TW202040609A - Transformer structure - Google Patents

Transformer structure Download PDF

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Publication number
TW202040609A
TW202040609A TW108113846A TW108113846A TW202040609A TW 202040609 A TW202040609 A TW 202040609A TW 108113846 A TW108113846 A TW 108113846A TW 108113846 A TW108113846 A TW 108113846A TW 202040609 A TW202040609 A TW 202040609A
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Taiwan
Prior art keywords
pair
transformer structure
winding body
lead pins
structure according
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TW108113846A
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Chinese (zh)
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陳聯興
蔡正特
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博大科技股份有限公司
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Priority to TW108113846A priority Critical patent/TW202040609A/en
Publication of TW202040609A publication Critical patent/TW202040609A/en

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Abstract

A transformer structure includes a bobbin, a pair of mounting seats, a plurality of first lead pins, a plurality of second lead pins and a coil set. The bobbin includes a winding body and a pair of baffles. The pair of mounting seats are disposed on two sides of a bottom surface of the winding body, and each mounting seat has a bottom face away from the bobbin and a side face perpendicular to the bottom face. The first lead pins are disposed at intervals on a bottom surface of one of the pair of mounting seats. The second lead pins are disposed at a side of one of the pair of mounting seats, and ends of the second lead pins are extended away from the bobbin separately. The coil set is wound around the winding body and located between the pair of baffles.

Description

變壓器結構Transformer structure

本發明係有關於變壓器,尤指一種變壓器的接腳結構。The present invention relates to a transformer, especially a pin structure of a transformer.

傳統變壓器的運用是將變壓器焊接在電路板上,並透過變壓器將外部輸入電力轉換成電路板工作時所需的工作電壓,使電子裝置能夠正常運作。The traditional transformer is to weld the transformer on the circuit board, and use the transformer to convert the external input power into the working voltage required for the circuit board to work, so that the electronic device can operate normally.

現有的變壓器結構,其基本結構是將接腳設置於變壓器下側,再將變壓器結合於電路板上。但在電子產品的多樣性下,變壓器需與多個電子元件電性連接,因此必須另從變壓器接腳打線,以與其他電子元件作電性連接。再者,現今電子產品的小型化而導致電路板的空間受限;又,接腳打線會提高成本並容易造成良率降低,且存在體積加大等問題。The basic structure of the existing transformer structure is to arrange the pins on the lower side of the transformer, and then combine the transformer on the circuit board. However, due to the diversity of electronic products, the transformer needs to be electrically connected to multiple electronic components, so it is necessary to wire the transformer pins to electrically connect with other electronic components. Furthermore, the miniaturization of current electronic products has resulted in limited space for the circuit board; in addition, pin-wiring will increase the cost and easily cause a decrease in yield, and there are problems such as increased volume.

有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。In view of this, the inventor of the present invention focused on the above-mentioned prior art, especially concentrated research and the application of scientific theory, and tried to solve the above-mentioned problems, which became the goal of the present inventor's improvement.

本發明之一目的,在於提供一種變壓器結構,以省卻額外焊接的繁瑣工序,並可有效降低成本。One of the objectives of the present invention is to provide a transformer structure, so as to save extra tedious welding procedures and effectively reduce the cost.

本發明之另一目的,在於提供一種變壓器結構,縮減變壓器及電路板的組合尺寸,進而縮小電子裝置的體積。Another object of the present invention is to provide a transformer structure that reduces the combined size of the transformer and the circuit board, thereby reducing the size of the electronic device.

為了達成上述之目的,本發明係為一種變壓器結構,包括繞線架、一對安裝座、複數第一導接腳、複數第二導接腳及一線圈組。繞線架包含繞線體及位在繞線體相對側的一對擋板;一對安裝座對應設置在繞線體之底面的二側邊,各安裝座具有遠離繞線架的底面及垂直底面的側面;複數第一導接腳間隔設置在該對安裝座其中一者的底面;複數第二導接腳間隔設置在該對安裝座其中一者的側面,且第二導接腳的末端分別朝遠離繞線架的方向延伸;線圈組繞設在繞線體上且位在該對擋板之間。In order to achieve the above-mentioned object, the present invention is a transformer structure, which includes a winding frame, a pair of mounting seats, a plurality of first conductive pins, a plurality of second conductive pins, and a coil assembly. The winding frame includes a winding body and a pair of baffles located on opposite sides of the winding body; a pair of mounting seats are correspondingly arranged on the two sides of the bottom surface of the winding body, and each mounting seat has a bottom surface away from the winding frame and vertical The side surface of the bottom surface; a plurality of first lead pins are arranged at intervals on the bottom surface of one of the pair of mounting bases; a plurality of second lead pins are arranged at intervals on the side surface of one of the pair of mounting bases, and the ends of the second lead pins They respectively extend in the direction away from the bobbin; the coil group is wound on the winding body and located between the pair of baffles.

