TW202018074A - Whole biomass coffee lubricating oil capable of effectively reducing mechanical friction coefficients and operating temperatures, and capable of replacing mineral oils - Google Patents

Whole biomass coffee lubricating oil capable of effectively reducing mechanical friction coefficients and operating temperatures, and capable of replacing mineral oils Download PDF

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TW202018074A
TW202018074A TW107140471A TW107140471A TW202018074A TW 202018074 A TW202018074 A TW 202018074A TW 107140471 A TW107140471 A TW 107140471A TW 107140471 A TW107140471 A TW 107140471A TW 202018074 A TW202018074 A TW 202018074A
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coffee
oil
weight
lubricating oil
whole
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TW107140471A
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TWI673356B (en
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洪政豪
楊授印
陳新郁
陳家齊
陳暘元
余佳峻
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國立虎尾科技大學
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Abstract

The present invention includes 37-40% by weight of glycerin, 1-5% by weight of Arabic gum; and the remaining is coffee biomass oil. The present invention has the advantages of effectively reducing mechanical friction coefficients and operating temperatures, and can replace mineral oils. Further the weight % of glycerin, Arabic and coffee biomass oil are 58.8 % by weight, 39.2 % by weight, and 2.0 % by weight, respectively; and the viscosity of the coffee biomass oil at 40 DEG C is from 60 to 70 cSt.

Description

全生質咖啡潤滑油Whole-mass coffee lubricant

本發明係有關一種全生質咖啡潤滑油,尤指一種兼具有效降低機械摩擦係數及運轉溫度,並可取代礦物油等功效之全生質咖啡潤滑油。The present invention relates to a whole coffee coffee lubricating oil, in particular to a whole coffee coffee lubricating oil which can effectively reduce the mechanical friction coefficient and the operating temperature, and can replace mineral oil.

傳統潤滑油係包含基礎油及添加劑,其中基礎油係以礦物油為大宗,而添加劑則可以包含有防泡劑、擴散劑、抗氧化劑、清洗劑或防鏽劑等,傳統潤滑油主要係用以潤滑汽、機車引擎及各式機械,減少機件的磨耗,以降低機件更換之頻率。 礦物油係原油透過蒸餾與精煉所獲得的衍生物,主要成分為碳氫化合物,具有相當的黏度,可以使機件的運動界面於運轉時產生一油膜厚度,以保護機件不受磨損,但也由於礦物油之黏度,反而提升了傳統潤滑油的摩擦係數,進而造成機件長時間的運轉摩擦下,運作溫度過高。當機件長期處於高溫的環境之下,伴隨而來的是機件之磨損與使用壽命之降低。 由於礦物油係提煉自原油,然而現今石化能源因地球人口的逐日增加,過度的開採之下,原油正逐漸邁向枯竭,且提煉原油之過程必然會排放大量的二氧化碳,促使地球溫室效應之惡化,而影響地球的生態環境及氣候。 然而,傳統之礦物油具有「較高的摩擦係數」及「破壞環境」的問題。 有鑑於此,必須研發出可解決上述習用缺點之技術。Traditional lubricating oils contain base oils and additives. Among them, base oils use mineral oil as the bulk, while additives can contain anti-foaming agents, diffusing agents, antioxidants, cleaning agents or rust inhibitors. Traditional lubricating oils are mainly used To lubricate steam, locomotive engines and various types of machinery, reduce the wear of machine parts and reduce the frequency of machine parts replacement. Derivatives obtained by distillation and refining of crude oil of mineral oil series, the main component of which is hydrocarbons, has considerable viscosity, which can make the moving interface of the machine produce an oil film thickness during operation to protect the machine from wear, but Also because of the viscosity of mineral oil, the friction coefficient of traditional lubricating oil is increased, which causes the operating temperature to be too high under long-term friction of the machine parts. When the machine parts are exposed to a high temperature environment for a long time, the wear and the service life of the machine parts are reduced. Since mineral oil is extracted from crude oil, however, due to the increasing population of the planet today, crude oil is gradually depleting due to over-exploitation, and the process of refining crude oil will inevitably emit a large amount of carbon dioxide, which will promote the deterioration of the global greenhouse effect , And affect the earth’s ecological environment and climate. However, traditional mineral oil has the problems of "high coefficient of friction" and "destruction of the environment". In view of this, it is necessary to develop technology that can solve the above-mentioned conventional shortcomings.

