TW202037827A - Double-track cam roller sliding table includes a linear rail and a roller mounting plate arranged on a linear rail fixing seat - Google Patents
Double-track cam roller sliding table includes a linear rail and a roller mounting plate arranged on a linear rail fixing seat Download PDFInfo
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Description
本發明是有關一種滑台,尤其是指雙軌式凸輪滾子滑台。The invention relates to a sliding table, in particular to a double-track cam roller sliding table.
按,直線滑台是一種能提供直線運動的機械結構,可臥式或者立 式使用,也可以組合成特定的運動機構使用--即自動化行業中通常稱為XY軸、XYZ軸等多軸向運動機構。一般來說,直線滑台會具有驅動部分和滑動部分,傳統直線滑台的驅動部分各種各樣,但這些(傳動件)在使用過程中,均暴露出不同的問題: 1、油壓升降結構。油壓缸的活塞長期使用後會磨損油封,導致油壓缸出現漏油現象,在進行垂直升降運動時容易出現掉落的問題,存在安全隱患。 2、導螺桿螺母結構。導螺桿螺母結構作為傳動件,其工作行程由導螺桿的長度進行限制,如需要長行程的運動傳遞,則需要配置較長的導螺桿,成本相對較高,而且導螺桿螺母結構作為傳動件實現縱向上的運動時,在驅動馬達停機時,仍然存在一定的安全隱患。 3、吊索、鋼索結構。此類結構在長期使用且不檢修的情況下,存在鋼索斷裂的風險。 4、齒輪齒排結構。齒輪齒排傳動件在工作過程中,齒輪上始終只有三個齒面與齒排上的齒相互接觸,在啟動或停止的瞬間,傳動聲音較大,產生噪音;而且齒輪與齒排之間的接觸面積極小(實際上二者之間僅為線接觸),一方面會產生應力集中,導致滑台的整體負載受到嚴重的限制,另一方面還會影響到滑台的整體使用壽命。 因此現在需要一種能夠解決上述問題的方法或裝置。 本發明是是為了解決現有技術所存在的上述不足,提出一種結構簡單,設計巧妙,佈局合理,安全係數高,負載大的渦桿式凸輪滾子安裝板的滑台。 本發明的技術解決方案是:一種雙軌式凸輪滾子滑台,其特徵在於:一滑台包括線軌固定座,線軌固定座上設置有線軌和滾子安裝板,滾子安裝板上設置有多個均勻分佈的齒,滑台上設有滑塊固定座,滑塊固定座上固定連接有渦桿式凸輪固定座,渦桿式凸輪固定座上轉動支撐有渦桿式凸輪,渦桿式凸輪與滾子安裝板之滾子互相配合,在渦桿式凸輪固定座上設置有伺服馬達,伺服馬達通過皮帶輪傳動件與渦桿式凸輪的端部相連,在渦桿式凸輪固定座上設置有至少兩個支撐部,所有支撐部的頂端共同支撐有移動工作平台,渦桿式凸輪固定座的底端設置有滑塊,滑塊滑動連接在線軌上。 線軌為相互平行的兩條,滾子安裝板位於兩條線軌之間或者是線軌可為一條,且滾子安裝板位於線軌的上方。 本發明與習用裝置相較,具有如下優點: 雙軌式凸輪滾子滑台,其結構簡單,設計巧妙,佈局合理,它針對傳統滑台多使用凸輪滾子傳動件進行運動的傳遞,而由之產生的種種問題,設計出一種特殊的滑台結構,它創造性地設計出一個能夠與渦桿式凸輪嚙合的滾子安裝板的滾子配合傳動,當渦桿式凸輪轉動時,便能夠與該滾子安裝板發生相對運動,進而將馬達的扭矩輸出轉化為直線運動。與傳統的齒輪齒條式傳動機構相比,這種傳動機構在任意時刻,渦桿式凸輪都會與多個滾子相接觸,即渦桿式凸輪與滾子安裝板的滾子之間存在多條線接觸,而接觸線的數量則取決於渦桿式凸輪上螺旋齒的數量,因此設計者可根據設計需求進行螺旋齒數量的確定,進而達到調整接觸線數量的目的。接觸線的數量越多,本滑台所能承擔的負載越大,自鎖能力越強,因此即便出現了馬達停機的狀況,本種滑台在垂直方向上也不會掉落。同時本滑台運轉過程中發出的聲音極小,且能實現高扭矩旋轉以及大負載的高速緩衝定位;本種滑台的有效行程,取決於其中滾子安裝板的長度,由於滾子安裝板及其滾子的結構相對簡單,因此理論上說這種滑台可實現任意長度的行程。並且這種滑台的製作工藝簡單,製造成本低廉,因此可以說它具備了多種優點,特別適合於在本領域中推廣應用,其實用性與前瞻性亦十分有利基點。Press, the linear slide is a mechanical structure that can provide linear motion, which can be horizontal or vertical It can also be combined into a specific motion mechanism, which is usually called XY axis, XYZ axis and other multi-axial motion mechanisms in the automation industry. Generally speaking, a linear sliding table will have a driving part and a sliding part. The driving parts of the traditional linear sliding table are various, but these (transmission parts) are exposed to different problems during use: 1. Hydraulic lifting structure. The piston of the hydraulic cylinder will wear the oil seal after long-term use, resulting in oil leakage in the hydraulic cylinder, and the problem of falling during vertical lifting movement is likely to occur, which poses a safety hazard. 2. Lead screw nut structure. The lead screw nut structure is used as a transmission part, and its working stroke is limited by the length of the lead screw. If long-stroke motion transmission is required, a longer lead screw is required, which is relatively expensive, and the lead screw nut structure is realized as a transmission part During longitudinal movement, there are still certain safety hazards when the drive motor is stopped. 3. Sling and steel cable structure. If this type of structure is used for a long time and is not overhauled, there is a risk of cable breakage. 