TW202035620A - Adhesive tape and manufacturing method of semiconductor package - Google Patents

Adhesive tape and manufacturing method of semiconductor package Download PDF

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Publication number
TW202035620A
TW202035620A TW108136313A TW108136313A TW202035620A TW 202035620 A TW202035620 A TW 202035620A TW 108136313 A TW108136313 A TW 108136313A TW 108136313 A TW108136313 A TW 108136313A TW 202035620 A TW202035620 A TW 202035620A
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Taiwan
Prior art keywords
adhesive tape
adhesive layer
crosslinking agent
lead frame
adhesive
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TW108136313A
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Chinese (zh)
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阿部憲明
佐藤信之
太刀川透
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日商有澤製作所股份有限公司
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Publication of TW202035620A publication Critical patent/TW202035620A/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings

Abstract

A subject of the disclosure is to provide an adhesive tape and a manufacturing method of a semiconductor package using the adhesive tape, wherein the adhesive tape can be peeled cleanly from a lead frame without leaving a part of an adhesive layer and can prevent mold flash. The subject can be solved by an adhesive tape for use in a manufacturing method of a semiconductor package, wherein the adhesive tape includes a substrate and an adhesive layer disposed on the substrate, and the adhesive layer includes a non-aromatic acrylic polymer that is crosslinked by a metal chelate crosslinking agent.

Description

黏著帶及半導體封裝的製造方法Adhesive tape and manufacturing method of semiconductor package

本發明是有關於一種用於半導體封裝的製造方法中的黏著帶及半導體封裝的製造方法。The invention relates to an adhesive tape used in a manufacturing method of a semiconductor package and a manufacturing method of the semiconductor package.

四面扁平無引線(Quad Flat No Lead,QFN)、小外型無引線(Small Outline No Lead,SON)等半導體封裝是藉由利用樹脂密封固定有半導體晶片的引線框架的表面而製造。然而,有時於密封時會產生樹脂經過引線框架的開口部向背面漏出而被覆半導體封裝的端子的問題(所謂的模具溢料(molding flash))。對於該問題,專利文獻1記載了將「一種耐熱性黏著帶,其特徵在於至少包含:由聚醯亞胺材料構成的基材層、以及由200℃下的儲存彈性係數為1.0×105 Pa以上的丙烯酸系材料構成的厚度1 μm~20 μm的黏著劑層」貼附於引線框架的背面的方法。Semiconductor packages such as Quad Flat No Lead (QFN) and Small Outline No Lead (SON) are manufactured by sealing and fixing the surface of a lead frame with a semiconductor chip with resin. However, there may be a problem (so-called molding flash) that resin leaks to the back through the opening of the lead frame to cover the terminals of the semiconductor package during sealing. In response to this problem, Patent Document 1 describes "a heat-resistant adhesive tape characterized by including at least: a base layer composed of a polyimide material, and a storage elastic coefficient of 1.0×10 5 Pa at 200°C. A method of attaching the above-mentioned acrylic material with a thickness of 1 μm to 20 μm to the back surface of the lead frame.

然而,黏著帶藉由半導體封裝的製造過程中實施的電漿處理進行改質,有時會產生無法從引線框架完全剝離而其一部分殘留的問題。對於該問題,專利文獻2記載了使用「一種樹脂密封型半導體裝置的製造中的樹脂密封用耐熱性黏著帶,所述黏著帶包括基材層以及積層於所述基材層上的黏著劑層,且其特徵在於,所述黏著劑層是由黏著劑形成,所述黏著劑包含含有源自(甲基)丙烯酸與該(甲基)丙烯酸以外的單體成分的結構單元的聚合物及環氧系交聯劑,所述(甲基)丙烯酸相對於所述單體成分100重量份含有5重量份以上,所述環氧系交聯劑相對於所述(甲基)丙烯酸以與0.4當量以上對應的重量份數含有」。However, the adhesive tape is modified by the plasma treatment performed during the manufacturing process of the semiconductor package, and sometimes it may not be completely peeled off from the lead frame and a part of it may remain. In response to this problem, Patent Document 2 describes the use of "a heat-resistant adhesive tape for resin sealing in the manufacture of resin-sealed semiconductor devices. The adhesive tape includes a substrate layer and an adhesive layer laminated on the substrate layer. And it is characterized in that the adhesive layer is formed of an adhesive, and the adhesive includes a polymer and a ring containing structural units derived from (meth)acrylic acid and monomer components other than the (meth)acrylic acid An oxygen-based crosslinking agent in which the (meth)acrylic acid contains 5 parts by weight or more with respect to 100 parts by weight of the monomer component, and the epoxy-based crosslinking agent is 0.4 equivalent to the (meth)acrylic acid The above corresponding parts by weight are included."

再者,非專利文獻1記載了電漿所造成的對丙烯酸系樹脂的影響。具體而言,記載了藉由對電漿的暴露,在與丙烯酸系樹脂中含有的苯環鄰接的部位,鍵選擇性地開裂。 [現有技術文獻] [專利文獻]Furthermore, Non-Patent Document 1 describes the influence of plasma on acrylic resin. Specifically, it is described that the bond is selectively cleaved at a site adjacent to the benzene ring contained in the acrylic resin by exposure to the plasma. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開2004-014930號公報 [專利文獻2]日本專利特開2011-124495號公報 [非專利文獻][Patent Document 1] Japanese Patent Laid-Open No. 2004-014930 [Patent Document 2] Japanese Patent Laid-Open No. 2011-124495 [Non-Patent Literature]

[非專利文獻1]「表面科學」, Vol.13, No.8, pp.478-482, 1992[Non-Patent Document 1] "Surface Science", Vol.13, No.8, pp.478-482, 1992

[發明所欲解決之課題][The problem to be solved by the invention]

專利文獻2中記載了藉由提高黏著劑層中所含的聚合物的交聯度,黏著帶的耐電漿性提高。然而,若提高聚合物的交聯度,則會產生難以確保為了防止模具溢料所必需的高溫條件下的黏著帶的黏著力的問題。Patent Document 2 describes that by increasing the degree of crosslinking of the polymer contained in the adhesive layer, the plasma resistance of the adhesive tape is improved. However, if the degree of crosslinking of the polymer is increased, it is difficult to ensure the adhesive force of the adhesive tape under high temperature conditions necessary to prevent mold flash.

本發明的目的在於提供一種黏著帶及使用其的半導體封裝的製造方法,所述黏著帶可不殘留黏著層的一部分而從引線框架乾淨地剝離,且可防止模具溢料。 [解決課題之手段]The object of the present invention is to provide an adhesive tape and a method for manufacturing a semiconductor package using the adhesive tape, which can be cleanly peeled from the lead frame without leaving a part of the adhesive layer, and can prevent mold flash. [Means to solve the problem]

本發明者等人進行了努力研究,結果發現,藉由使用非芳香族丙烯酸系聚合物及金屬螯合物交聯劑形成黏著帶的黏著層,可獲得優異的耐電漿性,並且在高溫條件下可獲得高黏著力。藉由具有優異的耐電漿性,可抑制電漿處理引起的黏著層的改質,可在常溫條件下將黏著帶從引線框架乾淨地剝離。另外,藉由在高溫條件下具有高黏著力,可防止模具溢料。The inventors conducted diligent studies and found that by using non-aromatic acrylic polymer and metal chelate crosslinking agent to form the adhesive layer of the adhesive tape, excellent plasma resistance can be obtained, and it can be used under high temperature conditions. High adhesion can be obtained under the pressure. By having excellent plasma resistance, the modification of the adhesive layer caused by the plasma treatment can be suppressed, and the adhesive tape can be cleanly peeled from the lead frame under normal temperature conditions. In addition, by having high adhesion under high temperature conditions, mold flash can be prevented.

