TW202104044A - Shipping tape loading device - Google Patents
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Abstract
Description
本發明涉及一種向出貨帶、基板的目標位置進行移載的技術,該技術不會對例如電子零件那樣極小且精密的物體造成衝擊或改變其姿態。The present invention relates to a technology for transferring to a target position of a shipping belt or a substrate, which does not cause impact or change the posture of extremely small and precise objects such as electronic parts.
極小的電子零件(以下稱為極小物體)在完成各種檢查等之後,適當地向例如出貨帶、基板的目標位置進行移載。關於極小物體向出貨帶的移載,例如在專利文獻1(日本專利公開2004-262529號公報)中公開了一種技術:不經由裝卸單元等中間單元而使極小物體逐個分離並裝填於帶封裝置的襯紙上的裝填孔。After completing various inspections and the like, extremely small electronic components (hereinafter referred to as extremely small objects) are appropriately transferred to target positions such as shipping tapes and substrates. Regarding the transfer of extremely small objects to the shipping belt, for example, Patent Document 1 (Japanese Patent Publication No. 2004-262529) discloses a technique that separates the extremely small objects one by one without passing through an intermediate unit such as a loading and unloading unit, and loads them in the belt seal. The filling hole on the backing paper of the device.
根據專利文獻1,該技術構成為,在輸送一列極小物體的送料器的前端部的緊靠前方設置有輸送單元,該輸送單元以相對於該送料器而言近端低而遠端高的方式傾斜,在該輸送單元的上方具備裝填件。該裝填件設置為可自由地上下移動,該裝填件以前表面為使極小物體停止的止動部,並以下表面為將極小物體向襯紙的裝填孔按壓的按壓部,此外還具備將極小物體從送料器向輸送單元的方向抽吸的吸氣單元。According to
但是,就上述專利文獻1的結構而言,已經裝填於裝填孔的極小物體會受到來自裝填件的按壓部的按壓衝擊。另外,此時從送料器分離的起始的一個極小物體會受到與裝填件的止動部抵接的衝擊。However, with regard to the structure of
另外,就專利文獻1的技術而言,在極小物體未完全地裝填於裝填孔的情況下,極小物體被裝填件與帶的裝填孔的邊緣夾入,根據情況而有可能受損。另外,如果由於某種原因破壞了裝填件的按壓和與裝填孔位置的恆定節奏,則極小物體持續被裝填件和裝填孔的邊緣夾持、或者極小物體在沒有裝填孔的帶位置被裝填件按壓,有可能導致極小物體受損並且成為無法作業的狀態。In addition, in the technique of
此外,就專利文獻1的結構而言,為了避免上述故障而需要維持恆定節奏,但是存在難以使裝填件的行程間距與裝填孔同步的可能性,並且受此制約而也存在如下問題,即雖然能夠提高帶傳送速度但是無法實現高速化。In addition, with regard to the structure of
現有技術文獻Prior art literature
專利文獻Patent literature
專利文獻1:日本專利公開2004-262529號公報Patent Document 1: Japanese Patent Publication No. 2004-262529
(一)要解決的技術問題(1) Technical problems to be solved
本發明要解決的問題是,在現有技術中,極小物體與裝填件在待機時、按壓時發生衝擊,有可能導致極小物體受損。另外,有可能難以進行衝擊行程間距與裝填孔的同步調整,另外,也有可能是雖然能夠提高帶傳送速度,但是受到該裝填件的行程間距的制約而無法實現高速化。The problem to be solved by the present invention is that, in the prior art, the extremely small object and the filling part are impacted during standby or pressing, which may cause the extremely small object to be damaged. In addition, it may be difficult to synchronize the adjustment of the impact stroke pitch and the filling hole, and it may be possible that although the belt conveying speed can be increased, the speed cannot be achieved due to the constraints of the stroke pitch of the filling material.