4. Gear rack structure. In the working process of the gear tooth row transmission part, there are always only three tooth surfaces on the gear in contact with the teeth on the tooth row. At the moment of starting or stopping, the transmission sound is loud and noise is generated; and the gap between the gear and the tooth row The contact surface is positively small (in fact, the two are only in line contact). On the one hand, stress concentration will occur, which will severely limit the overall load of the sliding table. On the other hand, it will also affect the overall service life of the sliding table. Therefore, there is a need for a method or device that can solve the above-mentioned problems. In order to solve the above-mentioned shortcomings in the prior art, the present invention proposes a sliding table with simple structure, ingenious design, reasonable layout, high safety factor, and heavy load. The technical solution of the present invention is: a double-track cam roller sliding table, which is characterized in that: a sliding table includes a linear rail fixing seat, a linear rail and a roller mounting plate are arranged on the linear rail fixing seat, and the roller mounting plate is arranged There are a plurality of evenly distributed teeth, the sliding table is provided with a sliding block fixing seat, the sliding block fixing seat is fixedly connected with a worm-type cam fixing seat, and the worm-type cam fixing seat is rotatably supported by a vortex cam The type cam and the roller of the roller mounting plate are matched with each other. A servo motor is arranged on the worm-type cam fixing seat. The servo motor is connected to the end of the worm-type cam through a pulley transmission member. At least two supporting parts are provided, the top ends of all supporting parts jointly support a mobile working platform, and the bottom end of the vortex cam fixing seat is provided with a sliding block, and the sliding block is slidably connected to the line rail. The linear rails are two parallel to each other, the roller mounting plate is located between the two linear rails or there can be one linear rail, and the roller mounting plate is located above the linear rail. Compared with conventional devices, the present invention has the following advantages: The double-track cam roller sliding table has a simple structure, ingenious design and reasonable layout. It has designed a special sliding table for the various problems caused by traditional sliding tables that use cam roller transmission parts for motion transmission. The structure, it creatively designs a roller of the roller mounting plate that can be engaged with the vortex cam for transmission. When the vortex cam rotates, it can move relative to the roller mounting plate, and then the motor The torque output is converted into linear motion. Compared with the traditional rack-and-pinion transmission mechanism, the vortex cam is in contact with multiple rollers at any time in this transmission mechanism, that is, there are many gaps between the vortex cam and the rollers of the roller mounting plate. The number of contact lines depends on the number of spiral teeth on the vortex cam. Therefore, the designer can determine the number of spiral teeth according to the design requirements to achieve the purpose of adjusting the number of contact lines. The more the number of contact wires, the greater the load that the sliding table can bear and the stronger the self-locking ability. Therefore, even if the motor stops, the sliding table will not fall in the vertical direction. At the same time, the sound produced by this sliding table is extremely small during operation, and it can realize high-torque rotation and high-speed buffer positioning of large loads; the effective stroke of this sliding table depends on the length of the roller mounting plate, because the roller mounting plate and The roller structure is relatively simple, so in theory, this sliding table can achieve any length of stroke. Moreover, the manufacturing process of this sliding table is simple and the manufacturing cost is low. Therefore, it can be said that it has a variety of advantages and is particularly suitable for popularization and application in this field. Its practicality and prospectiveness are also very favorable.
