TW202025538A - Battery module and energy storage system containing the same - Google Patents

Battery module and energy storage system containing the same Download PDF

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TW202025538A
TW202025538A TW107145840A TW107145840A TW202025538A TW 202025538 A TW202025538 A TW 202025538A TW 107145840 A TW107145840 A TW 107145840A TW 107145840 A TW107145840 A TW 107145840A TW 202025538 A TW202025538 A TW 202025538A
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battery module
heat dissipation
conductive sheet
battery
module according
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TW107145840A
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TWI685999B (en
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傅世澤
王昭凱
謝祥謙
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大陸商太普動力新能源(常熟)股份有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

A battery module includes a plurality of battery cells and at least one conductive sheet. The at least one conductive sheet is electrically connected to the battery cells, and the at least one conductive sheet comprises a surface and a plurality of protrusions. The protrusions are formed on the surface and protrude from the surface, and a plurality of through holes are formed on the surface for shortening a width of the current path of the at least one conductive sheet.

Description

電池模組及包含它的儲能系統 Battery module and energy storage system containing it

本發明係關於一種儲能系統及包含它的儲能系統,尤其關於一種利用導電片來調整阻抗的電池模組及包含它的儲能系統。 The present invention relates to an energy storage system and an energy storage system containing it, and more particularly to a battery module that uses a conductive sheet to adjust impedance and an energy storage system containing it.

圖1顯示習知伺服儲能櫃的立體圖。如圖1所示,習知伺服儲能櫃100包含一外殼110以及多個電池模組120。該些電池模組120設於外殼110內且相互地電連接。隨著系統對高功率的需求日益增加,伺服儲能櫃100的電池系統所乘載的電池模組120也日益增加,因此對電池模組120的阻抗均一性設計要求日益嚴苛。為克服前述問題,傳統利用增加功率元件來調整電池模組120的整體阻抗。 Figure 1 shows a perspective view of a conventional servo energy storage cabinet. As shown in FIG. 1, the conventional servo energy storage cabinet 100 includes a housing 110 and a plurality of battery modules 120. The battery modules 120 are disposed in the housing 110 and are electrically connected to each other. With the increasing demand for high power in the system, the battery modules 120 carried by the battery system of the servo energy storage cabinet 100 are also increasing, so the impedance uniformity design requirements of the battery modules 120 are becoming increasingly stringent. In order to overcome the aforementioned problems, traditionally, power components are added to adjust the overall impedance of the battery module 120.

圖2顯示本發明一實施例之電池模組的分解圖。如圖2所示,電池模組120包含多個圓柱形電池芯121、至少一支架(cell holder)123及多數的導電片124。該些支架123界定多個電池容置空間用以放置並固定電池芯121,該些電池芯121分別在該些支架123的長方向x及寬方向z堆疊。該些導電片124分別設於電池芯121的兩端,用以使該些電池芯121並聯或串聯而形成多個電池芯陣列。該些導電片124是用焊接方式焊接於每顆電池芯121上,達到 串聯及並聯的功能。電池模組120還有包含一電路板126。電路板126可以為一BMS控制板。該至少一支架123更界定出一容置空間,用以容置電路板126。位於電池模組120兩端的最終的正極或負極的該些導電片124被螺絲125鎖附於電路板126,電路板126亦被螺絲125鎖附於支架123。電路板126上設有多個電連接器。 FIG. 2 shows an exploded view of a battery module according to an embodiment of the invention. As shown in FIG. 2, the battery module 120 includes a plurality of cylindrical battery cells 121, at least one cell holder 123 and a plurality of conductive sheets 124. The brackets 123 define a plurality of battery accommodating spaces for placing and fixing the battery cells 121, and the battery cells 121 are respectively stacked in the longitudinal direction x and the width direction z of the brackets 123. The conductive sheets 124 are respectively arranged on two ends of the battery cell 121 to connect the battery cells 121 in parallel or in series to form a plurality of battery cell arrays. The conductive sheets 124 are welded to each battery cell 121 by welding to achieve Series and parallel functions. The battery module 120 further includes a circuit board 126. The circuit board 126 may be a BMS control board. The at least one bracket 123 further defines an accommodating space for accommodating the circuit board 126. The conductive sheets 124 of the final positive electrode or negative electrode located at both ends of the battery module 120 are fastened to the circuit board 126 by screws 125, and the circuit board 126 is also fastened to the bracket 123 by screws 125. The circuit board 126 is provided with a plurality of electrical connectors.

圖3顯示習知導電片的俯視圖。如圖3所示,為了能夠更順利地將該些導電片124電焊接於該些電池芯120上,而於導電片124的對應電池芯120的電極的位置上,形成一開槽140。開槽140將兩個電焊點142分離,使得電流能夠繞過開槽140,而走較遠的距離,藉以增加電焊點142的溫度。如此設計,能夠加強電焊的固定效果,避免導電片120移動或晃動。 Figure 3 shows a top view of a conventional conductive sheet. As shown in FIG. 3, in order to be able to electrically weld the conductive sheets 124 to the battery cells 120 more smoothly, a slot 140 is formed on the conductive sheet 124 corresponding to the electrode of the battery cell 120. The slot 140 separates the two electric solder joints 142, so that the current can bypass the slot 140 and travel a longer distance, thereby increasing the temperature of the electric solder joint 142. Such a design can enhance the fixing effect of electric welding and prevent the conductive sheet 120 from moving or shaking.

圖4顯示習知伺服儲能櫃的電路示意圖。如圖4所示,伺服儲能櫃100的該些電池模組120互相地並聯連接。當該些電池模組120的整體阻抗不相同時,由於電流會向阻抗小的電池模組120流動,而造成單一電池模組120因電流過大而損壞。傳統上,電池模組120還包含有一功率元件127其能夠設於電路板126上,以調整電池模組120的整體阻抗,使得伺服儲能櫃100的該些電池模組120的整體阻抗能夠互相地匹配。 Figure 4 shows a schematic circuit diagram of a conventional servo energy storage cabinet. As shown in FIG. 4, the battery modules 120 of the servo energy storage cabinet 100 are connected in parallel with each other. When the overall impedances of the battery modules 120 are not the same, the current will flow to the battery module 120 with a low impedance, and the single battery module 120 may be damaged due to excessive current. Traditionally, the battery module 120 also includes a power element 127 which can be installed on the circuit board 126 to adjust the overall impedance of the battery module 120 so that the overall impedance of the battery modules 120 of the servo energy storage cabinet 100 can be mutually connected. To match.

