TW202106888A - Solder paste and flux for solder paste - Google Patents

Solder paste and flux for solder paste Download PDF

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TW202106888A
TW202106888A TW109117352A TW109117352A TW202106888A TW 202106888 A TW202106888 A TW 202106888A TW 109117352 A TW109117352 A TW 109117352A TW 109117352 A TW109117352 A TW 109117352A TW 202106888 A TW202106888 A TW 202106888A
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mass
solder
flux
solder paste
aforementioned
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TWI821565B (en
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川浩由
白鳥正人
川又勇司
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日商千住金屬工業股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C13/00Alloys based on tin
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C13/00Alloys based on tin
    • C22C13/02Alloys based on tin with antimony or bismuth as the next major constituent

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The present invention adopts a solder paste containing a specific solder powder and a flux. The solder powder contains a solder alloy which has an alloy composition including: As: 10 mass ppm or more and less than 40 mass ppm, and at least one of Bi: 0 to 25,000 mass ppm and Pb: 0 to 8,000 mass ppm, with the balance of Sn, and satisfies formulas (1) and (2). 300 ≤ 3As+Bi+Pb (1) 0 < 2.3*10<SP>-4</SP>*Bi+8.2*10<SP>-4</SP>*Pb ≤ 7 (2) In the formulas (1) and (2), As, Bi and Pb each represent the content (mass ppm) in the alloy composition.

Description

焊料膏及焊料膏用助焊劑 Solder paste and flux for solder paste

本發明係關於焊料膏及焊料膏用助焊劑。本申請案係根據2019年5月27日於日本提出申請之日本特願2019-098934號主張優先權,並在此援引其內容。 The present invention relates to solder paste and flux for solder paste. This application claims priority based on Japanese Patent Application No. 2019-098934 filed in Japan on May 27, 2019, and its content is cited here.

近年來,對於CPU(Central Processing Unt:中央處理單元)等之具有焊料接頭之電子裝置,係要求小型化、高性能化。伴隨於此,必須達到印刷電路板與電子裝置之電極的小型化。由於電子裝置經由電極與印刷電路板連接,所以伴隨著電極的小型化,使連接兩者之焊料接頭亦變小。 In recent years, electronic devices with solder joints, such as CPUs (Central Processing Units), are required to be miniaturized and high-performance. Along with this, it is necessary to achieve miniaturization of the electrodes of printed circuit boards and electronic devices. Since the electronic device is connected to the printed circuit board via the electrode, the size of the electrode has been reduced, and the solder joint connecting the two has also become smaller.

為了經由如此細微的電極來連接電子裝置與印刷電路板,一般是使用焊料膏。 In order to connect the electronic device and the printed circuit board via such fine electrodes, solder paste is generally used.

焊料膏係藉由印刷等來供給至印刷電路板的電極上。焊料膏的印刷係藉由將設置有開口部之金屬遮罩放置在印刷電路板上,一面將刮板緊壓於金屬遮罩一面移動,以將焊料膏從金屬遮罩的開口部一次塗佈於印刷電路板上的電極而進行。 The solder paste is supplied to the electrodes of the printed circuit board by printing or the like. The printing of solder paste is done by placing a metal mask with an opening on the printed circuit board, pressing the squeegee against the metal mask and moving it to apply the solder paste from the opening of the metal mask at once. On the electrodes on the printed circuit board.

此外,在購入焊料膏之情形下,通常無法以1次的印刷來用完全量。如此,焊料膏必須以不會損及往基板之印刷性能之方式來維持製造當時的適當黏度。 In addition, when the solder paste is purchased, it is usually not possible to use the full amount in one printing. In this way, the solder paste must maintain the proper viscosity at the time of manufacture in a way that does not impair the printing performance on the substrate.

然而,近年來隨著電極之小型化的進展,焊料膏的印刷面積亦往狹小化進展,用完所購入之焊料膏為止的時間亦跟著長期化。焊料膏為混煉焊料粉末與助焊劑者,在保管期間涵蓋長期間之情形下,因保管狀況的不同而使焊料膏的黏度上升,有時無法發揮購入當時的印刷性能。 However, with the progress of miniaturization of electrodes in recent years, the printing area of the solder paste has also been narrowed, and the time until the purchased solder paste has been used up has also become longer. Solder paste is a mixture of solder powder and flux. If the storage period covers a long period of time, the viscosity of the solder paste will increase due to the difference in storage conditions, and the printing performance at the time of purchase may not be exhibited.

因此,例如於專利文獻1中揭示一種焊料合金,其係為了抑制焊料膏隨時間經過之變化而含有Sn以及選自由Ag、Bi、Sb、Zn、In及Cu所構成之群組中的1種或2種以上,並且含有既定量的As。於同一文獻中,係顯示出於25℃下經過2週後的黏度與製作當時的黏度相比未達140%之結果。 Therefore, for example, Patent Document 1 discloses a solder alloy that contains Sn and one selected from the group consisting of Ag, Bi, Sb, Zn, In, and Cu in order to suppress changes in the solder paste over time. Or two or more, and contain a predetermined amount of As. In the same document, it is shown that the viscosity after 2 weeks at 25°C is less than 140% compared to the viscosity at the time of production.

另一方面,焊接(soldering,亦稱軟焊)所使用之助焊劑係具有:化學性地去除存在於焊料及成為焊接的對象之接合對象物的金屬表面之金屬氧化物,以使金屬元素可於兩者的交界上移動之效能。因此,藉由使用助焊劑來進行焊接,可於焊料與接合對象物的金屬表面之間形成金屬間化合物,而得到堅固的接合。 On the other hand, the flux used in soldering (also known as soldering) has the ability to chemically remove the metal oxides present on the solder and the metal surface of the joining object to be soldered, so that the metal elements can be The efficiency of moving on the border between the two. Therefore, by soldering using a flux, an intermetallic compound can be formed between the solder and the metal surface of the joining object, and a strong joint can be obtained.

於含有此焊接用助焊劑與焊料粉末之焊料膏中,係藉由助焊劑所含有之搖變減黏劑(Thixotropic agent,又稱觸變劑)來賦予搖變減黏性。搖變減黏劑係於助焊劑中建構網絡而賦予搖變減黏性。 In the solder paste containing the soldering flux and solder powder, the thixotropic agent (also called thixotropic agent) contained in the flux is used to impart thixotropic viscosity reduction. The thixotropic viscosity-reducing agent builds a network in the flux to give the thixotropic viscosity-reducing property.

[先前技術文獻] [Prior Technical Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特開2015-98052號公報 [Patent Document 1] JP 2015-98052 A

如上述般,專利文獻1所記載之發明為除了Sn及As之外可選擇性地含有6種元素之焊料合金。此外,於同一文獻中係顯示出As含量較多時,熔融性較差之結果。 As described above, the invention described in Patent Document 1 is a solder alloy that can optionally contain 6 types of elements in addition to Sn and As. In addition, the same literature shows that when the As content is large, the melting property is poor.

在此,於專利文獻1中被評估之熔融性可考量為相當於熔融焊料的潤濕性。於同一文獻中所揭示之熔融性係以顯微鏡來觀察熔融物的外觀,並藉由未完全熔融之焊料粉末的有無來評估。此係由於熔融焊料的潤濕性愈高,未完全熔融之焊料粉末愈難以殘存之故。 Here, the meltability evaluated in Patent Document 1 can be considered to be equivalent to the wettability of molten solder. The melting property disclosed in the same document is observed by observing the appearance of the melt with a microscope, and evaluated by the presence or absence of solder powder that is not completely melted. This is because the higher the wettability of the molten solder, the more difficult it is for the incompletely molten solder powder to remain.

一般而言,為了提升熔融焊料的潤濕性,必須使用高活性的助焊劑。於專利文獻1所記載之助焊劑中,為了抑制由As所造成之潤濕性的劣化,可考量使用高活性的助焊劑。然而,於使用高活性的助焊劑時,由於焊料合金與活性劑之反應進行而使膏的黏度上升。此外,鑑於專利文獻1的記載,為了抑制黏度的上升,必須增加As含量。為了使專利文獻1所記載之焊料膏顯示出更低的黏度上升率及優異潤濕性,必須持續增加助焊劑的活性力與As含量,因而導致惡性循環。 Generally speaking, in order to improve the wettability of molten solder, a highly active flux must be used. In the flux described in Patent Document 1, in order to suppress the deterioration of wettability caused by As, a highly active flux can be considered. However, when a highly active flux is used, the viscosity of the paste increases due to the progress of the reaction between the solder alloy and the active agent. In addition, in view of the description of Patent Document 1, in order to suppress the increase in viscosity, the As content must be increased. In order for the solder paste described in Patent Document 1 to exhibit a lower rate of increase in viscosity and excellent wettability, it is necessary to continuously increase the activity of the flux and the As content, which leads to a vicious circle.

近來,對於焊料膏係要求不受到使用環境或保管環境的影響而長期間維持穩定的性能者,此外,由於焊料接頭的細微化,亦要求更高的潤濕性。在欲使用專利文獻1所記載之焊料膏來對應近來的要求時,如前述般無法避免惡性循環。 Recently, solder paste systems are required to maintain stable performance over a long period of time without being affected by the use environment or storage environment. In addition, due to the miniaturization of solder joints, higher wettability is also required. When it is desired to use the solder paste described in Patent Document 1 to meet recent demands, a vicious circle cannot be avoided as described above.

再者,為了接合細微的電極,必須提升焊料接頭的機械特性等。因元素的不同,有時當含量增多時,液相線溫度上升而使液相線溫度與固相線溫度擴展,於凝固時會產生偏析而形成不均勻的合金組織。於焊料合金具有此合金組織時,焊料接頭的拉伸強度等機械特性劣化,容易因來自外部的應力而斷裂。此問題隨著近年來電極的小型化而變得顯著。 Furthermore, in order to join fine electrodes, the mechanical properties of the solder joint must be improved. Due to different elements, sometimes when the content increases, the liquidus temperature rises and the liquidus temperature and the solidus temperature expand, and segregation occurs during solidification to form an uneven alloy structure. When the solder alloy has this alloy structure, the mechanical properties such as the tensile strength of the solder joint deteriorate, and it is likely to be broken due to external stress. This problem has become remarkable with the miniaturization of electrodes in recent years.

除此之外,於焊料膏中,因應其使用條件或用途等而要求焊料之潤濕速度的提升、接合對象物之金屬表面(例如銅板)的腐蝕抑制、印刷性的提升、空隙抑制等各種特性。 In addition, in the solder paste, depending on its use conditions and applications, it is required to increase the wetting speed of the solder, inhibit the corrosion of the metal surface of the joint object (such as copper plate), improve the printability, and suppress the voids. characteristic.

本發明係為了解決上述課題而成者,其目的在於提供一種不易引起黏度上升等隨時間經過的變化(亦即經時變化),潤濕性優異,具有高機械特性,除此之外更可提高各種特性之焊料膏。 The present invention was made in order to solve the above-mentioned problems, and its purpose is to provide a method that does not easily cause changes over time (that is, changes over time) such as a rise in viscosity, has excellent wettability, and has high mechanical properties. A solder paste that improves various characteristics.

在同時改善焊料膏隨時間經過之變化的抑制與優異潤濕性時,必須避免因使用具有高活性力之助焊劑以及As含量的增加所導致之惡性循環。本發明者們係著眼於焊料粉末的合金組成,為了同時達成焊料膏隨時間經過之變化的抑制與優異潤濕性而進行精心探討。 While improving the suppression of solder paste changes over time and excellent wettability at the same time, it is necessary to avoid the vicious circle caused by the use of flux with high activity and the increase in As content. The inventors of the present invention focused on the alloy composition of the solder powder, and conducted intensive studies in order to simultaneously achieve suppression of changes in solder paste over time and excellent wettability.

首先,本發明者們係以先前作為焊料合金所使用之Sn、SnCu、SnAgCu焊料合金作為基本組成,來探討於此基本組成中含有As之焊料粉末。然後在使用此焊料粉末之情形下,著眼於抑制焊料膏隨時間經過的變化之理由,來探討As含量。 First, the inventors used the Sn, SnCu, and SnAgCu solder alloys previously used as solder alloys as the basic composition to discuss the solder powder containing As in this basic composition. Then, in the case of using this solder powder, the reason for suppressing the change of the solder paste over time is discussed, and the As content is discussed.

焊料膏的黏度隨時間經過而上升之理由可考量為焊料粉末與助焊劑進行反應之故。然後在比較專利文獻1的表1之實施例4及比較例2的結果 時,As含量超過100質量ppm者顯示出黏度上升率低之結果。在鑑於此等結果而著眼於抑制焊料膏隨時間經過的變化之效果(以下適當地稱為「增黏抑制效果」)之情形下,令人想到可進一步增加As含量。惟於增加As含量之情形下,增黏抑制效果伴隨著As含量而增加些許,但並非是得到因應As含量的增加份之增黏抑制效果。此可考量為於焊料合金的表面所濃化之As量仍有其限度,即使含有既定量以上的As,焊料合金內部的As量增多亦難以發揮增黏抑制效果之故。此外,可確認到As含量過多時,焊料合金的潤濕性惡化。 The reason why the viscosity of the solder paste increases with the passage of time can be considered because the solder powder reacts with the flux. Then compare the results of Example 4 and Comparative Example 2 in Table 1 of Patent Document 1. When the As content exceeds 100 mass ppm, the viscosity increase rate is low. In view of these results, focusing on the effect of suppressing the change of the solder paste over time (hereinafter referred to as the "thickness-increasing suppression effect" as appropriate), it is conceivable that the As content can be further increased. However, when the As content is increased, the viscosity-increasing inhibitory effect increases slightly along with the As content, but the viscosity-increasing inhibitory effect corresponding to the increase in As content is not obtained. It can be considered that the amount of As concentrated on the surface of the solder alloy still has its limit. Even if it contains more than a predetermined amount of As, the increase in the amount of As inside the solder alloy makes it difficult to exert the effect of suppressing the increase in viscosity. In addition, it can be confirmed that when the As content is too large, the wettability of the solder alloy deteriorates.

因此,本發明者們係想到在將As含量的範圍擴展至以往As含量較少而無法發揮增黏抑制效果之範圍為止後,除了As之外必須添加發揮增黏抑制效果之元素,進而探討各種元素。其結果偶然發現到Bi及Pb發揮與As相同之效果。該理由雖仍未確定,但可推測如下。 Therefore, the inventors thought that after extending the range of As content to a range where the As content was small and the effect of inhibiting the increase in viscosity was not exhibited, it was necessary to add elements that exhibit the effect of inhibiting the increase in viscosity in addition to As, and then explored various element. As a result, it was accidentally discovered that Bi and Pb exert the same effects as As. Although the reason for this has not been determined, it can be estimated as follows.

增黏抑制效果是藉由抑制與助焊劑之反應來發揮,所以與助焊劑之反應性低的元素可列舉出離子化傾向低之元素。一般而言,合金的離子化是以合金組成計的離子化傾向,亦即標準電極電位來考量。例如含有相對於Sn為高電位的Ag之SnAg合金,較Sn更難以離子化。因此,含有較Sn為高電位的元素之合金係難以離子化,所以可推測焊料膏的增黏抑制效果高。 The effect of suppressing thickening is exerted by suppressing the reaction with the flux. Therefore, elements with low reactivity with the flux include elements with a low ionization tendency. Generally speaking, the ionization of an alloy is considered based on the ionization tendency of the alloy composition, that is, the standard electrode potential. For example, SnAg alloys containing Ag, which has a higher potential than Sn, are more difficult to ionize than Sn. Therefore, an alloy system containing an element having a higher potential than Sn is difficult to ionize, so it can be presumed that the solder paste has a high effect of suppressing viscosity increase.

在此,於專利文獻1中,除了Sn、Ag、Cu之外,係揭示Bi、Sb、Zn及In作為等效的元素,以離子化傾向來看,此等元素中Zn為電位最低的元素,且係較Sn更低電位之元素。亦即,於專利文獻1中係記載有即使添加電位最低的元素之Zn,亦可得到增黏抑制效果之內容。因此可考量到含有依循離子化傾向所選擇之元素之焊料合金,與專利文獻1所記載之焊料合金相比可得到同等以上的增黏抑制效果。此外,如前述般於As含量增加時,潤濕性劣化。 Here, in Patent Document 1, in addition to Sn, Ag, Cu, Bi, Sb, Zn, and In are disclosed as equivalent elements. In terms of ionization tendency, Zn is the element with the lowest potential among these elements. , And it is a lower potential element than Sn. That is, Patent Document 1 describes that even if Zn, which is an element with the lowest potential, is added, the effect of suppressing viscosity increase can be obtained. Therefore, it can be considered that a solder alloy containing an element selected according to the ionization tendency can obtain an effect of suppressing viscosity increase at least as compared with the solder alloy described in Patent Document 1. In addition, as described above, when the As content increases, the wettability deteriorates.

本發明者們係對發揮增黏抑制效果之Bi及Pb進行詳細探討。由於Bi及Pb降低焊料合金的液相線溫度,所以在焊料合金的加熱溫度為一定之情形下,提升焊料合金的潤濕性。然而,由於其含量的不同使固相線溫度顯著地降低,所以液相線溫度與固相線溫度之溫度差的△T過度地擴展。△T過度地擴展時,於凝固時產生偏析而導致機械強度等機械特性的降低。亦發現到△T擴展之現象在同時添加Bi及Pb之情形時顯著地顯現,所以必須進行嚴謹的管理。 The inventors discussed in detail Bi and Pb, which exert the effect of suppressing viscosity increase. Since Bi and Pb lower the liquidus temperature of the solder alloy, when the heating temperature of the solder alloy is constant, the wettability of the solder alloy is improved. However, since the difference in its content causes the solidus temperature to decrease significantly, the ΔT of the temperature difference between the liquidus temperature and the solidus temperature is excessively expanded. When ΔT expands excessively, segregation occurs during solidification, resulting in a decrease in mechanical properties such as mechanical strength. It has also been found that the phenomenon of △T expansion appears significantly when Bi and Pb are added at the same time, so strict management must be carried out.

於Sn、SnCu焊料合金及SnAgCu焊料合金中,為了使增黏抑制效果、優異潤濕性及△T的窄化之全部特性顯示優異結果,可考量到並非個別地管理As、Bi及Pb的含量,而是必須總體性地管理此等元素的含量。因此,本發明者們係對此等3種元素的含量進行各種探討,其結果偶然發現到在各元素的含量於既定量的範圍內滿足既定的關係式之情形下,增黏抑制效果、潤濕性及△T的窄化之全部特性顯示優異結果。 In Sn, SnCu solder alloys, and SnAgCu solder alloys, in order to achieve excellent results for all the characteristics of adhesion suppression effect, excellent wettability, and narrowing of △T, it can be considered that the contents of As, Bi, and Pb are not individually managed. , But must manage the content of these elements as a whole. Therefore, the present inventors conducted various studies on the content of these three elements, and as a result, accidentally discovered that when the content of each element satisfies the predetermined relational expression within a predetermined quantitative range, the viscosity increase inhibitory effect and the lubrication All the characteristics of wettability and narrowing of ΔT showed excellent results.

再者,係發現到藉由選擇調配於與上述焊料合金併用之助焊劑之成分,例如樹脂成分、活性成分或溶劑的種類,亦可達成焊料之潤濕速度的提升、接合對象物之金屬表面(例如銅板)的腐蝕抑制、印刷性的提升、空隙抑制等各種特性。 Furthermore, it has been discovered that by selecting the components of the flux used in combination with the above-mentioned solder alloys, such as resin components, active components, or types of solvents, the wetting speed of the solder can be increased, and the metal surface of the joining object can be improved. (E.g. copper plate) corrosion inhibition, printability improvement, void suppression and other various characteristics.

藉由此等發現所得到之本發明係如下列所述。 The present invention derived from these findings is as follows.

[1]一種焊料膏,其係含有焊料粉末與助焊劑,前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [1] A solder paste containing solder powder and flux, the aforementioned solder powder containing a solder alloy, the solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 0 to 25,000 mass ppm and Pb: at least one of 0 to 8000 ppm by mass, and the remainder is an alloy composition composed of Sn, and satisfies the following equations (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

[2]一種焊料膏,其係含有焊料粉末與助焊劑,前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [2] A solder paste containing solder powder and flux, the aforementioned solder powder containing a solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: more than 0 mass ppm At least one of 25,000 ppm by mass or less and Pb: more than 0 ppm by mass and 8,000 ppm by mass or less, and the remainder is an alloy composition composed of Sn, and satisfies the following equations (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

[3]一種焊料膏,其係含有焊料粉末與助焊劑,前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:50至25000質量ppm及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [3] A solder paste containing solder powder and flux, the aforementioned solder powder containing a solder alloy, the solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 50 to 25,000 mass ppm and Pb: more than 0 mass ppm and at least one of 8000 mass ppm or less, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

[4]一種焊料膏,其係含有焊料粉末與助焊劑,前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:50至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [4] A solder paste containing solder powder and flux, the aforementioned solder powder containing a solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: more than 0 mass ppm And it is 25000 mass ppm or less and at least one of Pb: 50 to 8000 mass ppm, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

[5]一種焊料膏,其係含有焊料粉末與助焊劑,前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:50至25000質量ppm及Pb:50至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [5] A solder paste containing solder powder and flux, the aforementioned solder powder containing a solder alloy, the solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 50 to 25,000 mass ppm and Pb: at least one of 50 to 8000 ppm by mass, and the remainder is an alloy composition composed of Sn, and satisfies the following equations (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

[6]如上述[1]至[5]中任一項所述之焊料膏,其中前述助焊劑含有樹脂成分、活性成分及溶劑。 [6] The solder paste according to any one of [1] to [5] above, wherein the flux contains a resin component, an active component, and a solvent.

[7]如上述[6]所述之焊料膏,其中前述助焊劑含有受阻酚系化合物。 [7] The solder paste according to the above [6], wherein the flux contains a hindered phenol compound.

[8]如上述[6]所述之焊料膏,其中前述助焊劑含有屬於氮化合物之金屬減活劑。 [8] The solder paste described in [6] above, wherein the soldering flux contains a metal deactivator which is a nitrogen compound.

[9]如上述[6]所述之焊料膏,其中前述助焊劑含有酸改質松香。 [9] The solder paste described in [6] above, wherein the soldering flux contains acid-modified rosin.

[10]如上述[6]所述之焊料膏,其中前述助焊劑含有丙烯酸系樹脂。 [10] The solder paste according to the above [6], wherein the soldering flux contains an acrylic resin.

[11]如上述[6]所述之焊料膏,其中前述助焊劑係含有:選自由屬於單羧酸的反應物且為二聚物之二聚物酸、將氫添加於二聚物酸而得之氫化二聚物酸、屬於單羧酸的反應物且為三聚物之三聚物酸、以及將氫添加於三聚物酸而得之氫化三聚物酸所構成之群組中之至少1種有機酸。 [11] The solder paste according to the above [6], wherein the flux system contains: dimer acids selected from reactants belonging to monocarboxylic acids and dimers, and hydrogen is added to the dimer acid The obtained hydrogenated dimer acid, the trimer acid that is a reactant of monocarboxylic acid and is a trimer, and the hydrogenated trimer acid obtained by adding hydrogen to the trimer acid is one of the group consisting of At least one organic acid.

[12]如上述[6]所述之焊料膏,其中前述助焊劑含有以下述通式(1)所表示之化合物, [12] The solder paste described in [6] above, wherein the flux contains a compound represented by the following general formula (1),

Figure 109117352-A0202-12-0009-130
Figure 109117352-A0202-12-0009-130

該式(1)中,R1、R2、R3及R4各自獨立地表示氫原子或碳數1至4的烷基。 In the formula (1), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.

[13]如上述[6]所述之焊料膏,其中前述助焊劑含有唑(Azole)類。 [13] The solder paste described in [6] above, wherein the soldering flux contains Azoles.

[14]如上述[6]所述之焊料膏,其中前述助焊劑含有芳香族胍化合物。 [14] The solder paste described in [6] above, wherein the flux contains an aromatic guanidine compound.

[15]如上述[6]所述之焊料膏,其中前述助焊劑含有屬於醯胺化合物之醯胺系搖變減黏劑。 [15] The solder paste according to the above [6], wherein the soldering flux contains an amide-based thixotropic agent which is an amide compound.

[16]如上述[6]所述之焊料膏,其中前述助焊劑含有屬於山梨醇(Sorbitol)化合物之山梨醇系搖變減黏劑。 [16] The solder paste according to the above [6], wherein the flux contains a sorbitol-based thixotropic agent which is a Sorbitol compound.

[17]如上述[6]所述之焊料膏,其中前述助焊劑一併具有二醇系溶劑與有機酸酯。 [17] The solder paste according to the above [6], wherein the flux includes a glycol solvent and an organic acid ester.

[18]如上述[6]所述之焊料膏,其中前述助焊劑一併具有二醇系溶劑與碳數16至18的一元醇。 [18] The solder paste according to the above [6], wherein the flux includes a glycol solvent and a monohydric alcohol having 16 to 18 carbon atoms.

[19]如上述[1]至[18]中任一項所述之焊料膏,其係更含有氧化鋯粉末。 [19] The solder paste described in any one of [1] to [18] above, which further contains zirconia powder.

[20]一種焊料膏用助焊劑,其係使用在焊料膏之焊料膏用助焊劑,前述焊料膏係含有包含焊料合金之焊料粉末,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [20] A flux for solder paste, which is a flux for solder paste used in solder paste, said solder paste contains solder powder containing a solder alloy, and the solder alloy has: As: 10 mass ppm or more and less than 40 mass ppm, and at least one of Bi: 0 to 25,000 mass ppm and Pb: 0 to 8,000 mass ppm, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2) .

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

[21]一種焊料膏用助焊劑,其係使用在焊料膏之焊料膏用助焊劑,前述焊料膏係含有包含焊料合金之焊料粉末,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 [21] A flux for solder paste, which is a flux for solder paste used in solder paste, said solder paste contains solder powder containing a solder alloy, and the solder alloy has: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: more than 0 mass ppm and less than 25000 mass ppm and Pb: more than 0 mass ppm and at least one of 8000 mass ppm or less, and the remainder is an alloy composition composed of Sn, and satisfies the following State (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

根據本發明,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,除此之外更可提高各種特性之焊料膏及焊料膏用助焊劑。 According to the present invention, it is possible to provide a solder paste and flux for solder paste that are less likely to cause changes in viscosity over time, such as an increase in viscosity, are excellent in wettability, have high mechanical properties, and can improve various properties.

以下係詳細說明本發明。 The following describes the present invention in detail.

於本說明書中,與焊料合金組成相關之「ppm」在未特別指定時為「質量ppm」。「%」在未特別指定時為「質量%」。 In this manual, "ppm" related to solder alloy composition is "mass ppm" unless otherwise specified. "%" is "mass%" when it is not specified.

<焊料膏> <Solder Paste>

本實施型態之焊料膏係含有特定的焊料粉末與助焊劑。 The solder paste of this embodiment contains specific solder powder and flux.

《焊料粉末》 "Solder Powder"

使用在本實施型態之焊料膏之焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式。 The solder powder used in the solder paste of this embodiment contains a solder alloy. The solder alloy has: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 0 to 25,000 mass ppm and Pb: 0 to 8000 At least one of the mass ppm, and the remainder is an alloy composition composed of Sn, and satisfies the following equations (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

1.合金組成 1. Alloy composition

(1)As:10質量ppm以上且未達40質量ppm (1) As: 10 mass ppm or more and less than 40 mass ppm

As為可抑制焊料膏的黏度隨時間經過產生變化之元素。 As is an element that can suppress the viscosity of the solder paste from changing over time.

由於As與助焊劑之反應性低且相對於Sn為高電位之元素,故推測其可發揮增黏抑制效果。於As未達10質量ppm時,無法充分地發揮增黏抑制效果。As含量的下限為10質量ppm以上,較佳為14質量ppm以上。 Since As has low reactivity with flux and is an element with a high potential relative to Sn, it is speculated that it can exert a viscosity-increasing inhibitory effect. When As is less than 10 mass ppm, the effect of suppressing thickening cannot be sufficiently exhibited. The lower limit of the As content is 10 mass ppm or more, preferably 14 mass ppm or more.

另一方面,As過多時,由於助焊劑的活性使焊料合金的潤濕性劣化。As含量的上限未達40質量ppm,較佳未達38質量ppm,尤佳未達25質量ppm,更佳未達24質量ppm,特佳未達18質量ppm。 On the other hand, when there is too much As, the wettability of the solder alloy deteriorates due to the activity of the flux. The upper limit of the As content is less than 40 mass ppm, preferably less than 38 mass ppm, particularly preferably less than 25 mass ppm, more preferably less than 24 mass ppm, and particularly preferably less than 18 mass ppm.

(2)Bi:0至25000質量ppm及Pb:0至8000質量ppm (2) Bi: 0 to 25000 mass ppm and Pb: 0 to 8000 mass ppm

Bi及Pb為與助焊劑之反應性低並顯示出增黏抑制效果之元素。此外,此等元素係降低焊料合金的液相線溫度,並且降低熔融焊料的黏性,所以為可抑制由As所導致之潤濕性的劣化之元素。若存在有Bi及Pb的至少1種,則可抑制由As所導致之潤濕性的劣化。 Bi and Pb are elements that have low reactivity with flux and exhibit an effect of suppressing viscosity increase. In addition, these elements lower the liquidus temperature of the solder alloy and lower the viscosity of the molten solder, so they are elements that can suppress the deterioration of the wettability caused by As. If at least one of Bi and Pb is present, the deterioration of wettability due to As can be suppressed.

在本發明之焊料合金含有Bi之情形下,Bi含量的下限為0質量ppm以上,可超過0質量ppm,亦可為50質量ppm以上。Bi含量較佳為123質量ppm以上,尤佳為150質量ppm以上,更佳為246質量ppm以上。 When the solder alloy of the present invention contains Bi, the lower limit of the Bi content is 0 mass ppm or more, may exceed 0 mass ppm, or may be 50 mass ppm or more. The Bi content is preferably 123 mass ppm or more, particularly preferably 150 mass ppm or more, and more preferably 246 mass ppm or more.

在本發明之焊料合金含有Pb之情形下,Pb含量的下限為0質量ppm以上,可超過0質量ppm,亦可為50質量ppm以上。Pb含量較佳為123質量ppm以上,尤佳為246質量ppm以上。 When the solder alloy of the present invention contains Pb, the lower limit of the Pb content is 0 mass ppm or more, may exceed 0 mass ppm, or may be 50 mass ppm or more. The Pb content is preferably 123 mass ppm or more, particularly preferably 246 mass ppm or more.

另一方面,此等元素的含量過多時,由於固相線溫度顯著地降低,所以液相線溫度與固相線溫度之溫度差的△T過度地擴展。△T過度地擴展時,於熔融焊料的凝固過程中Bi或Pb的含量少之高熔點的結晶相析出,使液相的Bi或Pb濃縮。之後在熔融焊料的溫度進一步降低時,Bi或Pb的濃度高之低熔點的結晶相產生偏析。因此,焊料合金的機械強度等產生劣化。尤其是Bi濃度高之結晶相硬且脆,於焊料合金中產生偏析時,機械強度等顯著的降低。 On the other hand, when the content of these elements is too large, the solidus temperature is significantly lowered, so the ΔT of the temperature difference between the liquidus temperature and the solidus temperature is excessively expanded. When ΔT expands excessively, a crystal phase with a high melting point with a small Bi or Pb content during the solidification of the molten solder precipitates, and the liquid phase Bi or Pb is concentrated. Then, when the temperature of the molten solder is further reduced, a crystal phase with a high Bi or Pb concentration and a low melting point segregates. Therefore, the mechanical strength and the like of the solder alloy are deteriorated. In particular, the crystalline phase with a high Bi concentration is hard and brittle, and when segregation occurs in the solder alloy, the mechanical strength and the like are significantly reduced.

從此觀點來看,在本發明之焊料合金含有Bi之情形下,Bi含量的上限為25000質量ppm以下,較佳為10000質量ppm以下,尤佳為1000質量ppm以下,更佳為300質量ppm以下。 From this point of view, when the solder alloy of the present invention contains Bi, the upper limit of the Bi content is 25,000 mass ppm or less, preferably 10,000 mass ppm or less, particularly preferably 1,000 mass ppm or less, and more preferably 300 mass ppm or less .

在本發明之焊料合金含有Pb之情形下,Pb含量的上限值為8000質量ppm以下,較佳為5100質量ppm以下,尤佳為1000質量ppm以下,更佳為300質量ppm以下。 In the case where the solder alloy of the present invention contains Pb, the upper limit of the Pb content is 8000 mass ppm or less, preferably 5100 mass ppm or less, particularly preferably 1000 mass ppm or less, and more preferably 300 mass ppm or less.

(3)(1)式 (3)(1)

本發明之焊料合金必須滿足下述(1)式。 The solder alloy of the present invention must satisfy the following formula (1).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

上述(1)式中,As、Bi及Pb各自表示合金組成中的含量(質量ppm)。 In the above formula (1), As, Bi, and Pb each represent the content (mass ppm) in the alloy composition.

As、Bi及Pb皆為顯示出增黏抑制效果之元素,此等之合計必須為300質量ppm以上。 As, Bi, and Pb are all elements exhibiting a thickening inhibitory effect, and the total of these must be 300 mass ppm or more.

於(1)式中將As含量設為3倍者,是由於在含有Bi及Pb的至少1種之情形下,As含量較此等的含量少,此外,As與Bi或Pb相比,增黏抑制效果較高之故。 In the formula (1), the As content is set to 3 times, because when at least one of Bi and Pb is contained, the As content is less than these contents. In addition, As is higher than Bi or Pb. Because of the high viscosity suppression effect.

(1)式未達300時,未充分地發揮增黏抑制效果。(1)式的下限為300以上,較佳為480以上,尤佳為496以上,更佳為504以上,特佳為522以上,最佳為564以上。另一方面,(1)式的上限從增黏抑制效果之觀點來看雖無特別限定,惟從將△T設成為適合的範圍之觀點來看,較佳為25114以下,尤佳為25042以下,更佳為15214以下,特佳為15172以下,最佳為15142以下。 (1) When the formula is less than 300, the viscosity increase suppression effect is not sufficiently exhibited. The lower limit of the formula (1) is 300 or more, preferably 480 or more, particularly preferably 496 or more, more preferably 504 or more, particularly preferably 522 or more, and most preferably 564 or more. On the other hand, the upper limit of formula (1) is not particularly limited from the viewpoint of the thickening suppression effect, but from the viewpoint of setting ΔT in a suitable range, it is preferably 25114 or less, and particularly preferably 25042 or less , More preferably 15214 or less, particularly preferably 15172 or less, most preferably 15142 or less.

由於As含量的上限未達40質量ppm,所以本發明之焊料合金係含有合計多於180質量ppm之Bi及Pb的至少1種。如此,於本發明中雖然As含量少,但Bi及Pb的含量設定地較多而發揮充分的增黏抑制效果。在皆不含有Bi及Pb之情形下,焊料膏的黏度會立即增加。 Since the upper limit of the As content is less than 40 mass ppm, the solder alloy of the present invention contains at least one of Bi and Pb in a total of more than 180 mass ppm. In this way, although the As content is small in the present invention, the Bi and Pb content is set to be large, and a sufficient thickening suppression effect is exhibited. In the absence of Bi and Pb, the viscosity of the solder paste will increase immediately.

從上述較佳樣態中適當地選擇上限者,為下述(1a)式。 The upper limit is appropriately selected from the above-mentioned preferable aspects, and it is the following formula (1a).

300≦3As+Bi+Pb≦25114 (1a) 300≦3As+Bi+Pb≦25114 (1a)

上述(1a)式中,As、Bi及Pb各自表示合金組成中的含量(質量ppm)。 In the above formula (1a), As, Bi, and Pb each represent the content (mass ppm) in the alloy composition.

(4)(2)式 (4)(2)

本發明之焊料合金必須滿足下述(2)式。 The solder alloy of the present invention must satisfy the following formula (2).

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(2)式中,Bi及Pb各自表示合金組成中的含量(質量ppm)。 In the above formula (2), Bi and Pb each represent the content (mass ppm) in the alloy composition.

Bi及Pb係抑制由於含有As所導致之潤濕性的劣化,惟當含量過多時△T會上升,所以須進行嚴格的管理。尤其在同時含有Bi及Pb之合金組成中,△T容易上升。於本發明中,藉由規定Bi及Pb的含量乘以既定的係數後之值的合計,可抑制△T的上升。於(2)式中,Pb的係數大於Bi的係數。此係由於Pb對△T之作用度較Bi大,僅增加些許含量即會導致△T大幅上升之故。 Bi and Pb suppress the deterioration of wettability caused by the inclusion of As, but when the content is too large, ΔT will increase, so strict management is required. Especially in an alloy composition containing both Bi and Pb, ΔT tends to increase. In the present invention, by prescribing the sum of the values obtained by multiplying the contents of Bi and Pb by a predetermined coefficient, the increase in ΔT can be suppressed. In the formula (2), the coefficient of Pb is greater than the coefficient of Bi. This is because Pb has a greater effect on ΔT than Bi, and only a small increase in content will cause ΔT to rise sharply.

(2)式為0之焊料合金係不含Bi及Pb兩者,無法抑制由於含有As所導致之潤濕性的劣化。 (2) The solder alloy system of formula 0 does not contain both Bi and Pb, and cannot suppress the deterioration of wettability due to the inclusion of As.

(2)式的下限係超過0,較佳為0.06以上,尤佳為0.13以上,更佳為0.20以上,特佳為0.28以上,最佳為0.32以上。 The lower limit of the formula (2) is more than 0, preferably 0.06 or more, particularly preferably 0.13 or more, more preferably 0.20 or more, particularly preferably 0.28 or more, and most preferably 0.32 or more.

另一方面,(2)式超過7時,△T的溫度區域過度地擴展,於熔融焊料的凝固時,Bi或Pb的濃度高之結晶相產生偏析而導致機械強度等的劣化。 On the other hand, when the formula (2) exceeds 7, the temperature range of ΔT expands excessively, and during the solidification of the molten solder, crystal phases with a high concentration of Bi or Pb segregate, resulting in deterioration of mechanical strength and the like.

(2)式的上限為7以下,較佳為6.56以下,尤佳為6.48以下,更佳為5.75以下,更佳為1.05以下,特佳為0.89以下,最佳為0.48以下。 (2) The upper limit of the formula is 7 or less, preferably 6.56 or less, particularly preferably 6.48 or less, more preferably 5.75 or less, more preferably 1.05 or less, particularly preferably 0.89 or less, and most preferably 0.48 or less.

從上述較佳樣態中適當地選擇上限及下限者,為下述(2a)式。 The upper limit and the lower limit are appropriately selected from the above-mentioned preferable aspects, and it is the following formula (2a).

0.06≦2.3×10-4×Bi+8.2×10-4×Pb≦6.56 (2a) 0.06≦2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦6.56 (2a)

上述(2a)式中,Bi及Pb各自表示合金組成中的含量(質量ppm)。 In the above formula (2a), Bi and Pb each represent the content (mass ppm) in the alloy composition.

(5)Ni:0至600質量ppm、Fe:0至100質量ppm (5) Ni: 0 to 600 mass ppm, Fe: 0 to 100 mass ppm

Fe與Ni為可抑制金屬間化合物的生長之任意元素。 Fe and Ni are arbitrary elements that can inhibit the growth of intermetallic compounds.

在本發明之焊料合金接合Cu電極之情形下或是如後述般含有Cu之情形下,Ni可將接合界面上所形成之Cu6Sn5層轉化為(Cu、Ni)6Sn5層,而薄化金屬間化合物層的膜厚。此外,Fe於熔融焊料的凝固時可促進晶核的生成而抑制Cu6Sn5、Cu3Sn、Ag3Sn等之金屬間化合物相的生長。若此等元素的含量位於既定範圍內,則液相線溫度不會過度地上升,使△T位於容許範圍內而能夠維持高機械特性。 In the case where the solder alloy of the present invention is joined to a Cu electrode or contains Cu as described later, Ni can convert the Cu 6 Sn 5 layer formed on the joint interface into a (Cu, Ni) 6 Sn 5 layer, and Thin the film thickness of the intermetallic compound layer. In addition, Fe can promote the formation of crystal nuclei during the solidification of molten solder and inhibit the growth of intermetallic compound phases such as Cu 6 Sn 5 , Cu 3 Sn, and Ag 3 Sn. If the content of these elements is within a predetermined range, the liquidus temperature will not rise excessively, and ΔT will be within the allowable range and high mechanical properties can be maintained.

在本發明之焊料合金含有Ni之情形下,Ni含量的上限較佳為600質量ppm以下,尤佳為500質量ppm以下,更佳為100質量ppm以下,特佳為50質量ppm以下。 When the solder alloy of the present invention contains Ni, the upper limit of the Ni content is preferably 600 mass ppm or less, particularly preferably 500 mass ppm or less, more preferably 100 mass ppm or less, and particularly preferably 50 mass ppm or less.

在本發明之焊料合金含有Fe之情形下,Fe含量的上限較佳為100質量ppm以下,尤佳為80質量ppm以下,更佳為50質量ppm以下。 In the case where the solder alloy of the present invention contains Fe, the upper limit of the Fe content is preferably 100 mass ppm or less, particularly preferably 80 mass ppm or less, and more preferably 50 mass ppm or less.

Ni與Fe之含量的下限並無特別限定,為了充分地發揮抑制金屬間化合物的生長之效果,Ni含量的下限較佳為10質量ppm以上,尤佳為40質量ppm以上。Fe含量的下限較佳為10質量ppm以上,尤佳為20質量ppm以上。 The lower limit of the content of Ni and Fe is not particularly limited. In order to fully exhibit the effect of suppressing the growth of intermetallic compounds, the lower limit of the content of Ni is preferably 10 mass ppm or more, and particularly preferably 40 mass ppm or more. The lower limit of the Fe content is preferably 10 mass ppm or more, and particularly preferably 20 mass ppm or more.

(6)In:0至1200質量ppm (6) In: 0 to 1200 mass ppm

In為Sn的固溶強化型元素體,所以為可維持高機械特性之任意元素。若In含量位於既定範圍內,則△T位於容許範圍內而能夠維持高機械特性。 In is a solid solution strengthening element body of Sn, so it is an arbitrary element that can maintain high mechanical properties. If the In content is within the predetermined range, ΔT is within the allowable range and high mechanical properties can be maintained.

在本發明之焊料合金含有In之情形下,In含量的上限較佳為1200質量ppm以下,尤佳為100質量ppm以下。 In the case where the solder alloy of the present invention contains In, the upper limit of the In content is preferably 1200 ppm by mass or less, particularly preferably 100 ppm by mass or less.

In含量的下限並無特別限定,為了充分地形成有固溶體,較佳為20質量ppm以上,尤佳為30質量ppm以上,更佳為50質量ppm以上。 The lower limit of the In content is not particularly limited. In order to sufficiently form a solid solution, it is preferably 20 mass ppm or more, particularly preferably 30 mass ppm or more, and more preferably 50 mass ppm or more.

