TW202043647A - Magnetic gear device with planetary conical variable transmission and controlling method thereof - Google Patents

Magnetic gear device with planetary conical variable transmission and controlling method thereof Download PDF

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TW202043647A
TW202043647A TW108117553A TW108117553A TW202043647A TW 202043647 A TW202043647 A TW 202043647A TW 108117553 A TW108117553 A TW 108117553A TW 108117553 A TW108117553 A TW 108117553A TW 202043647 A TW202043647 A TW 202043647A
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planetary
assembly
magnetic
ring
magnet
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TW108117553A
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TWI690666B (en
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吳益彰
谷啟華
黃桂樺
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國立雲林科技大學
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Abstract

A magnetic gear device with planetary conical variable transmission is proposed. The magnetic gear device with planetary conical variable transmission driven by a power includes a magnetic gear structure and a planetary conical variable transmission structure. The magnetic gear structure includes an inner permanent magnet rotor assembly, a magnetic core ring assembly and an outer permanent magnet rotor assembly. The inner permanent magnet rotor assembly is rotated by the power. The magnetic core ring assembly is disposed outside of the inner permanent magnet rotor assembly and has a magnetic core rotational speed. The outer permanent magnet rotor assembly is disposed outside of the magnetic core ring assembly. The planetary conical variable transmission structure is connected to the magnetic core ring assembly of the magnetic gear structure. The planetary conical variable transmission structure includes a planetary conical friction assembly, a planetary transmission assembly and an output shaft assembly. The planetary conical friction assembly is connected to the magnetic core ring assembly. The magnetic core ring assembly is rotated to interlock the planetary conical friction assembly. The planetary transmission assembly is pivotally connected between the planetary conical friction assembly and the magnetic core ring assembly. The output shaft assembly is connected to the planetary conical friction assembly and has an output rotational speed. The magnetic core ring assembly is magnetically induced by the outer permanent magnet rotor assembly and the inner permanent magnet rotor assembly at the same time so as to change the magnetic core rotational speed. The magnetic core ring assembly is rotated to interlock the planetary conical friction assembly and the output shaft assembly so as to change the output rotational speed. The magnetic gear structure is coaxially rotated with the planetary conical variable transmission structure. Therefore, the magnetic gear device with planetary conical variable transmission of the present disclosure utilizes the magnetic gear structure combined with the planetary conical variable transmission structure to form a coaxial transmission structure, thereby outputting a relatively constant rotation.

Description

行星式圓錐磁性齒輪變速裝置及其操控方法 Planetary conical magnetic gear transmission device and control method thereof

本發明是關於一種磁性齒輪變速裝置及其操控方法,特別是關於一種行星式圓錐磁性齒輪變速裝置及其操控方法。 The invention relates to a magnetic gear transmission device and a control method thereof, in particular to a planetary conical magnetic gear transmission device and a control method thereof.

目前的無段變速裝置常應用於兩輪或四輪的交通工具中。而無段變速裝置係利用主、從構件接觸處的摩擦力之牽引,將運動和轉矩由主動構件傳遞給從動構件,並通過改變主、從動件的相對位置,以改變接觸處的工作半徑來實現無段變速。 Current continuously variable transmission devices are often used in two-wheel or four-wheel vehicles. The continuously variable transmission utilizes the traction of the frictional force at the contact between the master and slave components to transfer motion and torque from the driving component to the driven component, and changes the relative position of the master and follower to change the contact position. Working radius to achieve stepless speed change.

在習知的無段變速裝置中,磁性齒輪機構可實現非接觸式傳動效果。此外,有學者提出磁性齒輪機構與外轉子式永磁馬達的整合裝置,以增加扭矩。然而,此種整合裝置需要連續調控馬達的轉速,才能達到無段變速的效果。再者,馬達控制方法之程式撰寫不易,而且馬達線圈繞組的相位電流產生之銅損耗會造成效率降低,進而增加裝置之製造成本、降低運作效率及輸出平穩度。另外, 傳統機械式無段變速裝置在過載時容易造成傳動單元中齒輪對的崩齒或無段變速機構傳動對的損毀。 In the conventional continuously variable transmission device, the magnetic gear mechanism can realize the non-contact transmission effect. In addition, some scholars have proposed an integrated device of a magnetic gear mechanism and an outer rotor type permanent magnet motor to increase torque. However, such an integrated device needs to continuously control the speed of the motor to achieve the effect of stepless speed change. Furthermore, the programming of the motor control method is not easy, and the copper loss caused by the phase current of the motor coil windings will reduce the efficiency, thereby increasing the manufacturing cost of the device, reducing the operating efficiency and output stability. In addition, The traditional mechanical CVT device is likely to cause the gear pair in the transmission unit to collapse or damage the transmission pair of the CVT mechanism when overloaded.

由此可知,目前市場上缺乏一種同軸構造、輸出平穩度較高、成本低廉且具有過載保護的行星式圓錐磁性齒輪變速裝置及其操控方法,故相關業者均在尋求其解決之道。 It can be seen that there is currently a lack of a planetary conical magnetic gear transmission with a coaxial structure, high output stability, low cost, and overload protection and a control method thereof. Therefore, relevant industries are seeking solutions.

因此,本發明之目的在於提供一種行星式圓錐磁性齒輪變速裝置,其透過磁性齒輪機構結合行星式圓錐無段變速機構,形成同軸構造而不必外加動力銜接裝置,可使整體輸出較為平穩,並減少可能產生的振動與噪音。 Therefore, the object of the present invention is to provide a planetary conical magnetic gear transmission, which combines a planetary conical continuously variable transmission mechanism through a magnetic gear mechanism to form a coaxial structure without the need for an external power connection device, which can make the overall output more stable and reduce Possible vibration and noise.

依據本發明的結構態樣之一實施方式提供一種行星式圓錐磁性齒輪變速裝置,其受一動力驅動。此行星式圓錐磁性齒輪變速裝置包含磁性齒輪機構與行星式圓錐無段變速機構,其中磁性齒輪機構包含永磁內轉子組、調磁鐵芯環組及永磁外轉子組。永磁內轉子組受動力驅動而旋轉。調磁鐵芯環組環設於永磁內轉子組之外側且具有一調磁輸出轉速。永磁外轉子組環設於調磁鐵芯環組之外側。行星式圓錐無段變速機構連接磁性齒輪機構之調磁鐵芯環組,行星式圓錐無段變速機構包含一行星圓錐摩擦組件、一行星傳動組件及一輸出軸組件。行星圓錐摩擦組件連接調磁鐵芯環組,調磁鐵芯環組轉動而連動行星圓錐摩擦組件。行星傳動組件樞接於行星圓錐摩擦組件與調磁鐵 芯環組之間。輸出軸組件連接行星圓錐摩擦組件且具有一輸出轉速。調磁鐵芯環組同時受永磁外轉子組與永磁內轉子組之磁耦合,藉以令調磁輸出轉速產生變化。調磁鐵芯環組轉動而連動行星圓錐摩擦組件與輸出軸組件,藉以令輸出轉速產生變化。磁性齒輪機構與行星式圓錐無段變速機構同軸轉動。 According to an embodiment of the structural aspect of the present invention, a planetary conical magnetic gear transmission is provided, which is driven by a power. The planetary conical magnetic gear transmission device includes a magnetic gear mechanism and a planetary conical stepless transmission mechanism. The magnetic gear mechanism includes a permanent magnet inner rotor group, a adjustable magnet core ring group, and a permanent magnet outer rotor group. The permanent magnet inner rotor group is driven by power to rotate. The adjustable magnet core ring group is arranged on the outer side of the permanent magnet inner rotor group and has a adjustable magnetic output speed. The permanent magnet outer rotor group ring is arranged on the outer side of the adjustable magnet core ring group. The planetary cone stepless speed change mechanism is connected to the core ring assembly of the magnetic gear mechanism. The planetary cone stepless speed change mechanism includes a planetary cone friction assembly, a planetary transmission assembly and an output shaft assembly. The planetary cone friction assembly is connected with the adjusting magnet core ring assembly, and the adjusting magnet core ring assembly rotates to link the planetary cone friction assembly. The planetary transmission assembly is pivotally connected to the planetary cone friction assembly and the adjusting magnet Between core ring groups. The output shaft assembly is connected to the planetary cone friction assembly and has an output speed. The adjustable magnet core ring group is simultaneously subjected to the magnetic coupling between the permanent magnet outer rotor group and the permanent magnet inner rotor group, so that the output speed of the magnetic adjustment can be changed. The adjusting magnet core ring assembly rotates to link the planetary cone friction assembly and the output shaft assembly, so as to change the output speed. The magnetic gear mechanism rotates coaxially with the planetary cone stepless speed change mechanism.

