TW202028611A - High-power pump structure - Google Patents
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Description
本發明是有關於一種泵浦結構領域,尤指一種具有高功率之泵浦結構。The present invention relates to the field of a pump structure, especially a pump structure with high power.
按,隨著電子設備計算效能日漸增強,其內部所設置之電子元件於運作時會產生大量熱量,通常需於電子元件上設置散熱器或散熱鰭片藉以增加散熱面積進而提升散熱效能,但由於散熱器與散熱鰭片所達到之散熱效果有限,故現行習知技術便有採用水冷裝置作為增強散熱效能之解決方式。 而習知水冷裝置是將吸收到發熱元件(處理器或圖形處理器)的熱量與水冷裝置內部的一冷卻液體熱交換,然後透過水冷裝置內部的一泵浦來循環冷卻液體,並該水冷裝置透過複數管體連接一散熱器,令冷卻液體可於散熱器與水冷裝置兩者間進行熱交換循環散熱,藉以對發熱元件快速散熱。 當前的泵浦在腔室上並無多做設計,入水口及出水口皆連接到泵浦腔室,透過葉輪旋轉來帶動冷卻液體流動,然而這樣的作法在於冷卻液體的加壓十分有限,簡言之,在同樣的泵浦或定轉子組所能提供的效率是十分低落的,如欲提升冷卻液體流動速度,就必須替換更大的泵浦,在當今電子設備訴求輕薄短小的前提下,這樣一昧加大泵浦的作法是不理想的。 是以,要如何解決上述習用之問題與缺失,即為本案之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。According to the increasing computing performance of electronic devices, the internal electronic components will generate a lot of heat during operation. It is usually necessary to install heat sinks or cooling fins on the electronic components to increase the heat dissipation area and improve the heat dissipation performance. The heat dissipation effect achieved by the radiator and the heat dissipation fin is limited, so the current prior art has adopted a water cooling device as a solution to enhance the heat dissipation efficiency. The conventional water-cooling device exchanges the heat absorbed by the heating element (processor or graphics processor) with a cooling liquid inside the water-cooling device, and then circulates the cooling liquid through a pump inside the water-cooling device, and the water-cooling device A radiator is connected through a plurality of pipes, so that the cooling liquid can be circulated for heat exchange between the radiator and the water-cooling device to dissipate heat quickly. The current pump does not have much design on the chamber. The inlet and outlet are connected to the pump chamber, and the impeller rotates to drive the cooling liquid to flow. However, this approach is that the pressure of the cooling liquid is very limited. In other words, the efficiency that the same pump or stator and rotor group can provide is very low. If you want to increase the flow rate of the cooling liquid, you must replace a larger pump. Under the premise that today's electronic devices demand lightness, thinness and shortness, This kind of ignorance of increasing the pump is not ideal. Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that the inventor of this case and the related manufacturers engaged in this industry urgently want to study and improve.
