TW202033650A - Flame retardant resin composition, flame retardant resin composition for cable, cable, molded article using the same, flame retardant masterbatch and flame retardant - Google Patents
Flame retardant resin composition, flame retardant resin composition for cable, cable, molded article using the same, flame retardant masterbatch and flame retardant Download PDFInfo
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Abstract
Description
本發明係關於難燃性樹脂組成物、纜線用難燃性樹脂組成物、使用此的纜線、成形體、難燃劑母料及難燃劑。The present invention relates to a flame-retardant resin composition, a flame-retardant resin composition for cables, a cable using the same, a molded body, a flame-retardant master batch, and a flame-retardant agent.
聚烯烴樹脂因具有優良的機械特性,故廣泛地使用於建材、包裝用資材、OA機器、汽車用構件、纜線等。因聚烯烴樹脂為可燃性物質,故可在鹵素系難燃劑、磷系難燃劑、金屬水合物系難燃劑等各種難燃劑經添加的狀態下使用。鹵素系難燃劑雖可賦予優良難燃性,但燃燒時容易產生有毒氣體或煙霧,故在各國有著需要依據的規制。因此,近年來,期待使用非鹵素系難燃劑的難燃性樹脂組成物。作為如此難燃性樹脂組成物,已知有並用磷酸酯及NOR型受阻胺化合物的難燃性樹脂組成物(參照下述專利文獻1)。
[先前技術文獻]
[專利文獻]Polyolefin resin has excellent mechanical properties, so it is widely used in building materials, packaging materials, OA equipment, automotive components, cables, etc. Since polyolefin resin is a flammable substance, it can be used in a state where various flame retardants such as halogen-based flame retardants, phosphorus-based flame retardants, and metal hydrate-based flame retardants are added. Although halogen-based flame retardants can impart excellent flame retardancy, they are prone to produce toxic gas or smoke during combustion, so there are regulations that need to be followed in various countries. Therefore, in recent years, flame retardant resin compositions using non-halogen flame retardants have been expected. As such a flame-retardant resin composition, a flame-retardant resin composition using a phosphoric acid ester and a NOR-type hindered amine compound in combination is known (see
[專利文獻1]日本特開2017-66299號公報[Patent Document 1] JP 2017-66299 A
[發明所解決的問題][Problem Solved by Invention]
上述專利文獻1所記載的難燃性樹脂組成物顯示優良難燃性。但上述專利文獻1所記載的難燃性樹脂組成物因在難燃劑之分離抑制的觀點來看尚有需要改善的空間。因此,所謂難燃劑的分離為在於樹脂混煉難燃劑時,分離難燃劑(未混合),或一旦分散於樹脂組成物中後,難燃劑直接或經分解以固體狀或液體狀下,排出於樹脂組成物表面,而降低難燃性。The flame-retardant resin composition described in
本發明為有鑑於上述情事者,以提供具有優良難燃性且可抑制難燃劑的分離之難燃性樹脂組成物、使用此的纜線、纜線用難燃性樹脂組成物、成形體及難燃劑母料以及難燃劑為目的。 [解決課題的手段]In view of the foregoing, the present invention provides a flame-retardant resin composition having excellent flame-retardant properties and capable of suppressing the separation of the flame-retardant agent, cables, flame-retardant resin compositions for cables, and molded articles using the same And flame retardant masterbatch and flame retardant for the purpose. [Means to solve the problem]
本發明者們欲解決上述課題而重複檢討。其結果發現對於含有聚烯烴樹脂的基礎樹脂添加特定有機磷化合物及特定受阻胺化合物的難燃性樹脂組成物可解決上述課題。The inventors of the present invention repeated the examination to solve the above-mentioned problems. As a result, it has been found that a flame-retardant resin composition in which a specific organophosphorus compound and a specific hindered amine compound are added to a base resin containing a polyolefin resin can solve the aforementioned problems.
即本發明為一種難燃性樹脂組成物,其為含有:含有聚烯烴樹脂的基礎樹脂(A)與難燃劑;前述難燃劑含有有機磷化合物(B)與受阻胺化合物(C);前述有機磷化合物(B)以下述一般式(1)表示,前述受阻胺化合物(C)具有下述一般式(2)所示基; (上述一般式(1)中,X1 及X2 表示可具有取代基的烴基,可為相同或相異)。 (上述一般式(2)中,R1 ~R4 各獨立表示碳數1~8的烷基,R5 表示碳數1~50的烷基、碳數5~12的環烷基、碳數7~25的芳烷基或碳數6~12的芳基)。That is, the present invention is a flame-retardant resin composition containing: a base resin (A) containing a polyolefin resin and a flame retardant; the aforementioned flame retardant contains an organophosphorus compound (B) and a hindered amine compound (C); The aforementioned organophosphorus compound (B) is represented by the following general formula (1), and the aforementioned hindered amine compound (C) has a group represented by the following general formula (2); (In the above general formula (1), X 1 and X 2 represent optionally substituted hydrocarbon groups, and may be the same or different). (In the above general formula (2), R 1 to R 4 each independently represent an alkyl group with 1 to 8 carbons, and R 5 represents an alkyl group with 1 to 50 carbons, a cycloalkyl group with 5 to 12 carbons, and 7-25 aralkyl or 6-12 aryl).
本發明之難燃性樹脂組成物為具有優良難燃性且可抑制難燃劑之分離。The flame retardant resin composition of the present invention has excellent flame retardancy and can suppress the separation of the flame retardant.
且,本發明者們對於本發明之難燃性樹脂組成物具有優良難燃性之理由有如以下的推論。In addition, the reason why the inventors of the present invention has excellent flame retardancy is as follows.
即,上述一般式(1)所示有機磷化合物(B)因於分子結構中含有多量磷且難自基礎樹脂(A)分離,故具有優良難燃性。另一方面,受阻胺化合物(C)亦具有一般式(2)所示基,而可賦予優良難燃性。其結果,推論為難燃性樹脂組成物可能為具有優良難燃性者。That is, the organophosphorus compound (B) represented by the above general formula (1) contains a large amount of phosphorus in the molecular structure and is difficult to separate from the base resin (A), so it has excellent flame retardancy. On the other hand, the hindered amine compound (C) also has a group represented by the general formula (2), and can impart excellent flame retardancy. As a result, it is inferred that the flame-retardant resin composition may have excellent flame retardancy.
又,對於藉由本發明之難燃性樹脂組成物而抑制難燃劑的分離之理由雖無定論,但本發明者們推論如以下。In addition, although the reason for suppressing the separation of the flame retardant by the flame retardant resin composition of the present invention is inconclusive, the inventors deduced as follows.
即,有機磷化合物因具有螺環結構,故具有高熔點,於難燃性樹脂組成物之成形時不會熔融,難自聚烯烴樹脂分離。另一方面,難燃性樹脂組成物未含有機磷化合物(B)時,受阻胺化合物(C)與有機磷化合物(B)相比較,有著於難燃性樹脂組成物之成形時會熔融而容易自聚烯烴樹脂分離之傾向。相對於此,難燃性樹脂組成物因含有有機磷化合物(B),藉由本發明之難燃性樹脂組成物中之有機磷化合物(B)與受阻胺化合物(C)之一般式(2)所示基的相互作用,在難燃性樹脂組成物之成形時受阻胺化合物(C)亦難自有機磷化合物(B)分離。因此,在難燃性樹脂組成物之成形時,受阻胺化合物(C)亦難自聚烯烴樹脂分離。其結果,推論為對於難燃性樹脂組成物,難燃劑之分離可能受到抑制。That is, since the organophosphorus compound has a spiro ring structure, it has a high melting point, does not melt during molding of the flame-retardant resin composition, and is difficult to separate from the polyolefin resin. On the other hand, when the flame-retardant resin composition does not contain the organophosphorus compound (B), the hindered amine compound (C) will melt when the flame-retardant resin composition is molded compared to the organophosphorus compound (B). The tendency to separate easily from polyolefin resins. In contrast, since the flame-retardant resin composition contains the organophosphorus compound (B), the general formula (2) of the organophosphorus compound (B) and the hindered amine compound (C) in the flame-retardant resin composition of the present invention It is also difficult to separate the hindered amine compound (C) from the organophosphorus compound (B) during the formation of the flame-retardant resin composition by the interaction of the groups. Therefore, it is difficult to separate the hindered amine compound (C) from the polyolefin resin during the molding of the flame-retardant resin composition. As a result, it is inferred that the separation of the flame retardant may be suppressed for the flame retardant resin composition.
對於上述難燃性樹脂組成物,前述一般式(1)中,以X1 及X2 所表示的前述烴基,例如為脂肪族烴基或芳香族烴基。Regarding the flame-retardant resin composition, in the general formula (1), the hydrocarbon group represented by X 1 and X 2 is, for example, an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
對於上述難燃性樹脂組成物,前述一般式(1)中,以X1 及X2 表示的前述烴基以芳香族烴基者為佳。For the flame-retardant resin composition, in the general formula (1), the hydrocarbon group represented by X 1 and X 2 is preferably an aromatic hydrocarbon group.
此時,可使難燃性樹脂組成物的耐水解性更為提高。對於如此耐水解性提高的理由雖無定論,但推論為因芳香族烴基成為對水分子的立體障礙,或電子性作用,而可能妨礙到有機磷化合物(B)之水解。In this case, the hydrolysis resistance of the flame-retardant resin composition can be further improved. Although the reason for the improved hydrolysis resistance is inconclusive, it is inferred that the aromatic hydrocarbon group acts as a steric hindrance to water molecules or an electronic action, which may hinder the hydrolysis of the organophosphorus compound (B).
對於上述難燃性樹脂組成物,前述芳香族烴基以苯基甲基(苯甲基)者為佳。For the flame-retardant resin composition, the aromatic hydrocarbon group is preferably phenylmethyl (benzyl).
此時,可使難燃性樹脂組成物的耐水解性及難燃性更有效果地提高。In this case, the hydrolysis resistance and flame retardancy of the flame retardant resin composition can be more effectively improved.
上述難燃性樹脂組成物的前述一般式(1)中,以X1 及X2 表示的前述烴基若為芳香族烴基或苯基甲基(苯甲基)時,放入在85℃且85%RH的恆溫槽中而放置48小時後,進行表面觀察或觸手確認時,於表面上若未確認到異物者為佳。In the general formula (1) of the above-mentioned flame-retardant resin composition, if the hydrocarbon group represented by X 1 and X 2 is an aromatic hydrocarbon group or a phenylmethyl (benzyl) group, it is placed at 85°C and 85°C. After placing it in a constant temperature bath of %RH for 48 hours, when performing surface observation or tentacle confirmation, it is better if no foreign matter is confirmed on the surface.
該難燃性樹脂組成物具有更優良的耐水解性。The flame-retardant resin composition has more excellent hydrolysis resistance.
上述難燃性樹脂組成物中,對於前述基礎樹脂(A)100質量份,前述受阻胺化合物(C)以未達0.4質量份的比例下添加者為佳。In the flame-retardant resin composition, it is preferable that the hindered amine compound (C) is added at a ratio of less than 0.4 parts by mass to 100 parts by mass of the base resin (A).
此時,受阻胺化合物(C)與以0.4質量份以上的比例下添加時相比較,難燃性樹脂組成物可進一步抑制臭氣產生。At this time, compared with the case where the hindered amine compound (C) is added at a ratio of 0.4 parts by mass or more, the flame-retardant resin composition can further suppress the generation of odor.
對於藉由上述難燃性樹脂組成物來抑制臭氣產生的理由雖無定論,但本發明者們推論出如以下所示。Although the reason for suppressing the generation of odor by the above-mentioned flame-retardant resin composition is inconclusive, the inventors inferred as follows.
即,臭氣雖考慮為受阻胺化合物經分解而產生的胺系物質所造成者,但如上述,因受阻胺化合物(C)難自有機磷化合物(B)分離且為少量,故推論為所產生的胺系物質亦難自有機磷化合物(B)分離。其結果推論為藉由胺系物質而產生的臭氣變的難釋出於難燃性樹脂組成物中,而可抑制臭氣產生。That is, although the odor is considered to be caused by the amine-based substance generated by the decomposition of the hindered amine compound, as mentioned above, the hindered amine compound (C) is difficult to separate from the organophosphorus compound (B) and is small, so it is inferred that The generated amine-based substances are also difficult to separate from the organophosphorus compound (B). As a result, it is inferred that the odor generated by the amine-based substance becomes difficult to release in the flame-retardant resin composition, and the generation of odor can be suppressed.
上述難燃性樹脂組成物中,對於前述受阻胺化合物(C)的前述有機磷化合物(B)之質量比以5.6以上者為較佳。In the flame retardant resin composition, the mass ratio of the organophosphorus compound (B) to the hindered amine compound (C) is preferably 5.6 or more.
此時,與對於受阻胺化合物(C)的有機磷化合物(B)之質量比未達5.6之情況相比,可進一步提高難燃性樹脂組成物之難燃性。In this case, compared with the case where the mass ratio of the organophosphorus compound (B) to the hindered amine compound (C) is less than 5.6, the flame retardancy of the flame retardant resin composition can be further improved.
上述難燃性樹脂組成物中,對於前述受阻胺化合物(C)的前述有機磷化合物(B)之質量比以11.1以下者為佳。In the flame retardant resin composition, the mass ratio of the organophosphorus compound (B) to the hindered amine compound (C) is preferably 11.1 or less.
此時,與對於受阻胺化合物(C)的有機磷化合物(B)之質量比超過11.1之情況相比,可進一步提高難燃性樹脂組成物之難燃性。In this case, compared with the case where the mass ratio of the organophosphorus compound (B) to the hindered amine compound (C) exceeds 11.1, the flame retardancy of the flame retardant resin composition can be further improved.
對於上述難燃性樹脂組成物,於前述受阻胺化合物(C)中之1g單位的前述一般式(2)所示基之數(以下稱為「胺數」)以1×1021 個以上者為佳。For the above-mentioned flame-retardant resin composition, the number of groups represented by the general formula (2) (hereinafter referred to as "amine number") in 1 g unit in the hindered amine compound (C) is 1×10 21 or more Better.
此時,與於受阻胺化合物(C)中之1g單位的胺數未達1×1021 之情況相比,可進一步提高難燃性樹脂組成物之難燃性。In this case, compared with the case where the number of amines per 1 g unit in the hindered amine compound (C) is less than 1×10 21 , the flame retardancy of the flame retardant resin composition can be further improved.
對於上述難燃性樹脂組成物,前述受阻胺化合物(C)以於1分子中具有複數的前述一般式(2)所示基者為佳。For the flame-retardant resin composition, the hindered amine compound (C) preferably has a plurality of groups represented by the general formula (2) in one molecule.
此時,與受阻胺化合物(C)中於1分子中僅具有1個一般式(2)所示基之情況相比,可進一步提高難燃性樹脂組成物的難燃性。In this case, compared with the case where the hindered amine compound (C) has only one group represented by the general formula (2) in one molecule, the flame retardancy of the flame retardant resin composition can be further improved.
上述難燃性樹脂組成物中,對於前述一般式(2),R5 表示碳數1~30的烷基,或碳數5~12的環烷基者為佳。In the above-mentioned flame-retardant resin composition, it is preferable that R 5 represents an alkyl group having 1 to 30 carbon atoms or a cycloalkyl group having 5 to 12 carbon atoms in the general formula (2).
此時對於一般式(2),與R5 非為碳數1~30的烷基及碳數5~12的環烷基中任一種之情況相比,可進一步提高難燃性樹脂組成物之難燃性。In this case, for the general formula (2), compared to the case where R 5 is not any one of a C 1-30 alkyl group and a C 5-12 cycloalkyl group, the flame retardant resin composition can be further improved Flame retardant.
