TW202018020A - Thermosetting resin composition for coating metal thin film, resin-coated metal thin film and metal clad laminate using the same - Google Patents

Thermosetting resin composition for coating metal thin film, resin-coated metal thin film and metal clad laminate using the same Download PDF

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TW202018020A
TW202018020A TW108133605A TW108133605A TW202018020A TW 202018020 A TW202018020 A TW 202018020A TW 108133605 A TW108133605 A TW 108133605A TW 108133605 A TW108133605 A TW 108133605A TW 202018020 A TW202018020 A TW 202018020A
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金榮燦
閔鉉盛
吳愈景
沈昌補
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南韓商Lg化學股份有限公司
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
    • C09D179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • C09D7/61Additives non-macromolecular inorganic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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Abstract

The present invention relates to a thermosetting resin composition for coating a metal thin film including: an amine compound containing a specific functional group, a thermosetting resin, a thermoplastic resin, and an inorganic filler, wherein the thermoplastic resin is included in an amount of 40 parts by weight to 90 parts by weight based on 100 parts by weight of the total of the amine compound and the thermosetting resin, and wherein the thermosetting resin composition has a complex viscosity of 2000 Pa,s or less in the range of 120 DEG C to 180 DEG C, and to a resin-coated metal thin film and a metal clad laminate using the composition.

Description

塗覆金屬薄膜之熱固性樹脂組成物、塗覆金屬薄膜之樹脂以及使用其之金屬包層層合物Metal film-coated thermosetting resin composition, metal film-coated resin, and metal clad laminate using the same

本發明是有關於一種塗覆金屬薄膜之熱固性樹脂組成物、一種樹脂塗覆之金屬薄膜及一種金屬包層層合物,且更具體而言,是有關於一種具有優異的流動性質以及改善的例如抗裂性及拉伸性質等機械性質的塗覆金屬薄膜之熱固性樹脂組成物,且是有關於一種樹脂塗覆之金屬薄膜及一種使用其之金屬包層層合物。 [相關申請案的交叉參考]The present invention relates to a metal film-coated thermosetting resin composition, a resin-coated metal film, and a metal cladding laminate, and more specifically, to a compound with excellent flow properties and improved For example, a thermosetting resin composition coated with a mechanical film such as crack resistance and tensile properties is related to a resin-coated metal film and a metal clad laminate using the same. [Cross-reference to related applications]

本申請案主張於2018年9月20日在韓國智慧財產局提出申請的韓國專利申請案第10-2018-0113252號的優先權或權利,所述韓國專利申請案的揭露內容全文併入本案供參考。This application claims the priority or right of the Korean Patent Application No. 10-2018-0113252 filed on September 20, 2018 at the Korean Intellectual Property Office. The full content of the disclosure of the Korean patent application is incorporated in this case reference.

藉由用熱固性樹脂清漆浸漬玻璃織物基板,對所述基板進行半固化以形成預浸體,然後將預浸體與銅箔一起加壓及加熱,來製造傳統印刷電路板中使用的銅包層層合物。預浸體再次用於在銅包層層合物上配置及構建電路圖案。By impregnating a glass fabric substrate with a thermosetting resin varnish, semi-curing the substrate to form a prepreg, and then pressing and heating the prepreg and copper foil together to manufacture a copper clad used in a conventional printed circuit board Laminate. The prepreg is again used to configure and build circuit patterns on the copper clad laminate.

近年來,隨著電子裝置、通訊裝置、個人電腦、智慧型電話等的高效能、厚度減小及重量減輕的速度加快,且半導體封裝亦需要更薄,越來越需要使用於半導體封裝的印刷電路板更薄。In recent years, as electronic devices, communication devices, personal computers, smart phones, etc. have increased efficiency, reduced thickness, and reduced weight, and semiconductor packages have become thinner, there has been an increasing demand for semiconductor package printing The circuit board is thinner.

換言之,隨著電子裝置的形狀因數(form factor)減小,半導體封裝的厚度變得越來越薄。然而,由於作為傳統封裝組件中的層合材料的預浸體包括編織玻璃織物,因此難以將厚度減小超過一定量。In other words, as the form factor of electronic devices decreases, the thickness of semiconductor packages becomes thinner and thinner. However, since the prepreg as a laminate material in the conventional packaging component includes a woven glass fabric, it is difficult to reduce the thickness by more than a certain amount.

另一方面,作為預浸體的替代材料的樹脂塗覆的銅(resin-coated copper,RCC)不包括玻璃織物,因此可被製作成較預浸體更薄。On the other hand, resin-coated copper (RCC), which is an alternative material to the prepreg, does not include glass fabric, so it can be made thinner than the prepreg.

然而,較傳統預浸體薄的塗覆有樹脂的銅箔不包含玻璃織物作為加強基板,因此在封裝製程中可能出現裂縫。若製程中出現裂縫,則可導致總體良率降低,且對可靠性產生不利影響。因此,需要提高樹脂塗覆銅箔中的樹脂層的抗裂性。However, the resin-coated copper foil, which is thinner than conventional prepregs, does not contain a glass fabric as a reinforcing substrate, so cracks may occur during the packaging process. If cracks occur during the manufacturing process, this can lead to a reduction in overall yield and adversely affect reliability. Therefore, there is a need to improve the crack resistance of the resin layer in the resin-coated copper foil.

此外,層合材料最重要的性質是圖案的填充性質(嵌入性)。亦即,由於作為層合材料的樹脂塗覆的銅箔必須填充圖案,因此樹脂的流動性質是重要特性。特別地,隨著樹脂銅包層層合物的厚度變得更薄,樹脂的量減少,因此難以填充圖案。若圖案填充不適當,則會產生空的空隙,且會降低半導體基板的可靠性、效能等。當樹脂塗覆的銅箔的厚度更薄時,樹脂的量亦減少,因而使得層合後很可能有空的空隙而無法填充圖案。In addition, the most important property of the laminate material is the filling property (embedability) of the pattern. That is, since the resin-coated copper foil as a laminate material must be filled with patterns, the flow properties of the resin are important characteristics. In particular, as the thickness of the resin copper clad laminate becomes thinner, the amount of resin decreases, so it is difficult to fill the pattern. If the pattern is not properly filled, empty voids will be generated, and the reliability and performance of the semiconductor substrate will be reduced. When the thickness of the resin-coated copper foil is thinner, the amount of resin is also reduced, thus making it possible that there are empty voids after the lamination and the pattern cannot be filled.

亦即,若減小樹脂的厚度來使基板更薄,則圖案的填充性質會劣化。That is, if the thickness of the resin is reduced to make the substrate thinner, the filling properties of the pattern will deteriorate.

因此,為了減小厚度且同時改善圖案填充性質並防止裂縫,需要同時增加樹脂的流動性質及抗裂性。Therefore, in order to reduce the thickness while improving the pattern filling properties and preventing cracks, it is necessary to increase the flow properties and crack resistance of the resin at the same time.

常用的方法是使用單分子型樹脂。對於具有低分子量的樹脂,由於固化前的黏度在層合製程溫度窗口內為低,因此流動性質及圖案填充性質是優異的。然而,由於單分子型樹脂在固化前具有表面黏性,因此需要保護膜。由於固化反應在室溫下儲存時進行緩慢,因此其缺點是容易隨時間變化。The commonly used method is to use monomolecular resin. For resins with low molecular weight, since the viscosity before curing is low within the temperature window of the lamination process, the flow properties and pattern filling properties are excellent. However, since the monomolecular resin has surface viscosity before curing, a protective film is required. Since the curing reaction proceeds slowly when stored at room temperature, its disadvantage is that it easily changes with time.

此外,所述樹脂存在抗裂性不足及總體良率降低的問題。In addition, the resin has problems of insufficient crack resistance and overall yield reduction.

[[ 技術問題technical problem ]]

本發明的目的是提供一種具有優異的流動性質及改善的例如抗裂性及拉伸性質等機械性質的塗覆金屬薄膜之熱固性樹脂組成物。An object of the present invention is to provide a metal film-coated thermosetting resin composition having excellent flow properties and improved mechanical properties such as crack resistance and tensile properties.

本發明的另一目的是提供一種樹脂塗覆之金屬薄膜,所述樹脂塗覆之金屬薄膜包括塗覆金屬薄膜之熱固性樹脂組成物的固化產物。Another object of the present invention is to provide a resin-coated metal film including a cured product of a metal film-coated thermosetting resin composition.

本發明的其他目的是提供一種包括樹脂塗覆之金屬薄膜的金屬包層層合物。[ 技術解決方案 ] Another object of the present invention is to provide a metal clad laminate including a resin-coated metal thin film. [ Technical Solution ]

本發明的一個實施例提供一種塗覆金屬薄膜之熱固性樹脂組成物,所述樹脂塗覆之熱固性樹脂組成物包含:含有一或多個官能基的胺化合物,所述一或多個官能基選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組;熱固性樹脂;熱塑性樹脂;以及無機填料,其中以100重量份的所述胺化合物及所述熱固性樹脂的總量計,包含40重量份至90重量份的量的所述熱塑性樹脂,且其中所述塗覆金屬薄膜之熱固性樹脂組成物在120℃至180℃的範圍內具有2000帕·秒或小於2000帕·秒的複數黏度(coompex viscosity)。An embodiment of the present invention provides a thermosetting resin composition coated with a metal film. The resin-coated thermosetting resin composition includes: an amine compound containing one or more functional groups, and the one or more functional groups are selected Free i) A sulfonyl group, a carbonyl group, a halogen group, an unsubstituted or substituted nitro, cyano or halogen-containing alkyl group having 1 to 20 carbon atoms, ii) an unsubstituted or substituted nitro, cyano or Aryl group having 6 to 20 carbon atoms substituted by halogen group, iii) heteroaryl group having 2 to 30 carbon atoms unsubstituted or substituted by nitro group, cyano group or halogen group, and iv) unsubstituted or A group consisting of an alkylene group having 1 to 20 carbon atoms substituted by a nitro group, a cyano group or a halogen group; a thermosetting resin; a thermoplastic resin; and an inorganic filler, wherein 100 parts by weight of the amine compound and the The total amount of the thermosetting resin includes the thermoplastic resin in an amount of 40 parts by weight to 90 parts by weight, and wherein the metal film-coated thermosetting resin composition has 2000 Pa·sec in the range of 120°C to 180°C Or a complex viscosity less than 2000 Pa·s (coompex viscosity).

