TW202102628A - Method for manufacturing water transfer printable conductive membrane and water transfer printable conductive membrane manufactured thereof, and wearable component, light-emitting component and wearable light-emitting device using the water transfer printable conductive membrane - Google Patents
Method for manufacturing water transfer printable conductive membrane and water transfer printable conductive membrane manufactured thereof, and wearable component, light-emitting component and wearable light-emitting device using the water transfer printable conductive membrane Download PDFInfo
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本發明係關於一種水轉印導電貼附膜之製造方法,及所製造之水轉印導電貼附膜可作為穿戴式元件、發光元件及穿戴式發光裝置。The present invention relates to a method for manufacturing a water transfer conductive adhesive film, and the manufactured water transfer conductive adhesive film can be used as a wearable element, a light-emitting element, and a wearable light-emitting device.
隨著科技的不斷進步,人們開始追求更加輕薄、靈巧並兼具美觀實用的電子設備,智慧型手機問世後尤其明顯,而穿戴式電子元件則隨著智慧型裝置的這股熱潮開始受到各大實驗室、國家機關、科技公司等的關注。穿戴式電子元件之材料需有兩大特性 — 彎折性及拉伸性。彎折性讓使用者能隨心所欲的活動,不會對使用者運動造成不便,而拉伸性則是彎折性的延伸,當使用者做伸展、呼吸等大幅度的運動導致衣物產生拉伸時,能夠有相當的對應性。With the continuous advancement of technology, people have begun to pursue electronic devices that are lighter, thinner, smarter, and are both beautiful and practical. This is especially true after the advent of smart phones, and wearable electronic components have begun to receive major trends with the upsurge of smart devices. The attention of laboratories, state agencies, technology companies, etc. Materials for wearable electronic components need to have two major characteristics-flexibility and stretchability. Flexibility allows users to do whatever they want without causing inconvenience to the user’s exercises, while stretchability is an extension of flexure, when the user stretches, breathing and other large movements cause the clothes to stretch , There can be considerable correspondence.
目前,穿戴式電子元件之材料為可拉伸導電膜,包含纖維結構型導電膜及薄膜結構型導電膜。纖維結構型導電膜係藉由將彈性纖維浸塗在含導電顆粒之溶液後,使用該彈性纖維編織形成之彈性織物,即可具有導電及彎折等特性。薄膜結構型導電膜則係將彈性高分子材料製成彈性高分子膜後,將該彈性高分子膜進行表面處理,以形成一導電層;該表面處理方法係將彈性高分子膜的表面進行改質後,經旋轉塗佈、噴塗批覆或噴鍍等技術將導電材料置於該彈性高分子膜之表面,以形成導電層。比起薄膜結構型導電膜,纖維結構型導電膜雖具有透氣、拉伸範圍大及穿戴性佳等優點,但因為纖維結構表面粗糙難以控制,導致其在電子元件加工上難度難以提升。At present, the materials of wearable electronic components are stretchable conductive films, including fiber structure conductive films and thin film structure conductive films. The fiber-structure conductive film is made by dipping elastic fibers in a solution containing conductive particles, and then using the elastic fibers to knit and form an elastic fabric that has the characteristics of conductivity and bending. The thin-film structured conductive film is made from an elastic polymer material into an elastic polymer film, and then the elastic polymer film is surface-treated to form a conductive layer; the surface treatment method is to modify the surface of the elastic polymer film. After quality, the conductive material is placed on the surface of the elastic polymer film by spin coating, spray coating, or spray plating to form a conductive layer. Compared with the film structure conductive film, although the fiber structure conductive film has the advantages of air permeability, large stretch range and better wearability, but the rough surface of the fiber structure is difficult to control, which makes it difficult to improve the processing of electronic components.
薄膜結構型導電膜雖然沒有纖維結構型導電膜有表面粗糙難以控制的問題,但在塗佈、噴塗批覆或噴鍍導電材料之步驟時,需彈性高分子膜為平坦表面,否則導電材料會難以均勻分布,導致導電層厚度不均,影響到其導電性。而穿戴式電子元件於實際應用上,會面臨到許多不具有平坦表面之物體,因此,薄膜結構型導電膜在實際應用上有所侷限。Although the thin-film structured conductive film does not have the problem of surface roughness and difficult control of the fiber structured conductive film, the elastic polymer film needs to be a flat surface during the steps of coating, spraying batch coating or spraying conductive materials, otherwise the conductive material will be difficult to control. Uniform distribution results in uneven thickness of the conductive layer, which affects its conductivity. In practical applications, wearable electronic components face many objects that do not have a flat surface. Therefore, the thin-film structure conductive film has limitations in practical applications.
是以,基於能將表面非平坦之物件製備成薄膜結構型導電膜,本發明提供一種水轉印導電貼附膜之製造方法,其製程簡單、適用於不同轉印材質之表面,此外,所製造出的水轉印導電貼附膜有厚度均勻平坦的導電層,可水轉印至非平坦表面之物體,利於作為穿戴式元件、發光元件及穿戴式發光裝置之構件。Therefore, based on the ability to prepare a thin-film structured conductive film from an object with an uneven surface, the present invention provides a method for manufacturing a water transfer conductive adhesive film, which has a simple manufacturing process and is suitable for the surface of different transfer materials. In addition, The manufactured water transfer conductive adhesive film has a conductive layer with uniform thickness and can be water transferred to objects on uneven surfaces, which is beneficial to be used as a component of wearable elements, light-emitting elements and wearable light-emitting devices.
即,本發明之目的為提供一種水轉印導電貼附膜之製造方法,其步驟包含:(a) 於一基板層上旋轉塗佈一黏性層組成物形成一黏性層;(b) 於該黏性層上旋轉塗佈一聚二甲基矽氧烷並加熱,使該聚二甲基矽氧烷形成一聚二甲基矽氧烷層;及(c) 將該聚二甲基矽氧烷層之表面經電漿處理後,噴塗一導電組成物形成一導電層。That is, the object of the present invention is to provide a method for manufacturing a water transfer conductive adhesive film, the steps of which include: (a) spin-coating an adhesive layer composition on a substrate layer to form an adhesive layer; (b) Spin-coating a polydimethylsiloxane on the adhesive layer and heating, so that the polydimethylsiloxane forms a polydimethylsiloxane layer; and (c) the polydimethylsiloxane After the surface of the silicone layer is treated with plasma, a conductive composition is sprayed to form a conductive layer.