上述難燃性樹脂組成物中,以前述受阻胺化合物(C)在25℃為固體者為佳。Among the above-mentioned flame-retardant resin compositions, the hindered amine compound (C) is preferably a solid at 25°C.
此時,與受阻胺化合物(C)在25℃為液體之情況相比,可進一步提高難燃性樹脂組成物之加工性。In this case, compared with the case where the hindered amine compound (C) is liquid at 25°C, the processability of the flame-retardant resin composition can be further improved.
上述難燃性樹脂組成物中,以前述受阻胺化合物(C)具有在240℃以上的分解溫度者為佳。Among the above-mentioned flame-retardant resin compositions, the hindered amine compound (C) has a decomposition temperature of 240°C or higher.
此時,與受阻胺化合物(C)的分解溫度未達240℃之情況相比較,可進一步提高難燃性樹脂組成物的難燃性及加工性。In this case, compared with the case where the decomposition temperature of the hindered amine compound (C) is less than 240°C, the flame retardancy and processability of the flame retardant resin composition can be further improved.
上述難燃性樹脂組成物中,以前述受阻胺化合物(C)含有三嗪環者為佳。Among the above-mentioned flame-retardant resin compositions, the hindered amine compound (C) preferably contains a triazine ring.
此時,與受阻胺化合物(C)未含有三嗪環的情況相比,可進一步提高難燃性樹脂組成物之難燃性及加工性。In this case, compared with the case where the hindered amine compound (C) does not contain a triazine ring, the flame retardancy and processability of the flame retardant resin composition can be further improved.
上述難燃性樹脂組成物中,對於前述一般式(2),R5 例如表示碳數5~12的環烷基。In the flame-retardant resin composition, in the general formula (2), R 5 represents, for example, a cycloalkyl group having 5 to 12 carbon atoms.
上述難燃性樹脂組成物中,以前述受阻胺化合物(C)具有250℃以上的分解溫度者為佳。Among the above-mentioned flame-retardant resin compositions, the hindered amine compound (C) has a decomposition temperature of 250°C or higher.
此時,與受阻胺化合物(C)的分解溫度未達250℃之情況相比,可進一步提高難燃性樹脂組成物之難燃性及加工性。In this case, compared with the case where the decomposition temperature of the hindered amine compound (C) is less than 250°C, the flame retardancy and processability of the flame retardant resin composition can be further improved.
上述難燃性樹脂組成物中,對於前述一般式(2),以R5 表示碳數1~30的烷基者為佳。Among the above-mentioned flame-retardant resin compositions, it is preferable that R 5 represents an alkyl group having 1 to 30 carbon atoms in the general formula (2).
此時,對於一般式(2),與R5 非碳數1~30的烷基之情況相比,可進一步提高難燃性樹脂組成物之難燃性及加工性。At this time, in the general formula (2), the flame retardancy and processability of the flame retardant resin composition can be further improved compared to the case where R 5 is not an alkyl group having 1 to 30 carbon atoms.
上述難燃性樹脂組成物中,以前述受阻胺化合物(C)未含有三嗪環者為佳。Among the above-mentioned flame-retardant resin compositions, the hindered amine compound (C) does not contain a triazine ring.
此時,與受阻胺化合物(C)含有三嗪環之情況相比,可進一步抑制藉由熱或光的劣化時之著色(黃變)。In this case, as compared with the case where the hindered amine compound (C) contains a triazine ring, it is possible to further suppress the coloration (yellowing) upon deterioration by heat or light.
上述難燃性樹脂組成物以進一步含有滴水預防劑(D)者為佳。The above-mentioned flame-retardant resin composition preferably further contains a drip preventive agent (D).
此時,可抑制難燃性樹脂組成物在燃燒時的樹脂滴出(滴水)。In this case, it is possible to suppress resin dripping (dripping) of the flame-retardant resin composition during combustion.
上述難燃性樹脂組成物中,以前述有機磷化合物(B)的熔點比前述基礎樹脂(A)的熔融溫度高,且前述受阻胺化合物(C)的熔點比前述基礎樹脂(A)的熔融溫度低者為佳。In the flame retardant resin composition, the melting point of the organic phosphorus compound (B) is higher than the melting temperature of the base resin (A), and the melting point of the hindered amine compound (C) is higher than that of the base resin (A). The lower temperature is better.
此時,難燃性樹脂組成物可進一步充分地抑制難燃劑的分離。In this case, the flame retardant resin composition can further sufficiently suppress the separation of the flame retardant.
本發明之難燃性樹脂組成物中,對於可進一步充分抑制難燃劑的分離之理由雖無定論,但本發明者們推測如以下所示。In the flame-retardant resin composition of the present invention, the reason why the separation of the flame-retardant agent can be further sufficiently suppressed is inconclusive, but the inventors speculate as follows.
即,有機磷化合物因具有螺環結構,故具有高熔點,於難燃性樹脂組成物之成形時不會熔融,且不容易自聚烯烴樹脂分離。另一方面,受阻胺化合物(C)的熔點因比基礎樹脂(A)的熔融溫度低,且有機磷化合物(B)的熔點比基礎樹脂(A)的熔融溫度高,故於難燃性樹脂組成物未含有有機磷化合物(B)的情況時,在使難燃性樹脂組成物於基礎樹脂(A)的熔融溫度下成形時,經熔融的受阻胺化合物(A)有著變得容易自聚烯烴樹脂分離的傾向。相對此,於本發明之難燃性樹脂組成物中,難燃性樹脂組成物具有有機磷化合物(B),在使難燃性樹脂組成物於基礎樹脂(A)的熔融溫度下成形時,受阻胺化合物(C)因會浸入分散於基礎樹脂(A)中的固體之有機磷化合物(B),而可被有機磷化合物(B)捕捉。因此,對於本發明之難燃性樹脂組成物,即使將難燃性樹脂組成物在基礎樹脂(A)的熔融溫度下成形時,受阻胺化合物(C)亦不容易自聚烯烴樹脂分離。其結果,可推論為在難燃性樹脂組成物中之難燃劑的分離可能充分地被抑制。That is, since the organophosphorus compound has a spiro ring structure, it has a high melting point, does not melt during molding of the flame-retardant resin composition, and is not easily separated from the polyolefin resin. On the other hand, the melting point of the hindered amine compound (C) is lower than the melting temperature of the base resin (A), and the melting point of the organophosphorus compound (B) is higher than the melting temperature of the base resin (A), so it is a flame retardant resin When the composition does not contain the organophosphorus compound (B), when the flame-retardant resin composition is molded at the melting temperature of the base resin (A), the molten hindered amine compound (A) tends to self-polymerize The tendency of olefin resin to separate. In contrast, in the flame-retardant resin composition of the present invention, the flame-retardant resin composition has an organophosphorus compound (B), and when the flame-retardant resin composition is molded at the melting temperature of the base resin (A), The hindered amine compound (C) is immersed in the solid organophosphorus compound (B) dispersed in the base resin (A) and can be captured by the organophosphorus compound (B). Therefore, even when the flame-retardant resin composition of the present invention is molded at the melting temperature of the base resin (A), the hindered amine compound (C) is not easily separated from the polyolefin resin. As a result, it can be inferred that the separation of the flame retardant in the flame retardant resin composition may be sufficiently suppressed.
上述難燃性樹脂組成物中,前述有機磷化合物(B)的熔點,例如比前述基礎樹脂(A)的熔融溫度高40℃以上。In the flame-retardant resin composition, the melting point of the organophosphorus compound (B) is higher than the melting temperature of the base resin (A) by 40°C or more, for example.
上述難燃性樹脂組成物中,前述受阻胺化合物(C)的熔點,例如比前述基礎樹脂(A)的熔融溫度低3℃以上。In the flame-retardant resin composition, the melting point of the hindered amine compound (C) is, for example, lower than the melting temperature of the base resin (A) by 3°C or more.
上述難燃性樹脂組成物中,對於前述基礎樹脂(A)100質量份而言,前述受阻胺化合物(C)的配合比例以0.5質量份以上者為佳。In the flame-retardant resin composition, the blending ratio of the hindered amine compound (C) is preferably 0.5 parts by mass or more based on 100 parts by mass of the base resin (A).
此時,與對於基礎樹脂(A)100質量份而言受阻胺化合物(C)的配合比例未達0.5質量份之情況相比較,可進一步提高難燃性樹脂組成物的難燃性。At this time, compared with the case where the blending ratio of the hindered amine compound (C) is less than 0.5 parts by mass to 100 parts by mass of the base resin (A), the flame retardancy of the flame retardant resin composition can be further improved.
上述難燃性樹脂組成物中,對於前述基礎樹脂(A)100質量份而言前述有機磷化合物(B)的配合比例以5質量份以上者為佳。In the flame-retardant resin composition, the blending ratio of the organophosphorus compound (B) is preferably 5 parts by mass or more with respect to 100 parts by mass of the base resin (A).
此時,與對於基礎樹脂(A)100質量份而言有機磷化合物(B)的配合比例未達5質量份之情況相比,可進一步提高難燃性樹脂組成物的難燃性。In this case, the flame retardancy of the flame retardant resin composition can be further improved compared to the case where the blending ratio of the organophosphorus compound (B) is less than 5 parts by mass to 100 parts by mass of the base resin (A).
上述難燃性樹脂組成物中,前述難燃劑僅含有前述有機磷化合物(B)及前述受阻胺化合物(C)所成者為佳。In the above-mentioned flame-retardant resin composition, the flame-retardant agent preferably contains only the organic phosphorus compound (B) and the hindered amine compound (C).
上述難燃性樹脂組成物未符合以下(i)及(ii)中任一項。 (i)於前述難燃性樹脂組成物的表面上確認到異物 (ii)使前述難燃性樹脂組成物於85℃的恆溫槽中放置48小時後,於前述難燃性樹脂組成物的表面上確認到異物The above-mentioned flame-retardant resin composition does not satisfy any of the following (i) and (ii). (i) Foreign matter was confirmed on the surface of the aforementioned flame-retardant resin composition (ii) After leaving the flame-retardant resin composition in a thermostat at 85°C for 48 hours, foreign matter was confirmed on the surface of the flame-retardant resin composition
上述難燃性樹脂組成物依據FMVSS No.302而進行汽車用內裝材料的燃燒試驗時,滿足以下(a)或(b)中任一要件。 (a)見到自熄 (b)雖未見到自熄,但燃燒速度為102mm/分鐘以下When the flame-retardant resin composition is subjected to a combustion test of automotive interior materials based on FMVSS No. 302, it satisfies any of the following requirements (a) or (b). (a) Self-extinguishing when seen (b) Although no self-extinguishing is seen, the burning speed is 102mm/min or less
又,本發明為含有上述難燃性樹脂組成物所成的纜線用難燃性樹脂組成物。In addition, the present invention is a flame-retardant resin composition for cables comprising the flame-retardant resin composition.
本發明之纜線用難燃性樹脂組成物若作為纜線的絕緣體之至少一部分使用時,可對纜線賦予優良難燃性,且對於纜線該難燃性經過長期間亦可維持。因此,本發明之纜線用難燃性樹脂組成物,纜線可經過長期間而無需要更換。When the flame-retardant resin composition for cables of the present invention is used as at least a part of the insulator of the cable, it can impart excellent flame retardancy to the cable, and the flame retardancy of the cable can be maintained over a long period of time. Therefore, in the flame-retardant resin composition for cables of the present invention, the cables can be replaced over a long period of time.
又,本發明的纜線為具備由導體或光纖所構成的傳送媒體,與包覆前述傳送媒體的絕緣體,前述絕緣體含有由上述難燃性樹脂組成物所構成的絕緣部。In addition, the cable of the present invention includes a transmission medium composed of a conductor or an optical fiber, and an insulator covering the transmission medium, and the insulator includes an insulating portion made of the flame-retardant resin composition.
本發明之纜線中,絕緣部具有優良難燃性,由可抑制難燃劑的分離之難燃性樹脂組成物所構成。因此,本發明之纜線具有優良難燃性,且該難燃性經過長期間亦可維持。因此,本發明之纜線經過長期間亦無須更換。In the cable of the present invention, the insulating portion has excellent flame retardancy and is composed of a flame retardant resin composition that can suppress separation of the flame retardant. Therefore, the cable of the present invention has excellent flame retardancy, and the flame retardancy can be maintained over a long period of time. Therefore, the cable of the present invention does not need to be replaced after a long period of time.
又,本發明為含有上述難燃性樹脂組成物之成形體。Furthermore, the present invention is a molded body containing the above-mentioned flame-retardant resin composition.
該成形體具有優良的難燃性,含有可抑制難燃劑的分離之難燃性樹脂組成物。因此,本發明之成形體具有優良難燃性,且該難燃性經長期間亦可維持。因此,本發明之成形體經過長期間亦無須更換。The molded body has excellent flame retardancy and contains a flame retardant resin composition that can suppress the separation of the flame retardant. Therefore, the molded body of the present invention has excellent flame retardancy, and the flame retardancy can be maintained over a long period of time. Therefore, the molded body of the present invention does not need to be replaced after a long period of time.
上述成形體可至少具備一層含有前述難燃性樹脂組成物之片材層。The above-mentioned molded body may include at least one sheet layer containing the above-mentioned flame-retardant resin composition.
又,本發明為含有上述難燃性樹脂組成物所成的難燃劑母料。In addition, the present invention is a flame retardant master batch containing the flame retardant resin composition.
本發明之難燃劑母料為含有上述難燃性樹脂組成物而成,上述難燃性樹脂組成物具有優良的難燃性,且可抑制難燃劑之分離。因此,本發明之難燃劑母料即使與其他樹脂進行混煉而製造成形體,該成形體具有優良的難燃性,並可抑制難燃劑之分離。The flame retardant master batch of the present invention contains the flame retardant resin composition. The flame retardant resin composition has excellent flame retardancy and can suppress the separation of the flame retardant. Therefore, even if the flame retardant master batch of the present invention is kneaded with other resins to produce a molded body, the molded body has excellent flame retardancy and can suppress the separation of the flame retardant.
進一步本發明含有有機磷化合物(B)與受阻胺化合物(C),前述有機磷化合物(B)以下述一般式(1)所示,前述受阻胺化合物(C)為具有下述一般式(2)所示基的難燃劑。 (上述一般式(1)中,X1 及X2 表示可具有取代基的烴基,可為相同或相異)。 (上述一般式(2)中,R1 ~R4 各獨立表示碳數1~8的烷基,R5 表示碳數1~50的烷基、碳數5~12的環烷基、碳數7~25的芳烷基或碳數6~12的芳基)。Furthermore, the present invention contains an organophosphorus compound (B) and a hindered amine compound (C). The aforementioned organophosphorus compound (B) is represented by the following general formula (1), and the aforementioned hindered amine compound (C) has the following general formula (2). ) Flame retardant of the base shown. (In the above general formula (1), X 1 and X 2 represent optionally substituted hydrocarbon groups, and may be the same or different). (In the above general formula (2), R 1 to R 4 each independently represent an alkyl group with 1 to 8 carbons, and R 5 represents an alkyl group with 1 to 50 carbons, a cycloalkyl group with 5 to 12 carbons, and 7-25 aralkyl or 6-12 aryl).