本發明的另一實施例提供一種樹脂塗覆之金屬薄膜,所述樹脂塗覆之金屬薄膜包括塗覆金屬薄膜之熱固性樹脂組成物的固化產物。Another embodiment of the present invention provides a resin-coated metal film including a cured product of a metal film-coated thermosetting resin composition.

本發明的其他實施例提供一種包括樹脂塗覆之金屬薄膜的金屬包層層合物。Other embodiments of the present invention provide a metal clad laminate including a resin-coated metal thin film.

下文中,將更詳細地闡述根據本發明特定實施例的塗覆金屬薄膜之熱固性樹脂組成物、樹脂塗覆之金屬薄膜以及使用其之金屬包層層合物。I. 塗覆金屬薄膜之熱固性樹脂組成物 Hereinafter, a metal thin film-coated thermosetting resin composition, a resin-coated metal thin film, and a metal cladding laminate using the same according to specific embodiments of the present invention will be explained in more detail. I. Thermosetting resin composition coated with metal film

根據本發明的一個實施例,可提供一種塗覆金屬薄膜之熱固性樹脂組成物,所述熱固性樹脂組成物包含:含有一或多個官能基的胺化合物,所述一或多個官能基選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組;熱固性樹脂;熱塑性樹脂;以及無機填料,其中以100重量份的所述胺化合物及所述熱固性樹脂的總量計,包含40重量份至90重量份的量的所述熱塑性樹脂,且其中所述熱固性樹脂組成物在120℃至180℃的範圍內具有2000帕·秒或小於2000帕·秒的複數黏度。According to an embodiment of the present invention, a thermosetting resin composition coated with a metal thin film can be provided, the thermosetting resin composition comprising: an amine compound containing one or more functional groups selected from the group consisting of i) Alkyl, carbonyl, halogen, unsubstituted or substituted with nitro, cyano or halogen with 1 to 20 carbon atoms, ii) Unsubstituted or substituted with nitro, cyano or halogen Aryl group having 6 to 20 carbon atoms, iii) heteroaryl having 2 to 30 carbon atoms unsubstituted or substituted by nitro, cyano or halogen, and iv) unsubstituted or substituted A group consisting of an alkylene group having 1 to 20 carbon atoms substituted with a nitro group, a cyano group or a halogen group; a thermosetting resin; a thermoplastic resin; and an inorganic filler, wherein 100 parts by weight of the amine compound and the thermosetting The total amount of the resin includes the thermoplastic resin in an amount of 40 parts by weight to 90 parts by weight, and wherein the thermosetting resin composition has 2000 Pa·s or less in the range of 120° C. to 180° C. The complex viscosity.

傳統而言,金屬包層層合物已主要使用樹脂組成物被浸漬至編織玻璃織物中的預浸體來製造。然而,不僅減小厚度存在限制,且若厚度減小,則存在在銅箔的層合製程中樹脂的流動性質劣化,且因此圖案填充性質為差的問題。此外,即使樹脂塗覆形式的銅箔可被製成薄的,然而在使用單分子型樹脂的情況下,在儲存及穩定性方面存在許多缺點。Traditionally, metal cladding laminates have been mainly manufactured using a prepreg in which a resin composition is impregnated into a woven glass fabric. However, not only is there a limit to reducing the thickness, but if the thickness is reduced, there is a problem that the flow properties of the resin deteriorate during the lamination process of the copper foil, and therefore the pattern filling properties are poor. In addition, even if the copper foil in the form of resin coating can be made thin, there are many disadvantages in terms of storage and stability in the case of using a monomolecular resin.

另一方面,現有熱固性樹脂組成物在固化後具有高模數且容易斷裂,此會導致抗裂性降低的缺點。On the other hand, the existing thermosetting resin composition has a high modulus after curing and is easily broken, which may cause a disadvantage of reduced crack resistance.

因此,本發明不僅旨在藉由引入由環氧樹脂及胺固化劑等構成的樹脂體系來確保樹脂的流動性質,且旨在改善塗覆有熱固性樹脂組成物的金屬薄膜的抗裂性。此外,本發明的組成物的特徵在於將樹脂類型及混合比率最佳化。Therefore, the present invention not only aims to ensure the flow properties of the resin by introducing a resin system composed of an epoxy resin, an amine curing agent, etc., but also aims to improve the crack resistance of the metal thin film coated with the thermosetting resin composition. In addition, the composition of the present invention is characterized by optimizing the resin type and mixing ratio.

更具體而言,根據本發明,可易於藉由使用特定胺固化劑來控制樹脂的固化反應。更具體而言,可藉由調整胺固化劑的官能基以調整樹脂固化反應期間產生的鍵數來降低模數。因此,抗裂性增加,且針對相同的拉伸力或衝擊可具有更大的穩定性。More specifically, according to the present invention, the curing reaction of the resin can be easily controlled by using a specific amine curing agent. More specifically, the modulus can be reduced by adjusting the functional group of the amine curing agent to adjust the number of bonds generated during the resin curing reaction. Therefore, the crack resistance is increased, and there can be greater stability against the same tensile force or impact.

此外,本發明中使用的塗覆金屬薄膜之熱固性樹脂組成物控制固化反應,且同時向組成物中添加特定熱塑性樹脂以控制流動性質。因此,流變儀最低黏度窗口變寬,此有利於流動性質及圖案填充性質。較佳地,根據本發明,在金屬箔層合製程的溫度窗口內,保持最低黏度的窗口變寬,由此達成改善樹脂的流動性質的效果。In addition, the metal film-coated thermosetting resin composition used in the present invention controls the curing reaction, and at the same time, a specific thermoplastic resin is added to the composition to control the flow properties. Therefore, the minimum viscosity window of the rheometer becomes wider, which is beneficial to the flow properties and pattern filling properties. Preferably, according to the present invention, within the temperature window of the metal foil lamination process, the window that maintains the lowest viscosity is widened, thereby achieving the effect of improving the flow properties of the resin.

例如,假設適合填充圖案的複數黏度為2000帕·秒或小於2000帕·秒,在本發明中提出的樹脂組成物的情況下,滿足黏度條件的溫度窗口寬至120℃至180℃。亦即,層合製程部分中的流動性質為高,且圖案填充性質是優異的,因而會提高塗覆有熱固性樹脂組成物的金屬薄膜的抗裂性。For example, assuming that the complex viscosity suitable for filling the pattern is 2000 Pa·s or less, in the case of the resin composition proposed in the present invention, the temperature window satisfying the viscosity conditions is as wide as 120°C to 180°C. That is, the flow property in the part of the lamination process is high, and the pattern filling property is excellent, so that the crack resistance of the metal thin film coated with the thermosetting resin composition is improved.

根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物包含胺化合物、熱固性樹脂、熱塑性樹脂及無機填料。The thermosetting resin composition coated with a metal film according to an embodiment of the present invention includes an amine compound, a thermosetting resin, a thermoplastic resin, and an inorganic filler.

上述組分的含量不受特別限制,但慮及由塗覆金屬薄膜之熱固性樹脂組成物製造的最終產品的物理性質,可包括上述組分,且該些組分之間的含量比率如下所述。The content of the above components is not particularly limited, but considering the physical properties of the final product manufactured from the thermosetting resin composition coated with a metal thin film, the above components may be included, and the content ratio between these components is as follows .

具體而言,根據本發明一個實施例的熱固性樹脂組成物可包含含有一或多個官能基的胺化合物,所述一或多個官能基選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組。胺化合物可用作胺固化劑。Specifically, the thermosetting resin composition according to an embodiment of the present invention may include an amine compound containing one or more functional groups selected from the group consisting of i) a sulfonyl group, a carbonyl group, a halogen group, and an Substituted or substituted with nitro, cyano or halogen groups, alkyl groups having 1 to 20 carbon atoms, ii) Unsubstituted or substituted with nitro, cyano or halogen groups, aromatic groups having 6 to 20 carbon atoms Group, iii) unsubstituted or substituted by a nitro, cyano or halogen group having 2 to 30 carbon atoms and iv) unsubstituted or substituted by a nitro, cyano or halogen group having 1 Group consisting of alkylene groups up to 20 carbon atoms. Amine compounds can be used as amine curing agents.

在此種情況下,胺化合物中包含的具有1至20個碳原子的烷基、具有6至20個碳原子的芳基、具有2至30個碳原子的雜芳基及具有1至20個碳原子的伸烷基可各自獨立地經選自由硝基、氰基及鹵素基組成的群組中的一或多個官能基取代。In this case, the amine compound contains an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, a heteroaryl group having 2 to 30 carbon atoms, and having 1 to 20 carbon atoms The alkylene group of the carbon atom may be independently substituted with one or more functional groups selected from the group consisting of nitro group, cyano group and halogen group.

