙酯、綿線、絲綢、麻、乙酸、嫘縈以及氟之中一種以上的纖維形成線(經線及緯線),再將該線有規則地成形;及橡膠,係對該布被進行浸漬處理。The sliding
布係由經線及緯線所構成的織布,並使用平織、緞紋編織、以及斜紋編織等。布係在一方向具有伸縮性。在將布之表面當作XY平面的情況,布係僅在X方向具有伸縮性,而在與X方向正交之Y方向係不具有伸縮性。為了在X方向具有伸縮性,沿著X方向延伸的緯線係可使用例如被進行羊毛狀加工的捲縮線,斜紋編織或緞紋編織較佳。在此情況,布係在布料捲的狀態,相對將拉伸負載當作40N時之X方向的伸長率是100%以上,Y方向的伸長率是10%以下較佳。滑動層14係以表示布之伸縮性的方向與孔14a之圓周方向一致的方式所形成。即,表示在滑動層14之布之伸縮性的X方向係與孔14a之圓周方向C(圖2)一致。在本專利說明書之布的伸長率係意指對具有15mm之X及Y方向長度的布施加拉伸負載40N時之布的伸長率。The cloth is a woven fabric composed of warp and weft, and uses plain weave, satin weave, and twill weave. The fabric is stretchable in one direction. When the surface of the cloth is regarded as the XY plane, the cloth system has stretchability only in the X direction, and the cloth system does not have stretchability in the Y direction orthogonal to the X direction. In order to have stretchability in the X direction, the weft yarn extending in the X direction may use, for example, a crimp yarn processed in a wool-like manner, and a twill weave or a satin weave is preferable. In this case, when the cloth is in the state of a fabric roll, the elongation in the X direction is 100% or more when the tensile load is 40N, and the elongation in the Y direction is preferably 10% or less. The
橡膠係只要是可對布進行浸漬處理者即可。作為此橡膠,係例如可單獨地使用胺甲酸乙酯橡膠、腈橡膠、矽橡膠、氟橡膠、丙烯酸橡膠、乙丙烯橡膠、丁基橡膠、異戊二烯橡膠、聚氯乙烯橡膠、環氧氯丙醇橡膠、氫化腈橡膠、氯丁二烯橡膠、聚丁二烯橡膠、苯乙烯丁二烯橡膠、天然橡膠等,或使用將這些橡膠進行各種變性處理者。這些橡膠係除了可單獨地使用以外,亦可使用混合了複數種橡膠者。又,在橡膠,係除了混合加硫劑以外,還可適量地混合加硫促進劑、防老化劑、軟化劑、可塑劑、填充劑以及著色劑等之自以往用作橡膠之複合劑者。除了這些以外,為了提高滑動層14之潤滑性,亦可在橡膠含有石墨、矽油、氟粉末、或二硫化鉬等的固體潤滑劑。The rubber system may be any one that can impregnate the cloth. As this rubber, for example, urethane rubber, nitrile rubber, silicon rubber, fluororubber, acrylic rubber, ethylene propylene rubber, butyl rubber, isoprene rubber, polyvinyl chloride rubber, and epoxy chloride can be used alone. Propyl alcohol rubber, hydrogenated nitrile rubber, chloroprene rubber, polybutadiene rubber, styrene butadiene rubber, natural rubber, etc., or those that have undergone various modifications of these rubbers. These rubber systems can be used alone, or a mixture of a plurality of rubbers can also be used. In addition, in addition to mixing a vulcanizing agent, rubber is a compounding agent that has been used conventionally as rubber compounding agents, such as vulcanizing accelerators, anti-aging agents, softeners, plasticizers, fillers, and coloring agents. In addition to these, in order to improve the lubricity of the sliding
