TW202104602A - Silver nanowire, method for producing the same, reaction liquid containing silver nanowire, and silver nanowire dispersion liquid - Google Patents
Silver nanowire, method for producing the same, reaction liquid containing silver nanowire, and silver nanowire dispersion liquid Download PDFInfo
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Abstract
Description
本發明係關於有利於作為透明導電膜的導電素材(填料)之直徑細且直徑分布變異小之銀奈米線,及其製造方法,以及該銀奈米線在還原析出反應中所使用之反應結束後的反應液。此外,亦關於含有該銀奈米線之銀奈米線分散液。 The present invention relates to a silver nanowire with a fine diameter and small diameter distribution variation that is beneficial as a conductive material (filler) of a transparent conductive film, a method for manufacturing the same, and a reaction used in the reduction and precipitation reaction of the silver nanowire The reaction solution after completion. In addition, it also relates to a silver nanowire dispersion containing the silver nanowire.
在本說明書中,將粗細度為200nm左右以下之細微金屬線稱作為「奈米線(nanowire(s))」。 In this specification, a fine metal wire with a thickness of about 200 nm or less is called "nanowire (s)".
銀奈米線係被期待作為用以賦予透明基材導電性之導電素材。將含有銀奈米線之塗裝液塗佈於玻璃、PET(聚對苯二甲酸乙二酯)、PC(聚碳酸酯)等的透明基材之後,將液狀成分藉由蒸發等除去時,藉由使銀奈米線在該基材上彼此相互接觸而形成導電網絡,可實現透明導電膜。 Silver nanowires are expected as a conductive material for imparting conductivity to transparent substrates. When coating liquid containing silver nanowires on transparent substrates such as glass, PET (polyethylene terephthalate), PC (polycarbonate), etc., when the liquid components are removed by evaporation, etc. By making silver nanowires contact each other on the substrate to form a conductive network, a transparent conductive film can be realized.
電子機器的觸控面板等中所使用之透明導電膜,除了導電性良好之外,亦需要霧度少且清晰之視認性。在以銀奈米線作為導電素材 之透明導電膜中為兼顧高水準之導電性與視認性,盡可能適用細微的銀奈米線較為有利。然而,只是使用平均直徑細的線,難以充分地應對透明導電膜進一步高品質化的要求。即便平均直徑值變小,若粗線的混在量多時,該等粗線會阻礙霧度的減低效果之障礙。為了改善透明導電膜之霧度而實現高品質與穩定,除了銀奈米線之平均直徑小之外,亦期望各個線之直徑盡可能一致,亦即直徑分布之變異小。此外,為了依據塗裝用銀奈米線分散液中的銀濃度,而將透明導電膜之薄膜電阻精度優良地控制於既定範圍內的觀點,使直徑分布的變異較小亦為有利。 Transparent conductive films used in touch panels of electronic devices, etc., not only have good conductivity, but also require low haze and clear visibility. Using silver nanowires as conductive materials In order to balance the high level of conductivity and visibility in the transparent conductive film, it is advantageous to apply as fine silver nanowire as possible. However, it is difficult to adequately meet the requirements for further high-quality transparent conductive films by using wires with a thin average diameter. Even if the average diameter value becomes smaller, if the mixing amount of thick wires is large, the thick wires will hinder the haze reduction effect. In order to improve the haze of the transparent conductive film and achieve high quality and stability, in addition to the small average diameter of the silver nanowires, it is also desirable that the diameter of each wire is as consistent as possible, that is, the variation of the diameter distribution is small. In addition, in order to accurately control the sheet resistance of the transparent conductive film within a predetermined range based on the silver concentration in the silver nanowire dispersion for coating, it is also advantageous to make the variation of the diameter distribution small.
專利文獻1中,揭示合成平均短軸徑為15.1nm或16.4nm之細微銀奈米線之例(圖1之試料8、10)。此等例中在種粒子合成步驟(調製例8、1)與成長步驟(調製例16、17)中使用水系的溶劑。在水系溶劑中所合成之銀奈米線容易凝聚。因此,要將反應液中銀濃度提高非常困難。需要採取添加大大量的親水性聚合物等防止凝聚的對策。實際上,在上述調製例16、17中添加有大量的PVP(聚乙烯基吡咯啶酮)。要藉由使用水系溶劑之銀奈米線的合成法而實現工業上的量產時,有許多應解決的課題。又,上述之試料8、10之例中,可得到短軸徑變動係數為16至17%之銀奈米線。但是,為了應對今後透明導電膜所需要提高之高度品質(尤其是改善霧度),更加期望改善關於線直徑的變異。
另一方面,就比較適合工業上的量產之銀奈米線的合成法而言,已知有將銀化合物溶解於乙二醇或丙二醇等多元醇溶劑,在鹵化合物與有機保護劑的存在下,利用屬於溶劑之多元醇的還原力而使線狀形狀的金屬銀析出的手法(以下稱作為「醇溶劑還原法」),已朝實用化方向進展。但是,在醇溶劑還原法中,要穩定地合成平均直徑未滿20nm之極細微之銀奈米線,以往之知見認為非常困難。 On the other hand, in terms of the synthesis method of silver nanowires that are more suitable for industrial mass production, it is known that silver compounds are dissolved in polyhydric alcohol solvents such as ethylene glycol or propylene glycol, in the presence of halogen compounds and organic protective agents. Next, the method of precipitating linear metallic silver by using the reducing power of the polyhydric alcohol which is a solvent (hereinafter referred to as the "alcohol solvent reduction method") has progressed towards practical use. However, in the alcohol solvent reduction method, it is very difficult to synthesize extremely fine silver nanowires with an average diameter of less than 20 nm stably.
例如專利文獻2中,揭示以合成平均直徑為10至50nm左右之細微金屬奈米線(段落0007)作為課題之發明。該合成手法係在醇溶劑還原法中使用碳原子數為2至6之多元醇溶劑者。文獻中並列舉出各種認為可使用之多元醇,其中亦有記載1,2-丁二醇(段落0041)。然而,實施例中具體地揭示之合成法係使用丙二醇並在150℃將銀還原析出之手法,所得到之銀奈米線之平均直徑在最細微之例中亦為32.0nm(實施例8)。此文獻中,揭示了期望可形成金屬奈米線之直徑愈細,透明性以及導電性愈優異之薄膜(段落0006),然而實際上僅揭示合成粗細度超過30nm的線的例子,因此認為,以往難以藉由醇溶劑還原法製造出比此等直徑更細的銀奈米線。
For example,
專利文獻3、4中亦有記載藉由使用多元醇之醇溶劑還原法而合成金屬奈米線,所列舉之多元醇之中亦有記載1,2-丁二醇(專利文獻3之段落0025、專利文獻4之段落0027)。但是,此等文獻中作為實施例且具體地揭示之合成法亦為使用丙二醇並在150℃左右之溫度使銀還原析出之手法,所得到之任何一個銀奈米線之直徑均超過30nm。並沒有揭示藉由醇溶劑還原法製造比此等直徑更細微之銀奈米線的技術。 Patent Documents 3 and 4 also describe the synthesis of metal nanowires by the alcohol solvent reduction method using polyhydric alcohols. Among the listed polyols, 1,2-butanediol is also described (paragraph 0025 of Patent Document 3). , Paragraph 0027 of Patent Document 4). However, the synthesis method specifically disclosed in these documents as an example is also a method of using propylene glycol and reducing silver to precipitate at a temperature of about 150°C, and the diameter of any silver nanowire obtained exceeds 30 nm. It does not disclose the technology of producing silver nanowires with finer diameters than these by the alcohol solvent reduction method.
[先前技術文獻] [Prior Technical Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本特開第2013-199691號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2013-199691
[專利文獻2]國際公開第2017/057326號 [Patent Document 2] International Publication No. 2017/057326
[專利文獻3]日本特開第2017-14621號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2017-14621
[專利文獻4]日本特開第2017-66471號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2017-66471
本發明係欲提供一種有利於改善以銀奈米線作為導電素材之透明導電膜的霧度之平均直徑極細微之銀奈米線。此外,亦欲提供一種分散有該銀奈米線之分散液。 The present invention intends to provide a silver nanowire with an extremely fine average diameter which is beneficial to improve the haze of a transparent conductive film using silver nanowire as a conductive material. In addition, it is also desired to provide a dispersion in which the silver nanowire is dispersed.
上述之目的可藉由平均直徑比20.0nm小且直徑之變異非常小之銀奈米線而實現。已知藉由使用碳數為4以上6以下之1,2-烷二醇作為溶劑之醇溶劑還原法中,在50℃以上90℃以下之溫度進行銀的還原析出反應,可製造此種銀奈米線。在本說明書中揭示以下之發明。 The above-mentioned purpose can be achieved by silver nanowires whose average diameter is smaller than 20.0nm and the diameter variation is very small. It is known that in the alcohol solvent reduction method using 1,2-alkanediol having a carbon number of 4 or more and 6 or less as the solvent, the reduction and precipitation reaction of silver is carried out at a temperature of 50°C or more and 90°C or less to produce such silver Nanowire. The following inventions are disclosed in this specification.
[1]一種銀奈米線,其平均直徑未滿20.0nm,由下述(1)式所定義之平均長寬比AM為100以上,直徑之變動係數CV為15.0%以下,且該銀奈米線之表面上附著有具有乙烯基吡咯啶酮結構單元之聚合物。 [1] A silver nanowires having an average diameter of less than 20.0 nm, the average aspect ratio of A M defined by the following equation (1) is 100 or more, the coefficient of variation CV of a diameter of 15.0% or less, and the silver A polymer with vinylpyrrolidone structural unit is attached to the surface of the nanowire.
AM=LM/DM…(1) A M =L M /D M …(1)
其中,LM係將銀奈米線之平均長度以nm為單位所表示之值,DM係將上述平均直徑以nm為單位所表示之值。 Wherein, L M based an average length of silver nanowires in nm units represented by the value, D M based the above average diameter expressed in nm of the value.
[2]如上述[1]所述之銀奈米線,其中,前述具有乙烯基吡咯啶酮結構單元之聚合物係乙烯基吡咯啶酮與其他單體之共聚合物。 [2] The silver nanowire according to [1] above, wherein the polymer having a vinylpyrrolidone structural unit is a copolymer of vinylpyrrolidone and other monomers.
[3]如上述[1]所述之銀奈米線,其中,前述具有乙烯基吡咯啶酮結構單元之聚合物係乙烯基吡咯啶酮與二烯丙基二甲基銨(Diallyldimethylammonium)鹽單體之共聚合物。 [3] The silver nanowire according to the above [1], wherein the polymer having a vinylpyrrolidone structural unit is vinylpyrrolidone and diallyldimethylammonium salt monomer Body of the copolymer.
[4]一種在銀奈米線之還原析出反應中所使用之反應液,係使前述[1]至[3]中任一項所述之銀奈米線分散於醇系之液狀介質中而成者。 [4] A reaction liquid used in the reduction and precipitation reaction of silver nanowires, in which the silver nanowires described in any one of [1] to [3] are dispersed in an alcohol-based liquid medium Become.
[5]一種銀奈米線之製造方法,係在溶解有銀化合物、以及具有乙烯基吡咯啶酮結構單元之聚合物之醇溶劑中,使銀還原析出成線狀的銀奈米線,且使用醇溶劑,在50℃以上90℃以下之溫度進行還原析出,其中,該醇溶劑係以溶劑中醇成分所佔的質量比率計,含有合計40%以上之碳數為4以上6以下之1,2-烷二醇之1種以上。 [5] A method for producing silver nanowires, which is to reduce silver to precipitate linear silver nanowires in an alcohol solvent in which silver compounds and polymers with vinylpyrrolidone structural units are dissolved, and Use an alcohol solvent to perform reduction and precipitation at a temperature above 50°C and below 90°C. The alcohol solvent is based on the mass ratio of the alcohol in the solvent and contains a total of 40% or more of carbon number 4 or more and 6 or less. , 1 or more of 2-alkanediols.
[6]如上述[5]所述之銀奈米線之製造方法,其中,前述具有乙烯基吡咯啶酮結構單元之聚合物係乙烯基吡咯啶酮與其他單體之共聚合物。 [6] The method for producing silver nanowires as described in [5] above, wherein the polymer having a vinylpyrrolidone structural unit is a copolymer of vinylpyrrolidone and other monomers.
[7]如上述[5]所述之銀奈米線之製造方法,其中,前述具有乙烯基吡咯啶酮結構單元之聚合物係乙烯基吡咯啶酮與二烯丙基二甲基銨(Diallyldimethylammonium)鹽單體之共聚合物。 [7] The method for producing silver nanowires as described in [5] above, wherein the polymer having vinylpyrrolidone structural unit is vinylpyrrolidone and diallyldimethylammonium ) Copolymer of salt monomer.
[8]如上述[5]至[7]中任一項所述之銀奈米線之製造方法,其中,醇溶劑中存在之前述具有乙烯基吡咯啶酮結構單元之聚合物的量與還原析出中所使用的銀的總量之質量比率「聚合物/銀質量比」為0.5至5.0。 [8] The method for producing silver nanowires as described in any one of [5] to [7] above, wherein the amount of the polymer having vinylpyrrolidone structural unit present in the alcohol solvent and reduction The mass ratio "polymer/silver mass ratio" of the total amount of silver used in precipitation is 0.5 to 5.0.
[9]一種銀奈米線分散液,係使前述[1]至[3]中任一項所述之銀奈米線分散於液狀介質中而成者。 [9] A silver nanowire dispersion liquid obtained by dispersing the silver nanowire described in any one of [1] to [3] in a liquid medium.
