TW202039116A - Casting apparatus for steel continuous casting process - Google Patents
Casting apparatus for steel continuous casting process Download PDFInfo
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- TW202039116A TW202039116A TW108114032A TW108114032A TW202039116A TW 202039116 A TW202039116 A TW 202039116A TW 108114032 A TW108114032 A TW 108114032A TW 108114032 A TW108114032 A TW 108114032A TW 202039116 A TW202039116 A TW 202039116A
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Abstract
Description
本發明是有關於一種澆鑄裝置,且特別是有關於一種用於煉鋼連鑄製程的澆鑄裝置。 The present invention relates to a casting device, and more particularly to a casting device used in a steelmaking continuous casting process.
煉鋼之連鑄製程中,鋼液由盛鋼桶傳輸至鋼液分配器間多使用長鑄嘴或澆鑄管等裝置,其在澆鑄過程中會在管內通入氬氣,以防止鋼液接觸空氣而氧化。然而,若遇到氣密作業不佳的狀況時,已完成精煉之鋼液將有被汙染之疑慮。 In the continuous casting process of steelmaking, the molten steel is transported from the ladle to the molten steel distributor. Long nozzles or casting pipes are often used. During the casting process, argon gas is introduced into the pipe to prevent molten steel. Oxidize on contact with air. However, in the event of poor airtight operation, the molten steel that has been refined will be suspected of being contaminated.
一般在連鑄澆鑄作業時,操作員會盡量將盛鋼桶底部貼近澆鑄管,以減少間隙而提高氣密性,但實際操作時,受限於視線角度導致無法貼近而產生間隙,而導致外界空氣汙染鋼液而復氮或復氧。此外,當盛鋼桶底部過於貼近澆鑄管時,則易產生碰撞而使鋼液分配器傾倒等問題。 Generally, during continuous casting operations, the operator will try to keep the bottom of the ladle as close to the casting pipe as possible to reduce the gap and improve the air tightness. However, in actual operation, due to the viewing angle, the gap can not be approached and the outside world Air pollution of molten steel and renitrogenation or reoxygenation. In addition, when the bottom of the ladle is too close to the casting pipe, problems such as collisions and dumping of the molten steel distributor are likely to occur.
因此,本發明之一目的是在提供一種煉鋼連鑄製程澆鑄裝置,其可解決傳統連鑄澆鑄作業時氣密作業不佳 的問題,藉以維持鋼液品質。 Therefore, one purpose of the present invention is to provide a casting device for steelmaking and continuous casting process, which can solve the problem of poor air tightness during traditional continuous casting and casting operations. To maintain the quality of molten steel.
根據本發明之上述目的,提出一種煉鋼連鑄製程澆鑄裝置。此煉鋼連鑄製程澆鑄裝置包含盛鋼桶、鋼液分配器以及氣流輸出環。盛鋼桶用以盛裝熔融鋼液。鋼液分配器連接盛鋼桶以承接熔融鋼液進行連續澆鑄。氣流輸出環圍繞於盛鋼桶與鋼液分配器的連接介面。其中,氣流輸出環具有內壁以及連接內壁之上表面。內壁上設有複數個側出氣孔,且上表面設有複數個上出氣孔。氣流輸出環配置以導入氣流經側出氣孔與上出氣孔輸出。 According to the above objective of the present invention, a casting device for steelmaking and continuous casting process is provided. The casting device of this steelmaking continuous casting process includes a ladle, a molten steel distributor and an air flow output ring. The ladle is used to contain molten steel. The molten steel distributor is connected to the ladle to receive molten steel for continuous casting. The air output ring surrounds the connection interface between the ladle and the molten steel distributor. Wherein, the air flow output ring has an inner wall and an upper surface connecting the inner wall. A plurality of side air outlet holes are arranged on the inner wall, and a plurality of upper air outlet holes are arranged on the upper surface. The air flow output ring is configured to introduce air flow to output through the side air outlet and the upper air outlet.
依據本發明之一實施例,上述之盛鋼桶之下方具有長鑄嘴,且鋼液分配器之上方具有澆鑄管,氣流輸出環設置在澆鑄管上,氣流輸出環的內壁與澆鑄管的開口對接,長鑄嘴置入氣流輸出環中。 According to an embodiment of the present invention, the above-mentioned ladle has a long casting nozzle underneath, and a casting pipe above the molten steel distributor. The air flow output ring is arranged on the casting pipe, and the inner wall of the air output ring and the casting pipe The opening is butted, and the long casting nozzle is placed in the air flow output ring.