傳統利用增加功率元件127來調整電池模組120的整體阻抗,由於是單點局部發熱,亦即,僅在功率元件127發熱,因此所需之附屬散熱部件體積極大,此外無法散熱時,則常常造成功率元件127溫升過高,產生安全問題。 因此,如何調整電池模組120整體阻抗值,同時考慮散熱問題,並且不須增加功率元件127而能簡化製程及降低成本,是目前值得探討的問題。 The traditional use of adding power elements 127 to adjust the overall impedance of the battery module 120, because it is a single point of local heating, that is, only the power element 127 heats up, so the required auxiliary heat dissipation components are very large. Often the temperature rise of the power element 127 is too high, causing safety problems. Therefore, how to adjust the overall impedance of the battery module 120, while taking into account the heat dissipation problem, and simplifying the manufacturing process and reducing the cost without adding the power element 127, are issues worthy of discussion at present.

依據本發明一實施例之目的在於,提供一種電池模組,它的導電片提高了阻抗值,同時考慮散熱問題,並且能簡化製程及降低成本。另一實施例之目的在於,包含有前述電池模組及另一電池模組的儲能系統,其兩相異電池模組的導電片的結構相異,藉以兩相異電池模組的整體阻抗互相地匹配。 The purpose of an embodiment according to the present invention is to provide a battery module whose conductive sheet improves the impedance value, while taking into account the heat dissipation problem, and can simplify the manufacturing process and reduce the cost. The purpose of another embodiment is to include the aforementioned battery module and the energy storage system of another battery module. The conductive sheets of the two different battery modules have different structures, so that the overall impedance of the two different battery modules is different. Match each other.

依據本發明一實施例,一種電池模組包含多個電池芯及至少一導電片。至少一導電片電連接於該些電池芯,導電片包含一表面以及多個突出部。該些突出部形成於該表面上,且從該表面突設而出,而且於該表面上形成多個貫通孔,用以縮短該至少一導電片電流路徑的寬度。 According to an embodiment of the present invention, a battery module includes a plurality of battery cells and at least one conductive sheet. At least one conductive sheet is electrically connected to the battery cores, and the conductive sheet includes a surface and a plurality of protrusions. The protrusions are formed on the surface and protrude from the surface, and a plurality of through holes are formed on the surface to shorten the width of the current path of the at least one conductive sheet.

於一實施例中,每一該突出部包含一散熱面,該散熱面包含第一側邊及第二側邊。第一側邊界定出一開口。第二側邊連接於該表面。 In one embodiment, each of the protrusions includes a heat dissipation surface, and the heat dissipation surface includes a first side and a second side. An opening is defined on the first side boundary. The second side is connected to the surface.

於一實施例中,該散熱面更包含一第三側邊連接於該表面。該第二側邊及該第三側邊的一端連接於該第一側邊,且該第二側邊及該第三側邊的另一端互相連接。該散熱面之面向該第一側邊的多個剖面,較靠近該第一 側邊的剖面的面積,大於較遠離該第一側邊的剖面的面積。 In one embodiment, the heat dissipation surface further includes a third side connected to the surface. One ends of the second side and the third side are connected to the first side, and the other ends of the second side and the third side are connected to each other. The multiple cross-sections of the heat dissipation surface facing the first side are closer to the first The area of the cross section of the side is greater than the area of the cross section farther from the first side.

於一實施例中,該散熱面的該第二側邊及該第三側邊的該另一端連接於一個點,而且該開口朝向一第一方向,且該第一方向不平行於該表面的法線方向。較佳的情況是,每一該突出部的該散熱面形成一半圓錐狀。 In an embodiment, the other end of the second side and the third side of the heat dissipation surface is connected to a point, and the opening faces a first direction, and the first direction is not parallel to the surface Normal direction. Preferably, the heat dissipation surface of each of the protrusions forms a semi-conical shape.

於一實施例中,在該散熱面之面向該第一側邊的多個剖面中,較靠近該第一側邊的剖面的面積,小於較遠離該第一側邊的剖面的面積。較佳的情況是,該開口朝向一第一方向,且該第一方向平行於該表面的法線方向。 In one embodiment, among the cross sections of the heat dissipation surface facing the first side, the area of the cross section closer to the first side is smaller than the area of the cross section farther from the first side. Preferably, the opening faces a first direction, and the first direction is parallel to the normal direction of the surface.

於一實施例中,散熱面包含一第三側邊及一第四側邊。第三側邊界定出另一開口且對向於該第一側邊。第四側邊連接於該表面且對向於該第二側邊。較佳的情況是,該開口朝向一第一方向。該另一開口朝向一第二方向,而且該第一方向及該第二方向皆不平行於該表面的法線方向。 In one embodiment, the heat dissipation surface includes a third side and a fourth side. The third side boundary defines another opening and is opposite to the first side. The fourth side is connected to the surface and opposite to the second side. Preferably, the opening faces a first direction. The other opening faces a second direction, and neither the first direction nor the second direction is parallel to the normal direction of the surface.

於一實施例中,每一該突出部包含一散熱面,該散熱面更包含:一第一側邊及一第二側邊。第一側邊朝向遠離該表面的方向。第二側邊連接於該表面。在該表面之界定出該貫通孔的兩相對側,設有兩個該些突出部。 In one embodiment, each of the protrusions includes a heat dissipation surface, and the heat dissipation surface further includes: a first side and a second side. The first side faces away from the surface. The second side is connected to the surface. Two of the protrusions are provided on two opposite sides of the surface defining the through hole.

