TW202022047A - Heat-curable resin composition, heat-curable resin film and semiconductor device - Google Patents

Heat-curable resin composition, heat-curable resin film and semiconductor device Download PDF

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TW202022047A
TW202022047A TW108130419A TW108130419A TW202022047A TW 202022047 A TW202022047 A TW 202022047A TW 108130419 A TW108130419 A TW 108130419A TW 108130419 A TW108130419 A TW 108130419A TW 202022047 A TW202022047 A TW 202022047A
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general formula
resin composition
thermosetting resin
epoxy resin
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TWI831820B (en
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串原直行
工藤雄貴
隅田和昌
堤吉弘
浜本佳英
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日商信越化學工業股份有限公司
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Abstract

Provided is a heat-curable resin composition exhibiting a superior handling property and workability in the form of a film, having a high adhesion to a base material, and capable of yielding a cured product with a low elasticity. The heat-curable resin composition contains: (A) 90 to 10 parts by mass of a silicone-modified epoxy resin; (B) 10 to 90 parts by mass of a maleimide compound having a weight-average molecular weight (Mw) of 2,500 to 50,000; and (C) a curing catalyst, provided that a total of the components (A) and (B) is 100 parts by mass.

Description

熱固性樹脂組合物、熱固性樹脂膜及半導體裝置Thermosetting resin composition, thermosetting resin film and semiconductor device

本發明涉及熱固性樹脂組合物、含有該熱固性樹脂組合物的熱固性樹脂膜以及使用該熱固性樹脂膜的半導體裝置。The present invention relates to a thermosetting resin composition, a thermosetting resin film containing the thermosetting resin composition, and a semiconductor device using the thermosetting resin film.

近年來,手機、智能手機、超薄型的液晶與等離子體TV、輕量筆記本型電腦等的電子機器正朝著小型化推進。因此,用於這些電子機器的電子部件正向著高密度集成化、進一步高密度封裝化推進。 作為所述電子部件的製造方法,其主流為藉由一次成型封裝搭載在大型基板、12英寸晶片上的半導體元件的方法。作為大面積用的封裝樹脂,從操作性與成型性的觀點考慮,使用著膜材料或片材。In recent years, electronic devices such as mobile phones, smart phones, ultra-thin liquid crystal and plasma TVs, and lightweight notebook computers have been miniaturized. Therefore, electronic components used in these electronic devices are moving toward high-density integration and further high-density packaging. As a manufacturing method of the electronic component, the mainstream is a method of packaging semiconductor elements mounted on a large substrate or 12-inch wafer by one-shot molding. As an encapsulating resin for a large area, a film material or sheet is used from the viewpoint of handleability and moldability.

作為用於薄膜材料的樹脂之一,可列舉苯氧基樹脂(專利文獻1)。雖然使用苯氧基樹脂的樹脂組合物其成型性、操作性優異,但另一方面也存在著在封裝大型基板、12英寸晶片時翹曲變大的問題。As one of the resins used for the film material, phenoxy resin (Patent Document 1) can be cited. Although the resin composition using the phenoxy resin is excellent in moldability and handleability, on the other hand, there is also a problem of increased warpage when packaging large substrates and 12-inch wafers.

另外,作為用於膜材料的樹脂或樹脂組合物,分別在專利文獻2中記載了將聚醯亞胺樹脂作為主要成分的樹脂組合物;在專利文獻3中記載; 含有馬來醯亞胺化合物、環氧化合物以及陰離子催化劑的組合物。In addition, as a resin or a resin composition used for a film material, a resin composition containing a polyimide resin as a main component is described in Patent Document 2; it is described in Patent Document 3; and a maleimide compound is contained , Epoxy compound and anionic catalyst composition.

但是,聚醯亞胺樹脂通常具有僅可溶於高沸點溶劑的性質,因此在膜的製備過程中,溶劑有可能不能充分除去。其結果會導致在成型時會產生諸如產生空隙、其從基材上剝離的問題。另外,高分子的馬來醯亞胺化合物與環氧樹脂的相容性差,在固化時分離,進而產生諸如黏接性降低或機械強度降低的問題。 現有技術文獻 專利文獻However, polyimide resins generally have the property of being only soluble in high-boiling solvents, so the solvent may not be sufficiently removed during the film preparation process. As a result, problems such as generation of voids and peeling from the substrate may occur during molding. In addition, the high-molecular maleimide compound has poor compatibility with epoxy resins, and separates during curing, resulting in problems such as decreased adhesiveness or decreased mechanical strength. Existing technical literature Patent Literature

專利文獻1:日本特開2017-039305號公報 專利文獻2:日本特開2017-145289號公報 專利文獻3:國際公開W2017/027482號公報Patent Document 1: Japanese Patent Application Publication No. 2017-039305 Patent Document 2: Japanese Patent Application Publication No. 2017-145289 Patent Document 3: International Publication No. W2017/027482

發明所要解決的問題The problem to be solved by the invention

因此,本發明其目的在於,提供一種熱固性樹脂組合物。其具有在作為膜時的優異的可處理性與操作性,且對基材具有高密合性,並且其固化物具有低彈性。 解決問題的方法Therefore, the object of the present invention is to provide a thermosetting resin composition. It has excellent handleability and operability when used as a film, and has high adhesion to the substrate, and its cured product has low elasticity. way of solving the problem

本發明人們為了解決上述問題而反覆進行深入研究的結果發現,下述熱固性樹脂組合物能夠達到上述目的,從而完成了本發明。 即,本發明為提供下述熱固性樹脂組合物的發明。In order to solve the above-mentioned problems, the inventors have conducted intensive studies and found that the following thermosetting resin composition can achieve the above-mentioned objects, thus completing the present invention. That is, this invention is an invention which provides the following thermosetting resin composition.

[1]一種熱固性樹脂組合物,其包含下述成分(A)~成分(C), (A)矽酮改性環氧樹脂:90~10質量份; (B)重均分子量(Mw)為2500~50000的馬來醯亞胺化合物:10~90質量份;以及 (C)固化催化劑, 其中,(A)成分與(B)成分的合計為100質量份。[1] A thermosetting resin composition comprising the following components (A) to (C), (A) Silicone modified epoxy resin: 90-10 parts by mass; (B) Maleimide compound having a weight average molecular weight (Mw) of 2500 to 50000: 10 to 90 parts by mass; and (C) curing catalyst, However, the total of (A) component and (B) component is 100 mass parts.

[2]根據[1]所述的熱固性樹脂組合物,其進一步包含(A’)除(A)矽酮改性環氧樹脂以外的環氧樹脂。[2] The thermosetting resin composition according to [1], further comprising (A') an epoxy resin other than (A) the silicone-modified epoxy resin.

[3]根據[1]或[2]所述的熱固性樹脂組合物,其中,(A)矽酮改性環氧樹脂為下述通式(8)或通式(9)表示的至少一種矽酮改性環氧樹脂,

Figure 02_image001
Figure 02_image003
在通式(8)與通式(9)中,X彼此獨立地表示氫原子、非取代或取代的碳原子數1~6的一價烴基、烷氧基或烷氧基烷基,R3 表示非取代或取代的不具有脂肪族不飽和基團的一價烴基,R4 表示縮水甘油基,R5 表示任選具有氧原子的非取代或取代的二價烴基,R6 彼此獨立地表示氫原子、甲基或三氟甲基,k為8以上的整數,p為0以上的整數。[3] The thermosetting resin composition according to [1] or [2], wherein (A) the silicone-modified epoxy resin is at least one type of silicon represented by the following general formula (8) or (9) Ketone modified epoxy resin,
Figure 02_image001
Figure 02_image003
In the general formula (8) and general formula (9), X independently represents a hydrogen atom, an unsubstituted or substituted monovalent hydrocarbon group with 1 to 6 carbon atoms, an alkoxy group or an alkoxyalkyl group, R 3 Represents an unsubstituted or substituted monovalent hydrocarbon group without an aliphatic unsaturated group, R 4 represents a glycidyl group, R 5 represents an unsubstituted or substituted divalent hydrocarbon group optionally having an oxygen atom, and R 6 represents independently of each other A hydrogen atom, a methyl group, or a trifluoromethyl group, k is an integer of 8 or more, and p is an integer of 0 or more.

[4]根據[1]~[3]中任一項所述的熱固性樹脂組合物,其中,(B)馬來醯亞胺化合物為下述式(1)表示的雙馬來醯亞胺化合物,

Figure 02_image005
在通式(1)中,n為1~50的整數,R1 獨立地表示選自碳原子數1~40的直鏈或支鏈的亞烴基、任選具有雜原子的碳原子數為3~20的二價環狀烴基、-O-、-NH-、-S-以及-SO2 -中的一種或二種以上二價基團。[4] The thermosetting resin composition according to any one of [1] to [3], wherein (B) the maleimide compound is a bismaleimide compound represented by the following formula (1) ,
Figure 02_image005
In the general formula (1), n is an integer from 1 to 50, and R 1 independently represents a linear or branched alkylene group selected from 1 to 40 carbon atoms, and the number of carbon atoms optionally having heteroatoms is 3. ~20 divalent cyclic hydrocarbon group, one or two or more divalent groups among -O-, -NH-, -S- and -SO 2 -.

[5]根據[1]~[3]中任一項所述的熱固性樹脂組合物,其中,(B)馬來醯亞胺化合物為下述通式(2)表示的化合物,

Figure 02_image007
在通式(2)中,A獨立地表示含有芳香族環或脂肪族環的四價有機基團,B為具有任選含有雜原子的二價脂肪族環的碳原子數為6~18的伸烷基鏈,Q獨立地表示碳原子數6以上的直鏈伸烷基,R獨立地表示碳原子數6以上的直鏈或支鏈的烷基,n’表示1~10的整數,m表示0~10的整數。[5] The thermosetting resin composition according to any one of [1] to [3], wherein (B) the maleimide compound is a compound represented by the following general formula (2),
Figure 02_image007
In the general formula (2), A independently represents a tetravalent organic group containing an aromatic ring or an aliphatic ring, and B is a divalent aliphatic ring optionally containing heteroatoms with 6 to 18 carbon atoms Alkylene chain, Q independently represents a straight chain alkylene with 6 or more carbon atoms, R independently represents a straight or branched chain alkyl with 6 or more carbon atoms, n'represents an integer from 1 to 10, m Represents an integer from 0 to 10.

[6]根據[5]所述的熱固性樹脂組合物,其中,所述通式(2)中的A由下述結構中的任一者表示,

Figure 02_image009
需要說明的是,上述結構式中的未鍵合有取代基的鍵為與在通式(2)中形成環狀醯亞胺結構的羰基碳鍵合的鍵。[6] The thermosetting resin composition according to [5], wherein A in the general formula (2) is represented by any one of the following structures,
Figure 02_image009
It should be noted that the bond to which the substituent is not bonded in the above structural formula is a bond to the carbonyl carbon forming the cyclic amide structure in the general formula (2).

[7]根據[1]~[6]中任一項所述的熱固性樹脂組合物,其中,所述(C)固化催化劑為選自(C1)環氧樹脂的固化劑、(C2)固化促進劑以及(C3)聚合起始劑中的至少一種。[7] The thermosetting resin composition according to any one of [1] to [6], wherein the (C) curing catalyst is a curing agent selected from (C1) epoxy resins, (C2) curing accelerators And (C3) at least one of a polymerization initiator.

[8]根據[1]~[7]中任一項所述的熱固性樹脂組合物,其中,所述(C)固化催化劑為咪唑化合物。[8] The thermosetting resin composition according to any one of [1] to [7], wherein the (C) curing catalyst is an imidazole compound.