爰此,為有效解決上述之問題,本發明之主要目的在於提供一種提升功率之高功率泵浦結構。 為達上述目的,本發明係提供一種高功率泵浦結構,係包括一殼體,具有一第一側及一第二側,該第一側形成一泵浦腔室及一分隔部將該泵浦腔室分隔為一第一腔室及一第二腔室,該分隔部一端形成一導流片,該第二腔室延伸形成一樞設部,該樞設部中央處開設一容置孔,該第二側對應該樞設部處凹設形成一凹室;一轉子組,係容設於所述第二腔室內,該轉子組具有一葉輪及一磁性元件,該磁性元件選擇套設於樞設部外緣或設置於該容置孔內,該葉輪向該樞設部凸伸一轉軸,該轉軸選擇插設於該容置孔內或該磁性元件的一穿孔內;一隔流板,係蓋設於所述轉子組之外周側,並該隔流板罩蓋所述第二腔室以與該第一腔室不相連通;一定子組,係容設於所述凹室內;及一封閉件,係對應蓋設所述殼體,該封閉件與該隔流板間形成一連通腔室,該連通腔室係連通所述第一腔室及第二腔室。 在一實施例,該導流片具有導流作用,且該導流片及該分隔部係為一體成型。 在一實施例,該凹室之周側軸向間隔凸設複數凸條,該等凸條之間形成一間隙。 在一實施例,該定子組具有複數極柱,每一極柱係分別對應容設於所述間隙內。 在一實施例,該殼體更具有一進水口及一出水口,該進水口與所述第一腔室相連通,該出水口與所述第二腔室相連通。 在一實施例,該容置孔內壁軸向形成複數溝槽,該等溝槽與所述第二腔室相連通。 在一實施例,該隔流板更具有一頂面及一底面,該頂面與該封閉件之間具有一間距,該底面蓋設於所述轉子組之外周側。 在一實施例,該凹室對應所述容置孔處凸設一套設部,該定子組係由複數矽鋼片所組成並於中央處形成一通孔,該通孔係對應套設於該套設部上。 在一實施例,該轉子組係為內轉子態樣,該葉輪的轉軸插設於該磁性元件的穿孔內,該磁性元件設置於該容置孔內。 在一實施例,該轉子組係為外轉子態樣,該磁性元件透過該穿孔套設於樞設部外緣,該葉輪的轉軸插設於該容置孔內。 在一實施例,該殼體更具有一定子蓋對應蓋設該定子組,該殼體更具有一定子蓋對應蓋設該定子組,該定子蓋設置一控制電路。 在一實施例,該殼體之第一側相對該泵浦腔室之外周側更開設一定位槽,一防漏件對應嵌設於該定位槽內。In this regard, in order to effectively solve the above-mentioned problems, the main purpose of the present invention is to provide a high-power pump structure that can increase power. To achieve the above objective, the present invention provides a high-power pump structure, which includes a housing with a first side and a second side. The first side forms a pumping chamber and a partition for the pump. The Pu chamber is divided into a first chamber and a second chamber. One end of the partition is formed with a baffle, the second chamber extends to form a pivotal portion, and an accommodating hole is opened in the center of the pivotal portion , The second side corresponding to the pivotal portion is recessed to form a recess; a rotor set is accommodated in the second cavity, the rotor set has an impeller and a magnetic element, the magnetic element is selectively sleeved At the outer edge of the pivotal portion or arranged in the accommodating hole, the impeller protrudes a rotating shaft toward the pivotal portion, and the rotating shaft is selectively inserted into the accommodating hole or a through hole of the magnetic element; a baffle plate , The cover is arranged on the outer peripheral side of the rotor group, and the baffle plate covers the second chamber so as not to communicate with the first chamber; the fixed sub-group is accommodated in the alcove; And a closing member corresponding to the casing, forming a communication chamber between the closing member and the baffle plate, the communication chamber connecting the first chamber and the second chamber. In one embodiment, the guide vane has a diversion function, and the guide vane and the partition are integrally formed. In one embodiment, a plurality of convex strips are protrudingly arranged axially on the circumferential side of the concave chamber, and a gap is formed between the convex strips. In one embodiment, the stator set has a plurality of poles, and each pole is correspondingly accommodated in the gap. In one embodiment, the housing further has a water inlet and a water outlet, the water inlet communicates with the first chamber, and the water outlet communicates with the second chamber. In one embodiment, the inner wall of the accommodating hole forms a plurality of grooves in the axial direction, and the grooves are communicated with the second cavity. In one embodiment, the baffle plate further has a top surface and a bottom surface, the top surface and the closing member have a distance therebetween, and the bottom surface covers the outer circumference of the rotor assembly. In one embodiment, the recess is provided with a protruding part corresponding to the containing hole, the stator assembly is composed of a plurality of silicon steel sheets and a through hole is formed in the center, and the through hole is correspondingly sleeved in the sleeve. Set up the department. In one embodiment, the rotor assembly is in the form of an inner rotor, the rotating shaft of the impeller is inserted into the perforation of the magnetic element, and the magnetic element is arranged in the receiving hole. In one embodiment, the rotor assembly is in the form of an outer rotor, the magnetic element is sleeved on the outer edge of the pivoting portion through the through hole, and the rotating shaft of the impeller is inserted into the receiving hole. In one embodiment, the housing further has a stator cover corresponding to the stator group, the housing further has a stator cover corresponding to the stator group, and the stator cover is provided with a control circuit. In one embodiment, the first side of the casing further defines a positioning groove relative to the outer peripheral side of the pumping chamber, and a leak-proof component is correspondingly embedded in the positioning groove.