[10]一種銀奈米線分散液,係使前述[1]至[3]中任一項所述之銀奈米線分散於醇之質量比率為95%以上之液狀介質、醇與水之合計質量比率為95%以上之液狀介質、或水之質量比率為95%以上之液狀介質中而成者。 [10] A silver nanowire dispersion, which is a liquid medium in which the silver nanowire described in any one of [1] to [3] is dispersed in an alcohol with a mass ratio of 95% or more, alcohol and water The total mass ratio is 95% or more in the liquid medium, or the water mass ratio is more than 95% in the liquid medium.
關於構成上述[4]反應液的液狀介質之用語「醇系」,係意指非「水系」。亦即,所謂「醇系之液狀介質」係意指液狀介質中醇所佔的質量比率比水所佔的質量比率更多之液狀介質。 The term "alcohol-based" with regard to the liquid medium constituting the reaction liquid in [4] above means non-"aqueous-based". That is, the so-called "alcohol-based liquid medium" means a liquid medium in which the mass ratio of alcohol in the liquid medium is greater than the mass ratio of water.
銀奈米線之平均長度、平均直徑、直徑之變動係數CV係依從以下之定義。 The average length, average diameter, and variation coefficient of diameter CV of silver nanowires follow the following definitions.
[平均長度] [Average length]
在根據電場發射型掃描式電子顯微鏡(FE-SEM)所得之觀察圖像上,將某一條銀奈米線中由一端起至另一端為止之跡線長度,定義為該線之長度。將在顯微鏡圖像上所存在之各個銀奈米線的長度平均後所得的值,定義為平均長度。用以將平均長度算出而將測定對象之線的總數設為100以上。 On the observation image obtained by the field emission scanning electron microscope (FE-SEM), the length of the trace from one end to the other end of a certain silver nanowire is defined as the length of the line. The value obtained by averaging the length of each silver nanowire existing on the microscope image is defined as the average length. To calculate the average length, the total number of lines to be measured is set to 100 or more.
[平均直徑] [The average diameter]
在根據穿透式電子顯微鏡(TEM)所得之明視野觀察圖像上,將某一條銀奈米線中粗細方向兩側的輪廓間距離,定義為該線之直徑。各條線可視為全長具有幾乎均等之粗細度。因此,可以選擇不與其他的線重疊的部分進行粗細度之量測。在一個視野的拍攝TEM圖像中,在該圖像內所觀察到之銀奈米線之中,將與其他的線完全重疊而難以量測直徑的線除外,測定全部的線的直徑,對任意選出的複數個視野進行如此之操作,求得合計100條以上相異之銀奈米線之直徑,算出各個銀奈米線的直徑之平均值,將其值定義為平均直徑。 On the bright-field observation image obtained by a transmission electron microscope (TEM), the distance between the two sides of a silver nanowire in the thickness direction is defined as the diameter of the wire. Each line can be regarded as having an almost uniform thickness over the entire length. Therefore, you can choose the part that does not overlap with other lines to measure the thickness. In the TEM image of one field of view, among the silver nanowires observed in the image, except for the wires that completely overlap with other wires and it is difficult to measure the diameter, the diameters of all wires are measured. This operation is performed on a plurality of arbitrarily selected fields of view to obtain the diameters of more than 100 different silver nanowires in total, calculate the average value of the diameters of each silver nanowire, and define the value as the average diameter.
[直徑之變動係數CV] [Diameter variation coefficient CV]
直徑之變動係數CV(%)係針對用來算出上述平均直徑之合計100條以上的各個線的直徑之值(nm)求得其標準偏差值σ,再藉由下述(2)式算出。 The diameter variation coefficient CV (%) is calculated by calculating the standard deviation value σ of the diameter (nm) of each line of more than 100 total diameters used to calculate the above average diameter, and then calculated by the following formula (2).
CV=100×σ/DM…(2) CV=100×σ/D M …(2)
其中,DM係上述平均直徑(nm)。 Here, DM is the above-mentioned average diameter (nm).
根據本發明之銀奈米線,平均直徑為未滿20nm之極細微,且直徑之變異非常小。由於平均直徑如同上述極細微,因此在以銀奈米線作為導電素材之透明導電膜中有利於兼顧高水準的導電性與視認性之平衡(導電性-霧度平衡)。此外,線的平均直徑變異非常小,係意指比平均直徑更粗的線之混在量少。混在有粗線會造成使透明導電膜之霧度增大。根據本發明之銀奈米線,對於透明導電膜的霧度高度改善極為有用。並且,在本發明之醇溶劑還原法中,與使用水系溶劑之合成法相比,由於可大幅地減低用以確保合成的線的分散性而使用之聚合物的量,因此在成本上容易進行工業化的實施。附著於所合成的線之聚合物的量亦減低,因此亦有利於透明導電膜之導電性提升。藉由該醇溶劑還原法所得到之反應液,與使用水系溶劑之反應液相比,由於所合成的線彼此的凝聚大幅地減少,有利於在後續合理地製作屬於塗裝液之銀奈米線分散液。 According to the silver nanowires of the present invention, the average diameter is extremely small, less than 20 nm, and the variation of the diameter is very small. Since the average diameter is extremely fine as described above, it is advantageous to have a high-level balance of conductivity and visibility (conductivity-haze balance) in a transparent conductive film using silver nanowire as a conductive material. In addition, the variation of the average diameter of the wire is very small, which means that there is less mixing of wires that are thicker than the average diameter. Mixed with thick lines will increase the haze of the transparent conductive film. The silver nanowire according to the present invention is extremely useful for improving the haze height of the transparent conductive film. In addition, in the alcohol solvent reduction method of the present invention, compared with the synthesis method using an aqueous solvent, the amount of polymer used to ensure the dispersibility of the synthesis line can be greatly reduced, so it is easy to industrialize in terms of cost. Implementation. The amount of polymer adhering to the synthesized thread is also reduced, which also contributes to the improvement of the conductivity of the transparent conductive film. Compared with the reaction solution using an aqueous solvent, the reaction solution obtained by the alcohol solvent reduction method has greatly reduced the aggregation of the synthesized threads, which is beneficial to the subsequent reasonable production of silver nanoparticles belonging to the coating solution. Line dispersion.
圖1係乙烯基吡咯啶酮結構單元之結構式。 Figure 1 is the structural formula of vinylpyrrolidone structural unit.
圖2係實施例3中所得到之銀奈米線之TEM照片。 Figure 2 is a TEM photograph of the silver nanowire obtained in Example 3.
圖3係實施例7中所得到之銀奈米線之TEM照片。 Figure 3 is a TEM photograph of the silver nanowire obtained in Example 7.
圖4係比較例6中所得到之合成物之TEM照片。 Figure 4 is a TEM photograph of the composition obtained in Comparative Example 6.
圖5係比較例7中所得到之合成物之TEM照片。 Fig. 5 is a TEM photograph of the composition obtained in Comparative Example 7.
圖6係表示合成溫度與平均直徑之關係之圖表。 Figure 6 is a graph showing the relationship between the synthesis temperature and the average diameter.
圖7係表示合成溫度與直徑之變動係數CV的關係之圖表。 Fig. 7 is a graph showing the relationship between the synthesis temperature and the variation coefficient CV of the diameter.
[銀奈米線之尺寸形狀] [Size and shape of silver nanowire]
由形成導電性與視認性優異的透明導電塗膜之觀點而言,銀奈米線盡可能為細長形狀者較佳。尤其對於視認性之提升(霧度之減低)而言,已知平均直徑非常細,以及粗線之混在量少者極為有利。此外,根據發明人等的研究得知,平均直徑細微至未滿20.0nm時,會因霧度減低效果變高而容易調整透明導電膜之導電性-霧度平衡,要使導電性提升而增加線的平均長度之重要性即變低。亦即,即便合成時的線平均長度為2μm左右,若在達到製作塗裝液之前藉由橫流過濾等進行長度分布的調整,則可得到導電性-霧度平衡優異的透明導電膜。 From the viewpoint of forming a transparent conductive coating film excellent in conductivity and visibility, the silver nanowire is preferably as long as possible. Especially for the improvement of visibility (reduction of haze), it is known that the average diameter is very small and the amount of thick lines is small. In addition, according to research conducted by the inventors, when the average diameter is as small as less than 20.0 nm, the haze reduction effect becomes higher, which makes it easy to adjust the conductivity-haze balance of the transparent conductive film, and the conductivity is increased to increase The importance of the average length of the line becomes lower. That is, even if the average wire length during synthesis is about 2 μm, if the length distribution is adjusted by lateral flow filtration or the like before the coating liquid is produced, a transparent conductive film with excellent conductivity-haze balance can be obtained.
在本發明規定,平均直徑未滿20.0nm之銀奈米線中,由下述(1)式所定義之平均長寬比AM為100以上,且直徑之變動係數CV為15.0%以下。此種尺寸形狀之銀奈米線,與以往公知之可藉由醇溶劑還原法所製造之平均直徑25nm左右者或30nm左右者相比,在透明導電膜的導電性-霧度平衡之改善效果優異。 In the invention, provision is less than the average diameter of silver nanowires 20.0nm, the average aspect ratio of A M defined by the following equation (1) is 100 or more, and a coefficient of variation of diameter CV of 15.0% or less. Silver nanowires of this size and shape have an improved effect on the conductivity-haze balance of the transparent conductive film compared with those with an average diameter of about 25nm or about 30nm that can be produced by alcohol solvent reduction methods known in the past. Excellent.
AM=LM/DM…(1) A M =L M /D M …(1)
其中,LM係將銀奈米線之平均長度以nm為單位所表示之值,DM係將上述平均直徑以nm為單位所表示之值。 Wherein, L M based an average length of silver nanowires in nm units represented by the value, D M based the above average diameter expressed in nm of the value.
平均直徑為18.0nm以下更佳,16.0nm以下又更佳。直徑之變動係數CV為12.0%以下更佳,10.0%以下又更佳。此外,平均直徑+3σ之值為22.0nm以下更佳,20.0nm以下又更佳。 The average diameter is more preferably 18.0 nm or less, and even more preferably 16.0 nm or less. It is more preferable that the coefficient of variation of the diameter CV is 12.0% or less, and even more preferably 10.0% or less. In addition, the value of the average diameter +3σ is more preferably 22.0 nm or less, and even more preferably 20.0 nm or less.
平均直徑過度細微時,在製造為透明導電膜之過程中由於容易受到折曲等的損傷,故需要在處理時更加地慎重。通常,平均直徑為10nm以上 之範圍即可。此外,平均長寬比為100以上1000以下較佳。銀奈米線之平均長寬比過小時,在透明導電膜中線彼此之接觸確率變低,對導電性的助益不充分。平均長寬比過大時,在塗裝銀奈米線分散液時線容易排列成束狀,會有阻礙取得高品質透明導電膜之情形。 When the average diameter is too fine, it is easy to be damaged by bending or the like during the process of manufacturing the transparent conductive film, so it is necessary to be more careful in handling. Usually, the average diameter is more than 10nm The range can be. In addition, the average aspect ratio is preferably 100 or more and 1000 or less. If the average aspect ratio of the silver nanowires is too small, the contact rate of the wires in the transparent conductive film becomes low, and the contribution to the conductivity is insufficient. When the average aspect ratio is too large, the wires are likely to be arranged in bundles when the silver nanowire dispersion is coated, which may hinder the acquisition of high-quality transparent conductive films.
[有機保護劑] [Organic Protective Agent]
上述非常細微且直徑變異小之銀奈米線,可藉由後述之醇溶劑還原法合成。醇溶劑還原法係在有機保護劑之存在下使銀的析出反應進行。在經合成之銀奈米線之表面上附著有反應時所使用之有機保護劑的聚合物,而確保在溶液中之分散性。有機保護劑可適用具有乙烯基吡咯啶酮結構單元者。圖1係表示乙烯基吡咯啶酮結構單元。具體而言,可使用PVP,或乙烯基吡咯啶酮與其他單體之共聚合物。 The silver nanowires, which are very fine and have small diameter variations, can be synthesized by the alcohol solvent reduction method described later. The alcohol solvent reduction method proceeds the precipitation reaction of silver in the presence of an organic protective agent. The polymer of the organic protective agent used in the reaction is attached to the surface of the synthesized silver nanowire to ensure the dispersibility in the solution. The organic protective agent may be those having vinylpyrrolidone structural units. Figure 1 shows the structural units of vinylpyrrolidone. Specifically, PVP or a copolymer of vinylpyrrolidone and other monomers can be used.
上述之乙烯基吡咯啶酮與其他單體之共聚合物,可使添加有醇之水系溶劑中的分散性相較於PVP更加提升。就如此之共聚合物而言,以具有親水性單體之結構單元者為重要。其中,親水性單體係意指具有在25℃的水1000g中溶解1g以上之性質之單體。具體而言,可舉例如:二烯丙基二甲基銨(Diallyldimethylammonium)鹽單體、丙烯酸酯系或甲基丙烯酸系之單體、馬來亞醯胺系之單體等。丙烯酸酯系或甲基丙烯酸系之單體,可舉例如:丙烯酸乙酯、丙烯酸2-羥基乙酯、甲基丙烯2-羥基乙酸。此外,就馬來亞醯胺系單體而言,可舉例如:丙烯酸4-羥基丁酯、N-甲基馬來亞醯胺、N-乙基馬來亞醯胺、N-丙基馬來亞醯胺,N-第三丁基馬來亞醯胺。 The above-mentioned copolymer of vinylpyrrolidone and other monomers can improve the dispersibility in water-based solvents added with alcohol more than that of PVP. For such a copolymer, it is important to have a structural unit of a hydrophilic monomer. Among them, the hydrophilic single system means a monomer having the property of dissolving more than 1 g in 1000 g of water at 25°C. Specifically, for example, diallyldimethylammonium salt monomers, acrylate-based or methacrylic-based monomers, and maleimide-based monomers can be mentioned. Examples of acrylic or methacrylic monomers include ethyl acrylate, 2-hydroxyethyl acrylate, and methacrylic 2-hydroxyacetic acid. In addition, the maleimide-based monomers include, for example, 4-hydroxybutyl acrylate, N-methylmaleimide, N-ethylmaleimide, and N-propylmaleimide. Leimide, N-tertiary butyl maleimide.