胺化合物中含有的選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組中的所述一或多個官能基是強吸電子基團(electron withdrawing group,EWG),且相較於不含吸電子基團的胺化合物而言,含吸電子基團的胺化合物具有降低的反應性,因而易於控制樹脂組成物的固化反應。The amine compound contains an alkyl group having 1 to 20 carbon atoms selected from i) a sulfonyl group, a carbonyl group, a halogen group, unsubstituted or substituted by a nitro group, a cyano group or a halogen group, ii) unsubstituted or substituted Aryl group having 6 to 20 carbon atoms substituted by nitro, cyano or halogen, iii) heteroaryl group having 2 to 30 carbon atoms unsubstituted or substituted by nitro, cyano or halogen, and iv) The one or more functional groups in the group consisting of alkylene groups having 1 to 20 carbon atoms which are unsubstituted or substituted by nitro, cyano or halogen groups are strong electron-withdrawing groups (electron withdrawing group (EWG), and compared to amine compounds without electron withdrawing groups, amine compounds with electron withdrawing groups have reduced reactivity, so it is easy to control the curing reaction of the resin composition.

因此,所述組成物的固化反應程度可藉由胺化合物來調整以改善流動性質,由此改善電路圖案的填充性質。Therefore, the degree of curing reaction of the composition can be adjusted by the amine compound to improve the flow property, thereby improving the filling property of the circuit pattern.

胺化合物包含選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組中的一或多個官能基,且胺化合物可為含有2至5個胺基的芳族胺化合物。The amine compound contains an alkyl group having 1 to 20 carbon atoms selected from i) a sulfonyl group, a carbonyl group, a halogen group, an unsubstituted or substituted by a nitro group, a cyano group or a halogen group, ii) an unsubstituted or substituted nitro group , Cyano or halogen substituted aryl groups having 6 to 20 carbon atoms, iii) unsubstituted or substituted by nitro, cyano or halogen groups having 2 to 30 carbon atom heteroaryl groups and iv) One or more functional groups in the group consisting of alkylene groups having 1 to 20 carbon atoms that are unsubstituted or substituted with nitro, cyano, or halogen groups, and the amine compound may contain 2 to 5 amines Based aromatic amine compounds.

更具體而言,胺化合物可包括選自由以下化學式1至化學式3組成的群組中的一或多種化合物。 [化學式1]

Figure 02_image001
More specifically, the amine compound may include one or more compounds selected from the group consisting of Chemical Formula 1 to Chemical Formula 3 below. [Chemical Formula 1]
Figure 02_image001

在化學式1中,A是碸基、羰基或具有1至10個碳原子的伸烷基,X1 至X8 各自獨立地為硝基、氰基、氫原子、鹵素基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基或具有2至20個碳原子的雜芳基,R1 、R1 '、R2 及R2 '各自獨立地為氫原子、鹵素基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基或具有2至20個碳原子的雜芳基,n是1至10的整數,且 具有1至10個碳原子的伸烷基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基及具有2至20個碳原子的雜芳基可各自獨立地被選自由硝基、氰基及鹵素基組成的群組中的一或多個官能基取代。 [化學式2]

Figure 02_image003
In Chemical Formula 1, A is an alkyl group, a carbonyl group, or an alkylene group having 1 to 10 carbon atoms, and X 1 to X 8 are each independently a nitro group, a cyano group, a hydrogen atom, a halogen group, and have 1 to 6 An alkyl group of carbon atoms, an aryl group having 6 to 15 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms, R 1 , R 1 ′, R 2 and R 2 ′ are each independently a hydrogen atom, halogen Group, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 15 carbon atoms or a heteroaryl group having 2 to 20 carbon atoms, n is an integer of 1 to 10, and has 1 to 10 The alkylene group having a carbon atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 15 carbon atoms, and a heteroaryl group having 2 to 20 carbon atoms can each be independently selected from the group consisting of nitro, One or more functional groups in the group consisting of cyano group and halogen group are substituted. [Chemical Formula 2]
Figure 02_image003

在化學式2中,Y1 至Y8 各自獨立地為硝基、氰基、氫原子、鹵素基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基或具有2至20個碳原子的雜芳基,R3 、R3 '、R4 及R4 '各自獨立地為氫原子、鹵素基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基或具有2至20個碳原子的雜芳基,m是1至10的整數,且具有1至6個碳原子的烷基、具有6至15個碳原子的芳基及具有2至20個碳原子的雜芳基可各自獨立地被選自由硝基、氰基及鹵素基組成的群組中的一或多個官能基取代。 [化學式3]

Figure 02_image005
In Chemical Formula 2, Y 1 to Y 8 are each independently a nitro group, a cyano group, a hydrogen atom, a halogen group, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 15 carbon atoms, or having 2 Heteroaryl groups of up to 20 carbon atoms, R 3 , R 3 ′, R 4 and R 4 ′ are each independently a hydrogen atom, a halogen group, an alkyl group having 1 to 6 carbon atoms, having 6 to 15 carbons Aromatic aryl group or heteroaryl group having 2 to 20 carbon atoms, m is an integer of 1 to 10, and an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 15 carbon atoms and having 2 The heteroaryl groups of up to 20 carbon atoms may each be independently substituted with one or more functional groups selected from the group consisting of nitro, cyano, and halogen groups. [Chemical Formula 3]
Figure 02_image005

在化學式3中,Z1 至Z4 各自獨立地為硝基、氰基、氫原子、鹵素基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基或具有2至20個碳原子的雜芳基,R5 、R5 '、R6 及R6 '各自獨立地為氫原子、鹵素基、具有1至6個碳原子的烷基、具有6至15個碳原子的芳基或具有2至20個碳原子的雜芳基,且具有1至6個碳原子的烷基、具有6至15個碳原子的芳基及具有2至20個碳原子的雜芳基可各自獨立地被選自由硝基、氰基及鹵素基組成的群組中的一或多個官能基取代。In Chemical Formula 3, Z 1 to Z 4 are each independently a nitro group, a cyano group, a hydrogen atom, a halogen group, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 15 carbon atoms, or having 2 Heteroaryl groups of up to 20 carbon atoms, R 5 , R 5 ′, R 6 and R 6 ′ are each independently a hydrogen atom, a halogen group, an alkyl group having 1 to 6 carbon atoms, and having 6 to 15 carbons Aromatic aryl groups or heteroaryl groups having 2 to 20 carbon atoms, and alkyl groups having 1 to 6 carbon atoms, aryl groups having 6 to 15 carbon atoms, and heteroaryl groups having 2 to 20 carbon atoms The groups may each be independently substituted with one or more functional groups selected from the group consisting of nitro, cyano, and halogen groups.

烷基是衍生自烷烴的單價官能基,且其實例包括直鏈、支鏈或環狀基團,例如甲基、乙基、丙基、異丁基、第二丁基、第三丁基、戊基、己基等。烷基中包含的所述一或多個氫原子可各自被取代基取代。The alkyl group is a monovalent functional group derived from an alkane, and examples thereof include linear, branched, or cyclic groups such as methyl, ethyl, propyl, isobutyl, second butyl, third butyl, Amyl, hexyl, etc. The one or more hydrogen atoms contained in the alkyl group may each be substituted with a substituent.

伸烷基是衍生自烷烴的二價官能基,且其實例包括直鏈、支鏈或環狀基團,例如伸甲基、伸乙基、伸丙基、伸異丁基、伸第二丁基、伸第三丁基、伸戊基、伸己基等。類似於烷基,伸烷基中包含的所述一或多個氫原子可各自被取代基取代。Alkyl groups are divalent functional groups derived from alkanes, and examples thereof include linear, branched, or cyclic groups, such as methyl groups, ethyl groups, propyl groups, isobutyl groups, and dibutyl groups. Radical, tertiary butyl, pentyl, hexyl, etc. Similar to the alkyl group, the one or more hydrogen atoms contained in the alkylene group may each be substituted with a substituent.

芳基是衍生自芳烴的單價官能基,其可為例如單環或多環基團。單環芳基的具體實例包括但不限於苯基、聯苯基、三聯苯基、二苯乙烯基等。多環芳基的實例包括但不限於萘基、蒽基、菲基、芘基、苝基、䓛基及芴基。類似於烷基,該些芳基的一或多個氫原子可各自被取代基取代。An aryl group is a monovalent functional group derived from an aromatic hydrocarbon, which may be, for example, a monocyclic or polycyclic group. Specific examples of monocyclic aryl groups include, but are not limited to, phenyl, biphenyl, terphenyl, distyryl, and the like. Examples of polycyclic aryl groups include, but are not limited to, naphthyl, anthracenyl, phenanthrenyl, pyrenyl, perylene, benzyl, and fluorenyl. Similar to alkyl groups, one or more hydrogen atoms of these aryl groups may each be substituted with a substituent.

雜芳基是含有O、N或S作為雜原子的雜環基團,且其碳數不受特別限制,但可為2至30。雜環基團的實例包括但不限於噻吩基、呋喃基、吡咯基、咪唑基、噻唑基、噁唑基、噁二唑基、三唑基、吡啶基、聯吡啶基、三嗪基、吖啶基、噠嗪基、喹啉基、異喹啉基、吲哚基、咔唑基、苯并噁唑基、苯并咪唑基、苯并噻唑基、苯并咔唑基、苯并噻吩基、二苯并噻吩基、苯并呋喃基、二苯并呋喃基等。類似於烷基,該些雜芳基的一或多個氫原子可各自被取代基取代。The heteroaryl group is a heterocyclic group containing O, N, or S as a hetero atom, and its carbon number is not particularly limited, but may be 2 to 30. Examples of heterocyclic groups include, but are not limited to, thienyl, furyl, pyrrolyl, imidazolyl, thiazolyl, oxazolyl, oxadiazolyl, triazolyl, pyridyl, bipyridyl, triazinyl, acryl Pyridinyl, pyridazinyl, quinolinyl, isoquinolinyl, indolyl, carbazolyl, benzoxazolyl, benzimidazolyl, benzothiazolyl, benzocarbazolyl, benzothienyl , Dibenzothienyl, benzofuranyl, dibenzofuranyl, etc. Similar to alkyl, one or more hydrogen atoms of these heteroaryl groups may each be substituted with a substituent.