本發明之目的,在於提供一種全生質咖啡潤滑油,其兼具有效降低機械摩擦係數及運轉溫度,並可取代礦物油等優點。特別是,本發明所欲解決之問題係在於傳統之礦物油具有「較高的摩擦係數」及「破壞環境」的問題。 解決上述問題之技術手段係提供一種全生質咖啡潤滑油,其包括: 重量百分比37~40wt%之甘油; 重量百分比1~5wt%之阿拉伯膠;及 其餘為咖啡生質油。 本發明之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入瞭解。 茲以下列實施例並配合圖式詳細說明本發明於後:The purpose of the present invention is to provide a whole-mass coffee lubricant, which has the advantages of effectively reducing the mechanical friction coefficient and operating temperature, and can replace mineral oil. In particular, the problem to be solved by the present invention is that the traditional mineral oil has a "high coefficient of friction" and "destruction of the environment". The technical means to solve the above problem is to provide a whole-mass coffee lubricant, which includes: 37% to 40% by weight of glycerin; 1% to 5% by weight of gum arabic; and the rest is coffee raw oil. The above objects and advantages of the present invention are not difficult to gain an in-depth understanding from the following detailed description and drawings of selected embodiments. The following examples and drawings are used to explain the present invention in detail:

本發明係為一種全生質咖啡潤滑油,其包括: 重量百分比37~40wt%之甘油; 重量百分比1~5wt%之阿拉伯膠;及 其餘為咖啡生質油。 實務上,該咖啡生質油、甘油及阿拉伯膠之重量百分比可以分別為58.8wt%、39.2wt%、2.0wt%。 或是,該咖啡生質油、甘油及阿拉伯膠之重量百分比可以分別為57.5wt%、38.3wt%、4.2wt%。 又,該咖啡生質油於40℃之黏度係為60~70cSt。 請參閱下表1,此為本案之全生質咖啡潤滑油(或簡稱咖啡油)的兩種咖啡油比例之詳細成份。                   表1

