TW202106506A - Composite multilayer body and metal-polyolefin bonded body - Google Patents

Composite multilayer body and metal-polyolefin bonded body Download PDF

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TW202106506A
TW202106506A TW109120622A TW109120622A TW202106506A TW 202106506 A TW202106506 A TW 202106506A TW 109120622 A TW109120622 A TW 109120622A TW 109120622 A TW109120622 A TW 109120622A TW 202106506 A TW202106506 A TW 202106506A
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layer
resin
compounds
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大谷和男
沼尾臣二
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日商昭和電工股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/14Esterification
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Laminated Bodies (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

A composite multilayer body which comprises a metal material and one or more resin coating layers that are superposed on the metal material, wherein: at least one of the resin coating layers is a modified polyolefin layer that is formed of a resin composition containing a modified polyolefin; and the modified polyolefin layer is one selected from the group consisting of a layer containing a reaction product 1 of a maleic acid anhydride-modified polyolefin, a bifunctional epoxy resin and a bifunctional phenol compound, a layer containing a reaction product 2 of a maleic acid anhydride-modified polyolefin and a thermoplastic epoxy resin, and a layer containing a mixture of a polyolefin and a thermoplastic epoxy resin.

Description

複合積層體及金屬-聚烯烴接合體Composite laminate and metal-polyolefin joint

本發明係關於一種可與聚烯烴以高強度接合之金屬材的複合積層體及其製造方法、使用前述複合積層體之金屬-聚烯烴接合體及其製造方法。The present invention relates to a composite laminate of a metal material that can be joined with polyolefin with high strength and a method for producing the same, and a metal-polyolefin joined body using the aforementioned composite laminate and a method for producing the same.

於要求製品的輕量化之汽車零件或OA機器等領域中,對於將鋁等金屬材與樹脂接合一體化而成之金屬-樹脂接合體的需求變高。於該等金屬-樹脂接合體中,使用鋁作為金屬材的情況下,為了充分地確保金屬與樹脂的接合強度,進行有對鋁進行表面處理。In the fields of automobile parts and OA equipment where the weight reduction of products is required, the demand for metal-resin joints formed by joining and integrating metal materials such as aluminum and resin has increased. In these metal-resin joint bodies, when aluminum is used as the metal material, in order to sufficiently ensure the bonding strength between the metal and the resin, surface treatment of aluminum is performed.

作為前述表面處理,進行噴砂處理、化成處理、陽極氧化處理等之物理方法或化學表面處理的探討正持續進行。As the aforementioned surface treatment, physical methods such as sandblasting treatment, chemical conversion treatment, and anodizing treatment or chemical surface treatments are being investigated.

於金屬-樹脂接合體中使用聚丙烯等聚烯烴作為樹脂的情況,因聚烯烴沒有極性,為了提高與金屬的接合性,使用經酸改質之聚烯烴的探討正持續進行。 例如揭示有:在由鋁合金所構成之基材的表面設置的基底處理被膜上,形成含有導入極性基的改質聚丙烯樹脂的接著層,並與聚丙烯藉由相溶化及錨定效果進行接合的方法(專利文獻1、2);在鋁合金上形成熔融黏度、熔點、結晶化度等經規定的酸改質聚丙烯層的方法(專利文獻3);於鋁合金的表面處理使用磷酸鉻酸鹽、鉻酸鉻酸鹽、氧化鋯、鈦鋯等而設置具備極性基的改質聚丙烯層的方法(專利文獻4);於金屬的化成處理被膜的表面,於第1層作成15~40μm之由環氧樹脂與封端異氰酸酯所構成之層,於第2層設置4~30μm之酸改質聚烯烴層的方法(專利文獻5)。 [先前技術文獻] [專利文獻]When polyolefins such as polypropylene are used as resins in metal-resin joints, since polyolefins have no polarity, the use of acid-modified polyolefins is being studied in order to improve the adhesion to metals. For example, it is disclosed that an adhesive layer containing a modified polypropylene resin introduced with a polar group is formed on a substrate treatment film provided on the surface of a substrate made of aluminum alloy, and the adhesive layer is dissolved and anchored with polypropylene. Method of joining (Patent Documents 1 and 2); Method of forming an acid-modified polypropylene layer with predetermined melt viscosity, melting point, crystallinity, etc. on aluminum alloy (Patent Document 3); Using phosphoric acid for surface treatment of aluminum alloy Chromate, chromate chromate, zirconium oxide, titanium zirconium, etc. to provide a modified polypropylene layer with polar groups (Patent Document 4); on the surface of the metal chemical conversion treatment film, 15 is made on the first layer A method in which a ~40μm layer composed of epoxy resin and blocked isocyanate is provided with a 4-30μm acid-modified polyolefin layer on the second layer (Patent Document 5). [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開2016-16584號公報 [專利文獻2]WO2016/199339號公報 [專利文獻3]WO2016/152118號公報 [專利文獻4]專利第06376867號公報 [專利文獻5]日本特開2018-154034號公報[Patent Document 1] JP 2016-16584 A [Patent Document 2] WO2016/199339 Publication [Patent Document 3] WO2016/152118 Publication [Patent Document 4] Patent No. 06376867 [Patent Document 5] Japanese Patent Application Publication No. 2018-154034

[發明欲解決之課題][The problem to be solved by the invention]

然而,上述過往技術中存在之課題為金屬-聚烯烴接合體的接合強度停留在既定水準,難以回應進一步提升接合強度、或提升耐久性的需求。 本發明係鑒於這樣的技術背景而完成者,以提供適合於牢固地接合金屬與聚烯烴之用途的複合積層體及其關連技術作為課題。前述所謂關連技術係意指前述複合積層體之製造方法、使用前述複合積層體之金屬-聚烯烴接合體及其製造方法。 [用以解決課題之手段]However, the problem in the above-mentioned past technology is that the bonding strength of the metal-polyolefin joint body stays at a predetermined level, and it is difficult to respond to the demand for further improvement of the bonding strength or improvement of durability. The present invention has been completed in view of such a technical background, and its subject is to provide a composite laminate suitable for the use of firmly joining metals and polyolefins and related technologies. The aforementioned related technology refers to the method of manufacturing the composite laminate, the metal-polyolefin junction using the composite laminate, and the method of manufacturing the composite laminate. [Means to solve the problem]

本發明係為了達成前述目的而提供以下手段。 又,本說明書中,接合係意指連接物與物,接著係其下位概念,意指介隔膠帶或接著劑般之有機材(熱硬化性樹脂或熱可塑性樹脂等)使2個被黏著材(欲接著者)成為接合狀態。The present invention provides the following means in order to achieve the aforementioned object. In addition, in this specification, the term “bonding” refers to the connected object and the object, and then refers to the subordinate concept, which means that the two adhesive materials are interposed with organic materials (thermosetting resins or thermoplastic resins, etc.) like adhesive tapes or adhesives. (The person who wants to succeed) becomes the joined state.

[1]一種複合積層體,其具有金屬材與積層於前述金屬材上之1層或複數層的樹脂塗覆層, 前述樹脂塗覆層之至少1層係由包含改質聚烯烴之樹脂組成物所形成而成之改質聚烯烴層, 前述改質聚烯烴層係選自由含有馬來酸酐改質聚烯烴與2官能環氧樹脂與2官能酚化合物之反應物1的層、含有馬來酸酐改質聚烯烴與熱可塑性環氧樹脂之反應物2的層、及含有聚烯烴與熱可塑性環氧樹脂之混合物的層所成群組中之至少1種。 [2]如[1]記載之複合積層體,其中,前述反應物1係於含有馬來酸酐改質聚烯烴之溶液中,使2官能環氧樹脂與2官能酚化合物進行加成聚合反應而成。 [3]如[1]記載之複合積層體,其中,前述反應物2係使藉由2官能環氧樹脂與2官能酚化合物之加成聚合反應所生成之熱可塑性環氧樹脂,與馬來酸酐改質聚烯烴進行反應而成。 [4]如[1]記載之複合積層體,其中,前述混合物為聚丙烯與熱可塑性環氧樹脂之混合物。 [5]如[1]~[4]中任一項記載之複合積層體,其中,前述樹脂塗覆層係由包含前述改質聚烯烴層、與前述改質聚烯烴層以外之層的複數層所成, 前述改質聚烯烴層以外之層的至少1層為,選自由含有熱可塑性環氧樹脂之樹脂組成物所形成而成之熱可塑性環氧樹脂層及由含有熱硬化性樹脂之樹脂組成物所形成而成之熱硬化性樹脂層中之至少1種。 [6]如[5]記載之複合積層體,其中,前述熱硬化性樹脂係選自由胺基甲酸酯樹脂、環氧樹脂、乙烯酯樹脂及不飽和聚酯樹脂所成群組中之至少1種。 [7]如[1]~[6]中任一項記載之複合積層體,其係於前述金屬材與前述樹脂塗覆層之間,具有接觸前述金屬材與前述樹脂塗覆層而積層之含官能基層, 前述含官能基層包含選自由下述(1)~(7)所成群組中之至少1者的官能基; (1)源自矽烷偶合劑,且為選自由縮水甘油基、胺基、(甲基)丙烯醯基及巰基所成群組中之至少1者的官能基 (2)使選自縮水甘油化合物及硫醇化合物中之至少1種與源自矽烷偶合劑之胺基進行反應而成之官能基 (3)使選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種與源自矽烷偶合劑之巰基進行反應而成之官能基 (4)使硫醇化合物與源自矽烷偶合劑之(甲基)丙烯醯基進行反應而成之官能基 (5)使選自由具有胺基及(甲基)丙烯醯基之化合物、以及胺基化合物及硫醇化合物所成群組中之至少1種與源自矽烷偶合劑之縮水甘油基進行反應而成之官能基 (6)源自異氰酸酯化合物之異氰酸基 (7)源自硫醇化合物之巰基。 [8]如[1]~[7]中任一項記載之複合積層體,其中,前述金屬材係對其表面施加選自由噴砂(blast)處理、研磨處理、蝕刻處理及化成處理所成群組中之至少1種的前處理所成。 [9]如[1]~[8]中任一項記載之複合積層體,其中,前述金屬材為鋁。 [10]如[9]記載之複合積層體,其中,前述前處理為選自蝕刻處理與水鋁石處理中之至少1種。 [11]如[1]~[8]中任一項記載之複合積層體,其中,前述金屬材包含選自由鐵、鈦、鎂、不鏽鋼及銅所成群組中之至少1種。[1] A composite laminate having a metal material and one or more resin coating layers laminated on the aforementioned metal material, At least one layer of the aforementioned resin coating layer is a modified polyolefin layer formed of a resin composition containing modified polyolefin, The aforementioned modified polyolefin layer is selected from a layer containing maleic anhydride modified polyolefin, a reactant 1 of a bifunctional epoxy resin and a bifunctional phenol compound, and a layer containing maleic anhydride modified polyolefin and a thermoplastic epoxy resin. At least one of the group of the layer of the reactant 2 and the layer containing the mixture of polyolefin and thermoplastic epoxy resin. [2] The composite laminate according to [1], wherein the reactant 1 is made by subjecting a bifunctional epoxy resin and a bifunctional phenol compound to an addition polymerization reaction in a solution containing maleic anhydride modified polyolefin to make. [3] The composite laminate according to [1], wherein the above-mentioned reactant 2 is a thermoplastic epoxy resin produced by the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound with Malay Polyolefin modified by acid anhydride and reacted. [4] The composite laminate according to [1], wherein the mixture is a mixture of polypropylene and thermoplastic epoxy resin. [5] The composite laminate according to any one of [1] to [4], wherein the resin coating layer is composed of a plurality of layers including the modified polyolefin layer and layers other than the modified polyolefin layer Layered, At least one layer other than the modified polyolefin layer is selected from a thermoplastic epoxy resin layer formed of a resin composition containing a thermoplastic epoxy resin and a resin composition containing a thermosetting resin At least one of the formed thermosetting resin layers. [6] The composite laminate according to [5], wherein the thermosetting resin is at least selected from the group consisting of urethane resin, epoxy resin, vinyl ester resin, and unsaturated polyester resin 1 kind. [7] The composite laminate according to any one of [1] to [6], which is between the metal material and the resin coating layer, and has a laminated layer in contact with the metal material and the resin coating layer With functional base layer, The aforementioned functional group-containing layer includes a functional group selected from at least one of the following groups (1) to (7); (1) A functional group derived from a silane coupling agent and selected from at least one of the group consisting of a glycidyl group, an amino group, a (meth)acryloyl group, and a mercapto group (2) A functional group formed by reacting at least one selected from a glycidyl compound and a thiol compound with an amine group derived from a silane coupling agent (3) Selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic groups and glycidyl groups, and compounds having (meth)acrylic groups and amino groups At least one of them reacts with a sulfhydryl group derived from a silane coupling agent to form a functional group (4) A functional group formed by reacting a thiol compound with a (meth)acryloyl group derived from a silane coupling agent (5) At least one selected from the group consisting of a compound having an amine group and a (meth)acryloyl group, and an amine group compound and a thiol compound is reacted with a glycidyl group derived from a silane coupling agent, and Functional group (6) Isocyanate groups derived from isocyanate compounds (7) Mercapto groups derived from thiol compounds. [8] The composite laminate according to any one of [1] to [7], wherein the surface of the metal material is selected from the group consisting of blast treatment, polishing treatment, etching treatment, and chemical conversion treatment. At least one pre-treatment in the group. [9] The composite laminate according to any one of [1] to [8], wherein the metal material is aluminum. [10] The composite laminate according to [9], wherein the pretreatment is at least one selected from etching treatment and diaspore treatment. [11] The composite laminate according to any one of [1] to [8], wherein the metal material includes at least one selected from the group consisting of iron, titanium, magnesium, stainless steel, and copper.

[12]一種複合積層體之製造方法,其係如[1]~[11]中任一項記載之複合積層體之製造方法,其中, 前述複合積層體係於前述金屬材與前述樹脂塗覆層之間,具有接觸前述金屬材與前述樹脂塗覆層而積層之含官能基層, 前述含官能基層係對前述金屬材的表面,使用選自由下述(1’)~(7’)所成群組中之至少1者進行處理而成; (1’)具有選自由縮水甘油基、胺基、(甲基)丙烯醯基及巰基所成群組中之至少1者的官能基之矽烷偶合劑 (2’)選自縮水甘油化合物及硫醇化合物中之至少1種與具有胺基之矽烷偶合劑的組合 (3’)選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種與具有巰基之矽烷偶合劑的組合 (4’)硫醇化合物與具有(甲基)丙烯醯基之矽烷偶合劑的組合 (5’)選自由具有胺基及(甲基)丙烯醯基之化合物、以及胺基化合物及硫醇化合物所成群組中之至少1種與具有縮水甘油基之矽烷偶合劑的組合 (6’)異氰酸酯化合物 (7’)硫醇化合物。 [13]如[12]記載之複合積層體之製造方法,其中,前述處理係選自由下述(2”)~(5”)所成群組中之至少1種; (2”)於利用具有胺基之矽烷偶合劑之處理後,加成選自縮水甘油化合物及硫醇化合物中之至少1種之處理 (3”)於利用具有巰基之矽烷偶合劑之處理後,加成選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種之處理 (4”)於利用具有(甲基)丙烯醯基之矽烷偶合劑之處理後,加成硫醇化合物之處理 (5”)於利用具有縮水甘油基之矽烷偶合劑之處理後,加成選自由具有胺基及(甲基)丙烯醯基之化合物、以及胺基化合物及硫醇化合物所成群組中之至少1種之處理。 [14]如[12]或[13]記載之複合積層體之製造方法,其中,於形成前述樹脂塗覆層之前具有含官能基層之情況下,係於形成含官能基層之前,對前述金屬材施加選自由噴砂處理、研磨處理、蝕刻處理及化成處理所成群組中之至少1種的前處理。[12] A method for manufacturing a composite laminate, which is the method for manufacturing a composite laminate as described in any one of [1] to [11], wherein: The composite laminate system has a functional group-containing layer laminated between the metal material and the resin coating layer in contact with the metal material and the resin coating layer, and The aforementioned functional group-containing layer is formed by treating the surface of the aforementioned metal material with at least one selected from the group consisting of (1') to (7') below; (1') Silane coupling agent having at least one functional group selected from the group consisting of glycidyl, amino, (meth)acrylic and mercapto groups (2') A combination of at least one selected from the group consisting of glycidyl compounds and thiol compounds and a silane coupling agent having an amino group (3') selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic acid groups and glycidyl groups, and compounds having (meth)acrylic acid groups and amino groups A combination of at least one of them and a silane coupling agent with a mercapto group (4') Combination of thiol compound and silane coupling agent with (meth)acryloyl group (5') A combination of at least one selected from the group consisting of a compound having an amino group and a (meth)acrylic acid group, and a group of an amino compound and a thiol compound, and a silane coupling agent having a glycidyl group (6’) Isocyanate compound (7') Thiol compound. [13] The method for manufacturing a composite laminate as described in [12], wherein the aforementioned treatment is selected from at least one of the following groups (2") to (5"); (2") After treatment with a silane coupling agent having an amine group, at least one selected from the group consisting of glycidol compounds and thiol compounds is added (3") After treatment with a silane coupling agent having a mercapto group, the addition is selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic acid groups and glycidyl groups, and compounds having (formaldehyde). (Base) treatment of at least one of the group consisting of acryloyl and amine compounds (4") After the treatment with the silane coupling agent with (meth)acrylic acid group, the treatment of adding thiol compound (5") After treatment with a glycidyl silane coupling agent, the addition is selected from the group consisting of compounds having amine groups and (meth)acrylic acid groups, and amine compounds and thiol compounds At least one treatment. [14] The method for producing a composite laminate as described in [12] or [13], wherein, in the case where there is a functional group-containing layer before forming the resin coating layer, the metal material is treated before the functional group-containing layer is formed. Apply at least one pretreatment selected from the group consisting of sandblasting treatment, polishing treatment, etching treatment, and chemical conversion treatment.