術語「取代的」意謂鍵結至化合物的碳原子的氫原子變成另一官能基,且待取代的位置不受限制,只要所述位置是氫原子被取代的位置,即取代基可被取代的位置即可,且當二或更多個被取代時,所述二或更多個取代基可彼此相同或不同。The term "substituted" means that a hydrogen atom bonded to a carbon atom of a compound becomes another functional group, and the position to be substituted is not limited as long as the position is a position where a hydrogen atom is substituted, that is, the substituent can be substituted Is sufficient, and when two or more are substituted, the two or more substituents may be the same or different from each other.

更具體而言,化學式1可包括由以下化學式1-1表示的化合物。 [化學式1-1]

Figure 02_image007
More specifically, Chemical Formula 1 may include a compound represented by the following Chemical Formula 1-1. [Chemical Formula 1-1]
Figure 02_image007

在化學式1-1中,A、X1 至X8 、R1 、R1 '、R2 、R2 '及n具有與化學式1中所定義相同的含義。In Chemical Formula 1-1, A, X 1 to X 8 , R 1 , R 1 ′, R 2 , R 2 ′, and n have the same meanings as defined in Chemical Formula 1.

式1-1的具體實例包括4,4'-二胺基二苯基碸(在式1-1中,A是碸基,X1 至X8 、R1 、R1 '、R2 及R2 '各自獨立地為氫原子,且n是1)、雙(4-胺基苯基)甲酮(在式1-1中,A是羰基,X1 、X2 、R1 、R1 '、R2 及R2 '各自獨立地為氫原子,且n是1)、4,4'-(全氟丙烷-2,2-二基)二苯胺(在式1-1中,A是全氟丙烷-2,2-二基,X1 至X8 、R1 、R1 '、R2 及R2 '各自獨立地為氫原子且n是1)、4,4'-(2,2,2-三氟乙烷-1,1-二基)二苯胺(在式1-1中,A為2,2,2-三氟乙烷-1,1-二基,X1 至X8 、R1 、R1 '、R2 及R2 '各自獨立地為氫原子,且n是1)等。Specific examples of formula 1-1 include 4,4'-diaminodiphenyl sulfone (in formula 1-1, A is sulfhydryl, X 1 to X 8 , R 1 , R 1 ′, R 2 and R 2 'are each independently a hydrogen atom, and n is 1), bis (4-aminophenyl) methanone (formula 1-1, A is a carbonyl group, X 1, X 2, R 1, R 1' , R 2 and R 2 'are each independently a hydrogen atom, and n is 1), 4,4'-(perfluoropropane-2,2-diyl) diphenylamine (in formula 1-1, A is a full Fluoropropane-2,2-diyl, X 1 to X 8 , R 1 , R 1 ′, R 2 and R 2 ′ are each independently a hydrogen atom and n is 1), 4,4′-(2,2 ,2-trifluoroethane-1,1-diyl)diphenylamine (In formula 1-1, A is 2,2,2-trifluoroethane-1,1-diyl, X 1 to X 8 , R 1 , R 1 ′, R 2 and R 2 ′ are each independently a hydrogen atom, and n is 1) and the like.

此外,化學式2可包括由以下化學式2-1表示的化合物。 [化學式2-1]

Figure 02_image009
In addition, Chemical Formula 2 may include a compound represented by the following Chemical Formula 2-1. [Chemical Formula 2-1]
Figure 02_image009

在化學式2-1中,Y1 至Y8 、R3 、R3 '、R4 、R4 '及m具有與化學式2中所定義相同的含義。In Chemical Formula 2-1, Y 1 to Y 8 , R 3 , R 3 ′, R 4 , R 4 ′, and m have the same meanings as defined in Chemical Formula 2.

式2-1的具體實例包括2,2',3,3',5,5',6,6'-八氟聯苯-4,4'-二胺(在式2-1中,Y1 至Y8 是鹵素基,例如氟,R3 、R3 '、R4 及R4 '各自獨立地為氫原子,且m是1)、2,2'-雙(三氟甲基)聯苯-4,4'-二胺(其中Y2 及Y7 各自獨立地為三氟甲基,Y1 、Y3 、Y4 、Y5 、Y6 及Y8 為氫原子,R3 、R3 '、R4 及R4 '各自獨立地為氫原子,且m是1)等。Specific examples of formula 2-1 include 2,2',3,3',5,5',6,6'-octafluorobiphenyl-4,4'-diamine (in formula 2-1, Y 1 To Y 8 is a halogen group, such as fluorine, R 3 , R 3 ′, R 4 and R 4 ′ are each independently a hydrogen atom, and m is 1), 2,2′-bis(trifluoromethyl)biphenyl -4,4'-diamine (wherein Y 2 and Y 7 are each independently trifluoromethyl, Y 1 , Y 3 , Y 4 , Y 5 , Y 6 and Y 8 are hydrogen atoms, R 3 and R 3 ', R 4 and R 4 'are each independently a hydrogen atom, and m is 1) and so on.

此外,化學式3可包括由以下化學式3-1表示的化合物。 [化學式3-1]

Figure 02_image011
In addition, Chemical Formula 3 may include a compound represented by the following Chemical Formula 3-1. [Chemical Formula 3-1]
Figure 02_image011

在化學式3-1中,Z1 至Z4 、R5 、R5 '、R6 及R6 '具有與化學式3中所定義相同的含義。In Chemical Formula 3-1, Z 1 to Z 4 , R 5 , R 5 ′, R 6 and R 6 ′ have the same meaning as defined in Chemical Formula 3.

式3-1的具體實例包括2,3,5,6-四氟苯-1,4-二胺(在式3-1中,Z1 至Z4 是鹵素基,例如氟,且R5 、R5 '、R6 及R6 '各自獨立地為氫原子)等。Specific examples of Formula 3-1 include 2,3,5,6-tetrafluorobenzene-1,4-diamine (In Formula 3-1, Z 1 to Z 4 are halogen groups, such as fluorine, and R 5 , R 5 ', R 6 and R 6 'are each independently a hydrogen atom) and the like.

以胺化合物及樹脂組分的總重量(具體而言,熱固性樹脂及熱塑性樹脂的總量)計,胺化合物的含量可為5重量%至50重量%或10重量%至20重量%。若胺化合物的含量過度降低至小於5重量%,則可導致不固化。若胺化合物的含量過度增加至超過50重量%,則固化速率可被增加,使得熱固性樹脂組成物的流動性質可被降低,且此外使用熱固性樹脂組成物的金屬薄膜的機械性質可因未反應的胺化合物而被降低。Based on the total weight of the amine compound and the resin component (specifically, the total amount of the thermosetting resin and the thermoplastic resin), the content of the amine compound may be 5 to 50% by weight or 10 to 20% by weight. If the content of the amine compound is excessively reduced to less than 5% by weight, it may cause non-curing. If the content of the amine compound is excessively increased to more than 50% by weight, the curing rate may be increased, so that the flow properties of the thermosetting resin composition may be reduced, and further the mechanical properties of the metal thin film using the thermosetting resin composition may be due to unreacted The amine compound is lowered.

同時,根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物可包含熱固性樹脂。Meanwhile, the metal film-coated thermosetting resin composition according to an embodiment of the present invention may include a thermosetting resin.

熱固性樹脂可包括二環戊二烯型環氧樹脂及聯苯型環氧樹脂。具體而言,以100重量份的二環戊二烯型環氧樹脂計,聯苯型環氧樹脂的含量可小於100重量份、1重量份至90重量份、5重量份至80重量份、10重量份至70重量份或20重量份至50重量份。The thermosetting resin may include dicyclopentadiene type epoxy resin and biphenyl type epoxy resin. Specifically, based on 100 parts by weight of dicyclopentadiene-type epoxy resin, the content of biphenyl-type epoxy resin may be less than 100 parts by weight, 1 to 90 parts by weight, 5 to 80 parts by weight, 10 parts by weight to 70 parts by weight or 20 parts by weight to 50 parts by weight.

更具體而言,聯苯型環氧樹脂可為由以下化學式11表示的環氧樹脂,且二環戊二烯型環氧樹脂可為由以下化學式12表示的環氧樹脂。 [化學式11]

Figure 02_image013
More specifically, the biphenyl type epoxy resin may be an epoxy resin represented by the following Chemical Formula 11, and the dicyclopentadiene type epoxy resin may be an epoxy resin represented by the following Chemical Formula 12. [Chemical Formula 11]
Figure 02_image013

在化學式11中, n為0或1至50的整數。 [化學式12]

Figure 02_image015
In Chemical Formula 11, n is 0 or an integer of 1 to 50. [Chemical Formula 12]
Figure 02_image015

在化學式12中,n為0或1至50的整數。In Chemical Formula 12, n is 0 or an integer of 1 to 50.

二環戊二烯型環氧樹脂的具體實例可包括XD-1000(購自日本化藥公司(Nippon Kayaku)),且聯苯型環氧樹脂的具體實例可包括NC-3000H(購自日本化藥公司)。Specific examples of the dicyclopentadiene type epoxy resin may include XD-1000 (purchased from Nippon Kayaku), and specific examples of the biphenyl type epoxy resin may include NC-3000H (purchased from Nippon Kayaku) Pharmaceutical companies).

