TW202020186A - Stainless steel strip or stainless steel foil and method for manufacturing the same capable of satisfying verticality and surface roughness of the end surface in an etching through process, and being applied to medical device applications - Google Patents

Stainless steel strip or stainless steel foil and method for manufacturing the same capable of satisfying verticality and surface roughness of the end surface in an etching through process, and being applied to medical device applications Download PDF

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TW202020186A
TW202020186A TW108143468A TW108143468A TW202020186A TW 202020186 A TW202020186 A TW 202020186A TW 108143468 A TW108143468 A TW 108143468A TW 108143468 A TW108143468 A TW 108143468A TW 202020186 A TW202020186 A TW 202020186A
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crystal grain
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蛭田修平
細谷佳弘
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日商特殊金屬超越股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0236Cold rolling
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/001Austenite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

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Abstract

To provide steel strips or steel foils having high corrosion resistance and a method for manufacturing the same, wherein these steel strips and steel foils are not added with alloy elements such as Nb, V and N, and suitable for precision pressing and precision processing and have a fine crystal grain structure with an average crystal grain size of 1.0 [mu] or less; more specifically, to provide a metastable solid-state austenite-based stainless steel strips or steel foils with a ultra-fine crystal grain structure and a method for manufacturing these steel strips and steel foils, wherein these steel strips and steel foils can satisfy verticality and surface roughness od the end surface in an etching through process, and can be applied to medical device applications. When being calculated in percentage by mass, C: 0.01-0.20%, Si: 0.1-2.0%, Mn: 0.1-3.0%, P: 0.05% or less, S: 0.03% or less, Cr: 15-21% and Ni: 5-15%, and the remaining portion is Fe and inevitable impurities; in addition, the average crystal grain size dave is 0.05-0.33 [mu]m, the maximum crystal grain size dmax is 2.0 [mu]m, the coefficient a (=[sigma]/dave) obtained by dividing the standard deviation [sigma] of the crystal grain size by the average crystal particle size dave satisfies 0.0 ≤ a ≤ 0.5, and the amount of chromium in the precipitated carbide Crptt satisfies 0.4% ≤ Crptt ≤ 1.0%.

Description

不鏽鋼帶或不鏽鋼箔及其製造方法Stainless steel belt or stainless steel foil and manufacturing method thereof

本發明有關一種具有超微細晶粒組織之介穩態沃斯田鐵系不鏽鋼帶或鋼箔及該等鋼帶、鋼箔的製造方法,尤其係關於一種可作為構成醫療機器或精密小型電子機器的心臟部之微機電系統(Micro Electro Mechanical Systems;以下稱之為MEMS)裝置的構成材料加以有效應用之鋼帶或鋼箔及其製造方法。The invention relates to a metastable state of austenitic stainless steel belt or steel foil with ultra-fine grain structure and a method for manufacturing such steel belt and steel foil, in particular to a medical electronic device or a precision small electronic device A steel belt or a steel foil to which the constituent materials of the Micro Electro Mechanical Systems (Micro Electro Mechanical Systems; hereinafter referred to as MEMS) device of the heart part are effectively applied, and a manufacturing method thereof.

發明背景 近年來,MEMS裝置的小型化與高精度化正急速發展。因此,對於構成MEMS裝置的金屬材料、尤其是沃斯田鐵系不鏽鋼要求更進一步薄化與高耐力化。除此之外,對於MEMS裝置用不鏽鋼亦逐漸開始分別要求二次加工精度及加工後的品質穩定性。 在MEMS製程中,係對不鏽鋼帶或鋼箔施行如精密壓製及高精細蝕刻之類的各種超微細加工。該等超微細加工係較一般的機械加工更容易因為素材的物性而受到較大影響。尤其在高精細蝕刻加工中,會因為素材的表面性狀、耐蝕性及金屬組織而受到較大影響。 迄今,透過使金屬材料或合金材料的晶粒微細化,來提高材料的高降伏強度、高彈簧極限及高耐久疲勞性等機械特性,如此的方法已廣為人知。另外,亦已廣為人知的係:晶粒的微細化不僅在機械特性上有很大的益處,而且如沖裁、切削加工時的二次加工精度及不易發生成形加工所伴隨的表面粗糙的情形等,在零件品質上的益處也很大。 根據上述情事,具有微細晶粒組織之不鏽鋼係作為可有效應用於MEMS用途的素材而受到矚目。Background of the invention In recent years, the miniaturization and high precision of MEMS devices are rapidly developing. Therefore, the metal materials constituting the MEMS device, especially the Vostian iron-based stainless steel, are required to be thinner and more durable. In addition, stainless steel for MEMS devices has gradually begun to require secondary machining accuracy and quality stability after machining. In the MEMS manufacturing process, various ultra-fine processing such as precision pressing and high-precision etching are performed on stainless steel strips or steel foils. Such ultra-fine processing is more likely to be greatly affected by the physical properties of the material than general mechanical processing. Especially in high-definition etching, it will be greatly affected by the surface properties, corrosion resistance and metal structure of the material. So far, by refining the crystal grains of metal materials or alloy materials to improve the mechanical properties such as high yield strength, high spring limit, and high endurance fatigue, such methods are widely known. In addition, it is a well-known system: the refinement of crystal grains not only has great benefits in mechanical properties, but also such as the precision of secondary processing during punching and cutting, and the surface roughness that is not likely to occur during forming, etc. , The benefits in parts quality are also great. Based on the above, stainless steel with a fine-grained structure has attracted attention as a material that can be effectively applied to MEMS applications.

專利文獻1~4及非專利文獻1中分別記載了具有微細晶粒組織之不鏽鋼。Patent Documents 1 to 4 and Non-Patent Document 1 each describe stainless steel having a fine grain structure.

專利文獻1、專利文獻2及專利文獻3之不鏽鋼皆係在廣用不鏽鋼的化學成分中微量添加如Nb、V及N之類的特別合金元素,並使該等添加元素的碳氮化物析出,藉此抑制在最終退火中的晶粒成長,以謀求晶粒的微細化作為其結果。 然而,專利文獻1、2及3之不鏽鋼皆是透過使不鏽鋼組成為脫離廣用的成分設計之組成,來使組織微細化。因此,尤其就醫療機器用途,從對生物學上的安全性的風險觀點來看,係難以採用的。此外,由於不鏽鋼素材的平均結晶粒徑大於1μm,而難以謂其已具有在上述用途上所需之電化學上的均一性。The stainless steels of Patent Literature 1, Patent Literature 2, and Patent Literature 3 all add special alloy elements such as Nb, V, and N to the chemical components of widely used stainless steel, and precipitate the carbonitrides of these added elements. This suppresses the growth of crystal grains in the final annealing, and the refinement of crystal grains is the result. However, the stainless steels of Patent Documents 1, 2, and 3 all refine the structure by making stainless steel a composition designed to be free from widely used components. Therefore, it is difficult to adopt medical devices from the viewpoint of biological safety risks. In addition, since the average crystal grain size of the stainless steel material is greater than 1 μm, it is difficult to say that it has the electrochemical uniformity required for the above-mentioned applications.

專利文獻4之不鏽鋼係以提升強度特性(彈簧極限值)為目的,並且透過重複接受冷軋延(加工誘發變態)與熱處理(逆變態)來使晶粒微細化。在專利文獻4之不鏽鋼中並未如專利文獻1、2及3那般對不鏽鋼添加特別的合金元素。 然而,專利文獻4之不鏽鋼係藉由重複進行上述加工熱處理來將晶粒微細化,因而就會重複進行下述處理:透過熱處理中不均勻的逆變態(α相→γ相)及再溶解(Cr碳化物溶解到γ相)而在後續的冷軋延步驟中不均勻地導入加工應變。因此,不只最終的平均結晶粒徑會超過1μm,在微觀上也容易變成混粒組織。另外,雖為使晶粒更微細化而施行最終冷軋延,但因軋延集合組織發達而不適於精密壓製及高精細蝕刻等加工。結果,難謂其可有效應用於上述用途。The stainless steel of Patent Document 4 is aimed at improving the strength characteristics (spring limit value), and the grains are refined by repeatedly receiving cold rolling (work-induced transformation) and heat treatment (inversion). In the stainless steel of Patent Document 4, no special alloy elements are added to the stainless steel as in Patent Documents 1, 2 and 3. However, the stainless steel of Patent Document 4 refines the crystal grains by repeating the above-mentioned processing and heat treatment, so the following treatments are repeated: through the non-uniform inversion state (α-phase→γ-phase) and re-dissolution in the heat treatment ( Cr carbide dissolves into the γ phase) and introduces processing strain unevenly in the subsequent cold rolling step. Therefore, not only the final average crystal grain size will exceed 1 μm, but it will also easily become a mixed grain microstructure. In addition, although the final cold rolling is performed in order to make the crystal grains finer, it is not suitable for processing such as precision pressing and high-definition etching due to the development of the rolling assembly structure. As a result, it is difficult to say that it can be effectively applied to the above-mentioned uses.

