TW202040125A - Sensors and arrangement of sensors which can suppress the accidental action caused by mixing with foreign matters - Google Patents

Sensors and arrangement of sensors which can suppress the accidental action caused by mixing with foreign matters Download PDF

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TW202040125A
TW202040125A TW108114920A TW108114920A TW202040125A TW 202040125 A TW202040125 A TW 202040125A TW 108114920 A TW108114920 A TW 108114920A TW 108114920 A TW108114920 A TW 108114920A TW 202040125 A TW202040125 A TW 202040125A
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electrode
detection
sensor
electrodes
unit
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TWI811352B (en
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櫻井和彦
原田昌樹
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日商納博特斯克股份有限公司
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Abstract

The sensor 5 of the present invention has: a plurality of detection units comprising a pair of electrodes and a detection area between the pairs of electrodes in which the resistance between the pairs of electrodes changes by accumulating conductor particles; and a detection section 50 which outputs a detection signal when the resistance changes in at least two or more of the detection units.

Description

感測器及感測器排列Sensors and sensor arrangement

本發明係關於一種感測器。The invention relates to a sensor.

減速機等機械裝置為了抑制齒輪等機械零件之損傷而收納於儲存有潤滑油之殼體內。若機械零件於此種機械裝置之運轉時磨耗,則磨耗粉混入潤滑油內。該磨耗粉為例如鐵粉等導體物質。若機械零件之磨耗繼續進行且進入故障率曲線(Bathtub曲線)中之磨耗故障期,則混入潤滑油內之磨耗粉之量增加。因此,可藉由檢測潤滑油內之磨耗粉之量的感測器,確實地進行機械零件之預防保護。Mechanical devices such as speed reducers are housed in a housing containing lubricating oil to prevent damage to mechanical parts such as gears. If the mechanical parts are worn during the operation of this mechanical device, the abrasion powder is mixed into the lubricating oil. The abrasion powder is a conductive substance such as iron powder. If the wear of the mechanical parts continues and enters the wear failure period in the failure rate curve (Bathtub curve), the amount of wear powder mixed into the lubricant will increase. Therefore, the preventive protection of mechanical parts can be reliably performed by the sensor that detects the amount of abrasion powder in the lubricant.

作為此種感測器,例如專利文獻1中揭示有安裝於汽車變速箱等,檢查油容器內之油劣化、或以油潤滑之機械零件之摩擦程度等之油檢查感測器。該感測器具備一對電極、及對油中所含之鐵粉等進行吸附之磁石,且基於藉由所吸附之導體物質而變化之一對電極間之電阻值,檢測油中導體物質之量。 [先前技術文獻] [專利文獻]As such a sensor, for example, Patent Document 1 discloses an oil inspection sensor that is installed in an automobile gearbox or the like to inspect the deterioration of oil in an oil container or the degree of friction of mechanical parts lubricated with oil. The sensor is equipped with a pair of electrodes and a magnet that adsorbs iron powder contained in the oil. Based on the resistance value between one pair of electrodes that is changed by the adsorbed conductive material, it detects the conductive material in the oil. the amount. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本專利特開2002-286697號公報[Patent Document 1] Japanese Patent Laid-Open No. 2002-286697

[發明所欲解決之問題] [The problem to be solved by the invention]

然而,於機械裝置之製造時,有因切削加工等產生之大粒子徑之異物(例如,切削粉等)附著於該機械裝置之構成構件而混入潤滑油內之可能性。若此種大粒子徑之異物附著於感測器,則即便幾乎不產生磨耗粉,亦會使一對電極間短路。如此,檢測磨耗粉之量之感測器有即便磨耗粉之量較少,亦意外使感測器作動之情形。However, during the manufacture of a mechanical device, there is a possibility that foreign matter with a large particle diameter (for example, cutting powder, etc.) generated by cutting processing may adhere to the constituent members of the mechanical device and be mixed into the lubricant. If such a foreign matter with a large particle diameter adheres to the sensor, even if abrasion powder is hardly generated, it will short-circuit the pair of electrodes. In this way, the sensor for detecting the amount of abrasion powder may accidentally activate the sensor even if the amount of abrasion powder is small.

本發明之目的之一在於提供一種可抑制因混入異物而意外作動之感測器。本發明之其他目的通過說明書整體之記載而明確。 [解決問題之技術手段]One of the objectives of the present invention is to provide a sensor that can prevent accidental operation due to the inclusion of foreign objects. Other objects of the present invention are clarified by the description of the entire specification. [Technical means to solve the problem]

本發明之一實施形態之感測器具備:複數個檢測單元,其包含一對電極、及設置於一對電極之間,藉由累積導體粒子而使一對電極間之電阻變化的檢測區域;及檢測部,其於至少2個以上之檢測單元中之電阻變化之情形時輸出檢測信號。A sensor according to an embodiment of the present invention includes: a plurality of detection units including a pair of electrodes, and a detection area arranged between the pair of electrodes and accumulating conductor particles to change the resistance between the pair of electrodes; And a detection unit, which outputs a detection signal when the resistance of at least two detection units changes.

本發明之一實施形態中,亦可為複數個檢測單元包含第1檢測單元及第2檢測單元,第1檢測單元藉由第1電極、第2電極、及設置於第1電極與上述第2電極之間之第1檢測區域構成,第2檢測單元藉由第1電極、第3電極、及設置於第1電極與第3電極之間之第2檢測區域構成。In an embodiment of the present invention, a plurality of detection units may include a first detection unit and a second detection unit. The first detection unit is provided with the first electrode, the second electrode, and the first electrode and the second The first detection area between the electrodes is constituted, and the second detection unit is constituted by the first electrode, the third electrode, and the second detection area provided between the first electrode and the third electrode.

本發明之一實施形態中,亦可為複數個檢測單元包含第3檢測單元及第4檢測單元,第3檢測單元藉由第4電極、第5電極、及設置於第4電極與第5電極之間之第3檢測區域構成,第4檢測單元藉由第4電極、第6電極、及設置於第4電極與第6電極之間之第4檢測區域構成。In an embodiment of the present invention, a plurality of detection units may include a third detection unit and a fourth detection unit, and the third detection unit is provided with the fourth electrode, the fifth electrode, and the fourth electrode and the fifth electrode. The third detection area in between is constituted, and the fourth detection unit is constituted by the fourth electrode, the sixth electrode, and the fourth detection area provided between the fourth electrode and the sixth electrode.