[15]一種金屬-聚烯烴接合體,其係將如[1]~ [11]中任一項記載之複合積層體的樹脂塗覆層側之面與聚烯烴接合一體化而成。 [16]一種金屬-聚烯烴接合體之製造方法,其係製造如[15]記載之金屬-聚烯烴接合體的方法,其中 以射出成形或沖壓成形將前述聚烯烴成形時,使前述樹脂塗覆層側之面與前述聚烯烴接合一體化。[15] A metal-polyolefin joined body formed by joining and integrating the resin coating layer side surface of the composite laminate as described in any one of [1] to [11] and polyolefin. [16] A method for producing a metal-polyolefin joint body, which is a method for producing the metal-polyolefin joint body as described in [15], wherein When molding the polyolefin by injection molding or press molding, the surface on the resin coating layer side is joined and integrated with the polyolefin.

[17]一種改質聚烯烴樹脂組成物,其係使馬來酸酐改質聚烯烴與2官能環氧樹脂與2官能酚樹脂進行反應而成。 [18]一種改質聚烯烴樹脂組成物,其係使藉由2官能環氧樹脂與2官能酚樹脂之加成聚合反應所生成之熱可塑性環氧樹脂,與馬來酸酐改質聚烯烴進行反應而成。 [19]如[17]或[18]記載之改質聚烯烴樹脂組成物,其中,相對於馬來酸酐改質聚烯烴100質量份,2官能環氧樹脂與2官能酚樹脂之合計量為5~100質量份。 [發明之效果][17] A modified polyolefin resin composition obtained by reacting a maleic anhydride modified polyolefin with a bifunctional epoxy resin and a bifunctional phenol resin. [18] A modified polyolefin resin composition in which a thermoplastic epoxy resin produced by the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol resin is combined with maleic anhydride modified polyolefin The reaction becomes. [19] The modified polyolefin resin composition according to [17] or [18], wherein the total amount of the bifunctional epoxy resin and the bifunctional phenol resin relative to 100 parts by mass of the maleic anhydride modified polyolefin is 5~100 parts by mass. [Effects of Invention]

依據本發明,可提供適合於牢固地接合金屬材與聚烯烴之用途的複合積層體及其關連技術。According to the present invention, it is possible to provide a composite laminate suitable for the application of firmly joining a metal material and a polyolefin and its related technology.

針對本發明之實施態樣的複合積層體及其關連技術進行詳細說明。A detailed description will be given of the composite laminate and related technologies of the embodiment of the present invention.

[複合積層體] 如圖1所示,本實施態樣之複合積層體1為具有金屬材2與積層於前述金屬材上之1層或複數層的樹脂塗覆層3之複合積層體。前述樹脂塗覆層3之至少1層係由包含改質聚烯烴之樹脂組成物所形成而成之改質聚烯烴層31。[Composite laminated body] As shown in FIG. 1, the composite laminate 1 of this embodiment is a composite laminate having a metal material 2 and one or more resin coating layers 3 laminated on the aforementioned metal material. At least one layer of the aforementioned resin coating layer 3 is a modified polyolefin layer 31 formed of a resin composition containing modified polyolefin.

<金屬材2> 金屬材2之金屬種類並無特別限定。作為金屬種類,例如可列舉鋁、鐵、鈦、鎂、不鏽鋼、銅等。該等中,就輕量性及加工容易性等觀點而言,特別適合使用鋁。 又,本發明中,「鋁」一詞係使用為包含鋁之單質及其合金的意思。同樣地,鐵、鈦、鎂及銅亦係作為包含該等單質及其合金的意思而使用。Metal material 2> The metal type of the metal material 2 is not particularly limited. Examples of metal types include aluminum, iron, titanium, magnesium, stainless steel, copper, and the like. Among these, aluminum is particularly suitable from the viewpoints of lightness and ease of processing. In addition, in the present invention, the term "aluminum" is used to mean the simple substance of aluminum and its alloys. Similarly, iron, titanium, magnesium, and copper are also used as meanings that include these simple substances and their alloys.

於金屬材2積層樹脂塗覆層3之前,對金屬材之表面施加前處理較佳。Before laminating the resin coating layer 3 on the metal material 2, it is better to apply pretreatment to the surface of the metal material.

作為前處理,例如可列舉利用溶劑等之洗淨、脫脂處理、噴砂處理、研磨處理、電漿處理、雷射處理、蝕刻處理、化成處理等,較佳為於金屬材表面產生羥基之前處理。該等前處理可僅施加1種,亦可施加2種以上。作為該等前處理之具體方法,可使用習知之方法。 該等前處理係去除金屬材2之表面汙染物,及/或以錨定效果作為目的而於金屬材2之表面形成微細凹凸21進行粗面化者。藉此,可提升金屬材表面與樹脂塗覆層之接著性,亦可有助於提升與各種材質(金屬材料、有機材料等)之接合對象之接著性。As the pretreatment, for example, washing with a solvent or the like, degreasing treatment, sandblasting treatment, polishing treatment, plasma treatment, laser treatment, etching treatment, chemical conversion treatment, etc. are mentioned, and treatment before hydroxyl groups are generated on the surface of the metal material is preferred. Only one kind of these pretreatments may be applied, or two or more kinds may be applied. As a specific method of these pretreatments, conventional methods can be used. The pre-treatment is to remove the surface contaminants of the metal material 2 and/or to form fine concavities and convexities 21 on the surface of the metal material 2 for the purpose of anchoring effect to roughen the surface. Thereby, the adhesion between the surface of the metal material and the resin coating layer can be improved, and it can also help to improve the adhesion with the bonding objects of various materials (metal materials, organic materials, etc.).

因此,製造複合積層體時,在形成樹脂塗覆層之前,較佳為對金屬材施加去除金屬材2之表面汙染物及以錨定效果作為目的而於金屬材2之表面形成微細凹凸21進行粗面化之處理,具體來說,特別是選自由噴砂處理、研磨處理、蝕刻處理及化成處理所成群組中之至少1種的前處理。Therefore, when manufacturing a composite laminate, before forming the resin coating layer, it is preferable to apply to the metal material to remove the surface contaminants of the metal material 2 and to form fine irregularities 21 on the surface of the metal material 2 for the purpose of anchoring effect. The roughening treatment is, specifically, a pretreatment selected from at least one of the group consisting of sandblasting treatment, polishing treatment, etching treatment, and chemical conversion treatment.

作為前述利用溶劑等之洗淨、脫脂處理,可列舉對金屬材表面使用丙酮、甲苯等有機溶劑進行脫脂等。此洗淨、脫脂處理較佳為於其他前處理之前進行。Examples of the aforementioned washing and degreasing treatment with a solvent or the like include degreasing the surface of a metal material using an organic solvent such as acetone and toluene. This washing and degreasing treatment is preferably performed before other pretreatments.

作為前述噴砂處理,例如可列舉珠擊(shot blast)或噴砂等。As the aforementioned sandblasting treatment, for example, shot blast, sandblasting, and the like can be cited.

作為前述研磨處理,例如可列舉使用研磨布之拋光研磨、或使用研磨紙(砂紙)之輥研磨、電解研磨等。As the aforementioned polishing treatment, for example, buff polishing using a polishing cloth, roll polishing using abrasive paper (sand paper), electrolytic polishing, and the like can be cited.

所謂電漿處理,可列舉:使用電漿處理高壓電源,以從稱為電極之桿(rod)出來之電漿束敲擊材料表面,首先洗淨於表面存在之異物油膜,再以藉由投入因應素材之氣體能量來激發表面分子的方法,而可賦予羥基或極性基於表面之大氣壓電漿處理方法等。The so-called plasma treatment includes the use of plasma to process a high-voltage power supply, which strikes the surface of the material with a plasma beam coming out of a rod called an electrode, firstly cleans the foreign matter and oil film on the surface, and then puts it in A method of exciting surface molecules in response to the gas energy of the material, and a surface-based atmospheric piezoelectric slurry treatment method that can give hydroxyl or polarity.

所謂雷射處理係指藉由雷射照射,僅對表面層進行急速地加熱、冷卻而改善表面特性的技術,而對於表面的粗面化為有效的方法。可使用習知之雷射處理技術。The so-called laser treatment refers to a technology that only rapidly heats and cools the surface layer by laser irradiation to improve the surface characteristics, and it is an effective method for roughening the surface. The conventional laser processing technology can be used.

作為前述蝕刻處理,例如可列舉鹼法、磷酸-硫酸法、氟化物法、鉻酸-硫酸法、氯化鐵法等化學蝕刻處理,或電解蝕刻法等電化學蝕刻處理等。 當金屬材為鋁之情況的蝕刻處理,較佳為使用氫氧化鈉水溶液或氫氧化鉀水溶液之鹼法,特佳為使用氫氧化鈉水溶液之苛性鈉法。作為前述鹼法,例如可藉由使鋁基材浸漬於濃度3~20質量%之氫氧化鈉或氫氧化鉀之水溶液中於20~70℃下1~15分鐘來進行。作為添加劑,可添加螯合劑、氧化劑、磷酸鹽等。前述浸漬後,較佳以5~20質量%之硝酸水溶液等中和(去污(desmut)),進行水洗、乾燥。Examples of the aforementioned etching treatment include chemical etching treatments such as alkaline method, phosphoric acid-sulfuric acid method, fluoride method, chromic acid-sulfuric acid method, and ferric chloride method, or electrochemical etching treatment such as electrolytic etching method. When the metal material is aluminum, the etching treatment is preferably an alkaline method using an aqueous sodium hydroxide solution or an aqueous potassium hydroxide solution, and particularly preferably a caustic soda method using an aqueous sodium hydroxide solution. As the aforementioned alkaline method, for example, the aluminum substrate can be immersed in an aqueous solution of sodium hydroxide or potassium hydroxide with a concentration of 3 to 20% by mass at 20 to 70° C. for 1 to 15 minutes. As additives, chelating agents, oxidizing agents, phosphates, etc. can be added. After the aforementioned immersion, it is preferably neutralized (desmuted) with a 5-20% by mass nitric acid aqueous solution, etc., washed with water and dried.

前述所謂化成處理,主要是於金屬材之表面形成化成被膜者。The aforementioned so-called chemical conversion treatment mainly refers to forming a chemical conversion film on the surface of a metal material.

作為化成處理,例如可列舉水鋁石處理或鋯處理等。 水鋁石處理係藉由對鋁基材進行熱水處理,而於該基材表面形成水鋁石被膜。作為反應促進劑,可於水中添加氨或三乙醇胺等。例如較佳為,將鋁基材浸漬於以濃度0.1~5.0質量%含有三乙醇胺之90~100℃的熱水中3秒~5分鐘來進行。 鋯處理係藉由將鋁基材浸漬於例如磷酸鋯等鋯鹽含有液中,而於該基材表面形成鋯化合物之被膜。例如較佳為,將鋁基材浸漬於鋯處理用之化成劑(例如,日本派克乃成股份有限公司製「Palcoat3762」、同「Palcoat3796」等)之45~70℃的液中0.5~3分鐘來進行。前述鋯處理較佳係於利用前述苛性鈉法之蝕刻處理後進行。As the chemical conversion treatment, for example, diaspore treatment, zirconium treatment, and the like can be cited. The diaspore treatment is to form a diaspore film on the surface of the aluminum substrate by subjecting the aluminum substrate to hot water treatment. As a reaction accelerator, ammonia, triethanolamine, etc. can be added to the water. For example, it is preferable to immerse the aluminum base material in hot water containing triethanolamine at a concentration of 0.1 to 5.0% by mass at 90 to 100° C. for 3 seconds to 5 minutes. The zirconium treatment involves immersing an aluminum substrate in a zirconium salt-containing solution such as zirconium phosphate to form a zirconium compound film on the surface of the substrate. For example, it is preferable to immerse the aluminum substrate in a chemical conversion agent for zirconium treatment (for example, "Palcoat 3762" made by Parker Nasei Co., Ltd., the same as "Palcoat 3796", etc.) at a temperature of 45 to 70°C for 0.5 to 3 minutes To proceed. The aforementioned zirconium treatment is preferably performed after the etching treatment by the aforementioned caustic soda method.

當金屬材為鋁之情況,特佳為包含選自蝕刻處理及水鋁石處理中之至少1種的前處理。When the metal material is aluminum, it is particularly preferable to include at least one pretreatment selected from etching treatment and diaspore treatment.

<樹脂塗覆層3> [改質聚烯烴層31] 樹脂塗覆層之至少1層係由包含改質聚烯烴之樹脂組成物所形成而成之改質聚烯烴層31。Resin coating layer 3> [Modified Polyolefin Layer 31] At least one layer of the resin coating layer is a modified polyolefin layer 31 formed of a resin composition containing modified polyolefin.

藉由於前述金屬材上積層如此般所定之樹脂塗覆層,本實施態樣之複合積層體可發揮與聚烯烴之優異的接著性。Since such a predetermined resin coating layer is laminated on the aforementioned metal material, the composite laminate of this embodiment can exhibit excellent adhesion to polyolefin.

亦可以包含前述改質聚烯烴層31、與前述改質聚烯烴層以外之層的複數層構成前述樹脂塗覆層,且改質聚烯烴層以外之層設為選自由含有熱可塑性環氧樹脂之樹脂組成物所形成而成之熱可塑性環氧樹脂層32及由含有熱硬化性樹脂之樹脂組成物所形成而成之熱硬化性樹脂層33之至少1種。A plurality of layers including the modified polyolefin layer 31 and layers other than the modified polyolefin layer may constitute the resin coating layer, and the layer other than the modified polyolefin layer may be selected from the group consisting of thermoplastic epoxy resins. At least one of the thermoplastic epoxy resin layer 32 formed of the resin composition of the above and the thermosetting resin layer 33 formed of the resin composition containing the thermosetting resin.

樹脂塗覆層由複數層所構成之情況下,作為必須之改質聚烯烴層31係以成為與金屬材相反側之最表面的方式而積層較佳。When the resin coating layer is composed of a plurality of layers, the modified polyolefin layer 31 as an indispensable layer is preferably laminated so as to be the outermost surface on the side opposite to the metal material.

前述改質聚烯烴層31較佳為選自由含有反應物1之層、含有反應物2之層、及含有熱可塑性環氧樹脂與聚烯烴之混合物之層所成群組中之至少1種;該反應物1係於馬來酸酐改質聚烯烴之存在下,使2官能環氧樹脂與2官能酚化合物進行加成聚合反應的同時,亦與馬來酸酐改質聚烯烴骨架中之馬來酸酐進行反應而得;該反應物2係使藉由2官能環氧樹脂與2官能酚化合物之加成聚合反應所生成之熱可塑性環氧樹脂,與馬來酸酐改質聚烯烴骨架中之馬來酸酐進行反應而得。The aforementioned modified polyolefin layer 31 is preferably at least one selected from the group consisting of a layer containing reactant 1, a layer containing reactant 2, and a layer containing a mixture of thermoplastic epoxy resin and polyolefin; The reactant 1 is based on the presence of maleic anhydride-modified polyolefin, so that the bifunctional epoxy resin and the bifunctional phenol compound undergo addition polymerization reaction, and at the same time, it also modifies the maleic acid in the polyolefin skeleton with maleic anhydride. The reaction product 2 is obtained by the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound, and maleic anhydride is used to modify the horse in the polyolefin skeleton. Derived from the reaction of acid anhydride.

(反應物1) 反應物1係可藉由於馬來酸酐改質聚烯烴之溶液中,使2官能環氧樹脂與2官能酚化合物在觸媒存在下進行加成聚合反應而獲得。此時馬來酸酐改質聚烯烴認為係可與2官能環氧樹脂、2官能酚化合物、及亦可與於反應物2之項中後述之由2官能環氧樹脂與2官能酚化合物所生成之熱可塑性環氧樹脂進行反應者。(Reactant 1) Reactant 1 can be obtained by performing addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound in a solution of a polyolefin modified by maleic anhydride in the presence of a catalyst. At this time, the maleic anhydride-modified polyolefin is considered to be produced with a bifunctional epoxy resin, a bifunctional phenol compound, and a bifunctional epoxy resin and a bifunctional phenol compound described later in the item of reactant 2. The thermoplastic epoxy resin reacts.