(二)技術方案(2) Technical solution
為了解決上述技術問題,本發明提供一種出貨帶裝填裝置,其將極小物體裝填於出貨帶的裝填孔中。所述出貨帶裝填裝置具有:輸送出貨帶的帶輸送機構;以及送料器,該送料器從相對於該帶輸送機構的出貨帶的輸送方向交叉的方向將極小物體向在出貨帶的輸送路徑的一部分的形成裝填台輸送,在隔著出貨帶的輸送路徑與所述送料器的極小物體供給方向對置的位置、所述裝填台的下方位置具備抽吸極小物體的抽吸機構。In order to solve the above technical problems, the present invention provides a shipping belt filling device, which fills extremely small objects into the filling holes of the shipping belt. The delivery belt loading device has: a belt conveying mechanism that conveys the delivery belt; and a feeder that transfers extremely small objects to the delivery belt from a direction that intersects with the conveying direction of the delivery belt of the belt conveying mechanism. A part of the conveying path is formed as a loading platform for transportation, and a suction for sucking very small objects is provided at a position opposite to the feeding direction of the feeder for the extremely small objects through the conveying path of the shipping belt, and at a position below the loading platform mechanism.
(三)有益效果(3) Beneficial effects
在本發明中,利用抽吸機構持續地使極小物體從送料器向帶輸送機構的裝填台靠近,並同時地從裝填台的下方、即出貨帶的裝填孔的下方對靠近裝填台的極小物體進行抽吸,從而當出貨帶的裝填孔位於裝填台時向該裝填孔抽吸極小物體。因此不需要與裝填件的行程間距同步地間歇輸送出貨帶,能夠提高處理效率,並且能夠抑制極小物體與其它結構部件衝擊或接觸。因此也具有導致有缺陷的極小物體出貨的可能性極低的優點。In the present invention, the suction mechanism is used to continuously bring extremely small objects from the feeder to the loading table of the belt conveying mechanism, and at the same time, from below the loading table, that is, below the loading hole of the shipping belt, to the very small object close to the loading table. The object is sucked, so that when the loading hole of the shipping belt is located at the loading table, extremely small objects are sucked into the loading hole. Therefore, it is not necessary to intermittently convey the shipping belt in synchronization with the stroke distance of the loaded parts, which can improve the processing efficiency and can suppress the impact or contact of extremely small objects with other structural components. Therefore, it also has the advantage that the possibility of causing defective very small objects to be shipped is extremely low.
本發明的目的在於解決上述的技術問題,即:極小物體與裝填件在待機時、按壓時發生衝擊,導致極小物體受損。另外,難以進行衝擊行程間距與裝填孔的同步調整。另外,雖然能夠提高帶傳送速度,但是也會受到該裝填件的行程間距的制約而無法實現高速化。為此,本發明的出貨帶裝填裝置具有:輸送出貨帶的帶輸送機構;以及送料器,該送料器從相對於該帶輸送機構的出貨帶的輸送方向交叉的方向將極小物體向在出貨帶的輸送路徑的一部分形成的裝填台輸送,在隔著出貨帶的輸送路徑與所述送料器的極小物體供給方向對置的位置、所述裝填台的下方位置具備抽吸極小物體的抽吸機構。The purpose of the present invention is to solve the above-mentioned technical problem, that is, the extremely small object and the filling part are impacted during standby or pressing, which causes the extremely small object to be damaged. In addition, it is difficult to synchronize the adjustment of the impact stroke pitch and the filling hole. In addition, although the belt conveying speed can be increased, it is also restricted by the stroke pitch of the loading material, and the speed cannot be increased. To this end, the shipping belt loading device of the present invention has: a belt conveying mechanism that conveys the shipping belt; and a feeder that directs extremely small objects to the direction that crosses the conveying direction of the shipping belt of the belt conveying mechanism. The loading platform is transported on a part of the conveying path of the shipping belt, and has a suction minimum at a position opposite to the feeding direction of the feeder for extremely small objects across the conveying path of the shipping belt, and at a position below the loading platform. The suction mechanism of the object.
帶輸送機構可以通過間歇輸送或者定速方式來輸送出貨帶,但是在本發明中不需要暫時停止或定速化,也就是說,由於不需要與其它的機構同步,因此沒有制約,即使發生輸送速度不穩、或者進行高速輸送也沒有問題。The belt conveying mechanism can convey the outgoing belt by intermittent conveying or constant speed, but there is no need to temporarily stop or constant speed in the present invention, that is, because it does not need to be synchronized with other mechanisms, there is no restriction, even if it occurs There is no problem with unstable conveying speed or high-speed conveying.
