TW202100640A - Plastic optical fiber - Google Patents
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本發明係關於一種塑膠光纖。The present invention relates to a plastic optical fiber.
塑膠光纖具備作為傳輸光之部分之中心部之纖芯、及覆蓋該纖芯之外周之包層。纖芯藉由具有高折射率之樹脂材料而形成。為了將光保持於纖芯內,包層藉由具有較纖芯之樹脂材料低之折射率之樹脂材料而形成。The plastic optical fiber has a core as a central part of the light transmission part and a cladding covering the outer periphery of the core. The core is formed of a resin material with a high refractive index. In order to retain light in the core, the cladding is formed of a resin material having a lower refractive index than the resin material of the core.
先前,研究用於減少塑膠光纖之傳輸損耗之各種構成。例如,於專利文獻1中提出一種塑膠光纖,其藉由減少鞘中即包層中之異物量而減少傳輸損耗。 [先前技術文獻] [專利文獻]Previously, various structures for reducing the transmission loss of plastic optical fibers were studied. For example, Patent Document 1 proposes a plastic optical fiber that reduces transmission loss by reducing the amount of foreign matter in the sheath, that is, in the cladding. [Prior Technical Literature] [Patent Literature]
[專利文獻1]國際公開第2016/063829號[Patent Document 1] International Publication No. 2016/063829
[發明所欲解決之問題][The problem to be solved by the invention]
作為用於進一步減少塑膠光纖之傳輸損耗之方法,考慮到提高光纖之數值孔徑。藉由提高光纖之數值孔徑,例如使彎曲損耗減少,故而光於纖芯內之封閉效應提高。As a method to further reduce the transmission loss of plastic optical fiber, consider increasing the numerical aperture of the optical fiber. By increasing the numerical aperture of the optical fiber, for example, the bending loss is reduced, so the confinement effect of the light in the core is improved.
為了提高光纖之數值孔徑,要求使包層之折射率變得更低。先前,為了降低包層之折射率,實施有降低構成包層之樹脂材料自身之折射率。然而,降低樹脂材料自身之折射率並不容易,藉由開發樹脂材料而進一步降低包層之折射率有限。In order to increase the numerical aperture of the optical fiber, it is required to make the refractive index of the cladding lower. Previously, in order to reduce the refractive index of the cladding layer, it was implemented to reduce the refractive index of the resin material itself constituting the cladding layer. However, it is not easy to reduce the refractive index of the resin material itself, and it is limited to further reduce the refractive index of the cladding by developing resin materials.
因此,本發明之目的在於提供一種塑膠光纖,其可藉由降低包層之折射率而提高數值孔徑,結果可實現較低之傳輸損耗。 [解決問題之技術手段]Therefore, the object of the present invention is to provide a plastic optical fiber, which can increase the numerical aperture by reducing the refractive index of the cladding, and as a result, can achieve lower transmission loss. [Technical means to solve the problem]
本發明提供一種塑膠光纖,其係具備纖芯、及配置於上述纖芯之外周之包層者,且上述包層之至少一部分包含具有多孔質結構之樹脂。 [發明之效果]The present invention provides a plastic optical fiber which is provided with a core and a cladding layer arranged on the outer periphery of the core, and at least a part of the cladding layer includes a resin having a porous structure. [Effects of Invention]
根據本發明,可提供一種塑膠光纖,其可藉由進一步降低包層之折射率而提高數值孔徑,結果可實現較低之傳輸損耗。According to the present invention, a plastic optical fiber can be provided, which can increase the numerical aperture by further reducing the refractive index of the cladding, and as a result, can achieve lower transmission loss.
對本發明之塑膠光纖(以下,記載為「POF」)之實施形態進行說明。本實施形態之POF具備纖芯、及配置於上述纖芯之外周之包層。包層之至少一部分包含具有多孔質結構之樹脂。An embodiment of the plastic optical fiber (hereinafter referred to as "POF") of the present invention will be described. The POF of this embodiment includes a core and a clad layer arranged on the outer periphery of the core. At least a part of the clad layer contains a resin having a porous structure.
圖1~3分別表示本實施形態之POF之例(第1例~第3例)之剖面結構。Figures 1 to 3 respectively show cross-sectional structures of examples of POF (the first to third examples) of the present embodiment.
圖1所示之第1例之POF10具備纖芯11、及配置於纖芯11之外周之包層12。包層12之至少一部分包含具有多孔質結構之樹脂。The
圖2所示之第2例之POF20具有於圖1所示之POF10中將包層12變更為具有複數層之包層22而成之構成。再者,於POF20中,包層22具有包含第1包覆層221及第2包覆層222之2層結構,該第1包覆層221與纖芯11相接地配置,該第2包覆層222相較第1包覆層221配置於更外周側。於該構成之情形時,例如第2包覆層222包含具有多孔質結構之樹脂。再者,於圖2中,雖示出包層22為2層結構之例,但包層22中所含之層數不限定於此,亦可包含3層以上。於包層包含複數層之情形時,例如,即便於入射至纖芯之光未由纖芯與包層之界面全反射而向包層側漏出之情形時,亦可由位於更外周側之包覆層全反射,因此可減少光損耗。The
圖3所示之第3例之POF30相對於POF20,具有進一步設置有配置於包層22之外周之被覆層31之構成。被覆層31係為了提高POF30之機械強度而設置。The
以下,對於本實施形態之POF之各構成更加詳細地進行說明。Hereinafter, each configuration of the POF of this embodiment will be described in more detail.