該難燃劑在與含有聚烯烴樹脂的基礎樹脂(A)進行混煉而製造難燃性樹脂組成物之情況時,可對難燃性樹脂組成物賦予優良的難燃性。又,本發明之難燃劑與含有聚烯烴樹脂之基礎樹脂(A)進行混煉時,亦因難自基礎樹脂(A)分離,故可抑制難燃性樹脂組成物中之難燃劑的分離。When this flame retardant is kneaded with a base resin (A) containing a polyolefin resin to produce a flame retardant resin composition, it can impart excellent flame retardancy to the flame retardant resin composition. In addition, when the flame retardant of the present invention is kneaded with the base resin (A) containing polyolefin resin, it is difficult to separate from the base resin (A). Therefore, the flame retardant in the flame retardant resin composition can be suppressed. Separate.
對於上述難燃劑,前述一般式(1)中,X1 及X2 表示的前述烴基,例如為脂肪族烴基或芳香族烴基。Regarding the flame retardant, in the general formula (1), the hydrocarbon group represented by X 1 and X 2 is, for example, an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
對於上述難燃劑,前述一般式(1)中,X1 及X2 表示的前述烴基以芳香族烴基者為佳。For the flame retardant, in the general formula (1), the hydrocarbon group represented by X 1 and X 2 is preferably an aromatic hydrocarbon group.
該難燃劑在與含有聚烯烴樹脂的基礎樹脂(A)進行混煉而製造難燃性樹脂組成物之情況時,可進一步提高難燃性樹脂組成物之耐水解性。When the flame retardant is kneaded with the base resin (A) containing a polyolefin resin to produce a flame retardant resin composition, the flame retardant resin composition can be further improved in hydrolysis resistance.
上述難燃劑中,前述芳香族烴基以苯基甲基者為佳。Among the above flame retardants, the aromatic hydrocarbon group is preferably phenylmethyl.
該難燃劑在與含有聚烯烴樹脂的基礎樹脂(A)進行混煉而製造難燃性樹脂組成物之情況時,可進一步有效地提高難燃性樹脂組成物之耐水解性及難燃性。When the flame retardant is kneaded with the base resin (A) containing polyolefin resin to produce a flame retardant resin composition, it can further effectively improve the hydrolysis resistance and flame retardancy of the flame retardant resin composition .
上述難燃劑中,前述有機磷化合物(B)的熔點比前述受阻胺化合物(C)的熔點較高者為佳。Among the above flame retardants, it is preferable that the melting point of the organic phosphorus compound (B) is higher than the melting point of the hindered amine compound (C).
該難燃劑與含有聚烯烴樹脂的基礎樹脂(A)在基礎樹脂(A)的熔融溫度下進行混煉而製造難燃性樹脂組成物時,對於難燃性樹脂組成物可賦予優良難燃性。又,本發明之難燃劑即使與含有聚烯烴樹脂的基礎樹脂(A)在基礎樹脂(A)的熔融溫度下進行混煉,因難自基礎樹脂(A)進行分離,可進一步充分地抑制燃性樹脂組成物中之難燃劑的分離。When the flame retardant is kneaded with the base resin (A) containing polyolefin resin at the melting temperature of the base resin (A) to produce a flame retardant resin composition, it can impart excellent flame retardancy to the flame retardant resin composition Sex. In addition, even if the flame retardant of the present invention is kneaded with the base resin (A) containing polyolefin resin at the melting temperature of the base resin (A), it is difficult to separate from the base resin (A) and can be further sufficiently suppressed Separation of flame retardant in flammable resin composition.
上述難燃劑中,僅含有前述有機磷化合物(B)及前述受阻胺化合物(C)而成者為佳。Among the above-mentioned flame retardants, those containing only the organophosphorus compound (B) and the hindered amine compound (C) are preferred.
上述難燃劑中,對於前述受阻胺化合物(C)而言以前述有機磷化合物(B)的質量比以5.6以上者為佳。Among the above flame retardants, it is preferable that the hindered amine compound (C) has a mass ratio of the organophosphorus compound (B) of 5.6 or more.
該難燃劑在與含有聚烯烴樹脂的基礎樹脂(A)進行混煉而製造難燃性樹脂組成物之情況時,可進一步提高難燃性樹脂組成物之難燃性。When the flame retardant is kneaded with the base resin (A) containing a polyolefin resin to produce a flame retardant resin composition, the flame retardancy of the flame retardant resin composition can be further improved.
上述難燃劑中,對於前述受阻胺化合物(C)而言,前述有機磷化合物(B)的質量比以11.1以下者為佳。Among the flame retardants, it is preferable that the hindered amine compound (C) has a mass ratio of the organophosphorus compound (B) of 11.1 or less.
該難燃劑在添加於難燃性樹脂組成物時,與對於受阻胺化合物(C)而言有機磷化合物(B)的質量比超過11.1之情況相比較,可進一步提高難燃性樹脂組成物之難燃性。When the flame retardant is added to the flame retardant resin composition, the flame retardant resin composition can be further improved compared to the case where the mass ratio of the organophosphorus compound (B) to the hindered amine compound (C) exceeds 11.1 The flame resistance.
且,對於本發明,所謂受阻胺化合物的「分解溫度」表示藉由熱重量/差示分析(TG/DTA)所測定的分解溫度,具體為,對於含有受阻胺化合物所成的試料,使用以下測定裝置,在以下測定條件下進行測定所得之分解溫度。於此,所謂分解溫度表示受阻胺化合物的重量減少1%時的溫度。 (測定裝置) 製品名「TG/DTA6300」(日立High tech science股份有限公司製) (測定條件) 試料量:約5mg 測定溫度:25℃至600℃ 測定環境:空氣流(200mL/分鐘) 昇溫速度:10℃/分鐘 試料容器之材質:鋁(Al)In addition, in the present invention, the "decomposition temperature" of the hindered amine compound means the decomposition temperature measured by thermogravimetric/differential analysis (TG/DTA). Specifically, the following is used for the sample containing the hindered amine compound The measuring device measures the decomposition temperature obtained under the following measuring conditions. Here, the decomposition temperature means the temperature at which the weight of the hindered amine compound is reduced by 1%. (Measuring device) Product name "TG/DTA6300" (manufactured by Hitachi High Tech Science Co., Ltd.) (Measurement conditions) Sample amount: about 5mg Measuring temperature: 25°C to 600°C Measurement environment: air flow (200mL/min) Heating rate: 10℃/min Material of sample container: Aluminum (Al)
又對於本發明,所謂基礎樹脂(A)的「熔融溫度」表示以下溫度。 (1)基礎樹脂(A)僅由結晶性聚合物所構成之情況為,基礎樹脂(A)的熔點(℃)+30℃ (2)基礎樹脂(A)僅由非晶性聚合物所構成之情況為,基礎樹脂(A)的玻璃轉移點(℃)+30℃ (3)基礎樹脂(A)由結晶性聚合物與非晶性聚合物的混合物(物理性的摻合物或共聚物等)所構成之情況為,結晶性聚合物及非晶性聚合物之中含有量最多的成分之熔點或玻璃轉移溫度+30℃ 且,「+30℃」表示將樹脂進行熔融加工時的溫度考慮為設定在比一般樹脂的熔點或玻璃轉移點之溫度高30℃之值。In the present invention, the "melting temperature" of the base resin (A) means the following temperature. (1) When the base resin (A) is composed only of crystalline polymer, the melting point (°C) of the base resin (A) + 30°C (2) When the base resin (A) is composed only of amorphous polymer, the glass transition point (°C) of the base resin (A) + 30°C (3) When the base resin (A) is composed of a mixture of a crystalline polymer and an amorphous polymer (physical blend or copolymer, etc.), it is the crystalline polymer and the amorphous polymer Melting point or glass transition temperature of the most contained component +30℃ In addition, "+30°C" means that the temperature when the resin is melt-processed is considered to be set at a value 30°C higher than the melting point or glass transition point of general resins.
又,對於本發明,基礎樹脂(A)的熔點為藉由在JIS K 7121所規定的方法而決定。具體而言,藉由差示掃描熱量計(DSC),加熱至一度熔融狀態後,藉由以冷卻速度5℃/分鐘使其結晶化,而消去熱履歴,再以再度昇溫速度10℃/分鐘之條件下測定DSC曲線時的熔融吸收峰之頂點作為熔點。In the present invention, the melting point of the base resin (A) is determined by the method specified in JIS K7121. Specifically, using a differential scanning calorimeter (DSC), after heating to a degree of melting, crystallization is performed at a cooling rate of 5°C/min to remove the heat, and the temperature is raised again at a rate of 10°C/min. The apex of the melting absorption peak when measuring the DSC curve under the conditions as the melting point.
又,對於本發明,基礎樹脂(A)的玻璃轉移點係藉由JIS K 7121所規定的方法而決定。具體而言,藉由差示掃描熱量計(DSC),加熱至一度熔融狀態後,藉由以冷卻速度5℃/分鐘使其結晶化,而消失熱履歴,再以昇溫速度20℃/分鐘之條件下測定DSC曲線時的基準線之變化的中間點作為玻璃轉移溫度。 [發明之效果]In the present invention, the glass transition point of the base resin (A) is determined by the method specified in JIS K7121. Specifically, by means of a differential scanning calorimeter (DSC), after heating to a degree of molten state, it is crystallized at a cooling rate of 5°C/min to dissipate heat, and then the heating rate is 20°C/min. The middle point of the change of the reference line when measuring the DSC curve under the conditions is regarded as the glass transition temperature. [Effects of Invention]
依據本發明,提供具有優良難燃性,且可抑制難燃劑之分離的難燃性樹脂組成物、纜線用難燃性樹脂組成物、使用此的纜線、成形體及難燃劑母料以及難燃劑。According to the present invention, there is provided a flame-retardant resin composition having excellent flame-retardant properties and capable of inhibiting the separation of the flame-retardant agent, a flame-retardant resin composition for cables, a cable using the same, a molded body, and a flame-retardant mother Materials and flame retardants.
[實施發明的型態][Type of Implementation of Invention]
以下對於本發明之實施形態進行詳細說明。The embodiments of the present invention will be described in detail below.
<難燃性樹脂組成物> 本發明之難燃性樹脂組成物為包含含有聚烯烴樹脂之基礎樹脂(A)與難燃劑,難燃劑為含有有機磷化合物(B)與受阻胺化合物(C)。於此,有機磷化合物(B)以下述一般式(1)所示,受阻胺化合物(C)為具有下述一般式(2)所示基。 (上述一般式(1)中,X1 及X2 表示可具有取代基的烴基,可為相同或相異)。 (上述一般式(2)中,R1 ~R4 各獨立表示碳數1~8的烷基,R5 表示碳數1~50的烷基、碳數5~12的環烷基、碳數7~25的芳烷基或碳數6~12的芳基)。<Flame retardant resin composition> The flame retardant resin composition of the present invention contains a base resin (A) containing a polyolefin resin and a flame retardant, and the flame retardant contains an organophosphorus compound (B) and a hindered amine compound ( C). Here, the organophosphorus compound (B) is represented by the following general formula (1), and the hindered amine compound (C) has a group represented by the following general formula (2). (In the above general formula (1), X 1 and X 2 represent optionally substituted hydrocarbon groups, and may be the same or different). (In the above general formula (2), R 1 to R 4 each independently represent an alkyl group with 1 to 8 carbons, and R 5 represents an alkyl group with 1 to 50 carbons, a cycloalkyl group with 5 to 12 carbons, and 7-25 aralkyl or 6-12 aryl).
本發明之難燃性樹脂組成物具有優良的難燃性,且可抑制難燃劑之分離。又,對於本發明之難燃性樹脂組成物,上述難燃劑不容易與基礎樹脂(A)分離。因此,本發明之難燃性樹脂組成物可作為高濃度且添加難燃劑的難燃劑母料而有用。The flame retardant resin composition of the present invention has excellent flame retardancy and can inhibit the separation of the flame retardant. In addition, in the flame-retardant resin composition of the present invention, the flame-retardant agent is not easily separated from the base resin (A). Therefore, the flame retardant resin composition of the present invention can be useful as a flame retardant master batch to which a flame retardant is added at a high concentration.
以下,對於基礎樹脂(A)、有機磷化合物(B)及受阻胺化合物(C)進行詳細說明。Hereinafter, the base resin (A), the organophosphorus compound (B), and the hindered amine compound (C) will be described in detail.
(A)基礎樹脂 基礎樹脂(A)含有聚烯烴樹脂。聚烯烴樹脂為分子中具有來自烯烴(不飽和脂肪族烴)的結構單位者,由非變性聚烯烴樹脂或變性聚烯烴樹脂所成。此等可各單獨使用或亦可混合2種以上使用。(A) Basic resin The base resin (A) contains polyolefin resin. The polyolefin resin is a molecule having a structural unit derived from an olefin (unsaturated aliphatic hydrocarbon), and is composed of a non-denatured polyolefin resin or a modified polyolefin resin. These can be used individually or in mixture of 2 or more types.
(A1)非變性聚烯烴樹脂 作為非變性聚烯烴樹脂,例如可舉出乙烯系聚合物、丙烯系聚合物及烯烴系熱塑性彈性體。此等可各單獨使用或亦可混合2種以上使用。(A1) Non-denatured polyolefin resin Examples of non-denatured polyolefin resins include ethylene-based polymers, propylene-based polymers, and olefin-based thermoplastic elastomers. These can be used individually or in mixture of 2 or more types.
乙烯系聚合物為含有來自乙烯的構成單位之聚合物,作為乙烯系聚合物,例如可舉出聚乙烯、乙烯-α烯烴共聚物、乙烯丙烯二烯共聚物等。The ethylene-based polymer is a polymer containing a structural unit derived from ethylene, and examples of the ethylene-based polymer include polyethylene, ethylene-α-olefin copolymer, and ethylene propylene diene copolymer.
作為聚乙烯,例如可舉出高密度聚乙烯(HDPE)、中密度聚乙烯(MDPE)、低密度聚乙烯(LDPE)、直鏈狀聚乙烯(LLDPE)、超低密度聚乙烯(VLDPE)、茂金屬超低密度聚乙烯等。此等可各單獨使用或亦可混合2種以上使用。Examples of polyethylene include high density polyethylene (HDPE), medium density polyethylene (MDPE), low density polyethylene (LDPE), linear polyethylene (LLDPE), ultra-low density polyethylene (VLDPE), Metallocene ultra-low density polyethylene, etc. These can be used individually or in mixture of 2 or more types.
所謂丙烯系聚合物表示主要含有來自丙烯基的構成單位之聚合物。作為丙烯系聚合物,可舉出均聚丙烯、丙烯-乙烯共聚物、丙烯-α烯烴共聚物。作為α-烯烴,例如可舉出1-丁烯、2-丁烯、1-己烯及2-己烯等。The term "propylene-based polymer" means a polymer mainly containing structural units derived from a propylene group. Examples of propylene-based polymers include homopolypropylene, propylene-ethylene copolymer, and propylene-α olefin copolymer. Examples of α-olefins include 1-butene, 2-butene, 1-hexene, 2-hexene, and the like.
丙烯系聚合物若為丙烯-乙烯共聚物或丙烯-α烯烴共聚物等共聚物時,該共聚物可為嵌段共聚物亦可為無規共聚物,但以嵌段共聚物者為佳。該共聚物若為嵌段共聚物時,與無規共聚物之情況相比,可進一步提高難燃性樹脂組成物之耐摩耗性。When the propylene-based polymer is a copolymer such as a propylene-ethylene copolymer or a propylene-α olefin copolymer, the copolymer may be a block copolymer or a random copolymer, but a block copolymer is preferred. When the copolymer is a block copolymer, the abrasion resistance of the flame-retardant resin composition can be further improved compared with the case of a random copolymer.
