TW202019064A - Linear motor assembly with rolling supporting structure - Google Patents
Linear motor assembly with rolling supporting structure Download PDFInfo
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本發明係涉及一種線性馬達總成;特別是指一種具滾動支撐結構之創新結構設計者。The invention relates to a linear motor assembly; in particular to an innovative structural designer with a rolling support structure.
按,線性馬達總成不外乎包含一基座、一相對於該基座做往復式線性移動之動子以及裝設於該基座與動子間之導引結構。一般而言,該基座係形成有一供該動子往復滑移之長槽,該長槽之底面係設置有複數沿一直線排列之磁性元件,而該動子之底面亦相對設置有磁性元件,利用磁性原理提供該動子移動的動力。一般而言,該導引構件通常都是成對設置,且裝設在該長槽之兩側壁與該動子之間,該導引構件係為線性軸承或是類似的機構,來提供導引與降低摩擦的功效。The linear motor assembly includes nothing but a base, a mover that reciprocates linearly relative to the base, and a guide structure installed between the base and the mover. Generally speaking, the base is formed with a long groove for the reciprocating sliding of the mover, the bottom surface of the long groove is provided with a plurality of magnetic elements arranged along a straight line, and the bottom surface of the mover is also oppositely provided with magnetic elements, The magnetic principle is used to provide power for the mover to move. Generally speaking, the guide members are usually arranged in pairs, and are installed between the two side walls of the long slot and the mover. The guide member is a linear bearing or a similar mechanism to provide guidance With the effect of reducing friction.
惟,這樣的結構配置於實際使用經驗中發現仍存在下述之問題點:首先,以滾珠與(側向)珠槽為例,該動子與該長槽之底面間並不直接接觸,而是利用線性馬達兩側壁與該動子之間設置線性軸承或是類似的機構的支撐作用,令該動子與該長槽之底面形成有一間隙,因此在動子本身重力的影響下,非常容易造成滾珠與珠槽間上、下接觸點的壓力差,久而久之,會造成珠槽的不當磨耗(偏磨耗),影響線性馬達移動的準確性,同時亦相對縮短線性馬達的使用壽命。However, such a structural configuration has found that the following problems still exist in practical use experience: First, taking the ball and (lateral) ball groove as an example, the mover and the bottom surface of the long groove are not in direct contact, and The linear bearing or similar mechanism is provided between the two side walls of the linear motor and the mover, so that a gap is formed between the mover and the bottom surface of the long groove, so under the influence of the gravity of the mover itself, it is very easy The pressure difference between the upper and lower contact points between the ball and the bead groove will cause undue wear (partial wear) of the bead groove over time, affect the accuracy of the linear motor movement, and relatively shorten the service life of the linear motor.
是以,針對上述習知技術所存在之問題點,如何研發出一種能夠更具理想實用性之創新構造,實有待相關業界再加以思索突破之目標及方向者。有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。Therefore, in view of the problems existing in the above-mentioned conventional technologies, how to develop an innovative structure that can be more ideal and practical, it is really necessary for the relevant industry to think about the goal and direction of breakthrough. In view of this, the inventor has many years of experience in manufacturing development and design of related products. In view of the above objectives, after detailed design and careful evaluation, the invention finally has a practical application.
基於前述目的,所述具滾動支撐結構之線性馬達總成,包括一縱向形成有一長槽之基座;一佈設有一系列第一磁極之定子,該定子係裝設於該長槽之底面,並沿該長槽之軸線方向設置,該系列第一磁極之至少一側係設置有一移動路徑;一滑設於該長槽中之動子,該動子鄰近該系列第一磁極的一側係佈設有一第二磁極,藉由該系列第一磁極與該第二磁極之交互作用,令該動子沿該長槽相對於該定子作往復式直線移動,且該動子之移動路徑係平行於該至少一移動路徑;至少一設置於該動子與該長槽至少一相對應之壁面上之導引構件,藉由該至少一導引構件之支撐,令該系列第一磁極與該第二磁極間係形成有一間隙;至少一滾動支撐結構,該至少一滾動支撐結構係裝設於該第二磁極之至少一側,並提供該動子反重力方向的支撐;該至少一滾動支撐結構係於該至少一移動路徑上往復移動;該至少一滾動支撐結構係包含有一具彈力支撐能力且裝設於該動子上之預載構件以及一旋設於該預載構件上之滾輪,且該至少一滾輪係配合該動子之移動而於該定子上之至少一移動路徑 上來回滾動。Based on the foregoing purpose, the linear motor assembly with a rolling support structure includes a base with a long slot formed longitudinally; a stator with a series of first magnetic poles arranged on the bottom surface of the long slot, and Along the axis of the long slot, at least one side of the series of first magnetic poles is provided with a moving path; a mover slidably disposed in the long slot, the mover is arranged on the side adjacent to the series of first magnetic poles There is a second magnetic pole, the reciprocating linear movement of the mover relative to the stator along the long slot by the interaction of the series of first magnetic poles and the second magnetic pole, and the moving path of the mover is parallel to the At least one moving path; at least one guide member provided on at least one wall surface of the mover and the long slot, supported by the at least one guide member, so that the series of first magnetic poles and the second magnetic pole There is a gap formed between them; at least one rolling support structure, the at least one rolling support structure is installed on at least one side of the second magnetic pole, and provides support for the mover in the antigravity direction; the at least one rolling support structure is Reciprocating on the at least one moving path; the at least one rolling support structure includes a preloading member with elastic support capability installed on the mover and a roller rotating on the preloading member, and the at least A roller cooperates with the movement of the mover to roll back and forth on at least one moving path on the stator.