裝填台是與送料器連接的帶輸送機構的一部分,在此從送料器移載極小物體。而且,持續地利用抽吸機構從隔著出貨帶的輸送路徑與送料器的極小物體供給方向對置的位置、裝填台的下方位置即當出貨帶的裝填孔位於該處時的裝填孔的下方位置對極小物體進行抽吸。The loading table is a part of the belt conveying mechanism connected to the feeder, where very small objects are transferred from the feeder. In addition, the suction mechanism is continuously used from the position opposite to the feeding direction of the feeder through the conveying path of the shipping belt, and the position below the loading table, that is, the loading hole when the loading hole of the shipping belt is located there. The lower position of the suction for very small objects.
利用設置於上述兩處的抽吸機構,使極小物體持續地在裝填臺上待機,當出貨帶的裝填孔位於裝填台時,立即向裝填孔插入極小物體,並立即使下一個極小物體成為所述待機狀態。因此,本發明的出貨帶裝填裝置能夠抑制極小物體與其它結構部材衝擊或接觸,並且能夠提高處理效率。The suction mechanism installed at the above two places keeps extremely small objects on standby on the loading platform. When the loading hole of the shipping belt is located on the loading platform, the extremely small object is immediately inserted into the loading hole, and the next extremely small object is immediately made into the loading platform. The standby state. Therefore, the shipping belt loading device of the present invention can suppress the impact or contact of extremely small objects with other structural members, and can improve the processing efficiency.
在本發明中,就處於隔著出貨帶的輸送路徑與所述送料器的極小物體供給方向對置的位置、所述裝填台的下方位置的抽吸機構而言,可以構成為,在兩位置都採用產生負壓來抽吸極小物體的方式或利用磁力來抽吸極小物體的方式,或是在一位置採用所述產生負壓的方式、在另一位置採用基於磁力的方式。In the present invention, the suction mechanism at a position opposed to the feeding direction of the extremely small objects of the feeder across the conveying path of the shipping belt, and at a position below the loading table, may be configured such that The positions adopt the method of generating negative pressure to suck extremely small objects or the method of using magnetic force to suck extremely small objects, or the method of generating negative pressure in one position and the method based on magnetic force in the other position.
如果是基於負壓的抽吸機構,則能夠廣泛地適用於會因磁化而導致品質變化的極小物體;如果是基於磁力的抽吸機構,則與基於負壓的抽吸機構相比,能夠更加準確地並且以穩定的姿態來抽吸不受磁化影響的極小物體。當然,對於不受磁化影響的極小物體,也可以混合使用基於負壓的方式、基於磁力的方式。If it is a suction mechanism based on negative pressure, it can be widely applied to very small objects whose quality will change due to magnetization; if it is a suction mechanism based on magnetic force, it can be more than a suction mechanism based on negative pressure. Accurately and in a stable posture, suck extremely small objects that are not affected by magnetization. Of course, for extremely small objects that are not affected by magnetization, the negative pressure-based method and the magnetic-based method can also be mixed.
此外,本發明可以是,在所述裝填台設置有噴嘴單元,該噴嘴單元的在送料器的極小物體供給方向上對置的正面和背面、以及面向帶輸送機構的出貨帶的輸送面的底面形成為開放,並在該噴嘴單元的以所述送料器側為所述正面時的背面位置設置有抽吸機構的抽吸口。In addition, the present invention may be that the loading platform is provided with a nozzle unit, the front and back of the nozzle unit facing in the feeding direction of the extremely small objects of the feeder, and the conveying surface of the delivery belt facing the belt conveying mechanism The bottom surface is formed to be open, and the suction port of the suction mechanism is provided at the back position of the nozzle unit when the feeder side is the front surface.
這樣能夠利用噴嘴單元在裝填臺上使處於待機狀態的極小物體定位,並能夠抑制抽吸機構的抽吸損耗。In this way, the nozzle unit can be used to position the extremely small objects in the standby state on the loading table, and the suction loss of the suction mechanism can be suppressed.