藉此,本發明的行星式圓錐磁性齒輪變速裝置使用同軸構造結合磁性齒輪機構與行星式圓錐無段變速機構,所需的結構空間較小,機構更為緻密且成本低廉。再者,本發明之行星式圓錐磁性齒輪變速裝置則具有過載保護之效,在過載時,磁性齒輪會先造成轉矩失步,並不會造成其他機件之損壞。此外,本發明之行星式圓錐磁性齒輪變速裝置可避免機構元件產生功迴流現象。 Therefore, the planetary conical magnetic gear transmission of the present invention uses a coaxial structure to combine the magnetic gear mechanism and the planetary conical continuously variable transmission mechanism, which requires less structural space, more compact mechanism and low cost. Furthermore, the planetary conical magnetic gear transmission of the present invention has the effect of overload protection. When overloaded, the magnetic gear will first cause torque loss and will not cause damage to other parts. In addition, the planetary conical magnetic gear transmission device of the present invention can avoid the backflow phenomenon of the mechanical components.

前述實施方式之其他實施例如下:前述永磁內轉子組可包含一內環磁鐵與一輸入軸,輸入軸受動力驅動而旋轉,輸入軸具有一輸入轉速並連結帶動內環磁鐵同步旋轉。此外,前述調磁鐵芯環組可包含一調磁轉軸與一調磁鐵芯環,調磁鐵芯環連結帶動調磁轉軸。調磁鐵芯環對應內環磁鐵且與內環磁鐵相隔一第一間距。另外,前述永磁外轉子組可包含一外環座與一外環磁鐵,外環磁鐵連接外環座,外環磁鐵對應調磁鐵芯環且與調磁鐵芯環相隔一第二間距。調磁鐵芯環、內環磁鐵及外環磁鐵產生磁耦合,令調磁轉軸轉動而具有調磁輸出轉速。 Other examples of the aforementioned embodiment are as follows: the aforementioned permanent magnet inner rotor assembly may include an inner ring magnet and an input shaft, the input shaft is driven to rotate by power, and the input shaft has an input speed and is connected to drive the inner ring magnet to rotate synchronously. In addition, the aforementioned adjustable magnet core ring group may include a adjustable magnetic shaft and a adjustable magnetic core ring, and the adjustable magnetic core ring is connected to drive the magnetic adjustable rotary shaft. The adjusting magnet core ring corresponds to the inner ring magnet and is separated from the inner ring magnet by a first distance. In addition, the aforementioned permanent magnet outer rotor assembly may include an outer ring base and an outer ring magnet, the outer ring magnet is connected to the outer ring base, and the outer ring magnet corresponds to the adjustable magnet core ring and is separated from the adjustable magnet core ring by a second distance. The magnet core ring, the inner ring magnet and the outer ring magnet are magnetically coupled, so that the magnetizing shaft rotates to have a magnetizing output speed.

前述實施方式之其他實施例如下:前述行星圓錐摩擦組件可包含複數行星臂及複數圓錐摩擦輪,其中行星臂受調磁轉軸連結轉動,圓錐摩擦輪分別設置於行星臂。各行星臂之延伸方向與調磁轉軸之軸向相交一夾角,此夾角大於等於15度且小於等於75度。再者,前述行星傳動組件可包含一行星傳動架體、一第一軸承及複數第二軸承,其中第一軸承具有一第一穿孔,調磁轉軸貫穿第一穿孔。第一軸承位於行星傳動架體之中央且設置於行星傳動架體與調磁轉軸之間。各第二軸承設置於行星傳動架體與各行星臂之間,此些第二軸承分別具有複數第二穿孔,此些行星臂分別貫穿此些第二穿孔。此外,前述調磁鐵芯環組更包含一第一太陽齒輪,第一太陽齒輪設置於調磁轉軸。各行星臂包含二行星齒輪,二行星齒輪分別位於各行星臂之相對二端,其中一個行星齒輪對應嚙接第一太陽齒輪。輸出軸組件包含一第二太陽齒輪,第二太陽齒輪對應嚙接另一個行星齒輪。另外,前述行星式圓錐無段變速機構更包含一調速環,此調速環可位移地連接此些圓錐摩擦輪,調速環與各圓錐摩擦輪之間具有一摩擦力與一速比,摩擦力為定值,且速比隨著各圓錐摩擦輪與調速環之相對位移而改變。 Other examples of the foregoing embodiment are as follows: the planetary cone friction component may include a plurality of planet arms and a plurality of cone friction wheels, wherein the planet arms are connected to rotate by a modulated magnetic shaft, and the cone friction wheels are respectively arranged on the planet arms. The extending direction of each planetary arm intersects with the axial direction of the magnetic tuning shaft at an angle, which is greater than or equal to 15 degrees and less than or equal to 75 degrees. Furthermore, the aforementioned planetary transmission assembly may include a planetary transmission carrier body, a first bearing and a plurality of second bearings, wherein the first bearing has a first through hole, and the magnetization rotating shaft penetrates the first through hole. The first bearing is located in the center of the planetary transmission carrier body and is arranged between the planetary transmission carrier body and the magnetic adjusting shaft. Each second bearing is arranged between the planetary transmission carrier body and each planetary arm. The second bearings respectively have a plurality of second through holes, and the planetary arms respectively penetrate the second through holes. In addition, the aforementioned adjusting magnet core ring group further includes a first sun gear, and the first sun gear is disposed on the magnet adjusting shaft. Each planetary arm includes two planetary gears, the two planetary gears are respectively located at two opposite ends of each planetary arm, and one of the planetary gears corresponds to the first sun gear. The output shaft assembly includes a second sun gear, and the second sun gear is correspondingly engaged with another planet gear. In addition, the aforementioned planetary cone stepless speed change mechanism further includes a speed regulating ring, which is displaceably connected to the cone friction wheels, and there is a friction force and a speed ratio between the speed regulating ring and the cone friction wheels. The friction force is a fixed value, and the speed ratio changes with the relative displacement of each cone friction wheel and the speed control ring.

依據本發明的方法態樣之一實施方式提供一種行星式圓錐磁性齒輪變速裝置之操控方法,其包含一永磁內轉子組驅動步驟、一調磁鐵芯環組驅動步驟、一行星圓錐摩擦組件驅動步驟及一輸出軸組件驅動步驟,其中永磁 內轉子組驅動步驟係提供動力驅動永磁內轉子組而旋轉。調磁鐵芯環組驅動步驟係提供永磁內轉子組與永磁外轉子組磁耦合調磁鐵芯環組,藉以令調磁輸出轉速產生變化。行星圓錐摩擦組件驅動步驟係透過行星傳動組件與旋轉之調磁鐵芯環組連結帶動行星圓錐摩擦組件。輸出軸組件驅動步驟係利用旋轉之行星圓錐摩擦組件連結帶動輸出軸組件,藉以令輸出轉速產生變化。磁性齒輪機構與行星式圓錐無段變速機構同軸轉動。 According to one embodiment of the method aspect of the present invention, there is provided a control method of a planetary conical magnetic gear transmission, which includes a driving step of a permanent magnet inner rotor group, a driving step of an adjustable magnet core ring group, and a planetary cone friction assembly driving Step and an output shaft assembly driving step, in which the permanent magnet The inner rotor group driving step provides power to drive the permanent magnet inner rotor group to rotate. The driving step of the adjustable magnet core ring group is to provide the permanent magnet inner rotor group and the permanent magnet outer rotor group magnetically coupled with the adjustable magnet core ring group, so as to change the magnetization output speed. The driving step of the planetary cone friction assembly drives the planetary cone friction assembly through the connection of the planetary transmission assembly and the rotating adjustable magnet core ring group. The driving step of the output shaft assembly is to use the rotating planetary cone friction assembly to drive the output shaft assembly to change the output speed. The magnetic gear mechanism rotates coaxially with the planetary cone stepless speed change mechanism.