[銀奈米線之製造方法] [Manufacturing method of silver nanowire]
如上所述,銀奈米線之合成法已知有在溶解有有機保護劑之醇溶劑中使銀以還原析出成線狀之「醇溶劑還原法」。發明人等詳細研究之結果, 在使用具有乙烯基吡咯啶酮結構單元之聚合物作為有機保護劑之醇溶劑還原法中,發現藉由下述(i)、(ii)之方法,可合成如上所述般平均直徑極細微且直徑之變異非常小之銀奈米線: As mentioned above, the method for synthesizing silver nanowires is known as the "alcohol solvent reduction method" in which silver is reduced and precipitated into a linear shape in an alcohol solvent in which an organic protective agent is dissolved. The results of detailed research by the inventors, In the alcohol solvent reduction method using a polymer having a vinylpyrrolidone structural unit as an organic protective agent, it was found that the following methods (i) and (ii) can be synthesized with extremely fine average diameters as described above. Silver nanowires with very small variations in diameter:
(i)使用含有合計40質量%以上之屬於1分子中碳數為4以上6以下的1,2-烷二醇之1種以上的醇溶劑,作為醇溶劑; (i) Use as an alcohol solvent containing at least one alcohol solvent containing a total of 40% by mass or more of 1,2-alkanediol having a carbon number of 4 to 6 in a molecule;
(ii)將還原析出時之溫度控制於50至90℃之範圍。 (ii) The temperature during reduction and precipitation is controlled within the range of 50 to 90°C.
醇溶劑還原法中,認為有機保護劑之聚合物分子選擇地吸著於銀之核結晶的{100}面上而抑制{100}面之成長,並使屬於銀結晶之最密面之{111}面優先地成長,藉此形成金屬銀之線狀結構體。關於藉由滿足上述(i)(ii)之還原條件,可穩定地合成平均直徑極細微且直徑之變異非常小之銀奈米線之理由,目前尚不明確。推測有可能係因為在屬於有機保護劑之具有乙烯基吡咯啶酮結構單元之聚合物所存在之環境下,利用碳數為4以上6以下之1,2-烷二醇之還原力,在90℃以下之比較低的溫度區域內開始銀的還原反應時,雖然機制不明確,但生成粒徑非常小之核結晶,亦即{111}面之尺寸為非常小之核結晶者。然後認為,進一步在90℃以下之環境下利用碳數為4以上6以下之1,2-烷二醇之還原力而使銀進行還原析出反應,便可一邊維持核結晶之{111}面的小尺寸,同時使{111}面成長,其結果合成極細微的銀奈米線。此種情形,由於所合成之各個銀奈米線間之直徑變異非常小,故與在乙二醇或丙二醇之溶劑中以超過90℃之溫度區域使銀進行還原析出之以往一般的醇溶劑還原法之情形相比,推測有可能使急遽之核生成以及成長受到抑制,因而比較穩定地進行還原反應。還原析出時之溫度為85℃以下更佳,在60℃以下進行又更佳。另一方面,溫度過低時反應小時會變長因而不經濟。種種檢討的結果,還原析出時之溫度在50℃以上進行時,由反應小時之觀點而言,在53℃以上進行更佳。 並且,由穩定地合成直徑特別細微且CV值特別小之銀奈米線之觀點而言,使用例如含有合計40%以上之屬於1分子中碳數為4或5之1,2-烷二醇之1種以上之醇溶劑,相較於在50℃以上60℃以下之溫度下進行還原析出反應較有效果。 In the alcohol solvent reduction method, it is believed that the polymer molecules of the organic protective agent selectively adsorb on the {100} face of the silver core crystal to inhibit the growth of the {100} face, and make the {111} the densest face of the silver crystal } The plane grows preferentially, thereby forming a linear structure of metallic silver. The reason why silver nanowires with extremely fine average diameters and very small variations in diameter can be stably synthesized by satisfying the reduction conditions of (i) and (ii) above is currently unclear. It is speculated that it may be because in the presence of a polymer with vinylpyrrolidone structural unit, which is an organic protective agent, the reducing power of 1,2-alkanediol with a carbon number of 4 or more and 6 or less is 90 When the reduction reaction of silver starts in a relatively low temperature range below °C, although the mechanism is not clear, nuclear crystals with very small particle diameters are formed, that is, those with very small size of {111} planes. Then it is believed that the reducing power of 1,2-alkanediol with a carbon number of 4 to 6 can be used to reduce the precipitation reaction of silver in an environment below 90°C, and the {111} plane of the nucleus crystal can be maintained. The size is small and the {111} plane grows at the same time, resulting in the synthesis of extremely fine silver nanowires. In this case, since the diameter variation between the synthesized silver nanowires is very small, it is different from the conventional alcohol solvent reduction in which silver is reduced and precipitated in a solvent of ethylene glycol or propylene glycol at a temperature exceeding 90°C. Compared with the law, it is speculated that the rapid nucleation and growth may be inhibited, and the reduction reaction may proceed more stably. The temperature at the time of reduction and precipitation is more preferably 85°C or less, and even more preferably performed at 60°C or less. On the other hand, when the temperature is too low, the reaction time will be longer, which is not economical. As a result of various reviews, when the temperature at the time of reduction and precipitation is performed at 50°C or higher, it is more preferable to perform it at 53°C or higher from the viewpoint of a small reaction time. In addition, from the viewpoint of stably synthesizing silver nanowires with a particularly fine diameter and a particularly small CV value, for example, a 1,2-alkanediol with a carbon number of 4 or 5 in a molecule containing 40% or more in total is used One or more alcohol solvents are more effective than performing reduction and precipitation reactions at a temperature above 50°C and below 60°C.
在碳數為3個以下之乙二醇或丙二醇之溶劑中嚐試以90℃以下之溫度合成銀奈米線時,難以穩定地合成平均直徑為未滿20.0nm且直徑之變動係數CV為15.0%以下,亦即平均直徑極細微且直徑之變異非常小之銀奈米線。此外,即使為碳數為4至6之烷二醇,若只利用1,3-丁二醇或1,4-丁二醇等羥基位於1,2位置以外之烷二醇的還原力進行合成,亦難以合成細微之銀奈米線。另一方面,碳數為7個以上之1,2-烷二醇在室溫附近為固體之情形多,就用以將銀奈米線進行工業上的量產之醇溶劑而言操作性較差。 When trying to synthesize silver nanowires at a temperature below 90℃ in a solvent of ethylene glycol or propylene glycol with 3 carbons or less, it is difficult to synthesize the average diameter of less than 20.0nm stably and the coefficient of variation CV of the diameter is 15.0% Below, silver nanowires with very fine average diameter and very small variation in diameter. In addition, even if it is an alkanediol with a carbon number of 4 to 6, if only 1,3-butanediol or 1,4-butanediol, such as 1,3-butanediol or 1,4-butanediol, is synthesized using the reducing power of an alkanediol whose hydroxyl group is located outside the 1,2 position , It is also difficult to synthesize fine silver nanowires. On the other hand, 1,2-alkanediols with 7 or more carbons are often solid near room temperature, and they are poor in handling in terms of alcohol solvents used for industrial mass production of silver nanowires. .
就碳數為4至6之1,2-烷二醇而言,具體可舉例如:1,2-丁二醇(碳數4)、1,2-戊二醇(碳數5)、1,2-己二醇(碳數6)。醇溶劑係使用此等之1種或2種以上。本發明中亦可使用此等碳數4至6之1,2-烷二醇與其他醇之混合醇溶劑,但必須使用以溶劑中醇成分所佔的質量比率計,含有合計40%以上之碳數為4以上6以下之1,2-烷二醇之1種以上之醇溶劑。以溶劑中醇成分所佔的質量比率計,亦可將碳數為4以上6以下之1,2-烷二醇之1種以上的含量控制在合計80%以上,或者合計95%以上。就其他之醇而言可舉例如:1,2-丙二醇(碳數3)。 For 1,2-alkanediols having 4 to 6 carbon atoms, specific examples include: 1,2-butanediol (carbon number 4), 1,2-pentanediol (carbon number 5), 1 ,2-Hexanediol (carbon number 6). One or two or more of these are used for the alcohol solvent. In the present invention, mixed alcohol solvents of these 1,2-alkanediols with 4 to 6 carbon atoms and other alcohols can also be used, but they must be used based on the mass ratio of the alcohol in the solvent, which contains a total of more than 40% One or more alcohol solvents of 1,2-alkanediol with carbon number of 4 or more and 6 or less. Based on the mass ratio of the alcohol component in the solvent, the content of one or more of 1,2-alkanediols with a carbon number of 4 or more and 6 or less may be controlled to 80% or more in total, or 95% or more in total. Examples of other alcohols include 1,2-propanediol (carbon number 3).
就銀奈米線之合成時在醇溶劑中預先存在之聚合物而言,可適用屬於上述有機保護劑之具有乙烯基吡咯啶酮結構單元之聚合物。存在於醇溶劑中之前述具有乙烯基吡咯啶酮結構單元之聚合物的量,與還原析出中所使用的銀的總量之質量比率「聚合物/銀質量比」為0.5至5.0之範 圍較佳。使用存在有太大量之聚合物之醇溶劑時,在經合成之銀奈米線的表面上所附著之聚合物量會變得過多。將聚合物附著量過多之銀奈米線適用於透明導電膜時,線彼此之接觸電阻會變大,因而不利於得到導電性高之透明導電膜。 For the polymer pre-existing in the alcohol solvent during the synthesis of silver nanowires, polymers with vinylpyrrolidone structural units belonging to the above-mentioned organic protective agents are applicable. The mass ratio of the amount of the aforementioned polymer having vinylpyrrolidone structural unit in the alcohol solvent to the total amount of silver used in the reduction precipitation "polymer/silver mass ratio" is in the range of 0.5 to 5.0 The surrounding is better. When an alcohol solvent containing too much polymer is used, the amount of polymer attached to the surface of the synthesized silver nanowire becomes too much. When silver nanowires with excessive polymer adhesion are applied to a transparent conductive film, the contact resistance between the wires will increase, which is not conducive to obtaining a transparent conductive film with high conductivity.
作為銀奈米線之合成中所使用之銀供應源,係使用可溶於醇溶劑之銀化合物。可舉例如:硝酸銀、醋酸銀、氧化銀、氯化銀等,若考量到對於溶劑之溶解性或成本,則以硝酸銀(AgNO3)容易使用。除了銀化合物、具有乙烯基吡咯啶酮結構單元之聚合物之外,尚溶解有氯化物、溴化物之醇溶劑中使還原析出反應進行較佳。進一步而言,在溶解有鹼金屬氫氧化物、鋁鹽之醇溶劑中使還原析出反應進行更佳。上述各物質之中,例如銀化合物、氯化物、溴化物、鋁鹽等可以溶液之狀態添加於反應容器中。於此情形,就用以製作各物質溶液之溶劑而言,適合使用在醇溶劑之中極性高且溶解性亦高之溶劑。可舉例如:1,2-丙二醇(Propylene Glycol)。 As the silver supply source used in the synthesis of silver nanowires, silver compounds soluble in alcohol solvents are used. For example, silver nitrate, silver acetate, silver oxide, silver chloride, etc., if solubility to a solvent or cost is considered, silver nitrate (AgNO 3 ) is easy to use. In addition to silver compounds and polymers with vinylpyrrolidone structural units, the reduction and precipitation reaction is preferably carried out in an alcohol solvent in which chlorides and bromides are still dissolved. Furthermore, it is better to proceed the reduction precipitation reaction in an alcohol solvent in which alkali metal hydroxides and aluminum salts are dissolved. Among the above-mentioned substances, for example, silver compounds, chlorides, bromides, aluminum salts, etc., can be added to the reaction vessel in a solution state. In this case, it is suitable to use solvents with high polarity and high solubility among alcohol solvents for the solvent used to prepare the solution of each substance. For example, 1,2-propylene glycol (Propylene Glycol).
銀奈米線之合成中,相對於醇溶劑的總使用量,銀的總使用量係以每1L醇溶劑中銀為0.01至0.1莫耳之範圍較佳。相對於醇溶劑的總使用量,鹽化物的總使用量係以每1L醇溶劑中Cl的量為0.00001(1×10-5)至0.01莫耳之範圍較佳,0.00005(5×10-5)至0.01莫耳之範圍更佳。相對於醇溶劑的總使用量,溴化物的總使用量係以每1L醇溶劑中Br的量為0.000001(1×10-6)至0.001(1×10-3)莫耳之範圍較佳,0.000005(5×10-6)至0.001(1×10-3)莫耳之範圍更佳。相對於醇溶劑的總使用量,鹼金屬氫氧化物的總使用量係以每1L醇溶劑中氫氧化物量為0.0001(1×10-4)至0.01(1×10-2)莫耳之範圍較佳。相對於醇溶劑的總使用量,鋁鹽的總使用量係以 每1L溶劑中Al的量為0.00001(1×10-5)至0.001(1×10-3)莫耳之範圍較佳。相對於溶劑總質量,可含有2%以下之範圍之乙酸酯或水作為溶劑成分。 In the synthesis of silver nanowires, relative to the total amount of alcohol solvent used, the total amount of silver used is preferably in the range of 0.01 to 0.1 mol per 1L of alcohol solvent. Relative to the total amount of alcohol solvent used, the total amount of salt used is preferably in the range of 0.00001 (1×10 -5 ) to 0.01 mol per 1L of Cl in the alcohol solvent, 0.00005 (5×10 -5 ) To 0.01 mol is more preferable. Relative to the total use amount of the alcohol solvent, the total use amount of bromide is preferably in the range of 0.000001 (1×10 -6 ) to 0.001 (1×10 -3 ) moles of Br per 1L of the alcohol solvent. The range of 0.000005 (5×10 -6 ) to 0.001 (1×10 -3 ) mole is more preferable. Relative to the total amount of alcohol solvent used, the total amount of alkali metal hydroxide used is in the range of 0.0001 (1×10 -4 ) to 0.01 (1×10 -2 ) mole per 1L of alcohol solvent. Better. Relative to the total used amount of the alcohol solvent, the total used amount of the aluminum salt is preferably in the range of 0.00001 (1×10 -5 ) to 0.001 (1×10 -3 ) mole per 1 L of the solvent. Relative to the total mass of the solvent, it can contain 2% or less of acetate or water as the solvent component.
