TW202106959A - Tilt and offset alignment device for two butt-jointed steel columns - Google Patents
Tilt and offset alignment device for two butt-jointed steel columns Download PDFInfo
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本發明係提供一種偏位對正裝置,特別是指一種能夠將兩直立對接(甚或是斜向對接)鋼柱之偏位,以機械方式進行切齊對準調整之偏位對正裝置。The present invention provides an offset alignment device, in particular to an offset alignment device capable of mechanically performing alignment adjustment of two vertical butt (or even diagonal butt) steel columns.
在建築工法中鋼架結構的搭建採用大型吊車吊掛後,皆必須進一步藉由對位輔助器具將兩直立對接鋼柱之偏位(錯縫或傾斜)進行對準修正,再進行焊接。習知相關對位輔助器具請參閱台灣發明專利申請案第106131219號(如第八圖所示),該發明申請案所揭示的對位輔助器具包括:槓桿構件20、螺栓22及兩個板狀之架設件16,18,以及該槓桿構件20上的鉤形部26,其中該架設件16,18分別固設於兩直立對接鋼柱12,14的周面(註:鋼柱為四方形設於四個周面上) ,藉該鉤形部26穿過於該兩個架設件16,18間,再藉該槓桿構件20的端部30及該鉤形部26的端部32分別抵靠於該架設件16,18,於對準修正時,從該鋼柱的四個周面藉該螺栓22以相對或相鄰周面分別的調整,並藉該槓桿構件20產生的槓桿效應將偏位的兩直立對接的鋼柱對齊。In the construction method, after the steel frame structure is hung by a large crane, it is necessary to further align and correct the offset (staggered seam or inclination) of the two vertical butt-joining steel columns with the aid of alignment aids, and then perform welding. Please refer to Taiwan Invention Patent Application No. 106131219 (as shown in Figure 8) for related alignment aids in the prior art. The alignment aids disclosed in this invention application include:
惟,習知第106131219號對位輔助器具實際將兩直立對接鋼柱對準修正時,因為以手工對該螺栓22的螺動調整,是以所能夠施加於鋼柱上的調整力道有限,尤其是在高處進行施力調整更是不易,一旦必須施加較原設定更大的調整力道則該螺栓22的調整與該槓桿構件20產生的槓桿效應並無法發揮,而無法達到有效對準修正的目的。再者,習知該槓桿構件20的端部30及該鉤形部26的端部32係以抵靠的點為調整依據(點接觸),此槓桿作動方式固然省力能夠對於水平方位進行調整,但是,在對準修正過程兩直立鋼柱在垂直方位反而較容易產生傾斜,造成必須反覆不斷多次的對準修正調整,因而存在實際操作上的不便。However, when the conventional alignment aid No. 106131219 actually aligns and corrects the two upright butt steel columns, the adjustment force that can be applied to the steel column is limited because of the manual adjustment of the screw of the
本發明之目的,即在提供一種用於兩對接鋼柱之傾斜及偏位對正裝置,該偏位對正裝置能夠提供左右偏位及傾斜偏位的對準修正調整,藉以能夠準確的達到對兩直立對接(甚或是斜向對接)鋼柱對準修正效果。The purpose of the present invention is to provide a tilt and offset alignment device for two butt-joined steel columns, which can provide alignment correction adjustments for left and right offsets and tilt offsets, so as to accurately achieve Align and correct the effect of two vertical butt (or even diagonal butt) steel columns.
本發明用於兩對接鋼柱之傾斜及偏位對正裝置再一目的,在於提供一種具有更大結構強度的偏位對正裝置,藉以提供能夠承受較大風力或是地震可能造成影響下的荷重。Another purpose of the present invention for the tilt and offset alignment device for two butt-joined steel columns is to provide an offset alignment device with greater structural strength, so as to provide a device that can withstand the impact of large winds or earthquakes. Load.