本發明之一實施形態中,亦可為複數個檢測單元彼此串聯連接。In an embodiment of the present invention, a plurality of detection units may also be connected in series.

本發明之一實施形態中,亦可為複數個檢測單元彼此並聯連接。In an embodiment of the present invention, a plurality of detection units may also be connected in parallel with each other.

本發明之一實施形態中,亦可為複數個檢測單元之各者包含有用以於一對電極間流通微電流之電阻體。In an embodiment of the present invention, each of the plurality of detection units may include a resistor for flowing a micro current between a pair of electrodes.

本發明之一實施形態中,亦可為感測器具備:電壓施加控制部,其包含對複數個檢測單元施加電壓的電源;信號檢測部,其檢測出檢測信號之輸出;及記憶部,其於輸出檢測信號之情形,記憶該檢測信號之輸出;且電源施加控制部於記憶部記憶有檢測信號之輸出之期間,阻斷電源之電壓施加。In one embodiment of the present invention, the sensor may also be provided with: a voltage application control section including a power supply for applying voltage to a plurality of detection units; a signal detection section which detects the output of the detection signal; and a memory section, which In the case of outputting the detection signal, the output of the detection signal is memorized; and the power application control section blocks the voltage application of the power supply during the period when the memory section stores the output of the detection signal.

本發明之一實施形態之感測器排列亦可具備複數個上述感測器,且各感測器配置於彼此不同之檢測位置。 [發明之效果]The sensor arrangement of an embodiment of the present invention may also include a plurality of the above-mentioned sensors, and each sensor is arranged at a different detection position. [Effects of Invention]

根據本發明,提供一種可抑制因混入異物而意外作動之感測器。According to the present invention, there is provided a sensor which can prevent accidental operation due to the mixing of foreign objects.

以下,參照適宜之圖式說明本發明之各實施形態。另,對於複數圖式中共通之構成要件,通過該複數圖式,附註有同一參照符號。應留意各圖式為便於說明,未必以正確比例尺加以記載。Hereinafter, each embodiment of the present invention will be described with reference to appropriate drawings. In addition, for the common constituent elements in plural patterns, the same reference signs are attached through the plural patterns. It should be noted that the drawings may not be recorded at the correct scale for ease of explanation.

圖1係顯示具備本發明之一實施形態之感測器5之機構1之一例之剖視圖。機構1為例如機械臂等可動部,具備減速機2、設置於輸入側之凸緣3、伺服馬達4、及輸出側之裝置A1。Fig. 1 is a cross-sectional view showing an example of a mechanism 1 provided with a sensor 5 according to an embodiment of the present invention. The mechanism 1 is, for example, a movable part such as a robot arm, and includes a speed reducer 2, a flange 3 provided on the input side, a servo motor 4, and a device A1 on the output side.

減速機2具備:外殼41,其安裝於凸緣3;輸入軸43,其連接於伺服馬達4之輸出軸42;及輸出軸24,其連接於輸出側之裝置A1。輸入軸43及輸出軸44對於外殼41以軸AX為中心可旋轉地受支持。伺服馬達4之輸出係經由輸入軸43而輸入至減速機2,並由減速機2減速後,經由輸出軸44傳遞至輸出側之裝置A1。藉此,輸出側之裝置A1與凸緣3可相對旋轉。The reducer 2 includes a housing 41 which is mounted on the flange 3; an input shaft 43 which is connected to the output shaft 42 of the servo motor 4; and an output shaft 24 which is connected to the device A1 on the output side. The input shaft 43 and the output shaft 44 are rotatably supported about the shaft AX with respect to the housing 41. The output of the servo motor 4 is input to the reducer 2 via the input shaft 43, and after being decelerated by the reducer 2, it is transmitted to the device A1 on the output side via the output shaft 44. Thereby, the device A1 on the output side and the flange 3 can rotate relatively.

凸緣3為筒狀之構件,收納減速機2之至少一部分。又,於凸緣3安裝有伺服馬達4。沿軸AX之方向中之凸緣3之一端之開口部藉由減速機2蓋住,另一端開口部藉由伺服馬達4蓋住。藉此,於凸緣3形成有密閉之中空部(空間S)。於空間S內收納有潤滑油,凸緣3亦作為油槽而發揮功能。The flange 3 is a cylindrical member and accommodates at least a part of the reducer 2. In addition, a servo motor 4 is attached to the flange 3. The opening at one end of the flange 3 in the direction of the axis AX is covered by the reducer 2, and the opening at the other end is covered by the servo motor 4. Thereby, a sealed hollow portion (space S) is formed in the flange 3. Lubricating oil is accommodated in the space S, and the flange 3 also functions as an oil groove.

於減速機2之外殼41內,收納有例如齒輪機構。外殼41內之空間與凸緣3內之空間S連續。若減速機2作動,則伴隨外殼41內之齒輪機構之旋轉,於外殼41內之空間與凸緣10內之空間S之間產生潤滑油循環。藉由該潤滑油之循環,於減速機2之內部產生之磨耗粉等導體物質排出至凸緣3內之空間S。In the housing 41 of the reducer 2, for example, a gear mechanism is housed. The space in the housing 41 is continuous with the space S in the flange 3. If the speed reducer 2 is activated, the lubricating oil will circulate between the space in the housing 41 and the space S in the flange 10 as the gear mechanism in the housing 41 rotates. Through the circulation of the lubricating oil, conductive materials such as abrasion powder generated in the reducer 2 are discharged to the space S in the flange 3.

於空間S內,安裝有用以檢測潤滑油內所含之導體物質之量的感測器5。感測器5例如經由支持構件45而固定於凸緣3。感測器5藉由磁石而使潤滑油內所含之導體物質累積於一對電極間,且基於一對電極間之電阻變化,檢測潤滑油內之導體物質之量。配置感測器5之位置亦可為例如外殼41內,若為收納有潤滑油之空間內,則可配置於機構1內之任意場所。In the space S, a sensor 5 for detecting the amount of conductive substance contained in the lubricating oil is installed. The sensor 5 is fixed to the flange 3 via a supporting member 45, for example. The sensor 5 uses a magnet to accumulate the conductive substance contained in the lubricating oil between a pair of electrodes, and detects the amount of the conductive substance in the lubricating oil based on the resistance change between the pair of electrodes. The position where the sensor 5 is arranged can also be, for example, in the housing 41. If it is a space containing lubricating oil, it can be arranged in any place in the mechanism 1.