[9]一種熱固性樹脂膜,其包含[1]~[8]所述的熱固性樹脂組合物。[9] A thermosetting resin film comprising the thermosetting resin composition described in [1] to [8].

[10]一種半導體裝置,其用[9]所述的熱固性樹脂膜封裝。 發明的效果[10] A semiconductor device packaged with the thermosetting resin film described in [9]. Effect of invention

本發明的熱固性樹脂組合物可得到在成膜時可處理性與操作性優異、且對基材的密合性優異、並且低彈性的固化物。另外,在將本發明的熱固性樹脂組合物製成膜時,即使用該膜封裝大型基、或12英寸的晶片,其翹曲也小,且在成型時不會產生空隙或發生與基板的剝離,與基材的黏接力優異。The thermosetting resin composition of the present invention can obtain a cured product that is excellent in handleability and handleability during film formation, has excellent adhesion to a substrate, and has low elasticity. In addition, when the thermosetting resin composition of the present invention is formed into a film, even if the film is used to encapsulate a large substrate or a 12-inch wafer, the warpage is small, and there is no void or peeling from the substrate during molding. , Excellent adhesion to the substrate.

具體實施方式detailed description

以下,對本發明進行更為詳細地說明。 (A)矽酮改性環氧樹脂Hereinafter, the present invention will be explained in more detail. (A) Silicone modified epoxy resin

(A)成分的矽酮改性環氧樹脂,可藉由例如含有烯基的環氧樹脂、與以下述平均組成式(3)表示、且在1個分子中的矽原子數為10~100的有機氫聚矽氧烷實施氫化矽烷化反應而製備。The silicone-modified epoxy resin of component (A) can be composed of, for example, an epoxy resin containing an alkenyl group, and the following average composition formula (3), and the number of silicon atoms in one molecule is 10 to 100 The organohydrogen polysiloxane is prepared by the hydrosilylation reaction.

Ha R3 b SiO(4-a-b) 2 (3) 平均組成式(3)表示的有機氫聚矽氧烷其1個分子中的矽原子數較佳為20~80,其1個分子中與矽原子鍵合的氫原子(SiH基團)較佳為1~5個,更佳為2~4個,特佳為2個。H a R 3 b SiO (4-ab) / 2 (3) The average composition of the organohydrogen polysiloxane represented by the formula (3), the number of silicon atoms in one molecule is preferably 20 to 80, and one molecule is The number of hydrogen atoms (SiH groups) bonded to the silicon atom is preferably 1 to 5, more preferably 2 to 4, particularly preferably 2.

在上述平均組成式(3)中,a為0.005~0.1、較佳為0.01~0.05的數,b為1.8~2.2、較佳為1.9~2.0的數,且a+b之和為1.81~2.3、較佳為1.91~2.05的數。In the above average composition formula (3), a is a number ranging from 0.005 to 0.1, preferably 0.01 to 0.05, b is a number ranging from 1.8 to 2.2, preferably 1.9 to 2.0, and the sum of a+b is 1.81 to 2.3 , Preferably a number from 1.91 to 2.05.

在上述平均組成式(3)中,R3 為非取代或取代的不具有脂肪族不飽和基團的一價烴基,且碳原子數為1~10,特佳為1~8。例如,可列舉甲基、乙基、丙基、異丙基、丁基、異丁基、叔丁基、己基、環己基、辛基、癸基等烷基;苯基、二甲苯基、甲苯基等芳基;苄基、苯乙基、苯丙基等芳烷基;以及它們的烴基的部分或全部氫原子被氯、氟、溴等鹵原子取代的氯甲基、溴乙基、三氟丙基等鹵素取代的一價烴基等。In the above average composition formula (3), R 3 is an unsubstituted or substituted monovalent hydrocarbon group having no aliphatic unsaturated group, and the number of carbon atoms is 1-10, particularly preferably 1-8. Examples include alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, hexyl, cyclohexyl, octyl, and decyl; phenyl, xylyl, toluene Aryl groups such as benzyl groups, phenethyl groups, and phenylpropyl groups; and chloromethyl, bromoethyl, and trifluoromethyl groups in which part or all of the hydrogen atoms of their hydrocarbon groups are replaced by halogen atoms such as chlorine, fluorine, and bromine. Halogen-substituted monovalent hydrocarbon groups such as fluoropropyl and the like.

作為含有烯基的環氧樹脂,例如,可列舉以下所示的通式。

Figure 02_image011
Figure 02_image013
Figure 02_image015
Figure 02_image017
As an epoxy resin containing an alkenyl group, the general formula shown below can be mentioned, for example.
Figure 02_image011
Figure 02_image013
Figure 02_image015
Figure 02_image017

在上述通式(4)~(7)中,R4 為縮水甘油基。X彼此獨立地為氫原子、非取代或取代的碳原子數1~6的一價烴基、烷氧基或烷氧基烷基。R6 彼此獨立地為氫原子、甲基或三氟甲基。n為0或1以上的整數、較佳為0或1~50的整數、更佳為0或1~10的整數。m為0或1以上的整數、較佳為0或1~5的整數、更佳為0或1。In the above general formulas (4) to (7), R 4 is a glycidyl group. X is independently a hydrogen atom, an unsubstituted or substituted monovalent hydrocarbon group having 1 to 6 carbon atoms, an alkoxy group, or an alkoxyalkyl group. R 6 is independently a hydrogen atom, a methyl group, or a trifluoromethyl group. n is an integer of 0 or more, preferably 0 or an integer of 1-50, more preferably 0 or an integer of 1-10. m is an integer of 0 or more, preferably 0 or an integer of 1 to 5, more preferably 0 or 1.

作為在上述通式(4)~(7)中的以X表示的非取代或取代的碳原子數為1~6的一價烴基,可列舉例如,甲基、乙基、丙基、丁基等烷基;乙烯基、烯丙基、異丙烯基等烯基;苯基等芳基。 在上述通式(4)~(7)中的以X表示的非取代或取代的烷氧基,可列舉甲氧基,乙氧基,丙氧基等。作為非取代或取代的烷氧基烷基,可列舉乙氧基乙基、乙氧基甲基。 其中,作為X,較佳為氫原子與甲基。上述通式中的X可以分別相同也可以分別不同。Examples of the unsubstituted or substituted monovalent hydrocarbon group having 1 to 6 carbon atoms represented by X in the above general formulae (4) to (7) include, for example, methyl, ethyl, propyl, and butyl Alkyl groups such as vinyl, allyl and isopropenyl groups; aryl groups such as phenyl group. The unsubstituted or substituted alkoxy group represented by X in the above general formulas (4) to (7) includes methoxy, ethoxy, propoxy and the like. Examples of unsubstituted or substituted alkoxyalkyl groups include ethoxyethyl and ethoxymethyl. Among them, X is preferably a hydrogen atom and a methyl group. X in the above general formula may be the same or different.

上述含有烯基的環氧樹脂與上述通式(3)表示的有機氫聚矽氧烷的氫化矽烷化反應可以在公知的反應條件下進行,例如,可使用鉑類催化劑進行上述反應。The hydrosilylation reaction between the alkenyl group-containing epoxy resin and the organohydrogenpolysiloxane represented by the general formula (3) can be carried out under known reaction conditions. For example, the reaction can be carried out using a platinum-based catalyst.

作為藉由這樣的氫化矽烷化反應得到的矽酮改性環氧樹脂,特佳為下述通式表示的矽酮改性環氧樹脂。

Figure 02_image019
Figure 02_image021
As the silicone-modified epoxy resin obtained by such a hydrosilylation reaction, a silicone-modified epoxy resin represented by the following general formula is particularly preferred.
Figure 02_image019
Figure 02_image021

在上述通式(8)、通式(9)中,X、R3 、R4 以及R6 與上述含義相同。R5 表示任選具有氧原子的非取代或取代的二價烴基。K為8以上、較佳為18~78、更佳為28~68的整數,p為0以上、較佳為1~50、更佳為1~10的整數。In the above general formula (8) and general formula (9), X, R 3 , R 4 and R 6 have the same meanings as above. R 5 represents an unsubstituted or substituted divalent hydrocarbon group optionally having an oxygen atom. K is an integer of 8 or more, preferably 18 to 78, and more preferably 28 to 68, and p is 0 or more, preferably 1 to 50, more preferably an integer of 1 to 10.

R5 較佳為任選具有氧原子或羥基的伸烷基等,可列舉,例如以下基團。 -CH2 CH2 CH2 - -CH2 CH2 CH2 -O- -O-CH2 -CH(OH)-CH2 -O-CH2 CH2 CH2 - -O-CH2 -CH(OH)-CH2 -O-CH2 CH2 CH2 -O- -O-CH2 CH2 CH2 - -O-CH2 CH2 CH2 -O- 需要說明的是,在作為上述R5 的二價烴基所列舉的基團中,左端部的鍵為與通式(8)的具有基團X的苯環或通式(9)的具有基團OR4 的苯環鍵合的鍵。右端部的鍵為與通式(8)、通式(9)中的Si(R3 )的矽原子鍵合的鍵。 矽酮改性環氧樹脂即可以單獨使用1種,也可以組合使用兩種以上。R 5 is preferably an alkylene group optionally having an oxygen atom or a hydroxyl group and the like, and examples thereof include the following groups. -CH 2 CH 2 CH 2 --CH 2 CH 2 CH 2 -O- -O-CH 2 -CH(OH)-CH 2 -O-CH 2 CH 2 CH 2 --O-CH 2 -CH(OH ) -CH 2 -O-CH 2 CH 2 CH 2 -O- -O-CH 2 CH 2 CH 2 --O-CH 2 CH 2 CH 2 -O- It should be noted that in the second part of R 5 Among the groups exemplified by the valence hydrocarbon group, the bond at the left end is a bond to the benzene ring having the group X of the general formula (8) or the benzene ring having the group OR 4 of the general formula (9). The bond at the right end is a bond to the silicon atom of Si (R 3 ) in general formula (8) and general formula (9). The silicone-modified epoxy resin may be used alone or in combination of two or more.

(A’)除(A)矽酮改性環氧樹脂以外的環氧樹脂 作為除矽酮改性環氧樹脂以外的環氧樹脂,可列舉例如,雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙酚A清漆型環氧樹脂、雙酚F清漆型環氧樹脂、芪型環氧樹脂、含有三嗪骨架的環氧樹脂、含有芴骨架的環氧樹脂、三苯酚鏈烷型環氧樹脂、聯苯型環氧樹脂、亞二甲苯型環氧樹脂、聯苯芳烷基型環氧樹脂、萘型環氧樹脂、雙環戊二烯型環氧樹脂、脂環類環氧樹脂、胺基苯酚型環氧樹脂、氫化雙酚型環氧樹脂、醇醚型環氧樹脂、多官能酚類、蒽等多環芳香族類的二縮水甘油醚化合物以及已將磷化合物導入在它們之中的含有磷的環氧樹脂等。其中,從操作性的觀點考慮,其較佳為在室溫下為液態的、液態雙酚A型環氧樹脂、液態雙酚F型環氧樹脂、液態萘型環氧樹脂型、液態胺基苯酚型環氧樹脂、液態氫化聯苯型環氧樹脂、液態醇醚型環氧樹脂、液態環狀脂肪族型環氧樹脂、液態芴型環氧樹脂。這些除矽酮改性環氧樹脂以外的環氧樹脂可單獨使用一種或並用二種以上。(A’) Epoxy resins other than (A) silicone modified epoxy resin Examples of epoxy resins other than silicone modified epoxy resins include bisphenol A type epoxy resins, bisphenol F type epoxy resins, bisphenol S type epoxy resins, novolac type epoxy resins, Cresol novolac type epoxy resin, bisphenol A varnish type epoxy resin, bisphenol F varnish type epoxy resin, stilbene type epoxy resin, epoxy resin containing triazine skeleton, epoxy resin containing fluorene skeleton, Triphenol alkane epoxy resin, biphenyl epoxy resin, xylene epoxy resin, biphenyl aralkyl epoxy resin, naphthalene epoxy resin, dicyclopentadiene epoxy resin, grease Cyclic epoxy resins, aminophenol epoxy resins, hydrogenated bisphenol epoxy resins, alcohol ether epoxy resins, polyfunctional phenols, anthracene and other polycyclic aromatic diglycidyl ether compounds, as well as Phosphorus compounds are introduced into these epoxy resins containing phosphorus. Among them, from the viewpoint of operability, it is preferably a liquid bisphenol A type epoxy resin, a liquid bisphenol F type epoxy resin, a liquid naphthalene type epoxy resin, and a liquid amino group that are liquid at room temperature. Phenolic epoxy resin, liquid hydrogenated biphenyl epoxy resin, liquid alcohol ether epoxy resin, liquid cycloaliphatic epoxy resin, liquid fluorene epoxy resin. These epoxy resins other than the silicone-modified epoxy resin may be used alone or in combination of two or more kinds.