(纖芯) 纖芯係傳輸光之區域。纖芯相較包層具有更高之折射率。藉由該構成,入射至纖芯內之光藉由包層而封閉於纖芯內部,於POF內傳輸。(Fiber Core) The core is the area where light is transmitted. The core has a higher refractive index than the cladding. With this structure, the light incident into the core is enclosed in the core by the cladding and is transmitted in the POF.
纖芯之材料只要為具有較高之透明性之樹脂即可,無特別限定。作為樹脂,例如可列舉:含氟樹脂、甲基丙烯酸甲酯等丙烯酸系樹脂、苯乙烯系樹脂、及碳酸酯系樹脂等。該等之中,就可於較寬波長區域實現較低之傳輸損耗之方面而言,較佳為使用含氟樹脂。The material of the core is not particularly limited as long as it is a resin with high transparency. Examples of the resin include acrylic resins such as fluorine-containing resins and methyl methacrylate, styrene resins, and carbonate resins. Among them, it is preferable to use a fluorine-containing resin in terms of achieving lower transmission loss in a wider wavelength region.
含氟樹脂例如係將具有聚合性雙鍵之含氟化合物作為單體之聚合物。就抑制由C-H鍵之伸縮能所導致之光吸收之觀點而言,較理想為作為纖芯材料所使用之含氟樹脂不包含C-H鍵。因此,含氟樹脂較佳為實質上不包含氫原子者,特佳為所有C-H鍵之H均被氟化。即,較佳為含氟樹脂實質上不包含氫原子,且被全氟化。含氟樹脂實質上不包含氫原子係指含氟樹脂中之氫原子之含有比率為1莫耳%以下。The fluorine-containing resin is, for example, a polymer using a fluorine-containing compound having a polymerizable double bond as a monomer. From the viewpoint of suppressing the light absorption caused by the expansion and contraction energy of the C-H bond, it is preferable that the fluorine-containing resin used as the core material does not contain the C-H bond. Therefore, it is preferable that the fluorine-containing resin contains substantially no hydrogen atoms, and it is particularly preferable that all H of the C-H bond is fluorinated. That is, it is preferable that the fluorine-containing resin contains substantially no hydrogen atoms and is perfluorinated. The fact that the fluorine-containing resin does not substantially contain hydrogen atoms means that the content of hydrogen atoms in the fluorine-containing resin is 1 mol% or less.
作為含氟樹脂,例如可列舉:具有含氟脂肪族環結構之聚合物。作為具有含氟脂肪族環結構之聚合物,較佳為使用具有含氟脂肪族環結構之含氟化合物作為單體,且使該單體聚合所得者。較佳為具有含氟脂肪族環結構之含氟聚合物亦實質上不包含氫原子。此處,具有含氟脂肪族環結構之含氟化合物意指構成環之碳原子與未構成環之碳原子之間具有聚合性雙鍵之含氟化合物、或構成環之2個碳原子之間具有聚合性雙鍵之含氟化合物。作為構成環之碳原子與未構成環之碳原子之間具有聚合性雙鍵之含氟化合物,例如可列舉:全氟-2-亞甲基-4-甲基-1,3-二氧雜環戊烷之類之具有1,3-二氧雜環戊烷結構之含氟化合物。作為構成環之2個碳原子之間具有聚合性雙鍵之含氟化合物,例如可列舉:全氟-4-甲基-1,3-二氧雜環戊烯及全氟-4-甲基-1,3-二氧雜環戊烯之類之具有1,3-二氧雜環戊烯結構之含氟化合物。Examples of the fluorine-containing resin include polymers having a fluorine-containing aliphatic ring structure. As the polymer having a fluorine-containing aliphatic ring structure, it is preferable to use a fluorine-containing compound having a fluorine-containing aliphatic ring structure as a monomer and polymerize the monomer. It is preferable that the fluorine-containing polymer having a fluorine-containing aliphatic ring structure also contains substantially no hydrogen atoms. Here, the fluorine-containing compound having a fluorine-containing aliphatic ring structure means a fluorine-containing compound having a polymerizable double bond between the carbon atoms constituting the ring and the carbon atoms not constituting the ring, or between the two carbon atoms constituting the ring Fluorine-containing compound with polymerizable double bond. Examples of the fluorine-containing compound having a polymerizable double bond between carbon atoms constituting the ring and carbon atoms not constituting the ring include: perfluoro-2-methylene-4-methyl-1,3-dioxa Fluorinated compounds with 1,3-dioxolane structure such as cyclopentane. Examples of fluorine-containing compounds having a polymerizable double bond between two carbon atoms constituting the ring include: perfluoro-4-methyl-1,3-dioxole and perfluoro-4-methyl Fluorine-containing compounds with 1,3-dioxol structure such as 1,3-dioxole.