此外,熱固性樹脂可包括選自由雙馬來醯亞胺樹脂、氰酸酯樹脂及雙馬來醯亞胺-三嗪樹脂組成的群組中的一或多種樹脂。In addition, the thermosetting resin may include one or more resins selected from the group consisting of bismaleimide resin, cyanate ester resin, and bismaleimide-triazine resin.

作為雙馬來醯亞胺樹脂,可不加限制地使用塗覆金屬薄膜之熱固性樹脂組成物所常用的該些樹脂,且其類型不受限制。作為較佳實例,雙馬來醯亞胺樹脂可為選自由以下化學式13所表示的二苯基甲烷雙馬來醯亞胺樹脂、以下化學式14所表示的伸苯基型雙馬來醯亞胺樹脂、以下化學式15所表示的雙酚A型二苯醚雙馬來醯亞胺樹脂及以下化學式16所表示的二苯基甲烷型雙馬來醯亞胺樹脂與苯基甲烷型雙馬來醯亞胺樹脂的寡聚物組成的群組中的一或多種。 [化學式13]

Figure 02_image017
As the bismaleimide resin, those resins commonly used for thermosetting resin compositions coated with metal thin films can be used without limitation, and the types thereof are not limited. As a preferred example, the bismaleimide resin may be selected from diphenylmethane bismaleimide resin represented by the following chemical formula 13, phenylene type bismaleimide represented by the following chemical formula 14 Resin, bisphenol A type diphenyl ether bismaleimide resin represented by the following chemical formula 15 and diphenylmethane type bismaleimide resin represented by the following chemical formula 16 and phenylmethane type bismaleimide One or more of the group consisting of oligomers of imine resins. [Chemical Formula 13]
Figure 02_image017

在化學式13中, R1 及R2 各自獨立地為H、CH3 或C2 H5 。 [化學式14]

Figure 02_image019
[化學式15]
Figure 02_image021
[化學式16]
Figure 02_image023
In Chemical Formula 13, R 1 and R 2 are each independently H, CH 3 or C 2 H 5 . [Chemical Formula 14]
Figure 02_image019
[Chemical Formula 15]
Figure 02_image021
[Chemical Formula 16]
Figure 02_image023

在化學式16中, n為0或1至50的整數。In Chemical Formula 16, n is 0 or an integer from 1 to 50.

此外,氰酸酯系樹脂的具體實例包括氰酸酯樹脂,且可不加限制地使用塗覆金屬薄膜之熱固性樹脂組成物所常用的該些樹脂,並且其類型不受限制。In addition, specific examples of the cyanate ester-based resin include cyanate ester resins, and those resins commonly used for thermosetting resin compositions coated with metal thin films can be used without limitation, and the types thereof are not limited.

作為較佳實例,氰酸酯樹脂可為由以下化學式17表示的酚醛清漆型氰酸酯樹脂、由以下化學式18表示的二環戊二烯型氰酸酯樹脂、由以下化學式19表示的雙酚型氰酸酯樹脂及其部分三嗪化預聚物。該些樹脂可單獨使用或者以兩種或更多種類型的組合形式使用。 [化學式17]

Figure 02_image025
As a preferred example, the cyanate resin may be a novolac type cyanate resin represented by the following chemical formula 17, a dicyclopentadiene type cyanate resin represented by the following chemical formula 18, and a bisphenol represented by the following chemical formula 19 Type cyanate resin and its partially triazineated prepolymer. These resins may be used alone or in combination of two or more types. [Chemical Formula 17]
Figure 02_image025

在化學式17中, n為0或1至50的整數。 [化學式18]

Figure 02_image027
In Chemical Formula 17, n is 0 or an integer of 1 to 50. [Chemical Formula 18]
Figure 02_image027

在化學式18中, n為0或1至50的整數。 [化學式19]

Figure 02_image029
In Chemical Formula 18, n is 0 or an integer of 1 to 50. [Chemical Formula 19]
Figure 02_image029

在化學式19中, R是

Figure 02_image031
Figure 02_image033
。In Chemical Formula 19, R is
Figure 02_image031
or
Figure 02_image033
.

更具體而言,端視R的類型而定,化學式19的氰酸酯樹脂可分別為雙酚-A型氰酸酯樹脂、雙酚-E型氰酸酯樹脂、雙酚-F型氰酸酯樹脂或雙酚-M型氰酸酯樹脂。More specifically, depending on the type of R, the cyanate resin of Chemical Formula 19 may be bisphenol-A type cyanate resin, bisphenol-E type cyanate resin, and bisphenol-F type cyanate Ester resin or bisphenol-M type cyanate resin.

雙馬來醯亞胺樹脂可包括雙馬來醯亞胺-三嗪樹脂等。作為雙馬來醯亞胺-三嗪樹脂,可不加限制地使用塗覆金屬薄膜之熱固性樹脂組成物所常用的該些樹脂,並且其類型不受限制。雙馬來醯亞胺樹脂的較佳實例包括BMI-2300(購自大和化成公司(DAIWA KASEI))。The bismaleimide resin may include bismaleimide-triazine resin and the like. As the bismaleimide-triazine resin, those resins commonly used for thermosetting resin compositions coated with metal thin films can be used without limitation, and the types thereof are not limited. Preferred examples of the bismaleimide resin include BMI-2300 (purchased from DAIWA KASEI).

特別地,由於以100重量份的胺化合物計,根據本發明一個實施例的塗覆金屬薄膜之樹脂組成物包含400重量份或小於400重量份的量的熱固性樹脂,因此可防止熱固性樹脂的物理性質因以高含量充填的填料而改變,且在不受填料影響的情況下,誘導熱固性樹脂以足夠的水準均勻固化,由此提高最終製造產品的可靠性,提高例如韌性等機械性質,且充分降低玻璃轉變溫度。In particular, since the resin composition for coating a metal thin film according to an embodiment of the present invention contains the thermosetting resin in an amount of 400 parts by weight or less based on 100 parts by weight of the amine compound, the physical properties of the thermosetting resin can be prevented The properties are changed by fillers filled with a high content, and without being affected by the fillers, the thermosetting resin is induced to uniformly cure at a sufficient level, thereby improving the reliability of the final manufactured product, improving mechanical properties such as toughness, and sufficient Lower the glass transition temperature.

傳統而言,如在以100重量份的胺固化劑計包含400重量份或小於400重量份的量的熱固性樹脂的情況下那樣,添加相對過量的胺化合物會導致由於熱固性樹脂的過度固化而使流動性質及可模製性降低的問題。然而,即使當過量添加藉由包含上述吸電子基團(EWG)而具有降低的反應性的特定胺固化劑時,由於固化劑的反應性降低,熱固性樹脂的固化速率的快速增加亦可得到抑制。因此,塗覆金屬薄膜之樹脂組成物及由此獲得的金屬箔即使在長期儲存期間亦可表現出高流動性質,且具有優異的流動性質。Conventionally, as in the case where the thermosetting resin is included in an amount of 400 parts by weight or less based on 100 parts by weight of the amine curing agent, the addition of a relatively excessive amount of the amine compound may result in excessive curing of the thermosetting resin. The problem of reduced flow properties and moldability. However, even when excessively adding a specific amine curing agent having reduced reactivity by including the above electron withdrawing group (EWG), the rapid increase in the curing rate of the thermosetting resin can be suppressed due to the reduced reactivity of the curing agent . Therefore, the metal film-coated resin composition and the metal foil thus obtained can exhibit high flow properties even during long-term storage, and have excellent flow properties.

具體而言,以100重量份的胺固化劑計,根據本發明一個實施例的塗覆金屬薄膜之樹脂組成物可包含400重量份或小於400重量份、150重量份至400重量份、180重量份至300重量份、180重量份至290重量份、190重量份至290重量份或240重量份至260重量份的量的熱固性樹脂。當胺固化劑或熱固性樹脂是其兩種或更多種類型的混合物時,以100重量份的胺固化劑混合物計,熱固性樹脂混合物的含量亦可為400重量份或小於400重量份、150重量份至400重量份、180重量份至300重量份、180重量份至290重量份、190重量份至290重量份或240重量份至260重量份。Specifically, based on 100 parts by weight of the amine curing agent, the metal film-coated resin composition according to an embodiment of the present invention may include 400 parts by weight or less, from 150 parts by weight to 400 parts by weight, and 180 parts by weight The thermosetting resin in an amount of 1 part to 300 parts by weight, 180 parts by weight to 290 parts by weight, 190 parts by weight to 290 parts by weight, or 240 parts by weight to 260 parts by weight. When the amine curing agent or thermosetting resin is a mixture of two or more types thereof, based on 100 parts by weight of the amine curing agent mixture, the content of the thermosetting resin mixture may also be 400 parts by weight or less than 400 parts by weight, 150 parts by weight Parts to 400 parts by weight, 180 parts to 300 parts by weight, 180 parts to 290 parts by weight, 190 parts to 290 parts by weight, or 240 parts to 260 parts by weight.

若以100重量份的胺固化劑計,熱固性樹脂的含量過度增加至超過400重量份,則由於以高含量充填的填料的影響而使得熱固性樹脂難以均勻固化至足夠的水準。因此,最終製造的產品的可靠性可被劣化,且例如韌性等機械性質亦可被劣化。If the content of the thermosetting resin is excessively increased to more than 400 parts by weight based on 100 parts by weight of the amine curing agent, it is difficult to uniformly cure the thermosetting resin to a sufficient level due to the influence of the filler filled at a high content. Therefore, the reliability of the final manufactured product may be deteriorated, and mechanical properties such as toughness may also be deteriorated.