Figure 107140471-A0304-0001
表1經換算後,可以轉換成重量百分比之詳細成份,如表2所示。 表2
Figure 107140471-A0304-0002
關於本案之調配方法: (1)將室溫控制在25℃,取出咖啡渣油(即本案之咖啡生質油)進行過濾,達到所需克重數。  (2)加入界面活性劑到咖啡渣油內攪拌。 (3)再加入甘油至界面活性劑(即本案之阿拉伯膠)與咖啡渣油內攪拌。 (4)最後將生質咖啡潤滑油加熱至80℃攪拌。 (5)冷卻後,在量測40℃時黏度是否到達所需黏度(例如可以維持於60~70cSt)。 (6)沒到達所需黏度回步驟(4),重覆相同步驟直到能到達所需黏度。 本案之實驗方法係以磨耗試驗機利用環與塊(Ring on Disk)線接觸運動進行試驗,在運轉過程中根據特定負荷(例如60N)與特定轉速(例如80rpm)下,紀錄不同操作條件的各種參數,例如摩擦係數、試件溫度等。 請參閱第1圖,此顯示傳統礦物油與本案之兩種不同比例之全生質咖啡潤滑油之磨耗係數的實測數據。 其中,第1圖之橫軸為時間,縱軸為磨耗係數。而L0代表傳統礦物油之數據曲線,而L1及L2分別代表本案之咖啡油比例(1)與(2)之數據曲線。 由第1圖可證明,大約在15分鐘以後,本案之咖啡油比例(1)與(2)之摩擦係數係低於(至少低50%)傳統礦物油,特別是,咖啡油比例(2)最優。 請參閱第2圖,此顯示傳統礦物油與本案之兩種不同比例之全生質咖啡潤滑油之溫度的實測數據。 其中,第2圖之橫軸為時間,縱軸為溫度。而M0代表傳統礦物油之數據曲線,而M1及M2分別代表本案之咖啡油比例(1)與(2)之數據曲線。 由第2圖可證明,大約在15分鐘以後,本案之咖啡油比例(1)及(2)之溫度係低於(至少低1℃)傳統礦物油。 縱上所述,本發明全生質咖啡潤滑油,係可以有效降低運轉時之摩擦係數,且可降低機件因摩擦所產生之熱,進而可延緩機件的使用壽命。  再者,本發明全生質咖啡潤滑油,係可取代礦物油,進而減緩原油過度的開採,且減少原油的提煉,達到取代礦物油及減輕空氣汙染之功效。 本發明之優點及功效可歸納如下: [1] 有效降低機械摩擦係數及運轉溫度。本發明之全生質咖啡潤滑油,係可以有效改降低運轉時之摩擦係數,且可降低機件因摩擦所產生之熱,進而可延緩機件的使用壽命。 [2] 可取代礦物油。本發明之全生質咖啡潤滑油係可取代礦物油,進而減緩原油過度的開採且減少原油的提煉,達到取代礦物油及減輕空氣汙染之功效。故,可取代礦物油。 以上僅是藉由較佳實施例詳細說明本發明,對於該實施例所做的任何簡單修改與變化,皆不脫離本發明之精神與範圍。The present invention is a whole-green coffee lubricating oil, which includes: 37% to 40% by weight of glycerin; 1% to 5% by weight of gum arabic; and the rest is coffee raw oil. In practice, the weight percentages of the coffee crude oil, glycerin and gum arabic can be 58.8wt%, 39.2wt% and 2.0wt%, respectively. Alternatively, the weight percentages of the coffee crude oil, glycerin and gum arabic may be 57.5wt%, 38.3wt% and 4.2wt%, respectively. In addition, the viscosity of the coffee raw oil at 40°C is 60 to 70 cSt. Please refer to Table 1 below, which is the detailed composition of the ratio of two coffee oils in the whole-body coffee lubricant (or coffee oil for short) in this case. Table 1
Figure 107140471-A0304-0001
After conversion, Table 1 can be converted into detailed components by weight, as shown in Table 2. Table 2
Figure 107140471-A0304-0002
Regarding the blending method of this case: (1) Control the room temperature at 25°C, take out the coffee ground oil (ie the coffee crude oil in this case) and filter to reach the required weight. (2) Add surfactant to coffee ground oil and stir. (3) Add glycerin to the surfactant (the gum arabic in this case) and stir it with coffee ground oil. (4) Finally, the crude coffee lubricating oil is heated to 80°C and stirred. (5) After cooling, measure whether the viscosity reaches the required viscosity at 40℃ (for example, it can be maintained at 60~70cSt). (6) If the desired viscosity is not reached, go back to step (4). Repeat the same steps until the desired viscosity is reached. The experimental method in this case is to use the abrasion tester to make ring and block (Ring on Disk) line contact movement for the test. During the operation, according to a specific load (such as 60N) and a specific speed (such as 80rpm), record a variety of different operating conditions Parameters such as friction coefficient, temperature of test piece, etc Please refer to the first figure, which shows the measured data of the wear coefficients of traditional mineral oil and two different ratios of whole-mass coffee lubricants in this case. Among them, the horizontal axis in Figure 1 is time, and the vertical axis is the wear coefficient. L0 represents the data curve of the traditional mineral oil, and L1 and L2 represent the data curves of the coffee oil ratios (1) and (2) in this case. It can be proved from Figure 1 that after about 15 minutes, the friction coefficient of the coffee oil ratio (1) and (2) in this case is lower (at least 50% lower) than the traditional mineral oil, especially the coffee oil ratio (2) Optimal. Please refer to Fig. 2, which shows the measured data of the temperature of traditional mineral oil and two different ratios of whole-mass coffee lubricant in this case. Among them, the horizontal axis in Figure 2 is time, and the vertical axis is temperature. M0 represents the data curve of the traditional mineral oil, and M1 and M2 represent the data curves of the coffee oil ratios (1) and (2) in this case. It can be proved from Figure 2 that after about 15 minutes, the temperature of the coffee oil ratios (1) and (2) in this case is lower (at least 1°C lower) than that of traditional mineral oil. As mentioned above, the whole-body coffee lubricating oil of the present invention can effectively reduce the friction coefficient during operation, and can reduce the heat generated by the friction of the machine parts, thereby delaying the service life of the machine parts. Furthermore, the whole-life coffee lubricating oil of the present invention can replace mineral oil, thereby slowing down the excessive exploitation of crude oil, and reducing the extraction of crude oil, so as to achieve the effects of replacing mineral oil and reducing air pollution. The advantages and effects of the present invention can be summarized as follows: [1] Effectively reduce the mechanical friction coefficient and operating temperature. The whole-body coffee lubricating oil of the present invention can effectively reduce the friction coefficient during operation, and can reduce the heat generated by the friction of the machine parts, thereby delaying the service life of the machine parts. [2] Can replace mineral oil. The whole-mass coffee lubricating oil of the present invention can replace mineral oil, thereby slowing the excessive exploitation of crude oil and reducing the extraction of crude oil, so as to achieve the effects of replacing mineral oil and reducing air pollution. Therefore, it can replace mineral oil. The above is only a detailed description of the present invention through the preferred embodiment. Any simple modifications and changes made to this embodiment will not deviate from the spirit and scope of the present invention.

