TW202033931A - Complex inspection system of image - Google Patents
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- G01N23/2252—Measuring emitted X-rays, e.g. electron probe microanalysis [EPMA]
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- G01N2223/071—Investigating materials by wave or particle radiation secondary emission combination of measurements, at least 1 secondary emission
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2223/00—Investigating materials by wave or particle radiation
- G01N2223/07—Investigating materials by wave or particle radiation secondary emission
- G01N2223/079—Investigating materials by wave or particle radiation secondary emission incident electron beam and measuring excited X-rays
Abstract
Description
本發明是有關一種影像檢測系統,特別是關於一種檢測一待測物的表面影像的影像複合檢測系統。The invention relates to an image detection system, in particular to an image composite detection system for detecting the surface image of an object to be tested.
光學影像在量測或檢測的應用極為廣泛,一般的光學影像可透過電荷耦合元件CCD來觀看,但目前的CCD的影像解析度受到限制,進而也限制了CCD鏡頭下的視野範圍。若要提高視野範圍,則CCD的倍率要調整為較小,相對地,CCD的影像解析度則必須提高。然而,當量測或檢測的解析度欲提高至奈米等級時,現有的光學CCD無法適用,必須改用解析度較高的電子顯微鏡。Optical images are widely used in measurement or inspection. General optical images can be viewed through a charge-coupled device CCD, but the current CCD image resolution is limited, which in turn limits the field of view under the CCD lens. To increase the field of view, the magnification of the CCD must be adjusted to be smaller, while the image resolution of the CCD must be increased. However, when the resolution of measurement or inspection is to be increased to the nanometer level, the existing optical CCD cannot be applied, and an electron microscope with a higher resolution must be used instead.
但,現有的電子顯微鏡的價格昂貴,且必須在真空環境下進行量測或檢測,故欲大量建置和使用有其難度。有鑑於此,提供一種兼顧費用以及提高解析度的量測或檢測是目前極需努力的目標。However, the existing electron microscopes are expensive and must be measured or inspected in a vacuum environment, so it is difficult to build and use them in large quantities. In view of this, providing a measurement or inspection that takes into account the cost and improves the resolution is a goal that needs to be worked hard at present.
於此提供一種影像複合檢測系統,包括於大氣環境下進行檢測的光學顯微裝置以及於真空環境下進行檢測的電子顯微裝置整合一起,可應用於半導體設備元件的表面檢測、半導體元件或結構的表面檢測、各式工業零組件的表面檢測、或是LED產業、電子製程、生技製藥、醫材、生醫樣品或是化工塗料等的表面檢測。Provided here is an image composite inspection system, which includes an optical microscopy device that performs inspections in an atmospheric environment and an electron microscopy device that performs inspections in a vacuum environment, which are integrated together, which can be applied to the surface inspection of semiconductor equipment components, semiconductor components or structures Surface inspection of various types of industrial components, or surface inspection of LED industry, electronic manufacturing process, biotechnology and pharmaceuticals, medical materials, biomedical samples or chemical coatings.
於此提供一種影像複合檢測系統,包括於大氣環境下進行檢測的光學顯微裝置以及於真空環境下進行檢測的桌上型電子顯微裝置,兼顧擴大影像檢測的倍率以及有效降低成本,可在光學自動檢測(AOI)的檢測應用需求中,提供一可滿足各方面需求且經濟實惠的優質方案。Provided here is an image composite detection system, which includes an optical microscopy device that performs detection in an atmospheric environment and a desktop electronic microscopy device that performs detection in a vacuum environment, which takes into account the magnification of image detection and effectively reduces the cost. In the inspection application requirements of Automatic Optical Inspection (AOI), we provide a cost-effective and high-quality solution that can meet various needs.
於此提供一種影像複合檢測系統,包括於大氣環境下進行檢測的光學顯微裝置以及於真空環境下進行檢測的桌上型電子顯微裝置,整個機台的佔地面積(footprint)可依實際的需求調整,但可檢測的待測物的尺寸可以極大化至50*50cm。An image composite inspection system is provided here, which includes an optical microscopy device for inspection in an atmospheric environment and a desktop electronic microscopy device for inspection in a vacuum environment. The footprint of the entire machine can be based on actual conditions. The size of the test object can be adjusted to 50*50cm.