藉此,本發明的行星式圓錐磁性齒輪變速裝置之操控方法利用磁性齒輪機構與行星式圓錐無段變速機構之間的帶動連結與交互作用,使整體輸出較為平穩,而且可降低振動與噪音。另外,在調速控制方面,本發明藉由改變調速環位置,可輕易達到所需要之輸出轉速。 Thereby, the control method of the planetary conical magnetic gear transmission of the present invention utilizes the driving connection and interaction between the magnetic gear mechanism and the planetary conical continuously variable transmission mechanism, so that the overall output is relatively stable, and vibration and noise can be reduced. In addition, in terms of speed control, the present invention can easily achieve the required output speed by changing the position of the speed control ring.

前述實施方式之其他實施例如下:前述永磁內轉子組之一輸入軸、調磁鐵芯環組之一調磁轉軸及輸出軸組件之一輸出軸可為同軸轉動。 Other examples of the foregoing embodiments are as follows: one of the input shafts of the permanent magnet inner rotor group, one of the magnetic tuning shafts of the magnetic core ring group, and one of the output shafts of the output shaft assembly can rotate coaxially.

100‧‧‧行星式圓錐磁性齒輪變速裝置 100‧‧‧Planetary conical magnetic gear transmission

200‧‧‧磁性齒輪機構 200‧‧‧Magnetic gear mechanism

210‧‧‧永磁內轉子組 210‧‧‧Permanent magnet inner rotor group

212‧‧‧內環磁鐵 212‧‧‧Inner ring magnet

214‧‧‧輸入軸 214‧‧‧Input shaft

220‧‧‧調磁鐵芯環組 220‧‧‧Adjustable core ring group

222‧‧‧調磁轉軸 222‧‧‧Tuning magnetic shaft

224‧‧‧調磁鐵芯環 224‧‧‧Adjustable core ring

226‧‧‧第一太陽齒輪 226‧‧‧First Sun Gear

230‧‧‧永磁外轉子組 230‧‧‧Permanent magnet outer rotor group

232‧‧‧外環座 232‧‧‧Outer ring seat

2322‧‧‧凹部 2322‧‧‧Recess

234‧‧‧外環磁鐵 234‧‧‧Outer ring magnet

236‧‧‧外蓋 236‧‧‧Outer cover

2362‧‧‧凸部 2362‧‧‧Protrusion

300‧‧‧行星式圓錐無段變速機構 300‧‧‧Planetary cone stepless speed change mechanism

310‧‧‧行星圓錐摩擦組件 310‧‧‧Planetary cone friction assembly

312‧‧‧行星臂 312‧‧‧Planetary Arm

324‧‧‧第一軸承 324‧‧‧First bearing

326‧‧‧第二軸承 326‧‧‧Second Bearing

330‧‧‧輸出軸組件 330‧‧‧Output shaft assembly

332‧‧‧第二太陽齒輪 332‧‧‧Second Sun Gear

334‧‧‧輸出軸 334‧‧‧Output shaft

340‧‧‧調速環 340‧‧‧Speed control ring

342‧‧‧調速部 342‧‧‧Speed Control Department

400‧‧‧操控方法 400‧‧‧Control method

S2‧‧‧永磁內轉子組驅動步驟 S2‧‧‧Permanent magnet inner rotor group driving steps

S4‧‧‧調磁鐵芯環組驅動步驟 S4‧‧‧Adjusting the driving steps of the core ring group

S6‧‧‧行星圓錐摩擦組件驅動步驟 S6‧‧‧Planetary cone friction assembly driving steps

S8‧‧‧輸出軸組件驅動步驟 S8‧‧‧Output shaft assembly drive steps

D1‧‧‧第一間距 D1‧‧‧First pitch

D2‧‧‧第二間距 D2‧‧‧Second pitch

I、II、III、IV‧‧‧符號 I, II, III, IV‧‧‧ Symbol

L‧‧‧圓錐斜面總長度 L‧‧‧Total length of conical slope

3122‧‧‧行星齒輪 3122‧‧‧Planetary gear

314‧‧‧圓錐摩擦輪 314‧‧‧Conical friction wheel

320‧‧‧行星傳動組件 320‧‧‧Planetary transmission assembly

322‧‧‧行星傳動架體 322‧‧‧Planetary Transmission Carrier

X‧‧‧位置距離 X‧‧‧Location distance

R‧‧‧半徑 R‧‧‧Radius

b‧‧‧接觸寬度 b‧‧‧Contact width

θ‧‧‧夾角 θ‧‧‧Included angle

第1圖係繪示本發明一實施例之行星式圓錐磁性齒輪變速裝置的立體示意圖;第2圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置的分解圖;第3圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置的 局部剖視圖;第4圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置的功率流向圖;第5圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置的機構示意圖;以及第6圖係繪示本發明另一實施例的行星式圓錐磁性齒輪變速裝置之操控方法的流程示意圖。 Figure 1 is a schematic perspective view of a planetary conical magnetic gear transmission according to an embodiment of the present invention; Figure 2 is an exploded view of the planetary conical magnetic gear transmission of Figure 1; Figure 3 is a diagram showing The planetary bevel magnetic gear transmission in Figure 1 Partial cross-sectional view; Figure 4 shows the power flow diagram of the planetary conical magnetic gear transmission of Figure 1; Figure 5 shows the mechanism diagram of the planetary conical magnetic gear transmission of Figure 1; and Figure 6 It is a schematic flow chart of the operation method of the planetary conical magnetic gear transmission according to another embodiment of the present invention.

以下將參照圖式說明本發明之複數個實施例。為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施例中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之;並且重複之元件將可能使用相同的編號表示之。 Hereinafter, a plurality of embodiments of the present invention will be described with reference to the drawings. For the sake of clarity, many practical details will be explained in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is to say, in some embodiments of the present invention, these practical details are unnecessary. In addition, for the sake of simplification of the drawings, some conventionally used structures and elements will be shown in a simple schematic manner in the drawings; and repeated elements may be represented by the same number.

此外,本文中當某一元件(或機構或組件等)「連接」或「設置」於另一元件,可指所述元件是直接連接或直接設置於另一元件,亦可指某一元件是間接連接、或間接設置於另一元件,意即,有其他元件介於所述元件及另一元件之間。而當有明示某一元件是「直接連接」或「直接設置」於另一元件時,才表示沒有其他元件介於所述元件及另一元件之間。而第一、第二、第三等用語只是用來描述不同元件或成分,而對元件/成分本身並無限制, 因此,第一元件/成分亦可改稱為第二元件/成分。且本文中之元件/成分/機構/模組之組合非此領域中之一般周知、常規或習知之組合,不能以元件/成分/機構/模組本身是否為習知,來判定其組合關係是否容易被技術領域中之通常知識者輕易完成。 In addition, when an element (or mechanism or component, etc.) is "connected" or "disposed" to another element in this document, it can mean that the element is directly connected or directly disposed on another element, or that a certain element is Indirect connection or indirect arrangement to another element means that there is another element between the element and another element. When it is clearly stated that a certain element is "directly connected" or "directly set" to another element, it means that no other element is between the element and another element. The terms first, second, and third are only used to describe different elements or components, and there are no restrictions on the elements/components themselves. Therefore, the first element/component can also be referred to as the second element/component. And the combination of components/components/mechanisms/modules in this article is not a combination of general well-known, conventional or conventional in this field. It cannot be judged whether the combination relationship is based on whether the component/component/mechanism/module itself is conventional It can be easily completed by ordinary knowledgeable persons in the technical field.