藉上述的橡膠之對布的浸漬處理係適合使用在以溶劑等將橡膠溶解而作成液狀後,對既定之布進行浸漬處理的方法。藉橡膠對布進行浸漬處理,藉此,橡膠材進入線之間,將線彼此黏接而作成一體,可作用為滑動層14。又,藉由對線浸漬橡膠等,減少根據線之間之摩擦的耐磨耗性,且進而可提高在滑動層14與陽型構件2之間所發生之滑動層14之表面的磨耗性。與只由纖維(短纖維或長纖維)所構成者相比,布係因為是片狀而處理容易,所以易進行藉橡膠之浸漬處理。The impregnation treatment of the cloth with the rubber mentioned above is suitable to use a method of impregnating a predetermined cloth after dissolving the rubber with a solvent or the like to make it into a liquid state. The cloth is impregnated with rubber, whereby the rubber material enters between the threads, and the threads are bonded together to be integrated, which can serve as the sliding
固持層15係例如可單獨地使用胺甲酸乙酯橡膠、腈橡膠、矽橡膠、氟橡膠、丙烯酸橡膠、乙丙烯橡膠、丁基橡膠、異戊二烯橡膠、聚氯乙烯橡膠、環氧氯丙醇橡膠、氫化腈橡膠、氯丁二烯橡膠、聚丁二烯橡膠、苯乙烯丁二烯橡膠、天然橡膠等,或使用將這些橡膠進行各種變性處理者。這些橡膠係除了可單獨地使用以外,亦可使用混合了複數種橡膠者。又,在橡膠,係除了混合加硫劑以外,還可適量地混合加硫促進劑、防老化劑、軟化劑、可塑劑、填充劑以及著色劑等之自以往用作橡膠之複合劑者。The holding
固持層15係被積層於在滑動層14與形成嵌合面14b之側相反側的面14d之筒狀的層(圖3)。亦可將支撐環安裝於固持層15的外周部。在此情況,藉由對嵌合面14b施加內壓,可提高密封性。支撐環係O環、環帶彈簧等對嵌合面14b施加內壓之構造,根據與滑動性之平衡選定產生適量之內壓的種類較佳。The holding
如上述所示構成的密封材16係與陽型構件2之外周面接觸之嵌合面14b的緊度是0以上較佳。此外,「緊度」係一般是軸比孔之直徑大的情況,意指兩者之直徑的差。在本專利說明書,「緊度」係根據將密封材16插入具有比嵌合面14b之內徑大18%之直徑的軸端部22後之密封材16的嵌合面14b之內徑所求得的值。將陽型構件2之外周面,即軸端部22的外徑當作D、並將密封材16之嵌合面14b的內徑當作d1時,緊度(D-d1)係0以上。此外,緊度的上限係被設定成對陽型構件2之密封材16的滑動阻力不會意外地成為過大較佳。The sealing
蓋構件4(圖1B)係例如由塑膠或金屬所構成,並具有:筒狀部4a,係由筒狀構件所構成;圓板部4b,係被設置於筒狀部4a的一端;以及凸緣部4c,係被設置於筒狀部4a的另一端。筒狀部4a、圓板部4b以及凸緣部4c係一體地形成。筒狀部4a係和固持層15之與形成滑動層14之側的面15a相反側的面15b接觸。圓板部4b係被形成成覆蓋固持層15之與形成陰型構件3之側的面15c相反側的面15d,並在中央具有陽型構件2所貫穿之貫穿孔。凸緣部4c係從筒狀部4a之另一端向半徑方向突出,並被形成成與陰型構件3接觸。蓋構件4係在陰型構件3之中心軸A方向的兩端部,使用鎖緊構件(未圖示)將凸緣部4c固定於陰型構件3之中心軸A方向的端部,藉此,構成為可安裝密封材16。The cover member 4 (FIG. 1B) is made of, for example, plastic or metal, and has: a
蓋構件4的形狀係只要是可安裝於陰型構件3之中心軸A方向之端部的形狀,不限定為此形狀。例如,亦可在陰型構件3之中心軸A方向的端部設置凹下,在此部分裝入滑動層14、固持層15,而使具有陽型構件2所貫穿之貫穿孔之圓板形的蓋構件4與固持層15的側面黏接,再使用鎖緊構件(未圖示)安裝於陰型構件3之中心軸A方向的兩端部之至少一方。The shape of the