(7)Ni:0至600質量ppm、Fe:0至100質量ppm及In:0至1200質量ppm中的至少2種 (7) At least two of Ni: 0 to 600 mass ppm, Fe: 0 to 100 mass ppm, and In: 0 to 1200 mass ppm

若Ni、Fe及In的各含量位於既定範圍內,則△T容易位於容許範圍內而能夠維持高機械特性。於本發明中,可在既定範圍內含有此等中的至少2種以上,亦可同時含有3種。 If the contents of Ni, Fe, and In are within a predetermined range, ΔT is easily within an allowable range and high mechanical properties can be maintained. In the present invention, at least two or more of these may be contained within a predetermined range, or three at the same time.

(8)Ni:0至600質量ppm及Fe:0至100質量ppm,以及(3)式 (8) Ni: 0 to 600 mass ppm and Fe: 0 to 100 mass ppm, and (3) formula

本發明之焊料合金較佳係含有既定量的Ni及Fe,並且滿足下述(3)式。 The solder alloy of the present invention preferably contains a predetermined amount of Ni and Fe, and satisfies the following formula (3).

0≦Ni/Fe≦50 (3) 0≦Ni/Fe≦50 (3)

(3)式中,Ni及Fe各自表示合金組成中的含量(質量ppm)。 (3) In the formula, Ni and Fe each represent the content (mass ppm) in the alloy composition.

Fe與Ni可抑制金屬間化合物的生長,惟Ni可抑制接合界面之金屬間化合物層的生長,Fe可抑制焊料合金中之金屬間化合物相的生長。為了抑制焊料接頭全體之金屬間化合物的生長,兩元素的含量較佳係具有某種程度的均衡。 Fe and Ni can inhibit the growth of intermetallic compounds, but Ni can inhibit the growth of the intermetallic compound layer at the joint interface, and Fe can inhibit the growth of the intermetallic compound phase in the solder alloy. In order to suppress the growth of intermetallic compounds in the entire solder joint, the content of the two elements is preferably balanced to a certain degree.

本發明之焊料合金除了含有既定量的Ni及Fe之外,較佳係滿足(3)式。為了發揮此效果,(3)式的下限較佳為0以上,尤佳為0.1以上,更佳為2以上,特佳為7.5以上。(3)式的上限較佳為50以下,尤佳為10以下,更佳為8.0以下。 The solder alloy of the present invention preferably satisfies formula (3) in addition to containing a predetermined amount of Ni and Fe. In order to exert this effect, the lower limit of the formula (3) is preferably 0 or more, particularly preferably 0.1 or more, more preferably 2 or more, and particularly preferably 7.5 or more. The upper limit of the formula (3) is preferably 50 or less, particularly preferably 10 or less, and more preferably 8.0 or less.

本發明之焊料合金係為了抑制金屬間化合物的生長,並且液相線溫度不會過度地上升,使△T位於容許範圍內而維持高機械特性,較佳係更滿足下述(4)式。 In order to suppress the growth of intermetallic compounds and keep the liquidus temperature within the allowable range while maintaining high mechanical properties, the solder alloy of the present invention preferably satisfies the following formula (4) more.

0≦Ni+Fe≦680 (4) 0≦Ni+Fe≦680 (4)

(4)式中,Ni及Fe各自表示合金組成中的含量(質量ppm)。 (4) In the formula, Ni and Fe each represent the content (mass ppm) in the alloy composition.

為了抑制金屬間化合物的生長,(4)式的下限較佳為0質量ppm以上,尤佳為20質量ppm以上,更佳為40質量ppm以上,特佳為50質量ppm以上,最佳為60質量ppm以上。 In order to suppress the growth of intermetallic compounds, the lower limit of the formula (4) is preferably 0 mass ppm or more, particularly preferably 20 mass ppm or more, more preferably 40 mass ppm or more, particularly preferably 50 mass ppm or more, and most preferably 60 mass ppm. Mass ppm or more.

此外,為了不使液相線溫度過度地上升,(4)式的上限較佳為680質量ppm以下,尤佳為500質量ppm以下,更佳為200質量ppm以下,特佳為150質量ppm以下,最佳為110質量ppm以下。 In addition, in order not to increase the liquidus temperature excessively, the upper limit of the formula (4) is preferably 680 mass ppm or less, particularly preferably 500 mass ppm or less, more preferably 200 mass ppm or less, particularly preferably 150 mass ppm or less , The best is 110 mass ppm or less.

(9)Ag:0至4質量%及Cu:0至0.9質量%中的至少1種 (9) At least one of Ag: 0 to 4% by mass and Cu: 0 to 0.9% by mass

Ag為於結晶界面形成Ag3Sn而能夠提升焊料合金的機械強度等之任意元素。此外,Ag為離子化傾向相對於Sn為高電位之元素,藉由使As、Pb及Bi共存,可助長此等之增黏抑制效果。 Ag is an arbitrary element that forms Ag 3 Sn at the crystal interface and can improve the mechanical strength of the solder alloy. In addition, Ag is an element that tends to ionize and has a higher potential than Sn. Coexistence of As, Pb, and Bi can contribute to these thickening inhibitory effects.

Ag含量的下限較佳為0質量%以上,尤佳為0.5質量%以上,更佳1.0質量%以上。Ag含量的上限較佳為4質量%以下,尤佳為3.5質量%以下,更佳為3.0質量%以下。 The lower limit of the Ag content is preferably 0% by mass or more, more preferably 0.5% by mass or more, and more preferably 1.0% by mass or more. The upper limit of the Ag content is preferably 4% by mass or less, particularly preferably 3.5% by mass or less, and more preferably 3.0% by mass or less.

Cu為可提升焊料接頭的接合強度之任意元素。此外,Cu為離子化傾向相對於Sn為高電位之元素,藉由使As、Pb及Bi共存,可助長此等之增黏抑制效果。 Cu is an arbitrary element that can improve the bonding strength of solder joints. In addition, Cu is an element that tends to ionize and has a higher potential than Sn. Coexistence of As, Pb, and Bi can contribute to these thickening inhibitory effects.

Cu含量的下限較佳為0質量%以上,尤佳為0.1質量%以上,更佳為0.2質量%以上。Cu含量的上限較佳為0.9質量%以下,尤佳為0.8質量%以下,更佳為0.7質量%以下。 The lower limit of the Cu content is preferably 0% by mass or more, more preferably 0.1% by mass or more, and more preferably 0.2% by mass or more. The upper limit of the Cu content is preferably 0.9% by mass or less, more preferably 0.8% by mass or less, and more preferably 0.7% by mass or less.

(10)剩餘部分:Sn (10) Remaining part: Sn

本發明之焊料合金的剩餘部分為Sn。除了前述元素之外,可含有不可避免的雜質。即使含有不可避免的雜質,亦不會影響前述的效果。此外,如後述般,即使於本發明中未含有之元素作為不可避免的雜質而含有,亦不會影響前述的效果。 The remainder of the solder alloy of the present invention is Sn. In addition to the aforementioned elements, unavoidable impurities may be contained. Even if it contains unavoidable impurities, it will not affect the aforementioned effects. In addition, as described later, even if an element not contained in the present invention is contained as an inevitable impurity, the aforementioned effect will not be affected.

2.焊料粉末 2. Solder powder

本發明之焊料粉末係使用在後述焊料膏,較佳為球狀粉末。藉由成為球狀粉末,可提升焊料合金的流動性。本發明之焊料粉末於JIS Z 3284-1:2014中之粉末大小的分類(表2)中,較佳係滿足符合記號1至8之大小(粒度分布),尤佳滿足符合記號4至8之大小(粒度分布),更佳為滿足符合記號5至8之大小(粒度分布)。於粒徑滿足此條件時,粉末的表面積不會過大而抑制黏度的上升,此外,有時會抑制細微粉末的凝聚而抑制黏度的上升。因此可對更細微的零件進行焊接。 The solder powder of the present invention is used in the solder paste described later, and is preferably a spherical powder. By becoming spherical powder, the fluidity of the solder alloy can be improved. According to the classification of powder size in JIS Z 3284-1:2014 (Table 2), the solder powder of the present invention preferably satisfies the size (particle size distribution) that meets the signs 1 to 8, and more preferably satisfies the size (particle size distribution) that meets the signs 4 to 8. The size (particle size distribution) is more preferably a size (particle size distribution) that satisfies marks 5 to 8. When the particle size satisfies this condition, the surface area of the powder will not be too large to suppress the increase in viscosity. In addition, the aggregation of fine powder may be suppressed to suppress the increase in viscosity. Therefore, it is possible to weld finer parts.

焊料粉末的真球度較佳為0.90以上,尤佳為0.95以上,最佳為0.99以上。於本發明中,球狀粉末的真球度係使用採用最小區域中心法(MZC法)之CNC圖像測定系統(Mitutoyo公司製的ULTRA QUICK VISION ULTRA QV350-PRO測定裝置)來測定。 The sphericity of the solder powder is preferably 0.90 or more, more preferably 0.95 or more, and most preferably 0.99 or more. In the present invention, the sphericity of the spherical powder is measured using a CNC image measurement system (ULTRA QUICK VISION ULTRA QV350-PRO measurement device manufactured by Mitutoyo) using the minimum zone center method (MZC method).

於本發明中所謂真球度,係表示相距於真球之偏離,例如為將500個球之各球的直徑除以長徑時所算出之算術平均值,值愈接近於上限的1.00,表示愈接近於真球。 In the present invention, the so-called true sphericity means the deviation from the true ball. For example, it is the arithmetic mean value calculated when the diameter of each ball of 500 balls is divided by the major diameter. The closer the value is to the upper limit of 1.00, it means The closer it is to the real ball.

《助焊劑》 "Flux"

本實施型態之焊料膏所使用之助焊劑例如可列舉出含有樹脂成分與活性成分與溶劑者。 The flux used in the solder paste of this embodiment includes, for example, one containing a resin component, an active component, and a solvent.

樹脂成分例如可列舉出:松香系樹脂、丙烯酸系樹脂、胺甲酸乙酯系樹脂、聚酯系樹脂、苯氧樹脂、乙烯醚系樹脂、萜(Terpene)樹脂、改質萜樹脂(例如芳香族改質萜樹脂、氫化萜樹脂、氫化芳香族改質萜樹脂等)、萜酚樹脂、改質萜酚樹脂(例如氫化萜酚樹脂等)、苯乙烯樹脂、改質苯乙烯樹脂(例如苯乙烯丙烯酸樹脂、苯乙烯順丁烯二酸樹脂等)、二甲苯樹脂、改質二甲苯樹脂(例如酚改質二甲苯樹脂、烷基酚改質二甲苯樹脂、酚改質可溶酚醛型二甲苯樹脂、多元醇改質二甲苯樹脂、聚氧乙烯加成二甲苯樹脂等)。 Examples of resin components include rosin resins, acrylic resins, urethane resins, polyester resins, phenoxy resins, vinyl ether resins, terpene resins, modified terpene resins (such as aromatic Modified terpene resin, hydrogenated terpene resin, hydrogenated aromatic modified terpene resin, etc.), terpene phenol resin, modified terpene phenol resin (such as hydrogenated terpene phenol resin, etc.), styrene resin, modified styrene resin (such as styrene Acrylic resin, styrene maleic acid resin, etc.), xylene resin, modified xylene resin (e.g. phenol modified xylene resin, alkylphenol modified xylene resin, phenol modified resol xylene Resin, polyol modified xylene resin, polyoxyethylene addition xylene resin, etc.).

在此所謂「丙烯酸系樹脂」,意指除了丙烯酸樹脂之外,包含甲基丙烯酸樹脂、此等之酯的其他衍生物之概念。 The term "acrylic resin" here means a concept that includes methacrylic resins and other derivatives of these esters in addition to acrylic resins.

松香系樹脂例如可列舉出:脂松香(gum rosin)、木松香及妥爾油松香(tall oil rosin)等原料松香,以及從該原料松香所得到之衍生物。該衍生物例如可列舉出:精製松香、氫化松香、岐化松香、聚合松香及α,β不飽和羧酸改質 物(丙烯酸化松香、順丁烯二酸化松香、反丁烯二酸化松香等),以及該聚合松香的精製物、氫化物及岐化物,以及該α,β不飽和羧酸改質物的精製物、氫化物及岐化物等。 Examples of the rosin-based resin include raw material rosins such as gum rosin, wood rosin, and tall oil rosin, and derivatives derived from the raw material rosin. Examples of the derivatives include: refined rosin, hydrogenated rosin, disproportionated rosin, polymerized rosin, and α, β unsaturated carboxylic acid modification Rosin (acrylated rosin, maleated rosin, fumarated rosin, etc.), as well as refined products, hydrogenated products and disproportions of the polymerized rosin, and refined products and hydrogenated products of the α, β unsaturated carboxylic acid modified products And disproportionate.

活性成分例如可列舉出:有機酸、胺、胺氫鹵酸鹽、有機鹵素化合物、搖變減黏劑、金屬減活劑、界面活性劑、抗氧化劑、矽烷偶合劑、著色劑等。 Examples of active ingredients include organic acids, amines, amine hydrohalides, organic halogen compounds, thixotropic agents, metal deactivators, surfactants, antioxidants, silane coupling agents, colorants, and the like.

有機酸例如可列舉出:戊二酸、己二酸、壬二酸、二十烷二酸、檸檬酸、甘醇酸、琥珀酸、柳酸、二甘醇酸、二吡啶-2-甲酸、二丁基苯胺二甘醇酸、辛二酸、癸二酸、硫代甘醇酸、對苯二甲酸、十二烷二酸、對羥基苯基乙酸、吡啶-2-甲酸、苯基琥珀酸、鄰苯二甲酸、反丁烯二酸、順丁烯二酸、丙二酸、月桂酸、苯甲酸、酒石酸、異三聚氰酸三(2-羧基乙基)酯、甘胺酸、1,3-環己烷二羧酸、2,2-雙(羥基甲基)丙酸、2,2-雙(羥基甲基)丁酸、2,3-二羥基苯甲酸、2,4-二乙基戊二酸、2-喹啉羧酸、3-羥基苯甲酸、蘋果酸、對茴香酸、硬脂酸、12-羥基硬脂酸、油酸、亞麻油酸(Linoleic Acid)、次亞麻油酸(Linolenic Acid)、二聚物酸、三聚物酸、將氫添加於二聚物酸之氫化物的氫化二聚物酸、將氫添加於三聚物酸之氫化物的氫化三聚物酸等。 Examples of organic acids include glutaric acid, adipic acid, azelaic acid, eicosandioic acid, citric acid, glycolic acid, succinic acid, salicylic acid, diglycolic acid, dipyridine-2-carboxylic acid, Dibutylaniline diglycolic acid, suberic acid, sebacic acid, thioglycolic acid, terephthalic acid, dodecanedioic acid, p-hydroxyphenylacetic acid, pyridine-2-carboxylic acid, phenylsuccinic acid , Phthalic acid, fumaric acid, maleic acid, malonic acid, lauric acid, benzoic acid, tartaric acid, tris(2-carboxyethyl) isocyanurate, glycine, 1 ,3-Cyclohexanedicarboxylic acid, 2,2-bis(hydroxymethyl)propionic acid, 2,2-bis(hydroxymethyl)butanoic acid, 2,3-dihydroxybenzoic acid, 2,4-di Ethylglutaric acid, 2-quinoline carboxylic acid, 3-hydroxybenzoic acid, malic acid, p-anisic acid, stearic acid, 12-hydroxystearic acid, oleic acid, linoleic acid, linoleic acid Linolenic acid, dimer acid, trimer acid, hydrogenated dimer acid in which hydrogen is added to the hydride of dimer acid, hydrogenated trimerization of hydride in which hydrogen is added to trimer acid Material acid and so on.

胺例如可列舉出:乙胺、三乙胺、乙二胺、三乙四胺、2-甲基咪唑、2-十一基咪唑、2-十七基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苯甲基-2-甲基咪唑、1-苯甲基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一基咪唑鹽偏苯三酸酯、1-氰基乙基-2-苯基咪唑鹽偏苯三酸酯、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-s-三嗪、2,4-二胺 基-6-[2'-十一基咪唑基-(1')]-乙基-s-三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-s-三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-s-三嗪異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯[1,2-a]苯并咪唑、氯化1-十二基-2-甲基-3-苯甲基咪唑鹽、2-甲基咪唑啉、2-苯基咪唑啉、2,4-二胺基-6-乙烯基-s-三嗪、2,4-二胺基-6-乙烯基-s-三嗪異三聚氰酸加成物、2,4-二胺基-6-甲基丙烯醯氧基乙基-s-三嗪、環氧基咪唑加成物、2-甲基苯并咪唑、2-辛基苯并咪唑、2-戊基苯并咪唑、2-(1-乙基戊基)苯并咪唑、2-壬基苯并咪唑、2-(4-噻唑基)苯并咪唑、苯并咪唑、2-(2'-羥基-5'-甲基苯基)苯并三唑、2-(2'-羥基-3'-三級丁基-5'-甲基苯基)-5-氯苯并三唑、2-(2'-羥基-3',5'-二(三級戊基)苯基)苯并三唑、2-(2'-羥基-5'-三級辛基苯基)苯并三唑、2,2'-亞甲基雙[6-(2H-苯并三唑-2-基)-4-三級辛基酚]、6-(2-苯并三唑基)4-三級辛基-6'-三級丁基-4'-甲基-2,2'-亞甲基雙酚、1,2,3-苯并三唑、1-[N,N-雙(2-乙基己基)胺基甲基]苯并三唑、羧基苯并三唑、1-[N,N-雙(2-乙基己基)胺基甲基]甲基苯并三唑、2,2'-[[(甲基-1H-苯并三唑-1-基)甲基]亞胺基]雙乙醇、1-(1',2'-二羧基乙基)苯并三唑、1-(2,3-二羧基丙基)苯并三唑、1-[(2-乙基己基胺基)甲基]苯并三唑、2,6-雙[(1H-苯并三唑-1-基)甲基]-4-甲基酚、5-甲基苯并三唑、5-苯基四唑等。 Examples of the amine include ethylamine, triethylamine, ethylenediamine, triethylenetetramine, 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole , 2-Ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-benzene Ylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1- Cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole salt trimellitate, 1-cyanoethyl-2-phenylimidazole salt trimellitate, 2,4-Diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamine 6-[2'-Undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methyl Imidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine Cyanuric acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxy Methyl imidazole, 2,3-dihydro-1H-pyrrole [1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzimidazole chloride, 2-methyl Imidazoline, 2-phenylimidazoline, 2,4-diamino-6-vinyl-s-triazine, 2,4-diamino-6-vinyl-s-triazine isocyanuric acid Adduct, 2,4-diamino-6-methacryloyloxyethyl-s-triazine, epoxy imidazole adduct, 2-methylbenzimidazole, 2-octylbenzo Imidazole, 2-pentylbenzimidazole, 2-(1-ethylpentyl)benzimidazole, 2-nonylbenzimidazole, 2-(4-thiazolyl)benzimidazole, benzimidazole, 2- (2'-hydroxy-5'-methylphenyl)benzotriazole, 2-(2'-hydroxy-3'-tertiary butyl-5'-methylphenyl)-5-chlorobenzotriazole Azole, 2-(2'-hydroxy-3',5'-bis(tertiary pentyl)phenyl)benzotriazole, 2-(2'-hydroxy-5'-tertiary octylphenyl)benzene Triazole, 2,2'-methylenebis[6-(2H-benzotriazole-2-yl)-4-tertiary octylphenol], 6-(2-benzotriazole) 4 -Tertiary octyl-6'-tertiary butyl-4'-methyl-2,2'-methylene bisphenol, 1,2,3-benzotriazole, 1-[N,N-bis (2-Ethylhexyl)aminomethyl)benzotriazole, carboxybenzotriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]methylbenzotriazole, 2,2'-[[(Methyl-1H-benzotriazol-1-yl)methyl]imino]diethanol, 1-(1',2'-dicarboxyethyl)benzotriazole , 1-(2,3-Dicarboxypropyl)benzotriazole, 1-[(2-ethylhexylamino)methyl]benzotriazole, 2,6-bis[(1H-benzotriazole Azol-1-yl)methyl]-4-methylphenol, 5-methylbenzotriazole, 5-phenyltetrazole and the like.

胺氫鹵酸鹽為胺與鹵化氫進行反應之化合物。胺氫鹵酸鹽中的胺可列舉出:乙胺、乙二胺、三乙胺、二苯基胍、二甲苯基胍、甲基咪唑、2-乙基-4-甲基咪唑等,鹵化氫可列舉出氯、溴、碘的氫化物。 Amine hydrohalides are compounds in which amines react with hydrogen halides. The amines in the amine hydrohalides include ethylamine, ethylenediamine, triethylamine, diphenylguanidine, xylylguanidine, methylimidazole, 2-ethyl-4-methylimidazole, etc., halogenated Examples of hydrogen include hydrides of chlorine, bromine, and iodine.

有機鹵素化合物例如可列舉出:反式-2,3-二溴-2-丁烯-1,4-二醇、六溴化異三聚氰酸三烯丙酯、1-溴-2-丁醇、1-溴-2-丙醇、3-溴-1-丙醇、3-溴-1,2 丙二醇、1.4-二溴-2-丁醇、1,3-二溴-2-丙醇、2,3-二溴-1-丙醇、2,3-二溴-1,4-丁二醇、2,3-二溴-2-丁烯-1,4-二醇等。 Examples of organic halogen compounds include: trans-2,3-dibromo-2-butene-1,4-diol, triallyl hexabromoisocyanurate, 1-bromo-2-butane Alcohol, 1-bromo-2-propanol, 3-bromo-1-propanol, 3-bromo-1,2 Propylene glycol, 1.4-dibromo-2-butanol, 1,3-dibromo-2-propanol, 2,3-dibromo-1-propanol, 2,3-dibromo-1,4-butanediol , 2,3-Dibromo-2-butene-1,4-diol, etc.

搖變減黏劑例如可列舉出蠟系搖變減黏劑、醯胺系搖變減黏劑、山梨醇系搖變減黏劑等。 Examples of the thixotropic agent include wax-based thixotropic agents, amide-based thixotropic agents, and sorbitol-based thixotropic agents.

蠟系搖變減黏劑例如可列舉出酯化合物,具體可列舉出蓖麻硬化油。 Examples of the wax-based thixotropic agent include ester compounds, and specific examples include castor oil.

醯胺系搖變減黏劑例如可列舉出單醯胺系搖變減黏劑、雙醯胺系搖變減黏劑、聚醯胺系搖變減黏劑,具體可列舉出:月桂醯胺、棕櫚醯胺、硬脂醯胺、山萮醯胺、羥基硬脂醯胺、飽和脂肪醯胺、油醯胺、芥子醯胺、不飽和脂肪醯胺、對甲苯醯胺、對甲苯甲烷醯胺、芳香族醯胺、六亞甲基羥基硬脂醯胺、取代醯胺、羥甲基硬脂醯胺、羥甲基醯胺、脂肪酸酯醯胺等之單醯胺;亞甲基雙硬脂醯胺、乙烯雙月桂醯胺、乙烯雙羥基脂肪酸(脂肪酸的碳數C6至C24)醯胺、乙烯雙羥基硬脂醯胺、飽和脂肪雙醯胺、亞甲基雙油醯胺、不飽和脂肪雙醯胺、間二甲苯雙硬脂醯胺、芳香族雙醯胺等之雙醯胺;飽和脂肪酸聚醯胺、不飽和脂肪酸聚醯胺、芳香族聚醯胺、1,2,3-丙烷三羧酸三(2-甲基環己基醯胺)、環狀醯胺低聚物、非環狀醯胺低聚物等之聚醯胺。 Examples of the amide-based thixotropic agent include monoamide-based thixotropic agent, bis-amide-based thixotropic agent, and polyamide-based thixotropic agent. Specific examples include: laurylamide , Palmitamide, Stearylamine, Behenylamide, Hydroxystearylamide, Saturated Fatty Amide, Oleamide, Glucosamine, Unsaturated Fatty Amide, P-Toluamide, P-Toluamide , Aromatic amides, hexamethylene hydroxystearyl amides, substituted amides, hydroxymethyl stearyl amides, hydroxymethyl amides, fatty acid ester amides and other monoamides; methylene double hard Tallow amide, ethylene dilauram, ethylene dihydroxy fatty acid (the carbon number of the fatty acid is C6 to C24) amide, ethylene dihydroxy stearyl amide, saturated fatty bis amide, methylene bis oleamide, unsaturated Fatty bis-amide, meta-xylene bis-stearyl amide, aromatic bis-amide, etc.; saturated fatty acid polyamide, unsaturated fatty acid polyamide, aromatic polyamide, 1,2,3- Polyamides such as propane tricarboxylic acid tris (2-methylcyclohexyl amide), cyclic amide oligomers, and non-cyclic amide oligomers.

前述環狀醯胺低聚物可列舉出:二羧酸與二胺經環狀縮聚之醯胺低聚物、三羧酸與二胺經環狀縮聚之醯胺低聚物、二羧酸與三胺經環狀縮聚之醯胺低聚物、三羧酸與三胺經環狀縮聚之醯胺低聚物、二羧酸及三羧酸與二胺經環狀縮聚之醯胺低聚物、二羧酸及三羧酸與三胺經環狀縮聚之醯胺低聚物、二羧酸與二胺及三胺經環狀縮聚之醯胺低聚物、三羧酸與二胺及三胺經環狀縮聚之醯胺低聚物、二羧酸及三羧酸與二胺及三胺經環狀縮聚之醯胺低聚物等。 The aforementioned cyclic amide oligomers include: dicarboxylic acid and diamine cyclic polycondensation amide oligomer, tricarboxylic acid and diamine cyclic polycondensation amide oligomer, dicarboxylic acid and Amine oligomers obtained by cyclic condensation polymerization of triamines, amide oligomers obtained by cyclic condensation polymerization of tricarboxylic acids and triamines, amide oligomers obtained by cyclic condensation polymerization of dicarboxylic acids and tricarboxylic acids and diamines , Dicarboxylic acid and tricarboxylic acid and triamine by cyclic polycondensation of amide oligomer, dicarboxylic acid and diamine and triamine by cyclic polycondensation of amide oligomer, tricarboxylic acid and diamine and triamine Amine oligomers obtained by cyclic polycondensation of amines, amide oligomers obtained by cyclic polycondensation of dicarboxylic acids and tricarboxylic acids with diamines and triamines, etc.

此外,前述非環狀醯胺低聚物可列舉出:單羧酸與二胺及/或三胺非經環狀縮聚之醯胺低聚物之情形,以及二羧酸及/或三羧酸與單胺非經環狀縮聚之醯胺低聚物之情形等。為含有單羧酸或單胺之醯胺低聚物時,單羧酸、單胺係發揮終端分子(terminal molecules)的功能,而成為降低分子量之非環狀醯胺低聚物。此外,在非環狀醯胺低聚物為二羧酸及/或三羧酸與二胺及/或三胺非經環狀縮聚之醯胺化合物之情形下,係成為非環狀高分子系醯胺聚合物。再者,非環狀醯胺低聚物亦包含單羧酸與單胺非經環狀縮聚之醯胺低聚物。 In addition, the aforementioned non-cyclic amide oligomers include: the case of non-cyclic polycondensation of monocarboxylic acid and diamine and/or triamine, and dicarboxylic acid and/or tricarboxylic acid The case of non-cyclic polycondensation of amide oligomer with monoamine, etc. In the case of an amide oligomer containing a monocarboxylic acid or a monoamine, the monocarboxylic acid and monoamine function as a terminal molecule and become an acyclic amide oligomer with a lower molecular weight. In addition, when the non-cyclic amide oligomer is a non-cyclic polycondensation of dicarboxylic acid and/or tricarboxylic acid and diamine and/or triamine, it becomes a non-cyclic polymer system. Amide polymer. Furthermore, the non-cyclic amide oligomer also includes the non-cyclic polycondensation of monocarboxylic acid and monoamine.

山梨醇系搖變減黏劑例如可列舉出:二苯亞甲基-D-山梨醇、雙(4-甲基苯亞甲基)-D-山梨醇、(D-)山梨醇、單苯亞甲基(-D-)山梨醇、單(4-甲基苯亞甲基)-(D-)山梨醇等。 Examples of sorbitol-based thixotropic viscosity-reducing agents include dibenzylidene-D-sorbitol, bis(4-methylbenzylidene)-D-sorbitol, (D-)sorbitol, and monobenzene Methylene (-D-)sorbitol, mono(4-methylbenzylidene)-(D-)sorbitol, etc.

金屬減活劑例如可列舉出:醯肼系氮化合物、醯胺系氮化合物、三唑系氮化合物、三聚氰胺系氮化合物等之氮化合物;受阻酚系化合物等。 Examples of the metal deactivator include nitrogen compounds such as hydrazine-based nitrogen compounds, amide-based nitrogen compounds, triazole-based nitrogen compounds, and melamine-based nitrogen compounds; hindered phenol-based compounds.

在此所謂「金屬減活劑」,意指具有防止金屬因與某種化合物之接觸而劣化之性能的化合物。 The term "metal deactivator" here means a compound that has the ability to prevent metal from being degraded due to contact with a certain compound.

界面活性劑例如可列舉出非離子系界面活性劑、弱陽離子系界面活性劑等。 Examples of the surfactant include nonionic surfactants and weak cationic surfactants.

非離子系界面活性劑可列舉出:聚氧化烯乙炔二醇類、聚氧化烯甘油醚、聚氧化烯烷醚、聚氧化烯酯、聚氧化烯烷胺、聚氧化烯烷醯胺、脂肪族醇聚氧乙烯加成物、芳香族醇聚氧乙烯加成物、多元醇聚氧乙烯加成物等。 Examples of nonionic surfactants include polyoxyalkylene acetylene glycols, polyoxyalkylene glycerol ethers, polyoxyalkylene alkyl ethers, polyoxyalkylene esters, polyoxyalkylene alkylamines, polyoxyalkylene alkylamides, and aliphatic Alcohol polyoxyethylene adduct, aromatic alcohol polyoxyethylene adduct, polyol polyoxyethylene adduct, etc.

弱陽離子系界面活性劑可列舉出:末端二胺聚乙二醇、末端二胺聚乙二醇-聚丙二醇共聚物、脂肪族胺聚氧乙烯加成物、芳香族胺聚氧乙烯加成物、多元胺聚氧乙烯加成物等。 Examples of weak cationic surfactants include: terminal diamine polyethylene glycol, terminal diamine polyethylene glycol-polypropylene glycol copolymer, aliphatic amine polyoxyethylene adduct, and aromatic amine polyoxyethylene adduct , Polyamine polyoxyethylene adducts, etc.

溶劑例如可列舉出:水、醇系溶劑、二醇醚系溶劑、有機酸酯系溶劑、萜品醇(terpineol)類、烴類等。 Examples of the solvent include water, alcohol-based solvents, glycol ether-based solvents, organic acid ester-based solvents, terpineols, and hydrocarbons.

醇系溶劑可列舉出:異丙醇、1,2-丁二醇、異莰基環己醇、2,4-二乙基-1,5-戊二醇、2,2-二甲基-1,3-丙二醇、2,5-二甲基-2,5己二醇、2,5-二甲基-3-己炔-2,5-二醇、2,3-二甲基-2,3-丁二醇、1,1,1-三(羥基甲基)乙烷、2-乙基-2-羥基甲基-1,3-丙二醇、2,2'-氧基雙(亞甲基)雙(2-乙基-1,3-丙二醇)、2,2-雙(羥基甲基)-1,3-丙二醇、1,2,6-三羥基己烷、雙[2,2,2-三(羥基甲基)乙基]醚、1-乙炔基-1-環己醇、1,4-環己二醇、1,4-環己烷二甲醇、赤藻糖醇(Erythritol)、蘇糖醇(Threitol)、癒創木酚甘油醚(Guaiacol Glycerol Ether)、3,6-二甲基-4-辛炔-3,6-二醇、2,4,7,9-四甲基-5-癸炔-4,7-二醇、1-十六醇、2-己基癸醇、異十六醇、1-十七醇、1-十八醇、異硬脂醇等。 Examples of alcohol solvents include isopropanol, 1,2-butanediol, isobornylcyclohexanol, 2,4-diethyl-1,5-pentanediol, and 2,2-dimethyl- 1,3-propanediol, 2,5-dimethyl-2,5 hexanediol, 2,5-dimethyl-3-hexyne-2,5-diol, 2,3-dimethyl-2 ,3-Butanediol, 1,1,1-tris(hydroxymethyl)ethane, 2-ethyl-2-hydroxymethyl-1,3-propanediol, 2,2'-oxybis(methylene Base) bis(2-ethyl-1,3-propanediol), 2,2-bis(hydroxymethyl)-1,3-propanediol, 1,2,6-trihydroxyhexane, bis(2,2, 2-Tris(hydroxymethyl)ethyl)ether, 1-ethynyl-1-cyclohexanol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, Erythritol , Threitol, Guaiacol Glycerol Ether, 3,6-dimethyl-4-octyne-3,6-diol, 2,4,7,9-tetramethyl 5-decyne-4,7-diol, 1-hexadecanol, 2-hexyldecanol, isocetyl alcohol, 1-heptadecanol, 1-octadecyl alcohol, isostearyl alcohol, etc.

二醇醚系溶劑可列舉出:二乙二醇單-2-乙基己醚、乙二醇單苯醚、2-甲基戊烷-2,4-二醇、二乙二醇單己醚、二乙二醇二丁醚、三乙二醇單丁醚等。 Examples of glycol ether solvents include: diethylene glycol mono-2-ethylhexyl ether, ethylene glycol monophenyl ether, 2-methylpentane-2,4-diol, and diethylene glycol monohexyl ether , Diethylene glycol dibutyl ether, triethylene glycol monobutyl ether, etc.

有機酸酯系溶劑可列舉出:己二酸二甲酯、己二酸二異丙酯、順丁烯二酸二丁酯、癸二酸二甲酯、己二酸二異丁酯、癸二酸二乙酯、癸二酸二異丙酯、癸二酸二丁酯、癸二酸二辛酯等。 Organic acid ester solvents include: dimethyl adipate, diisopropyl adipate, dibutyl maleate, dimethyl sebacate, diisobutyl adipate, sebacate Diethyl sebacate, diisopropyl sebacate, dibutyl sebacate, dioctyl sebacate, etc.

烴類可列舉出甲苯、二甲苯、正己烷等。 Examples of hydrocarbons include toluene, xylene, and n-hexane.

於本實施型態之焊料膏所使用之助焊劑中,例如樹脂成分的含量相對於助焊劑的全部質量較佳為20質量%以上70質量%以下,尤佳為35質量%以上60質量%以下。 In the flux used in the solder paste of this embodiment, for example, the content of the resin component relative to the total mass of the flux is preferably 20% by mass to 70% by mass, particularly preferably 35% by mass to 60% by mass. .

例如有機酸的含量相對於助焊劑的全部質量較佳為超過0質量%且為15質量%以下,尤佳為0.2質量%以上10質量%以下。 For example, the content of the organic acid relative to the total mass of the flux is preferably more than 0% by mass and 15% by mass or less, and more preferably 0.2% by mass or more and 10% by mass or less.

例如胺的含量相對於助焊劑的全部質量較佳為0質量%以上8質量%以下,尤佳為1質量%以上6質量%以下。 For example, the content of the amine relative to the total mass of the flux is preferably from 0% by mass to 8% by mass, and particularly preferably from 1% by mass to 6% by mass.

例如胺氫鹵酸鹽的含量相對於助焊劑的全部質量較佳為0質量%以上8質量%以下,尤佳為0.5質量%以上5質量%以下。 For example, the content of the amine hydrohalide relative to the total mass of the flux is preferably from 0% by mass to 8% by mass, and particularly preferably from 0.5% by mass to 5% by mass.

例如有機鹵素化合物的含量相對於助焊劑的全部質量較佳為0質量%以上8質量%以下,尤佳為0.5質量%以上6質量%以下。 For example, the content of the organic halogen compound relative to the total mass of the flux is preferably from 0% by mass to 8% by mass, and particularly preferably from 0.5% by mass to 6% by mass.

例如抗氧化劑的含量相對於助焊劑的全部質量較佳為0質量%以上8質量%以下,尤佳為1質量%以上6質量%以下。 For example, the content of the antioxidant relative to the total mass of the flux is preferably 0% by mass or more and 8% by mass or less, and more preferably 1% by mass or more and 6% by mass or less.

助焊劑的含量: The content of flux:

焊料膏中之助焊劑的含量相對於焊料膏的全部質量較佳為5至95質量%,尤佳為5至15質量。 The content of the flux in the solder paste is preferably 5 to 95% by mass, and more preferably 5 to 15% by mass relative to the total mass of the solder paste.

焊料膏中之助焊劑的含量位於此範圍時,可充分地發揮由焊料粉末所起因之增黏抑制效果。除此之外,容易達成調配於助焊劑之成分的效果,例如因應其使用條件或用途等,容易達成焊料之潤濕速度的提升、接合對象物之金屬表面(例如銅板)的腐蝕抑制、印刷性的提升、空隙抑制等各種特性。 When the flux content in the solder paste is within this range, the effect of suppressing the increase in viscosity caused by the solder powder can be fully exerted. In addition, it is easy to achieve the effect of the components of the flux. For example, depending on its use conditions or applications, it is easy to achieve the improvement of the wetting speed of the solder, the corrosion suppression of the metal surface of the bonding object (such as copper plate), and the printing Various features such as improved performance and gap suppression.

焊料膏的製造方法: Manufacturing method of solder paste:

本實施型態之焊料膏可藉由該業界之一般的方法來製造。 The solder paste of this embodiment can be manufactured by a general method in the industry.

首先,焊料粉末的製造可採用使熔融的焊料材料滴落而得到粒子之滴落法,或是進行離心噴霧之噴霧法,或是將塊體的焊料材料粉碎之方法等一般所知的方法。於滴落法或噴霧法中,為了形成為粒子狀,滴落或噴霧較佳是在惰性氣體環境或是溶劑中進行。然後加熱混合上述各成分而調製助焊劑,並將上述焊料粉末導入於助焊劑中,可視情況導入氧化鋯粉末並攪拌混合而製造。 First, the solder powder can be produced by the dropping method of dropping molten solder material to obtain particles, or the spraying method of centrifugal spraying, or the method of crushing the bulk solder material, and other commonly known methods. In the dripping method or spraying method, in order to form particles, the dripping or spraying is preferably performed in an inert gas environment or in a solvent. Then, the above-mentioned components are heated and mixed to prepare a flux, the above-mentioned solder powder is introduced into the flux, and the zirconia powder is introduced as appropriate and stirred and mixed to manufacture.

〈本實施型態之焊料膏的作用效果例〉 <Example of the effect of the solder paste of this embodiment>

於本實施型態之焊料膏中,係採用含有焊料合金之焊料粉末,該焊料合金具有連同Sn以特定的比率併用特定的元素(Bi及Pb的至少一種以及As)之合金組成。 In the solder paste of this embodiment, a solder powder containing a solder alloy is used, and the solder alloy has an alloy composition with Sn and specific elements (at least one of Bi and Pb and As) in a specific ratio.

於組合該焊料粉末與助焊劑之焊料膏中,係顯示出不易引起黏度上升等隨時間經過的變化,潤濕性優異以及高機械特性。 In the solder paste that combines the solder powder and flux, it is shown that it is unlikely to cause changes over time such as a rise in viscosity, excellent wettability, and high mechanical properties.

再者,根據此焊料膏,藉由選擇調配於助焊劑之成分,可進一步達成焊料之潤濕速度的提升、接合對象物之金屬表面(例如銅板)的腐蝕抑制、印刷性的提升、空隙抑制等各種特性。 Furthermore, according to this solder paste, by selecting the components blended in the flux, it is possible to further improve the wetting speed of the solder, inhibit the corrosion of the metal surface of the joint object (for example, copper plate), improve the printability, and suppress the voids. And other characteristics.

如上述般,本實施型態之焊料膏係含有特定的焊料粉末與助焊劑。 As mentioned above, the solder paste of this embodiment contains specific solder powder and flux.

特定的焊料粉末可列舉出含有下列所示之焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末作為較佳實施型態。 The specific solder powder may include solder powder containing any one of the following solder alloys (S1) to solder alloys (S5) as a preferred embodiment.

焊料合金(S1): Solder alloy (S1):

係具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式之焊料合金。 The system has: As: 10 mass ppm or more and less than 40 mass ppm, and at least one of Bi: 0 to 25,000 mass ppm and Pb: 0 to 8,000 mass ppm, and the remainder is an alloy composed of Sn, And satisfy the following (1) formula and (2) type solder alloy.

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

焊料合金(S2): Solder alloy (S2):

係具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式之焊料合金。 The system has: As: 10 mass ppm or more and less than 40 mass ppm, Bi: more than 0 mass ppm and less than 25,000 mass ppm, and Pb: more than 0 mass ppm and at least one of 8000 mass ppm or less, and The remaining part is the alloy composition composed of Sn, and the solder alloy that satisfies the following formulas (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

焊料合金(S3): Solder alloy (S3):

係具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:50至25000質量ppm及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式之焊料合金。 The system has: from As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 50 to 25,000 mass ppm, and Pb: more than 0 mass ppm and at least one of 8000 mass ppm, and the remainder is Sn The alloy composition of the composition, and the solder alloy that satisfies the following formula (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

焊料合金(S4): Solder alloy (S4):

係具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:50至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式之焊料合金。 The system has: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: more than 0 mass ppm and less than 25,000 mass ppm, and Pb: at least one of 50 to 8,000 mass ppm, and the remainder is Sn The alloy composition of the composition, and the solder alloy that satisfies the following formula (1) and (2).

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

焊料合金(S5): Solder alloy (S5):

係具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:50至25000質量ppm及Pb:50至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式之焊料合金。 The system has: As: 10 mass ppm or more and less than 40 mass ppm, and at least one of Bi: 50 to 25,000 mass ppm and Pb: 50 to 8,000 mass ppm, and the remainder is an alloy composed of Sn, And satisfy the following (1) formula and (2) type solder alloy.

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

本實施型態之焊料膏中的助焊劑並無特別限定,例如可使用含有樹脂成分與活性成分與溶劑者。 The flux in the solder paste of this embodiment is not particularly limited. For example, one containing a resin component, an active component, and a solvent can be used.

該助焊劑可列舉出下列所示之助焊劑(F1)至助焊劑(F12)的各組成物作為較佳實施型態。 The flux can include the following flux (F1) to flux (F12) as a preferred embodiment.

助焊劑(F1): Flux (F1):

助焊劑(F1)為含有酸改質松香之組成物,例如可列舉出含有酸改質松香與搖變減黏劑與溶劑者。 The flux (F1) is a composition containing acid-modified rosin, and examples include acid-modified rosin, a thixotropic viscosity reducer, and a solvent.

酸改質松香係在焊接中所假定之溫度區域中具有耐熱性,於焊接時發揮活性劑的功能。 Acid-modified rosin has heat resistance in the temperature range assumed during welding, and functions as an active agent during welding.