本發明包含以下實施形態。 [1] 一種黏著帶,用於半導體封裝的製造方法中, 包含基材、以及配置於所述基材上的黏著層, 所述黏著層包含藉由金屬螯合物交聯劑交聯的非芳香族丙烯酸系聚合物。 [2] 如[1]所述的黏著帶,其中所述金屬螯合物交聯劑包含具有200℃以下的沸點的配位子。 [3] 如[1]或[2]所述的黏著帶,其中所述金屬螯合物交聯劑為鋁螯合物交聯劑。 [4] 一種所述黏著帶,用於半導體封裝的製造方法中,包含基材、以及配置於所述基材上的黏著層,且 下述式: [(A-B)/A]×100 (式中, A是電漿處理前的水相對於所述黏著層的接觸角, B是電漿處理後的水相對於所述黏著層的接觸角) 所表示的電漿處理前後的水相對於所述黏著層的接觸角的變化率(%)為10%以下, 所述黏著帶自銅箔的剝離力於150℃下為100 mN/25 mm以上。 [5] 一種半導體封裝的製造方法,包括: 貼附步驟,於引線框架的背面貼附如[1]~[4]中任一項所述的黏著帶; 固定步驟,將半導體晶片固定於貼附有所述黏著帶的引線框架的表面的晶片墊; 電漿處理步驟,利用電漿處理所述半導體晶片與所述引線框架的表面; 連接步驟,利用接合線連接經電漿處理的所述半導體晶片與所述引線框架的表面; 密封步驟,利用樹脂密封所述接合線、所述半導體晶片與所述引線框架的表面;以及 剝離步驟,從利用所述樹脂密封了表面的引線框架的背面剝離所述黏著帶。 [發明的效果]The present invention includes the following embodiments. [1] An adhesive tape used in the manufacturing method of semiconductor packaging, Comprising a substrate and an adhesive layer disposed on the substrate, The adhesive layer includes a non-aromatic acrylic polymer crosslinked by a metal chelate crosslinking agent. [2] The adhesive tape according to [1], wherein the metal chelate crosslinking agent contains a ligand having a boiling point of 200°C or less. [3] The adhesive tape according to [1] or [2], wherein the metal chelate crosslinking agent is an aluminum chelate crosslinking agent. [4] An adhesive tape used in a manufacturing method of a semiconductor package, comprising a substrate and an adhesive layer disposed on the substrate, and The following formula: [(A-B)/A]×100 (In the formula, A is the contact angle of the water before plasma treatment relative to the adhesive layer, B is the contact angle of the water after plasma treatment with respect to the adhesive layer) The change rate (%) of the contact angle of the water before and after the plasma treatment with respect to the adhesive layer is 10% or less, The peeling force of the adhesive tape from the copper foil is more than 100 mN/25 mm at 150°C. [5] A method for manufacturing a semiconductor package includes: In the attaching step, attach the adhesive tape as described in any one of [1] to [4] on the back of the lead frame; The fixing step: fixing the semiconductor chip to the chip pad on the surface of the lead frame to which the adhesive tape is attached; Plasma processing step, using plasma to process the surface of the semiconductor wafer and the lead frame; A connecting step, connecting the plasma-treated semiconductor wafer and the surface of the lead frame by bonding wires; A sealing step of using resin to seal the surfaces of the bonding wire, the semiconductor wafer and the lead frame; and In the peeling step, the adhesive tape is peeled from the back surface of the lead frame whose surface is sealed with the resin. [Effects of the invention]

根據本發明,可提供一種黏著帶及使用其的半導體封裝的製造方法,所述黏著帶可不殘留黏著層的一部分而從引線框架乾淨地剝離,且可防止模具溢料。According to the present invention, it is possible to provide an adhesive tape and a method for manufacturing a semiconductor package using the adhesive tape, which can be cleanly peeled from the lead frame without leaving a part of the adhesive layer, and can prevent mold flash.

<黏著帶> 本發明的第一實施方式是有關於一種黏著帶,用於半導體封裝的製造方法中,包含基材、以及配置於所述基材上的黏著層,所述黏著層包含藉由金屬螯合物交聯劑交聯的非芳香族丙烯酸系聚合物。具體而言,黏著帶用於防止模具溢料。藉由使用非芳香族丙烯酸系聚合物及金屬螯合物交聯劑,可獲得優異的耐電漿性及高溫條件下的高黏著力。藉此,可不殘留黏著層的一部分而將黏著帶從引線框架乾淨地剝離,且可防止模具溢料。<Adhesive tape> The first embodiment of the present invention relates to an adhesive tape used in a manufacturing method of a semiconductor package, comprising a substrate and an adhesive layer disposed on the substrate, the adhesive layer comprising a metal chelate Non-aromatic acrylic polymer crosslinked by crosslinking agent. Specifically, the adhesive tape is used to prevent mold flash. By using non-aromatic acrylic polymer and metal chelate crosslinking agent, excellent plasma resistance and high adhesion under high temperature conditions can be obtained. Thereby, the adhesive tape can be cleanly peeled from the lead frame without leaving a part of the adhesive layer, and mold flash can be prevented.

本實施方式的基材若為可耐受半導體封裝的製造過程中的溫度條件的耐熱性基材,則並無特別限定。耐熱性基材較佳為可耐受例如150℃、170℃、200℃、250℃或300℃的溫度的基材。作為具體的基材,例如可列舉聚醯亞胺、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚醚碸、聚醚醯亞胺、聚碸、聚苯硫醚、聚醚醚酮、聚芳酯、芳香族聚醯胺等。基材的厚度並無特別限定,例如可設為5 μm~50 μm、10 μm~40 μm、20 μm~30 μm等。The substrate of the present embodiment is not particularly limited as long as it is a heat-resistant substrate that can withstand the temperature conditions in the manufacturing process of the semiconductor package. The heat-resistant substrate is preferably a substrate that can withstand a temperature of, for example, 150°C, 170°C, 200°C, 250°C, or 300°C. As a specific substrate, for example, polyimide, polyethylene terephthalate, polyethylene naphthalate, polyether sulfide, polyether iminium, polysulfide, polyphenylene sulfide, poly Ether ether ketone, polyarylate, aromatic polyamide, etc. The thickness of the substrate is not particularly limited, and can be, for example, 5 μm to 50 μm, 10 μm to 40 μm, 20 μm to 30 μm, or the like.

本實施方式的黏著層包含藉由金屬螯合物交聯劑交聯的非芳香族丙烯酸系聚合物。黏著層藉由包含非芳香族丙烯酸系聚合物,耐電漿性提高。詳細機制尚未確定,但本發明者推測如下。於黏著層含有芳香族丙烯酸系聚合物的情況下,藉由電漿處理,芳香環周邊的鍵被集中切斷。其結果,黏著層表面的改質程度變強,耐電漿性大幅降低。與此相對,本實施方式的黏著層含有非芳香族丙烯酸系聚合物,因此即使進行電漿處理,亦不會發生所述集中切斷。其結果,電漿處理引起的黏著層表面的改質程度變弱,可確保良好的耐電漿性。The adhesive layer of this embodiment contains a non-aromatic acrylic polymer crosslinked by a metal chelate crosslinking agent. The adhesive layer contains a non-aromatic acrylic polymer to improve plasma resistance. The detailed mechanism has not yet been determined, but the inventors speculate as follows. When the adhesive layer contains an aromatic acrylic polymer, the bonds around the aromatic ring are cut intensively by the plasma treatment. As a result, the degree of modification of the surface of the adhesive layer becomes stronger, and the plasma resistance is greatly reduced. In contrast, the adhesive layer of the present embodiment contains a non-aromatic acrylic polymer, so even if the plasma treatment is performed, the concentrated cutting does not occur. As a result, the degree of modification of the surface of the adhesive layer by the plasma treatment becomes weak, and good plasma resistance can be ensured.