非專利文獻1中揭示了一種技術,係與專利文獻4同樣利用逆變態來將平均沃斯田鐵粒徑製成0.5μm以下的超微細晶粒。然而,此技術係以含Mo與N之介穩態沃斯田鐵系不鏽鋼即12.5Cr-9.5Ni-2Mo-0.1N鋼為對象,並微量添加有上述特別元素N,而與專利文獻1、2及3有同樣的課題。Non-Patent Document 1 discloses a technique that uses the inversion state to make the average grain size of the Vostian iron ultrafine grains of 0.5 μm or less, as in Patent Document 4. However, this technology is based on the metastable Vostian iron-based stainless steel containing Mo and N, that is, 12.5Cr-9.5Ni-2Mo-0.1N steel, and the above-mentioned special element N is added in a trace amount. 2 and 3 have the same problem.

先前技術文獻 專利文獻 專利文獻1:日本特許5920555號公報 專利文獻2:日本特許4324509號公報 專利文獻3:日本特許3562492號公報 專利文獻4:日本特許6252730號公報Prior technical literature Patent Literature Patent Document 1: Japanese Patent No. 5920555 Patent Document 2: Japanese Patent No. 4324509 Patent Document 3: Japanese Patent No. 3562492 Patent Document 4: Japanese Patent No. 6252730

非專利文獻1;日本金屬學會誌第55卷第4號(1991),376-382頁(「具有超微細晶粒組織之介穩態沃斯田鐵系不鏽鋼的拉伸變形行為」)Non-Patent Document 1; Journal of the Japanese Society of Metals, Vol. 55, No. 4 (1991), pages 376-382 ("Tensile deformation behavior of metastable steady-state austenitic stainless steel with ultra-fine grain structure")

發明概要 發明欲解決之課題 本發明之目的在於:在不添加如Nb、V及N之類的合金元素的情況下,提供一種鋼帶或鋼箔及其製造方法,該鋼帶或鋼箔適於精密壓製及精密加工,並且具有平均結晶粒徑1.0μm以下的微細晶粒組織且具高耐蝕性。具體而言,本發明之目的在於提供一種具有超微細晶粒組織之介穩態沃斯田鐵系不鏽鋼帶或鋼箔及其製造方法,該不鏽鋼帶或鋼箔在蝕刻貫通加工中可滿足端面的垂直性及面粗度,並且可應用於醫療機器用途。Summary of the invention Problems to be solved by invention The object of the present invention is to provide a steel belt or a steel foil and a method for manufacturing the same without adding alloy elements such as Nb, V and N. The steel belt or steel foil is suitable for precision pressing and precision machining, It also has a fine grain structure with an average crystal grain size of 1.0 μm or less and has high corrosion resistance. Specifically, the object of the present invention is to provide a metastable state of Vostian iron-based stainless steel strip or steel foil with ultra-fine grain structure and a method for manufacturing the same. The stainless steel strip or steel foil can satisfy the end face in the etching through process The verticality and surface roughness, and can be used for medical equipment.

用以解決課題之手段 以下,詳細說明本發明。 (本發明要點) 本發明最主要之特徵在於:作為主成分被添加於廣用不鏽鋼中之Cr,其所形成的碳化物(碳化物主要係 Cr23 C6 ,惟本發明鋼之Cr碳化物並不僅限於Cr23 C6 )予以活用,來謀求晶粒的微細化。亦即,在含有12質量%以上的Cr之不鏽鋼中,於加熱步驟中Cr碳化物會在晶界等析出。隨著Cr碳化物析出而在附近會形成Cr耗乏層,此一現象被稱為「敏化」。該敏化會成為沃斯田鐵系不鏽鋼特有的應力腐蝕破裂的原因。為了避免上述問題,在習知技術中係在最終的製造步驟中進行下述處理:將鋼板加熱到1000℃以上而將Cr碳化物再溶解,然後進行急冷,即進行所謂的固溶化處理。 本發明之特徵則在於積極將Cr碳化物及Cr耗乏層利用於控制金屬組織與控制電化學特性之點上。亦即,在本發明中,係透過使析出的Cr碳化物微細分散來謀求晶粒的均勻微細化,同時也藉由重複進行冷軋延與熱處理來使Cr耗乏層均勻微細地分散。藉此在電化學上或腐蝕化學上提高均一性,而可實現高精細的蝕刻性。Means for Solving the Problems Hereinafter, the present invention will be described in detail. (Gist of the present invention) The most important feature of the present invention is that Cr as a main component is added to widely used stainless steel, and the carbides formed (the carbide is mainly Cr 23 C 6 , but the Cr carbide of the steel of the present invention) It is not limited to Cr 23 C 6 ), and it is used to refine the crystal grains. That is, in stainless steel containing 12% by mass or more of Cr, Cr carbide is precipitated at grain boundaries and the like during the heating step. As Cr carbide precipitates, a Cr-depleted layer is formed in the vicinity. This phenomenon is called "sensitization." This sensitization may cause stress corrosion cracking unique to Vostian iron-based stainless steel. In order to avoid the above-mentioned problems, in the conventional technology, the following treatment is performed in the final manufacturing step: the steel plate is heated to 1000° C. or higher to re-dissolve the Cr carbide, and then quenched, that is, so-called solution treatment. The feature of the present invention lies in the active use of Cr carbide and Cr-depleted layers in controlling metal structure and controlling electrochemical characteristics. That is, in the present invention, the Cr carbide precipitated is finely dispersed to uniformly refine the crystal grains, and the Cr-depleted layer is uniformly and finely dispersed by repeatedly performing cold rolling and heat treatment. This improves the uniformity electrochemically or corrosively, and can realize high-definition etching.

在習知技術中,一直係避免析出Cr碳化物以防止敏化。相對於此,本發明係嚴格管控在會招致敏化的析出碳化物中所含Cr量(Crptt ),藉此而在不添加Nb、V等碳化物形成元素的情況下,利用不鏽鋼所含有的Cr本身實現了晶粒微細化。亦即,藉由重複冷軋延與再結晶熱處理,分別發現以下:Cr耗乏層會被分開且均勻分散;在熱處理階段中,微細Cr碳化物會成為晶界移動的障礙並且大多會被組入再結晶晶粒內;在該過程中金屬組織會成為均勻的微細晶粒組織;以及,由於最終製品的板厚多在0.1mm以下,故因敏化所致之脆化現象幾乎不會顯現出來。於上述幾點中有著本發明核心之知識見解。In the prior art, Cr carbides have been avoided to prevent sensitization. In contrast to this, the present invention strictly controls the amount of Cr (Cr ptt ) contained in the precipitated carbide that will induce sensitization, thereby utilizing the content of stainless steel without adding carbide-forming elements such as Nb and V The Cr itself achieves grain refinement. That is, through repeated cold rolling and recrystallization heat treatment, the following were found: Cr depletion layer will be separated and uniformly dispersed; in the heat treatment stage, fine Cr carbides will become obstacles to the movement of grain boundaries and will be mostly grouped Into the recrystallized grains; in this process, the metal structure will become a uniform fine grain structure; and, because the final product thickness is mostly less than 0.1mm, the embrittlement phenomenon due to sensitization will hardly appear come out. The core knowledge of the present invention is among the above points.