於較佳實施例中,該加熱為真空加熱。In a preferred embodiment, the heating is vacuum heating.
於較佳實施例中,該聚二甲基矽氧烷層接觸該導電層之表面有經電漿處理。In a preferred embodiment, the surface of the polydimethylsiloxane layer contacting the conductive layer is treated with plasma.
於較佳實施例中,該導電層為奈米金屬粒、奈米金屬線或奈米碳管。In a preferred embodiment, the conductive layer is metal nanoparticle, metal nanowire, or carbon nanotube.
於較佳實施例中,該奈米金屬顆粒及該奈米金屬線之金屬為銀或銅。In a preferred embodiment, the metal of the nano metal particles and the nano metal wire is silver or copper.
於較佳實施例中,該黏性層為聚乙烯吡咯烷酮。In a preferred embodiment, the adhesive layer is polyvinylpyrrolidone.
本發明之另一目的為提供一種穿戴式元件,其包含一穿戴件及一如上所述之水轉印導電貼附膜;其中,該水轉印導電貼附膜之黏性層貼附於該穿戴件之至少一表面。Another object of the present invention is to provide a wearable device comprising a wearing part and a water transfer conductive adhesive film as described above; wherein, the adhesive layer of the water transfer conductive adhesive film is attached to the At least one surface of the wearing piece.
本發明之另一目的為提供一種發光元件,其依序包含一如上所述之水轉印導電貼附膜、一電動傳輸層、一發光層及一陰極;其中,該水轉印導電貼附膜之導電層會接觸該電動傳輸層。Another object of the present invention is to provide a light-emitting element, which sequentially includes a water transfer conductive adhesive film as described above, an electric transmission layer, a light-emitting layer and a cathode; wherein the water transfer conductive adhesive The conductive layer of the film will contact the electrokinetic transmission layer.
本發明之另一目的為提供一種穿戴式發光裝置,其包含一穿戴件及一如上所述之發光元件;其中,該發光元件之水轉印導電貼附膜之黏性層會貼附於該穿戴件之至少一表面。Another object of the present invention is to provide a wearable light-emitting device, which includes a wearable and a light-emitting element as described above; wherein the adhesive layer of the water-transfer conductive adhesive film of the light-emitting element is attached to the At least one surface of the wearing piece.
相較於習知技術,本發明之水轉印導電貼附膜之製造方法在製程上簡單;此外,本發明之水轉印導電貼附膜可貼附至不同轉印材質之表面,即能用於平坦或非平坦之表面,水轉印時無需有機溶劑、機械用力及熱壓等之操作,因此使用時簡易方便,且所形成之導電層均勻平坦,具良好的導電性。基此,本發明之水轉印導電貼具有光學透明性、無毒、化學反應性低及彈性之優勢,利於應用在穿戴式元件、發光元件及穿戴式發光裝置。Compared with the prior art, the manufacturing method of the water transfer conductive adhesive film of the present invention is simple in the manufacturing process; in addition, the water transfer conductive adhesive film of the present invention can be attached to the surface of different transfer materials, that is, it can It is used on flat or non-flat surfaces. There is no need for organic solvents, mechanical force and hot pressing during water transfer, so it is easy and convenient to use, and the conductive layer formed is uniform and flat, and has good conductivity. Based on this, the water transfer conductive sticker of the present invention has the advantages of optical transparency, non-toxicity, low chemical reactivity and elasticity, and is beneficial to be applied to wearable devices, light-emitting devices and wearable light-emitting devices.
本發明以下敘述為此技術領域中通常知識者可輕易明瞭此發明之必要技術,且只要不違反其中的精神及範圍,就可以多樣的改變及修飾這個發明來適應不同的用途及狀況。如此,其他的實施例亦包含於申請專利範圍中。The following description of the present invention is that a person skilled in the art can easily understand the necessary technology of the invention, and as long as it does not violate the spirit and scope of the invention, the invention can be variously changed and modified to adapt to different uses and conditions. In this way, other embodiments are also included in the scope of the patent application.
有關本發明之詳細說明及技術內容,現就配合圖式說明如下。再者,本發明中之圖式,為說明方便,其比例未必照實際比例繪製,該等圖式及其比例並非用以限制本發明之範圍,在此先行敘明。The detailed description and technical content of the present invention will now be described in conjunction with the drawings as follows. Furthermore, the figures in the present invention are not necessarily drawn according to actual proportions for the convenience of description, and these figures and their proportions are not used to limit the scope of the present invention, and are described here first.
如圖1所示,本發明之水轉印導電貼附膜之製造方法,其步驟包含:(a) 使用旋轉塗佈機5,於一基板層1上旋轉塗佈一黏性層組成物形成一黏性層2;(b) 使用旋轉塗佈機5,於該黏性層2上旋轉塗佈一聚二甲基矽氧烷(PDMS)並加熱(圖式中省略加熱步驟),使該聚二甲基矽氧烷形成一聚二甲基矽氧烷層3;及(c) 使用電漿處理儀器18,將該聚二甲基矽氧烷層3之表面經電漿處理後,用噴塗機6噴塗一導電組成物4’於該聚二甲基矽氧烷層3上,以形成一導電層4,即完成本發明之水轉印導電貼附膜100。As shown in Figure 1, the method for manufacturing a water transfer conductive adhesive film of the present invention includes: (a) Using a
上述之步驟(a)及(b)中,該旋轉塗佈可為通用的旋轉塗佈方法,旋塗時間因該黏性層2及該聚二甲基矽氧烷層3所需要之厚度而設定;旋轉轉速約1500~2500 rpm,較佳為1800~2200 rpm,更佳為2000 rpm。In the above steps (a) and (b), the spin coating can be a general spin coating method, and the spin coating time depends on the required thickness of the
上述之步驟(b)中,該加熱可為通用的加熱方法,較佳為真空加熱方法,但本發明不限於此,加熱溫度為60~80°C,較佳為65~75°C,更佳為70°C,加熱時間為50~70分鐘,較佳為55~75分鐘,更佳為60分鐘。In the above step (b), the heating can be a general heating method, preferably a vacuum heating method, but the present invention is not limited to this, the heating temperature is 60~80°C, preferably 65~75°C, more It is preferably 70°C, and the heating time is 50 to 70 minutes, preferably 55 to 75 minutes, and more preferably 60 minutes.