本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 請參閱第1A圖、第1B圖、第1C圖、第1D圖、第1E圖及第2圖,係為本發明高功率泵浦結構之第一實施例之立體分解圖、另一視角之立體分解圖、立體組合圖、A-A線剖面、B-B線剖面及殼體立體示意圖,本創作的泵浦結構主要包括一殼體1、一轉子組2、一隔流板3、一定子組4及一封閉件5,該轉子組2及該定子組4設置在該殼體1上,該隔流板3及該封閉件5依序設置在該殼體1上構成完整的泵浦結構,在第一實施例中泵浦結構為內轉子態樣。 該殼體1具有一第一側1a及一第二側1b,該第一側1a及第二側1b分別在該殼體1相反的兩面上,該第一側1a具有一分隔部11及一泵浦腔室12,該分隔部11由該第一側1a向上延伸形成,且該分隔部11將該泵浦腔室12區隔成一第一腔室121及一第二腔室122,該殼體1的立壁具有一進水口14及一出水口15,該進水口14與該第一腔室121連通,該出水口15與該第二腔室122連通,該殼體1的立壁的內部為一弧形態樣,該分隔部11同樣為一弧形態樣,該分隔部11遠離該殼體1的立壁之一端處具有一導流片111,該導流片111同樣為弧形態樣,且配合該出水口15的位置以產生導流的功效,該第二腔室122向上突伸形成一樞設部1221,該樞設部1221中央形成一容置孔1222,該殼體1之第一側1a相對該泵浦腔室12之外周側更開設一定位槽17,一防漏件171對應嵌設於該定位槽17內。 該第二側1b具有一凹室13,該凹室13的位置對應於該樞設部1221,該凹室13的周側形成多個凸條131,該些凸條131之間形成一間隙132,所述凸條131以軸向方向形成,以做為該凹室13壁面的補強結構,該凹室13具有一開口134,且該凹室13中央處朝向該開口134的方向形成一套設部133。 第一實施例中的泵浦結構為內轉子態樣,該轉子組2設置在該第二腔室122內且包含一葉輪21及一磁性元件23,該葉輪21朝向該樞設部1221的一面上凸伸一轉軸22,該磁性元件23具有一穿孔231,該轉軸22插設於該穿孔231內,該磁性元件23設置於該容置孔1222內,該磁性元件23隔著該凹室13壁面對應該定子組4。 該隔流板3具有一頂面31及一底面32,該頂面31與該封閉件5之間具有一間距,該底面32蓋設於所述轉子組2之外周側,且該隔流板3覆蓋該第二腔室122。 該定子組4設置於該凹室13內,該定子組4由複數矽鋼片42堆疊組成,該定子組4具有複數極柱41且中央形成一通孔43,該極柱41例如但不限制為T型態樣,該等極柱41對應設置在該等凸條131之間,該通孔43設置在該套設部133上,該殼體1的凹室13供一定子蓋16對應蓋設該定子組4,該定子蓋16一側面上連接設置一控制電路161。 該封閉件5係對應蓋設所述殼體1的第一側1a,該封閉件5與該隔流板3之間的間距即為一連通腔室51,該連通腔室51係連通所述第一腔室121及該第二腔室122。 請參考第1D圖及第1E圖,本創作泵浦於實際使用時,該出水口15連接一水冷頭(未圖示),該進水口14連接一水冷排(未圖示),該水冷頭(未圖示)及該水冷排(未圖示)相接構成一完整的水冷循環系統,於作動時該葉輪21轉動使葉片對工作流體產生推力,讓工作流體沿著該第二腔室122的弧形內壁流動,並搭配該導流片111的導引,讓工作流體加壓後快速的由該出水口15離開該第二腔室122,工作流體依序通過水冷頭(未圖示)及水冷排(未圖示)後,該工作流體再由進水口14進入該第一腔室121,該工作流體沿著該連通腔室51通過該隔流板3後再次進入第二腔室122完成整個循環。 上述結構使所述定子組4的極柱41與所述轉子組2內周側設置的磁性元件23彼此更為靠近,大幅提高所述極柱41與磁性元件23間相互感應激磁作用,提高轉子組2的運轉效率,進而提升整體散熱效率,另外該第二腔室122、該分隔部11及該導流片111形成一圓環內壁結構,該葉輪21與該第二腔室122、該分隔部11及該導流片111任一處皆等距,藉此結構使工作流體受到的推力均衡以快速提升流速且減少阻力,藉此大幅度提升工作效率。 在此特別說明,該導流片111的長度不宜過短,較佳的是對應覆蓋於該出水口15(請參閱第2圖),藉此避免由該連通腔室51進入該第二腔室122的工作流體直接朝該出水口15移動,強迫工作流體在該第二腔室122內充分提升流速後再由該出水口15流出該第二腔室122,減少工作流體在該第二腔室122內產生亂流。 請參閱第3A圖、第3B圖及第3C圖、係為本發明第二實施例之立體分解圖、另一視角之立體分解圖及局部示意圖,本實施例與第一實施例大致相同,其相同處不再贅述,其差異處在於第二實施例為外轉子態樣,該樞設部1221及該凹室13做適應性的變化(例如空間大小或凸條131的數量及間隙132的距離),且容置孔1222內更開設有複數溝槽12221,當工作流體流入該容置孔1222內透過該等溝槽12221將工作流體作為介質成為一液體動壓軸承的結構設計,進一步的提升轉動效率。 另外,第二實施例不同於第一實施例之處還包括葉輪21及磁性元件23及樞設部1221的相對關係,該穿孔231的大小對應該樞設部1221的外徑,使該磁性元件23套設於該樞設部1221外緣且對應定子組4,該葉輪21的轉軸22插設於該容置孔1222內並對應該等溝槽12221。 