於一實施例中,至少一導電片包含多個電極端部及多個連接通道部。每一該連接通道部連接於兩相鄰的該些電極端部之間,而且該突出部以及該些貫通孔,設於每一該連接通道部。 In one embodiment, at least one conductive sheet includes a plurality of electrode end portions and a plurality of connection channel portions. Each of the connecting channel portions is connected between two adjacent electrode end portions, and the protruding portion and the through holes are provided in each of the connecting channel portions.

依據本發明一實施例,一種儲能系統包含如上所述的電池模組;以及另一電池模組。另一電池模組包含:多數的另一電池芯及至少另一導電片,設於該些另一電池芯的兩端,用以將該些另一電池芯串聯或並聯地連接。 According to an embodiment of the present invention, an energy storage system includes the battery module as described above; and another battery module. The other battery module includes: a plurality of other battery cells and at least another conductive sheet, which are arranged on both ends of the other battery cells for connecting the other battery cells in series or in parallel.

依據本發明一實施例,電池模組的導電片設置有多個突出部及多個貫通孔。貫通孔能夠縮短導電片的電流路徑的寬度。突出部能夠提供散熱功能,減少因阻抗提高所造成的升溫度效果。因此,可以透過導電片的設計,使得儲電系統中的電池模組與另一電池模組的整體阻抗,能夠互相地匹配,而能夠在不增加功率元件的設置,不需要增加額外的成本。 According to an embodiment of the present invention, the conductive sheet of the battery module is provided with a plurality of protrusions and a plurality of through holes. The through hole can shorten the width of the current path of the conductive sheet. The protrusion can provide heat dissipation function and reduce the temperature rise effect caused by the increase in impedance. Therefore, through the design of the conductive sheet, the overall impedance of the battery module in the power storage system and the other battery module can be matched with each other, without increasing the installation of power components and without adding additional costs.

100‧‧‧伺服儲能櫃 100‧‧‧Servo Energy Storage Cabinet

110‧‧‧外殼 110‧‧‧Shell

120‧‧‧電池模組 120‧‧‧Battery Module

121‧‧‧電池芯 121‧‧‧Battery cell

123‧‧‧支架 123‧‧‧bracket

124‧‧‧導電片 124‧‧‧Conductive sheet

125‧‧‧被螺絲 125‧‧‧Be screwed

126‧‧‧電路板 126‧‧‧Circuit board

127‧‧‧功率元件 127‧‧‧Power Components

140‧‧‧開槽 140‧‧‧Slotting

142‧‧‧電焊點 142‧‧‧soldering point

200‧‧‧儲能系統 200‧‧‧Energy Storage System

210‧‧‧模組外殼 210‧‧‧Module shell

220a‧‧‧電池模組 220a‧‧‧Battery Module

220b‧‧‧電池模組 220b‧‧‧Battery Module

221‧‧‧該些電池芯 221‧‧‧These battery cells

224a‧‧‧導電片 224a‧‧‧Conductive sheet

224b‧‧‧另一導電片 224b‧‧‧Another conductive sheet

228‧‧‧模組外殼 228‧‧‧Module shell

241a‧‧‧開槽 241a‧‧‧Slotting

243‧‧‧電焊點 243‧‧‧soldering point

245‧‧‧電極端部 245‧‧‧electrode end

246‧‧‧連接通道部 246‧‧‧Connecting channel part

311‧‧‧的定位孔 Positioning hole of 311‧‧‧

411‧‧‧突出部 411‧‧‧Protrusion

412‧‧‧貫通孔 412‧‧‧Through hole

421‧‧‧表面 421‧‧‧surface

430‧‧‧散熱面 430‧‧‧Radiating surface

431‧‧‧第一側邊 431‧‧‧First side

432‧‧‧第二側邊 432‧‧‧Second side

433‧‧‧第三側邊 433‧‧‧ third side

434‧‧‧第四側邊 434‧‧‧fourth side

439‧‧‧開口 439‧‧‧Open

圖1顯示習知伺服儲能櫃的立體圖。 Figure 1 shows a perspective view of a conventional servo energy storage cabinet.

圖2顯示習知電池模組的分解圖。 Figure 2 shows an exploded view of a conventional battery module.

圖3顯示習知導電片的俯視圖。 Figure 3 shows a top view of a conventional conductive sheet.

圖4顯示習知伺服儲能櫃的電路示意圖。 Figure 4 shows a schematic circuit diagram of a conventional servo energy storage cabinet.

圖5顯示本發明一實施例之儲能系統的立體圖。 Fig. 5 shows a perspective view of an energy storage system according to an embodiment of the invention.

圖6A顯示本發明一實施例之電池模組的側視圖。 FIG. 6A shows a side view of a battery module according to an embodiment of the invention.

圖6B顯示本發明一實施例之另一電池模組的側視圖。 FIG. 6B shows a side view of another battery module according to an embodiment of the invention.

圖7顯示本發明一實施例之一導電片的俯視圖。 FIG. 7 shows a top view of a conductive sheet according to an embodiment of the invention.

圖8A顯示本發明一實施例之導電片之局部的放大圖。 FIG. 8A shows an enlarged view of a part of a conductive sheet according to an embodiment of the present invention.

圖8B顯示本發明另一實施例之導電片之局部的放大圖。 FIG. 8B shows an enlarged view of a part of a conductive sheet according to another embodiment of the present invention.

圖8C顯示本發明另一實施例之導電片之局部的放大圖。 FIG. 8C shows an enlarged view of a part of a conductive sheet according to another embodiment of the present invention.

圖8D顯示本發明另一實施例之導電片之局部的放大圖。 FIG. 8D shows an enlarged view of a part of a conductive sheet according to another embodiment of the present invention.

圖5顯示本發明一實施例之儲能系統的立體圖。如圖5所示,依據本發明一實施例,儲能系統200包含一模組外殼210、一電池模組220a及另一電池模組220b。於本實施例中,儲能系統200可以為一伺服儲能櫃。電池模組220a及另一電池模組220b設於模組外殼210內,而且相互地並聯電連接。 Fig. 5 shows a perspective view of an energy storage system according to an embodiment of the invention. As shown in FIG. 5, according to an embodiment of the present invention, the energy storage system 200 includes a module housing 210, a battery module 220a, and another battery module 220b. In this embodiment, the energy storage system 200 may be a servo energy storage cabinet. The battery module 220a and the other battery module 220b are arranged in the module housing 210, and are electrically connected in parallel with each other.