又,將密封材16與蓋構件4黏接之黏接劑係例如有丙烯酸樹脂系黏接劑、烯烴系黏接劑、胺甲酸乙酯樹脂系黏接劑、乙烯-醋乙烯樹脂系黏接劑、環氧樹脂系黏接劑、氯化乙烯樹脂系黏接劑、氯丁二烯橡膠系黏接劑、氰基丙烯酸系黏接劑、矽系黏接劑、苯乙烯丁二烯橡膠系黏接劑、腈系黏接劑、高温熔化黏接劑、苯酚樹脂系黏接劑、三聚氰胺樹脂系黏接劑、尿素樹脂系黏接劑、間苯二酚系黏接劑等,並有將黏接劑設定成已加熱熔化的狀態,而賦與流動性後,塗佈並冷卻,藉此,變硬並黏接的方法,或藉由對黏接劑加熱而變硬並黏接的方法等。黏接之面係例如想到蓋構件4之筒狀部4a與固持層15的接觸面15b、或圓板部4b與固持層15的接觸面15d等。In addition, the adhesive system for bonding the sealing
又,如上述所示在陰型構件3之中心軸A方向的端部設置凹下,在此部分裝入密封材16,再從陰型構件3之筒狀部8或板狀部9的外周部向固持層15擊入固定螺絲(未圖示)而固定的情況,可省略蓋構件4。
(密封材之製造方法)In addition, as described above, a recess is provided at the end of the
說明密封材16之製造方法的一例。首先,準備與陽型構件2對應之具有在表面形成螺旋狀之陽槽的螺桿軸部之棒狀的模具(未圖示)。橡膠係藉由經由加硫成型而收縮。在本實施形態所使用之模具係加硫成型後的密封材16為了可得到該緊度,而與應用密封材16之陽型構件2相比,被形成為具有既定大小。An example of the manufacturing method of the sealing
接著,以伸縮方向與模具之圓周方向一致的方式將已浸漬橡膠等之布捲繞於模具的外周面,而形成滑動層14的前驅體層。然後,將片狀之橡膠捲繞於滑動層14之前驅體層的外周面,而形成固持層15的前驅體層。接著,對固持層15之前驅體層的外周面施加適當的壓力而進行加硫成型,使滑動層14及固持層15的各前驅體層變成一體,且在滑動層14之前驅體層的嵌合面形成凸部14c。然後,使滑動層14及固持層15之各前驅體層在模具之圓周方向轉動,而從模具拔出。最後,將由滑動層14及固持層15成為一體的前驅體層裁斷成甜甜圈狀,而得到具有既定厚度的密封材16。因應於需要,使用黏接劑,將蓋構件4黏貼於密封材16。在不需要蓋構件4的情況,黏貼蓋構件4的步驟係不需要。
(作用及效果)Next, a cloth impregnated with rubber or the like is wound around the outer peripheral surface of the mold so that the expansion and contraction direction coincides with the circumferential direction of the mold, thereby forming a precursor layer of the sliding
密封材16係從軸端部22被插入陽型構件2。在此時,將密封材16之凸部14c的內徑(孔內徑)當作d2時,密封材16係向直徑方向的外側強迫地被擴大至少僅軸端部22之外徑D與密封材16之孔內徑d2的差(D-d2)份量。通過軸端部22而往螺桿軸部21到達時,密封材16係向直徑方向的內側產生彈性變形,而凸部14c進入陽槽7。因為以布之伸縮方向與孔14a之圓周方向一致的方式形成滑動層14,所以密封材16係向直徑方向的內側產生彈性變形,而恢復原來的形狀。在此情況,原來的形狀係不限定為孔內徑d2與插入前完全一致的情況。插入直徑比插入前之孔內徑大18%的軸,再拆下,經過1天後之孔內徑d2的變化量是插入前之孔內徑的未滿1.0%(或0.4mm以下)者較佳。密封材16係藉由孔內徑d2的變化量是插入前之孔內徑的未滿1.0%(或0.4mm以下),在通過軸端部22後之螺桿軸部21,可得到適當的緊度。即,在密封材16的嵌合面14b與螺桿軸部21之間不會發生間隙,因為可防止異物之侵入,所以在應用於完工軸的情況亦可提高密封性。The sealing
密封材16係藉加硫成型而收縮,變成比所使用之模具小,但是在本實施形態的情況,係為了加硫成型後之密封材16可得到既定緊度,而使用被形成既定大小的模具製作。因此,密封材16係因為可得到既定緊度,所以可減少與陽型構件2之間的滑動阻力。又,模具係因為被形成為比陽型構件2僅大收縮量的份量,所以布沿著陽槽7易變形,使用在孔14a之中心軸A方向不伸縮的布,亦可形成具有沿著陽槽7之形狀的密封材16。因此,密封材16係可得到良好的密封性,且可防止滑動阻力意外地變大。The sealing
密封材16係藉由使用浸漬橡膠的布構成與陽型構件2之陽槽7嵌合的滑動層14,可防止微細之異物侵入陽型構件2與陰型構件3之間,且,減少陽型構件2與陰型構件3向中心軸A方向相對地移動時之滑動阻力。又,藉由具備以橡膠對布進行浸漬處理的滑動層14,可提高在滑動層14與陽型構件2之間所發生之滑動層14之表面的耐磨耗性。進而,藉由在滑動層14與形成孔14a之嵌合面14b相反側的面14d將固持層15積層,密封材16係可穩定地安裝於陰型構件3的兩端部。藉由將如上述所示構成之密封材16安裝於陰型構件3,可使陽型構件2與陰型構件3圓滑地相對地移動。The sealing