本發明係根據上述知識見解而作成者。本發明之介穩態沃斯田鐵不鏽鋼帶或鋼箔,以質量%計含有C:0.01~0.20%、Si:0.1~2.0%、Mn:0.1~3.0%、P:0.05%以下、S:0.03%以下、Cr:15~21%及Ni:5~15%,且剩餘部分為Fe及無法避免的不純物;並且,平均結晶粒徑dave 為0.05~0.33μm,結晶粒徑的最大值dmax 為2.0μm,將結晶粒徑的標準差σ除以平均結晶粒徑dave 而得的係數a(=σ/dave )滿足0≦a≦0.5,並且析出碳化物中的鉻量Crptt 滿足0.4%≦Crptt ≦1.0%。 另,本發明介穩態沃斯田鐵不鏽鋼帶或鋼箔的較佳板厚為0.01mm以上且在0.20mm以下。 此外,本發明介穩態沃斯田鐵不鏽鋼帶或鋼箔的製造方法係(a)準備熱軋鋼材,該熱軋鋼材以質量%計含有C:0.01~0.20%、Si:0.1~2.0%、Mn:0.1~3.0%、P:0.05%以下、S:0.03%以下、Cr:15~21%及Ni:5~15%,且剩餘部分為Fe及無法避免的不純物;(b)將前述熱軋鋼材進行冷軋延後,在500℃~900℃的溫度區下進行熱處理;(c)重複進行前述步驟(b)3次以上以製得鋼帶或鋼箔,該鋼帶或鋼箔之平均結晶粒徑dave 為0.05~0.33μm,結晶粒徑的最大值dmax 為2.0μm,將結晶粒徑的標準差σ除以平均結晶粒徑dave 而得的係數a(=σ/dave )滿足0≦a≦0.5,並且析出碳化物中的鉻量Crptt 滿足0.4%≦Crptt ≦1.0%。 前述冷軋延步驟宜設一次的冷軋延率為50~99%的範圍且設總軋延率為90~99%的範圍。The present invention is based on the above knowledge and knowledge. The metastable steady-state austenitic stainless steel strip or steel foil of the present invention contains C: 0.01~0.20%, Si: 0.1~2.0%, Mn: 0.1~3.0%, P: 0.05% or less, S: 0.03% or less, Cr: 15~21% and Ni: 5~15%, and the rest is Fe and unavoidable impurities; and the average crystal grain size d ave is 0.05~0.33μm, the maximum crystal grain size d max is 2.0 μm, the coefficient a (=σ/d ave ) obtained by dividing the standard deviation σ of the crystal grain size by the average crystal grain size d ave satisfies 0≦a≦0.5, and the amount of chromium in the precipitated carbide Cr ptt Satisfy 0.4%≦Cr ptt ≦1.0%. In addition, the preferred plate thickness of the metastable stainless steel strip or steel foil of the present invention is 0.01 mm or more and 0.20 mm or less. In addition, the manufacturing method of the metastable state of Vostian iron stainless steel strip or steel foil of the present invention is (a) preparing hot-rolled steel, which contains C: 0.01 to 0.20% and Si: 0.1 to 2.0% in mass% , Mn: 0.1~3.0%, P: 0.05% or less, S: 0.03% or less, Cr: 15~21% and Ni: 5~15%, and the remaining part is Fe and unavoidable impurities; (b) After cold-rolling the hot-rolled steel, heat treatment is carried out in the temperature range of 500 ℃ ~ 900 ℃; (c) repeat the above steps (b) more than 3 times to obtain a steel strip or steel foil, the steel strip or steel foil The average crystal grain size d ave is 0.05~0.33 μm, the maximum crystal grain size d max is 2.0 μm, the coefficient a (=σ/ is obtained by dividing the standard deviation σ of the crystal grain size by the average crystal grain size d ave d ave ) satisfies 0≦a≦0.5, and the amount of chromium in the precipitated carbide Cr ptt satisfies 0.4%≦Cr ptt ≦1.0%. In the aforementioned cold rolling step, it is preferable to set the range of the primary cold rolling rate to 50 to 99% and to set the total rolling rate to 90 to 99%.

在此,在本說明書中,鋼中成分之P與S分別以「以下」之記載來表現,而此處之「以下」不包含0%。 另外,鋼帶或鋼箔的平均結晶粒徑及板厚分別以「以下」之記載來表現,而此處之「以下」不包含0%。 又,本發明係以「鋼帶」或「鋼箔」為對象,兩者僅係長度與寬度尺寸不同,在其他點上兩者之間並無本質上的不同。另,「鋼帶或鋼箔」之用語亦包含鋼板(尤其係薄鋼板)。因此,在以下說明中若無特別說明,則係不區分鋼帶、鋼箔、鋼板、薄鋼板之用語來加以使用。Here, in this specification, P and S of the components in steel are expressed as "below", and here "below" does not include 0%. In addition, the average crystal grain size and plate thickness of the steel strip or the steel foil are expressed by the description of "below", and "below" here does not include 0%. In addition, the present invention is directed to "steel belt" or "steel foil", and the two are only different in length and width, and there is no essential difference between the two at other points. In addition, the term "steel strip or foil" also includes steel plates (especially thin steel plates). Therefore, unless otherwise specified in the following description, the terms steel strip, steel foil, steel plate, and thin steel plate are used without distinction.

(鋼帶等的成分組成) 在本發明中,鋼之化學成分的界定理由及其等含量上限與下限的限定理由分別如以下。 (1) C:0.01~0.20% C若為了將結晶粒徑微細化而在低溫下退火,則容易形成碳化物,但在Cr碳化物周圍會形成Cr耗乏層,使得耐蝕性變差。另外,Cr碳化物會成為汙斑(smut)(氧化被膜)的原因,並且會因其障蔽效果使得蝕刻面粗面化。若其大於0.20%,除了蝕刻面之粗面化外,還會有敏化現象(形成Cr耗乏層)的疑慮,因此C含量上限設為0.20%。C含量上限更宜設為0.15%。 另一方面,本發明亦以如SUS316L及SUS304L之類的含極低碳鋼為對象,故C含量下限設為0.01%。並且,C含量下限宜設為0.02%。 (2) Si:0.1~2.0% Si在不鏽鋼製程中係使用作為脫氧材,其含有0.1%以上的量。Si含量若增加到大於2.0%,便會使蝕刻速度降低,因此Si含量係以2.0%為上限。 (3) Mn:0.1~3.0% Mn係為了提升熱加工性而添加的元素。Mn含量若大於3.0%,其效果便達飽和而導致成本變高。因此,Mn含量上限設為3.0%。另外,Mn含量宜設為2.0%以下。另一方面,Mn含量若小於0.1%,便會損及熱加工性。因此,Mn含量下限設為0.1%。 (4) Cr:15.0~21.0% Cr在提升耐蝕性上係最重要的元素,尤其在本發明中其係用以使組織中析出Cr碳化物的重要元素。Cr含量若小於15.0%,耐蝕性就會變差,而若大於21.0%就會導致成本變高,故設Cr含量為15.0~21.0%的範圍。並且,最佳Cr含量為16.0~20.0%的範圍。 (5) Ni:5.0~15.0% Ni在提升不鏽鋼的耐蝕性及強度上係必要元素。Ni含量若小於5.0%,耐蝕性就會變差,而若大於15.0%就會導致成本變高,故設Ni含量為5.0~15.0%的範圍。更佳的Ni含量為6.0~15.0%的範圍。 (6) Mo:0.1~3.0% Mo係會提升SUS316系不鏽鋼的耐蝕性之合金元素。Mo含量若大於3.0%,不只添加效果會達飽和,還會導致成本變高,而Mo含量若小於0.1%耐蝕性就會變差。因此,設Mo含量為0.1~3.0%的範圍。 (7) P:0.05%以下 P含量若變多到大於0.05%,就會使得熱加工性變差,故其上限設為0.05%。P含量上限設為0.045%更佳。 (8) S:0.03%以下 S含量若變多到大於0.03%,就會使得熱加工性變差,故其上限設為0.03%。(The composition of the steel belt etc.) In the present invention, the reasons for defining the chemical composition of steel and the reasons for limiting the upper limit and lower limit of their equivalent contents are as follows. (1) C: 0.01~0.20% If C is annealed at a low temperature to refine the crystal grain size, carbides are easily formed, but Cr-depleted layers are formed around Cr carbides, which deteriorates the corrosion resistance. In addition, Cr carbides can cause smuts (oxidized coatings) and roughen the etched surface due to its barrier effect. If it is greater than 0.20%, in addition to the roughening of the etching surface, there may be a sensitization phenomenon (the formation of Cr-depleted layer), so the upper limit of the C content is set to 0.20%. The upper limit of the C content is more preferably set to 0.15%. On the other hand, the present invention also targets extremely low carbon-containing steels such as SUS316L and SUS304L, so the lower limit of the C content is set to 0.01%. Also, the lower limit of the C content is preferably set to 0.02%. (2) Si: 0.1~2.0% Si is used as a deoxidizing material in the stainless steel manufacturing process, and it contains 0.1% or more. If the Si content is increased to more than 2.0%, the etching rate will be reduced, so the Si content is limited to 2.0%. (3) Mn: 0.1~3.0% Mn is an element added to improve hot workability. If the Mn content is greater than 3.0%, the effect will be saturated and the cost will become higher. Therefore, the upper limit of the Mn content is set to 3.0%. In addition, the Mn content is preferably set to 2.0% or less. On the other hand, if the Mn content is less than 0.1%, the hot workability will be impaired. Therefore, the lower limit of the Mn content is set to 0.1%. (4) Cr: 15.0~21.0% Cr is the most important element in improving corrosion resistance. In particular, in the present invention, Cr is an important element used to precipitate Cr carbides in the structure. If the Cr content is less than 15.0%, the corrosion resistance will be deteriorated, and if it is greater than 21.0%, the cost will be increased, so the Cr content is set in the range of 15.0 to 21.0%. In addition, the optimal Cr content is in the range of 16.0 to 20.0%. (5) Ni: 5.0~15.0% Ni is an essential element in improving the corrosion resistance and strength of stainless steel. If the Ni content is less than 5.0%, the corrosion resistance will be deteriorated, and if it is greater than 15.0%, the cost will be increased, so the Ni content is set in the range of 5.0 to 15.0%. The more preferable Ni content is in the range of 6.0 to 15.0%. (6) Mo: 0.1~3.0% Mo is an alloy element that improves the corrosion resistance of SUS316 stainless steel. If the Mo content is greater than 3.0%, not only the addition effect will be saturated, but also the cost will become higher, and if the Mo content is less than 0.1%, the corrosion resistance will be deteriorated. Therefore, let the Mo content be in the range of 0.1 to 3.0%. (7) P: below 0.05% If the P content is increased to more than 0.05%, the hot workability will be deteriorated, so the upper limit is set to 0.05%. It is better to set the upper limit of P content to 0.045%. (8) S: 0.03% or less If the S content becomes more than 0.03%, the hot workability will be deteriorated, so the upper limit is set to 0.03%.