圖6A顯示本發明一實施例之電池模組的側視圖。圖6B顯示本發明一實施例之電池模組的側視圖。如圖6A所示,電池模組220a包含一模組外殼228、多個圓柱形電池芯221及多數的導電片224a。如圖6B所示,另一電池模組220b包含一模組外殼228、多個圓柱形電池芯221及多數的另一導電片224b。模組外殼228用以容置該些電池芯221,於一實施例中,該些電池芯221可以被一支架(未圖示)支撐而容置於模組外殼228內。該些導電片224a以及該些另一導電片224b分別置於該些電池芯221的兩端,用以將該些電池芯221並聯成多個電池陣列,並且將該些電池陣列串聯連接,而形成電池模組220b及另一電池模組220a。 FIG. 6A shows a side view of a battery module according to an embodiment of the invention. FIG. 6B shows a side view of a battery module according to an embodiment of the invention. As shown in FIG. 6A, the battery module 220a includes a module housing 228, a plurality of cylindrical battery cells 221, and a plurality of conductive sheets 224a. As shown in FIG. 6B, another battery module 220b includes a module housing 228, a plurality of cylindrical battery cells 221, and a plurality of other conductive sheets 224b. The module housing 228 is used for accommodating the battery cells 221. In one embodiment, the battery cells 221 may be supported by a bracket (not shown) and housed in the module housing 228. The conductive sheets 224a and the other conductive sheets 224b are respectively placed on both ends of the battery cells 221 to form a plurality of battery arrays in parallel with the battery cells 221, and to connect the battery arrays in series, and A battery module 220b and another battery module 220a are formed.

於一實施例中,支架上形成固定用槽型,而且模組外殼228受支架槽 型結構固定,生產時點焊用的導電片224a及224b,可放置於支架上,支架上可有定位腳穿過導電片224a及224b的定位孔311供其定位,而後進行點焊製程。 In one embodiment, a fixing groove is formed on the bracket, and the module housing 228 is supported by the bracket groove The type structure is fixed, the conductive sheets 224a and 224b used for spot welding during production can be placed on the bracket, and the bracket may have positioning pins passing through the positioning holes 311 of the conductive sheets 224a and 224b for positioning, and then the spot welding process is performed.

電池模組220a的結構,相似於另一電池模組220b的結構,因此相同的元件使用相同的符號,以下說明兩者的至少一相異處。電池模組220a包含導電片224a,而且導電片224a的電流路徑的結構相異於另一導電片224b的電流路徑的結構。依據前述特徵,能夠調整電池模組的整體阻抗值,同時考慮散熱問題,並且不須增加功率元件而能簡化製程及降低成本。以下將更詳細說明兩者導電片的相異處。 The structure of the battery module 220a is similar to the structure of the other battery module 220b. Therefore, the same components use the same symbols. The following describes at least one difference between the two. The battery module 220a includes a conductive sheet 224a, and the structure of the current path of the conductive sheet 224a is different from the structure of the current path of the other conductive sheet 224b. According to the aforementioned characteristics, the overall impedance value of the battery module can be adjusted, while the heat dissipation problem is considered, and the manufacturing process and cost can be simplified without adding power components. The differences between the two conductive sheets will be described in more detail below.

圖7顯示本發明一實施例之一導電片的俯視圖。如圖7所示,導電片224a包含多個電極端部245及多個連接通道部246。連接通道部246連接於兩相鄰電極端部245之間。導電片224a包含一表面421、多個突出部411及多個貫通孔412。於本實施例中,該些突出部411位於一連接通道部246。突出部411形成於表面421上,且從表面421突設而出,於表面421上形成多個貫通孔412,貫通孔412貫通整個導電片224a,用以縮短導電片224a電流路徑的寬度。如圖6B所示,另一導電片224b不包含該些突出部411及該些貫通孔412。因此,另一導電片224b之電流路徑的寬度,相異於導電片224a之電流路徑的寬度。 FIG. 7 shows a top view of a conductive sheet according to an embodiment of the invention. As shown in FIG. 7, the conductive sheet 224 a includes a plurality of electrode end portions 245 and a plurality of connection channel portions 246. The connecting channel part 246 is connected between two adjacent electrode end parts 245. The conductive sheet 224 a includes a surface 421, a plurality of protrusions 411 and a plurality of through holes 412. In this embodiment, the protrusions 411 are located in a connecting channel part 246. The protrusion 411 is formed on the surface 421 and protrudes from the surface 421. A plurality of through holes 412 are formed on the surface 421. The through holes 412 penetrate the entire conductive sheet 224a to shorten the width of the current path of the conductive sheet 224a. As shown in FIG. 6B, the other conductive sheet 224b does not include the protrusions 411 and the through holes 412. Therefore, the width of the current path of the other conductive sheet 224b is different from the width of the current path of the conductive sheet 224a.

每一電極端部245包含一開槽241a及兩個電焊點243。開槽241a與導電 片224a的表面的邊緣形成至少一電流路徑,且開槽241a位於兩個電焊點243之間並將兩個電焊點243分離,使得電焊的電流能夠繞過開槽241a,於本實施例中,開槽241a為長條狀,於一實施例中為I字型。 Each electrode end 245 includes a slot 241 a and two electric welding points 243. Slot 241a and conductive The edge of the surface of the sheet 224a forms at least one current path, and the slot 241a is located between the two electric welding points 243 and separates the two electric welding points 243, so that the electric welding current can bypass the slot 241a. In this embodiment, The slot 241a is elongated, and in one embodiment is an I-shape.