(馬來酸酐改質聚烯烴) 作為前述馬來酸酐改質聚烯烴,係將馬來酸酐接枝於聚烯烴而成者,有馬來酸酐改質聚乙烯、馬來酸酐改質聚丙烯等。有Kayaku Akzo公司製Kayabrid 002PP、002PP-NW、003PP、003PP-NW、三菱化學公司製Modic系列等。 又,可併用 BYK公司製SCONA TPPP2112GA、TPPP8112GA、TPPP9212GA作為以馬來酸酐機能化之聚丙烯添加劑。(Maleic anhydride modified polyolefin) The maleic anhydride-modified polyolefin is a polyolefin grafted with maleic anhydride, and there are maleic anhydride-modified polyethylene, maleic anhydride-modified polypropylene, and the like. There are Kayabrid 002PP, 002PP-NW, 003PP, 003PP-NW manufactured by Kayaku Akzo, Modic series manufactured by Mitsubishi Chemical Corporation, etc. In addition, SCONA TPPP2112GA, TPPP8112GA, and TPPP9212GA manufactured by BYK can be used together as a polypropylene additive functionalized with maleic anhydride.

(2官能環氧樹脂) 作為前述2官能環氧樹脂,例如可列舉雙酚型環氧樹脂、聯苯型環氧樹脂。該等中,可單獨使用1種,亦可併用2種以上。具體來說,可列舉三菱化學股份有限公司製「jER(註冊商標)828」、同「jER(註冊商標)834」、同「jER(註冊商標)1001」、同「jER(註冊商標)1004」、同「jER(註冊商標)YX-4000」等。(2-functional epoxy resin) As said bifunctional epoxy resin, a bisphenol type epoxy resin and a biphenyl type epoxy resin are mentioned, for example. Among these, one type may be used alone, or two or more types may be used in combination. Specifically, "jER (registered trademark) 828" manufactured by Mitsubishi Chemical Corporation, the same as "jER (registered trademark) 834", the same as "jER (registered trademark) 1001", and the same as "jER (registered trademark) 1004" , Same as "jER (registered trademark) YX-4000" etc.

(2官能酚化合物) 作為前述2官能酚化合物,例如可列舉雙酚、聯苯酚等。該等中,可單獨使用1種,亦可併用2種以上。 又,作為該等組合,例如可列舉雙酚A型環氧樹脂與雙酚A、雙酚A型環氧樹脂與雙酚F、聯苯型環氧樹脂與4,4’-聯苯酚等。又,例如亦可列舉長瀨化成股份有限公司製「WPE190」與「EX-991L」的組合。(2-functional phenol compound) As said bifunctional phenol compound, bisphenol, biphenol, etc. are mentioned, for example. Among these, one type may be used alone, or two or more types may be used in combination. Moreover, as these combinations, for example, bisphenol A type epoxy resin and bisphenol A, bisphenol A type epoxy resin and bisphenol F, biphenyl type epoxy resin and 4,4'-biphenol, and the like can be cited. Also, for example, a combination of "WPE190" made by Nagase Chemical Co., Ltd. and "EX-991L" can also be cited.

作為用於熱可塑性環氧樹脂之加成聚合反應的觸媒,適合使用例如三乙基胺、2,4,6-參(二甲基胺基甲基)苯酚等3級胺;三苯基膦等磷系化合物等。As a catalyst for the addition polymerization of thermoplastic epoxy resins, for example, tertiary amines such as triethylamine, 2,4,6-gins(dimethylaminomethyl)phenol, etc.; triphenyl Phosphorus compounds such as phosphine, etc.

(反應物2) 反應物2係使藉由2官能環氧樹脂與2官能酚化合物之加成聚合反應所生成之熱可塑性環氧樹脂,與馬來酸酐改質聚烯烴進行反應,藉此而可獲得。作為於此反應所使用之馬來酸酐改質聚烯烴、2官能環氧樹脂、2官能酚化合物,可使用與生成反應物1時相同者。(Reactant 2) The reactant 2 is obtained by reacting the thermoplastic epoxy resin produced by the addition polymerization reaction of the bifunctional epoxy resin and the bifunctional phenol compound with the maleic anhydride modified polyolefin. As the maleic anhydride-modified polyolefin, the bifunctional epoxy resin, and the bifunctional phenol compound used in this reaction, the same ones as those used in the production of the reactant 1 can be used.

(熱可塑性環氧樹脂) 於製造前述反應物2所使用之熱可塑性環氧樹脂係亦稱為原位(in situ)聚合型苯氧基樹脂、原位硬化型苯氧基樹脂、原位硬化型環氧樹脂等之樹脂,藉由2官能環氧樹脂與2官能酚化合物在觸媒存在下進行加成聚合反應,形成熱可塑構造,亦即線性聚合物構造。此處,線性聚合物意指於聚合物分子中不含交聯構造,為1維直鏈狀之聚合物。熱可塑性環氧樹脂與構成交聯構造之3維網絡的熱硬化性樹脂不同,具有熱可塑性。(Thermoplastic epoxy resin) The thermoplastic epoxy resin used in the production of the aforementioned reactant 2 is also called in situ polymerizable phenoxy resin, in situ hardening phenoxy resin, in situ hardening epoxy resin, etc. , By the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound in the presence of a catalyst to form a thermoplastic structure, that is, a linear polymer structure. Here, a linear polymer means a one-dimensional linear polymer without a cross-linked structure in the polymer molecule. Thermoplastic epoxy resin is different from the thermosetting resin constituting the three-dimensional network of the cross-linked structure, and has thermoplasticity.

於製造前述反應物1、反應物2時所使用之2官能環氧樹脂與2官能酚化合物之合計量係,將馬來酸酐改質聚烯烴設為100質量份時,較佳為5~100質量份,更佳為5~60質量份,再更佳為10~30質量份。When the total amount of the bifunctional epoxy resin and the bifunctional phenol compound used in the production of the aforementioned reactant 1 and reactant 2, when the maleic anhydride-modified polyolefin is set to 100 parts by mass, it is preferably 5-100 Parts by mass, more preferably 5-60 parts by mass, still more preferably 10-30 parts by mass.

又,獲得前述反應物1及前述反應物2時發生的反應方式為,馬來酸酐改質聚烯烴與2官能環氧樹脂之反應、馬來酸酐改質聚烯烴與2官能酚化合物之反應、環氧基連繫馬來酸酐之間之反應、熱可塑性環氧樹脂末端之環氧基與馬來酸酐之反應、熱可塑性環氧樹脂骨架中之二級羥基與馬來酸酐之反應等涉及多樣,且亦無法總括地表現基於其組合之具體態樣。因此,藉由構造或特性而直接特定作為前述反應物1、前述反應物2獲得之改質聚烯烴可說是不可能或不實際的。In addition, the reaction modes that occur when obtaining the aforementioned reactant 1 and the aforementioned reactant 2 are the reaction of maleic anhydride-modified polyolefin and bifunctional epoxy resin, the reaction of maleic anhydride-modified polyolefin and bifunctional phenol compound, The reaction between the epoxy group and maleic anhydride, the reaction between the epoxy group at the end of the thermoplastic epoxy resin and maleic anhydride, the reaction between the secondary hydroxyl group in the thermoplastic epoxy resin skeleton and the maleic anhydride, etc. involve various , And it is not possible to express the specific state based on its combination in a comprehensive manner. Therefore, it can be said that it is impossible or impractical to directly specify the modified polyolefin obtained as the aforementioned reactant 1 and the aforementioned reactant 2 by the structure or characteristics.

前述熱可塑性環氧樹脂與聚烯烴之混合物係可藉由常見方法,將與前述製造反應物2中所使用為相同之熱可塑性環氧樹脂,和聚烯烴進行混合而獲得。The aforementioned mixture of thermoplastic epoxy resin and polyolefin can be obtained by mixing the same thermoplastic epoxy resin used in the aforementioned production of reactant 2 with polyolefin by a common method.

(聚烯烴) 作為形成前述混合物所使用之聚烯烴,可直接使用作為被接合體使用之聚烯烴。聚烯烴並無特別限定,可為一般之合成樹脂。例如為聚乙烯、聚丙烯等。(Polyolefin) As the polyolefin used to form the aforementioned mixture, the polyolefin used as the joined body can be used as it is. The polyolefin is not particularly limited, and may be a general synthetic resin. For example, polyethylene, polypropylene, etc.

樹脂塗覆層係積層於金屬材之表面上。如上述般,樹脂塗覆層係可積層於未施加前處理之金屬材的表面,亦可積層於經施加前處理之金屬材的表面。或者,也可積層於後述之含官能基層之表面。The resin coating layer is laminated on the surface of the metal material. As mentioned above, the resin coating layer can be laminated on the surface of the metal material that has not been pre-treated, or can be laminated on the surface of the metal material that has been pre-treated. Alternatively, it may be laminated on the surface of the functional group-containing layer described later.

[熱可塑性環氧樹脂層32] 以前述改質聚烯烴層與此外之層的複數層構成前述樹脂塗覆層3,該改質聚烯烴層以外之層之至少1層可以由含有熱可塑性環氧樹脂之樹脂組成物所形成而成之熱可塑性環氧樹脂層32而構成。 前述含有熱可塑性環氧樹脂之樹脂組成物較佳為含有40質量%以上之熱可塑性環氧樹脂,更佳為含有70質量%以上。[Thermoplastic epoxy resin layer 32] The resin coating layer 3 is constituted by a plurality of layers of the modified polyolefin layer and other layers, and at least one of the layers other than the modified polyolefin layer may be formed of a resin composition containing a thermoplastic epoxy resin. It is composed of a thermoplastic epoxy resin layer 32. The aforementioned resin composition containing the thermoplastic epoxy resin preferably contains 40% by mass or more of the thermoplastic epoxy resin, and more preferably contains 70% by mass or more.

(熱可塑性環氧樹脂) 熱可塑性環氧樹脂係與製造前述反應物2所使用之熱可塑性環氧樹脂同樣地,藉由2官能環氧樹脂與2官能酚化合物在觸媒存在下進行加成聚合反應而形成熱可塑構造,亦即線性聚合物構造之樹脂,不同於構成交聯構造之3維網絡的熱硬化性樹脂,具有熱可塑性。 熱可塑性環氧樹脂由於具有如此特徵,藉由原位聚合可形成與金屬材之接著性優異,且與改質聚烯烴層31之接著性優異之熱可塑性環氧樹脂層32。(Thermoplastic epoxy resin) The thermoplastic epoxy resin is the same as the thermoplastic epoxy resin used in the production of the above-mentioned reactant 2. By the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound in the presence of a catalyst, a thermoplastic structure is formed , That is, the resin of the linear polymer structure, which is different from the thermosetting resin that constitutes the three-dimensional network of the cross-linked structure, has thermoplasticity. Due to the characteristics of the thermoplastic epoxy resin, by in-situ polymerization, it is possible to form a thermoplastic epoxy resin layer 32 with excellent adhesion to metal materials and excellent adhesion with the modified polyolefin layer 31.

因此,製造複合積層體時,較佳於下層之表面上,藉由使含有熱可塑性環氧樹脂之單體的組成物進行加成聚合反應而形成熱可塑性環氧樹脂層32。 前述含有熱可塑性環氧樹脂之單體的組成物之加成聚合反應係於作為下層之後述含官能基層之表面上進行較佳。以如此態樣形成之包含熱可塑性環氧樹脂層之樹脂塗覆層3係與金屬材之接著性優異,且,與後述接合對象之接合性優異。Therefore, when manufacturing the composite laminate, it is preferable to form the thermoplastic epoxy resin layer 32 on the surface of the lower layer by the addition polymerization reaction of the composition containing the monomer of the thermoplastic epoxy resin. The addition polymerization reaction of the composition containing the monomer of the thermoplastic epoxy resin is preferably performed on the surface of the functional group-containing layer as the lower layer. The resin coating layer 3 including the thermoplastic epoxy resin layer formed in this manner has excellent adhesion to metal materials, and has excellent adhesion to the bonding object described later.

藉由含有熱可塑性環氧樹脂之單體的組成物而形成熱可塑性環氧樹脂層32之塗佈方法並無特別限定,但例如可列舉噴霧塗佈法、浸漬法等。The coating method of forming the thermoplastic epoxy resin layer 32 from the composition containing the monomer of the thermoplastic epoxy resin is not particularly limited, but, for example, a spray coating method, a dipping method, etc. may be mentioned.

又,為了使熱可塑性環氧樹脂之加成聚合反應充分地進行而形成所期望的樹脂塗覆層,含有熱可塑性環氧樹脂之單體的組成物可含有溶劑或因應需要之著色劑等添加劑。此情況下,前述組成物之溶劑以外的含有成分中,熱可塑性環氧樹脂之單體為主成分較佳。前述主成分係意指熱可塑性環氧樹脂之含有率為50~100質量%。前述含有率較佳為60質量%以上,更佳為80質量%以上。In addition, in order to make the addition polymerization reaction of the thermoplastic epoxy resin fully proceed to form the desired resin coating layer, the composition containing the monomer of the thermoplastic epoxy resin may contain additives such as a solvent or a coloring agent as needed . In this case, among the components other than the solvent of the aforementioned composition, the monomer of the thermoplastic epoxy resin is preferably the main component. The aforementioned main component means that the content of the thermoplastic epoxy resin is 50-100% by mass. The aforementioned content is preferably 60% by mass or more, more preferably 80% by mass or more.

用於得到熱可塑性環氧樹脂之單體較佳為2官能環氧樹脂與2官能酚性化合物的組合。The monomer for obtaining the thermoplastic epoxy resin is preferably a combination of a bifunctional epoxy resin and a bifunctional phenolic compound.

前述加成聚合反應雖取決於反應化合物等種類,但較佳為於120~200℃下,加熱5~90分鐘來進行。具體來說,於塗佈前述樹脂組成物之後,適宜使溶劑揮發,隨後加熱而進行加成聚合反應,藉此,可形成熱可塑性環氧樹脂層。Although the aforementioned addition polymerization reaction depends on the type of reaction compound, etc., it is preferably carried out by heating at 120 to 200°C for 5 to 90 minutes. Specifically, after coating the aforementioned resin composition, it is appropriate to volatilize the solvent, and then heat to perform an addition polymerization reaction, whereby a thermoplastic epoxy resin layer can be formed.

[熱硬化性樹脂層33] 以包含前述改質聚烯烴層、與前述改質聚烯烴層以外之層的複數層構成前述樹脂塗覆層3,前述改質聚烯烴層以外之層亦可以由含有熱硬化性樹脂之樹脂組成物所形成而成之熱硬化性樹脂層33而構成。[Thermosetting resin layer 33] The resin coating layer 3 is constituted by a plurality of layers including the modified polyolefin layer and layers other than the modified polyolefin layer. The layers other than the modified polyolefin layer may also be composed of a resin containing a thermosetting resin It is composed of a thermosetting resin layer 33 formed by the object.

又,為了使前述熱硬化性樹脂之硬化反應充分地進行而形成所期望的樹脂塗覆層,前述含有熱硬化性樹脂之樹脂組成物可含有溶劑或因應需要之著色劑等添加劑。此情況下,前述樹脂組成物之溶劑以外的含有成分中,前述熱硬化性樹脂為主成分較佳。前述主成分係意指前述熱硬化性樹脂之含有率為40~100質量%。前述含有率較佳為60質量%以上,更佳為70質量%以上,最佳為80質量%以上。In addition, in order to fully advance the curing reaction of the thermosetting resin to form a desired resin coating layer, the resin composition containing the thermosetting resin may contain additives such as a solvent or a coloring agent as needed. In this case, among the components other than the solvent of the resin composition, the thermosetting resin is preferably the main component. The aforementioned main component means that the content of the aforementioned thermosetting resin is 40-100% by mass. The aforementioned content is preferably 60% by mass or more, more preferably 70% by mass or more, and most preferably 80% by mass or more.

作為前述熱硬化性樹脂,例如可列舉胺基甲酸酯樹脂、環氧樹脂、乙烯酯樹脂、不飽和聚酯樹脂。Examples of the thermosetting resin include urethane resins, epoxy resins, vinyl ester resins, and unsaturated polyester resins.

熱硬化性樹脂層33可藉由該等樹脂中之單獨1種來形成,亦可混合2種以上來形成。或者,亦能以複數層構成熱硬化性樹脂層33,以含有不同種類之熱硬化性樹脂的樹脂組成物來形成各層。The thermosetting resin layer 33 may be formed by a single type of these resins, or may be formed by mixing two or more types. Alternatively, the thermosetting resin layer 33 may be composed of a plurality of layers, and each layer may be formed of a resin composition containing different kinds of thermosetting resins.

藉由含有前述熱硬化性樹脂之單體的組成物而形成熱硬化性樹脂層33之塗佈方法並無特別限定,但例如可列舉噴霧塗佈法、浸漬法等。The coating method for forming the thermosetting resin layer 33 from the composition containing the monomer of the thermosetting resin is not particularly limited, but, for example, a spray coating method, a dipping method, etc. may be mentioned.