上述之步驟(c)中,該電漿處理可為通用的電漿處理方法,例如熱電漿處理(即高溫電漿處理)或非熱電漿處理(即低溫電漿處理),但本發明不限於此等。In the above step (c), the plasma treatment can be a general plasma treatment method, such as thermal plasma treatment (ie, high temperature plasma treatment) or non-thermal plasma treatment (ie, low temperature plasma treatment), but the present invention is not limited to And so on.
上述之步驟 (c)中,該噴塗可為通用的噴塗方法,例如空氣噴塗、無空氣噴塗及靜電噴塗等,但本發明不限於此等。噴塗時間會因該導電層4所需要的厚度而是需要調整,通常為5~30秒。In the above step (c), the spraying can be a general spraying method, such as air spraying, airless spraying, electrostatic spraying, etc., but the present invention is not limited to these. The spraying time may need to be adjusted due to the required thickness of the
上述之製造方法中,該基板層1可為離型膜通用的基板層,具彈性為較佳,例如聚對苯二甲酸(PET),本發明不限於此。In the above-mentioned manufacturing method, the
如圖2所示,經由上述之製造方法所獲的水轉印導電貼附膜100,於該基板層1之表面上,依序包含一黏性層2、一聚二甲基矽氧烷層3及一導電層4。As shown in FIG. 2, the water transfer conductive
本發明中,所述的「黏性組成物」為含有黏性層材料之溶液,一般為有機溶劑。該黏性層材料可為通用的黏性層材料,包含聚乙烯吡咯烷酮(polyvinyl pyrrolidone,PVP)、聚乙烯醇(polyvinyl alcohol,PVA)、聚環氧乙烷、多糖(polysaccharide)、聚乙烯基胺、幾丁聚糖(chitosan)、聚離胺酸(polylysine)、聚丙烯酸、聚海藻酸(polyalginic acid)、聚玻尿酸(polyhyaluronic acid)、羧基纖維素等,本發明不限於此等,其中以聚乙烯吡咯烷酮(PVP)為較佳;該有機溶劑可為醇類、酮類、醯胺類、酯類或醚類等,例如甲醇、丙酮、異丙醇、甲醯胺或乙酸乙烯酯等,但本發明不限於此等,其中以甲醇為較佳。該黏性層材料於該溶劑之含量為10~30 wt%,以15~25 wt%為較佳,以20 wt%為更佳。In the present invention, the "viscous composition" is a solution containing a viscous layer material, generally an organic solvent. The adhesive layer material can be a general adhesive layer material, including polyvinyl pyrrolidone (PVP), polyvinyl alcohol (PVA), polyethylene oxide, polysaccharide, and polyvinyl amine , Chitosan, polylysine, polyacrylic acid, polyalginic acid, polyhyaluronic acid, carboxyl cellulose, etc. The present invention is not limited to these. Vinylpyrrolidone (PVP) is preferred; the organic solvent can be alcohols, ketones, amides, esters or ethers, etc., such as methanol, acetone, isopropanol, formazan or vinyl acetate, etc., but The present invention is not limited to these, and methanol is preferred among them. The content of the adhesive layer material in the solvent is 10-30 wt%, preferably 15-25 wt%, more preferably 20 wt%.
本發明中,所述的「黏性層」厚度為 20~100 nm,例如可為20 nm、30 nm、40 nm、50 nm、60 nm、70 nm、80 nm、90 nm、100 nm,並以50 nm為較佳。In the present invention, the thickness of the "adhesive layer" is 20-100 nm, for example, it can be 20 nm, 30 nm, 40 nm, 50 nm, 60 nm, 70 nm, 80 nm, 90 nm, 100 nm, and 50 nm is preferred.