其次,參照圖2詳細說明感測器5之構造。圖2係顯示本發明之一實施形態之感測器5之構成之圖。圖2係顯示感測器5之上視圖、及該上視圖之沿A-A線之剖面。Next, the structure of the sensor 5 will be described in detail with reference to FIG. 2. Fig. 2 is a diagram showing the structure of a sensor 5 according to an embodiment of the present invention. FIG. 2 shows a top view of the sensor 5 and a cross-section along the line A-A of the top view.

如圖2所示,感測器5具有大致圓柱狀之外形,且具備複數個檢測單元、及於該檢測單元中電阻變化之情形輸出信號之檢測部50。各檢測單元包含一對電極、及藉由累積導體粒子而使一對電極間之電阻變化之檢測區域。更具體而言,感測器5具備中心附近之第1電極(中心電極)6、位於外側之第2電極(外側電極)7、第3電極(外側電極)8、中心附近之第4電極(中心電極)9、位於外側之第5電極(外側電極)10、第6電極(外側電極)11、磁石40、緊固構件12、及樹脂材13。如圖2之剖視圖所示,中心電極6、9於較外側電極7、8、10、11更內側空開間隔而形成。藉此,於中心電極6、9、外側電極7、8、10、11之間,於樹脂材13之上部形成有複數個檢測區域。As shown in FIG. 2, the sensor 5 has a substantially cylindrical shape, and is equipped with a plurality of detection units and a detection unit 50 that outputs a signal when the resistance changes in the detection units. Each detection unit includes a pair of electrodes, and a detection area that changes the resistance between the pair of electrodes by accumulating conductor particles. More specifically, the sensor 5 includes a first electrode (center electrode) 6 near the center, a second electrode (outer electrode) 7, a third electrode (outer electrode) 8, and a fourth electrode near the center ( The center electrode) 9, the fifth electrode (outer electrode) 10 located on the outside, the sixth electrode (outer electrode) 11, the magnet 40, the fastening member 12, and the resin material 13. As shown in the cross-sectional view of FIG. 2, the center electrodes 6 and 9 are formed with a space on the inner side of the outer electrodes 7, 8, 10, and 11. Thereby, a plurality of detection regions are formed on the upper part of the resin material 13 between the center electrodes 6 and 9 and the outer electrodes 7, 8, 10, and 11.

於圖示之實施形態中,感測器5具有4個檢測單元,於樹脂材13之上部形成有第1檢測區域GA1、第2檢測區域GA2、第3檢測區域GA3、及第4檢測區域GA4之4個檢測區域。第1檢測單元藉由第1電極6、第2電極7、設置於第1電極6與第2電極7之間之第1檢測區域GA1而構成。第2檢測單元藉由第1電極6、第3電極8、設置於第1電極6與第3電極8之間之第2檢測區域GA2而構成。第3檢測單元藉由第4電極9、第5電極10、設置於第4電極9與第5電極10之間之第3檢測區域GA3而構成。第4檢測單元藉由第4電極9、第6電極11、設置於第4電極9與第6電極11之間之第4檢測區域GA4而構成。另,亦可不使用磁石40,而使中心電極6構成為兼作該磁石與電極。In the illustrated embodiment, the sensor 5 has four detection units, and a first detection area GA1, a second detection area GA2, a third detection area GA3, and a fourth detection area GA4 are formed on the upper portion of the resin material 13. Of 4 detection areas. The first detection unit is composed of a first electrode 6, a second electrode 7, and a first detection area GA1 provided between the first electrode 6 and the second electrode 7. The second detection unit is composed of a first electrode 6, a third electrode 8, and a second detection area GA2 provided between the first electrode 6 and the third electrode 8. The third detection unit is composed of a fourth electrode 9, a fifth electrode 10, and a third detection area GA3 provided between the fourth electrode 9 and the fifth electrode 10. The fourth detection unit is composed of a fourth electrode 9, a sixth electrode 11, and a fourth detection area GA4 provided between the fourth electrode 9 and the sixth electrode 11. In addition, instead of using the magnet 40, the center electrode 6 may be configured to serve as both the magnet and the electrode.

此處,電極為例如鐵、鐵氧體磁蕊、矽鋼等具有導電性之磁性材料形成之磁性體構件。於該等電極之間,配置有非磁性體(絕緣體)即樹脂材13。如此,各電極及磁石40以該等之至少一部分嵌入該樹脂材之中央區域之方式形成。另,各電極或磁石40之形狀未限定於圖示之例,可採用多種形狀。Here, the electrode is a magnetic member made of a conductive magnetic material such as iron, ferrite core, silicon steel, etc. Between these electrodes, a resin material 13 which is a non-magnetic body (insulator) is arranged. In this way, each electrode and the magnet 40 are formed in such a way that at least a part of them is embedded in the central area of the resin material. In addition, the shape of each electrode or magnet 40 is not limited to the example shown in the figure, and various shapes can be adopted.

於中心電極6、9、外側電極7、8、10、11之各電極,連接有輸出線(未圖示)。另,亦可於中心電極6、9之下部等安裝有磁石40,當然亦可並非如此。又,安裝磁石40之情形,該磁石40以磁石或電磁石構成,亦可以銅等非磁性體被覆磁石且於該被覆層連接信號線(未圖示)之方式構成。藉由磁石40,而於各檢測區域GA1、GA2、GA3、GA4之周邊形成磁通線。藉此,潤滑油內所含之導體物質累積於各檢測區域GA1、GA2、GA3、GA4之周邊。An output line (not shown) is connected to each of the center electrodes 6, 9 and the outer electrodes 7, 8, 10, and 11. In addition, a magnet 40 may be installed on the lower part of the center electrodes 6, 9, etc., of course, this may not be the case. In addition, when the magnet 40 is installed, the magnet 40 is formed of a magnet or an electromagnet, or it may be formed by covering the magnet with a non-magnetic material such as copper and connecting a signal line (not shown) to the covering layer. With the magnet 40, magnetic flux lines are formed around the detection areas GA1, GA2, GA3, and GA4. Thereby, the conductive substances contained in the lubricating oil accumulate in the periphery of each detection area GA1, GA2, GA3, GA4.