當然,本發明在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。Of course, the present invention may differ in certain parts or arrangements of parts, but the selected embodiments are described in detail in this specification and the structure is shown in the drawings.
請參閱第1、2、3、4圖所示,係本發明具滾動支撐結構之線性馬達總成之較佳實施例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制;所述具滾動支撐結構之線性馬達總成,包括一縱向形成有一長槽11之基座10;一佈設有一系列第一磁極121之定子12,該定子12係裝設於該長槽11之底面,並沿該長槽11之軸線方向設置,該系列第一磁極121之至少一側係設置有一移動路徑13;本較佳實施例中,該定子12係包含有一裝設於該長槽11底面之底座122,該系列第一磁極121係裝設於該底座122上,且該至少一移動路徑13係設置於該底座122上。一滑設於該長槽11中之動子20,該動子20鄰近該系列第一磁極121的一側係設有一第二磁極21,藉由該系列第一磁極121與該第二磁極21之交互作用,令該動子20沿該長槽11相對於該定子12作往復式直線移動,且該動子20之移動路徑係平行於該至少一移動路徑13;至少一導引構件30,該至少一導引構件30係設置於該動子20與該長槽11至少一相對應之壁面上,藉由該至少一導引構件30之支撐,令該系列第一磁極121與該第二磁極21間係形成有一間隙40;至少一滾動支撐結構50,該至少一滾動支撐結構50係裝設於該第二磁極21之至少一側,並提供該動子20反重力方向的支撐,消除該動子20作用於該至少一導引構件30上之重力,平衡該至少一導引構件30之上下壓差,延長使用壽命,降低線性馬達的維修頻率;該至少一滾動支撐結構50係於該至少一移動路徑13上往復移動;該至少一滾動支撐結構50係包含有一具彈力支撐能力且裝設於該動子20上之預載構件51以及一旋設於該預載構件51上之滾輪52,其中該至少一滾輪52係配合該動子20之移動而於該定子12上之至少一移動路徑13上來回滾動。Please refer to Figures 1, 2, 3, and 4 for a preferred embodiment of the linear motor assembly with rolling support structure of the present invention, but these embodiments are for illustrative purposes only and are not subject to patent application The limitation of this structure; the linear motor assembly with rolling support structure includes a
請參閱如第2、3、4圖所示,係為本發明至少一滾動支撐結構50之第一較佳實施例,於本較佳實施例中,該至少一預載構件51係包含有一裝設於該動子20上之安裝部511以及一連設於該安裝部511之輪座512,其中該至少一滾輪52係旋設於該至少一輪座512上,且該至少一安裝部511與該至少一輪座512之連接處係設置為一彈力變形區段513。該至少一彈力變形區段513係於安 裝於該動子20後以預壓變形的方式於反重力方向支撐該動子20。Please refer to Figures 2, 3, and 4 for a first preferred embodiment of at least one
請參閱如第5圖所示,係為本發明滾動支撐結構50A之第二較佳實施例,於本較佳實施例中,該底座122A上之至少一移動路徑13A與該至少一滾輪52A之接觸面14A係為一水平高度向內漸減之斜面,且該至少一滾輪52A之輪面係與該至少一內斜的接觸面14A互相互補配合。利用該內斜之接觸面14A以及與該內斜之接觸面14A配合之滾輪52A,當本實施例之接觸面14A、滾輪52A與導引構件30如第2圖中所示之實施方式,於該底座122A/動子20A之兩側分別設置一組時,可確實維持該動子20A直線之移動路線,而收平衡該兩導引構件30之側向作用壓力差之功效。再者,利用該凸起的接觸面14A,可對該導引構件30因摩擦所產生的髒污產生基礎阻擋效果。Please refer to FIG. 5 which is the second preferred embodiment of the
請參閱如第6圖所示,係為本發明滾動支撐結構50B之第三較佳實施例,於本較佳實施例中,該底座122B上之至少一移動路徑13B與該至少一滾輪52B之接觸面14B係具有一三角形斷面,且該至少一滾輪52B之輪面係與該至少一具三角形斷面之接觸面14B互相互補配合。利用該具三角形斷面之接觸面14B以及與該具三角形斷面之接觸面14B配合之滾輪52B,當本實施例之接觸面14B、滾輪52B與導引構件30如第2圖中所示之實施方式於該底座122B/動子20B之兩側分別設置一組時,可確實維持該動子20B直線之移動路線,而收平衡該兩導引構件30之側向作用壓力差之功效。同樣地,利用該凸起的接觸面14B,可對該導引構件30因摩擦所產生的髒污產生基礎阻擋效果。Please refer to FIG. 6 which is the third preferred embodiment of the
請參閱如第7、8圖所示,係為本發明滾動支撐結構 50C/50D之第四/五較佳實施例,其中該預載構件51C/51D係包含有一裝設於該動子20C/20D上之柱體514以及一連設於該柱體514之輪座515;該柱體514係軸向裝設於該動子20C/20D之底面並相對於該動子20C/20D作軸向往復式運動,該滾輪52C/52D係旋設於該輪座515,且該輪座515與該動子20C/20D之底面間係裝設有一彈性構件53C/53D。如第7圖所示,該彈性構件53C係為一套設於該柱體514之彈簧。又如第8圖所示,該彈性構件53D係為一由該柱體514所穿置之碟型彈簧。Please refer to Figures 7 and 8 for a fourth/fifth preferred embodiment of the