又,模具係具備螺旋狀的陽槽7之複雜的形狀,但是在本實施形態的情況,藉由在滑動層14使用收縮方向是僅一方向的布,因為易預料收縮之位置或收縮量,所以可易於製作所要之模具。In addition, the mold has a complicated shape with a spiral
另一方面,在布之收縮方向是縱及橫之兩方向的情況,因為陽槽7係曲面且是螺旋狀,所以加硫成型後之滑動層14的收縮方向不會一樣,而準確地預測加硫成型後之滑動層14之各部的尺寸是困難。因此,可說為了製作模具,需要一定以上的嘗試錯誤。藉在縱及橫之雙方向表示伸縮性的布,即使理論上可說可得到在直徑方向產生彈性變形的密封材16,亦實際上使用那種布製作具有既定緊度的密封材16係不是容易。
(變形例)On the other hand, when the shrinking direction of the cloth is the longitudinal and transverse directions, because the
本發明係不是被限定為該實施形態,可在本發明之主旨的範圍適當地變更。例如,在該實施形態的情況,說明了密封材16係被安裝於陰型構件3之兩端部的情況,但是本發明係不限定為此,亦可因應於使用環境,密封材16之被安裝於陰型構件3中心軸A方向的兩端部之任一方。The present invention is not limited to this embodiment, and can be appropriately changed within the scope of the gist of the present invention. For example, in the case of this embodiment, the case where the sealing
在該實施形態的情況,說明了陽型構件2之陽槽7是所謂的4條螺紋構造的情況,但是本發明係不限定為此,陽槽7之條數係可因應於滾珠螺桿之使用狀況,適當地變更。In the case of this embodiment, it is explained that the
在該實施形態的情況,說明了應用於滑動層14之布是織布的情況,但是本發明係不限定為此,只要收縮方向是僅一方向,可採用例如帆布、天鵝絨、牛仔布。In the case of this embodiment, the case where the cloth applied to the sliding
此外,亦可未形成陽槽7之軸端部22係在工廠出貨後,在是滾珠螺桿1之交貨對象的工具機廠商等,被適當地施加機械加工,而被加工成既定形狀。
(評估測試)In addition, after the
實際上製作密封材,並進行評估。在密封材之滑動層所使用之採用斜紋編織的布係對NBR橡膠進行浸漬處理所形成,將拉伸負載當作40N時之表示布的伸縮性之X方向的伸長率是100%,布之Y方向的伸長率係7.3%。固持層係由NBR橡膠所構成,該NBR橡膠係依據JIS K6253之硬度計硬度測試(型式A)所測量之硬度是60。密封材係作成內徑是27.2mm、外徑是43.9mm、厚度是15mm。以X方向與孔14a之圓周方向一致的方式配置滑動層,製作了10個密封材。In fact, the sealing material is produced and evaluated. The twill weave cloth used in the sliding layer of the sealing material is formed by impregnating NBR rubber. When the tensile load is taken as 40N, the stretchability of the cloth is indicated by the elongation in the X direction of 100%. The elongation in the Y direction is 7.3%. The holding layer is composed of NBR rubber, and the hardness of the NBR rubber is 60 as measured by the durometer hardness test (type A) according to JIS K6253. The sealing material has an inner diameter of 27.2 mm, an outer diameter of 43.9 mm, and a thickness of 15 mm. The sliding layer was arranged so that the X direction coincided with the circumferential direction of the