感測器5與檢測部50連接,該檢測部50包含監視該電阻值,基於導體物質朝電極間之累積所引起之電阻值之變動,而進行機械零件之故障預知之感測器驅動電路(未圖示)。若超過特定量之導體物質累積於檢測區域,則經施加電壓之電極6、及9、與電極7、8、10、11之間之至少一者(即,任意檢測單元)之電阻降低(即短路),且輸出線之輸出位準變化。檢測部50之感測器驅動電路藉由檢測該電阻之變化,可進行機械零件之故障預測。又,於電阻降低時,亦可包含依據未通電與通電之導通斷開信號,而以未通電與通電之2種狀態進行檢測(以下稱為「數位檢測」)。The sensor 5 is connected to a detection unit 50. The detection unit 50 includes a sensor drive circuit that monitors the resistance value, and predicts the failure of mechanical parts based on the change in the resistance value caused by the accumulation of conductive materials between the electrodes ( Not shown). If more than a certain amount of conductive material accumulates in the detection area, the resistance of at least one of the electrodes 6, and 9, and the electrodes 7, 8, 10, and 11 (that is, any detection unit) to which the voltage is applied decreases (that is, Short circuit), and the output level of the output line changes. The sensor drive circuit of the detection part 50 can perform failure prediction of mechanical parts by detecting the change of the resistance. In addition, when the resistance is lowered, it may also include detection in two states of non-energized and energized based on the on-off signal of non-energized and energized (hereinafter referred to as "digital detection").

感測器驅動電路藉由有線或無線連接於控制器等上位控制裝置。圖1之電路基板43亦可始終將輸出線之輸出(感測器40A之輸出)發送至上位控制裝置,又亦可為了省電,而間歇性(每隔特定時間)地發送至上位控制裝置。The sensor drive circuit is wired or wirelessly connected to an upper control device such as a controller. The circuit board 43 of Figure 1 can also always send the output of the output line (the output of the sensor 40A) to the upper control device, or it can be sent to the upper control device intermittently (every specific time) for power saving .

上位控制裝置可構成為,若檢測到接收自電路基板43之輸出線之輸出位準之變化,則藉由特定之報知機構(顯示裝置或聲音輸出裝置),發出例如督促減速機2維護的警告。The host control device may be configured to, if a change in the output level of the output line received from the circuit board 43 is detected, a specific notification mechanism (display device or sound output device) is used to issue, for example, a warning to urge the maintenance of the reducer 2 .

其次,參照圖3,繼續說明本發明之一實施形態之感測器5之連接態樣。如圖所示,位於外側之第5電極(外側電極)10藉由連接線15而與檢測電路17連接,位於外側之第2電極(外側電極)7藉由連接線16而與檢測電路17連接。又,如圖所示,第3電極(外側電極)8與第6電極(外側電極)11藉由連接線14連接。如此,構成為以第5電極(外側電極)10、中心附近之第4電極(中心電極)9、第6電極(外側電極)11、第3電極(外側電極)8、中心附近之第1電極(中心電極)6、第2電極(外側電極)7之順序,採用4電路之邏輯積。藉由如此構成,可將引線之條數減少至2條。中心附近之第1電極(中心電極)6、與中心附近之第4電極(中心電極)9為一體之情形,配合外側電極7、8、10、11之各電極,必須有5條引線,但藉由上述構成,可大幅度減少引線之條數。Next, referring to FIG. 3, the connection state of the sensor 5 in one embodiment of the present invention will be explained. As shown in the figure, the fifth electrode (outer electrode) 10 located on the outer side is connected to the detection circuit 17 by a connecting wire 15, and the second electrode (outer electrode) 7 located on the outer side is connected to the detection circuit 17 by a connecting wire 16. . In addition, as shown in the figure, the third electrode (outer electrode) 8 and the sixth electrode (outer electrode) 11 are connected by a connecting wire 14. In this way, the structure is composed of a fifth electrode (outer electrode) 10, a fourth electrode near the center (center electrode) 9, a sixth electrode (outer electrode) 11, a third electrode (outer electrode) 8, and a first electrode near the center The sequence of (center electrode) 6 and second electrode (outer electrode) 7 is a logical product of 4 circuits. With this structure, the number of leads can be reduced to two. When the first electrode (center electrode) 6 near the center and the fourth electrode (center electrode) 9 near the center are integrated, each of the outer electrodes 7, 8, 10, 11 must have 5 leads, but With the above structure, the number of leads can be greatly reduced.

於圖3所示之構成中,電壓施加於第2電極7與第5電極10之間,且第3電極8與第6電極11短路。藉此,成為中心附近之第1電極(中心電極)6與第2電極(外側電極)7之間之第1檢測區域GA1、中心附近之第1電極(中心電極)6與第3電極(外側電極)8之間之第2檢測區域GA2、中心附近之第4電極(中心電極)9與第5電極(外側電極)10之間之第3檢測區域GA3、中心附近之第4電極(中心電極)9與第6電極(外側電極)11之間之第4檢測區域GA4構成串聯電路之狀態。如此,複數個檢測單元彼此串聯連接,藉此即便切削粉等殘存於潤滑油內之情形等,只要該切削粉未附著於全部檢測區域,即可避免檢測電路發出錯誤信號,因而結果可抑制因異物之混入引起之感測器5之意外作動。In the configuration shown in FIG. 3, a voltage is applied between the second electrode 7 and the fifth electrode 10, and the third electrode 8 and the sixth electrode 11 are short-circuited. Thereby, the first detection area GA1 between the first electrode (center electrode) 6 and the second electrode (outer electrode) 7 near the center, the first electrode (center electrode) 6 near the center, and the third electrode (outer electrode) 7 The second detection area GA2 between the electrodes) 8, the fourth electrode near the center (center electrode) 9 and the third detection area GA3 between the fifth electrode (outer electrode) 10, and the fourth electrode near the center (center electrode) ) 9 and the fourth detection area GA4 between the sixth electrode (outer electrode) 11 constitute a state of a series circuit. In this way, a plurality of detection units are connected to each other in series, so that even if the cutting powder or the like remains in the lubricating oil, as long as the cutting powder does not adhere to all the detection areas, the detection circuit can prevent false signals from being sent out, thereby suppressing Unexpected operation of the sensor 5 caused by the mixing of foreign objects.