助焊劑(F1)所含有之酸改質松香較佳為選自由丙烯酸改質松香、丙烯酸改質氫化松香、順丁烯二酸改質松香及順丁烯二酸改質氫化松香所構成之群組中之至少一種。 The acid-modified rosin contained in the flux (F1) is preferably selected from the group consisting of acrylic-modified rosin, acrylic-modified hydrogenated rosin, maleic acid-modified rosin, and maleic acid-modified hydrogenated rosin At least one of the group.

酸改質松香的含量相對於助焊劑(F1)全體的總量較佳為3.0質量%以上60.0質量%以下,尤佳為5.0質量%以上50.0質量%以下,更佳為10.0質量%以上50.0質量%以下。 The content of acid-modified rosin relative to the total flux (F1) is preferably 3.0% by mass or more and 60.0% by mass or less, more preferably 5.0% by mass or more and 50.0% by mass or less, and more preferably 10.0% by mass or more and 50.0% by mass %the following.

助焊劑(F1)所使用之搖變減黏劑例如可列舉出醯胺系搖變減黏劑、山梨醇系搖變減黏劑、蠟系搖變減黏劑(酯化合物)等。 The thixotropic agent used in the flux (F1) includes, for example, an amide-based thixotropic agent, a sorbitol-based thixotropic agent, and a wax-based thixotropic agent (ester compound).

該搖變減黏劑的含量相對於助焊劑(F1)的全部質量較佳為0.1至15.0質量%,尤佳為0.2質量%以上10.0質量%以下。 The content of the thixotropic viscosity reducing agent relative to the total mass of the flux (F1) is preferably 0.1 to 15.0 mass%, and more preferably 0.2 mass% or more and 10.0 mass% or less.

助焊劑(F1)所使用之溶劑例如可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used for the flux (F1) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F1)可含有酸改質松香以外的松香(其他松香)。其他松香例如可列舉出:脂松香、木松香及妥爾油松香等原料松香,以及從該原料松香所得到之衍生物。該衍生物例如可列舉出:精製松香、氫化松香、岐化松香、聚合松香、酚改質松香、以及該聚合松香的精製物、氫化物及岐化物,可使用此等的1種或2種以上。 The flux (F1) may contain rosin (other rosin) other than acid-modified rosin. Examples of other rosins include raw rosins such as gum rosin, wood rosin, and tall oil rosin, and derivatives derived from the raw rosin. Examples of the derivatives include: refined rosin, hydrogenated rosin, disproportionated rosin, polymerized rosin, phenol-modified rosin, and refined products, hydrogenated products, and disproportionated products of the polymerized rosin. One or two of these can be used. the above.

助焊劑(F1)較佳係含有超過0質量%且為60.0質量%以下的其他松香,尤佳含有超過0質量%且為45質量%以下。 The flux (F1) preferably contains more than 0% by mass and 60.0% by mass or less of other rosin, and more preferably contains more than 0% by mass and 45% by mass or less.

助焊劑(F1)較佳係含有合計為20質量%以上70質量%以下的酸改質松香與其他松香,尤佳含有合計為35質量%以上60質量%以下。 The flux (F1) preferably contains acid-modified rosin and other rosins in a total of 20% by mass to 70% by mass, and more preferably 35% by mass to 60% by mass in total.

助焊劑(F1)可含有有機酸、胺、鹵素系活性劑、抗氧化劑。助焊劑(F1)可更含有界面活性劑。 The flux (F1) may contain organic acids, amines, halogen-based activators, and antioxidants. The flux (F1) may further contain a surfactant.

藉由將上述助焊劑(F1)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性並且已提升焊料的潤濕速度之焊料膏。 By combining the above-mentioned flux (F1) and solder powder containing any one of solder alloys (S1) to solder alloys (S5), it is possible to provide a viscosity increase that does not easily cause changes over time, such as an increase in viscosity, and has excellent wettability. A solder paste that has high mechanical properties and has improved the wetting speed of the solder.

此外,根據助焊劑(F1),可提供一種即使在熱負荷大之條件下亦可得到良好的潤濕速度之焊料膏用助焊劑。 In addition, according to the flux (F1), it is possible to provide a flux for solder paste that can obtain a good wetting speed even under conditions of large heat load.

助焊劑(F2): Flux (F2):

助焊劑(F2)為含有丙烯酸系樹脂之組成物,例如可列舉出含有丙烯酸系樹脂與有機酸與溶劑者。 The flux (F2) is a composition containing an acrylic resin, and examples thereof include those containing an acrylic resin, an organic acid, and a solvent.

丙烯酸系樹脂係在焊接中所假定之溫度區域中具有耐熱性,藉由殘存於加熱後硬化之助焊劑殘渣中,使助焊劑殘渣成為軟殘渣。藉此,即使溫度產生變化亦可抑制助焊劑殘渣破裂,而提升溫度循環可靠度。 Acrylic resin has heat resistance in the temperature range assumed in soldering, and the flux residue becomes soft residue by remaining in the flux residue that hardens after heating. Thereby, even if the temperature changes, the cracking of the flux residue can be suppressed, and the reliability of the temperature cycle can be improved.

助焊劑(F2)所含有之丙烯酸系樹脂係以丙烯酸、丙烯酸與醇的反應物之丙烯酸酯、甲基丙烯酸、甲基丙烯酸與醇的反應物之甲基丙烯酸酯為單體,可列舉出:丙烯酸的聚合物、丙烯酸酯的聚合物、丙烯酸與丙烯酸酯之聚合物等。 The acrylic resin contained in the flux (F2) uses acrylic acid, the acrylate of the reaction product of acrylic acid and alcohol, and the methacrylate of the reaction product of methacrylic acid and methacrylic acid and alcohol as monomers. Examples include: Acrylic acid polymer, acrylic acid ester polymer, acrylic acid and acrylic acid ester polymer, etc.

此外,可列舉出:甲基丙烯酸的聚合物、甲基丙烯酸酯的聚合物、甲基丙烯酸與甲基丙烯酸酯之聚合物等。 In addition, a polymer of methacrylic acid, a polymer of methacrylate, a polymer of methacrylic acid and methacrylate, and the like can be cited.

再者,可列舉出:丙烯酸與甲基丙烯酸之聚合物、丙烯酸與甲基丙烯酸酯之聚合物、甲基丙烯酸與丙烯酸酯之聚合物、丙烯酸酯與甲基丙烯酸酯之聚合物、丙烯酸與甲基丙烯酸與丙烯酸酯之聚合物、丙烯酸與甲基丙烯酸與甲基丙烯酸酯之聚合物、丙烯酸與甲基丙烯酸與丙烯酸酯與甲基丙烯酸酯之聚合物、丙烯酸 與丙烯酸酯與甲基丙烯酸酯之聚合物、甲基丙烯酸與丙烯酸酯與甲基丙烯酸酯之聚合物等。 Furthermore, examples include: polymers of acrylic acid and methacrylic acid, polymers of acrylic acid and methacrylate, polymers of methacrylic acid and acrylate, polymers of acrylate and methacrylate, acrylic acid and methacrylate Acrylic acid and acrylic acid ester polymer, acrylic acid and methacrylic acid and methacrylic acid ester polymer, acrylic acid and methacrylic acid and acrylic acid ester and methacrylic acid ester polymer, acrylic acid With acrylate and methacrylate polymers, methacrylic acid, acrylate and methacrylate polymers, etc.

丙烯酸酯例如可列舉出丙烯酸丁酯,以丙烯酸丁酯作為單體之丙烯酸系樹脂可列舉出:丙烯酸丁酯的聚合物、丙烯酸丁酯以外的丙烯酸酯與丙烯酸丁酯之聚合物、丙烯酸與丙烯酸丁酯之聚合物、丙烯酸與丙烯酸丁酯以外的丙烯酸酯與丙烯酸丁酯之聚合物等。 Examples of acrylic esters include butyl acrylate, and acrylic resins that use butyl acrylate as a monomer include butyl acrylate polymers, acrylates other than butyl acrylate and butyl acrylate polymers, acrylic acid and acrylic acid. Polymers of butyl ester, polymers of acrylic acid and butyl acrylate other than acrylic acid and butyl acrylate, etc.

此外,甲基丙烯酸酯例如可列舉出甲基丙烯酸丁酯,以甲基丙烯酸丁酯作為單體之丙烯酸系樹脂可列舉出:甲基丙烯酸丁酯的聚合物、甲基丙烯酸丁酯以外的甲基丙烯酸酯與甲基丙烯酸丁酯之聚合物、甲基丙烯酸與甲基丙烯酸丁酯之聚合物、甲基丙烯酸與甲基丙烯酸丁酯以外的甲基丙烯酸酯與甲基丙烯酸丁酯之聚合物等。 In addition, examples of methacrylates include butyl methacrylate, and examples of acrylic resins using butyl methacrylate as a monomer include polymers of butyl methacrylate and methyl methacrylate other than butyl methacrylate. A polymer of methacrylic acid ester and butyl methacrylate, a polymer of methacrylic acid and butyl methacrylate, a polymer of methacrylic acid and butyl methacrylate other than methacrylic acid and butyl methacrylate Wait.

再者,可列舉出:丙烯酸與甲基丙烯酸丁酯之聚合物、丙烯酸與甲基丙烯酸丁酯以外的甲基丙烯酸酯與甲基丙烯酸丁酯之聚合物、甲基丙烯酸與丙烯酸丁酯之聚合物、甲基丙烯酸與丙烯酸丁酯以外的丙烯酸酯與丙烯酸丁酯之聚合物、丙烯酸丁酯與甲基丙烯酸丁酯之聚合物、丙烯酸丁酯以外的丙烯酸酯與甲基丙烯酸丁酯之聚合物、丙烯酸丁酯與甲基丙烯酸丁酯以外的甲基丙烯酸酯之聚合物等。 In addition, the polymer of acrylic acid and butyl methacrylate, the polymer of methacrylate and butyl methacrylate other than acrylic acid and butyl methacrylate, the polymerization of methacrylic acid and butyl acrylate Polymers, polymers of acrylate and butyl acrylate other than methacrylic acid and butyl acrylate, polymers of butyl acrylate and butyl methacrylate, polymers of acrylate and butyl methacrylate other than butyl acrylate , Butyl acrylate and methacrylate polymers other than butyl methacrylate, etc.

聚合反應可為無規共聚合或嵌段共聚合等。 The polymerization reaction may be random copolymerization or block copolymerization.

此外,上述醇係碳鏈為直鏈狀之碳數1至24的醇或是碳鏈為分枝狀之碳數3至24的醇,上述醇可列舉出:碳數1的甲醇、碳數2的乙醇、碳數3的1-丙醇、碳數3的2-丙醇、碳數3的乙二醇單甲醚、碳數4的1-丁醇、碳數4的2-丁醇、碳數4的異丁醇、碳數6的1-己醇、碳數6的二乙二醇單乙醚、碳數7的 苯甲醇、碳數8的1-辛醇、碳數8的2-乙基己醇、碳數8的苯基甘醇(phenyl glycol)、碳數9的1-癸醇、碳數12的月桂醇、碳數16的鯨蠟醇、碳數18的硬脂醇、碳數18的油醇、碳數22的山萮醇等。 In addition, the above-mentioned alcohol-based alcohols have a linear carbon chain with 1 to 24 carbons or a branched carbon chain with 3 to 24 carbons. Examples of the above-mentioned alcohols include: methanol with carbon number 1, carbon number 2 ethanol, carbon number 3 1-propanol, carbon number 3 2-propanol, carbon number 3 ethylene glycol monomethyl ether, carbon number 4 1-butanol, carbon number 4 2-butanol , Isobutanol with 4 carbons, 1-hexanol with 6 carbons, diethylene glycol monoethyl ether with 6 carbons, 7 carbons Benzyl alcohol, 1-octanol with 8 carbons, 2-ethylhexanol with 8 carbons, phenyl glycol with 8 carbons, 1-decanol with 9 carbons, and laurel with 12 carbons Alcohol, cetyl alcohol with 16 carbons, stearyl alcohol with 18 carbons, oleyl alcohol with 18 carbons, and behenyl alcohol with 22 carbons.

關於丙烯酸系樹脂的分子量,其藉由凝膠滲透層析法(GPC:Gel Permeation Chromatography)所測定之經聚苯乙烯換算的重量平均分子量(Mw)較佳為5000至30000,重量平均分子量(Mw)尤佳為6000至15000。 Regarding the molecular weight of the acrylic resin, the weight average molecular weight (Mw) measured by gel permeation chromatography (GPC: Gel Permeation Chromatography) in terms of polystyrene is preferably 5000 to 30,000, and the weight average molecular weight (Mw ) Is particularly preferably 6000 to 15000.

該丙烯酸系樹脂可列舉出:聚丙烯酸2-乙基己酯(Mw=8300)、分子量相異之聚丙烯酸2-乙基己酯(Mw=11700)、聚甲基丙烯酸月桂酯(Mw=10080)等。 The acrylic resin may include: poly-2-ethylhexyl acrylate (Mw=8300), poly-2-ethylhexyl acrylate (Mw=11700) with different molecular weights, polylauryl methacrylate (Mw=10080) )Wait.

此外,丙烯酸系樹脂可為上述丙烯酸系樹脂與其他樹脂之聚合物,例如可為上述各丙烯酸系樹脂與聚乙烯之共聚物。該丙烯酸-聚乙烯共聚物樹脂可列舉出聚丙烯酸2-乙基己酯-聚乙烯(Mw=12300)等。 In addition, the acrylic resin may be a polymer of the aforementioned acrylic resin and other resins, for example, a copolymer of the aforementioned acrylic resins and polyethylene. Examples of the acrylic-polyethylene copolymer resin include polyacrylic acid 2-ethylhexyl-polyethylene (Mw=12300) and the like.

丙烯酸系樹脂的含量相對於助焊劑(F2)的全部質量較佳為5質量%以上50質量%以下,尤佳為5質量%以上45質量%以下,更佳為10質量%以上30質量%以下。 The content of acrylic resin relative to the total mass of the flux (F2) is preferably 5 mass% or more and 50 mass% or less, particularly preferably 5 mass% or more and 45% by mass or less, and more preferably 10 mass% or more and 30 mass% or less .

助焊劑(F2)所使用之有機酸的含量相對於助焊劑(F2)的全部質量較佳係超過0質量%且為15質量%以下,尤佳為0.2質量%以上13質量%以下。 The content of the organic acid used in the flux (F2) relative to the total mass of the flux (F2) is preferably more than 0% by mass and 15% by mass or less, and more preferably 0.2% by mass or more and 13% by mass or less.

助焊劑(F2)所使用之溶劑例如可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used for the flux (F2) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F2)可含有超過0質量%且為45.0質量%以下的松香。在含有松香之情形下,1種松香或2種以上的松香與1種丙烯酸系樹脂或2種以上的丙烯酸系樹脂之合計含量,較佳為35.0質量%以上60.0質量%以下。 The flux (F2) may contain more than 0% by mass and 45.0% by mass or less of rosin. When rosin is contained, the total content of one type of rosin or two or more types of rosin and one type of acrylic resin or two or more types of acrylic resins is preferably 35.0% by mass or more and 60.0% by mass or less.

此外,在含有松香之情形下,1種松香或2種以上的松香之合計含量與1種丙烯酸系樹脂或2種以上的丙烯酸系樹脂之合計含量的比率(松香合計量/丙烯酸樹脂合計量),較佳為0.1以上9..0以下。 In addition, when rosin is contained, the ratio of the total content of one type of rosin or two or more types of rosin to the total content of one type of acrylic resin or two or more types of acrylic resin (total amount of rosin/total amount of acrylic resin) , Preferably 0.1 or more and 9..0 or less.

助焊劑(F2)可含有丙烯酸系樹脂與松香系樹脂以外的其他樹脂,且含有0質量%以上10.0質量%以下的其他樹脂。 The flux (F2) may contain resins other than acrylic resins and rosin-based resins, and may contain other resins in an amount of 0% by mass or more and 10.0% by mass or less.

助焊劑(F2)可更含有胺、鹵素。 The flux (F2) may further contain amines and halogens.

相對於助焊劑(F2)的全部質量,較佳係含有0質量%以上20.0質量%以下的胺,尤佳含有0質量%以上5.0質量%以下,此外,相對於助焊劑(F2)的全部質量,以鹵素計較佳係含有0質量%以上2.0質量%以下的胺氫鹵酸鹽,尤佳含有0質量%以上5.0質量%以下。 Relative to the total mass of the flux (F2), it is preferable to contain 0% by mass or more and 20.0% by mass or less of amine, more preferably 0% by mass to 5.0% by mass, and in addition, relative to the total mass of flux (F2) In terms of halogen, it is preferable to contain 0% by mass or more and 2.0% by mass or less of amine hydrohalide, and it is particularly preferable to contain 0% by mass or more and 5.0% by mass or less.

助焊劑(F2)可含有搖變減黏劑,相對於助焊劑(F2)的全部質量較佳係含有0質量%以上10.0質量%以下的搖變減黏劑。 The flux (F2) may contain a thixotropic viscosity reducing agent, and it is preferable to contain 0 mass% or more and 10.0 mass% or less of the thixotropic viscosity reducing agent relative to the total mass of the flux (F2).

可含有醯胺系搖變減黏劑作為搖變減黏劑,相對於助焊劑(F2)的全部質量較佳係含有0質量%以上10.0質量%以下的醯胺系搖變減黏劑,尤佳含有0質量%以上6.0質量%以下。 An amide-based thixotropic agent can be contained as a thixotropic agent. Relative to the total mass of the flux (F2), it is preferable to contain 0% by mass to 10.0% by mass of the amide-based thixotropic agent, especially It preferably contains 0% by mass or more and 6.0% by mass or less.

此外,助焊劑(F2)可含有酯化合物作為搖變減黏劑,相對於助焊劑(F2)的全部質量較佳係含有0質量%以上8.0質量%以下的酯化合物,尤佳含有0質量%以上4.0質量%以下。 In addition, the flux (F2) may contain an ester compound as a thixotropic reducer. It is preferable to contain 0% by mass or more and 8.0% by mass or less of the ester compound relative to the total mass of the flux (F2), and more preferably 0% by mass. Above 4.0% by mass or less.

再者,助焊劑(F2)可含有山梨醇系搖變減黏劑作為搖變減黏劑,相對於助焊劑(F2)的全部質量較佳係含有0質量%以上10.0質量%以下的山梨醇系搖變減黏劑,尤佳含有0質量%以上6.0質量%以下。 Furthermore, the flux (F2) may contain a sorbitol-based thixotropic reducer as a thixotropic reducer, and preferably contains 0% by mass to 10.0% by mass of sorbitol relative to the total mass of the flux (F2) It is a thixotropic viscosity reducer, and preferably contains 0 mass% or more and 6.0 mass% or less.

複數種搖變減黏劑的合計含量相對於助焊劑(F2)的全部質量較佳為10.0質量%以下。 The total content of the plurality of thixotropic viscosity reducers is preferably 10.0% by mass or less with respect to the total mass of the flux (F2).

助焊劑(F2)可更含有抗氧化劑,相對於助焊劑(F2)的全部質量較佳係含有0質量%以上5.0質量%以下的抗氧化劑。 The flux (F2) may further contain an antioxidant, and it is preferable to contain 0% by mass or more and 5.0% by mass or less of the antioxidant relative to the total mass of the flux (F2).

藉由將上述助焊劑(F2)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性並且助焊劑殘渣的溫度循環可靠度優異之焊料膏。 By combining the above-mentioned flux (F2) and solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. A solder paste with high mechanical properties and excellent temperature cycle reliability of flux residues.

此外,根據助焊劑(F2),可提供一種使殘渣具有柔軟性而可抑制殘渣的破裂,以得到溫度循環可靠度優異之效果之焊料膏用助焊劑。 In addition, according to the flux (F2), it is possible to provide a flux for solder paste that makes the residue flexible and can suppress the cracking of the residue, thereby obtaining the effect of excellent temperature cycle reliability.

助焊劑(F3): Flux (F3):

助焊劑(F3)為含有選自由屬於單羧酸的反應物且為二聚物之二聚物酸、將氫添加於二聚物酸而得之氫化二聚物酸、屬於單羧酸的反應物且為三聚物之三聚物酸、以及將氫添加於三聚物酸而得之氫化三聚物酸所構成之群組中之至少1種有機酸之組成物。 Flux (F3) is a reaction of dimer acid containing dimers selected from reactants belonging to monocarboxylic acids, hydrogenated dimer acid obtained by adding hydrogen to the dimer acid, and belonging to monocarboxylic acids It is a composition of at least one organic acid in the group consisting of a trimer acid of a trimer and a hydrogenated trimer acid obtained by adding hydrogen to the trimer acid.

助焊劑(F3)例如可列舉出:含有選自由前述二聚物酸、前述氫化二聚物酸、前述三聚物酸以及前述氫化三聚物酸所構成之群組中之至少1種有機酸,與松香,與搖變減黏劑,與溶劑者。 The flux (F3) includes, for example, containing at least one organic acid selected from the group consisting of the dimer acid, the hydrogenated dimer acid, the trimer acid, and the hydrogenated trimer acid , And rosin, and thixotropic viscosity reducer, and solvent.

二聚物酸及三聚物酸係在焊接中所假定之溫度區域中具有耐熱性,於焊接時發揮活性劑的功能。 Dimer acid and trimer acid have heat resistance in the temperature range assumed in welding, and function as an active agent during welding.

助焊劑(F3)所含有之二聚物酸、三聚物酸可列舉出:油酸與亞麻油酸的反應物之二聚物酸、油酸與亞麻油酸的反應物之三聚物酸、丙烯酸的反應物之二聚物酸、丙烯酸的反應物之三聚物酸、甲基丙烯酸的反應物之二聚物酸、 甲基丙烯酸的反應物之三聚物酸、丙烯酸與甲基丙烯酸的反應物之二聚物酸、丙烯酸與甲基丙烯酸的反應物之三聚物酸、油酸的反應物之二聚物酸、油酸的反應物之三聚物酸、亞麻油酸的反應物之二聚物酸、亞麻油酸的反應物之三聚物酸、次亞麻油酸的反應物之二聚物酸、次亞麻油酸的反應物之三聚物酸、丙烯酸與油酸的反應物之二聚物酸、丙烯酸與油酸的反應物之三聚物酸、丙烯酸與亞麻油酸的反應物之二聚物酸、丙烯酸與亞麻油酸的反應物之三聚物酸、丙烯酸與次亞麻油酸的反應物之二聚物酸、丙烯酸與次亞麻油酸的反應物之三聚物酸、甲基丙烯酸與油酸的反應物之二聚物酸、甲基丙烯酸與油酸的反應物之三聚物酸、甲基丙烯酸與亞麻油酸的反應物之二聚物酸、甲基丙烯酸與亞麻油酸的反應物之三聚物酸、甲基丙烯酸與次亞麻油酸的反應物之二聚物酸、甲基丙烯酸與次亞麻油酸的反應物之三聚物酸、油酸與次亞麻油酸的反應物之二聚物酸、油酸與次亞麻油酸的反應物之三聚物酸、亞麻油酸與次亞麻油酸的反應物之二聚物酸、亞麻油酸與次亞麻油酸的反應物之三聚物酸、上述各二聚物酸的氫化物之二聚物酸、上述各三聚物酸的氫化物之三聚物酸等。 The dimer acid and trimer acid contained in the flux (F3) include: dimer acid, which is a reactant of oleic acid and linoleic acid, and trimer acid, which is a reactant of oleic acid and linoleic acid. , Dimer acid of the reactant of acrylic acid, trimer acid of the reactant of acrylic acid, dimer acid of the reactant of methacrylic acid, Trimer acid of the reactant of methacrylic acid, dimer acid of the reactant of acrylic acid and methacrylic acid, trimer acid of the reactant of acrylic acid and methacrylic acid, dimer acid of the reactant of oleic acid , Trimer acid of the reactant of oleic acid, dimer acid of the reactant of linoleic acid, trimer acid of the reactant of linoleic acid, dimer acid of the reactant of hypolinoleic acid, secondary Trimer acid of the reactant of linoleic acid, dimer acid of the reactant of acrylic acid and oleic acid, trimer acid of the reactant of acrylic acid and oleic acid, dimer of the reactant of acrylic acid and linoleic acid Acid, the terpolymer of the reactant of acrylic acid and linoleic acid, the dimer acid of the reactant of acrylic acid and linolenic acid, the terpolymer of the reactant of acrylic acid and linolenic acid, methacrylic acid and The dimer acid of the reactant of oleic acid, the trimer acid of the reactant of methacrylic acid and oleic acid, the dimer acid of the reactant of methacrylic acid and linoleic acid, the dimer acid of the reactant of methacrylic acid and linoleic acid Trimer acid of the reactant, dimer acid of the reactant of methacrylic acid and linolenic acid, trimer acid of the reactant of methacrylic acid and linolenic acid, oleic acid and linolenic acid The dimer acid of the reactant, the trimer acid of the reactant of oleic acid and hypolinolenic acid, the dimer acid of the reactant of linoleic acid and hypolinolenic acid, the dimer acid of the reactant of linoleic acid and hypolinolenic acid The trimer acid of the reactant, the dimer acid of the hydride of each of the above dimer acids, the trimer acid of the hydride of each of the above-mentioned trimer acids, etc.

例如,油酸與亞麻油酸的反應物之二聚物酸為碳數36的二聚物。此外,油酸與亞麻油酸的反應物之三聚物酸為碳數54的三聚物。 For example, the dimer acid of the reactant of oleic acid and linoleic acid is a dimer with 36 carbon atoms. In addition, the terpolymer acid of the reactant of oleic acid and linoleic acid is a trimer with 54 carbon atoms.

助焊劑(F3)較佳係含有相對於助焊劑的全部質量為0.5質量%以上20質量%以下之選自由二聚物酸、氫化二聚物酸、三聚物酸以及氫化三聚物酸所構成之群組中之至少一種,尤佳含有2質量%以上10質量%以下。 The flux (F3) preferably contains 0.5% by mass to 20% by mass relative to the total mass of the flux, selected from dimer acids, hydrogenated dimer acids, trimer acids, and hydrogenated trimer acids. At least one of the constituent groups preferably contains 2% by mass or more and 10% by mass or less.

於選自由二聚物酸、氫化二聚物酸、三聚物酸以及氫化三聚物酸所構成之群組中之至少一種的含量為0.5質量%以上時,更容易得到焊料的潤濕擴展性、焊料之潤濕不良(去濕)的抑制效果。 When the content of at least one selected from the group consisting of dimer acid, hydrogenated dimer acid, trimer acid, and hydrogenated trimer acid is 0.5% by mass or more, it is easier to obtain the wetting spread of the solder Inhibition of poor solder wettability (dehumidification).

除了選自由二聚物酸、氫化二聚物酸、三聚物酸以及氫化三聚物酸所構成之群組中之至少一種之外,助焊劑(F3)可更併用此等以外的有機酸。 In addition to at least one selected from the group consisting of dimer acids, hydrogenated dimer acids, trimer acids, and hydrogenated trimer acids, the flux (F3) can also use organic acids other than these .

此等以外的有機酸較佳為選自由琥珀酸、戊二酸及己二酸所構成之群組中之至少一種。選自由琥珀酸、戊二酸及己二酸所構成之群組中之至少一種的含量,相對於助焊劑的全部質量較佳為0.1質量%以上5質量%以下。 The organic acid other than these is preferably at least one selected from the group consisting of succinic acid, glutaric acid and adipic acid. The content of at least one selected from the group consisting of succinic acid, glutaric acid, and adipic acid is preferably 0.1% by mass to 5% by mass relative to the total mass of the flux.

選自由二聚物酸、氫化二聚物酸、三聚物酸以及氫化三聚物酸所構成之群組中之至少一種與此等以外的有機酸之總含量,相對於助焊劑的全部質量較佳為0.5質量%以上20質量%以下,尤佳為3質量%以上15質量%以下,更佳為5質量%以上10質量%以下。 The total content of at least one selected from the group consisting of dimer acids, hydrogenated dimer acids, trimer acids, and hydrogenated trimer acids and other organic acids, relative to the total mass of the flux It is preferably 0.5% by mass or more and 20% by mass or less, more preferably 3% by mass or more and 15% by mass or less, and more preferably 5% by mass or more and 10% by mass or less.

助焊劑(F3)所使用之松香例如可列舉出天然松香以及從該天然松香所得到之衍生物等。天然松香例如可列舉出:脂松香、木松香及妥爾油松香等。該衍生物例如可列舉出精製松香、改質松香等。改質松香可列舉出:氫化松香、聚合松香、岐化松香、酸改質松香、松香酯、酚改質松香及α,β不飽和羧酸改質物(丙烯酸化松香、順丁烯二酸化松香、反丁烯二酸化松香、丙烯酸改質氫化松香等),以及該聚合松香的精製物、氫化物及岐化物,以及該α,β不飽和羧酸改質物的精製物、氫化物及岐化物等,可使用此等的1種或2種以上。 The rosin used in the flux (F3) includes, for example, natural rosin and derivatives derived from the natural rosin. Examples of natural rosin include gum rosin, wood rosin, tall oil rosin, and the like. Examples of such derivatives include refined rosin and modified rosin. The modified rosin includes hydrogenated rosin, polymerized rosin, disproportionated rosin, acid-modified rosin, rosin ester, phenol-modified rosin, and α,β-unsaturated carboxylic acid-modified products (acrylated rosin, maleated rosin, Fumarated rosin, acrylic modified hydrogenated rosin, etc.), as well as refined products, hydrides and disproportions of the polymerized rosin, and refined products, hydrides and disproportions of the modified α,β unsaturated carboxylic acids, etc., One or two or more of these can be used.

助焊劑(F3)較佳係含有15質量%以上70質量%以下的松香,尤佳含有35質量%以上60質量%以下的松香。 The flux (F3) preferably contains 15% by mass or more and 70% by mass or less of rosin, and more preferably contains 35% by mass or more and 60% by mass or less of rosin.

助焊劑(F3)所使用之搖變減黏劑例如可列舉出醯胺系搖變減黏劑、山梨醇系搖變減黏劑、蠟系搖變減黏劑(酯化合物)等。該搖變減黏劑的含量相對於助焊劑(F3)的全部質量較佳為0.1至15.0質量%,尤佳為0.2質量%以上10.0質量%以下。 The thixotropic agent used in the flux (F3) includes, for example, an amide-based thixotropic agent, a sorbitol-based thixotropic agent, and a wax-based thixotropic agent (ester compound). The content of the thixotropic viscosity-reducing agent is preferably 0.1 to 15.0% by mass relative to the total mass of the flux (F3), and more preferably 0.2% by mass or more and 10.0% by mass or less.

助焊劑(F3)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used for the flux (F3) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F3)可含有有機酸、松香、搖變減黏劑及溶劑以外的成分,例如可列舉出:胺、鹵素系活性劑、抗氧化劑、松香以外的樹脂成分、界面活性劑等。 The flux (F3) may contain components other than organic acids, rosin, thixotropic viscosity reducers, and solvents, and examples thereof include amines, halogen-based activators, antioxidants, resin components other than rosin, surfactants, and the like.

藉由將上述助焊劑(F3)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且焊料的潤濕擴展性良好且已抑制去濕的產生之焊料膏。 By combining the above-mentioned flux (F3) and solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. A solder paste with high mechanical properties, good solder wetting and spreading, and suppression of dewetting.

此外,根據助焊劑(F3),可提供一種即使在熱負荷大之條件下亦可顯示良好的潤濕擴展性,並且可抑制去濕的產生之焊料膏用助焊劑。 In addition, according to the flux (F3), it is possible to provide a flux for solder paste that exhibits good wettability and spreadability even under conditions of large heat load, and can suppress the generation of dehumidification.

助焊劑(F4): Flux (F4):

助焊劑(F4)為含有以下述通式(1)所表示之化合物之組成物。 The flux (F4) is a composition containing a compound represented by the following general formula (1).

助焊劑(F4)例如可列舉出含有以下述通式(1)所表示之化合物與松香與溶劑者。 Examples of the flux (F4) include those containing a compound represented by the following general formula (1), rosin, and a solvent.

Figure 109117352-A0202-12-0037-131
Figure 109117352-A0202-12-0037-131

該式(1)中,R1、R2、R3及R4各自獨立地表示氫原子或碳數1至4的烷基。 In the formula (1), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.

於前述通式(1)中,R1、R2、R3及R4各自獨立地表示氫原子或碳數1至4的烷基。碳數1至4的烷基可列舉出:甲基、乙基、丙基、環丙基、丁基、環丁基。當中,R1、R2、R3及R4較佳為氫原子、甲基、乙基、環丙基,尤佳為氫原子、甲基,特佳為氫原子。R1、R2、R3及R4可為相同或相異。 In the aforementioned general formula (1), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. The alkyl group having 1 to 4 carbon atoms includes methyl, ethyl, propyl, cyclopropyl, butyl, and cyclobutyl. Among them, R 1 , R 2 , R 3 and R 4 are preferably a hydrogen atom, a methyl group, an ethyl group, or a cyclopropyl group, particularly preferably a hydrogen atom and a methyl group, and particularly preferably a hydrogen atom. R 1 , R 2 , R 3 and R 4 may be the same or different.

以前述通式(1)所表示之化合物可列舉出:吡啶-2-甲酸、6-甲基吡啶-2-甲酸、6-乙基吡啶-2-甲酸、3-環丙基吡啶-2-甲酸、4-環丙基吡啶-2-甲酸、6-環丙基吡啶-2-甲酸、5-丁基吡啶-2-甲酸、6-環丁基吡啶-2-甲酸等。此等當中,特佳為吡啶-2-甲酸。 The compounds represented by the aforementioned general formula (1) include: pyridine-2-carboxylic acid, 6-methylpyridine-2-carboxylic acid, 6-ethylpyridine-2-carboxylic acid, 3-cyclopropylpyridine-2- Formic acid, 4-cyclopropylpyridine-2-carboxylic acid, 6-cyclopropylpyridine-2-carboxylic acid, 5-butylpyridine-2-carboxylic acid, 6-cyclobutylpyridine-2-carboxylic acid, etc. Among these, pyridine-2-carboxylic acid is particularly preferred.

以通式(1)所表示之化合物可單獨使用1種或混合2種以上而使用。 The compound represented by general formula (1) can be used individually by 1 type or in mixture of 2 or more types.

助焊劑(F4)較佳係含有相對於助焊劑(F4)的全部質量為0.5質量%以上7質量%以下之以通式(1)所表示之化合物,尤佳含有1.0質量%以上7.0質量%以下之以通式(1)所表示之化合物,更佳含有3.0質量%以上7.0質量%以下,特佳含有3.0質量%以上5.0質量%以下。 The flux (F4) preferably contains the compound represented by the general formula (1) of 0.5% by mass to 7% by mass relative to the total mass of the flux (F4), and more preferably 1.0% by mass or more and 7.0% by mass The compound represented by the general formula (1) below more preferably contains 3.0% by mass or more and 7.0% by mass or less, and particularly preferably contains 3.0% by mass or more and 5.0% by mass or less.

助焊劑(F4)所使用之松香例如可列舉出:脂松香、木松香及妥爾油松香等原料松香,以及從該原料松香所得到之衍生物。該衍生物例如可列舉出:精製松香、氫化松香、岐化松香、聚合松香、酸改質松香、酚改質松香及α,β不飽和羧酸改質物(丙烯酸化松香、順丁烯二酸化松香、反丁烯二酸化松香等),以及該聚合松香的精製物、氫化物及岐化物,以及該α,β不飽和羧酸改質物的精製物、氫化物及岐化物等,可使用此等的1種或2種以上。 The rosin used in the flux (F4) includes, for example, raw rosin such as gum rosin, wood rosin, and tall oil rosin, and derivatives derived from the raw rosin. Examples of the derivatives include: refined rosin, hydrogenated rosin, disproportionated rosin, polymerized rosin, acid-modified rosin, phenol-modified rosin, and α,β-unsaturated carboxylic acid-modified products (acrylated rosin, maleated rosin) , Fumarated rosin, etc.), as well as refined products, hydrides and disproportions of the polymerized rosin, and refined products, hydrides and disproportions of the α,β unsaturated carboxylic acid modification products, etc., which can be used One kind or two or more kinds.

助焊劑(F4)較佳係含有相對於助焊劑(F4)的全部質量為30質量%以上60質量%以下的松香,尤佳含有相對於助焊劑(F4)的全部質量為35質量%以上60質量%以下。 The flux (F4) preferably contains 30% by mass or more and 60% by mass or less of rosin relative to the total mass of the flux (F4), and more preferably contains 35% by mass or more and 60% relative to the total mass of the flux (F4). Less than mass%.

助焊劑(F4)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used in the flux (F4) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F4)更可併用有機酸(排除以通式(1)所表示之化合物)。有機酸可無特別限制地使用上述所例示者,較佳者例如可列舉出選自由琥珀酸、戊二酸、己二酸及氫化二聚物酸所構成之群組中之至少一種。 The flux (F4) can also be used in combination with an organic acid (excluding the compound represented by the general formula (1)). The organic acid can be used without any particular limitation. Preferably, for example, at least one selected from the group consisting of succinic acid, glutaric acid, adipic acid, and hydrogenated dimer acid can be used.

於助焊劑(F4)中,在未併用以通式(1)所表示之化合物與有機酸(排除以通式(1)所表示之化合物)之情形下,較佳係含有相對於助焊劑(F4)的全部質量為1質量%以上7質量%以下之以通式(1)所表示之化合物,尤佳含有2質量%以上7質量%以下之以通式(1)所表示之化合物,更佳含有3質量%以上7質量%以下之以通式(1)所表示之化合物,特佳含有3質量%以上5質量%以下之以通式(1)所表示之化合物。 In the flux (F4), in the case where the compound represented by the general formula (1) and the organic acid are not used together (excluding the compound represented by the general formula (1)), it is preferable to contain relative to the flux ( F4) The compound represented by the general formula (1) whose total mass is 1% by mass or more and 7 mass% or less, more preferably the compound represented by the general formula (1) containing 2% by mass or more and 7% by mass or less, and more Preferably, the compound represented by the general formula (1) is contained at 3% by mass or more and 7% by mass or less, and particularly preferably, the compound represented by the general formula (1) is contained at 3% by mass or more and 5% by mass or less.

於助焊劑(F4)中,在併用以通式(1)所表示之化合物與有機酸(排除以通式(1)所表示之化合物)之情形下,較佳係含有相對於助焊劑(F4)的全部質量為0.5質量%以上7質量%以下之以通式(1)所表示之化合物,尤佳含有0.5質量%以上5質量%以下之以通式(1)所表示之化合物,更佳含有1質量%以上5質量%以下之以通式(1)所表示之化合物。 In the flux (F4), when the compound represented by the general formula (1) is used in combination with an organic acid (excluding the compound represented by the general formula (1)), it is preferable to contain a relative to the flux (F4) The total mass of) is 0.5% by mass or more and 7% by mass or less of the compound represented by general formula (1), particularly preferably containing 0.5% by mass or more and 5 mass% or less of the compound represented by general formula (1), more preferably Contains 1% by mass to 5% by mass of the compound represented by the general formula (1).

助焊劑(F4)較佳係含有相對於助焊劑(F4)的全部質量為0質量%以上10質量%以下的有機酸,尤佳含有0.2質量%以上10質量%以下,更佳含有0.5質量%以上8質量%以下,特佳含有1質量%以上6質量%以下。 The flux (F4) preferably contains 0 mass% or more and 10 mass% or less of organic acid relative to the total mass of the flux (F4), more preferably contains 0.2 mass% or more and 10 mass% or less, and more preferably contains 0.5 mass% Above 8% by mass, particularly preferably 1% by mass to 6% by mass.

此外,相對於助焊劑(F4)的全部質量,較佳係含有合計為3質量%以上之以通式(1)所表示之化合物與前述有機酸(排除以通式(1)所表示之化合 物),尤佳含有合計為5質量%以上,更佳含有合計為6質量%以上,特佳含有合計為6.5質量%以上15質量%以下。 In addition, relative to the total mass of the flux (F4), it is preferable to contain the compound represented by the general formula (1) and the aforementioned organic acid (excluding the compound represented by the general formula (1) in a total amount of 3% by mass or more). The total content is more preferably 5% by mass or more, more preferably 6% by mass or more in total, and particularly preferably 6.5% by mass or more and 15% by mass or less in total.

助焊劑(F4)可更含有胺、有機鹵素化合物、胺氫鹵酸鹽。 The flux (F4) may further contain amines, organic halogen compounds, and amine hydrohalides.

此外,助焊劑(F4)可更含有搖變減黏劑。助焊劑(F4)所使用之搖變減黏劑例如可列舉出醯胺系搖變減黏劑、山梨醇系搖變減黏劑、蠟系搖變減黏劑(酯化合物)等。 In addition, the flux (F4) can contain a thixotropic reducer. The thixotropic agent used for the flux (F4) includes, for example, an amide-based thixotropic agent, a sorbitol-based thixotropic agent, and a wax-based thixotropic agent (ester compound).

該搖變減黏劑的含量相對於助焊劑(F4)的全部質量較佳為0.1至15.0質量%,尤佳為0.2質量%以上10.0質量%以下。 The content of the thixotropic viscosity reducing agent is preferably 0.1 to 15.0% by mass relative to the total mass of the flux (F4), and more preferably 0.2% by mass or more and 10.0% by mass or less.

此外,助焊劑(F4)可更含有例如松香以外的樹脂成分、界面活性劑、抗氧化劑等。 In addition, the flux (F4) may further contain, for example, resin components other than rosin, surfactants, antioxidants, and the like.

藉由將上述助焊劑(F4)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且已提高焊料的潤濕性之焊料膏。 By combining the above-mentioned flux (F4) and solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase that does not easily cause changes over time, such as an increase in viscosity, and has excellent wettability. A solder paste with high mechanical properties and improved solder wettability.

此外,根據助焊劑(F4),可提供一種能夠提高增黏抑制效果並且提高接合對象物之金屬表面的焊料潤濕性之焊料膏用助焊劑。 In addition, according to the flux (F4), it is possible to provide a flux for solder paste that can increase the effect of suppressing the increase in viscosity and improve the solder wettability of the metal surface of the object to be joined.

助焊劑(F5): Flux (F5):

助焊劑(F5)為含有唑類之組成物。 The flux (F5) is a composition containing azoles.

助焊劑(F5)例如可列舉出含有唑類與有機酸與松香與溶劑者,根據此型態,可提高接合對象物之金屬表面(例如銅板)的腐蝕抑制性。 Examples of the flux (F5) include those containing azoles, organic acids, rosin, and solvents. According to this type, the corrosion inhibitory properties of the metal surface (for example, copper plate) of the joining object can be improved.

在此所謂「唑類」,意指具有包含1個以上的氮原子之雜五員環結構之化合物,亦包含該雜五員環結構與其他環結構之縮合環。 The term "azoles" here means a compound having a five-membered heterocyclic structure containing one or more nitrogen atoms, and also includes a condensed ring of the five-membered heterocyclic structure and other ring structures.