為達到上述目的,本發明用於兩對接鋼柱之傾斜及偏位對正裝置,係包括:用於調整傾斜與偏位的第一對正單元及用於輔助調整左右偏位的第二對正單元,其中該第一對正單元包括:第一對接承板及第二對接承板,及調整機構,該第一對接承板分設於鋼柱每一周邊鄰近上緣處,其上設有至少第一組固孔;該第二對接承板分設於每一鋼柱周邊鄰近下緣處,並與前述該第一承接板對齊;該調整機構包括:一本體及設於該本體上的拱橋,及組接於該拱橋上的第一支臂與第二支臂,以及壓縮彈簧,其中該本體具有分別與該第一承接板與第二承接板組套的兩個鑲孔,且對應收容該第二對接承板之鑲孔的兩側面分別設有調整螺孔,該調整孔組接一調整螺栓,另,對應於該第一對接承板的第一組固孔設有螺接孔,能夠藉一螺栓鎖固,又,該兩個鑲孔間設有收容槽,而於該收容槽所在的本體靠近該第二對接承板的一側設有滑槽,另,該本體的兩個鑲孔的頂緣處,設有調整螺孔,該調整孔並組接一調整螺栓;該第一支臂與第二支臂的一端相互樞接一體,並收容於該收容槽,且靠近該第一對接承板的支臂另一端組固於該本體上,而靠近該第二對接承板的支臂另一端組接於該滑槽上,能夠以該第一支臂與第二支臂被固定的一端為支點進行滑移;該拱橋對應於該第一支臂與第二支臂相互樞接處,設有貫穿該拱橋的螺接孔,並藉一調整螺栓螺鎖抵靠於該第一支臂與第二支臂相互樞接處;該壓縮彈簧係組設於該第一支臂與第二支臂相互樞接的下方,一端抵於該第一支臂與第二支臂相互樞接的下方;另一端抵於該本體上,提供該第一支臂與第二支臂保持在既定位置,如是,當該調整螺栓往一側螺鎖時,該第一支臂與第二支臂位於該滑槽的一端即進行滑移,而壓縮彈簧受壓提供儲能,供該第一支臂與第二支臂歸位的輔助動力;In order to achieve the above-mentioned object, the present invention is used for the tilt and offset alignment device of two butted steel columns, which includes: a first alignment unit for adjusting the tilt and offset and a second pair for assisting in adjusting the left and right offset. A positive unit, wherein the first alignment unit includes: a first butting bearing plate, a second butting bearing plate, and an adjustment mechanism. The first butting bearing plate is separately arranged on each periphery of the steel column adjacent to the upper edge, and is provided with There is at least a first set of fixed holes; the second mating bearing plate is separately arranged at the periphery of each steel column adjacent to the lower edge and aligned with the aforementioned first bearing plate; the adjustment mechanism includes: a body and arranged on the body The arch bridge, and the first arm and the second arm assembled on the arch bridge, and the compression spring, wherein the body has two inlaid holes that are respectively set with the first bearing plate and the second bearing plate, and Adjusting screw holes are respectively provided on both sides corresponding to the inlaid hole of the second mating bearing plate, and the adjusting hole is assembled with an adjusting bolt. In addition, the first group of fixing holes corresponding to the first mating bearing plate is provided with a screw connection The hole can be locked by a bolt. In addition, a receiving groove is provided between the two inserting holes, and a sliding groove is provided on the side of the main body where the receiving groove is located near the second mating bearing plate. In addition, the main body The top edges of the two insert holes are provided with adjusting screw holes, the adjusting hole is combined with an adjusting bolt; one end of the first arm and the second arm are pivotally connected to each other as a whole, and are accommodated in the receiving groove, and The other end of the arm close to the first mating bearing plate is assembled and fixed on the main body, and the other end of the arm close to the second mating bearing plate is assembled on the chute, and the first arm and the second arm can be assembled and fixed on the main body. The fixed end of the support arm is the fulcrum for sliding; the arch bridge corresponds to the pivotal connection between the first support arm and the second support arm, and is provided with a screw connection hole penetrating the arch bridge, and is screwed against by an adjusting bolt At the point where the first arm and the second arm are pivoted to each other; the compression spring is set under the pivotal connection of the first arm and the second arm, and one end abuts against the first arm and the second arm The supporting arms are pivotally connected to each other; the other end abuts on the body to provide the first supporting arm and the second supporting arm to be kept in a predetermined position. If so, when the adjusting bolt is screwed to one side, the first supporting arm The second arm is located at one end of the chute to slide, and the compression spring is compressed to provide energy storage for auxiliary power for the first arm and the second arm to return;
藉如上構造,兩直立對接鋼柱傾斜與偏位時,能夠藉鋼柱周邊第一對正單元的調整螺栓及該拱橋上的調整螺栓根據偏位與傾斜進行調整。With the above structure, when the two upright butt steel columns are inclined and deviated, the adjustment bolts of the first alignment unit around the steel columns and the adjustment bolts on the arch bridge can be used to adjust according to the deflection and inclination.