此外,本發明可以是,所述噴嘴單元的背面被多孔片封閉,在該多孔片的背面側設置抽吸機構的抽吸口。這樣使得不需要在抽吸機構中設置防止抽吸極小物體的部件。Furthermore, in the present invention, the back surface of the nozzle unit may be closed by a porous sheet, and the suction port of the suction mechanism may be provided on the back side of the porous sheet. This eliminates the need to provide components in the suction mechanism to prevent extremely small objects from being sucked.
此外,本發明可以是,就所述噴嘴單元而言,所述上表面設置為朝向背面方向逐漸地沿著底面方向朝向下方傾斜,並且兩側面中的至少一側面設置為使得兩側面間距離朝向背面方向逐漸地變窄。這樣能夠使極小物體被抽吸機構向背面方向抽吸且被噴嘴單元內壁以姿態恒定的方式引導,從而進一步提高處理速度。In addition, the present invention may be that, with regard to the nozzle unit, the upper surface is arranged to be gradually inclined downward along the bottom surface direction toward the back direction, and at least one of the two side surfaces is arranged such that the distance between the two side surfaces faces The back direction gradually narrows. In this way, extremely small objects can be sucked by the suction mechanism in the back direction and guided by the inner wall of the nozzle unit in a constant posture, thereby further increasing the processing speed.
此外,本發明可以是,所述送料器具備:送料器主體,其內部中空並且在輸送面設置有多孔板;正壓發生裝置,其與該送料器主體連接,並為了從所述多孔板噴出空氣而使該送料器主體內部產生正壓;以及引導部,其設置於所述送料器主體的與微小物體的輸送方向正交的兩側緣部中的一側緣部的上表。此外,使所述送料器主體的輸送方向的下游側相對於上游側向下方傾斜,並且使設置有所述引導部的一側相對於未設置的一側向下方傾斜。In addition, the present invention may be that the feeder includes: a feeder body with a hollow inside and a perforated plate provided on the conveying surface; and a positive pressure generating device connected to the feeder body for ejecting from the perforated plate The air generates a positive pressure inside the feeder body; and a guide portion is provided on the upper surface of one side edge of the both side edges of the feeder body orthogonal to the conveying direction of the fine objects. In addition, the downstream side of the feeder main body in the conveying direction is inclined downward with respect to the upstream side, and the side provided with the guide portion is inclined downward with respect to the side not provided.
上述結構的送料器構成為,利用正壓發生裝置從多孔板噴射空氣,因此能夠使向送料器主體的輸送面(即多孔板上)排出的極小物體懸浮。The feeder of the above-mentioned structure is configured to spray air from the perforated plate by the positive pressure generating device, and therefore it is possible to suspend extremely small objects discharged onto the conveying surface of the feeder main body (that is, the perforated plate).
另外,上述結構的送料器構成為,使以所述多孔板為輸送面的送料器主體的輸送方向的下游側相對於上游側向下方傾斜,並且使設置有引導部的一側相對於未設置該引導部的一側向下方傾斜。因此使懸浮而容易移動的單獨的極小物體具有前後、上下表面的方向的偏差,但是能夠使單獨的極小物體整齊排列於引導部側並利用重力從上游(料斗側)向下游(下一工序側)輸送。In addition, the feeder of the above-mentioned structure is configured such that the downstream side of the feeder body with the perforated plate as the conveying surface in the conveying direction is inclined downward with respect to the upstream side, and the side provided with the guide portion is opposite to the side where the guide is not provided. One side of the guide portion is inclined downward. Therefore, the individual extremely small objects that are floating and easy to move have the deviation of the front and rear, upper and lower surfaces, but the individual extremely small objects can be arranged neatly on the guide side and use gravity from upstream (hopper side) to downstream (next process side) )delivery.
此外,本發明可以是,在所述送料器主體上具備前後翻轉機構,該前後翻轉機構對具有前後朝向的極小物體的前和後進行調整。或者,在所述送料器主體上具備上下翻轉機構,該上下翻轉機構對具有上下朝向的極小物體的上和下進行調整。In addition, in the present invention, the feeder main body may be provided with a front and rear reversing mechanism that adjusts the front and back of a very small object with a front-rear orientation. Alternatively, the feeder main body is provided with an up-and-down turning mechanism that adjusts the up and down of extremely small objects with up and down orientation.