(A)矽酮改性環氧樹脂的配合量,只要是對固化物賦予低彈性化、柔軟性、抗衝擊性的有效量即可,相對於(A)矽酮改性環氧樹脂與(A')除矽酮改性環氧樹脂以外的環氧樹脂的合計,(A)矽酮改性環氧樹脂的配合量為5~100質量%、較佳為10~80質量%,特佳為20~70質量%。如果矽酮改性環氧樹脂的配合量過少,則有可能固化物缺乏柔軟性進而導致耐熱衝擊性劣化;如果其配合量過多,則有可能導致組合物高黏度化,進而導致操作性差。(A) The compounding amount of the silicone-modified epoxy resin is sufficient as long as it is an effective amount that imparts low elasticity, flexibility, and impact resistance to the cured product. Compared with (A) the silicone-modified epoxy resin and ( A') The total amount of epoxy resins other than silicone-modified epoxy resin, (A) The compounding amount of silicone-modified epoxy resin is 5-100% by mass, preferably 10-80% by mass, particularly preferred It is 20~70% by mass. If the compounding amount of the silicone-modified epoxy resin is too small, the cured product may lack flexibility and deteriorate thermal shock resistance; if the compounding amount is too large, the composition may increase in viscosity, which may result in poor workability.

在本發明的組合物中,相對於(A)成分與在後面敘述的(B)成分合計的100質量份,(A)矽酮改性環氧樹脂的含量較佳為10~90質量份,更佳為20~60質量份,進一步較佳為20~50質量份。In the composition of the present invention, the content of (A) silicone-modified epoxy resin is preferably 10 to 90 parts by mass relative to 100 parts by mass of the total of the component (A) and the component (B) described later. It is more preferably 20 to 60 parts by mass, and still more preferably 20 to 50 parts by mass.

(B)馬來醯亞胺化合物 在本發明中,作為(B)馬來醯亞胺化合物,使用重均分子量(Mw)為2500~50000、較佳為3000~30000的馬來醯亞胺化合物。在重均分子量小於2500的情況下,有可能在使用本發明的組合物形成膜時操作性差。另一方面,如果重均分子量超過50000,則大幅度降低其與環氧樹脂的相容性。需要說明的是,所說的重均分子量是指在以下條件下藉由凝膠滲透色譜法(GPC)測定的重均分子量。(B) Maleimide compound In the present invention, as the (B) maleimide compound, a maleimide compound having a weight average molecular weight (Mw) of 2500 to 50,000, preferably 3,000 to 30,000 is used. In the case where the weight average molecular weight is less than 2500, there is a possibility that workability is poor when a film is formed using the composition of the present invention. On the other hand, if the weight average molecular weight exceeds 50,000, its compatibility with epoxy resins is greatly reduced. It should be noted that the weight average molecular weight refers to the weight average molecular weight measured by gel permeation chromatography (GPC) under the following conditions.

[GPC測定條件] 展開溶劑:四氫呋喃 流量:0.6mL/min 層析柱:TSK Guardcolumn SuperH-L TSKgel SuperH4000(6.0mmI.D.×15cm×1) TSKgel SuperH3000(6.0mmI.D.×15cm×1) TSKgel SuperH2000(6.0mmI.D.×15cm×2) (均為東曹公司製造) 柱溫:40℃ 試樣注入量:20μL(試樣濃度:0.5質量%-四氫呋喃溶液) 檢測器:差示折光計(RI)[GPC measurement conditions] Developing solvent: tetrahydrofuran Flow rate: 0.6mL/min Column: TSK Guardcolumn SuperH-L TSKgel SuperH4000(6.0mmI.D.×15cm×1) TSKgel SuperH3000(6.0mmI.D.×15cm×1) TSKgel SuperH2000(6.0mmI.D.×15cm×2) (All manufactured by Tosoh Corporation) Column temperature: 40℃ Sample injection volume: 20μL (sample concentration: 0.5% by mass-tetrahydrofuran solution) Detector: Differential Refractometer (RI)

作為本發明中使用的馬來醯亞胺化合物,可列舉下述通式(1)表示的化合物。Examples of the maleimide compound used in the present invention include compounds represented by the following general formula (1).

Figure 02_image023
在上述通式(1)中,n為1~50的整數,較佳為5~40的整數,進一步較佳為10~40。R1 獨立地表示選自碳原子數1~40、較佳為碳原子數6~40的直鏈或支鏈的亞烴基、任選具有雜原子的碳原子數3~40、較佳為6~40的二價環狀烴基、-O-、-NH-、-S-以及-SO2 -中的1種或2種以上二價基團。
Figure 02_image023
In the above general formula (1), n is an integer of 1-50, preferably an integer of 5-40, and more preferably 10-40. R 1 independently represents a linear or branched alkylene group selected from 1 to 40 carbon atoms, preferably 6 to 40 carbon atoms, and 3 to 40 carbon atoms optionally having heteroatoms, preferably 6 ~40 divalent cyclic hydrocarbon group, one or more divalent groups among -O-, -NH-, -S- and -SO 2 -.

考慮到與(A)成分、(B)成分以及根據情況在後面敘述的(D)成分等其它成分的相容性、耐熱性等,也可適宜地選擇直鏈或支鏈的亞烴基的碳原子數。作為亞烴基,具體說來可列舉亞甲基、亞乙基、亞丙基、亞丁基、2,2-二甲基亞丙基、亞己基、亞辛基、亞癸基、亞十二烷基、亞十四烷基、亞十六烷基、亞十八烷基。In consideration of compatibility with (A) component, (B) component, and other components such as (D) component described later, heat resistance, etc., the carbon of a linear or branched alkylene group can be appropriately selected. Atomic number. Specific examples of the hydrocarbylene group include methylene, ethylene, propylene, butylene, 2,2-dimethylpropylene, hexylene, octylene, decylene, and dodecylene. Group, tetradecylene, hexadecylene, octadecylene.

環狀烴基可為同素環烴基、也可為雜環烴基,還可為脂肪族烴基或芳香族烴基。另外,環狀烴基可為環數為1的單環烴基,也可為環數為多個的多環式烴基,還可為多個環縮合而成的縮合多環式烴基。單環式烴基中,構成環的原子數較佳為3~10,更佳為4~8,進一步較佳為5~7。縮合多環式烴基中,構成環的原子數較佳為8~20,更佳為10~14,進一步較佳為10~12。The cyclic hydrocarbon group may be a homocyclic hydrocarbon group, a heterocyclic hydrocarbon group, or an aliphatic hydrocarbon group or an aromatic hydrocarbon group. In addition, the cyclic hydrocarbon group may be a monocyclic hydrocarbon group having a ring number of 1, or a polycyclic hydrocarbon group having a plurality of rings, or a condensed polycyclic hydrocarbon group formed by condensation of a plurality of rings. In the monocyclic hydrocarbon group, the number of atoms constituting the ring is preferably 3-10, more preferably 4-8, and still more preferably 5-7. In the condensed polycyclic hydrocarbon group, the number of atoms constituting the ring is preferably 8-20, more preferably 10-14, and still more preferably 10-12.

這些環狀烴基即可以單獨使用,也可以與單鍵或以其它的R1 表示的基團進行鍵接使用。進一步,該環狀烴基的環結構可以具有碳原子數為1~20的烷基、碳原子數為2~20的一價不飽和烴基、羥基、羰基等取代基。These may be used alone i.e. cyclic hydrocarbon group, it may also be used with a single bond or bonded to other groups represented by R 1. Furthermore, the ring structure of the cyclic hydrocarbon group may have substituents such as an alkyl group having 1 to 20 carbon atoms, a monovalent unsaturated hydrocarbon group having 2 to 20 carbon atoms, a hydroxyl group, and a carbonyl group.

作為上述芳香族烴基,可列舉例如,下述通式(10)與通式(11)表示的化合物。

Figure 02_image025
Figure 02_image027
As said aromatic hydrocarbon group, the compound represented by the following general formula (10) and general formula (11) is mentioned, for example.
Figure 02_image025
Figure 02_image027

在上述通式(10)中,R7 表示選自單鍵、-CH2 -、-O-、-S-、-SO2 -以及-C(CH3 )2 的基團。R8 分別獨立地表示選自羥基、碳原子數1~6的直鏈或支鏈的烷基的基團。其中,較佳為甲基或乙基。a較佳為0~4、更佳為0、1或2。In the above general formula (10), R 7 represents a group selected from a single bond, -CH 2 -, -O-, -S-, -SO 2 -and -C(CH 3 ) 2 . R 8 each independently represents a group selected from a hydroxyl group and a linear or branched alkyl group having 1 to 6 carbon atoms. Among them, methyl or ethyl is preferred. a is preferably 0-4, more preferably 0, 1 or 2.

在上述通式(11)中,R9 分別獨立地表示選自羥基、碳原子數1~6的直鏈或支鏈的烷基的基團,較佳為甲基或乙基。b較佳為0~4、更佳為0、1或2。In the above general formula (11), R 9 each independently represents a group selected from a hydroxyl group and a linear or branched alkyl group having 1 to 6 carbon atoms, and is preferably a methyl group or an ethyl group. b is preferably 0-4, more preferably 0, 1, or 2.

另外,作為上述的雜環烴基,可列舉例如,下述通式(12)與通式(13)表示的基團。

Figure 02_image029
Moreover, as the above-mentioned heterocyclic hydrocarbon group, the group represented by the following general formula (12) and general formula (13) is mentioned, for example.
Figure 02_image029

在上述平均組成式(13)中,R10 、R11 以及R12 分別獨立地表示選自單鍵、碳原子數1~40的亞烴基、-O-、-NH-、-S-、-SO2 -以及-C(CH3 )2 -中的基團。In the above average composition formula (13), R 10 , R 11, and R 12 each independently represent a single bond, a hydrocarbon group having 1 to 40 carbon atoms, -O-, -NH-, -S-,- SO 2 -and groups in -C(CH 3 ) 2 -.

環A與環B,分別獨立地表示呋喃、吡咯、咪唑、噻吩、吡唑、噁唑、異噁唑、噻唑、吡啶、吡嗪、嘧啶、噠嗪、三嗪、苯並呋喃、異苯並呋喃、吲哚、異吲哚、苯並噻吩、苯並磷雜環戊二烯、苯並咪唑、嘌呤、吲唑、苯並噁唑、苯並異噁唑、苯並噻唑、萘、喹啉、異喹啉、喹噁啉、喹唑啉、噌啉等含有環的二價基團。它們也可分別具有取代基。Ring A and Ring B each independently represent furan, pyrrole, imidazole, thiophene, pyrazole, oxazole, isoxazole, thiazole, pyridine, pyrazine, pyrimidine, pyridazine, triazine, benzofuran, isobenzo Furan, indole, isoindole, benzothiophene, benzophosphorene, benzimidazole, purine, indazole, benzoxazole, benzisoxazole, benzothiazole, naphthalene, quinoline , Isoquinoline, quinoxaline, quinazoline, cinnoline and other ring-containing divalent groups. They may each have a substituent.