此外,根據本發明,以胺化合物及樹脂組分的總重量(具體而言,熱固性樹脂及熱塑性樹脂的總量)計,環氧樹脂的含量可為30重量%至80重量%,且雙馬來醯亞胺的含量可為1重量%至20重量%。較佳地,以胺化合物及樹脂組分的總重量(具體而言,熱固性樹脂及熱塑性樹脂的總量)計,環氧樹脂的含量可為35重量%至70重量%。此外,以胺化合物及樹脂組分的總重量(具體而言,熱固性樹脂及熱塑性樹脂的總量)計,雙馬來醯亞胺的含量可為1重量%至10重量%。In addition, according to the present invention, based on the total weight of the amine compound and the resin component (specifically, the total amount of the thermosetting resin and the thermoplastic resin), the content of the epoxy resin may be 30% to 80% by weight, and the double-horse The content of lemethyleneimine may be 1% to 20% by weight. Preferably, based on the total weight of the amine compound and the resin component (specifically, the total amount of the thermosetting resin and the thermoplastic resin), the content of the epoxy resin may be 35% to 70% by weight. In addition, based on the total weight of the amine compound and the resin component (specifically, the total amount of the thermosetting resin and the thermoplastic resin), the content of bismaleimide may be 1% to 10% by weight.

若環氧樹脂的用量小於30重量%,則存在難以實施高Tg的問題,且若環氧樹脂的用量大於80重量%,則存在流動性質劣化的問題。If the amount of the epoxy resin is less than 30% by weight, there is a problem that it is difficult to implement high Tg, and if the amount of the epoxy resin is more than 80% by weight, there is a problem that the flow properties deteriorate.

若雙馬來醯亞胺樹脂的用量小於1重量%,則存在無法達成所需物理性質的問題。若雙馬來醯亞胺樹脂的量超過20重量%,則存在許多未反應的基團,此可不利地影響例如耐化學性等性質。If the amount of bismaleimide resin is less than 1% by weight, there is a problem that the desired physical properties cannot be achieved. If the amount of bismaleimide resin exceeds 20% by weight, there are many unreacted groups, which may adversely affect properties such as chemical resistance.

同時,塗覆金屬薄膜之樹脂組成物可具有由以下數學方程式1計算的為1.4或大於1.4、1.4至2.5、1.45至2.5、1.45至2.1、1.45至1.8、1.49至1.75或1.6至1.7的當量比。 [數學方程式1] 當量比=胺化合物(固化劑)中包含的總活性氫當量重量/熱固性樹脂中包含的總可固化官能基當量重量Meanwhile, the resin composition coated with the metal thin film may have an equivalent weight of 1.4 or more, 1.4 to 2.5, 1.45 to 2.5, 1.45 to 2.1, 1.45 to 1.8, 1.49 to 1.75, or 1.6 to 1.7 calculated from the following mathematical equation 1 ratio. [Mathematical Equation 1] Equivalent ratio = total active hydrogen equivalent weight contained in amine compound (curing agent) / total curable functional group equivalent weight contained in thermosetting resin

更具體而言,在數學方程式1中,胺固化劑中包含的總活性氫當量重量意指藉由將胺固化劑的總重量(單位:克)除以胺固化劑的活性氫單位當量重量(克/當量)而獲得的值。More specifically, in the mathematical equation 1, the total active hydrogen equivalent weight contained in the amine curing agent means that the total weight (unit: grams) of the amine curing agent is divided by the active hydrogen equivalent weight of the amine curing agent ( G/equivalent).

當胺固化劑是其兩種或更多種類型的混合物時,藉由將每種化合物的重量(單位:克)除以活性氫單位當量重量(克/當量)來計算所述值,且使用藉由將除得值總計而獲得的值,可根據數學方程式1來確定胺固化劑中包含的總活性氫單位當量重量。When the amine curing agent is a mixture of two or more types thereof, the value is calculated by dividing the weight of each compound (unit: g) by the equivalent weight of active hydrogen unit (g/equivalent), and using The value obtained by summing the divided values can determine the unit equivalent weight of the total active hydrogen contained in the amine curing agent according to Mathematical Equation 1.

胺固化劑中包含的活性氫意指胺固化劑中存在的胺基(—NH2 )中包含的氫原子,且活性氫可藉由與熱固性樹脂的可固化官能基反應而形成固化結構。The active hydrogen contained in the amine curing agent means a hydrogen atom contained in the amine group (—NH 2 ) present in the amine curing agent, and the active hydrogen can form a cured structure by reacting with the curable functional group of the thermosetting resin.

此外,在數學方程式1中,熱固性樹脂中包含的總可固化官能基當量重量意指藉由將熱固性樹脂的總重量(單位:克)除以熱固性樹脂的可固化官能基當量重量(克/當量)獲得的值。In addition, in Mathematical Equation 1, the total equivalent weight of the curable functional group contained in the thermosetting resin means that the total weight (unit: g) of the thermosetting resin is divided by the equivalent weight of the curable functional group of the thermosetting resin (g/equivalent) ) The value obtained.

當熱固性樹脂是其兩種或更多種類型的混合物時,藉由將每種化合物的重量(單位:克)除以可固化官能基單位當量重量(克/當量)來計算所述值,且使用藉由將所述除得值總計而獲得的值,可根據數學方程式1確定熱固性樹脂中包含的總可固化官能基當量重量。When the thermosetting resin is a mixture of two or more types thereof, the value is calculated by dividing the weight of each compound (unit: gram) by the equivalent weight of the curable functional unit (gram/equivalent), and Using the value obtained by summing the divided values, the equivalent weight of the total curable functional group contained in the thermosetting resin can be determined according to Mathematical Equation 1.

熱固性樹脂中包含的可固化官能基意指藉由與胺固化劑的活性氫反應形成固化結構的官能基,且可固化官能基的類型可依據熱固性樹脂的類型而變化。The curable functional group included in the thermosetting resin means a functional group that forms a cured structure by reacting with active hydrogen of an amine curing agent, and the type of the curable functional group may vary according to the type of the thermosetting resin.

例如,當環氧樹脂用作熱固性樹脂時,環氧樹脂中包含的可固化官能基可為環氧基。當雙馬來醯亞胺樹脂用作熱固性樹脂時,雙馬來醯亞胺樹脂中包含的可固化官能基可為馬來醯亞胺基。For example, when an epoxy resin is used as the thermosetting resin, the curable functional group contained in the epoxy resin may be an epoxy group. When the bismaleimide resin is used as the thermosetting resin, the curable functional group contained in the bismaleimide resin may be a maleimide group.

亦即,塗覆金屬薄膜之樹脂組成物滿足由數學方程式1計算的為1.4或大於1.4的當量比的事實意謂胺固化劑是以此種水準來包含,以使得所有熱固性樹脂中包含的可固化官能基引起足夠的固化反應。因此,在塗覆金屬薄膜之樹脂組成物中,當由數學方程式1計算的當量比降低至小於1.4時,由於以高含量充填的填料的影響,熱固性樹脂難以均勻固化至足夠的水準。因此,存在最終製造的產品的可靠性可被劣化,且例如韌性等機械性質亦可被劣化的缺點。That is, the fact that the metal film-coated resin composition satisfies the equivalent ratio of 1.4 or greater calculated from Mathematical Equation 1 means that the amine curing agent is included at such a level that all thermosetting resins contained The curing functional group causes sufficient curing reaction. Therefore, in the resin composition coated with the metal thin film, when the equivalent ratio calculated by Mathematical Equation 1 is reduced to less than 1.4, it is difficult for the thermosetting resin to uniformly cure to a sufficient level due to the influence of the filler filled at a high content. Therefore, there is a disadvantage that the reliability of the final manufactured product may be deteriorated, and mechanical properties such as toughness may also be deteriorated.

同時,根據本發明一個實施例的塗覆金屬薄膜之樹脂組成物可包含熱塑性樹脂。Meanwhile, the metal film-coated resin composition according to an embodiment of the present invention may include a thermoplastic resin.

熱塑性樹脂具有在固化後增加韌性的效果且降低熱膨脹係數及彈性模數,由此用於減輕金屬薄膜的翹曲。熱塑性樹脂的具體實例包括(甲基)丙烯酸酯系聚合物。Thermoplastic resins have the effect of increasing toughness after curing and reducing the coefficient of thermal expansion and elastic modulus, thereby being used to reduce warpage of metal thin films. Specific examples of the thermoplastic resin include (meth)acrylate-based polymers.

(甲基)丙烯酸酯系聚合物的實例不受特別限制,且其實例可為含有衍生自(甲基)丙烯酸酯系單體的重複單元及衍生自(甲基)丙烯腈的重複單元的丙烯酸酯共聚物,或者含有衍生自丁二烯的重複單元的丙烯酸酯共聚物。例如,(甲基)丙烯酸酯系聚合物可為使用單體共聚而成的共聚物,所述單體例如為介於1重量%至40重量%範圍內(以整個單體的總重量計)的丙烯酸丁酯、丙烯酸乙酯、丙烯腈、甲基丙烯酸甲酯及甲基丙烯酸縮水甘油酯。Examples of the (meth)acrylate-based polymer are not particularly limited, and examples thereof may be acrylic acid containing a repeating unit derived from a (meth)acrylate-based monomer and a repeating unit derived from (meth)acrylonitrile An ester copolymer, or an acrylate copolymer containing repeating units derived from butadiene. For example, the (meth)acrylate-based polymer may be a copolymer copolymerized using monomers, for example, in the range of 1% to 40% by weight (based on the total weight of the entire monomer) Butyl acrylate, ethyl acrylate, acrylonitrile, methyl methacrylate and glycidyl methacrylate.