相較於習知,本發明之變壓器結構係包含複數第一導接腳及複數第二導接腳,且該些第一導接腳及該些第二導接腳分別自該對安裝座的二側面伸出並延伸;據此,該變壓器結構可透過第一導接腳而焊接在該電路板上,並可透過該些第二導接腳來連接其他電子裝置,藉此省卻額外焊接的繁瑣工序及有效降低成本,並可縮減變壓器及電路板的組合尺寸,進而縮小電子裝置的體積,增加本發明的實用性。Compared with the prior art, the transformer structure of the present invention includes a plurality of first lead pins and a plurality of second lead pins, and the first lead pins and the second lead pins are separated from the pair of mounting bases. The two sides protrude and extend; accordingly, the transformer structure can be soldered to the circuit board through the first lead pins, and other electronic devices can be connected through the second lead pins, thereby eliminating the need for additional soldering The cumbersome process and effective cost reduction can reduce the combined size of the transformer and the circuit board, thereby reducing the volume of the electronic device and increasing the practicability of the present invention.

有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。The detailed description and technical content of the present invention are described as follows in conjunction with the drawings. However, the drawings are only provided for reference and description, and are not intended to limit the present invention.

請參照圖1至圖3,係分別為本發明之變壓器結構一部分的二立體外觀示意圖及鐵心組的組合示意圖。本發明之變壓器結構1係包括一繞線架10、一對安裝座20、複數第一導接腳30、複數第二導接腳40及一線圈組50。該對安裝座20係連接在該繞線架10的底部,該些第一導接腳30、複數第二導接腳40分別自該對安裝座20的二側面伸出並延伸,並將該線圈組50繞設在該繞線架10上,據以構成變壓器結構1。更詳細描述該變壓器結構1如後。Please refer to FIGS. 1 to 3, which are respectively a two-dimensional schematic diagram of a part of the transformer structure of the present invention and a combined schematic diagram of the iron core group. The transformer structure 1 of the present invention includes a winding frame 10, a pair of mounting bases 20, a plurality of first conductive pins 30, a plurality of second conductive pins 40 and a coil assembly 50. The pair of mounting seats 20 are connected to the bottom of the bobbin 10, the first guide pins 30 and the plurality of second guide pins 40 respectively protrude and extend from the two sides of the pair of mounting seats 20, and connect the The coil assembly 50 is wound on the bobbin 10 to form the transformer structure 1 accordingly. The transformer structure 1 is described in more detail below.

請參照圖1及圖2,該繞線架10包含一繞線體11及位在該繞線體11相對側的一對擋板12。於本實施例中,該繞線體11為一U型體,各該擋板12為一U型板;又,該繞線體11及該擋板12係共同成型有一通孔100。較佳地,該繞線體11及該對擋板12係為一體成型。Please refer to FIGS. 1 and 2, the winding frame 10 includes a winding body 11 and a pair of baffles 12 located on opposite sides of the winding body 11. In this embodiment, the winding body 11 is a U-shaped body, and each of the baffles 12 is a U-shaped plate; in addition, the winding body 11 and the baffle 12 are jointly formed with a through hole 100. Preferably, the winding body 11 and the pair of baffles 12 are integrally formed.

該對安裝座20對應設置在該繞線體11之底面的二側邊,各該安裝座20具有遠離該繞線架10的一底面201及垂直該底面201的一側面202。於本發明的一實施例中,各該安裝座20包含連接該擋片12的一平台21及連接該平台21的一基座22,該基座22在該平台21的一側形成一缺口200。較佳地,該繞線架10及該對安裝座20係為一體成型。The pair of mounting seats 20 are correspondingly disposed on two sides of the bottom surface of the winding body 11, and each of the mounting seats 20 has a bottom surface 201 away from the winding frame 10 and a side surface 202 perpendicular to the bottom surface 201. In an embodiment of the present invention, each of the mounting seats 20 includes a platform 21 connected to the baffle 12 and a base 22 connected to the platform 21, and the base 22 forms a gap 200 on one side of the platform 21 . Preferably, the winding frame 10 and the pair of mounting seats 20 are integrally formed.

該些第一導接腳30間隔設置在該對安裝座20其中一者的底面201;又,該些第二導接腳40間隔設置在該對安裝座20其中一者的側面202,且該些第二導接腳40的末端分別朝遠離該繞線架10的方向延伸。The first guide pins 30 are arranged at intervals on the bottom surface 201 of one of the pair of mounting seats 20; in addition, the second guide pins 40 are arranged at intervals on the side surface 202 of one of the pair of mounting seats 20, and the The ends of the second guiding pins 40 respectively extend away from the bobbin 10.