又,本實施態樣中所謂之熱硬化性樹脂係設為廣義地意指進行交聯硬化之樹脂,並不限於加熱硬化型,亦包含常溫硬化型或光硬化型。前述光硬化型亦可藉由可見光或紫外線之照射而於短時間硬化。可將前述光硬化型與加熱硬化型及/或常溫硬化型併用。作為前述光硬化型,例如可列舉昭和電工股份有限公司製「Ripoxy(註冊商標)LC-760」、同「Ripoxy(註冊商標)LC-720」等乙烯酯樹脂。In addition, the thermosetting resin in this embodiment is used to broadly mean a resin that undergoes cross-linking and curing, and is not limited to a heat-curing type, and includes a room-temperature curing type or a light-curing type. The aforementioned light-curing type can also be cured in a short time by irradiation of visible light or ultraviolet light. The aforementioned light-curing type, heat-curing type and/or room-temperature curing type can be used in combination. Examples of the photocurable type include vinyl ester resins such as "Ripoxy (registered trademark) LC-760" manufactured by Showa Denko Corporation and the same "Ripoxy (registered trademark) LC-720".

(胺基甲酸酯樹脂) 前述胺基甲酸酯樹脂為一般藉由異氰酸酯化合物之異氰酸基與多元醇化合物之羥基的反應而得之樹脂,較佳為相當於ASTM D16中,定義為「媒液(vehicle)非揮發成分10wt%以上之包含聚異氰酸酯的塗料」之胺基甲酸酯樹脂。前述胺基甲酸酯樹脂可為一液型,亦可為二液型。(Urethane resin) The aforementioned urethane resin is generally a resin obtained by the reaction of the isocyanate group of the isocyanate compound and the hydroxyl group of the polyol compound, preferably equivalent to ASTM D16, which is defined as "vehicle non-volatile Polyisocyanate-containing coatings with a composition of more than 10wt%" are urethane resins. The aforementioned urethane resin may be a one-component type or a two-component type.

作為一液型胺基甲酸酯樹脂,例如可列舉油改質型(藉由不飽和脂肪酸基之氧化聚合而硬化者)、濕氣硬化型(藉由異氰酸基與空氣中之水的反應而硬化者)、封端型(封端劑藉由加熱而解離,再生之異氰酸基與羥基進行反應而硬化者)、漆型(藉由溶劑揮發,進行乾燥而硬化者)等。該等中,就處理容易性等觀點而言,適合使用濕氣硬化型一液胺基甲酸酯樹脂。具體來說,可列舉昭和電工股份有限公司製「UM-50P」等。As one-liquid type urethane resin, for example, oil modified type (hardened by oxidative polymerization of unsaturated fatty acid groups), moisture hardened type (by isocyanate groups and water in the air) It is hardened by reaction), blocked type (blocking agent is dissociated by heating, and the regenerated isocyanate group reacts with hydroxyl to harden), lacquer type (hardened by solvent volatilization and drying), etc. Among these, in terms of ease of handling, etc., a moisture-curable one-liquid urethane resin is suitably used. Specifically, "UM-50P" manufactured by Showa Denko Co., Ltd. can be cited.

作為二液型胺基甲酸酯樹脂,例如可列舉觸媒硬化型(異氰酸基與空氣中之水等在觸媒存在下進行反應而硬化者)、多元醇硬化型(藉由異氰酸基與多元醇化合物之羥基反應而硬化者)等。The two-component urethane resin includes, for example, a catalyst hardening type (the isocyanate group reacts with water in the air to harden in the presence of a catalyst), and the polyol hardening type (by isocyanate The acid group reacts with the hydroxyl group of the polyol compound to harden), etc.

作為前述多元醇硬化型中的多元醇化合物,例如可列舉聚酯多元醇、聚醚多元醇-酚樹脂等。 又,作為前述多元醇硬化型中的具有異氰酸基之異氰酸酯化合物,例如可列舉六亞甲基二異氰酸酯(HDI)、四亞甲基二異氰酸酯、二聚酸二異氰酸酯等脂肪族異氰酸酯;2,4-或2,6-伸甲苯基二異氰酸酯(TDI)或其混合物、對伸苯基二異氰酸酯、伸苯二甲基二異氰酸酯、二苯基甲烷二異氰酸酯(MDI)或其多核體混合物之聚合MDI等芳香族異氰酸酯;異佛爾酮二異氰酸酯(IPDI)等脂環族異氰酸酯等。 前述多元醇硬化型之二液型胺基甲酸酯樹脂中的前述多元醇化合物與前述異氰酸酯化合物之摻合比,較佳為羥基/異氰酸基之莫耳當量比為0.7~1.5之範圍。Examples of the polyol compound in the polyol curing type include polyester polyol, polyether polyol-phenol resin, and the like. In addition, examples of the isocyanate compound having an isocyanate group in the polyol curing type include aliphatic isocyanates such as hexamethylene diisocyanate (HDI), tetramethylene diisocyanate, and dimer acid diisocyanate; 2 ,4- or 2,6-Tylenylene diisocyanate (TDI) or its mixture, p-phenylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate (MDI) or its polynuclear mixture Aromatic isocyanates such as polymeric MDI; alicyclic isocyanates such as isophorone diisocyanate (IPDI), etc. The blending ratio of the polyol compound and the isocyanate compound in the polyol-curable two-component urethane resin is preferably a molar equivalent ratio of hydroxyl group/isocyanate group in the range of 0.7 to 1.5 .

作為前述二液型胺基甲酸酯樹脂中使用之胺基甲酸酯化觸媒,例如可列舉三伸乙基二胺、四甲基胍、N,N,N’,N’-四甲基己烷-1,6-二胺、二甲基醚胺、N,N,N’,N”,N”-五甲基二伸丙基-三胺、N-甲基嗎啉、雙(2-二甲基胺基乙基)醚、二甲基胺基乙氧基乙醇、三乙基胺等胺系觸媒;二乙酸二丁基錫、二月桂酸二丁基錫、硫代羧酸二丁基錫、二馬來酸二丁基錫等有機錫系觸媒等。 前述多元醇硬化型中,一般而言較佳為相對於前述多元醇化合物100質量份,摻合0.01~10質量份之前述胺基甲酸酯化觸媒。As the urethane catalyst used in the aforementioned two-component urethane resin, for example, triethylenediamine, tetramethylguanidine, N,N,N',N'-tetramethyl Hexane-1,6-diamine, dimethyl ether amine, N,N,N',N”,N”-pentamethyldipropylene-triamine, N-methylmorpholine, bis( 2-dimethylaminoethyl) ether, dimethylaminoethoxyethanol, triethylamine and other amine catalysts; dibutyltin diacetate, dibutyltin dilaurate, dibutyltin thiocarboxylate, Organotin catalysts such as dibutyl tin dimaleate. In the polyol curing type, it is generally preferable to blend 0.01 to 10 parts by mass of the urethane catalyst with respect to 100 parts by mass of the polyol compound.

(環氧樹脂) 前述環氧樹脂係於1分子中具有至少2個環氧基之樹脂。 作為前述環氧樹脂之硬化前之預聚物,例如可列舉醚系雙酚型環氧樹脂、酚醛清漆型環氧樹脂、多酚型環氧樹脂、脂肪族型環氧樹脂、酯系之芳香族環氧樹脂、環狀脂肪族環氧樹脂、醚・酯系環氧樹脂等,該等中,適合使用雙酚A型環氧樹脂。該等中,可單獨使用1種,亦可併用2種以上。 作為雙酚A型環氧樹脂,具體來說,可列舉三菱化學股份有限公司製「jER(註冊商標)828」、同「jER(註冊商標)1001」等。 作為酚醛清漆型環氧樹脂,具體來說,可列舉陶氏化學公司製「D.E.N.(註冊商標)438(註冊商標)」等。(Epoxy resin) The aforementioned epoxy resin is a resin having at least two epoxy groups in one molecule. As the prepolymer before curing of the aforementioned epoxy resin, for example, ether type bisphenol type epoxy resin, novolak type epoxy resin, polyphenol type epoxy resin, aliphatic type epoxy resin, and ester type aromatic resin can be cited. Among these, bisphenol A type epoxy resins are suitable for use among group epoxy resins, cycloaliphatic epoxy resins, ether and ester epoxy resins, and the like. Among these, one type may be used alone, or two or more types may be used in combination. As the bisphenol A epoxy resin, specifically, "jER (registered trademark) 828" manufactured by Mitsubishi Chemical Co., Ltd., the same "jER (registered trademark) 1001", and the like can be cited. Specific examples of novolac-type epoxy resins include "D.E.N. (registered trademark) 438 (registered trademark)" manufactured by The Dow Chemical Company.

作為前述環氧樹脂所使用之硬化劑,例如可列舉脂肪族胺、芳香族胺、酸酐、酚樹脂、硫醇類、咪唑類、陽離子觸媒等習知之硬化劑。前述硬化劑藉由與長鏈脂肪族胺或/及硫醇類併用,可得到伸長率大、耐衝擊性優異之效果。 作為前述硫醇類之具體例,可列舉與作為用於形成後述含官能基層之硫醇化合物所例示者相同之化合物。該等中,就伸長率及耐衝擊性之觀點而言,較佳為季戊四醇肆(3-巰基丁酸酯)(例如,昭和電工股份有限公司製「KarenzMT(註冊商標)PE1」)。Examples of the curing agent used for the epoxy resin include conventional curing agents such as aliphatic amines, aromatic amines, acid anhydrides, phenol resins, mercaptans, imidazoles, and cationic catalysts. The aforementioned curing agent can be used in combination with long-chain aliphatic amines or/and mercaptans to obtain the effects of high elongation and excellent impact resistance. As specific examples of the aforementioned thiols, the same compounds as those exemplified as the thiol compound for forming the functional group-containing layer described later can be cited. Among them, from the viewpoint of elongation and impact resistance, pentaerythritol 4 (3-mercaptobutyrate) (for example, "KarenzMT (registered trademark) PE1" manufactured by Showa Denko Co., Ltd.) is preferred.

(乙烯酯樹脂) 前述乙烯酯樹脂為將乙烯酯化合物溶解於聚合性單體(例如,苯乙烯等)而成者。雖也可稱為環氧基(甲基)丙烯酸酯樹脂,但前述乙烯酯樹脂中,是設為亦包含胺基甲酸酯(甲基)丙烯酸酯樹脂者。 作為前述乙烯酯樹脂,例如亦可使用「聚酯樹脂手冊」(日刊工業新聞社,1988年發行)、「塗料用語辭典」(色材協會,1993年發行)等所記載者,又,具體來說,可列舉昭和電工股份有限公司製「Ripoxy(註冊商標)R-802」、同「Ripoxy(註冊商標)R-804」、同「Ripoxy(註冊商標)R-806」等。(Vinyl ester resin) The said vinyl ester resin is what melt|dissolved a vinyl ester compound in a polymerizable monomer (for example, styrene etc.). Although it may be called an epoxy (meth)acrylate resin, among the aforementioned vinyl ester resins, it is assumed that the urethane (meth)acrylate resin is also included. As the aforementioned vinyl ester resin, for example, those described in "Polyester Resin Handbook" (Nikkan Kogyo Shimbun, published in 1988), "Dictionary of Paint Terms" (Colored Materials Association, published in 1993), etc. can also be used. For example, "Ripoxy (registered trademark) R-802" manufactured by Showa Denko Co., Ltd., the same "Ripoxy (registered trademark) R-804", and the same "Ripoxy (registered trademark) R-806".

作為前述胺基甲酸酯(甲基)丙烯酸酯樹脂,例如可列舉使異氰酸酯化合物與多元醇化合物反應後,使含羥基之(甲基)丙烯酸單體(及,視需要之含羥基之烯丙基醚單體)進行反應而獲得之含有自由基聚合性不飽和基之寡聚物。具體來說,可列舉昭和電工股份有限公司製「Ripoxy(註冊商標)R-6545」等。As the aforementioned urethane (meth)acrylate resin, for example, after reacting an isocyanate compound with a polyol compound, a hydroxyl-containing (meth)acrylic monomer (and, if necessary, a hydroxyl-containing allyl Base ether monomer) to obtain an oligomer containing a radically polymerizable unsaturated group. Specifically, "Ripoxy (registered trademark) R-6545" manufactured by Showa Denko Co., Ltd. can be cited.

前述乙烯酯樹脂係可藉由在有機過氧化物等觸媒存在下之加熱所致之自由基聚合而硬化。 作為前述有機過氧化物並無特別限定,但例如可列舉酮過氧化物類、過氧化縮酮類、過氧化氫類、二烯丙基過氧化物類、二醯基過氧化物類、過氧酯類、過氧二碳酸酯類等。藉由將該等與鈷金屬鹽等進行組合,成為亦可於常溫硬化。 作為前述鈷金屬鹽並無特別限定,但例如可列舉環烷酸鈷、辛酸鈷、氫氧化鈷等。該等中,較佳為環烷酸鈷或/及辛酸鈷。The aforementioned vinyl ester resin can be cured by radical polymerization caused by heating in the presence of a catalyst such as organic peroxide. The organic peroxide is not particularly limited, but for example, ketone peroxides, peroxide ketals, hydrogen peroxides, diallyl peroxides, diacyl peroxides, and peroxides can be cited. Oxyesters, peroxydicarbonates, etc. By combining these with cobalt metal salt, etc., it becomes possible to harden at room temperature. The cobalt metal salt is not particularly limited, but examples thereof include cobalt naphthenate, cobalt octoate, and cobalt hydroxide. Among these, cobalt naphthenate or/and cobalt octoate are preferred.

(不飽和聚酯樹脂) 前述不飽和聚酯樹脂係,將多元醇化合物與不飽和多元酸(及,視需要之飽和多元酸)之酯化反應所得之縮合生成物(不飽和聚酯)溶解於聚合性單體(例如,苯乙烯等)而成者。 作為前述不飽和聚酯樹脂,亦可使用「聚酯樹脂手冊」(日刊工業新聞社,1988年發行)、「塗料用語辭典」(色材協會,1993年發行)等所記載者,又,具體來說,可列舉昭和電工股份有限公司製「Rigolac(註冊商標)」等。(Unsaturated polyester resin) In the aforementioned unsaturated polyester resin, the condensation product (unsaturated polyester) obtained by the esterification reaction of a polyol compound and an unsaturated polybasic acid (and, if necessary, a saturated polybasic acid) is dissolved in a polymerizable monomer (for example, , Styrene, etc.). As the aforementioned unsaturated polyester resin, those described in "Polyester Resin Handbook" (Nikkan Kogyo Shimbun, published in 1988), "Paint Glossary" (Color Materials Association, published in 1993), etc. can also be used. For example, "Rigolac (registered trademark)" manufactured by Showa Denko Co., Ltd. can be cited.

前述不飽和聚酯樹脂係可藉由在與前述乙烯酯樹脂中相同之觸媒存在下之加熱所致之自由基聚合而硬化。The aforementioned unsaturated polyester resin can be cured by radical polymerization caused by heating in the presence of the same catalyst as in the aforementioned vinyl ester resin.

樹脂塗覆層係以優異的接著性形成於金屬材表面,且與聚烯烴亦發揮優異的接著性者。又,可保護該金屬材表面,且抑制該金屬材表面之髒污的附著或氧化等變質。The resin coating layer is formed on the surface of the metal material with excellent adhesiveness, and also exhibits excellent adhesiveness with polyolefin. In addition, the surface of the metal material can be protected, and deterioration of the surface of the metal material such as adhesion or oxidation of dirt can be suppressed.

因此,藉由樹脂塗覆層可賦予金屬材與作為接合對象之聚烯烴的優異接合性。進而如上述般,於金屬材之表面經保護之狀態下,持續數個月之長期,亦能得到可維持獲得優異接著性之狀態的複合積層體。Therefore, the resin coating layer can impart excellent bonding properties between the metal material and the polyolefin to be bonded. Furthermore, as described above, even in the state where the surface of the metal material is protected, for a long period of several months, it is possible to obtain a composite laminate that can maintain a state of excellent adhesion.

如上述般,樹脂塗覆層發揮賦予金屬材對於接合對象之聚烯烴的優異接合性之作用。樹脂塗覆層亦可說是複合積層體之底塗層。 在此所謂底塗層係意指,例如後述金屬-聚烯烴接合體般,金屬材與樹脂材等接合對象接合一體化時,介存於該金屬材與接合對象之間,提升金屬材之對於接合對象的接著性之層者。As described above, the resin coating layer plays a role of imparting excellent bonding properties to the polyolefin to be bonded to the metal material. The resin coating layer can also be said to be the primer layer of the composite laminate. The term “undercoat layer” here means that, when a metal material and a resin material are joined and integrated, such as a metal-polyolefin joined body described later, it is interposed between the metal material and the joining object to increase the resistance of the metal material. The layer of adhesion of the bonding object.