其次,對圖4中設置有由複數個感測器構成之感測器排列(感測器群)之情形加以說明。複數個感測器5之各者配置於彼此不同之檢測位置。於圖示之實施形態中,設置有由2個感測器5構成之感測器排列(感測器群),且構成為藉由各感測器5檢測2個檢測位置之導體物質之量。檢測位置及感測器5之數量並未限定於此,亦可適宜變更。例如,收納潤滑油之空間S之體積(參照圖1)為某程度較大之情形,亦存在難以1個感測器5進行檢測之情形,但藉由設定複數個檢測位置,且於每個檢測位置配置1個或複數個感測器,可確切地對應檢測之物理位置。Next, a description will be given of a case where a sensor array (sensor group) composed of a plurality of sensors in FIG. 4 is provided. Each of the plurality of sensors 5 is arranged at different detection positions. In the embodiment shown in the figure, a sensor array (sensor group) composed of two sensors 5 is provided, and the sensor 5 is configured to detect the amount of conductor material at two detection positions by each sensor 5 . The detection position and the number of sensors 5 are not limited to this, and can be changed as appropriate. For example, the volume of the lubricating oil storage space S (refer to Figure 1) is somewhat large, and there are cases where it is difficult for one sensor 5 to detect, but by setting a plurality of detection positions, each The detection position is equipped with one or more sensors, which can exactly correspond to the physical position of the detection.

又,於此種構成中,例如如圖示,可將2個感測器5串聯連接構成電路。因串聯地構成有2個感測器5,故僅於導體物質附著於一者之檢測區域中之感測器時,於電路未流通電流,於導體物質亦附著於另一者之檢測區域之感測器5之情形,於電路才會有電流流通。如此,本發明之一實施形態中之感測器排列即使於1個感測器5誤檢測出故障預知之情形,亦可確實地防止故障預知相關之輸出。In this configuration, for example, as shown in the figure, two sensors 5 can be connected in series to form a circuit. Because there are two sensors 5 in series, only when the conductive material is attached to the sensor in the detection area of one, no current flows in the circuit, and the conductive material is also attached to the detection area of the other In the case of the sensor 5, current flows in the circuit. In this way, the sensor arrangement in one embodiment of the present invention can reliably prevent the output related to the failure prediction even if one sensor 5 erroneously detects the failure prediction situation.

其次,參照圖5,繼續說明本發明之一實施形態之感測器5之連接態樣。如圖所示,圖3說明之複數個檢測區域內,第2電極7、第3電極8、第5電極10分別藉由連接線24、連接線25、連接線26並聯連接,該等與第6電極11藉由連接線28串聯連接,並連接於包含電壓源之檢測電路29。Next, referring to FIG. 5, the connection mode of the sensor 5 in one embodiment of the present invention will be explained. As shown in the figure, in the plurality of detection areas illustrated in FIG. 3, the second electrode 7, the third electrode 8, and the fifth electrode 10 are connected in parallel by a connecting wire 24, a connecting wire 25, and a connecting wire 26, respectively. The six electrodes 11 are connected in series by a connecting wire 28 and connected to a detection circuit 29 including a voltage source.

如圖5所示,可將4個外側電極(即,第2電極7、第3電極8、第5電極10、及第6電極11)中之1者設為多重化(Gnd)之構成,且將剩餘3個外側電極作為信號使用。第1電極6與第4電極9藉由累積導體粒子而導通。經由中央之圓形電極將兩個部分兩者串聯,且使其中一部分三者並聯,藉此可將電壓減少至一半左右,且與對於斷線之強固性提高有關。As shown in FIG. 5, one of the four outer electrodes (ie, the second electrode 7, the third electrode 8, the fifth electrode 10, and the sixth electrode 11) can be configured as a multiplexed (Gnd) structure, And use the remaining 3 outer electrodes as signals. The first electrode 6 and the fourth electrode 9 are electrically connected by accumulating conductor particles. The two parts are connected in series via the central circular electrode, and some of them are connected in parallel, so that the voltage can be reduced to about half, and it is related to the improvement of the robustness against disconnection.

其次,參照圖6,繼續說明其他實施形態之感測器5之連接態樣。圖6所示之感測器5具有與圖3所示之感測器同樣之構成,但藉由與圖3不同之連接方法與檢測電路連接。所得之圖6所示之感測器5中,第2電極7、第3電極8、第5電極10、第6電極11藉由連接線18、連接線19、連接線20、連接線21分別並聯連接,且該等連接於包含電壓源之檢測電路23。Next, referring to FIG. 6, the connection state of the sensor 5 of other embodiments will be explained. The sensor 5 shown in FIG. 6 has the same structure as the sensor shown in FIG. 3, but is connected to the detection circuit by a connection method different from that in FIG. In the resulting sensor 5 shown in FIG. 6, the second electrode 7, the third electrode 8, the fifth electrode 10, and the sixth electrode 11 are connected via the connecting wire 18, the connecting wire 19, the connecting wire 20, and the connecting wire 21, respectively. They are connected in parallel, and these are connected to a detection circuit 23 including a voltage source.

如圖6所示,藉由將4個外側電極即第2電極7、第3電極8、第5電極10、及第6電極11並聯連接,與將該4個外側電極串聯連接之情形相比,可將電壓減少至4分之1左右,且藉由將Gnd線設為多重化,可提高對於斷線之強固性。As shown in FIG. 6, by connecting the four outer electrodes, namely, the second electrode 7, the third electrode 8, the fifth electrode 10, and the sixth electrode 11 in parallel, compared with the case where the four outer electrodes are connected in series , The voltage can be reduced to about one-fourth, and by multiplying the Gnd line, the robustness against disconnection can be improved.

其次,於圖7顯示本發明之其他實施形態之感測器5之上視圖、及A-A剖視圖。Next, FIG. 7 shows a top view and an A-A cross-sectional view of the sensor 5 of another embodiment of the present invention.

本發明之其他實施形態之感測器5如圖7所示,具備中心附近之第1電極(中心電極)6、位於外側之第2電極(外側電極)7、第3電極(外側電極)8、中心附近之第4電極(中心電極)9、位於外側之第5電極(外側電極)10、第6電極(外側電極)11、磁石40、緊固構件12、及樹脂材13。As shown in FIG. 7, a sensor 5 of another embodiment of the present invention includes a first electrode (center electrode) 6 near the center, a second electrode (outer electrode) 7 located on the outside, and a third electrode (outer electrode) 8 , The fourth electrode (center electrode) 9 near the center, the fifth electrode (outer electrode) 10 located on the outside, the sixth electrode (outer electrode) 11, the magnet 40, the fastening member 12, and the resin material 13.