藉由金屬螯合物交聯劑交聯的非芳香族丙烯酸系聚合物可僅為一種,亦可為兩種以上的組合。於組合兩種以上的情況下,至少一種非芳香族丙烯酸系聚合物較佳為相對於非芳香族丙烯酸系聚合物的總量含有1重量%~20重量%源自丙烯酸的結構單元。再者,聚合物通常具有分子量分佈,因此將構成該分子量分佈的多個聚合物分子的組合視為一種。金屬螯合物交聯劑可僅為一種,亦可為兩種以上的組合。在不損害本發明的效果的範圍內,黏著層亦可含有進一步的成分。作為進一步的成分,例如可列舉塑化劑、顏料、染料、抗靜電劑、填充劑等。The non-aromatic acrylic polymer crosslinked by the metal chelate crosslinking agent may be only one type, or a combination of two or more types. When combining two or more types, at least one kind of non-aromatic acrylic polymer preferably contains 1 to 20% by weight of structural units derived from acrylic acid relative to the total amount of the non-aromatic acrylic polymer. Furthermore, a polymer usually has a molecular weight distribution, so a combination of a plurality of polymer molecules constituting the molecular weight distribution is regarded as one kind. The metal chelate crosslinking agent may be only one type or a combination of two or more types. The adhesive layer may contain further components within a range that does not impair the effects of the present invention. Examples of further components include plasticizers, pigments, dyes, antistatic agents, and fillers.

黏著層的乾燥後的厚度較佳為2 μm~12 μm,更佳為4 μm~10 μm,進而佳為6 μm~8 μm。The dried thickness of the adhesive layer is preferably 2 μm to 12 μm, more preferably 4 μm to 10 μm, and still more preferably 6 μm to 8 μm.

本實施方式的非芳香族丙烯酸系聚合物是指具有源自(甲基)丙烯酸及/或其衍生物的結構單元(以下稱為「丙烯酸單元」)、且不含芳香環的聚合物。在本說明書中,(甲基)丙烯酸是指丙烯酸及/或甲基丙烯酸。作為(甲基)丙烯酸的衍生物,例如可列舉(甲基)丙烯酸酯等。作為具體的(甲基)丙烯酸的衍生物,例如可列舉:(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十二烷基酯等。該些中,就適度確保常溫黏性的觀點而言,較佳為丙烯酸丁酯、丙烯酸2-乙基己酯。另外,非芳香族丙烯酸系聚合物必須具有用以與金屬螯合物交聯劑鍵結的官能基。作為官能基,較佳為羧基。另外,具有官能基的結構單元較佳為相對於非芳香族丙烯酸系聚合物的總量含有1重量%~20重量%。The non-aromatic acrylic polymer of the present embodiment refers to a polymer having a structural unit derived from (meth)acrylic acid and/or a derivative thereof (hereinafter referred to as an "acrylic unit") and not containing an aromatic ring. In this specification, (meth)acrylic acid means acrylic acid and/or methacrylic acid. As a derivative of (meth)acrylic acid, (meth)acrylate etc. are mentioned, for example. As specific derivatives of (meth)acrylic acid, for example, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, methyl (meth)acrylate, ethyl (meth)acrylate Ester, isoamyl (meth)acrylate, n-hexyl (meth)acrylate, isooctyl (meth)acrylate, isononyl (meth)acrylate, decyl (meth)acrylate, (meth)acrylic acid Lauryl ester and so on. Among these, from the viewpoint of adequately ensuring room temperature viscosity, butyl acrylate and 2-ethylhexyl acrylate are preferred. In addition, the non-aromatic acrylic polymer must have a functional group for bonding with the metal chelate crosslinking agent. As the functional group, a carboxyl group is preferred. In addition, the structural unit having a functional group preferably contains 1% by weight to 20% by weight with respect to the total amount of the non-aromatic acrylic polymer.

非芳香族丙烯酸系聚合物除了丙烯酸單元以外,亦可具有進一步的結構單元。作為進一步的結構單元,例如可列舉源自丙烯腈、乙酸乙烯酯、氯乙烯、丁二烯、異戊二烯等的結構單元。The non-aromatic acrylic polymer may have a further structural unit in addition to the acrylic unit. Examples of further structural units include structural units derived from acrylonitrile, vinyl acetate, vinyl chloride, butadiene, isoprene, and the like.

構成非芳香族丙烯酸系聚合物的丙烯酸單元的量相對於非芳香族丙烯酸系聚合物較佳為70重量%以上,更佳為80重量%以上,進而佳為90重量%以上。丙烯酸單元的量的上限並無特別限制,例如可設為100重量%、95重量%等。The amount of acrylic units constituting the non-aromatic acrylic polymer is preferably 70% by weight or more, more preferably 80% by weight or more, and still more preferably 90% by weight or more with respect to the non-aromatic acrylic polymer. The upper limit of the amount of the acrylic acid unit is not particularly limited, and it can be set to 100% by weight, 95% by weight, etc., for example.

就兼具作業性與糊殘留性的觀點而言,非芳香族丙烯酸系聚合物的重量平均分子量較佳為30萬~150萬,更佳為50萬~100萬。From the viewpoint of having both workability and paste residue properties, the weight average molecular weight of the non-aromatic acrylic polymer is preferably 300,000 to 1.5 million, more preferably 500,000 to 1 million.

非芳香族丙烯酸系聚合物的量相對於黏著層較佳為85重量%~99重量%,更佳為90重量%~98重量%,進而佳為93重量%~97重量%。The amount of the non-aromatic acrylic polymer relative to the adhesion layer is preferably 85% by weight to 99% by weight, more preferably 90% by weight to 98% by weight, and still more preferably 93% by weight to 97% by weight.

本實施方式的金屬螯合物交聯劑是指具有金屬離子與配位子的交聯劑。金屬螯合物交聯劑是離子鍵性交聯劑,因此與共價鍵性交聯劑相比,175℃下的彈性係數低。藉此,黏著層在高溫條件下具有高黏著力,可有效地抑制模具溢料。另外,金屬螯合物交聯劑較佳為具有沸點為200℃以下的配位子。藉此,在形成黏著層的步驟中,配位子因乾燥而揮發,金屬螯合物交聯劑可不可逆地與非芳香族丙烯酸系聚合物交聯。配位子的沸點的下限並無特別限定,例如可為60℃、70℃、80℃等。The metal chelate crosslinking agent of this embodiment refers to a crosslinking agent having a metal ion and a ligand. The metal chelate crosslinking agent is an ionic crosslinking agent, and therefore has a lower coefficient of elasticity at 175°C than a covalent crosslinking agent. In this way, the adhesive layer has high adhesion under high temperature conditions, which can effectively suppress mold flash. In addition, the metal chelate crosslinking agent preferably has a ligand having a boiling point of 200°C or less. Thereby, in the step of forming the adhesion layer, the ligand is volatilized due to drying, and the metal chelate crosslinking agent can irreversibly crosslink with the non-aromatic acrylic polymer. The lower limit of the boiling point of the ligand is not particularly limited. For example, it may be 60°C, 70°C, 80°C, or the like.