[銀奈米線分散液] [Silver Nanowire Dispersion]
如上述般經合成之使直徑細微且直徑分布的變異小之銀奈米線分散於液狀介質中而成的「銀奈米線分散液」,對於製造導電性-霧度平衡優異之透明導電膜極為有用。其中「液狀介質」係構成銀奈米線分散液之液體部分,在溶劑物質之中溶解有其他物質之情形,該物質亦為液狀介質之構成成分。例如,視需要添加增黏成分或黏合劑成分等而調整為特別適於塗裝之性質之銀奈米線分散液(在此有時稱作為「銀奈米線印墨」)中,溶解於溶劑中之增黏成分或黏合劑成分等亦為液狀介質之構成成分。 The "silver nanowire dispersion", which is synthesized by dispersing silver nanowires with fine diameters and small variations in diameter distribution in a liquid medium as described above, is useful for producing transparent conductive materials with excellent conductivity and haze balance. The membrane is extremely useful. The "liquid medium" refers to the liquid part of the silver nanowire dispersion. When other substances are dissolved in the solvent substance, the substance is also a constituent of the liquid medium. For example, a silver nanowire dispersion (sometimes referred to as "silver nanowire printing ink"), which is adjusted to have properties particularly suitable for coating by adding viscosity-increasing components or adhesive components as necessary, is dissolved in The viscosity-increasing component or binder component in the solvent is also the constituent component of the liquid medium.
就塗裝用銀奈米線分散液、或者用以製作塗裝用銀奈米線分散液的中間製品亦即銀奈米線分散液中所使用之溶劑而言,一般係使用水溶劑、水與醇之混合溶劑、醇溶劑中的任一者。為了確保銀奈米線之液中分散性,以水的存在為有利,為了確保對於PET(聚對苯二甲酸乙酯)等透明樹脂基材之銀奈米線分散液之潤濕性,則以醇的存在為有利。作為溶劑成分而使用水及醇之其中一者或兩者之情形,構成溶劑之水與醇的質量比率,可在水:醇為0:100至100:0之範圍內任意地調整。就適合使用作為銀奈米線分散液之溶劑的醇而言,可舉例如:碳數1至4之1元醇。具體而言,甲醇、乙醇、2-丙醇(異丙醇)、2-甲基-1-丙醇、1-丁醇等醇為適合的對象。此等醇具有適度的高沸點,方便使用於用以形成透明導電膜之塗裝。將複數種醇混合使用時,相對於所使用之醇的總質量,以將碳數1至4之1元醇的1種或2種以上設為50%以上較佳。 For the silver nanowire dispersion for coating, or the intermediate product used to make the silver nanowire dispersion for coating, that is, the solvent used in the silver nanowire dispersion, water solvents and water are generally used. Either a mixed solvent with alcohol and an alcohol solvent. In order to ensure the dispersibility of silver nanowires in the liquid, the presence of water is advantageous. To ensure the wettability of the silver nanowire dispersions on transparent resin substrates such as PET (polyethylene terephthalate), then The presence of alcohol is advantageous. When one or both of water and alcohol are used as the solvent component, the mass ratio of water to alcohol constituting the solvent can be arbitrarily adjusted within the range of water: alcohol from 0:100 to 100:0. Examples of alcohols suitable for use as a solvent for the silver nanowire dispersion include monohydric alcohols with 1 to 4 carbon atoms. Specifically, alcohols such as methanol, ethanol, 2-propanol (isopropanol), 2-methyl-1-propanol, and 1-butanol are suitable objects. These alcohols have a moderately high boiling point and are convenient for coating to form a transparent conductive film. When a plurality of alcohols are mixed and used, it is preferable to set one or two or more of monohydric alcohols having 1 to 4 carbons to 50% or more with respect to the total mass of the alcohols used.
為了得到良好兼具銀奈米線之液中分散性及與PET等基材之潤濕性平衡之銀奈米線分散液,以使用水與醇的混合溶劑為有效。於此 情形,將水與醇的質量比率係以調整為例如水:醇為95:5至70:30之範圍內較佳。另一方面,就重視在塗膜乾燥步驟的生產性之情形而言,水:醇為接近0:100之以醇為主體的溶劑較為有效。此時,若附著於銀奈米線之有機保護劑為以往一般所使用之PVP(聚乙烯基吡咯啶酮)之情形,則為了確保銀線的液中分散性,需要添加界面活性劑。大量使用界面活性劑則會對於透明導電膜之導電性造成不良影響。 In order to obtain a silver nanowire dispersion that has a good balance between the dispersibility of the silver nanowire in the liquid and the wettability with PET and other substrates, it is effective to use a mixed solvent of water and alcohol. Here In this case, it is better to adjust the mass ratio of water to alcohol to, for example, water:alcohol in the range of 95:5 to 70:30. On the other hand, in the case of attaching importance to the productivity in the coating film drying step, water:alcohol is close to 0:100 and a solvent mainly composed of alcohol is effective. At this time, if the organic protective agent attached to the silver nanowire is PVP (polyvinylpyrrolidone) that is generally used in the past, it is necessary to add a surfactant in order to ensure the liquid dispersibility of the silver wire. A large amount of surfactants will adversely affect the conductivity of the transparent conductive film.
構成銀奈米線分散液之液狀介質中,除了溶劑成分之外,亦可含有增黏成分、黏合劑成分、界面活性劑成分等。液狀介質中溶劑成分所佔之質量比率為95%以上較佳。例如使用水以及醇之一者或兩者作為溶劑成分之情形,適用醇的質量比率為95%以上之液狀介質、醇與水的合計質量比率為95%以上之液狀介質、水的質量比率為95%以上之液狀介質中的任一者較佳。就塗裝用之銀奈米線分散液之情形而言,分散液的總質量中銀奈米線所佔的質量比率係以調整為以金屬銀換算為例如0.03至1.50%之範圍內較佳。 In addition to the solvent component, the liquid medium constituting the silver nanowire dispersion may also contain a thickening component, a binder component, a surfactant component, etc. The mass ratio of the solvent component in the liquid medium is preferably 95% or more. For example, in the case of using one or both of water and alcohol as the solvent component, the mass ratio of the liquid medium with an alcohol mass ratio of 95% or more, the total mass ratio of alcohol and water of 95% or more, and the mass of water are applicable. Any one of liquid media having a ratio of 95% or more is preferable. In the case of the silver nanowire dispersion for coating, the mass ratio of the silver nanowire in the total mass of the dispersion should be adjusted to a range of, for example, 0.03 to 1.50% in terms of metallic silver.
[實施例] [Example]
[實施例1] [Example 1]
在室溫下,於1,2-丁二醇(和光純藥工業公司製,特級)817.6g中,添加氯化鋰(ALDRICH公司製)含量為10質量%之1,2-丙二醇溶液0.399g、溴化鉀(和光純藥工業公司製)含量為1質量%之1,2-丙二醇溶液0.476g、氫氧化鋰(Aldrich公司製)0.0711g、硝酸鋁九水合物(KISHIDA CHEMICAL公司製)含量為20質量%之1,2-丙二醇溶液0.503g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)8.39g並使其溶解製作為溶液A。
At room temperature, to 817.6 g of 1,2-butanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade), 0.399 g of a 1,2-propanediol solution containing 10% by mass of lithium chloride (manufactured by ALDRICH) was added , Potassium bromide (Wako Pure Chemical Industries, Ltd.) content of 1% by
在由1,2-丙二醇9.57g、純水0.80g所構成之醇與水混合溶劑中,添加硝酸銀6.80g,並在35℃攪拌使其溶解製作為溶液B。 To an alcohol and water mixed solvent composed of 9.57 g of 1,2-propanediol and 0.80 g of pure water, 6.80 g of silver nitrate was added, and the mixture was stirred and dissolved at 35°C to prepare a solution B.
如以下之方式在合成溫度85℃、反應小時24小時之合成條件下進行銀的還原析出反應。將上述溶液A置人反應容器1L之燒杯中,一邊攪拌一邊由室溫升溫至85℃為止後,將溶液B的總量以花費一分鐘的方式添加至溶液A中。溶液B添加後,將使用於添加溶液B之容器以及管路用4g之1,2-丙二醇共洗。之後,將反應容器中之液體一邊攪拌一邊在85℃保存24小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 85°C and a reaction time of 24 hours as follows. The above-mentioned solution A was put in a 1L beaker of the reaction vessel, and the temperature was raised from room temperature to 85°C while stirring, and the total amount of the solution B was added to the solution A in one minute. After solution B is added, the container and pipeline used to add solution B are co-washed with 4g of 1,2-propanediol. After that, the liquid in the reaction vessel was stored at 85°C for 24 hours while stirring, and then cooled to room temperature to obtain a reaction liquid containing silver nanowires.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-丁二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,2-丁二醇為98.2%、1,2-丙二醇為1.8%。其與使用於還原析出之銀的總量之質量比率「聚合物/銀質量比」為1.94。 The alcohol solvent used in this example contains 1,2-butanediol present in the above-mentioned solution A and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. The mass ratio of various alcohols in all alcohol components is 98.2% for 1,2-butanediol and 1.8% for 1,2-propanediol. The mass ratio "polymer/silver mass ratio" to the total amount of silver used for reduction precipitation was 1.94.
將冷卻至室溫之上述反應液20g分取至離心管,並添加純水170g,藉由離心分離機以3000rpm進行15分鐘之離心分離操作。由於已觀察濃縮物與上清液,除去上清液部分並回收濃縮物。之後,添加純水170g於經回收之濃縮物之後與上述同樣地進行離心分離並回收濃縮物,將如此之操作重複進行三次。之後,將經回收之濃縮物分散於甲醇中,得到固形分(經合成之銀奈米線)之含量為0.05質量%之銀奈米線分散液。 20 g of the above-mentioned reaction solution cooled to room temperature was aliquoted into a centrifuge tube, 170 g of pure water was added, and a centrifugal separation operation was performed at 3000 rpm for 15 minutes by a centrifugal separator. Since the concentrate and the supernatant were observed, the supernatant was removed and the concentrate was recovered. After adding 170 g of pure water to the recovered concentrate, centrifugal separation was performed in the same manner as described above, and the concentrate was recovered. This operation was repeated three times. After that, the recovered concentrate was dispersed in methanol to obtain a silver nanowire dispersion with a solid content (synthesized silver nanowire) content of 0.05% by mass.
將所得到之銀奈米線之平均直徑依以下之方式求得。將上述分散液置於穿透式電子顯微鏡之附支撐膜的靶(grid)(Japan Electron Optics Laboratory公司製,Cu150網目)上,藉由穿透式電子顯微鏡(Japan Electron Optics Laboratory公司製;JEM-1011),以加速電壓100kV、倍率40,000倍進行明視野像之觀察並採集觀察圖像,將採集之原圖像放大為 2倍尺寸以正確地測定直徑後,使用軟體(Motic Image Plus2.1S)根據上述之定義測定平均直徑。此外,依據使用於算出前述平均直徑之合計100條以上之線的直徑值求得標準偏差σ(nm),藉由前述之(2)式求得直徑之變動係數CV(%)。 The average diameter of the silver nanowires obtained is obtained by the following method. The above dispersion was placed on a grid with a supporting film of a transmission electron microscope (made by Japan Electron Optics Laboratory, Cu150 mesh), and used a transmission electron microscope (made by Japan Electron Optics Laboratory; JEM- 1011). Observe the bright-field image with an acceleration voltage of 100kV and a magnification of 40,000 times and collect the observation image, and enlarge the collected original image into After double the size to measure the diameter correctly, use the software (Motic Image Plus 2.1S) to measure the average diameter according to the above definition. In addition, the standard deviation σ (nm) is obtained from the diameter value of a total of 100 or more wires used to calculate the aforementioned average diameter, and the diameter variation coefficient CV (%) is obtained from the aforementioned equation (2).
將所得到之銀奈米線之平均長度依以下之方式求得。將上述分散液以30%IPA水溶液(以水:IPA=70:30混合而成之稀釋液)稀釋成銀濃度0.002質量%作為試樣液,將此置於SEM用之厚度200μm、3mm平方之矽基板觀察台,在觀察台上使水揮發之後,藉由電場發射型掃描式電子顯微鏡(Hitachi High-Technologies股份有限公司製;S-4700),以加速電壓3kV、倍率1,500倍進行觀察。在任意選出之3個以上的視野中,以能夠在視野內確認全長之全部的線作為對象,依據上述之定義測定平均長度。並且,由此平均長度與上述之平均直徑藉由上述(1)式算出平均長寬比AM。 Obtain the average length of the silver nanowires obtained in the following way. Dilute the above dispersion with a 30% IPA aqueous solution (diluted solution mixed with water: IPA=70:30) to a silver concentration of 0.002% by mass as a sample solution, and place this in a SEM with a thickness of 200μm and 3mm square On the silicon substrate observation table, after volatilizing water on the observation table, observation was performed with a field emission scanning electron microscope (manufactured by Hitachi High-Technologies Co., Ltd.; S-4700) at an acceleration voltage of 3 kV and a magnification of 1,500 times. In 3 or more selected fields of view, the average length is measured according to the above-mentioned definition with the line that can confirm all the full length in the field of view. And whereby the average length and the average diameter of the above by (1) above Formula A M average aspect ratio was calculated.