本發明中,所述的「聚二甲基矽氧烷層」係作為透明彈性層,當其表面經過電漿處理後,與水的接觸角會降低,進而提升親水性;如圖3所示,圖3(a)為表面未經電漿處理之聚二甲基矽氧烷層,水的接觸角為98°,圖3(b)為表面經電漿處理之聚二甲基矽氧烷層,水的接觸角為8°。當該聚二甲基矽氧烷層之表面經過電漿處理後,縮小該表面與水的接觸角,而增加水與該表面之接觸面積,即提升其表面親水性,進而,在噴塗導電組成物時,導電組成物間不會因交疊有團聚體,即不會有液滴狀之導電組成物在該聚二甲基矽氧烷層3之表面生成,致使所形成之導電層難以導電。因此,有電漿處理後的聚二甲基矽氧烷層,經噴塗後可形成具有均勻的導電層,提供良好的導電性。該聚二甲基矽氧烷層之厚度為 10~50 um ,並以30 um為佳。In the present invention, the "polydimethylsiloxane layer" is used as a transparent elastic layer. After the surface is treated with plasma, the contact angle with water will decrease, thereby increasing the hydrophilicity; as shown in Figure 3 , Figure 3(a) is a polydimethylsiloxane layer without plasma treatment on the surface, the contact angle of water is 98°, and Figure 3(b) is a polydimethylsiloxane layer with plasma treatment on the surface Layer, the contact angle of water is 8°. After the surface of the polydimethylsiloxane layer is treated with plasma, the contact angle between the surface and water is reduced, and the contact area between water and the surface is increased, that is, the hydrophilicity of the surface is improved, and then the conductive composition is sprayed When the conductive composition is formed, there will be no agglomerates overlapped between the conductive components, that is, there will be no droplet-shaped conductive composition formed on the surface of the
本發明中,所述的「導電層組成物」為含有導電材料之溶液或導電材料之固態組成物,該導電材料可為通用的導電材料,包含奈米金屬線、奈米碳管或奈米金屬粒子等,該奈米金屬線及奈米金屬粒子之金屬為銀或銅,但本發明不限於此等,以奈米銀線為較佳,該奈米銀線之線徑為10~100 nm,30~80 nm為較佳,55~75 nm為更佳,而線長為5~50μm,10~30μm為較佳,10~20μm為更佳。該導電層組成物為含有導電材料之溶液時,其溶劑可為有機溶劑,例如醇類、酮類、醯胺類、酯類或醚類等,具體例如甲醇、丙酮、異丙醇、甲醯胺或乙酸乙烯酯等,但本發明不限於此等,其中以異丙醇為較佳;該有導電材料之含量為0.02~0.1 mg/ml,0.05~0.09 mg/ml為較佳,0.066 mg/ml為更佳。In the present invention, the "conducting layer composition" is a solution containing a conductive material or a solid composition of a conductive material. The conductive material can be a general conductive material, including nanowires, carbon nanotubes, or nanotubes. Metal particles, etc. The metal of the nano metal wires and nano metal particles is silver or copper, but the present invention is not limited to these. Silver nano wires are preferred, and the wire diameter of the silver nano wires is 10-100 nm, 30~80 nm is preferred, 55~75 nm is more preferred, and the line length is 5~50μm, 10~30μm is preferred, and 10~20μm is more preferred. When the conductive layer composition is a solution containing conductive materials, the solvent can be an organic solvent, such as alcohols, ketones, amines, esters or ethers, etc., such as methanol, acetone, isopropanol, methyl alcohol, etc. Amine or vinyl acetate, etc., but the present invention is not limited to these. Among them, isopropanol is preferred; the content of the conductive material is 0.02~0.1 mg/ml, preferably 0.05~0.09 mg/ml, 0.066 mg /ml is better.
本發明中,所述的「導電層」厚度為2~10 um ,並以5 um為佳。In the present invention, the thickness of the "conductive layer" is 2-10 um, and preferably 5 um.
本發明之水轉印導電貼附膜100之使用方法,如圖4所示,用水7潤濕欲轉印的物體8表面,移除該水轉印導電貼附膜100的基板層1(圖式中省略此步驟),將該水轉印導電貼附膜100以具有黏性層2之面貼附於該物體8表面,該黏性層2溶於水7後會產生黏性,藉由水的張力將該水轉印導電貼附膜100拉開,形成一平整且光滑的表面,即將該水轉印導電貼附膜100水轉印至物體8表面,該物體8之表面會具有導電性。用於潤濕欲轉印物體表面的水7以蒸餾水為佳,不具有雜質而干擾水轉印。The method of using the water transfer conductive
本發明之水轉印導電貼附膜100可直接貼附於物體上作為電子元件使用、或與其他電子元件組合作為電子裝置,例如,將該水轉印導電貼附膜100直接水轉印至人體皮膚表面作為電子皮膚,以偵測人體生理參數(例如血氧水平或脈搏等);或將水轉印導電貼附膜100水轉印至穿戴件後作為穿戴式元件、發光元件或穿戴式發光裝置等電子裝置,且本發明不限於此等。The water transfer conductive
本發明之穿戴式元件包含一穿戴件及本發明之水轉印導電貼附膜,該水轉印導電貼附膜之黏性層貼附於該穿戴件之至少一表面。即,本發明之穿戴式元件之製造方法是將該水轉印導電貼附膜水轉印至該穿戴件。其中,該穿戴件為任何可穿戴於生物體的物件,具體例如手套、手環、衣服、手套、帽子或項圈等,且本發明不限於此等。The wearable device of the present invention includes a wearable part and the water transfer conductive adhesive film of the present invention, and the adhesive layer of the water transfer conductive adhesive film is attached to at least one surface of the wearable part. That is, the manufacturing method of the wearable device of the present invention is to transfer the water transfer conductive adhesive film to the wearable article. Wherein, the wearing piece is any object that can be worn on a living body, such as gloves, bracelets, clothes, gloves, hats or collars, etc., and the present invention is not limited to these.
如圖5所示,本發明之發光元件200由下至上依序包含該水轉印導電貼附膜100、一電動傳輸層10、一發光層11及一陰極12,其中該水轉印導電貼附膜100係以其導電層4接觸該電動傳輸層10。該發光元件之製造方法,係在該水轉印導電貼附膜100之導電層4上旋轉塗佈形成一電動傳輸層10後,旋轉塗佈形成一發光層11,於該發光層11上設置一電極12。當該發光元件200經水轉印至一物件9表面並電性連接後,即可通電發光。該轉印導電貼附膜100之導電層4係作為電極,並可視需要地另增設導電元件,以輔助電性連接,例如銅膠布(圖式中未示)。進一步地,該發光元件200可增設保護膜13,以保護該發光元件200不被破壞,該保護膜13之具體例可為3M彈性貼。As shown in FIG. 5, the light-emitting
如圖6所示,本發明之穿戴式發光裝置300包含一穿戴件14(以手套為例)及該發光元件200,該發光元件200係以其水轉印導電貼附膜的黏性層(圖式中未示)貼附於該穿戴件14之至少一表面。即,本發明之穿戴式發光裝置300之製造方法是將該發光元件300經水轉印至該穿戴件14。其中,該穿戴件14為任何可穿戴於生物體的物件,具體例如手套、手環、衣服、手套、帽子或項圈等,且本發明不限於此等。[ 具體實施例 ] As shown in FIG. 6, the wearable light-emitting
以下實施方式不應視為過度地限制本發明。本發明所屬技術領域中具有通常知識者可在不背離本發明之精神或範疇的情況下對本文所討論之實施例進行修改及變化,而仍屬於本發明之範圍。The following embodiments should not be regarded as excessively limiting the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can modify and change the embodiments discussed herein without departing from the spirit or scope of the present invention, and still fall within the scope of the present invention.