於含氟樹脂為被全氟化且具有含氟脂肪族環結構之含氟聚合物之情形時,於藉由聚合形成該含氟聚合物之單體之含氟化合物中,例如可列舉下述式(1)所表示之化合物。 [化1] (式(1)中,Rff 1 ~Rff 4 分別獨立地表示氟原子、碳數1~7之全氟烷基、或碳數1~7之全氟烷基醚基;Rff 1 及Rff 2 亦可連結形成環)When the fluorine-containing resin is a perfluorinated fluorine-containing polymer having a fluorine-containing aliphatic ring structure, among the fluorine-containing compounds that form the monomers of the fluorine-containing polymer by polymerization, for example, the following The compound represented by formula (1). [化1] (In formula (1), R ff 1 to R ff 4 each independently represent a fluorine atom, a perfluoroalkyl group with 1 to 7 carbons, or a perfluoroalkyl ether group with 1 to 7 carbons; R ff 1 and R ff 2 can also be connected to form a ring)
作為上述式(1)所表示之化合物之具體例,例如可列舉:下述式(A)~(H)所表示之化合物。 [化2] As specific examples of the compound represented by the above formula (1), for example, compounds represented by the following formulas (A) to (H) can be cited. [化2]
作為含氟化合物,較佳為使用以不包含雜質之方式精製者。精製可藉由公知之方法而實現。特別是於雜質之中,由於酸成分影響著色,故而較佳為不包含酸成分。As the fluorine-containing compound, it is preferable to use one refined so as not to contain impurities. Refining can be achieved by known methods. Particularly among impurities, since the acid component affects coloring, it is preferable not to include an acid component.
作為單體所使用之含氟化合物可為1種,亦可為2種以上。即,本實施形態中所使用之含氟樹脂可為藉由使1種氟化合物均聚所獲得之含氟聚合物,亦可為使2種以上之含氟化合物共聚所獲得之含氟共聚物。The fluorine-containing compound used as the monomer may be one type or two or more types. That is, the fluorine-containing resin used in this embodiment may be a fluorine-containing polymer obtained by homopolymerizing one fluorine compound, or a fluorine-containing copolymer obtained by copolymerizing two or more fluorine compounds. .
本實施形態中所使用之含氟樹脂例如亦可為藉由使上述具有含氟脂肪族環結構之含氟化合物(以下,記載為含氟化合物(A))、與除了含氟化合物(A)以外之其他含氟化合物共聚所獲得之含氟共聚物。作為除了含氟化合物(A)以外之其他含氟化合物,例如可列舉以下之含氟化合物(B)~(D)。The fluorine-containing resin used in this embodiment may be, for example, a fluorine-containing compound having a fluorine-containing aliphatic ring structure (hereinafter referred to as a fluorine-containing compound (A)), and a fluorine-containing compound (A) Fluorine-containing copolymer obtained by copolymerization of other fluorine-containing compounds. Examples of other fluorine-containing compounds other than the fluorine-containing compound (A) include the following fluorine-containing compounds (B) to (D).
含氟化合物(B)為全氟乙烯醚等含氟乙烯醚。含氟乙烯醚例如由下述式(2)所表示。 [化3] (式(2)中,R1 ~R3 分別獨立地表示氟原子、或碳數1~7之全氟烷基;R4 表示碳數1~7之全氟烷基;全氟烷基可具有環結構;氟原子之一部分可被取代為氟原子以外之鹵素原子;全氟烷基中之氟原子之一部分可被取代為氟原子以外之鹵素原子)The fluorine-containing compound (B) is fluorine-containing vinyl ether such as perfluorovinyl ether. The fluorine-containing vinyl ether is represented by the following formula (2), for example. [化3] (In formula (2), R 1 to R 3 each independently represent a fluorine atom or a perfluoroalkyl group having 1 to 7 carbon atoms; R 4 represents a perfluoroalkyl group having 1 to 7 carbon atoms; the perfluoroalkyl group may It has a ring structure; part of the fluorine atoms can be substituted with halogen atoms other than fluorine atoms; part of the fluorine atoms in the perfluoroalkyl group can be substituted with halogen atoms other than fluorine atoms)
含氟化合物(C)係四氟乙烯及三氟氯乙烯等含氟烯烴。含氟烯烴例如由下述式(3)所表示。 [化4] (式(3)中,R5 ~R8 分別獨立地表示氟原子、或碳數1~7之全氟烷基;全氟烷基可具有環結構;氟原子之一部分可被取代為氟原子以外之鹵素原子;全氟烷基中之氟原子之一部分可被取代為氟原子以外之鹵素原子)The fluorine-containing compound (C) is a fluorine-containing olefin such as tetrafluoroethylene and chlorotrifluoroethylene. The fluorine-containing olefin is represented by the following formula (3), for example. [化4] (In formula (3), R 5 to R 8 each independently represent a fluorine atom or a perfluoroalkyl group with 1 to 7 carbon atoms; the perfluoroalkyl group may have a ring structure; part of the fluorine atom may be substituted with a fluorine atom Halogen atoms other than fluorine atoms; part of the fluorine atoms in the perfluoroalkyl group can be substituted with halogen atoms other than fluorine atoms)