請一併參閱第1圖至第5圖,其中第1圖係繪示本發明一實施例之行星式圓錐磁性齒輪變速裝置100的立體示意圖;第2圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置100的分解圖;第3圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置100的局部剖視圖;第4圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置100的功率流向圖;以及第5圖係繪示第1圖之行星式圓錐磁性齒輪變速裝置100的機構示意圖。如圖所示,行星式圓錐磁性齒輪變速裝置100受一動力驅動且包含磁性齒輪機構200與行星式圓錐無段變速機構300。 Please refer to Figs. 1 to 5 together. Fig. 1 shows a three-dimensional schematic diagram of a planetary bevel magnetic gear transmission device 100 according to an embodiment of the present invention; Fig. 2 shows the planetary cone of Fig. 1 An exploded view of the magnetic gear transmission 100; Figure 3 shows a partial cross-sectional view of the planetary bevel magnetic gear transmission 100 of Figure 1; Figure 4 shows the planetary bevel magnetic gear transmission 100 of Figure 1 Power flow diagram; and Figure 5 is a schematic diagram showing the mechanism of the planetary conical magnetic gear transmission 100 of Figure 1. As shown in the figure, the planetary cone magnetic gear transmission device 100 is driven by a power and includes a magnetic gear mechanism 200 and a planetary cone continuously variable transmission mechanism 300.

磁性齒輪機構200包含永磁內轉子組210、調磁鐵芯環組220及永磁外轉子組230。永磁內轉子組210受動力驅動而旋轉。調磁鐵芯環組220環設於永磁內轉子組210之外側且具有一調磁輸出轉速。永磁外轉子組230環設於調磁鐵芯環組220之外側。詳細地說,永磁內轉子組210包含一內環磁鐵212與一輸入軸214,輸入軸214受動力驅動而旋轉,輸入軸214具有一輸入轉速並連結帶動內環磁鐵212同步旋轉。調磁鐵芯環組220包含一調磁轉軸222與一調磁鐵芯環224,調磁鐵芯環224連結帶動調磁轉軸 222,調磁鐵芯環224對應內環磁鐵212且與內環磁鐵212相隔一第一間距D1。永磁外轉子組230包含外環座232、外環磁鐵234及外蓋236,其中外環磁鐵234連接外環座232,外環磁鐵234對應調磁鐵芯環224且與調磁鐵芯環224相隔一第二間距D2。調磁鐵芯環224、內環磁鐵212及外環磁鐵234產生磁耦合,令調磁轉軸222轉動而具有調磁輸出轉速。外蓋236蓋接外環座232。本實施例之外環座232呈一圓凹槽狀且包含一環槽壁,外環磁鐵234貼附在環槽壁的內側,以對應調磁鐵芯環224與內環磁鐵212。換言之,外環磁鐵234、調磁鐵芯環224及內環磁鐵212均位於外環座232之環槽壁內。 The magnetic gear mechanism 200 includes a permanent magnet inner rotor group 210, an adjustable magnet core ring group 220 and a permanent magnet outer rotor group 230. The permanent magnet inner rotor group 210 is driven by power to rotate. The adjusting magnet core ring group 220 is ring-mounted on the outer side of the permanent magnet inner rotor group 210 and has a magnetizing output speed. The permanent magnet outer rotor group 230 is ring-mounted on the outer side of the adjustable magnet core ring group 220. In detail, the permanent magnet inner rotor assembly 210 includes an inner ring magnet 212 and an input shaft 214. The input shaft 214 is driven to rotate by power. The input shaft 214 has an input speed and is connected to drive the inner ring magnet 212 to rotate synchronously. The adjustable magnetic core ring assembly 220 includes a adjustable magnetic shaft 222 and a adjustable magnetic core ring 224. The adjustable magnetic core ring 224 is connected to drive the adjustable magnetic shaft 222. The adjusting magnet core ring 224 corresponds to the inner ring magnet 212 and is separated from the inner ring magnet 212 by a first distance D1. The permanent magnet outer rotor assembly 230 includes an outer ring base 232, an outer ring magnet 234, and an outer cover 236. The outer ring magnet 234 is connected to the outer ring base 232, and the outer ring magnet 234 corresponds to the adjustable magnet core ring 224 and is separated from the adjustable magnet core ring 224 A second distance D2. The adjusting magnet core ring 224, the inner ring magnet 212, and the outer ring magnet 234 are magnetically coupled, so that the magnetizing shaft 222 rotates to have a magnetizing output speed. The outer cover 236 covers the outer ring seat 232. In this embodiment, the outer ring seat 232 is in the shape of a circular groove and includes a ring groove wall. The outer ring magnet 234 is attached to the inner side of the ring groove wall to adjust the core ring 224 and the inner ring magnet 212 correspondingly. In other words, the outer ring magnet 234, the adjusting magnet core ring 224 and the inner ring magnet 212 are all located in the ring groove wall of the outer ring seat 232.

由第2圖可知,內環磁鐵212具有一內環磁極對數,內環磁極對數等於8;換句話說,內環磁鐵212具有8組的內環磁極對,各內環磁極對包含一N極與一S極。調磁鐵芯環224具有一調磁鐵芯數,調磁鐵芯數等於25;換句話說,調磁鐵芯環224由25條調磁鐵芯所組成,其間格排列呈環狀。外環磁鐵234具有一外環磁極對數,外環磁極對數等於17;換句話說,外環磁鐵234具有17組的外環磁極對,各外環磁極對亦包含一N極與一S極。內環磁極對數與外環磁極對數之總和等於調磁鐵芯數。再者,調磁鐵芯環組220同時受永磁外轉子組230與永磁內轉子組210之磁耦合,藉以令調磁轉軸222之調磁輸出轉速產生變化。 It can be seen from Figure 2 that the inner ring magnet 212 has an inner ring magnetic pole pair, and the inner ring magnetic pole pair number is equal to 8. In other words, the inner ring magnet 212 has 8 inner ring magnetic pole pairs, and each inner ring magnetic pole pair includes an N pole With an S pole. The adjustable magnetic core ring 224 has a number of adjustable magnetic cores, and the number of adjustable magnetic cores is equal to 25; in other words, the adjustable magnetic core ring 224 is composed of 25 adjustable magnetic cores, and the grids are arranged in a ring shape. The outer ring magnet 234 has an outer ring magnetic pole pair, and the outer ring magnetic pole pair number is equal to 17. In other words, the outer ring magnet 234 has 17 outer ring magnetic pole pairs, and each outer ring magnetic pole pair also includes an N pole and an S pole. The sum of the number of magnetic pole pairs in the inner ring and the number of magnetic pole pairs in the outer ring is equal to the number of magnet cores. Furthermore, the adjustable magnet core ring assembly 220 is simultaneously subjected to the magnetic coupling between the permanent magnet outer rotor assembly 230 and the permanent magnet inner rotor assembly 210, so that the magnetization output speed of the magnetization shaft 222 is changed.

行星式圓錐無段變速機構300連接磁性齒輪機構200之調磁鐵芯環組220,行星式圓錐無段變速機構300 包含一行星圓錐摩擦組件310、一行星傳動組件320及一輸出軸組件330。行星圓錐摩擦組件310連接調磁鐵芯環組220,調磁鐵芯環組220轉動而連動行星圓錐摩擦組件310。行星傳動組件320樞接於行星圓錐摩擦組件310與調磁鐵芯環組220之間。輸出軸組件330連接行星圓錐摩擦組件310且具有一輸出轉速。調磁鐵芯環組220轉動而連動行星圓錐摩擦組件310與輸出軸組件330,藉以令輸出轉速產生變化。磁性齒輪機構200與行星式圓錐無段變速機構300同軸轉動。 The planetary cone stepless speed change mechanism 300 is connected to the adjustable magnet core ring group 220 of the magnetic gear mechanism 200, and the planetary cone stepless speed change mechanism 300 It includes a planetary cone friction component 310, a planetary transmission component 320 and an output shaft component 330. The planetary cone friction assembly 310 is connected to the adjusting magnet core ring assembly 220, and the adjusting magnet core ring assembly 220 rotates to link the planetary cone friction assembly 310. The planetary transmission assembly 320 is pivotally connected between the planetary cone friction assembly 310 and the adjusting magnet core ring assembly 220. The output shaft assembly 330 is connected to the planetary cone friction assembly 310 and has an output speed. The adjusting magnet core ring assembly 220 rotates to link the planetary cone friction assembly 310 and the output shaft assembly 330 to change the output speed. The magnetic gear mechanism 200 rotates coaxially with the planetary cone stepless speed change mechanism 300.