依據上述,一種影像複合檢測系統,包含:一第一艙體,其提供容置一待測物的一真空環境;一電子顯微裝置設置於該第一艙體上,其在該真空環境中檢測該待測物;一光學檢測區位於該第一艙體外,其提供該待測物的一大氣環境;一第一光學顯微裝置設置於該光學檢測區的範圍內,其在該大氣環境中檢測該待測物,其中該第一光學顯微裝置包括用以建立該待測物的一光學全景影像;一第二光學顯微裝置設置於該光學檢測區的範圍內,其在該大氣環境中檢測該待測物,其中該第二光學顯微裝置包括用以建立該待測物的一光學局部影像;及一移載模組移載該待測物到該第一艙體中以進行檢測或到該光學檢測區內以進行檢測。According to the above, an image composite detection system includes: a first cabin body, which provides a vacuum environment for accommodating an object to be measured; an electron microscopy device is arranged on the first cabin body, which is in the vacuum environment Detect the object to be tested; an optical detection zone is located outside the first cabin, which provides an atmospheric environment for the object to be tested; a first optical microscopy device is arranged within the scope of the optical detection zone, which is in the atmospheric environment Detect the object under test, wherein the first optical microscope device includes an optical panoramic image for establishing the object under test; a second optical microscope device is arranged in the range of the optical detection area, which is in the atmosphere The object under test is detected in the environment, wherein the second optical microscopy device includes an optical partial image for establishing the object under test; and a transfer module transfers the object under test to the first cabin to Perform detection or go to the optical detection zone for detection.
一例中,影像複合檢測系統更包含一第二艙體安排於該第一艙體和該光學檢測區之間;以及複數個閘機構分別控制該第一艙體和該第二艙體的連通和隔絕、以及該光學檢測區和該第二艙體的連通和隔絕。In one example, the image composite detection system further includes a second cabin arranged between the first cabin and the optical detection area; and a plurality of gate mechanisms respectively control the communication and connection between the first cabin and the second cabin. Isolation, and the communication and isolation between the optical detection zone and the second cabin.
一例中,對應該第一艙體的該閘機構設置於該第一艙體上或該第二艙體上,並且對應該光學檢測區的該閘機構設置於該第二艙體上。In one example, the gate mechanism corresponding to the first cabin body is arranged on the first cabin body or the second cabin body, and the gate mechanism corresponding to the optical detection zone is arranged on the second cabin body.
一例中,在該第一艙體和該第二艙體連通時,該移載模組移載該待測物於該第一艙體和該第二艙體之間;以及在該光學檢測區和該第二艙體連通時,該移載模組移載該待測物於該光學檢測區和該第二艙體之間。In one example, when the first cabin body and the second cabin body are connected, the transfer module transfers the object to be tested between the first cabin body and the second cabin body; and in the optical detection area When communicating with the second cabin, the transfer module transfers the object to be tested between the optical detection area and the second cabin.
一例中,影像複合檢測系統更包括連接該第一艙體的一真空抽氣裝置、收集二次電子束的分析工具、對於該第一光學顯微裝置、該第二光學顯微裝置和該電子顯微裝置分別建立個別座標系統以及一參考座標系統的一影像導航模組或一自動光學檢測模組或上述任二者以上的組合。In one example, the image composite detection system further includes a vacuum pumping device connected to the first cabin, an analysis tool for collecting secondary electron beams, for the first optical microscope device, the second optical microscope device, and the electron The microscopic device respectively establishes an image navigation module or an automatic optical detection module of an individual coordinate system and a reference coordinate system or a combination of any two or more of the above.
一例中,該第一光學顯微裝置和該第二光學顯微裝置分別是電荷耦合光學顯微鏡,且該些電荷耦合光學顯微鏡的支援倍率相同或不同,該些電荷耦合光學顯微鏡的支援倍率為從0.1到500。In one example, the first optical microscopy device and the second optical microscopy device are respectively charge coupled optical microscopes, and the support magnifications of the charge coupled optical microscopes are the same or different, and the support magnifications of the charge coupled optical microscopes are from 0.1 to 500.