將結果示於表1。在本例中,合成出平均直徑為19.1nm、直徑之變動係數CV為9.4%之極細微且直徑之變異非常小之銀奈米線。 The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 19.1nm and a diameter variation coefficient CV of 9.4% is synthesized, and the diameter variation is very small.
[實施例2] [Example 2]
除了在實施例1中將合成溫度變更為75℃、反應小時變更為72小時之外,以與實施例1同樣之條件進行實驗。將結果示於表1。在本例中,合成出平均直徑為17.8nm、直徑之變動係數CV為13.5%之極細微且直徑之變異非常小之銀奈米線。 The experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 75°C and the reaction hours were changed to 72 hours in Example 1. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 17.8nm, a diameter variation coefficient CV of 13.5%, and a very small variation in diameter was synthesized.
[實施例3] [Example 3]
除了在實施例1中將合成溫度變更為65℃、反應小時變更為84小時之外,以與實施例1同樣之條件進行實驗。將結果示於表1。在本例中,合成出平均直徑為17.8nm、直徑之變動係數CV為14.6%之極細微且直徑之 變異非常小之銀奈米線。在本例所得到之銀奈米線之TEM(穿透式電子顯微鏡)照片例示於圖2。 The experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 65°C and the reaction hours were changed to 84 hours in Example 1. The results are shown in Table 1. In this example, a very fine diameter with an average diameter of 17.8nm and a coefficient of variation of the diameter CV of 14.6% is synthesized. Silver nanowires with very small variations. An example of a TEM (transmission electron microscope) photograph of the silver nanowire obtained in this example is shown in FIG. 2.
[實施例4] [Example 4]
除了在實施例1中將合成溫度變更為55℃、反應小時變更為130小時之外,以與實施例1同樣之條件進行實驗。將結果示於表1。在本例中,合成出平均直徑為15.2nm、直徑之變動係數CV為8.6%之極細微且直徑之變異非常小之銀奈米線。 The experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 55°C and the reaction hours were changed to 130 hours in Example 1. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 15.2nm and a diameter variation coefficient CV of 8.6% and a very small variation in diameter was synthesized.
[實施例5] [Example 5]
在室溫下,於1,2-戊二醇(和光純藥工業公司製,特級)817.6g中,添加氯化鋰(ALDRICH公司製)含量為10質量%之1,2-丙二醇溶液0.399g、溴化鉀(和光純藥工業公司製)含量為1質量%之1,2-丙二醇溶液0.476g、氫氧化鋰(ALDRICH公司製)0.0711g、硝酸鋁九水合物(KISHIDA CHEMICAL公司製)含量為20質量%之1,2-丙二醇溶液0.503g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)8.39g並使其溶解製作為溶液A。
At room temperature, to 817.6 g of 1,2-pentanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade), 0.399 g of a 1,2-propanediol solution containing 10% by mass of lithium chloride (manufactured by ALDRICH) was added , Potassium bromide (Wako Pure Chemical Industries, Ltd.) content of 1% by
在由1,2-丙二醇9.57g、純水0.80g所構成之醇與水混合溶劑中,添加硝酸銀6.80g,並在35℃攪拌使其溶解製作為溶液B。 To an alcohol and water mixed solvent composed of 9.57 g of 1,2-propanediol and 0.80 g of pure water, 6.80 g of silver nitrate was added, and the mixture was stirred and dissolved at 35°C to prepare a solution B.
如以下之方式在合成溫度65℃、反應小時72小時之合成條件下進行銀的還原析出反應。將上述溶液A置入反應容器1L之燒杯中,一邊攪拌一邊由室溫升溫至65℃為止後,將溶液B的總量以花費一分鐘的方式添加至溶液A中。溶液B添加結束後,將使用於添加溶液B之容器以及管路用4g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊在65℃保存72小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 65°C and a reaction time of 72 hours in the following manner. The above-mentioned solution A was placed in a 1L beaker of the reaction vessel, and the temperature was raised from room temperature to 65°C while stirring, and the total amount of the solution B was added to the solution A in one minute. After the addition of solution B, the container and pipeline used to add solution B are co-washed with 4g of 1,2-propanediol. After that, the solution in the reaction vessel was stored at 65°C for 72 hours while stirring, and then cooled to room temperature to obtain a reaction solution containing silver nanowires.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-戊二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔之質量比率,1,2-戊二醇為98.2%、1,2-丙二醇為1.8%。其與使用於還原析出之銀的總量之質量比率「聚合物/銀質量比」為1.94。 The alcohol solvent used in this example contains 1,2-pentanediol present in the above-mentioned solution A, and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. The mass ratio of various alcohols in all alcohol components is 98.2% for 1,2-pentanediol and 1.8% for 1,2-propanediol. The mass ratio "polymer/silver mass ratio" to the total amount of silver used for reduction precipitation was 1.94.
對於所得到之銀奈米線,以與實施例1同樣的手法進行直徑以及長度之測定。將結果示於表1。在本例中,合成出平均直徑為16.7nm、直徑之變動係數CV為13.2%之極細微且直徑之變異非常小之銀奈米線。 The diameter and length of the obtained silver nanowire were measured in the same manner as in Example 1. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 16.7nm and a diameter variation coefficient CV of 13.2% is synthesized, and the diameter variation is very small.
[實施例6] [Example 6]
除了在實施例5中將合成溫度變更為55℃、反應小時變更為130小時之外,以與實施例1同樣之條件進行實驗。將結果示於表1。在本例中,合成出平均直徑為15.2nm、直徑之變動係數CV為8.6%之極細微且直徑之變異非常小之銀奈米線。 In Example 5, the experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 55°C and the reaction hours were changed to 130 hours. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 15.2nm and a diameter variation coefficient CV of 8.6% and a very small variation in diameter was synthesized.
[實施例7] [Example 7]
為了確認將製造裝置之規模提昇時的影響,使用10L燒杯作為反應容器以進行規模約實施例310倍的實驗。 In order to confirm the effect of increasing the scale of the manufacturing device, a 10L beaker was used as a reaction vessel to conduct an experiment with a scale of approximately 310 times that of Example.
在室溫下,於1,2-丁二醇8116.3g中,添加氯化鋰含量為10質量%之1,2-丙二醇溶液3.986g、溴化鉀0.0476g、氫氧化鋰0.711g、硝酸鋁九水合物含量為20質量%之1,2-丙二醇溶液4.994g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)83.875g並使其溶解製作為溶液A。 At room temperature, to 8116.3 g of 1,2-butanediol, add 3.986 g of 1,2-propanediol solution containing 10% by mass of lithium chloride, 0.0476 g of potassium bromide, 0.711 g of lithium hydroxide, and aluminum nitrate 4.994 g of a 1,2-propylene glycol solution with a nonahydrate content of 20% by mass, a copolymer of vinylpyrrolidone and diallyldimethylammonium nitrate (based on vinylpyrrolidone 99 mass %, 1% by mass of dimethyl diallyl ammonium nitrate, a copolymer made with a weight average molecular weight of 75,000) 83.875 g and dissolved to prepare a solution A.
在由1,2-丙二醇95.70g、純水8.00g所構成之醇與水之混合溶劑中,添加硝酸銀67.96g,並在35℃攪拌使其溶解製作為溶液B。 To a mixed solvent of alcohol and water composed of 95.70 g of 1,2-propanediol and 8.00 g of pure water, 67.96 g of silver nitrate was added, and the mixture was stirred and dissolved at 35°C to prepare a solution B.
如以下之方式在合成溫度65℃、反應小時84小時之合成條件下進行銀的還原析出反應。將上述溶液A置入反應容器10L之燒杯中,一邊以旋轉數225rpm攪拌一邊由室溫升溫至65℃為止後,將溶液B的總量從2個添加口以花費一分鐘的方式添加至溶液A中。溶液B添加結束後,將使用於添加溶液B之容器以及管路用100g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊維持攪拌狀態在65℃保存84小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 65°C and a reaction hour of 84 hours in the following manner. Put the above-mentioned solution A in a 10L beaker of the reaction vessel and stir it at a rotation speed of 225 rpm from room temperature to 65°C, then add the total amount of solution B to the solution from two addition ports in one minute In A. After the addition of solution B, the container and pipeline used to add solution B are co-washed with 100g of 1,2-propanediol. After that, the solution in the reaction vessel was kept stirring while maintaining a stirring state at 65°C for 84 hours and then cooled to room temperature to obtain a reaction solution containing silver nanowires.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-丁二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,2-丁二醇為97.6%、1,2-丙二醇為2.4%。其與使用於還原析出之銀的總量之質量比率「聚合物/銀質量比」為1.94。 The alcohol solvent used in this example contains 1,2-butanediol present in the above-mentioned solution A and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. The mass ratio of various alcohols in all alcohol components is 97.6% for 1,2-butanediol and 2.4% for 1,2-propanediol. The mass ratio "polymer/silver mass ratio" to the total amount of silver used for reduction precipitation was 1.94.
對於所得到之銀奈米線,以與實施例1同樣的手法進行直徑以及長度之測定。將結果示於表1。在本例中,合成出與實施例3同等平均直徑為17.9nm之極細微之銀奈米線。此外,直徑之變動係數CV為非常小之12.8%。在圖3中例示本例中所得到銀奈米線之TEM(穿透式電子顯微鏡)照片。 The diameter and length of the obtained silver nanowire were measured in the same manner as in Example 1. The results are shown in Table 1. In this example, an extremely fine silver nanowire with an average diameter of 17.9 nm equivalent to that of Example 3 was synthesized. In addition, the coefficient of variation of diameter CV is very small, 12.8%. Fig. 3 illustrates a TEM (transmission electron microscope) photograph of the silver nanowire obtained in this example.
[實施例8] [Example 8]
在室溫下,於1,2-己二醇(和光純藥工業公司製,特級)408.8g與1,2-丙二醇408.8g之混合醇中,添加氯化鋰(ALDRICH公司製)含量為10質量%之1,2-丙二醇溶液0.399g、溴化鉀(和光純藥工業公司製)含量為1質量%之1,2-丙二醇溶液0.476g、氫氧化鋰(ALDRICH公司製)0.0711g、硝酸鋁九水合物(KISHIDA CHEMICAL公司製)含量為20質量%之1,2-丙二醇溶液0.503g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨 (diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)8.39g並使其溶解製作為溶液A。 At room temperature, in a mixed alcohol of 408.8 g of 1,2-hexanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade) and 408.8 g of 1,2-propanediol, the content of lithium chloride (manufactured by ALDRICH) is 10 0.399 g of 1,2-propanediol solution of mass%, 0.476 g of 1,2-propanediol solution of potassium bromide (manufactured by Wako Pure Chemical Industries, Ltd.) with a content of 1 mass%, lithium hydroxide (manufactured by ALDRICH) 0.0711 g, nitric acid 0.503 g of 1,2-propylene glycol solution containing 20% by mass of aluminum nonahydrate (manufactured by KISHIDA CHEMICAL), vinylpyrrolidone and dimethyldiallylammonium nitrate (diallyldimethylammonium nitrate) copolymer (copolymer made with 99% by mass of vinylpyrrolidone and 1% by mass of dimethyldiallylammonium nitrate, weight average molecular weight 75,000) 8.39g and dissolved to make Solution A.
在由1,2-丙二醇9.57g、純水0.80g所構成之醇與水之混合溶劑中,添加硝酸銀6.80g,並在35℃攪拌使其溶解製作為溶液B。 To a mixed solvent of alcohol and water composed of 9.57 g of 1,2-propanediol and 0.80 g of pure water, 6.80 g of silver nitrate was added, and the mixture was stirred and dissolved at 35°C to prepare a solution B.
如以下之方式在合成溫度55℃、反應小時130小時之合成條件下進行銀的還原析出反應。將上述溶液A置入反應容器1L之燒杯中,一邊攪拌一邊由室溫升溫至55℃為止後,將溶液B的總量以花費一分鐘的方式添加至溶液A中。溶液B添加結束後,將使用於添加溶液B之容器以及管路用4g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊在55℃保存130小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 55°C and a reaction hour of 130 hours as follows. The above-mentioned solution A was placed in a 1L beaker of the reaction vessel, and the temperature was raised from room temperature to 55°C while stirring, and the total amount of the solution B was added to the solution A in one minute. After the addition of solution B, the container and pipeline used to add solution B are co-washed with 4g of 1,2-propanediol. After that, the solution in the reaction vessel was stored at 55°C for 130 hours while stirring, and then cooled to room temperature to obtain a reaction solution containing silver nanowires.
本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-己二醇以及1,2-丙二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,2-己二醇為49.1%、1,2-丙二醇為50.9%。其與使用於還原析出之銀的總量之質量比率「聚合物/銀質量比」為1.94。 The alcohol solvent used in this example contains 1,2-hexanediol and 1,2-propanediol present in the above-mentioned solution A, and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. The mass ratio of the various alcohols in the total alcohol components is 49.1% for 1,2-hexanediol and 50.9% for 1,2-propanediol. The mass ratio "polymer/silver mass ratio" to the total amount of silver used for reduction precipitation was 1.94.
對於所得到之銀奈米線,以與實施例1同樣的手法進行直徑以及長度之測定。將結果示於表1。在本例中,合成出平均直徑為15.9nm、直徑之變動係數CV為13.8%之極細微且直徑之變異非常小之銀奈米線。 The diameter and length of the obtained silver nanowire were measured in the same manner as in Example 1. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 15.9nm, a diameter variation coefficient CV of 13.8%, and a very small variation in diameter was synthesized.