於圖示之實施形態中,於第1電極(中心電極)6與第2電極(外側電極)7之間、第1電極(中心電極)6與第3電極(外側電極)8之間、第4電極(中心電極)9與第5電極(外側電極)10之間、第4電極(中心電極)9與第6電極(外側電極)11之間,電阻體30分別配置於樹脂材13上。即,感測器5之複數個檢測單元之各者進而具有用以於構成該檢測單元之一對電極間流通微電流之電阻體30。圖示之電阻體30之配置為一例,該電阻體30之形狀、構造、配置場所、配置態樣等並未特別限定,可適宜變更。In the illustrated embodiment, between the first electrode (center electrode) 6 and the second electrode (outer electrode) 7, between the first electrode (center electrode) 6 and the third electrode (outer electrode) 8, the second electrode Between the fourth electrode (center electrode) 9 and the fifth electrode (outer electrode) 10, and between the fourth electrode (center electrode) 9 and the sixth electrode (outer electrode) 11, the resistor 30 is arranged on the resin material 13, respectively. That is, each of the plurality of detection units of the sensor 5 further has a resistor 30 for flowing a micro current between a pair of electrodes constituting the detection unit. The arrangement of the resistor body 30 shown in the figure is an example, and the shape, structure, arrangement location, arrangement aspect, etc. of the resistor body 30 are not particularly limited, and can be appropriately changed.

如此,藉由將具有大電阻之電阻體30連接於感測器5之檢測區域GA1、GA2、GA3、GA4之各者,即便於累積之導體物質少量之情形,微小之電流亦可經由電阻體30流通於一對電極間。於此種構成中,因假設銅線(連接線等)斷裂時微小電流未流通,故可檢測電路之斷線。另,該電阻體30之電阻R構成為較故障檢測時之間隙部分之電阻值Ω更大。又,因減速機之故障,聚集導體物質時,檢測區域之電阻值降低,流通較大電流值之電流,因而可對電流值設置臨限值,進行故障預知。藉由上述構成,可確實地進行電路之斷線與故障預知之兩者。In this way, by connecting the resistor 30 with a large resistance to each of the detection areas GA1, GA2, GA3, and GA4 of the sensor 5, even when the accumulated conductor material is small, a small current can pass through the resistor 30 circulates between a pair of electrodes. In this configuration, since it is assumed that a small current does not flow when the copper wire (connecting wire, etc.) is broken, the circuit breakage can be detected. In addition, the resistance R of the resistor 30 is configured to be larger than the resistance value Ω of the gap portion at the time of fault detection. In addition, due to the failure of the reducer, when conductive materials are gathered, the resistance value of the detection area decreases and a current with a larger current value flows. Therefore, the threshold value of the current value can be set to predict the failure. With the above configuration, both the disconnection of the circuit and the fault prediction can be performed reliably.

其次,本發明之一實施形態之感測器為若超過臨限值則導體物質附著而使感測器呈導通(ON)狀態時,始終成流通電流之構造,有可能浪費能源。又,光耦合器(PC:Photo coupler)之壽命與通電之時間處於相關關係,因而認為亦會對PC壽命造成影響,而發生電路破損等問題。Secondly, the sensor of one embodiment of the present invention has a structure that always flows current if conductive material adheres to the threshold value and the sensor is turned on, and energy may be wasted. In addition, the life of the photo coupler (PC: Photo coupler) is related to the power-on time, so it is believed that it will also affect the life of the PC and cause problems such as circuit damage.

圖8係說明用以防止此種問題之信號處理電路之構成之圖。如圖8所示,於感測器5,藉由連接線連接具備電源32之電源施加控制部31,其後,連接於電壓檢測部33、記憶部34、及輸出部35。記憶部34藉由連接線連接於電源施加控制部31。FIG. 8 is a diagram illustrating the structure of a signal processing circuit to prevent this problem. As shown in FIG. 8, the sensor 5 is connected to the power supply control unit 31 provided with the power supply 32 through a connecting wire, and then connected to the voltage detection unit 33, the memory unit 34, and the output unit 35. The storage unit 34 is connected to the power application control unit 31 by a connecting wire.

圖示之電源施加控制部31包含對感測器5之電極間施加電壓之電源32,且構成為可阻斷該電源之電壓施加。電壓檢測部33檢測電源32之電壓施加,輸出檢測信號。記憶部34於藉由信號檢測部33輸出檢測信號之情形,記憶該檢測信號之輸出。圖示之記憶部34顯示依據RS正反器之狀態記憶,但亦可為包含微電腦之記憶體等之積體型器件,又可為其他態樣。輸出部35於記憶部34記憶檢測信號時,輸出該檢測信號,產生故障預知之警報觸發。The power supply control unit 31 shown in the figure includes a power supply 32 that applies a voltage between the electrodes of the sensor 5, and is configured to block the voltage application of the power supply. The voltage detection unit 33 detects the voltage application of the power supply 32 and outputs a detection signal. The storage unit 34 stores the output of the detection signal when the signal detection unit 33 outputs the detection signal. The memory part 34 shown in the figure shows the state memory based on the RS flip-flop, but it can also be an integrated device including the memory of a microcomputer, or other aspects. When the output unit 35 stores the detection signal in the memory unit 34, it outputs the detection signal to generate an alarm trigger for predicting failure.

本發明之一實施形態之感測器5於附著超過臨限值之導體物質時與電源32之間通電(導通狀態),檢測到該情況之檢測部33向記憶部34輸出檢測信號,該信號記憶於記憶部34。若該信號記憶於記憶部34,則為Hi之狀態,其結果,電源施加控制部31亦呈Hi狀態,從而阻斷電壓之施加,使PC1呈斷開(OFF)狀態。如此,因對該感測器5之通電呈斷開狀態,故檢測部33對記憶部34之輸出產生變化,但因構成為藉由記憶部34之電路保持該記憶部34之輸出,故輸出部產生後續故障預知之警報觸發。The sensor 5 of one embodiment of the present invention is energized (conducted state) between the power supply 32 when a conductive substance exceeding the threshold value is attached, and the detection unit 33 that detects this situation outputs a detection signal to the memory unit 34. This signal Stored in the memory part 34. If the signal is stored in the memory unit 34, it will be in the Hi state. As a result, the power application control unit 31 will also be in the Hi state, thereby blocking the application of voltage and turning the PC1 into an OFF state. In this way, since the energization of the sensor 5 is in an off state, the output of the detection unit 33 to the memory unit 34 changes. However, since the output of the memory unit 34 is held by the circuit of the memory unit 34, the output The alarm triggers for subsequent failure prediction.