又,本發明之鋼帶、鋼箔含有C、Si、Mn、P、S、Cr、Ni及Mo,而此處所謂的「含有」係排除以下成分:請求項中記載的上述成分以外的成分,且係除了無法避免會含有的成分以外之可刻意含有的成分元素,例如Nb、V或N等對生物學上的安全性有風險的成分。In addition, the steel strip and the steel foil of the present invention contain C, Si, Mn, P, S, Cr, Ni, and Mo, and the so-called "contains" here excludes the following components: components other than the above-mentioned components described in the claims It is a component that can be deliberately contained in addition to the components that cannot be avoided, such as Nb, V, or N, etc. that are at risk for biological safety.

(金屬組織) 本發明設為對象之介穩態沃斯田鐵系不鏽鋼係譬如SUS304、SUS316L等,其金屬組織實質上係沃斯田鐵的單層組織、或者係沃斯田鐵組織與麻田散鐵組織之混合組織,而本發明鋼皆包含該等金屬組織。(Metal Organization) The metastable steady-state Vostian iron-based stainless steels of the present invention are, for example, SUS304, SUS316L, etc., the metal structure of which is essentially the monolayer of Vostian iron, or the Vostian iron structure and the Matian scattered iron structure. Mixed structure, and the steel of the present invention includes these metal structures.

(結晶粒徑、析出碳化物中的Cr量之測定基準) 在本發明中,係規定結晶粒徑與其分散狀態、及析出碳化物中所含Cr量。該等數值基準之數據,係對成為對象之介穩態沃斯田鐵系不鏽鋼帶、鋼箔在與軋延方向成正交的面進行組織觀察,在此獲得的數值作為基準,而分別算出平均結晶粒徑、標準差、結晶粒徑的最大值及析出碳化物中的Cr量。(Measurement criteria for crystal grain size and Cr content in precipitated carbide) In the present invention, the crystal grain size and its dispersed state, and the amount of Cr contained in the precipitated carbide are specified. The data of these numerical benchmarks is the observation of the structure of the target metastable iron field stainless steel strip and steel foil in the plane orthogonal to the rolling direction, and the numerical values obtained here are used as benchmarks and calculated separately The average crystal grain size, the standard deviation, the maximum value of the crystal grain size, and the amount of Cr in the precipitated carbide.

(平均結晶粒徑之值) 在本發明中,平均結晶粒徑之值係以下述而求得:對於成為觀察對象的結晶粒,根據電子背向散射繞射(EBSD)所進行的面積分數(Area Fraction)法算出結晶粒徑的平均面積,並且假定為真圓而從所得結晶粒徑的平均面積值換算出直徑而求得。 具體而言,在面積分數法中,(任意晶粒的面積×(任意晶粒的面積/總面積))之合計值即為晶粒的平均面積。在本發明中,係以假定為真圓而從該平均面積值換算出的值作為平均結晶粒之值。 (結晶粒徑的最大值) 以藉由EBSD解析而得之晶群中最大晶粒直徑作為結晶粒徑的最大值。 (結晶粒徑的標準差值) 本發明之結晶粒徑的標準差σ(=a・dave;惟,a≦0.5)係指具有以下特性之晶粒:各個結晶粒徑的參差小且均一性高。(Value of average crystal particle size) In the present invention, the value of the average crystal grain size is obtained by calculating the crystal grain size according to the area fraction (Area Fraction) method performed by electron backscatter diffraction (EBSD) for crystal grains to be observed The average area is calculated assuming a true circle and the diameter is converted from the average area value of the obtained crystal grain size. Specifically, in the area fraction method, the total value of (area of arbitrary crystal grains×(area of arbitrary crystal grains/total area)) is the average area of crystal grains. In the present invention, the value converted from the average area value is assumed to be a true circle as the average crystal grain value. (Maximum crystal size) The maximum crystal grain diameter in the crystal group obtained by EBSD analysis is taken as the maximum crystal grain size. (Standard deviation of crystal particle size) The standard deviation σ (= a・dave; however, a≦0.5) of the crystal particle size of the present invention refers to crystal grains having the following characteristics: the variation of each crystal particle size is small and the uniformity is high.

(析出碳化物中的Cr量之測定值) 析出碳化物中所含Cr量係採用非水溶劑系定電位電解(SPEED)法來測定。具體而言,係在以10%AA系電解萃取試樣後,利用0.2μm篩網過濾器捕捉萃取而得之碳化物並將其混酸分解,然後藉由進行高頻感應耦合電漿(IPC)質量分析求得Cr量之測定值。(Measured value of Cr amount in precipitated carbide) The amount of Cr contained in the precipitated carbide is measured by a non-aqueous solvent system constant potential electrolysis (SPEED) method. Specifically, after extracting the sample with 10% AA-based electrolytic extraction, the extracted carbide is captured with a 0.2 μm mesh filter and the mixed acid is decomposed, and then subjected to high frequency inductively coupled plasma (IPC) Mass analysis determined the measured value of Cr.

(晶粒的平均結晶粒徑、結晶粒徑的最大值及結晶粒徑的標準差各自的規定理由) 在本發明中,係使平均結晶粒徑在1.0μm以下且使其最大值為2.0μm,藉此透過Cr濃度在微觀上週期性的變動來使化學活性點均勻微細地分布。因此,便能進行高精細的蝕刻加工。 並且,藉由設為該標準差σ(=a・dave;惟,0≦a≦0.5)的範圍,可謀求腐蝕反應的均勻微細化。又,本案說明書中所謂「高精細的蝕刻加工」係指以其板厚以下的尺寸施行蝕刻加工,譬如係指對板厚0.20mm以下的鋼板在0.20mm以下的尺寸下進行蝕刻加工。(The reason for specifying the average crystal grain size of the crystal grains, the maximum value of the crystal grain size, and the standard deviation of the crystal grain size) In the present invention, the average crystal grain size is 1.0 μm or less and the maximum value is 2.0 μm, whereby the chemically active points are uniformly and finely distributed through the microscopic periodic variation of the Cr concentration. Therefore, high-definition etching can be performed. In addition, by setting the range of the standard deviation σ (=a・dave; however, 0≦a≦0.5), it is possible to achieve uniform and fine refinement of the corrosion reaction. In addition, in the specification of this case, "high-definition etching" refers to performing etching at a size less than the thickness of the plate. For example, it refers to etching at a size of 0.20 mm or less for a steel plate having a thickness of 0.20 mm or less.

(析出碳化物中的Cr量之規定理由) 在本發明中,設析出碳化物中所含Cr量亦即Crptt 為0.4%以上且1.0%以下。 Crptt 若小於0.4%,Cr碳化物的析出就不充分,而無法達成本發明所圖謀之晶粒微細化。另,Crptt 若大於1.0%,便有因Cr碳化物所致之敏化現象(形成Cr耗乏層)的疑慮,故設為0.4%≦Crptt ≦1.0%。(Reasons for specifying the amount of Cr in the precipitated carbide) In the present invention, it is assumed that the amount of Cr contained in the precipitated carbide, that is, Cr ptt is 0.4% or more and 1.0% or less. If Cr ptt is less than 0.4%, the precipitation of Cr carbides is insufficient, and the grain refinement intended by the invention cannot be achieved. In addition, if Cr ptt is greater than 1.0%, there is a possibility of sensitization (formation of Cr depletion layer) due to Cr carbides, so 0.4%≦Cr ptt ≦1.0%.