作為具有沸點為200℃以下的配位子的金屬螯合物交聯劑,例如可列舉鋁螯合物交聯劑、鈦螯合物交聯劑、鋯螯合物交聯劑等。Examples of the metal chelate crosslinking agent having a ligand having a boiling point of 200°C or less include aluminum chelate crosslinking agents, titanium chelate crosslinking agents, and zirconium chelate crosslinking agents.

作為鋁螯合物交聯劑,例如可列舉三(乙醯丙酮酸)鋁、雙乙醯乙酸乙酯單乙醯丙酮酸鋁、三(乙醯乙酸乙酯)鋁等。 作為鈦螯合物交聯劑,例如可列舉二異丙氧基雙(乙醯丙酮酸)鈦、四乙醯丙酮酸鈦、二異丙氧基雙(乙醯乙酸乙酯)鈦、二-2-乙基己氧基雙(2-乙基-3-羥基六氧化)鈦、乳酸鈦銨鹽、乳酸鈦、二異丙氧基雙(三乙醇胺化)鈦、胺基乙基胺基乙醇鈦等。 作為鋯螯合物交聯劑,例如可列舉四乙醯丙酮酸鋯、三丁氧基單乙醯丙酮酸鋯、二丁氧基雙(乙醯乙酸乙酯)鋯、乳酸鋯銨鹽等。 雖然並無特別限定,但就適用期(shelf life)的觀點而言,金屬螯合物交聯劑較佳為鋁螯合物交聯劑,更佳為三(乙醯丙酮酸)鋁。As an aluminum chelate crosslinking agent, for example, aluminum tris(acetate pyruvic acid), ethyl diacetoxyacetate aluminum monoacetate pyruvate, aluminum tris(ethylacetate), and the like can be cited. As the titanium chelate crosslinking agent, for example, diisopropoxy bis (acetate pyruvate) titanium, tetra acetyl pyruvate titanium, diisopropoxy bis (acetate ethyl acetate) titanium, di- 2-Ethylhexoxy bis(2-ethyl-3-hydroxyhexaoxide) titanium, titanium ammonium lactate, titanium lactate, diisopropoxy bis(triethanol aminated) titanium, aminoethylaminoethanol Titanium etc. Examples of the zirconium chelate crosslinking agent include zirconium tetraacetylpyruvate, zirconium tributoxymonoacetylpyruvate, zirconium dibutoxybis(ethylacetate), and zirconium ammonium lactate. Although not particularly limited, from the standpoint of shelf life, the metal chelate crosslinking agent is preferably an aluminum chelate crosslinking agent, more preferably aluminum tris(acetylpyruvate).

金屬螯合物交聯劑的量相對於黏著層較佳為1重量%~15重量%,更佳為2重量%~10重量%,進而佳為3重量%~7重量%。The amount of the metal chelate crosslinking agent is preferably 1% by weight to 15% by weight relative to the adhesive layer, more preferably 2% by weight to 10% by weight, and still more preferably 3% by weight to 7% by weight.

本實施方式的黏著帶亦可於黏著層上包含脫模膜。The adhesive tape of this embodiment may include a release film on the adhesive layer.

本實施方式的黏著帶可利用公知的方法製造。例如可藉由包括混合非芳香族丙烯酸系聚合物、金屬螯合物交聯劑及溶媒的步驟(混合步驟)、將混合物塗佈於基材的步驟(塗佈步驟)、將塗佈的混合物乾燥的步驟(乾燥步驟)的方法來製造黏著帶。The adhesive tape of this embodiment can be manufactured by a well-known method. For example, it can include a step of mixing a non-aromatic acrylic polymer, a metal chelate crosslinking agent, and a solvent (mixing step), a step of applying the mixture to a substrate (coating step), and a step of applying the mixture The drying step (drying step) is used to manufacture the adhesive tape.

作為混合步驟中使用的溶媒,例如可列舉酮溶媒(乙醯丙酮、甲基乙基酮、丙酮等)、醇溶媒(甲醇、乙醇、丙醇、丁醇等)、醚溶媒(四氫呋喃等)、腈溶媒(乙腈等)、醯胺溶媒(N,N-二甲基甲醯胺等)等。Examples of solvents used in the mixing step include ketone solvents (acetone, methyl ethyl ketone, acetone, etc.), alcohol solvents (methanol, ethanol, propanol, butanol, etc.), ether solvents (tetrahydrofuran, etc.), Nitrile solvents (acetonitrile, etc.), amide solvents (N,N-dimethylformamide, etc.), etc.

作為塗佈步驟中的塗佈方法,例如可列舉模塗佈機塗敷、棒塗佈機塗敷、氣刀塗佈機塗敷、凹版塗佈機塗敷、逆輥塗佈機塗敷、唇塗佈機塗敷等。As the coating method in the coating step, for example, die coater coating, bar coater coating, air knife coater coating, gravure coater coating, reverse roll coater coating, Lip coater coating etc.

本實施方式的黏著帶可進一步具有以下第二實施方式的黏著帶的特徵。The adhesive tape of this embodiment may further have the characteristics of the adhesive tape of the following second embodiment.

本發明的第二實施方式是有關於一種所述黏著帶,用於半導體封裝的製造方法中,包含基材、以及配置於所述基材上的黏著層,且下述式: [(A-B)/A]×100 (式中, A是電漿處理前的水相對於所述黏著層的接觸角, B是電漿處理後的水相對於所述黏著層的接觸角) 所表示的電漿處理前後的水相對於所述黏著層的接觸角的變化率(%)為10%以下, 所述黏著帶自銅箔的剝離力於150℃下為100 mN/25 mm以上。具體而言,黏著帶用於防止模具溢料。The second embodiment of the present invention relates to an adhesive tape used in a manufacturing method of a semiconductor package, comprising a substrate and an adhesive layer disposed on the substrate, and has the following formula: [(A-B)/A]×100 (In the formula, A is the contact angle of the water before plasma treatment relative to the adhesive layer, B is the contact angle of the water after plasma treatment with respect to the adhesive layer) The change rate (%) of the contact angle of the water before and after the plasma treatment with respect to the adhesive layer is 10% or less, The peeling force of the adhesive tape from the copper foil is more than 100 mN/25 mm at 150°C. Specifically, the adhesive tape is used to prevent mold flash.

若藉由電漿處理,水相對於黏著層的接觸角變小,則黏著層的黏著力上升,無法將黏著帶從引線框架乾淨地剝離。另一方面,藉由使電漿處理前後的水的接觸角的變化率(%)為10%以下,可抑制黏著力的上升,且在常溫條件下將黏著帶乾淨地剝離。另外,藉由使黏著帶的剝離力於150℃下為100 mN/25 mm以上,可防止模具溢料。If the contact angle of the water with respect to the adhesive layer is reduced by the plasma treatment, the adhesive force of the adhesive layer increases, and the adhesive tape cannot be cleanly peeled from the lead frame. On the other hand, by setting the change rate (%) of the contact angle of water before and after the plasma treatment to 10% or less, the increase in adhesive force can be suppressed and the adhesive tape can be peeled cleanly under normal temperature conditions. In addition, by making the peeling force of the adhesive tape 100 mN/25 mm or more at 150°C, mold flash can be prevented.

電漿處理前後的水相對於黏著層的接觸角的變化率(%)較佳為10%以下,更佳為5%以下,進而佳為3%以下。所述變化率(%)的下限並無特別限制,例如可設為0%、1%等。電漿處理前後的接觸角可藉由以下實施例中記載的方法測定,可基於測定的接觸角計算變化率。The change rate (%) of the contact angle of water with respect to the adhesive layer before and after the plasma treatment is preferably 10% or less, more preferably 5% or less, and still more preferably 3% or less. The lower limit of the rate of change (%) is not particularly limited, and can be set to 0%, 1%, etc., for example. The contact angle before and after the plasma treatment can be measured by the method described in the following examples, and the rate of change can be calculated based on the measured contact angle.