依據本發明之一實施例,上述之氣流輸出環與盛鋼桶之間具有間隙,且從氣流輸出環之上出氣孔輸出之氣流在間隙形成向上氣幕。 According to an embodiment of the present invention, there is a gap between the air flow output ring and the ladle, and the air flow output from the air outlet above the air flow output ring forms an upward air curtain in the gap.
依據本發明之一實施例,上述之氣流之流量為600LPM,間隙範圍為10mm~30mm。 According to an embodiment of the present invention, the flow rate of the above-mentioned airflow is 600LPM, and the gap range is 10mm-30mm.
依據本發明之一實施例,上述之氣流輸出環更包含進氣孔、第一通道、以及第二通道。其中,第一通道連通進氣孔以及上出氣孔,第二通道連通進氣孔以及側出氣孔。 According to an embodiment of the present invention, the above-mentioned air flow output ring further includes an air inlet, a first passage, and a second passage. Wherein, the first channel communicates with the air inlet and the upper air outlet, and the second channel communicates with the air inlet and the side air outlet.
依據本發明之一實施例,上述之氣流輸出環具有外壁,外壁與內壁連接在上表面的相對兩側,且進氣孔設 置在外壁上。 According to an embodiment of the present invention, the above-mentioned air flow output ring has an outer wall, the outer wall and the inner wall are connected on opposite sides of the upper surface, and the air inlet holes are provided Placed on the outer wall.
由上述可知,本發明之氣流輸出環的設計能夠在盛鋼桶與氣流輸出環之間存在間隙的條件下,改變煉鋼澆鑄管內的氣流場。而且,藉由氣流輸出環之上出氣孔來產生一向上氣幕從間隙向外流出,故可阻擋外界空氣進入澆鑄管內,以在澆鑄管內維持正壓,而可有效改善間隙存在時之氣密性,以維持鋼液品質。另一方面,透過氣流輸出環的使用,可提供操作者較大之操作空間,無須將盛鋼桶緊貼澆鑄管,故可避免發生碰撞或造成鋼液分配器傾倒事故發生。 It can be seen from the above that the design of the air flow output ring of the present invention can change the air flow field in the steelmaking casting pipe under the condition that there is a gap between the ladle and the air flow output ring. Moreover, an upward air curtain flows out from the gap by the air outlet on the air output ring, so it can block the outside air from entering the casting pipe to maintain a positive pressure in the casting pipe, which can effectively improve the existence of the gap. Air tightness to maintain the quality of molten steel. On the other hand, the use of the air output ring can provide a larger operating space for the operator, and there is no need to close the ladle to the casting pipe, so collisions or accidents of the molten steel distributor can be avoided.
100‧‧‧煉鋼連鑄製程澆鑄裝置 100‧‧‧Steelmaking continuous casting process casting device
110‧‧‧盛鋼桶 110‧‧‧Steel drum
111‧‧‧長鑄嘴 111‧‧‧Long Cast Mouth
120‧‧‧鋼液分配器 120‧‧‧Molten steel distributor
121‧‧‧澆鑄管 121‧‧‧Casting tube
121a‧‧‧開口 121a‧‧‧Open
122‧‧‧澆鑄嘴 122‧‧‧Pouring nozzle
130‧‧‧氣流輸出環 130‧‧‧Air flow output ring
131‧‧‧外壁 131‧‧‧Outer wall
133a‧‧‧上出氣孔 133a‧‧‧Upper vent
132‧‧‧內壁 132‧‧‧Inner wall
132a‧‧‧側出氣孔 132a‧‧‧Side air outlet
133‧‧‧上表面 133‧‧‧Upper surface
134‧‧‧進氣孔 134‧‧‧Air inlet
135‧‧‧第一通道 135‧‧‧The first channel
136‧‧‧第二通道 136‧‧‧Second Channel
G1‧‧‧間隙 G1‧‧‧Gap
為了更完整了解實施例及其優點,現參照結合所附圖式所做之下列描述,其中:〔圖1〕係繪示依照本發明之一實施方式之一種煉鋼連鑄製程澆鑄裝置之裝置示意圖;〔圖2〕係繪示依照本發明之一實施方式之一種煉鋼連鑄製程澆鑄裝置之立體剖面示意圖;以及〔圖3〕係繪示根據本發明之一實施例所模擬的氣體流場示意圖。 For a more complete understanding of the embodiments and their advantages, now refer to the following description in conjunction with the accompanying drawings, in which: [FIG. 1] shows a casting device of a steelmaking continuous casting process according to an embodiment of the present invention Schematic diagram; [FIG. 2] is a three-dimensional cross-sectional schematic diagram of a casting device for a steelmaking continuous casting process according to an embodiment of the present invention; and [FIG. 3] is a schematic diagram of a simulated gas flow according to an embodiment of the present invention Schematic diagram of the field.