(規定了鋼帶、鋼箔之較佳板厚的理由) 本發明主要圖謀的最終製品,其厚度大多為0.01~0.20mm,並且若為該厚度則因敏化所致之脆化現象幾乎不會顯現出來。因此,界定為上述0.01~0.20mm範圍的厚度。(The reasons for the better thickness of steel strip and steel foil are specified) The final product mainly intended by the present invention has a thickness of mostly 0.01 to 0.20 mm, and if it is this thickness, the embrittlement phenomenon due to sensitization hardly appears. Therefore, it is defined as the thickness in the range of 0.01 to 0.20 mm.

(鋼帶等的製造方法) 本發明鋼帶等的製造方法係對原材料(熱軋鋼材)重疊3次以上的冷軋延及3次以上的熱處理。利用冷軋延來導入加工應變以及利用熱處理來析出以加工應變、晶界為起點的Cr碳化物,並且重複前述3次以上,藉此使Cr碳化物均勻地微細分散於母材整體。又,每次的冷軋延率宜為50~99%的範圍,總軋縮率則宜為90~99%的範圍。 為了使透過冷軋延而導入的應變回復,中間熱處理溫度(TA)設為500℃以上,且宜設為再結晶溫度以上。本發明中,熱處理的上限溫度很重要。Cr碳化物在沃斯田鐵相中會急速地再溶解,因此完全的逆變態不只會使後續冷軋延時Cr碳化物的作用消失,還會因Cr碳化物不均勻再溶解而造成在後續步驟中組織容易變得不均一。因此,規定限制沃斯田鐵相的逆變態率為20%以下,此舉係有效的。為了實現該組織,在本發明中係將中間熱處理溫度的上限規定限制為900℃。透過使中間熱處理溫度在900℃以下,可抑制往沃斯田鐵相的逆變態,並且可將其逆變態率控制在2%以上且20%以下。 又,本發明中,係在製造如上述之鋼帶、鋼箔時「進行3次以上冷軋延步驟與熱處理步驟」,其係指對經熱軋處理後之母材(熱軋鋼材)分別進行3次以上冷軋延與熱處理,而冷軋延步驟與熱處理步驟之處理步驟順序等並不特別過問。例如,也包含進行3次以上冷軋延與熱處理之組合的處理步驟、或進行3次以上冷軋延後再進行3次以上熱處理的步驟等。總而言之,只要係可透過進行3次以上冷軋延步驟與熱處理步驟來製得本發明介穩態沃斯田鐵不鏽鋼帶或鋼箔之步驟即可。(Manufacturing method of steel belt etc.) The manufacturing method of the steel strip etc. of this invention is a cold rolling process which superimposes a raw material (hot rolled steel material) 3 times or more, and heat-processing 3 times or more. The cold rolling is used to introduce the processing strain and the heat treatment is used to precipitate Cr carbides starting from the processing strain and grain boundaries, and the above three or more times are repeated, thereby uniformly and finely dispersing the Cr carbides throughout the base material. In addition, each cold rolling elongation ratio should be in the range of 50 to 99%, and the total rolling shrinkage ratio should be in the range of 90 to 99%. In order to recover the strain introduced through cold rolling, the intermediate heat treatment temperature (TA) is set to 500° C. or higher, and preferably set to the recrystallization temperature or higher. In the present invention, the upper limit temperature of the heat treatment is important. Cr carbides will be rapidly re-dissolved in the Vostian iron phase, so the complete inversion state will not only make the effect of subsequent cold-rolling delayed Cr carbides disappear, but also due to the uneven re-dissolution of Cr carbides in the subsequent steps Organizations in China tend to become non-uniform. Therefore, it is effective to limit the inversion rate of the iron phase in the Wustfield to 20% or less. To achieve this structure, in the present invention, the upper limit of the intermediate heat treatment temperature is limited to 900°C. By setting the intermediate heat treatment temperature to 900°C or less, the inversion state of the iron phase to the Vostian can be suppressed, and the inversion state rate can be controlled to 2% or more and 20% or less. In addition, in the present invention, when manufacturing the steel strip and steel foil as described above, "the cold rolling step and the heat treatment step are performed three or more times", which refers to the base materials (hot rolled steel materials) after hot rolling treatment. The cold rolling and heat treatment are performed more than three times, and the order of the processing steps of the cold rolling and heat treatment steps is not particularly inconsequential. For example, it may include a process step of performing a combination of cold rolling and heat treatment three times or more, or a step of performing heat treatment three or more times after cold rolling more than three times. In short, as long as it can be obtained by performing the cold rolling step and the heat treatment step three times or more, the metastable state of the austenitic stainless steel strip or steel foil of the present invention can be obtained.

發明效果 根據本發明,可不對介穩態沃斯田鐵系不鏽鋼添加特別元素,此外,可避免敏化等沃斯田鐵系不鏽鋼特有的問題並使其結晶組織均勻微細化至次微米級。 藉此,便可提供於更高精密之加工,該更高精密之加工係以往微米級之微細化組織所無法實現的。因此,在作為MEMS裝置等微小機器的零件來使用時,可提高加工中之尺寸精度。 此外,本發明係使Cr耗乏層均勻且微細地分散,因此適合高精細蝕刻加工及適合對生化這般微觀的化學活性上有所要求之用途。Effect of invention According to the present invention, no special elements can be added to the metastable iron field stainless steel, and the problems unique to the iron field stainless steel, such as sensitization, can be avoided, and the crystal structure can be uniformly refined to submicron level. In this way, higher precision processing can be provided, which could not be achieved by the micronized microstructure in the past. Therefore, when used as a part of a micromachine such as a MEMS device, the dimensional accuracy during processing can be improved. In addition, the present invention disperses the Cr-depleted layer uniformly and finely, so it is suitable for high-precision etching processing and suitable for applications requiring microscopic chemical activity such as biochemistry.

用以實施發明之形態 以下,提出本發明實施例與比較例加以說明,以確認本發明效果。 分別準備了藉由本發明製造方法製得之實施例試樣1-1、1-2、1-3、1-4、2-1、2-2、2-3、及藉由以往製造方法製得之比較例試樣1-1、1-2、1-3、2-1、2-2、2-3及3。又,以往製造方法係一種利用加工誘發變態與逆變態來將金屬組織微細化的方法。 於表1列示出各種試樣的成分組成。 於表2列示出各種試樣的製程。Forms for carrying out the invention In the following, examples and comparative examples of the present invention are presented for explanation to confirm the effects of the present invention. Example samples 1-1, 1-2, 1-3, 1-4, 2-1, 2-2, 2-3 prepared by the manufacturing method of the present invention were prepared, respectively, and manufactured by conventional manufacturing methods The obtained comparative samples 1-1, 1-2, 1-3, 2-1, 2-2, 2-3 and 3. In addition, the conventional manufacturing method is a method for miniaturizing a metal structure by using process-induced metamorphosis and inversion. Table 1 shows the composition of various samples. Table 2 shows the manufacturing process of various samples.

就所得各種試樣(厚度0.2mm),在與軋延方向成正交的面進行組織觀察,分別測定了平均結晶粒徑、標準差、結晶粒徑的最大值、析出成碳化物之Cr量、係數a(=σ/dave)、沃斯田鐵率及麻田散鐵率。其結果列示於表3。各個測定方法係如上所述。 各被測材之所得特性(貫通蝕刻端面粗度Ra、貫通蝕刻端面角度θ、抗蝕密著性及耐蝕性)列示於表4。其等之觀察結果顯示於圖1~圖7。平均結晶粒徑與析出碳化物中的Cr量之關係顯示於圖8。結晶粒徑的最大值與析出成碳化物之Cr量之關係顯示於圖9。平均結晶粒徑與標準差之關係則顯示於圖10。With respect to the various samples obtained (thickness 0.2 mm), the structure was observed on a plane perpendicular to the rolling direction, and the average crystal grain size, standard deviation, maximum value of the crystal grain size, and the amount of Cr precipitated as carbides were measured. , The coefficient a (=σ/dave), the ferrosity rate of the field and the loose rate of the field. The results are shown in Table 3. Each measurement method is as described above. The obtained characteristics of each test material (through-etched end face roughness Ra, through-etched end face angle θ, corrosion resistance, and corrosion resistance) are shown in Table 4. Their observations are shown in Figures 1-7. The relationship between the average crystal grain size and the amount of Cr in the precipitated carbide is shown in Fig. 8. The relationship between the maximum value of the crystal grain size and the amount of Cr precipitated as carbides is shown in FIG. 9. The relationship between the average crystal grain size and the standard deviation is shown in Fig. 10.