不論在上述任一實施例中,該分隔部11、舌部111、樞設部1221及套設部133係與所述殼體1為一體成型,但並不引以為限,換言之,殼體1、分隔部11、舌部111、樞設部1221及套設部133可依照使用者的需求分開製作成型後再相互組合,皆可達到相同之目的功效。 另外,所述殼體1及封閉件5係以六邊形做說明,所述殼體1之每一內角各開設一結合部,所述封閉件5之每一內角各開設一組合部對應與該結合部相組設結合,而所述殼體1及封閉件5的結合方式可透過卡合或嵌合或黏合等方式,或者是可利用螺釘、螺絲等鎖固的方式將兩者結合在一起。 再者,上述控制電路161係設置在一軟性電路板(Flexible Printed Circuit)上,但並不引以為限,也可製作在電路板(Printed circuit board)或其他等校之物件,此外該控制電路161也可直接整合在該定子組4上或凹室13內,省去上述的電路板達到節省成本及空間的優點。 再者,定子蓋16並非必要元件,可將該定子組4置入該凹室13內後灌模包覆直接填滿該凹室13且封閉該開口134,達到更好的結構強度及防水特性。 以上所述,本發明相較於習知具有下列優點: 1. 降低工作流體產生亂流以提高功率; 2. 提高激磁功率以提高功率; 3. 運用工作流體作為介質成為液體動壓軸承以提高功率。 以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能限定本發明實施之範圍。即凡依本發明申請範圍所作之均等變化與修飾等,皆應仍屬本發明之專利涵蓋範圍。The above-mentioned objects and structural and functional characteristics of the present invention will be described based on the preferred embodiments of the accompanying drawings. Please refer to Fig. 1A, Fig. 1B, Fig. 1C, Fig. 1D, Fig. 1E and Fig. 2, which are the three-dimensional exploded view of the first embodiment of the high-power pump structure of the present invention, and the three-dimensional view from another perspective Exploded view, three-dimensional combination view, AA line cross-section, BB line cross-section and three-dimensional schematic diagram of the casing. The pump structure of this creation mainly includes a
1:殼體
1a:第一側
1b:第二側
11:分隔部
111:導流片
12:泵浦腔室
121:第一腔室
122:第二腔室
1221:樞設部
1222:容置孔
12221:溝槽
13:凹室
131:凸條
132:間隙
133:套設部
134:開口
14:進水口
15:出水口
16:定子蓋
161:控制電路
17:定位槽
171:防漏件
2:轉子組
21:葉輪
22:轉軸
23:磁性元件
231:穿孔
3:隔流板
31:頂面
32:底面
4:定子組
41:極柱
42:矽鋼片
43:通孔
5:封閉件
51:連通腔室
1: shell
1a:
第1A圖係為本發明第一實施例之立體分解圖; 第1B圖係為本發明第一實施例之另一視角之立體分解圖; 第1C圖係為本發明第一實施例之立體組合圖; 第1D圖係為本發明第一實施例之A-A線剖面示意圖; 第1E圖係為本發明第一實施例之B-B線剖面示意圖; 第2圖係為本發明第一實施例之殼體立體示意圖; 第3A圖係為本發明第二實施例之立體分解圖; 第3B圖係為本發明第二實施例之另一視角之立體分解圖; 第3C圖係為本發明第二實施例之局部示意圖。Figure 1A is a perspective exploded view of the first embodiment of the present invention; Figure 1B is a perspective exploded view of the first embodiment of the present invention from another perspective; Figure 1C is a three-dimensional assembly of the first embodiment of the present invention Figures; Figure 1D is a schematic cross-sectional view of the AA line of the first embodiment of the present invention; Figure 1E is a schematic