[實施例9] [Example 9]
在室溫下,於1,2-丁二醇(和光純藥工業公司製,特級)204.4g與1,2-己二醇(和光純藥工業公司製,特級)613.2g之混合醇中,添加氯化鋰(ALDRICH公司製)含量為10質量%之1,2-丙二醇溶液0.399g、溴化鉀(和光純藥工業公司製)含量為1質量%之1,2-丙二醇溶液0.476g、氫氧化鋰 (ALDRICH公司製)0.0711g、硝酸鋁九水合物(KISHIDA CHEMICAL股份有限公司製)含量為20質量%之1,2-丙二醇溶液0.503g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)8.39g並使其溶解製作為溶液A。 At room temperature, in a mixed alcohol of 204.4 g of 1,2-butanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade) and 613.2 g of 1,2-hexanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade), Add 0.399 g of a 1,2-propanediol solution containing 10% by mass of lithium chloride (manufactured by ALDRICH), 0.476 g of a 1,2-propanediol solution containing 1% by mass of potassium bromide (manufactured by Wako Pure Chemical Industries, Ltd.), Lithium Hydroxide (Manufactured by ALDRICH) 0.0711 g, aluminum nitrate nonahydrate (manufactured by Kishida Chemical Co., Ltd.), 0.503 g of a 1,2-propylene glycol solution containing 20% by mass, vinylpyrrolidone and dimethyldiallyl nitric acid Copolymer of ammonium (diallyldimethylammonium nitrate) (copolymer made with 99% by mass of vinylpyrrolidone and 1% by mass of dimethyldiallylammonium nitrate, weight average molecular weight 75,000) 8.39g and dissolved For solution A.
在由1,2-丙二醇9.57g、純水0.80g所構成之醇與水混合溶劑中,添加硝酸銀6.80g,並在35℃攪拌使其溶解製作為溶液B。 To an alcohol and water mixed solvent composed of 9.57 g of 1,2-propanediol and 0.80 g of pure water, 6.80 g of silver nitrate was added, and the mixture was stirred and dissolved at 35°C to prepare a solution B.
如以下之方式在合成溫度65℃、反應小時84小時之合成條件下進行銀的還原析出反應。將上述溶液A置入反應容器1L之燒杯中,一邊攪拌一邊由室溫升溫至65℃為止後,將溶液B的總量以花費一分鐘的方式添加至溶液A中。溶液B添加結束後,將使用於添加溶液B之容器以及管路用4g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊在65℃保存84小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 65°C and a reaction hour of 84 hours in the following manner. The above-mentioned solution A was placed in a 1L beaker of the reaction vessel, and the temperature was raised from room temperature to 65°C while stirring, and the total amount of the solution B was added to the solution A in one minute. After the addition of solution B, the container and pipeline used to add solution B are co-washed with 4g of 1,2-propanediol. After that, the solution in the reaction vessel was stored at 65°C for 84 hours while stirring, and then cooled to room temperature to obtain a reaction solution containing silver nanowires.
本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-丁二醇與1,2-己二醇,以及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,2-丁二醇為24.5%、1,2-己二醇為73.7%、1,2-丙二醇為1.8%。其與使用於還原析出之銀的總量之質量比率「聚合物/銀質量比」為1.94。 The alcohol solvent used in this example contains 1,2-butanediol and 1,2-hexanediol present in the above solution A, and a small amount of 1,2-propanediol supplied by the above solution B as the alcohol ingredient. The mass ratio of the various alcohols in the total alcohol components is 24.5% for 1,2-butanediol, 73.7% for 1,2-hexanediol, and 1.8% for 1,2-propanediol. The mass ratio "polymer/silver mass ratio" to the total amount of silver used for reduction precipitation was 1.94.
對於所得到之銀奈米線,以與實施例1同樣的手法進行直徑以及長度之測定。將結果示於表1。在本例中,合成出平均直徑為18.4nm、直徑之變動係數CV為14.4%之極細微且直徑之變異非常小之銀奈米線。 The diameter and length of the obtained silver nanowire were measured in the same manner as in Example 1. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 18.4 nm and a diameter variation coefficient CV of 14.4% is synthesized, and the diameter variation is very small.
[實施例10] [Example 10]
在室溫下,於1,2-丁二醇(和光純藥工業公司製,特級)613.2g與1,2-己二醇(和光純藥工業公司製,特級)204.4g之混合醇中,添加氯化鋰
(ALDRICH公司製)含量為10質量%之1,2-丙二醇溶液0.399g、溴化鉀(和光純藥工業公司製)含量為1質量%之1,2-丙二醇溶液0.476g、氫氧化鋰(ALDRICH公司製)0.0711g、硝酸鋁九水合物(KISHIDA CHEMICAL公司製)含量為20質量%之1,2-丙二醇溶液0.503g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)8.39g並使其溶解製作為溶液A。
At room temperature, in a mixed alcohol of 613.2 g of 1,2-butanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade) and 204.4 g of 1,2-hexanediol (manufactured by Wako Pure Chemical Industries, Ltd., special grade), Added lithium chloride
(Manufactured by ALDRICH) 0.399 g of 1,2-propanediol solution with a content of 10% by mass, potassium bromide (manufactured by Wako Pure Chemical Industries, Ltd.), 0.476 g of 1,2-propanediol solution with a content of 1% by mass, lithium hydroxide ( Aldrich Co.) 0.0711 g, aluminum nitrate nonahydrate (Kishida Chemical Co., Ltd.) content of 20% by
在由1,2-丙二醇9.57g、純水0.80g所構成之醇與水之混合溶劑中,添加硝酸銀6.80g,並在35℃攪拌使其溶解製作為溶液B。 In a mixed solvent of alcohol and water composed of 9.57g of 1,2-propanediol and 0.80g of pure water, add 6.80g of silver nitrate and heat it at 35°C The solution B was prepared by stirring and dissolving.
如以下之方式在合成溫度65℃、反應小時84小時之合成條件下進行銀的還原析出反應。將上述溶液A置入反應容器1L之燒杯中,一邊攪拌一邊由室溫升溫至65℃為止後,將溶液B的總量以花費一分鐘的方式添加至溶液A中。溶液B添加結束後,將使用於添加溶液B之容器以及管路用4g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊在65℃保存84小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 65°C and a reaction hour of 84 hours in the following manner. The above-mentioned solution A was placed in a 1L beaker of the reaction vessel, and the temperature was raised from room temperature to 65°C while stirring, and the total amount of the solution B was added to the solution A in one minute. After the addition of solution B, the container and pipeline used to add solution B are co-washed with 4g of 1,2-propanediol. After that, the solution in the reaction vessel was stored at 65°C for 84 hours while stirring, and then cooled to room temperature to obtain a reaction solution containing silver nanowires.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-丁二醇與1,2-己二醇,以及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,2-丁二醇為73.7%、1,2-己二醇為24.5%、1,2-丙二醇為1.8%。其與使用於還原析出之銀的總量之質量比率「聚合物/銀質量比」為1.94。 The alcohol solvent used in this example contains the 1,2-butanediol and 1,2-hexanediol present in the above solution A, and a small amount of 1,2-propanediol supplied by the above solution B as Alcohol ingredients. The mass ratio of the various alcohols in the total alcohol components is 73.7% for 1,2-butanediol, 24.5% for 1,2-hexanediol, and 1.8% for 1,2-propanediol. The mass ratio "polymer/silver mass ratio" to the total amount of silver used for reduction precipitation was 1.94.
對於所得到之銀奈米線,以與實施例1同樣的手法進行直徑以及長度之測定。將結果示於表1。在本例中,合成出平均直徑為17.3nm、直徑之變動係數CV為14.7%之極細微且直徑之變異非常小之銀奈米線。 The diameter and length of the obtained silver nanowire were measured in the same manner as in Example 1. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 17.3nm and a coefficient of variation of the diameter CV of 14.7% is synthesized, and the variation of the diameter is very small.
[實施例11] [Example 11]
除了在實施例7中將製作溶液A時之溴化鉀添加量由0.0476g變更為0.0714g之外,以與實施例1同樣之條件進行實驗。將結果示於表1。在本例中,合成出平均直徑為17.7nm、直徑之變動係數CV為13.6%之極細微且直徑之變異非常小之銀奈米線。 The experiment was performed under the same conditions as in Example 1, except that the addition amount of potassium bromide when the solution A was produced was changed from 0.0476 g to 0.0714 g in Example 7. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 17.7nm, a diameter variation coefficient CV of 13.6%, and a very small variation in diameter was synthesized.
[實施例12] [Example 12]
除了在實施例7中將製作溶液A時之溴化鉀添加量由0.0476g變更為0.0952g之外,以與實施例1同樣之條件進行實驗。將結果示於表1。在本例中,合成出平均直徑為17.1nm、直徑之變動係數CV為14.6%之極細微且直徑之變異非常小之銀奈米線。 The experiment was performed under the same conditions as in Example 1, except that the addition amount of potassium bromide when the solution A was produced was changed from 0.0476 g to 0.0952 g in Example 7. The results are shown in Table 1. In this example, a very fine silver nanowire with an average diameter of 17.1nm and a coefficient of variation of the diameter CV of 14.6% is synthesized, and the variation of the diameter is very small.
[比較例1] [Comparative Example 1]
除了在實施例1中將合成溫度變更為95℃之外,以與實施例1同樣之條件進行實驗。將結果示於表2。在本例中,合成出平均直徑為22.7nm之銀奈米線。直徑之變動係數CV雖然小至11.9%,但由於合成溫度高而無法得到平均直徑未滿20nm之極細微的線。 The experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 95°C in Example 1. The results are shown in Table 2. In this example, a silver nanowire with an average diameter of 22.7nm was synthesized. Although the diameter variation coefficient CV is as small as 11.9%, it is impossible to obtain extremely fine lines with an average diameter of less than 20 nm due to the high synthesis temperature.
[比較例2] [Comparative Example 2]
除了在實施例1中將合成溫度變更為105℃之外,以與實施例1同樣之條件進行實驗。將結果示於表2。在本例中,合成出平均直徑為24.7nm之銀奈米線。直徑之變動係數CV雖然小至13.4%,但由於合成溫度高而無法得到平均直徑未滿20nm之極細微的線。 The experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 105°C in Example 1. The results are shown in Table 2. In this example, a silver nanowire with an average diameter of 24.7nm was synthesized. Although the diameter variation coefficient CV is as small as 13.4%, it is impossible to obtain extremely fine lines with an average diameter of less than 20 nm due to the high synthesis temperature.
[比較例3] [Comparative Example 3]
除了在實施例1中將合成溫度變更為115℃之外,以與實施例1同樣之條件進行實驗。將結果示於表2。在本例中,合成出平均直徑合成出24.7nm之銀奈米線。直徑之變動係數CV雖然小至13.4%,但由於合成溫度高而無法得到平均直徑未滿20nm之極細微的線。 The experiment was performed under the same conditions as in Example 1, except that the synthesis temperature was changed to 115°C in Example 1. The results are shown in Table 2. In this example, a silver nanowire with an average diameter of 24.7 nm was synthesized. Although the diameter variation coefficient CV is as small as 13.4%, it is impossible to obtain extremely fine lines with an average diameter of less than 20 nm due to the high synthesis temperature.
[比較例4] [Comparative Example 4]
在室溫下,於1,2-丙二醇8116.3g中,添加氯化鋰含量為10質量%之1,2-丙二醇溶液3.986g、溴化鉀0.0476g、氫氧化鋰0.711g、硝酸鋁九水合物含量為20質量%之1,2-丙二醇溶液4.994g、乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)83.875g並使其溶解製作為溶液A。 At room temperature, to 8116.3 g of 1,2-propanediol, add 3.986 g of 1,2-propanediol solution with a lithium chloride content of 10% by mass, potassium bromide 0.0476g, lithium hydroxide 0.711g, aluminum nitrate nonahydrate Content of 20% by mass in 1,2-propylene glycol solution 4.994g, vinylpyrrolidone and dimethyldiallylammonium nitrate (diallyldimethylammonium nitrate) copolymer (based on vinylpyrrolidone 99% by mass, A copolymer made of 1% by mass of dimethyl diallyl ammonium nitrate, with a weight average molecular weight of 75,000) 83.875 g, was dissolved to prepare a solution A.
在由1,2-丙二醇95.70g、純水8.00g所構成之醇與水之混合溶劑中,添加硝酸銀67.96g,並在35℃攪拌使其溶解製作為溶液B。 To a mixed solvent of alcohol and water composed of 95.70 g of 1,2-propanediol and 8.00 g of pure water, 67.96 g of silver nitrate was added, and the mixture was stirred and dissolved at 35°C to prepare a solution B.
如以下之方式在合成溫度85℃、反應小時24小時之合成條件下進行銀的還原析出反應。將上述溶液A置入反應容器10L之燒杯中,一邊以旋轉數225rpm攪拌一邊由室溫升溫至65℃為止後,將溶液B的總量從2個添加口以花費一分鐘的方式添加至溶液A中。溶液B添加後,將使用於添加溶液B之容器以及管路用100g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊將使用於添加溶液B之容器以及管路用100g之1,2-丙二醇共洗。之後,將反應容器中之溶液一邊攪拌一邊在65℃保存24小時後冷卻至室溫,而得到含有銀奈米線之反應液。 The reduction and precipitation reaction of silver was carried out under the synthesis conditions of a synthesis temperature of 85°C and a reaction time of 24 hours as follows. Put the above-mentioned solution A in a 10L beaker of the reaction vessel and stir it at a rotation speed of 225 rpm from room temperature to 65°C, then add the total amount of solution B to the solution from two addition ports in one minute In A. After solution B is added, the container and pipeline used to add solution B are co-washed with 100g of 1,2-propanediol. After that, while stirring the solution in the reaction vessel, the vessel and pipeline used for adding solution B were co-washed with 100 g of 1,2-propanediol. After that, the solution in the reaction vessel was stored at 65°C for 24 hours while stirring, and then cooled to room temperature to obtain a reaction solution containing silver nanowires.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,2-丙二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。亦即醇成分全部為由1,2-丙二醇所構成者。 The alcohol solvent used in this example contains 1,2-propanediol present in the above-mentioned solution A, and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. That is, all the alcohol components are composed of 1,2-propanediol.