<含官能基層4> 如圖2所示,於前述金屬材2與前述樹脂塗覆層3之間,亦可具有接觸前述金屬材2與前述樹脂塗覆層3而積層之一層或複數層之含官能基層4。 具有含官能基層之情況下,藉由該含官能基層具有之官能基分別與前述金屬材表面之羥基及構成前述樹脂塗覆層之樹脂具有之官能基進行反應而形成之化學鍵結,可獲得提升金屬材表面與樹脂塗覆層之接著性的效果,又,亦可有助於提升與接合對象之接合性。Functional base layer 4> As shown in FIG. 2, between the metal material 2 and the resin coating layer 3, there may also be a functional group-containing layer 4 that is in contact with the metal material 2 and the resin coating layer 3 and laminated one or more layers. In the case of a functional group-containing layer, the chemical bond formed by the functional group of the functional group-containing layer reacts with the hydroxyl group on the surface of the metal material and the functional group of the resin constituting the resin coating layer to form a chemical bond, which can be improved The effect of the adhesion between the surface of the metal material and the resin coating layer can also help improve the adhesion with the bonding object.

《處理》 含官能基層4係對金屬材2之表面,使用選自由下述(1’)~(7’)所成群組中之至少1者進行處理而形成者較佳。 (1’)含有選自由縮水甘油基、胺基及巰基所成群組中之至少1者的官能基之矽烷偶合劑 (2’)選自縮水甘油化合物及硫醇化合物之至少1種與具有胺基之矽烷偶合劑的組合 (3’)選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種與具有巰基之矽烷偶合劑的組合 (4’)硫醇化合物與具有(甲基)丙烯醯基之矽烷偶合劑的組合 (5’)選自由具有胺基及(甲基)丙烯醯基之化合物、胺基化合物及硫醇化合物所成群組中之至少1種與具有縮水甘油基之矽烷偶合劑的組合 (6’)異氰酸酯化合物 (7’)硫醇化合物 《官能基》 含官能基層4較佳為包含藉由前述處理導入之官能基,具體來說,較佳為包含選自由下述(1)~(7)所成群組中之至少1者的官能基。 (1)源自矽烷偶合劑,且為選自由縮水甘油基、胺基及巰基所成群組中之至少1者的官能基 (2)使選自縮水甘油化合物及硫醇化合物中之至少1種與源自矽烷偶合劑之胺基進行反應而成之官能基 (3)使選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種與源自矽烷偶合劑之巰基進行反應而成之官能基 (4)使硫醇化合物與源自矽烷偶合劑之(甲基)丙烯醯基進行反應而成之官能基 (5)使選自由具有胺基及(甲基)丙烯醯基之化合物、胺基化合物及硫醇化合物所成群組中之至少1種與源自矽烷偶合劑之縮水甘油基進行反應而成之官能基 (6)源自異氰酸酯化合物之異氰酸基 (7)源自硫醇化合物之巰基"deal with" The functional group-containing layer 4 is preferably formed by treating the surface of the metal material 2 with at least one selected from the group consisting of (1') to (7') below. (1') Silane coupling agent containing at least one functional group selected from the group consisting of glycidyl group, amine group and sulfhydryl group (2') Combination of at least one selected from the group consisting of glycidyl compounds and thiol compounds and a silane coupling agent having an amino group (3') selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic acid groups and glycidyl groups, and compounds having (meth)acrylic acid groups and amino groups A combination of at least one of them and a silane coupling agent with a mercapto group (4') Combination of thiol compound and silane coupling agent with (meth)acryloyl group (5') A combination of at least one selected from the group consisting of a compound having an amine group and a (meth)acrylic acid group, an amine group compound, and a thiol compound, and a silane coupling agent having a glycidyl group (6’) Isocyanate compound (7’) Thiol compound "Functional Group" The functional group-containing layer 4 preferably includes a functional group introduced by the aforementioned treatment, and specifically, preferably includes at least one functional group selected from the group consisting of the following (1) to (7). (1) A functional group derived from a silane coupling agent and selected from at least one of the group consisting of a glycidyl group, an amine group, and a sulfhydryl group (2) A functional group formed by reacting at least one selected from a glycidyl compound and a thiol compound with an amine group derived from a silane coupling agent (3) Selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic groups and glycidyl groups, and compounds having (meth)acrylic groups and amino groups At least one of them reacts with a sulfhydryl group derived from a silane coupling agent to form a functional group (4) A functional group formed by reacting a thiol compound with a (meth)acryloyl group derived from a silane coupling agent (5) At least one selected from the group consisting of a compound having an amine group and a (meth)acryloyl group, an amine group compound, and a thiol compound is reacted with a glycidyl group derived from a silane coupling agent Functional group (6) Isocyanate groups derived from isocyanate compounds (7) Sulfhydryl groups derived from thiol compounds

亦可在形成含官能基層4於金屬材之前,對金屬材之表面施加前處理。 通過施加前處理,藉由微細凹凸所帶來之錨定效果、與含官能基層具有之官能基分別與前述金屬材表面之羥基及構成前述樹脂塗覆層3之樹脂具有之官能基進行反應所形成之化學鍵結的加乘效果,亦可提升金屬材之表面與樹脂塗覆層之接著性、及與接合對象之接合性。It is also possible to apply pretreatment to the surface of the metal material before forming the functional group-containing layer 4 on the metal material. By applying pre-treatment, the anchoring effect caused by the fine unevenness and the functional groups of the functional group-containing layer react with the hydroxyl groups on the surface of the metal material and the functional groups of the resin constituting the resin coating layer 3, respectively. The additive effect of the formed chemical bond can also improve the adhesion between the surface of the metal material and the resin coating layer, and the adhesion with the bonding object.

藉由前述矽烷偶合劑、前述異氰酸酯化合物或前述硫醇化合物等形成含官能基層之方法並無特別限定,但例如可列舉噴霧塗佈法、浸漬法等。具體來說,可藉由將金屬材浸漬於濃度5~50質量%之矽烷偶合劑等之常溫~100℃的溶液中1分鐘~5天之後,以常溫~100℃乾燥1分鐘~5小時等之方法來進行。The method for forming the functional group-containing layer by the silane coupling agent, the isocyanate compound, the thiol compound, and the like is not particularly limited, but, for example, a spray coating method, a dipping method, and the like can be mentioned. Specifically, the metal material can be immersed in a solution of a silane coupling agent with a concentration of 5-50% by mass at room temperature to 100°C for 1 minute to 5 days, and then dried at room temperature to 100°C for 1 minute to 5 hours, etc. The way to proceed.

[矽烷偶合劑] 作為前述矽烷偶合劑,例如可使用玻璃纖維之表面處理等所使用之習知者。藉由水解矽烷偶合劑所生成之矽醇基、或其寡聚物化之矽醇基,與存在於金屬材表面之羥基進行反應而鍵結,可對金屬材2賦予(導入)能與樹脂塗覆層3化學鍵結之基於該矽烷偶合劑之構造的官能基。[Silane Coupling Agent] As the aforementioned silane coupling agent, for example, those conventionally used for the surface treatment of glass fiber can be used. The silanol group generated by the hydrolysis of the silane coupling agent, or its oligomerized silanol group, reacts with the hydroxyl groups present on the surface of the metal material to bond, and the metal material 2 can be given (introduced) energy and resin coating. The coating 3 chemically bonds the functional groups based on the structure of the silane coupling agent.

作為前述矽烷偶合劑並無特別限定,但例如可列舉N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷等具有胺基之矽烷偶合劑、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷等具有環氧基之矽烷偶合劑、3-巰基丙基甲基二甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、二硫醇三嗪丙基三乙氧基矽烷等具有巰基或異氰酸酯基之矽烷偶合劑、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷等具有乙烯基之矽烷偶合劑、3-三乙氧基矽基-N-(1,3-二甲基-亞丁基)丙基胺、N-苯基-3-胺基丙基三甲氧基矽烷、N-(乙烯基苄基)-2-胺基丙基三甲氧基矽烷之鹽酸鹽、參-(三甲氧基矽基丙基)異三聚氰酸酯、3-脲基丙基三烷氧基矽烷。此等可單獨使用1種,亦可併用2種以上。The silane coupling agent is not particularly limited, but for example, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)- 3-Aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-amine Silane coupling agent with amino group such as propyl propyl triethoxy silane, 2-(3,4-epoxycyclohexyl) ethyl trimethoxy silane, 3-glycidoxy propyl methyl trimethoxy Silane, 3-glycidoxy propyl methyl diethoxy silane, 3-glycidoxy propyl methyl diethoxy silane, 3-glycidoxy propyl triethoxy Silane and other epoxy-containing silane coupling agents, 3-mercaptopropylmethyldimethoxysilane, 3-isocyanatepropyltriethoxysilane, dithiol triazinepropyltriethoxysilane, etc. have mercapto groups Or isocyanate-based silane coupling agent, vinyl trimethoxy silane, vinyl triethoxy silane, p-styryl trimethoxy silane, 3-methacryloxy propyl methyl dimethoxy silane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3 -Silane coupling agents with vinyl groups such as acryloxypropyltrimethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylene) propylamine, N-benzene 3-aminopropyltrimethoxysilane, N-(vinylbenzyl)-2-aminopropyltrimethoxysilane hydrochloride, ginseng-(trimethoxysilylpropyl)isotris Polycyanate ester, 3-ureidopropyl trialkoxysilane. These may be used individually by 1 type, and may use 2 or more types together.

[異氰酸酯化合物] 前述異氰酸酯化合物係該異氰酸酯化合物中之異氰酸基與存在於金屬材2表面之羥基進行反應而鍵結,藉此,可對金屬材賦予(導入)能與樹脂塗覆層3化學鍵結之基於該異氰酸酯化合物之構造的官能基。[Isocyanate compound] The aforementioned isocyanate compound is based on the reaction between the isocyanate group in the isocyanate compound and the hydroxyl group present on the surface of the metal material 2 to bond, whereby the metal material can be given (introduced) a basis that can chemically bond with the resin coating layer 3 The functional group of the structure of the isocyanate compound.

作為前述異氰酸酯化合物並無特別限定,但例如多官能異氰酸酯之二苯基甲烷二異氰酸酯(MDI)、六亞甲基二異氰酸酯(HDI)、伸甲苯基二異氰酸酯(TDI)、異佛爾酮二異氰酸酯(IPDI)等以外,可列舉具有自由基反應性基之異氰酸酯化合物之甲基丙烯酸2-異氰酸基乙酯(例如,昭和電工股份有限公司製「KarenzMOI(註冊商標)」)、丙烯酸2-異氰酸基乙酯(例如,昭和電工股份有限公司製「KarenzAOI(註冊商標)」、同「AOI-VM(註冊商標)」)、1,1-(雙丙烯醯氧基乙基)乙基異氰酸酯(例如,昭和電工股份有限公司製「KarenzBEI(註冊商標)」)等。The isocyanate compound is not particularly limited, but for example, diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HDI), tolylene diisocyanate (TDI), isophorone diisocyanate, which are polyfunctional isocyanates In addition to (IPDI), etc., 2-isocyanatoethyl methacrylate (for example, "KarenzMOI (registered trademark)" manufactured by Showa Denko Co., Ltd.), 2-isocyanatoethyl methacrylate, an isocyanate compound having a radical reactive group, and 2- Ethyl isocyanate (for example, "KarenzAOI (registered trademark)" manufactured by Showa Denko Co., Ltd., the same as "AOI-VM (registered trademark)"), 1,1-(bisacryloxyethyl) ethyl Isocyanate (for example, "KarenzBEI (registered trademark)" manufactured by Showa Denko Co., Ltd.) and the like.

[硫醇化合物] 前述硫醇化合物係該硫醇化合物中之巰基與存在於金屬材2表面之羥基進行反應而鍵結,藉此,可對金屬材賦予(導入)能與樹脂塗覆層或接合對象化學鍵結之基於該硫醇化合物之構造的官能基。[Thiol compound] The aforementioned thiol compound is that the mercapto group in the thiol compound reacts with the hydroxyl group present on the surface of the metal material 2 to bond, and thereby the metal material can be given (introduced) chemically bonded to the resin coating layer or the bonding object. A functional group based on the structure of the thiol compound.

作為前述硫醇化合物並無特別限定,但例如可列舉季戊四醇肆(3-巰基丙酸酯)(例如,三菱化學股份有限公司製「QX40」、東麗精密化學股份有限公司製「QE-340M」)、醚系一級硫醇(例如,科尼斯(Cognis)公司製「Capcure3-800」)、1,4-雙(3-巰基丁醯氧基)丁烷(例如,昭和電工股份有限公司製「KarenzMT(註冊商標)BD1」)、季戊四醇肆(3-巰基丁酸酯)(例如,昭和電工股份有限公司製「KarenzMT(註冊商標)PE1」)、1,3,5-參(3-巰基丁基氧基乙基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮(例如,昭和電工股份有限公司製「KarenzMT(註冊商標)NR1」)等。The thiol compound is not particularly limited, but for example, pentaerythritol 4 (3-mercaptopropionate) (for example, "QX40" manufactured by Mitsubishi Chemical Co., Ltd., and "QE-340M" manufactured by Toray Fine Chemical Co., Ltd.) ), ether-based first-class mercaptan (for example, "Capcure3-800" manufactured by Cognis), 1,4-bis(3-mercaptobutoxy)butane (for example, manufactured by Showa Denko Co., Ltd.) KarenzMT (registered trademark) BD1"), pentaerythritol 4 (3-mercaptobutyrate) (for example, "KarenzMT (registered trademark) PE1" manufactured by Showa Denko Co., Ltd.), 1,3,5-gin (3-mercaptobutyrate) Oxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione (for example, "KarenzMT (registered trademark) NR1" manufactured by Showa Denko Co., Ltd.), etc. .

[金屬-聚烯烴接合體5] 如圖3所示,本實施態樣之金屬-聚烯烴接合體5係將複合積層體1之樹脂塗覆層3如上述般作為底塗層,使該底塗層側之面與聚烯烴6接合一體化而成者。[Metal-Polyolefin Joint 5] As shown in FIG. 3, the metal-polyolefin junction body 5 of this embodiment uses the resin coating layer 3 of the composite laminate 1 as the undercoat layer as described above, and the surface of the undercoat layer is connected to the polyolefin 6 Joined and integrated.

前述底塗層之厚度(乾燥後之厚度)雖取決於前述接合對象之材質或接合部分之接觸面積,但就獲得前述底塗層側之面與聚烯烴之優異的接著性的觀點而言,較佳為1μm~500μm,更佳為3μm~100μm,再更佳為5μm~70μm。又,前述底塗層為複數層之情況下,底塗層之厚度(乾燥後之厚度)設為各層合計之厚度。Although the thickness of the primer layer (thickness after drying) depends on the material of the bonding object or the contact area of the bonding portion, from the viewpoint of obtaining excellent adhesion between the surface of the primer layer and the polyolefin, It is preferably 1 μm to 500 μm, more preferably 3 μm to 100 μm, and still more preferably 5 μm to 70 μm. In addition, when the aforementioned primer layer is a plurality of layers, the thickness of the primer layer (thickness after drying) shall be the total thickness of each layer.

前述金屬-聚烯烴接合體中的聚烯烴並無特別限定,只要是一般的合成樹脂即可。例如,聚乙烯、聚丙烯等。 聚丙烯一般而言,可分類為僅聚合丙烯之剛性高的均聚物、共聚合少量乙烯之透明性高且柔軟的無規聚合物、橡膠成分(EPR)均一微細地分散於均・無規聚合物之耐衝擊性高的嵌段共聚物,但可為其任一者。又,亦可為以含有滑石、玻璃纖維、碳纖維之型式提升強度者。作為含有滑石者有SunAllomer公司製 商品名TRC104N、作為含有玻璃纖維者有戴西爾聚合物公司製 商品名PP-GF40-01 F02、作為含有碳纖維者有戴西爾聚合物公司製 商品名PP-CF40-11 F008等。The polyolefin in the aforementioned metal-polyolefin junction is not particularly limited, as long as it is a general synthetic resin. For example, polyethylene, polypropylene, etc. Generally speaking, polypropylene can be classified into a homopolymer with high rigidity that polymerizes only propylene, a random polymer with high transparency and flexibility that copolymerizes a small amount of ethylene, and a rubber component (EPR) that is uniformly and finely dispersed in a uniform and random A block copolymer with high impact resistance of the polymer, but it may be any one. In addition, it may also be a type that contains talc, glass fiber, and carbon fiber to increase the strength. The product containing talc has the trade name TRC104N manufactured by SunAllomer Corporation, the product containing glass fiber has the product name PP-GF40-01 F02 manufactured by Daisil Polymer Co., and the one containing carbon fiber has the product name PP- made by Daisil Polymer Co. CF40-11 F008 and so on.

作為製造前述金屬-聚烯烴接合體之方法,可使個別地所製作之複合積層體與前述樹脂材之成形體接著而進行接合一體化。 又,亦可於成形前述樹脂材的同時,與複合積層體接合一體化。具體來說,例如以射出成形、沖壓成形、轉移成形等方法成形前述樹脂材時,使複合積層體之前述底塗層側之面與前述樹脂材接合一體化,藉此,可獲得金屬-聚烯烴接合體。 [實施例]As a method of manufacturing the aforementioned metal-polyolefin joint body, the separately produced composite laminate and the aforementioned resin material molded body can be joined and integrated together. In addition, at the same time as molding the aforementioned resin material, it may be joined and integrated with the composite laminate. Specifically, for example, when the resin material is molded by injection molding, press molding, transfer molding, etc., the surface of the undercoat layer side of the composite laminate is joined and integrated with the resin material to obtain a metal-polymer Olefin conjugation. [Example]

接著,對於本發明之具體實施例進行說明,但本發明並非特別限定於該等實施例。Next, specific embodiments of the present invention will be described, but the present invention is not particularly limited to these embodiments.