表1

Figure 02_image001
表2
Figure 02_image003
Table 1
Figure 02_image001
Table 2
Figure 02_image003

表3

Figure 02_image005
table 3
Figure 02_image005

表4

Figure 02_image007
Table 4
Figure 02_image007

上述表4所示貫通蝕刻端面粗度Ra、貫通蝕刻端面角度θ、抗蝕密著性及耐蝕性的測定方法,分別說明如下。 [貫通蝕刻端面粗度Ra] 參照圖11與圖12來說明貫通蝕刻端面粗度Ra的測定方法。 圖11所示蝕刻溝(或孔),係使蝕刻液3僅在不鏽鋼板2的基準面21側發生作用而形成者。蝕刻速度會因各種各樣的參數(蝕刻條件)而受到影響,故並非固定。上述參數可舉例:固液界面上之蝕刻液的濃度與溫度、固液界面上之副產物的去除速度、固液界面之通過位置的金屬組織等。譬如,固液界面通過晶粒內時及通過結晶晶界時,蝕刻速度不同。因此,端面上的蝕刻的進行單位會變動,而如圖12所示,蝕刻端面23會成為凹凸狀態。該凹凸狀態相當於蝕刻端面23的粗度,藉由測定貫通蝕刻端面粗度Ra,即可評估金屬組織的微細化程度。在貫通蝕刻端面粗度Ra的測定上,可使用雷射顯微鏡。 進一步詳細說明蝕刻溝(或孔)的形成及貫通蝕刻端面粗度Ra的測定方法。 蝕刻液係使用飽和氯化第二鐵(FeCl3 )+鹽酸(HCl)+硝酸(HNO3 )+磷酸(H3 PO4 )的混合溶液。蝕刻溫度控制在30~65℃的範圍。為了將新鮮的蝕刻液供給到固液界面,係使蝕刻液循環直到將板厚t的不鏽鋼板2貫通為止。 橫切蝕刻溝(或孔)而將試樣裁切成2個,並且如圖12所示地從蝕刻端面23的正面方向照射粗度測定用雷射光4,以測定貫通蝕刻端面23的表面粗度Ra。在表面粗度Ra的測定中,使用雷射顯微鏡從正面在250μm的範圍中觀察貫通蝕刻端面23。雷射顯微鏡係使用Lasertec股份有限公司之混合雷射顯微鏡「OPTELICS(註冊商標)HYBRID」。 貫通蝕刻端面粗度Ra的測定結果示於表4。 [貫通蝕刻端面角度θ] 參照圖11與圖13來說明貫通蝕刻端面角度θ的測定方法。 在如圖11所示單面蝕刻中,會產生蝕刻端面23相對於基準面21及背面22不成垂直之側蝕問題。由於最終製品係要求蝕刻端面23盡可能接近垂直,故須評估蝕刻溝(或孔)端面的垂直性。 為了評估蝕刻溝(或孔)端面的垂直性,使用上述雷射顯微鏡測定了各種試樣的貫通蝕刻端面角度θ。如圖13所示,從正面在250μm的範圍中觀察貫通蝕刻端面23,首先對第1開口周緣部位26照射第1雷射光41,接著對第2開口周緣部位27照射第2雷射光42,算出第1部位26與第2部位27之相位差W3及從板厚t起算之端面23的傾斜(tanθ)後,再從算出的傾斜來算出蝕刻端面角度θ。 貫通蝕刻端面角度θ的測定結果示於表4。 [抗蝕密著性] 抗蝕密著性的評估試驗方法係透過下述來實施:使用場發射型掃描電子顯微鏡(FE-SEM)觀察蝕刻後試樣的穿孔端面,並比較該觀察而得之蝕刻後形態與蝕刻前試樣表面形態,藉此來實施。其結果列示於表4。在表4中,係根據比較蝕刻前後的試樣面形態來判定穿孔端面有無腐蝕,判定為穿孔端面有腐蝕者係以〇表示,判定為穿孔端面無腐蝕者則以×表示。 [耐蝕性] 耐蝕性的評估試驗方法係依據JIS G0577(2014年版)規定之「不鏽鋼之孔蝕電位測定方法」來實施。其結果列示於表4。在表4中,孔蝕電位的測定結果係與標準的SUS304的孔蝕電位為同等電位者以〇表示,較其差者則以×表示。 從表4可知:實施例之貫通蝕刻端面粗度Ra、貫通蝕刻端面角度θ、抗蝕密著性及耐蝕性皆優於比較例。The measurement methods of the through-etched end face roughness Ra, the through-etched end face angle θ, the corrosion resistance, and the corrosion resistance shown in Table 4 are described below. [Through-etching end surface roughness Ra] A method of measuring the through-etching end surface roughness Ra will be described with reference to FIGS. 11 and 12. The etching groove (or hole) shown in FIG. 11 is formed by causing the etching solution 3 to act only on the reference surface 21 side of the stainless steel plate 2. The etching speed is affected by various parameters (etching conditions), so it is not fixed. The above parameters can be exemplified by the concentration and temperature of the etching liquid on the solid-liquid interface, the removal rate of by-products on the solid-liquid interface, and the metal structure at the passing position of the solid-liquid interface. For example, when the solid-liquid interface passes through the grains and when passing through the crystal grain boundaries, the etching rate is different. Therefore, the unit of progress of the etching on the end surface changes, and as shown in FIG. 12, the etching end surface 23 becomes a concave-convex state. This uneven state corresponds to the roughness of the etched end surface 23, and the degree of fineness of the metal structure can be evaluated by measuring the roughness Ra of the through-etched end surface. For the measurement of the roughness Ra of the through-etched end face, a laser microscope can be used. The formation method of the etching groove (or hole) and the measurement method of the roughness Ra of the through-etched end surface will be described in further detail. As the etching solution, a mixed solution of saturated second iron chloride (FeCl 3 )+hydrochloric acid (HCl)+nitric acid (HNO 3 )+phosphoric acid (H 3 PO 4 ) was used. The etching temperature is controlled in the range of 30~65℃. In order to supply fresh etching liquid to the solid-liquid interface, the etching liquid is circulated until the stainless steel plate 2 having a plate thickness t penetrates. The etching groove (or hole) is cut transversely to cut the sample into two, and the laser light 4 for roughness measurement is irradiated from the front direction of the etching end face 23 as shown in FIG. 12 to measure the surface roughness through the etching end face 23 Degree Ra. In the measurement of the surface roughness Ra, a laser microscope was used to observe the through-etched end surface 23 in a range of 250 μm from the front. The laser microscope uses Lasertec Corporation's hybrid laser microscope "OPTELICS (registered trademark) HYBRID". The measurement results of the roughness Ra of the through-etching end surface are shown in Table 4. [Through-etching end face angle θ] A method of measuring the through-etching end face angle θ will be described with reference to FIGS. 11 and 13. In the single-sided etching as shown in FIG. 11, there is a side erosion problem where the etching end surface 23 is not perpendicular to the reference surface 21 and the back surface 22. Since the final product requires that the etched end face 23 be as close to vertical as possible, the verticality of the etched trench (or hole) end face must be evaluated. In order to evaluate the perpendicularity of the end face of the etching groove (or hole), the angle θ of the through-etching end face of various samples was measured using the above-mentioned laser microscope. As shown in FIG. 13, the through-etched end surface 23 is observed in the range of 250 μm from the front, first the first opening peripheral portion 26 is irradiated with the first laser light 41, and then the second opening peripheral portion 27 is irradiated with the second laser light 42 to calculate After the phase difference W3 between the first part 26 and the second part 27 and the inclination (tan θ) of the end face 23 from the plate thickness t, the etching end face angle θ is calculated from the calculated inclination. The measurement results of the through-etching end face angle θ are shown in Table 4. [Anti-corrosion adhesion] The test method for evaluating the corrosion adhesion is implemented by observing the perforated end surface of the etched sample using a field emission scanning electron microscope (FE-SEM) and comparing the observations. The post-etching morphology and the sample surface morphology before etching are implemented by this. The results are shown in Table 4. In Table 4, whether the perforated end surface is corroded is judged based on the comparison of the sample surface morphology before and after etching. Those who are judged to be corroded by the perforated end surface are indicated by 0, and those judged to be not corroded by the perforated end surface are indicated by ×. [Corrosion resistance] The evaluation test method for corrosion resistance is implemented in accordance with the "Measurement Method for Porosity Potential of Stainless Steel" specified in JIS G0577 (2014 edition). The results are shown in Table 4. In Table 4, the measurement result of the pitting potential is the same as that of the standard SUS304 pitting potential, which is indicated by 0, and the difference is indicated by ×. It can be seen from Table 4 that the thickness of the through-etched end face Ra, the angle θ of the through-etched end face, the corrosion resistance, and the corrosion resistance of the examples are better than those of the comparative examples.