對於所得到之銀奈米線,以與實施例1同樣的手法進行直徑以及長度之測定。將結果示於表2。在本例中,合成出平均直徑為25.4nm、直徑之變動係數CV為15.6%之銀奈米線。在屬於以往一般銀奈米線合成用醇溶劑之1,2-丙二醇之情形,即便將合成溫度減低至90℃以下,亦無法 合成平均直徑為未滿20nm、直徑之變動係數CV為15%以下之極細微且直徑變異非常小之銀奈米線。 The diameter and length of the obtained silver nanowire were measured in the same manner as in Example 1. The results are shown in Table 2. In this example, a silver nanowire with an average diameter of 25.4nm and a variation coefficient of diameter CV of 15.6% was synthesized. In the case of 1,2-propanediol, which is a conventional alcohol solvent for the synthesis of silver nanowires, even if the synthesis temperature is reduced to below 90°C, it cannot be Synthesize an extremely fine silver nanowire with an average diameter of less than 20nm and a diameter variation coefficient CV of 15% or less, and a very small diameter variation.
[比較例5] [Comparative Example 5]
除了在比較例4中進一步將合成溫度減低至65℃、反應小時變更為72小時之外,以與實施例4同樣之條件進行實驗。將結果示於表2。在本例中,合成出平均直徑為20.6nm、變動係數CV為22.3%之銀奈米線。在屬於以往一般銀奈米線合成用醇溶劑之1,2-丙二醇之情形,即便將合成溫度減低至65℃時,雖然可合成平均直徑為20nm左右之銀奈米線,但直徑之變異(變動係數CV)變大。 In Comparative Example 4, the experiment was performed under the same conditions as in Example 4, except that the synthesis temperature was further reduced to 65°C and the reaction hour was changed to 72 hours. The results are shown in Table 2. In this example, a silver nanowire with an average diameter of 20.6nm and a coefficient of variation CV of 22.3% was synthesized. In the case of 1,2-propanediol, which is a conventional alcohol solvent for the synthesis of silver nanowires, even if the synthesis temperature is reduced to 65°C, although silver nanowires with an average diameter of about 20nm can be synthesized, the diameter varies ( The coefficient of variation CV) becomes larger.
[比較例6] [Comparative Example 6]
除了在實施例1中將溶液A中所使用之1,2-丁二醇變更為同質量之1,4-丁二醇(和光純藥工業公司製,特級)之外,以與實施例1同樣之合成條件嘗試合成銀奈米線。 Except that in Example 1, the 1,2-butanediol used in solution A was changed to 1,4-butanediol of the same quality (manufactured by Wako Pure Chemical Industries, Ltd., special grade). Try to synthesize silver nanowire under the same synthesis conditions.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,4-丁二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,4-丁二醇為98.2%、1,2-丙二醇為1.8%。 The alcohol solvent used in this example contains 1,4-butanediol present in the above-mentioned solution A and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. The mass ratio of various alcohols in the total alcohol components is 98.2% for 1,4-butanediol and 1.8% for 1,2-propanediol.
將結果示於表2。在本例中,雖然使用1,4-丁二醇作為1分子中碳數為4之烷二醇,但無法合成銀奈米線。本例中所得到合成物之TEM(穿透式電子顯微鏡)照片例示於圖4。 The results are shown in Table 2. In this example, although 1,4-butanediol is used as an alkanediol with 4 carbon atoms in one molecule, silver nanowires cannot be synthesized. An example of a TEM (transmission electron microscope) photograph of the composite obtained in this example is shown in FIG. 4.
[比較例7] [Comparative Example 7]
除了在實施例1中將溶液A中所使用之1,2-丁二醇變更為同質量之1,3-丁二醇(和光純藥工業公司製,特級)之外,以與實施例1同樣之合成條件嘗試合成銀奈米線。 Except that in Example 1, the 1,2-butanediol used in solution A was changed to 1,3-butanediol of the same quality (manufactured by Wako Pure Chemical Industries, Ltd., special grade). Try to synthesize silver nanowire under the same synthesis conditions.
在本例中所使用之醇溶劑,係含有上述溶液A中所存在之1,3-丁二醇,及上述溶液B所供給之少量的1,2-丙二醇作為醇成分。醇成分全部中各種醇所佔的質量比率,1,3-丁二醇為98.2%、1,2-丙二醇為1.8%。 The alcohol solvent used in this example contains the 1,3-butanediol present in the above-mentioned solution A and a small amount of 1,2-propanediol supplied from the above-mentioned solution B as the alcohol component. The mass ratio of various alcohols in the total alcohol components is 98.2% for 1,3-butanediol and 1.8% for 1,2-propanediol.
將結果示於表2。在本例中,雖然使用1,3-丁二醇作為1分子中碳數為4之烷二醇,但所得到之金屬銀大部分為粒狀物。本例中所得到合成物之TEM(穿透式電子顯微鏡)照片例示於圖5。 The results are shown in Table 2. In this example, although 1,3-butanediol is used as an alkanediol having 4 carbon atoms in one molecule, most of the obtained metallic silver is granular. An example of a TEM (transmission electron microscope) photograph of the composite obtained in this example is shown in FIG. 5.
[表1]
[表2]
作為參考,圖6中顯示表示合成溫度與平均直徑之關係之圖表,圖7中顯示表示合成溫度與直徑之變動係數CV之關係之圖表。 For reference, FIG. 6 shows a graph showing the relationship between the synthesis temperature and the average diameter, and FIG. 7 shows a graph showing the relationship between the synthesis temperature and the variation coefficient CV of the diameter.
[透明導電膜之霧度評價] [Haze Evaluation of Transparent Conductive Film]
其次,使用在實施例7與比較例4中所合成之銀奈米線如以下之方式製作透明導電膜,測定霧度。 Next, using the silver nanowires synthesized in Example 7 and Comparative Example 4, a transparent conductive film was prepared in the following manner, and the haze was measured.
[實施例7A] [Example 7A]
在本例中使用實施例7中所得到之銀奈米線,依以下之順序進行實驗。 In this example, the silver nanowire obtained in Example 7 was used, and the experiment was carried out in the following order.
(沉澱步驟) (Precipitation step)
在前述之實施例7中所得到之反應液(冷卻至室溫者)8400g中,添加純水1890g並攪拌10分鐘。接著,添加丙酮7580g並攪拌10分鐘。其次,添加二甲苯8820g並攪拌10分鐘。之後,靜置3小時。靜置後,由於已觀察濃縮物與上清液,而將上清液部分除去,回收含有銀奈米線之濃縮物。 To 8400 g of the reaction liquid (cooled to room temperature) obtained in the aforementioned Example 7, 1890 g of pure water was added and stirred for 10 minutes. Next, 7,580 g of acetone was added and stirred for 10 minutes. Next, 8820 g of xylene was added and stirred for 10 minutes. After that, let it stand for 3 hours. After standing, since the concentrate and supernatant were observed, the supernatant was partially removed, and the concentrate containing silver nanowires was recovered.
(第1洗淨步驟) (First washing step)
使乙烯基吡咯啶酮與二甲基二烯丙基硝酸銨(diallyldimethylammonium nitrate)之共聚合物(以乙烯基吡咯啶酮99質量%、二甲基二烯丙基硝酸銨1質量%製作之共聚合物,重量平均分子量75,000)溶解於純水中,製作前述共聚合物之濃度為1質量%之「含有聚合物的水溶液」。將此含有聚合物的水溶液160g,添加於如上述經回收之含有銀奈米線之濃縮物,用滲透機以100rpm攪拌2.5小時。之後,添加丙酮700g使含有銀奈米線之固形分沉澱。除去上清液,進一步添加丙酮150g,再除去上清液。接著,添加上述含有聚合物的水溶液1280g,用攪拌機以旋轉數100rpm攪拌12小時,得到完成第1洗淨步驟之銀奈米線分散液。 A copolymer of vinylpyrrolidone and diallyldimethylammonium nitrate (a total of 99% by mass of vinylpyrrolidone and 1% by mass of dimethyldiallylammonium nitrate) The polymer (weight average molecular weight 75,000) was dissolved in pure water to prepare a "polymer-containing aqueous solution" with the concentration of the aforementioned copolymer of 1% by mass. 160 g of this polymer-containing aqueous solution was added to the silver nanowire-containing concentrate recovered as described above, and stirred at 100 rpm for 2.5 hours with an infiltration machine. After that, 700 g of acetone was added to precipitate the solid content containing silver nanowires. The supernatant was removed, 150 g of acetone was further added, and the supernatant was removed. Next, 1280 g of the above-mentioned polymer-containing aqueous solution was added and stirred with a mixer at a rotation speed of 100 rpm for 12 hours to obtain a silver nanowire dispersion liquid that completed the first cleaning step.
(第2洗淨步驟) (Second washing step)
其次,將上述之銀奈米線分散液用攪拌機一邊以旋轉數100rpm攪拌一邊添加丙酮4000g後停止攪拌。沉澱物生成,確認上清液混濁之狀況。混濁之上清液中係含有以沉降速度慢之短銀奈米線(以長寬比未滿100的 線為主體之短線)。除去上清液,一邊使用攪拌機以旋轉數100rpm攪拌一邊添加丙酮1500g後停止攪拌。除去上清液後,添加前述含有聚合物之水溶液(上述之共聚合物濃度為1質量%者)1280g,使用攪拌機以旋轉數100rpm攪拌12小時,得到完成第2洗淨步驟之銀奈米線分散液。 Next, the above-mentioned silver nanowire dispersion liquid was stirred with a mixer at a rotation speed of 100 rpm while adding 4000 g of acetone, and then the stirring was stopped. Precipitate is formed, confirm the turbidity of the supernatant. The turbid supernatant contains short silver nanowires with a slow sedimentation speed (with an aspect ratio of less than 100). The line is the short line of the main body). The supernatant liquid was removed, and 1500 g of acetone was added while stirring at a rotation speed of 100 rpm using a stirrer, and then the stirring was stopped. After removing the supernatant, 1280 g of the aforementioned polymer-containing aqueous solution (the above-mentioned copolymer concentration is 1% by mass) was added, and stirred with a mixer at 100 rpm for 12 hours to obtain silver nanowires that completed the second cleaning step Dispersions.
(第3至第6洗淨步驟) (3rd to 6th washing steps)
藉由進一步重複與上述第2洗淨步驟同樣之順序4次,進行第3洗淨步驟至第6洗淨步驟,得到完成第6洗淨步驟之銀奈米線分散液。每次重複洗淨步驟,上清液之混濁度則減低。 By further repeating the same procedure as the above-mentioned second cleaning step 4 times, performing the third cleaning step to the sixth cleaning step, and obtaining a silver nanowire dispersion liquid that completed the sixth cleaning step. Each time the washing step is repeated, the turbidity of the supernatant will be reduced.
(第7洗淨步驟) (Step 7)
將完成第6洗淨步驟之銀奈米線分散液,一邊使用攪拌機以旋轉數100rpm攪拌一邊添加丙酮4000g,10分鐘後停止攪拌。生成沉澱物之後,除去上清液,一邊使用攪拌機以旋轉數100rpm攪拌一邊添加丙酮1500g後停止攪拌。沉澱物生成之後,除去上清液並添加純水1280g,使用攪拌機以旋轉數100rpm攪拌12小時,得到完成第7洗淨步驟之銀奈米線分散液。將此分散液中的金屬銀濃度藉由ICP發光分光分析法(裝置:Agilent Technologies股份有限公司製ICP發光分光分析裝置720-ES)測定後,銀奈米線之濃度以金屬銀換算為2.474質量%。 Add 4000 g of acetone while stirring the silver nanowire dispersion after the sixth washing step with a mixer at a rotation speed of 100 rpm, and stop stirring after 10 minutes. After the precipitate was formed, the supernatant was removed, and 1500 g of acetone was added while stirring at a rotation speed of 100 rpm using a stirrer, and then the stirring was stopped. After the formation of the precipitate, the supernatant was removed, 1280 g of pure water was added, and the mixture was stirred at a rotation speed of 100 rpm for 12 hours using a mixer to obtain a silver nanowire dispersion liquid that completed the seventh cleaning step. The concentration of metallic silver in this dispersion was measured by ICP emission spectrometry (device: ICP emission spectrophotometer 720-ES manufactured by Agilent Technologies Co., Ltd.), and the concentration of silver nanowires was converted to 2.474 mass in terms of metallic silver. %.