<製造例1> 於燒瓶中饋入馬來酸酐改質聚丙烯(三菱化學股份有限公司製 Modic(註冊商標)ER321P):5g、二甲苯:95g,邊攪拌邊升溫至125℃進行溶解。接著,投入2官能環氧樹脂(三菱化學股份有限公司製 jER(註冊商標)1001:雙酚A與環氧氯丙烷之聚縮合物):1.01g、雙酚A:0.24g、2,4,6-參(二甲基胺基甲基)苯酚:0.006g至燒瓶中,以125℃攪拌30分鐘,得到以熱可塑性環氧樹脂、2官能環氧樹脂、2官能酚化合物改質之馬來酸酐改質聚丙烯:改質PP-1。<Manufacturing example 1> The flask was charged with maleic anhydride modified polypropylene (Modic (registered trademark) ER321P manufactured by Mitsubishi Chemical Co., Ltd.): 5 g, and xylene: 95 g, and the temperature was raised to 125°C for dissolution while stirring. Next, a bifunctional epoxy resin (jER (registered trademark) 1001 manufactured by Mitsubishi Chemical Co., Ltd.: polycondensate of bisphenol A and epichlorohydrin): 1.01 g, bisphenol A: 0.24 g, 2,4, 6-Ginseng (dimethylaminomethyl)phenol: 0.006g into the flask, stir at 125°C for 30 minutes to obtain a Malay modified with thermoplastic epoxy resin, bifunctional epoxy resin, and bifunctional phenol compound Polypropylene modified by acid anhydride: PP-1 modified.

<製造例2> 於燒瓶中饋入馬來酸酐改質聚丙烯(三菱化學股份有限公司製 Modic(註冊商標)ER321P):5g、二甲苯:95g,邊攪拌邊升溫至125℃進行溶解。接著,投入2官能環氧樹脂(三菱化學股份有限公司製 jER(註冊商標)1004:0.49g、雙酚A:0.06g、2,4,6-參(二甲基胺基甲基)苯酚):0.003g至燒瓶中,以125℃攪拌30分鐘,得到以熱可塑性環氧樹脂、2官能環氧樹脂、2官能酚化合物改質之馬來酸酐改質聚丙烯:改質PP-2。<Manufacturing example 2> The flask was charged with maleic anhydride modified polypropylene (Modic (registered trademark) ER321P manufactured by Mitsubishi Chemical Co., Ltd.): 5 g, and xylene: 95 g, and the temperature was raised to 125°C for dissolution while stirring. Next, a bifunctional epoxy resin (jER (registered trademark) 1004 manufactured by Mitsubishi Chemical Corporation: 0.49 g, bisphenol A: 0.06 g, 2,4,6-ginseng (dimethylaminomethyl) phenol) was added. : 0.003g into the flask, stirring at 125°C for 30 minutes to obtain maleic anhydride modified polypropylene modified with thermoplastic epoxy resin, bifunctional epoxy resin, and bifunctional phenol compound: modified PP-2.

<製造例3> 於燒瓶中饋入含滑石之聚丙烯(SunAllomer股份有限公司製 TRC104N):5g、二甲苯:95g,邊攪拌邊升溫至125℃進行溶解。接著,投入2官能環氧樹脂(三菱化學股份有限公司製 jER(註冊商標)1001):1.01g、雙酚A:0.24g、2,4,6-參(二甲基胺基甲基)苯酚:0.006g至燒瓶中,以125℃攪拌30分鐘,得到熱可塑性環氧樹脂(20質量%)與聚丙烯之混合物:改質PP-3。<Manufacturing example 3> Into the flask, talc-containing polypropylene (TRC104N manufactured by SunAllomer Co., Ltd.): 5 g and xylene: 95 g were fed, and the temperature was raised to 125°C for dissolution while stirring. Next, a bifunctional epoxy resin (jER (registered trademark) 1001 manufactured by Mitsubishi Chemical Co., Ltd.): 1.01 g, bisphenol A: 0.24 g, 2,4,6-ginseng (dimethylaminomethyl)phenol : 0.006g into the flask, stirring at 125°C for 30 minutes to obtain a mixture of thermoplastic epoxy resin (20% by mass) and polypropylene: modified PP-3.

<製造例4> 於燒瓶中饋入二甲苯:95g、2官能環氧樹脂(三菱化學股份有限公司製 jER1007):1.20g、雙酚A:0.066g、2,4,6-參(二甲基胺基甲基)苯酚:0.003g,以125℃攪拌30分鐘進行反應而得到熱可塑性環氧樹脂溶液。接著,投入馬來酸酐改質聚丙烯(三菱化學股份有限公司製 Modic(註冊商標)ER321P):5g至燒瓶中進行溶解,得到以熱可塑性環氧樹脂(20質量%)改質之馬來酸酐改質聚丙烯:改質PP-4。<Manufacturing example 4> Xylene: 95g, bifunctional epoxy resin (jER1007 manufactured by Mitsubishi Chemical Co., Ltd.): 1.20g, bisphenol A: 0.066g, 2,4,6-ginseng (dimethylaminomethyl) were fed into the flask. ) Phenol: 0.003 g, stirred at 125°C for 30 minutes to react to obtain a thermoplastic epoxy resin solution. Next, maleic anhydride modified polypropylene (Modic (registered trademark) ER321P manufactured by Mitsubishi Chemical Co., Ltd.): 5 g was poured into the flask and dissolved to obtain maleic anhydride modified with thermoplastic epoxy resin (20% by mass) Modified polypropylene: Modified PP-4.

<實施例1-1> (前處理) 將18mm×45mm、厚度1.5mm之鋁板(A6063)浸漬於濃度5質量%之氫氧化鈉水溶液中1.5分鐘後,以濃度5質量%之硝酸水溶液中和,進行水洗、乾燥,藉此進行蝕刻處理。 接著,將前述蝕刻處理後之鋁板於純水中煮沸10分鐘之後,以250℃烘烤10分鐘,藉此進行水鋁石處理而於前述鋁板之表面形成水鋁石被膜。 藉由SEM照片(掃描電子顯微鏡照片,45°傾斜觀察)觀察前述水鋁石處理後之鋁板表面的結果,如圖4所示,確認到形成有於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 1-1> (Pre-treatment) An aluminum plate (A6063) with a thickness of 18mm×45mm and a thickness of 1.5mm is immersed in a 5 mass% sodium hydroxide aqueous solution for 1.5 minutes, then neutralized with a 5 mass% nitric acid aqueous solution, washed with water, and dried to perform etching treatment . Next, the aluminum plate after the etching treatment is boiled in pure water for 10 minutes, and then baked at 250° C. for 10 minutes to perform a diaspore treatment to form a diaspore film on the surface of the aluminum plate. The SEM photograph (scanning electron microscope photograph, 45° oblique observation) observed the surface of the aluminum plate after the diaspore treatment. As shown in Fig. 4, it was confirmed that a diaspore film with burr-like irregularities was formed on the surface. .

(含官能基層) 接著,將前述水鋁石處理後之鋁板,浸漬於使3-胺基丙基三甲氧基矽烷(信越矽利光股份有限公司製「KBM-903」;矽烷偶合劑)2g溶解至工業用乙醇1000g而成之70℃的含矽烷偶合劑的溶液中20分鐘後,取出該鋁板並乾燥,於前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the aluminum plate after the diaspore treatment was immersed in 2 g of 3-aminopropyltrimethoxysilane ("KBM-903" manufactured by Shin-Etsu Silicon Co., Ltd.; silane coupling agent) dissolved in 1000 g of industrial ethanol After 20 minutes of the resulting solution containing the silane coupling agent at 70°C, the aluminum plate was taken out and dried to form a functional group-containing layer on the surface of the diaspore film.

(樹脂塗覆層) 接著,將於製造例1得到之改質PP-1塗佈於前述含官能基層之表面,使二甲苯揮發,以150℃保持30分鐘,製作於前述含官能基層之表面形成有厚度30μm之改質PP-1之樹脂塗覆層的複合積層體。(Resin coating) Next, the modified PP-1 obtained in Production Example 1 was applied to the surface of the functional base-containing layer to volatilize xylene, and kept at 150°C for 30 minutes, and a modified PP-1 with a thickness of 30 μm was formed on the surface of the functional base-containing layer. A composite laminate of PP-1 resin coating layer.

<實施例1-2> 在於實施例1-1製作之複合積層體的樹脂塗覆層側的表面,將摻入滑石之聚丙烯樹脂(PP樹脂)(SunAllomer股份有限公司製 TRC104N)(接合對象),以射出成形機(住友重機械工業股份有限公司製 SE100V;料筒溫度200℃、工具溫度30℃、射出速度50mm/sec、峰值/保持壓力195/175[MPa/MPa])進行射出成形,藉此製作依據ISO19095之拉伸試驗用試驗片(PP樹脂,10mm×45mm×3mm,接合部長度5mm)(金屬-聚烯烴接合體)。<Example 1-2> On the surface of the resin coating layer side of the composite laminate produced in Example 1-1, a polypropylene resin (PP resin) (TRC104N manufactured by SunAllomer Co., Ltd.) (joint object) mixed with talc was used in an injection molding machine ( SE100V manufactured by Sumitomo Heavy Machinery Industry Co., Ltd.; barrel temperature 200°C, tool temperature 30°C, injection speed 50mm/sec, peak/hold pressure 195/175[MPa/MPa]) for injection molding to produce ISO19095 Test piece for tensile test (PP resin, 10 mm × 45 mm × 3 mm, joint length 5 mm) (metal-polyolefin joint body).

[接著性評價] 對於實施例1-2製作之試驗片(金屬-聚烯烴接合體),於常溫放置1天後,依據ISO19095 1-4,以拉伸試驗機(島津製作所股份有限公司製 萬能試驗機Autograph「AG-IS」;荷重元件10kN、拉伸速度10mm/min、溫度23℃、50%RH)進行拉伸剪切接合強度試驗,測定接合強度。將測定結果示於下述表1。[Subsequent evaluation] The test piece (metal-polyolefin joint) produced in Example 1-2 was placed at room temperature for 1 day, and then used in accordance with ISO19095 1-4 with a tensile testing machine (Universal Testing Machine Autograph "AG" manufactured by Shimadzu Corporation -IS"; load element 10kN, tensile speed 10mm/min, temperature 23°C, 50%RH) conduct tensile shear bonding strength test to measure bonding strength. The measurement results are shown in Table 1 below.

<實施例2-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 2-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層:第1層) 將使2官能環氧樹脂(三菱化學股份有限公司製 jER(註冊商標)1001):100g、雙酚A:24g及三乙基胺:0.4g溶解於丙酮250g中而成之熱可塑性環氧樹脂組成物,利用噴霧法以乾燥後之厚度成為30μm之方式塗佈於前述含官能基層之表面。藉由在空氣中以常溫放置30分鐘使溶劑揮發後,於150℃之爐中放置30分鐘進行加成聚合反應,放冷至常溫,形成第1層之樹脂塗覆層(熱可塑性環氧樹脂層32)。(Resin coating layer: the first layer) Thermoplastic epoxy resin prepared by dissolving bifunctional epoxy resin (jER (registered trademark) 1001 manufactured by Mitsubishi Chemical Corporation): 100 g, bisphenol A: 24 g, and triethylamine: 0.4 g in 250 g of acetone The composition was sprayed on the surface of the functional base-containing layer so that the thickness after drying became 30 μm. After placing the solvent in the air at room temperature for 30 minutes to volatilize the solvent, place it in an oven at 150°C for 30 minutes for the addition polymerization reaction, and let it cool to room temperature to form the first resin coating layer (thermoplastic epoxy resin). Layer 32).

(樹脂塗覆層:第2層) 接著,將於製造例2得到之改質PP-2塗佈於前述熱可塑性環氧樹脂層之表面,使二甲苯揮發,以150℃保持30分鐘,製作於前述熱可塑性環氧樹脂層之表面形成有厚度30μm之改質PP-2之樹脂塗覆層(改質聚烯烴層31)的複合積層體。(Resin coating layer: 2nd layer) Next, the modified PP-2 obtained in Production Example 2 was coated on the surface of the aforementioned thermoplastic epoxy resin layer to volatilize xylene and kept at 150°C for 30 minutes to fabricate it on the surface of the aforementioned thermoplastic epoxy resin layer A composite laminate formed with a resin coating layer (modified polyolefin layer 31) of modified PP-2 with a thickness of 30 μm.

<實施例2-2> 在於實施例2-1製作之複合積層體之第2層的樹脂塗覆層側的表面,進行與實施例1-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表1。<Example 2-2> On the surface on the resin coating layer side of the second layer of the composite laminate produced in Example 2-1, the same operation as in Example 1-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 1 below.

<實施例3-1> (前處理) 對於18mm×45mm、厚度1.5mm之銅板,以丙酮進行脫脂處理。<Example 3-1> (Pre-treatment) For copper plates of 18mm×45mm and thickness of 1.5mm, degreasing treatment with acetone.

(含官能基層) 接著,將前述脫脂處理後之銅板,浸漬於使3-甲基丙烯醯氧基丙基三甲氧基矽烷(信越矽利光股份有限公司製 KBM-503;矽烷偶合劑)0.5g溶解至工業用乙醇100g而成之70℃的矽烷偶合劑溶液中5分鐘後,取出該銅板並乾燥,而於前述脫脂處理後之銅板的表面導入源自矽烷偶合劑之官能基。 然後,進一步浸漬於將2官能硫醇化合物1,4雙(3-巰基丁醯氧基)丁烷(昭和電工股份有限公司製 KarenzMT BD1):0.6g、2,4,6-參(二甲基胺基甲基)苯酚(DMP-30):0.05g溶解於甲苯150g中而成之溶液中於70℃下10分鐘後,提起並乾燥。如此般,形成二層之含官能基層。(Containing functional base layer) Next, the copper plate after the aforementioned degreasing treatment was immersed in 0.5 g of 3-methacryloxypropyltrimethoxysilane (KBM-503 manufactured by Shin-Etsu Silicon Co., Ltd.; silane coupling agent) dissolved in industrial ethanol After 5 minutes of 100 g of the silane coupling agent solution at 70°C, the copper plate was taken out and dried, and functional groups derived from the silane coupling agent were introduced on the surface of the copper plate after the degreasing treatment. Then, it was further immersed in the bifunctional thiol compound 1,4bis(3-mercaptobutanoyloxy)butane (KarenzMT BD1 manufactured by Showa Denko Co., Ltd.): 0.6g, 2,4,6-ginseng (dimethyl (Aminomethyl)phenol (DMP-30): 0.05g dissolved in 150g of toluene in a solution at 70°C for 10 minutes, then lifted up and dried. In this way, a two-layer functional base layer is formed.

(樹脂塗覆層) 接著,將於製造例3得到之改質PP-3塗佈於前述銅板之含官能基層的表面,使二甲苯揮發,以150℃保持30分鐘,製作於前述含官能基層之表面形成有厚度30μm之改質PP-3之樹脂塗覆層的複合積層體。(Resin coating) Next, the modified PP-3 obtained in Production Example 3 was coated on the surface of the functional group-containing layer of the aforementioned copper plate to volatilize xylene and kept at 150°C for 30 minutes to form a thickness of 30μm on the surface of the aforementioned functional group-containing layer It is a composite laminate of modified PP-3 resin coating layer.

<實施例3-2> 在於實施例3-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例1-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表1。<Example 3-2> On the surface of the resin coating layer side of the composite laminate produced in Example 3-1, the same operation as in Example 1-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 1 below.

<實施例4-1> (前處理) 對於18mm×45mm、厚度1.5mm之鐵板,使用#100之砂紙進行砂磨處理,於前述鐵板之表面形成微細凹凸。<Example 4-1> (Pre-treatment) For the iron plate of 18mm×45mm and thickness of 1.5mm, use #100 sandpaper for sanding treatment to form fine irregularities on the surface of the iron plate.

(樹脂塗覆層:第1層) 於前述凹凸之表面進行與實施例2-1相同之操作,形成第1層之樹脂塗覆層(熱可塑性環氧樹脂層)。(Resin coating layer: the first layer) The same operation as in Example 2-1 was performed on the aforementioned uneven surface to form the first resin coating layer (thermoplastic epoxy resin layer).

(樹脂塗覆層:第2層) 接著,進行與實施例2-1相同之操作,製作於前述熱可塑性環氧樹脂層之表面形成有厚度40μm之改質PP-2之樹脂塗覆層的複合積層體。(Resin coating layer: 2nd layer) Next, the same operation as in Example 2-1 was performed to produce a composite laminate in which a resin coating layer of modified PP-2 with a thickness of 40 μm was formed on the surface of the thermoplastic epoxy resin layer.

<實施例4-2> 在於實施例4-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例1-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表1。<Example 4-2> On the surface of the resin coating layer side of the composite laminate produced in Example 4-1, the same operation as in Example 1-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 1 below.