作為烯烴系彈性體,例如可舉出聚丙烯彈性體及烯烴結晶-乙烯-丁烯-烯烴結晶嵌段共聚物(CEBC共聚物)等烯烴-乙烯-丁烯-烯烴共聚物等。此等可各單獨使用或亦可混合2種以上使用。Examples of olefin-based elastomers include polypropylene elastomers and olefin-ethylene-butene-olefin copolymers such as olefin crystal-ethylene-butene-olefin crystal block copolymer (CEBC copolymer). These can be used individually or in mixture of 2 or more types.
非變性聚烯烴樹脂由可提高耐衝撃性之觀點來看,以含有烯烴系彈性體者為佳。The non-denatured polyolefin resin is preferably one containing an olefin-based elastomer from the viewpoint of improving impact resistance.
(A2)變性聚烯烴樹脂 變性聚烯烴樹脂表示使上述聚烯烴樹脂或該前驅物藉由接枝化或共聚合而使其變性之樹脂。作為藉由變性而導入的官能基,可舉出羧基、酸酐基、甲基丙烯醯氧基、丙烯醯氧基、丙烯酸基、乙醯基、烷氧基(例如甲氧基或乙氧基)等。其中亦以羧基及酸酐基為佳。此時,藉由變性而導入的官能基與羧基及酸酐基以外的官能基之情況相比,可更有效率地提高難燃性樹脂組成物之耐摩耗性。作為使用於接枝化或共聚合的物質,可舉出酸、酸酐及其衍生物。作為酸,例如可舉出乙酸、丙烯酸、馬來酸、及甲基丙烯酸等羧酸。作為酸酐,例如可舉出馬來酸酐等羧酸酐。(A2) Denatured polyolefin resin The modified polyolefin resin means a resin obtained by denaturing the above-mentioned polyolefin resin or the precursor by grafting or copolymerization. Examples of functional groups introduced by denaturation include carboxyl groups, acid anhydride groups, methacryloxy groups, acryloxy groups, acrylic groups, acetoxy groups, and alkoxy groups (for example, methoxy or ethoxy). Wait. Among them, carboxyl groups and acid anhydride groups are also preferred. In this case, the functional group introduced by denaturation can more efficiently improve the abrasion resistance of the flame-retardant resin composition compared to the case of functional groups other than carboxyl groups and acid anhydride groups. Examples of substances used for grafting or copolymerization include acids, acid anhydrides, and derivatives thereof. Examples of the acid include carboxylic acids such as acetic acid, acrylic acid, maleic acid, and methacrylic acid. Examples of acid anhydrides include carboxylic anhydrides such as maleic anhydride.
作為變性樹脂,例如可舉出乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸酯共聚物、乙烯-甲基丙烯酸酯共聚物、馬來酸變性聚烯烴、馬來酸酐變性聚烯烴、馬來酸變性苯乙烯系彈性體及馬來酸酐變性苯乙烯系彈性體等。Examples of modified resins include ethylene-vinyl acetate copolymer, ethylene-acrylate copolymer, ethylene-methacrylate copolymer, maleic acid modified polyolefin, maleic anhydride modified polyolefin, and maleic acid modified polyolefin. Styrene elastomers and maleic anhydride modified styrene elastomers.
(A3)非聚烯烴樹脂 基礎樹脂(A)除聚烯烴樹脂以外,可進一步含有非聚烯烴樹脂。非聚烯烴樹脂由可提高耐衝撃性之觀點來看,以含有非烯烴系彈性體者為佳。作為非烯烴系彈性體,例如可舉出苯乙烯-丁二烯橡膠(SBR)、苯乙烯-乙烯-丁二烯-苯乙烯共聚物(SEBS共聚物)、苯乙烯-丙烯-丁二烯-苯乙烯共聚物(SPBS共聚物)、苯乙烯-丁二烯-苯乙烯共聚物(SBS共聚物)、苯乙烯-異戊二烯-苯乙烯共聚物(SIS共聚物)等烯烴與苯乙烯之嵌段共聚物、將此經氫化而改質的氫化物(氫化SBR、氫化SEBS共聚物、氫化SPBS共聚物、氫化SBS共聚物、氫化SIS共聚物)。此等可各單獨使用或亦可混合2種以上使用。(A3) Non-polyolefin resin The base resin (A) may further contain a non-polyolefin resin in addition to the polyolefin resin. From the viewpoint of improving impact resistance, the non-polyolefin resin preferably contains a non-olefin elastomer. Examples of non-olefin elastomers include styrene-butadiene rubber (SBR), styrene-ethylene-butadiene-styrene copolymer (SEBS copolymer), and styrene-propylene-butadiene- Styrene copolymer (SPBS copolymer), styrene-butadiene-styrene copolymer (SBS copolymer), styrene-isoprene-styrene copolymer (SIS copolymer) and other olefins and styrene Block copolymer, hydrogenated product modified by hydrogenation (hydrogenated SBR, hydrogenated SEBS copolymer, hydrogenated SPBS copolymer, hydrogenated SBS copolymer, hydrogenated SIS copolymer). These can be used individually or in mixture of 2 or more types.
(B)有機磷化合物 有機磷化合物(B)為難燃劑,如上述如下述一般式(1)所示。 (B) Organophosphorus compound The organophosphorus compound (B) is a flame retardant and is represented by the following general formula (1) as described above.
上述一般式(1)中,X1 及X2 表示可具有取代基的烴基。X1 及X2 彼此可為相同或亦可為相異者。In the above general formula (1), X 1 and X 2 represent a hydrocarbon group which may have a substituent. X 1 and X 2 may be the same or different from each other.
作為烴基,例如可舉出脂肪族烴基及芳香族烴基。As a hydrocarbon group, an aliphatic hydrocarbon group and an aromatic hydrocarbon group are mentioned, for example.
脂肪族烴基可為具有環狀、直鏈狀、支鏈狀中任一結構者。作為脂肪族烴基,例如可舉出烷基、環烷基等。The aliphatic hydrocarbon group may have any of cyclic, linear, and branched structures. As an aliphatic hydrocarbon group, an alkyl group, a cycloalkyl group, etc. are mentioned, for example.
作為上述烷基,例如可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基及十八烷基等。Examples of the above-mentioned alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl Alkyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl and octadecyl, etc.
作為上述環烷基,可舉出環戊基、環己基、環庚基、環辛基、環壬基、環癸基、環十一烷基及環十二烷基等。Examples of the cycloalkyl group include cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, cycloundecyl, cyclododecyl, and the like.
脂肪族烴基的碳數雖為非特別限制者,但通常為1~10,以1~4為佳。Although the carbon number of the aliphatic hydrocarbon group is not particularly limited, it is usually 1-10, preferably 1-4.
作為芳香族烴基,可舉出芳基及芳烷基等。As an aromatic hydrocarbon group, an aryl group, an aralkyl group, etc. are mentioned.
作為芳基,可舉出苯基、萘基及蒽基等。As an aryl group, a phenyl group, a naphthyl group, an anthryl group, etc. are mentioned.
作為芳烷基,可舉出苯基甲基(苯甲基)、苯基乙基、苯基丙基、萘甲基、萘乙基、蒽基甲基、蒽基乙基等。Examples of the aralkyl group include phenylmethyl (benzyl), phenylethyl, phenylpropyl, naphthylmethyl, naphthylethyl, anthrylmethyl, and anthrylethyl.
對於上述一般式(1),X1 及X2 以芳香族烴基者為佳。此時,可進一步提高難燃性樹脂組成物之耐水解性。For the above general formula (1), X 1 and X 2 are preferably aromatic hydrocarbon groups. In this case, the hydrolysis resistance of the flame-retardant resin composition can be further improved.
其中芳香族烴基亦以苯基甲基(苯甲基)者為佳。此時,與一般式(1)中的X1 及X2 為苯基甲基之情況相比,可進一步有效地提高難燃性樹脂組成物之耐水解性及難燃性。Among them, the aromatic hydrocarbon group is preferably phenylmethyl (benzyl). In this case, compared with the case where X 1 and X 2 in the general formula (1) are phenylmethyl groups, the hydrolysis resistance and flame retardancy of the flame retardant resin composition can be further effectively improved.
對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例雖非特別限制者,但以0.1質量份以上者為佳。此時,與對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例未達0.1質量份之情況相比,可進一步提高難燃性樹脂組成物之難燃性。Although the mixing ratio of the organic phosphorus compound (B) to 100 parts by mass of the base resin (A) is not particularly limited, it is preferably 0.1 parts by mass or more. In this case, the flame retardancy of the flame retardant resin composition can be further improved compared to the case where the mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) is less than 0.1 parts by mass.
對於基礎樹脂(A)100質量份的有機磷化合物(B)之配合比例以1質量份以上者為較佳。此時,與對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例未達1質量份之情況相比,可進一步提高難燃性樹脂組成物之難燃性。對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例,由進一步提高難燃性樹脂組成物之難燃性的觀點來看,以3質量份以上者為較佳,以5質量份以上者為更一層佳。The mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) is preferably 1 part by mass or more. In this case, the flame retardancy of the flame retardant resin composition can be further improved compared to the case where the mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) is less than 1 part by mass. With regard to the blending ratio of 100 parts by mass of the organic phosphorus compound (B) of the base resin (A), from the viewpoint of further improving the flame retardancy of the flame retardant resin composition, 3 parts by mass or more is preferable, and 5 The ones with more than mass part are better.
對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例以50質量份以下者為佳。此時,與對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例超過50質量份之情況相比較,可進一步提高難燃性樹脂組成物之加工性。The mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) is preferably 50 parts by mass or less. At this time, compared with the case where the mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) exceeds 50 parts by mass, the processability of the flame-retardant resin composition can be further improved.
(C)受阻胺化合物 受阻胺化合物(C)為難燃劑,若為具有下述一般式(2)所示基者即可。 (C) Hindered amine compound The hindered amine compound (C) is a flame retardant, and it should just have a group represented by the following general formula (2).
對於上述一般式(2),R1 ~R4 各獨立表示碳數1~8的烷基,R5 表示碳數1~50的烷基、碳數5~12的環烷基、碳數7~25的芳烷基或碳數6~12的芳基。Regarding the above general formula (2), R 1 to R 4 each independently represent an alkyl group having 1 to 8 carbons, and R 5 represents an alkyl group having 1 to 50 carbons, a cycloalkyl group having 5 to 12 carbons, and 7 carbons. -25 aralkyl group or aryl group having 6-12 carbons.
對於上述一般式(2),作為R1 ~R4 所示烷基,例如可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基及辛基。Regarding the above general formula (2), examples of the alkyl group represented by R 1 to R 4 include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, and octyl.
其中,對於「烷基」並非僅為非取代烷基,亦為含有取代烷基。作為取代烷基,可使用取代非取代烷基之氫原子者等。Among them, "alkyl" is not only a non-substituted alkyl group, but also includes a substituted alkyl group. As the substituted alkyl group, a hydrogen atom substituted for an unsubstituted alkyl group can be used.
對於上述一般式(2),作為R5 所示烷基,例如可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基及十八烷基等。For the above general formula (2), examples of the alkyl group represented by R 5 include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, and decyl Monoalkyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl and octadecyl, etc.
作為R5 所示環烷基,可舉出環戊基、環己基、環庚基、環辛基、環壬基、環癸基、環十一烷基及環十二烷基等。Examples of the cycloalkyl group represented by R 5 include cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, cycloundecyl, cyclododecyl, and the like.
作為R5 所示芳烷基,可舉出苯基甲基(苯甲基)、苯基乙基、苯基丙基、萘甲基、萘乙基、蒽基甲基及蒽基乙基等。Examples of the aralkyl group represented by R 5 include phenylmethyl (benzyl), phenylethyl, phenylpropyl, naphthylmethyl, naphthylethyl, anthrylmethyl, and anthrylethyl. .
作為R5 所示芳基,可舉出苯基及萘基等。Examples of the aryl group represented by R 5 include phenyl and naphthyl.
作為受阻胺化合物(C),具體可舉出下述式(3)所示化合物、下述式(4)所示化合物等。 (上述式(3)中,R6 ~R9 表示烷基胺基,R10 ~R14 表示上述一般式(2)所示基,R15 及R16 表示伸烷基,R17 表示烷基亞胺基。n表示1~15的整數)。 (上述式(4)中,R18 ~R20 表示下述一般式(5)所示基)。 (上述式(5)中,R21 ~R24 表示上述一般式(2)所示基或烷基,R21 ~R24 中至少2個表示上述一般式(2)所示基)。Specific examples of the hindered amine compound (C) include a compound represented by the following formula (3) and a compound represented by the following formula (4). (In the above formula (3), R 6 to R 9 represent an alkylamino group, R 10 to R 14 represent a group represented by the above general formula (2), R 15 and R 16 represent an alkylene group, and R 17 represents an alkyl group Imino group. n represents an integer of 1-15). (In the above formula (4), R 18 to R 20 represent groups represented by the following general formula (5)). (In the above formula (5), R 21 to R 24 represent a group or an alkyl group represented by the above general formula (2), and at least two of R 21 to R 24 represent a group represented by the above general formula (2)).
受阻胺化合物(C)中之每1g的胺數雖非特別限制者,但以1×1021 個以上者為佳。Although the number of amines per 1 g in the hindered amine compound (C) is not particularly limited, it is preferably 1×10 21 or more.
此時,與受阻胺化合物(C)中之每1g的胺數未達1×1021 個之情況相比,可進一步提高難燃性樹脂組成物之難燃性。In this case, compared with the case where the number of amines per 1 g in the hindered amine compound (C) is less than 1×10 21 , the flame retardancy of the flame retardant resin composition can be further improved.
但,受阻胺化合物(C)中之每1g的胺數以3×1021 個以下者為佳。However, the number of amines per 1 g of the hindered amine compound (C) is preferably 3×10 21 or less.
受阻胺化合物(C)於1分子中具有複數個一般式(2)所示基者為佳。The hindered amine compound (C) preferably has a plurality of groups represented by the general formula (2) in one molecule.
此時,與於1分子中僅具有1個之一般式(2)所示基的受阻胺化合物(C)相比較,可進一步提高難燃性樹脂組成物之難燃性。In this case, compared with the hindered amine compound (C) having only one group represented by the general formula (2) in one molecule, the flame retardancy of the flame retardant resin composition can be further improved.
又,對於一般式(2),R5 以表示碳數1~30的烷基或碳數5~12的環烷基者為佳。Furthermore, in the general formula (2), R 5 preferably represents an alkyl group having 1 to 30 carbon atoms or a cycloalkyl group having 5 to 12 carbon atoms.
此時,對於一般式(2),與R5 非碳數1~30的烷基及碳數5~12的環烷基中任一者之情況相比較,可進一步提高難燃性樹脂組成物之難燃性。In this case, the general formula (2) can further improve the flame-retardant resin composition compared with the case where R 5 is not any one of a C 1-30 alkyl group and a C 5-12 cycloalkyl group The flame resistance.
受阻胺化合物(C)雖可為在25℃為固體或液體者,但以固體者為佳。此時,死受阻胺化合物(C)為在25℃為液體之情況相比較,可進一步提高難燃性樹脂組成物之加工性。Although the hindered amine compound (C) may be solid or liquid at 25°C, it is preferably solid. In this case, the dead hindered amine compound (C) can further improve the processability of the flame retardant resin composition compared to the case where the dead hindered amine compound (C) is liquid at 25°C.
受阻胺化合物(C)的分解溫度並無特別限制,但以240℃以上者為佳。The decomposition temperature of the hindered amine compound (C) is not particularly limited, but it is preferably 240°C or higher.