以下實施例及測試例之試驗材料:
l 聚乙烯吡咯烷酮(polyvinylpyrrolidone , PVP,廠牌:Alfa Aesar,分子量(Mw)約1,300,000)
l 聚二甲基矽氧烷 (Polydimethylsiloxan, PDMS,廠牌:DOW-CORNING, SYGARD-184AB)
l 奈米銀線 (silver nanowire,AgNW,線徑:55~75 nm,線長:10 ~ 20 μm;廠牌: Zhejiang Kechuang, AW060)
l 異丙醇 (IPA,無水, 99.5%)
l 聚(3,4-亞乙二氧基噻吩):聚苯乙烯磺酸鹽 (poly(3,4-ethylenedioxythiophene):polystyrene sulfonate, PEDOT:PSS,廠牌:UniRegion Bio-Tech, UR-PH1000)
l 聚[9,9-二辛基芴-2,7-二基](Poly[9,9-dioctylfluorenyl-2,7-diyl], PFO,廠牌:American Dye Source, ADS129BE)
l 三氟甲磺酸鋰 (trifluoromethanesulfonate, LiTf, 99.995%)
l 甲醇 (HPLC, 99.9%)
l 共晶鎵銦(eutectic gallium-indium, EGaIn, 99.99%,廠牌:Sigma-Aldrich)
l ITO薄膜 (厚度 150 nm)The test materials of the following examples and test examples:
l Polyvinylpyrrolidone (PVP, brand: Alfa Aesar, molecular weight (Mw) is about 1,300,000)
l Polydimethylsiloxan (Polydimethylsiloxan, PDMS, brand: DOW-CORNING, SYGARD-184AB)
l Silver nanowire (AgNW, wire diameter: 55~75 nm, wire length: 10 ~ 20 μm; brand: Zhejiang Kechuang, AW060)
l Isopropyl alcohol (IPA, anhydrous, 99.5%)
l Poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (poly(3,4-ethylenedioxythiophene):polystyrene sulfonate, PEDOT:PSS, brand: UniRegion Bio-Tech, UR-PH1000)
l Poly[9,9-dioctylfluorenyl-2,7-diyl] (Poly[9,9-dioctylfluorenyl-2,7-diyl], PFO, brand: American Dye Source, ADS129BE)
l Lithium trifluoromethanesulfonate (trifluoromethanesulfonate, LiTf, 99.995%)
l Methanol (HPLC, 99.9%)
l Eutectic gallium-indium (EGaIn, 99.99%, brand: Sigma-Aldrich)
l ITO film (
以下測試例中,ΔR為電阻改變值,即測試樣本施予外部應力後之電阻值扣除測試樣本未施予外部應力之電阻值的差異值;R0 為未施予外部應力之電阻值,其二者相比為電阻比(ΔR/R0 );該外部應力可為將測試樣本彎曲、收縮或擴張等之應力。In the following test examples, ΔR is the resistance change value, that is, the resistance value of the test sample after external stress is subtracted from the resistance value of the test sample without external stress; R 0 is the resistance value without external stress, which The comparison between the two is the resistance ratio (ΔR/R 0 ); the external stress can be the stress of bending, shrinking, or expanding the test sample.
I.I. 水轉印導電貼附膜Water transfer conductive adhesive film
實施例Example 1.1. 製造水轉印導電貼附膜Manufacture water transfer conductive adhesive film AgNW-PDMS-5AgNW-PDMS-5
步驟:(a) 使用旋轉塗佈機(Olink,OT-SP102)在聚對苯二甲酸(PET)之基板層的表面上,以轉速每分鐘2000 rpm旋轉塗佈20 wt%聚乙烯吡咯烷酮(PVP)之甲醇溶液,以形成黏性層。(b) 使用旋轉塗佈機(Olink,OT-SP102) 在該聚乙烯吡咯烷酮之黏性層的表面上,以轉速每分鐘2000 rpm,旋轉塗佈聚二甲基矽氧烷(PDMS),隨後於真空環境下加熱至70℃,加熱1小時,以形成彈性層。隨後,使用電漿處理儀器表面處理該聚二甲基矽氧烷之彈性層表面。(c) 使用噴槍(FUSO SEIKI CO.,LTD,033G-Double Action)於45psi及噴塗距離為10 cm之條件下,噴塗0.066 mg/ml 奈米銀線之異丙醇溶液(AgNW)在該聚二甲基矽氧烷之彈性層上,噴塗時間為5秒,以形成導電層,即完成水轉印導電貼附膜AgNW-PDMS-5。Steps: (a) Use a spin coater (Olink, OT-SP102) to spin
實施例Example 2.2. 製造水轉印導電貼附膜Manufacture water transfer conductive adhesive film AgNW-PDMS-15AgNW-PDMS-15
製造步驟同上述之實施例1,差異僅在於該步驟(c)中噴塗時間15秒,即完成水轉印導電貼附膜AgNW-PDMS-15。The manufacturing steps are the same as those in the above-mentioned
實施例Example 3.3. 製造水轉印導電貼附膜Manufacture water transfer conductive adhesive film AgNW-PDMS-30AgNW-PDMS-30
製造步驟同上述之實施例1,差異僅在於該步驟(c)中噴塗時間30秒,即完成水轉印導電貼附膜AgNW-PDMS-30。The manufacturing steps are the same as those in the above-mentioned
測試例
使用場發型掃描電子顯微鏡(FE-SEM)(Hitachi S-520)觀察導電層表面,如圖7所示,圖7(a)至(c)分別為AgNW-PDMS-5、AgNW-PDMS-15及AgNW-PDMS-30的導電層表面;其中,AgNW-PDMS-5之奈米銀線密度為0.002 mg/cm2 ,AgNW-PDMS-15之奈米銀線密度為0.055 mg/cm2 ,AgNW-PDMS-30之奈米銀線密度為0.110 mg/cm2 。Use the field scanning electron microscope (FE-SEM) (Hitachi S-520) to observe the surface of the conductive layer, as shown in Figure 7, Figure 7 (a) to (c) are AgNW-PDMS-5, AgNW-PDMS-15, respectively And the conductive layer surface of AgNW-PDMS-30; among them, the silver nanowire density of AgNW-PDMS-5 is 0.002 mg/cm 2 , the silver nanowire density of AgNW-PDMS-15 is 0.055 mg/cm 2 , AgNW -PDMS-30 has a silver nanowire density of 0.110 mg/cm 2 .