為了將黏著帶從引線框架乾淨地剝離,常溫條件下的黏著帶的剝離力越低越佳。具體而言,較佳為於25℃條件下小於1200 mN/25 mm,更佳為小於500 mN/25 mm。25℃下的黏著帶的剝離力可藉由以下實施例中記載的方法來測定。25℃下的黏著帶的剝離力的下限並無特別限定,例如可為100 mN/25 mm、200 mN/25 mm等。In order to cleanly peel the adhesive tape from the lead frame, the lower the peel force of the adhesive tape under normal temperature conditions, the better. Specifically, it is preferably less than 1200 mN/25 mm at 25°C, and more preferably less than 500 mN/25 mm. The peel force of the adhesive tape at 25°C can be measured by the method described in the following examples. The lower limit of the peeling force of the adhesive tape at 25°C is not particularly limited, and may be, for example, 100 mN/25 mm, 200 mN/25 mm, or the like.

就確保耐模具溢料性的觀點而言,高溫條件下的黏著帶的剝離力越高越佳。具體而言,較佳為於150℃條件下為100 mN/25 mm以上,更佳為150 mN/25 mm以上。150℃下的黏著帶的剝離力可藉由以下實施例中記載的方法來測定。150℃下的黏著帶的剝離力的上限並無特別限定,例如可為500 mN/25 mm、1000 mN/25 mm等。From the viewpoint of ensuring mold flash resistance, the higher the peel force of the adhesive tape under high temperature conditions, the better. Specifically, it is preferably 100 mN/25 mm or more at 150°C, more preferably 150 mN/25 mm or more. The peeling force of the adhesive tape at 150°C can be measured by the method described in the following examples. The upper limit of the peeling force of the adhesive tape at 150°C is not particularly limited, and may be, for example, 500 mN/25 mm, 1000 mN/25 mm, or the like.

為了確保耐模具溢料性且藉由接合線將半導體晶片與引線框架的表面充分連接,黏著帶的彈性係數於175℃下較佳為5×105 Pa~20×105 Pa,更佳為5×105 Pa~10×105 Pa。黏著帶的彈性係數可藉由以下實施例中記載的方法來測定。In order to ensure mold flash resistance and fully connect the semiconductor chip and the surface of the lead frame by bonding wires, the elastic coefficient of the adhesive tape is preferably 5×10 5 Pa to 20×10 5 Pa at 175°C, and more preferably 5×10 5 Pa~10×10 5 Pa. The elastic coefficient of the adhesive tape can be measured by the method described in the following examples.

本實施方式的黏著帶可進一步具有第一實施方式的黏著帶的特徵。The adhesive tape of this embodiment may further have the characteristics of the adhesive tape of the first embodiment.

<半導體封裝的製造方法> 本發明的第三實施方式是有關於一種半導體封裝的製造方法,所述半導體封裝的製造方法包括貼附步驟、固定步驟、電漿處理步驟、連接步驟、密封步驟及剝離步驟。以下,對各步驟進行說明。<Method of manufacturing semiconductor package> The third embodiment of the present invention relates to a method for manufacturing a semiconductor package, which includes an attaching step, a fixing step, a plasma treatment step, a connecting step, a sealing step, and a peeling step. Hereinafter, each step will be described.

本實施方式的貼附步驟是於引線框架的背面貼附第一實施方式或第二實施方式的黏著帶的步驟。貼附步驟可利用公知的方法進行。The attaching step of this embodiment is a step of attaching the adhesive tape of the first embodiment or the second embodiment to the back surface of the lead frame. The attaching step can be performed by a known method.

本實施方式的固定步驟是將半導體晶片固定於貼附有黏著帶的引線框架的表面的晶片墊的步驟。固定步驟可利用公知的方法進行。The fixing step of this embodiment is a step of fixing the semiconductor chip to the chip pad on the surface of the lead frame to which the adhesive tape is attached. The fixing step can be performed by a known method.

本實施方式的電漿處理步驟是利用電漿處理半導體晶片與引線框架的表面的步驟。電漿處理步驟可利用公知的方法進行。例如可於惰性氣體(氬氣、氮氣等)的環境下,於50 W~300 W(較佳為100 W~150 W)、5秒~60秒(較佳為10秒~30秒)的條件下進行電漿處理。The plasma processing step of this embodiment is a step of processing the surfaces of the semiconductor wafer and the lead frame with plasma. The plasma treatment step can be performed by a known method. For example, it can be used in an inert gas (argon, nitrogen, etc.) environment at 50 W to 300 W (preferably 100 W to 150 W), 5 seconds to 60 seconds (preferably 10 seconds to 30 seconds) Under the plasma treatment.

本實施方式的連接步驟是利用接合線連接經電漿處理的半導體晶片與引線框架的表面的步驟。連接步驟可利用公知的方法進行。The connecting step of this embodiment is a step of connecting the plasma-processed semiconductor wafer and the surface of the lead frame using bonding wires. The connecting step can be performed by a known method.

本實施方式的密封步驟是利用樹脂密封接合線、半導體晶片與引線框架的表面的步驟。密封步驟可利用公知的方法進行。例如可於110℃~200℃、較佳為130℃~180℃下進行密封步驟。The sealing step of this embodiment is a step of sealing the surfaces of the bonding wire, the semiconductor wafer, and the lead frame with resin. The sealing step can be performed by a known method. For example, the sealing step may be performed at 110°C to 200°C, preferably 130°C to 180°C.

本實施方式的剝離步驟是從利用樹脂密封了表面的引線框架的背面剝離黏著帶的步驟。剝離步驟可利用公知的方法進行。The peeling step of this embodiment is a step of peeling the adhesive tape from the back surface of the lead frame whose surface is sealed with resin. The peeling step can be performed by a known method.

於引線框架在表面具有多個晶片墊且將多個半導體晶片固定於所述多個晶片墊的情況下,本實施方式的製造方法亦可進一步包括切斷步驟:將剝離了黏著帶的、利用樹脂密封了表面的引線框架切斷為各個半導體封裝。 [實施例]In the case where the lead frame has a plurality of die pads on the surface and the plurality of semiconductor wafers are fixed to the plurality of die pads, the manufacturing method of this embodiment may further include a cutting step: peeling off the adhesive tape, using The lead frame whose surface is sealed with resin is cut into individual semiconductor packages. [Example]

以下,使用實施例及比較例對本發明進行更詳細的說明,但本發明的技術範圍並不限定於此。Hereinafter, the present invention will be explained in more detail using examples and comparative examples, but the technical scope of the present invention is not limited to these.