這樣,在送料器中全部地或者選擇性地具備前後翻轉機構、上下翻轉機構,從而能夠在裝填臺上切實地使極小物體的姿態整齊一致,有效降低出貨帶T上的裝填缺陷。In this way, the feeder is fully or selectively provided with a front-rear turning mechanism and a vertical turning mechanism, so that the postures of extremely small objects can be reliably aligned on the loading table, and the loading defects on the shipping belt T can be effectively reduced.
實施例Example
下面參照附圖對本發明的出貨帶裝填裝置的具體實施例進行說明。並且在圖中對極小物體逐個地放大表示。因此對本發明的出貨帶裝填裝置的概要結構的各結構要素也放大地進行圖示。Hereinafter, specific embodiments of the shipping tape filling device of the present invention will be described with reference to the drawings. And in the figure, the very small objects are enlarged one by one. Therefore, each component of the schematic structure of the shipping tape loading device of the present invention is also shown enlarged.
如圖1所示,本發明的出貨帶裝填裝置1向出貨帶T的裝填孔Ta中裝填極小物體W(以下記為工件W),成為以下的結構。As shown in FIG. 1, the shipping
例如,在本例中2表示呈直線狀輸送出貨帶T的帶輸送機構。該帶輸送機構2在本例中採用不是重複地進行暫時停止和移動而高速進行連續移動的方式。在該帶輸送機構2的輸送路徑的一部分設置有裝填台2A。For example, in this example, 2 denotes a belt conveying mechanism that conveys the delivery belt T linearly. In this example, the
3表示與裝填台2A連接的送料器。送料器3用於從相對於帶輸送機構2的出貨帶T的輸送方向正交的方向將工件W向裝填台2A輸送,且在本例中採用如下結構。3 denotes a feeder connected to the loading table 2A. The
如圖3所示,送料器3具有內部中空的送料器主體3A,在送料器主體3A的輸送工件W的輸送面(上表面)設置有多孔板3B,該多孔板3B形成有無數的微小貫通孔。As shown in FIG. 3, the
另外,送料器主體3A的在上表面(輸送面)設置有多孔板3B的中空殼體連接有噴射管3a的一端,該噴射管3a的另一端連接正壓發生裝置3C,該正壓發生裝置3C用於經由控制閥3b使該送料器主體3A內部產生正壓,並從多孔板3B噴出空氣。In addition, the hollow housing of the feeder
另外,送料器主體3A在與工件W的輸送方向正交的兩側緣部中的一側緣部的上表面設置有引導部3D。此外,送料器主體3A的正壓發生裝置3C及控制閥3b與控制部C連接,以對為了使該送料器主體3A內產生正壓而供給的空氣量進行調整。In addition, the feeder
就本例所採用的上述結構的送料器主體3A而言,如圖1及圖3所示那樣設置為,使輸送方向的下游側(裝填台2A側)相對於上游側向下方傾斜,並且如圖3的(b)所示那樣設置為,使設置有引導部3D的一側相對於未設置該引導部3D的一側向下方傾斜。Regarding the
4表示配置於裝填台2A的噴嘴單元。該噴嘴單元4作為基本結構而使在送料器3的工件W的供給方向上對置的正面和背面、以及面向帶輸送機構2的出貨帶T的輸送面的底面構成為開放。4 denotes a nozzle unit arranged on the loading table 2A. The