(甲基)丙烯酸酯系聚合物的重均分子量可為500,000至1,000,000。若(甲基)丙烯酸酯系聚合物的重量平均分子量太小,則固化後增加韌性以及降低熱膨脹係數及彈性模數的效果會降低,此在技術上可能是不利的。The (meth)acrylate-based polymer may have a weight average molecular weight of 500,000 to 1,000,000. If the weight-average molecular weight of the (meth)acrylate-based polymer is too small, the effect of increasing toughness and reducing the coefficient of thermal expansion and elastic modulus after curing will be reduced, which may be technically disadvantageous.

本文所用的重量平均分子量是指藉由凝膠滲透層析(gel permeation chromatography,GPC)方法量測的聚苯乙烯換算的重量平均分子量。在量測藉由GPC方法量測的聚苯乙烯換算的重量平均分子量的製程中,可使用偵測器及分析柱,例如眾所習知的分析設備及差示折射率偵測器,且可使用常用的溫度條件、溶劑及流速。量測條件的具體實例如下:使用配備有聚合物實驗室(Polymer Laboratories)PL凝膠(PLgel)MIX-B、即300毫米管柱的沃特世(Waters)PL-GPC220儀器,評價溫度為160℃,使用1,2,4-三氯苯作為溶劑,流速為1毫升/分鐘,且製備濃度為10毫克/10毫升的樣品,然後以200微升的量輸入,且Mw的值可使用由聚苯乙烯標準形成的校準曲線來確定。聚苯乙烯標準的分子量為9種,2000 / 10,000 / 30,000 / 70,000 / 200,000 / 700,000 / 2,000,000 / 4,000,000 / 10,000,000。The weight average molecular weight as used herein refers to the weight average molecular weight in terms of polystyrene measured by gel permeation chromatography (GPC) method. In the process of measuring the weight-average molecular weight in terms of polystyrene measured by the GPC method, a detector and an analytical column can be used, such as a well-known analytical device and a differential refractive index detector, and Use common temperature conditions, solvents and flow rates. Specific examples of the measurement conditions are as follows: Waters PL-GPC220 instrument equipped with Polymer Laboratories PL Gel (PLgel) MIX-B, that is, a 300 mm column is used, and the evaluation temperature is 160 ℃, using 1,2,4-trichlorobenzene as the solvent, a flow rate of 1 ml/min, and prepare a sample with a concentration of 10 mg/10 ml, and then enter the amount of 200 μl, and the value of Mw can be used by The calibration curve formed by the polystyrene standard is determined. The polystyrene standard molecular weight is 9 kinds, 2000 / 10,000 / 30,000 / 70,000 / 200,000 / 700,000 / 2,000,000 / 4,000,000 / 10,000,000.

熱塑性樹脂的較佳實例包括購自內加米化學工業有限公司(Negami Chemical Industrial Co., Ltd.)的帕拉克倫(PARACRON)KG-3015P。Preferred examples of the thermoplastic resin include PARACRON KG-3015P available from Negami Chemical Industrial Co., Ltd.

同時,以100重量份的胺化合物及熱固性樹脂的總量計,可包含40重量份至90重量份的量的熱塑性樹脂。較佳地,以100重量份的胺化合物及熱固性樹脂的總量計,可包含41重量份至80重量份、42重量份至70重量份或42.7重量份至67重量份的量的熱塑性樹脂。若熱塑性樹脂的含量少於40重量份,則存在樹脂的流動性質太高,且因此厚度偏差增加的問題。若熱塑性樹脂的含量超過90重量份,則存在流動性質太小,且因此圖案的填充性質劣化的問題。Meanwhile, based on the total amount of 100 parts by weight of the amine compound and the thermosetting resin, the thermoplastic resin may be included in an amount of 40 parts by weight to 90 parts by weight. Preferably, the thermoplastic resin may be included in an amount of 41 to 80 parts by weight, 42 to 70 parts by weight, or 42.7 to 67 parts by weight based on 100 parts by weight of the total amount of the amine compound and the thermosetting resin. If the content of the thermoplastic resin is less than 40 parts by weight, there is a problem that the fluidity of the resin is too high, and therefore the thickness deviation increases. If the content of the thermoplastic resin exceeds 90 parts by weight, there is a problem that the flow property is too small, and thus the filling property of the pattern deteriorates.

此外,根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物可包含無機填料。In addition, the metal film-coated thermosetting resin composition according to an embodiment of the present invention may include an inorganic filler.

作為無機填料,可不加限制地使用塗覆金屬薄膜之熱固性樹脂組成物所常用的該些無機填料,且其具體實例包括選自由二氧化矽、三氫氧化鋁、氫氧化鎂、氧化鉬、鉬酸鋅、硼酸鋅、錫酸鋅、氧化鋁、黏土、高嶺土、滑石、煅燒高嶺土、煅燒滑石、雲母、短玻璃纖維、細玻璃粉及中空玻璃組成的群組中的一種或多種。As the inorganic filler, those inorganic fillers commonly used in thermosetting resin compositions coated with metal films can be used without limitation, and specific examples thereof include materials selected from the group consisting of silicon dioxide, aluminum trihydroxide, magnesium hydroxide, molybdenum oxide, and molybdenum. One or more of the group consisting of zinc acid, zinc borate, zinc stannate, alumina, clay, kaolin, talc, calcined kaolin, calcined talc, mica, short glass fiber, fine glass powder, and insulating glass.

以100重量份的胺化合物及熱固性樹脂的總量計,塗覆金屬薄膜之熱固性樹脂組成物可包含200重量份至500重量份、205重量份至450重量份、210重量份至400重量份、210重量份至300重量份、210重量份至250重量份或210重量份至220重量份的量的無機填料。當無機填料的含量太小時,熱膨脹係數增大,且因此在回流製程中翹曲現象加劇,且印刷電路板的剛度降低。Based on the total amount of 100 parts by weight of the amine compound and the thermosetting resin, the metal film-coated thermosetting resin composition may include 200 to 500 parts by weight, 205 to 450 parts by weight, 210 to 400 parts by weight, An inorganic filler in an amount of 210 to 300 parts by weight, 210 to 250 parts by weight, or 210 to 220 parts by weight. When the content of the inorganic filler is too small, the coefficient of thermal expansion increases, and thus the warpage phenomenon intensifies during the reflow process, and the rigidity of the printed circuit board decreases.

此外,當使用表面處理的填料時,可藉由一起使用小尺寸的奈米顆粒尺寸及大尺寸的微粒尺寸來增加填充密度,因而增加填充速率。In addition, when using surface-treated fillers, the packing density can be increased by using the small-sized nanoparticle size and the large-sized particle size together, thereby increasing the filling rate.

無機填料可包括具有不同平均粒徑的兩種或更多種類型的無機填料。具體而言,所述兩種或更多種類型的無機填料中的至少一種可為平均粒徑為0.1微米至100微米的無機填料,且另一種可為平均粒徑為1奈米至90奈米的無機填料。The inorganic filler may include two or more types of inorganic fillers having different average particle diameters. Specifically, at least one of the two or more types of inorganic fillers may be an inorganic filler having an average particle diameter of 0.1 to 100 microns, and the other may be an average particle diameter of 1 nanometer to 90 nanometers Inorganic filler for rice.

以100重量份的平均粒徑為0.1微米至100微米的無機填料計,平均粒徑為1奈米至90奈米的無機填料的含量可為1重量份至30重量份。The content of the inorganic filler having an average particle diameter of 1 nm to 90 nm may be 1 to 30 parts by weight based on 100 parts by weight of the inorganic filler having an average particle diameter of 0.1 μm to 100 μm.

自提高防潮性及分散性的觀點看,無機填料可為用矽烷偶合劑進行表面處理的二氧化矽。From the viewpoint of improving moisture resistance and dispersibility, the inorganic filler may be silicon dioxide surface-treated with a silane coupling agent.

作為對無機填料進行表面處理的方法,可使用藉由使用矽烷偶合劑作為表面處理劑的乾式方法或濕式方法來處理二氧化矽顆粒的方法。例如,可使用以100重量份的二氧化矽顆粒計,0.01重量份至1重量份的量的矽烷偶合劑的濕式方法進行表面處理的二氧化矽。As a method of surface treatment of the inorganic filler, a method of treating silica particles by a dry method or a wet method using a silane coupling agent as a surface treatment agent can be used. For example, a silicon dioxide surface-treated with a wet method of a silane coupling agent in an amount of 0.01 parts by weight to 1 part by weight based on 100 parts by weight of silicon dioxide particles can be used.

矽烷偶合劑的具體實例包括胺基矽烷偶合劑,例如3-胺基丙基三乙氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷及N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷;環氧矽烷偶合劑,例如3-縮水甘油氧基丙基三甲氧基矽烷;乙烯基矽烷偶合劑,例如3-甲基丙烯醯氧基丙基三甲氧基矽烷;陽離子矽烷偶合劑,例如N-2-(N-乙烯基苄基胺基乙基)-3-胺基丙基三甲氧基矽烷鹽酸鹽;及苯基矽烷偶合劑。矽烷偶合劑可單獨使用,或者若需要,至少兩種矽烷偶合劑可組合起來使用。Specific examples of the silane coupling agent include aminosilane coupling agents, such as 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, and N-2-(aminoethyl Group)-3-aminopropyltrimethoxysilane; epoxy silane coupling agent, such as 3-glycidoxypropyl trimethoxysilane; vinyl silane coupling agent, such as 3-methacryloxypropyl Trimethoxysilane; cationic silane coupling agent, such as N-2-(N-vinylbenzylaminoethyl)-3-aminopropyltrimethoxysilane hydrochloride; and phenylsilane coupling agent. The silane coupling agent may be used alone, or if necessary, at least two silane coupling agents may be used in combination.