<聚合物> 實施例及比較例中使用了以下聚合物。 (1)丙烯酸系聚合物A 向反應容器中加入丙烯酸丁酯(Butyl Acrylate,BA)(92重量份)、丙烯酸(Acrylic Acid,AA)(8重量份)、乙酸乙酯(100重量份)及偶氮雙異丁腈(Azobisisobutyronitrile,AIBN)(0.3重量份),於70℃下攪拌。反應開始60分鐘後每隔30分鐘取出一部分反應溶液,利用脫離子水使反應停止,利用甲基乙基酮萃取,利用凝膠滲透層析法(Gel Permeation Chromatography,GPC)分析萃取溶液。根據GPC分析,於反應物的重量平均分子量達到70萬以上的階段冷卻反應容器,使反應停止。藉由將所得的混合物利用脫離子水進行水洗並進行乾燥,而獲得丙烯酸系聚合物A。丙烯酸系聚合物A的重量平均分子量為75萬,利用氫氧化鉀水溶液的滴定所得的酸值為810 mgKOH/g。<Polymer> The following polymers were used in Examples and Comparative Examples. (1) Acrylic polymer A Add Butyl Acrylate (BA) (92 parts by weight), Acrylic Acid (AA) (8 parts by weight), ethyl acetate (100 parts by weight) and azobisisobutyronitrile (Azobisisobutyronitrile) into the reaction vessel. , AIBN) (0.3 parts by weight), stirring at 70°C. After 60 minutes from the start of the reaction, a portion of the reaction solution was taken out every 30 minutes, the reaction was stopped with deionized water, extracted with methyl ethyl ketone, and the extracted solution was analyzed by Gel Permeation Chromatography (GPC). According to GPC analysis, the reaction vessel was cooled to stop the reaction when the weight average molecular weight of the reactant reached 700,000 or more. The obtained mixture was washed with deionized water and dried to obtain acrylic polymer A. The weight average molecular weight of the acrylic polymer A was 750,000, and the acid value obtained by titration with a potassium hydroxide aqueous solution was 810 mgKOH/g.

(2)丙烯酸系聚合物B 向反應容器中加入丙烯酸丁酯(BA)(82重量份)、丙烯腈(Acrylonitrile,AN)(12重量份)、丙烯酸2-羥基乙酯(2-Hydroxy Ethyl Acrylate,2HEA)(5重量份)、丙烯酸(AA)(1重量份)、乙酸乙酯(100重量份)及偶氮雙異丁腈(AIBN)(0.3重量份),於70℃下攪拌。反應開始60分鐘後每隔30分鐘取出一部分反應溶液,利用脫離子水使反應停止,利用甲基乙基酮萃取,利用凝膠滲透層析法(GPC)分析萃取溶液。根據GPC分析,於反應物的重量平均分子量達到50萬以上的階段冷卻反應容器,使反應停止。藉由將所得的混合物利用脫離子水進行水洗並進行乾燥,而獲得丙烯酸系聚合物B。丙烯酸系聚合物B的重量平均分子量為54萬。(2) Acrylic polymer B Add butyl acrylate (BA) (82 parts by weight), Acrylonitrile (AN) (12 parts by weight), and 2-Hydroxy Ethyl Acrylate (2HEA) (5 parts by weight) to the reaction vessel , Acrylic acid (AA) (1 part by weight), ethyl acetate (100 parts by weight) and azobisisobutyronitrile (AIBN) (0.3 parts by weight), stir at 70°C. After 60 minutes from the start of the reaction, a part of the reaction solution was taken out every 30 minutes, the reaction was stopped with deionized water, extracted with methyl ethyl ketone, and the extracted solution was analyzed by gel permeation chromatography (GPC). According to the GPC analysis, the reaction vessel was cooled when the weight average molecular weight of the reactant reached 500,000 or more to stop the reaction. The obtained mixture was washed with deionized water and dried to obtain acrylic polymer B. The weight average molecular weight of acrylic polymer B is 540,000.

(3)丙烯酸系聚合物C 向反應容器中加入丙烯酸丁酯(BA)(72重量份)、苯乙烯(Styrene,ST)(20重量份)、丙烯酸(AA)(8重量份)、乙酸乙酯(100重量份)、及偶氮雙異丁腈(AIBN)(0.3重量份),於70℃下攪拌。反應開始60分鐘後每隔30分鐘取出一部分反應溶液,利用脫離子水使反應停止,利用甲基乙基酮萃取,利用凝膠滲透層析法(GPC)分析萃取溶液。根據GPC分析,於反應物的重量平均分子量達到10萬以上的階段冷卻反應容器,使反應停止。藉由將所得的混合物利用脫離子水進行水洗並進行乾燥,而獲得丙烯酸系聚合物C。丙烯酸系聚合物C的重量平均分子量為12萬,利用氫氧化鉀水溶液的滴定所得的酸值為670 mgKOH/g。(3) Acrylic polymer C Add butyl acrylate (BA) (72 parts by weight), styrene (Styrene, ST) (20 parts by weight), acrylic acid (AA) (8 parts by weight), ethyl acetate (100 parts by weight), and Azobisisobutyronitrile (AIBN) (0.3 parts by weight), stirred at 70°C. After 60 minutes from the start of the reaction, a part of the reaction solution was taken out every 30 minutes, the reaction was stopped with deionized water, extracted with methyl ethyl ketone, and the extracted solution was analyzed by gel permeation chromatography (GPC). According to the GPC analysis, the reaction vessel was cooled when the weight average molecular weight of the reactant reached 100,000 or more to stop the reaction. The obtained mixture was washed with deionized water and dried to obtain acrylic polymer C. The weight average molecular weight of the acrylic polymer C is 120,000, and the acid value obtained by titration with an aqueous potassium hydroxide solution is 670 mgKOH/g.

<交聯劑> 實施例及比較例中,使用了以下交聯劑。 (1)鋁螯合物交聯劑[三(乙醯丙酮酸)鋁、商品名:歐蓋泰(ORGATIX)AL-3100(松本精細化工(Matsumoto Fine Chemical)股份有限公司製造)] (2)鈦螯合物交聯劑[二異丙氧基雙(乙醯丙酮酸)鈦、商品名:歐蓋泰(ORGATIX)TC-100(松本精細化工(Matsumoto Fine Chemical)股份有限公司製造)] (3)鋯螯合物交聯劑[四乙醯丙酮酸鋯,商品名:歐蓋泰(ORGATIX)ZC-700(松本精細化工(Matsumoto Fine Chemical)股份有限公司製造)] (4)苯酚酚醛清漆型環氧樹脂交聯劑[商品名:艾比克隆(EPICLON)N730A(DIC股份有限公司製造)] (5)脂環式環氧樹脂交聯劑A[商品名:EHPE3150(大賽璐(Daicel)股份有限公司製造)] (6)脂環式環氧樹脂交聯劑B[商品名:泰拉德(Tetrad)-C(三菱氣體化學股份有限公司製造)] (7)咪唑系觸媒[商品名:科萊茲(Curezol)C11Z(四國化成工業股份有限公司製造)] (8)異氰酸酯型交聯劑[商品名:度納特(Duranate)SBN-70D(旭化成股份有限公司製造)]<Crosslinking agent> In the Examples and Comparative Examples, the following crosslinking agents were used. (1) Aluminum chelate crosslinking agent [Tris(acetylpyruvate) aluminum, trade name: ORGATIX AL-3100 (manufactured by Matsumoto Fine Chemical Co., Ltd.)] (2) Titanium chelate crosslinking agent [diisopropoxy bis(acetylpyruvate) titanium, trade name: ORGATIX TC-100 (manufactured by Matsumoto Fine Chemical Co., Ltd.) )] (3) Zirconium chelate crosslinking agent [Zirconium tetraacetylpyruvate, trade name: ORGATIX ZC-700 (manufactured by Matsumoto Fine Chemical Co., Ltd.)] (4) Phenolic novolac type epoxy resin crosslinking agent [trade name: EPICLON N730A (manufactured by DIC Co., Ltd.)] (5) Alicyclic epoxy resin crosslinking agent A [trade name: EHPE3150 (made by Daicel Co., Ltd.)] (6) Alicyclic epoxy resin crosslinking agent B [trade name: Tetrad-C (manufactured by Mitsubishi Gas Chemical Co., Ltd.)] (7) Imidazole-based catalyst [trade name: Curezol C11Z (manufactured by Shikoku Chemical Industry Co., Ltd.)] (8) Isocyanate type crosslinking agent [trade name: Duranate SBN-70D (manufactured by Asahi Kasei Co., Ltd.)]