使用圖4所示之筒狀的插入治具,將該試料插入直徑31.95mm之鐵圓棒的一端。插入治具係包括:筒狀之第1治具24;筒狀之第2治具25,係對第1治具24從外側被插入。第1治具24係中實之截圓錐形的構件,底面之外徑比圓棒30之外徑稍大,並在外周面均勻地配置複數個(在圖4的情況係3個)在中心軸A方向凸狀地延伸之導引突部27。以連接在第1治具24的底面之導引突部27的頭端之間的中心軸A為中心之虛擬圓的直徑係34mm。第2治具25係具有貫穿孔28,該貫穿孔28係具有比第1治具24之外徑稍大的內徑,在該貫穿孔28的內周面,形成具有對應於導引突部27之位置及大小的導槽29。Using the cylindrical insertion jig shown in Figure 4, insert the sample into one end of an iron rod with a diameter of 31.95mm. The insertion jig system includes: a cylindrical
首先,將第1治具24從頭端插入圓棒30的上端,在圓棒30的上端側,係形成緣部(未圖示),第1治具24係在頭端與該緣部接觸的位置停止。接著,使密封材16的頭端朝向第1治具24的基端,並將密封材16插入第1治具24。然後,使第2治具25的頭端與密封材16之基端接觸,並向圓棒30推第2治具25的基端。被推之密封材16係藉導引突部27向直徑方向的外側變形,而孔14a擴徑,藉此,通過第1治具24,被插入圓棒30。第2治具25係藉由導槽29沿著導引突部27移動,而對第1治具24從外側被插入。將在圓棒30所插入之密封材16在插入後馬上從圓棒30拆下,並測量拆下後之密封材16的內徑及外徑,確認時間經過所造成之內徑及外徑的變化量。First, insert the
作為比較,製作以使和緯線平行的X方向與孔14a之中心軸A方向一致的方式配置滑動層的密封材(比較例1)、不具有滑動層之密封材(比較例2)。在比較例1、2,除了上述之差異點以外,係按照與實施例相同的條件測試,確認時間經過所造成之內徑及外徑的變化量。For comparison, a sealing material (Comparative Example 1) in which a sliding layer was arranged such that the X direction parallel to the weft thread coincides with the direction of the central axis A of the
在圖5A、圖5B表示實施例之測量結果。圖5A係橫軸是拆下後之經過時間(天),縱軸是外徑的變化量(mm)。圖5B係橫軸是拆下後之經過時間(天),縱軸是內徑的變化量(mm)。自圖5,在經過一天後,可確認外徑及內徑的變化量成為0.1mm以下。尤其在內徑,係因為在經過一天後,變化量的平均值是0.03mm(孔內徑的0.1%),在經過7天後,變化量是幾乎0,所以向直徑方向的內側確實地產生彈性變形,可說密封材係幾乎恢復原來的形狀。從這件事,實施例之密封材係藉由表示布之伸縮性的方向與前記孔14a之圓周方向一致,因為向直徑方向的外側強迫地被擴大,亦向直徑方向的內側確實地產生彈性變形而恢復原來的形狀,所以緊度位於既定的範圍內,得知可得到良好的密封性。Fig. 5A and Fig. 5B show the measurement results of the embodiment. In Fig. 5A, the horizontal axis is the elapsed time (days) after removal, and the vertical axis is the change in outer diameter (mm). In Fig. 5B, the horizontal axis is the elapsed time (days) after removal, and the vertical axis is the change in inner diameter (mm). From Fig. 5, after one day has passed, it can be confirmed that the amount of change in the outer diameter and inner diameter is 0.1 mm or less. In particular, the inner diameter is because the average value of the change is 0.03mm (0.1% of the hole inner diameter) after one day, and the change is almost 0 after 7 days, so it is reliably generated inward in the diameter direction. Elastic deformation, it can be said that the sealing material is almost restored to its original shape. From this fact, the sealing material of the embodiment shows that the direction of the stretchability of the cloth coincides with the circumferential direction of the