於本實施例中,該些第一導接腳30及該些第二導接腳40係位在同一側的安裝座20上。該些第一導接腳30係自該安裝座20之基座22的底面伸出,各該第一導接腳的截面係呈L形。另外,該些第二導接腳40係自該安裝座20之平台21的側面伸出,各該第二導接腳40的截面係呈I形。In this embodiment, the first guide pins 30 and the second guide pins 40 are located on the mounting base 20 on the same side. The first guide pins 30 extend from the bottom surface of the base 22 of the mounting seat 20, and the cross section of each first guide pin is L-shaped. In addition, the second guide pins 40 extend from the side surface of the platform 21 of the mounting base 20, and the cross section of each second guide pin 40 is I-shaped.

再者,請參照圖3,該線圈組50繞設在該繞線體11上且位在該對擋板12之間。此外,該變壓器結構1更包括一鐵心組60,該鐵心組60係框圍該繞線架10,且該鐵心組60的中間鐵心61係穿設在該繞線體11的通孔110中。Furthermore, referring to FIG. 3, the coil assembly 50 is wound on the winding body 11 and located between the pair of baffles 12. In addition, the transformer structure 1 further includes an iron core assembly 60, the iron core assembly 60 is framed around the winding frame 10, and the middle iron core 61 of the iron core assembly 60 is inserted through the through hole 110 of the winding body 11.

請續參照圖4及圖5,係分別為本發明之變壓器結構及電路板的結合示意圖及組合後的側視圖。如圖所示,本發明之變壓器結構1係用以結合在一電路板2上。本實施例中,該電路板2係設置有複數電子零件3。實際使用時,該變壓器結構1的第一導接腳30係焊接在該電路板2上,以電性連接該電路板2;又,當該變壓器結構1需連接其他電子裝置時(圖未示),位在第一導接腳30上方的該些第二導接腳40可提供作為連接之用,藉此避免額外焊接的繁瑣工序。Please continue to refer to FIGS. 4 and 5, which are respectively a schematic diagram and a side view of the combination of the transformer structure and the circuit board of the present invention. As shown in the figure, the transformer structure 1 of the present invention is used to combine on a circuit board 2. In this embodiment, the circuit board 2 is provided with a plurality of electronic components 3. In actual use, the first lead 30 of the transformer structure 1 is soldered to the circuit board 2 to electrically connect the circuit board 2; and, when the transformer structure 1 needs to be connected to other electronic devices (not shown in the figure) ), the second conductive pins 40 located above the first conductive pins 30 can be used for connection, thereby avoiding additional tedious welding procedures.

值得注意的是,該電路板2上的部分電子零件3可位在該安裝座20二側的缺口200中,藉以縮減該電路板2的面積。It is worth noting that part of the electronic components 3 on the circuit board 2 can be located in the notches 200 on the two sides of the mounting base 20 to reduce the area of the circuit board 2.

請另參照圖6,係為本發明之變壓器結構的第二導接腳的另一實施態樣。本實施例和前一實施例大致相同,變壓器結構包括一繞線架10a、一對安裝座20a、複數第一導接腳30a及複數第二導接腳40a。本實施例相較於前一實施例不同的地方在於該些第二導接腳40a的樣態。於本實施例中,各該第二導接腳40a係自該對安裝座20a的側面伸出並彎折向上延伸;具體而言,各該第二導接腳40a的截面係呈N形。Please also refer to FIG. 6, which is another embodiment of the second lead pin of the transformer structure of the present invention. This embodiment is substantially the same as the previous embodiment. The transformer structure includes a winding frame 10a, a pair of mounting seats 20a, a plurality of first lead pins 30a and a plurality of second lead pins 40a. The difference between this embodiment and the previous embodiment lies in the shape of the second lead pins 40a. In this embodiment, each of the second guide pins 40a protrudes from the side surfaces of the pair of mounting seats 20a and bends and extends upward; specifically, the cross section of each of the second guide pins 40a is N-shaped.

以上所述僅為本發明之較佳實施例,非用以定本發明之專利範圍,其他運用本發明之專利精神之等效變化,均應俱屬本發明之專利範圍。The foregoing descriptions are only preferred embodiments of the present invention, and are not intended to determine the patent scope of the present invention. Other equivalent changes using the patent spirit of the present invention should all belong to the patent scope of the present invention.

1:變壓器結構1: Transformer structure

2:電路板2: circuit board

3:電子零件3: electronic parts

10、10a:繞線架10, 10a: winding frame

100:通孔100: Through hole

11:繞線體11: Winding body

12:擋板12: bezel

20、20a:安裝座20, 20a: Mounting seat

200:缺口200: gap

201:底面201: Bottom

202:側面202: side

21:平台21: Platform

22:基座22: Pedestal

30、30a:第一導接腳30, 30a: the first lead pin

40、40a:第二導接腳40, 40a: second lead pin

50:線圈組50: coil group

60:鐵心組60: iron core group

61:中間鐵心61: middle core

圖1及圖2係本發明之變壓器結構一部分的立體外觀示意圖。Figures 1 and 2 are schematic diagrams of the three-dimensional appearance of a part of the transformer structure of the present invention.