唑類例如可列舉出:2-甲基咪唑、2-十一基咪唑、2-十七基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苯甲基-2-甲基咪唑、1-苯甲基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯[1,2-a]苯并咪唑、環氧基咪唑加成物、2-甲基苯并咪唑、2-辛基苯并咪唑、2-戊基苯并咪唑、2-(1-乙基戊基)苯并咪唑、2-壬基苯并咪唑、2-(4-噻唑基)苯并咪唑、苯并咪唑、2-(2'-羥基-5'-甲基苯基)苯并三唑、2-(2'-羥基-3'-三級丁基-5'-甲基苯基)-5-氯苯并三唑、2-(2'-羥基-3',5'-二(三級戊基)苯基)苯并三唑、2-(2'-羥基-5'-三級辛基苯基)苯并三唑、2,2'-亞甲基雙[6-(2H-苯并三唑-2-基)-4-三級辛基酚]、1,2,3-苯并三唑、1-[N,N-雙(2-乙基己基)胺基甲基]苯并三唑、羧基苯并三唑、1-[N,N-雙(2-乙基己基)胺基甲基]甲基苯并三唑、2,2'-[[(甲基-1H-苯并三唑-1-基)甲基]亞胺基]雙乙醇、1-(1',2'-二羧基乙基)苯并三唑、1-(2,3-二羧基丙基)苯并三唑、1-[(2-乙基己基胺基)甲基]苯并三唑、2,6-雙[(1H-苯并三唑-1-基)甲基]-4-甲基酚、5-甲基苯并三唑、5-苯基四唑、1-氰基乙基-2-十一基咪唑鹽偏苯三酸酯、1-氰基乙基-2-苯基咪唑鹽偏苯三酸酯、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-s-三嗪、2,4-二胺基-6-[2'-十一基咪唑基-(1')]-乙基-s-三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-s-三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-s-三嗪異三聚氰酸加成物、氯化1-十二基-2-甲基-3-苯甲基咪唑鹽、2-甲基咪唑啉、2-苯基咪唑啉、6-(2-苯并三唑基)4-三級辛基-6'-三級丁基-4'-甲基-2,2'-亞甲基雙酚等。 Examples of the azoles include: 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-benzene 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole , 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 2-phenyl Imidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydro-1H -Pyrrole [1,2-a]benzimidazole, epoxy imidazole adduct, 2-methylbenzimidazole, 2-octylbenzimidazole, 2-pentylbenzimidazole, 2-(1- Ethylpentyl)benzimidazole, 2-nonylbenzimidazole, 2-(4-thiazolyl)benzimidazole, benzimidazole, 2-(2'-hydroxy-5'-methylphenyl)benzene Triazole, 2-(2'-hydroxy-3'-tertiary butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5' -Di(tertiary pentyl)phenyl)benzotriazole, 2-(2'-hydroxy-5'-tertiary octylphenyl)benzotriazole, 2,2'-methylenebis[6 -(2H-benzotriazol-2-yl)-4-tertiary octylphenol], 1,2,3-benzotriazole, 1-[N,N-bis(2-ethylhexyl)amine Methyl]benzotriazole, carboxybenzotriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]methylbenzotriazole, 2,2'-[[( Methyl-1H-benzotriazol-1-yl)methyl)imino)diethanol, 1-(1',2'-dicarboxyethyl)benzotriazole, 1-(2,3- Dicarboxypropyl)benzotriazole, 1-[(2-ethylhexylamino)methyl]benzotriazole, 2,6-bis[(1H-benzotriazol-1-yl)methyl ]-4-methylphenol, 5-methylbenzotriazole, 5-phenyltetrazole, 1-cyanoethyl-2-undecylimidazole trimellitate, 1-cyanoethyl -2-phenylimidazole salt trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4- Diamino-6-[2'-undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'- Methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine Pyrazine isocyanuric acid adduct, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazoline, 2-phenylimidazoline, 6-(2- Benzotriazolyl) 4-tertiary octyl-6'-tertiary butyl-4'-methyl-2,2'-methylene bisphenol and the like.

唑類可單獨使用1種或混合2種以上而使用。 The azoles can be used individually by 1 type or in mixture of 2 or more types.

唑類較佳係選自由2-苯基咪唑、2-苯基-4-甲基咪唑、2-十七基咪唑、苯并咪唑及2-辛基苯并咪唑所構成之群組中之至少一種,尤佳含有2-苯基咪唑。 The azoles are preferably at least selected from the group consisting of 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, benzimidazole and 2-octylbenzimidazole One, particularly preferably contains 2-phenylimidazole.

助焊劑(F5)較佳係含有相對於助焊劑(F5)的全部質量為0.1質量%以上10質量%以下的唑類,尤佳含有相對於助焊劑(F5)的全部質量為0.5質量%以上5.0質量%以下。 The flux (F5) preferably contains 0.1% by mass or more and 10% by mass or less of azoles relative to the total mass of the flux (F5), and more preferably contains 0.5% by mass or more relative to the total mass of the flux (F5) 5.0% by mass or less.

助焊劑(F5)所使用之有機酸的含量相對於助焊劑(F5)的全部質量較佳為0.5質量%以上20質量%以下,尤佳為3質量%以上18質量%以下。 The content of the organic acid used in the flux (F5) relative to the total mass of the flux (F5) is preferably 0.5% by mass to 20% by mass, particularly preferably 3% by mass to 18% by mass.

於助焊劑(F5)中,有機酸的含量與唑類的含量之比率以有機酸的含量/唑類的含量所表示之質量比計,較佳為0.5以上10以下,尤佳為1以上9以下。若此質量比位於前述較佳範圍內,則更容易提高接合對象物之金屬表面(例如銅板)的腐蝕抑制性。 In the flux (F5), the ratio of the content of the organic acid to the content of the azole is calculated as the mass ratio expressed by the content of organic acid/the content of azole, preferably 0.5 or more and 10 or less, particularly preferably 1 or more and 9 the following. If this mass ratio is within the aforementioned preferable range, it is easier to improve the corrosion inhibitory properties of the metal surface (for example, copper plate) of the joining object.

於助焊劑(F5)中,有機酸的含量與唑類的含量之合計量相對於助焊劑(F5)的全部質量較佳為3質量%以上25質量%以下,尤佳為5質量%以上20質量%以下,更佳為5質量%以上18質量%以下,特佳為5質量%以上15質量%以下。 In the flux (F5), the total amount of the content of the organic acid and the content of the azole relative to the total mass of the flux (F5) is preferably 3% by mass or more and 25% by mass or less, particularly preferably 5% by mass or more. 20 Mass% or less, more preferably 5 mass% or more and 18 mass% or less, particularly preferably 5 mass% or more and 15 mass% or less.

助焊劑(F5)所使用之松香例如可列舉出:脂松香、木松香及妥爾油松香等原料松香,以及從該原料松香所得到之衍生物。該衍生物例如可列舉出:精製松香、氫化松香、岐化松香、聚合松香、酸改質松香、酚改質松香及α,β不飽和羧酸改質物(丙烯酸化松香、順丁烯二酸化松香、反丁烯二酸化松香等),以及該聚合松香的精製物、氫化物及岐化物,以及該α,β不飽和羧酸改質物的精製物、氫化物及岐化物等,可使用此等的1種或2種以上。 The rosin used in the flux (F5) includes, for example, raw rosin such as gum rosin, wood rosin, and tall oil rosin, and derivatives derived from the raw rosin. Examples of the derivatives include: refined rosin, hydrogenated rosin, disproportionated rosin, polymerized rosin, acid-modified rosin, phenol-modified rosin, and α,β-unsaturated carboxylic acid-modified products (acrylated rosin, maleated rosin) , Fumarated rosin, etc.), as well as refined products, hydrides and disproportions of the polymerized rosin, and refined products, hydrides and disproportions of the α,β unsaturated carboxylic acid modification products, etc., which can be used One kind or two or more kinds.

助焊劑(F5)較佳係含有相對於助焊劑(F5)的全部質量為30質量%以上60質量%以下的松香,尤佳含有相對於助焊劑(F5)的全部質量為35質量%以上60質量%以下。 The flux (F5) preferably contains 30% by mass or more and 60% by mass or less of rosin relative to the total mass of the flux (F5), and more preferably contains 35% by mass or more and 60% relative to the total mass of the flux (F5). Less than mass%.

助焊劑(F5)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used in the flux (F5) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F5)可更含有胺、有機鹵素化合物、胺氫鹵酸鹽。 The flux (F5) may further contain amines, organic halogen compounds, and amine hydrohalides.

此外,助焊劑(F5)可更含有搖變減黏劑。助焊劑(F5)所使用之搖變減黏劑例如可列舉出醯胺系搖變減黏劑、山梨醇系搖變減黏劑、蠟系搖變減黏劑(酯化合物)等。 In addition, the flux (F5) can contain a thixotropic reducer. Examples of the thixotropic agent used in the flux (F5) include amide-based thixotropic agents, sorbitol-based thixotropic agents, wax-based thixotropic agents (ester compounds), and the like.

該搖變減黏劑的含量相對於助焊劑(F5)的全部質量較佳為0.1至15.0質量%,尤佳為0.2質量%以上10.0質量%以下,更佳為1.0質量%以上10.0質量%以下,特佳為2.0質量%以上8.3質量%以下。 The content of the thixotropic viscosity reducing agent relative to the total mass of the flux (F5) is preferably 0.1 to 15.0 mass%, more preferably 0.2 mass% or more and 10.0 mass% or less, more preferably 1.0 mass% or more and 10.0 mass% or less , Particularly preferably 2.0% by mass or more and 8.3% by mass or less.

此外,助焊劑(F5)可更含有例如松香以外的樹脂成分、界面活性劑、抗氧化劑等。 In addition, the flux (F5) may further contain, for example, resin components other than rosin, surfactants, antioxidants, and the like.

藉由將上述助焊劑(F5)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且可提高接合對象物之金屬表面(例如銅板)的腐蝕抑制能力之焊料膏。 By combining the above-mentioned flux (F5) and solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. A solder paste that has high mechanical properties and can improve the corrosion inhibiting ability of the metal surface of the object to be joined (for example, a copper plate).

此外,根據助焊劑(F5),可提供一種能夠提高接合對象物之金屬表面(例如銅板)的腐蝕抑制性之焊料膏用助焊劑。 In addition, according to the flux (F5), it is possible to provide a flux for solder paste that can improve the corrosion inhibitory properties of the metal surface (for example, copper plate) of the object to be joined.

助焊劑(F6): Flux (F6):

助焊劑(F6)為含有芳香族胍化合物之組成物。 The flux (F6) is a composition containing an aromatic guanidine compound.

助焊劑(F6)例如可列舉出含有芳香族胍化合物與松香與有機酸與溶劑者。 The flux (F6) includes, for example, those containing an aromatic guanidine compound, rosin, an organic acid, and a solvent.

芳香族胍化合物例如可列舉出二苯基胍(Diphenyl Guanidine)、二甲苯基胍(Ditolyl Guanidine)等。 Examples of the aromatic guanidine compound include diphenyl guanidine (Diphenyl Guanidine) and xylyl guanidine (Ditolyl Guanidine).

芳香族胍化合物可單獨使用1種或混合2種以上而使用。 An aromatic guanidine compound can be used individually by 1 type or in mixture of 2 or more types.

前述芳香族胍化合物較佳係選自由二苯基胍及二甲苯基胍所構成之群組中之至少一種,尤佳含有二苯基胍。 The aforementioned aromatic guanidine compound is preferably at least one selected from the group consisting of diphenylguanidine and xylylguanidine, and particularly preferably contains diphenylguanidine.

助焊劑(F6)較佳係含有相對於助焊劑(F6)的全部質量為0.2質量%以上15質量%以下的芳香族胍化合物,尤佳含有0.5質量%以上7.0質量%以下的芳香族胍化合物。 The flux (F6) preferably contains 0.2% by mass or more and 15% by mass or less of aromatic guanidine compounds relative to the total mass of the flux (F6), and more preferably contains 0.5% by mass or more and 7.0% by mass or less of aromatic guanidine compounds. .

助焊劑(F6)所使用之松香例如可列舉出天然松香以及從該天然松香所得到之衍生物等。天然松香例如可列舉出:脂松香、木松香及妥爾油松香等。該衍生物例如可列舉出精製松香、改質松香等。改質松香可列舉出:氫化松香、聚合松香、岐化松香、酸改質松香、松香酯、酚改質松香及α,β不飽和羧酸改質物(丙烯酸化松香、順丁烯二酸化松香、反丁烯二酸化松香、丙烯酸改質氫化松香等),以及該聚合松香的精製物、氫化物及岐化物,以及該α,β不飽和羧酸改質物的精製物、氫化物及岐化物等,可使用此等的1種或2種以上。 The rosin used in the flux (F6) includes, for example, natural rosin and derivatives derived from the natural rosin. Examples of natural rosin include gum rosin, wood rosin, tall oil rosin, and the like. Examples of such derivatives include refined rosin and modified rosin. The modified rosin includes hydrogenated rosin, polymerized rosin, disproportionated rosin, acid-modified rosin, rosin ester, phenol-modified rosin, and α,β-unsaturated carboxylic acid-modified products (acrylated rosin, maleated rosin, Fumarated rosin, acrylic modified hydrogenated rosin, etc.), as well as refined products, hydrides and disproportions of the polymerized rosin, and refined products, hydrides and disproportions of the modified α,β unsaturated carboxylic acids, etc., One or two or more of these can be used.

助焊劑(F6)較佳係含有相對於助焊劑(F6)的全部質量為15質量%以上70質量%以下的松香,尤佳含有相對於助焊劑(F6)的全部質量為35質量%以上60質量%以下。 The flux (F6) preferably contains 15% by mass or more and 70% by mass or less of rosin relative to the total mass of the flux (F6), and more preferably contains 35% by mass or more and 60% relative to the total mass of the flux (F6). Less than mass%.

助焊劑(F6)所使用之有機酸的含量相對於助焊劑(F6)的全部質量較佳為0.1質量%以上15質量%以下,尤佳為0.2質量%以上10質量%以下。 The content of the organic acid used in the flux (F6) relative to the total mass of the flux (F6) is preferably 0.1% by mass to 15% by mass, and more preferably 0.2% by mass to 10% by mass.

於助焊劑(F6)中,相對於助焊劑(F6)的全部質量,較佳係含有合計為2質量%以上18質量%以下之有機酸與芳香族胍化合物,尤佳含有合計為3質量%以上18質量%以下。 In the flux (F6), relative to the total mass of the flux (F6), it is preferable to contain a total of 2% by mass to 18% by mass of organic acid and aromatic guanidine compound, and more preferably a total of 3% by mass Above 18% by mass.

助焊劑(F6)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used in the flux (F6) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F6)可更含有搖變減黏劑。 Flux (F6) can further contain thixotropic viscosity reducer.

助焊劑(F6)所使用之搖變減黏劑例如可列舉出醯胺系搖變減黏劑、山梨醇系搖變減黏劑、蠟系搖變減黏劑(酯化合物)等。 The thixotropic agent used in the flux (F6) includes, for example, an amide-based thixotropic agent, a sorbitol-based thixotropic agent, and a wax-based thixotropic agent (ester compound).

該搖變減黏劑的含量相對於助焊劑(F6)的全部質量較佳為0.1至15.0質量%,尤佳為0.2質量%以上10.0質量%以下。 The content of the thixotropic viscosity reducing agent is preferably 0.1 to 15.0% by mass relative to the total mass of the flux (F6), and more preferably 0.2% by mass or more and 10.0% by mass or less.

助焊劑(F6)可更含有胺、有機鹵素化合物、胺氫鹵酸鹽。 The flux (F6) may further contain amines, organic halogen compounds, and amine hydrohalides.

此外,助焊劑(F6)可更含有例如松香以外的樹脂成分、界面活性劑、抗氧化劑等。 In addition, the flux (F6) may further contain, for example, resin components other than rosin, surfactants, antioxidants, and the like.

藉由將上述助焊劑(F6)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且已提高焊料相對於接合對象物的金屬表面之潤濕速度之焊料膏。 By combining the above-mentioned flux (F6) with solder powder containing any one of solder alloys (S1) to solder alloys (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. A solder paste that has high mechanical properties and has improved the wetting speed of the solder with respect to the metal surface of the object to be joined.

此外,根據助焊劑(F6),可提供一種焊料相對於接合對象物的金屬表面之潤濕速度高且焊料潤濕性良好之焊料膏用助焊劑。 In addition, according to the flux (F6), it is possible to provide a flux for solder paste that has a high wetting rate of the solder with respect to the metal surface of the object to be joined and good solder wettability.

助焊劑(F7): Flux (F7):

助焊劑(F7)為含有屬於醯胺化合物之醯胺系搖變減黏劑之組成物。 The flux (F7) is a composition containing an amide-based thixotropic agent, which is a amide compound.

助焊劑(F7)例如可列舉出:含有前述屬於醯胺化合物之醯胺系搖變減黏劑、與有機酸、與選自由松香系樹脂及丙烯酸系樹脂所構成之群組中的至少一種之樹脂成分、與溶劑者。 The flux (F7) includes, for example, a thixotropic agent containing the aforementioned amide compound, an organic acid, and at least one selected from the group consisting of rosin-based resins and acrylic resins. Resin components and solvents.

醯胺系搖變減黏劑(醯胺化合物)例如可列舉出聚醯胺、雙醯胺、單醯胺。 Examples of the amide-based thixotropic viscosity-reducing agent (amide compound) include polyamide, bisamide, and monoamide.

該醯胺系搖變減黏劑(醯胺化合物)例如可列舉出:月桂醯胺、棕櫚醯胺、硬脂醯胺、山萮醯胺、羥基硬脂醯胺、飽和脂肪醯胺、油醯胺、芥子醯胺、不飽和脂肪醯胺、對甲苯醯胺、對甲苯甲烷醯胺、芳香族醯胺、六亞甲基羥基硬脂醯胺、取代醯胺、羥甲基硬脂醯胺、羥甲基醯胺、脂肪酸酯醯胺等之單醯胺;亞甲基雙硬脂醯胺、乙烯雙月桂醯胺、乙烯雙羥基脂肪酸(脂肪酸的碳數C6至C24)醯胺、乙烯雙羥基硬脂醯胺、飽和脂肪雙醯胺、亞甲基雙油醯胺、不飽和脂肪雙醯胺、間二甲苯雙硬脂醯胺、芳香族雙醯胺等之雙醯胺;飽和脂肪酸聚醯胺、不飽和脂肪酸聚醯胺、芳香族聚醯胺、1,2,3-丙烷三羧酸三(2-甲基環己基醯胺)、環狀醯胺低聚物、非環狀醯胺低聚物等之聚醯胺。 The amide-based thixotropic viscosity reducing agent (amide compound) includes, for example, lauryl amide, palm amide, stearyl amide, behenyl amide, hydroxystearyl amide, saturated fatty amide, and oleamide. Amine, mustard amide, unsaturated fatty amide, p-toluamide, p-toluene methane amide, aromatic amide, hexamethylene hydroxystearyl amide, substituted amide, methylol stearyl amide, Monoamides such as hydroxymethyl amide, fatty acid ester amide, etc.; methylene bisstearyl amide, ethylene bislauric amide, ethylene dihydroxy fatty acid (fatty acid carbon number C6 to C24) amide, ethylene bis Diamides such as hydroxystearyl amide, saturated fatty diamide, methylene dioleyl amide, unsaturated aliphatic diamide, meta-xylene distearic amide, aromatic diamide, etc.; saturated fatty acid polyamide Amide, unsaturated fatty acid polyamide, aromatic polyamide, 1,2,3-propane tricarboxylic acid tris (2-methylcyclohexyl amide), cyclic amide oligomer, non-cyclic amide Polyamides such as amine oligomers.

前述環狀醯胺低聚物可列舉出:二羧酸與二胺經環狀縮聚之醯胺低聚物、三羧酸與二胺經環狀縮聚之醯胺低聚物、二羧酸與三胺經環狀縮聚之醯胺低聚物、三羧酸與三胺經環狀縮聚之醯胺低聚物、二羧酸及三羧酸與二胺經環狀縮聚之醯胺低聚物、二羧酸及三羧酸與三胺經環狀縮聚之醯胺低聚物、二羧酸與二胺及三胺經環狀縮聚之醯胺低聚物、三羧酸與二胺及三胺經環狀縮聚之醯胺低聚物、二羧酸及三羧酸與二胺及三胺經環狀縮聚之醯胺低聚物等。 The aforementioned cyclic amide oligomers include: dicarboxylic acid and diamine cyclic polycondensation amide oligomer, tricarboxylic acid and diamine cyclic polycondensation amide oligomer, dicarboxylic acid and Amine oligomers obtained by cyclic condensation polymerization of triamines, amide oligomers obtained by cyclic condensation polymerization of tricarboxylic acids and triamines, amide oligomers obtained by cyclic condensation polymerization of dicarboxylic acids and tricarboxylic acids and diamines , Dicarboxylic acid and tricarboxylic acid and triamine by cyclic polycondensation of amide oligomer, dicarboxylic acid and diamine and triamine by cyclic polycondensation of amide oligomer, tricarboxylic acid and diamine and triamine Amine oligomers obtained by cyclic polycondensation of amines, amide oligomers obtained by cyclic polycondensation of dicarboxylic acids and tricarboxylic acids with diamines and triamines, etc.

此外,前述非環狀醯胺低聚物可列舉出:單羧酸與二胺及/或三胺非經環狀縮聚之醯胺低聚物之情形,以及二羧酸及/或三羧酸與單胺非經環狀縮聚之醯胺低聚物之情形等。為含有單羧酸或單胺之醯胺低聚物時,單羧酸、單胺 係發揮終端分子(terminal molecules)的功能,而成為降低分子量之非環狀醯胺低聚物。此外,在非環狀醯胺低聚物為二羧酸及/或三羧酸與二胺及/或三胺非經環狀縮聚之醯胺化合物之情形下,係成為非環狀高分子系醯胺聚合物。再者,非環狀醯胺低聚物亦包含單羧酸與單胺非經環狀縮聚之醯胺低聚物。 In addition, the aforementioned non-cyclic amide oligomers include: the case of non-cyclic polycondensation of monocarboxylic acid and diamine and/or triamine, and dicarboxylic acid and/or tricarboxylic acid The case of non-cyclic polycondensation of amide oligomer with monoamine, etc. When it is an amide oligomer containing monocarboxylic acid or monoamine, monocarboxylic acid, monoamine It functions as terminal molecules and becomes a non-cyclic amide oligomer with reduced molecular weight. In addition, when the non-cyclic amide oligomer is a non-cyclic polycondensation of dicarboxylic acid and/or tricarboxylic acid and diamine and/or triamine, it becomes a non-cyclic polymer system. Amide polymer. Furthermore, the non-cyclic amide oligomer also includes the non-cyclic polycondensation of monocarboxylic acid and monoamine.

本實施型態之助焊劑(F7)所含有之醯胺系搖變減黏劑(醯胺化合物),較佳係使用含有選自由聚醯胺、雙醯胺及單醯胺所構成之群組中的至少一種者。當中尤佳係使用選自由對甲苯醯胺、乙烯雙羥基脂肪酸(C6至C24)醯胺、六亞甲基羥基硬脂醯胺、聚醯胺及環狀醯胺低聚物所構成之群組中的至少一種。 The amide-based thixotropic agent (amide compound) contained in the flux (F7) of this embodiment is preferably selected from the group consisting of polyamide, bisamide and monoamide At least one of them. Among them, it is particularly preferable to use the group selected from the group consisting of p-toluamide, ethylene dihydroxy fatty acid (C6 to C24) amide, hexamethylene hydroxystearyl amide, polyamide and cyclic amide oligomer At least one of them.

本實施型態之助焊劑(F7)之醯胺系搖變減黏劑的含量,相對於前述助焊劑(F7)的全部質量較佳係超過0質量%且為15質量%以下,尤佳為1.5質量%以上10.0質量%以下。 The content of the amide-based thixotropic viscosity-reducing agent of the flux (F7) of this embodiment is preferably more than 0% by mass and 15% by mass or less relative to the total mass of the aforementioned flux (F7), especially 1.5% by mass or more and 10.0% by mass or less.

醯胺化合物以外的搖變減黏劑可列舉出蠟系搖變減黏劑。蠟系搖變減黏劑例如可列舉出酯化合物,具體可列舉出蓖麻硬化油。本實施型態之助焊劑較佳係含有相對於前述助焊劑(F7)的全部質量為0質量%以上15質量%以下的酯化合物,尤佳含有超過0質量%且為12.0質量%以下。 Examples of thixotropic agents other than amide compounds include wax-based thixotropic agents. Examples of the wax-based thixotropic agent include ester compounds, and specific examples include castor oil. The flux of this embodiment preferably contains an ester compound of 0% by mass to 15% by mass relative to the total mass of the aforementioned flux (F7), and more preferably contains more than 0% by mass and 12.0% by mass.

本實施型態之助焊劑相對於前述助焊劑(F7)的全部質量,較佳係含有合計為3.0質量%以上15.0質量%以下之屬於搖變減黏劑之醯胺化合物與酯化合物,尤佳含有5.0質量%以上10.0質量%以下。 The flux of this embodiment preferably contains 3.0% by mass to 15.0% by mass in total with respect to the total mass of the aforementioned flux (F7), which are thixotropic viscosity-reducing agents, especially amide compounds and ester compounds. Contains 5.0% by mass or more and 10.0% by mass or less.

助焊劑(F7)所使用之有機酸的含量相對於助焊劑(F7)的全部質量較佳為0.1質量%以上15質量%以下,尤佳為0.2質量%以上10質量%以下。 The content of the organic acid used in the flux (F7) relative to the total mass of the flux (F7) is preferably 0.1% by mass to 15% by mass, and more preferably 0.2% by mass to 10% by mass.

相對於助焊劑(F7)的全部質量,助焊劑(F7)較佳係含有15質量%以上70質量%以下之選自由松香系樹脂及丙烯酸系樹脂所構成之群組中的至少一種之樹脂成分,尤佳含有相對於助焊劑(F7)的全部質量為35質量%以上60質量%以下。 Relative to the total mass of the flux (F7), the flux (F7) preferably contains 15% by mass or more and 70% by mass or less of at least one resin component selected from the group consisting of rosin-based resins and acrylic resins , It is particularly preferable to contain 35% by mass or more and 60% by mass or less relative to the total mass of the flux (F7).

助焊劑(F7)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used in the flux (F7) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F7)可更含有松香系樹脂及丙烯酸系樹脂以外的樹脂成分、胺、鹵素系活性劑、界面活性劑、抗氧化劑等。 The flux (F7) may further contain resin components other than rosin-based resins and acrylic resins, amines, halogen-based activators, surfactants, antioxidants, and the like.

藉由將上述助焊劑(F7)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且不易產生印刷流掛(slump-in-print)及加熱流掛(slump-in-heat)之焊料膏。 By combining the above-mentioned flux (F7) and solder powder containing any one of solder alloys (S1) to solder alloys (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. It has high mechanical properties and is not easy to produce slump-in-print and slump-in-heat solder paste.

此外,根據助焊劑(F7),可提供一種不易產生稱為印刷流掛之印刷後之焊料的流掛或是稱為加熱流掛之藉由加熱而熔融時之焊料的流掛之焊料膏用助焊劑。 In addition, according to the flux (F7), it is possible to provide a solder paste that is not easy to produce the sag of the solder after printing called the printing sag or the sag of the solder when the solder is melted by heating called the heating sag. Flux.

助焊劑(F8): Flux (F8):

助焊劑(F8)為含有屬於山梨醇化合物之山梨醇系搖變減黏劑之組成物。 The flux (F8) is a composition containing a sorbitol-based thixotropic agent which is a sorbitol compound.

助焊劑(F8)例如可列舉出:含有前述屬於山梨醇化合物之山梨醇系搖變減黏劑與松香系樹脂與溶劑者。 Examples of the flux (F8) include those containing the aforementioned sorbitol-based thixotropic agent which is a sorbitol compound, a rosin-based resin, and a solvent.

山梨醇系搖變減黏劑(山梨醇化合物)例如可列舉出二苯亞甲基山梨醇、雙(4-甲基苯亞甲基)-D-山梨醇等。 Examples of the sorbitol-based thixotropic viscosity reducer (sorbitol compound) include dibenzylidene sorbitol, bis(4-methylbenzylidene)-D-sorbitol, and the like.

此山梨醇系搖變減黏劑的含量相對於助焊劑(F8)的全部質量較佳為0.2質量%以上,尤佳為0.5質量%以上,更佳為0.5質量%以上5.0質量%以下,特佳為0.5質量%以上3.5質量%以下。 The content of the sorbitol-based thixotropic viscosity reducing agent relative to the total mass of the flux (F8) is preferably 0.2% by mass or more, more preferably 0.5% by mass or more, and more preferably 0.5% by mass or more and 5.0% by mass or less. Preferably, it is 0.5% by mass or more and 3.5% by mass or less.

本實施型態之助焊劑(F8)所使用之搖變減黏劑亦可併用前述山梨醇系搖變減黏劑以外的搖變減黏劑。 The thixotropic viscosity reducer used in the flux (F8) of this embodiment type can also be used in combination with thixotropic viscosity reducers other than the aforementioned sorbitol-based thixotropic viscosity reducer.

山梨醇系搖變減黏劑以外的搖變減黏劑例如可列舉出山梨醇系添加劑、其他搖變減黏劑等。 Examples of the thixotropic agent other than the sorbitol-based thixotropic agent include sorbitol-based additives and other thixotropic agents.

山梨醇系添加劑可列舉出:(D-)山梨醇、單苯亞甲基(-D-)山梨醇、單(4-甲基苯亞甲基)-(D-)山梨醇等。 Examples of sorbitol-based additives include (D-)sorbitol, monobenzylidene (-D-)sorbitol, mono(4-methylbenzylidene)-(D-)sorbitol, and the like.

此山梨醇系添加劑的含量相對於助焊劑(F8)的全部質量較佳係超過0質量%且為0.035質量%以下,尤佳為0.00025質量%以上0.035質量%以下。 The content of the sorbitol-based additive relative to the total mass of the flux (F8) is preferably more than 0% by mass and 0.035% by mass or less, and more preferably 0.00025% by mass or more and 0.035% by mass or less.

其他搖變減黏劑可列舉出選自由蠟系搖變減黏劑及醯胺系搖變減黏劑(醯胺化合物)所構成之群組中的至少一種。 Other thixotropic agents may include at least one selected from the group consisting of wax-based thixotropic agents and amide-based thixotropic agents (amide compounds).

屬於其他搖變減黏劑之蠟系搖變減黏劑例如可列舉出酯化合物,具體可列舉出蓖麻硬化油等。 Examples of wax-based thixotropic agents belonging to other thixotropic agents include ester compounds, and specific examples include castor oil.

屬於其他搖變減黏劑之醯胺系搖變減黏劑(醯胺化合物)例如可列舉出前述聚醯胺、雙醯胺、單醯胺。 Examples of the amide-based thixotropic agent (amide compound) that are other thixotropic viscosity reducers include the aforementioned polyamides, bisamides, and monoamides.

該其他搖變減黏劑的含量相對於助焊劑(F8)的全部質量較佳為0.5至15.0質量%,尤佳為1質量%以上10質量%以下。 The content of the other thixotropic viscosity reducing agent relative to the total mass of the flux (F8) is preferably 0.5 to 15.0% by mass, and more preferably 1% by mass to 10% by mass.

相對於助焊劑(F8)的全部質量,本實施型態之助焊劑(F8)較佳係含有合計為2質量%以上15質量%以下之山梨醇系搖變減黏劑及其他搖變減黏 劑,相對於助焊劑(F8)的全部質量,尤佳含有合計為2.5質量%以上11.5質量%以下。 Relative to the total mass of the flux (F8), the flux (F8) of this embodiment preferably contains a total of 2% by mass to 15% by mass of a sorbitol-based thixotropic viscosity reducing agent and other tremor reducing viscosity The total mass of the flux (F8) is preferably 2.5% by mass or more and 11.5% by mass or less in total.

本實施型態之助焊劑(F8)較佳係含有相對於助焊劑(F8)的全部質量為2質量%以上15質量%以下之搖變減黏劑的總量,尤佳含有2.5質量%以上11.5質量%以下。 The flux (F8) of this embodiment preferably contains the total amount of the thixotropic viscosity reducing agent of 2% by mass or more and 15% by mass relative to the total mass of the flux (F8), and more preferably 2.5% by mass or more 11.5 mass% or less.

本實施型態之助焊劑(F8)的搖變減黏劑,較佳係組合使用:選自由二苯亞甲基山梨醇及雙(4-甲基苯亞甲基)-D-山梨醇所構成之群組中的至少一種之山梨醇系搖變減黏劑,與除此之外的搖變減黏劑。藉此,除了賦予搖變減黏性之外,亦容易抑制助焊劑及使用其之焊料膏中之結晶的析出、結塊的產生。 The thixotropic viscosity-reducing agent of the flux (F8) of this embodiment is preferably used in combination: selected from the group consisting of dibenzylidene sorbitol and bis(4-methylbenzylidene)-D-sorbitol At least one type of sorbitol-based thixotropic agent in the constituted group, and other thixotropic agents. Thereby, in addition to imparting thixotropic viscosity reduction, it is also easy to suppress the precipitation of crystals and the occurrence of agglomeration in the flux and the solder paste using it.

本實施型態之助焊劑(F8)的搖變減黏劑較佳係併用前述山梨醇系搖變減黏劑與前述山梨醇系添加劑。 The thixotropy reducing agent of the flux (F8) of this embodiment is preferably a combination of the aforementioned sorbitol-based thixotropic reducing agent and the aforementioned sorbitol-based additive.

尤佳的搖變減黏劑係含有:前述山梨醇系搖變減黏劑,與選自由(D-)山梨醇、單苯亞甲基(-D-)山梨醇及單(4-甲基苯亞甲基)-(D-)山梨醇所構成之群組中的至少一種之前述山梨醇系添加劑。 Particularly preferred thixotropic viscosity reducing agents include: the aforementioned sorbitol thixotropic viscosity reducing agent, and selected from (D-) sorbitol, monobenzylidene (-D-) sorbitol and mono(4-methyl) At least one of the aforementioned sorbitol-based additives from the group consisting of (benzylidene)-(D-)sorbitol.

前述山梨醇系添加劑相對於前述山梨醇系搖變減黏劑之比率(質量比)較佳為0.03至1.50,尤佳為0.05至1.00。 The ratio (mass ratio) of the aforementioned sorbitol-based additive relative to the aforementioned sorbitol-based thixotropic agent is preferably 0.03 to 1.50, particularly preferably 0.05 to 1.00.

此外,本實施型態之助焊劑(F8)的搖變減黏劑較佳係併用前述山梨醇系搖變減黏劑與前述山梨醇系添加劑與前述其他搖變減黏劑。 In addition, the thixotropic reducer of the flux (F8) of this embodiment is preferably combined with the aforementioned sorbitol-based thixotropic reducer, the aforementioned sorbitol-based additive, and the aforementioned other thixotropic reducer.

助焊劑(F8)較佳係含有相對於助焊劑(F8)的全部質量為15質量%以上70質量%以下的松香系樹脂,尤佳含有相對於助焊劑(F8)的全部質量為35質量%以上60質量%以下。 The flux (F8) preferably contains 15% to 70% by mass relative to the total mass of the flux (F8), and preferably contains 35% by mass relative to the total mass of the flux (F8). Above 60% by mass or less.

助焊劑(F8)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used for the flux (F8) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F8)可更含有搖變減黏劑、松香系樹脂及溶劑以外的樹脂成分,例如可列舉出:有機酸、胺、鹵素系活性劑、界面活性劑、抗氧化劑等。 The flux (F8) may further contain resin components other than a thixotropic agent, a rosin-based resin, and a solvent, and examples thereof include organic acids, amines, halogen-based activators, surfactants, and antioxidants.

藉由將上述助焊劑(F8)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且流動性及保形性良好之焊料膏。 By combining the above-mentioned flux (F8) with solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase that does not easily cause changes over time, such as an increase in viscosity, and has excellent wettability. Solder paste with high mechanical properties, good fluidity and shape retention.

此外,根據助焊劑(F8),可提供一種能夠賦予充分的搖變減黏性,較佳係抑制結晶的析出且不易產生結塊之焊料膏用助焊劑。 In addition, according to the flux (F8), it is possible to provide a flux for solder paste that can impart sufficient thixotropic viscosity reduction, preferably suppresses the precipitation of crystals, and is less likely to cause agglomeration.

又,焊料膏往印刷電路板的電極上之供給通常是藉由分注吐出或網版印刷來進行。因此,對於焊料膏係要求吐出性、脫版等之印刷性,再者,於供給後亦須保持其形狀。於焊料膏中,兼具於吐出及印刷時的流動性(低黏性)與供給後的保形性(高黏性)之流動特性(搖變減黏性),於近年來高密度持續進展之基板表面構裝中的細微間距印刷時,乃成為重要的因素。 In addition, the supply of solder paste to the electrodes of the printed circuit board is usually performed by dispensing discharge or screen printing. Therefore, the solder paste is required to have printing properties such as ejection and release, and moreover, it must maintain its shape after being supplied. In solder paste, it has both fluidity (low viscosity) during discharge and printing and flow characteristics (thixotropic viscosity reduction) after supplying shape retention (high viscosity). In recent years, high density has continued to advance. The fine pitch printing in the substrate surface assembly becomes an important factor.

助焊劑(F9): Flux (F9):

助焊劑(F9)為一併具有二醇系溶劑與有機酸酯之組成物。 The flux (F9) is a composition having both a glycol solvent and an organic acid ester.

助焊劑(F9)例如可列舉出含有樹脂成分與溶劑與各種活性成分者。較佳的助焊劑(F9)可列舉出含有松香系樹脂與有機酸與作為溶劑之二醇系溶劑及有機酸酯者。 Examples of the flux (F9) include those containing a resin component, a solvent, and various active ingredients. Preferable flux (F9) includes those containing rosin-based resin, organic acid, and glycol-based solvents and organic acid esters as solvents.

可使用在助焊劑(F9)之松香系樹脂例如可列舉出:脂松香、木松香等之天然松香或是其衍生物(聚合松香、氫化松香、岐化松香、酸改質松香、松香酯等)。 Rosin-based resins that can be used in flux (F9) include, for example, natural rosin such as gum rosin, wood rosin, or its derivatives (polymerized rosin, hydrogenated rosin, disproportionated rosin, acid-modified rosin, rosin ester, etc. ).

助焊劑(F9)中之松香系樹脂的含量並無特別限定,例如相對於助焊劑(F9)的全部質量較佳為10至80質量%的範圍內,尤佳為20至70質量%的範圍內,更佳為30至60質量%的範圍內。 The content of the rosin-based resin in the flux (F9) is not particularly limited. For example, relative to the total mass of the flux (F9), it is preferably in the range of 10 to 80% by mass, particularly preferably in the range of 20 to 70% by mass. Within, more preferably within the range of 30 to 60% by mass.

助焊劑(F9)中之有機酸的含量並無特別限定,例如相對於助焊劑(F9)的全部質量較佳為1至15質量%的範圍內,尤佳為3至10質量%的範圍內。 The content of the organic acid in the flux (F9) is not particularly limited. For example, relative to the total mass of the flux (F9), it is preferably in the range of 1 to 15% by mass, particularly preferably in the range of 3 to 10% by mass. .

於本實施型態之助焊劑(F9)中,溶劑係至少一併具有二醇系溶劑與有機酸酯。此有機酸酯的沸點位於適度的範圍,於一般的焊接所採用之接合溫度中,於接合初期殘存於助焊劑中而將助焊劑的熔融黏度保持地較低,容易釋放分解氣體等,並且於接合後期揮發某種程度。 In the flux (F9) of this embodiment, the solvent has at least a diol solvent and an organic acid ester. The boiling point of this organic acid ester is in a moderate range. At the bonding temperature used in general soldering, it remains in the flux at the initial stage of bonding and keeps the flux's melt viscosity low. It is easy to release decomposition gas, etc. It is volatilized to a certain extent in the late stage of joining.

在此所謂「二醇系溶劑」,意指由二醇(具有於脂肪族或脂環式烴的2個相異碳原子各鍵結1個羥基之結構之化合物)或其衍生物所構成之溶劑。 The term "diol-based solvent" here means a diol (a compound having a structure in which two different carbon atoms of an aliphatic or alicyclic hydrocarbon are each bonded to a hydroxyl group) or its derivatives. Solvent.

於本實施型態之助焊劑(F9)中,二醇系溶劑的種類並無特別限定,例如可使用一般使用在焊接用助焊劑者。二醇系溶劑的具體例除了二乙二醇、二丙二醇、三乙二醇、己二醇、苯基甘醇、己基二甘醇、2-乙基己基二甘醇之外,可列舉出:二乙二醇單丁醚(丁基卡必醇)、二乙二醇單甲醚(甲基卡必醇)、二乙二醇單己醚(己基卡必醇)、丙二醇單苯醚等之二醇醚類。 In the flux (F9) of this embodiment, the type of glycol solvent is not particularly limited. For example, fluxes generally used for soldering can be used. Specific examples of glycol-based solvents include diethylene glycol, dipropylene glycol, triethylene glycol, hexanediol, phenyl glycol, hexyl diethylene glycol, and 2-ethylhexyl diethylene glycol: Diethylene glycol monobutyl ether (butyl carbitol), diethylene glycol monomethyl ether (methyl carbitol), diethylene glycol monohexyl ether (hexyl carbitol), propylene glycol monophenyl ether, etc. Glycol ethers.

此等當中,較佳為碳數2至24的二醇醚(具體而言為單二醇醚(碳數:4至26)、二甘醇醚(碳數:6至28)、低聚二醇醚(碳數:2+2×n至24+2×n),尤佳為碳數4至16的醇之二醇醚,特佳為碳數6至8的醇之二醇醚。 Among these, preferred are glycol ethers having 2 to 24 carbon atoms (specifically, monoglycol ether (carbon number: 4 to 26), diethylene glycol ether (carbon number: 6 to 28), and oligomeric diglycol ether). Alcohol ether (carbon number: 2+2×n to 24+2×n), particularly preferably a glycol ether of an alcohol having a carbon number of 4 to 16, and particularly preferably a glycol ether of an alcohol having a carbon number of 6 to 8.

二醇系溶劑可單獨使用一種或併用兩種以上。 The diol-based solvent may be used alone or in combination of two or more.

助焊劑(F9)中之二醇系溶劑的含量(在使用複數種二醇系溶劑之情形時為其總含量)並無特別限定,例如相對於助焊劑(F9)的全部質量較佳為10 至60質量%的範圍內,尤佳為15至50質量%的範圍內,更佳為20至45質量%的範圍內。 The content of the diol-based solvent in the flux (F9) (the total content in the case of using multiple diol-based solvents) is not particularly limited, for example, it is preferably 10 relative to the total mass of the flux (F9) It is in the range of 60% by mass to 60% by mass, more preferably in the range of 15 to 50% by mass, and more preferably in the range of 20 to 45% by mass.

於本實施型態中,除了上述二醇系溶劑之外,亦可併用有機酸酯作為溶劑。藉此於焊接時可實現熔融黏度低的助焊劑。 In this embodiment, in addition to the above-mentioned glycol-based solvents, organic acid esters may also be used as a solvent in combination. In this way, a flux with low melt viscosity can be realized during soldering.