該第二對正單元包括:一對位板及一油壓機構,該對位板具有一扣接部與至少一軸接孔,該對位板具有一扣接部與第一軸接孔及第二軸接孔,該扣接部能夠扣接於該第二對接承板上;該第一軸接孔係對應於該第一對接承板上的第三組固孔,並藉長螺栓串接螺鎖,該第二軸接孔係對應於該第一對接承板上的第二組固孔;該油壓機構組接於該第二軸接孔上,並藉長螺栓串接螺鎖,藉油壓動力進行偏位的調整;The second alignment unit includes: a pair of positioning plates and a hydraulic mechanism. The positioning plate has a buckling portion and at least one shaft hole; the alignment plate has a buckle portion, a first shaft hole, and a first shaft hole. Two axle holes, the buckling part can be buckled on the second mating bearing plate; the first axle hole is corresponding to the third set of fixing holes on the first mating bearing plate, and is connected in series by a long bolt The screw lock, the second shaft connection hole corresponds to the second set of fixing holes on the first mating bearing plate; the hydraulic mechanism is assembled on the second shaft connection hole, and the screw lock is connected in series by a long bolt, Use hydraulic power to adjust the offset;
藉如上構造,兩直立對接鋼柱左右偏位須更大調整力道時,能藉該第二對正單元的對位板及油壓機構提供以動力根據左右偏位進行調整。With the above structure, when two upright butt steel columns need more adjustment force for left and right deviations, the alignment plate and hydraulic mechanism of the second alignment unit can be used to provide power to adjust according to the left and right deviations.
請參閱第一圖與第二圖及第三圖與第五圖,本發明用於兩對接鋼柱之傾斜及偏位對正裝置1係包括:第一對正單元2及第二對正單元3,該第一對正單元2包括:第一對接承板21及第二對接承板22(第三圖參閱;本實施例中為相同結構,實際實施時可以為不同結構型態),及調整機構23,其中第一對接承板21及第二對接承板22係焊接固設於每一鋼柱之周面相對齊的上下緣,於建築工法搭建時兩直立對接鋼柱81下緣的第二對接承板22,將與鋼柱82上緣的第一對接承板21相對準,如第三圖所示,在本實施例中該第一對接承板21與第二對接承板22為相同結構反向焊接分別組固在鋼柱81(82)的上下緣,如圖所示,於建築工法搭建時兩直立對接鋼柱81,82,位於上方鋼柱81的下緣為第二對接承板22,則與位於下方鋼柱82的上緣之第一對接承板21提供對正的調整,第一對接承板21及第二對接承板22上分別設有第一組固孔210,220與第二組固孔211,221及第三組固孔212,222,該第一組固孔210,220為方形孔提供與該調整機構23組固的依據;該第二組固孔211,221與該第三組固孔212,222提供與該第二對正單元3的組接。 另,該第一對接承板21及第二對接承板22上設有數處凹部213,223用於提供對位調整的抵靠定位依據。Please refer to the first and second figures and the third and fifth figures. The tilt and offset alignment device 1 for two butt-joined steel columns of the present invention includes: a