電池模組的整體阻抗包含印刷電路板組裝(Printed circuit board assembly,PCBA)的阻抗、電池芯的阻抗、導電片的阻抗、電纜(cable)的阻抗及終端裝置的阻抗。由於儲能系統200需要很多的電池芯221,然而該些電池芯221可能因不同供應商的製程不同,而有不同的阻抗,為了使儲能系統200的電池模組的每一阻抗都相同,於習知技術中,在印刷電路板組裝上增加功率元件,例如水銀元件、半導體等。但這會有成本高、需要額外的電路、發熱等的額外成本。而且,當發熱量高時,還需要額外的散熱模組除了增加成本之外,還需要額外的散熱模組的空間。 The overall impedance of the battery module includes the impedance of the printed circuit board assembly (PCBA), the impedance of the battery cell, the impedance of the conductive sheet, the impedance of the cable, and the impedance of the terminal device. Since the energy storage system 200 requires a lot of battery cells 221, the battery cells 221 may have different impedances due to different manufacturing processes of different suppliers. In order to make each battery module of the energy storage system 200 have the same impedance, In the prior art, power components, such as mercury components, semiconductors, etc., are added to the printed circuit board assembly. But this will have additional costs such as high cost, additional circuits, heat generation, etc. Moreover, when the heat generation is high, an additional heat dissipation module is required. In addition to increasing the cost, additional space for the heat dissipation module is also required.

相反於此,依據本發明,藉由於導電片224a上形成多個突出部411及多個貫通孔412,該些貫通孔412能夠使導電片224a電流路徑的寬度改變,以調整導電片224a阻抗值,進而達到電池模組220a及220b阻抗均一性設計。而該些突出部411能夠不減少散熱的面積,甚至提高散熱面積,並且提供散熱的空氣流道,增加散熱的效能。 On the contrary, according to the present invention, by forming a plurality of protrusions 411 and a plurality of through holes 412 on the conductive sheet 224a, the through holes 412 can change the width of the current path of the conductive sheet 224a to adjust the impedance value of the conductive sheet 224a. , And further achieve the uniform impedance design of the battery modules 220a and 220b. The protrusions 411 can not reduce the heat dissipation area, even increase the heat dissipation area, and provide an air flow channel for heat dissipation to increase the heat dissipation efficiency.

舉例而言,當另一電池模組220b的該些電池芯221的阻抗為60mΩ;該些另一導電片224b的阻抗為40mΩ;且電池模組220a的該些電池芯221的阻抗為40mΩ時,僅需要透過在導電片224a上設置多個突出部411及多個貫通 孔412,即可將該些導電片224a的阻抗提高至60mΩ,而使另一電池模組220b及電池模組220a的整體阻抗皆為100mΩ。如此設計,可以不增加額外的元件,能夠減少製造成本。此外,由於另一電池模組220b及電池模組220a的整體阻抗,皆為100mΩ,因此當儲能系統200的外部發生短路時,電流不會全部回饋至阻抗為40mΩ的該些電池芯221,而造成電池模組220a承受所有的電流,且因超過承受量而損壞。 For example, when the impedance of the battery cells 221 of another battery module 220b is 60mΩ; the impedance of the other conductive sheets 224b is 40mΩ; and the impedance of the battery cells 221 of the battery module 220a is 40mΩ , Only need to provide multiple protrusions 411 and multiple through-holes on the conductive sheet 224a The hole 412 can increase the impedance of the conductive sheets 224a to 60mΩ, so that the overall impedance of the other battery module 220b and the battery module 220a are both 100mΩ. With this design, no additional components can be added, and the manufacturing cost can be reduced. In addition, since the overall impedance of the other battery module 220b and the battery module 220a are both 100mΩ, when a short circuit occurs outside the energy storage system 200, the current will not be fully fed back to the battery cells 221 with an impedance of 40mΩ. As a result, the battery module 220a bears all the current and is damaged due to exceeding the capacity.

此外,由於電池模組220a的該些導電片224a及另一電池模組220b的該些另一導電片224b,是均勻地設於該些電池芯221的兩端,因此發熱較為均勻,沒有局部發熱而造成局部溫度過高的問題。此外,該些導電片224a皆直接接觸該些電池芯221,因此當該些導電片224a發熱時,也能夠散熱至電池芯221,而不會將熱集中在局部。 In addition, since the conductive sheets 224a of the battery module 220a and the other conductive sheets 224b of the other battery module 220b are evenly arranged on the two ends of the battery cells 221, the heat generation is relatively uniform and there is no localization. Excessive local temperature caused by heating. In addition, the conductive sheets 224a all directly contact the battery cells 221, so when the conductive sheets 224a generate heat, they can also dissipate heat to the battery cells 221 without concentrating the heat locally.

如上述,依據本發明一實施例,利用該些貫通孔412使電流行走路徑之長度與寬度改變,以調整導電片阻抗值,增加之阻抗分散到各導電片。此外,利用該些突出部411,而不減少散熱的面積,甚至能夠提高散熱面積,並且提供散熱的空氣流道,有利於散熱而使整體電池模組降溫。本發明不限制,該些突出部411及該些貫通孔412的形狀、結構、數量等,可以依產生的相異性進行適宜的設計。本發明也不限制,製造該些突出部411及該些貫通孔412的方法,於一實施例,可以使用衝壓的方式來製造,將原本貫通孔412的部分當作突出部411的材料,如此可以不使用額外的材料。 As described above, according to an embodiment of the present invention, the through holes 412 are used to change the length and width of the current travel path to adjust the impedance value of the conductive sheet, and the increased impedance is distributed to the conductive sheets. In addition, the use of these protrusions 411 without reducing the heat dissipation area can even increase the heat dissipation area and provide an air flow channel for heat dissipation, which facilitates heat dissipation and cools the overall battery module. The present invention is not limited, and the shape, structure, number, etc. of the protrusions 411 and the through holes 412 can be appropriately designed according to the generated differences. The present invention is also not limited. The method of manufacturing the protrusions 411 and the through holes 412, in one embodiment, can be manufactured by stamping, and the original through hole 412 is used as the material of the protrusion 411, so No additional materials can be used.