含有有機酸酯之助焊劑由於在焊料膏的保管中可抑制焊料合金粉末與活性劑之反應,故即使不調整活性劑的活性度或調配量,其活性力亦可殘存,可確保焊接時的良好潤濕性而抑制空隙的產生。 The flux containing organic acid ester can inhibit the reaction of the solder alloy powder and the activator during the storage of the solder paste. Therefore, even if the activation degree or the blending amount of the activator is not adjusted, its activity can remain, which can ensure the soldering performance. Good wettability and suppress the generation of voids.

有機酸酯例如可列舉出:己二酸二甲酯、己二酸二異丙酯、順丁烯二酸二丁酯、癸二酸二甲酯、己二酸二異丁酯、癸二酸二乙酯、癸二酸二異丙酯、癸二酸二丁酯、癸二酸二辛酯等。此等可單獨使用1種或混合複數種而使用。 Examples of organic acid esters include: dimethyl adipate, diisopropyl adipate, dibutyl maleate, dimethyl sebacate, diisobutyl adipate, sebacic acid Diethyl, diisopropyl sebacate, dibutyl sebacate, dioctyl sebacate, etc. These can be used individually by 1 type or in mixture of multiple types.

助焊劑(F9)中之有機酸酯的含量(在使用複數種有機酸酯之情形時為其總含量)並無特別限定,相對於助焊劑(F9)的全部質量較佳為0.5質量%以上,尤佳為1質量%以上,更佳為5質量%以上。另一方面,從消除助焊劑或焊料膏的乾燥不良以抑制黏滯之點來看,含量較佳係較少,較佳例如為30質量%以下,尤佳為25質量%以下,更佳為20質量%以下,特佳為15質量%以下。 The content of the organic acid ester in the flux (F9) (the total content in the case of using multiple organic acid esters) is not particularly limited, and it is preferably 0.5% by mass or more relative to the total mass of the flux (F9) , Particularly preferably 1% by mass or more, more preferably 5% by mass or more. On the other hand, from the viewpoint of eliminating poor drying of the flux or solder paste and suppressing sticking, the content is preferably less, preferably, for example, 30% by mass or less, particularly preferably 25% by mass or less, and more preferably 20% by mass or less, particularly preferably 15% by mass or less.

此外,有機酸酯的含量(質量%)相對於二醇系溶劑的含量(質量%)(在使用複數種之情形時為其總量)之質量比(有機酸酯的含量/二醇系溶劑的含量)並無特別限定,從防止空隙產生之點來看,較佳為0.01至1.25,尤佳為0.10至1.0,更佳為0.15至0.75,特佳為0.15至0.50。 In addition, the mass ratio of the content (mass%) of the organic acid ester relative to the content (mass%) of the glycol-based solvent (the total amount in the case of using more than one type) (content of organic acid ester/diol-based solvent) The content) is not particularly limited. From the viewpoint of preventing the generation of voids, it is preferably 0.01 to 1.25, particularly preferably 0.10 to 1.0, more preferably 0.15 to 0.75, and particularly preferably 0.15 to 0.50.

於本實施型態之助焊劑(F9)中,除了二醇系溶劑及有機酸酯之外,亦可更併用其他一般所知的溶劑。 In the flux (F9) of this embodiment, in addition to glycol-based solvents and organic acid esters, other commonly known solvents can also be used in combination.

該溶劑例如可列舉出:苯甲醇、乙醇、異丙醇、丁醇、1,5-戊二醇、辛二醇、萜品醇、乙基賽璐蘇、丁基賽璐蘇等之醇類;甲苯、二甲苯、正己烷等之烴類,可使用此等的一種或兩種以上。 The solvent includes, for example, alcohols such as benzyl alcohol, ethanol, isopropanol, butanol, 1,5-pentanediol, octanediol, terpineol, ethyl cellophane, and butyl cellophane ; Toluene, xylene, n-hexane and other hydrocarbons, one or two or more of these can be used.

本實施型態之助焊劑(F9)中之溶劑的含量相對於助焊劑(F9)的全部質量較佳為20至70質量%的範圍內,尤佳為25至60質量%的範圍內,更佳為30至60質量%的範圍內。 The content of the solvent in the flux (F9) of this embodiment is preferably in the range of 20 to 70% by mass, more preferably in the range of 25 to 60% by mass, relative to the total mass of the flux (F9). It is preferably in the range of 30 to 60% by mass.

本實施型態之助焊劑(F9)可含有松香系樹脂以外的樹脂成分、搖變減黏劑、胺、鹵素系活性劑、界面活性劑、抗氧化劑。 The flux (F9) of this embodiment can contain resin components other than rosin-based resins, thixotropic viscosity reducers, amines, halogen-based activators, surfactants, and antioxidants.

藉由將上述助焊劑(F9)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且可在不損及製造效率或保存穩定性下實現空隙的產生少之焊接之焊料膏。 By combining the above-mentioned flux (F9) with solder powder containing any one of solder alloys (S1) to solder alloys (S5), it is possible to provide a viscosity increase that does not easily cause changes over time, such as an increase in viscosity, and has excellent wettability. It has high mechanical properties and can achieve solder paste with less voids without compromising manufacturing efficiency or storage stability.

此外,根據助焊劑(F9),可提供一種可在不損及製造效率或保存穩定性下實現空隙的產生少之焊接之焊料膏用助焊劑。 In addition, according to the flux (F9), it is possible to provide a flux for solder paste that can achieve soldering with less voids without compromising manufacturing efficiency or storage stability.

助焊劑(F10): Flux (F10):

助焊劑(F10)為一併具有二醇系溶劑與碳數16至18的一元醇之組成物。 The flux (F10) is a composition containing a glycol solvent and a monohydric alcohol with 16 to 18 carbon atoms.

助焊劑(F10)可列舉出含有樹脂成分與溶劑與各種活性成分者。較佳的助焊劑(F10)可列舉出含有松香系樹脂與有機酸與作為溶劑之二醇系溶劑及碳數16至18的一元醇者。 The flux (F10) includes resin components, solvents, and various active ingredients. Preferable flux (F10) includes rosin-based resins, organic acids, glycol-based solvents as solvents, and monohydric alcohols with 16 to 18 carbons.

可使用在助焊劑(F10)之松香系樹脂例如可列舉出:脂松香、木松香等之天然松香或是其衍生物(聚合松香、氫化松香、岐化松香、酸改質松香、松香酯等)。 Rosin-based resins that can be used in flux (F10) include, for example, natural rosin such as gum rosin, wood rosin, or its derivatives (polymerized rosin, hydrogenated rosin, disproportionated rosin, acid-modified rosin, rosin ester, etc. ).

助焊劑(F10)中之松香系樹脂的含量並無特別限定,例如相對於助焊劑(F10)的全部質量較佳為10至80質量%的範圍內,尤佳為20至70質量%的範圍內,更佳為30至60質量%的範圍內。 The content of the rosin-based resin in the flux (F10) is not particularly limited. For example, relative to the total mass of the flux (F10), it is preferably in the range of 10 to 80% by mass, particularly preferably in the range of 20 to 70% by mass. Within, more preferably within the range of 30 to 60% by mass.

助焊劑(F10)中之有機酸的含量並無特別限定,例如相對於助焊劑(F10)的全部質量較佳為1至15質量%的範圍內,尤佳為3至10質量%的範圍內。 The content of the organic acid in the flux (F10) is not particularly limited. For example, relative to the total mass of the flux (F10), it is preferably in the range of 1 to 15% by mass, particularly preferably in the range of 3 to 10% by mass. .

於本實施型態之助焊劑(F10)中,溶劑係至少一併具有二醇系溶劑與碳數16至18的一元醇。此碳數的一元醇的沸點位於適度的範圍,於一般的焊接所採用之接合溫度中,於接合初期殘存於助焊劑中而將助焊劑的熔融黏度保持地較低,容易釋放分解氣體等,並且於接合後期揮發某種程度。 In the flux (F10) of this embodiment, the solvent has at least a diol-based solvent and a monoalcohol with 16 to 18 carbon atoms. The boiling point of the monohydric alcohol with this carbon number is in a moderate range. At the bonding temperature used in general soldering, it remains in the flux at the initial stage of bonding and keeps the flux's melt viscosity low, which easily releases decomposition gas, etc. And it volatilizes to a certain extent in the late joining period.

在此所謂二醇系溶劑,意指由二醇(具有於脂肪族或脂環式烴的2個相異碳原子各鍵結1個羥基之結構之化合物)或其衍生物所構成之溶劑。 The diol-based solvent here means a solvent composed of a diol (a compound having a structure in which two different carbon atoms of an aliphatic or alicyclic hydrocarbon are each bonded to a hydroxyl group) or a derivative thereof.

於本實施型態之助焊劑(F10)中,二醇系溶劑的種類並無特別限定,例如可使用一般使用在焊接用助焊劑者。二醇系溶劑的具體例除了二乙二醇、二丙二醇、三乙二醇、己二醇、苯基甘醇、己基二甘醇、2-乙基己基二甘醇之外,可列舉出:二乙二醇單丁醚(丁基卡必醇)、二乙二醇單甲醚(甲基卡必醇)、二乙二醇單己醚(己基卡必醇)、丙二醇單苯醚等之二醇醚類。 In the flux (F10) of this embodiment, the type of glycol-based solvent is not particularly limited. For example, fluxes generally used for soldering can be used. Specific examples of glycol-based solvents include diethylene glycol, dipropylene glycol, triethylene glycol, hexanediol, phenyl glycol, hexyl diethylene glycol, and 2-ethylhexyl diethylene glycol: Diethylene glycol monobutyl ether (butyl carbitol), diethylene glycol monomethyl ether (methyl carbitol), diethylene glycol monohexyl ether (hexyl carbitol), propylene glycol monophenyl ether, etc. Glycol ethers.

此等當中,較佳為碳數2至24的二醇醚(具體而言為單二醇醚(碳數:4至26)、二甘醇醚(碳數:6至28)、低聚二醇醚(碳數:2+2×n至24+2×n),尤佳為碳數4至16的醇之二醇醚,特佳為碳數6至8的醇之二醇醚。 Among these, preferred are glycol ethers having 2 to 24 carbon atoms (specifically, monoglycol ether (carbon number: 4 to 26), diethylene glycol ether (carbon number: 6 to 28), and oligomeric diglycol ether). Alcohol ether (carbon number: 2+2×n to 24+2×n), particularly preferably a glycol ether of an alcohol having a carbon number of 4 to 16, and particularly preferably a glycol ether of an alcohol having a carbon number of 6 to 8.

二醇系溶劑可單獨使用一種或併用兩種以上。 The diol-based solvent may be used alone or in combination of two or more.

助焊劑(F10)中之二醇系溶劑的含量(在使用複數種二醇系溶劑之情形時為其總含量)並無特別限定,例如相對於助焊劑(F10)的全部質量較佳為10至60質量%的範圍內,尤佳為15至50質量%的範圍內,更佳為20至45質量%的範圍內。 The content of the diol-based solvent in the flux (F10) (the total content in the case of using multiple diol-based solvents) is not particularly limited, for example, it is preferably 10 relative to the total mass of the flux (F10) It is in the range of 60% by mass to 60% by mass, more preferably in the range of 15 to 50% by mass, and more preferably in the range of 20 to 45% by mass.

於本實施型態之助焊劑(F10)中,除了上述二醇系溶劑之外,亦可併用碳數16至18的一元醇作為溶劑。藉此於焊接時可實現熔融黏度低的助焊劑。 In the flux (F10) of this embodiment, in addition to the above-mentioned glycol-based solvent, a monohydric alcohol having 16 to 18 carbon atoms may also be used in combination as a solvent. In this way, a flux with low melt viscosity can be realized during soldering.

碳數16至18的一元醇可列舉出:1-十六醇(碳數16)、2-十六醇(碳數16)、異十六醇(碳數16)、1-十七醇(碳數17)、1-十八醇(碳數18)、異硬脂醇(碳數18)。可僅使用一種或併用兩種以上。 Monohydric alcohols with carbon numbers 16 to 18 include: 1-hexadecanol (carbon number 16), 2-hexadecanol (carbon number 16), isocetyl alcohol (carbon number 16), 1-heptadecanol ( Carbon number 17), 1-octadecyl alcohol (carbon number 18), isostearyl alcohol (carbon number 18). Only one type or two or more types may be used in combination.

當中較佳為碳數16者,尤其2-十六醇(CAS號碼:2425-77-6)的黏滯少,故較佳。2-十六醇例如可使用Fineoxocol 1600(日產化學工業股份有限公司製、註冊商標)等。 Among them, those with 16 carbon atoms are preferred, and 2-hexadecanol (CAS number: 2425-77-6) is particularly preferred because it has less viscosity. For 2-hexadecanol, Fineoxocol 1600 (manufactured by Nissan Chemical Industry Co., Ltd., registered trademark) or the like can be used, for example.

助焊劑(F10)中之碳數16至18的一元醇的含量並無特別限定,只要於助焊劑(F10)中含有碳數16至18的一元醇即可。 The content of the monohydric alcohol with 16 to 18 carbons in the flux (F10) is not particularly limited, as long as the monohydric alcohol with 16 to 18 carbons is contained in the flux (F10).

從降低助焊劑或焊料膏於焊接時的熔融黏度之點來看,助焊劑(F10)中之碳數16至18的一元醇的含量較多者愈佳,例如較佳為0.5質量%以上,尤佳為1質量%以上,更佳為5質量%以上。 From the point of view of reducing the melt viscosity of the flux or solder paste during soldering, the higher the content of the monoalcohols with carbon numbers of 16 to 18 in the flux (F10), the better, for example, 0.5% by mass or more. More preferably, it is 1% by mass or more, and more preferably is 5% by mass or more.

另一方面,從消除助焊劑或焊料膏的乾燥不良以抑制黏滯之點來看,助焊劑(F10)中之碳數16至18的一元醇的含量較少者愈佳,例如較佳為30質量%以下,尤佳為20質量%以下,更佳為15質量%以下。 On the other hand, from the point of view of eliminating poor drying of flux or solder paste and suppressing sticking, the less content of monoalcohols with carbon numbers of 16 to 18 in the flux (F10) is the better, for example, the better is 30% by mass or less, more preferably 20% by mass or less, and more preferably 15% by mass or less.

此外,碳數16至18的一元醇的含量(質量%)相對於二醇系溶劑的含量(質量%)(在使用複數種之情形時為其總量)之質量比(碳數16至18的一元醇的含量/二醇系溶劑的含量)並無特別限定,從空隙產生的防止與乾燥之均衡之點來看,較佳為0.01至1.25,尤佳為0.15至1.25,更佳為0.15至0.72。 In addition, the mass ratio of the content (mass%) of the monohydric alcohol having 16 to 18 carbons to the content (mass%) of the glycol-based solvent (the total amount in the case of using more than one type) (carbon numbers 16 to 18 The content of the monohydric alcohol/the content of the glycol-based solvent) is not particularly limited, but from the viewpoint of the balance of prevention of void generation and drying, it is preferably 0.01 to 1.25, particularly preferably 0.15 to 1.25, and more preferably 0.15 To 0.72.

於本實施型態之助焊劑(F10)中,除了二醇系溶劑及碳數16至18的一元醇之外,亦可更併用其他一般所知的溶劑。 In the flux (F10) of this embodiment, in addition to glycol solvents and monohydric alcohols with 16 to 18 carbons, other commonly known solvents can also be used in combination.

該溶劑例如可列舉出:苯甲醇、乙醇、異丙醇、丁醇、1,5-戊二醇、辛二醇、萜品醇、乙基賽璐蘇、丁基賽璐蘇等之醇類;甲苯、二甲苯、正己烷等之烴類;乙酸異丙酯、苯甲酸丁酯等之酯類,可使用此等的一種或兩種以上。 The solvent includes, for example, alcohols such as benzyl alcohol, ethanol, isopropanol, butanol, 1,5-pentanediol, octanediol, terpineol, ethyl cellophane, and butyl cellophane ; Hydrocarbons such as toluene, xylene, n-hexane; esters such as isopropyl acetate, butyl benzoate, etc., one or two or more of these can be used.

本實施型態之助焊劑(F10)中之溶劑的含量相對於助焊劑(F10)的全部質量較佳為20至70質量%的範圍內,尤佳為25至60質量%的範圍內,更佳為30至55質量%的範圍內。 The content of the solvent in the flux (F10) of this embodiment is preferably in the range of 20 to 70% by mass, more preferably in the range of 25 to 60% by mass, relative to the total mass of the flux (F10). It is preferably in the range of 30 to 55% by mass.

本實施型態之助焊劑(F10)可含有松香系樹脂以外的樹脂成分、搖變減黏劑、胺、鹵素系活性劑、界面活性劑、抗氧化劑。 The flux (F10) of this embodiment can contain resin components other than rosin-based resins, thixotropic viscosity reducers, amines, halogen-based activators, surfactants, and antioxidants.

藉由將上述助焊劑(F10)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且可在不損及製造效率或保存穩定性下實現空隙的產生少之焊接之焊料膏。 By combining the above-mentioned flux (F10) and solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. It has high mechanical properties and can achieve solder paste with less voids without compromising manufacturing efficiency or storage stability.

此外,根據助焊劑(F10),可提供一種可在不損及製造效率或保存穩定性下實現空隙的產生少之焊接之焊料膏用助焊劑。 In addition, according to the flux (F10), it is possible to provide a flux for solder paste that can achieve soldering with less voids without compromising manufacturing efficiency or storage stability.

助焊劑(F11): Flux (F11):

助焊劑(F11)為含有受阻酚系化合物之組成物。 The flux (F11) is a composition containing hindered phenolic compounds.

助焊劑(F11)例如可列舉出:含有受阻酚系化合物、與有機酸、與選自由松香系樹脂及丙烯酸系樹脂所構成之群組中的至少一種之樹脂成分、與溶劑者。 The flux (F11) includes, for example, a resin component containing a hindered phenol-based compound, an organic acid, and at least one resin component selected from the group consisting of a rosin-based resin and an acrylic resin, and a solvent.

助焊劑(F11)係含有作為金屬減活劑之受阻酚系化合物。藉由使助焊劑含有受阻酚系化合物,於焊料膏中可達到增黏抑制效果。 The flux (F11) contains hindered phenolic compounds as metal deactivators. By making the flux contain hindered phenolic compounds, the effect of suppressing the increase in viscosity can be achieved in the solder paste.

所謂受阻酚系化合物,意指酚之鄰位的至少一方具有較龐大的取代基(例如三級丁基等之分枝狀或環狀烷基)之酚系化合物。 The term "hindered phenol-based compound" means a phenol-based compound in which at least one of the ortho positions of the phenol has a relatively large substituent (for example, branched or cyclic alkyl groups such as tertiary butyl).

受阻酚系化合物並無特別限定,例如可列舉出:雙[3-(3-三級丁基-4-羥基-5-甲基苯基)丙酸][乙烯雙(氧基乙烯)]、N,N'-六亞甲基雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙烷醯胺]、1,6-己二醇雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙酸酯]、2,2'-亞甲基雙[6-(1-甲基環己基)-對甲酚]、2,2'-亞甲基雙(6-三級丁基對甲酚)、2,2'-亞甲基雙(6-三級丁基-4-乙基酚)、三乙二醇-雙[3-(3-三級丁基-5-甲基-4-羥基苯基)丙酸酯]、1,6-己二醇雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙酸酯]、2,4-雙(正辛基硫)-6-(4-羥基-3,5-二(三級丁基)苯胺基)-1,3,5-三嗪、新戊四醇-四[3-(3,5-二(三級丁基)-4-羥基苯基)丙酸酯]、2,2-硫-二乙烯基雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙酸酯]、十八基-3-3-(3,5-二(三級丁基)-4-羥基苯基)丙酸酯、N,N'-六亞甲基雙(3,5-二(三級丁基)-4-羥基-氫桂皮醯胺)、3,5-二(三級丁基)-4-羥基苯甲基膦酸酯-二乙酯、1,3,5-三甲基-2,4,6-三(3,5-二(三級丁基)-4-羥基苯甲基)苯、N,N'-雙[2-[2-(3,5-二(三級丁基)-4-羥基苯基)乙基羰氧基]乙基]草醯胺、以下述式(2)所表示之化合物等。 The hindered phenol compound is not particularly limited. For example, bis[3-(3-tertiarybutyl-4-hydroxy-5-methylphenyl)propionic acid][ethylene bis(oxyethylene)], N,N'-hexamethylenebis[3-(3,5-bis(tertiary butyl)-4-hydroxyphenyl)propane amide], 1,6-hexanediol bis[3-(3 ,5-bis(tertiarybutyl)-4-hydroxyphenyl)propionate], 2,2'-methylenebis[6-(1-methylcyclohexyl)-p-cresol], 2, 2'-methylene bis(6-tertiary butyl-p-cresol), 2,2'-methylene bis(6-tertiary butyl-4-ethylphenol), triethylene glycol-bis[ 3-(3-tertiary butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol bis[3-(3,5-bis(tertiary butyl)- 4-hydroxyphenyl)propionate), 2,4-bis(n-octylsulfide)-6-(4-hydroxy-3,5-bis(tertiarybutyl)anilino)-1,3,5 -Triazine, neopentylerythritol-tetra[3-(3,5-bis(tertiarybutyl)-4-hydroxyphenyl)propionate], 2,2-sulfur-divinylbis[3- (3,5-bis(tertiary butyl)-4-hydroxyphenyl)propionate), octadecyl-3-3-(3,5-bis(tertiary butyl)-4-hydroxyphenyl ) Propionate, N,N'-hexamethylene bis(3,5-bis(tertiary butyl)-4-hydroxy-hydrocinnamamide), 3,5-bis(tertiary butyl)- 4-Hydroxybenzylphosphonate-diethyl, 1,3,5-trimethyl-2,4,6-tris(3,5-bis(tertiarybutyl)-4-hydroxybenzyl )Benzene, N,N'-bis[2-[2-(3,5-bis(tertiarybutyl)-4-hydroxyphenyl)ethylcarbonyloxy]ethyl]oxamide, in the following formula (2) The compound etc. represented.

Figure 109117352-A0202-12-0059-132
Figure 109117352-A0202-12-0059-132

該式中,Z為可經取代之伸烷基;R5及R6各自獨立地為可經取代之烷基、芳烷基、芳基、雜芳基、環烷基或雜環烷基;R7及R8各自獨立地為可經取代之烷基。 In this formula, Z is a substituted alkylene; R 5 and R 6 are each independently a substituted alkyl, aralkyl, aryl, heteroaryl, cycloalkyl or heterocycloalkyl group; R 7 and R 8 are each independently an alkyl group which may be substituted.

上述受阻酚系化合物可單獨使用1種或組合2種以上而使用。 The above-mentioned hindered phenol-based compounds can be used singly or in combination of two or more kinds.

受阻酚系化合物的含量相對於助焊劑(F11)的全部質量較佳為0.5至10質量%。藉由使含量成為0.5質量%以上,焊料膏可進一步提升增黏抑制效果。藉由使含量成為10質量%以下,焊料膏可進一步提升焊料潤濕性。從同樣的觀點來看,含量相對於助焊劑(F11)的全部質量尤佳為1.0至5.0質量%,相對於助焊劑(F11)的全部質量更佳為2.0至4.0質量%。 The content of the hindered phenol-based compound is preferably 0.5 to 10% by mass relative to the total mass of the flux (F11). By making the content 0.5% by mass or more, the solder paste can further enhance the effect of suppressing the increase in viscosity. By making the content 10% by mass or less, the solder paste can further improve solder wettability. From the same viewpoint, the content is particularly preferably 1.0 to 5.0% by mass relative to the total mass of the flux (F11), and more preferably 2.0 to 4.0% by mass relative to the total mass of the flux (F11).

助焊劑(F11)所使用之有機酸的含量相對於助焊劑(F11)的全部質量較佳為0.1質量%以上15質量%以下,相對於助焊劑(F11)的全部質量尤佳為0.2質量%以上10質量%以下。 The content of the organic acid used in the flux (F11) is preferably 0.1% by mass to 15% by mass relative to the total mass of the flux (F11), and more preferably 0.2% by mass relative to the total mass of the flux (F11) Above 10% by mass.

相對於助焊劑(F11)的全部質量,助焊劑(F11)較佳係含有15質量%以上70質量%以下之選自由松香系樹脂及丙烯酸系樹脂所構成之群組中的至少一種之樹脂成分,尤佳含有相對於助焊劑(F11)的全部質量為20質量%以上60質量%以下。 Relative to the total mass of the flux (F11), the flux (F11) preferably contains 15% by mass or more and 70% by mass or less of at least one resin component selected from the group consisting of rosin resins and acrylic resins It is particularly preferable to contain 20% by mass or more and 60% by mass or less relative to the total mass of the flux (F11).

助焊劑(F11)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used for the flux (F11) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F11)可更含有松香系樹脂及丙烯酸系樹脂以外的樹脂成分、搖變減黏劑、胺、鹵素系活性劑、界面活性劑、抗氧化劑。 The flux (F11) may further contain resin components other than rosin resin and acrylic resin, thixotropic viscosity reducer, amine, halogen-based activator, surfactant, and antioxidant.

藉由將上述助焊劑(F11)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且提高可靠度之焊料膏。 By combining the above-mentioned flux (F11) with solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. Solder paste with high mechanical properties and improved reliability.

此外,根據助焊劑(F11),可提供一種能夠均衡性佳地同時兼具焊料膏的增黏抑制效果、可靠度及潤濕性之焊料膏用助焊劑。 In addition, according to the flux (F11), it is possible to provide a flux for solder paste that can have both the viscosity suppression effect, reliability, and wettability of the solder paste at the same time in a well-balanced manner.

助焊劑(F12): Flux (F12):

助焊劑(F12)為含有屬於氮化合物之金屬減活劑之組成物。 Flux (F12) is a composition containing a metal deactivator which is a nitrogen compound.

助焊劑(F12)例如可列舉出:含有屬於氮化合物之金屬減活劑、與選自由松香系樹脂及丙烯酸系樹脂所構成之群組中的至少一種之樹脂成分、與溶劑者。 The flux (F12) includes, for example, a metal deactivator belonging to a nitrogen compound, a resin component selected from at least one resin component selected from the group consisting of a rosin-based resin and an acrylic resin, and a solvent.

助焊劑(F12)係含有作為金屬減活劑之氮化合物。藉由使助焊劑含有屬於氮化合物之金屬減活劑,於焊料膏中可達到增黏抑制效果。 Flux (F12) contains nitrogen compounds as metal deactivators. By making the flux contain a metal deactivator belonging to a nitrogen compound, the effect of suppressing the increase in viscosity can be achieved in the solder paste.

該氮化合物只要是具有氮原子且用作為金屬減活劑之化合物即可,並無特別限定。從增黏抑制效果優異之觀點來看,在此之氮化合物較佳為選自由醯肼(Hydrazide)系氮化合物、醯胺系氮化合物、三唑(Triazole)系氮化合物及三聚氰胺系氮化合物所構成之群組中之至少1種氮化合物,尤佳為選自由醯肼系氮化合物及三唑系氮化合物所構成之群組中之至少1種。 The nitrogen compound is not particularly limited as long as it has a nitrogen atom and is used as a metal deactivator. From the viewpoint of excellent viscosity increasing inhibitory effect, the nitrogen compound here is preferably selected from the group consisting of Hydrazide-based nitrogen compounds, amide-based nitrogen compounds, triazole-based nitrogen compounds, and melamine-based nitrogen compounds. At least one nitrogen compound in the constituted group is particularly preferably at least one selected from the group consisting of hydrazine-based nitrogen compounds and triazole-based nitrogen compounds.

醯肼系氮化合物只要是具有醯肼骨架之氮化合物即可,可列舉出:十二烷二酸雙[N2-(2羥基苯甲醯基)醯肼]、N,N'-雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙醯基]肼、癸烷二羧酸二柳醯基醯肼、N-亞柳基-N'-柳基醯肼、間硝基苯甲醯肼、3-胺基鄰苯二甲醯肼、鄰苯二甲酸二醯肼、己二酸醯肼、草醯基雙(2- 羥基-5-辛基苯亞甲基醯肼)、N'-苯甲醯基吡咯啶酮羧酸醯肼、N,N'-雙(3-(3,5-二(三級丁基)-4-羥基苯基)丙醯基)肼等。 The hydrazine-based nitrogen compound may be a nitrogen compound having a hydrazine skeleton, and examples thereof include dodecanedioic acid bis[N2-(2-hydroxybenzyl)hydrazine], N,N'-bis[3 -(3,5-bis(tertiary butyl)-4-hydroxyphenyl)propionyl)hydrazine, decane dicarboxylic acid bis-salicylic hydrazine, N-salicylidene-N'-salicylic hydrazine, M-Nitrobenzyl hydrazine, 3-aminophthalic hydrazine, dihydrazine phthalate, hydrazine adipic acid, oxalyl bis(2- Hydroxy-5-octylbenzylidene hydrazine), N'-benzylpyrrolidone hydrazine carboxylate, N,N'-bis(3-(3,5-bis(tertiary butyl)) -4-Hydroxyphenyl)propionyl)hydrazine and the like.

醯胺系氮化合物只要是具有醯胺骨架之氮化合物即可,可列舉出:N,N'-雙{2-[3-(3,5-二(三級丁基)-4-羥基苯基)丙醯基氧基]乙基}草醯胺等。 The amide-based nitrogen compound may be a nitrogen compound having an amide skeleton, and examples thereof include: N,N'-bis{2-[3-(3,5-di(tertiarybutyl)-4-hydroxybenzene Yl)propanyloxy]ethyl}glazamide and the like.

三唑系氮化合物只要是具有三唑骨架之氮化合物即可,可列舉出:N-(2H-1,2,4-三唑-5-基)柳醯胺、3-胺基-1,2,4-三唑、3-(N-柳醯基)胺基-1,2,4-三唑等。 The triazole-based nitrogen compound may be a nitrogen compound having a triazole skeleton, and examples thereof include N-(2H-1,2,4-triazol-5-yl)salanamide, 3-amino-1, 2,4-triazole, 3-(N-salicylic)amino-1,2,4-triazole, etc.

三聚氰胺系氮化合物只要是具有三聚氰胺骨架之氮化合物即可,可列舉出三聚氰胺、三聚氰胺衍生物等。 The melamine-based nitrogen compound may be a nitrogen compound having a melamine skeleton, and melamine, melamine derivatives, and the like can be mentioned.

更具體而言,例如可列舉出:三胺基三嗪、烷基化三胺基三嗪、烷氧基烷基化三胺基三嗪、三聚氰胺、烷基化三聚氰胺、烷氧基烷基化三聚氰胺、N2-丁基三聚氰胺、N2,N2-二乙基三聚氰胺、N,N,N',N',N",N"-六(甲氧基甲基)三聚氰胺等。 More specifically, for example, triaminotriazine, alkylated triaminotriazine, alkoxyalkylated triaminotriazine, melamine, alkylated melamine, alkoxyalkylated Melamine, N2-butyl melamine, N2,N2-diethyl melamine, N,N,N',N',N",N"-hexa(methoxymethyl)melamine, etc.

此外,三聚氰胺系氮化合物可使用市售品,例如可列舉出ADEKA公司製ADK STAB ZS-27、ZS-90等,尤佳為ADK STAB ZS-27。此等的具體市售品從增黏抑制效果更顯著之觀點來看為佳。 In addition, commercially available products can be used for the melamine-based nitrogen compound, and examples include ADK STAB ZS-27 and ZS-90 manufactured by ADEKA Corporation, and ADK STAB ZS-27 is particularly preferred. These specific commercially available products are preferable from the viewpoint that the thickening suppression effect is more pronounced.

上述氮化合物可單獨使用1種或組合2種以上而使用。 The said nitrogen compound can be used individually by 1 type or in combination of 2 or more types.

氮化合物的含量相對於助焊劑(F12)的全部質量較佳係超過0質量%且為10質量%以下,尤佳為0.05至5.0質量%,更佳為0.10至2.0質量%,特佳為0.10至1.0質量%。藉由使含量超過0質量%,焊料膏的增黏抑制效果變得優異。 The content of the nitrogen compound relative to the total mass of the flux (F12) is preferably more than 0% by mass and 10% by mass or less, more preferably 0.05 to 5.0% by mass, more preferably 0.10 to 2.0% by mass, and particularly preferably 0.10 To 1.0% by mass. By making the content more than 0% by mass, the effect of suppressing thickening of the solder paste becomes excellent.

於助焊劑(F12)中,除了上述氮化合物之外,可更併用受阻酚系化合物作為金屬減活劑。 In the flux (F12), in addition to the above-mentioned nitrogen compounds, hindered phenolic compounds may be used in combination as a metal deactivator.

藉由更使用受阻酚系化合物作為金屬減活劑,焊料膏的增黏抑制效果會更為優異。 By using hindered phenolic compounds as the metal deactivator, the viscosity increase suppression effect of the solder paste will be more excellent.

受阻酚系化合物並無特別限定,例如可列舉出與上述助焊劑(F11)的說明中所例示之受阻酚系化合物為相同者。 The hindered phenol-based compound is not particularly limited. For example, the same hindered phenol-based compound as exemplified in the description of the flux (F11) can be mentioned.

受阻酚系化合物的含量相對於助焊劑(F12)的全部質量較佳例如為0至10質量%,尤佳為1至10質量%,更佳為2至10質量%。 The content of the hindered phenol compound relative to the total mass of the flux (F12) is preferably, for example, 0 to 10% by mass, particularly preferably 1 to 10% by mass, and more preferably 2 to 10% by mass.

相對於助焊劑(F12)的全部質量,助焊劑(F12)較佳係含有15質量%以上70質量%以下之選自由松香系樹脂及丙烯酸系樹脂所構成之群組中的至少一種之樹脂成分,尤佳含有相對於助焊劑(F12)的全部質量為35質量%以上60質量%以下。 Relative to the total mass of the flux (F12), the flux (F12) preferably contains 15% by mass or more and 70% by mass or less of at least one resin component selected from the group consisting of rosin resins and acrylic resins It is particularly preferable to contain 35% by mass or more and 60% by mass or less relative to the total mass of the flux (F12).

助焊劑(F12)所使用之溶劑可列舉出:水、醇系溶劑、二醇醚系溶劑、萜品醇類等。 Examples of the solvent used for the flux (F12) include water, alcohol-based solvents, glycol ether-based solvents, and terpineols.

助焊劑(F12)可更含有有機酸。 The flux (F12) may further contain organic acids.

助焊劑(F12)所使用之有機酸的含量相對於助焊劑(F12)的全部質量較佳為0.1質量%以上15質量%以下,相對於助焊劑(F12)的全部質量尤佳為0.2質量%以上10質量%以下,更佳為1質量%以上8質量%以下。 The content of the organic acid used in the flux (F12) is preferably 0.1% by mass to 15% by mass relative to the total mass of the flux (F12), and more preferably 0.2% by mass relative to the total mass of the flux (F12) Above 10% by mass or less, more preferably 1% by mass or more and 8% by mass or less.

助焊劑(F12)可更含有松香系樹脂及丙烯酸系樹脂以外的樹脂成分、搖變減黏劑、胺、鹵素系活性劑、界面活性劑、抗氧化劑。 The flux (F12) may further contain resin components other than rosin-based resin and acrylic resin, thixotropic viscosity reducer, amine, halogen-based activator, surfactant, and antioxidant.

藉由將上述助焊劑(F12)與含有焊料合金(S1)至焊料合金(S5)中的任一種之焊料粉末組合,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,並且提高可靠度之焊料膏。 By combining the above-mentioned flux (F12) and solder powder containing any one of solder alloy (S1) to solder alloy (S5), it is possible to provide a viscosity increase and other changes over time such as excellent wettability. Solder paste with high mechanical properties and improved reliability.

此外,根據助焊劑(F12),可提供一種能夠均衡性佳的同時兼具焊料膏的增黏抑制效果、可靠度及潤濕性之焊料膏用助焊劑。 In addition, according to the flux (F12), it is possible to provide a flux for solder paste that has a good balance and has the effect of suppressing viscosity increase, reliability, and wettability of the solder paste.

以上所說明之本發明之焊料膏係適合於使用在半導體封裝中之IC晶片與其基板(中介基板)之接合,或是半導體封裝與印刷電路板之接合。 The solder paste of the present invention described above is suitable for bonding an IC chip and its substrate (intermediary substrate) used in a semiconductor package, or bonding a semiconductor package and a printed circuit board.

使用本發明之焊料膏之接合方法例如可使用回焊法並依循常用方法來進行。進行流焊(Flow Soldering)之情形時之焊料合金的熔融溫度大致可為高於液相線溫度約20℃之溫度。此外,在使用本實施型態之焊料合金進行接合之情形下,從組織的細微化之觀點來看,較佳係考量到凝固時的冷卻速度。例如以2至3℃/s以上的冷卻速度來冷卻焊料接頭。其他接合條件可因應焊料合金的合金組成來適當地調整。 The joining method using the solder paste of the present invention can be carried out by using a reflow method and following a common method, for example. In the case of flow soldering, the melting temperature of the solder alloy can be approximately 20°C higher than the liquidus temperature. In addition, in the case of joining using the solder alloy of this embodiment, it is preferable to consider the cooling rate during solidification from the viewpoint of microstructure. For example, the solder joint is cooled at a cooling rate of 2 to 3°C/s or more. Other joining conditions can be adjusted appropriately according to the alloy composition of the solder alloy.

本實施型態之焊料合金可藉由使用低α射線量材作為其之原材料來製造低α射線量合金。此低α射線量合金於使用在記憶體周邊之焊料凸塊的形成時,可抑制軟體錯誤。 The solder alloy of this embodiment can be used to manufacture low-alpha-radiation alloys by using low-alpha-radiation materials as its raw materials. This low alpha dose alloy can suppress software errors when used in the formation of solder bumps around the memory.

本實施型態之焊料膏較佳係更含有氧化鋯粉末。藉由含有氧化鋯,可抑制焊料膏伴隨著時間經過的變化所導致之黏度上升。此可推測為藉由含有氧化鋯,焊料粉末表面的氧化膜厚維持在投入於助焊劑中之前的狀態之故。此詳細機制雖不明瞭,惟可推測如下。通常,助焊劑的活性成分即使在常溫下亦具有些許活性,所以焊料粉末的表面氧化膜會因為還原而變薄,而成為粉末彼此凝聚之原因。因此,藉由將氧化鋯粉末添加於焊料膏,助焊劑的活性成分優先與氧化鋯粉末進行反應,使焊料粉末表面的氧化膜維持在不凝聚之程度。 The solder paste of this embodiment preferably further contains zirconia powder. By containing zirconia, it is possible to suppress the increase in the viscosity of the solder paste due to changes over time. This is presumably because the oxide film thickness on the surface of the solder powder is maintained at the state before the flux is added by containing zirconia. Although the detailed mechanism is not clear, it can be speculated as follows. Generally, the active components of the flux have a little activity even at room temperature, so the surface oxide film of the solder powder will become thin due to the reduction, which causes the powders to agglomerate with each other. Therefore, by adding the zirconia powder to the solder paste, the active components of the flux preferentially react with the zirconia powder, so that the oxide film on the surface of the solder powder is maintained at a level that does not aggregate.

為了充分地發揮此作用效果,焊料膏中之氧化鋯粉末的含量相對於焊料膏的全部質量較佳為0.05至20.0質量%。為0.05質量%以上時,可發揮 上述作用效果,為20.0質量%以下時,可確保金屬粉末的含量並可發揮增黏抑制效果。氧化鋯粉末的含量尤佳為0.05至10.0質量%,更佳的含量為0.1至3質量%。 In order to fully exert this effect, the content of the zirconia powder in the solder paste is preferably 0.05 to 20.0% by mass relative to the total mass of the solder paste. When it is 0.05% by mass or more, it can be used When the above-mentioned effect is 20.0% by mass or less, the content of the metal powder can be secured and the effect of suppressing the increase in viscosity can be exhibited. The content of the zirconia powder is particularly preferably 0.05 to 10.0% by mass, and more preferably 0.1 to 3% by mass.

焊料膏中之氧化鋯粉末的粒徑較佳為5μm以下。粒徑為5μm以下時,可維持膏的印刷性。粒徑的下限並無特別限定,可為0.5μm以上。 The particle size of the zirconia powder in the solder paste is preferably 5 μm or less. When the particle size is 5 μm or less, the printability of the paste can be maintained. The lower limit of the particle size is not particularly limited, and may be 0.5 μm or more.

上述氧化鋯粉末的粒徑係拍攝氧化鋯粉末的SEM照片,並藉由圖像解析對0.1μm以上的各粉末求取投影圓等效徑,並將其設為平均值。 The particle size of the above-mentioned zirconia powder is obtained by taking a SEM photograph of the zirconia powder, and calculating the equivalent diameter of the projected circle for each powder of 0.1 μm or more by image analysis, and setting it as an average value.

氧化鋯粉末的形狀並無特別限定,為特異形狀者,與助焊劑之接觸面積增大而具有增黏抑制效果。為真球時可得到良好的流動性,所以可得到作為膏之優異的印刷性。可因應期望的特性選擇適當的形狀。 The shape of the zirconia powder is not particularly limited, but if it is a specific shape, the contact area with the flux is increased and the effect of suppressing the increase in viscosity is increased. When it is a real ball, good fluidity can be obtained, so excellent printability as a paste can be obtained. The appropriate shape can be selected according to the desired characteristics.

〈焊料膏用助焊劑〉 〈Flux for solder paste〉

本實施型態之焊料膏用助焊劑係使用在採用了上述特定的焊料粉末之焊料膏。該助焊劑較佳係含有樹脂成分與活性成分與溶劑。 The flux for solder paste of this embodiment is used for solder paste using the above-mentioned specific solder powder. The flux preferably contains a resin component, an active component, and a solvent.

本實施型態之焊料膏用助焊劑係採用了特定的焊料粉末,亦即包含焊料合金之焊料粉末之適合用在焊料膏的助焊劑,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The solder paste flux of this embodiment uses a specific solder powder, that is, a solder powder containing a solder alloy, which is suitable for use in solder paste. The solder alloy has: As: 10 mass ppm or more and no Up to 40 mass ppm, and at least one of Bi: 0 to 25,000 mass ppm and Pb: 0 to 8,000 mass ppm, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2) formula,

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

此外,本實施型態之焊料膏用助焊劑係採用了特定的焊料粉末,亦即包含焊料合金之焊料粉末之適合用在焊料膏的助焊劑,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, In addition, the solder paste flux of this embodiment uses a specific solder powder, that is, a solder powder containing a solder alloy, which is suitable for use in solder paste, and the solder alloy has: As: 10 mass ppm or more And less than 40 mass ppm, and Bi: more than 0 mass ppm and less than 25,000 mass ppm, and Pb: more than 0 mass ppm and at least one of 8000 mass ppm or less, and the remainder is an alloy composition composed of Sn, And satisfies the following formula (1) and (2),

300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1)

0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2)

上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.