一例中,該電子顯微裝置包括桌上型的掃描電子顯微鏡、穿透電子顯微鏡或掃描穿透電子顯微鏡,支援倍率為從30到50000。In one example, the electron microscopy device includes a desktop scanning electron microscope, a transmission electron microscope, or a scanning transmission electron microscope, and the supporting magnification is from 30 to 50,000.
以下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭解本發明之目的、技術內容、特點及其所達成之功效。The following detailed descriptions are provided with specific embodiments in conjunction with the accompanying drawings to make it easier to understand the purpose, technical content, features, and effects of the present invention.
以下將詳述本發明之各實施例,並配合圖式作為例示。除了這些詳細說明之外,本發明亦可廣泛地施行於其它的實施例中,任何所述實施例的輕易替代、修改、等效變化都包含在本發明之範圍內,並以申請專利範圍為準。在說明書的描述中,為了使讀者對本發明有較完整的瞭解,提供了許多特定細節;然而,本發明可能在省略部分或全部特定細節的前提下,仍可實施。此外,眾所周知的步驟或元件並未描述於細節中,以避免對本發明形成不必要之限制。圖式中相同或類似之元件將以相同或類似符號來表示。特別注意的是,圖式僅為示意之用,並非代表元件實際之尺寸或數量,有些細節可能未完全繪出,以求圖式之簡潔。Hereinafter, each embodiment of the present invention will be described in detail, with drawings as an example. In addition to these detailed descriptions, the present invention can also be widely implemented in other embodiments, and easy substitutions, modifications, and equivalent changes of any of the embodiments are included in the scope of the present invention, and the scope of the patent application is quasi. In the description of the specification, in order to enable the reader to have a more complete understanding of the present invention, many specific details are provided; however, the present invention may still be implemented under the premise that some or all of the specific details are omitted. In addition, well-known steps or elements are not described in details to avoid unnecessary limitations on the present invention. The same or similar elements in the drawings will be represented by the same or similar symbols. It is particularly important to note that the drawings are for illustrative purposes only, and do not represent the actual size or quantity of the components. Some details may not be completely drawn in order to keep the drawings concise.
請參照圖1、圖2和圖3,本案的影像複合檢測系統1包括一第一艙體20(chamber)、一第二艙體30、一第一光學顯微裝置12、一第二光學顯微裝置14和一電子顯微裝置22。於一例中,影像複合檢測系統1的大部分組件可設置於一基台2上,基台2上可乘載若干尺寸和高度相同或不同的基座11、基座21和基座31。第一光學顯微裝置12和第二光學顯微裝置14設置於一光學檢測區10中,其分別檢測一待測物5。光學檢測區10提供一大氣環境,並且提供一機構16設置之用,該待測物5放置或固定於機構16上,例如一掃描移動機構(scan stage)上,藉由機構16的操作變更和安排該待測物5在光學檢測區10中的位置,機構16則可放置於基座11上。再者,影像複合檢測系統1更包括可調整第一光學顯微裝置12和第二光學顯微裝置14的檢測高度的調整機構18,依據需求來調整第一光學顯微裝置12和該待測物5之間的相對位置、或是調整第二光學顯微裝置14和該待測物5之間的相對位置,藉以檢測到該待測物5的較佳表面影像。再者,調整機構18可和機構16整合一起或分開。Please refer to Figure 1, Figure 2 and Figure 3, the image