另外,作為在本發明中使用的(B)馬來醯亞胺化合物的例子,可列舉下述通式(2)表示的馬來醯亞胺化合物。

Figure 02_image031
在通式(2)中,A獨立地表示含有芳香族環或脂肪族環的四價有機基團。B為具有任選含有二價雜原子的脂肪族環的碳原子數6~18的伸烷基鏈。Q獨立地表示碳原子數6以上的直鏈伸烷基。R獨立地表示碳原子數6以上的直鏈或支鏈的烷基。n’表示1~10的整數。m表示0~10的整數。In addition, as an example of the (B) maleimide compound used in the present invention, a maleimide compound represented by the following general formula (2) can be cited.
Figure 02_image031
In the general formula (2), A independently represents a tetravalent organic group containing an aromatic ring or an aliphatic ring. B is an alkylene chain having 6 to 18 carbon atoms having an aliphatic ring optionally containing a divalent heteroatom. Q independently represents a linear alkylene group having 6 or more carbon atoms. R independently represents a linear or branched alkyl group having 6 or more carbon atoms. n'represents an integer from 1 to 10. m represents an integer from 0 to 10.

在通式(2)中的A表示含有芳香環或脂肪族環的四價有機基團,特佳為下述結構表示的任一四價有機基團。

Figure 02_image033
(需要說明的是,上述結構式中的未鍵合有取代基的鍵為與在通式(2)中形成環狀醯亞胺結構的羰基碳鍵合的鍵。)A in the general formula (2) represents a tetravalent organic group containing an aromatic ring or an aliphatic ring, and particularly preferably any tetravalent organic group represented by the following structure.
Figure 02_image033
(It should be noted that the bond to which the substituent is not bonded in the above structural formula is a bond to the carbonyl carbon forming the cyclic amide structure in the general formula (2).)

在通式(2)中的Q為直鏈伸烷基。它們的碳原子數為6以上,較佳為6以上且20以下,更佳為7以上且15以下。Q in the general formula (2) is a linear alkylene group. These carbon atoms are 6 or more, preferably 6 or more and 20 or less, and more preferably 7 or more and 15 or less.

在通式(2)中的R為烷基,其即可為直鏈的烷基也可為支鏈的烷基。它們的碳原子數為6以上,較佳為6以上且12以下。R in the general formula (2) is an alkyl group, which may be a straight-chain alkyl group or a branched-chain alkyl group. These carbon atoms are 6 or more, preferably 6 or more and 12 or less.

在通式(2)中的B為具有任選含有二價雜原子的脂肪族環的碳原子數6~18的伸烷基。該伸烷基的碳原子數較佳為8以上且15以下。所述伸烷基為來自在合成所述馬來醯亞胺化合物時的原料的二胺化合物。作為具有一個脂肪族環的伸烷基的例子,可列舉1,2-環己烷二基、1,3-環己烷二基、1,4-環己烷二基等。另外,作為具有2個脂肪族環的伸烷基的例子,可列舉下述結構式所示的伸烷基。

Figure 02_image035
(需要說明的是,上述結構式中的未與取代基鍵合的鍵為與通式(2)中形成環狀醯亞胺結構的氮原子鍵合的鍵。) 作為通式(2)中的B,特佳為具有下述結構式表示的脂肪族環的伸烷基。
Figure 02_image037
B in the general formula (2) is an alkylene group having 6 to 18 carbon atoms having an aliphatic ring optionally containing a divalent heteroatom. The number of carbon atoms of the alkylene group is preferably 8 or more and 15 or less. The alkylene group is a diamine compound derived from a raw material when synthesizing the maleimine compound. Examples of alkylene groups having one aliphatic ring include 1,2-cyclohexanediyl, 1,3-cyclohexanediyl, 1,4-cyclohexanediyl, and the like. In addition, as an example of an alkylene group having two aliphatic rings, an alkylene group represented by the following structural formula can be cited.
Figure 02_image035
(It should be noted that the bond not bonded to the substituent in the above structural formula is the bond to the nitrogen atom forming the cyclic amide structure in the general formula (2).) As in the general formula (2) B is particularly preferably an alkylene group having an aliphatic ring represented by the following structural formula.
Figure 02_image037

在通式(2)中的n’為1~10的整數,較佳為2~7的整數。在通式(2)中的m為0~10的整數,較佳為0~7的整數、更佳為1~7的整數。In the general formula (2), n'is an integer of 1-10, preferably an integer of 2-7. In general formula (2), m is an integer of 0-10, preferably an integer of 0-7, more preferably an integer of 1-7.

在本發明的組合物中,相對於(A)成分與(B)成分的合計100質量份,(B)馬來醯亞胺化合物的含量較佳為10~90質量份,更佳為40~80質量份,進一步較佳為50~80質量份。 進一步,在本發明的組合物中,(B)馬來醯亞胺化合物的含量較佳為5~80質量%,更佳為10~75質量%。In the composition of the present invention, the content of (B) maleimide compound is preferably 10 to 90 parts by mass, more preferably 40 to 100 parts by mass of the total of (A) component and (B) component. 80 parts by mass, more preferably 50 to 80 parts by mass. Furthermore, in the composition of the present invention, the content of (B) the maleimide compound is preferably 5 to 80% by mass, more preferably 10 to 75% by mass.

(C)固化催化劑 作為用於本發明的熱固性樹脂組合物的(C)固化催化劑,可列舉(C1)環氧樹脂的固化劑、(C2)固化促進劑以及(C3)聚合起始劑。 (C1)環氧樹脂的固化劑 作為環氧樹脂的固化劑,可從公知的固化劑中適當選擇。只要是含有與環氧基具有反應性的官能團(以下稱為環氧反應性基團)的化合物即可,並無特別限定。作為環氧樹脂的固化劑,可列舉酚醛樹脂、酸酐、胺類。其中,考慮到固化性與膜狀態的穩定性之間的平衡,其較佳為酚醛樹脂或矽酮改性的酚醛樹脂。(C) curing catalyst The (C) curing catalyst used in the thermosetting resin composition of the present invention includes (C1) a curing agent for epoxy resin, (C2) a curing accelerator, and (C3) a polymerization initiator. (C1) Curing agent for epoxy resin As the curing agent of the epoxy resin, a known curing agent can be appropriately selected. It is not particularly limited as long as it contains a functional group reactive with an epoxy group (hereinafter referred to as an epoxy reactive group). Examples of curing agents for epoxy resins include phenol resins, acid anhydrides, and amines. Among them, in consideration of the balance between curability and stability of the film state, it is preferably a phenol resin or a silicone-modified phenol resin.

作為該酚醛樹脂,可列舉酚醛清漆型、雙酚型、三(羥基苯基)甲烷型、萘型、環戊二烯型、苯酚芳烷基型等。 其中,為了不表現出與含有矽酮改性環氧樹脂的環氧樹脂的相分離結構,其較佳為下述的矽酮改性酚醛樹脂。

Figure 02_image039
Figure 02_image041
Examples of the phenol resin include novolac type, bisphenol type, tris(hydroxyphenyl)methane type, naphthalene type, cyclopentadiene type, phenol aralkyl type, and the like. Among them, in order not to show a phase separation structure with the epoxy resin containing the silicone-modified epoxy resin, it is preferably the following silicone-modified phenol resin.
Figure 02_image039
Figure 02_image041

在上述各通式中,X彼此獨立地為氫原子、未取代或取代的碳原子數1~6的一價烴基、烷氧基或烷氧基烷基。R3 為未取代或取代的不具有脂肪族不飽和基的一價烴基,其碳原子數為1~10,特佳為碳原子數1~8。可列舉例如,甲基、乙基、丙基、異丙基、丁基、異丁基、叔丁基、己基、環己基、辛基、癸基等烷基;苯基、二甲苯基、甲苯基等芳基;苄基、苯乙基、苯丙基等芳烷基;以及它們的烴基的部分或全部氫原子被氯、氟、溴等鹵原子取代的氯甲基、溴乙基、三氟丙基等鹵素取代一價烴基等。R5 表示任選具有氧原子的未取代或取代的二價烴基,k為8以上、較佳為18~78、更佳為28~68的整數。P為0以上、較佳為1~50、更佳為1~10的整數。R5 較佳為任選具有氧原子或羥基的伸烷基等,可列舉例如以下的基團。 -CH2 CH2 CH2 - -CH2 CH2 CH2 -O- -O-CH2 -CH(OH)-CH2 -O-CH2 CH2 CH2 -、 -O-CH2 -CH(OH)-CH2 -O-CH2 CH2 CH2 -O- -O-CH2 CH2 CH2 - -O-CH2 CH2 CH2 -O- 需要說明的是,在作為上述R5 的二價烴基所例舉的基團中,左端部的鍵為與通式(14)的具有基團X的苯環或通式(15)的具有羥基的苯環鍵合的鍵。右端的鍵為與通式(14)的Si(R3 )2 或通式(15)的Si(R3 )2 的矽原子鍵合的鍵。另外,R6 彼此獨立地為氫原子、甲基或三氟甲基。 矽酮改性酚醛樹脂即可以單獨使用一種,也可以兩種以上組合使用。In each of the above general formulas, X is independently a hydrogen atom, an unsubstituted or substituted monovalent hydrocarbon group having 1 to 6 carbon atoms, an alkoxy group, or an alkoxyalkyl group. R 3 is an unsubstituted or substituted monovalent hydrocarbon group having no aliphatic unsaturated group, and the number of carbon atoms is 1 to 10, and the number of carbon atoms is particularly preferably 1 to 8. Examples include alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, hexyl, cyclohexyl, octyl, and decyl; phenyl, xylyl, toluene Aryl groups such as benzyl groups, phenethyl groups, and phenylpropyl groups; and chloromethyl, bromoethyl, and trifluoromethyl groups in which part or all of the hydrogen atoms of their hydrocarbon groups are replaced by halogen atoms such as chlorine, fluorine, and bromine. Halogen such as fluoropropyl group is substituted for monovalent hydrocarbon group. R 5 represents an unsubstituted or substituted divalent hydrocarbon group optionally having an oxygen atom, and k is an integer of 8 or more, preferably 18 to 78, and more preferably 28 to 68. P is 0 or more, preferably 1-50, more preferably an integer of 1-10. R 5 is preferably an alkylene group optionally having an oxygen atom or a hydroxyl group, etc., and examples thereof include the following groups. -CH 2 CH 2 CH 2 --CH 2 CH 2 CH 2 -O- -O-CH 2 -CH(OH)-CH 2 -O-CH 2 CH 2 CH 2 -, -O-CH 2 -CH( OH)-CH 2 -O-CH 2 CH 2 CH 2 -O- -O-CH 2 CH 2 CH 2 --O-CH 2 CH 2 CH 2 -O- It should be noted that in the above R 5 Among the groups exemplified by the divalent hydrocarbon group, the bond at the left end is a bond to the benzene ring having the group X of the general formula (14) or the benzene ring having the hydroxyl group of the general formula (15). The bond at the right end is a bond to the silicon atom of Si(R 3 ) 2 of the general formula (14) or Si(R 3 ) 2 of the general formula (15). In addition, R 6 is independently a hydrogen atom, a methyl group, or a trifluoromethyl group. The silicone modified phenolic resin can be used alone or in combination of two or more.