請看回第一圖與第二圖,該調整機構23包括:一本體231;設於該本體231上的拱橋232,及組接於該拱橋232上的第一支臂233與第二支臂234,以及壓縮彈簧235,其中該本體231具有分別與該第一承接板21與第二承接板22組套的兩個鑲孔2311,2312,且對應該鑲孔2311,2312的一側面分別設有調整螺孔236及螺接孔237,該調整螺孔236組接一調整螺栓91,而該螺接孔237組接一固定螺栓92,而對應該鑲孔2311另一側面相對該調整螺孔236設有調整螺孔236’,且該調整螺孔236’並組接一調整螺栓91',藉由相對設置的調整螺栓91與91'能夠以單側螺鬆,另一側螺緊的方式調整兩鋼柱的左右偏斜。另,該鑲孔2312設有螺接孔238係對應於該第一對接承板21的第一組固孔210,能夠藉一螺栓93於組接時貫穿該螺接孔238與該第一組固孔210,將該本體231鎖固在該第一承接板21的一側。該固定螺栓92則於兩對接鋼柱直立對接時,提供該本體231之鑲孔2311套卡於該第一承接板21後,貫穿該螺接孔237組固抵靠於該第二承接板22上。又,該本體231之鑲孔2312附近設有一鍊條71,該鍊條71的另一端固設於一螺栓93上,藉以防止該螺栓93掉落。再者,該本體231的兩個鑲孔2311,2312的上下方頂緣處,分別設有調整螺孔239,239’,該調整孔239,239’並分別組接調整螺栓95,96,能夠提供該本體231的整體組固並進行兩鋼柱對接後傾斜的調整,調整時同樣以單側螺鬆,另一側螺緊的方式調整。再者,該兩個鑲孔2311,2312間設有收容槽2313,而於該收容槽2313所在的本體231靠近收納該第二對接承板22的鑲孔2311一側設有滑槽2314。該第一支臂233與第二支臂234的一端相互樞接一體,並收容於該收容槽2313,且靠近該鑲孔2312(即,收納該第一對接承板21)的支臂234一端組固於該本體231上,而靠近該鑲孔2311(即,收納該第二對接承板22)的支臂233另一端組接於該滑槽2314上,並抵靠於該第二對接承板22上,能夠以該第一支臂233與第二支臂234被固定的一端為支點,令另一端在該滑槽2314內進行滑移。該拱橋232對應於該第一支臂233與第二支臂234相互樞接處,設有貫穿該拱橋232的螺接孔2321,並藉一調整螺栓94螺鎖抵靠於該第一支臂233與第二支臂234相互樞接處。該壓縮彈簧235係組設於該第一支臂233與第二支臂234相互樞接的下方,一端抵於該第一支臂233與第二支臂234相互樞接的下方;另一端抵於該本體231上,以便常態下提供該第一支臂233與第二支臂234保持在既定位置,當該調整螺栓94往一側螺鎖時,該第一支臂233與第二支臂234位於該滑槽2314的一端即進行滑移,即可將該鋼柱81移位調整(容後說明)。而該壓縮彈簧235受壓提供儲能,供該第一支臂233與第二支臂234歸位的輔助動力。Please look back to the first and second figures, the
請參閱第五圖A,該第二對正單元3包括:一對位板31及一油壓機構32,該對位板31具有一扣接部311與第一軸接孔312及第二軸接孔313,該扣接部311能夠扣接於該第二對接承板22上;該第一軸接孔312係對應於該第一對接承板21上的第三組固孔212,並藉長螺栓314串接螺鎖,該第二軸接孔313係對應於該第一對接承板21上的第二組固孔211;該油壓機構32組接於該第二軸接孔313上,並藉長螺栓315串接螺鎖,藉油壓動力進行偏位的調整。Please refer to the fifth figure A, the