含氟化合物(D)係具有2個以上之聚合性雙鍵,且可環化聚合之含氟化合物。含氟化合物(D)例如由下述式(4)所表示。 [化5] (式(4)中,Z表示氧原子、單鍵、或-OC(R19 R20 )O-,R9 ~R20 分別獨立地表示氟原子、碳數1~5之全氟烷基、或碳數1~5之全氟烷氧基;氟原子之一部分可被取代為氟原子以外之鹵素原子;全氟烷基中之氟原子之一部分可被取代為氟原子以外之鹵素原子;全氟烷氧基中之氟原子之一部分可被取代為氟原子以外之鹵素原子;s及t分別獨立地為0~5且s+t表示1~6之整數(其中,於Z為-OC(R19 R20 )O-之情形時,s+t亦可為0))The fluorine-containing compound (D) is a fluorine-containing compound that has two or more polymerizable double bonds and can be cyclized and polymerized. The fluorine-containing compound (D) is represented by the following formula (4), for example. [化5] (In formula (4), Z represents an oxygen atom, a single bond, or -OC(R 19 R 20 )O-, and R 9 to R 20 each independently represent a fluorine atom, a perfluoroalkyl group with 1 to 5 carbon atoms, Or a perfluoroalkoxy group with 1 to 5 carbon atoms; part of the fluorine atoms may be substituted with halogen atoms other than fluorine atoms; part of the fluorine atoms in the perfluoroalkyl group may be substituted with halogen atoms other than fluorine atoms; all Part of the fluorine atoms in the fluoroalkoxy group may be substituted with halogen atoms other than fluorine atoms; s and t are each independently 0-5 and s+t represents an integer of 1-6 (wherein Z is -OC(R 19 In the case of R 20 )O-, s+t can also be 0))
作為含氟化合物(D),亦可使用下述式(5)所表示之含氟化合物。再者,下述式(5)所表示之結構單元係於上述式(4)中Z為氧原子,s為0,且t為2之情形。 [化6] (式(5)中,R141 、R142 、R151 、及R152 分別獨立地表示氟原子、碳數1~5之全氟烷基、或碳數1~5之全氟烷氧基;氟原子之一部分可被取代為氟原子以外之鹵素原子;全氟烷基中之氟原子之一部分可被取代為氟原子以外之鹵素原子;全氟烷氧基中之氟原子之一部分可被取代為氟原子以外之鹵素原子)As the fluorine-containing compound (D), a fluorine-containing compound represented by the following formula (5) can also be used. Furthermore, the structural unit represented by the following formula (5) is the case where Z is an oxygen atom, s is 0, and t is 2 in the above formula (4). [化6] (In formula (5), R 141 , R 142 , R 151 , and R 152 each independently represent a fluorine atom, a perfluoroalkyl group having 1 to 5 carbon atoms, or a perfluoroalkoxy group having 1 to 5 carbon atoms; Part of fluorine atoms can be substituted with halogen atoms other than fluorine atoms; part of fluorine atoms in perfluoroalkyl groups can be substituted with halogen atoms other than fluorine atoms; part of fluorine atoms in perfluoroalkoxy groups can be substituted (Halogen atom other than fluorine atom)
作為含氟化合物(D)之具體例,例如可列舉下述化合物。 CF2 =CFOCF2 CF=CF2 CF2 =CFOCF(CF3 )CF=CF2 CF2 =CFOCF2 CF2 CF=CF2 CF2 =CFOCF2 CF(CF3 )CF=CF2 CF2 =CFOCF(CF3 )CF2 CF=CF2 CF2 =CFOCFClCF2 CF=CF2 CF2 =CFOCCl2 CF2 CF=CF2 CF2 =CFOCF2 OCF=CF2 CF2 =CFOC(CF3 )2 OCF=CF2 CF2 =CFOCF2 CF(OCF3 )CF=CF2 CF2 =CFCF2 CF=CF2 CF2 =CFCF2 CF2 CF=CF2 CF2 =CFCF2 OCF2 CF=CF2 CF2 =CFOCF2 CFClCF=CF2 CF2 =CFOCF2 CF2 CCl=CF2 CF2 =CFOCF2 CF2 CF=CFCl CF2 =CFOCF2 CF(CF3 )CCl=CF2 CF2 =CFOCF2 OCF=CF2 CF2 =CFOCCl2 OCF=CF2 CF2 =CClOCF2 OCCl=CF2 As specific examples of the fluorine-containing compound (D), for example, the following compounds can be cited. CF 2 =CFOCF 2 CF=CF 2 CF 2 =CFOCF(CF 3 )CF=CF 2 CF 2 =CFOCF 2 CF 2 CF=CF 2 CF 2 =CFOCF 2 CF(CF 3 )CF=CF 2 CF 2 =CFOCF (CF 3 )CF 2 CF=CF 2 CF 2 =CFOCFClCF 2 CF=CF 2 CF 2 =CFOCCl 2 CF 2 CF=CF 2 CF 2 =CFOCF 2 OCF=CF 2 CF 2 =CFOC(CF 3 ) 2 OCF= CF 2 CF 2 =CFOCF 2 CF(OCF 3 )CF=CF 2 CF 2 =CFCF 2 CF=CF 2 CF 2 =CFCF 2 CF 2 CF=CF 2 CF 2 =CFCF 2 OCF 2 CF=CF 2 CF 2 = CFOCF 2 CFClCF=CF 2 CF 2 =CFOCF 2 CF 2 CCl=CF 2 CF 2 =CFOCF 2 CF 2 CF=CFCl CF 2 =CFOCF 2 CF(CF 3 )CCl=CF 2 CF 2 =CFOCF 2 OCF=CF 2 CF 2 =CFOCCl 2 OCF=CF 2 CF 2 =CClOCF 2 OCCl=CF 2
於本實施形態中所使用之含氟樹脂為藉由使含氟化合物(A)與除了含氟化合物(A)以外之其他含氟化合物(例如,選自由上述含氟化合物(B)~(D)所組成之群中之至少1種)共聚所得之含氟共聚物之情形時,於該含氟共聚物中,基於含氟化合物(A)之結構單元(A)之含量相對於該含氟共聚物中之全部結構單元之合計,較佳為20莫耳%以上,更佳為40莫耳%以上。藉由包含20莫耳%以上之結構單元(A),可使含氟共聚物具有更高之耐熱性。藉由包含40莫耳%以上之結構單元(A),可使含氟共聚物具有更高之耐熱性、更高之透明性及較高之機械強度。The fluorine-containing resin used in this embodiment is obtained by combining the fluorine-containing compound (A) with other fluorine-containing compounds other than the fluorine-containing compound (A) (for example, selected from the above-mentioned fluorine-containing compounds (B) to (D) ) In the case of a fluorine-containing copolymer obtained by copolymerization, in the fluorine-containing copolymer, the content of the structural unit (A) based on the fluorine-containing compound (A) is relative to the fluorine-containing copolymer (A) The total of all structural units in the copolymer is preferably 20 mol% or more, more preferably 40 mol% or more. By including the structural unit (A) at 20 mol% or more, the fluorinated copolymer can have higher heat resistance. By containing more than 40 mole% of the structural unit (A), the fluorinated copolymer can have higher heat resistance, higher transparency, and higher mechanical strength.