cross-sectional view of the BB line of the first embodiment of the present invention; Figure 2 is the housing of the first embodiment of the present invention Three-dimensional schematic diagram; Figure 3A is a perspective exploded view of the second embodiment of the present invention; Figure 3B is a perspective exploded view of the second embodiment of the present invention from another perspective; Figure 3C is a perspective exploded view of the second embodiment of the present invention The partial schematic diagram.
1:殼體 1: shell
1a:第一側 1a: first side
11:分隔部 11: divider
111:導流片 111: deflector
12:泵浦腔室 12: Pumping chamber
121:第一腔室 121: first chamber
122:第二腔室 122: second chamber
1221:樞設部 1221: Pivot
1222:容置孔 1222: receiving hole
14:進水口 14: Water inlet
15:出水口 15: water outlet
16:定子蓋 16: stator cover
171:防漏件 171: Leakproof parts
161:控制電路 161: control circuit
21:葉輪 21: Impeller
23:磁性元件 23: Magnetic components
231:穿孔 231: Piercing
3:隔流板 3: divider
31:頂面 31: top surface
4:定子組 4: stator group
41:極柱 41: pole
42:矽鋼片 42: silicon steel sheet
43:通孔 43: Through hole
5:封閉件 5: closure
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108102356A TWI754123B (en) | 2019-01-22 | 2019-01-22 | High-power pump structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108102356A TWI754123B (en) | 2019-01-22 | 2019-01-22 | High-power pump structure |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202028611A true TW202028611A (en) | 2020-08-01 |
TWI754123B TWI754123B (en) | 2022-02-01 |
Family
ID=73002606
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108102356A TWI754123B (en) | 2019-01-22 | 2019-01-22 | High-power pump structure |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI754123B (en) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005344562A (en) * | 2004-06-01 | 2005-12-15 | Toshiba Corp | Pump, cooling device and electronic apparatus including cooling device |
TWI632299B (en) * | 2017-09-22 | 2018-08-11 | 深圳興奇宏科技有限公司 | Slim pump structure |
-
2019
- 2019-01-22 TW TW108102356A patent/TWI754123B/en active
Also Published As
Publication number | Publication date |
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TWI754123B (en) | 2022-02-01 |
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