圖8A顯示本發明一實施例之導電片之局部的放大圖。如圖8A所示,突出部411包含一散熱面430,散熱面430包含:一第一側邊431界定出一開口439;以及一第二側邊432連接於表面421。於本實施例中,散熱面430更包含一第三側邊433,連接於表面421。第二側邊432及第三側邊433的一端連接於第一側邊431,且第二側邊432及第三側邊433的另一端互相連接,而且散熱面430之面向第一側邊431的多個剖面,較靠近第一側邊431的剖面的面積,大於較遠離第一側邊431的剖面的面積。 FIG. 8A shows an enlarged view of a part of a conductive sheet according to an embodiment of the present invention. As shown in FIG. 8A, the protrusion 411 includes a heat dissipation surface 430. The heat dissipation surface 430 includes: a first side 431 defining an opening 439; and a second side 432 connected to the surface 421. In this embodiment, the heat dissipation surface 430 further includes a third side 433 connected to the surface 421. One ends of the second side 432 and the third side 433 are connected to the first side 431, and the other ends of the second side 432 and the third side 433 are connected to each other, and the heat dissipation surface 430 faces the first side 431 The area of the cross section closer to the first side 431 is larger than the area of the cross section farther from the first side 431.

開口439連通於貫通孔412,而且第一側邊431、第二側邊432及第三側邊433,在界定出貫通孔412的表面421的壁處,從表面421向上延伸而出。於本實施例中,散熱面430的第二側邊432及第三側邊433的另一端連接於一個點,而且開口439朝向一第一方向,且第一方向不平行於表面421的法線方向,較佳地第一方向大致上垂直於表面421的法線方向。更具體而言,突出部411的散熱面430,形成一半圓錐狀,如此能夠增加散熱面430的面積。此外,由於開口439連通於貫通孔412,因此,空氣可以從開口439流入而從貫通孔412流出,或者相反,因此能夠使空氣流更為平順,增加散熱效果。 The opening 439 is connected to the through hole 412, and the first side 431, the second side 432, and the third side 433 extend upward from the surface 421 at the wall defining the surface 421 of the through hole 412. In this embodiment, the other ends of the second side 432 and the third side 433 of the heat dissipation surface 430 are connected to a point, and the opening 439 faces a first direction, and the first direction is not parallel to the normal line of the surface 421 The direction, preferably the first direction is substantially perpendicular to the normal direction of the surface 421. More specifically, the heat dissipation surface 430 of the protrusion 411 is formed in a semi-conical shape, which can increase the area of the heat dissipation surface 430. In addition, since the opening 439 is connected to the through hole 412, air can flow in from the opening 439 and flow out from the through hole 412, or vice versa, so that the air flow can be smoother and the heat dissipation effect can be increased.

如圖8A所示,突出部411為利用衝壓製程所形成的半破之凸包,當電流流經此區段,因凸包的貫通孔412破斷阻隔,電流可流經之截面寬度相對縮減,效果等同縮減導電片的寬度,進而可提高電阻值,而因凸包為半破而非破孔,保留原且增加有鎳片截面積(作為散熱面430)以散熱,因此可降低縮窄導電片(鎳片)寬度帶來之導電片(鎳片)溫升過高問題。於一 實施例中,散熱面430的第一側邊431的厚度小於導電片224a的厚度,因此散熱面430的總面積大於貫通孔412的面積。更具體而言,對導電片224a衝壓時,除了形成貫通孔412之外,保留原本位於貫通孔412的材料,形成散熱面430,同時加以拉伸讓第一側邊431的厚度小於導電片224a的厚度,藉以增加散熱面430的散熱面積。 As shown in FIG. 8A, the protrusion 411 is a half-broken convex hull formed by a stamping process. When current flows through this section, the through hole 412 of the convex hull is broken and blocked, and the cross-sectional width through which the current can flow is relatively reduced. , The effect is equivalent to reducing the width of the conductive sheet, thereby increasing the resistance value, and because the convex hull is half broken instead of a hole, the original is retained and the cross-sectional area of the nickel sheet (as the heat dissipation surface 430) is increased for heat dissipation, so the narrowing can be reduced The width of the conductive sheet (nickel sheet) causes the problem of excessive temperature rise of the conductive sheet (nickel sheet). Yu Yi In an embodiment, the thickness of the first side 431 of the heat dissipation surface 430 is smaller than the thickness of the conductive sheet 224a, so the total area of the heat dissipation surface 430 is greater than the area of the through hole 412. More specifically, when the conductive sheet 224a is punched, in addition to forming the through hole 412, the material originally located in the through hole 412 is retained to form the heat dissipation surface 430, and the thickness of the first side 431 is smaller than that of the conductive sheet 224a. To increase the heat dissipation area of the heat dissipation surface 430.

於一實施例中,半破之凸包數量與大小可依電流密度分布與阻抗值需求進行調整,使系統於溫升散熱與阻抗值提高需求間進行最佳化設計,例如可於低電流密度處佈置較多或較大之半破凸包以提高阻抗值,可於高電流密度處佈置較少或較小之半破凸包以使提高阻抗值同時,保留且增加原有鎳片截面積以散熱,因此可同時提高阻抗值但避免縮窄鎳片寬度帶來之鎳片溫升過高問題。因此,本發明一實施例,相較於先前技術所達成的功效在於,提高阻抗值,同時解決散熱問題,並且能簡化製程及降低成本。 In one embodiment, the number and size of the half-broken convex hulls can be adjusted according to the current density distribution and impedance value requirements, so that the system can be optimally designed between the temperature rise and heat dissipation and the impedance value increase requirements, such as low current density Place more or larger half-broken convex hulls at high current density to increase the impedance value, and place fewer or smaller half-broken convex hulls at high current density to increase the impedance value while retaining and increasing the original cross-sectional area of the nickel sheet In order to dissipate heat, the impedance value can be increased at the same time but the problem of excessive temperature rise of the nickel sheet caused by the narrowing of the width of the nickel sheet can be avoided. Therefore, compared with the prior art, an embodiment of the present invention has the effect of increasing the impedance value, solving the heat dissipation problem, simplifying the manufacturing process and reducing the cost.