再者,含氟樹脂例如可藉由如下方式而製造,即,使用上述所例示之含氟化合物作為單體,使用例如公知之聚合起始劑等藉由公知之方法使單體聚合。作為聚合方法,可使用公知之聚合方法。例如,可根據慣例使上述所例示之含氟化合物進行自由基聚合,而製造含氟樹脂。使用作為含氟化合物之被全氟化之含氟化合物作為單體,進而使用包含被全氟化之化合物之聚合起始劑,藉此可製造被全氟化之含氟樹脂。Furthermore, the fluorine-containing resin can be produced, for example, by using the fluorine-containing compound exemplified above as a monomer, and polymerizing the monomer by a known method using, for example, a known polymerization initiator. As the polymerization method, a known polymerization method can be used. For example, the fluorine-containing compound exemplified above can be subjected to radical polymerization according to conventional practice to produce a fluorine-containing resin. A perfluorinated fluorinated compound as a fluorinated compound is used as a monomer, and a polymerization initiator containing the perfluorinated compound is further used to produce a perfluorinated fluorinated resin.
又,於本實施形態中所使用之含氟樹脂為如上所述之具有含氟脂肪族環結構之聚合物之情形時,存在聚合起初之聚合物於末端具有不穩定之官能基之情形。因此,於該情形時,較佳為於製造聚合物後,進行利用氟使聚合物氟化之末端穩定化處理。In addition, when the fluorine-containing resin used in this embodiment is a polymer having a fluorine-containing aliphatic ring structure as described above, the polymer at the beginning of the polymerization may have an unstable functional group at the end. Therefore, in this case, it is preferable to perform terminal stabilization treatment for fluorinating the polymer with fluorine after the polymer is produced.
纖芯材料除了上述樹脂以外,亦可適當包含用於提高折射率之折射率調整劑等其他成分。In addition to the above-mentioned resins, the core material may appropriately contain other components such as a refractive index modifier for increasing the refractive index.
於本實施形態之POF為例如折射率分佈型之情形時,纖芯具有折射率於徑向上變化之折射率分佈。此種折射率分佈例如可藉由於含氟樹脂中添加折射率調整劑,使折射率調整劑擴散(例如熱擴散)於光學樹脂成形體中而形成。When the POF of this embodiment is of a refractive index distribution type, for example, the core has a refractive index distribution in which the refractive index changes in the radial direction. Such a refractive index distribution can be formed, for example, by adding a refractive index adjusting agent to the fluorine-containing resin to diffuse (for example, thermally diffuse) the refractive index adjusting agent in the optical resin molded body.
纖芯之折射率只要高於包層之折射率即可,故而無特別限定。為了於POF中實現較高之數值孔徑,較佳為纖芯之折射率與包層之折射率之差更大。例如,纖芯之折射率可設為1.340以上,較佳為1.360以上。纖芯之折射率之上限無特別限定,例如為1.4000以下。The refractive index of the core only needs to be higher than the refractive index of the cladding, so it is not particularly limited. In order to achieve a higher numerical aperture in POF, it is preferable that the difference between the refractive index of the core and the refractive index of the cladding is larger. For example, the refractive index of the core can be set to 1.340 or more, preferably 1.360 or more. The upper limit of the refractive index of the core is not particularly limited, and is, for example, 1.4000 or less.
(包層) 於本實施形態中,關於包層,至少其一部分包含具有多孔質結構之樹脂。亦可包層全體包含具有多孔質結構之樹脂。如此,藉由包層包含多孔質結構,而使包層之折射率相較作為包層之材料所使用之樹脂自身之折射率降低。因此,即便於難以藉由開發樹脂自身而降低包層之折射率之情形時,亦可能降低包層之折射率。藉此,由於可使纖芯之折射率與包層之折射率之差變得更大,故而可於POF中實現較高之數值孔徑。其結果是,可實現一種POF,其例如可減少彎曲損耗,提高光於纖芯內之封閉效應,且實現較低之傳輸損耗。(wrapping) In this embodiment, at least a part of the clad layer contains a resin having a porous structure. The entire cladding layer may include a resin having a porous structure. In this way, since the cladding layer includes a porous structure, the refractive index of the cladding layer is lower than the refractive index of the resin itself used as the material of the cladding layer. Therefore, even when it is difficult to reduce the refractive index of the cladding by developing the resin itself, it is possible to lower the refractive index of the cladding. Thereby, since the difference between the refractive index of the core and the refractive index of the cladding can be made larger, a higher numerical aperture can be realized in the POF. As a result, a POF can be realized, which can reduce bending loss, improve the confinement effect of light in the core, and achieve lower transmission loss.