續參考圖1、圖2和圖3,影像複合檢測系統1更包括若干開關機構,例如閘機構13可設置在第二艙體30上,其控制光學檢測區10和第二艙體30之間的連通和隔絕(isolation),第二艙體30可放置於基座31上。另,閘機構23可設置在第二艙體30上或第一艙體20上,其控制第一艙體20和第二艙體30的連通和隔絕,第一艙體20可放置於基座21上。其次,影像複合檢測系統1更包括移載模組32,例如一機械臂,其可設置於第二艙體30中。當光學檢測區10和第二艙體30之間為連通時,移載模組32移載該待測物5至光學檢測區10中或第二艙體30中。當光學檢測區10和第二艙體30之間為隔絕時,光學檢測區10和第二艙體30可分別提供不同的工作環境,例如光學檢測區10提供一大氣環境,第二艙體30提供一真空環境,但本案不限於此。同理,第一艙體20和第二艙體30之間的連通和隔絕,以及移載模組32在二者之間的移載亦是如此,於此不贅述。是以,第二艙體30為提供該待測物5進出光學檢測區10或第一艙體20的一中繼艙,於一例中,第二艙體30可以是半導體設備中的提供load/locker的艙體。可以選擇的,若省略第二艙體30,則閘機構23設置在第一艙體20上,並控制光學檢測區10和第一艙體20的連通和隔絕,此時移載模組32可設置於第一艙體20中或光學檢測區10。Continuing to refer to Figures 1, 2 and 3, the image
續參考圖1、圖2和圖3,第一艙體20提供可容置機構26和待測物5的一空間,其中該空間可提供對該待測物5進行處理或更包括檢測的一真空環境。其次,電子顯微裝置22可整個或一部分被容置於第一艙體20中,其對該待測物5進行檢測。又,類似機構16的,該待測物5可被放置或固定於機構26上,藉由機構26的操作變更該待測物5在第一艙體20中的位置。再者,影像複合檢測系統1更包括與第一艙體20連接的一真空抽氣裝置28,藉由真空抽氣裝置28的作用,可以創造第一艙體20的真空環境。可以理解的,當第一艙體20和第二艙體30為連通且光學檢測區10和第二艙體30為隔絕時,真空抽氣裝置28的作用可同時創造第一艙體20和第二艙體30皆為真空環境。另,可以理解的,為了配合機台的控制需求,影像複合檢測系統1可更包括適當的電控組件,例如人機介面等等。於一例中,影像複合檢測系統1更包括連接電子顯微裝置22的一分析工具(圖上未繪),其中,分析工具可進一步對電子顯微裝置22的檢測影像進行分析。Continuing to refer to Figures 1, 2 and 3, the
續參考圖1、圖2和圖3,於一例中,第一光學顯微裝置12和第二光學顯微裝置14可以分別是電荷耦合(Charge Coupled Device, CCD)光學顯微鏡,其中透過選配不同的倍率的鏡頭來達到第一光學顯微裝置12和第二光學顯微裝置14的支援倍率的不同,例如0.1~10以及10~500,但本案不限於此。是以,第一光學顯微裝置12和第二光學顯微裝置14可以分別建立待測物5的光學影像的全景和光學影像的局部檢視區,細節後述。其次,因應檢測影像需求,第一光學顯微裝置12和第二光學顯微裝置14可配置同一或個別的光源以優化檢測環境。其次,電子顯微裝置22可以是桌上型的掃描電子顯微鏡(Scanning Electron Microscope, SEM)、穿透電子顯微鏡(Transmission Electron Microscope, TEM)或是掃描穿透電子顯微鏡(Scanning Transmission Electron Microscope, STEM),其支援倍率可以是30~50,000,並對該待測物5進行細部的電子束檢測。再者,依據第一光學顯微裝置12或/和第二光學顯微裝置14的光學影像,電子顯微裝置22可進一步被設定對於局部影像進行放大掃描和檢測。另外,在電子顯微裝置22兼具掃描和穿透功能的情形下,除了可檢測元素組成外,尚可配合軟體作定量分析。另外,電子顯微裝置22可結合直接液態檢測技術,例如採用對電子束透明的特殊薄膜將液體或揮發性物質保存於真空中,可同時滿足微米結構的掃描量測和奈米粒子的穿透分析。Continuing to refer to Figures 1, 2 and 3, in one example, the first
續參考圖1、圖2和圖3,於一例中,機構16和機構26可以分別是多軸移動或更包括轉動的機械系統,其中,調整機構18可為機構16的其中一軸調整部分。是以,機構16,例如一XYZ三軸線性移動機構,行程可以是50*50*10cm,其中Z軸作為調整機構18以調整第一光學顯微裝置12和第二光學顯微裝置14的聚焦位置。機構26,例如一XYZR線性移動和轉動機構,移動行程可以是50*50*10cm,R軸提供+/-20度(deg)的旋轉角度,提供3D檢測的可能性。其次,真空抽氣裝置28可以是若干部件組合的抽氣系統,舉例但不限地,包括前級幫浦和高真空幫浦。前級幫浦可選用無油乾式迴旋幫浦或油式機械幫浦,高真空幫浦則可選用渦輪分子幫浦。另,分析工具可以是與電子顯微裝置22配合使用的分析技術,其可收集二次電子束檢測待測物5表面的微細結構,並進行材質分析。分析工具舉例但不限地,例如能量色散X-射線光譜分析(Energy Dispersive Spectrometer, EDS)工具,其利用電子顯微裝置22產生的電子束所激發的特性X光來進行待測物5的定性或半定量化學成分分析。1, 2, and 3, in one example, the