測試例
透明度測試之儀器為紫外光/可見光分光光譜儀(UV)(Shimadzu),測試結果如圖8,於波長400~700 nm間,穿透度最高的為AgNW-PDMS-5(穿透度約95%),其次依序為AgNW-PDMS-15(穿透度約92%)及AgNW-PDMS-30(穿透度約80%),但三者之穿透度皆有達到70%以上。The instrument for the transparency test is an ultraviolet/visible light spectrometer (UV) (Shimadzu). The test result is shown in Figure 8. Between the wavelength of 400~700 nm, the highest penetration is AgNW-PDMS-5 (the penetration is about 95%) ), followed by AgNW-PDMS-15 (penetration of about 92%) and AgNW-PDMS-30 (penetration of about 80%), but the penetration of the three is above 70%.
測試例
電阻測試之儀器為四點探針測量儀,測試結果如圖9所示,在0~20次之測試下,電阻最低的為AgNW-PDMS-30(電阻約9 Ω/sq),AgNW-PDMS-15(電阻約134 Ω/sq)為次低,AgNW-PDMS-5(電阻約342 Ω/sq)為最高。The resistance test instrument is a four-point probe measuring instrument. The test results are shown in Figure 9. After 0-20 tests, the lowest resistance is AgNW-PDMS-30 (resistance about 9 Ω/sq), AgNW-PDMS -15 (resistance of about 134 Ω/sq) is the second lowest, and AgNW-PDMS-5 (resistance of about 342 Ω/sq) is the highest.
II.II. 穿戴式元件Wearable components
由於本發明之水轉印導電貼附膜可水轉印至不同穿戴件表面,作為穿戴式元件,當使用者穿戴該穿戴式元件時,會因身體活動而彎曲、收縮或拉伸該穿戴式元件,因此,由下列測試例4及5測試本發明之水轉印導電貼附膜經彎曲、收縮或拉伸的電阻變化,即導電性變化。Since the water transfer conductive adhesive film of the present invention can be water transferred to the surface of different wearing parts, as a wearable element, when the user wears the wearable element, it will bend, shrink or stretch due to physical activity. Therefore, the following test examples 4 and 5 are used to test the resistance change of the water transfer conductive adhesive film of the present invention after bending, shrinking or stretching, that is, the change of conductivity.
測試例
將本發明之水轉印導電貼附膜水轉印至聚對苯二甲酸(PET)板上,作為測試樣本AgNW-PDMS-WTP,其轉印後之厚度約為35μm(不含聚對苯二甲酸層之厚度),其中導電層之厚度約5μm。另外,準備測試樣本ITO(150 nm)-PET(150μm)(塗佈有厚度150 nm透明導電膜之厚度為150μm的聚對苯二甲酸板)、AgNW-PET(150μm)(塗佈有厚度150μm奈米銀線之聚對苯二甲酸板)及AgNW-PET(100μm)(塗佈有厚度100μm奈米銀線之聚對苯二甲酸板)。Transfer the water transfer conductive adhesive film of the present invention to a polyethylene terephthalic acid (PET) board as a test sample AgNW-PDMS-WTP. The thickness after transfer is about 35μm (without poly-terephthalic acid) The thickness of the dicarboxylic acid layer), where the thickness of the conductive layer is about 5μm. In addition, prepare test samples ITO (150 nm)-PET (150μm) (polyterephthalic acid sheet with a thickness of 150μm coated with a transparent conductive film of 150 nm), AgNW-PET (150μm) (coated with a thickness of 150μm) Polyterephthalate sheet with silver nanowire) and AgNW-PET (100μm) (polyterephthalate sheet coated with silver nanowire with a thickness of 100μm).
如圖10所示,將各測試樣本以中線對折彎曲(圖式中以水轉印導電貼附膜AgNW-PDMS-WTP 16水轉印至聚對苯二甲酸板15上為例,即測試樣本AgNW-PDMS-WTP),分別測試各樣本經彎曲及未彎曲之電阻,以獲得電阻比(ΔR/ R0
)。As shown in Figure 10, each test sample is bent in half on the center line (in the figure, the water transfer conductive adhesive film AgNW-PDMS-
測試結果如圖11所示,圖11(a)為不同彎曲半徑時的電阻比(ΔR/R0 ),在彎曲半徑為6 mm以下時,四個樣本會隨著彎曲半徑增加而電阻比(ΔR/R0 )逐漸降低,其中樣本AgNW-PDMS-WTP的電阻比(ΔR/R0 )最低,樣本ITO(150 nm)-PET(150μm)為最高;圖11(b)為不同彎曲次數下的電阻比(ΔR/R0 ),樣本AgNW-PDMS-WTP的電阻比(ΔR/R0 )幾乎維持不變,樣本AgNW-PET(100μm)在彎曲約400次後,電阻比(ΔR/R0 )開始提高,樣本ITO(150 nm)-PET(150μm)則係於約50次以下彎曲後即電阻比(ΔR/R0 )急速提高;圖11(c)為)為不同彎曲角度下的電阻比(ΔR/R0 ),樣本AgNW-PDMS-WTP的電阻比(ΔR/R0 ) 幾乎維持不變。由此可知,樣本AgNW-PDMS-WTP具有良好的循環再現性,可用於彎曲角度為45°~315°的物件上,電阻比(ΔR/R0 )小,顯見電阻不會因彎曲後而電阻變化大,即導電性不會在彎曲後而變化大。The test results are shown in Figure 11. Figure 11(a) shows the resistance ratio (ΔR/R 0 ) at different bending radii. When the bending radius is less than 6 mm, the resistance ratio of the four samples will increase with the increase of the bending radius ( ΔR/R 0 ) gradually decreases, the resistance ratio (ΔR/R 0 ) of the sample AgNW-PDMS-WTP is the lowest, and the sample ITO (150 nm)-PET (150μm) is the highest; Figure 11(b) shows the different bending times The resistance ratio (ΔR/R 0 ) of the sample AgNW-PDMS-WTP (ΔR/R 0 ) remained almost unchanged. After the sample AgNW-PET (100μm) was bent about 400 times, the resistance ratio (ΔR/R 0 ) began to increase, and the sample ITO (150 nm)-PET (150μm) was bent less than about 50 times, and the resistance ratio (ΔR/R 0 ) increased rapidly; Figure 11(c) is) at different bending angles. resistance ratio (ΔR / R 0), the sample AgNW-PDMS-WTP almost unchanged resistance ratio (ΔR / R 0). It can be seen that the sample AgNW-PDMS-WTP has good cycle reproducibility and can be used on objects with a bending angle of 45°~315°. The resistance ratio (ΔR/R 0 ) is small, and it is obvious that the resistance will not resist due to bending. The change is large, that is, the conductivity will not change much after bending.