於包層中,包含具有多孔質結構之樹脂之部分之折射率無特別限定,例如可設為1.310以下,較佳為1.300以下。包含具有多孔質結構之樹脂的部分之折射率之下限無特別限定,例如為1.285以上。In the cladding layer, the refractive index of the portion including the resin having a porous structure is not particularly limited, and for example, it can be set to 1.310 or less, preferably 1.300 or less. The lower limit of the refractive index of the part including the resin having the porous structure is not particularly limited, and is, for example, 1.285 or more.
於包層例如圖1所示由單層構成之情形時,包層12中具有多孔質結構之部分較佳為位於更外周之部分。為了確實地抑制漏出至包層側之光發生散射,內周部分即與纖芯11更接近之部分、例如與纖芯11相接之部分較佳為不具有多孔質結構。In the case where the cladding layer is composed of a single layer, for example, as shown in FIG. 1, the part having a porous structure in the
於包層例如圖2所示由複數層構成之情形時,相較與纖芯11相接地配置之第1包覆層221配置於更外周側之第2包覆層222較佳為具有多孔質結構。於該情形時,為了使自纖芯11漏出至第1包覆層221之光由第2包覆層222確實地全反射而封閉於包層22內,較佳為第2包覆層222具有低於第1包覆層221之折射率。例如,第1包覆層221較佳為具有1.300~1.322之範圍內之折射率。例如,第2包覆層222較佳為具有低於第1包覆層221且為1.290~1.300之範圍內之折射率。When the cladding layer is composed of a plurality of layers as shown in FIG. 2, for example, the
再者,如上所述,包層22亦可具有3層以上之包覆層。於該情形時,第2包覆層222只要為包層22中除了最內周側以外之位置則可配置於任何位置,但為了更加減少光散射之可能性,較佳為配置於更外周側之位置。於包層22具有3層以上之包覆層之情形時,為了使漏出至包層22之光確實地封閉於包層22內,較佳為於包層22中,配置於最內周側之第1包覆層221之折射率最高,且越為配置於更外周側之包覆層,折射率越低。具有多孔質結構之包覆層亦可藉由以折射率成為所需之範圍內之方式適當調整細孔徑及空隙率等細孔條件而設計折射率。Furthermore, as described above, the clad
與纖芯11相接之第1包覆層221亦可具有多孔質結構,但較佳為不具有多孔質結構。其原因在於,於第1包覆層221具有多孔質結構之情形時,存在漏出至包層側而入射至第1包覆層221之光發生散射之情形。因此,為了抑制由光之散射所導致之損耗,較佳為第1包覆層221不具有多孔質結構。The
作為包層之材料所使用之樹脂較佳為具有作為纖芯之材料所使用之樹脂之折射率以下之折射率的樹脂。作為包層之材料所使用之樹脂,例如可列舉:含氟樹脂、甲基丙烯酸甲酯等丙烯酸系樹脂、苯乙烯系樹脂、及碳酸酯系樹脂等。為了防止於包層與纖芯之界面發生剝離,作為包層之材料所使用之樹脂較佳為與作為纖芯之材料所使用之樹脂為同種類。例如,於使用含氟樹脂作為纖芯之材料之情形時,較佳為作為包層之材料之樹脂亦為相同之含氟樹脂。又,於包層例如圖2所示由複數層構成之情形時,為了抑制層間之剝離,較佳為作為各包覆層之材料所使用之樹脂相互為相同種類之樹脂。The resin used as the material of the cladding layer is preferably a resin having a refractive index below the refractive index of the resin used as the material of the core. As the resin used for the material of the cladding layer, for example, acrylic resins such as fluorine-containing resins and methyl methacrylate, styrene resins, and carbonate resins can be cited. In order to prevent peeling at the interface between the clad and the core, the resin used as the material of the clad is preferably the same type as the resin used as the material of the core. For example, when a fluorine-containing resin is used as the material of the core, it is preferable that the resin used as the material of the cladding layer is also the same fluorine-containing resin. In addition, when the clad layer is composed of multiple layers as shown in FIG. 2, in order to prevent peeling between the layers, it is preferable that the resin used as the material of each clad layer is the same type of resin.
如上所述,包層之至少一部分具有多孔質結構。為了抑制光之散射,多孔質結構中所含之細孔之孔徑較佳為10 nm~200 nm之範圍內,更佳為10 nm~150 nm之範圍內,更佳為50 nm~120 nm之範圍內。此處,多孔質結構中所含之細孔之孔徑可藉由使用穿透式電子顯微鏡(TEM)圖像,測量各細孔之最大直徑而求出。As described above, at least a part of the clad layer has a porous structure. In order to suppress light scattering, the pore size of the pores contained in the porous structure is preferably in the range of 10 nm to 200 nm, more preferably in the range of 10 nm to 150 nm, and more preferably in the range of 50 nm to 120 nm. Within range. Here, the pore diameter of the pores contained in the porous structure can be determined by measuring the maximum diameter of each pore using a transmission electron microscope (TEM) image.