請參照圖1,其係繪示依照本發明之一實施方式之一種煉鋼連鑄製程澆鑄裝置之裝置示意圖。本實施方式的
煉鋼連鑄製程澆鑄裝置100主要包含盛鋼桶110、鋼液分配器120以及氣流輸出環130。盛鋼桶110用以盛裝熔融鋼液。鋼液分配器120設置在盛鋼桶110的下方,用以承接鋼液並進一步地分配鋼液以進行後續的連續澆鑄作業。在本實施例中,氣流輸出環130設置在盛鋼桶110與鋼液分配器120之間,用以避免外界空氣影響從盛鋼桶110傳輸至鋼液分配器120的鋼液品質。
Please refer to FIG. 1, which is a schematic diagram of a casting device for a steelmaking continuous casting process according to an embodiment of the present invention. Of this embodiment
The
如圖1所示,在一實施例中,盛鋼桶110底部設有長鑄嘴111,鋼液分配器120的頂部與底部分別設有澆鑄管121及澆鑄嘴122。其中,盛鋼桶110的長鑄嘴111設置在鋼液分配器120的澆鑄管121上方,故從長鑄嘴111流出之鋼液可從澆鑄管121進入鋼液分配器120中。在其他實施例中,盛鋼桶110的長鑄嘴111亦可置入鋼液分配器120的澆鑄管121中,同樣可使鋼液從澆鑄管121進入鋼液分配器120中。在本實施例中,氣流輸出環130設置在盛鋼桶110與鋼液分配器120之間,且圍繞於盛鋼桶110與鋼液分配器120的連接介面。其中,前述之「連接介面」係指長鑄嘴111與澆鑄管121之間的連接介面。欲陳明者,盛鋼桶與鋼液分配器的連接介面並不侷限於此,只要能將盛鋼桶之鋼液傳輸至鋼液分配器的設計均可適用。
As shown in FIG. 1, in one embodiment, the bottom of the
另請同時參照圖1及圖2,其中圖2係繪示依照本發明之一實施方式之一種煉鋼連鑄製程澆鑄裝置之立體剖面示意圖。欲陳明者,為了能更清楚繪示氣流輸出環130之整體結構,圖2只繪示被截斷的(半個)氣流輸出環,完整
的氣流輸出環130為一個環形。氣流輸出環130主要是用以將鈍氣導入上述的盛鋼桶110與鋼液分配器120的連接介面。如圖2所示,氣流輸出環130具有外壁131、內壁132以及上表面133。其中,外壁131相對內壁132,且外壁131與內壁132是連接在上表面133的相對二側。
Please also refer to FIGS. 1 and 2 at the same time, in which FIG. 2 is a three-dimensional cross-sectional schematic diagram of a casting device for a steelmaking continuous casting process according to an embodiment of the present invention. For those who want to clarify, in order to show the overall structure of the air
請繼續參照圖1及圖2,氣流輸出環130的內壁132上設有數個側出氣孔132a,上表面133設有數個上出氣孔133a。此外,氣流輸出環130更包含進氣孔134、第一通道135與第二通道136。其中,進氣孔134設置在氣流輸出環130的外壁131,第一通道135連通進氣孔134以及上出氣孔133a,第二通道136連通進氣孔134以及側出氣孔132。其中,進氣孔134配置以連接一氣流供應源,藉此氣流可經由進氣孔134進入氣流輸出環130中,進入氣流輸出環130內部的氣流,可分別經由第一通道135而從上出氣孔133a流出、以及經由第二通道136而從側出氣孔132a流出。
Please continue to refer to FIGS. 1 and 2, the
請一併參照圖1與圖3,其中圖3係繪示根據本發明之一實施例所模擬的氣體流場示意圖。在本實施例中,如圖1所示,氣流輸出環130設置在鋼液分配器120的澆鑄管121上方,且氣流輸出環130的內壁132是與澆鑄管121的開口121a對接。其中,盛鋼桶110與氣流輸出環130之間具有間隙G1。因此,從上出氣孔133a輸出的氣流可在間隙G1形成向上的氣幕(例如圖3的向上的箭頭所示),且從側出氣孔132a輸出的氣流則可環繞於盛鋼桶110與鋼液分配器120的連接介面周圍,進而達到阻隔空氣(例如圖3所示之虛
線箭頭所示)進入的功能。在一些特定例子中,根據鋼液的鋼種不同,氣流可選擇為氮氣或氬氣等其他適合之氣體。
Please refer to FIGS. 1 and 3 together, where FIG. 3 is a schematic diagram of a gas flow field simulated according to an embodiment of the present invention. In this embodiment, as shown in FIG. 1, the air
另請同時參照圖1、圖2及下表一,下表一為在通入之保護氣氛(氬氣)的流量為600LPM的條件下,本實施例與一比較例分別模擬的氣體流場在不同間隙G1(單位mm)時,所測得澆鑄管內之氧濃度(%)變化列表。其中,比較例之氣流輸出環僅在其內壁設有側出氣孔,而不具有上表面之上出氣孔。由表一可知,在通入氬氣流量為600LPM、以及間隙G1為10mm~30mm的條件下,澆鑄管內的氧濃度均小於1%,這表示本實施例的氣流輸出環130的上出氣孔133a搭配側出氣孔132a的設計,能夠在間隙G1形成氣幕而達到氣密作用,藉以有效防止鋼液氧化。另一方面,當間隙G1增加至30mm時,使用本發明實施例的氣流輸出環所測得的澆鑄管內氧濃度(0.61%)仍小於在間隙G1為10mm時使用比較例的氣流輸出環所測得的澆鑄管內氧濃度(1%)。這表示,使用本實施例的氣流輸出環130可在較大間隙G1的條件下發揮良好的氣密效果,故操作者無需將盛鋼桶110緊貼澆鑄管121,藉此可獲得較大的操作空間,達到避免發生碰撞或造成鋼液分配器120傾倒事故的問題。