於將本實施型態之焊料膏用助焊劑與上述特定的焊料粉末組合之焊料膏中,不易引起黏度上升等隨時間經過的變化,潤濕性優異,並顯示出高機械特性。再者,根據將此焊料膏用助焊劑與前述特定的焊料粉末組合之焊料膏,藉由選擇調配於該助焊劑之成分,可進一步達成焊料之潤濕速度的提升、接合對象物之金屬表面(例如銅板)的腐蝕抑制、印刷性的提升、空隙抑制等各種特性。 In the solder paste that combines the solder paste flux of this embodiment with the above-mentioned specific solder powder, it is unlikely to cause changes over time such as an increase in viscosity, has excellent wettability, and exhibits high mechanical properties. Furthermore, according to the solder paste combining this solder paste flux with the aforementioned specific solder powder, by selecting the components blended in the flux, the wetting speed of the solder can be further improved and the metal surface of the joining object can be further improved. (E.g. copper plate) corrosion inhibition, printability improvement, void suppression and other various characteristics.

[實施例] [Example]

以下係藉由實施例來更詳細地說明本發明,惟本發明並不限定於此等例子。 The following examples illustrate the present invention in more detail, but the present invention is not limited to these examples.

焊料粉末的製作: Production of solder powder:

首先製作:具有表1至表14所示之合金組成,並且於JIS Z 3284-1:2014中之粉末大小的分類(表2)中符合記號4之大小(粒度分布)的焊料粉末(試驗例1至258、試驗例301至354)。 First make: solder powder (test example) having the alloy composition shown in Table 1 to Table 14, and in the powder size classification of JIS Z 3284-1:2014 (Table 2) (Table 2) 1 to 258, test examples 301 to 354).

助焊劑(F0)的調製: Preparation of flux (F0):

使用松香作為樹脂成分。 Rosin is used as the resin component.

使用搖變減黏劑、有機酸、胺及鹵素系活性劑作為活性成分。 Use thixotropic viscosity reducers, organic acids, amines and halogen-based active agents as active ingredients.

使用二醇系溶劑作為溶劑。 A glycol-based solvent is used as the solvent.

混合松香42質量份、二醇系溶劑35質量份、搖變減黏劑8質量份、有機酸10質量份、胺2質量份、鹵素系活性劑3質量份而調製助焊劑(F0)。 42 parts by mass of rosin, 35 parts by mass of glycol solvent, 8 parts by mass of thixotropic agent, 10 parts by mass of organic acid, 2 parts by mass of amine, and 3 parts by mass of halogen-based activator were mixed to prepare flux (F0).

混合前述所調製之助焊劑(F0)與具有表1至表14所示之各例的合金組成之焊料粉末,而調製出焊料膏。助焊劑(F0)與焊料粉末之質量比係設為助焊劑(F0):焊料粉末=11:89。 The flux (F0) prepared above and the solder powder having the alloy composition of each example shown in Table 1 to Table 14 were mixed to prepare a solder paste. The mass ratio of flux (F0) to solder powder is set as flux (F0): solder powder=11:89.

對於使用各例的焊料粉末之情形,係測定焊料膏中之黏度隨時間經過的變化。此外,係測定焊料粉末的液相線溫度及固相線溫度。再者,使用剛製作的焊料膏來進行潤濕性的評估。詳細內容如下列所述。 In the case of using the solder powder of each example, the viscosity in the solder paste was measured over time. In addition, the liquidus temperature and solidus temperature of the solder powder are measured. Furthermore, the wettability evaluation was performed using the solder paste just produced. The details are as follows.

〈焊料膏中之黏度隨時間經過的變化之評估〉 <Evaluation of the change of viscosity in solder paste over time>

(1)驗證方法 (1) Verification method

使用Malcom股份有限公司製:PCU-205,於轉數:10rpm、25℃、大氣下對剛製作的各焊料膏測定12小時黏度。 Using PCU-205 manufactured by Malcom Co., Ltd., the viscosity of each solder paste just produced was measured for 12 hours at a rotation speed of 10 rpm, 25° C., and the atmosphere.

(2)判定基準 (2) Judgment criteria

A:12小時後的黏度與製作焊料膏後經過30分鐘時的黏度相比為1.2倍以下。 A: The viscosity after 12 hours is 1.2 times or less compared to the viscosity after 30 minutes after the solder paste is produced.

B:12小時後的黏度與製作焊料膏後經過30分鐘時的黏度相比超過1.2倍。 B: The viscosity after 12 hours was more than 1.2 times the viscosity after 30 minutes had passed after the solder paste was produced.

〈△T的評估〉 <Assessment of △T>

(1)驗證方法 (1) Verification method

使用SII Nano Technology股份有限公司製、型號:EXSTAR DSC7020,在樣本量:約30mg、升溫速度:15℃/min下對與助焊劑(F0)混合前之焊料粉末進行DSC測定,而得到液相線溫度及固相線溫度。從所得到之液相線溫度減去固相線溫度以求取△T。 Use SII Nano Technology Co., Ltd., model: EXSTAR DSC7020, sample size: about 30mg, heating rate: 15℃/min, perform DSC measurement on solder powder before mixing with flux (F0) to obtain liquidus Temperature and solidus temperature. Subtract the solidus temperature from the obtained liquidus temperature to obtain ΔT.

(2)判定基準 (2) Judgment criteria

A:△T為10℃以下。 A: ΔT is 10°C or less.

B:△T超過10℃。 B: ΔT exceeds 10°C.

〈潤濕性的評估〉 <Assessment of wettability>

(1)驗證方法 (1) Verification method

將剛製作的各焊料膏印刷於Cu板上,於回焊爐中在N2氣體環境中以1℃/s的升溫速度從25℃加熱至260℃為止後,冷卻至室溫。以光學顯微鏡來觀察冷卻後之焊料凸塊的外觀以評估潤濕性。 Each solder paste just produced was printed on a Cu board, heated from 25°C to 260°C at a temperature increase rate of 1°C/s in a N 2 gas atmosphere in a reflow furnace, and then cooled to room temperature. Observe the appearance of the solder bumps after cooling with an optical microscope to evaluate the wettability.

(2)判定基準 (2) Judgment criteria

A:並未觀察到未完全熔融的焊料粉末之情形。 A: The solder powder that was not completely melted was not observed.

B:觀察到未完全熔融的焊料粉末之情形。 B: Incompletely molten solder powder is observed.

〈綜合評估〉 <Comprehensive Evaluation>

A:於表1至表14中,隨時間經過的變化、△T、潤濕性的各評估皆為A。 A: In Tables 1 to 14, the evaluations of changes over time, ΔT, and wettability are all A.

B:於表1至表14中,隨時間經過的變化、△T、潤濕性的各評估中至少1項為B。 B: In Tables 1 to 14, at least one of the evaluations of changes over time, ΔT, and wettability is B.

評估結果如表1至表14所示。於表12至表14中,底線表示本發明的範圍外。 The evaluation results are shown in Table 1 to Table 14. In Table 12 to Table 14, the bottom line indicates outside the scope of the present invention.

[表1]

Figure 109117352-A0202-12-0068-133
[Table 1]
Figure 109117352-A0202-12-0068-133

[表2]

Figure 109117352-A0202-12-0069-134
[Table 2]
Figure 109117352-A0202-12-0069-134

[表3]

Figure 109117352-A0202-12-0070-135
[table 3]
Figure 109117352-A0202-12-0070-135

[表4]

Figure 109117352-A0202-12-0071-136
[Table 4]
Figure 109117352-A0202-12-0071-136

[表5]

Figure 109117352-A0202-12-0072-137
[table 5]
Figure 109117352-A0202-12-0072-137

[表6]

Figure 109117352-A0202-12-0073-138
[Table 6]
Figure 109117352-A0202-12-0073-138

[表7]

Figure 109117352-A0202-12-0074-139
[Table 7]
Figure 109117352-A0202-12-0074-139

[表8]

Figure 109117352-A0202-12-0075-140
[Table 8]
Figure 109117352-A0202-12-0075-140

[表9]

Figure 109117352-A0202-12-0076-141
[Table 9]
Figure 109117352-A0202-12-0076-141

[表10]

Figure 109117352-A0202-12-0077-142
[Table 10]
Figure 109117352-A0202-12-0077-142

[表11]

Figure 109117352-A0202-12-0078-143
[Table 11]
Figure 109117352-A0202-12-0078-143

[表12]

Figure 109117352-A0202-12-0079-144
[Table 12]
Figure 109117352-A0202-12-0079-144

[表13]

Figure 109117352-A0202-12-0080-145
[Table 13]
Figure 109117352-A0202-12-0080-145

[表14]

Figure 109117352-A0202-12-0081-146
[Table 14]
Figure 109117352-A0202-12-0081-146

如表1至表14所示,於含有具有試驗例1至258的合金組成之焊料粉末、與助焊劑(F0)之焊料膏中,於任一合金組成中皆滿足本發明之要件,故可確認到顯示出優異的增黏抑制效果、△T的窄化及優異潤濕性。 As shown in Tables 1 to 14, in the solder paste containing the solder powder with the alloy composition of Test Examples 1 to 258 and the flux (F0), any alloy composition satisfies the requirements of the present invention, so it can It was confirmed that it exhibits an excellent viscosity-increasing suppression effect, narrowing of ΔT, and excellent wettability.

此等含有具有試驗例1至258的合金組成之焊料粉末、與助焊劑(F0)之焊料膏,為適用本發明之實施例的焊料膏。 These solder pastes containing solder powder having the alloy composition of Test Examples 1 to 258 and flux (F0) are solder pastes applicable to the embodiments of the present invention.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末、與助焊劑(F0)之焊料膏中,於任一合金組成中皆未滿足本發明之要件的至少1項,因而顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, and the flux (F0), none of the alloy compositions satisfies at least one of the requirements of the present invention, thus showing At least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is a poor result.

[含有助焊劑(F1)之焊料膏的評估] [Evaluation of solder paste containing flux (F1)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表15至表23所示之調配例(F1-1)至(F1-55)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F1-1) to (F1-55) shown in Table 15 to Table 23, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F1-1)至(F1-55)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F1-1) to (F1-55) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表15至表23所示之調配例(F1-1)至(F1-55)的各助焊劑之情形,進行焊料之潤濕速度(焊料潤濕性)的評估。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F1-1) to (F1-55) shown in Table 15 to Table 23, the solder is wetted Evaluation of speed (solder wettability).

〈焊料之潤濕速度(焊料潤濕性)的評估〉 <Assessment of solder wetting speed (solder wettability)>

(1)驗證方法 (1) Verification method

焊料之潤濕速度(焊料潤濕性)的評估試驗係如下列方式來進行。 The evaluation test of the solder wetting speed (solder wettability) is carried out in the following manner.

依據弧面狀沾焊料試驗(meniscograph test)的方法,於150℃對寬5mm×長25mm×厚0.5mm的銅板進行1小時的氧化處理而得到試驗板的氧化銅板,使用Solder Checker SAT-5200(RHESCA公司製)作為試驗裝置,並使用具有試驗例1所示之合金組成之焊料粉末作為焊料,以下列方式進行評估。 According to the method of the arc-shaped solder dip test (meniscograph test), a copper plate with a width of 5 mm × a length of 25 mm × a thickness of 0.5 mm was oxidized at 150°C for 1 hour to obtain the copper oxide plate of the test board. Solder Checker SAT-5200 ( RHESCA Corporation) was used as the test device, and the solder powder having the alloy composition shown in Test Example 1 was used as the solder, and the evaluation was performed in the following manner.

首先相對於量取於燒杯之調配例(F1-1)至(F1-55)的各助焊劑,將試驗板浸漬3mm以將助焊劑塗佈於試驗板。接著在塗佈助焊劑後,迅速地將塗佈有助焊劑之試驗板浸漬在試驗例1所示之合金組成的焊料槽,而得到零交叉時間(sec)。 First, with respect to each of the fluxes of the formulation examples (F1-1) to (F1-55) measured in the beaker, the test board was immersed for 3 mm to apply the flux to the test board. Next, after the flux was applied, the test board coated with the flux was quickly immersed in the solder tank of the alloy composition shown in Test Example 1, and the zero crossing time (sec) was obtained.

接著對各調配例的助焊劑進行5次的測定,並算出所得到之5個零交叉(zero crossing)時間(sec)的平均值。試驗條件係設定如下。 Next, the flux of each blending example was measured 5 times, and the average value of the obtained 5 zero crossing times (sec) was calculated. The test conditions are set as follows.

往焊料槽之浸漬速度:5mm/sec(JIS Z 3198-4:2003) Dipping speed into solder tank: 5mm/sec (JIS Z 3198-4: 2003)

往焊料槽之浸漬深度:2mm(JIS Z 3198-4:2003) Dipping depth into solder tank: 2mm (JIS Z 3198-4: 2003)

往焊料槽之浸漬時間:10sec(JIS Z 3198-4:2003) Dipping time into solder tank: 10sec (JIS Z 3198-4: 2003)

焊料槽溫度:245℃(JIS C 60068-2-69:2019附錄B)零交叉時間(sec)的平均值愈短,意指潤濕速度愈高,焊料潤濕性愈佳。 Solder bath temperature: 245°C (JIS C 60068-2-69: 2019 Appendix B) The shorter the average value of the zero crossing time (sec), the higher the wetting speed, the better the solder wettability.

(2)判定基準 (2) Judgment criteria

A:零交叉時間(sec)的平均值為2.5秒以下。 A: The average value of the zero-crossing time (sec) is 2.5 seconds or less.

B:零交叉時間(sec)的平均值超過2.5秒。 B: The average value of the zero crossing time (sec) exceeds 2.5 seconds.

評估結果如表15至表23所示。 The evaluation results are shown in Table 15 to Table 23.

表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In the table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearylamine is used as bisamide, and p-toluamide is used as monoamide.

[表15]

Figure 109117352-A0202-12-0084-147
[Table 15]
Figure 109117352-A0202-12-0084-147

[表16]

Figure 109117352-A0202-12-0085-148
[Table 16]
Figure 109117352-A0202-12-0085-148

[表17]

Figure 109117352-A0202-12-0086-149
[Table 17]
Figure 109117352-A0202-12-0086-149

[表18]

Figure 109117352-A0202-12-0087-150
[Table 18]
Figure 109117352-A0202-12-0087-150

[表19]

Figure 109117352-A0202-12-0088-151
[Table 19]
Figure 109117352-A0202-12-0088-151

[表20]

Figure 109117352-A0202-12-0089-152
[Table 20]
Figure 109117352-A0202-12-0089-152

[表21]

Figure 109117352-A0202-12-0090-153
[Table 21]
Figure 109117352-A0202-12-0090-153

[表22]

Figure 109117352-A0202-12-0091-154
[Table 22]
Figure 109117352-A0202-12-0091-154

[表23]

Figure 109117352-A0202-12-0092-155
[Table 23]
Figure 109117352-A0202-12-0092-155

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F1-1)至(F1-54)的各助焊劑之情形下,與使用調配例(F1-55)的助焊劑之情形相比,可確認到焊料的潤濕速度皆較高,焊料潤濕性更良好。當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F1-1)至(F1-54)的各助焊劑之焊料膏,為含有助焊劑(F1)之實施型態之焊料膏。 In the case of using the fluxes of the blending examples (F1-1) to (F1-54) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F1-55) is used Compared with the case, it can be confirmed that the solder wetting speed is higher, and the solder wettability is better. Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F1-1) to (F1-54) is the solder paste of the implementation type containing the flux (F1) .

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F1-1)至(F1-55)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈潤濕速度的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, respectively, the fluxes of the formulation examples (F1-1) to (F1-55) are used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, and <Evaluation of wetting speed>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F1-1)至(F1-54)的各助焊劑之焊料膏,為含有助焊劑(F1)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder having the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F1-1) to (F1-54) is the implementation containing the flux (F1) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F1-1)至(F1-54)的各助焊劑之情形下,與使用調配例(F1-55)的助焊劑之情形相比,可確認到焊料的潤濕速度皆較高,焊料潤濕性更良好。 In addition, in the case of using the fluxes of the blending examples (F1-1) to (F1-54) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F1-55) In comparison, it can be confirmed that the wetting speed of the solder is higher, and the solder wettability is better.

[含有助焊劑(F2)之焊料膏的評估] [Evaluation of solder paste containing flux (F2)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表24至表36所示之調配例(F2-1)至(F2-62)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F2-1) to (F2-62) shown in Tables 24 to 36, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F2-1)至(F2-62)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F2-1) to (F2-62) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表24至表36所示之調配例(F2-1)至(F2-62)的各助焊劑之情形,進行助焊劑之溫度循環可靠度的評估。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F2-1) to (F2-62) shown in Table 24 to Table 36, the temperature of the flux was performed Evaluation of cyclic reliability.

<溫度循環可靠度的評估> <Evaluation of temperature cycle reliability>

(1)驗證方法 (1) Verification method

溫度循環可靠度的評估係將調配例(F2-1)至(F2-62)的各助焊劑塗佈於Cu板上,以使殘渣形成於Cu板上。重複進行將形成於此Cu板上之殘渣分別於-30℃與+110℃保持30分鐘之處理,並進行500次循環之此試驗,然後以目視來評估此時殘渣之破裂的有無。 The evaluation of the reliability of the temperature cycle is to apply the fluxes of the preparation examples (F2-1) to (F2-62) on the Cu board so that the residue is formed on the Cu board. Repeat the process of keeping the residue formed on the Cu plate at -30°C and +110°C for 30 minutes, and perform this test for 500 cycles, and then visually evaluate whether the residue is cracked or not.

(2)判定基準 (2) Judgment criteria

A:於殘渣中未觀察到龜裂的產生,溫度循環可靠度優異。 A: The generation of cracks is not observed in the residue, and the temperature cycle reliability is excellent.

B:於殘渣中觀察到龜裂的產生,溫度循環可靠度差。 B: The generation of cracks is observed in the residue, and the reliability of the temperature cycle is poor.

評估結果如表24至表36所示。 The evaluation results are shown in Table 24 to Table 36.

表24至表36中的組成率為以助焊劑的全量為100之情形時的wt(質量)%。 The composition ratios in Tables 24 to 36 are wt (mass)% when the total amount of flux is 100.

於各表中,丙烯酸樹脂A為聚丙烯酸2-乙基己酯(Mw=8300)。丙烯酸樹脂B為分子量相異之聚丙烯酸2-乙基己酯(Mw=11700)。丙烯酸樹脂C為聚甲基丙烯酸月桂酯(Mw=10080)。丙烯酸樹脂D為聚丙烯酸2-乙基己酯-聚乙烯(1Mw=12300)。 In each table, acrylic resin A is poly-2-ethylhexyl acrylate (Mw=8300). Acrylic resin B is poly(2-ethylhexyl acrylate) with different molecular weights (Mw=11700). Acrylic resin C is polylauryl methacrylate (Mw=10080). Acrylic resin D is polyacrylate 2-ethylhexyl-polyethylene (1Mw=12300).

於各表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In each table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearyl amide is used as bisamide, and p-toluamide is used as monoamide.

[表24]

Figure 109117352-A0202-12-0095-156
[Table 24]
Figure 109117352-A0202-12-0095-156

[表25]

Figure 109117352-A0202-12-0096-157
[Table 25]
Figure 109117352-A0202-12-0096-157

[表26]

Figure 109117352-A0202-12-0097-158
[Table 26]
Figure 109117352-A0202-12-0097-158

[表27]

Figure 109117352-A0202-12-0098-159
[Table 27]
Figure 109117352-A0202-12-0098-159

[表28]

Figure 109117352-A0202-12-0099-160
[Table 28]
Figure 109117352-A0202-12-0099-160

[表29]

Figure 109117352-A0202-12-0100-161
[Table 29]
Figure 109117352-A0202-12-0100-161

[表30]

Figure 109117352-A0202-12-0101-162
[Table 30]
Figure 109117352-A0202-12-0101-162

[表31]

Figure 109117352-A0202-12-0102-163
[Table 31]
Figure 109117352-A0202-12-0102-163

[表32]

Figure 109117352-A0202-12-0103-164
[Table 32]
Figure 109117352-A0202-12-0103-164

[表33]

Figure 109117352-A0202-12-0104-165
[Table 33]
Figure 109117352-A0202-12-0104-165

[表34]

Figure 109117352-A0202-12-0105-166
[Table 34]
Figure 109117352-A0202-12-0105-166

[表35]

Figure 109117352-A0202-12-0106-167
[Table 35]
Figure 109117352-A0202-12-0106-167

[表36]

Figure 109117352-A0202-12-0107-168
[Table 36]
Figure 109117352-A0202-12-0107-168

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F2-1)至(F2-60)的各助焊劑之情形下,與使用調配例(F2-61)至(F2-62)的各助焊劑 之情形相比,可確認到皆抑制殘渣中之龜裂的產生,溫度循環可靠度提高。當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F2-1)至(F2-60)的各助焊劑之焊料膏,為含有助焊劑(F2)之實施型態之焊料膏。 In the case of using the fluxes of the blending examples (F2-1) to (F2-60) with respect to the solder powder having the alloy composition shown in Test Example 1, the blending examples (F2-61) to (F2- 62) of each flux Compared with the situation, it can be confirmed that the generation of cracks in the residue is suppressed, and the reliability of the temperature cycle is improved. Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F2-1) to (F2-60) is the solder paste of the implementation type containing the flux (F2) .

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F2-1)至(F2-62)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈溫度循環可靠度的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, respectively, the fluxes of Blending Examples (F2-1) to (F2-62) were used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, and <Evaluation of reliability of temperature cycling>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F2-1)至(F2-60)的各助焊劑之焊料膏,為含有助焊劑(F2)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F2-1) to (F2-60) is an implementation that contains flux (F2) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F2-1)至(F2-60)的各助焊劑之情形下,與使用調配例(F2-61)至(F2-62)的助焊劑之情形相比,可確認到皆抑制殘渣中之龜裂的產生,溫度循環可靠度提高。 In addition, in the case of using the fluxes of the blending examples (F2-1) to (F2-60) with respect to the solder powders of test examples 2 to 258, the same as the use of blending examples (F2-61) to (F2-62) Compared with the case of the flux of ), it can be confirmed that the generation of cracks in the residue is suppressed, and the temperature cycle reliability is improved.

[含有助焊劑(F3)之焊料膏的評估] [Evaluation of solder paste containing flux (F3)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表37至表44所示之調配例(F3-1)至(F3-51)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進 行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F3-1) to (F3-51) shown in Table 37 to Table 44, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the liquidus temperature and solidus temperature of the solder powder are measured. Perform the above "Assessment of △T". In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F3-1)至(F3-51)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F3-1) to (F3-51) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表37至表44所示之調配例(F3-1)至(F3-51)的各助焊劑之情形時的焊料膏(助焊劑:焊料粉末=11:89的質量比),各自進行焊料之潤濕擴展性、焊料之去濕抑制能力的評估。 Next, for the solder powder having the alloy composition shown in Test Example 1, the solder paste (assisted) when the fluxes of the blending examples (F3-1) to (F3-51) shown in Table 37 to Table 44 are used Flux: Solder powder = 11:89 mass ratio), and evaluate the wettability of the solder and the dewetting suppression ability of the solder.

〈焊料之潤濕擴展性的評估〉 〈Assessment of solder wettability and spreadability〉

(1)驗證方法 (1) Verification method

焊料之潤濕擴展性的評估試驗係如下列方式來進行。 The evaluation test of the wettability of the solder is carried out in the following manner.

藉由JIS Z 3284-3:2014所記載之既定的圖案,使用形成有焊料膏的印刷部之不鏽鋼製的遮罩將各焊料膏印刷於縱50mm×橫50mm×厚0.5mm的Bare-Cu板。 According to the predetermined pattern described in JIS Z 3284-3:2014, each solder paste is printed on a Bare-Cu board of 50 mm in length × 50 mm in width × 0.5 mm in thickness using a stainless steel mask formed with the printing part of the solder paste .

形成於遮罩之印刷部為四角形的開口,大小為3.0mm×1.5mm。印刷部係使相同大小的複數個開口以相異間隔來排列,開口的間隔為0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.2mm。 The printed part formed on the mask is a quadrangular opening with a size of 3.0mm×1.5mm. In the printing part, a plurality of openings of the same size are arranged at different intervals, and the interval of the openings is 0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.2mm.

於焊料膏的印刷後移除遮罩,於回焊前在所並列之印刷部的最小間隔之0.2mm處,確認焊料膏未接觸並進行回焊。回焊的條件係在大氣環境下於190℃進行120秒的預熱後,將升溫速度設為1℃/秒並從190℃升溫至260℃來進行主要加熱。 Remove the mask after the solder paste is printed. Before reflowing, make sure that the solder paste is not in contact with the minimum distance between the printed parts and perform reflowing. The conditions of the reflow were preheated at 190°C for 120 seconds in an atmospheric environment, and then the heating rate was set to 1°C/sec, and the temperature was increased from 190°C to 260°C to perform main heating.

(2)判定基準 (2) Judgment criteria

確認上述以既定間隔所印刷之焊料膏於回焊後潤濕擴展並接觸而熔合之處的間隔(N=4)。 Confirm that the above-mentioned solder paste printed at a predetermined interval wets and expands after reflowing and contacts and fuse (N=4).

A:間隔L為0.8mm以下之處全部熔合。 A: All the places where the interval L is 0.8 mm or less are fused.

B:間隔L為0.8mm以下之處即使是1處亦有未熔合者。 B: Even if the interval L is 0.8 mm or less, there are some unfused parts even in one place.

〈焊料之去濕抑制能力的評估〉 <Assessment of Dehumidification Suppression Ability of Solder>

(1)驗證方法 (1) Verification method

焊料之去濕抑制能力的評估試驗係如下列方式來進行。 The evaluation test of the dehumidification suppression ability of the solder is carried out in the following manner.

將各焊料膏印刷於縱0.8mm×橫0.8mm的Cu-OSP焊墊上並實施回焊。焊料膏的印刷厚度設為0.12mm。回焊的條件係在大氣環境下於190℃進行120秒的預熱後,將升溫速度設為1℃/秒並從190℃升溫至260℃來進行主要加熱。 Each solder paste was printed on a Cu-OSP pad with a length of 0.8 mm × a width of 0.8 mm, and reflow was performed. The printing thickness of the solder paste is set to 0.12 mm. The conditions of the reflow were preheated at 190°C for 120 seconds in an atmospheric environment, and then the heating rate was set to 1°C/sec, and the temperature was increased from 190°C to 260°C to perform main heating.

(2)判定基準 (2) Judgment criteria

使用光學顯微鏡來觀察回焊後之潤濕不良(去濕)之產生的有無(N=12)。 Use an optical microscope to observe the occurrence of poor wetting (dewetting) after reflow (N=12).

A:塗佈焊料膏之部分皆為經焊料潤濕之狀態。 A: The parts where the solder paste is applied are all wetted by the solder.

B:雖然塗佈焊料膏之部分的大部分為經焊料潤濕之狀態(亦包含去濕),惟亦產生潤濕不良。或是無經焊料潤濕之模樣,熔融焊料成為一個或複數個焊料球之狀態(不潤濕)。 B: Although most of the part where the solder paste is applied is in the state of being wetted by the solder (including dewetting), poor wetting is also caused. Or the appearance of no solder wetting, the molten solder becomes one or more solder balls (non-wetting).

〈綜合評估〉 <Comprehensive Evaluation>

A:於表37至表44中,焊料之潤濕擴展性、去濕抑制能力的各評估皆為A。 A: In Tables 37 to 44, the evaluations of the wetting spreadability and dewetting suppression ability of the solder are all A.

B:於表37至表44中,焊料之潤濕擴展性、去濕抑制能力的各評估中至少1項為B。 B: In Table 37 to Table 44, at least one item in each evaluation of the wettability spreadability and dewetting suppression ability of the solder is B.

評估結果如表37至表44所示。 The evaluation results are shown in Table 37 to Table 44.

表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In the table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearylamine is used as bisamide, and p-toluamide is used as monoamide.

[表37]

Figure 109117352-A0202-12-0111-169
[Table 37]
Figure 109117352-A0202-12-0111-169

[表38]

Figure 109117352-A0202-12-0112-170
[Table 38]
Figure 109117352-A0202-12-0112-170

[表39]

Figure 109117352-A0202-12-0113-171
[Table 39]
Figure 109117352-A0202-12-0113-171

[表40]

Figure 109117352-A0202-12-0114-172
[Table 40]
Figure 109117352-A0202-12-0114-172

[表41]

Figure 109117352-A0202-12-0115-173
[Table 41]
Figure 109117352-A0202-12-0115-173

[表42]

Figure 109117352-A0202-12-0116-174
[Table 42]
Figure 109117352-A0202-12-0116-174

[表43]

Figure 109117352-A0202-12-0117-175
[Table 43]
Figure 109117352-A0202-12-0117-175

[表44]

Figure 109117352-A0202-12-0118-49
[Table 44]
Figure 109117352-A0202-12-0118-49

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F3-1)至(F3-50)的各助焊劑之情形下,與使用調配例(F3-51)的助焊劑之情形相比,可確認到焊料的潤濕擴展性皆較良好,去濕抑制能力高。當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F3-1)至(F3-50)的各助焊劑之焊料膏,為含有助焊劑(F3)之實施型態之焊料膏。 In the case of using the fluxes of the blending examples (F3-1) to (F3-50) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F3-51) is used. Compared with the situation, it can be confirmed that the solder has good wettability and spreadability and high dehumidification suppression ability. Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F3-1) to (F3-50) is an implementation type solder paste containing flux (F3) .

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F3-1)至(F3-51)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈焊料之潤濕擴展性的評估〉及〈焊料之去濕抑制能力的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, each of the fluxes of the blending examples (F3-1) to (F3-51) was used, and the above-mentioned < Evaluation of the change of viscosity in solder paste with time>, <Evaluation of △T> and <Evaluation of wettability>, as well as <Evaluation of solder wettability extension> and <Evaluation of solder dewetting inhibition ability 〉.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F3-1)至(F3-50)的各助焊劑之焊料膏,為含有助焊劑(F3)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F3-1) to (F3-50) is an implementation that contains flux (F3) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F3-1)至(F3-50)的各助焊劑之情形下,與使用調配例(F3-51)的助焊劑之情形相比,可確認到焊料的潤濕擴展性皆較良好,去濕抑制能力高。 In addition, in the case of using the fluxes of the blending examples (F3-1) to (F3-50) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F3-51) In comparison, it can be confirmed that the wetting and spreading properties of the solder are relatively good, and the dehumidification suppression ability is high.

[含有助焊劑(F4)之焊料膏的評估] [Evaluation of solder paste containing flux (F4)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表45至表56所示之調配例(F4-1)至(F4-58)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F4-1) to (F4-58) shown in Table 45 to Table 56, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F4-1)至(F4-58)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F4-1) to (F4-58) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表45至表56所示之調配例(F4-1)至(F4-58)的各助焊劑之情形,進行焊料之潤濕速度(焊料潤濕性)的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1, the fluxes of the blending examples (F4-1) to (F4-58) shown in Table 45 to Table 56 were used, and the solder was wetted. Evaluation of speed (solder wettability).

〈焊料之焊料潤濕性(潤濕速度)的評估〉 <Evaluation of solder wettability (wetting speed) of solder>

(1)驗證方法 (1) Verification method

助焊劑的潤濕速度係依據弧面狀沾焊料試驗的方法,於150℃對寬5mm×長25mm×厚0.5mm的銅板進行1小時的氧化處理而得到試驗板的氧化銅板,使用Solder Checker SAT-5200(RHESCA公司製)作為試驗裝置,並使用具有試驗例1所示之合金組成之焊料粉末作為焊料,以下列方式進行評估。 The flux wetting speed is based on the arc surface dip solder test method. A copper plate with a width of 5 mm × a length of 25 mm × a thickness of 0.5 mm is oxidized at 150°C for 1 hour to obtain the copper oxide plate of the test board. Solder Checker SAT is used -5200 (manufactured by RHESCA) was used as a test device, and solder powder having the alloy composition shown in Test Example 1 was used as the solder, and the evaluation was performed in the following manner.

首先相對於量取於燒杯之調配例(F4-1)至(F4-58)的各助焊劑,將試驗板浸漬5mm以將各助焊劑塗佈於試驗板。接著在塗佈助焊劑後,迅速地將塗佈有助焊劑之試驗板浸漬在焊料槽,而得到零交叉時間(sec)。接著對調配例(F4-1)至(F4-58)的各助焊劑進行5次的測定,並算出所得到之5個零交叉時間(sec)的平均值。試驗條件係設定如下。 First, with respect to each flux of the preparation examples (F4-1) to (F4-58) measured in the beaker, the test board was immersed for 5 mm to apply each flux to the test board. Next, after applying the flux, quickly immerse the test board coated with the flux in the solder tank to obtain the zero crossing time (sec). Next, the fluxes of the blending examples (F4-1) to (F4-58) were measured 5 times, and the average value of the obtained 5 zero-crossing times (sec) was calculated. The test conditions are set as follows.

往焊料槽之浸漬速度:5mm/sec(JIS Z 3198-4:2003) Dipping speed into solder tank: 5mm/sec (JIS Z 3198-4: 2003)

往焊料槽之浸漬深度:2mm(JIS Z 3198-4:2003) Dipping depth into solder tank: 2mm (JIS Z 3198-4: 2003)

往焊料槽之浸漬時間:10sec(JIS Z 3198-4:2003) Dipping time into solder tank: 10sec (JIS Z 3198-4: 2003)

焊料槽溫度:245℃(JIS C 60068-2-69:2019附錄B)零交叉時間(sec)的平均值愈短,意指潤濕速度愈高,焊料潤濕性愈佳。 Solder bath temperature: 245°C (JIS C 60068-2-69: 2019 Appendix B) The shorter the average value of the zero crossing time (sec), the higher the wetting speed, the better the solder wettability.

(2)判定基準 (2) Judgment criteria

A:零交叉時間(sec)的平均值為6秒以下。 A: The average value of the zero-crossing time (sec) is 6 seconds or less.

B:零交叉時間(sec)的平均值超過6秒。 B: The average value of the zero crossing time (sec) exceeds 6 seconds.

評估結果如表45至表56所示。 The evaluation results are shown in Table 45 to Table 56.

表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In the table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearylamine is used as bisamide, and p-toluamide is used as monoamide.

[表45]

Figure 109117352-A0202-12-0122-50
[Table 45]
Figure 109117352-A0202-12-0122-50

[表46]

Figure 109117352-A0202-12-0123-51
[Table 46]
Figure 109117352-A0202-12-0123-51

[表47]

Figure 109117352-A0202-12-0124-52
[Table 47]
Figure 109117352-A0202-12-0124-52

[表48]

Figure 109117352-A0202-12-0125-53
[Table 48]
Figure 109117352-A0202-12-0125-53

[表49]

Figure 109117352-A0202-12-0126-54
[Table 49]
Figure 109117352-A0202-12-0126-54

[表50]

Figure 109117352-A0202-12-0127-55
[Table 50]
Figure 109117352-A0202-12-0127-55

[表51]

Figure 109117352-A0202-12-0128-56
[Table 51]
Figure 109117352-A0202-12-0128-56

[表52]

Figure 109117352-A0202-12-0129-57
[Table 52]
Figure 109117352-A0202-12-0129-57

[表53]

Figure 109117352-A0202-12-0130-58
[Table 53]
Figure 109117352-A0202-12-0130-58

[表54]

Figure 109117352-A0202-12-0131-59
[Table 54]
Figure 109117352-A0202-12-0131-59

[表55]

Figure 109117352-A0202-12-0132-60
[Table 55]
Figure 109117352-A0202-12-0132-60

[表56]

Figure 109117352-A0202-12-0133-61
[Table 56]
Figure 109117352-A0202-12-0133-61

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F4-1)至(F4-57)的各助焊劑之情形下,與使用調配例(F4-58)的助焊劑之情形相比,可確認到焊料的潤濕速度皆較高,焊料潤濕性高。當中,含有具有試驗例1 的合金組成之焊料粉末、與調配例(F4-1)至(F4-57)的各助焊劑之焊料膏,為含有助焊劑(F4)之實施型態之焊料膏。 In the case of using the fluxes of the blending examples (F4-1) to (F4-57) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F4-58) is used. Compared with the case, it can be confirmed that the wetting speed of the solder is higher, and the solder wettability is high. Among them, it contains test example 1 The solder powder of the alloy composition and the solder paste of each flux of the blending examples (F4-1) to (F4-57) are the solder pastes of the implementation type containing the flux (F4).

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F4-1)至(F4-58)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈焊料潤濕性(潤濕速度)的評估〉。 Next, for the solder powders having the respective alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, each of the fluxes of Blending Examples (F4-1) to (F4-58) was used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, and <Evaluation of solder wettability (wetting speed)>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F4-1)至(F4-57)的各助焊劑之焊料膏,為含有助焊劑(F4)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder having the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F4-1) to (F4-57) is an implementation containing flux (F4) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F4-1)至(F4-57)的各助焊劑之情形下,與使用調配例(F4-58)的助焊劑之情形相比,可確認到焊料的潤濕速度皆較高,焊料潤濕性更良好。 In addition, in the case of using the fluxes of the blending examples (F4-1) to (F4-57) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F4-58) In comparison, it can be confirmed that the wetting speed of the solder is higher, and the solder wettability is better.

[含有助焊劑(F5)之焊料膏的評估] [Evaluation of solder paste containing flux (F5)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表57至表68所示之調配例(F5-1)至(F5-62)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F5-1) to (F5-62) shown in Table 57 to Table 68, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F5-1)至(F5-62)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F5-1) to (F5-62) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表57至表68所示之調配例(F5-1)至(F5-62)的各助焊劑之情形,進行銅板腐蝕抑制能力的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F5-1) to (F5-62) shown in Table 57 to Table 68, the copper plate corrosion inhibition ability was performed evaluation of.

〈銅板腐蝕抑制能力的評估〉 〈Evaluation of corrosion inhibition ability of copper plate〉

(1)驗證方法 (1) Verification method

銅板腐蝕抑制能力的評估係依據JIS Z 3197:2012 8.4.1並藉由下述銅板腐蝕試驗來進行。 The evaluation of the corrosion inhibition ability of the copper plate is based on JIS Z 3197:2012 8.4.1 and is carried out by the following copper plate corrosion test.

試驗銅板的製作:於尺寸50mm×50mm×0.5mm之磷脫氧銅板的中央,藉由直徑20mm的鋼球形成深度3mm的凹陷而形成試驗片。試驗片在藉由丙酮進行脫脂後,浸漬於65℃的硫酸1分鐘以去除表面的氧化覆膜等。接著浸漬在20℃的過硫酸銨溶液1分鐘後,以精製水洗淨並乾燥而形成試驗銅板。 Fabrication of the test copper plate: In the center of a phosphorous deoxidized copper plate with a size of 50mm×50mm×0.5mm, a steel ball with a diameter of 20mm is used to form a 3mm deep depression to form a test piece. After the test piece was degreased with acetone, it was immersed in sulfuric acid at 65°C for 1 minute to remove the oxide film on the surface. Then, after immersing in an ammonium persulfate solution at 20°C for 1 minute, it was washed with purified water and dried to form a test copper plate.

使用JIS Z 3197:2012 8.1.3所規定之方法來測定各例之助焊劑的固形份含量,將含有以固形份計為0.035至0.040g之適量的助焊劑加入於前述試驗銅板中央的凹陷。 The method specified in JIS Z 3197:2012 8.1.3 was used to determine the solid content of the flux in each example, and an appropriate amount of flux containing 0.035 to 0.040g based on the solid content was added to the depression in the center of the test copper plate.

接著將試驗銅板投入於設定在溫度40℃、相對濕度90%的加濕條件之恆溫恆濕槽中,於槽內放置72小時。對各例的每個助焊劑,將試驗銅板設為2個,並加入1個空白銅板。 Next, the test copper plate was put into a constant temperature and humidity bath set at a humidification condition of a temperature of 40° C. and a relative humidity of 90%, and placed in the bath for 72 hours. For each flux of each example, two test copper plates were set, and one blank copper plate was added.

於槽內放置96小時後,從恆溫恆濕槽取出,並藉由30倍的顯微鏡與空白銅板比較其腐蝕的痕跡。根據下列所示之判定基準來評估銅板腐蝕抑制能力。 After being placed in the tank for 96 hours, it was taken out from the constant temperature and humidity tank, and the corrosion traces were compared with the blank copper plate by a microscope at 30 times. Evaluate the corrosion inhibition ability of copper plates based on the criteria shown below.

(2)判定基準 (2) Judgment criteria

A:無變色 A: No discoloration

B:有變色 B: Discoloration

評估結果如表57至表68所示。 The evaluation results are shown in Table 57 to Table 68.

表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In the table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearylamine is used as bisamide, and p-toluamide is used as monoamide.

[表57]

Figure 109117352-A0202-12-0137-62
[Table 57]
Figure 109117352-A0202-12-0137-62

[表58]

Figure 109117352-A0202-12-0138-63
[Table 58]
Figure 109117352-A0202-12-0138-63

[表59]

Figure 109117352-A0202-12-0139-64
[Table 59]
Figure 109117352-A0202-12-0139-64

[表60]

Figure 109117352-A0202-12-0140-65
[Table 60]
Figure 109117352-A0202-12-0140-65

[表61]

Figure 109117352-A0202-12-0141-66
[Table 61]
Figure 109117352-A0202-12-0141-66

[表62]

Figure 109117352-A0202-12-0142-67
[Table 62]
Figure 109117352-A0202-12-0142-67

[表63]

Figure 109117352-A0202-12-0143-68
[Table 63]
Figure 109117352-A0202-12-0143-68

[表64]

Figure 109117352-A0202-12-0144-69
[Table 64]
Figure 109117352-A0202-12-0144-69

[表65]

Figure 109117352-A0202-12-0145-70
[Table 65]
Figure 109117352-A0202-12-0145-70

[表66]

Figure 109117352-A0202-12-0146-71
[Table 66]
Figure 109117352-A0202-12-0146-71

[表67]

Figure 109117352-A0202-12-0147-72
[Table 67]
Figure 109117352-A0202-12-0147-72

[表68]

Figure 109117352-A0202-12-0148-73
[Table 68]
Figure 109117352-A0202-12-0148-73

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F5-1)至(F5-61)的各助焊劑之情形下,與使用調配例(F5-62)的助焊劑之情形相比,可確認到銅板腐蝕抑制性皆提高。當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F5-1)至(F5-61)的各助焊劑之焊料膏,為含有助焊劑(F5)之實施型態之焊料膏。 In the case of using the fluxes of the blending examples (F5-1) to (F5-61) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F5-62) is used Compared with the case, it can be confirmed that the corrosion inhibitory properties of the copper plates are improved. Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F5-1) to (F5-61) is the solder paste of the implementation type containing the flux (F5) .

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F5-1)至(F5-62)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈銅板腐蝕抑制能力的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, respectively, the fluxes of the blending examples (F5-1) to (F5-62) are used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time", "Evaluation of △T", "Evaluation of wettability", and "Evaluation of corrosion inhibition ability of copper plate".