多孔質結構亦可藉由形成於樹脂內之孔隙而實現,亦可藉由使樹脂包含中空粒子而實現。就容易將多孔質結構之細孔之大小控制於所需之範圍之觀點而言,較佳為多孔質結構藉由使中空粒子混合於樹脂中而形成。The porous structure can also be realized by pores formed in the resin, or can be realized by making the resin contain hollow particles. From the viewpoint of easily controlling the size of the pores of the porous structure within a desired range, the porous structure is preferably formed by mixing hollow particles in a resin.
混合於樹脂中之中空粒子較佳為包含無機化合物。作為中空粒子,例如可使用中空二氧化矽粒子。中空粒子可為中空二氧化矽粒子與其他中空粒子之混合物,亦可僅由中空二氧化矽粒子構成。The hollow particles mixed in the resin preferably contain an inorganic compound. As the hollow particles, for example, hollow silica particles can be used. The hollow particles may be a mixture of hollow silica particles and other hollow particles, or may be composed of hollow silica particles only.
於藉由於樹脂中混合中空粒子而形成包層之情形時,較佳為不使中空粒子成為包層內增加傳輸損耗之異物。因此,中空粒子之粒徑較佳為10 nm~200 nm之範圍內,更佳為50 nm~120 nm之範圍內。此處,樹脂中之中空粒子之粒徑可藉由使用TEM圖像,測量中空粒子之粒徑而求出。又,於具有多孔質結構之樹脂中,較佳為於10質量%~30質量%之範圍內包含中空粒子,更佳為於10質量%~25質量%之範圍內包含中空粒子,進而較佳為於15~25質量%之範圍內包含中空粒子。包層中之中空粒子之含量可使用TEM圖像,由包層樹脂部分之面積與中空粒子部分之面積之比率而算出。In the case where the cladding layer is formed by mixing hollow particles in the resin, it is preferable not to make the hollow particles become foreign matter in the cladding layer that increases transmission loss. Therefore, the diameter of the hollow particles is preferably in the range of 10 nm to 200 nm, and more preferably in the range of 50 nm to 120 nm. Here, the particle size of the hollow particles in the resin can be obtained by measuring the particle size of the hollow particles using a TEM image. In addition, in the resin having a porous structure, it is preferable to include hollow particles in the range of 10% by mass to 30% by mass, more preferably to include hollow particles in the range of 10% to 25% by mass, and more preferably The hollow particles are contained within the range of 15-25% by mass. The content of hollow particles in the cladding layer can be calculated from the ratio of the area of the cladding resin portion to the area of the hollow particle portion using a TEM image.
於藉由中空粒子形成多孔質結構之細孔之情形時,具有多孔質結構之樹脂例如可藉由使中空粒子混合並分散於成為母材之樹脂中而製作。此時,中空粒子較佳為均勻地分散於成為母材之樹脂中,較佳為以一次粒子之狀態分散而不形成凝集體(即二次粒子)。為了能夠實現此種良好之分散性,較佳為對中空粒子實施例如疏水處理等表面處理。In the case where the pores of the porous structure are formed by hollow particles, the resin having the porous structure can be produced, for example, by mixing and dispersing the hollow particles in the resin as the base material. At this time, the hollow particles are preferably uniformly dispersed in the resin that becomes the base material, and preferably dispersed in the state of primary particles without forming aggregates (ie, secondary particles). In order to achieve such good dispersibility, it is preferable to perform surface treatment such as hydrophobic treatment on the hollow particles.
(被覆層) 如上所述,被覆層係為了提高POF之機械強度而設置。被覆層可應用例如公知之POF中作為被覆層所使用之材料(例如,聚碳酸酯等)、各種工程塑膠、環烯烴聚合物、PTFE(Polytetrafluoroethylene,聚四氟乙烯)、改性PTFE、PFA(Perfluoroalkoxy alkane,全氟烷氧基烷烴)及構成。(Coating layer) As mentioned above, the coating layer is provided in order to improve the mechanical strength of the POF. As the coating layer, for example, the materials used as the coating layer in the well-known POF (for example, polycarbonate, etc.), various engineering plastics, cycloolefin polymers, PTFE (Polytetrafluoroethylene, polytetrafluoroethylene), modified PTFE, PFA ( Perfluoroalkoxy alkane, perfluoroalkoxy alkane) and its composition.
(POF之製造方法) 本實施形態之POF可利用公知之POF之製造方法而製造。即,本實施形態之POF可藉由如下方法而製造,該方法包括:準備纖芯及包層等所使用之各樹脂材料之步驟;及使用該等樹脂材料成形POF之步驟。作為成形POF之方法,例如可使用熔融紡絲法。利用熔融紡絲法所進行之POF之成形可藉由如下方式而進行,即,例如將纖芯用樹脂材料及包層用樹脂材料、以及視需要之被覆層用樹脂材料分別熔融,進行複合紡絲。(Manufacturing method of POF) The POF of this embodiment can be manufactured by a known method of manufacturing POF. That is, the POF of the present embodiment can be manufactured by a method including: preparing the core and cladding resin materials used, and forming the POF using the resin materials. As a method of forming POF, for example, a melt spinning method can be used. The forming of the POF by the melt spinning method can be performed by, for example, melting the resin material for the core, the resin material for the cladding layer, and the resin material for the coating layer as necessary to perform composite spinning. wire.