如此,防止電流繼續流通於電路,可延長光耦合器(PC)之壽命,且可避免電路破損。In this way, preventing current from continuing to flow in the circuit can prolong the life of the optocoupler (PC) and avoid circuit damage.

其次,圖9係說明信號處理電路之其他構成之圖。如圖9所示,於感測器5,藉由連接線連接具備電源32之電源施加控制部31,其後,連接於電壓檢測部33、記憶部34、及輸出部35。記憶部34藉由連接線連接於電源施加控制部31。與圖8之情形不同,於記憶部34與電源施加控制部31之間,連接有計時器電路36。Next, FIG. 9 is a diagram illustrating another configuration of the signal processing circuit. As shown in FIG. 9, the sensor 5 is connected to the power supply control unit 31 provided with the power supply 32 through a connecting wire, and then connected to the voltage detection unit 33, the memory unit 34, and the output unit 35. The storage unit 34 is connected to the power application control unit 31 by a connecting wire. Unlike the case of FIG. 8, a timer circuit 36 is connected between the memory unit 34 and the power application control unit 31.

圖示之電源施加控制部31包含對感測器5之電極間施加電壓之電源32,且構成為可阻斷該電源之電壓施加。電壓檢測部33檢測出電源32之電壓施加,輸出檢測信號。記憶部34於藉由信號檢測部33輸出檢測信號之情形,記憶該檢測信號之輸出。圖示之記憶部34顯示依據RS正反器之狀態記憶,亦可為包含微電腦之記憶體等之積體型器件,又可為其他態樣。輸出部35於記憶部34記憶檢測信號時,輸出該檢測信號,並產生故障預知之警報之觸發。The power supply control unit 31 shown in the figure includes a power supply 32 that applies a voltage between the electrodes of the sensor 5, and is configured to block the voltage application of the power supply. The voltage detection unit 33 detects the voltage application of the power supply 32 and outputs a detection signal. The storage unit 34 stores the output of the detection signal when the signal detection unit 33 outputs the detection signal. The memory part 34 shown in the figure shows the state memory based on the RS flip-flop. It can also be an integrated device including the memory of a microcomputer, or other aspects. The output unit 35 outputs the detection signal when the memory unit 34 memorizes the detection signal, and generates the triggering of the failure prediction alarm.

本發明之一實施形態之感測器5於附著超過臨限值之導體物質時與電源32之間通電(導通狀態),檢測到該情況之檢測部33向記憶部34輸出檢測信號,該信號係記憶於記憶部34。然而,因導體物質通常有逐漸增加之傾向,故未必始終對感測器5施加電壓進行持續監視,即便間歇監視,亦可有效進行故障之預知。The sensor 5 of one embodiment of the present invention is energized (conducted state) between the power supply 32 when a conductive substance exceeding a threshold value is attached, and the detection unit 33 that detects this condition outputs a detection signal to the memory unit 34. This signal It is memorized in the memory part 34. However, since the conductor material generally tends to increase gradually, it is not always necessary to continuously monitor the voltage applied to the sensor 5, and even intermittent monitoring can effectively predict failures.

於圖9所示之信號處理電路中,附加計時器電路36,且每隔特定時間或每特定時刻施加電壓。如此,因可防止電流始終流通於電路,故可減少能源消耗。In the signal processing circuit shown in FIG. 9, a timer circuit 36 is added, and a voltage is applied every specific time or every specific time. In this way, since current can be prevented from always flowing in the circuit, energy consumption can be reduced.

本發明之實施形態並未限定於上述說明者,於本發明之技術性思想之範圍內,亦可進行多種變化。例如,使說明書中例示性明示之實施形態等或不言而喻之實施形態等適宜組合的內容,亦包含於本申請案之實施形態中。The embodiment of the present invention is not limited to the above description, and various changes can be made within the scope of the technical idea of the present invention. For example, the content which suitably combines the embodiment etc. which are exemplified and clearly indicated in the specification or the embodiment etc. which is self-evident is also included in the embodiment of this application.

1:機構 2:減速機 3:凸緣 4:伺服馬達 5:感測器 6:第1電極(中心電極) 7:第2電極(外側電極) 8:第3電極(外側電極) 9:第4電極(中心電極) 10:第5電極(外側電極) 11:第6電極(外側電極) 12:緊固構件 13:樹脂材 14:連接線 15:連接線 16:連接線 17:檢測電路 18:連接線 19:連接線 20:連接線 21:連接線 23:檢測電路 24:連接線 25:連接線 26:連接線 28:連接線 29:檢測電路 30:電阻體 31:電源施加控制部 32:電源 33:電壓檢測部 34:記憶部 35:輸出部 36:計時器電路 40:磁石 40:A感測器 41:外殼 42:輸出軸 43:輸出軸 44:輸出軸 45:支持構件 50:檢測部 A1:裝置 AX:軸 GA1:第1檢測區域 GA2:第2檢測區域 GA3:第3檢測區域 GA4:第4檢測區域 PC1:光耦合器 R:電阻 S:空間1: Institution 2: reducer 3: flange 4: Servo motor 5: Sensor 6: The first electrode (center electrode) 7: The second electrode (outer electrode) 8: The third electrode (outer electrode) 9: 4th electrode (center electrode) 10: 5th electrode (outer electrode) 11: 6th electrode (outer electrode) 12: Fastening member 13: Resin material 14: Connection line 15: Connection line 16: connection line 17: Detection circuit 18: Connection line 19: Connection line 20: connection line 21: Connection line 23: Detection circuit 24: connection line 25: connection line 26: Connection line 28: Connection line 29: Detection circuit 30: resistor body 31: Power supply control unit 32: Power 33: Voltage detection department 34: Memory Department 35: output section 36: Timer circuit 40: Magnet 40: A sensor 41: Shell 42: output shaft 43: output shaft 44: output shaft 45: support member 50: Inspection Department A1: Device AX: axis GA1: first detection area GA2: 2nd detection area GA3: 3rd detection area GA4: 4th detection area PC1: Optocoupler R: resistance S: Space