是以,針對上述習知結構所存在之問題點,如何開發一種更具理 想實用性之創新結構,實使用消費者所殷切企盼,亦是相關業者須努力研發突破之目標及方向。有鑑於此,本案發明人本於多年設計經驗,詳加設計本發明構件並經過實際審慎評估後,終得一確具實用性之本發明。Therefore, in view of the problems of the above-mentioned conventional structure, how to develop a more rational If you want a practical and innovative structure, and actually use what consumers are eagerly awaiting, it is also the goal and direction for the relevant industry to strive for research and breakthrough. In view of this, the inventor of this case, based on years of design experience, designed the components of the present invention in detail, and after actual and prudential evaluation, finally obtained a practical invention.
即,本發明之主要目的,是為了解決現有技術所存在的上述不足 ,提出一種結構簡單,設計巧妙,佈局合理,安全係數高,負載大且使用壽命長的雙軌式凸輪滾子滑台。That is, the main purpose of the present invention is to solve the above-mentioned shortcomings in the prior art , A double-track cam roller slide with simple structure, ingenious design, reasonable layout, high safety factor, heavy load and long service life is proposed.
本發明的技術解決方案是一種雙軌式凸輪滾子滑台,其包含一線 軌固定座,包含一座板,該座板設有至少一線軌和一滾子安裝板,其中該線軌為相互平行的兩條,而該滾子安裝板則可設於兩條線軌之間,該滾子安裝板上設置有一個以上的滾子,且滾子在滾子安裝板的長度方向上均勻分佈,且該座板上設有一滑塊固定座,該滑塊固定座上固定連接有一渦桿式凸輪固定座,該渦桿式凸輪固定座上轉動支撐有一渦桿式凸輪,該渦桿式凸輪表面導螺分佈有一螺旋齒,該螺旋齒之各軸向齒距間形成一螺旋槽,令該螺旋槽與該滾子的直徑相等,以使該螺旋槽與該滾子安裝板上設置的滾子互相配合,該渦桿式凸輪固定座上設置有一伺服馬達,該伺服馬達一端設一傳動軸,該渦桿式凸輪相對該傳動軸一端設一第二軸端,該伺服馬達通過一傳動皮帶與該傳動軸及該第二軸端相連,該滑塊固定座上設置有至少一支撐部,而所有支撐部的頂端共同支撐移動一工作平台,且該滑塊固定座的底端與該線軌相對位置設置有若干滑塊,各該滑塊滑動連接於該線軌上。The technical solution of the present invention is a double-track cam roller slide, which includes a line The rail fixing seat includes a plate, the seat plate is provided with at least one linear rail and a roller mounting plate, wherein the linear rails are two parallel to each other, and the roller mounting plate can be set between the two linear rails , The roller mounting plate is provided with more than one roller, and the rollers are evenly distributed in the length direction of the roller mounting plate, and the seat plate is provided with a sliding block fixing seat, and the sliding block fixing seat is fixedly connected There is a worm-type cam fixing seat, and a vortex-type cam is rotatably supported on the vortex-type cam fixing seat. A spiral tooth is distributed on the surface of the worm-type cam, and a spiral is formed between each axial pitch of the helical tooth Groove, the diameter of the spiral groove is equal to the diameter of the roller, so that the spiral groove and the roller provided on the roller mounting plate are matched with each other, the vortex cam fixing seat is provided with a servo motor, one end of the servo motor A transmission shaft is provided, the scroll cam is provided with a second shaft end opposite to one end of the transmission shaft, the servo motor is connected to the transmission shaft and the second shaft end through a transmission belt, and at least A supporting part, and the top ends of all supporting parts jointly support and move a working platform, and a plurality of sliding blocks are arranged at the relative positions of the bottom end of the sliding block fixing seat and the linear rail, and each sliding block is slidably connected to the linear rail.