Please also refer to Figure 1, Figure 2 and Table 1 below. Table 1 shows the simulated gas flow fields of this embodiment and a comparative example under the condition that the flow of the protective atmosphere (argon) is 600LPM. With different gaps G1 (in mm), the measured oxygen concentration (%) change list in the casting pipe. Among them, the air flow output ring of the comparative example is only provided with side air outlet holes on its inner wall, and does not have air outlet holes on the upper surface. It can be seen from Table 1 that under the condition that the flow of argon gas is 600LPM and the gap G1 is 10mm~30mm, the oxygen concentration in the casting tube is less than 1%, which means that the upper vent hole of the gas
由上述本發明實施例可知,本發明之氣流輸出 環的設計能夠在盛鋼桶與氣流輸出環之間存在間隙的條件下,改變煉鋼澆鑄管內的氣流場。而且,藉由氣流輸出環之上出氣孔來產生一向上氣幕從間隙向外流出,故可阻擋外界空氣進入澆鑄管內,以在澆鑄管內維持正壓,而可有效改善間隙存在時之氣密性,以維持鋼液品質。另一方面,透過氣流輸出環的使用,可提供操作者較大之操作空間,無須將盛鋼桶緊貼澆鑄管,故可避免發生碰撞或造成鋼液分配器傾倒事故發生。 It can be seen from the above embodiments of the present invention that the airflow output of the present invention The design of the ring can change the air flow field in the steelmaking casting pipe under the condition that there is a gap between the ladle and the air output ring. Moreover, an upward air curtain flows out from the gap by the air outlet on the air output ring, so it can block the outside air from entering the casting pipe to maintain a positive pressure in the casting pipe, which can effectively improve the existence of the gap. Air tightness to maintain the quality of molten steel. On the other hand, the use of the air output ring can provide a larger operating space for the operator, and there is no need to close the ladle to the casting pipe, so collisions or accidents of the molten steel distributor can be avoided.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be determined by the scope of the attached patent application.
130‧‧‧氣流輸出環 130‧‧‧Air flow output ring
131‧‧‧外壁 131‧‧‧Outer wall
133a‧‧‧上出氣孔 133a‧‧‧Upper vent
132‧‧‧內壁 132‧‧‧Inner wall
132a‧‧‧側出氣孔 132a‧‧‧Side air outlet
133‧‧‧上表面 133‧‧‧Upper surface
134‧‧‧進氣孔 134‧‧‧Air inlet
135‧‧‧第一通道 135‧‧‧The first channel
136‧‧‧第二通道 136‧‧‧Second Channel
Claims (6)
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