圖1~3同時示出:以上述方式管控了金屬組織之不鏽鋼薄板的蝕刻試樣(實施例)、及以往不鏽鋼薄板的蝕刻試樣(比較例)。 圖1係顯示出晶粒微細化對藉由蝕刻形成之狹縫寬度所帶來的效果之照片。從圖1(a)可知:在比較例1-1中,因皆無法確保蝕刻端面的垂直性,故狹縫中央部並未將板予以貫通。 另一方面,從圖1(b)可知:在實施例1-1中,皆因晶粒微細化而使得將板予以貫通之狹縫其最小寬度縮小。藉此,在實用等級上解決了蝕刻加工端面不成垂直之「側蝕」問題。FIGS. 1 to 3 also show the etching samples of stainless steel thin plates (Examples) and the conventional stainless steel thin plates (Comparative Examples) in which the metal structure is controlled in the above manner. FIG. 1 is a photograph showing the effect of grain refinement on the width of a slit formed by etching. As can be seen from FIG. 1(a), in Comparative Example 1-1, since the verticality of the etching end surface cannot be ensured, the plate does not penetrate through the center of the slit. On the other hand, it can be seen from FIG. 1(b) that in Example 1-1, the minimum width of the slit through which the plate penetrates is reduced due to the refinement of crystal grains. In this way, the problem of "side erosion" where the end face of the etching process is not vertical is solved at a practical level.

圖2係示出蝕刻加工後的端面狀態之掃描型電子顯微鏡影像。相對於比較例1-1,在實施例1-1中端面的蝕刻進行單位皆較微小,而可知在本發明例中素材的腐蝕反應係均勻微細地進行。FIG. 2 is a scanning electron microscope image showing the state of the end surface after etching. Compared with Comparative Example 1-1, the unit of etching of the end face in Example 1-1 is relatively small, and it can be seen that in the example of the present invention, the corrosion reaction of the material proceeded uniformly and finely.

圖3係關於抗蝕膜的密著性之照片,在比較例1-1中於蝕刻附近的素材表面可確認到腐蝕痕跡,而在實施例1-1中由於透過晶粒微細化而提升了抗蝕膜與被加工材表面的密著性,故變成沒有起自穿孔端面的界面腐蝕。這可解釋為由於素材的化學活性點均勻微細地分散而使抗蝕膜的密著性提升。Fig. 3 is a photograph of the adhesion of the resist film. In Comparative Example 1-1, corrosion marks can be confirmed on the surface of the material near the etching, but in Example 1-1, the grain size is improved due to the penetration. The adhesion of the resist film to the surface of the workpiece is not corroded by the interface from the perforated end surface. This can be explained by the fact that the chemical active points of the material are evenly and finely dispersed, thereby improving the adhesion of the resist film.

圖4與圖5係實施例1-1之已將金屬組織管控成均勻微細之素材的EBSD影像及結晶粒徑的直方圖。 圖6與圖7係比較例1-1之已將金屬組織微細化之素材的EBSD影像及結晶粒徑的直方圖。 將圖4、5的實施例與圖6、7的比較例比較之下,可知:若為比較例的製造方法,在次微米級的微細化中會成為混粒組織,而導致在蝕刻等的精密加工中加工精度降低。並且可知:相對於上述,在本發明例中有達成在次微米級的均勻微細化,透過將其供於微細加工,可有助於提升加工精度。4 and 5 are histograms of the EBSD image and crystal grain size of Example 1-1 in which the metal structure has been controlled into a uniform and fine material. FIGS. 6 and 7 are histograms of EBSD images and crystal grain sizes of the material of which the metal structure has been refined in Comparative Example 1-1. Comparing the embodiments of FIGS. 4 and 5 with the comparative examples of FIGS. 6 and 7, it can be seen that if the manufacturing method of the comparative example becomes sub-micron-level micronization, it will become a mixed-grain structure, resulting in etching etc. The precision of machining decreases in precision machining. In addition, it can be seen that, compared with the above, in the example of the present invention, uniform micronization at the sub-micron level has been achieved, and by providing it for micromachining, it can contribute to improving the processing accuracy.

圖8係示出平均結晶粒徑與析出碳化物中的Cr量(Crptt )之關係的特性圖。從此圖可知:Crptt 小於0.4%時,結晶粒徑的最大值大且係成為混粒組織,除此之外,抗蝕密著性也變差。另一方面,Crptt 若大於1.0%耐蝕性就會變差。因此,Crptt 係以0.4~1.0%的範圍最適合。FIG. 8 is a characteristic diagram showing the relationship between the average crystal grain size and the amount of Cr (Cr ptt ) in the precipitated carbide. From this figure, it can be seen that when Cr ptt is less than 0.4%, the maximum value of the crystal grain size is large and it becomes a mixed grain structure. In addition to this, the corrosion resistance is also deteriorated. On the other hand, if Cr ptt is greater than 1.0%, the corrosion resistance will deteriorate. Therefore, Cr ptt is most suitable in the range of 0.4~1.0%.

圖9係示出結晶粒徑的最大值與析出碳化物中的Cr量(Crptt )之關係的特性圖。根據該圖的結果,析出碳化物中的Cr量小於0.4%時,結晶粒徑的最大值大而高精細蝕刻性變差。另一方面,析出碳化物中的Cr量若大於1.0%,結晶粒徑的最大值就會變小且耐蝕性變差。因此,析出碳化物中的Cr量設為0.4~1.0%的範圍。9 is a characteristic diagram showing the relationship between the maximum value of the crystal grain size and the amount of Cr (Cr ptt ) in the precipitated carbide. According to the results of this figure, when the amount of Cr in the precipitated carbide is less than 0.4%, the maximum value of the crystal grain size is large and the high-fine etching property is deteriorated. On the other hand, if the amount of Cr in the precipitated carbide exceeds 1.0%, the maximum value of the crystal grain size becomes small and the corrosion resistance becomes poor. Therefore, the amount of Cr in the precipitated carbide is set in the range of 0.4 to 1.0%.

圖10係表示平均結晶粒徑與標準差之關係的圖。其呈線形的比例關係,從該結果亦可知根據本發明便能成功控制為均勻微細的組織。Fig. 10 is a graph showing the relationship between the average crystal grain size and the standard deviation. Its linear proportional relationship shows from this result that it can be successfully controlled into a uniform and fine structure according to the present invention.

從以上實施例可確認到:根據本發明,可在不對介穩態沃斯田鐵系不鏽鋼添加特別元素的情況下,避免敏化等沃斯田鐵系不鏽鋼特有的問題並且使其結晶組織均勻微細化至次微米級。It can be confirmed from the above examples that, according to the present invention, without the addition of special elements to the metastable Vostian iron-based stainless steel, the problems unique to the Vostian iron-based stainless steel such as sensitization can be avoided and the crystal structure can be made uniform Refine to submicron level.

產業上之可利用性 根據本發明,可將不鏽鋼帶或鋼箔提供於更高精密之加工,該更高精密之加工係以往微米級微細化組織所無法實現的。因此,在MEMS裝置用不鏽鋼之微細加工中,可進一步提高尺寸精度。而可期待在譬如醫療機器領域中,將其用於麻醉手術用機器的微型幫浦的零件等。 此外,根據本發明係使Cr耗乏層均勻且微細地分散,而可有效應用於要求微觀上的化學活性之用途、亦即高精細的蝕刻加工用途或生化用途等。Industrial availability According to the present invention, the stainless steel band or the steel foil can be provided for higher precision processing which cannot be achieved in the past micron-level micronization. Therefore, in the micromachining of stainless steel for MEMS devices, the dimensional accuracy can be further improved. In the field of medical equipment, for example, it can be expected to be used as a part of a micro pump for anesthesia surgery equipment. In addition, according to the present invention, the Cr-depleted layer is uniformly and finely dispersed, and can be effectively used for applications requiring microscopic chemical activity, that is, high-definition etching processing applications, biochemical applications, and the like.