在圖6A、圖6B表示比較例之測量結果。圖6A係橫軸是拆下後之經過時間(分鐘),縱軸是外徑的變化量(mm)。圖6B係橫軸是拆下後之經過時間(分鐘),縱軸是內徑的變化量(mm)。在經過300分鐘後的變化量,係相對在比較例1是0.1mm以上,而在比較例2是0.05mm以下。此外,雖未圖示,確認比較例1係在經過7天後亦變化量是0.1mm以上。即,表示布之伸縮性的方向與孔之軸向一致的比較例1係對插入前之孔外徑及內徑的變化量大。另一方面,因為不具有滑動層而只有固持層的密封材係由橡膠所構成,所以藉彈性變形恢復原來的形狀。從這件事,在密封材之塑性變形係因在滑動層之布所產生,可說布之塑性變形妨礙密封材恢復原來的形狀。此外,因為比較例2係具有滑動層,所以滑動阻力變高。Fig. 6A and Fig. 6B show the measurement results of the comparative example. In Fig. 6A, the horizontal axis is the elapsed time (minutes) after removal, and the vertical axis is the change in outer diameter (mm). In Fig. 6B, the horizontal axis is the elapsed time (minutes) after removal, and the vertical axis is the change in inner diameter (mm). The amount of change after 300 minutes has elapsed is 0.1 mm or more in Comparative Example 1 and 0.05 mm or less in Comparative Example 2. In addition, although not shown, it was confirmed that the amount of change in Comparative Example 1 was 0.1 mm or more even after 7 days. That is, in Comparative Example 1, in which the direction of stretchability of the cloth coincides with the axial direction of the hole, the amount of change in the outer diameter and inner diameter of the hole before insertion is large. On the other hand, since the sealing material that does not have a sliding layer but only a holding layer is made of rubber, it is restored to its original shape by elastic deformation. From this matter, the plastic deformation of the sealing material is caused by the cloth in the sliding layer, and it can be said that the plastic deformation of the cloth prevents the sealing material from returning to its original shape. In addition, since Comparative Example 2 has a sliding layer, the sliding resistance becomes high.
自以上,藉由使在滑動層之表示布之伸縮性的方向與該孔之圓周方向一致,密封性係孔可向直徑方向之內側產生彈性變形,而在應用於完工軸的情況亦可提高密封性。From the above, by aligning the direction of the stretchability of the cloth in the sliding layer with the circumferential direction of the hole, the tightness of the hole can be elastically deformed to the inside of the diameter direction, and it can also be improved when it is applied to the finished shaft. Tightness.