詳細地說,行星圓錐摩擦組件310包含複數個行星臂312及複數個圓錐摩擦輪314,其中行星臂312受調磁轉軸222連結轉動,而圓錐摩擦輪314則分別連接行星臂312。各行星臂312之延伸方向與調磁鐵芯環組220的調磁轉軸222之軸向相交一夾角θ,此夾角θ大於等於15度且小於等於75度。再者,行星傳動組件320包含一行星傳動架體322、一第一軸承324及複數個第二軸承326,其中行星傳動架體322具有一第一軸承容置孔及複數個第二軸承容置孔,第一軸承容置孔用以容置第一軸承324,第二軸承容置孔用以容置第二軸承326。第一軸承324具有一第一穿孔,調磁轉軸222貫穿第一穿孔,第一軸承324位於行星傳動架體322之中央且設置於行星傳動架體322與調磁轉軸222之間。此些第二軸承326分別具有複數個第二穿孔,此些行星臂312分別貫穿此些第二穿孔,各第二軸承326設置於行星傳動架體322與各行星臂312之間。另外,調磁鐵芯 環組220更包含一第一太陽齒輪226,第一太陽齒輪226設置於調磁轉軸222。而各行星臂312包含二行星齒輪3122,此二行星齒輪3122分別位於各行星臂312之相對二端,各行星臂312之其中一個行星齒輪3122對應嚙接第一太陽齒輪226。輸出軸組件330包含一第二太陽齒輪332與一輸出軸334,第二太陽齒輪332連接輸出軸334,且第二太陽齒輪332對應嚙接各行星臂312之另一個行星齒輪3122。此外,由第1圖與第2圖可知,永磁內轉子組210之輸入軸214、調磁鐵芯環組220之調磁轉軸222及輸出軸組件330之輸出軸334為同軸轉動。本實施例之行星臂312、圓錐摩擦輪314以及第二軸承326的數量均為三個,夾角θ等於30度,但本發明不以此為限。 In detail, the planetary cone friction assembly 310 includes a plurality of planet arms 312 and a plurality of cone friction wheels 314. The planet arms 312 are connected to rotate by the modulated magnetic shaft 222, and the cone friction wheels 314 are respectively connected to the planet arms 312. The extending direction of each planetary arm 312 intersects the axial direction of the magnetic adjusting shaft 222 of the adjusting magnet core ring assembly 220 by an included angle θ, which is greater than or equal to 15 degrees and less than or equal to 75 degrees. Furthermore, the planetary transmission assembly 320 includes a planetary transmission carrier body 322, a first bearing 324 and a plurality of second bearings 326, wherein the planetary transmission carrier body 322 has a first bearing accommodating hole and a plurality of second bearing accommodating holes The first bearing receiving hole is used for receiving the first bearing 324, and the second bearing receiving hole is used for receiving the second bearing 326. The first bearing 324 has a first through hole, and the magnetic adjusting shaft 222 penetrates the first through hole. The first bearing 324 is located in the center of the planetary transmission carrier body 322 and is disposed between the planetary transmission carrier body 322 and the magnetic adjusting shaft 222. The second bearings 326 respectively have a plurality of second through holes, the planet arms 312 respectively penetrate the second through holes, and each second bearing 326 is disposed between the planetary transmission carrier body 322 and each planet arm 312. In addition, adjust the magnetic core The ring assembly 220 further includes a first sun gear 226, and the first sun gear 226 is disposed on the magnetizing shaft 222. Each planetary arm 312 includes two planetary gears 3122, the two planetary gears 3122 are respectively located at two opposite ends of each planetary arm 312, and one of the planetary gears 3122 of each planetary arm 312 is correspondingly engaged with the first sun gear 226. The output shaft assembly 330 includes a second sun gear 332 and an output shaft 334, the second sun gear 332 is connected to the output shaft 334, and the second sun gear 332 is correspondingly engaged with another planetary gear 3122 of each planetary arm 312. In addition, it can be seen from Fig. 1 and Fig. 2 that the input shaft 214 of the permanent magnet inner rotor assembly 210, the tuning shaft 222 of the tuning magnet core ring assembly 220, and the output shaft 334 of the output shaft assembly 330 rotate coaxially. The number of the planetary arm 312, the cone friction wheel 314, and the second bearing 326 in this embodiment are all three, and the included angle θ is equal to 30 degrees, but the present invention is not limited to this.

另外,值得一提的是,行星式圓錐無段變速機構300更包含一調速環340,此調速環340可位移地連接圓錐摩擦輪314,調速環340與各圓錐摩擦輪314之間具有一摩擦力與一速比,其中摩擦力為定值,而速比會隨著各圓錐摩擦輪314與調速環340之相對位移而改變。調速環340包含一調速部342,調速部342呈凸狀,以供使用者控制調速環340的位置。此外,永磁外轉子組230之外環座232的環槽壁包含一凹部2322,而外蓋236包含一凸部2362,凸部2362對應嵌合凹部2322的一部分。當外蓋236蓋接外環座232時,外環座232之凹部2322與外蓋236之凸部2362間形成一調速孔洞,此調速孔洞可使外環座232之內外連 通,且調速環340之調速部342可貫穿並凸出外環座232之調速孔洞,以方便使用者調控。 In addition, it is worth mentioning that the planetary cone stepless speed change mechanism 300 further includes a speed regulating ring 340. The speed regulating ring 340 is displaceably connected to the cone friction wheel 314. The speed regulating ring 340 and each cone friction wheel 314 There is a friction force and a speed ratio, wherein the friction force is a fixed value, and the speed ratio changes with the relative displacement of each cone friction wheel 314 and the speed regulating ring 340. The speed control ring 340 includes a speed control part 342, and the speed control part 342 has a convex shape for the user to control the position of the speed control ring 340. In addition, the ring groove wall of the outer ring seat 232 of the permanent magnet outer rotor assembly 230 includes a concave portion 2322, and the outer cover 236 includes a convex portion 2362, and the convex portion 2362 corresponds to a part of the insertion concave portion 2322. When the outer cover 236 is connected to the outer ring seat 232, a speed regulating hole is formed between the concave portion 2322 of the outer ring seat 232 and the convex portion 2362 of the outer cover 236. The speed regulating hole can connect the inner and outer parts of the outer ring seat 232 The speed control part 342 of the speed control ring 340 can penetrate and protrude from the speed control hole of the outer ring seat 232 to facilitate user control.

在行星式圓錐無段變速機構300中,第一太陽齒輪226、行星齒輪3122及第二太陽齒輪332之模數均相同。行星齒輪3122(與第二太陽齒輪332對應嚙接之行星齒輪3122)與第二太陽齒輪332的齒數比值小於10。任一行星齒輪3122(與第一太陽齒輪226對應嚙接之行星齒輪3122)的齒輪數小於等於第一太陽齒輪226的齒輪數之3倍。任兩相鄰之行星齒輪3122不可相互碰撞,亦即任兩相鄰之行星齒輪3122的齒頂之間在連心線上有一定的間隙。再者,在本實施例中,圓錐摩擦輪314之圓錐斜面總長度L小於等於20mm,調速環340之位置距離X大於等於2mm且小於等於18mm。調速環340之半徑R大於等於75mm且小於等於100mm之間。調速環340與圓錐摩擦輪314之接觸寬度b為2mm,但本發明不以上述為限。 In the planetary cone continuously variable transmission mechanism 300, the moduli of the first sun gear 226, the planetary gear 3122, and the second sun gear 332 are all the same. The gear ratio of the planetary gear 3122 (the planetary gear 3122 corresponding to the second sun gear 332) and the second sun gear 332 is less than 10. The number of gears of any planetary gear 3122 (the planetary gear 3122 corresponding to the first sun gear 226) is less than or equal to 3 times the number of gears of the first sun gear 226. Any two adjacent planetary gears 3122 cannot collide with each other, that is, there is a certain gap between the tooth tops of any two adjacent planetary gears 3122 on the connecting line. Furthermore, in this embodiment, the total length L of the conical slope of the conical friction wheel 314 is less than or equal to 20 mm, and the position distance X of the speed regulating ring 340 is greater than or equal to 2 mm and less than or equal to 18 mm. The radius R of the speed control ring 340 is greater than or equal to 75 mm and less than or equal to 100 mm. The contact width b between the speed regulating ring 340 and the conical friction wheel 314 is 2 mm, but the present invention is not limited to the above.