此時,與受阻胺化合物(C)的分解溫度未達240℃之情況相比較,可進一步提高難燃性樹脂組成物之難燃性。又,與受阻胺化合物(C)的分解溫度未達240℃之情況相比較,可進一步提高難燃性樹脂組成物之成形性。即,於難燃性樹脂組成物之成形時受阻胺化合物(C)變得不容易分解,可充分抑制自成形裝置的吐出量之變動或氣泡之產生等。In this case, compared with the case where the decomposition temperature of the hindered amine compound (C) is less than 240°C, the flame retardancy of the flame retardant resin composition can be further improved. Furthermore, compared with the case where the decomposition temperature of the hindered amine compound (C) is less than 240°C, the moldability of the flame-retardant resin composition can be further improved. That is, the hindered amine compound (C) does not easily decompose during the molding of the flame-retardant resin composition, and it is possible to sufficiently suppress the fluctuation of the discharge amount from the molding device or the generation of bubbles.
受阻胺化合物(C)為可含有或亦可未含有三嗪環,但以含有為佳。The hindered amine compound (C) may or may not contain a triazine ring, but it is preferably contained.
此時,與受阻胺化合物(C)未含有三嗪環之情況相比,可進一步提高難燃性樹脂組成物之難燃性及加工性。In this case, compared with the case where the hindered amine compound (C) does not contain a triazine ring, the flame retardancy and processability of the flame retardant resin composition can be further improved.
受阻胺化合物(C)以具有250℃以上之分解溫度者為佳。此時,與受阻胺化合物(C)的分解溫度未達250℃之情況相比較,可進一步提高難燃性樹脂組成物之難燃性。又,與受阻胺化合物(C)的分解溫度未達250℃之情況相比,可更充分提高難燃性樹脂組成物之成形性。即,難燃性樹脂組成物在成形時變得更難分解受阻胺化合物(C),可進一步充分地抑制自成形裝置的吐出量之變動或氣泡產生等。The hindered amine compound (C) preferably has a decomposition temperature of 250°C or higher. In this case, compared with the case where the decomposition temperature of the hindered amine compound (C) is less than 250°C, the flame retardancy of the flame retardant resin composition can be further improved. Furthermore, compared with the case where the decomposition temperature of the hindered amine compound (C) is less than 250°C, the moldability of the flame-retardant resin composition can be more sufficiently improved. That is, the flame-retardant resin composition becomes more difficult to decompose the hindered amine compound (C) during molding, and it is possible to further sufficiently suppress the fluctuation of the discharge amount from the molding device, the generation of bubbles, and the like.
對於上述難燃性樹脂組成物,前述一般式(2)中,R5 以表示碳數1~30的烷基者為佳。For the above-mentioned flame-retardant resin composition, in the aforementioned general formula (2), R 5 preferably represents an alkyl group having 1 to 30 carbon atoms.
此時,對於一般式(2),與R5 非碳數1~30的烷基之情況相比,可更提高難燃性樹脂組成物之難燃性及加工性。In this case, in the general formula (2), the flame retardancy and processability of the flame retardant resin composition can be improved more than when R 5 is not an alkyl group having 1 to 30 carbon atoms.
雖對於基礎樹脂(A)100質量份的受阻胺化合物(C)之配合比例並無特別限制,但以0.01質量份以上者為佳。此時,與對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例未達0.01質量份未滿之情況相比,可進一步提高難燃性樹脂組成物之難燃性。Although the mixing ratio of the hindered amine compound (C) of 100 parts by mass of the base resin (A) is not particularly limited, it is preferably 0.01 parts by mass or more. At this time, compared to the case where the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is less than 0.01 parts by mass, the flame retardancy of the flame retardant resin composition can be further improved.
對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例以0.05質量份以上者為佳。此時,與對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例未達0.05質量份之情況相比,可進一步提高難燃性樹脂組成物之難燃性。對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例,由可進一步提高難燃性樹脂組成物之難燃性的觀點來看,以0.1質量份以上者為較佳,以0.15質量份以上者為更一層佳,以0.5質量份以上者為特佳。The mixing ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is preferably 0.05 parts by mass or more. At this time, compared to the case where the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is less than 0.05 parts by mass, the flame retardancy of the flame retardant resin composition can be further improved. The blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A), from the viewpoint of further improving the flame retardancy of the flame retardant resin composition, is preferably 0.1 parts by mass or more. 0.15 parts by mass or more is better, and more preferably 0.5 parts by mass or more.
以對於基礎樹脂(A)100質量份的受阻胺化合物(C)之配合比例以15質量份以下者為佳。此時,與對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例超過15質量份之情況相比,可進一步提高難燃性樹脂組成物之加工性。對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例以10質量份以下者為較佳,5質量份以下者為更一層佳。It is preferable that the mixing ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is 15 parts by mass or less. In this case, compared with the case where the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) exceeds 15 parts by mass, the processability of the flame-retardant resin composition can be further improved. The mixing ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is preferably 10 parts by mass or less, and more preferably 5 parts by mass or less.
且,對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例可未達0.4質量份。此時,與對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例為0.4質量份以上之情況相比,可進一步抑制難燃性樹脂組成物之臭氣。因此,難燃性樹脂組成物對於汽車內裝材或空調風管等臭氣之抑制的特別要求之材料上特別有用。對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例,由進一步抑制難燃性樹脂組成物之臭氣的觀點來看,以0.3質量份以下者為佳,0.2質量份以下者為更一層佳。In addition, the mixing ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) may not be 0.4 parts by mass. At this time, compared with the case where the mixing ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is 0.4 parts by mass or more, the odor of the flame-retardant resin composition can be further suppressed. Therefore, the flame-retardant resin composition is particularly useful for materials requiring special odor suppression such as automobile interior materials or air-conditioning ducts. For the blending ratio of the hindered amine compound (C) in 100 parts by mass of the base resin (A), from the viewpoint of further suppressing the odor of the flame retardant resin composition, 0.3 parts by mass or less is preferred, and 0.2 parts by mass or less The one is better.
又,對於受阻胺化合物(C)的有機磷化合物(B)之質量比,即下述式所示質量比R雖無特別限制,但以5.6以上者為佳。 (上述式中,mB 表示有機磷化合物(B)的質量,mC 表示受阻胺化合物(C)之質量)。In addition, although the mass ratio of the hindered amine compound (C) to the organophosphorus compound (B), that is, the mass ratio R represented by the following formula is not particularly limited, it is preferably 5.6 or more. (In the above formula, m B represents the mass of the organophosphorus compound (B), m C represents the mass of the hindered amine compound (C)).
此時,與質量比R未達5.6之情況相比,可進一步提高難燃性樹脂組成物之難燃性。At this time, compared with the case where the mass ratio R is less than 5.6, the flame retardancy of the flame retardant resin composition can be further improved.
質量比R以6.3以上者為佳。The quality ratio R is better than 6.3.
但,質量比R以11.1以下者為佳。此時,與質量比R超過11.1之情況相比,可進一步提高難燃性樹脂組成物之難燃性。質量比R以10.5以下者為較佳。However, the mass ratio R is preferably 11.1 or less. In this case, compared with the case where the mass ratio R exceeds 11.1, the flame retardancy of the flame retardant resin composition can be further improved. The mass ratio R is preferably 10.5 or less.
對於上述難燃性樹脂組成物,以有機磷化合物(B)的熔點TB (℃)比基礎樹脂(A)的熔融溫度T(℃)高,受阻胺化合物(C)的熔點TC (℃)比基礎樹脂(A)的熔融溫度T(℃)低者為佳。此時,難燃性樹脂組成物可更充分地抑制難燃劑的分離。For the above-mentioned flame-retardant resin composition, the melting point T B (°C) of the organophosphorus compound (B) is higher than the melting temperature T (°C) of the base resin (A), and the melting point T C (°C) of the hindered amine compound (C) ) Is preferably lower than the melting temperature T (°C) of the base resin (A). In this case, the flame-retardant resin composition can more sufficiently suppress the separation of the flame-retardant agent.
此時,若有機磷化合物(B)的熔點TB (℃)比基礎樹脂(A)的熔融溫度T(℃)高即可,TB -T例如為40℃以上。但,若考慮TB -T為難燃性樹脂組成物之加工時的溫度之穩定性時,以20℃以上者為佳。At this time, if the melting point T B (°C) of the organophosphorus compound (B) is higher than the melting temperature T (°C) of the base resin (A), T B -T is, for example, 40°C or higher. However, when considering the temperature stability of T B -T during the processing of the flame-retardant resin composition, it is preferably 20°C or higher.
若受阻胺化合物(C)的熔點TC (℃)比基礎樹脂(A)的熔融溫度T(℃)更低即可,TC -T例如為-3℃以下。但,TC -T以-20℃以下者為佳。若考慮TC -T為難燃性樹脂組成物的加工時之溫度的穩定性,以-30℃以下者為較佳。The melting point T C (° C) of the hindered amine compound (C) may be lower than the melting temperature T (° C) of the base resin (A), and T C -T is, for example, -3° C. or lower. However, T C -T is preferably below -20°C. Considering that T C -T is the temperature stability of the flame-retardant resin composition during processing, it is preferably -30°C or less.
對於上述難燃性樹脂組成物,雖難燃劑含有有機磷化合物(B)與受阻胺化合物(C),但難燃劑以僅由有機磷化合物(B)與受阻胺化合物(C)所成者為佳。For the above-mentioned flame retardant resin composition, although the flame retardant contains the organophosphorus compound (B) and the hindered amine compound (C), the flame retardant is composed only of the organophosphorus compound (B) and the hindered amine compound (C) The one is better.
(D)滴水預防劑 上述難燃性樹脂組成物含有基礎樹脂(A)、有機磷化合物(B)及受阻胺化合物(C)以外,進一步含有滴水預防劑(D)者為佳。此時,難燃性樹脂組成物在燃燒時的樹脂滴出(滴水)的抑制變成可能。(D) Drip preventive In addition to the base resin (A), the organophosphorus compound (B), and the hindered amine compound (C), the flame-retardant resin composition further contains a drip preventive agent (D). At this time, it becomes possible to suppress resin dripping (dripping) during combustion of the flame-retardant resin composition.
作為滴水預防劑以氟系滴水預防劑為佳。As a drip preventive agent, a fluorine-based drip preventive agent is preferable.
氟系滴水預防劑為具有含有氟的含氟化合物,若為在燃燒時可防止樹脂滴出(滴水)者即可。作為如此含氟化合物,例如可舉出聚四氟伸乙基(以下稱為「PTFE」)、聚氟化亞乙烯基、聚六氟伸丙基等氟系樹脂。又,含氟化合物可為未經變性的含氟化合物,亦可為經變性的含氟化合物,但以經變性者為佳。此時,與含氟化合物未經變性之情況相比較,含氟化合物可有效率地纖絲化,可進一步提高難燃性樹脂組成物中之分散性。其結果,可進一步提高滴水預防劑(D)之滴水預防功能。又,因難燃性樹脂組成物之熔融張力變得更大,可更提高難燃性樹脂組成物之加工性及成形性。作為經變性的含氟化合物,例如可舉出酸變性聚四氟伸乙基。The fluorine-based drip preventive agent is a fluorine-containing compound containing fluorine, and what is necessary is to prevent resin dripping (dripping) during combustion. Examples of such fluorine-containing compounds include fluorine resins such as polytetrafluoroethylene (hereinafter referred to as "PTFE"), polyfluorovinylidene, and polyhexafluoroethylene. In addition, the fluorine-containing compound may be an undenatured fluorine-containing compound or a denatured fluorine-containing compound, but the denatured one is preferred. At this time, compared with the case where the fluorine-containing compound is not denatured, the fluorine-containing compound can be fibrillated efficiently, and the dispersibility in the flame-retardant resin composition can be further improved. As a result, the drip prevention function of the drip prevention agent (D) can be further improved. In addition, since the melt tension of the flame-retardant resin composition becomes larger, the processability and moldability of the flame-retardant resin composition can be improved. Examples of the denatured fluorine-containing compound include acid denatured polytetrafluoroethylene.
上述難燃性樹脂組成物中,滴水預防劑(D)以對於基礎樹脂(A)100質量份之比0質量份多且5質量份以下的比例下進一步添加者為佳。In the flame-retardant resin composition, the drip preventive agent (D) is preferably added at a ratio of more than 0 parts by mass to 100 parts by mass of the base resin (A) and 5 parts by mass or less.
此時,與對於基礎樹脂(A)100質量份之滴水預防劑(D)的配合比例為0質量份之情況相異,可表現滴水預防性能,與對於基礎樹脂(A)100質量份之滴水預防劑(D)的配合比例超過5質量份之情況相比較,可更充分地抑制難燃性樹脂組成物的熔融黏度變得過高,可進一步改善難燃性樹脂組成物之加工性。At this time, unlike the case where the blending ratio of the drip prevention agent (D) to 100 parts by mass of the base resin (A) is 0 parts by mass, the performance of drip prevention is different from that for 100 parts by mass of the base resin (A). Compared with the case where the compounding ratio of the preventive agent (D) exceeds 5 parts by mass, the melt viscosity of the flame-retardant resin composition can be more sufficiently prevented from becoming too high, and the processability of the flame-retardant resin composition can be further improved.
對於基礎樹脂(A)100質量份之滴水預防劑(D)的配合比例以0.2質量份以上者為較佳。此時,與對於基礎樹脂(A)100質量份之滴水預防劑(D)的配合比例未達0.2質量份之情況相比,可得到對於難燃性樹脂組成物較優良的難燃性。且對於基礎樹脂(A)100質量份之滴水預防劑(D)的配合比例以2質量份以上者為更一層佳。The mixing ratio of the drip preventive agent (D) to 100 parts by mass of the base resin (A) is preferably 0.2 parts by mass or more. In this case, compared to the case where the blending ratio of the drip preventive agent (D) to 100 parts by mass of the base resin (A) is less than 0.2 parts by mass, better flame retardancy for the flame retardant resin composition can be obtained. In addition, the mixing ratio of the drip prevention agent (D) to 100 parts by mass of the base resin (A) is preferably 2 parts by mass or more.
上述難燃性樹脂組成物並未符合以下(i)及(ii)中任一者。 (i)對於前述難燃性樹脂組成物,在進行表面觀察或觸手確認時,於前述難燃性樹脂組成物的表面上確認到異物; (ii)使前述難燃性樹脂組成物於85℃的恆溫槽中放置48小時後,對於前述難燃性樹脂組成物,在進行表面觀察或觸手確認時,於前述難燃性樹脂組成物的表面上確認到異物。The above-mentioned flame-retardant resin composition does not meet any of the following (i) and (ii). (i) For the aforementioned flame-retardant resin composition, when surface observation or tentacle confirmation is performed, foreign matter is confirmed on the surface of the aforementioned flame-retardant resin composition; (ii) After placing the flame-retardant resin composition in a thermostat at 85°C for 48 hours, the flame-retardant resin composition should be tested on the surface of the flame-retardant resin composition during surface observation or tentacle confirmation. A foreign body was confirmed on the surface.
其中,所謂「異物」表示含於難燃性樹脂組成物中的難燃劑或其分解物。又,(i)的表面觀察或觸手確認為,未將難燃性樹脂組成物放置於85℃的恆溫槽中48小時而進行者。Here, the term "foreign matter" means the flame retardant or its decomposition product contained in the flame retardant resin composition. In addition, the surface observation or tentacle confirmation of (i) was performed without placing the flame-retardant resin composition in a thermostat at 85°C for 48 hours.
又,上述難燃性樹脂組成物依據FMVSS No.302進行汽車用內裝材料之燃燒試驗時,滿足以下(a)或(b)中任一要件。 (a)見到自熄; (b)雖未見到自熄,但燃燒速度為102mm/分鐘以下。In addition, when the flame-retardant resin composition is subjected to a combustion test of automotive interior materials based on FMVSS No. 302, it satisfies either of the following requirements (a) or (b). (a) Self-extinguishing when seen; (b) Although no self-extinguishing is seen, the burning rate is 102 mm/min or less.