本例中的噴嘴單元4如圖2所示採用如下結構:在背面設置有多孔板4A並封閉,該多孔板4A形成有無數的微小貫通孔。此外,上表面朝向背面方向逐漸地沿著底面方向朝向下方傾斜,並且兩側面中的出貨帶T的輸送方向側的一側面形成為使得兩側面間距離朝向背面方向逐漸地變窄(兩側面間距離朝向正面方向逐漸地變寬)。As shown in FIG. 2, the
例如,在本例中5表示抽吸機構(所連接的抽吸噴嘴),該抽吸機構從隔著出貨帶T的輸送路徑與送料器3的工件W的供給方向對置的位置抽吸空氣而產生負壓。在本例中,該抽吸機構5設置於多孔板4A的反面,所述多孔板4A設置於噴嘴單元4的以送料器3側為正面時的背面位置。For example, in this example, 5 denotes a suction mechanism (a connected suction nozzle) that sucks from a position opposite to the supply direction of the workpiece W of the
例如,在本例中6表示抽吸機構(所連接的抽吸噴嘴),該抽吸機構(所連接的抽吸噴嘴)設置於裝填台2A的下方位置、即送料器3的工件W供給軌道與出貨帶T的輸送路徑的交叉位置、也就是出貨帶T的裝填孔Ta的下方,且抽吸空氣而產生負壓。在本例中,在裝填台2A的所述交叉位置形成孔並在該孔中配置多孔板2a,所述抽吸機構6配置於該多孔板2a的下表面。For example, in this example, 6 denotes a suction mechanism (connected suction nozzle), which is provided at a position below the loading table 2A, that is, the workpiece W supply rail of the
抽吸機構5從送料器3向裝填台2A水平地抽吸工件W的力P1、與從裝填台2A的下方抽吸工件W的力P2的關係為P1<P2。如果P1≧P2,則會由於向裝填台2A水準地抽吸工件W的力而保持該工件W被抽吸的狀態,有可能導致即使出貨帶T的裝填孔Ta位於(輸送至)該工件W下部也無法順利地裝填。The relationship between the force P1 of the
上述結構的出貨帶裝填裝置1如圖4所示那樣進行動作。並且在圖4中省略了噴嘴單元4的圖示。送料器3運轉而依次將工件W向帶輸送機構2的裝填台2A輸送。此時,送料器3當利用正壓發生裝置3C從多孔板3B噴射空氣時,使向輸送面(即多孔板3B上)排出的工件W懸浮,因懸浮而變得容易移動的工件W會以靠近並接觸引導部3D的方式整齊排列,並在該狀態下利用送料器主體3A的傾斜和自重從上游向下游移動。The shipping
從送料器3移動到裝填台2A的工件W被抽吸機構5抽吸,並以該姿態被噴嘴單元4引導的狀態移動到裝填台2A。帶輸送機構2(不進行間歇輸送)始終以定速輸送,在出貨帶T的裝填孔Ta到達該裝填台2A之前,是如圖4的(a)所示那樣工件W載置於出貨帶T上的狀態。The workpiece W moved from the
相對於裝填台2A上的噴嘴單元4內的空間而言,抽吸機構6從裝填台2A的交叉位置的下方經由多孔板2a進行抽吸。並且,抽吸機構5從送料器3向裝填台2A進行抽吸,從而通過送料器3輸送到裝填台2A附近的工件W在噴嘴單元4內定位元並隨即移動到裝填台2A上。當出貨帶T進行輸送而使得裝填孔Ta位於裝填台2A時,則工件W立即向裝填孔Ta移動。With respect to the space in the
之後,在裝填台2A上,在出貨帶T的下一個裝填孔Ta被輸送之前,工件W位於該出貨帶T的裝填孔Ta、Ta之間,當裝填孔Ta被輸送到工件W的位置時,則會如圖4的(b)所示那樣,立即通過抽吸機構6的抽吸將工件W插入裝填孔Ta。然後,利用抽吸機構5使(在送料器3側處於待機狀態的)下一個工件W在裝填台2A上位於出貨帶T的裝填孔Ta、Ta之間。然後,當下一個裝填孔Ta位於裝填該工件W的位置時將該工件W插入,並如此重複進行動作。After that, on the loading table 2A, before the next loading hole Ta of the shipping belt T is transported, the workpiece W is located between the loading holes Ta and Ta of the shipping belt T, and when the loading hole Ta is transported to the workpiece W In the position, as shown in FIG. 4(b), the workpiece W is immediately inserted into the loading hole Ta by the suction of the