1:滾珠螺桿
2:陽型構件
3:陰型構件
7:陽槽
10、11:各內周面
12:陰槽
14:滑動層
14a:孔
14b:嵌合面
14c:凸部
15:固持層
16:密封材1: Ball screw
2: Male component
3: Female component
7:
[圖1]係表示本實施形態之滾珠螺桿的示意圖,圖1A係立體圖,圖1B係剖面圖。 [圖2]係本實施形態之密封材的立體圖。 [圖3]係表示本實施形態之密封材與陽型構件的局部端面圖。 [圖4]係供評估測試之說明的立體圖。 [圖5]係表示實施例之評估測試之結果的圖形,圖5A係外徑的評估結果,圖5B係內徑的評估結果。 [圖6]係表示比較例之評估測試之結果的圖形,圖6A係外徑的評估結果,圖6B係內徑的評估結果。Fig. 1 is a schematic diagram showing the ball screw of the present embodiment, Fig. 1A is a perspective view, and Fig. 1B is a cross-sectional view. [FIG. 2] It is a perspective view of the sealing material of this embodiment. Fig. 3 is a partial end view showing the sealing material and the male member of the present embodiment. [Figure 4] is a perspective view for the explanation of the evaluation test. [Fig. 5] is a graph showing the results of the evaluation test of the embodiment, Fig. 5A is the evaluation result of the outer diameter, and Fig. 5B is the evaluation result of the inner diameter. [Fig. 6] is a graph showing the results of the evaluation test of the comparative example, Fig. 6A is the evaluation result of the outer diameter, and Fig. 6B is the evaluation result of the inner diameter.
1:滾珠螺桿 1: Ball screw
2:陽型構件 2: Male component
3:陰型構件 3: Female component
4:蓋構件 4: cover member
4a:筒狀部 4a: cylindrical part
4b:圓板部 4b: Disc section
4c:凸緣部 4c: Flange
7:陽槽 7: Sun slot
8:筒狀部 8: Cylindrical part
9:板狀部 9: Plate part
10、11:各內周面 10, 11: each inner peripheral surface
12:陰槽 12: Yin groove
14:滑動層 14: Sliding layer
14a:孔 14a: hole
14b:嵌合面 14b: Mating surface
14c:凸部 14c: Convex
14d:面 14d: noodles
15:固持層 15: Holding layer
15a、15b、15c、15d:面 15a, 15b, 15c, 15d: surface
16:密封材 16: Sealing material
21:螺桿軸部 21: Screw shaft
22:軸端部 22: Shaft end
A:中心軸 A: Central axis
P:軌道 P: Orbit
B:滾珠 B: Ball
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018-238766 | 2018-12-20 | ||
JP2018238766A JP2020101217A (en) | 2018-12-20 | 2018-12-20 | Contact seal compatible with round-up shaft, and ball screw |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202108915A true TW202108915A (en) | 2021-03-01 |
Family
ID=71100784
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108145967A TW202108915A (en) | 2018-12-20 | 2019-12-16 | Contact seal suitable for unthreaded shaft, and ball screw |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2020101217A (en) |
TW (1) | TW202108915A (en) |
WO (1) | WO2020129674A1 (en) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5807380B2 (en) * | 2011-05-17 | 2015-11-10 | 日本精工株式会社 | Ball screw |
JP6045822B2 (en) * | 2012-06-22 | 2016-12-14 | ニッタ株式会社 | Ball screw, seal material, and seal structure |
-
2018
- 2018-12-20 JP JP2018238766A patent/JP2020101217A/en active Pending
-
2019
- 2019-12-05 WO PCT/JP2019/047598 patent/WO2020129674A1/en active Application Filing
- 2019-12-16 TW TW108145967A patent/TW202108915A/en unknown
Also Published As
Publication number | Publication date |
---|---|
JP2020101217A (en) | 2020-07-02 |
WO2020129674A1 (en) | 2020-06-25 |
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