圖3係本發明之變壓器結構之鐵心組的組合示意圖。Figure 3 is a schematic diagram of the assembly of the core set of the transformer structure of the present invention.

圖4及圖5係本發明之變壓器結構及電路板的結合示意圖及組合後的側視圖。4 and 5 are schematic diagrams and side views of the combination of the transformer structure and the circuit board of the present invention.

圖6係本發明之變壓器結構的第二導接腳的另一實施態樣。Fig. 6 is another embodiment of the second lead pin of the transformer structure of the present invention.

1:變壓器結構 1: Transformer structure

2:電路板 2: circuit board

3:電子零件 3: electronic parts

10:繞線架 10: Winding frame

20:安裝座 20: Mounting seat

30:第一導接腳 30: The first lead pin

40:第二導接腳 40: second lead pin

50:線圈組 50: coil group

60:鐵心組 60: iron core group

Claims (10)

一種變壓器結構,包括: 一繞線架,包含一繞線體及位在該繞線體相對側的一對擋板; 一對安裝座,對應設置在該繞線體之底面的二側邊,各該安裝座具有遠離該繞線架的一底面及垂直該底面的一側面; 複數第一導接腳,間隔設置在該對安裝座其中一者的底面; 複數第二導接腳,間隔設置在該對安裝座其中一者的側面,且該些第二導接腳的末端分別朝遠離該繞線架的方向延伸;以及 一線圈組,繞設在該繞線體上且位在該對擋板之間。A transformer structure including: A winding frame, including a winding body and a pair of baffles located on opposite sides of the winding body; A pair of mounting seats are correspondingly arranged on two sides of the bottom surface of the winding body, each of the mounting seats has a bottom surface away from the winding frame and a side surface perpendicular to the bottom surface; A plurality of first lead pins are arranged at intervals on the bottom surface of one of the pair of mounting seats; A plurality of second guide pins are arranged at intervals on the side surface of one of the pair of mounting seats, and the ends of the second guide pins respectively extend in a direction away from the bobbin; and A coil set is wound on the winding body and located between the pair of baffles. 如請求項1所述之變壓器結構,其中該繞線體為一U型體,各該擋板為一U型板,該繞線體及該擋板係共同成型有一通孔。The transformer structure according to claim 1, wherein the winding body is a U-shaped body, each of the baffles is a U-shaped plate, and the winding body and the baffle are jointly formed with a through hole. 如請求項1所述之變壓器結構,其中該繞線體及該對擋板係為一體成型。The transformer structure according to claim 1, wherein the winding body and the pair of baffles are integrally formed. 如請求項3所述之變壓器結構,其中該繞線架及該對安裝座係為一體成型。The transformer structure according to claim 3, wherein the winding frame and the pair of mounting seats are integrally formed. 如請求項1所述之變壓器結構,其中各該安裝座包含連接該擋片的一平台及連接該平台的一基座,該基座在該平台的一側形成一缺口。The transformer structure according to claim 1, wherein each of the mounting bases includes a platform connected to the baffle and a base connected to the platform, and the base forms a gap on one side of the platform. 如請求項5所述之變壓器結構,其中該些第一導接腳係自該基座的底面伸出,該些第二導接腳係自該平台的側面伸出。The transformer structure of claim 5, wherein the first lead pins protrude from the bottom surface of the base, and the second lead pins protrude from the side surface of the platform. 如請求項1所述之變壓器結構,其中該些第一導腳及該些第二導接腳係位在同一側的安裝座上。The transformer structure according to claim 1, wherein the first lead pins and the second lead pins are located on the mounting base on the same side. 如請求項1所述之變壓器結構,其中各該第一導接腳的截面係呈L形,各該第二導接腳的截面係呈I形。The transformer structure according to claim 1, wherein the cross-section of each of the first lead pins is L-shaped, and the cross-section of each of the second lead pins is I-shaped. 如請求項1所述之變壓器結構,其中各該第二導接腳係自該對安裝座的側面伸出並彎折向上延伸,各該第二導接腳的截面係呈N形。The transformer structure according to claim 1, wherein each of the second guide pins protrudes from the side surfaces of the pair of mounting bases and is bent and extends upward, and the cross section of each of the second guide pins is N-shaped. 如請求項1所述之變壓器結構,其更包括一鐵心組,該鐵心組係框圍該繞線架並部分穿過該繞線體。The transformer structure according to claim 1, further comprising an iron core group, and the iron core group is framed around the winding frame and partially passing through the winding body.
TW108113846A 2019-04-19 2019-04-19 Transformer structure TW202040609A (en)

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