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F5-1)至(F5-61)的各助焊劑之焊料膏,為含有助焊劑(F5)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F5-1) to (F5-61) is an implementation that contains flux (F5) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F5-1)至(F5-61)的各助焊劑之情形下,與使用調配例(F5-62)的助焊劑之情形相比,可確認到銅板腐蝕抑制性皆提高。 In addition, in the case of using the fluxes of the blending examples (F5-1) to (F5-61) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F5-62) In comparison, it can be confirmed that the corrosion inhibitory properties of the copper plates are improved.

[含有助焊劑(F6)之焊料膏的評估] [Evaluation of solder paste containing flux (F6)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表69至表77所示之調配例(F6-1)至(F6-60)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder with the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F6-1) to (F6-60) shown in Table 69 to Table 77, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F6-1)至(F6-60)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F6-1) to (F6-60) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表69至表77所示之調配例(F6-1)至(F6-60)的各助焊劑之情形,進行焊料之潤濕速度(焊料潤濕性)的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F6-1) to (F6-60) shown in Table 69 to Table 77, the solder is wetted Evaluation of speed (solder wettability).

〈焊料之潤濕速度(焊料潤濕性)的評估〉 <Assessment of solder wetting speed (solder wettability)>

(1)驗證方法 (1) Verification method

焊料之潤濕速度(焊料潤濕性)的評估試驗係如下列方式來進行。 The evaluation test of the solder wetting speed (solder wettability) is carried out in the following manner.

依據弧面狀沾焊料試驗的方法,於150℃對寬5mm×長25mm×厚0.5mm的銅板進行1小時的氧化處理而得到試驗板的氧化銅板,使用Solder Checker SAT-5200(RHESCA公司製)作為試驗裝置,並使用由試驗例1所示之合金組成所構成之焊料粉末作為焊料,以下列方式進行評估。 According to the arc surface solder test method, the copper plate of width 5mm × length 25mm × thickness 0.5mm was oxidized at 150°C for 1 hour to obtain the copper oxide plate of the test board. Solder Checker SAT-5200 (manufactured by RHESCA) was used. As a test device, a solder powder composed of the alloy composition shown in Test Example 1 was used as the solder, and the evaluation was performed in the following manner.

首先相對於量取於燒杯之各例的助焊劑,將試驗板浸漬5mm以將助焊劑塗佈於試驗板。接著在塗佈助焊劑後,迅速地將塗佈有助焊劑之試驗板浸漬在試驗例1所示之合金組成的焊料槽,而得到零交叉時間(sec)。 First, with respect to the flux measured in each example in the beaker, the test board was immersed for 5 mm to apply the flux to the test board. Next, after the flux was applied, the test board coated with the flux was quickly immersed in the solder tank of the alloy composition shown in Test Example 1, and the zero crossing time (sec) was obtained.

接著對各例的助焊劑進行5次的測定,並算出所得到之5個零交叉時間(sec)的平均值。試驗條件係設定如下。 Next, the flux of each example was measured 5 times, and the average value of the obtained 5 zero-crossing times (sec) was calculated. The test conditions are set as follows.

往焊料槽之浸漬速度:5mm/sec(JIS Z 3198-4:2003) Dipping speed into solder tank: 5mm/sec (JIS Z 3198-4: 2003)

往焊料槽之浸漬深度:2mm(JIS Z 3198-4:2003) Dipping depth into solder tank: 2mm (JIS Z 3198-4: 2003)

往焊料槽之浸漬時間:10sec(JIS Z 3198-4:2003) Dipping time into solder tank: 10sec (JIS Z 3198-4: 2003)

焊料槽溫度:245℃(JIS C 60068-2-69:2019附錄B)零交叉時間(sec)的平均值愈短,意指潤濕速度愈高,焊料潤濕性愈佳。 Solder bath temperature: 245°C (JIS C 60068-2-69: 2019 Appendix B) The shorter the average value of the zero crossing time (sec), the higher the wetting speed, the better the solder wettability.

(2)判定基準 (2) Judgment criteria

A:零交叉時間(sec)的平均值為6秒以下。 A: The average value of the zero-crossing time (sec) is 6 seconds or less.

B:零交叉時間(sec)的平均值超過6秒。 B: The average value of the zero crossing time (sec) exceeds 6 seconds.

評估結果如表69至表77所示。 The evaluation results are shown in Table 69 to Table 77.

表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In the table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearylamine is used as bisamide, and p-toluamide is used as monoamide.

[表69]

Figure 109117352-A0202-12-0152-74
[Table 69]
Figure 109117352-A0202-12-0152-74

[表70]

Figure 109117352-A0202-12-0153-75
[Table 70]
Figure 109117352-A0202-12-0153-75

[表71]

Figure 109117352-A0202-12-0154-76
[Table 71]
Figure 109117352-A0202-12-0154-76

[表72]

Figure 109117352-A0202-12-0155-77
[Table 72]
Figure 109117352-A0202-12-0155-77

[表73]

Figure 109117352-A0202-12-0156-78
[Table 73]
Figure 109117352-A0202-12-0156-78

[表74]

Figure 109117352-A0202-12-0157-79
[Table 74]
Figure 109117352-A0202-12-0157-79

[表75]

Figure 109117352-A0202-12-0158-80
[Table 75]
Figure 109117352-A0202-12-0158-80

[表76]

Figure 109117352-A0202-12-0159-81
[Table 76]
Figure 109117352-A0202-12-0159-81

[表77]

Figure 109117352-A0202-12-0160-82
[Table 77]
Figure 109117352-A0202-12-0160-82

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F6-1)至(F6-59)的各助焊劑之情形下,與使用調配例(F6-60)的助焊劑之情形相比,可確認到焊料的潤濕速度皆較高,焊料潤濕性更良好。當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F6-1)至(F6-59)的各助焊劑之焊料膏,為含有助焊劑(F6)之實施型態之焊料膏。 In the case of using the fluxes of the blending examples (F6-1) to (F6-59) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F6-60) is used. Compared with the case, it can be confirmed that the solder wetting speed is higher, and the solder wettability is better. Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F6-1) to (F6-59) is the solder paste of the implementation type containing the flux (F6) .

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F6-1)至(F6-60)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈焊料之潤濕速度(焊料潤濕性)的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, each of the fluxes of the blending examples (F6-1) to (F6-60) was used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, and <Evaluation of solder wetting speed (solder wettability)>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F6-1)至(F6-59)的各助焊劑之焊料膏,為含有助焊劑(F6)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F6-1) to (F6-59) is an implementation that contains flux (F6) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F6-1)至(F6-59)的各助焊劑之情形下,與使用調配例(F6-60)的助焊劑之情形相比,可確認到焊料的潤濕速度皆較高,焊料潤濕性更良好。 In addition, in the case of using the fluxes of the blending examples (F6-1) to (F6-59) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F6-60) In comparison, it can be confirmed that the wetting speed of the solder is higher, and the solder wettability is better.

[含有助焊劑(F7)之焊料膏的評估] [Evaluation of solder paste containing flux (F7)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表78至表85所示之調配例(F7-1)至(F7-54)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時 間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F7-1) to (F7-54) shown in Table 78 to Table 85, the above-mentioned <Solder Paste Viscosity in anytime "Assessment of Changes in Time." In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F7-1)至(F7-54)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F7-1) to (F7-54) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表78至表85所示之調配例(F7-1)至(F7-54)的各助焊劑之情形,進行助焊劑之搖變減黏性、焊料膏之印刷流掛抑制能力、焊料膏之加熱流掛抑制能力的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1, the fluxes of the blending examples (F7-1) to (F7-54) shown in Table 78 to Table 85 were used, and the flux was shaken. Evaluation of viscosity reduction, printing sag suppression ability of solder paste, and heating sag suppression ability of solder paste.

〈助焊劑之搖變減黏性的評估〉 <Assessment of Flux Shake Viscosity Reduction>

(1)驗證方法 (1) Verification method

搖變減黏性的評估係依據JIS Z3284-3:2014 4.2並使用螺旋式黏度計來進行。將黏度計的轉速設定為3rpm與30rpm,讀取旋轉既定時間後的黏度並算出搖變減黏比。 The evaluation of thixotropic viscosity reduction is carried out in accordance with JIS Z3284-3:2014 4.2 and using a spiral viscometer. Set the rotation speed of the viscometer to 3rpm and 30rpm, read the viscosity after a predetermined time of rotation and calculate the viscosity reduction ratio.

(2)判定基準 (2) Judgment criteria

A:搖變減黏比為0.30以上 A: Shake viscosity reduction ratio is 0.30 or more

B:搖變減黏比未達0.30 B: Shake viscosity reduction ratio is less than 0.30

〈焊料膏之印刷流掛抑制能力的評估〉 〈Evaluation of printing sagging suppression ability of solder paste〉

(1)驗證方法 (1) Verification method

焊料膏(助焊劑:焊料粉末=11:89的質量比)之印刷流掛抑制能力的評估係依據JIS Z3284-2014 4.3,使用以既定的圖案形成有焊料膏印刷部之不鏽鋼製金屬遮罩將焊料膏印刷於銅板,在移除金屬遮罩後,於室溫25±5℃、相對濕度 50±10%下保管10至20分鐘,於所印刷之各圖案中,藉由目視來確認所印刷之焊料膏全部未成為一體之最小間隔。金屬遮罩的厚度為0.2mm,焊料膏印刷部為四角形的開口且大小為3.0×1.5mm。焊料膏印刷部係使相同大小的複數個開口以相異間隔來排列,開口的間隔L為0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.2mm。 The evaluation of the printing sagging suppression ability of solder paste (flux: solder powder = 11:89 mass ratio) is based on JIS Z3284-2014 4.3, using a stainless steel metal mask with a solder paste printed part formed in a predetermined pattern Solder paste is printed on the copper plate, after removing the metal mask, at room temperature 25±5℃, relative humidity Store at 50±10% for 10 to 20 minutes. In each printed pattern, visually confirm the minimum interval between all printed solder pastes that are not integrated. The thickness of the metal mask is 0.2mm, and the solder paste printing part is a quadrangular opening and the size is 3.0×1.5mm. In the solder paste printing part, a plurality of openings of the same size are arranged at different intervals, and the interval L of the openings is 0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.2mm.

(2)判定基準 (2) Judgment criteria

A:於印刷後未成為一體之最小間隔為0.2mm以下 A: After printing, the minimum distance that is not integrated is 0.2mm or less

B:於印刷後未成為一體之最小間隔超過0.2mm B: After printing, the minimum distance that is not integrated is more than 0.2mm

〈焊料膏之加熱流掛抑制能力的評估〉 <Evaluation of the ability to suppress heat sag of solder paste>

(1)驗證方法 (1) Verification method

焊料膏(助焊劑:焊料粉末=11:89的質量比)之加熱流掛抑制能力的評估係依據JIS Z3284-2014 4.4,使用以既定的圖案形成有焊料膏印刷部之不鏽鋼製金屬遮罩將焊料膏印刷於銅板,在移除金屬遮罩後,以150±10℃加熱10分鐘,於所印刷之各圖案中,藉由目視來確認所印刷之焊料膏全部未成為一體之最小間隔。金屬遮罩的厚度為0.2mm,焊料膏印刷部為四角形的開口且大小為3.0×1.5mm。焊料膏印刷部係使相同大小的複數個開口以相異間隔來排列,開口的間隔L為0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.2mm。 The heat sag suppression capability of solder paste (flux: solder powder = 11:89 mass ratio) is evaluated in accordance with JIS Z3284-2014 4.4, using a stainless steel metal mask with a solder paste printed part formed in a predetermined pattern The solder paste is printed on the copper plate. After removing the metal mask, heat at 150±10°C for 10 minutes. In the printed patterns, visually confirm that the printed solder paste is not integrated with the minimum interval. The thickness of the metal mask is 0.2mm, and the solder paste printing part is a quadrangular opening and the size is 3.0×1.5mm. In the solder paste printing part, a plurality of openings of the same size are arranged at different intervals, and the interval L of the openings is 0.2-0.3-0.4-0.5-0.6-0.7-0.8-0.9-1.0-1.1-1.2mm.

(2)判定基準 (2) Judgment criteria

A:未成為一體之最小間隔為1.0mm以下 A: The minimum distance of not being integrated is 1.0mm or less

B:未成為一體之最小間隔超過1.0mm B: The minimum distance that is not integrated exceeds 1.0mm

〈綜合評估〉 <Comprehensive Evaluation>

A:於表78至表85中,助焊劑之搖變減黏性、焊料膏之印刷流掛抑制能力、焊料膏之加熱流掛抑制能力的各評估皆為A。 A: In Table 78 to Table 85, all the evaluations of flux reduction and viscosity reduction, printing sag suppression ability of solder paste, and heating sag suppression ability of solder paste are all A.

B:於表78至表85中,助焊劑之搖變減黏性、焊料膏之印刷流掛抑制能力、焊料膏之加熱流掛抑制能力的各評估中至少1項為B。 B: In Table 78 to Table 85, at least one of the evaluations of flux sag reduction, printing sag suppression ability of solder paste, and heating sag suppression ability of solder paste is B.

評估結果如表78至表85所示。 The evaluation results are shown in Table 78 to Table 85.

表中,係使用脂肪族聚醯胺作為聚醯胺。 In the table, an aliphatic polyamide is used as the polyamide.

表中,係使用以下述化學式(3)所表示之化合物的混合物(分子量300至1500)作為環狀醯胺低聚物。此化學式(3)中,m1、m2、m3、m4為亞甲基(CH2)的重複數。p表示單元的重複數。 In the table, a mixture (molecular weight 300 to 1500) of compounds represented by the following chemical formula (3) is used as the cyclic amide oligomer. In this chemical formula (3), m1, m2, m3, and m4 are the repeating numbers of methylene (CH 2 ). p represents the repeating number of the unit.

Figure 109117352-A0202-12-0164-83
Figure 109117352-A0202-12-0164-83

[表78]

Figure 109117352-A0202-12-0165-84
[Table 78]
Figure 109117352-A0202-12-0165-84

[表79]

Figure 109117352-A0202-12-0166-85
[Table 79]
Figure 109117352-A0202-12-0166-85

[表80]

Figure 109117352-A0202-12-0167-86
[Table 80]
Figure 109117352-A0202-12-0167-86

[表81]

Figure 109117352-A0202-12-0168-87
[Table 81]
Figure 109117352-A0202-12-0168-87

[表82]

Figure 109117352-A0202-12-0169-89
[Table 82]
Figure 109117352-A0202-12-0169-89

[表83]

Figure 109117352-A0202-12-0170-90
[Table 83]
Figure 109117352-A0202-12-0170-90

[表84]

Figure 109117352-A0202-12-0171-91
[Table 84]
Figure 109117352-A0202-12-0171-91

[表85]

Figure 109117352-A0202-12-0172-92
[Table 85]
Figure 109117352-A0202-12-0172-92

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F7-1)至(F7-52)的各助焊劑之情形下,與使用調配例(F7-53)的助焊劑之情形相比,可確認到助焊劑的搖變減黏性皆提升,抑制印刷後的焊料膏產生流動之印刷流掛,並且抑制由焊接時的加熱所導致之焊料膏的加熱流掛。 In the case of using the fluxes of the blending examples (F7-1) to (F7-52) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F7-53) is used. Compared with the situation, it can be confirmed that the thixotropic viscosity reduction of the flux is improved, and the printing sag caused by the flow of the solder paste after printing is suppressed, and the heating sag of the solder paste caused by the heating during soldering is suppressed.

此外,在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F7-1)至(F7-52)的各助焊劑之情形下,與使用調配例(F7-54)的助焊劑之情形相比,可確認到皆抑制由焊接時的加熱所導致之焊料膏的加熱流掛。 In addition, in the case of using the fluxes of the blending examples (F7-1) to (F7-52) with respect to the solder powder having the alloy composition shown in Test Example 1, it is combined with the use of the blending example (F7-54). Compared with the case of the flux, it can be confirmed that all the solder pastes are suppressed due to the heating during soldering.

此等當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F7-1)至(F7-52)的各助焊劑之焊料膏,為含有助焊劑(F7)之實施型態之焊料膏。 Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F7-1) to (F7-52) is one of the implementation types containing the flux (F7) Solder paste.

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F7-1)至(F7-54)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈助焊劑之搖變減黏性的評估〉、〈焊料膏之印刷流掛抑制能力的評估〉及〈焊料膏之加熱流掛抑制能力的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, each of the fluxes of Blending Examples (F7-1) to (F7-54) was used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, as well as <Evaluation of flux reduction viscosity>, <Printing sagging of solder paste Evaluation of Inhibition Ability> and "Evaluation of Inhibition Ability to Heat Sag of Solder Paste".

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F7-1)至(F7-52)的各助焊劑之焊料膏,為含有助焊劑(F7)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder having the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F7-1) to (F7-52) is an implementation that contains flux (F7) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F7-1)至(F7-52)的各助焊劑之情形下,與使用調配例(F7-53)的助焊劑之情形相比,可確認到助焊劑的搖變減黏性皆提升,抑制印刷後的焊料膏產生流動之印刷流掛,並且抑制由焊接時的加熱所導致之焊料膏的加熱流掛。 In addition, in the case of using the fluxes of the blending examples (F7-1) to (F7-52) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F7-53) In comparison, it can be confirmed that the thixotropic viscosity reduction of the flux is improved, and the printing sag caused by the flow of the solder paste after printing is suppressed, and the heating sag of the solder paste caused by the heating during soldering is suppressed.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F7-1)至(F7-52)的各助焊劑之情形下,與使用調配例(F7-54)的助焊劑之情形相比,可確認到皆抑制由焊接時的加熱所導致之焊料膏的加熱流掛。 In addition, in the case of using the fluxes of the blending examples (F7-1) to (F7-52) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F7-54) In comparison, it can be confirmed that the heating sagging of the solder paste caused by the heating during soldering is suppressed.

[含有助焊劑(F8)之焊料膏的評估] [Evaluation of solder paste containing flux (F8)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表86至表94所示之調配例(F8-1)至(F8-54)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F8-1) to (F8-54) shown in Table 86 to Table 94, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F8-1)至(F8-54)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F8-1) to (F8-54) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表86至表94所示之調配例(F8-1)至(F8-54)的各助焊劑之情形,進行搖變減黏性的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F8-1) to (F8-54) shown in Table 86 to Table 94, the thixotropic viscosity reduction was performed. Sexual assessment.

此外,就對於由試驗例1所示之合金組成所構成之焊料粉末使用表87至表94所示之調配例(F8-8)至(F8-54)的各助焊劑之情形,更進行助焊劑及焊料膏中之結晶的析出與結塊的產生之評估。 In addition, for the solder powder composed of the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F8-8) to (F8-54) shown in Table 87 to Table 94, further assistance is provided. Evaluation of precipitation and agglomeration of crystals in flux and solder paste.

〈搖變減黏性的評估〉 <Assessment of Shake Viscosity Reduction>

(1)驗證方法 (1) Verification method

搖變減黏性的評估係使用雙重圓筒管型旋轉黏度計Malcom Viscometer PCU-205(Malcom公司製)來進行。 The evaluation of the shake viscosity reduction was performed using a double cylindrical tube type rotary viscometer Malcom Viscometer PCU-205 (manufactured by Malcom).

使用前述雙重圓筒管型旋轉黏度計,於25℃的條件下以下列所示之轉數(rpm)及測量時間(min)依序對各焊料膏測定黏度。 Using the aforementioned double cylindrical tube type rotary viscometer, the viscosity of each solder paste was measured in sequence with the number of revolutions (rpm) and measurement time (min) shown below under the condition of 25°C.

依序將黏度計的轉速改變為:於10rpm下3分鐘、於3rpm下6分鐘、於4rpm下3分鐘、於5rpm下3分鐘、於10rpm下3分鐘、於20rpm下2分鐘、於30rpm下2分鐘、於10rpm下1分鐘。 Change the rotational speed of the viscometer in sequence to: 3 minutes at 10rpm, 6 minutes at 3rpm, 3 minutes at 4rpm, 3 minutes at 5rpm, 3 minutes at 10rpm, 2 minutes at 20rpm, 2 minutes at 30rpm Minutes, 1 minute at 10 rpm.

然後根據下列式,從3轉(3rpm)時與30轉(30rpm)時的黏度中求取搖變減黏比。 Then, according to the following formula, calculate the viscosity reduction ratio from the viscosity at 3 revolutions (3 rpm) and 30 revolutions (30 rpm).

搖變減黏比=Log(3轉時的黏度/30轉時的黏度) Shake viscosity reduction ratio = Log (viscosity at 3 revolutions / viscosity at 30 revolutions)

然後順著下列判定基準來進行評估。 Then follow the following criteria for evaluation.

(2)判定基準 (2) Judgment criteria

A:搖變減黏比為0.40以上 A: Shake viscosity reduction ratio is 0.40 or more

B:搖變減黏比未達0.40 B: Shake viscosity reduction ratio is less than 0.40

〈結晶的析出與結塊的產生〉 <Precipitation of crystals and formation of agglomeration>

(1)驗證方法 (1) Verification method

藉由下列所示之方法對表87至表94所示之各例的助焊劑以及使用此等之焊料膏(助焊劑:焊料粉末=11:89的質量比)的各個進行結晶的析出與結塊的產生之評估。然後順著下列判定基準來進行評估。對於表86所示之各例的助焊劑以及使用此等之焊料膏並未進行結晶的析出與結塊的產生之評估。 The following methods are used for the precipitation and crystallization of the fluxes of the examples shown in Table 87 to Table 94 and the solder pastes (flux: solder powder = 11:89 mass ratio). Evaluation of block generation. Then follow the following criteria for evaluation. For the fluxes of the examples shown in Table 86 and the solder pastes using them, the evaluation of the precipitation of crystals and the occurrence of agglomeration was not performed.

對助焊劑之評估: Evaluation of flux:

採集各助焊劑100mL並裝入於200mL容量的玻璃燒杯,以試藥勺攪拌10次而製作目視觀察用的試樣。進行同樣的操作而對各助焊劑製備3個目視觀察用的試樣。 100 mL of each flux was collected, put in a 200 mL glass beaker, and stirred with a reagent spoon 10 times to prepare a sample for visual observation. The same operation was performed to prepare three samples for visual observation of each flux.

以目視來觀察各試樣之攪拌10次後的外觀,並評估結晶的析出與結塊的產生之狀態。 The appearance of each sample after stirring 10 times was visually observed, and the state of the precipitation of crystals and the occurrence of agglomeration was evaluated.

對焊料膏之評估: Evaluation of solder paste:

使用細度計GS-2256M(太佑機材股份有限公司製、測定範圍:0至100μm)對各焊料膏測定3次。然後算出3次測定值的平均值並將此平均值設為焊料膏所含有之凝聚物的大小(粒度)。 Each solder paste was measured 3 times using a fineness meter GS-2256M (manufactured by Taiyou Machinery Co., Ltd., measurement range: 0 to 100 μm). Then, the average value of the three measurements is calculated and the average value is used as the size (particle size) of the aggregate contained in the solder paste.

於細度計的表面上設置有深度從一端的0至另一端的最大值為止以一定值增加之溝槽,在藉由刮板從最大深度側將焊料膏的試樣刮平時,於因應凝聚物的大小之深度之處殘留有線狀痕或粒狀痕。藉由形成有線狀痕或粒狀痕之位置的深度,可評估焊料膏的試樣中之結晶的析出與結塊的產生。 The surface of the micrometer is provided with grooves whose depth increases from 0 at one end to the maximum value at the other end by a certain value. When the sample of solder paste is flattened from the maximum depth side by a squeegee, it will condense accordingly. Line marks or grain marks remain at the depth of the size of the object. By the depth of the position where the linear or granular traces are formed, the precipitation of crystals and the occurrence of agglomeration in the sample of the solder paste can be evaluated.

(2)判定基準 (2) Judgment criteria

A:於助焊劑中以目視未確認到結晶及結塊,並且於焊料膏中以目視未確認到結晶及滴粒。 A: Crystals and agglomerates were not visually confirmed in the flux, and crystals and droplets were not visually confirmed in the solder paste.

B:於助焊劑中以目視未確認到結晶及結塊,並且雖於焊料膏中以目視未確認到50μm以上的結晶或結塊,但存在有未達50μm的結晶或結塊。 B: Crystals and agglomerations are not visually confirmed in the flux, and crystals or agglomerations of 50 μm or more are not visually confirmed in the solder paste, but crystals or agglomerations of less than 50 μm are present.

C:於助焊劑之3個試樣中的任1個中以目視確認到結晶及結塊,或是於焊料膏中存在有50μm以上的結晶或結塊。 C: Crystals and agglomerations are visually confirmed in any one of the three samples of the flux, or the presence of crystals or agglomerations of 50 μm or more in the solder paste.

〈綜合評估〉 <Comprehensive Evaluation>

A:於表87至表94中,搖變減黏性的評估為A且結晶的析出與結塊的產生之評估為A。 A: In Table 87 to Table 94, the evaluation of the thixotropic viscosity reduction is A and the evaluation of the precipitation of crystals and the generation of agglomeration is A.

B:於表87至表94中,搖變減黏性的評估為A且結晶的析出與結塊的產生之評估為B。 B: In Table 87 to Table 94, the evaluation of the thixotropic viscosity reduction is A and the evaluation of the precipitation of crystals and the generation of agglomeration is B.

C:於表87至表94中,至少搖變減黏性的評估為B。 C: In Table 87 to Table 94, at least the evaluation of the shake viscosity reduction is B.

評估結果如表86至表94所示。 The evaluation results are shown in Table 86 to Table 94.

[表86]

Figure 109117352-A0202-12-0178-93
[Table 86]
Figure 109117352-A0202-12-0178-93

[表87]

Figure 109117352-A0202-12-0179-94
[Table 87]
Figure 109117352-A0202-12-0179-94

[表88]

Figure 109117352-A0202-12-0180-95
[Table 88]
Figure 109117352-A0202-12-0180-95

[表89]

Figure 109117352-A0202-12-0181-96
[Table 89]
Figure 109117352-A0202-12-0181-96

[表90]

Figure 109117352-A0202-12-0182-97
[Table 90]
Figure 109117352-A0202-12-0182-97

[表91]

Figure 109117352-A0202-12-0183-98
[Table 91]
Figure 109117352-A0202-12-0183-98

[表92]

Figure 109117352-A0202-12-0184-99
[Table 92]
Figure 109117352-A0202-12-0184-99

[表93]

Figure 109117352-A0202-12-0185-100
[Table 93]
Figure 109117352-A0202-12-0185-100

[表94]

Figure 109117352-A0202-12-0186-101
[Table 94]
Figure 109117352-A0202-12-0186-101

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F8-1)至(F8-52)的各助焊劑之情形下,與使用調配例(F8-53)、調配例(F8-54)的助 焊劑之情形相比,可確認到焊料膏的搖變減黏性皆提高,亦即該焊料膏的流動性及保形性良好。 In the case of using the fluxes of the blending examples (F8-1) to (F8-52) with respect to the solder powder having the alloy composition shown in Test Example 1, the blending examples (F8-53) and blending examples ( F8-54) help Compared with the case of the flux, it can be confirmed that the thixotropic viscosity reduction of the solder paste is improved, that is, the fluidity and shape retention of the solder paste are good.

此外,在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F8-8)至(F8-54)的各助焊劑之情形下,可確認到皆抑制助焊劑及焊料膏中之結晶的析出與結塊的產生。 In addition, when the fluxes of the blending examples (F8-8) to (F8-54) are used with respect to the solder powder having the alloy composition shown in Test Example 1, it can be confirmed that both the flux and the solder paste are suppressed The precipitation and agglomeration of crystals.

此等當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F8-1)至(F8-52)、(F8-54)的各助焊劑之焊料膏,為含有助焊劑(F8)之實施型態之焊料膏。 Among these, the solder powder containing the alloy composition of Test Example 1 and the solder paste containing the fluxes of the blending examples (F8-1) to (F8-52) and (F8-54) are those containing flux (F8 ) Solder paste of implementation type.

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F8-1)至(F8-54)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈搖變減黏性的評估〉及〈結晶的析出與結塊的產生〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, each of the fluxes of Blending Examples (F8-1) to (F8-54) was used, and the above-mentioned < Evaluation of Viscosity Changes in Solder Paste with Time, "Evaluation of △T" and "Evaluation of Wettability", and "Evaluation of Thixotropic Viscosity Reduction" and "Precipitation of Crystals and Generation of Agglomeration" .

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F8-1)至(F8-52)、(F8-54)的各助焊劑之焊料膏,為含有助焊劑(F8)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder having the alloy composition of Test Examples 2 to 258, and the fluxes of Blending Examples (F8-1) to (F8-52), (F8-54), is a solder paste containing an auxiliary Solder paste of the implementation type of flux (F8).

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F8-1)至(F8-52)的各助焊劑之情形下,與使用調配例(F8-53)、調配例(F8-54)的助焊劑 之情形相比,可確認到焊料膏的搖變減黏性皆提高,亦即該焊料膏的流動性及保形性良好。 In addition, in the case of using the fluxes of the blending examples (F8-1) to (F8-52) with respect to the solder powders of test examples 2 to 258, it is the same as using blending example (F8-53) and blending example (F8). -54) flux Compared with the situation, it can be confirmed that the tremor and viscosity reduction properties of the solder paste are improved, that is, the fluidity and shape retention of the solder paste are good.

此外,在相對於試驗例1之焊料粉末分別使用調配例(F8-8)至(F8-54)的各助焊劑之情形下,可確認到皆抑制助焊劑及焊料膏中之結晶的析出與結塊的產生。 In addition, when the fluxes of the blending examples (F8-8) to (F8-54) were used with respect to the solder powder of Test Example 1, it was confirmed that both the flux and the precipitation of crystals in the solder paste were suppressed. The occurrence of lumps.

[含有助焊劑(F9)之焊料膏的評估] [Evaluation of solder paste containing flux (F9)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表95至表109所示之調配例(F9-1)至(F9-76)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder with the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F9-1) to (F9-76) shown in Table 95 to Table 109, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F9-1)至(F9-76)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F9-1) to (F9-76) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表95至表109所示之調配例(F9-1)至(F9-76)的各助焊劑之情形時的焊料膏(助焊劑:焊料粉末=11:89的質量比),進行空隙產生及焊料之潤濕速度(焊料潤濕性)的評估。 Next, for the solder powder having the alloy composition shown in Test Example 1, the solder paste (assisted) when the fluxes of the blending examples (F9-1) to (F9-76) shown in Table 95 to Table 109 are used Flux: Solder powder = 11:89 mass ratio), the void generation and solder wetting speed (solder wettability) are evaluated.

〈空隙產生的評估〉 <Assessment of void generation>

(1)空隙產生率 (1) Void generation rate

使用金屬遮罩,於8mm×8mm的Cu-OSP電極(N=15)上將焊料膏印刷120μm高。然後在大氣環境下進行回焊。回焊溫度曲線(reflow profile)係設為在190℃保持2分鐘,然後以1.5℃/秒升溫至260℃。 Using a metal mask, the solder paste was printed 120μm high on the 8mm×8mm Cu-OSP electrode (N=15). Then reflow in the atmosphere. The reflow profile is set to hold at 190°C for 2 minutes, and then heat up to 260°C at 1.5°C/sec.

使用UNi-HiTESYSTEM公司製的Microfocus X-ray System XVR-160來觀察回焊後之焊接部(焊料凸塊)的穿透圖像,並求取空隙產生率。 Microfocus X-ray System XVR-160 manufactured by UNi-HiTESYSTEM was used to observe the penetration image of the soldered part (solder bump) after reflow, and determine the void generation rate.

具體而言,對焊料凸塊從上部朝向下部進行穿透觀察並得到圓形的焊料凸塊穿透圖像,根據該色調的對比來辨識金屬填充部與空隙部,藉由自動解析來得到空隙面積率並將此設為空隙產生率。使用如此求得之空隙產生率並以下列基準來評估空隙的產生難易度。 Specifically, through observation of the solder bump from the top to the bottom, a circular solder bump penetration image is obtained, and the metal filling part and the void part are identified based on the contrast of the color tone, and the void is obtained by automatic analysis The area ratio is used as the void generation rate. The void generation rate thus obtained was used to evaluate the ease of void generation based on the following criteria.

A:於15個焊接部的全部中,空隙產生率為15%以下之情形 A: In all the 15 welded parts, the void generation rate is 15% or less

B:於15個焊接部中,雖包含有空隙產生率超過15%者,惟皆為20%以下之情形 B: Among the 15 welded parts, although the void generation rate exceeds 15%, all of them are below 20%

C:於15個焊接部中,包含有空隙產生率超過20%之情形 C: Among the 15 welded parts, there are cases where the void generation rate exceeds 20%

〈焊料之潤濕速度(焊料潤濕性)的評估〉 <Assessment of solder wetting speed (solder wettability)>

依據JIS Z 3198-4:2003來評估助焊劑的焊料潤濕性。 According to JIS Z 3198-4:2003, the solder wettability of the flux is evaluated.

具體而言,在經150℃煅燒1小時之寬5mm×長25mm×厚0.5mm的銅板表面之長度方向的下端至3mm為止的部分上,以針尖塗佈各調配例的助焊劑,於下述條件下浸漬在焊料槽並測定零交叉時間。 Specifically, apply the flux of each blending example to the lower end of the surface of a copper plate with a width of 5 mm × a length of 25 mm × a thickness of 0.5 mm and 3 mm in the lengthwise direction that has been calcined at 150°C for 1 hour. Under the conditions, immerse in the solder bath and measure the zero crossing time.

〈浸漬條件〉 <Dipping conditions>

往焊料槽之浸漬速度:5mm/sec(JIS Z 3198-4:2003) Dipping speed into solder tank: 5mm/sec (JIS Z 3198-4: 2003)

往焊料槽之浸漬深度:2mm(JIS Z 3198-4:2003) Dipping depth into solder tank: 2mm (JIS Z 3198-4: 2003)

往焊料槽之浸漬時間:10sec(JIS Z 3198-4:2003) Dipping time into solder tank: 10sec (JIS Z 3198-4: 2003)

焊料槽溫度:250℃(JIS C 60068-2-69:2019附錄B) Solder tank temperature: 250°C (JIS C 60068-2-69: 2019 Appendix B)

焊料潤濕性係藉由下列基準來評估。 The solder wettability is evaluated based on the following criteria.

A:零交叉時間為5.5秒以下 A: The zero-crossing time is 5.5 seconds or less

B:零交叉時間超過5.5秒 B: The zero-crossing time exceeds 5.5 seconds

〈綜合評估〉 <Comprehensive Evaluation>

A:空隙產生的評估為A或B,以及焊料之潤濕速度(焊料潤濕性)的評估為A之情形 A: The evaluation of void generation is A or B, and the evaluation of solder wetting speed (solder wettability) is A

B:空隙產生的評估為C,或是焊料之潤濕速度(焊料潤濕性)的評估為B之至少一者之情形 B: The evaluation of void generation is C, or the evaluation of solder wetting speed (solder wettability) is at least one of B

評估結果如表95至表109所示。 The evaluation results are shown in Table 95 to Table 109.

表中,係使用脂肪族聚醯胺作為聚醯胺,使用六亞甲基雙羥基硬脂醯胺作為雙醯胺,使用對甲苯醯胺作為單醯胺。 In the table, aliphatic polyamide is used as polyamide, hexamethylene bishydroxystearylamine is used as bisamide, and p-toluamide is used as monoamide.

[表95]

Figure 109117352-A0202-12-0191-102
[Table 95]
Figure 109117352-A0202-12-0191-102

[表96]

Figure 109117352-A0202-12-0192-103
[Table 96]
Figure 109117352-A0202-12-0192-103

[表97]

Figure 109117352-A0202-12-0193-105
[Table 97]
Figure 109117352-A0202-12-0193-105

[表98]

Figure 109117352-A0202-12-0194-106
[Table 98]
Figure 109117352-A0202-12-0194-106

[表99]

Figure 109117352-A0202-12-0195-107
[Table 99]
Figure 109117352-A0202-12-0195-107

[表100]

Figure 109117352-A0202-12-0196-108
[Table 100]
Figure 109117352-A0202-12-0196-108

[表101]

Figure 109117352-A0202-12-0197-109
[Table 101]
Figure 109117352-A0202-12-0197-109

[表102]

Figure 109117352-A0202-12-0198-110
[Table 102]
Figure 109117352-A0202-12-0198-110

[表103]

Figure 109117352-A0202-12-0199-111
[Table 103]
Figure 109117352-A0202-12-0199-111

[表104]

Figure 109117352-A0202-12-0200-112
[Table 104]
Figure 109117352-A0202-12-0200-112

[表105]

Figure 109117352-A0202-12-0201-113
[Table 105]
Figure 109117352-A0202-12-0201-113

[表106]

Figure 109117352-A0202-12-0202-114
[Table 106]
Figure 109117352-A0202-12-0202-114

[表107]

Figure 109117352-A0202-12-0203-115
[Table 107]
Figure 109117352-A0202-12-0203-115

[表108]

Figure 109117352-A0202-12-0204-116
[Table 108]
Figure 109117352-A0202-12-0204-116

[表109]

Figure 109117352-A0202-12-0205-117
[Table 109]
Figure 109117352-A0202-12-0205-117

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F9-1)至(F9-74)的各助焊劑之情形下,與使用調配例(F9-75)的助焊劑之情形相比,可確認到焊料潤濕性皆更良好。 In the case of using the fluxes of the blending examples (F9-1) to (F9-74) with respect to the solder powder having the alloy composition shown in Test Example 1, it is different from the flux of the blending example (F9-75) Compared with the case, it can be confirmed that the solder wettability is better.

此外,在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F9-1)至(F9-74)的各助焊劑之情形下,與使用調配例(F9-76)的助焊劑之情形相比,可確認到皆抑制空隙的產生。 In addition, in the case of using the fluxes of the blending examples (F9-1) to (F9-74) with respect to the solder powder having the alloy composition shown in Test Example 1, it is combined with the use of the blending example (F9-76). Compared with the case of flux, it can be confirmed that the generation of voids is suppressed.

此等當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F9-1)至(F9-74)的各助焊劑之焊料膏,為含有助焊劑(F9)之實施型態之焊料膏。 Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F9-1) to (F9-74) is one of the implementation types containing the flux (F9) Solder paste.

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F9-1)至(F9-76)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈空隙產生的評估〉及〈焊料之潤濕速度(焊料潤濕性)的評估〉。 Next, for the solder powders having the respective alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, the fluxes of the blending examples (F9-1) to (F9-76) were used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, and <Evaluation of void generation> and <Solder wetting speed (solder wettability) Evaluation>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F9-1)至(F9-74)的各助焊劑之焊料膏,為含有助焊劑(F9)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder having the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F9-1) to (F9-74) is an implementation that contains flux (F9) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F9-1)至(F9-74)的各助焊劑之情形下,與使用調配例(F9-75)的助焊劑之情形相比,可確認到焊料潤濕性皆更良好。 In addition, in the case of using the fluxes of the blending examples (F9-1) to (F9-74) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F9-75) In comparison, it can be confirmed that the solder wettability is better.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F9-1)至(F9-74)的各助焊劑之情形下,與使用調配例(F9-76)的助焊劑之情形相比,可確認到皆抑制空隙的產生。 In addition, in the case of using the fluxes of the blending examples (F9-1) to (F9-74) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F9-76) In comparison, it can be confirmed that the generation of voids is suppressed.

[含有助焊劑(F10)之焊料膏的評估] [Evaluation of solder paste containing flux (F10)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表110至表115所示之調配例(F10-1)至(F10-30)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F10-1) to (F10-30) shown in Table 110 to Table 115, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F10-1)至(F10-30)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F10-1) to (F10-30) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表110至表115所示之調配例(F10-1)至(F10-30)的各助焊劑之情形時的焊料膏(助焊劑:焊料粉末=11:89的質量比),進行乾燥度、空隙產生及焊料之潤濕速度(焊料潤濕性)的評估。 Next, for the solder powder having the alloy composition shown in Test Example 1, the solder paste (assisted) when the fluxes of the blending examples (F10-1) to (F10-30) shown in Table 110 to Table 115 are used Flux: Solder powder = 11:89 mass ratio), the dryness, void generation, and solder wetting speed (solder wettability) are evaluated.

〈乾燥度的評估〉 <Assessment of dryness>

依據JIS Z 3197:2012,8.5.1乾燥度試驗來評估助焊劑的乾燥度。 According to JIS Z 3197: 2012, 8.5.1 dryness test to evaluate the dryness of the flux.

具體而言,係製作出以助焊劑:焊料粉末=11:89的質量比來混合調配例(F10-1)至(F10-30)的各助焊劑與具有試驗例1所示之合金組成之焊料粉末(平均粒徑

Figure 109117352-A0202-12-0207-129
:21μm)之焊料膏。 Specifically, a mixture of each flux of the formulation examples (F10-1) to (F10-30) and the alloy composition shown in Test Example 1 was produced at a mass ratio of flux: solder powder = 11:89. Solder powder (average particle size
Figure 109117352-A0202-12-0207-129
: 21μm) solder paste.

接著依循上述JIS試驗方法來製作試驗片並進行試驗,並藉由噴撒至試驗片上的助焊劑殘渣表面之粉末滑石的附著程度,來評估助焊劑的乾燥度(助焊劑的乾燥容易度,具體而言為助焊劑殘渣的黏著性)。 Then follow the above-mentioned JIS test method to make a test piece and test it, and evaluate the dryness of the flux (the ease of drying of the flux, specifically by the adhesion degree of the powder talc on the surface of the flux residue sprayed on the test piece). In terms of the adhesiveness of flux residue).

評估是以粉末滑石可藉由刷除來去除之情形為A,無法去除之情形為B。 The evaluation is based on the case where powder talc can be removed by brushing as A, and the case where it cannot be removed as B.

〈空隙產生的評估〉 <Assessment of void generation>

使用金屬遮罩,於8mm×8mm的Cu-OSP電極(N=15)上將與乾燥度試驗同樣地製作之焊料膏印刷120μm高。然後在大氣環境下進行回焊。回焊溫度曲線係設為在190℃保持2分鐘,然後以1.5℃/秒升溫至260℃。 Using a metal mask, the solder paste made in the same way as in the dryness test was printed on an 8mm×8mm Cu-OSP electrode (N=15) with a height of 120μm. Then reflow in the atmosphere. The reflow temperature profile is set to hold at 190°C for 2 minutes, and then heat up to 260°C at 1.5°C/sec.

使用UNi-HiTESYSTEM公司製的Microfocus X-ray System XVR-160來觀察回焊後之焊接部(焊料凸塊)的穿透圖像,並求取空隙產生率。 Microfocus X-ray System XVR-160 manufactured by UNi-HiTESYSTEM was used to observe the penetration image of the soldered part (solder bump) after reflow, and determine the void generation rate.

具體而言,對焊料凸塊從上部朝向下部進行穿透觀察並得到圓形的焊料凸塊穿透圖像,根據該色調的對比來辨識金屬填充部與空隙部,藉由自動解析來得到空隙面積率並將此設為空隙產生率。使用如此求得之空隙產生率並以下列基準來評估空隙的產生難易度。 Specifically, through observation of the solder bump from the top to the bottom, a circular solder bump penetration image is obtained, and the metal filling part and the void part are identified based on the contrast of the color tone, and the void is obtained by automatic analysis The area ratio is used as the void generation rate. The void generation rate thus obtained was used to evaluate the ease of void generation based on the following criteria.