於包層之多孔質結構例如藉由中空粒子而形成之情形時,作為包層用樹脂材料,準備於成為母材之樹脂中混合中空粒子而成者。於包層之多孔質結構藉由形成於樹脂內之孔隙而實現之情形時,可使用如下方法,即,例如預先使發泡劑分散於樹脂材料,於POF成形時進行加熱使發泡劑熱分解,藉此產生氣泡。 [實施例]When the porous structure of the cladding layer is formed by hollow particles, for example, a resin material for the cladding layer is prepared by mixing hollow particles with a resin as a base material. When the porous structure of the cladding layer is realized by the pores formed in the resin, the following method can be used. For example, the foaming agent is dispersed in the resin material in advance, and the foaming agent is heated during POF molding. Decompose, thereby generating bubbles. [Example]
(實施例) 對於作為氟樹脂之聚全氟-4-甲基1,3-二氧雜環戊烷,以成為20質量%之方式添加中空奈米二氧化矽,並藉由雙軸混練擠出機使之均勻分散(混練物a)。(Example) For polyperfluoro-4-methyl 1,3-dioxolane, which is a fluororesin, add hollow nanosilica to 20% by mass, and use a biaxial kneading extruder to make it Evenly dispersed (mixture a).
對於作為氟樹脂之聚全氟-4-甲基1,3-二氧雜環戊烷,以成為5質量%之方式熔融混合作為折射率調整劑之2,4,6-三苯基三𠯤(混合物b)。For polyperfluoro-4-methyl 1,3-dioxolane, which is a fluororesin, melt and mix 2,4,6-triphenyltriphenyl as a refractive index adjuster so that it becomes 5 mass% (Mixture b).
使用混合物b作為纖芯,使用氟樹脂之聚全氟-4-甲基1,3-二氧雜環戊烷作為第1包覆層,使用混練物a作為第2包覆層,使用聚碳酸酯作為被覆層,藉由多層熔融擠出,形成包含纖芯、第1包層、第2包層、及被覆層之同心圓狀之4層纖維。Use mixture b as the core, use fluororesin polyperfluoro-4-methyl 1,3-dioxolane as the first coating layer, use the kneaded compound a as the second coating layer, and use polycarbonate The ester is used as a coating layer, and a multi-layer melt extrusion process is used to form four concentric fibers including a core, a first cladding layer, a second cladding layer, and a coating layer.
藉由以上之方法,製造具有與圖3所示之構成相同之構成的實施例之POF。於實施例之POF中,纖芯之直徑為50 μm,第1包層之厚度為70 μm,第2包層之厚度為5 μm,被覆層之厚度為250 μm。By the above method, the POF of the embodiment having the same configuration as that shown in FIG. 3 was manufactured. In the POF of the embodiment, the diameter of the core is 50 μm, the thickness of the first cladding layer is 70 μm, the thickness of the second cladding layer is 5 μm, and the thickness of the coating layer is 250 μm.
實施例之POF之評價可藉由測定彎曲後之傳輸損耗而進行。傳輸損耗之測定係依據JIS C6823:2010而進行。測定波長為850 nm。POF之彎曲係藉由以彎曲半徑2.5 mm進行1次180度彎曲(U字彎曲)而實施。實施例之POF之傳輸損耗為0.5 dB/km以下。The evaluation of the POF of the embodiment can be performed by measuring the transmission loss after bending. The measurement of transmission loss is based on JIS C6823:2010. The measurement wavelength is 850 nm. The bending of the POF is performed by performing a 180-degree bending (U-shaped bending) with a bending radius of 2.5 mm. The transmission loss of the POF of the embodiment is 0.5 dB/km or less.
(比較例) 未形成第2包覆層,除此以外,其他於與實施例之POF相同條件下製作比較例之POF。進而,於比較例之POF中,亦藉由與實施例之POF相同之方法進行評價。比較例之POF之傳輸損耗為5 dB以上。(Comparative example) The second coating layer was not formed. Except for this, the POF of the comparative example was produced under the same conditions as the POF of the example. Furthermore, the POF of the comparative example was also evaluated by the same method as the POF of the example. The transmission loss of the POF of the comparative example is more than 5 dB.
根據以上之實施例及比較例之結果可確認,具備包含多孔質結構之包層之POF可實現較低之傳輸損耗。 [產業上之可利用性]According to the results of the above examples and comparative examples, it can be confirmed that a POF with a cladding layer including a porous structure can achieve lower transmission loss. [Industrial availability]
本發明之POF可實現較低之傳輸損耗,適合高速通信之用途。The POF of the present invention can realize lower transmission loss and is suitable for high-speed communication purposes.
10:POF 11:纖芯 12:包層 20:POF 22:包層 30:POF 31:被覆層 221:第1包覆層 222:第2包覆層10:POF 11: fiber core 12: Cladding 20:POF 22: Cladding 30:POF 31: Coating layer 221: first coating 222: 2nd cladding layer
圖1係表示本發明之塑膠光纖之剖面結構之一例的模式圖。 圖2係表示本發明之塑膠光纖之剖面結構之另一例的模式圖。 圖3係表示本發明之塑膠光纖之剖面結構之又一例的模式圖。Fig. 1 is a schematic diagram showing an example of the cross-sectional structure of the plastic optical fiber of the present invention. Fig. 2 is a schematic diagram showing another example of the cross-sectional structure of the plastic optical fiber of the present invention. Fig. 3 is a schematic diagram showing another example of the cross-sectional structure of the plastic optical fiber of the present invention.
10:POF 10:POF
11:纖芯 11: fiber core
12:包層 12: Cladding
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