第4圖為一基本迴路N(i,j)k之功率流向圖,本發明透過功率流向圖可清楚瞭解各機構元件的功率傳遞情形,其中空心圓圈表示為第N個基本迴路,本實施例之N係用符號I、II、III、IV表示之,亦即有四個基本迴路。實心黑點代表連接第N個基本迴路之機構元件i、j、k,本實施例之機構元件為內環磁鐵212、調磁鐵芯環224、外環磁鐵234、圓錐摩擦輪314、行星傳動組件320、第二太陽齒輪332及調速環340。表一顯示各機構元件的傳遞功率。若傳遞功率之值為正,表示動力由機構元件流出;若傳遞功 率之值為負,表示動力由機構元件流入。傳遞功率可透過轉速與轉矩的乘積計算得到,例如:內環磁鐵212以轉矩5.00Nt-m與轉速100.00rad/sec轉動,其傳遞功率為500.00Watt。本發明之行星式圓錐磁性齒輪變速裝置100在動力傳遞時,沒有形成「功迴流」的現象。功迴流為功率流在機構元件之間形成一封閉的迴路,功迴流會使機構元件的傳遞效率變低,而且可能導致部分機構元件承受過大轉矩。因此,本發明之行星式圓錐磁性齒輪變速裝置100透過同軸構造結合磁性齒輪機構200與行星式圓錐無段變速機構300,可避免機構元件產生功迴流現象。在無贅餘元件且無功迴流現象之狀態下,行星式圓錐磁性齒輪變速裝置100的傳動效率可達82.16%(即等於410.79/500.00)。 Figure 4 is a power flow diagram of a basic loop N(i,j)k. The power flow diagram of the present invention can clearly understand the power transmission situation of each mechanism element. The hollow circle represents the N-th basic loop. This embodiment The N is represented by the symbols I, II, III, IV, that is, there are four basic loops. The solid black dots represent the mechanism components i, j, and k connected to the Nth basic circuit. The mechanism components of this embodiment are the inner ring magnet 212, the adjusting magnet core ring 224, the outer ring magnet 234, the conical friction wheel 314, and the planetary transmission assembly 320. The second sun gear 332 and the speed control ring 340. Table 1 shows the transmission power of each mechanism element. If the value of the transmitted power is positive, it means that the power flows out from the mechanism component; if the transmitted power The value of the rate is negative, indicating that the power flows in from the mechanism element. The transmission power can be calculated through the product of the rotation speed and the torque. For example, the inner ring magnet 212 rotates at a torque of 5.00 Nt-m and a rotation speed of 100.00 rad/sec, and its transmission power is 500.00 Watt. The planetary conical magnetic gear transmission 100 of the present invention does not form a phenomenon of "work backflow" during power transmission. The work return is the flow of power to form a closed loop between the mechanism components. The work return will reduce the transmission efficiency of the mechanism components and may cause some mechanism components to bear excessive torque. Therefore, the planetary conical magnetic gear transmission device 100 of the present invention combines the magnetic gear mechanism 200 and the planetary conical continuously variable transmission mechanism 300 through a coaxial structure, so as to avoid the phenomenon of work backflow of the mechanism components. Under the condition of no redundant components and reactive power backflow, the transmission efficiency of the planetary conical magnetic gear transmission 100 can reach 82.16% (that is, equal to 410.79/500.00).

Figure 108117553-A0101-12-0012-1
Figure 108117553-A0101-12-0012-1

藉此,本發明之行星式圓錐磁性齒輪變速裝置100使用同軸構造結合磁性齒輪機構200與行星式圓錐無段變速機構300,在整合規劃上不必外加動力銜接裝置,可使整體輸出較為平穩,並減少可能產生的振動與噪音。此外,磁性齒輪機構200的功能等同於一組基本的行星齒輪組件,但元件數量較基本的行星齒輪組件少,故所需的結構空間較小,機構更為緻密且成本低廉。另外,傳統機械式無段變速裝置在過載時易造成傳動單元中齒輪對的崩齒或無段變速機構傳動對的損毀,而本發明之行星式圓錐磁性齒輪變速裝置100則具有過載保護之效,在過載時,磁性齒輪會先造成轉矩失步,並不會造成其他機件之損壞。 Therefore, the planetary conical magnetic gear transmission 100 of the present invention uses a coaxial structure to combine the magnetic gear mechanism 200 and the planetary conical continuously variable transmission mechanism 300. There is no need to add a power connection device in the integration plan, so that the overall output is relatively stable, and Reduce possible vibration and noise. In addition, the function of the magnetic gear mechanism 200 is equivalent to a set of basic planetary gear assemblies, but the number of components is less than that of the basic planetary gear assemblies, so the required structural space is smaller, the mechanism is more compact and the cost is lower. In addition, the traditional mechanical continuously variable transmission device is likely to cause the gear pair in the transmission unit to collapse or damage the transmission pair of the continuously variable transmission mechanism when overloaded, while the planetary conical magnetic gear transmission device 100 of the present invention has the effect of overload protection. , When overloaded, the magnetic gear will cause the torque to lose step first, and will not cause damage to other parts.

請一併參閱第1至6圖,第6圖係繪示本發明另一實施例的行星式圓錐磁性齒輪變速裝置100之操控方法400的流程示意圖。行星式圓錐磁性齒輪變速裝置100之操控方法400包含永磁內轉子組驅動步驟S2、調磁鐵芯環組驅動步驟S4、行星圓錐摩擦組件驅動步驟S6以及輸出軸組件驅動步驟S8。 Please refer to FIGS. 1 to 6 together. FIG. 6 is a schematic flowchart of a control method 400 of a planetary conical magnetic gear transmission 100 according to another embodiment of the present invention. The operation method 400 of the planetary conical magnetic gear transmission 100 includes a permanent magnet inner rotor assembly driving step S2, an adjustable magnet core ring assembly driving step S4, a planetary cone friction assembly driving step S6, and an output shaft assembly driving step S8.

永磁內轉子組驅動步驟S2係提供動力驅動永磁內轉子組210而旋轉。調磁鐵芯環組驅動步驟S4係提供永磁內轉子組210與永磁外轉子組230磁耦合調磁鐵芯環組220,藉以令調磁輸出轉速產生變化。行星圓錐摩擦組件驅動步驟S6係透過行星傳動組件320與旋轉之調磁鐵芯環組220連結帶動行星圓錐摩擦組件310。輸出軸組件驅動步驟S8係利用旋轉之行星圓錐摩擦組件310連結帶動輸出軸 組件330,藉以令輸出轉速產生變化。磁性齒輪機構200與行星式圓錐無段變速機構300同軸轉動;換言之,永磁內轉子組210之輸入軸214、調磁鐵芯環組220之調磁轉軸222及輸出軸組件330之輸出軸334為同軸轉動。藉此,本發明的行星式圓錐磁性齒輪變速裝置100之操控方法400利用磁性齒輪機構200與行星式圓錐無段變速機構300之間的帶動連結與交互作用,使整體輸出較為平穩,而且可降低振動與噪音。 The permanent magnet inner rotor group driving step S2 is to provide power to drive the permanent magnet inner rotor group 210 to rotate. The driving step S4 of the adjustable magnet core ring assembly is to provide the permanent magnet inner rotor assembly 210 and the permanent magnet outer rotor assembly 230 to magnetically couple the adjustable magnet core ring assembly 220, so as to change the magnetization output speed. The planetary cone friction assembly driving step S6 is to drive the planetary cone friction assembly 310 by connecting the planetary transmission assembly 320 and the rotating adjustable magnet core ring assembly 220. The output shaft assembly driving step S8 uses the rotating planetary cone friction assembly 310 to drive the output shaft The component 330 can change the output speed. The magnetic gear mechanism 200 rotates coaxially with the planetary conical stepless speed change mechanism 300; in other words, the input shaft 214 of the permanent magnet inner rotor assembly 210, the magnetic tuning shaft 222 of the tuning magnet core ring assembly 220, and the output shaft 334 of the output shaft assembly 330 are Coaxial rotation. Thereby, the control method 400 of the planetary bevel magnetic gear transmission device 100 of the present invention utilizes the driving connection and interaction between the magnetic gear mechanism 200 and the planetary bevel continuously variable transmission mechanism 300, so that the overall output is relatively stable and can be reduced. Vibration and noise.