2:不鏽鋼板 21:基準面(蝕刻液作用面) 22:背面 23:蝕刻端面 24:第1開口 25:第2開口 26:基準面側的第1開口周緣部位 27:背面側的第2開口周緣部位 28:晶粒 3:蝕刻液 4:粗度測定用雷射光 41:測定角度用的第1雷射光 42:測定角度用的第2雷射光 d:蝕刻深度 t:板厚 W1:基準面側的開口寬度 W2:背面側的開口寬度 W3:第1/第2開口周緣部位的相位差 θ:角度2: stainless steel plate 21: Reference surface (etching liquid action surface) 22: back 23: Etching the end face 24: the first opening 25: 2nd opening 26: Peripheral part of the first opening on the reference plane side 27: Peripheral part of the second opening on the back side 28: grain 3: etching solution 4: Laser light for roughness measurement 41: First laser beam for angle measurement 42: Second laser beam for angle measurement d: etching depth t: plate thickness W1: opening width on the reference plane side W2: opening width on the back side W3: The phase difference between the 1st and 2nd opening periphery θ: angle

圖1係一放大照片,其就實施例試樣與比較例試樣,比較結晶粒微細化對其等狹縫形狀蝕刻的狹縫寬度所帶來的效果。 圖2係一掃描型電子顯微鏡影像的照片,其比較實施例試樣與比較例試樣在蝕刻加工後的端面狀態。 圖3係比較實施例試樣與比較例試樣之抗蝕膜的密著性能之放大照片。 圖4係顯示出實施例試樣之鋼箔的EBSD影像的照片。 圖5係實施例試樣之鋼箔的結晶粒徑之直方圖。 圖6係顯示出比較例試樣之鋼箔的EBSD影像的照片。 圖7係比較例試樣之結晶粒徑的直方圖。 圖8係就實施例試樣與比較例試樣,示出平均結晶粒徑與析出成碳化物之Cr量之關係的圖表。 圖9係就實施例試樣與比較例試樣,示出結晶粒徑的最大值與析出成碳化物之Cr量之關係的圖表。 圖10係就實施例試樣與比較例試樣,示出平均結晶粒徑與標準差之關係的圖表。 圖11係示意顯示形成於不鏽鋼板之貫通蝕刻孔的截面圖。 圖12係用以說明貫通蝕刻端面粗度Ra的測定方法之貫通蝕刻孔的部分截面示意圖。 圖13係用以說明貫通蝕刻端面角度θ的測定方法之貫通蝕刻孔的部分截面示意圖。FIG. 1 is an enlarged photograph comparing the effect of the finer crystal grains on the slit width etched by the same slit shape for the sample of the example and the sample of the comparative example. FIG. 2 is a photograph of a scanning electron microscope image showing the state of the end surface of the comparative example sample and the comparative example sample after etching processing. 3 is an enlarged photograph of the adhesion performance of the resist film of the comparative example sample and the comparative example sample. 4 is a photograph showing the EBSD image of the steel foil of the sample of the example. Fig. 5 is a histogram of the crystal grain size of the steel foil of the sample of the embodiment. Fig. 6 is a photograph showing the EBSD image of the steel foil of the comparative sample. Fig. 7 is a histogram of the crystal particle size of the comparative sample. FIG. 8 is a graph showing the relationship between the average crystal grain size and the amount of Cr precipitated as carbides for the example sample and the comparative sample. 9 is a graph showing the relationship between the maximum value of the crystal grain size and the amount of Cr precipitated as carbides for the sample of the example and the sample of the comparative example. FIG. 10 is a graph showing the relationship between the average crystal grain size and the standard deviation for the sample of the example and the sample of the comparative example. Fig. 11 is a cross-sectional view schematically showing a through-etched hole formed in a stainless steel plate. FIG. 12 is a schematic partial cross-sectional view of a through-etched hole for explaining a method for measuring the thickness Ra of a through-etched end surface. 13 is a schematic partial cross-sectional view of a through-etched hole for explaining a method of measuring the angle θ of the through-etched end face.

Claims (10)

一種介穩態沃斯田鐵不鏽鋼帶或鋼箔,其特徵在於:其以質量%計含有C:0.01~0.20%、Si:0.1~2.0%、Mn:0.1~3.0%、P:0.05%以下、S:0.03%以下、Cr:15~21%及Ni:5~15%,且剩餘部分為Fe及無法避免的不純物;並且,平均結晶粒徑dave 為0.05~0.33μm,結晶粒徑的最大值dmax 為2.0μm,將結晶粒徑的標準差σ除以平均結晶粒徑dave 而得的係數a(=σ/dave )滿足0≦a≦0.5,並且析出碳化物中的鉻量Crptt 滿足0.4%≦Crptt ≦1.0%。A metastable Vostian iron stainless steel strip or steel foil, characterized in that it contains C: 0.01~0.20%, Si: 0.1~2.0%, Mn: 0.1~3.0%, P: 0.05% or less in mass% , S: 0.03% or less, Cr: 15-21% and Ni: 5-15%, and the remaining part is Fe and unavoidable impurities; and, the average crystal particle size d ave is 0.05~0.33μm, the crystal particle size The maximum value d max is 2.0 μm, the coefficient a (=σ/d ave ) obtained by dividing the standard deviation σ of the crystal grain size by the average crystal grain size d ave satisfies 0≦a≦0.5, and chromium in the carbide is precipitated The amount Cr ptt satisfies 0.4%≦Cr ptt ≦1.0%. 如請求項1之鋼帶或鋼箔,其板厚為0.01mm以上且在0.20mm以下。If the steel belt or steel foil of claim 1, its plate thickness is 0.01mm or more and 0.20mm or less. 如請求項1之鋼帶或鋼箔,其含有16~20質量%的Cr。For example, the steel belt or steel foil of claim 1 contains 16-20% by mass of Cr. 如請求項1之鋼帶或鋼箔,其含有6~15質量%的Ni。If the steel belt or steel foil of claim 1, it contains 6 to 15% by mass of Ni. 如請求項1至4中任一項之鋼帶或鋼箔,其更含有0.1~3.0質量%的Mo。The steel belt or steel foil according to any one of claims 1 to 4 further contains 0.1 to 3.0% by mass of Mo. 一種介穩態沃斯田鐵不鏽鋼帶或鋼箔的製造方法,其特徵在於包含以下(a)~(c): (a)準備熱軋鋼材,該熱軋鋼材以質量%計含有C:0.01~0.20%、Si:0.1~2.0%、Mn:0.1~3.0%、P:0.05%以下、S:0.03%以下、Cr:15~21%及Ni:5~15%,且剩餘部分為Fe及無法避免的不純物; (b)在將前述熱軋鋼材進行冷軋延後,在500℃~900℃的溫度區下進行熱處理; (c)重複進行前述步驟(b)3次以上以製得鋼帶或鋼箔,該鋼帶或鋼箔之平均結晶粒徑dave 為0.05~0.33μm,結晶粒徑的最大值dmax 為2.0μm,將結晶粒徑的標準差σ除以平均結晶粒徑dave 而得的係數a(=σ/dave )滿足0≦a≦0.5,並且析出碳化物中的鉻量Crptt 滿足0.4%≦Crptt ≦1.0%。A manufacturing method of metastable Vostian iron stainless steel strip or steel foil, which is characterized by comprising the following (a) to (c): (a) Preparation of hot-rolled steel material, the hot-rolled steel material contains C: 0.01 in mass% ~0.20%, Si: 0.1~2.0%, Mn: 0.1~3.0%, P: 0.05% or less, S: 0.03% or less, Cr: 15~21% and Ni: 5~15%, and the rest is Fe and Impurities that cannot be avoided; (b) After cold rolling the aforementioned hot-rolled steel, heat treatment is performed in the temperature range of 500°C to 900°C; (c) Repeat the above steps (b) three or more times to produce steel Strip or steel foil, the average crystal grain size d ave of the steel strip or steel foil is 0.05 to 0.33 μm, the maximum crystal grain size d max is 2.0 μm, and the standard deviation σ of the crystal grain size is divided by the average crystal grain size d ave obtained by the coefficient a (= σ / d ave) satisfies 0 ≦ a ≦ 0.5, and the amount of precipitation of chromium carbide Cr ptt satisfies 0.4% ≦ Cr ptt ≦ 1.0% . 如請求項6之製造方法,其中在前述步驟(b)中,設每一次的冷軋延率為50~99%的範圍且設總軋延率為90~99%的範圍。The manufacturing method according to claim 6, wherein in the aforementioned step (b), the cold rolling reduction rate of each time is set in the range of 50 to 99% and the total rolling reduction rate is set in the range of 90 to 99%. 如請求項6之製造方法,其中在前述步驟(b)中,係在前述熱軋鋼材的再結晶溫度以上的溫度下將前述熱軋鋼材進行熱處理。The manufacturing method according to claim 6, wherein in the step (b), the hot-rolled steel material is heat-treated at a temperature equal to or higher than the recrystallization temperature of the hot-rolled steel material. 如請求項6之製造方法,其中在前述步驟(b)中,係將Cr碳化物溶解到沃斯田鐵相中之逆變態比率控制在20%以下。The manufacturing method according to claim 6, wherein in the aforementioned step (b), the inversion ratio of dissolving Cr carbide into the Vostian iron phase is controlled to 20% or less. 如請求項6之製造方法,其中前述熱軋鋼材更含有0.1~3.0質量%的Mo。The manufacturing method according to claim 6, wherein the aforementioned hot rolled steel further contains 0.1 to 3.0% by mass of Mo.
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