請參閱如第9圖所示,係為本發明滾動支撐結構50E之第六較佳實施例,於本較佳實施例中,該長槽11E之至少一側壁上係縱向凹設有一溝槽15E,而該至少一移動路徑13E係設置於該至少一溝槽15E之壁面上;該至少一預載構件51E係為裝設於該動子20E上之輪軸,而該至少一滾輪52E係同軸裝設於該至少一預載構件51E之自由端部上。此外,前述第二、三較佳實施例中,該至少一滾輪52A/52B與該至少一接觸面14A/14B之配合模式亦可使用於本較佳實施例中。Please refer to FIG. 9 which is the sixth preferred embodiment of the
本發明之優點: 本發明所揭「具滾動支撐結構之線性馬達總成」主要藉由所述預載構件與滾輪等創新獨特結構型態與技術特徵,使本發明對照[先前技術]所提習知結構而言,能夠提供動子反重力方向之支撐作用,進而達到消除該動子作用於該至少一導引構件上之重力,平衡該至少一導引構件之上下壓差,延長使用壽命,降低線性馬達的維修頻率之實用進步性。Advantages of the present invention: The "linear motor assembly with rolling support structure" disclosed in the present invention is mainly based on the innovative unique structural types and technical features of the preload member and the roller, etc. As far as the conventional structure is concerned, it can provide the support effect of the mover in the anti-gravity direction, thereby eliminating the gravity of the mover acting on the at least one guide member, balancing the pressure difference between the at least one guide member and extending the service life , Practical progress in reducing the maintenance frequency of linear motors.
10:基座11、11E:長槽12:定子121:系列第一磁極122、122A、122B:底座13、13A、13B、13E:移動路徑14A、14B:接觸面15E:溝槽20、20A、20B、20C、20D、20E:動子21:第二磁極30:導引構件40:間隙50、50A、50B、50C、50D、50E:滾動支撐結構51、51C、51D、51E:預載構件511:安裝部512:輪座513:彈力變形區段514:柱體515:輪座52、52A、52B、52C、52D、52E:滾輪53C、53D:彈性構件10:
第1圖係本發明之立體外觀圖。 第2圖係本發明之剖視圖。 第3圖係本發明動子之局部立體分解圖。 第4圖係本發明動子之局部剖視圖。 第5圖係本發明滾動支撐結構第二較佳實施例之示意圖。 第6圖係本發明滾動支撐結構第三較佳實施例之示意圖。 第7圖係本發明滾動支撐結構第四較佳實施例之示意圖。 第8圖係本發明滾動支撐結構第五較佳實施例之示意圖。 第9圖係本發明滾動支撐結構第六較佳實施例之示意圖。Figure 1 is a perspective external view of the present invention. Figure 2 is a cross-sectional view of the present invention. Figure 3 is a partial perspective exploded view of the mover of the present invention. Figure 4 is a partial cross-sectional view of the mover of the present invention. Figure 5 is a schematic diagram of a second preferred embodiment of the rolling support structure of the present invention. FIG. 6 is a schematic diagram of a third preferred embodiment of the rolling support structure of the present invention. Figure 7 is a schematic diagram of a fourth preferred embodiment of the rolling support structure of the present invention. Figure 8 is a schematic diagram of a fifth preferred embodiment of the rolling support structure of the present invention. FIG. 9 is a schematic diagram of a sixth preferred embodiment of the rolling support structure of the present invention.
10:基座 10: Dock
11:長槽 11: Long slot
12:定子 12: stator
121:系列第一磁極 121: Series first pole
122:底座 122: Base
13:移動路徑 13: moving path
20:動子 20: mover
21:第二磁極 21: second pole
30:導引構件 30: Guide member
40:間隙 40: gap
50:滾動支撐結構 50: rolling support structure
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