請參閱第1~5圖所示,係本發明雙軌式凸輪滾子滑台之較佳實施 例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制,其係包括:Please refer to Figures 1 to 5, which are the preferred implementation of the double-track cam roller slide of the present invention For example, these examples are for illustrative purposes only, and are not restricted by this structure in patent applications, which include:
一線軌固定座10,包含一座板11,該座板11設有至少一線軌12和
一滾子安裝板14,於本實施例該線軌12為相互平行的兩條,而該滾子安裝板14位於兩條線軌12之間,該滾子安裝板14上設置有一個以上的滾子141,該滾子141在滾子安裝板14的長度方向上均勻分佈,且該滾子141相對該滾子安裝板14之軸心位置軸樞有一軸承142,以使該滾子141相對該滾子安裝板14上樞轉,而該座板11上設有一滑塊固定座20,該滑塊固定座20上固定連接有一渦桿式凸輪固定座30,該渦桿式凸輪固定座30上轉動支撐有一渦桿式凸輪50,該渦桿式凸輪50表面導螺分佈有一螺旋齒51,該螺旋齒51之各軸向齒距間形成一螺旋槽511,令該螺旋槽511與該滾子141的直徑相等,以使該螺旋槽511與該滾子安裝板14上設置的滾子141互相配合,該渦桿式凸輪固定座30上設置有一伺服馬達40,該伺服馬達40一端設一傳動軸41,該渦桿式凸輪50相對該傳動軸41一端設一第二軸端53,該伺服馬達40通過一傳動皮帶70與該傳動軸41及該第二軸端53相連,該渦桿式凸輪固定座30更設有一馬達固定部34及一渦桿式凸輪固定部35,以供該傳動軸41及該第二軸端53軸樞定位,該滑塊固定座20上設置有至少一支撐部23,而所有支撐部23的頂端共同支撐移動一工作平台60,且該滑塊固定座20的底端與該線軌12相對位置設置有若干滑塊13,各該滑塊13滑動連接於該線軌12上,其中該線軌12兩側緣分別設有一導軌部121,而該滑塊13對應該導軌部121設有一滑槽131,令該導軌部121導滑配置於該滑槽131內。A linear
繼而各該滑塊13頂端設有複數連結端132,且該滑塊固定座20對應
各該滑塊13之該連結端132設有對應的連結部22,該連結端132與該連結部22係藉由一螺栓S穿螺鎖固連結;另該滑塊固定座20頂端設有複數螺固端25,且該渦桿式凸輪固定座30對應該滑塊固定座20之該螺固端25設有對應的螺固部32,該螺固端25與該螺固部32係藉由一螺栓S穿螺鎖固連結;又該支撐部23頂端設有一組設端24,且該工作平台60對應該支撐部23之該組設端24設有對應的組設部61,該組設端24與該組設部61係藉由一螺栓S穿螺鎖固連結;而該渦桿式凸輪固定座30一端置中處設有一軸組端33,該渦桿式凸輪50對應該軸組端33設有一第一軸端52,令該第一軸端52軸樞定位於該軸組端33;Then the top of each
再者,該滑塊固定座20對應該渦桿式凸輪50位置貫設有一長槽孔
21,且該渦桿式凸輪固定座30對應該長槽孔21設有一長槽口31,該長槽孔21及該長槽口31可供該渦桿式凸輪50穿伸出以配合於該滾子安裝板14之各該滾子141者。Furthermore, the sliding
本發明所述實施例的雙軌式凸輪滾子滑台的工作過程如下:將需
要運載的工件B放置在移動工作平台60上,然後啟動伺服馬達40,伺服馬達40通過皮帶輪傳動件帶動渦桿式凸輪50轉動,由於渦桿式凸輪50與滾子安裝板14上的一個以上的滾子141相嚙合,因此渦桿式凸輪50轉動時會驅動整個滑塊固定座20相對於滾子安裝板14運動,在此過程中,滑塊13在該線軌12上滑動,實現了將伺服馬達40的扭矩輸出轉化為直線輸出的目的;The working process of the double-track cam roller slide of the embodiment of the present invention is as follows:
The workpiece B to be carried is placed on the moving
發明藉由該渦桿式凸輪50上的所有螺旋齒51之軸向齒距間的螺旋
槽511都會與滾子安裝板14上的滾子141接觸,因此上述運動發生的過程中,渦桿式凸輪50與滾子安裝板14上的滾子141之間相當於存在多條接觸線,與傳統的齒輪及齒條傳動件相比,不僅接觸面積增大了,同時多條接觸線在滾子安裝板14的長度方向上均勻分佈,讓運動的傳遞更加穩定,同時也可以承載更大的負載。The invention uses the spiral between the axial pitch of all the
歸納上述的說明,藉由本發明上述結構的設計,可有效克服習用 發明所面臨的缺失,進一步具有上述眾多的優點及實用價值,因此本發明為一創意極佳之發明創作,且在相同的技術領域中未見相同或近似的產品創作或公開使用,故本發明已符合發明專利有關『新穎性』與『進步性』的要件,乃依法提出申請。Summarizing the above description, the design of the above structure of the present invention can effectively overcome the conventional The deficiencies faced by the invention further have the above-mentioned numerous advantages and practical values. Therefore, the present invention is an extremely creative invention, and there is no identical or similar product creation or public use in the same technical field, so the present invention It has met the "novelty" and "progressive" requirements of an invention patent, and an application is filed in accordance with the law.