且,上述難燃性樹脂組成物中,對於上述一般式(1),X1 及X2 表示的烴基為芳香族烴基或苯基甲基(苯甲基)之情況時,將難燃性樹脂組成物放入在85℃且85%RH(Relative Humidity)的恆溫槽中,放置48小時後,對於難燃性樹脂組成物進行表面觀察或觸手確認時,於表面上未確認到異物者為佳。In addition, in the above-mentioned flame-retardant resin composition, when the hydrocarbon group represented by X 1 and X 2 is an aromatic hydrocarbon group or a phenylmethyl (benzyl) group in the general formula (1), the flame-retardant resin The composition is placed in a thermostat at 85°C and 85%RH (Relative Humidity) and left for 48 hours. When surface observation or tentacle confirmation is performed on the flame-retardant resin composition, it is preferable that no foreign matter is confirmed on the surface.
該難燃性樹脂組成物具有較優良的耐水解性。且,所謂「異物」表示含於難燃性樹脂組成物中的難燃劑或其分解物。The flame-retardant resin composition has relatively excellent hydrolysis resistance. In addition, the term "foreign matter" means the flame retardant or its decomposition product contained in the flame retardant resin composition.
上述難燃性樹脂組成物在不對於難燃性或加工性產生影響的範圍下,視必要可進一步含有抗氧化劑、熱劣化防止劑、紫外線吸收劑、紫外線劣化防止劑、防霧劑、交聯劑、發泡劑、導電性填充劑、熱放散劑、著色顏料、加工助劑等。The above-mentioned flame-retardant resin composition may further contain antioxidants, thermal degradation inhibitors, ultraviolet absorbers, ultraviolet degradation inhibitors, anti-fogging agents, and crosslinking agents, as necessary, within the range that does not affect the flame retardancy or processability. Agents, foaming agents, conductive fillers, heat dispersants, coloring pigments, processing aids, etc.
上述難燃性樹脂組成物可藉由將基礎樹脂(A)、有機磷化合物(B)及受阻胺化合物(C)經混煉而得。混煉為使用可提供以下二者步驟而進行加工的混煉機;欲使基礎樹脂(A)熔融的必要性加熱步驟,與欲分散有機磷化合物(B)及受阻胺化合物(C)的必要剪斷步驟。作為混煉機,例如可使用開放式輥、二軸押出機、班伯里攪拌機(Bunbury mixer)、加壓捏合機等。The flame retardant resin composition can be obtained by kneading the base resin (A), the organophosphorus compound (B), and the hindered amine compound (C). Kneading is to use a mixer that can provide the following two steps for processing; the necessary heating step to melt the base resin (A) and the necessary to disperse the organophosphorus compound (B) and hindered amine compound (C) Cut steps. As the kneader, for example, an open roll, a two-axis extruder, a Bunbury mixer, a pressure kneader, etc. can be used.
<纜線> (纜線之第1實施形態) 其次,對於本發明之纜線的第1實施形態藉由一邊參照圖1及圖2下一邊說明。圖1表示有關本發明的纜線之第1實施形態的部分側面圖,圖2表示沿著圖1之II-II線的截面圖。<Cable> (The first embodiment of the cable) Next, the first embodiment of the cable of the present invention will be described with reference to FIGS. 1 and 2 below. Fig. 1 shows a partial side view of the first embodiment of the cable according to the present invention, and Fig. 2 shows a cross-sectional view taken along the line II-II in Fig. 1.
如圖1及圖2所示,纜線10具備作為傳送媒體之導體1、包覆導體1的絕緣體2。而絕緣體2具有作為包覆導體1的絕緣部之第1絕緣層3,與作為包覆第1絕緣層3的絕緣部之第2絕緣層4。As shown in FIGS. 1 and 2, the
其中,第1絕緣層3及第2絕緣層4由上述難燃性樹脂組成物所構成,上述難燃性樹脂組成物具有優良的難燃性,且可抑制難燃劑之分離。因此,以上述難燃性樹脂組成物所構成的第1絕緣層3及第2絕緣層4具有優良難燃性,且該難燃性經過長期間亦可維持。因此,纜線10經過長期間亦無須更換。Among them, the first insulating
(導體)
導體1可為僅由1根素(Strand)線所構成,亦可為複數根素線綁成一束而構成者,導體1中對於導體徑或導體之材質等並非特別限定者,可配合用途而適宜地決定。作為導體1的材料,例如以含有銅、鋁或此等之合金為佳,但亦可適用碳材料等導電性物質。(conductor)
The
(纜線之第2實施形態) 其次,對於本發明之纜線的第2實施形態一邊參照圖3下一邊說明。圖3表示作為本發明之纜線的第2實施形態之光纖纜線的截面圖。(The second embodiment of the cable) Next, the second embodiment of the cable of the present invention will be described with reference to FIG. 3 below. Fig. 3 shows a cross-sectional view of an optical fiber cable as a second embodiment of the cable of the present invention.
如圖3所示纜線20具備2根受拉構件22及23、作為傳送媒體的光纖24與包覆這些的絕緣體25。其中,光纖24設置成貫通絕緣體25。於此,絕緣體25以包覆光纖24的絕緣部所構成,絕緣部在上述纜線的第1實施形態中,由構成第1絕緣層3及第2絕緣層4之難燃性樹脂組成物所構成。As shown in FIG. 3, the
其中,上述難燃性樹脂組成物具有優良的難燃性,且可抑制難燃劑之分離。因此,以上述難燃性樹脂組成物所構成的絕緣體25具有優良難燃性,且該難燃性經長期間亦可維持。因此,光纖纜線20經過長期間亦無須更換。Among them, the above-mentioned flame-retardant resin composition has excellent flame-retardant properties and can suppress separation of the flame-retardant agent. Therefore, the
<成形體> 其次,對於本發明之成形體做說明。<Molded body> Next, the molded body of the present invention will be explained.
本發明之成形體含有上述難燃性樹脂組成物,該難燃性樹脂組成物具有優良的難燃性,且可抑制難燃劑之分離。因此,成形體具有優良難燃性,且該難燃性經長期間亦可維持。因此,本發明之成形體經過長期間亦無須更換。本發明之成形體,例如適用於電視的後面板、電容器的外殼、鍵盤內部的絕緣薄膜、加熱器內部的面板、建築物的難燃片材、汽車之儀表板、包裝用資材、家電的外殼等在換新時必須要較大作業之用途上。The molded body of the present invention contains the above-mentioned flame-retardant resin composition, and the flame-retardant resin composition has excellent flame retardancy and can suppress the separation of the flame retardant. Therefore, the molded body has excellent flame retardancy, and the flame retardancy can be maintained over a long period of time. Therefore, the molded body of the present invention does not need to be replaced after a long period of time. The molded body of the present invention is suitable for use in, for example, the rear panel of a TV, the outer shell of a capacitor, the insulating film inside the keyboard, the inner panel of a heater, the flame-retardant sheet of a building, the instrument panel of an automobile, packaging materials, and the outer shell of home appliances It must be used for larger tasks when renewing.
本發明之成形體的形狀並無特別限制。作為成形體之形狀,例如可舉出薄片狀、球狀、直方體狀、立方體狀、發泡體狀等,但作為成形體之形狀,以薄片狀為佳。The shape of the molded body of the present invention is not particularly limited. As the shape of the molded body, for example, a sheet shape, a spherical shape, a rectangular parallelepiped shape, a cube shape, a foam shape, etc. may be mentioned, but the shape of the molded body is preferably a sheet shape.
成形體之形狀為薄片狀時,成形體具有以上述難燃性樹脂組成物所構成的片材層。此時,成形體可僅由1片的片材層所構成,亦可由複數片的片材層之層合體所構成。When the shape of the molded body is a sheet shape, the molded body has a sheet layer composed of the above-mentioned flame-retardant resin composition. At this time, the molded body may be composed of only one sheet layer, or may be composed of a laminate of a plurality of sheet layers.
成形體為將上述難燃性樹脂組成物,例如可使用押出成形法、射出成型法、真空成型法、壓力成型法、吹塑成形法、充氣成型方法等進行成形而得。成形體可由難燃性樹脂組成物單體所構成,亦可依據用途,而組合難燃性樹脂組成物與玻璃布、紙等補強材而構成。The molded body is obtained by molding the above-mentioned flame-retardant resin composition using, for example, an extrusion molding method, an injection molding method, a vacuum molding method, a pressure molding method, a blow molding method, an inflation molding method, or the like. The molded body may be composed of a flame-retardant resin composition alone, or may be composed of a combination of a flame-retardant resin composition and reinforcing materials such as glass cloth and paper depending on the application.
<難燃劑> 其次,對於本發明之難燃劑做說明。<Flame Retardant> Next, the flame retardant of the present invention will be explained.
本發明之難燃劑含有有機磷化合物(B)與受阻胺化合物(C)。但,本發明之難燃劑中不含樹脂。有機磷化合物(B)以上述一般式(1)所表示,受阻胺化合物(C)具有上述一般式(2)所示基。The flame retardant of the present invention contains an organophosphorus compound (B) and a hindered amine compound (C). However, the flame retardant of the present invention does not contain resin. The organophosphorus compound (B) is represented by the above general formula (1), and the hindered amine compound (C) has a group represented by the above general formula (2).
對於有機磷化合物(B)及受阻胺化合物(C)如上述說明。The organophosphorus compound (B) and hindered amine compound (C) are as described above.
本發明之難燃劑在與含有聚烯烴樹脂的基礎樹脂(A)進行混煉而製造難燃性樹脂組成物之情況時,可對難燃性樹脂組成物賦予優良的難燃性。又,本發明之難燃劑與含有聚烯烴樹脂之基礎樹脂(A)進行混煉時,亦不容易自基礎樹脂(A)分離,可抑制難燃性樹脂組成物中之難燃劑的分離。When the flame retardant of the present invention is kneaded with the base resin (A) containing a polyolefin resin to produce a flame retardant resin composition, it can impart excellent flame retardancy to the flame retardant resin composition. In addition, when the flame retardant of the present invention is kneaded with the base resin (A) containing polyolefin resin, it is not easily separated from the base resin (A), and the separation of the flame retardant in the flame retardant resin composition can be suppressed .
上述難燃劑中,對於一般式(1),X1 及X2 表示的烴基,例如表示脂肪族烴基或芳香族烴基。In the above-mentioned flame retardant, the hydrocarbon group represented by X 1 and X 2 in the general formula (1) represents, for example, an aliphatic hydrocarbon group or an aromatic hydrocarbon group.
對於上述一般式(1),X1 及X2 表示的烴基以芳香族烴基者為佳。該難燃劑在與含有聚烯烴樹脂的基礎樹脂(A)進行混煉而製造難燃性樹脂組成物之情況時,可進一步提高難燃性樹脂組成物之耐水解性。For the above general formula (1), the hydrocarbon group represented by X 1 and X 2 is preferably an aromatic hydrocarbon group. When the flame retardant is kneaded with the base resin (A) containing a polyolefin resin to produce a flame retardant resin composition, the flame retardant resin composition can be further improved in hydrolysis resistance.
上述難燃劑中,上述芳香族烴基が苯基甲基者為佳。Among the above-mentioned flame retardants, the above-mentioned aromatic hydrocarbon group phenylmethyl is preferred.
此時,使難燃劑與含有聚烯烴樹脂之基礎樹脂(A)進行混煉而製造難燃性樹脂組成物時,可進一步有效地提高難燃性樹脂組成物之耐水解性及難燃性。At this time, when the flame retardant is kneaded with the base resin (A) containing polyolefin resin to produce a flame retardant resin composition, the hydrolysis resistance and flame retardancy of the flame retardant resin composition can be further effectively improved .
且,對於難燃劑,有機磷化合物(B)及受阻胺化合物(C)之配合比例並無特別限制,但假設於難燃劑中含有基礎樹脂(A),與上述難燃性樹脂組成物中對於基礎樹脂(A)100質量份之有機磷化合物(B)及受阻胺化合物(C)的配合比例相同即可。In addition, for the flame retardant, the mixing ratio of the organophosphorus compound (B) and the hindered amine compound (C) is not particularly limited, but it is assumed that the flame retardant contains the base resin (A) and the above-mentioned flame retardant resin composition Among them, the mixing ratio of the organophosphorus compound (B) and the hindered amine compound (C) for 100 parts by mass of the base resin (A) may be the same.
對於難燃劑,對於受阻胺化合物(C)之有機磷化合物(B)的質量比R以5.6以上者為佳。此時,與質量比R未達5.6之情況相比,難燃劑可進一步提高難燃性樹脂組成物之難燃性。For the flame retardant, the mass ratio R of the organophosphorus compound (B) to the hindered amine compound (C) is preferably 5.6 or more. At this time, compared with the case where the mass ratio R is less than 5.6, the flame retardant can further improve the flame retardancy of the flame retardant resin composition.
質量比R以6.3以上者為佳。The quality ratio R is better than 6.3.
但,質量比R以11.1以下者為佳。此時,與質量比R超過11.1之情況相比較,難燃劑可進一步提高難燃性樹脂組成物之難燃性。質量比R以10.5以下者為較佳。However, the mass ratio R is preferably 11.1 or less. At this time, compared with the case where the mass ratio R exceeds 11.1, the flame retardant can further improve the flame retardancy of the flame retardant resin composition. The mass ratio R is preferably 10.5 or less.
對於有機磷化合物(B)及受阻胺化合物(C),如上述對於難燃性樹脂組成物之說明。The organic phosphorus compound (B) and the hindered amine compound (C) are as described above for the flame-retardant resin composition.
<難燃劑母料> 其次,對於本發明之難燃劑母料進行說明。<Flame retardant masterbatch> Next, the flame retardant master batch of the present invention will be described.
本發明之難燃劑母料由上述難燃性樹脂組成物所成。The flame retardant master batch of the present invention is composed of the above flame retardant resin composition.
本發明之難燃劑母料由上述難燃性樹脂組成物所成,上述難燃性樹脂組成物具有優良的難燃性,且可抑制難燃劑之分離。因此,本發明之難燃劑母料即使與其他樹脂進行混煉而製造成形體,該成形體具有優良的難燃性,並可抑制難燃劑之分離。The flame retardant master batch of the present invention is composed of the above flame retardant resin composition, and the flame retardant resin composition has excellent flame retardancy and can inhibit the separation of the flame retardant. Therefore, even if the flame retardant master batch of the present invention is kneaded with other resins to produce a molded body, the molded body has excellent flame retardancy and can suppress the separation of the flame retardant.
本發明之難燃劑母料中,對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例以5質量份以上者為佳,以20質量份以上者為較佳。但,對於基礎樹脂(A)100質量份之有機磷化合物(B)的配合比例以200質量份以下者為佳。此時,與對於基礎樹脂(A)100質量份之有機磷化合物(B)之配合比例超過200質量份之情況相比,難燃劑的分散性優良。對於基礎樹脂(A)100質量份之有機磷化合物(B)之配合比例以100質量份以下者為較佳。In the flame retardant master batch of the present invention, the mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) is preferably 5 parts by mass or more, and more preferably 20 parts by mass or more. However, the blending ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) is preferably 200 parts by mass or less. In this case, the dispersibility of the flame retardant is superior compared to the case where the mixing ratio of the organophosphorus compound (B) to 100 parts by mass of the base resin (A) exceeds 200 parts by mass. The mixing ratio of the organic phosphorus compound (B) to 100 parts by mass of the base resin (A) is preferably 100 parts by mass or less.