測試例
將本發明之水轉印導電貼附膜水轉印至一300μm厚度氣球17表面上,如圖12所示,該氣球17會反覆進氣及放氣,水轉印在氣球17表面上的水轉印導電貼附膜反覆擴張及收縮,以測試其電阻,以獲得電阻比(ΔR/R0
)。The water transfer conductive adhesive film of the present invention is transferred to the surface of a
測試結果如圖13所示,隨著收縮及擴張幅度越大,水轉印導電貼附膜100的電阻不穩定性會增加,但電阻比(ΔR/R0
)仍屬不高,此外,無論是收縮及擴張幅度為5 ml、15 ml或30 ml,電阻變化都有良好的循環再現性,顯見本發明之水轉印導電貼附膜100經擴張及收縮,仍可維持一定電阻,即維持一定的導電性。The test result is shown in Figure 13. As the shrinkage and expansion range increases, the resistance instability of the water transfer conductive
III.III. 穿戴式發光裝置Wearable light-emitting device
將本發明之水轉印導電貼附膜的導電層上進一步設置電動傳輸層、發光層及電極後,即可作為發光元件,該發光元件經水轉印至穿戴件後,即可作為穿戴式發光裝置。當使用者穿戴該穿戴式發光裝置時,會因身體活動而拉伸該穿戴式元件,因此,由下列測試例6測式該穿戴式發光裝置拉伸的電阻變化,即導電性變化。After the conductive layer of the water transfer conductive adhesive film of the present invention is further provided with an electric transmission layer, a light-emitting layer and an electrode, it can be used as a light-emitting element. After the light-emitting element is transferred to a wearable by water, it can be used as a wearable Light-emitting device. When the user wears the wearable light emitting device, the wearable element will be stretched due to physical activity. Therefore, the following test example 6 measures the resistance change of the wearable light emitting device stretched, that is, the conductivity change.
測試例
本測試例之發光元件的陽極為本發明之水轉印導電貼附膜的奈米銀線導電層(厚度5 um)、電動傳輸層為PEDOT:PSS、發光層為PFO/PEO/LiTf及陰極為共晶鎵銦(eutectic gallium indium,EGaIn)。The anode of the light-emitting element of this test example is the silver nanowire conductive layer (
將作為穿戴件的彈性布料經拉伸20%後,將該發光元件水轉印至該布料表面(即為穿戴式發光裝置),並測試在不同電壓下,電流密度及發光度;隨後,將該彈性布料放鬆(即無拉伸20%)後,測試在不同電壓下,電流密度及發光度。測試結果如圖14所示,在拉伸20%及放鬆條件下,電流密度及發光度都會隨電壓升高而上升,但放鬆後的上升變化曲線較為平滑。After stretching the elastic cloth as a wearable by 20%, the light-emitting element is water-transferred to the surface of the cloth (that is, a wearable light-emitting device), and the current density and luminosity are tested under different voltages; After the elastic fabric was relaxed (that is, no stretch by 20%), the current density and luminosity were tested under different voltages. The test result is shown in Figure 14. Under the condition of stretching 20% and relaxing, the current density and luminosity will increase with the increase of voltage, but the rising curve after relaxation is smoother.
是以,本發明之水轉印導電貼附膜之透命度高(80%~95%)、電阻性低(9Ω~200Ω),受到彎曲、收縮及擴張等外部應力影響低,可維持低電阻,即維持一定的導電性,利於貼附至作為穿戴式元件及發光元件,且作為發光元件及穿戴式發光裝置時,因導電性佳,即具有良好的發光性。Therefore, the water transfer conductive adhesive film of the present invention has high permeability (80%~95%), low electrical resistance (9Ω~200Ω), and is less affected by external stresses such as bending, shrinkage and expansion, and can be maintained low Resistance, that is, maintaining a certain degree of conductivity, facilitates attachment to wearable devices and light-emitting devices, and when used as light-emitting devices and wearable light-emitting devices, it has good luminescence due to its good conductivity.
本發明之水轉印導電貼附膜之製造方法簡單,僅需藉由旋轉塗佈、電漿處理及噴塗技術便可完成,該水轉印導電貼附膜使用時無需有機溶劑、機械用力及熱壓等即可進行貼附,具有光學透明性、無毒、化學反應性低及彈性之優勢,利於應用在穿戴式元件、發光元件及穿戴式發光裝置或其他電子裝置。The manufacturing method of the water transfer conductive adhesive film of the present invention is simple, and can be completed only by spin coating, plasma treatment and spraying technology. The water transfer conductive adhesive film does not require organic solvents, mechanical force and It can be attached by hot pressing, etc. It has the advantages of optical transparency, non-toxicity, low chemical reactivity and elasticity, which is beneficial for application in wearable devices, light-emitting devices and wearable light-emitting devices or other electronic devices.
以上已將本發明做一詳細說明,惟以上所述者,僅惟本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡一本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。The present invention has been described in detail above. However, what has been described above is only a preferred embodiment of the present invention. It should not be used to limit the scope of implementation of the present invention, that is, the scope of the patent application for the present invention is equal. Changes and modifications should still fall within the scope of the patent of the present invention.