作為該酸酐,可列舉鄰苯二甲酸酐、苯均四酸酐、馬來酸酐、馬來酸酐共聚物等。作為該胺類,可列舉雙氰胺、二氨基二苯基甲烷、二氨基二苯碸等。這些酸酐即可以單獨使用一種,也可以將二種以上混合使用。Examples of the acid anhydride include phthalic anhydride, pyromellitic anhydride, maleic anhydride, and maleic anhydride copolymers. Examples of the amines include dicyandiamide, diaminodiphenylmethane, diaminodiphenylmethane, and the like. These acid anhydrides may be used alone or in combination of two or more.

在本發明中,固化劑較佳為液體的固化劑,特佳為在25℃~200℃下為液體的固化劑。其中,較佳為在25℃下為液體的雙酚型酚醛樹脂或酚醛清漆型的酚醛樹脂,更佳為上述的矽酮改性酚醛樹脂。In the present invention, the curing agent is preferably a liquid curing agent, and particularly preferably a liquid curing agent at 25°C to 200°C. Among them, a bisphenol-type phenol resin or a novolak-type phenol resin that is liquid at 25°C is preferred, and the aforementioned silicone-modified phenol resin is more preferred.

相對於(A)成分的環氧樹脂的環氧樹脂1當量,(C1)環氧樹脂的固化劑的配合量較佳為使得固化劑中的環氧反應性基團為0.8~1.25當量的量、更佳為0.9~1.1當量的量。如果配合當量比(莫耳比)小於0.8,則有可能在所得固化產物中殘留未反應的環氧基,進而可能導致玻璃化轉變溫度降低或對基材的密合性降低。如果配合當量比(莫耳比)大於1.25,則有可能導致固化產物變硬、變脆,進而導致在回流時或溫度迴圈時產生裂紋。The compounding amount of the curing agent of (C1) epoxy resin is preferably such that the epoxy reactive group in the curing agent is 0.8 to 1.25 equivalents relative to 1 equivalent of the epoxy resin of the epoxy resin of the component (A) , More preferably, the amount is 0.9 to 1.1 equivalents. If the compounding equivalence ratio (molar ratio) is less than 0.8, unreacted epoxy groups may remain in the obtained cured product, which may cause a decrease in the glass transition temperature or decrease in adhesion to the substrate. If the compounding equivalent ratio (molar ratio) is greater than 1.25, the cured product may become hard and brittle, which may lead to cracks during reflow or temperature cycling.

(C2)硬化促進劑 作為固化促進劑,可列舉2-甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、4-甲基咪唑、4-乙基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、2-苯基-4-羥甲基咪唑、1-氰基乙基-2-甲基咪唑、2-苯基-4-甲基-5-羥甲基咪唑、2-苯基-4,5-二羥基甲基咪唑、2-十一烷基咪唑、1-癸基-2-苯基咪唑、1-氰基甲基-2-十一烷基咪唑、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-仲-三嗪異氰脲酸加成物、2-甲基咪唑異氰脲酸加成物、2,3-二氫-1H-吡咯烷酮(1,2-a)苯並咪唑等咪唑化合物。這些咪唑化合物即可以單獨使用一種,也可以二種以上組合使用。(C2) Hardening accelerator Examples of curing accelerators include 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 4-methylimidazole, 4-ethylimidazole, 2-phenylimidazole, 2- Phenyl-4-methylimidazole, 2-phenyl-4-hydroxymethylimidazole, 1-cyanoethyl-2-methylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole , 2-Phenyl-4,5-dihydroxymethylimidazole, 2-undecylimidazole, 1-decyl-2-phenylimidazole, 1-cyanomethyl-2-undecylimidazole, 2,4-Diamino-6-[2'-methylimidazolyl-(1')]-ethyl-secondary-triazine isocyanuric acid adduct, 2-methylimidazole isocyanuric acid adduct Products, 2,3-dihydro-1H-pyrrolidone (1,2-a) benzimidazole and other imidazole compounds. These imidazole compounds may be used alone or in combination of two or more.

在本發明的組合物中,相對於(A)成分與(B)成分的合計,(C2)固化促進劑的含量較佳為0.05~20質量%、更佳為0.1~10質量%、進一步較佳為0.5~10質量%。另外,在並用(C1)環氧樹脂的固化劑與(C2)固化促進劑作為(C)固化催化劑的情況下,相對於(A)成分、(B)成分以及(C1)成分的合計,(C2)固化促進劑的含量較佳為0.05~20質量%,更佳為0.1~10質量%,進一步較佳為0.5~10質量%。In the composition of the present invention, relative to the total of (A) component and (B) component, the content of (C2) curing accelerator is preferably 0.05 to 20% by mass, more preferably 0.1 to 10% by mass, and more preferably Preferably it is 0.5-10 mass %. In addition, when the curing agent of (C1) epoxy resin and (C2) curing accelerator are used together as (C) curing catalyst, with respect to the total of (A) component, (B) component and (C1) component, ( C2) The content of the curing accelerator is preferably 0.05 to 20% by mass, more preferably 0.1 to 10% by mass, and still more preferably 0.5 to 10% by mass.

(C3)聚合起始劑 作為聚合起始劑,可使用熱自由基聚合起始劑、光聚合起始劑,較佳為熱自由基聚合起始劑。該熱自由基聚合起始劑只要能夠作為通常聚合起始劑使用即可,並無特殊的限制。 作為熱自由基聚合起始劑,其在快速加熱試驗中的分解開始溫度(將1g的樣品放置在電熱板上,以4℃/分鐘的速度升溫時該樣品開始分解的溫度)較佳為40~140℃。如果分解開始溫度低於40℃,則熱固性樹脂組合物在常溫下的保存性劣化;如果分解開始溫度高於140℃,則固化時間變得非常長,因此非較佳。(C3) Polymerization initiator As the polymerization initiator, a thermal radical polymerization initiator and a photopolymerization initiator can be used, and a thermal radical polymerization initiator is preferred. The thermal radical polymerization initiator is not particularly limited as long as it can be used as a general polymerization initiator. As the thermal radical polymerization initiator, the decomposition start temperature in the rapid heating test (the temperature at which the sample starts to decompose when 1 g of the sample is placed on a hot plate and heated at a rate of 4°C/min) is preferably 40 ~140°C. If the decomposition start temperature is lower than 40°C, the storage property of the thermosetting resin composition at room temperature is deteriorated; if the decomposition start temperature is higher than 140°C, the curing time becomes very long, which is not preferable.

作為滿足這些條件的熱自由基聚合起始劑的具體例,可列舉甲乙酮過氧化物、甲基環己酮過氧化物、甲基乙醯乙酸過氧化物、乙醯丙酮過氧化物、1,1-雙(叔丁基過氧化)3,3,5-三甲基環己烷、1,1-雙(叔己基過氧化)環己烷、1,1-雙(叔己基過氧化)3,3,5-三甲基環己烷、1,1-雙(叔丁基過氧化)環己烷、2,2-雙(4,4-二叔丁基過氧化環己基)丙烷、1,1-雙(叔丁基過氧化)環十二烷、正丁基4,4-雙(叔丁基過氧化)戊酸酯、2,2-雙(叔丁基過氧化)丁烷、1,1-雙(叔丁基過氧化)-2-甲基環己烷、叔丁基過氧化氫、對薄荷烷過氧化氫、1,1,3,3-四甲基丁基過氧化氫、叔己基過氧化氫、過氧化二異丙苯、2,5-二甲基-2,5-雙(叔丁基過氧化)己烷、α,α’-雙(叔丁基過氧化)二異丙苯、過氧化叔丁基異丙苯、二叔丁基過氧化物、2,5-二甲基-2,5-雙(過氧化叔丁基)-3-己炔、異丁醯基過氧化物、3,5,5-三甲基己醯過氧化物、辛醯過氧化物、月桂醯過氧化物、肉桂酸過氧化物、間甲苯醯過氧化物、過氧化苯甲醯、過氧化二碳酸二異丙酯、雙(4-叔丁基環己基)過氧化二碳酸酯、過氧化二碳酸二-3-甲氧基丁酯、過氧化二碳酸二-2-乙基己酯、過氧化二碳酸二仲丁酯、二(3-甲基-3-甲氧基丁基)過氧化二碳酸酯、二(4-叔丁基環己基)過氧化二碳酸酯、α,α’-雙(新癸基過氧化)二異丙苯酯、過氧化新癸酸異丙苯酯、過氧化新癸酸1,1,3,3-四甲基丁酯、過氧化新癸酸1-環己基-1-甲基乙酯、過氧化新癸酸叔己酯、過氧化新癸酸叔丁酯、過氧化特戊酸叔己酯、過氧化特戊酸叔丁酯、2,5-二甲基-2,5-雙(2-乙基己酸過氧化)己烷、1,1,3,3-四甲基丁基過氧化-2-乙基己酸酯、1-環己基-1-甲基乙基過氧化-2-乙基己酸酯、過氧化2-乙基己酸叔己酯、過氧化2-乙基己酸叔丁酯、過氧化異丁酸叔丁酯、過氧化馬來酸叔丁酯、過氧化月桂酸叔丁酯、叔丁基過氧化-3,5,5-三甲基己酸酯、叔丁基過氧化異丙基單碳酸酯、叔丁基過氧化單碳酸-2-乙基己酯、2,5-二甲基-2,5-雙(苯甲醯過氧化)己烷、過氧化乙酸叔丁酯、過氧化苯甲酸叔己酯、叔丁基過氧化間甲苯醯基苯甲酸酯、過氧化苯甲酸叔丁酯、雙(叔丁基過氧化)間苯二甲酸酯、烯丙基叔丁基過氧單碳酸酯、3,3’4,4’-四(叔丁基過氧化羰基)苯甲酮等。這些聚合起始劑可以單獨使用一種,也可並用二種以上。Specific examples of thermal radical polymerization initiators satisfying these conditions include methyl ethyl ketone peroxide, methyl cyclohexanone peroxide, methyl acetone acetic acid peroxide, acetone peroxide, 1, 1-bis(tert-butylperoxy)3,3,5-trimethylcyclohexane, 1,1-bis(tert-hexylperoxy)cyclohexane, 1,1-bis(tert-hexylperoxy)3 ,3,5-Trimethylcyclohexane, 1,1-bis(tert-butylperoxy)cyclohexane, 2,2-bis(4,4-di-tert-butylperoxycyclohexyl)propane, 1 ,1-bis(tert-butylperoxy)cyclododecane, n-butyl 4,4-bis(tert-butylperoxy)valerate, 2,2-bis(tert-butylperoxy)butane, 1,1-bis(tert-butylperoxy)-2-methylcyclohexane, tert-butyl hydroperoxide, p-menthane hydroperoxide, 1,1,3,3-tetramethylbutylperoxide Hydrogen, tert-hexylhydroperoxide, dicumyl peroxide, 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexane, α,α'-bis(tert-butylperoxy) ) Dicumyl, tert-butyl cumene peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-bis(tert-butyl peroxide)-3-hexyne, iso Butyryl peroxide, 3,5,5-trimethylhexyl peroxide, octyl peroxide, laurel peroxide, cinnamic acid peroxide, m-toluene peroxide, benzyl peroxide , Diisopropyl peroxydicarbonate, bis(4-tert-butylcyclohexyl) peroxydicarbonate, di-3-methoxybutyl peroxydicarbonate, di-2-ethyl peroxydicarbonate Hexyl ester, di-sec-butyl peroxydicarbonate, bis(3-methyl-3-methoxybutyl)peroxydicarbonate, bis(4-tert-butylcyclohexyl)peroxydicarbonate, α ,α'-Bis(neodecylperoxy)dicumyl, cumyl peroxyneodecanoate, 1,1,3,3-tetramethylbutyl peroxyneodecanoate, neodecanoate 1-cyclohexyl-1-methyl ethyl decanoate, tert-hexyl peroxide neodecanoate, tert-butyl peroxide neodecanoate, tert-hexyl peroxide pivalate, tert-butyl peroxide pivalate, 2,5-Dimethyl-2,5-bis(2-ethylhexanoic acid peroxy)hexane, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, tert-hexyl peroxide 2-ethylhexanoate, tert-butyl peroxide 2-ethylhexanoate, isobutyl peroxide Tert-butyl peroxymaleate, tert-butyl peroxylaurate, tert-butylperoxy-3,5,5-trimethylhexanoate, tert-butylperoxy isopropyl mono Carbonate, tert-butylperoxymonocarbonate-2-ethylhexyl ester, 2,5-dimethyl-2,5-bis(benzylperoxy)hexane, tert-butyl peroxyacetate, peroxide Tert-hexyl benzoate, tert-butylperoxy m-tolyl benzoate, tert-butyl peroxybenzoate, bis(tert-butylperoxy) isophthalate, allyl tert-butyl peroxy Oxygen monocarbonate, 3,3'4,4'-tetra(tert-butylperoxycarbonyl)benzophenone, etc. These polymerization initiators may be used alone or in combination of two or more kinds.