<比較例1-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Comparative Example 1-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

<比較例1-2> 在於比較例1-1製作之鋁板的水鋁石被膜之表面,並未設置含官能基層及樹脂塗覆層,進行與實施例1-2相同之射出成形操作,但前述PP樹脂未接著於前述水鋁石被膜之表面,不能製作金屬-聚烯烴接合體。<Comparative Example 1-2> On the surface of the diaspore film of the aluminum plate produced in Comparative Example 1-1, the functional base layer and resin coating layer were not provided, and the same injection molding operation as in Example 1-2 was performed, but the aforementioned PP resin was not adhered to the aforementioned On the surface of the diaspore film, metal-polyolefin joints cannot be made.

<比較例2-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Comparative Example 2-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層) 接著,於前述含官能基層之表面,塗佈將馬來酸酐改質聚丙烯(三菱化學股份有限公司製 Modic(註冊商標)ER321P):5g溶解於二甲苯:95g中而成之溶液,使二甲苯揮發,以150℃保持30分鐘,製作於前述含官能基層之表面形成有厚度30μm之馬來酸酐改質聚丙烯層的複合積層體。(Resin coating) Then, on the surface of the functional base-containing layer, a solution of maleic anhydride modified polypropylene (Modic (registered trademark) ER321P manufactured by Mitsubishi Chemical Co., Ltd.): 5g dissolved in 95g of xylene was applied to make two Toluene was volatilized and kept at 150°C for 30 minutes to produce a composite laminate in which a maleic anhydride modified polypropylene layer with a thickness of 30 μm was formed on the surface of the functional base-containing layer.

<比較例2-2> 在於比較例2-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例1-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表1。<Comparative example 2-2> On the surface of the resin coating layer side of the composite laminate produced in Comparative Example 2-1, the same operation as in Example 1-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 1 below.

Figure 02_image001
Figure 02_image001

<實施例5-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 5-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,將前述水鋁石處理後之鋁板,浸漬於使3-環氧丙氧基丙基三甲氧基矽烷(信越矽利光股份有限公司製「KBM-403」;矽烷偶合劑)2g溶解至工業用乙醇1000g而成之70℃的含矽烷偶合劑溶液中20分鐘後,取出該鋁板並乾燥,於前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the aluminum plate after the diaspore treatment was immersed in 2 g of 3-glycidoxypropyltrimethoxysilane ("KBM-403" manufactured by Shin-Etsu Silicon Co., Ltd.; silane coupling agent) to be dissolved in industrial After using 1000 g of ethanol in a 70°C silane-containing coupling agent solution for 20 minutes, the aluminum plate was taken out and dried to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層) 接著,將於製造例4得到之改質PP-4塗佈於前述含官能基層之表面,使二甲苯揮發,以150℃保持30分鐘,製作於前述含官能基層之表面形成有厚度30μm之改質PP-4之樹脂塗覆層的複合積層體。(Resin coating) Next, the modified PP-4 obtained in Production Example 4 was coated on the surface of the functional group-containing layer to volatilize xylene, and kept at 150°C for 30 minutes, and a modified PP-4 with a thickness of 30 μm was formed on the surface of the functional group-containing layer. A composite laminate of PP-4 resin coating layer.

<實施例5-2> 在於實施例5-1製作之複合積層體的樹脂塗覆層側的表面,將摻入玻璃纖維之聚丙烯樹脂(PP樹脂)(戴西爾聚合物股份有限公司製 pp-GF40-01 F02)(接合對象),以與實施例1-2相同之條件進行射出成形,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表2。<Example 5-2> On the surface of the resin coating layer side of the composite laminate produced in Example 5-1, glass fiber-infused polypropylene resin (PP resin) (pp-GF40-01 F02 manufactured by Dexieer Polymer Co., Ltd.) (Joint object) Injection molding was performed under the same conditions as in Example 1-2 to prepare a test piece for tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 2 below.

<實施例6-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 6-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例5-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 5-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層:第1層) 除了將環氧樹脂變更為三菱化學股份有限公司製 jER(註冊商標)1004以外,進行與實施例2-1相同之操作,於前述含官能基層之表面形成第1層之樹脂塗覆層(熱可塑性環氧樹脂層)。(Resin coating layer: the first layer) Except that the epoxy resin was changed to jER (registered trademark) 1004 manufactured by Mitsubishi Chemical Corporation, the same operation as in Example 2-1 was performed to form the first resin coating layer (thermal Plastic epoxy layer).

(樹脂塗覆層:第2層) 接著,進行與實施例2-1相同之操作,製作於前述熱可塑性環氧樹脂層之表面形成有厚度30μm之改質PP-2之樹脂塗覆層的複合積層體。(Resin coating layer: 2nd layer) Next, the same operation as in Example 2-1 was performed to produce a composite laminate in which a resin coating layer of modified PP-2 with a thickness of 30 μm was formed on the surface of the thermoplastic epoxy resin layer.

<實施例6-2> 在於實施例6-1製作之複合積層體之第2層的樹脂塗覆層側的表面,進行與實施例5-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表2。<Example 6-2> On the surface on the resin coating layer side of the second layer of the composite laminate produced in Example 6-1, the same operation as in Example 5-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 2 below.

<實施例7-1> (前處理) 對18mm×45mm、厚度1.5mm之鎂板,以與實施例4-1相同之操作進行砂磨處理,於前述鎂板之表面形成微細凹凸。<Example 7-1> (Pre-treatment) A magnesium plate of 18 mm×45 mm and a thickness of 1.5 mm was sanded with the same operation as in Example 4-1 to form fine irregularities on the surface of the magnesium plate.

(含官能基層) 接著,於前述鎂板進行與實施例3-1相同之操作,形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 3-1 was performed on the magnesium plate to form a functional group-containing layer.

(樹脂塗覆層) 接著,進行與實施例1-1相同之操作,製作於前述含官能基層之表面形成有厚度30μm之改質PP-1之樹脂塗覆層的複合積層體。(Resin coating) Next, the same operations as in Example 1-1 were performed to produce a composite laminate in which a resin coating layer of modified PP-1 with a thickness of 30 μm was formed on the surface of the functional group-containing layer.

<實施例7-2> 在於實施例7-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例5-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表2。<Example 7-2> On the surface of the resin coating layer side of the composite laminate produced in Example 7-1, the same operation as in Example 5-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 2 below.

<實施例8-1> (前處理) 對於18mm×45mm、厚度1.5mm之鋁板(A6063),進行與實施例4-1相同之砂磨處理,於鋁板之表面形成微細凹凸。<Example 8-1> (Pre-treatment) For an aluminum plate (A6063) of 18mm×45mm and a thickness of 1.5mm, the same sanding treatment as in Example 4-1 was performed to form fine irregularities on the surface of the aluminum plate.

(含官能基層) 接著,進行與實施例1-1相同之操作,於前述砂磨處理後之鋁板之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aluminum plate after the sanding treatment.

(樹脂塗覆層:第1層) 進行與實施例6-1相同之操作,形成第1層之樹脂塗覆層(熱可塑性環氧樹脂層)。(Resin coating layer: the first layer) The same operation as in Example 6-1 was performed to form the first resin coating layer (thermoplastic epoxy resin layer).

(樹脂塗覆層:第2層) 接著,進行與實施例2-1相同之操作,製作於前述熱可塑性環氧樹脂層之表面形成有厚度40μm之改質PP-2之樹脂塗覆層的複合積層體。(Resin coating layer: 2nd layer) Next, the same operation as in Example 2-1 was performed to produce a composite laminate in which a resin coating layer of modified PP-2 with a thickness of 40 μm was formed on the surface of the thermoplastic epoxy resin layer.

<實施例8-2> 在於實施例8-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例5-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表2。<Example 8-2> On the surface of the resin coating layer side of the composite laminate produced in Example 8-1, the same operation as in Example 5-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 2 below.

<比較例3-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Comparative Example 3-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

<比較例3-2> 在於比較例3-1製作之鋁板的水鋁石被膜之表面,並未設置含官能基層及樹脂塗覆層,進行與實施例5-2相同之射出成形操作,但前述PP樹脂未接著於前述水鋁石被膜之表面,不能製作金屬-聚烯烴接合體。<Comparative example 3-2> On the surface of the diaspore film of the aluminum plate produced in Comparative Example 3-1, the functional base layer and the resin coating layer were not provided, and the injection molding operation was performed as in Example 5-2, but the PP resin was not adhered to the aforementioned The surface of the diaspore film cannot be made into a metal-polyolefin joint.

<比較例4-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Comparative Example 4-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層) 接著,進行與比較例2-1相同之操作,製作於前述含官能基層之表面形成有厚度30μm之馬來酸酐改質聚丙烯層的複合積層體。(Resin coating) Next, the same operation as in Comparative Example 2-1 was performed to produce a composite laminate in which a maleic anhydride modified polypropylene layer having a thickness of 30 μm was formed on the surface of the functional group-containing layer.

<比較例4-2> 在於比較例4-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例5-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表2。<Comparative example 4-2> On the surface of the resin coating layer side of the composite laminate produced in Comparative Example 4-1, the same operation as in Example 5-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 2 below.

Figure 02_image003
Figure 02_image003

<實施例9-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 9-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層) 接著,進行與實施例5-1相同之操作,製作於前述含官能基層之表面形成有厚度30μm之改質PP-4之樹脂塗覆層的複合積層體。(Resin coating) Next, the same operation as in Example 5-1 was performed to produce a composite laminate in which a resin coating layer of modified PP-4 with a thickness of 30 μm was formed on the surface of the functional group-containing layer.

<實施例9-2> 在於實施例9-1製作之複合積層體的樹脂塗覆層側的表面,將摻入碳纖維之聚丙烯樹脂(PP樹脂)(戴西爾聚合物股份有限公司製 pp-GF40-01 F008)(接合對象),以與實施例1-2相同之條件進行射出成形,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表3。<Example 9-2> On the surface of the resin coating layer side of the composite laminate produced in Example 9-1, a carbon fiber-incorporated polypropylene resin (PP resin) (pp-GF40-01 F008 manufactured by Daixier Polymer Co., Ltd.) Joining object), injection molding was performed under the same conditions as in Example 1-2, and a test piece for tensile test was produced. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 3 below.

<實施例10-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 10-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層:第1層) 除了將環氧樹脂變更為三菱化學股份有限公司製 jER(註冊商標)1007以外,進行與實施例2-1相同之操作,於前述含官能基層之表面形成第1層之樹脂塗覆層(熱可塑性環氧樹脂層)。(Resin coating layer: the first layer) Except that the epoxy resin was changed to jER (registered trademark) 1007 manufactured by Mitsubishi Chemical Corporation, the same operation as in Example 2-1 was performed to form the first resin coating layer (thermal Plastic epoxy layer).

(樹脂塗覆層:第2層) 接著,進行與實施例2-1相同之操作,製作於前述熱可塑性環氧樹脂層之表面形成有厚度30μm之改質PP-2之樹脂塗覆層的複合積層體。(Resin coating layer: 2nd layer) Next, the same operation as in Example 2-1 was performed to produce a composite laminate in which a resin coating layer of modified PP-2 with a thickness of 30 μm was formed on the surface of the thermoplastic epoxy resin layer.

<實施例10-2> 在於實施例10-1製作之複合積層體之第2層的樹脂塗覆層側的表面,進行與實施例9-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表3。<Example 10-2> On the surface on the resin coating layer side of the second layer of the composite laminate produced in Example 10-1, the same operation as in Example 9-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 3 below.

<實施例11-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Example 11-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面導入源自矽烷偶合劑之官能基。 然後,進一步浸漬於將甲基丙烯酸2-異氰酸基乙酯(昭和電工股份有限公司製 KarenzMOI(註冊商標)):1.2g、2,4,6-參(二甲基胺基甲基)苯酚(DMP-30):0.05g溶解於甲苯150g中而成之溶液中於70℃下5分鐘後,提起並乾燥。如此般,形成將可化學鍵結之官能基往三維方向延伸的含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to introduce a functional group derived from a silane coupling agent on the surface of the aforementioned diaspore film. Then, it was further immersed in 2-isocyanatoethyl methacrylate (Karenz MOI (registered trademark) manufactured by Showa Denko Co., Ltd.): 1.2 g, 2,4,6-ginseng (dimethylaminomethyl) Phenol (DMP-30): 0.05 g dissolved in 150 g of toluene in a solution at 70°C for 5 minutes, then lifted and dried. In this way, a functional group-containing layer is formed that extends chemically bondable functional groups in a three-dimensional direction.

(樹脂塗覆層) 接著,進行與實施例1-1相同之操作,製作於前述含官能基層之表面形成有厚度30μm之改質PP-1之樹脂塗覆層的複合積層體。(Resin coating) Next, the same operations as in Example 1-1 were performed to produce a composite laminate in which a resin coating layer of modified PP-1 with a thickness of 30 μm was formed on the surface of the functional group-containing layer.

<實施例11-2> 在於實施例11-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例9-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表3。<Example 11-2> On the surface of the resin coating layer side of the composite laminate produced in Example 11-1, the same operation as in Example 9-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 3 below.

<實施例12-1> (前處理) 對18mm×45mm、厚度1.5mm之麻田散鐵系不鏽鋼(SUS403)鋼板,以與實施例4-1相同之操作進行砂磨處理,於前述不鏽鋼板之表面形成微細凹凸。<Example 12-1> (Pre-treatment) A 18mm×45mm, 1.5mm thick Asada bulk iron stainless steel (SUS403) steel plate was sanded in the same operation as in Example 4-1 to form fine irregularities on the surface of the aforementioned stainless steel plate.

(官能基附著層) 接著,進行與實施例1-1相同之操作,於前述砂磨處理後之不鏽鋼板之表面形成含官能基層。(Functional group attachment layer) Then, the same operation as in Example 1-1 was performed to form a functional base layer on the surface of the stainless steel plate after the sanding treatment.

(樹脂塗覆層:第1層) 將使環氧樹脂(三菱化學股份有限公司製 jER(註冊商標)1007):100g、雙酚A:5.6g及三乙基胺:0.4g溶解於丙酮196g中而成之熱可塑性環氧樹脂組成物,利用噴霧法以乾燥後之厚度成為30μm之方式塗佈於前述含官能基層之表面。藉由在空氣中以常溫放置30分鐘使溶劑揮發後,於150℃之爐中放置30分鐘進行加成聚合反應,放冷至常溫,形成第1層之樹脂塗覆層(熱可塑性環氧樹脂層)。(Resin coating layer: the first layer) A thermoplastic epoxy resin composed of epoxy resin (jER (registered trademark) 1007 manufactured by Mitsubishi Chemical Corporation): 100 g, bisphenol A: 5.6 g, and triethylamine: 0.4 g dissolved in 196 g of acetone The substance is sprayed on the surface of the functional base-containing layer so that the thickness after drying becomes 30 μm. After placing the solvent in the air at room temperature for 30 minutes to volatilize the solvent, place it in an oven at 150°C for 30 minutes for the addition polymerization reaction, and let it cool to room temperature to form the first resin coating layer (thermoplastic epoxy resin). Floor).

(樹脂塗覆層:第2層) 接著,進行與實施例2-1相同之操作,製作於前述熱可塑性環氧樹脂層之表面形成有厚度40μm之改質PP-2之樹脂塗覆層的複合積層體。(Resin coating layer: 2nd layer) Next, the same operation as in Example 2-1 was performed to produce a composite laminate in which a resin coating layer of modified PP-2 with a thickness of 40 μm was formed on the surface of the thermoplastic epoxy resin layer.

<實施例12-2> 在於實施例12-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例9-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表3。<Example 12-2> On the surface of the resin coating layer side of the composite laminate produced in Example 12-1, the same operation as in Example 9-2 was performed to prepare a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 3 below.

<比較例5-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Comparative Example 5-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

<比較例5-2> 在於比較例5-1製作之鋁板的水鋁石被膜之表面,並未設置含官能基層及樹脂塗覆層,進行與實施例9-2相同之射出成形操作,但前述PP樹脂未接著於前述水鋁石被膜之表面,不能製作金屬-聚烯烴接合體。<Comparative Example 5-2> On the surface of the diaspore film of the aluminum plate produced in Comparative Example 5-1, the functional base layer and resin coating layer were not provided, and the same injection molding operation as in Example 9-2 was performed, but the aforementioned PP resin was not adhered to the aforementioned The surface of the diaspore film cannot be made into a metal-polyolefin joint.

<比較例6-1> (前處理) 進行與實施例1-1相同之操作,在鋁板(18mm×45mm、厚度1.5mm之A6063)之表面,形成於表面具有毛刺狀之凹凸的水鋁石被膜。<Comparative Example 6-1> (Pre-treatment) The same operation as in Example 1-1 was performed to form a diaspore film with burr-like irregularities on the surface of an aluminum plate (A6063 of 18 mm × 45 mm, thickness 1.5 mm).

(含官能基層) 接著,進行與實施例1-1相同之操作,在前述水鋁石被膜之表面形成含官能基層。(Containing functional base layer) Next, the same operation as in Example 1-1 was performed to form a functional group-containing layer on the surface of the aforementioned diaspore film.