又,對於本發明之難燃劑母料,對於基礎樹脂(A)100質量份之受阻胺系化合物(C)的配合比例以0.5質量份以上者為佳,以2質量份以上者為較佳。但,對於基礎樹脂(A)100質量份之受阻胺系化合物(C)的配合比例以50質量份以下者為佳。此時,與對於基礎樹脂(A)100質量份之受阻胺系化合物(C)的配合比例超過50質量份之情況相比,難燃劑的分散性優良。In addition, for the flame retardant master batch of the present invention, the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is preferably 0.5 parts by mass or more, preferably 2 parts by mass or more . However, the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is preferably 50 parts by mass or less. In this case, the dispersibility of the flame retardant is superior compared to the case where the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) exceeds 50 parts by mass.
且,對於本發明之難燃劑母料,由抑制難燃劑母料的臭氣之觀點來看,對於基礎樹脂(A)100質量份之受阻胺系化合物(C)的配合比例亦可未達0.4質量份。此時,對於基礎樹脂(A)100質量份之受阻胺系化合物(C)之配合比例以0.3質量份以下者為較佳。但,對於基礎樹脂(A)100質量份之受阻胺系化合物(C)的配合比例以0.01質量份以上者為佳。此時,對於基礎樹脂(A)100質量份之受阻胺系化合物(C)的配合比例未達0.01質量份之情況相比,難燃性較為優良。Furthermore, for the flame retardant master batch of the present invention, from the viewpoint of suppressing the odor of the flame retardant master batch, the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) may not be Up to 0.4 parts by mass. At this time, the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is preferably 0.3 parts by mass or less. However, the blending ratio of the hindered amine compound (C) to 100 parts by mass of the base resin (A) is preferably 0.01 parts by mass or more. At this time, compared to the case where the blending ratio of the hindered amine compound (C) per 100 parts by mass of the base resin (A) is less than 0.01 parts by mass, the flame retardancy is superior.
又對於難燃劑母料,對於受阻胺化合物(C)之有機磷化合物(B)的質量比R以5.6以上者為佳。此時,與質量比R未達5.6之情況相比,難燃劑母料可進一步提高難燃性樹脂組成物之難燃性。For the flame retardant master batch, the mass ratio R of the organophosphorus compound (B) to the hindered amine compound (C) is preferably 5.6 or more. At this time, compared with the case where the mass ratio R is less than 5.6, the flame retardant masterbatch can further improve the flame retardancy of the flame retardant resin composition.
質量比R以6.3以上者為佳。The quality ratio R is better than 6.3.
但,質量比R以11.1以下者為佳。此時,與質量比R超過11.1之情況相比,難燃劑母料可進一步提高難燃性樹脂組成物之難燃性。質量比R以10.5以下者為較佳。However, the mass ratio R is preferably 11.1 or less. At this time, compared with the case where the mass ratio R exceeds 11.1, the flame retardant master batch can further improve the flame retardancy of the flame retardant resin composition. The mass ratio R is preferably 10.5 or less.
對於有機磷化合物(B)及受阻胺化合物(C),難燃性樹脂組成物之說明如上述所示。For the organophosphorus compound (B) and hindered amine compound (C), the flame-retardant resin composition is as described above.
本發明並非限定於上述實施形態者。例如在上述實施形態中,纜線10雖僅具有1個導體1,但本發明之纜線並非僅限定僅具有1個導體1之纜線者,亦可為具有彼此離開距離的導體1之纜線。This invention is not limited to the above-mentioned embodiment. For example, in the above embodiment, although the
又在上述實施形態中,雖第1絕緣層3及第2絕緣層4係由上述難燃性樹脂組成物所構成,但亦可為第1絕緣層3非由上述難燃性樹脂組成物所構成,而僅有第2絕緣層4由上述難燃性樹脂組成物所構成。或者亦可為第2絕緣層4非由上述難燃性樹脂組成物所構成,僅有第1絕緣層3由上述難燃性樹脂組成物所構成。In the above embodiment, although the first insulating
且,對於纜線20,絕緣體25雖由絕緣部所構成,但絕緣體25亦可進一步具有包覆絕緣部之包覆部。其中,包覆部在上述實施形態中,可由構成第1絕緣層3及第2絕緣層4之難燃性樹脂組成物所構成,或亦可未構成,但在上述實施形態中,由構成第1絕緣層3及第2絕緣層4之難燃性樹脂組成物所構成者為佳。Furthermore, for the
又,上述實施形態中,纜線20雖具有受拉構件22及23,但對於本發明之纜線,受拉構件並非必須需要者,亦可能省略。
[實施例]Moreover, in the above embodiment, although the
以下使用實施例對於本發明內容做更具體之說明,但本發明並非僅限定於以下實施例者。The following examples are used to illustrate the content of the present invention in more detail, but the present invention is not limited to the following examples.
(實施例1~121及比較例1~14) 將基礎樹脂(A)、有機磷化合物(B)及受阻胺化合物(C)以表1~22所示配合量進行調配,使用班伯里攪拌機(Bunbury mixer)在190℃下混煉,得到難燃性樹脂組成物。且,對於表1~22,各配合成分之配合量的單位為質量份。(Examples 1 to 121 and Comparative Examples 1 to 14) The base resin (A), the organophosphorus compound (B) and the hindered amine compound (C) were blended in the amounts shown in Tables 1-22, and kneaded at 190°C using a Bunbury mixer to obtain Combustible resin composition. In addition, in Tables 1-22, the unit of the compounding amount of each compounding component is part by mass.
作為上述基礎樹脂(A)、有機磷化合物(B)及受阻胺化合物(C),具體使用下述者。 (A)基礎樹脂 (A1)聚丙烯(PP) (A1-1)丙烯基與乙烯基之嵌段共聚物(嵌段PP) 商品名「NovatecBC4BSW」,Japan Polypropylene Corporation製,結晶性,熔點:165℃ (A1-2)均聚丙烯(Homo PP) 商品名「NovatecMA3」,Japan Polypropylene Corporation製,結晶性,熔點:165℃ (A1-3)丙烯基與乙烯基之無規共聚物(無規PP) 商品名「WintechWFW4M」,Japan Polypropylene Corporation製,結晶性,熔點:135℃ (A2)聚乙烯(PE) 商品名「Excellen GMH GH030」,住友化學股份有限公司製,結晶性,熔點:101℃ (A3)乙烯-丙烯酸乙基共聚物(EEA) 商品名「LexpearlA1150」,日本聚乙烯公司製,結晶性,熔點:100℃ (A4)丙烯-α烯烴共聚物 商品名「TuffmerPN2060」,三井化學股份有限公司製,結晶性,熔點:160℃ (A5)乙烯-α烯烴共聚物 商品名「TuffmerDF810」,三井化學股份有限公司製,結晶性,熔點:66℃ (A6)氫化苯乙烯丁二烯橡膠(HSBR) 商品名「Dynaron1320P」,JSR股份有限公司製、非晶性、玻璃轉移點:比100℃低(<100℃) (A7)烯烴系彈性體 烯烴結晶-乙烯-丁烯-烯烴結晶嵌段共聚物(CEBC),商品名「Dynaron6200P」,JSR股份有限公司製,結晶性,熔點:90℃ (A8)馬來酸酐變性聚烯烴(馬來酸酐PO) 商品名「TuffmerMA8510」,三井化學股份有限公司製,結晶性,熔點:70℃As the base resin (A), the organophosphorus compound (B), and the hindered amine compound (C), the following are specifically used. (A) Basic resin (A1) Polypropylene (PP) (A1-1) Block copolymer of propylene and vinyl (block PP) Trade name "NovatecBC4BSW", manufactured by Japan Polypropylene Corporation, crystallinity, melting point: 165°C (A1-2) Homo PP Trade name "NovatecMA3", manufactured by Japan Polypropylene Corporation, crystallinity, melting point: 165°C (A1-3) Random copolymer of propylene and vinyl (random PP) Trade name "WintechWFW4M", manufactured by Japan Polypropylene Corporation, crystallinity, melting point: 135°C (A2) Polyethylene (PE) Product name "Excellen GMH GH030", manufactured by Sumitomo Chemical Co., Ltd., crystallinity, melting point: 101°C (A3) Ethylene-ethyl acrylate copolymer (EEA) Trade name "LexpearlA1150", manufactured by Japan Polyethylene Corporation, crystallinity, melting point: 100°C (A4) Propylene-α olefin copolymer Trade name "TuffmerPN2060", manufactured by Mitsui Chemicals Co., Ltd., crystallinity, melting point: 160°C (A5) Ethylene-α olefin copolymer Trade name "TuffmerDF810", manufactured by Mitsui Chemicals Co., Ltd., crystallinity, melting point: 66°C (A6) Hydrogenated Styrene Butadiene Rubber (HSBR) Product name "Dynaron1320P", manufactured by JSR Co., Ltd., amorphous, glass transition point: lower than 100°C (<100°C) (A7) Olefin elastomer Olefin crystal-ethylene-butene-olefin crystal block copolymer (CEBC), trade name "Dynaron 6200P", manufactured by JSR Co., Ltd., crystallinity, melting point: 90°C (A8) Maleic anhydride denatured polyolefin (maleic anhydride PO) Trade name "TuffmerMA8510", manufactured by Mitsui Chemicals Co., Ltd., crystallinity, melting point: 70°C
(B)有機磷化合物 (B1)有機磷化合物1 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為苯基甲基(苯甲基)),熔點:比240℃高(>240℃),磷含有量:15質量% (B2)有機磷化合物2 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為甲基),熔點:比240℃高,磷含有量:24% (B3)有機磷化合物3 下述結構式所示有機磷化合物,熔點:96℃,磷含有量:10質量% (B4)有機磷化合物4 下述結構式所示間苯二酚雙-雙二甲苯基磷酸酯,熔點:92℃,磷含有量:9.0質量% (B5)有機磷化合物5 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為乙基),熔點:比240℃高,磷含有量:22質量% (B6)有機磷化合物6 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為丙基),熔點:比240℃高,磷含有量:20質量% (B7)有機磷化合物7 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為苯基乙基)、熔點:比240℃高,磷含有量:14質量% (B8)有機磷化合物8 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為苯基丙基),熔點:比240℃高,磷含有量:13質量% (B9)有機磷化合物9 下述結構式所示有機磷化合物(一般式(1)中,X1 及X2 為萘甲基),熔點:比240℃高,磷含有量:12質量% (B) Organophosphorus compound (B1) Organophosphorus compound 1 The organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are phenylmethyl (benzyl)), melting point: ratio High 240°C (>240°C), phosphorus content: 15% by mass (B2) Organophosphorus compound 2 The organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are methyl groups), melting point: higher than 240°C, phosphorus content: 24% (B3) Organophosphorus compound 3 The organophosphorus compound represented by the following structural formula, melting point: 96°C, phosphorus content: 10% by mass (B4) Organophosphorus compound 4 Resorcinol bis-bis-xylyl phosphate represented by the following structural formula, melting point: 92°C, phosphorus content: 9.0% by mass (B5) Organophosphorus compound 5 The organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are ethyl groups), melting point: higher than 240°C, phosphorus content: 22% by mass (B6) Organophosphorus compound 6 The organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are propyl groups), melting point: higher than 240°C, phosphorus content: 20% by mass (B7) Organophosphorus compound 7 The organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are phenylethyl), melting point: higher than 240°C, phosphorus content: 14% by mass (B8) Organophosphorus compound 8 The organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are phenylpropyl), melting point: higher than 240°C, phosphorus content: 13% by mass (B9) Organophosphorus compound 9 Organophosphorus compound represented by the following structural formula (in general formula (1), X 1 and X 2 are naphthylmethyl), melting point: higher than 240°C, phosphorus content: 12% by mass
(C)受阻胺化合物 (C1)受阻胺化合物1 下述結構式所示受阻胺化合物,商品名「TINUVIN NOR371 FF」,BASF公司製,熔點:104℃,分解溫度:264℃,每1g的胺數:1.48×1021 ~1.67×1021 個,三嗪環之有無:有 (C2)受阻胺化合物2 下述結構式所示受阻胺化合物,商品名「Flamestab NOR117 FF」,BASF公司製,熔點:121℃,分解溫度:247℃,每1g之胺數:1.6×1021 個,三嗪環的有無:有 (C3)受阻胺化合物3 下述結構式所示受阻胺化合物,商品名 「AdekastabLA-81」,ADEKA公司製,熔點:在25℃為液體,分解溫度:239℃,每1g之胺數:1.77×1021 個,三嗪環的有無:無 (C4)受阻胺化合物4 下述結構式所示受阻胺化合物,商品名「Hostavin NOW」,Clariant公司製,熔點:95℃,分解溫度:236℃,每1g之胺數:2.88×1020 個,三嗪環的有無:無 (C) Hindered amine compound (C1) Hindered amine compound 1 The hindered amine compound represented by the following structural formula, trade name "TINUVIN NOR371 FF", manufactured by BASF Corporation, melting point: 104°C, decomposition temperature: 264°C, per 1g of amine Number: 1.48×10 21 ~1.67×10 21 , presence or absence of triazine ring: Yes (C2) Hindered amine compound 2 The hindered amine compound represented by the following structural formula, trade name "Flamestab NOR117 FF", manufactured by BASF Corporation, melting point: 121°C, decomposition temperature: 247°C, number of amines per 1 g: 1.6×10 21 A, the presence or absence of triazine ring: Yes (C3) Hindered amine compound 3 Hindered amine compound represented by the following structural formula, trade name "AdekastabLA-81", manufactured by ADEKA Corporation, melting point: liquid at 25°C, decomposition temperature: 239°C, number of amines per 1 g: 1.77 ×10 21 , presence or absence of triazine ring: none (C4) Hindered amine compound 4 Hindered amine compound represented by the following structural formula, trade name "Hostavin NOW", manufactured by Clariant Corporation, melting point: 95°C, decomposition temperature: 236°C, number of amines per 1g: 2.88×10 20 , The presence or absence of triazine ring: none
[特性評估] 對於如上述所得之實施例1~121及比較例1~14的難燃性樹脂組成物,如以下,對於難燃劑之分離抑制效果及難燃性進行評估。又,對於實施例1~121及比較例1~6的難燃性樹脂組成物,如以下,對於耐水解性進行評估。且對於實施例26~29、31~32、43、46~49、83~121及比較例11~14的難燃性樹脂組成物,如以下,對於臭氣進行評估。亦對於實施例46~49及107~110的難燃性樹脂組成物進一步進行加工性之評估,亦對於實施例55~58及118~121的難燃性樹脂組成物進一步進行劣化時的著色性之評估。[Feature Evaluation] For the flame retardant resin compositions of Examples 1 to 121 and Comparative Examples 1 to 14 obtained as described above, the separation suppression effect and flame retardancy of the flame retardant were evaluated as follows. In addition, the flame-retardant resin compositions of Examples 1 to 121 and Comparative Examples 1 to 6 were evaluated for hydrolysis resistance as follows. In addition, the flame-retardant resin compositions of Examples 26 to 29, 31 to 32, 43, 46 to 49, 83 to 121 and Comparative Examples 11 to 14 were evaluated for odor as follows. The processability of the flame retardant resin compositions of Examples 46 to 49 and 107 to 110 was further evaluated, and the flame retardant resin compositions of Examples 55 to 58 and 118 to 121 were further evaluated for their coloring properties when they were deteriorated. The evaluation.