在這些熱自由基聚合起始劑中,較佳為過氧化二異丙苯、叔己基過氧化氫、2,5-二甲基-2,5-雙(叔丁基過氧化)己烷、α,α’-雙(叔丁基過氧化)二異丙苯、過氧化叔丁基異丙苯、二叔丁基過氧化物等。Among these thermal radical polymerization initiators, dicumyl peroxide, tert-hexyl hydroperoxide, 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexane, α,α'-bis(tert-butylperoxy) dicumyl, tert-butyl cumene peroxide, di-tert-butyl peroxide, etc.

相對於(B)馬來醯亞胺100質量質量份,在添加聚合起始劑時的配合量較佳為0.5~10質量份,更佳為0.5~5質量份。 需要說明的是,考慮到本發明的樹脂組合物通常在螢光燈等的照明下使用,使用中由於光聚合反應導致黏度上升,因此,較佳為實質上在樹脂組合物中不含有光聚合起始劑。在此,所說的“實質上不含有”是指以不能觀察到黏度上升的程度含有微量的光聚合起始劑、或完全不含有光聚合起始劑。 即,在本發明中,較佳為不使用光聚合起始劑。The compounding amount at the time of adding the polymerization initiator is preferably 0.5 to 10 parts by mass, and more preferably 0.5 to 5 parts by mass relative to 100 parts by mass of maleimine (B). It should be noted that, considering that the resin composition of the present invention is usually used under the illumination of fluorescent lamps, etc., the viscosity increases due to photopolymerization during use. Therefore, it is preferable that the resin composition does not substantially contain photopolymerization. Starter. Here, the "substantially not contained" means that a small amount of the photopolymerization initiator is contained to such an extent that the increase in viscosity is not observed, or the photopolymerization initiator is not contained at all. That is, in the present invention, it is preferable not to use a photopolymerization initiator.

(D)其它添加劑 本發明的樹脂組合物藉由配合上述(A)成分、(B)成分、(C)成分的給定量而得到,但根據需要,在不損害本發明的目的與效果的範圍內也可將為其它添加劑(D)成分添加在本發明的組合物中。作為所涉及的添加劑,可例舉熱塑性樹脂、無機填充材料、有機溶劑、阻燃劑、離子捕集劑、抗氧劑、增黏劑、低應力劑、著色劑、偶聯劑等。(D) Other additives The resin composition of the present invention is obtained by blending predetermined amounts of the above-mentioned (A) component, (B) component, and (C) component. However, if necessary, it may be used within a range that does not impair the purpose and effect of the present invention. Other additives (D) components are added to the composition of the present invention. Examples of the additives involved include thermoplastic resins, inorganic fillers, organic solvents, flame retardants, ion trapping agents, antioxidants, tackifiers, low stress agents, colorants, coupling agents, and the like.

作為熱塑性樹脂,可列舉能夠對本發明的樹脂組合物、特別是已成型為膜狀的樹脂組合物賦予低介電特性的聚四氟乙烯(PTFE)、對表面進行了二氧化矽處理後的PTFE、改性聚苯醚(PPE)等。Examples of thermoplastic resins include polytetrafluoroethylene (PTFE) capable of imparting low dielectric properties to the resin composition of the present invention, especially the resin composition molded into a film, and PTFE whose surface is treated with silicon dioxide. , Modified polyphenylene ether (PPE), etc.

無機填充材料添加的目的在於降低本發明樹脂組合物的熱膨脹係數與提高該樹脂組合物的耐濕可靠性。作為該無機填充材料,可例舉例如,二氧化矽(熔融二氧化矽、結晶二氧化矽、白矽石等)、氧化鋁、氮化矽、氮化鋁、氮化硼、氧化鈦、玻璃纖維以及氧化鎂等。可根據本發明的組合物的用途選擇這些無機填充材料的平均粒徑與形狀。其中,較佳為球狀氧化鋁、球狀熔融二氧化矽、玻璃纖維等。 相對於(A)成分、(B)成分以及(C)成分的總計100質量份,無機填充材料的配合量較佳為20~1500質量份,更佳為100~850質量份。The purpose of adding the inorganic filler is to reduce the thermal expansion coefficient of the resin composition of the present invention and to improve the moisture resistance reliability of the resin composition. As the inorganic filler, for example, silicon dioxide (fused silicon dioxide, crystalline silicon dioxide, white silica, etc.), aluminum oxide, silicon nitride, aluminum nitride, boron nitride, titanium oxide, glass Fiber and magnesium oxide, etc. The average particle size and shape of these inorganic fillers can be selected according to the application of the composition of the present invention. Among them, spherical alumina, spherical fused silica, glass fiber, etc. are preferred. The blending amount of the inorganic filler is preferably 20 to 1500 parts by mass, and more preferably 100 to 850 parts by mass relative to the total of 100 parts by mass of the (A) component, (B) component, and (C) component.

本發明的樹脂組合物可以不含溶劑,但也可以將其溶解或分散在有機溶劑中作為溶液或分散液(以下簡稱為“溶液”)進行使用。作為有機溶劑,可列舉N,N-二甲基乙醯胺、甲乙酮、N,N-二甲基甲醯胺、環己酮、環戊酮、N-甲基-2-吡咯烷酮、甲苯,甲醇、乙醇、異丙醇、丙酮、丙二醇單甲醚、丙二醇單甲醚乙酸酯等。特佳的(B)馬來醯亞胺化合物對有機溶劑的溶解度在25℃下為10質量%以上的有機溶劑,作為其特佳的有機溶劑,可列舉甲乙酮、環戊酮、甲苯、丙二醇單甲醚、丙二醇單甲醚乙酸酯。這些有機溶劑可以單獨使用一種,也可以並用二種以上。The resin composition of the present invention may not contain a solvent, but it may be dissolved or dispersed in an organic solvent and used as a solution or dispersion (hereinafter simply referred to as "solution"). Examples of organic solvents include N,N-dimethylacetamide, methyl ethyl ketone, N,N-dimethylformamide, cyclohexanone, cyclopentanone, N-methyl-2-pyrrolidone, toluene, methanol , Ethanol, isopropanol, acetone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, etc. Particularly preferred (B) the maleimide compound has an organic solvent solubility of 10% by mass or more at 25°C. As the particularly preferred organic solvent, methyl ethyl ketone, cyclopentanone, toluene, propylene glycol mono Methyl ether, propylene glycol monomethyl ether acetate. These organic solvents may be used individually by 1 type, and may use 2 or more types together.

阻燃劑的添加的目的在於對本發明的組合物賦予阻燃性。對該阻燃劑並無特別的限制,可使用所有公知的阻燃劑。作為該阻燃劑,可列舉例如,磷腈化合物、矽酮化合物、鉬酸鋅擔載滑石、鉬酸鋅擔載氧化鋅、氫氧化鋁、氫氧化鎂、氧化鉬等。The purpose of the addition of the flame retardant is to impart flame retardancy to the composition of the present invention. The flame retardant is not particularly limited, and all known flame retardants can be used. Examples of the flame retardant include phosphazene compounds, silicone compounds, zinc molybdate supported talc, zinc molybdate supported zinc oxide, aluminum hydroxide, magnesium hydroxide, molybdenum oxide, and the like.

離子捕集劑的添加的目的在於捕捉本發明的樹脂組合物中所含的離子雜質,進而防止熱劣化與吸濕劣化。其並無特別地限制,可使用所有公知的離子捕集劑。作為離子捕集劑,可以列舉例如,水滑石類、氫氧化鉍化合物以及稀土類氧化物等。The purpose of the addition of the ion trapping agent is to trap the ionic impurities contained in the resin composition of the present invention, and to prevent thermal degradation and moisture absorption degradation. It is not particularly limited, and all known ion trapping agents can be used. Examples of ion trapping agents include hydrotalcites, bismuth hydroxide compounds, and rare earth oxides.

可以使用所有公知的抗氧化劑、增黏劑、低應力劑、著色劑以及偶聯劑,對它們並無特別地限制。All well-known antioxidants, tackifiers, low-stress agents, colorants, and coupling agents can be used, and they are not particularly limited.

(D)成分的配合量根據本發明的熱固性樹脂組合物的使用目的而有所不同,除無機填充材料之外的(D)成分較佳為本發明的熱固性樹脂組合物整體的5質量%以下的量。The compounding amount of the component (D) varies according to the purpose of use of the thermosetting resin composition of the present invention. The component (D) other than the inorganic filler is preferably 5% by mass or less of the entire thermosetting resin composition of the present invention The amount.

<組合物的製備方法> 本發明的熱固性樹脂組合物例如可用以下所記載的方法進行製備。 根據需要,藉由邊同時或分別地對(A)矽酮改性環氧樹脂與(B)馬來醯亞胺化合物與(C)固化催化劑進行熱處理,邊對其混合、攪拌、溶解與/或分散,從而得到(A)成分、(B)成分、(C)成分的混合物。另外,也可將無機填充材料、脫模劑、阻燃劑以及離子捕集劑、即作為(D)成分的其它添加劑中的至少一種添加、混合在上述(A)成分、(B)成分、(C)成分的混合物中。(A)~(D)的各成分可以單獨使用一種,也可並用二種以上。<Preparation method of composition> The thermosetting resin composition of the present invention can be prepared, for example, by the method described below. According to need, by simultaneously or separately heat treating (A) silicone modified epoxy resin, (B) maleimide compound and (C) curing catalyst, mixing, stirring, dissolving and/ Or disperse to obtain a mixture of (A) component, (B) component, and (C) component. In addition, at least one of inorganic fillers, mold release agents, flame retardants, and ion trapping agents, that is, other additives as the (D) component may be added and mixed with the above-mentioned (A) component, (B) component, (C) In the mixture of ingredients. Each component of (A) to (D) may be used individually by 1 type, and may use 2 or more types together.

對混合物的製備方法以及進行混合、攪拌、分散的裝置,並無特別地限定。具體說來,例如,可使用具有攪拌與加熱裝置的擂潰機、雙輥軋機、三輥軋機、球磨機、行星式攪拌機或研磨機等。也可以將這些裝置適當地組合進行使用。The preparation method of the mixture and the device for mixing, stirring, and dispersing are not particularly limited. Specifically, for example, a crusher, a two-roll mill, a three-roll mill, a ball mill, a planetary mixer, a grinder, etc. having a stirring and heating device can be used. These devices can also be used in appropriate combination.