L0:礦物油摩擦係數曲線L1:咖啡油比例1之摩擦係數曲線L2:咖啡油比例2之摩擦係數曲線M0:礦物油溫度曲線M1:咖啡油比例1之溫度曲線M2:咖啡油比例2之溫度曲線L0: Mineral oil friction coefficient curve L1: Coffee oil ratio 1 friction coefficient curve L2: Coffee oil ratio 2 friction coefficient curve M0: Mineral oil temperature curve M1: Coffee oil ratio 1 temperature curve M2: Coffee oil ratio 2 temperature curve

第1圖係本發明之時間與磨擦係數之對應關係之曲線圖 第2圖係本發明之時間與溫度之對應關係之曲線圖Figure 1 is a graph of the correspondence between time and friction coefficient of the present invention Figure 2 is a graph of the correspondence between time and temperature of the present invention

L0:礦物油摩擦係數曲線 L0: Mineral oil friction coefficient curve

L1:咖啡油比例1之摩擦係數曲線 L1: Friction coefficient curve of coffee oil ratio 1

L2:咖啡油比例2之摩擦係數曲線 L2: Friction coefficient curve of coffee oil ratio 2

Claims (4)

一種全生質咖啡潤滑油,係包括: 重量百分比37~40wt%之甘油; 重量百分比1~5wt%之阿拉伯膠;及 其餘為咖啡生質油。An all-green coffee lubricating oil, comprising: 37% to 40% by weight of glycerin; 1% to 5% by weight of gum arabic; and the rest is coffee raw oil. 如申請專利範圍第1項所述之全生質咖啡潤滑油,其中,該咖啡生質油、甘油及阿拉伯膠之重量百分比分別為58.8wt%、39.2wt%、2.0wt%。As described in item 1 of the patent application scope, the whole-mass coffee lubricant, wherein the weight percentages of the coffee crude oil, glycerin and acacia gum are 58.8wt%, 39.2wt% and 2.0wt%, respectively. 如申請專利範圍第1項所述之全生質咖啡潤滑油,其中,該咖啡生質油、甘油及阿拉伯膠之重量百分比分別為57.5wt%、38.3wt%、4.2wt%。As described in item 1 of the patent application range, the whole-mass coffee lubricant, wherein the weight percentages of the coffee crude oil, glycerin and gum arabic are 57.5wt%, 38.3wt% and 4.2wt%, respectively. 如申請專利範圍第2或3項所述之全生質咖啡潤滑油,其中,該咖啡生質油於40℃之黏度係介於60~70cSt之間。As described in item 2 or 3 of the patent application scope, the whole green coffee lubricating oil, wherein the viscosity of the coffee green oil at 40°C is between 60 and 70 cSt.
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