100:水轉印導電貼附膜 200:發光元件 300:穿戴式發光裝置 1:基板層 2:黏性層 3:聚二甲基矽氧烷層 4:導電層 4’:導電組成物 5:旋轉塗佈機 6:噴塗機 7:水 8:物體 9:物件 10:電動傳輸層 11:發光層 12:陰極 13:保護膜 14:穿戴件 15:水轉印導電貼附膜AgNW-PDMS-WTP 16:聚對苯二甲酸板 17:氣球 18:電漿處理儀器100: Water transfer conductive adhesive film 200: light-emitting element 300: Wearable light-emitting device 1: substrate layer 2: Adhesive layer 3: Polydimethylsiloxane layer 4: conductive layer 4’: Conductive composition 5: Spin coater 6: Spraying machine 7: water 8: Object 9: Object 10: Electric transmission layer 11: luminescent layer 12: Cathode 13: Protective film 14: Wearables 15: Water transfer conductive adhesive film AgNW-PDMS-WTP 16: Polyterephthalate board 17: Balloon 18: Plasma processing equipment
圖1為本發明之水轉印導電貼附膜之製造方法示意圖。FIG. 1 is a schematic diagram of the manufacturing method of the water transfer conductive adhesive film of the present invention.
圖2為本發明之水轉印導電貼附膜之外觀示意圖。2 is a schematic diagram of the appearance of the water transfer conductive adhesive film of the present invention.
圖3為本發明之水轉印導電貼附膜的聚二甲基矽氧烷層經電漿處理及未經電漿處理的表面側視圖:(a)表面未經電漿處理之聚二甲基矽氧烷層,(b)表面經電漿處理之聚二甲基矽氧烷層。Figure 3 is a side view of the surface of the polydimethylsiloxane layer of the water transfer conductive adhesive film of the present invention after plasma treatment and without plasma treatment: (a) Polydimethylsiloxane without plasma treatment on the surface Base silicone layer, (b) a polydimethylsiloxane layer whose surface is treated with plasma.
圖4為本發明之水轉印導電貼附膜之使用方法示意圖。4 is a schematic diagram of the use method of the water transfer conductive adhesive film of the present invention.
圖5為本發明之發光元件之外觀示意圖。Fig. 5 is a schematic diagram of the appearance of the light-emitting device of the present invention.
圖6為本發明之穿戴式發光裝置之外觀示意圖。FIG. 6 is a schematic diagram of the appearance of the wearable light-emitting device of the present invention.
圖7為實施例1至3之水轉印導電貼附膜AgNW-PDMS-5、AgNW-PDMS-15及AgNW-PDMS-30之導電層表面場發型掃描電子顯微鏡(FE-SEM)圖:(a) AgNW-PDMS-5、(b) AgNW-PDMS-15及(c) AgNW-PDMS-30。Figure 7 is the water transfer conductive adhesive film AgNW-PDMS-5, AgNW-PDMS-15 and AgNW-PDMS-30 of Examples 1 to 3 of the conductive layer surface field scanning electron microscope (FE-SEM) image: ( a) AgNW-PDMS-5, (b) AgNW-PDMS-15 and (c) AgNW-PDMS-30.
圖8為實施例1至3之水轉印導電貼附膜AgNW-PDMS-5、AgNW-PDMS-15及AgNW-PDMS-30之穿透度曲線變化圖。Fig. 8 is a graph showing the change in the penetration curves of the water transfer conductive adhesive films AgNW-PDMS-5, AgNW-PDMS-15 and AgNW-PDMS-30 of Examples 1 to 3.
圖9為實施例1至3之水轉印導電貼附膜AgNW-PDMS-5、AgNW-PDMS-15及AgNW-PDMS-30之電阻曲線變化圖。9 is a graph showing the resistance curve changes of the water transfer conductive adhesive films AgNW-PDMS-5, AgNW-PDMS-15 and AgNW-PDMS-30 of Examples 1 to 3.
圖10為測試例4中將樣本進行彎曲測試之示意圖。FIG. 10 is a schematic diagram of the bending test of the sample in Test Example 4. FIG.
圖11為測試例4之測試樣本AgNW-PDMS-WTP(35μm)、ITO(150 nm)-PET(150μm)、AgNW-PET(150μm)及AgNW-PET(100μm)彎曲後的電阻比(ΔR/R0 )曲線變化圖:(a)不同彎曲半徑時的電阻比(ΔR/R0 );(b)不同彎曲次數下的電阻比(ΔR/R0 );(c)不同彎曲角度下的電阻比(ΔR/R0 )。Figure 11 shows the resistance ratio (ΔR/) of the test samples AgNW-PDMS-WTP (35μm), ITO (150 nm)-PET (150μm), AgNW-PET (150μm) and AgNW-PET (100μm) in Test Example 4 after bending. R 0 ) Curve change graph: (a) Resistance ratio at different bending radii (ΔR/R 0 ); (b) Resistance ratio under different bending times (ΔR/R 0 ); (c) Resistance under different bending angles Ratio (ΔR/R 0 ).
圖12為測試例5中水轉印導電貼附膜進行擴張及收縮測試之示意圖。12 is a schematic diagram of the expansion and shrinkage test of the water transfer conductive adhesive film in Test Example 5.
圖13為測試例5之水轉印導電貼附膜經擴張及收縮的電阻比(ΔR/R0 )曲線變化圖。 13 is a graph showing the resistance ratio (ΔR/R 0 ) curve change of the water transfer conductive adhesive film of Test Example 5 after expansion and contraction.
圖14為測試例6之穿戴式發光裝置於不同電壓下之電流密度及發光度之曲線變化圖。14 is a graph showing the curve change of current density and luminosity of the wearable light-emitting device under different voltages in Test Example 6.
100:水轉印導電貼附膜 100: Water transfer conductive adhesive film
1:基板層 1: substrate layer
2:黏性層 2: Adhesive layer
3:聚二甲基矽氧烷層 3: Polydimethylsiloxane layer
4:導電層 4: conductive layer
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