圖8B顯示本發明另一實施例之導電片之局部的放大圖。如圖8B所示,突出部411的散熱面430包含:一第一側邊431界定出一開口439;以及一第二側邊432連接於表面421。在散熱面430之面向第一側邊431的多個剖面中,較靠近第一側邊431的剖面的面積,小於較遠離第一側邊431的剖面的面積。開口439朝向一第一方向且第一方向平行於表面421的法線方向。開口439連通於貫通孔412。而且,第二側邊432在界定出貫通孔412的表面421的壁處,從表面421向上延伸而出。 FIG. 8B shows an enlarged view of a part of a conductive sheet according to another embodiment of the present invention. As shown in FIG. 8B, the heat dissipation surface 430 of the protrusion 411 includes: a first side 431 defines an opening 439; and a second side 432 is connected to the surface 421. Among the multiple cross sections of the heat dissipation surface 430 facing the first side 431, the area of the cross section closer to the first side 431 is smaller than the area of the cross section farther from the first side 431. The opening 439 faces a first direction and the first direction is parallel to the normal direction of the surface 421. The opening 439 communicates with the through hole 412. Moreover, the second side 432 extends upward from the surface 421 at the wall defining the surface 421 of the through hole 412.

圖8C顯示本發明另一實施例之導電片之局部的放大圖。如圖8C所示,突出部411的散熱面430包含:一第一側邊431界定出一開口439;一第二側邊432連接於表面421;一第三側邊433界定出另一開口439,且對向於第一側邊431;以及一第四側邊434,連接於表面421,且對向於第二側邊432。第一側邊431所界定的開口439朝向一第一方向,第三側邊433所界定的另一開口439朝向一第二方向,且第二方向相反於第一方向,而且第一方向及第二方向皆不平行於表面421的法線方向。於一實施例中,第二方向亦可以不相反於第一方向。開口439及另一開口439皆連通於貫通孔412,用以作為空氣流道。 FIG. 8C shows an enlarged view of a part of a conductive sheet according to another embodiment of the present invention. As shown in FIG. 8C, the heat dissipation surface 430 of the protrusion 411 includes: a first side 431 defines an opening 439; a second side 432 is connected to the surface 421; a third side 433 defines another opening 439 , And opposite to the first side 431; and a fourth side 434, connected to the surface 421, and opposite to the second side 432. The opening 439 defined by the first side 431 faces a first direction, the other opening 439 defined by the third side 433 faces a second direction, and the second direction is opposite to the first direction, and the first direction and the first direction Neither direction is parallel to the normal direction of the surface 421. In an embodiment, the second direction may not be opposite to the first direction. The opening 439 and the other opening 439 are both connected to the through hole 412 and serve as an air flow channel.

圖8D顯示本發明另一實施例之導電片之局部的放大圖。如圖8D所示,突出部411包含一散熱面430,散熱面430更包含:一第一側邊431,朝向遠離表面421的方向;以及一第二側邊432,連接於表面421。而且,在表面421之界定出貫通孔412的兩相對側,設有兩個該些突出部411。貫通孔412的兩相對側的該些突出部411的該些第一側邊431,沒有互相地連接,藉以使貫通孔412形成一開放狀態,能夠讓空氣流通。 FIG. 8D shows an enlarged view of a part of a conductive sheet according to another embodiment of the present invention. As shown in FIG. 8D, the protrusion 411 includes a heat dissipation surface 430, and the heat dissipation surface 430 further includes: a first side 431 facing away from the surface 421; and a second side 432 connected to the surface 421. Moreover, on two opposite sides of the surface 421 defining the through hole 412, two such protrusions 411 are provided. The first side edges 431 of the protrusions 411 on the two opposite sides of the through hole 412 are not connected to each other, so that the through hole 412 is formed in an open state to allow air to circulate.

於儲能系統200中,當電池模組220a的該些電池芯221的阻抗小於另一電池模組220b的該些電池芯221的阻抗時,高密度的電流會流向電池模組220a。依據本發明中,利用該些貫通孔412縮小導電片224a的電流路徑的寬度,調整導電片224a的阻抗值,相對於使用功率元件的結構不會形成局部的升溫。此外,還同時利用該些突出部411進行散熱,以避免溫度升高,達 到最佳設計。於前述該些實施例中,由於圖8A實施例之散熱面430的面積最大,因此散熱效果最佳。 In the energy storage system 200, when the impedance of the battery cells 221 of the battery module 220a is smaller than the impedance of the battery cells 221 of the other battery module 220b, a high-density current flows to the battery module 220a. According to the present invention, the through-holes 412 are used to reduce the width of the current path of the conductive sheet 224a and adjust the impedance value of the conductive sheet 224a. Compared with the structure using power devices, no local temperature rise is caused. In addition, the protrusions 411 are also used to dissipate heat at the same time to avoid temperature rise and reach To the best design. In the foregoing embodiments, since the area of the heat dissipation surface 430 in the embodiment of FIG. 8A is the largest, the heat dissipation effect is the best.

綜上所述,依據本發明一實施例,電池模組220a的導電片224a設置有多個突出部411及多個貫通孔412。貫通孔412能夠縮短導電片224a的電流路徑的寬度。突出部411能夠提供散熱功能,減少因阻抗提高所造成的升溫度效果。依據另一實施例,在儲能系統200中,第一電池模組220a的該些第一導電片224a的電流路徑的寬度,相異於第二電池模組220b的該些第二導電片224b的電流路徑的寬度。因此,可以透過導電片使得電池模組220a與另一電池模組220b的整體阻抗,能夠互相地匹配,而能夠在不增加功率元件的設置,不需要增加額外的成本。而且,阻抗較高的導電片224a,平均地分佈較不會使熱集中在局部,造成局部溫度過高,該些導電片224a直接接觸該些電池芯221,能夠將整體的熱更透過該些電池芯221進一步地分散。 In summary, according to an embodiment of the present invention, the conductive sheet 224a of the battery module 220a is provided with a plurality of protrusions 411 and a plurality of through holes 412. The through hole 412 can shorten the width of the current path of the conductive sheet 224a. The protrusion 411 can provide a heat dissipation function and reduce the temperature rise effect caused by the increase in impedance. According to another embodiment, in the energy storage system 200, the width of the current path of the first conductive sheets 224a of the first battery module 220a is different from the width of the second conductive sheets 224b of the second battery module 220b The width of the current path. Therefore, the overall impedance of the battery module 220a and the other battery module 220b can be matched with each other through the conductive sheet, and the installation of power components can be increased without additional cost. Moreover, the conductive sheets 224a with higher impedance are evenly distributed and will not concentrate the heat locally, causing the local temperature to be too high. The conductive sheets 224a directly contact the battery cells 221, so that the overall heat can pass through the battery cells 221. The battery cells 221 are further dispersed.