這樣,本發明的出貨帶裝填裝置1持續地利用抽吸機構5從送料器3向裝填台2A側抽吸工件W,並持續地利用抽吸機構6從裝填台2A的下方進行抽吸。因此工件W始終在裝填台2A上處於待機狀態,當裝填孔Ta位於裝填工件W的位置時立即將工件W裝填於裝填孔Ta。因此,帶輸送機構2不必進行間歇輸送,能夠高速且連續地輸送出貨帶T並提高處理效率。In this way, the shipping
此外,本發明的出貨帶裝填裝置1的送料器3可以具備以下的用於對工件W進行操作的附加結構。例如,圖5所示的送料器3具備前後翻轉機構31,其對具有前後朝向的工件W的前和後進行調整。就前後翻轉機構31而言,為了掌握工件W的狀況,而在送料器主體3A上游側的上方位置設置有拍攝輸送面的攝像機31A。並且,跨越引導部3D的輸送面側(表)和非輸送面側(背)設置有能夠在寬度方向上突出和沒入的例如螺線管31B。In addition, the
攝像機31A和螺線管31B與控制部C連接,控制部C基於由攝像機31A拍攝得到的資料,當前後朝向錯誤的工件W的後端部到達螺線管31B的位置時,使該螺線管31B向引導部3D的表側突出。The
如圖5的(b)所示,利用螺線管31B推壓工件W的後端部,從而使工件W在寬度方向上翻轉180°,即之前處於後部的部位變為前部。此外,螺線管31B僅在攝像機31A的拍攝資料中發現前後錯誤的情況下(控制部C判斷為有前後錯誤的情況下)進行動作。As shown in FIG. 5(b), the rear end of the workpiece W is pushed by the
另外,例如圖6所示,送料器3具備上下翻轉機構32,其對具有上下朝向的工件W的上和下進行調整。就上下翻轉機構32而言,為了掌握從上游輸送的工件W的狀況,而在送料器主體3A上游側的上方位置設置有拍攝輸送面的攝像機32A。並且,跨越多孔板3B的輸送面和背面設置有能夠突出和沒入的例如螺線管32B。In addition, as shown in, for example, FIG. 6, the
攝像機32A和螺線管32B與控制部C連接,控制部C基於由攝像機32A拍攝得到的資料,當上下朝向錯誤的工件W的後端部到達螺線管32B的位置時,使該螺線管32B向多孔板3B的輸送面突出。The
如圖6的(b)所示,利用螺線管32B推壓工件W的後端部,從而使工件W在寬度方向上翻轉180°,即之前為背面(下)的面變為表面(上)。此外,螺線管32B僅在攝像機32A的拍攝資料中發現上下錯誤的情況下(控制部C判斷為有上下錯誤的情況下)進行動作。As shown in Figure 6(b), the
此外,本發明在上述實施例中,抽吸機構5、抽吸機構6都採用通過抽氣產生負壓的方式,但也可以是任意一方、或者兩方都採用通過磁力抽吸的方式。在這種情況下,通過抽吸機構5從送料器3向裝填台2A水平地抽吸工件W的力P1、與從裝填台2A的下方抽吸工件W的力P2的關係為P1<P2,與上述說明相同。In addition, in the above-mentioned embodiment of the present invention, the
如上所述,本發明能夠在出貨帶T的裝填孔Ta位於裝填台2A時立即向該裝填孔Ta插入工件W,之後成為等待下一個工件W向裝填孔Ta輸送的狀態,不需要使出貨帶T間歇輸送,因此能夠高速地輸送出貨帶T,提高處理效率。As described above, the present invention can insert the workpiece W into the loading hole Ta immediately when the loading hole Ta of the shipping belt T is located at the loading table 2A, and thereafter wait for the next workpiece W to be transported to the loading hole Ta, without having to use it. The cargo belt T is conveyed intermittently, so the shipping belt T can be conveyed at a high speed, and the processing efficiency is improved.