[實施例1] <黏著帶的製造> 在室溫下攪拌丙烯酸系聚合物A(100重量份)、鋁螯合物交聯劑(4重量份)、乙醯丙酮(10重量份)及甲基乙基酮(60重量份),獲得組成物1。使用模塗佈機將組成物1以乾燥後的厚度成為7 μm的方式塗佈於聚醯亞胺膜(厚度25 μm)上,於150℃下乾燥5分鐘,獲得黏著帶。藉由層壓將實施了脫模處理的脫模膜的脫模面貼合於黏著帶的黏著層上,於105℃下加熱24小時,獲得帶脫模膜的黏著帶。[Example 1] <Manufacture of adhesive tape> Stir the acrylic polymer A (100 parts by weight), aluminum chelate crosslinking agent (4 parts by weight), acetone (10 parts by weight) and methyl ethyl ketone (60 parts by weight) at room temperature to obtain Composition 1. The composition 1 was coated on a polyimide film (thickness 25 μm) using a die coater so that the thickness after drying became 7 μm, and dried at 150° C. for 5 minutes to obtain an adhesive tape. The mold release surface of the mold release film which performed the mold release process was laminated on the adhesive layer of an adhesive tape by lamination, and it heated at 105 degreeC for 24 hours, and obtained the adhesive tape with a mold release film.

<水的接觸角的變化率> 將帶脫模膜的黏著帶分割為第一黏著帶及第二黏著帶此兩個黏著帶,去除脫模膜,充分除電。於氬氣環境下(流速50 cc)、120 W、20秒的條件下,僅對第二黏著帶進行電漿處理。將第一黏著帶及第二黏著帶於23℃環境下以黏著層朝上的方式固定於接觸角計[製品名:CA-X(協和界面科學股份有限公司製造)]的台座上,測定向黏著層滴下純水時的接觸角。進行10次測定,計算出其平均值。根據接觸角的平均值與下述式,計算出水的接觸角的變化率。 水的接觸角的變化率(%)=[(水相對於第一黏著帶的接觸角-電漿處理後的水相對於第二黏著帶的接觸角)/水相對於第一黏著帶的接觸角]×100<The rate of change of the contact angle of water> The adhesive tape with the release film is divided into two adhesive tapes, the first adhesive tape and the second adhesive tape, the release film is removed, and the electricity is fully eliminated. Under the conditions of argon atmosphere (flow rate 50 cc), 120 W, 20 seconds, only the second adhesive tape is plasma treated. Fix the first adhesive tape and the second adhesive tape on the pedestal of the contact angle meter [product name: CA-X (manufactured by Kyowa Interface Science Co., Ltd.)] at 23°C with the adhesive layer facing upwards, and measure the direction The contact angle of the adhesive layer when pure water is dropped. The measurement was performed 10 times, and the average value was calculated. Based on the average value of the contact angle and the following formula, the rate of change of the contact angle of water was calculated. Change rate of the contact angle of water (%)=[(Contact angle of water with respect to the first adhesive tape-Contact angle of water after plasma treatment with respect to the second adhesive tape)/Contact of water with respect to the first adhesive tape Angle]×100

利用下述基準評價所述水的接觸角的變化率。結果如表1所示。 ◎:水的接觸角的變化率為5%以下 ○:水的接觸角的變化率大於5%且為10%以下 △:水的接觸角的變化率大於10%且為15%以下 ×:水的接觸角的變化率大於15%The rate of change of the contact angle of the water was evaluated using the following criteria. The results are shown in Table 1. ◎: The rate of change of the contact angle of water is 5% or less ○: The change rate of the contact angle of water is greater than 5% and less than 10% △: The change rate of the contact angle of water is greater than 10% and less than 15% ×: The change rate of the contact angle of water is greater than 15%

<剝離力的測定> 將黏著帶於壓延銅箔(厚度35 μm)的光澤面側進行輥層壓(30℃、0.4 MPa、1 m/min)後,製成25 mm寬的試驗片。將所製作的試驗片的壓延銅箔面與不鏽鋼板利用雙面膠帶貼合,於25℃及150℃的環境下測定將黏著帶沿180°方向以200 mm/min的速度剝落時的剝離力。利用下述基準評價該剝離力。結果如表1所示。<Measurement of peel strength> The adhesive tape was roll-laminated (30°C, 0.4 MPa, 1 m/min) on the glossy side of the rolled copper foil (thickness 35 μm), and then a 25 mm wide test piece was prepared. The rolled copper foil surface of the produced test piece and the stainless steel plate were bonded with double-sided tape, and the peeling force when the adhesive tape was peeled off at a speed of 200 mm/min in the 180° direction at 25°C and 150°C was measured . The peeling force was evaluated using the following criteria. The results are shown in Table 1.

[25℃環境下的剝離力] ◎:剝離力小於500 mN/25 mm ○:剝離力為500 mN/25 mm以上且小於1200 mN/25 mm △:剝離力為1200 mN/25 mm以上且小於1300 mN/25 mm ×:剝離力為1300 mN/25mm以上[Peel strength under 25℃ environment] ◎: Peeling force is less than 500 mN/25 mm ○: The peeling force is 500 mN/25 mm or more and less than 1200 mN/25 mm △: The peeling force is 1200 mN/25 mm or more and less than 1300 mN/25 mm ×: Peeling force is 1300 mN/25mm or more

[150℃環境下的剝離力] ◎:剝離力為150 mN/25 mm以上 ○:剝離力為100 mN/25 mm以上且小於150 mN/25 mm △:剝離力為50 mN/25 mm以上且小於100 mN/25 mm ×:剝離力小於50 mN/25 mm[Peel strength under 150℃ environment] ◎: Peeling force is 150 mN/25 mm or more ○: The peeling force is more than 100 mN/25 mm and less than 150 mN/25 mm △: The peeling force is more than 50 mN/25 mm and less than 100 mN/25 mm ×: Peeling force is less than 50 mN/25 mm

<彈性係數的測定> 將黏著劑組成物以乾燥後的厚度成為100 μm的方式塗佈於脫模膜上,於乾燥後在105℃下加熱24小時,去除脫模膜,藉此獲得黏著劑的單膜。對於所得的單膜,利用動態黏彈性測定(DMA:Dynamic Mechanical Analysis)裝置在升溫速度10℃/min、1 Hz的條件下測定23℃~200℃的儲存彈性係數(E')。其中,利用下述基準評價175℃下的值。結果如表1所示。<Measurement of coefficient of elasticity> The adhesive composition was coated on the release film so that the thickness after drying became 100 μm, and after drying, it was heated at 105° C. for 24 hours to remove the release film, thereby obtaining a single film of the adhesive. With respect to the obtained single film, the storage elastic coefficient (E') at 23° C. to 200° C. was measured under the conditions of a temperature increase rate of 10° C./min and 1 Hz using a dynamic viscoelasticity measurement (DMA: Dynamic Mechanical Analysis) device. Among them, the value at 175°C was evaluated using the following criteria. The results are shown in Table 1.