<試驗片材>
欲評估難燃劑之分離抑制效果、難燃性、耐水解性及臭氣,製作出如以下的厚度0.1mm之試驗片材1。即,將實施例1~121及比較例1~14的難燃性樹脂組成物藉由班伯里攪拌機(Bunbury mixer)在190℃下混煉後,以壓製成型製作出具有350mm×100mm×0.1mm(厚度)之尺寸的試驗片材1。又,對於實施例1~5、18~57、59~70及88~117之難燃性樹脂組成物,欲評估難燃性而將厚度設定在0.3mm、0.5mm以外,進一步製作出與上述試驗片材1同樣的試驗片材2及3。<Test sheet>
To evaluate the separation inhibition effect, flame retardancy, hydrolysis resistance, and odor of the flame retardant, a
<難燃劑之分離抑制效果>
對於上述試驗片材1進行表面觀察或觸手確認之同時,將試驗片材1放入於85℃的恆溫槽中並放置48小時後,進行表面觀察或觸手確認,對於是否確認到試驗片材1的表面上之異物進行調查,作為該異物是否已分離難燃劑的指標。然後,依據以下判斷基準對於試驗片材1進行「〇」或「×」的判斷。結果如表1~22所示。且,若試驗片材1判斷「〇」時,試驗片材1判斷為合格,試驗片材1判斷為「×」時,該試驗片材1為不合格。
(判斷基準)
〇:試驗片材1未符合以下(i)及(ii)中任一項
×:試驗片材1符合以下(i)及(ii)至少一項
(i)對於試驗片材1進行表面觀察或觸手確認時,在試驗片材1的表面確認到異物
(ii)將試驗片材1放置於85℃的恆溫槽中放置48小時後,對於試驗片材1進行表面觀察或觸手確認時,於試驗片材1的表面確認到異物<Separation inhibition effect of flame retardant>
While performing surface observation or tentacle confirmation on the above-mentioned
<難燃性> (1)依據FMVSS(Federal Motor-Vehicle Safety Standard) No.302進行汽車用內裝材料之燃燒試驗對難燃性進行評估<Flame retardant> (1) In accordance with FMVSS (Federal Motor-Vehicle Safety Standard) No.302, conduct a combustion test of automotive interior materials to evaluate flame retardancy
對於上述試驗片材1~3,藉由依據FMVSS No.302進行汽車用內裝材料之燃燒試驗,評估難燃性。具體而言,將試驗片材1~3以一對U字狀金屬夾具夾住保持水平,將38mm尺寸的火焰於試驗片材1~3的一端背面進行15秒的火焰接觸,算出自熄的有無及對於夾具、表示於夾具的A標線與B標線之間的距離254mm之燃燒時間(燃燒速度)。且,各U字狀的金屬夾具以互相離開的2條平行延在部,與連結這些延在部的連結部所構成,藉由2條延在部,沿著試驗片材1~3的縱向方向固定試驗片材之兩緣部。又,對於2條延在部之中的1條延在部表示為A標線與B標線離開254mm且橫切延在部(沿著於延在方向呈直交的方向)。For the above-mentioned
然後依據以下判斷基準進行對試驗片材1~3之「〇」或「×」的判斷。結果如表1~22所示。且,判斷為「〇」之試驗片材1~3由難燃性之觀點來看為合格,判斷為「×」之試驗片材1~3由難燃性之觀點來看為不合格。
(判斷基準)
〇:見到自熄或無自熄,且燃燒速度為102mm/分鐘以下
×:無自熄無且燃燒速度超過102mm/分鐘Then, judge the "〇" or "×" of the
(2)依據UL94規格的VTM試驗進行難燃性之評估
對於各實施例1~82及比較例1~10,準備5片上述試驗片材1,對於此等5片試驗片材1,藉由進行UL94規格之VTM試驗,評估難燃性。具體為將試驗片材1,以直徑13mm之心軸捲取,至作出長度350mm的圓筒體所成的試料。然後,將該試料之一端以夾鉗固定,將試料配置成該中心軸線與鉛直方向呈平行。此時,將是料配置成自試料的下端起125mm的位置上標識標線。另一方面,於試料下方配置脫脂綿並使其展開。然後,將燃燒器的先端自試料的下端起之10mm的位置上配置3秒而於試料下端進行火焰接觸。進行火焰接觸後,將燃燒器自試料遠離,測定餘焰時間t1。停止餘焰後馬上將燃燒器移動於試料下,再度進行火焰接觸,進行火焰接觸後,將燃燒器自試料遠離,測定餘焰時間t2與殘燼時間t3。又,觀察試料是否燃燒至標線,或試料因滴入發煙物質或滴入物而使脫脂綿著火。
然後,依據以下評估等級對於試驗片材1進行評估。結果如表1~14所示。且,難燃性以NOT、VTM-2、VTM-1及VTM-0之順序漸高。
(評估等級)
VTM-0
・對於所有試驗片材1,t1或t2為10秒以下
・5試樣的t1+t2(進行火焰接觸10次分的餘焰時間之合計)為50秒以下
・對於所有試驗片材1,t2+t3為30秒以下
・試料未燃燒到標線,不因藉由發煙物質或滴入物而使脫脂綿著火
VTM-1
・對於所有試驗片材1,t1或t2為30秒以下
・5試樣的t1+t2(進行火焰接觸10次分的餘焰時間之合計)為250秒以下
・對於所有試驗片材1,t2+t3為60秒以下
・試料未燃燒到標線,不因藉由發煙物質或滴入物而使脫脂綿著火
VTM-2
・對於所有試驗片材1,t1或t2為30秒以下
・5試樣的t1+t2(進行火焰接觸10次分的餘焰時間之合計)為250秒以下
・對於所有試驗片材1,t2+t3為60秒以下
・試料未燃燒到標線,因藉由發煙物質或滴入物而使脫脂綿著火
NOT
VTM-0、VTM-1及VTM-2中任一皆無符合(2) Evaluation of flame retardancy based on the VTM test of UL94 standard
For each of Examples 1 to 82 and Comparative Examples 1 to 10, five
<耐水解性>
對於各實施例1~121及比較例1~6,將上述試驗片材1放入85℃且85%RH之恆溫槽中而放置48小時後,進行表面觀察或觸手確認,對於在試驗片材1之表面是否確認到異物而進行調查,將該異物作為耐水解性之指標。然後依據以下判斷基準對於試驗片材1進行「〇」或「×」之判斷。結果如表1~12及表14~21所示。
(判斷基準)
〇:於試驗片材1的表面未確認到異物
×:於試驗片材1的表面確認到異物<Hydrolysis resistance>
For each of Examples 1 to 121 and Comparative Examples 1 to 6, the
<臭氣>
臭氣為依據以下判斷基準,對於實施例26~29、31~32、43、46~49、83~121及比較例11~14的上述試驗片材1進行判斷。結果如表14~22所示。
(判斷基準)
1:幾乎無感受到臭氣
2:稍微感受到臭氣
3:強烈感受到臭氣<Odor>
The odor is based on the following judgment criteria, and judgments were made on the above-mentioned
<加工性> 於單軸押出機(製品名「小型攪拌器(Labo Plastomill)」,東洋精機製作所公司製)上連接T型模頭,將實施例46~49及107~110的難燃性樹脂組成物投入於單軸押出機,製作出厚度0.1mm的加工性評估用片材。此時,固定片材的吐出量及引取速度。又,加工性評估用片材係由將單軸押出機中之加工溫度設定在各230℃、240℃及250℃時而製作。然後,對於在30分鐘之押出中於加工性評估用片材中是否形成洞而進行調查,將是否形成該洞作為加工性之指標。於此,洞的形成為表示因吐出量之變動或氣泡之產生所引起的加工性降低者。然後,依據以下判斷基準對於加工性評估用片材進行「〇」或「×」之判斷。結果如表6及19所示。 (判斷基準) 〇:對於加工性評估用片材無確認到洞的形成 ×:對於加工性評估用片材確認到洞的形成<Processability> A T-die was connected to a single-axis extruder (product name "Labo Plastomill", manufactured by Toyo Seiki Seisakusho), and the flame-retardant resin compositions of Examples 46 to 49 and 107 to 110 were put into A single-axis extruder produces a sheet for evaluation of workability with a thickness of 0.1 mm. At this time, the discharge amount and the drawing speed of the sheet are fixed. In addition, the sheet for processability evaluation was produced by setting the processing temperature in the uniaxial extruder at 230°C, 240°C, and 250°C. Then, it was investigated whether a hole was formed in the workability evaluation sheet during the 30-minute extrusion, and whether the hole was formed was used as an index of workability. Here, the formation of holes means the decrease in workability caused by the fluctuation of the discharge amount or the generation of bubbles. Then, the sheet for workability evaluation is judged as "○" or "×" based on the following judgment criteria. The results are shown in Tables 6 and 19. (Judgment criteria) ○: No hole formation was confirmed in the sheet for workability evaluation ×: Formation of holes was confirmed in the sheet for workability evaluation
<劣化時之著色性>
欲評估著色性,使用實施例55~58及118~121的難燃性樹脂組成物,除將厚度設定在1mm以外,與上述試驗片材1同樣地進一步製作出試驗片材4。將試驗片材4放入85℃的恆溫槽中,進行5天放置後進行表面觀察,對於片材是否變色而進行調查。然後,依據以下判斷基準,對於試驗片材4進行「〇」或「×」的判斷。結果如表8及21所示。
(判斷基準)
〇:於片材上未見到變色
×:於片材上見到變色<Coloration when deteriorating>
In order to evaluate the colorability, using the flame-retardant resin compositions of Examples 55 to 58 and 118 to 121, a
由表1~22所示結果可得知,在實施例1~121中,對於厚度為0.1mm之試驗片材(試驗片材1)的難燃性之評估結果皆為「〇」,實施例1~121由難燃性之觀點來看為合格。相對於此,比較例1~14由厚度為0.1mm之試驗片材(試驗片材1)的難燃性之評估結果來看皆為「×」,比較例1~14由難燃性之觀點來看為不合格。From the results shown in Tables 1 to 22, it can be seen that in Examples 1 to 121, the evaluation results of the flame retardancy of the test sheet (test sheet 1) with a thickness of 0.1 mm are all "〇". 1 to 121 are qualified from the standpoint of flame retardancy. In contrast, Comparative Examples 1-14 are all marked as "×" from the evaluation results of the flame retardancy of the test sheet (test sheet 1) with a thickness of 0.1 mm, and Comparative Examples 1-14 are based on the flame retardancy. Seen as unqualified.
又,藉由於表1~22所示結果得知,在實施例1~121中,難燃劑的分離抑制效果之評估結果皆為「〇」,實施例1~121由難燃劑的分離抑制效果之觀點來看為合格。相對於此,又得知在比較例1~14之難燃劑的分離抑制效果之評估結果皆為「×」,比較例1~14由難燃劑之分離抑制效果的觀點來看為不合格。In addition, from the results shown in Tables 1-22, it is known that in Examples 1-121, the evaluation results of the separation inhibition effect of the flame retardant are all "〇", and Examples 1 to 121 are inhibited by the separation of the flame retardant. From the viewpoint of effect, it is qualified. In contrast, it is found that the evaluation results of the separation inhibition effect of the flame retardant in Comparative Examples 1-14 are all "×", and the comparative examples 1-14 are unacceptable from the viewpoint of the separation inhibition effect of the flame retardant. .
由以上可確認依據本發明之難燃性樹脂組成物具有優良難燃性,且可抑制難燃劑之分離。From the above, it can be confirmed that the flame-retardant resin composition according to the present invention has excellent flame-retardant properties and can suppress the separation of the flame-retardant agent.
且,如表14~22所示結果,實施例43及83~121中,臭氣之判斷結果皆為「1」或「2」。相對於此,實施例26~29、31~32、46~49及比較例11~14中,臭氣之判斷結果皆為「3」。因此,得知對於基礎樹脂(A)100質量份之受阻胺化合物(C)的配合比例未達0.4質量份之難燃性樹脂組成物,比對於基礎樹脂(A)100質量份之受阻胺化合物(C)之配合比例為0.4質量份以上之難燃性樹脂組成物,更能抑制臭氣。And, as shown in the results in Tables 14-22, in Examples 43 and 83-121, the odor judgment results were all "1" or "2". In contrast, in Examples 26-29, 31-32, 46-49 and Comparative Examples 11-14, the odor judgment results were all "3". Therefore, it is found that a flame retardant resin composition whose blending ratio of the hindered amine compound (C) of 100 parts by mass of the base resin (A) is less than 0.4 parts by mass is higher than that for 100 parts by mass of the hindered amine compound of the base resin (A). (C) A flame-retardant resin composition with a mixing ratio of 0.4 parts by mass or more can further suppress odor.
又,由例如表11所示結果可得知,在質量比R為5.6以上之實施例64、71~75中,厚度為0.1mm之試驗片材(試驗片材1)的難燃性之評估結果(依據UL94規格之VTM試驗的評估結果)皆為「VTM-0」。對於此,質量比R未達5.6之實施例76中,厚度為0.1mm之試驗片材(試驗片材1)的難燃性之評估結果為「VTM-2」。又,由表12所示結果可得知,在質量比R為5.6以上之實施例56及77~81中,厚度為0.1mm之試驗片材(試驗片材1)的難燃性之評估結果(依據UL94規格之VTM試驗的評估結果)皆為「VTM-0」。相對於此,質量比R未達5.6之實施例82中,厚度為0.1mm之試驗片材(試驗片材1)的難燃性之評估結果為「VTM-2」。由此可得知,質量比R為5.6以上之試驗片材,比質量比R未達5.6之試驗片材,可進一步提高難燃性。Also, from the results shown in Table 11, for example, in Examples 64, 71 to 75 with a mass ratio R of 5.6 or more, the evaluation of the flame retardancy of the test sheet (test sheet 1) with a thickness of 0.1 mm The results (evaluation results of the VTM test according to UL94 standards) are all "VTM-0". Regarding this, in Example 76 in which the mass ratio R was less than 5.6, the evaluation result of the flame retardancy of the test sheet (test sheet 1) with a thickness of 0.1 mm was "VTM-2". In addition, from the results shown in Table 12, it can be seen that in Examples 56 and 77 to 81 with a mass ratio R of 5.6 or more, the evaluation results of the flame retardancy of the test sheet (test sheet 1) with a thickness of 0.1 mm (According to the evaluation result of VTM test according to UL94 standard) are all "VTM-0" In contrast, in Example 82 in which the mass ratio R was less than 5.6, the evaluation result of the flame retardancy of the test sheet (test sheet 1) with a thickness of 0.1 mm was "VTM-2". From this, it can be seen that a test piece with a mass ratio R of 5.6 or more and a test piece with a specific mass ratio R of less than 5.6 can further improve the flame retardancy.
1:導體(傳送媒體) 2,25:絕緣體 3:第1絕緣層(絕緣部) 4:第2絕緣層(絕緣部) 10,20:纜線 24:光纖(傳送媒體)1: Conductor (transmission medium) 2,25: Insulator 3: The first insulating layer (insulating part) 4: The second insulating layer (insulating part) 10, 20: Cable 24: Optical fiber (transmission medium)
[圖1]表示本發明之纜線的第1實施形態之部分側面圖。 [圖2]表示沿著圖1之II-II線的截面圖。 [圖3]表示本發明之纜線的第2實施形態之截面圖。[Fig. 1] A partial side view showing the first embodiment of the cable of the present invention. [Fig. 2] A cross-sectional view taken along the line II-II in Fig. 1. [Fig. 3] A cross-sectional view showing a second embodiment of the cable of the present invention.
1:導體(傳送媒體) 1: Conductor (transmission medium)
2:絕緣體 2: Insulator
3:第1絕緣層(絕緣部) 3: The first insulating layer (insulating part)
4:第2絕緣層(絕緣部) 4: The second insulating layer (insulating part)
10:纜線 10: Cable
Claims (40)
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