由上述實施方式可知,本發明具有下列優點:其一,使用同軸構造結合磁性齒輪機構與行星式圓錐無段變速機構,在整合規劃上不必外加動力銜接裝置,可使整體輸出較為平穩,並減少可能產生的振動與噪音。此外,磁性齒輪機構的功能等同於一組基本的行星齒輪組件,但元件數量較基本的行星齒輪組件少,故所需的結構空間較小,機構更為緻密且成本低廉。其二,傳統機械式無段變速裝置在過載時易造成傳動單元中齒輪對的崩齒或無段變速機構傳動對的損毀,而本發明之行星式圓錐磁性齒輪變速裝置則具有過載保護之效,在過載時,磁性齒輪會先造成轉矩失步,並不會造成其他機件之損壞。其三,本發明之行星式圓錐磁性齒輪變速裝置可避免機構元件產生功迴流現象,在無贅餘元件且無功迴流現象之狀態下,其傳動效率可達82.16%。其四,在調速控制方面,藉由改變調速環位置,可輕易達到所需要之輸出轉速。 It can be seen from the above embodiments that the present invention has the following advantages: First, the use of a coaxial structure combined with a magnetic gear mechanism and a planetary cone continuously variable transmission mechanism does not require an external power connection device in the integration planning, which can make the overall output more stable and reduce Possible vibration and noise. In addition, the function of the magnetic gear mechanism is equivalent to a set of basic planetary gear assemblies, but the number of components is less than that of the basic planetary gear assemblies, so the required structural space is smaller, the mechanism is more compact and the cost is lower. Second, the traditional mechanical continuously variable transmission device is easy to cause the gear pair in the transmission unit to collapse or damage the transmission pair of the continuously variable transmission mechanism when overloaded, while the planetary bevel magnetic gear transmission device of the present invention has the effect of overload protection , When overloaded, the magnetic gear will cause the torque to lose step first, and will not cause damage to other parts. Third, the planetary conical magnetic gear transmission of the present invention can avoid the backflow of mechanical components, and its transmission efficiency can reach 82.16% under the condition of no redundant components and reactive backflow. Fourth, in terms of speed control, the required output speed can be easily achieved by changing the position of the speed control ring.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention The scope shall be subject to those defined in the attached patent scope.

100‧‧‧行星式圓錐磁性齒輪變速裝置 100‧‧‧Planetary conical magnetic gear transmission

200‧‧‧磁性齒輪機構 200‧‧‧Magnetic gear mechanism

210‧‧‧永磁內轉子組 210‧‧‧Permanent magnet inner rotor group

212‧‧‧內環磁鐵 212‧‧‧Inner ring magnet

300‧‧‧行星式圓錐無段變速機構 300‧‧‧Planetary cone stepless speed change mechanism

310‧‧‧行星圓錐摩擦組件 310‧‧‧Planetary cone friction assembly

312‧‧‧行星臂 312‧‧‧Planetary Arm

214‧‧‧輸入軸 214‧‧‧Input shaft

220‧‧‧調磁鐵芯環組 220‧‧‧Adjustable core ring group

222‧‧‧調磁轉軸 222‧‧‧Tuning magnetic shaft

224‧‧‧調磁鐵芯環 224‧‧‧Adjustable core ring

226‧‧‧第一太陽齒輪 226‧‧‧First Sun Gear

230‧‧‧永磁外轉子組 230‧‧‧Permanent magnet outer rotor group

232‧‧‧外環座 232‧‧‧Outer ring seat

2322‧‧‧凹部 2322‧‧‧Recess

234‧‧‧外環磁鐵 234‧‧‧Outer ring magnet

236‧‧‧外蓋 236‧‧‧Outer cover

2362‧‧‧凸部 2362‧‧‧Protrusion

3122‧‧‧行星齒輪 3122‧‧‧Planetary gear

314‧‧‧圓錐摩擦輪 314‧‧‧Conical friction wheel

320‧‧‧行星傳動組件 320‧‧‧Planetary transmission assembly

322‧‧‧行星傳動架體 322‧‧‧Planetary Transmission Carrier

324‧‧‧第一軸承 324‧‧‧First bearing

326‧‧‧第二軸承 326‧‧‧Second Bearing

330‧‧‧輸出軸組件 330‧‧‧Output shaft assembly

332‧‧‧第二太陽齒輪 332‧‧‧Second Sun Gear

334‧‧‧輸出軸 334‧‧‧Output shaft

340‧‧‧調速環 340‧‧‧Speed control ring

342‧‧‧調速部 342‧‧‧Speed Control Department

Claims (10)