◎:175℃下的儲存彈性係數為5×105 Pa以上且小於10×105 Pa ○:175℃下的儲存彈性係數為10×105 Pa以上且小於20×105 Pa △:175℃下的儲存彈性係數為20×105 Pa以上且小於30×105 Pa ×:175℃下的儲存彈性係數為30×105 Pa以上◎: Storage elasticity coefficient at 175℃ is 5×10 5 Pa or more and less than 10×10 5 Pa ○: Storage elasticity coefficient at 175℃ is 10×10 5 Pa or more and less than 20×10 5 Pa △: 175℃ The storage elasticity coefficient under the temperature is 20×10 5 Pa or more and less than 30×10 5 Pa ×: The storage elasticity coefficient at 175℃ is 30×10 5 Pa or more

[實施例2~實施例4及比較例1~比較例7] 使用表1及表2所示的聚合物及交聯劑,與實施例1同樣地製造帶脫模膜的黏著帶,計算出水的接觸角的變化率。另外,測定剝離力及彈性係數。結果如表1及表2所示。[Example 2 to Example 4 and Comparative Example 1 to Comparative Example 7] Using the polymers and crosslinking agents shown in Table 1 and Table 2, an adhesive tape with a release film was produced in the same manner as in Example 1, and the rate of change in the contact angle of water was calculated. In addition, the peeling force and the coefficient of elasticity were measured. The results are shown in Table 1 and Table 2.

[表1]   實施例1 實施例2 實施例3 實施例4 丙烯酸系聚合物A 100 100 100 70 丙烯酸系聚合物B - - - 30 鋁螯合物交聯劑 4 - - 4 鈦螯合物交聯劑 - 4 - - 鋯螯合物交聯劑 - - 6 - 水的接觸角的變化率(%) 剝離力 (mN/25 mm) 25℃ 150℃ 彈性係數(×105 Pa) 黏著帶成分的數值的單位為重量份。[Table 1] Example 1 Example 2 Example 3 Example 4 Acrylic polymer A 100 100 100 70 Acrylic polymer B - - - 30 Aluminum chelate crosslinker 4 - - 4 Titanium chelate crosslinking agent - 4 - - Zirconium chelate crosslinking agent - - 6 - Change rate of water contact angle (%) Peeling force (mN/25 mm) 25℃ 150°C Elastic coefficient (×10 5 Pa) The unit of the numerical value of the adhesive tape component is part by weight.

[表2]   比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 比較例7 丙烯酸系聚合物A 100 100 100 100 - - - 丙烯酸系聚合物C - - - - 100 100 100 苯酚酚醛清漆型環氧樹脂交聯劑 8 - - - - - - 脂環式環氧樹脂交聯劑A - 8 - - 8 - - 脂環式環氧樹脂交聯劑B - - 6 - - - - 咪唑系觸媒 0.2 0.2 0.2 - 0.2 - - 鋁螯合物交聯劑 - - - - - 4 - 異氰酸酯型交聯劑 - - - 14 - - 14 水的接觸角的變化率(%) × × × 剝離力 (mN/25 mm) 25℃ × 150℃ × × × × × 彈性係數(×105 Pa) × × × 黏著帶成分的數值的單位為重量份。[Table 2] Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5 Comparative example 6 Comparative example 7 Acrylic polymer A 100 100 100 100 - - - Acrylic polymer C - - - - 100 100 100 Phenol novolac type epoxy resin crosslinking agent 8 - - - - - - Alicyclic epoxy resin crosslinking agent A - 8 - - 8 - - Alicyclic epoxy crosslinking agent B - - 6 - - - - Imidazole-based catalyst 0.2 0.2 0.2 - 0.2 - - Aluminum chelate crosslinker - - - - - 4 - Isocyanate type crosslinking agent - - - 14 - - 14 Change rate of water contact angle (%) X X X Peeling force (mN/25 mm) 25℃ X 150°C X X X X X Elastic coefficient (×10 5 Pa) X X X The unit of the numerical value of the adhesive tape component is part by weight.

如表1及表2的結果所示,實施例1~實施例4的黏著帶具有耐電漿性,因此可不殘留黏著層的一部分而從引線框架乾淨地剝離。另外,實施例1~實施例4的黏著帶在高溫條件下具有優異的黏著力,因此可抑制模具溢料。As shown in the results of Table 1 and Table 2, the adhesive tapes of Examples 1 to 4 have plasma resistance and therefore can be peeled cleanly from the lead frame without leaving a part of the adhesive layer. In addition, the adhesive tapes of Examples 1 to 4 have excellent adhesive force under high temperature conditions, so mold flash can be suppressed.

no

no

Claims (5)

一種黏著帶,用於半導體封裝的製造方法中,包含: 基材、以及配置於所述基材上的黏著層, 所述黏著層包含藉由金屬螯合物交聯劑交聯的非芳香族丙烯酸系聚合物。An adhesive tape used in a manufacturing method of semiconductor packaging, including: A substrate, and an adhesive layer disposed on the substrate, The adhesive layer includes a non-aromatic acrylic polymer crosslinked by a metal chelate crosslinking agent. 如申請專利範圍第1項所述的黏著帶,其中所述金屬螯合物交聯劑包含具有200℃以下的沸點的配位子。The adhesive tape described in item 1 of the scope of patent application, wherein the metal chelate crosslinking agent contains a ligand having a boiling point of 200°C or less. 如申請專利範圍第1項或第2項所述的黏著帶,其中所述金屬螯合物交聯劑為鋁螯合物交聯劑。The adhesive tape according to item 1 or item 2 of the scope of patent application, wherein the metal chelate crosslinking agent is an aluminum chelate crosslinking agent. 一種所述黏著帶,用於半導體封裝的製造方法中,包含:基材、以及配置於所述基材上的黏著層,且 由下述式: [(A-B)/A]×100 (式中, A是電漿處理前的水相對於所述黏著層的接觸角, B是電漿處理後的水相對於所述黏著層的接觸角) 所表示的電漿處理前後的水相對於所述黏著層的接觸角的變化率(%)為10%以下, 所述黏著帶自銅箔的剝離力於150℃下為100 mN/25 mm以上。An adhesive tape used in a manufacturing method of a semiconductor package, comprising: a substrate, and an adhesive layer disposed on the substrate, and From the following formula: [(A-B)/A]×100 (In the formula, A is the contact angle of the water before plasma treatment relative to the adhesive layer, B is the contact angle of the water after plasma treatment with respect to the adhesive layer) The change rate (%) of the contact angle of the water before and after the plasma treatment with respect to the adhesive layer is 10% or less, The peeling force of the adhesive tape from the copper foil is more than 100 mN/25 mm at 150°C. 一種半導體封裝的製造方法,包括: 貼附步驟,於引線框架的背面貼附如申請專利範圍第1項至第4項中任一項所述的黏著帶; 固定步驟,將半導體晶片固定於貼附有所述黏著帶的引線框架的表面的晶片墊; 電漿處理步驟,利用電漿處理所述半導體晶片與所述引線框架的表面; 連接步驟,利用接合線連接經電漿處理的所述半導體晶片與所述引線框架的表面; 密封步驟,利用樹脂密封所述接合線、所述半導體晶片與所述引線框架的表面;以及 剝離步驟,從利用所述樹脂密封了表面的引線框架的背面剝離所述黏著帶。A method for manufacturing a semiconductor package includes: In the attaching step, attach the adhesive tape as described in any one of items 1 to 4 of the scope of patent application on the back of the lead frame; The fixing step: fixing the semiconductor chip to the chip pad on the surface of the lead frame to which the adhesive tape is attached; Plasma processing step, using plasma to process the surface of the semiconductor wafer and the lead frame; A connecting step, connecting the plasma-treated semiconductor wafer and the surface of the lead frame by bonding wires; A sealing step of using resin to seal the surfaces of the bonding wire, the semiconductor wafer and the lead frame; and In the peeling step, the adhesive tape is peeled from the back surface of the lead frame whose surface is sealed with the resin.
TW108136313A 2018-11-16 2019-10-08 Adhesive tape and manufacturing method of semiconductor package TW202035620A (en)

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