圖1係顯示具備本發明之一實施形態之感測器之機構之一例之剖視圖。 圖2係本發明之一實施形態之感測器之上視圖及剖視圖。 圖3係顯示本發明之一實施形態之感測器之連接態樣之概略圖。 圖4係顯示本發明之一實施形態之感測器之連接態樣之概略圖。 圖5係顯示本發明之一實施形態之感測器之連接態樣之概略圖。 圖6係顯示本發明之一實施形態之感測器之連接態樣之概略圖。 圖7係本發明之一實施形態之感測器之上視圖及剖視圖。 圖8係具備本發明之一實施形態之感測器之信號處理電路之概略圖。 圖9係具備本發明之一實施形態之感測器之信號處理電路之概略圖。Fig. 1 is a cross-sectional view showing an example of a mechanism equipped with a sensor according to an embodiment of the present invention. Figure 2 is a top view and a cross-sectional view of a sensor according to an embodiment of the present invention. Fig. 3 is a schematic diagram showing the connection state of the sensor in one embodiment of the present invention. Fig. 4 is a schematic diagram showing the connection state of the sensor of one embodiment of the present invention. Fig. 5 is a schematic diagram showing the connection state of the sensor in one embodiment of the present invention. Fig. 6 is a schematic diagram showing the connection state of the sensor of one embodiment of the present invention. Fig. 7 is a top view and a cross-sectional view of a sensor according to an embodiment of the present invention. Fig. 8 is a schematic diagram of a signal processing circuit provided with a sensor according to an embodiment of the present invention. Fig. 9 is a schematic diagram of a signal processing circuit provided with a sensor according to an embodiment of the present invention.

5:感測器 5: Sensor

6:第1電極 6: The first electrode

7:第2電極 7: 2nd electrode

8:第3電極 8: 3rd electrode

9:第4電極 9: 4th electrode

10:第5電極 10: 5th electrode

11:第6電極 11: 6th electrode

12:緊固構件 12: Fastening member

13:樹脂材 13: Resin material

40:磁石 40: Magnet

GA1:第1檢測區域 GA1: first detection area

GA2:第2檢測區域 GA2: 2nd detection area

GA3:第3檢測區域 GA3: 3rd detection area

GA4:第4檢測區域 GA4: 4th detection area

Claims (10)

一種感測器,其具備: 複數個檢測單元,其包含一對電極、及設置於上述一對電極之間,藉由累積導體粒子而使上述一對電極間之電阻變化的檢測區域;及 檢測部,其於至少2個以上之上述檢測單元中之電阻變化之情形時輸出檢測信號。A sensor with: A plurality of detection units including a pair of electrodes and a detection area arranged between the pair of electrodes to change the resistance between the pair of electrodes by accumulating conductor particles; and The detection unit outputs a detection signal when the resistance of at least two of the detection units changes. 如請求項1之感測器,其中上述複數個檢測單元包含第1檢測單元及第2檢測單元; 上述第1檢測單元藉由第1電極、第2電極、及設置於上述第1電極與上述第2電極之間之第1檢測區域構成; 上述第2檢測單元藉由上述第1電極、第3電極、及設置於上述第1電極與上述第3電極之間之第2檢測區域構成。Such as the sensor of claim 1, wherein the plurality of detection units include a first detection unit and a second detection unit; The first detection unit is composed of a first electrode, a second electrode, and a first detection area provided between the first electrode and the second electrode; The second detection unit is composed of the first electrode, the third electrode, and a second detection area provided between the first electrode and the third electrode. 如請求項2之感測器,其中上述複數個檢測單元包含第3檢測單元及第4檢測單元; 上述第3檢測單元藉由第4電極、第5電極、及設置於上述第4電極與上述第5電極之間之第3檢測區域構成; 上述第4檢測單元藉由上述第4電極、第6電極、及設置於上述第4電極與上述第6電極之間之第4檢測區域構成。Such as the sensor of claim 2, wherein the plurality of detection units include a third detection unit and a fourth detection unit; The third detection unit is composed of a fourth electrode, a fifth electrode, and a third detection area provided between the fourth electrode and the fifth electrode; The fourth detection unit is composed of the fourth electrode, the sixth electrode, and a fourth detection area provided between the fourth electrode and the sixth electrode. 如請求項1至3中任一項之感測器,其中上述複數個檢測單元彼此串聯連接。The sensor according to any one of claims 1 to 3, wherein the plurality of detection units are connected in series with each other. 如請求項1至3中任一項之感測器,其中上述複數個檢測單元彼此並聯連接。The sensor according to any one of claims 1 to 3, wherein the plurality of detection units are connected in parallel with each other. 如請求項1至3中任一項之感測器,其中上述複數個檢測單元之各者包含用以於上述一對電極間流通微電流之電阻體。The sensor according to any one of claims 1 to 3, wherein each of the plurality of detection units includes a resistor for flowing a micro current between the pair of electrodes. 如請求項4之感測器,其中上述複數個檢測單元之各者包含用以於上述一對電極間流通微電流之電阻體。The sensor of claim 4, wherein each of the plurality of detection units includes a resistor for flowing a micro current between the pair of electrodes. 如請求項5之感測器,其中上述複數個檢測單元之各者包含用以於上述一對電極間流通微電流之電阻體。The sensor of claim 5, wherein each of the plurality of detection units includes a resistor for flowing a micro current between the pair of electrodes. 如請求項1之感測器,其具備: 電壓施加控制部,其包含對上述複數個檢測單元施加電壓的電源; 信號檢測部,其檢測上述檢測信號之輸出;及 記憶部,其於輸出上述檢測信號之情形,記憶該檢測信號之輸出;且 上述電源施加控制部於記憶部記憶有上述檢測信號之輸出之期間,阻斷上述電源之電壓施加。Such as the sensor of claim 1, which has: A voltage application control unit, which includes a power supply for applying voltage to the plurality of detection units; A signal detection unit, which detects the output of the aforementioned detection signal; and The memory unit, when the detection signal is output, memorizes the output of the detection signal; and The power supply control unit blocks the voltage application of the power supply during the period when the memory unit stores the output of the detection signal. 一種感測器排列,其具備複數個如請求項1之感測器;且 上述感測器之各者配置於彼此不同之檢測位置。A sensor arrangement, which has a plurality of sensors such as claim 1; and Each of the above-mentioned sensors is arranged at different detection positions.
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