一種行星式圓錐磁性齒輪變速裝置,受一動力驅動,該行星式圓錐磁性齒輪變速裝置包含:一磁性齒輪機構,包含:一永磁內轉子組,受該動力驅動而旋轉;一調磁鐵芯環組,環設於該永磁內轉子組之外側且具有一調磁輸出轉速;及一永磁外轉子組,環設於該調磁鐵芯環組之外側;以及一行星式圓錐無段變速機構,連接該磁性齒輪機構之該調磁鐵芯環組,該行星式圓錐無段變速機構包含:一行星圓錐摩擦組件,連接該調磁鐵芯環組,該調磁鐵芯環組轉動而連動該行星圓錐摩擦組件;一行星傳動組件,樞接於該行星圓錐摩擦組件與該調磁鐵芯環組之間;及一輸出軸組件,連接該行星圓錐摩擦組件且具有一輸出轉速;其中,該調磁鐵芯環組同時受該永磁外轉子組與該永磁內轉子組之磁耦合,藉以令該調磁輸出轉速產生變化;其中,該調磁鐵芯環組轉動而連動該行星圓錐摩擦組件與該輸出軸組件,藉以令該輸出轉速產生變化; 其中,該磁性齒輪機構與該行星式圓錐無段變速機構同軸轉動。 A planetary conical magnetic gear transmission device is driven by a power. The planetary conical magnetic gear transmission device includes: a magnetic gear mechanism, including: a permanent magnet inner rotor group, which is driven to rotate by the power; an adjustable magnetic core ring Group, ringed on the outer side of the permanent magnet inner rotor group and having a magnetic output speed; and a permanent magnet outer rotor group ringed on the outer side of the adjustable magnet core ring group; and a planetary cone stepless speed change mechanism , Connecting the adjustable magnet core ring set of the magnetic gear mechanism, the planetary cone stepless speed change mechanism includes: a planetary cone friction assembly connected to the adjustable magnet core ring assembly, the adjustable magnet core ring assembly rotates to link the planetary cone Friction assembly; a planetary transmission assembly, pivotally connected between the planetary cone friction assembly and the adjusting core ring group; and an output shaft assembly, connected to the planetary cone friction assembly and having an output speed; wherein, the adjusting core The ring assembly is simultaneously subjected to the magnetic coupling between the permanent magnet outer rotor assembly and the permanent magnet inner rotor assembly, so as to cause the magnetization output speed to change; wherein, the adjustment magnet core ring assembly rotates to link the planetary cone friction assembly and the output Shaft assembly to change the output speed; Wherein, the magnetic gear mechanism rotates coaxially with the planetary cone stepless speed change mechanism. 如申請專利範圍第1項所述之行星式圓錐磁性齒輪變速裝置,其中該永磁內轉子組包含:一內環磁鐵;及一輸入軸,受該動力驅動而旋轉,該輸入軸具有一輸入轉速並連結帶動該內環磁鐵同步旋轉。 The planetary conical magnetic gear transmission device described in the first item of the scope of patent application, wherein the permanent magnet inner rotor group includes: an inner ring magnet; and an input shaft driven to rotate by the power, the input shaft having an input The speed and connection drive the inner ring magnet to rotate synchronously. 如申請專利範圍第2項所述之行星式圓錐磁性齒輪變速裝置,其中該調磁鐵芯環組包含:一調磁轉軸;及一調磁鐵芯環,連結帶動該調磁轉軸,該調磁鐵芯環對應該內環磁鐵且與該內環磁鐵相隔一第一間距。 For the planetary conical magnetic gear transmission device described in item 2 of the scope of patent application, the adjustable magnetic core ring set includes: a magnetic adjustable rotating shaft; and a magnetic adjustable magnetic core ring connected to drive the magnetic adjustable rotating shaft, and the adjustable magnetic core The ring corresponds to the inner ring magnet and is separated from the inner ring magnet by a first distance. 如申請專利範圍第3項所述之行星式圓錐磁性齒輪變速裝置,其中該永磁外轉子組包含:一外環座;及一外環磁鐵,連接該外環座,該外環磁鐵對應該調磁鐵芯環且與該調磁鐵芯環相隔一第二間距;其中,該調磁鐵芯環、該內環磁鐵及該外環磁鐵產生磁耦合,令該調磁轉軸轉動而具有該調磁輸出轉速。 For the planetary conical magnetic gear transmission device described in item 3 of the scope of patent application, the permanent magnet outer rotor group includes: an outer ring seat; and an outer ring magnet connected to the outer ring seat, and the outer ring magnet corresponds to The adjustable magnetic core ring is separated from the adjustable magnetic core ring by a second distance; wherein, the adjustable magnetic core ring, the inner ring magnet and the outer ring magnet are magnetically coupled, so that the magnetic adjustable shaft rotates to have the magnetic adjustable output Rotating speed. 如申請專利範圍第3項所述之行星式圓錐磁性齒輪變速裝置,其中該行星圓錐摩擦組件包含:複數行星臂,受該調磁轉軸連結轉動;及複數圓錐摩擦輪,分別設置於該些行星臂;其中,各該行星臂之延伸方向與該調磁轉軸之軸向相交一夾角,該夾角大於等於15度且小於等於75度。 The planetary conical magnetic gear transmission according to item 3 of the scope of patent application, wherein the planetary cone friction assembly includes: a plurality of planetary arms connected to rotate by the magnetizing shaft; and a plurality of conical friction wheels respectively arranged on the planets Arm; wherein, the extending direction of each planetary arm and the axial direction of the magnetizing shaft intersect an included angle, the included angle is greater than or equal to 15 degrees and less than or equal to 75 degrees. 如申請專利範圍第5項所述之行星式圓錐磁性齒輪變速裝置,其中該行星傳動組件包含:一行星傳動架體;一第一軸承,具有一第一穿孔,該調磁轉軸貫穿該第一穿孔,該第一軸承位於該行星傳動架體之中央且設置於該行星傳動架體與該調磁轉軸之間;及複數第二軸承,分別具有複數第二穿孔,該些行星臂分別貫穿該些第二穿孔,各該第二軸承設置於該行星傳動架體與各該行星臂之間。 The planetary conical magnetic gear transmission according to item 5 of the scope of patent application, wherein the planetary transmission assembly includes: a planetary transmission carrier body; a first bearing with a first through hole, and the magnetization rotating shaft penetrates the first Perforation, the first bearing is located in the center of the planetary transmission carrier body and is arranged between the planetary transmission carrier body and the magnetizing shaft; and a plurality of second bearings respectively have a plurality of second perforations, and the planetary arms respectively penetrate the Some second holes, each of the second bearings is arranged between the planetary transmission carrier body and each of the planetary arms. 如申請專利範圍第5項所述之行星式圓錐磁性齒輪變速裝置,其中,該調磁鐵芯環組更包含一第一太陽齒輪,該第一太陽齒輪設置於該調磁轉軸; 各該行星臂包含二行星齒輪,該二行星齒輪分別位於各該行星臂之相對二端,其中一該行星齒輪對應嚙接該第一太陽齒輪;及該輸出軸組件包含一第二太陽齒輪,該第二太陽齒輪對應嚙接另一該行星齒輪。 According to the planetary conical magnetic gear transmission device described in item 5 of the scope of patent application, wherein the adjusting magnet core ring set further includes a first sun gear, and the first sun gear is disposed on the magnet adjusting shaft; Each of the planetary arms includes two planetary gears, the two planetary gears are respectively located at two opposite ends of each of the planetary arms, one of the planetary gears is correspondingly engaged with the first sun gear; and the output shaft assembly includes a second sun gear, The second sun gear meshes with another planet gear correspondingly. 如申請專利範圍第5項所述之行星式圓錐磁性齒輪變速裝置,其中該行星式圓錐無段變速機構更包含:一調速環,可位移地連接該些圓錐摩擦輪,該調速環與各該圓錐摩擦輪之間具有一摩擦力與一速比,該摩擦力為定值,且該速比隨著各該圓錐摩擦輪與該調速環之相對位移而改變。 For the planetary conical magnetic gear transmission device described in item 5 of the scope of patent application, the planetary conical continuously variable transmission mechanism further includes: a speed regulating ring movably connected to the conical friction wheels, the speed regulating ring and There is a friction force and a speed ratio between each of the cone friction wheels, the friction force is a fixed value, and the speed ratio changes with the relative displacement of each cone friction wheel and the speed regulating ring. 一種應用於如申請專利範圍第1項所述之行星式圓錐磁性齒輪變速裝置之操控方法,包含以下步驟:一永磁內轉子組驅動步驟,係提供該動力驅動該永磁內轉子組而旋轉;一調磁鐵芯環組驅動步驟,係提供該永磁內轉子組與該永磁外轉子組磁耦合該調磁鐵芯環組,藉以令該調磁輸出轉速產生變化; 一行星圓錐摩擦組件驅動步驟,係透過該行星傳動組件與旋轉之該調磁鐵芯環組連結帶動該行星圓錐摩擦組件;以及一輸出軸組件驅動步驟,係利用旋轉之該行星圓錐摩擦組件連結帶動該輸出軸組件,藉以令該輸出轉速產生變化;其中,該磁性齒輪機構與該行星式圓錐無段變速機構同軸轉動。 A control method applied to the planetary conical magnetic gear transmission as described in item 1 of the scope of patent application, including the following steps: a permanent magnet inner rotor group driving step, which provides the power to drive the permanent magnet inner rotor group to rotate A step of driving the adjustable magnet core ring group is to provide the permanent magnet inner rotor group and the permanent magnet outer rotor group to magnetically couple the adjustable magnet core ring group, so as to change the magnetization output speed; A driving step of the planetary cone friction assembly is to drive the planetary cone friction assembly through the connection of the planetary transmission assembly and the rotating core ring assembly; and a driving step of the output shaft assembly is to drive the planetary cone friction assembly through the connection of the rotating planetary cone friction assembly The output shaft assembly changes the output speed; wherein, the magnetic gear mechanism and the planetary cone continuously variable transmission mechanism rotate coaxially. 如申請專利範圍第9項所述之行星式圓錐磁性齒輪變速裝置之操控方法,其中該永磁內轉子組之一輸入軸、該調磁鐵芯環組之一調磁轉軸及該輸出軸組件之一輸出軸為同軸轉動。 The control method of the planetary conical magnetic gear transmission as described in item 9 of the scope of patent application, wherein one of the input shafts of the permanent magnet inner rotor group, one of the regulating magnet core ring group and the output shaft assembly An output shaft rotates coaxially.
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