本發明實際應用於鋼架結構的搭建時,請參閱第一圖至第四圖,先將該第一對接承板21及第二對接承板22分別銲接組固於鋼柱的四個周面上,再將兩直立搭接的鋼柱81下緣第二對接承板22與鋼柱82的上緣第一對接承板21 對齊(第三圖參閱),再藉四組本發明該第一對位單元2組裝於該鋼柱82的四個周面上的第一對接承板21及第二對接承板22,亦即,如第四圖A與第四圖B所示,將每一組第一對位單元2之調整機構23之本體231的鑲孔2312,與該鋼柱82的每一周面的第一對接承板21套合對準(第四圖A),套合後並藉每一組第一對位單元2的螺栓93將該本體231鎖固在該第一承接板21的一側,並藉該調整螺栓96鎖固,如是該鋼柱82上的四周第一對位單元2就可以向外張開(因該第一組固孔210為方形孔之故;如第四圖B),待直立對接的鋼柱81對接時,再將每一組第一對位單元2之調整機構23之本體231的鑲孔2311與該鋼柱81的每一周面的第二對接承板22套合對準,並將該調整螺栓95鎖固(如第五圖A)。當兩直立鋼柱81,82對接後若該兩直立鋼柱81,82存在的傾斜與偏位,則藉設置於鋼柱81,82的四個周面上的各個調整螺栓91,91’,94,95,96及第一支臂233與第二支臂234,根據傾斜的方位以相對周面或是相鄰周面,進行相對的調整,即如第五圖B與第五圖C,當要調整鋼柱81往左側調整時(箭頭所指)前側與後側的第一對位單元2之調整螺栓91,91’,於左側的調整螺栓91’須放鬆;右側的調整螺栓91須鎖緊,再配合水平儀逐步進行調整。如是,根據傾斜的方位選擇鋼柱81,82的四個周面上的該等調整螺栓91,91’分別的調整,迫使鋼柱81,82的第一對接承板21與第二對接承板22相對移位。再者,若兩對接鋼柱81,82有傾斜時,如第五圖D進一步藉鋼柱81,82的四個周面上該調整機構23的第一支臂233與第二支臂234及調整螺栓94,分別對該鋼柱81,82每一周面抵推,換言之要往左側傾斜調整時,將左側調整螺栓94放鬆,將右側調整螺栓94鎖緊,並配合水平儀逐步的相對或相鄰調整,而將兩直立鋼柱81,82的傾斜與偏位修正至對準。同樣的,請參閱第五圖D,當兩鋼柱81,82對接後有傾斜偏位時,欲將該鋼柱81往左傾調整,則將左側的調整螺栓94螺鬆;調整螺栓95螺緊,相對將右側的調整螺栓95螺鬆;並將右側調整螺栓94逐漸螺緊,即可進行傾斜調整。When the present invention is actually applied to the construction of a steel frame structure, please refer to the first to fourth figures. First, the first
續請參閱第六圖A與第六圖B當兩直立對接鋼柱81,82左右偏位以人工螺鎖調整無法達到對正時,藉該第二對正單元3的對位板31及油壓機構32的輔助,以動力協助即可將左右偏位進行調整,如第六圖A與 第六圖B所示,該油壓機構32由外部馬達提供動力後對存在於下方該鋼柱82之該第一對接承板21間的間隙D推移,則使得位於上方的鋼柱81往同一方向移位,而可以使得直立對接得兩鋼柱81,82對準。再者,請參閱第七圖A至H,實際應用上視現場環境與氣候須考慮風力或是地震可能造成影響下的荷重,以所採用鋼柱的形狀不同,本發明第一對接承板21(第二對接承板22)在鋼柱的每一週面上的設置則有所不同,如第七圖A,B在方型鋼柱上以對應周面2組與1組的配置;如第七圖C工字型鋼柱在四處端緣設置;如第七圖D,E在十字型鋼柱的四個自由端上以不同方位設置;如第七圖F至H圓形鋼柱以4片、6片即8片設置等,皆能夠根據上述調整左右偏位與傾斜偏位的方式進行調整。Please continue to refer to the sixth figure A and the sixth figure B. When the two vertical
綜上所述,本發明用於兩對接鋼柱之傾斜及偏位對正裝置確能達到發明目的,符合專利要件,惟以上所述者,僅為本發明之較佳實施例而已,大凡依據本發明所為之各種修飾與變化,仍應包含於本專利申請範圍內。In summary, the inclination and offset alignment device of the present invention used for two butt-joined steel columns can indeed achieve the purpose of the invention and meet the requirements of the patent. However, the above are only the preferred embodiments of the present invention and are generally based on Various modifications and changes made by the present invention should still be included in the scope of this patent application.