1:出貨帶裝填裝置
2:帶輸送機構
2a:多孔板
2A:裝填台
3:送料器
3a:噴射管
3b:控制閥
3A:送料主體
3B:多孔板
3C:正壓發生裝置
3D:引導部
31:前後翻轉機構
31A:攝像機
31B:螺線管
32:上下翻轉機構
32A:攝像機
32B:螺線管
4:噴嘴單元
4A:多孔板
5:抽吸機構
6:抽吸機構
A:圖3(a)的A向視圖
B:圖3(a)的B向視圖
C:控制部
T:間歇輸送出貨帶
Ta:裝填孔
W:工件1: Shipping with filling device
2:
圖1表示本發明的出貨帶裝填裝置的概要結構,其中,(a)是從出貨帶的上表面方向觀察的圖,(b)是從出貨帶的輸送方向觀察的圖。 圖2表示本發明的出貨帶裝填裝置的噴嘴單元周邊結構,其中,(a)是立體圖,(b)是從側面方向觀察的圖,(c)是從背面方向觀察的圖,(d)是從正面方向觀察的圖。 圖3表示本發明的出貨帶裝填裝置的送料器,其中,(a)是從側方觀察的極小物體的輸送面的圖,(b)是(a)的A向視圖,(c)是(a)的B向視圖。 圖4表示本發明的出貨帶裝填裝置的動作狀況,其中,(a)是用於說明裝填孔並非位於裝填台的狀況的圖,(b)是用於說明裝填孔位於裝填台的狀況的圖。 圖5表示本發明的出貨帶裝填裝置的送料器的另一結構,其中,(a)是從輸送面的上方觀察的圖,(b)是用於說明使極小物體前後翻轉的狀況的圖。 圖6表示本發明的出貨帶裝填裝置的送料器的另一結構,其中,(a)是從輸送面的側方觀察的圖,(b)是用於說明使極小物體上下翻轉的狀況的圖。FIG. 1 shows the schematic structure of the shipping belt filling device of the present invention, in which (a) is a view seen from the upper surface direction of the shipping belt, and (b) is a view seen from the conveying direction of the shipping belt. Fig. 2 shows the peripheral structure of the nozzle unit of the shipping tape loading device of the present invention, in which (a) is a perspective view, (b) is a view viewed from the side direction, (c) is a view viewed from the back side, and (d) It is a view seen from the front direction. Fig. 3 shows the feeder of the shipping tape loading device of the present invention, in which (a) is a view of the conveying surface of extremely small objects viewed from the side, (b) is a view from the A direction of (a), and (c) is (a) B-direction view. Fig. 4 shows the operation status of the shipping tape loading device of the present invention, in which (a) is a diagram for explaining the situation where the filling hole is not located on the loading platform, and (b) is for explaining the situation where the filling hole is located on the loading platform Figure. Fig. 5 shows another structure of the feeder of the shipping tape loading device of the present invention, in which (a) is a view as viewed from above the conveying surface, and (b) is a view for explaining the situation in which extremely small objects are turned back and forth . Fig. 6 shows another structure of the feeder of the shipping tape loading device of the present invention, in which (a) is a view viewed from the side of the conveying surface, and (b) is used to illustrate the state of turning extremely small objects upside down Figure.
無no
1:出貨帶裝填裝置 1: Shipping with filling device
2:帶輸送機構 2: Belt conveyor
2A:裝填台 2A: Loading platform
3:送料器 3: feeder
3B:多孔板 3B: perforated plate
3D:引導部 3D: Guidance
4:噴嘴單元 4: Nozzle unit
4A:多孔板 4A: Perforated plate
5:抽吸機構 5: Suction mechanism
6:抽吸機構 6: Suction mechanism
T:間歇輸送出貨帶 T: Intermittent conveyor shipping belt
Ta:裝填孔 Ta: Filling hole
W:工件 W: Workpiece
Claims (8)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019-133682 | 2019-07-19 | ||
JP2019133682 | 2019-07-19 | ||
JP2019203318A JP2021017290A (en) | 2019-07-19 | 2019-11-08 | Shipment tape loader |
JP2019-203318 | 2019-11-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202104044A true TW202104044A (en) | 2021-02-01 |
Family
ID=74565809
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109101612A TW202104044A (en) | 2019-07-19 | 2020-01-16 | Shipping tape loading device |
Country Status (2)
Country | Link |
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JP (1) | JP2021017290A (en) |
TW (1) | TW202104044A (en) |
-
2019
- 2019-11-08 JP JP2019203318A patent/JP2021017290A/en active Pending
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2020
- 2020-01-16 TW TW109101612A patent/TW202104044A/en unknown
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