241a‧‧‧開槽 241a‧‧‧Slotting

245‧‧‧電極端部 245‧‧‧electrode end

246‧‧‧連接通道部 246‧‧‧Connecting channel part

411‧‧‧突出部 411‧‧‧Protrusion

412‧‧‧貫通孔 412‧‧‧Through hole

421‧‧‧表面 421‧‧‧surface

430‧‧‧散熱面 430‧‧‧Radiating surface

431‧‧‧第一側邊 431‧‧‧First side

432‧‧‧第二側邊 432‧‧‧Second side

433‧‧‧第三側邊 433‧‧‧ third side

439‧‧‧開口 439‧‧‧Open

Claims (12)

一種電池模組,包含:多個電池芯;及至少一導電片,電連接於該些電池芯,包含:一表面;以及多個突出部,形成於該表面上,且從該表面突設而出,其中,於該表面上形成多個貫通孔,用以縮短該至少一導電片電流路徑的寬度。 A battery module includes: a plurality of battery cores; and at least one conductive sheet, electrically connected to the battery cores, including: a surface; and a plurality of protrusions formed on the surface and protruding from the surface Wherein, a plurality of through holes are formed on the surface to shorten the width of the current path of the at least one conductive sheet. 如請求項1所述之電池模組,其中,每一該突出部包含一散熱面,該散熱面包含:一第一側邊,界定出一開口;以及一第二側邊,連接於該表面。 The battery module according to claim 1, wherein each of the protrusions includes a heat dissipation surface, and the heat dissipation surface includes: a first side edge defining an opening; and a second side edge connected to the surface . 如請求項2所述之電池模組,其中,該散熱面更包含一第三側邊,連接於該表面,該第二側邊及該第三側邊的一端連接於該第一側邊,且該第二側邊及該第三側邊的另一端互相連接,而且該散熱面之面向該第一側邊的多個剖面,較靠近該第一側邊的剖面的面積,大於較遠離該第一側邊的剖面的面積。 The battery module according to claim 2, wherein the heat dissipation surface further includes a third side connected to the surface, and one end of the second side and the third side connected to the first side, And the other ends of the second side and the third side are connected to each other, and the cross section of the heat dissipation surface facing the first side has an area closer to the first side than the area farther from the The cross-sectional area of the first side. 如請求項3所述之電池模組,其中,該散熱面的該第二側邊及該第三側邊的該另一端連接於一個點,而且該開口朝向一第一方向,且該第一方向不平行於該表面的法線方向。 The battery module according to claim 3, wherein the other end of the second side and the third side of the heat dissipation surface is connected to a point, and the opening faces a first direction, and the first The direction is not parallel to the normal direction of the surface. 如請求項4所述之電池模組,其中,每一該突出部的該散熱面,形成一半圓錐狀。 The battery module according to claim 4, wherein the heat dissipation surface of each of the protrusions forms a half cone shape. 如請求項2所述之電池模組,其中, 在該散熱面之面向該第一側邊的多個剖面中,較靠近該第一側邊的剖面的面積,小於較遠離該第一側邊的剖面的面積。 The battery module according to claim 2, wherein: Among the sections of the heat dissipation surface facing the first side, the area of the section closer to the first side is smaller than the area of the section farther from the first side. 如請求項6所述之電池模組,其中,該開口朝向一第一方向,且該第一方向平行於該表面的法線方向。 The battery module according to claim 6, wherein the opening faces a first direction, and the first direction is parallel to the normal direction of the surface. 如請求項2所述之電池模組,其中,該散熱面包含:一第三側邊,界定出另一開口,且對向於該第一側邊;以及一第四側邊,連接於該表面,且對向於該第二側邊。 The battery module according to claim 2, wherein the heat dissipation surface includes: a third side edge defining another opening and facing the first side edge; and a fourth side edge connected to the The surface is opposite to the second side. 如請求項8所述之電池模組,其中,該開口朝向一第一方向,該另一開口朝向一第二方向,而且該第一方向及該第二方向皆不平行於該表面的法線方向。 The battery module according to claim 8, wherein the opening faces a first direction and the other opening faces a second direction, and neither the first direction nor the second direction is parallel to the normal line of the surface direction. 如請求項1所述之電池模組,其中,每一該突出部包含一散熱面,該散熱面更包含:一第一側邊,朝向遠離該表面的方向;以及一第二側邊,連接於該表面,而且,在該表面之界定出該貫通孔的兩相對側,設有兩個該些突出部。 The battery module according to claim 1, wherein each of the protrusions includes a heat dissipation surface, and the heat dissipation surface further includes: a first side edge facing away from the surface; and a second side edge connected to On the surface, and on the two opposite sides of the surface defining the through hole, two such protrusions are provided. 如請求項1至10任一項所述之電池模組,其中,至少一導電片包含多個電極端部及多個連接通道部,每一該連接通道部連接於兩相鄰的該些電極端部之間,而且該突出部以及該些貫通孔,設於每一該連接通道部。 The battery module according to any one of claims 1 to 10, wherein at least one conductive sheet includes a plurality of electrode ends and a plurality of connecting channel parts, each of the connecting channel parts is connected to two adjacent ones of the electric Between the extreme parts, the protruding part and the through holes are arranged in each connecting channel part. 一種儲能系統,包含:一如請求項1至11任一項所述之電池模組;及另一電池模組包含:多數的另一電池芯及至少另一導電片,設於該些另一電池芯的兩端,用以將該些另一電池芯串聯或並聯地連接。 An energy storage system, comprising: a battery module as described in any one of claims 1 to 11; and another battery module comprising: a plurality of other battery cells and at least another conductive sheet arranged in the other The two ends of a battery cell are used to connect the other battery cells in series or in parallel.
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