1:偏位對正裝置
2:第一對正單元
3:第二對正單元
21:第一對接承板
22:第二對接承板
210,220:第一組固孔
211,221:第二組固孔
212,222:第三組固孔
213,223:凹部
231:本體
232:拱橋
233:第一支臂
234:第二支臂
235:壓縮彈簧
236,236’,237,239,239’:調整螺孔
91,91’,94,95,96:調整螺栓
92:固定螺栓
93:螺栓
238:螺接孔
2311,2312:鑲孔
2313:收容槽
2314:滑槽
312:第一軸接孔
313:第二軸接孔
314,315:長螺栓
71:鍊條
81,82:鋼柱1: Offset alignment device
2: The first alignment unit
3: The second alignment unit
21: The first pair of bearing plates
22: The
第一圖及第二圖為本發明用於兩對接鋼柱之傾斜及偏位對正裝置之第一對正單元的前視圖與側視圖。 第三圖為本發明用於兩對接鋼柱之傾斜及偏位對正裝置之第一對正單元組裝於兩直立對接鋼柱上的前視圖。 第四圖A與第四圖B為本發明用於兩對接鋼柱之傾斜及偏位對正裝置之第一對正單元組裝於兩直立對接鋼柱上的前視圖 第五圖A為本發明用於兩對接鋼柱之傾斜及偏位對正裝置之第一對正單元與第二對正單元組裝於兩直立對接鋼柱上的平面圖。 第五圖B至第五圖D為本發明第一對正單元對兩直立對接鋼柱之偏位進行對正調整之示意圖。 第六圖A與 第六圖B為本發明用於兩直立對接鋼柱之偏位藉第二對正單元輔助進行對正調整的示意圖。 第七圖A至H為本發明用於兩對接鋼柱之傾斜及偏位對正裝置應用於不同鋼柱上的實施例示意圖。 第八圖為習知兩直立對接鋼柱之對位輔助器具之平面圖。The first figure and the second figure are the front view and the side view of the first alignment unit of the tilt and offset alignment device used for the two butted steel columns of the present invention. The third figure is a front view of the first alignment unit of the tilt and offset alignment device used for two butt steel columns of the present invention assembled on two upright butt steel columns. The fourth figure A and the fourth figure B are front views of the first alignment unit of the tilt and offset alignment device for two butt steel columns of the present invention assembled on two upright butt steel columns The fifth figure A is a plan view of the first alignment unit and the second alignment unit of the tilt and offset alignment device used for two butt steel columns of the present invention assembled on two upright butt steel columns. The fifth figure B to the fifth figure D are schematic diagrams of the first alignment unit of the present invention for the alignment adjustment of the offset of the two vertical butt-joining steel columns. The sixth figure A and the sixth figure B are schematic diagrams of the second alignment unit assisted in the alignment adjustment for the offset of the two vertical butt-joining steel columns according to the present invention. The seventh figures A to H are schematic diagrams of embodiments of the present invention for the tilt and offset alignment device for two butt-joined steel columns applied to different steel columns. The eighth picture is a plan view of the conventional alignment aids for two upright butt steel columns.
1:偏位對正裝置 1: Offset alignment device
2:第一對正單元 2: The first alignment unit
3:第二對正單元 3: The second alignment unit
21:第一對接承板 21: The first pair of bearing plates
22:第二對接承板 22: The second docking board
31:對位板 31: Alignment board
32:油壓機構 32: Hydraulic mechanism
233:第一支臂 233: first arm
234:第二支臂 234: second arm
235:壓縮彈簧 235: Compression spring
91,91’94,95,96:調整螺栓 91,91’94,95,96: adjusting bolt
92:固定螺栓 92: fixing bolt
93:螺栓 93: Bolt
2311,2312:鑲孔 2311,2312: Socket
312:第一軸接孔 312: first shaft hole
313:第二軸接孔 313: second shaft hole
314,315:長螺栓 314, 315: Long bolts
71:鍊條 71: chain
81,82:鋼柱 81, 82: Steel column
Claims (10)
Priority Applications (1)
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TW108127652A TW202106959A (en) | 2019-08-02 | 2019-08-02 | Tilt and offset alignment device for two butt-jointed steel columns |
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Application Number | Priority Date | Filing Date | Title |
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TW108127652A TW202106959A (en) | 2019-08-02 | 2019-08-02 | Tilt and offset alignment device for two butt-jointed steel columns |
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TW202106959A true TW202106959A (en) | 2021-02-16 |
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