作為本發明的熱固性樹脂膜的製備方法,可採用將所述(A)成分~(C)成分、(D)其它添加劑成分按給定的組成比進行配合,並在將混合物形成為清漆狀後,使用塗布機等將該混合物塗布在適宜的基材上並除去溶劑的方法。作為基材,可以使用例如塗布了脫模性優異的矽酮樹脂、含氟樹脂的聚酯膜、或實施了壓紋加工等脫模處理的聚酯膜等。可以藉由使用例如加熱板、熱風加熱器、紅外線加熱器等,且在給定的溫度/時間內加熱來去除溶劑。在此,也可以根據需要去除基材,直接形成僅由封裝材料組成的膜、帶。 在將本發明的組合物加工成膜的過程中,如果在去除溶劑時加熱不充分,則有可能在薄膜中殘留溶劑,導致產生空隙,並由此成為剝離/裂紋的原因。相反,如果加熱過量,則有可能進行環氧樹脂與固化劑之間的反應,進而導致有損膜的柔軟性或黏接性。另外,如果將溶劑迅速地加熱至沸點以上,則有可能發生諸如在膜中、膜表面上殘留空隙或膜的厚度不均勻等問題。因此,在去除溶劑的過程中,較佳為採取從低於溶劑沸點的溫度逐步升溫而去除溶劑的方法。 作為使用膜的封裝方法,可以藉由壓縮成型、層壓成型來封裝半導體元件。例如,使用壓縮成型機,在成型溫度為110~190℃、成型時間為30~900秒,較佳成型溫度為120~160℃、成型時間為120~600秒的條件下進行。進一步,在任意成型方法中,都可在140~185℃、0.5~20小時的條件下進行後固化。 實施例As a preparation method of the thermosetting resin film of the present invention, the (A) component to (C) component and (D) other additive components can be mixed in a predetermined composition ratio, and after the mixture is formed into a varnish , Using a coater or the like to coat the mixture on a suitable substrate and remove the solvent. As the substrate, for example, a polyester film coated with a silicone resin or a fluorine-containing resin having excellent mold release properties, or a polyester film that has been subjected to mold release treatment such as embossing, or the like can be used. The solvent can be removed by using, for example, a hot plate, hot air heater, infrared heater, etc., and heating at a given temperature/time. Here, the base material may be removed as needed, and a film or tape composed of only the packaging material may be directly formed. In the process of processing the composition of the present invention into a film, if the heating is not sufficient when removing the solvent, the solvent may remain in the film, resulting in voids, which may cause peeling/cracking. On the contrary, if the heating is excessive, the reaction between the epoxy resin and the curing agent may proceed, and the flexibility or adhesion of the film may be impaired. In addition, if the solvent is rapidly heated to a boiling point or higher, problems such as remaining voids in the film, on the surface of the film, or uneven thickness of the film may occur. Therefore, in the process of removing the solvent, it is preferable to adopt a method of gradually increasing the temperature below the boiling point of the solvent to remove the solvent. As a packaging method using a film, a semiconductor element can be packaged by compression molding or laminate molding. For example, using a compression molding machine, the molding temperature is 110-190°C, the molding time is 30-900 seconds, and the preferred molding temperature is 120-160°C and the molding time is 120-600 seconds. Furthermore, in any molding method, post-curing can be performed at 140-185°C for 0.5-20 hours. Example

以下,示出實施例與比較例對本發明進行具體地說明,但本發明並不限於以下的實施例。Hereinafter, examples and comparative examples are shown to specifically explain the present invention, but the present invention is not limited to the following examples.

[樹脂組合物分散液的製備] 以在表1所示的組成配合下述所示的各成分,且添加使得固體成分濃度成為60質量%的量的甲苯溶劑,並使用球磨機攪拌、混合、溶解、分散該混合物,從而製備了樹脂組合物的分散液(實施例1~9、比較例1~8)。需要說明的是,在表1中,量表示質量份。[Preparation of resin composition dispersion] The following ingredients were blended with the composition shown in Table 1, and a toluene solvent was added so that the solid content concentration was 60% by mass, and the mixture was stirred, mixed, dissolved, and dispersed using a ball mill to prepare a resin The dispersion of the composition (Examples 1 to 9, Comparative Examples 1 to 8). It should be noted that in Table 1, the amount represents parts by mass.

[樹脂膜的製作] 使用作為膜塗布機的狹縫塗布機,將表1(實施例1~9,比較例1~8)所示的樹脂組合物塗布在剝離膜(1):E7304(東洋紡績股份有限公司製造的聚酯、厚度75μm、剝離力200mN/50mm)上。隨後,藉由在被設定為100℃的烘箱中乾燥10分鐘,進而製作出膜厚度為100μm的樹脂組合物層疊在剝離膜(1)上的雙層膜。將剝離膜(1)從該雙層膜上剝離,進而製備出膜狀樹脂組合物(樹脂膜)。[Production of resin film] Using a slit coater as a film coater, the resin composition shown in Table 1 (Examples 1 to 9 and Comparative Examples 1 to 8) was applied to the release film (1): E7304 (manufactured by Toyobo Co., Ltd.) Polyester, thickness 75μm, peel force 200mN/50mm). Subsequently, by drying in an oven set at 100° C. for 10 minutes, a double-layer film in which a resin composition having a film thickness of 100 μm is laminated on the release film (1) was further produced. The release film (1) was peeled off from the double-layer film to prepare a film-like resin composition (resin film).

[試驗片的固化條件] 除另有說明外,在以下評價方法中,樹脂組合物的固化條件設定為在150℃下進行4小時。[Curing conditions of test piece] Unless otherwise specified, in the following evaluation methods, the curing conditions of the resin composition are set to be performed at 150°C for 4 hours.

(A)矽酮改性環氧樹脂 (1)環氧樹脂(A):矽酮改性環氧樹脂(藉由以下方法合成)(環氧當量:240) 其藉由下述通式(16)所示的部分烯丙基化酚醛清漆型環氧樹脂與下述通式(17)所示的兩末端含有氫矽烷基的直鏈有機聚矽氧烷的氫化矽烷化反應而合成矽酮改性環氧樹脂。

Figure 02_image043
Figure 02_image045
(A) Silicone-modified epoxy resin (1) Epoxy resin (A): Silicone-modified epoxy resin (synthesized by the following method) (epoxy equivalent: 240) by the following general formula (16 ) Shows the partial allylated novolak type epoxy resin and the following general formula (17) represented by the hydrosilylation reaction of a linear organopolysiloxane containing hydrosilyl groups at both ends to synthesize a modified silicone性 epoxy resin.
Figure 02_image043
Figure 02_image045

(A')除矽酮改性環氧樹脂以外的環氧樹脂 (1)環氧樹脂(A'):雙酚A型環氧樹脂(商品名:jER828:三菱化學公司製造)(環氧當量:189)(A') Epoxy resins other than silicone modified epoxy resins (1) Epoxy resin (A'): Bisphenol A type epoxy resin (trade name: jER828: manufactured by Mitsubishi Chemical Corporation) (epoxy equivalent: 189)

(B)馬來醯亞胺化合物 (1)雙馬來醯亞胺化合物(B1):(重均分子量16000、商品名:BMI-3000:DMI公司製造)

Figure 02_image047
(在通式中,n表示1~10的數。) (2)雙馬來醯亞胺化合物(B2):(重均分子量30000、商品名:BMI-3000:DMI公司製造)
Figure 02_image049
(在通式中,n表示1~10的數。) (3)雙馬來醯亞胺化合物(B3):(重均分子量700、商品名:BMI-689:DMI公司製造)
Figure 02_image051
(4)馬來醯亞胺化合物(B4):(重均分子量15000、商品名:BMI-2560:DMI公司製造)
Figure 02_image053
(在通式中,n表示1~10的數,m表示1~10的數。) (5)馬來醯亞胺化合物(B5):4,4'-二苯甲烷雙馬來醯亞胺(重均分子量351,在250 C下對甲苯的溶解度<1g/100g、商品名:BMI-1000:大和化成工業公司製造)(B) Maleimide compound (1) Bismaleimide compound (B1): (weight average molecular weight 16000, trade name: BMI-3000: manufactured by DMI)
Figure 02_image047
(In the general formula, n represents the number from 1 to 10.) (2) Bismaleimide compound (B2): (weight average molecular weight 30000, trade name: BMI-3000: manufactured by DMI)
Figure 02_image049
(In the general formula, n represents the number from 1 to 10.) (3) Bismaleimide compound (B3): (weight average molecular weight 700, trade name: BMI-689: manufactured by DMI)
Figure 02_image051
(4) Maleimide compound (B4): (weight average molecular weight 15000, trade name: BMI-2560: manufactured by DMI)
Figure 02_image053
(In the general formula, n represents the number from 1 to 10, and m represents the number from 1 to 10.) (5) Maleimide compound (B5): 4,4'-diphenylmethane bismaleimide (weight average molecular weight of 351, at 25 0 C the solubility toluene <1g / 100g, trade name: BMI-1000: manufactured by Daiwa Chemical industries)

(C)固化催化劑 (1)咪唑類固化促進劑(C1):2-苯基-4,5-二羥甲基咪唑(四國化成股份有限公司製造,商品名:2PHZ)(C) curing catalyst (1) Imidazole curing accelerator (C1): 2-phenyl-4,5-dimethylolimidazole (manufactured by Shikoku Chemical Co., Ltd., trade name: 2PHZ)

(D)其它添加劑 (1)熔融球狀二氧化矽:(平均粒徑0.5μm,商品名:SO-25R:Admatechs公司製造) (2)苯氧基樹脂:雙酚A型苯氧基樹脂(重均分子量48000,商品名:1256B40:三菱化學公司製造)(D) Other additives (1) Molten spherical silica: (average particle size 0.5μm, trade name: SO-25R: manufactured by Admatechs) (2) Phenoxy resin: Bisphenol A type phenoxy resin (weight average molecular weight 48,000, trade name: 1256B40: manufactured by Mitsubishi Chemical Corporation)

(1)操作性 在將得到的半固化(B-stage)狀態的膜狀樹脂組合物彎曲180度時,將完全不產生裂紋、破損,且進一步能夠容易地恢復原狀的情況表示為“○”,將在剝離膜上不能成膜的情況表示為“×”。(1)Operability When the obtained film-like resin composition in a semi-cured (B-stage) state is bent at 180 degrees, no cracks or breakage will occur at all, and the case where it can be easily restored to its original shape is indicated as "○", and the film will be peeled off. The case where the film cannot be formed on the upper surface is indicated as "×".

(2)黏接力 以被黏合面積成為4mm2 的方式,將實施例1~9與比較例1~8中任意膜狀樹脂組合物載置於10mm×10mm大小的矽晶片上,並在其上載置矽晶片後,藉由在上述固化條件下使膜狀樹脂組合物固化,進而製備了矽晶片黏接性試驗用試驗片。使用該試驗片,並用黏合試驗機DAGE-SERIES-4000PXY(DAGE公司製造)測定了在150℃下的剪切黏接力,作為黏接力的評價。需要說明的是,試驗片的框架與膜狀樹脂組合物的黏接面積為4mm2(2) The adhesive force is such that the area to be bonded becomes 4 mm 2 , and any film-like resin composition in Examples 1 to 9 and Comparative Examples 1 to 8 is placed on a silicon wafer with a size of 10 mm × 10 mm and placed on it After placing the silicon wafer, the film-like resin composition was cured under the above-mentioned curing conditions to prepare a test piece for testing the adhesiveness of the silicon wafer. Using this test piece, the shear adhesive force at 150° C. was measured with an adhesive tester DAGE-SERIES-4000PXY (manufactured by DAGE Corporation) as an evaluation of the adhesive force. It should be noted that the bonding area between the frame of the test piece and the film-like resin composition was 4 mm 2 .