依據上述,本案的影像複合檢測系統1結合具有不同支援倍率的光學和電子束掃描,有效擴大影像檢測的倍率,採用桌上型電子顯微鏡進行高位率的檢視,可以擴大放大倍率,但有效降低成本。其次,結合軟體功能,例如自動光學檢測(Automatic Optical Inspection, AOI)的影像技術,更可以提高影像複合檢測系統1的功能。於一例中,本案的影像複合檢測系統1更包括一自動光學檢測模組(圖上未繪),對於大型的待測物5而言,透過機構16的配合,自動光學檢測模組可採取影像分割擷取再拼貼的方式,取得待測物5的全景影像。首先,掃描整個待測物5的全景以建立座標軸;接著,將待測物5劃分成複數個影像分格;接著,透過第一光學顯微裝置12或第二光學顯微裝置14依序掃描待測物5的每個影像分格並擷取每個影像分格的個別影像,其中,依序掃描的方式可以是循序、往返或交替等方式;以及拼貼該些個別影像即可得到待測物5的全景影像。Based on the above, the image
考量光學和電子顯微鏡的支援倍率差異,本案的影像複合檢測系統1更包括一影像導航模組(圖上未繪),對於第一光學顯微裝置12、第二光學顯微裝置14和一電子顯微裝置22分別建立個別座標系統以及參考座標系統,使得光學和電子檢測系統之間順利地相互切換。要說明的是,個別座標系統以及參考座標系統彼此間的偏差量,可以在影像複合檢測系統1組裝過程中,事先調校和儲存。另,透過影像導航模組的連結,檢測的放大倍率可在第一光學顯微裝置12、第二光學顯微裝置14和一電子顯微裝置22之間相互轉換,獲得最大裕度(margin)的檢測範圍。Taking into account the difference in the supporting magnification of optical and electron microscopes, the image
以上所述之實施例僅是為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。The above-mentioned embodiments are only to illustrate the technical ideas and features of the present invention, and their purpose is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly. When they cannot be used to limit the patent scope of the present invention, That is, all equal changes or modifications made in accordance with the spirit of the present invention should still be covered by the patent scope of the present invention.
1:影像複合檢測系統
2:基台
5:待測物
10:光學檢測區
11、21、31:基座
12:第一光學顯微裝置
13、23:閘機構
14:第二光學顯微裝置
16:、26:機構
18:調整機構
20:第一艙體
22:電子顯微裝置
28:真空抽氣裝置
30:第二艙體
32:移載模組1: Image composite detection system
2: Abutment
5: Object to be tested
10:
圖1為一正面透視示意圖,說明本發明的一影像複合檢測系統實施例。 圖2為一立體側透視示意圖,說明本發明的一影像複合檢測系統實施例的部分組件。 圖3為一俯視透視示意圖,說明本發明的一影像複合檢測系統實施例的部分組件。Figure 1 is a front perspective schematic diagram illustrating an embodiment of an image composite detection system of the present invention. FIG. 2 is a perspective schematic diagram of a three-dimensional side view illustrating some components of an embodiment of an image composite inspection system of the present invention. FIG. 3 is a top perspective schematic diagram illustrating some components of an embodiment of an image composite inspection system of the present invention.
1:影像複合檢測系統 1: Image composite detection system
2:基台 2: Abutment
5:待測物 5: Object to be tested
10:光學檢測區 10: Optical detection area
11、21、31:基座 11, 21, 31: base
12:第一光學顯微裝置 12: The first optical microscopy device
13、23:閘機構 13, 23: gate mechanism
14:第二光學顯微裝置 14: The second optical microscopy device
16、26:機構 16, 26: institutions
18:調整機構 18: adjustment mechanism
20:第一艙體 20: The first cabin
22:電子顯微裝置 22: Electron Microscope
28:真空抽氣裝置 28: Vacuum pumping device
30:第二艙體 30: second cabin
32:移載模組 32: Transfer module
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