(增黏劑之熱水處理) (Hot water treatment of thickener)
準備已調整為甲氧基21.5質量%、羥丙基30.0質量%之HPMC(羥基丙基甲基纖維素,由化學製造商所製造,重量平均分子量:840,000)之粉體製品作為增黏劑。將此粉體倒入孔徑200μm的篩網。在容量15L之SUS製槽中將通過上述篩孔之增黏劑的粉體150g加入已加熱至98℃的純水6000g中,使用直徑135mm之圓盤渦輪式攪拌葉以600rpm攪拌30分鐘,得到增黏劑之漿料。將此漿料用PFA網目減壓過濾,之後,對網孔上所殘 留之增黏劑固形分藉由注入沸騰之純水6400g以熱水洗淨。確認熱水濾過後,在增黏劑之固形分尚未冷卻時將其剝開,得到大約3cm大小之增黏劑固形分。使此增黏劑固形分在70℃乾燥30分鐘後,在返回至室溫前解粒為粒徑1cm以下。之後,在70℃使其乾燥12小時,得到熱水處理完成之增黏劑120g。將以上之操作分為2次進行,得到熱水處理完成之增黏劑合計240g。 Prepare a powder product of HPMC (hydroxypropyl methyl cellulose, manufactured by a chemical manufacturer, weight average molecular weight: 840,000) adjusted to 21.5% by mass of methoxy and 30.0% by mass of hydroxypropyl as a tackifier. Pour this powder into a sieve with a pore size of 200 μm. In a SUS tank with a capacity of 15L, 150g of the powder of the tackifier passing through the sieve is added to 6000g of pure water heated to 98°C, and stirred at 600rpm for 30 minutes with a disc turbine stirring blade with a diameter of 135mm to obtain Tackifier slurry. The slurry was filtered with PFA mesh under reduced pressure, and then, the residual on the mesh The remaining solid content of the tackifier is washed with hot water by pouring 6400 g of boiling pure water. After confirming that the hot water has been filtered, peel off the solid content of the tackifier before it has cooled to obtain a solid content of about 3 cm in size. After the solid content of the tackifier was dried at 70°C for 30 minutes, it was degranulated to a particle size of 1 cm or less before returning to room temperature. After that, it was dried at 70°C for 12 hours to obtain 120 g of a tackifier after hot water treatment. Divide the above operations into 2 times to obtain a total of 240g of tackifier after hot water treatment.
(增黏劑水溶液之製作) (Production of tackifier aqueous solution)
增黏劑之溶解係使用容量20L之SUS製槽,並使用直徑150mm之圓盤渦輪式攪拌葉。於已加熱至95℃之純水9850g中加入上述熱水處理完成之增黏劑150g,一邊以475rpm攪拌一邊放冷至40℃之後,在槽的冷卻套管藉由流放經過冷卻器冷卻之冷卻水而進行冷卻,並攪拌12小時。攪拌結束時之溫度為5℃。如此進行使增黏劑溶解於水,而得到增黏劑水溶液。將所得到之增黏劑水溶液以設定壓力0.2MPa加壓過濾,除去不溶性成分。加壓過濾係使用過濾器過濾精度(孔徑)1μm之深層褶芯過濾器(ROKI TECHNO股份有限公司製;SCP型)。此過濾後之增黏劑水溶液中,增黏劑成分(HPMC)之濃度為1.24質量%。 The dissolution of the tackifier uses a SUS tank with a capacity of 20L and a disc turbine type stirring blade with a diameter of 150mm. Add 150g of the above-mentioned hot water treatment to 9850g of pure water that has been heated to 95°C, and let it cool to 40°C while stirring at 475 rpm, and then cool the tank through a cooler by flowing into the cooling jacket of the tank. It was cooled with water and stirred for 12 hours. The temperature at the end of the stirring was 5°C. In this way, the tackifier is dissolved in water to obtain an aqueous solution of the tackifier. The obtained thickener aqueous solution was pressure-filtered at a set pressure of 0.2 MPa to remove insoluble components. Pressure filtration uses a deep pleated core filter (manufactured by ROKI TECHNO Co., Ltd.; SCP type) with a filter accuracy (pore size) of 1 μm. The concentration of the thickener component (HPMC) in the filtered thickener aqueous solution was 1.24% by mass.
(塗装用銀奈米線分散液之製作) (Production of silver nanowire dispersion for coating)
將完成上述第7洗淨步驟之銀奈米線分散液313g、純水1920g,以及上述過濾後之增黏劑水溶液347g放入於1個容器,使用直徑170mm之6片傾斜輪片以150rpm攪拌2小時。之後,加入2-丙醇之50%水溶液1720g,以150rpm攪拌12小時,得到液狀介質中之溶劑成分為水以及醇之塗裝用銀奈米線分散液。將此銀奈米線分散液之金屬銀濃度藉由ICP發光分光分析法測定後,銀奈米線含量以金屬銀換算為0.180質量%。
Put 313 g of the silver nanowire dispersion after the seventh cleaning step, 1920 g of pure water, and 347 g of the filtered tackifier aqueous solution into a container, and stir at 150 rpm using 6 inclined wheels with a diameter of 170
(透明導電膜之製作) (Production of transparent conductive film)
準備厚度100μm、尺寸100mm×150mm之PET膜基材(東洋紡股份有限公司製,Cosmo Shine(註冊商標)A4100)。將上述塗裝用銀奈米線分散液,用編號No.6之棒式塗佈器(TESTER產業股份有限公司製,SA-203)塗佈於上述PET膜基材之支撐面而形成塗膜。基材上所形成塗膜之面積為80mm×120mm。使此塗膜在大氣中120℃乾燥1分鐘,得到透明導電膜。 A PET film substrate (manufactured by Toyobo Co., Ltd., Cosmo Shine (registered trademark) A4100) with a thickness of 100 μm and a size of 100 mm×150 mm was prepared. The above-mentioned silver nanowire dispersion for coating was applied to the supporting surface of the above-mentioned PET film substrate with a No. 6 bar coater (manufactured by TESTER Sangyo Co., Ltd., SA-203) to form a coating film . The area of the coating film formed on the substrate is 80mm×120mm. The coating film was dried in the air at 120°C for 1 minute to obtain a transparent conductive film.
(霧度之測定) (Determination of Haze)
對於上述透明導電膜之霧度,依據藉由日本電色工業公司製Haze Meter NDH 5000所測定之霧度值(%)進行評價。其中,為了除去PET基材之影響,採用藉由下述(3)式規定之霧度評價指標H。 The haze of the above-mentioned transparent conductive film was evaluated based on the haze value (%) measured by Haze Meter NDH 5000 manufactured by Nippon Denshoku Kogyo Co., Ltd. Among them, in order to remove the influence of the PET substrate, the haze evaluation index H defined by the following formula (3) is used.
[霧度評價指標H]=[基材+透明導電膜之霧度值]-[基材本身之霧度值]…(3) [Haze evaluation index H]=[substrate + haze value of transparent conductive film]-[haze value of substrate itself]...(3)
在此,[基材+透明導電膜之霧度值]係指由基材膜與形成於其上之透明導電膜所構成的物體之霧度值(%),「基材本身之霧度值」係指形成透明導電膜前之基材膜之霧度值(%)。兩者的差亦即霧度評價指標H的值越小,起因於透明導電膜之霧度的產生量評價為越少。 Here, [substrate + transparent conductive film haze value] refers to the haze value (%) of an object composed of the substrate film and the transparent conductive film formed on it, "the haze value of the substrate itself "Refers to the haze value (%) of the base film before the transparent conductive film is formed. The difference between the two, that is, the smaller the value of the haze evaluation index H, the less the amount of haze generated due to the transparent conductive film is evaluated.
在本例中所得到之透明導電膜之霧度評價指標H為0.40。將結果示於表3。 The haze evaluation index H of the transparent conductive film obtained in this example was 0.40. The results are shown in Table 3.
[實施例7B] [Example 7B]
在本例中使用實施例7中所得到之銀奈米線。在上述第6洗淨步驟之前以與實施例7A同樣之條件進行,得到完成第6洗淨步驟之銀奈米線分散液。將此供應於以下之步驟。 In this example, the silver nanowire obtained in Example 7 was used. Prior to the above-mentioned sixth washing step, it was performed under the same conditions as in Example 7A to obtain a silver nanowire dispersion liquid that completed the sixth washing step. Supply this in the following steps.
(第7洗淨步驟) (Step 7)
完成第6洗淨步驟之銀奈米線分散液用攪拌機一邊以旋轉數100rpm攪拌一邊添加丙酮4000g,10分鐘後停止攪拌。沉澱物生成之後除去上清 液,一邊使用攪拌機以旋轉數100rpm攪拌一邊添加丙酮1500g,之後停止攪拌。沉澱物生成之後,除去上清液,再添加前述含有聚合物的水溶液(上述之共聚合物濃度為1質量%者)1280g,使用攪拌機以旋轉數100rpm攪拌12小時,得到完成第7洗淨步驟之銀奈米線分散液。 After completing the sixth washing step, the silver nanowire dispersion was added with 4000 g of acetone while stirring at a rotation speed of 100 rpm with a stirrer, and stirring was stopped after 10 minutes. Remove the supernatant after the precipitate is formed Liquid, 1500 g of acetone was added while stirring at a rotation speed of 100 rpm using a stirrer, and then the stirring was stopped. After the precipitate is formed, the supernatant is removed, and 1280 g of the aforementioned polymer-containing aqueous solution (the above-mentioned copolymer concentration is 1% by mass) is added, and stirred with a mixer at 100 rpm for 12 hours to complete the seventh cleaning step. The silver nanowire dispersion.
(塗裝用銀奈米線分散液之製作) (Production of silver nanowire dispersion for coating)
將完成前述第7洗淨步驟之銀奈米線分散液350g一邊使用攪拌機以旋轉數100rpm攪拌一邊添加丙酮1000g,10分鐘後停止攪拌。除去上清液,一邊使用攪拌機以旋轉數100rpm攪拌一邊添加丙酮375g,之後停止攪拌。其次,除去上清液後,添加2-丙醇777g之後,使用自動分散器(Mazemazeman SKH-40)藉由實施24小時之分散處理,得到銀奈米線分散於2-丙醇之醇系銀奈米線分散液。將此醇系銀奈米線分散液溶解於60%硝酸者,藉由Agilent Technologies公司製之CP-OES720以高頻感應耦合電漿(ICP)發光分光分析法進行分析,算出上述醇系銀奈米線分散液中之銀濃度。依據此銀濃度之值,將上述醇系銀奈米線分散液以既定量之2-丙醇稀釋,藉此得到銀濃度為0.2質量%之塗裝用銀奈米線分散液。 1000 g of acetone was added to 350 g of the silver nanowire dispersion after the seventh cleaning step was completed using a stirrer at a rotation speed of 100 rpm, and the stirring was stopped after 10 minutes. The supernatant liquid was removed, 375 g of acetone was added while stirring at a rotation speed of 100 rpm using a stirrer, and then the stirring was stopped. Secondly, after removing the supernatant, after adding 777g of 2-propanol, use an automatic disperser (Mazemazeman SKH-40) to carry out a dispersion treatment for 24 hours to obtain a silver nanowire dispersed in 2-propanol alcohol-based silver Nanowire dispersion. This alcohol-based silver nanowire dispersion was dissolved in 60% nitric acid, and analyzed by high-frequency inductively coupled plasma (ICP) emission spectrometry with CP-OES720 manufactured by Agilent Technologies, and the above-mentioned alcohol-based silver nanowires were calculated. The concentration of silver in the rice noodle dispersion. Based on the value of the silver concentration, the alcohol-based silver nanowire dispersion is diluted with a predetermined amount of 2-propanol to obtain a silver nanowire dispersion for coating with a silver concentration of 0.2% by mass.
(透明導電膜之製作) (Production of transparent conductive film)
準備厚度100μm、尺寸100mm×150mm之PET膜基材(東洋紡公司製,Cosmo Shine(註冊商標)A4100)。將上述塗裝用醇系銀奈米線分散液,使用編號No.6之塗佈棒(TESTER產業公司製,SA-203)塗佈於上述PET膜基材之支撐面而形成塗膜。基材上所形成塗膜之面積為80mm×120mm。使此塗膜在大氣中80℃乾燥1分鐘,得到透明導電膜。 A PET film substrate (manufactured by Toyobo Co., Ltd., Cosmo Shine (registered trademark) A4100) with a thickness of 100 μm and a size of 100 mm×150 mm was prepared. The above-mentioned alcohol-based silver nanowire dispersion for coating was applied to the supporting surface of the above-mentioned PET film substrate using a No. 6 coating bar (manufactured by TESTER Sangyo Co., Ltd., SA-203) to form a coating film. The area of the coating film formed on the substrate is 80mm×120mm. The coating film was dried in the air at 80°C for 1 minute to obtain a transparent conductive film.
(霧度之測定) (Determination of Haze)
藉由與實施例7A同樣之方法求得霧度評價指標H。在本例中所得到之透明導電膜之霧度評價指標H為0.38。將結果示於表3。 The haze evaluation index H was obtained by the same method as in Example 7A. The haze evaluation index H of the transparent conductive film obtained in this example was 0.38. The results are shown in Table 3.
[比較例4A] [Comparative Example 4A]
在本例中,除了使用比較例4中所得到之銀奈米線,以及將沉澱步驟依以下之條件進行以外,以與實施例7B同樣之條件進行實驗。 In this example, the experiment was performed under the same conditions as in Example 7B except that the silver nanowire obtained in Comparative Example 4 was used and the precipitation step was performed under the following conditions.
(沉澱步驟) (Precipitation step)
在前述實施例4中所得到之反應液(冷卻至室溫者)8400g中,添加純水1050g並攪拌10分鐘。其次,添加丙酮7580g並攪拌10分鐘。接著,添加二甲苯6320g並攪拌10分鐘,之後靜置3小時。靜置後,由於已觀察濃縮物與上清液,而將上清液部分除去,回收含有銀奈米線之濃縮物。 To 8400 g of the reaction liquid (cooled to room temperature) obtained in the foregoing Example 4, 1050 g of pure water was added and stirred for 10 minutes. Next, 7,580 g of acetone was added and stirred for 10 minutes. Next, 6320 g of xylene was added and stirred for 10 minutes, and then left to stand for 3 hours. After standing, since the concentrate and supernatant were observed, the supernatant was partially removed, and the concentrate containing silver nanowires was recovered.
在本例中所得到之透明導電膜之霧度評價指標H為0.62。將結果示於表3。 The haze evaluation index H of the transparent conductive film obtained in this example was 0.62. The results are shown in Table 3.
[表3]
確認得知,平均直徑極細微且直徑變異非常小之銀奈米線,對於減低透明導電膜之霧度極為有用。 It was confirmed that silver nanowires with extremely fine average diameters and very small diameter variations are extremely useful for reducing the haze of the transparent conductive film.
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