(3)介電損耗正切 將網路分析儀(Keysight Technologies,Inc.製造E5063-2D5)與電介質條狀線(KEYCOM股份有限公司製造)進行連接,並測定了在上述固化條件下已將膜狀樹脂組合物固化的試驗片在頻率為1.0GHz時的介電損耗正切tanδ。將結果所示在如下表1。(3) Dielectric loss tangent A network analyzer (E5063-2D5 manufactured by Keysight Technologies, Inc.) was connected to a dielectric strip line (manufactured by KEYCOM Co., Ltd.), and the test piece in which the film-like resin composition was cured under the above-mentioned curing conditions was measured The dielectric loss tangent tanδ at a frequency of 1.0 GHz. The results are shown in Table 1 below.

(4)相對介電常數的測定 將網路分析儀(Keysight Technologies,Inc.製造E5063-2D5)與條狀線(KEYCOM股份有限公司製造)進行連接,並測定了在上述固化條件下將膜狀樹脂組合物固化而成的試驗片在頻率為1.0GHz時的相對介電常數。將結果示於如下表1。(4) Determination of relative permittivity A network analyzer (E5063-2D5 manufactured by Keysight Technologies, Inc.) was connected to a strip line (manufactured by KEYCOM Co., Ltd.), and a test piece obtained by curing the film-like resin composition under the above curing conditions was measured The relative dielectric constant at a frequency of 1.0 GHz. The results are shown in Table 1 below.

(5)晶片翹曲 準備厚度為775μm、直徑為12英寸(300mm)的矽晶片。使用真空層壓機(TakatoriCo.,Ltd製造,產品名稱:TEAM-300M),且將真空室的內部真空度設定為250Pa,並在120℃下將膜狀樹脂組合物一併貼附在上述矽晶片上。在將真空室內部恢復到常壓後,將矽晶片冷卻至25℃,從真空層壓機中取出,並將所得到的附有樹脂薄膜的晶片置於惰性氣體烘箱中,藉由在150℃下加熱1小時進行樹脂的固化。 用雷射器(Toago Technology Co.,Ltd製造,FLX-3300-T)測定樹脂膜固化後的晶片翹曲量,並將獲得的值表示在表1。需要說明的是,在翹曲量大而無法用本裝置進行測定時,則在表1中示出使用規尺(JIS1級)測定的值。(5) Wafer warpage Prepare a silicon wafer with a thickness of 775 μm and a diameter of 12 inches (300 mm). Using a vacuum laminator (manufactured by Takatori Co., Ltd, product name: TEAM-300M), and setting the internal vacuum degree of the vacuum chamber to 250 Pa, the film-like resin composition was attached to the above silicon at 120°C. On the chip. After returning the inside of the vacuum chamber to normal pressure, the silicon wafer was cooled to 25°C, taken out of the vacuum laminator, and the obtained wafer with resin film was placed in an inert gas oven at 150°C. The resin is cured by heating for 1 hour. The amount of wafer warpage after curing of the resin film was measured with a laser (manufactured by Toago Technology Co., Ltd, FLX-3300-T), and the obtained value is shown in Table 1. In addition, when the amount of warpage is too large to measure with this device, Table 1 shows the value measured using a ruler (JIS 1 level).

(6)可靠性 使用具有切割片的劃片機(DAD685、DISCO公司製造,主軸轉速40000rpm,切割速度20mm/sec)從在晶片翹曲試驗中獲得的固化後的附著樹脂膜的晶片得到10mm×10mm見方的試驗片。將得到的試驗片(各10片)進行熱迴圈試驗(對在-25℃條件下保持10分鐘、在125℃條件下保持10分鐘的試驗進行1000次反復迴圈),並確認了熱迴圈試驗後的樹脂膜從晶片剝離的狀態。在10片試驗片中沒有發生任何剝離的試驗片判定為良好,即使在10片試驗片中發生1片剝離的試件也判斷為不良,並將判定結果表示在表1。需要說明的是,因為比較例1、3、4未能成型,比較例5固化不良、因而未得到各試驗片,因此,未能進行熱迴圈試驗。另外,由於比較例6的試驗片翹曲大、不能進行切割,因此也未能實施熱迴圈試驗。

Figure 02_image055
(6) Reliability A dicing machine (DAD685, manufactured by DISCO Corporation, spindle speed 40,000 rpm, cutting speed 20 mm/sec) with a dicing blade was used to obtain 10 mm× from the cured resin film-attached wafer obtained in the wafer warpage test 10mm square test piece. The obtained test pieces (10 pieces each) were subjected to a heat loop test (1000 cycles were repeated for a test that was kept at -25°C for 10 minutes and at 125°C for 10 minutes), and the heat loop was confirmed The state where the resin film after the loop test is peeled from the wafer. The test piece that did not peel off at all among the 10 test pieces was judged to be good, and even one of the 10 test pieces peeled off was judged to be bad, and the judgment results are shown in Table 1. In addition, since Comparative Examples 1, 3, and 4 could not be molded, and Comparative Example 5 was poorly cured, each test piece was not obtained. Therefore, the heat loop test could not be performed. In addition, since the test piece of Comparative Example 6 warped a lot and could not be cut, the hot loop test could not be implemented.
Figure 02_image055

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Claims (10)

一種熱固性樹脂組合物,其包含下述成分(A)~成分(C), (A)              矽酮改性環氧樹脂:90~10質量份; (B) 重均分子量(Mw)為2500~50000的馬來醯亞胺化合物:10~90質量份;以及 (C) 固化催化劑, 其中,(A)成分與(B)成分的合計為100質量份。A thermosetting resin composition comprising the following components (A) to (C), (A) Silicone modified epoxy resin: 90-10 parts by mass; (B) Maleimide compound with a weight average molecular weight (Mw) of 2500 to 50000: 10 to 90 parts by mass; and (C) curing catalyst, However, the total of (A) component and (B) component is 100 mass parts. 如申請專利範圍第1項所述的熱固性樹脂組合物,其進一步包含(A’)除(A)矽酮改性環氧樹脂以外的環氧樹脂。The thermosetting resin composition described in item 1 of the scope of the patent application further comprises (A') an epoxy resin other than (A) the silicone-modified epoxy resin. 如申請專利範圍第1項所述的熱固性樹脂組合物,其中,(A)矽酮改性環氧樹脂為下述通式(8)或通式(9)表示的至少一種矽酮改性環氧樹脂,
Figure 03_image001
Figure 03_image003
在通式(8)與通式(9)中,X彼此獨立地表示氫原子、非取代或取代的碳原子數1~6的一價烴基、烷氧基或烷氧基烷基,R3 表示非取代或取代的不具有脂肪族不飽和基團的一價烴基,R4 表示縮水甘油基,R5 表示任選具有氧原子的非取代或取代的二價烴基,R6 彼此獨立地表示氫原子、甲基或三氟甲基,k為8以上的整數,p為0以上的整數。
The thermosetting resin composition described in item 1 of the scope of patent application, wherein (A) silicone modified epoxy resin is at least one silicone modified ring represented by the following general formula (8) or general formula (9) Oxygen resin,
Figure 03_image001
Figure 03_image003
In the general formula (8) and general formula (9), X independently represents a hydrogen atom, an unsubstituted or substituted monovalent hydrocarbon group with 1 to 6 carbon atoms, an alkoxy group or an alkoxyalkyl group, R 3 Represents an unsubstituted or substituted monovalent hydrocarbon group without an aliphatic unsaturated group, R 4 represents a glycidyl group, R 5 represents an unsubstituted or substituted divalent hydrocarbon group optionally having an oxygen atom, and R 6 represents independently of each other A hydrogen atom, a methyl group, or a trifluoromethyl group, k is an integer of 8 or more, and p is an integer of 0 or more.
如申請專利範圍第1項所述的熱固性樹脂組合物,其中,(B)馬來醯亞胺化合物為下述通式(1)表示的雙馬來醯亞胺化合物,
Figure 03_image005
在通式(1)中,n為1~50的整數,R1 獨立地表示選自碳原子數1~40的直鏈或支鏈的亞烴基、任選具有雜原子的碳原子數為3~20的二價環狀烴基、-O-、-NH-、-S-以及-SO2 -中的一種或二種以上二價基團。
The thermosetting resin composition according to the first item of the patent application, wherein (B) the maleimide compound is a bismaleimide compound represented by the following general formula (1),
Figure 03_image005
In the general formula (1), n is an integer from 1 to 50, and R 1 independently represents a linear or branched alkylene group selected from 1 to 40 carbon atoms, and the number of carbon atoms optionally having heteroatoms is 3. ~20 divalent cyclic hydrocarbon group, one or two or more divalent groups among -O-, -NH-, -S- and -SO 2 -.
如申請專利範圍第1項所述的熱固性樹脂組合物,其中,(B)馬來醯亞胺化合物為下述通式(2)表示的化合物,
Figure 03_image007
在通式(2)中,A獨立地表示含有芳香族環或脂肪族環的四價有機基團,B為具有二價脂肪族環的碳原子數6~18的伸烷基鏈,所述二價脂肪族環任選含有雜原子,Q獨立地表示碳原子數6以上的直鏈伸烷基,R獨立地表示碳原子數6以上的直鏈或支鏈的烷基,n’表示1~10的整數,m表示0~10的整數。
The thermosetting resin composition as described in claim 1, wherein (B) the maleimide compound is a compound represented by the following general formula (2),
Figure 03_image007
In the general formula (2), A independently represents a tetravalent organic group containing an aromatic ring or an aliphatic ring, and B is an alkylene chain having 6 to 18 carbon atoms with a divalent aliphatic ring. The divalent aliphatic ring optionally contains heteroatoms, Q independently represents a straight chain alkylene group with 6 or more carbon atoms, R independently represents a straight or branched chain alkyl group with 6 or more carbon atoms, and n'represents 1 An integer of ~10, and m represents an integer of 0-10.
如申請專利範圍第5項所述的熱固性樹脂組合物,其中,所述通式(2)中的A由下述結構中的任一者表示,
Figure 03_image009
其中,上述結構式中的未鍵合有取代基的鍵為與在通式(2)中形成環狀醯亞胺結構的羰基碳鍵合的鍵。
The thermosetting resin composition according to the fifth item of the scope of patent application, wherein A in the general formula (2) is represented by any one of the following structures,
Figure 03_image009
However, the bond to which the substituent is not bonded in the above structural formula is a bond to the carbonyl carbon forming the cyclic amide structure in the general formula (2).
如申請專利範圍第1項所述的熱固性樹脂組合物,其中,所述(C)固化催化劑為選自(C1)環氧樹脂的固化劑、(C2)固化促進劑以及(C3)聚合起始劑中的至少一種。The thermosetting resin composition according to item 1 of the scope of patent application, wherein the (C) curing catalyst is selected from the group consisting of (C1) epoxy resin curing agent, (C2) curing accelerator and (C3) polymerization start At least one of the agents. 如申請專利範圍第1項所述的熱固性樹脂組合物,其中,所述(C)固化催化劑為咪唑化合物。The thermosetting resin composition according to the first item of the scope of patent application, wherein the curing catalyst (C) is an imidazole compound. 一種熱固性樹脂膜,其包含如申請專利範圍第1項所述的熱固性樹脂組合物。A thermosetting resin film comprising the thermosetting resin composition described in item 1 of the scope of patent application. 一種半導體裝置,其用如申請專利範圍第9項所述的熱固性樹脂膜進行封裝。A semiconductor device is packaged with a thermosetting resin film as described in item 9 of the scope of patent application.
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