10:線軌固定座 11:座板 12:線軌 121:導軌部 13:滑塊 131:滑槽 132:連結端 14:滾子安裝板 141:滾子 142:軸承 20:滑塊固定座 21:長槽孔 22:連結部 23:支撐部 24:組設端 25:螺固端 30:渦桿式凸輪固定座 31:長槽口 32:螺固部 33:軸組端 34:馬達固定部 35:渦桿式凸輪固定部 40:伺服馬達 41:傳動軸 50:渦桿式凸輪 51:螺旋齒 511:螺旋齒 52:第一軸端 53:第二軸端 60:工作平台 61:組設部 70:傳動皮帶 S:螺栓 B:工件 10: Linear rail fixing seat 11: Seat plate 12: Line rail 121: Rail part 13: Slider 131: Chute 132: link end 14: Roller mounting plate 141: Roller 142: Bearing 20: Slider holder 21: Long slot 22: Connection part 23: Support 24: assembly terminal 25: Screw end 30: Scroll cam holder 31: Long notch 32: Screw part 33: Shaft end 34: Motor fixed part 35: Scroll cam fixing part 40: Servo motor 41: drive shaft 50: scroll cam 51: helical tooth 511: Spiral tooth 52: The first shaft end 53: second shaft end 60: work platform 61: Assembly Department 70: Transmission belt S: Bolt B: Workpiece
第1圖:係本發明雙軌式凸輪滾子滑台之立體圖。 第2圖:係本發明雙軌式凸輪滾子滑台之分解立體圖。 第3圖:係本發明雙軌式凸輪滾子滑台之縱向剖視圖。 第4圖:係本發明雙軌式凸輪滾子滑台之橫向剖視圖。 第5圖:係第4圖之A部局部剖視圖。Figure 1: A perspective view of the double-track cam roller slide of the present invention. Figure 2: An exploded perspective view of the double-track cam roller slide of the present invention. Figure 3: A longitudinal sectional view of the double-track cam roller slide of the present invention. Figure 4: is a transverse cross-sectional view of the double-track cam roller slide of the present invention. Figure 5: is a partial cross-sectional view of part A of Figure 4.
12:線軌 12: Line rail
13:滑塊 13: Slider
14:滾子安裝板 14: Roller mounting plate
141:滾子 141: Roller
142:軸承 142: Bearing
20:滑塊固定座 20: Slider holder
21:長槽孔 21: Long slot
23:支撐部 23: Support
24:組設端 24: assembly terminal
31:長槽口 31: Long notch
40:伺服馬達 40: Servo motor
50:渦桿式凸輪 50: scroll cam
60:工作平台 60: work platform
61:組設部 61: Assembly Department
S:螺栓 S: Bolt
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW108112596A TW202037827A (en) | 2019-04-11 | 2019-04-11 | Double-track cam roller sliding table includes a linear rail and a roller mounting plate arranged on a linear rail fixing seat |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108112596A TW202037827A (en) | 2019-04-11 | 2019-04-11 | Double-track cam roller sliding table includes a linear rail and a roller mounting plate arranged on a linear rail fixing seat |
Publications (1)
Publication Number | Publication Date |
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TW202037827A true TW202037827A (en) | 2020-10-16 |
Family
ID=74090928
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW108112596A TW202037827A (en) | 2019-04-11 | 2019-04-11 | Double-track cam roller sliding table includes a linear rail and a roller mounting plate arranged on a linear rail fixing seat |
Country Status (1)
Country | Link |
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TW (1) | TW202037827A (en) |
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2019
- 2019-04-11 TW TW108112596A patent/TW202037827A/en unknown
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