A:於15個焊接部的全部中,空隙產生率為15%以下之情形 A: In all the 15 welded parts, the void generation rate is 15% or less

B:於15個焊接部中,雖包含有空隙產生率超過15%者,惟皆為20%以下之情形 B: Among the 15 welded parts, although the void generation rate exceeds 15%, all of them are below 20%

C:於15個焊接部中,包含有空隙產生率超過20%之情形 C: Among the 15 welded parts, there are cases where the void generation rate exceeds 20%

〈焊料之潤濕速度(焊料潤濕性)的評估〉 <Assessment of solder wetting speed (solder wettability)>

依據JIS Z 3198-4:2003來評估助焊劑的焊料潤濕性。 According to JIS Z 3198-4:2003, the solder wettability of the flux is evaluated.

具體而言,在經150℃煅燒1小時之寬5mm×長25mm×厚0.5mm的銅板表面之長度方向的下端至3mm為止的部分上,以針尖塗佈各調配例的助焊劑,於下述條件下浸漬在焊料槽並測定零交叉時間。 Specifically, apply the flux of each blending example to the lower end of the surface of a copper plate with a width of 5 mm × a length of 25 mm × a thickness of 0.5 mm and 3 mm in the lengthwise direction that has been calcined at 150°C for 1 hour. Under the conditions, immerse in the solder bath and measure the zero crossing time.

〈浸漬條件〉 <Dipping conditions>

往焊料槽之浸漬速度:5mm/sec(JIS Z 3198-4:2003) Dipping speed into solder tank: 5mm/sec (JIS Z 3198-4: 2003)

往焊料槽之浸漬深度:2mm(JIS Z 3198-4:2003) Dipping depth into solder tank: 2mm (JIS Z 3198-4: 2003)

往焊料槽之浸漬時間:10sec(JIS Z 3198-4:2003) Dipping time into solder tank: 10sec (JIS Z 3198-4: 2003)

焊料槽溫度:250℃(JIS C 60068-2-69:2019附錄B) Solder tank temperature: 250°C (JIS C 60068-2-69: 2019 Appendix B)

焊料潤濕性係藉由下列基準來評估。 The solder wettability is evaluated based on the following criteria.

A:零交叉時間為5.5秒以下 A: The zero-crossing time is 5.5 seconds or less

B:零交叉時間超過5.5秒 B: The zero-crossing time exceeds 5.5 seconds

〈綜合評估〉 <Comprehensive Evaluation>

A:空隙產生的評估為A或B,並且乾燥度及焊料之潤濕速度(焊料潤濕性)的評估為A之情形 A: The evaluation of void generation is A or B, and the evaluation of dryness and solder wetting speed (solder wettability) is A

B:空隙產生的評估為C,或是乾燥度或焊料之潤濕速度(焊料潤濕性)的評估為B之至少一者之情形 B: The evaluation of void generation is C, or the evaluation of dryness or solder wetting speed (solder wettability) is at least one of B

評估結果如表110至表115所示。 The evaluation results are shown in Table 110 to Table 115.

表中,係使用六亞甲基雙羥基硬脂醯胺作為雙醯胺。 In the table, hexamethylene bishydroxystearylamine is used as bisamide.

[表110]

Figure 109117352-A0202-12-0210-118
[Table 110]
Figure 109117352-A0202-12-0210-118

[表111]

Figure 109117352-A0202-12-0211-119
[Table 111]
Figure 109117352-A0202-12-0211-119

[表112]

Figure 109117352-A0202-12-0212-120
[Table 112]
Figure 109117352-A0202-12-0212-120

[表113]

Figure 109117352-A0202-12-0213-121
[Table 113]
Figure 109117352-A0202-12-0213-121

[表114]

Figure 109117352-A0202-12-0214-122
[Table 114]
Figure 109117352-A0202-12-0214-122

[表115]

Figure 109117352-A0202-12-0215-123
[Table 115]
Figure 109117352-A0202-12-0215-123

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F10-1)至(F10-28)的各助焊劑之情形下,與使用調配例(F10-29)的助焊劑之情形相比,可確認到皆具有良好的乾燥性,焊料潤濕性更良好。 In the case of using the fluxes of the blending examples (F10-1) to (F10-28) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F10-29) is used. Compared with the case, it can be confirmed that all have good drying properties and solder wettability is better.

此外,在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F10-1)至(F10-28)的各助焊劑之情形下,與使用調配例(F10-30)的助焊劑之情形相比,可確認到皆更抑制空隙的產生。此等當中,含有具有試驗例1的合金組成之焊料 粉末、與調配例(F10-1)至(F10-28)的各助焊劑之焊料膏,為含有助焊劑(F10)之實施型態之焊料膏。 In addition, in the case of using the fluxes of the blending examples (F10-1) to (F10-28) with respect to the solder powder having the alloy composition shown in Test Example 1, it is compatible with the use of the blending example (F10-30). Compared with the case of flux, it can be confirmed that the generation of voids is more suppressed. Among them, the solder containing the alloy composition of Test Example 1 The powder, and the solder paste of each flux of the formulation examples (F10-1) to (F10-28) are the solder pastes of the implementation type containing the flux (F10).

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F10-1)至(F10-30)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈乾燥度的評估〉、〈空隙產生的評估〉及〈焊料之潤濕速度(焊料潤濕性)的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, respectively, the fluxes of the blending examples (F10-1) to (F10-30) are used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, as well as <Evaluation of dryness>, <Evaluation of void generation> and <Wetting rate of solder (Evaluation of solder wettability)>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F10-1)至(F10-28)的各助焊劑之焊料膏,為含有助焊劑(F10)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F10-1) to (F10-28) is an implementation that contains flux (F10) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F10-1)至(F10-28)的各助焊劑之情形下,與使用調配例(F10-29)的助焊劑之情形相比,可確認到皆具有良好的乾燥性,焊料潤濕性更良好。 In addition, in the case of using the fluxes of the blending examples (F10-1) to (F10-28) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F10-29) In comparison, it can be confirmed that all have good drying properties and solder wettability is better.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F10-1)至(F10-28)的各助焊劑之情形下,與使用調配例(F10-30)的助焊劑之情形相比,可確認到皆更抑制空隙的產生。 In addition, in the case of using the fluxes of the blending examples (F10-1) to (F10-28) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F10-30) In comparison, it can be confirmed that the generation of voids is more suppressed.

[含有助焊劑(F11)之焊料膏的評估] [Evaluation of solder paste containing flux (F11)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表116至表118所示之調配例(F11-1)至(F11-18)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder having the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F11-1) to (F11-18) shown in Table 116 to Table 118, the above-mentioned <Solder Paste "Evaluation of the change in viscosity over time". In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F11-1)至(F11-18)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F11-1) to (F11-18) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表116至表118所示之調配例(F11-1)至(F11-18)的各助焊劑之情形時的焊料膏(助焊劑:焊料粉末=11:89的質量比),各自進行增黏抑制評估及潤濕性的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1, the solder paste (assisted) when the fluxes of the blending examples (F11-1) to (F11-18) shown in Table 116 to Table 118 are used Flux: Solder powder = 11:89 mass ratio), and the viscosity increase suppression evaluation and wettability evaluation are performed separately.

〈增黏抑制評估〉 <Evaluation of Thickening Suppression>

依循JIS Z 3284-3:2014的「4.2黏度特性試驗」所記載之方法,使用旋轉黏度計(PCU-205、Malcom股份有限公司製),於轉數:10rpm、測定溫度:25℃下對所得到之焊料膏持續測定12小時的黏度。然後比較初期黏度(攪拌30分鐘後的黏度)與13小時後的黏度,並根據下列基準來進行增黏抑制效果的評估。 According to the method described in JIS Z 3284-3:2014 "4.2 Viscosity Characteristic Test", using a rotary viscometer (PCU-205, manufactured by Malcom Co., Ltd.), at the speed of rotation: 10rpm, the measurement temperature: 25 ℃ The viscosity of the obtained solder paste was continuously measured for 12 hours. Then compare the initial viscosity (viscosity after 30 minutes of stirring) with the viscosity after 13 hours, and evaluate the viscosity increase inhibition effect based on the following criteria.

13小時後的黏度≦初期黏度×1.2:隨時間經過的黏度上升小,良好(A) Viscosity after 13 hours≦Initial viscosity×1.2: The increase in viscosity over time is small, good (A)

13小時後的黏度>初期黏度×1.2:隨時間經過的黏度上升大,不良(B) Viscosity after 13 hours>Initial viscosity×1.2: The viscosity increases with time, which is not good (B)

〈潤濕性的評估〉 <Assessment of wettability>

與上述〈增黏抑制評估〉相同,使用開口徑6.5mm、開口數4個、遮罩厚度0.2mm的金屬遮罩,將調配例(F11-1)至(F11-18)的各助焊劑印刷於Cu板上,於回焊爐中在N2氣體環境中以1℃/sec的升溫速度從25℃加熱至260℃為止後, 空冷至室溫(25℃)而形成4個焊料凸塊。使用光學顯微鏡(倍率:100倍)來觀察所得到之凸塊的外觀,並根據下列基準來進行評估。 The same as the above "Evaluation of Tackification Suppression", a metal mask with an opening diameter of 6.5 mm, 4 openings, and a mask thickness of 0.2 mm was used to print each flux of the blending examples (F11-1) to (F11-18) On a Cu board, heated from 25°C to 260°C at a temperature increase rate of 1°C/sec in a N 2 gas atmosphere in a reflow furnace, and then air-cooled to room temperature (25°C) to form 4 solder bumps. An optical microscope (magnification: 100 times) was used to observe the appearance of the obtained bumps, and evaluated according to the following criteria.

於4個焊料凸塊的全部中,並未觀察到未完全熔融的焊料粒子:焊料潤濕性良好(A)。 In all of the four solder bumps, solder particles that were not completely melted were not observed: solder wettability was good (A).

於4個焊料凸塊的1個以上,觀察到未完全熔融的焊料粒子:焊料潤濕性不良(B)。 In one or more of the four solder bumps, solder particles that were not completely melted were observed: poor solder wettability (B).

評估結果如表117至表119所示。 The evaluation results are shown in Table 117 to Table 119.

各表中,係使用下列所示之金屬減活劑A至H作為受阻酚系金屬減活劑。 In each table, the metal deactivators A to H shown below are used as hindered phenol-based metal deactivators.

‧「金屬減活劑A」 ‧「Metal Deactivator A」

試藥名稱:雙[3-(3-三級丁基-4-羥基-5-甲基苯基)丙酸][乙烯雙(氧基乙烯)];CAS No.36443-68-2。 Reagent name: Bis[3-(3-tertiarybutyl-4-hydroxy-5-methylphenyl)propionic acid][ethylene bis(oxyethylene)]; CAS No. 36443-68-2.

‧「金屬減活劑B」 ‧「Metal Deactivator B」

試藥名稱:N,N'-六亞甲基雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙烷醯胺];CAS No.23128-74-7。 Reagent name: N,N'-hexamethylenebis[3-(3,5-di(tertiarybutyl)-4-hydroxyphenyl)propaneamide]; CAS No.23128-74-7.

‧「金屬減活劑C」 ‧「Metal Deactivator C」

試藥名稱:1,6-己二醇雙[3-(3,5-二(三級丁基)-4-羥基苯基)丙酸酯];CAS No.35074-77-2。 Reagent name: 1,6-hexanediol bis[3-(3,5-di(tertiarybutyl)-4-hydroxyphenyl)propionate]; CAS No. 35074-77-2.

‧「金屬減活劑D」 ‧「Metal Deactivator D」

試藥名稱:2,2'-亞甲基雙[6-(1-甲基環己基)-對甲酚];CAS No.77-62-3。 Reagent name: 2,2'-methylenebis[6-(1-methylcyclohexyl)-p-cresol]; CAS No. 77-62-3.

‧「金屬減活劑E」 ‧「Metal Deactivator E」

試藥名稱:2,2'-亞甲基雙(6-三級丁基對甲酚);CAS No.119-47-1。 Reagent name: 2,2'-methylene bis(6-tertiary butyl-p-cresol); CAS No. 119-47-1.

‧「金屬減活劑F」 ‧「Metal Deactivator F」

試藥名稱:2,2'-亞甲基雙(6-三級丁基-4-乙基酚);CAS No.88-24-4。 Reagent name: 2,2'-methylenebis(6-tertiarybutyl-4-ethylphenol); CAS No. 88-24-4.

‧「金屬減活劑G」 ‧「Metal Deactivator G」

試藥名稱:N-(2H-1,2,4-三唑-5-基)柳醯胺;CAS No.36411-52-6。 Reagent name: N-(2H-1,2,4-triazol-5-yl)salanamide; CAS No. 36411-52-6.

‧「金屬減活劑H」 ‧「Metal Deactivator H」

試藥名稱:N,N'-雙[2-[2-(3,5-二(三級丁基)-4-羥基苯基)乙基羰氧基]乙基]草醯胺;CAS No.70331-94-1。 Reagent name: N,N'-bis[2-[2-(3,5-di(tertiary butyl)-4-hydroxyphenyl)ethylcarbonyloxy]ethyl] glufamide; CAS No .70331-94-1.

[表116]

Figure 109117352-A0202-12-0220-124
[Table 116]
Figure 109117352-A0202-12-0220-124

[表117]

Figure 109117352-A0202-12-0221-125
[Table 117]
Figure 109117352-A0202-12-0221-125

[表118]

Figure 109117352-A0202-12-0222-126
[Table 118]
Figure 109117352-A0202-12-0222-126

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F11-1)至(F11-17)的各助焊劑之情形下,與使用調配例(F11-18)的助焊劑之情形相比,可確認到增黏抑制的效果皆提高。 In the case of using the fluxes of the blending examples (F11-1) to (F11-17) with respect to the solder powder with the alloy composition shown in Test Example 1, the flux of the blending example (F11-18) is used. Compared with the case, it can be confirmed that the effect of thickening suppression is improved.

此等當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F11-1)至(F11-17)的各助焊劑之焊料膏,為含有助焊劑(F11)之實施型態之焊料膏。 Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F11-1) to (F11-17) is one of the implementation types containing the flux (F11) Solder paste.

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F11-1)至(F11-18)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈增黏抑制評估〉及〈潤濕性的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, respectively, the fluxes of the blending examples (F11-1) to (F11-18) are used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, as well as <Evaluation of viscosity increase inhibition> and <Evaluation of wettability>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F11-1)至(F11-17)的各助焊劑之焊料膏,為含有助焊劑(F11)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F11-1) to (F11-17) is an implementation that contains flux (F11) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F11-1)至(F11-17)的各助焊劑之情形下,與使用調配例(F11-18)的助焊劑之情形相比,可確認到增黏抑制的效果皆提高。 In addition, in the case of using the fluxes of the blending examples (F11-1) to (F11-17) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F11-18) In comparison, it can be confirmed that the effects of thickening suppression are improved.

[含有助焊劑(F12)之焊料膏的評估] [Evaluation of solder paste containing flux (F12)]

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表119所示之調配例(F12-1)至(F12-8)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉。此外,係測定焊料粉末的液相線溫度及固相線溫度來進行上述〈△T的評估〉。再者,係使用剛製作的焊料膏來進行上述〈潤濕性的評估〉。 Next, for the solder powder with the alloy composition shown in Test Example 1 using the fluxes of the blending examples (F12-1) to (F12-8) shown in Table 119, the above-mentioned "Viscosity in Solder Paste" "Assessment of changes over time." In addition, the above-mentioned <Evaluation of ΔT> was performed by measuring the liquidus temperature and the solidus temperature of the solder powder. In addition, the above-mentioned "Evaluation of wettability" was performed using the solder paste just produced.

從此等之結果中,可確認到相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F12-1)至(F12-8)的各助焊劑之情形時的焊料膏,皆顯示出增黏抑制效果、△T的窄化及優異潤濕性。 From these results, it can be confirmed that the solder pastes in the case of using the fluxes of the blending examples (F12-1) to (F12-8) with respect to the solder powder having the alloy composition shown in Test Example 1 all show It has the effect of suppressing viscosity increase, narrowing of △T and excellent wettability.

接著,就對於具有試驗例1所示之合金組成之焊料粉末使用表119所示之調配例(F12-1)至(F12-8)的各助焊劑之情形時的焊料膏(助焊劑:焊料粉末=11:89的質量比),各自進行增黏抑制評估及潤濕性的評估。 Next, for the solder powder with the alloy composition shown in Test Example 1, the solder paste (flux: solder) in the case of using the fluxes of the blending examples (F12-1) to (F12-8) shown in Table 119 The mass ratio of powder = 11:89), and the evaluation of the viscosity increase inhibition and the evaluation of the wettability were performed respectively.

〈增黏抑制評估〉 <Evaluation of Thickening Suppression>

依循JIS Z 3284-3:2014的「4.2黏度特性試驗」所記載之方法,使用旋轉黏度計(PCU-205、Malcom股份有限公司製),於轉數:10rpm、測定溫度:25℃下對所得到之焊料膏持續測定12小時的黏度。然後比較初期黏度(攪拌30分鐘後的黏度)與13小時後的黏度,並根據下列基準來進行增黏抑制效果的評估。 According to the method described in JIS Z 3284-3:2014 "4.2 Viscosity Characteristic Test", using a rotary viscometer (PCU-205, manufactured by Malcom Co., Ltd.), at the speed of rotation: 10rpm, the measurement temperature: 25 ℃ The viscosity of the obtained solder paste was continuously measured for 12 hours. Then compare the initial viscosity (viscosity after 30 minutes of stirring) with the viscosity after 13 hours, and evaluate the viscosity increase inhibition effect based on the following criteria.

13小時後的黏度≦初期黏度×1.2:隨時間經過的黏度上升小,良好(A) Viscosity after 13 hours≦Initial viscosity×1.2: The increase in viscosity over time is small, good (A)

13小時後的黏度>初期黏度×1.2:隨時間經過的黏度上升大,不良(B) Viscosity after 13 hours>Initial viscosity×1.2: The viscosity increases with time, which is not good (B)

〈潤濕性的評估〉 <Assessment of wettability>

與上述〈增黏抑制評估〉相同,使用開口徑6.5mm、開口數4個、遮罩厚度0.2mm的金屬遮罩,將調配例(F12-1)至(F12-8)的各助焊劑印刷於Cu板上,於回焊爐中在N2氣體環境中以1℃/sec的升溫速度從25℃加熱至260℃為止後,空冷至室溫(25℃)而形成4個焊料凸塊。使用光學顯微鏡(倍率:100倍)來觀察所得到之凸塊的外觀,並根據下列基準來進行評估。 The same as the above "Tackification suppression evaluation", use a metal mask with an opening diameter of 6.5 mm, 4 openings, and a mask thickness of 0.2 mm, and print the fluxes of the blending examples (F12-1) to (F12-8) On a Cu board, heated from 25°C to 260°C at a temperature increase rate of 1°C/sec in a N 2 gas atmosphere in a reflow furnace, and then air-cooled to room temperature (25°C) to form 4 solder bumps. An optical microscope (magnification: 100 times) was used to observe the appearance of the obtained bumps, and evaluated according to the following criteria.

於4個焊料凸塊的全部中,並未觀察到未完全熔融的焊料粒子:焊料潤濕性良好(A)。 In all of the four solder bumps, solder particles that were not completely melted were not observed: solder wettability was good (A).

於4個焊料凸塊的1個以上,觀察到未完全熔融的焊料粒子:焊料潤濕性不良(B)。 In one or more of the four solder bumps, solder particles that were not completely melted were observed: poor solder wettability (B).

評估結果如表119所示。 The evaluation results are shown in Table 119.

各表中,係使用下列所示之金屬減活劑A至E作為含氮化合物系金屬減活劑。 In each table, the following metal deactivators A to E are used as nitrogen-containing compound metal deactivators.

‧「金屬減活劑A」 ‧「Metal Deactivator A」

試藥名稱:N-(2H-1,2,4-三唑-5-基)柳醯胺;CAS No.36411-52-6 Reagent name: N-(2H-1,2,4-triazol-5-yl)salanamide; CAS No.36411-52-6

‧「金屬減活劑B」 ‧「Metal Deactivator B」

試藥名稱:十二烷二酸雙[N2-(2羥基苯甲醯基)醯肼];CAS No.63245-38-5 Reagent name: Dodecanedioic acid bis[N2-(2-hydroxybenzyl)hydrazine]; CAS No.63245-38-5

‧「金屬減活劑C」 ‧「Metal Deactivator C」

試藥名稱:三聚氰胺 Reagent name: Melamine

‧「金屬減活劑D」 ‧「Metal Deactivator D」

試藥名稱:ADEKA公司製商品名稱「ADK STAB ZS-27」 Reagent name: Product name "ADK STAB ZS-27" manufactured by ADEKA

‧「金屬減活劑E」 ‧「Metal Deactivator E」

試藥名稱:ADEKA公司製商品名稱「ADK STAB ZS-90」 Reagent name: Product name "ADK STAB ZS-90" manufactured by ADEKA

各表中,係使用下列所示之金屬減活劑F作為受阻酚系金屬減活劑。 In each table, the metal deactivator F shown below is used as the hindered phenol-based metal deactivator.

‧「金屬減活劑F」 ‧「Metal Deactivator F」

試藥名稱:雙[3-(3-三級丁基-4-羥基-5-甲基苯基)丙酸][乙烯雙(氧基乙烯)];CAS No.36443-68-2 Reagent name: Bis[3-(3-tertiarybutyl-4-hydroxy-5-methylphenyl)propionic acid][ethylene bis(oxyethylene)]; CAS No.36443-68-2

[表119]

Figure 109117352-A0202-12-0226-127
[Table 119]
Figure 109117352-A0202-12-0226-127

在相對於具有試驗例1所示之合金組成之焊料粉末使用調配例(F12-1)至(F12-7)的各助焊劑之情形下,與使用調配例(F12-8)的助焊劑之情形相比,可確認到增黏抑制的效果皆提高。 In the case of using the fluxes of the blending examples (F12-1) to (F12-7) with respect to the solder powder having the alloy composition shown in Test Example 1, the flux of the blending example (F12-8) is used. Compared with the case, it can be confirmed that the effect of thickening suppression is improved.

當中,含有具有試驗例1的合金組成之焊料粉末、與調配例(F12-1)至(F12-7)的各助焊劑之焊料膏,為含有助焊劑(F12)之實施型態之焊料膏。 Among them, the solder paste containing the solder powder with the alloy composition of Test Example 1 and the fluxes of the blending examples (F12-1) to (F12-7) is an implementation type solder paste containing flux (F12) .

接著,就對於具有試驗例2至258、試驗例301至354所示之各合金組成之焊料粉末分別使用調配例(F12-1)至(F12-8)的各助焊劑之情形,進行上述〈焊料膏中之黏度隨時間經過的變化之評估〉、〈△T的評估〉及〈潤濕性的評估〉,以及〈增黏抑制評估〉及〈潤濕性的評估〉。 Next, for the solder powders having the alloy compositions shown in Test Examples 2 to 258 and Test Examples 301 to 354, each of the fluxes of the blending examples (F12-1) to (F12-8) was used, and the above-mentioned < Evaluation of the change of viscosity in solder paste over time>, <Evaluation of △T> and <Evaluation of wettability>, as well as <Evaluation of viscosity increase inhibition> and <Evaluation of wettability>.

從該評估的結果中,可確認到於含有具有試驗例2至258的合金組成之焊料粉末之焊料膏的情形下,顯示出增黏抑制效果、△T的窄化及優異潤濕性。此等當中,含有具有試驗例2至258的合金組成之各焊料粉末、與調配例(F12-1)至(F12-7)的各助焊劑之焊料膏,為含有助焊劑(F12)之實施型態之焊料膏。 From the results of this evaluation, it can be confirmed that in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 2 to 258, the viscosity increase suppression effect, the narrowing of ΔT, and the excellent wettability are shown. Among them, the solder paste containing each solder powder with the alloy composition of Test Examples 2 to 258 and the fluxes of the blending examples (F12-1) to (F12-7) is an implementation that contains flux (F12) Type of solder paste.

另一方面,於含有具有試驗例301至354的合金組成之焊料粉末之焊料膏的情形下,係顯示出增黏抑制效果、△T的窄化及優異潤濕性之至少1項為較差的結果。 On the other hand, in the case of the solder paste containing the solder powder having the alloy composition of Test Examples 301 to 354, at least one of the viscosity increasing suppression effect, the narrowing of ΔT, and the excellent wettability is poor. result.

此外,在相對於試驗例2至258之焊料粉末分別使用調配例(F12-1)至(F12-7)的各助焊劑之情形下,與使用調配例(F12-8)的助焊劑之情形相比,可確認到增黏抑制的效果皆提高。 In addition, in the case of using the fluxes of the blending examples (F12-1) to (F12-7) with respect to the solder powders of test examples 2 to 258, and using the flux of blending example (F12-8) In comparison, it can be confirmed that the effects of thickening suppression are improved.

在相對於試驗例2至258之焊料粉末分別使用調配例(F12-1)至(F12-7)的各助焊劑之焊料膏中,更含有相對於焊料膏的全部質量為0.1質量%之粒徑1μm的氧化鋯粉末時,可確認到增黏抑制效果的提升。 In the solder pastes using the fluxes of the blending examples (F12-1) to (F12-7) to the solder powders of test examples 2 to 258, the solder paste further contains 0.1% by mass of particles relative to the total mass of the solder paste In the case of zirconia powder with a diameter of 1 μm, an improvement in the effect of suppressing thickening can be confirmed.

[產業上之可應用性] [Industrial Applicability]

根據本發明,可提供一種不易引起黏度上升等隨時間經過的變化,潤濕性優異,具有高機械特性,除此之外更可提高各種特性之焊料膏。 According to the present invention, it is possible to provide a solder paste that does not easily cause changes over time such as a rise in viscosity, is excellent in wettability, and has high mechanical properties, in addition to improving various properties.

此外,根據本發明,藉由與特定的焊料粉末組合並且選擇所調配之成分,可提供一種進一步達成焊料之潤濕速度的提升、接合對象物之金屬表面(例如銅板)的腐蝕抑制、印刷性的提升、空隙抑制等各種特性之焊料膏用助焊劑。 In addition, according to the present invention, by combining with a specific solder powder and selecting the blended components, it is possible to provide a further improvement in the wetting speed of the solder, corrosion inhibition of the metal surface (for example, copper plate) of the joining object, and printability. Flux for solder paste with various characteristics such as improved lifting and void suppression.

Claims (47)

一種焊料膏,其係含有焊料粉末與助焊劑, A solder paste containing solder powder and flux, 前述焊料粉末係含有焊料合金,該焊料合金具有由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder powder system contains a solder alloy which has at least one of As: 10 mass ppm or more but less than 40 mass ppm, Bi: 0 to 25,000 mass ppm, and Pb: 0 to 8,000 mass ppm, and the remainder Part of the alloy composition is composed of Sn, and satisfies the following formula (1) and (2), 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 一種焊料膏,其係含有焊料粉末與助焊劑, A solder paste containing solder powder and flux, 前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder powder contains a solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, Bi: more than 0 mass ppm and 25,000 mass ppm or less, and Pb: more than 0 mass ppm and 8,000 At least one of the mass ppm or less, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2), 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 一種焊料膏,其係含有焊料粉末與助焊劑, A solder paste containing solder powder and flux, 前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:50至25000質量ppm及Pb:超過0質量ppm且 為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder powder system contains a solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 50 to 25,000 mass ppm and Pb: more than 0 mass ppm and It is at least one of 8000 mass ppm or less, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2), 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 一種焊料膏,其係含有焊料粉末與助焊劑, A solder paste containing solder powder and flux, 前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:50至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder powder contains a solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, Bi: more than 0 mass ppm and 25,000 mass ppm or less, and Pb: 50 to 8000 mass ppm At least one, and the remainder is the alloy composition composed of Sn, and satisfies the following formulas (1) and (2), 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 一種焊料膏,其係含有焊料粉末與助焊劑, A solder paste containing solder powder and flux, 前述焊料粉末係含有焊料合金,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:50至25000質量ppm及Pb:50至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder powder system contains a solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and at least one of Bi: 50 to 25,000 mass ppm and Pb: 50 to 8,000 mass ppm, and The remaining part is the alloy composition composed of Sn, and satisfies the following (1) and (2) formulas, 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 如請求項1至5中任一項所述之焊料膏,其中前述合金組成更含有Ni:0至600質量ppm。 The solder paste according to any one of claims 1 to 5, wherein the aforementioned alloy composition further contains Ni: 0 to 600 ppm by mass. 如請求項1至5中任一項所述之焊料膏,其中前述合金組成更含有Fe:0至100質量ppm。 The solder paste according to any one of claims 1 to 5, wherein the aforementioned alloy composition further contains Fe: 0 to 100 ppm by mass. 如請求項1至5中任一項所述之焊料膏,其中前述合金組成更含有In:0至1200質量ppm。 The solder paste according to any one of claims 1 to 5, wherein the aforementioned alloy composition further contains In: 0 to 1200 ppm by mass. 如請求項1至5中任一項所述之焊料膏,其中前述合金組成更含有Ni:0至600質量ppm、Fe:0至100質量ppm及In:0至1200質量ppm中的至少2種。 The solder paste according to any one of claims 1 to 5, wherein the aforementioned alloy composition further contains at least two of Ni: 0 to 600 mass ppm, Fe: 0 to 100 mass ppm, and In: 0 to 1200 mass ppm . 如請求項1至5中任一項所述之焊料膏,其中前述合金組成更含有Ni:0至600質量ppm及Fe:0至100質量ppm,並且滿足下述(3)式, The solder paste according to any one of claims 1 to 5, wherein the aforementioned alloy composition further contains Ni: 0 to 600 mass ppm and Fe: 0 to 100 mass ppm, and satisfies the following formula (3), 0≦Ni/Fe≦50 (3) 0≦Ni/Fe≦50 (3) 上述(3)式中,Ni及Fe各自表示前述合金組成中的含量(質量ppm)。 In the above formula (3), Ni and Fe each represent the content (mass ppm) in the aforementioned alloy composition. 如請求項1至10中任一項所述之焊料膏,其中前述合金組成更滿足下述(1a)式, The solder paste according to any one of claims 1 to 10, wherein the aforementioned alloy composition further satisfies the following formula (1a), 300≦3As+Bi+Pb≦25114 (1a) 300≦3As+Bi+Pb≦25114 (1a) 上述(1a)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formula (1a), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 如請求項1至11中任一項所述之焊料膏,其中前述合金組成更含有Ag:0至4質量%及Cu:0至0.9質量%中的至少1種。 The solder paste according to any one of claims 1 to 11, wherein the aforementioned alloy composition further contains at least one of Ag: 0 to 4% by mass and Cu: 0 to 0.9% by mass. 如請求項1至12中任一項所述之焊料膏,其中前述合金組成中的As為10質量ppm以上且未達25質量ppm。 The solder paste according to any one of claims 1 to 12, wherein As in the aforementioned alloy composition is 10 mass ppm or more and less than 25 mass ppm. 如請求項1至13中任一項所述之焊料膏,其中前述助焊劑含有樹脂成分、活性成分及溶劑。 The solder paste according to any one of claims 1 to 13, wherein the aforementioned flux contains a resin component, an active component, and a solvent. 如請求項14所述之焊料膏,其中前述助焊劑含有受阻酚系化合物。 The solder paste according to claim 14, wherein the aforementioned flux contains a hindered phenolic compound. 如請求項15所述之焊料膏,其中前述受阻酚系化合物的含量相對於前述助焊劑的全部質量為0.5質量%以上10質量%以下。 The solder paste according to claim 15, wherein the content of the hindered phenol compound is 0.5% by mass or more and 10% by mass or less with respect to the total mass of the flux. 如請求項14所述之焊料膏,其中前述助焊劑含有屬於氮化合物之金屬減活劑。 The solder paste according to claim 14, wherein the aforementioned flux contains a metal deactivator which is a nitrogen compound. 如請求項17所述之焊料膏,其中前述金屬減活劑為選自由醯肼(Hydrazide)系氮化合物、醯胺系氮化合物、三唑(Triazole)系氮化合物及三聚氰胺系氮化合物所構成之群組中之至少1種氮化合物。 The solder paste according to claim 17, wherein the metal deactivator is selected from the group consisting of Hydrazide-based nitrogen compounds, amide-based nitrogen compounds, triazole-based nitrogen compounds, and melamine-based nitrogen compounds At least one nitrogen compound in the group. 如請求項17或18所述之焊料膏,其中前述金屬減活劑的含量相對於前述助焊劑的全部質量係超過0質量%且為10質量%以下。 The solder paste according to claim 17 or 18, wherein the content of the metal deactivator relative to the total mass of the flux is more than 0% by mass and 10% by mass or less. 如請求項14所述之焊料膏,其中前述助焊劑含有酸改質松香。 The solder paste according to claim 14, wherein the aforementioned flux contains acid-modified rosin. 如請求項20所述之焊料膏,其中前述酸改質松香為選自由丙烯酸改質松香、丙烯酸改質氫化松香、順丁烯二酸改質松香及順丁烯二酸改質氫化松香所構成之群組中之至少1種。 The solder paste according to claim 20, wherein the acid-modified rosin is selected from acrylic acid-modified rosin, acrylic acid-modified hydrogenated rosin, maleic acid-modified rosin, and maleic acid-modified hydrogenated rosin At least 1 in the group. 如請求項20或21所述之焊料膏,其中前述酸改質松香的含量相對於前述助焊劑的全部質量為3質量%以上60質量%以下。 The solder paste according to claim 20 or 21, wherein the content of the acid-modified rosin relative to the total mass of the flux is 3% by mass or more and 60% by mass or less. 如請求項14所述之焊料膏,其中前述助焊劑含有丙烯酸系樹脂。 The solder paste according to claim 14, wherein the flux contains acrylic resin. 如請求項23所述之焊料膏,其中前述丙烯酸系樹脂的含量相對於前述助焊劑的全部質量為5質量%以上50質量%以下。 The solder paste according to claim 23, wherein the content of the acrylic resin is 5% by mass or more and 50% by mass or less with respect to the total mass of the flux. 如請求項14所述之焊料膏,其中前述助焊劑係含有:選自由屬於單羧酸的反應物且為二聚物之二聚物酸、將氫添加於二聚物酸而得之氫化二聚物酸、屬於單羧酸的反應物且為三聚物之三聚物酸、以及將氫添加於三聚物酸而得之氫化三聚物酸所構成之群組中之至少1種有機酸。 The solder paste according to claim 14, wherein the aforementioned flux contains: a dimer acid selected from the group consisting of reactants of monocarboxylic acid and a dimer, and a hydrogenated dimer acid obtained by adding hydrogen to the dimer acid At least one organic compound in the group consisting of a polymer acid, a trimer acid that is a reactant of a monocarboxylic acid and is a trimer, and a hydrogenated trimer acid obtained by adding hydrogen to the trimer acid acid. 如請求項25所述之焊料膏,其中選自由前述二聚物酸、前述氫化二聚物酸、前述三聚物酸以及前述氫化三聚物酸所構成之群組中之至少1種有機酸的含量,相對於前述助焊劑的全部質量為0.5質量%以上20質量%以下。 The solder paste according to claim 25, wherein at least one organic acid selected from the group consisting of the aforementioned dimer acid, the aforementioned hydrogenated dimer acid, the aforementioned trimer acid, and the aforementioned hydrogenated trimer acid The content is 0.5% by mass or more and 20% by mass or less relative to the total mass of the aforementioned flux. 如請求項14所述之焊料膏,其中前述助焊劑含有以下述通式(1)所表示之化合物, The solder paste according to claim 14, wherein the aforementioned flux contains a compound represented by the following general formula (1),
Figure 109117352-A0202-13-0005-128
Figure 109117352-A0202-13-0005-128
該式(1)中,R1、R2、R3及R4各自獨立地表示氫原子或碳數1至4的烷基。 In the formula (1), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
如請求項27所述之焊料膏,其中以前述通式(1)所表示之化合物為吡啶-2-甲酸(Picolinic Acid)。 The solder paste according to claim 27, wherein the compound represented by the aforementioned general formula (1) is picolinic acid (Picolinic Acid). 如請求項27或28所述之焊料膏,其中以前述通式(1)所表示之化合物的含量相對於前述助焊劑的全部質量為0.5質量%以上7質量%以下。 The solder paste according to claim 27 or 28, wherein the content of the compound represented by the general formula (1) is 0.5% by mass to 7% by mass relative to the total mass of the flux. 如請求項14所述之焊料膏,其中前述助焊劑含有唑(Azole)類。 The solder paste according to claim 14, wherein the aforementioned flux contains Azole. 如請求項30所述之焊料膏,其中前述唑類為選自由2-苯基咪唑、2-苯基-4-甲基咪唑、2-十七基咪唑、苯并咪唑及2-辛基苯并咪唑所構成之群組中之至少1種。 The solder paste according to claim 30, wherein the aforementioned azoles are selected from 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, benzimidazole and 2-octylbenzene At least one of the group consisting of bisimidazole. 如請求項30或31所述之焊料膏,其中前述唑類的含量相對於前述助焊劑的全部質量為0.1質量%以上10質量%以下。 The solder paste according to claim 30 or 31, wherein the content of the azole is 0.1% by mass to 10% by mass relative to the total mass of the flux. 如請求項14所述之焊料膏,其中前述助焊劑含有芳香族胍化合物。 The solder paste according to claim 14, wherein the aforementioned flux contains an aromatic guanidine compound. 如請求項33所述之焊料膏,其中前述芳香族胍化合物為選自由二苯基胍(Diphenyl Guanidine)及二甲苯基胍(Ditolyl Guanidine)所構成之群組中之至少1種。 The solder paste according to claim 33, wherein the aromatic guanidine compound is at least one selected from the group consisting of diphenyl guanidine and ditolyl guanidine. 如請求項33或34所述之焊料膏,其中前述芳香族胍化合物的含量相對於前述助焊劑的全部質量為0.2質量%以上15質量%以下。 The solder paste according to claim 33 or 34, wherein the content of the aromatic guanidine compound relative to the total mass of the flux is 0.2% by mass or more and 15% by mass or less. 如請求項14所述之焊料膏,其中前述助焊劑含有屬於醯胺化合物之醯胺系搖變減黏劑。 The solder paste according to claim 14, wherein the aforementioned flux contains an amide-based thixotropic viscosity reducer which is an amide compound. 如請求項36所述之焊料膏,其中前述醯胺系搖變減黏劑為選自由聚醯胺、雙醯胺及單醯胺所構成之群組中之至少1種。 The solder paste according to claim 36, wherein the aforementioned amide-based thixotropic viscosity-reducing agent is at least one selected from the group consisting of polyamide, bisamide, and monoamide. 如請求項36或37所述之焊料膏,其中前述醯胺系搖變減黏劑的含量相對於前述助焊劑的全部質量係超過0質量%且為15質量%以下。 The solder paste according to claim 36 or 37, wherein the content of the amide-based thixotropic agent is greater than 0% by mass and 15% by mass or less with respect to the total mass of the flux. 如請求項14所述之焊料膏,其中前述助焊劑含有屬於山梨醇(Sorbitol)化合物之山梨醇系搖變減黏劑。 The solder paste according to claim 14, wherein the aforementioned flux contains a sorbitol-based thixotropic viscosity reducer which is a Sorbitol compound. 如請求項39所述之焊料膏,其中前述山梨醇系搖變減黏劑為選自由二苯亞甲基山梨醇及雙(4-甲基苯亞甲基)山梨醇所構成之群組中之至少1種。 The solder paste according to claim 39, wherein the aforementioned sorbitol-based thixotropic agent is selected from the group consisting of benzhydryl sorbitol and bis(4-methylbenzylidene) sorbitol At least one of them. 如請求項39或40所述之焊料膏,其中前述山梨醇系搖變減黏劑的含量相對於前述助焊劑的全部質量為0.2質量%以上5質量%以下。 The solder paste according to claim 39 or 40, wherein the content of the sorbitol-based thixotropic viscosity reducing agent is 0.2% by mass to 5% by mass relative to the total mass of the flux. 如請求項14所述之焊料膏,其中前述助焊劑一併具有二醇系溶劑與有機酸酯。 The solder paste according to claim 14, wherein the aforementioned flux contains both a glycol solvent and an organic acid ester. 如請求項14所述之焊料膏,其中前述助焊劑一併具有二醇系溶劑與碳數16至18的一元醇。 The solder paste according to claim 14, wherein the aforementioned flux includes a glycol solvent and a monohydric alcohol having 16 to 18 carbon atoms. 如請求項1至43中任一項所述之焊料膏,其更含有氧化鋯粉末。 The solder paste according to any one of claims 1 to 43, which further contains zirconia powder. 如請求項44所述之焊料膏,其中前述氧化鋯粉末的含量相對於前述焊料膏的全部質量為0.05至20.0質量%。 The solder paste according to claim 44, wherein the content of the zirconia powder is 0.05 to 20.0% by mass relative to the total mass of the solder paste. 一種焊料膏用助焊劑,其為使用在焊料膏之焊料膏用助焊劑, A flux for solder paste, which is a flux for solder paste used in solder paste, 前述焊料膏係含有包含焊料合金之焊料粉末,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:0至25000質量ppm及Pb:0至8000質量ppm中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder paste contains a solder powder containing a solder alloy, the solder alloy having: As: 10 mass ppm or more and less than 40 mass ppm, and Bi: 0 to 25,000 mass ppm and Pb: 0 to 8000 mass ppm at least 1 type, and the remainder is the alloy composition composed of Sn, and satisfies the following formula (1) and (2), 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition. 一種焊料膏用助焊劑,其為使用在焊料膏之焊料膏用助焊劑, A flux for solder paste, which is a flux for solder paste used in solder paste, 前述焊料膏係含有包含焊料合金之焊料粉末,該焊料合金具有:由As:10質量ppm以上且未達40質量ppm,以及Bi:超過0質量ppm且為25000質量ppm以下及Pb:超過0質量ppm且為8000質量ppm以下中的至少1種,且剩餘部分為Sn所構成之合金組成,並且滿足下述(1)式及(2)式, The aforementioned solder paste contains a solder powder containing a solder alloy. The solder alloy has: As: more than 10 mass ppm and less than 40 mass ppm, and Bi: more than 0 mass ppm and less than 25,000 mass ppm, and Pb: more than 0 mass ppm and at least one of 8000 mass ppm or less, and the remainder is an alloy composition composed of Sn, and satisfies the following formulas (1) and (2), 300≦3As+Bi+Pb (1) 300≦3As+Bi+Pb (1) 0<2.3×10-4×Bi+8.2×10-4×Pb≦7 (2) 0<2.3×10 -4 ×Bi+8.2×10 -4 ×Pb≦7 (2) 上述(1)式及(2)式中,As、Bi及Pb各自表示前述合金組成中的含量(質量ppm)。 In the above formulas (1) and (2), As, Bi, and Pb each represent the content (mass ppm) in the aforementioned alloy composition.
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