(樹脂塗覆層) 接著,進行與實施例2-1相同之操作,製作於前述含官能基層之表面形成有厚度30μm之馬來酸酐改質聚丙烯層的複合積層體。(Resin coating) Next, the same operation as in Example 2-1 was performed to produce a composite laminate in which a maleic anhydride modified polypropylene layer having a thickness of 30 μm was formed on the surface of the functional group-containing layer.

<比較例6-2> 在於比較例6-1製作之複合積層體的樹脂塗覆層側的表面,進行與實施例9-2相同之操作,製作拉伸試驗用試驗片。 對於該試驗片,以與實施例1-2相同手法測定接合強度。將測定結果示於下述表3。<Comparative Example 6-2> On the surface on the resin coating layer side of the composite laminate produced in Comparative Example 6-1, the same operation as in Example 9-2 was performed to produce a test piece for a tensile test. With respect to this test piece, the bonding strength was measured in the same manner as in Example 1-2. The measurement results are shown in Table 3 below.

Figure 02_image005
[產業上可利用性]
Figure 02_image005
[Industrial availability]

本發明之複合積層體係與聚烯烴接合一體化,而可使用作為例如,門側板、引擎蓋、車頂、後車蓋、轉向掛鉤、A柱、B柱、C柱、D柱、擠壓盒、電源控制單元(PCU)外殼、電動壓縮機構件(內壁部、進氣口部、排氣控制閥(ECV)插入部、安裝凸台部等)、鋰離子電池(LIB)隔片、電池盒、LED頭燈等汽車用零件,或智慧型手機、筆記型電腦、平板電腦、智慧手錶、大型液晶電視(LCD-TV)、戶外LED照明之構造體等,但並非特別限定於此等例示之用途。The composite laminated system of the present invention is integrated with polyolefin, and can be used as, for example, door side panels, hoods, roofs, rear hoods, steering hooks, A-pillars, B-pillars, C-pillars, D-pillars, and extrusion boxes. , Power control unit (PCU) housing, electric compressor components (inner wall, intake port, exhaust control valve (ECV) insertion section, mounting boss, etc.), lithium ion battery (LIB) separator, battery Auto parts such as boxes, LED headlights, or smart phones, laptops, tablets, smart watches, large liquid crystal televisions (LCD-TV), outdoor LED lighting structures, etc., but not particularly limited to these examples The purpose.

1:複合積層體 2:金屬材 21:微細凹凸 3:樹脂塗覆層(底塗層) 31:改質聚烯烴層 32:熱可塑性環氧樹脂層 33:熱硬化性樹脂層 4:含官能基層 5:金屬-聚烯烴接合體 6:聚烯烴1: Composite laminate 2: Metal material 21: Micro bumps 3: Resin coating layer (undercoating) 31: Modified polyolefin layer 32: Thermoplastic epoxy resin layer 33: Thermosetting resin layer 4: Functional base layer 5: Metal-polyolefin junction 6: Polyolefin

[圖1]為表示一實施形態中的複合積層體之構成的說明圖。 [圖2]為表示其他實施形態中的複合積層體之構成的說明圖。 [圖3]為表示一實施形態中的金屬-聚烯烴接合體之構成的說明圖。 [圖4]為水鋁石被膜之SEM照片。Fig. 1 is an explanatory diagram showing the structure of a composite laminate in an embodiment. [Fig. 2] is an explanatory diagram showing the structure of a composite laminate in another embodiment. Fig. 3 is an explanatory diagram showing the structure of a metal-polyolefin joint body in one embodiment. [Figure 4] is the SEM photograph of the diaspore film.

1:複合積層體 1: Composite laminate

2:金屬材 2: Metal material

21:微細凹凸 21: Micro bumps

3:樹脂塗覆層(底塗層) 3: Resin coating layer (undercoating)

31:改質聚烯烴層 31: Modified polyolefin layer

32:熱可塑性環氧樹脂層 32: Thermoplastic epoxy resin layer

33:熱硬化性樹脂層 33: Thermosetting resin layer

Claims (19)

一種複合積層體,其具有金屬材與積層於前述金屬材上之1層或複數層的樹脂塗覆層, 前述樹脂塗覆層之至少1層係由包含改質聚烯烴之樹脂組成物所形成而成之改質聚烯烴層, 前述改質聚烯烴層係選自由含有馬來酸酐改質聚烯烴與2官能環氧樹脂與2官能酚化合物之反應物1的層、含有馬來酸酐改質聚烯烴與熱可塑性環氧樹脂之反應物2的層、及含有聚烯烴與熱可塑性環氧樹脂之混合物的層所成群組中之至少1種。A composite laminate having a metal material and one or more resin coating layers laminated on the aforementioned metal material, At least one layer of the aforementioned resin coating layer is a modified polyolefin layer formed of a resin composition containing modified polyolefin, The aforementioned modified polyolefin layer is selected from a layer containing maleic anhydride modified polyolefin, a reactant 1 of a bifunctional epoxy resin and a bifunctional phenol compound, and a layer containing maleic anhydride modified polyolefin and a thermoplastic epoxy resin. At least one of the group of the layer of the reactant 2 and the layer containing the mixture of polyolefin and thermoplastic epoxy resin. 如請求項1之複合積層體,其中,前述反應物1係於含有馬來酸酐改質聚烯烴之溶液中,使2官能環氧樹脂與2官能酚化合物進行加成聚合反應而成。The composite laminate of claim 1, wherein the reactant 1 is formed by the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound in a solution containing maleic anhydride modified polyolefin. 如請求項1之複合積層體,其中,前述反應物2係使藉由2官能環氧樹脂與2官能酚化合物之加成聚合反應所生成之熱可塑性環氧樹脂,與馬來酸酐改質聚烯烴進行反應而成。The composite laminate of claim 1, wherein the aforementioned reactant 2 is a thermoplastic epoxy resin produced by the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol compound, and maleic anhydride is modified and polymerized. The olefin is formed by the reaction. 如請求項1之複合積層體,其中,前述混合物為聚丙烯與熱可塑性環氧樹脂之混合物。The composite laminate of claim 1, wherein the aforementioned mixture is a mixture of polypropylene and thermoplastic epoxy resin. 如請求項1~4中任一項之複合積層體,其中,前述樹脂塗覆層係由包含前述改質聚烯烴層、與前述改質聚烯烴層以外之層的複數層所成, 前述改質聚烯烴層以外之層的至少1層為,選自由含有熱可塑性環氧樹脂之樹脂組成物所形成而成之熱可塑性環氧樹脂層及由含有熱硬化性樹脂之樹脂組成物所形成而成之熱硬化性樹脂層中之至少1種。The composite laminate according to any one of claims 1 to 4, wherein the resin coating layer is composed of a plurality of layers including the modified polyolefin layer and layers other than the modified polyolefin layer, At least one layer other than the modified polyolefin layer is selected from a thermoplastic epoxy resin layer formed of a resin composition containing a thermoplastic epoxy resin and a resin composition containing a thermosetting resin At least one of the formed thermosetting resin layers. 如請求項5之複合積層體,其中,前述熱硬化性樹脂係選自由胺基甲酸酯樹脂、環氧樹脂、乙烯酯樹脂及不飽和聚酯樹脂所成群組中之至少1種。The composite laminate of claim 5, wherein the thermosetting resin is at least one selected from the group consisting of urethane resin, epoxy resin, vinyl ester resin, and unsaturated polyester resin. 如請求項1~6中任一項之複合積層體,其係於前述金屬材與前述樹脂塗覆層之間,具有接觸前述金屬材與前述樹脂塗覆層而積層之含官能基層, 前述含官能基層包含選自由下述(1)~(7)所成群組中之至少1者的官能基; (1)源自矽烷偶合劑,且為選自由縮水甘油基、胺基、(甲基)丙烯醯基及巰基所成群組中之至少1者的官能基 (2)使選自縮水甘油化合物及硫醇化合物中之至少1種與源自矽烷偶合劑之胺基進行反應而成之官能基 (3)使選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種與源自矽烷偶合劑之巰基進行反應而成之官能基 (4)使硫醇化合物與源自矽烷偶合劑之(甲基)丙烯醯基進行反應而成之官能基 (5)使選自由具有胺基及(甲基)丙烯醯基之化合物、以及胺基化合物及硫醇化合物所成群組中之至少1種與源自矽烷偶合劑之縮水甘油基進行反應而成之官能基 (6)源自異氰酸酯化合物之異氰酸基 (7)源自硫醇化合物之巰基。The composite laminate of any one of claims 1 to 6, which is between the metal material and the resin coating layer, and has a functional base layer laminated in contact with the metal material and the resin coating layer, The aforementioned functional group-containing layer includes a functional group selected from at least one of the following groups (1) to (7); (1) A functional group derived from a silane coupling agent and selected from at least one of the group consisting of a glycidyl group, an amino group, a (meth)acryloyl group, and a mercapto group (2) A functional group formed by reacting at least one selected from a glycidyl compound and a thiol compound with an amine group derived from a silane coupling agent (3) Selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic groups and glycidyl groups, and compounds having (meth)acrylic groups and amino groups At least one of them reacts with a sulfhydryl group derived from a silane coupling agent to form a functional group (4) A functional group formed by reacting a thiol compound with a (meth)acryloyl group derived from a silane coupling agent (5) At least one selected from the group consisting of a compound having an amine group and a (meth)acryloyl group, and an amine group compound and a thiol compound is reacted with a glycidyl group derived from a silane coupling agent, and Functional group (6) Isocyanate groups derived from isocyanate compounds (7) Mercapto groups derived from thiol compounds. 如請求項1~7中任一項之複合積層體,其中,前述金屬材係對其表面施加選自由噴砂(blast)處理、研磨處理、蝕刻處理及化成處理所成群組中之至少1種的前處理所成。The composite laminate according to any one of claims 1 to 7, wherein the surface of the metal material is at least one selected from the group consisting of blast treatment, polishing treatment, etching treatment, and chemical conversion treatment. Pre-processing. 如請求項1~8中任一項之複合積層體,其中,前述金屬材為鋁。The composite laminate according to any one of claims 1 to 8, wherein the aforementioned metal material is aluminum. 如請求項9之複合積層體,其中,前述前處理為選自蝕刻處理與水鋁石處理中之至少1種。The composite laminate of claim 9, wherein the pretreatment is at least one selected from etching treatment and diaspore treatment. 如請求項1~8中任一項之複合積層體,其中,前述金屬材包含選自由鐵、鈦、鎂、不鏽鋼及銅所成群組中之至少1種。The composite laminate according to any one of claims 1 to 8, wherein the aforementioned metal material includes at least one selected from the group consisting of iron, titanium, magnesium, stainless steel, and copper. 一種複合積層體之製造方法,其係如請求項1~11中任一項之複合積層體之製造方法,其中, 前述複合積層體係於前述金屬材與前述樹脂塗覆層之間,具有接觸前述金屬材與前述樹脂塗覆層而積層之含官能基層, 前述含官能基層係對前述金屬材的表面,使用選自由下述(1’)~(7’)所成群組中之至少1者進行處理而成; (1’)具有選自由縮水甘油基、胺基、(甲基)丙烯醯基及巰基所成群組中之至少1者的官能基之矽烷偶合劑 (2’)選自縮水甘油化合物及硫醇化合物中之至少1種與具有胺基之矽烷偶合劑的組合 (3’)選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種與具有巰基之矽烷偶合劑的組合 (4’)硫醇化合物與具有(甲基)丙烯醯基之矽烷偶合劑的組合 (5’)選自由具有胺基及(甲基)丙烯醯基之化合物、以及胺基化合物及硫醇化合物所成群組中之至少1種與具有縮水甘油基之矽烷偶合劑的組合 (6’)異氰酸酯化合物 (7’)硫醇化合物。A method for manufacturing a composite laminate, which is the method for manufacturing a composite laminate according to any one of claims 1 to 11, wherein: The composite laminate system has a functional group-containing layer laminated between the metal material and the resin coating layer in contact with the metal material and the resin coating layer, and The aforementioned functional group-containing layer is formed by treating the surface of the aforementioned metal material with at least one selected from the group consisting of (1') to (7') below; (1') Silane coupling agent having at least one functional group selected from the group consisting of glycidyl, amino, (meth)acrylic and mercapto groups (2') A combination of at least one selected from the group consisting of glycidyl compounds and thiol compounds and a silane coupling agent having an amino group (3') selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic acid groups and glycidyl groups, and compounds having (meth)acrylic acid groups and amino groups A combination of at least one of them and a silane coupling agent with a mercapto group (4') Combination of thiol compound and silane coupling agent with (meth)acryloyl group (5') A combination of at least one selected from the group consisting of a compound having an amino group and a (meth)acrylic acid group, and a group of an amino compound and a thiol compound, and a silane coupling agent having a glycidyl group (6’) Isocyanate compound (7') Thiol compound. 如請求項12之複合積層體之製造方法,其中,前述處理係選自由下述(2”)~(5”)所成群組中之至少1種; (2”)於利用具有胺基之矽烷偶合劑之處理後,加成選自縮水甘油化合物及硫醇化合物中之至少1種之處理 (3”)於利用具有巰基之矽烷偶合劑之處理後,加成選自由縮水甘油化合物、胺基化合物、異氰酸酯化合物、具有(甲基)丙烯醯基及縮水甘油基之化合物、以及具有(甲基)丙烯醯基及胺基之化合物所成群組中之至少1種之處理 (4”)於利用具有(甲基)丙烯醯基之矽烷偶合劑之處理後,加成硫醇化合物之處理 (5”)於利用具有縮水甘油基之矽烷偶合劑之處理後,加成選自由具有胺基及(甲基)丙烯醯基之化合物、以及胺基化合物及硫醇化合物所成群組中之至少1種之處理。Such as the method for manufacturing a composite laminate of claim 12, wherein the aforementioned processing is selected from at least one of the following groups (2") to (5"); (2") After treatment with a silane coupling agent having an amine group, at least one selected from the group consisting of glycidol compounds and thiol compounds is added (3") After treatment with a silane coupling agent having a mercapto group, the addition is selected from the group consisting of glycidyl compounds, amino compounds, isocyanate compounds, compounds having (meth)acrylic acid groups and glycidyl groups, and compounds having (formaldehyde). (Base) treatment of at least one of the group consisting of acryloyl and amine compounds (4") After the treatment with the silane coupling agent with (meth)acrylic acid group, the treatment of adding thiol compound (5") After treatment with a glycidyl silane coupling agent, the addition is selected from the group consisting of compounds having amine groups and (meth)acrylic acid groups, and amine compounds and thiol compounds At least one treatment. 如請求項12或13之複合積層體之製造方法,其中,於形成前述樹脂塗覆層之前具有含官能基層之情況下,係於形成含官能基層之前,對前述金屬材施加選自由噴砂處理、研磨處理、蝕刻處理及化成處理所成群組中之至少1種的前處理。The method for manufacturing a composite laminate of claim 12 or 13, wherein, in the case where there is a functional base-containing layer before forming the resin coating layer, before forming the functional base-containing layer, the metal material is selected from sandblasting, At least one pre-treatment in the group of polishing treatment, etching treatment and chemical conversion treatment. 一種金屬-聚烯烴接合體,其係將如請求項1~11中任一項之複合積層體的樹脂塗覆層側之面與聚烯烴接合一體化而成。A metal-polyolefin joint body, which is formed by joining and integrating the surface on the resin coating layer side of the composite laminate according to any one of claims 1 to 11 and polyolefin. 一種金屬-聚烯烴接合體之製造方法,其係製造如請求項15之金屬-聚烯烴接合體的方法,其中 以射出成形或沖壓成形將前述聚烯烴成形時,使前述樹脂塗覆層側之面與前述聚烯烴接合一體化。A method for manufacturing a metal-polyolefin joint body, which is a method for manufacturing a metal-polyolefin joint body as claimed in claim 15, wherein When molding the polyolefin by injection molding or press molding, the surface on the resin coating layer side is joined and integrated with the polyolefin. 一種改質聚烯烴樹脂組成物,其係使馬來酸酐改質聚烯烴與2官能環氧樹脂與2官能酚樹脂進行反應而成。A modified polyolefin resin composition is formed by reacting maleic anhydride modified polyolefin with a bifunctional epoxy resin and a bifunctional phenol resin. 一種改質聚烯烴樹脂組成物,其係使藉由2官能環氧樹脂與2官能酚樹脂之加成聚合反應所生成之熱可塑性環氧樹脂,與馬來酸酐改質聚烯烴進行反應而成。A modified polyolefin resin composition, which is formed by reacting a thermoplastic epoxy resin produced by the addition polymerization reaction of a bifunctional epoxy resin and a bifunctional phenol resin with maleic anhydride modified polyolefin . 如請求項17或18之改質聚烯烴樹脂組成物,其中,相對於馬來酸酐改質聚烯烴100質量份,2官能環氧樹脂與2官能酚樹脂之合計量為5~100質量份。The modified polyolefin resin composition of claim 17 or 18, wherein the total amount of the bifunctional epoxy resin and the bifunctional phenol resin is 5-100 parts by mass relative to 100 parts by mass of the maleic anhydride modified polyolefin.
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