更具體而言,矽烷化合物可包括芳族胺基矽烷或(甲基)丙烯矽烷。作為平均粒徑為0.1微米至100微米的無機填料,可使用用芳族胺基矽烷處理的二氧化矽,且作為平均粒徑為1奈米至90奈米的無機填料,可使用用(甲基)丙烯矽烷處理的二氧化矽。用芳族胺基矽烷表面處理的二氧化矽的具體實例包括SC2050MTO(購自雅都瑪公司(Admatechs)),且(甲基)丙烯矽烷處理的二氧化矽的具體實例可包括AC4130Y(購自日產化學公司(Nissan Chemical))。(甲基)丙烯酸意謂包括丙烯酸或甲基丙烯酸。More specifically, the silane compound may include aromatic amine silane or (meth)acrylic silane. As the inorganic filler having an average particle diameter of 0.1 to 100 microns, silica dioxide treated with aromatic amine silane can be used, and as the inorganic filler having an average particle diameter of 1 nm to 90 nm, ( Base) propylene silane-treated silica. Specific examples of silicon dioxide surface-treated with aromatic amine silane include SC2050MTO (available from Admatechs), and specific examples of (meth)acrylic silane-treated silica may include AC4130Y (available from Nissan Chemical Company). (Meth)acrylic acid is meant to include acrylic acid or methacrylic acid.

根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物可藉由在需要時添加溶劑而用作溶液。若溶劑表現出對樹脂組分的良好溶解性,則其類型不受特別限制,且可使用醇、醚、酮、醯胺、芳族烴、酯、腈等。該些溶劑可單獨使用,或者可使用其兩種或更多種的混合溶劑。The thermosetting resin composition coated with a metal thin film according to an embodiment of the present invention can be used as a solution by adding a solvent when necessary. If the solvent exhibits good solubility in the resin component, its type is not particularly limited, and alcohols, ethers, ketones, amides, aromatic hydrocarbons, esters, nitriles, etc. can be used. These solvents may be used alone, or a mixed solvent of two or more thereof may be used.

此外,塗覆金屬薄膜之熱固性樹脂組成物可更包含各種聚合化合物,例如其他熱固性樹脂、熱塑性樹脂以及其寡聚物及彈性體以及其他阻燃劑化合物或添加劑,只要樹脂組成物的固有特性不受損害即可。該些化合物不受特別限制,只要其選自此項技術中常用的化合物即可。添加劑的實例包括紫外線吸收劑、抗氧化劑、光聚合起始劑、螢光增白劑、光增感劑、顏料、染料、增稠劑、潤滑劑、消泡劑、分散劑、流平劑及增白劑。所述組成物可藉由將該些添加劑混合來使用以與目的相匹配。In addition, the thermosetting resin composition coated with a metal film may further contain various polymer compounds, such as other thermosetting resins, thermoplastic resins, oligomers and elastomers thereof, and other flame retardant compounds or additives, as long as the inherent characteristics of the resin composition are not Just be damaged. These compounds are not particularly limited as long as they are selected from compounds commonly used in the art. Examples of additives include ultraviolet absorbers, antioxidants, photopolymerization initiators, fluorescent whitening agents, photosensitizers, pigments, dyes, thickeners, lubricants, defoamers, dispersants, leveling agents and Brightener. The composition can be used by mixing these additives to match the purpose.

其他熱固性樹脂的實例包括環氧樹脂。作為環氧樹脂,其類型不受限制,但可使用雙酚A型環氧樹脂、酚醛清漆型環氧樹脂、苯基芳烷基型環氧樹脂、四苯基乙烷型環氧樹脂、萘型環氧樹脂、其混合物等。Examples of other thermosetting resins include epoxy resins. As the epoxy resin, its type is not limited, but bisphenol A type epoxy resin, novolak type epoxy resin, phenyl aralkyl type epoxy resin, tetraphenylethane type epoxy resin, naphthalene can be used Type epoxy resin, its mixture, etc.

具體而言,環氧樹脂可包括選自由以下組成的群組中的一或多者:由以下化學式5表示的雙酚A型環氧樹脂、由以下化學式6表示的酚醛清漆型環氧樹脂、由以下化學式7表示的苯基芳烷基型環氧樹脂、由以下化學式8表示的四苯基乙烷型環氧樹脂以及由以下化學式9及化學式10表示的萘型環氧樹脂。 [化學式5]

Figure 02_image035
Specifically, the epoxy resin may include one or more selected from the group consisting of: a bisphenol A type epoxy resin represented by the following chemical formula 5, a novolac type epoxy resin represented by the following chemical formula 6, A phenylaralkyl type epoxy resin represented by the following chemical formula 7, a tetraphenylethane type epoxy resin represented by the following chemical formula 8, and a naphthalene type epoxy resin represented by the following chemical formula 9 and chemical formula 10. [Chemical Formula 5]
Figure 02_image035

在化學式5中, R是

Figure 02_image037
Figure 02_image039
,且 n為0或1至50的整數。In Chemical Formula 5, R is
Figure 02_image037
or
Figure 02_image039
, And n is 0 or an integer from 1 to 50.

更具體而言,端視R的類型而定,化學式5的環氧樹脂可分別為雙酚-A型環氧樹脂、雙酚-F型環氧樹脂、雙酚-M型環氧樹脂或雙酚-S型環氧樹脂。 [化學式6]

Figure 02_image041
More specifically, depending on the type of R, the epoxy resin of Chemical Formula 5 may be bisphenol-A type epoxy resin, bisphenol-F type epoxy resin, bisphenol-M type epoxy resin or bisphenol Phenol-S type epoxy resin. [Chemical Formula 6]
Figure 02_image041

在化學式6中, R為H或CH3 ,且 n為0或1至50的整數。In Chemical Formula 6, R is H or CH 3 , and n is 0 or an integer of 1 to 50.

更具體而言,端視R的類型而定,化學式6的酚醛清漆型環氧樹脂可分別為苯酚酚醛清漆型環氧樹脂或甲酚酚醛清漆型環氧樹脂。 [化學式7]

Figure 02_image043
[化學式8]
Figure 02_image045
[化學式9]
Figure 02_image047
[化學式10]
Figure 02_image049
More specifically, depending on the type of R, the novolak-type epoxy resin of Chemical Formula 6 may be a phenol novolak-type epoxy resin or a cresol novolak-type epoxy resin, respectively. [Chemical Formula 7]
Figure 02_image043
[Chemical Formula 8]
Figure 02_image045
[Chemical Formula 9]
Figure 02_image047
[Chemical Formula 10]
Figure 02_image049

同時,根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物可包含上述胺化合物,且可更包含除胺化合物之外的附加固化劑。Meanwhile, the metal film-coated thermosetting resin composition according to an embodiment of the present invention may include the above-mentioned amine compound, and may further include an additional curing agent other than the amine compound.

具有此種構型的根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物可滿足在120℃至180℃範圍內的流變儀最低黏度窗口中2000帕·秒或小於2000帕·秒的複數黏度條件。The thermosetting resin composition coated with a metal film according to an embodiment of the present invention having such a configuration can satisfy 2000 Pa·sec or less than 2000 Pa·sec in the minimum viscosity window of the rheometer in the range of 120℃ to 180℃ The complex viscosity conditions.

亦即,假設適合填充圖案的複數黏度為2000帕·秒或小於2000帕·秒,在本發明中提出的樹脂組成物的情況下,滿足黏度條件的溫度窗口寬至120℃至180℃。亦即,層合製程部分中的流動性質高,且因此在樹脂層合後不產生空的空間,並且圖案的填充性質是優異的。That is, assuming that the complex viscosity suitable for filling the pattern is 2000 Pa·s or less, in the case of the resin composition proposed in the present invention, the temperature window satisfying the viscosity conditions is as wide as 120°C to 180°C. That is, the flow property in the lamination process portion is high, and therefore no empty space is generated after resin lamination, and the filling property of the pattern is excellent.

由於根據本發明的塗覆金屬薄膜之熱固性樹脂組成物如上所述具有優異的樹脂流動性質,因此可在使用金屬薄膜製備或構建金屬薄膜或金屬層合物的製程期間確保流動性質,由此容易地填充精細圖案並提高薄膜的抗裂性。II. 樹脂塗覆之金屬薄膜 Since the metal film-coated thermosetting resin composition according to the present invention has excellent resin flow properties as described above, the flow properties can be ensured during the process of preparing or constructing a metal film or metal laminate using the metal film, thereby easily Fill fine patterns and improve the crack resistance of the film. II. Resin-coated metal film

根據本發明的另一實施例,可提供包括塗覆金屬薄膜之熱固性樹脂組成物的固化產物的樹脂塗覆之金屬薄膜。塗覆金屬薄膜之熱固性樹脂組成物的細節包括以上參考實施例闡述的細節。According to another embodiment of the present invention, a resin-coated metal film including a cured product of a metal film-coated thermosetting resin composition can be provided. The details of the metal film-coated thermosetting resin composition include the details explained above with reference to the examples.

具體而言,可提供一種包括以下之間的固化產物以及分散在固化產物之間的無機填料的樹脂塗覆之金屬薄膜:含有一或多個官能基的胺化合物,所述一或多個官能基選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組;熱固性樹脂;以及熱塑性樹脂。Specifically, a resin-coated metal thin film including a cured product and an inorganic filler dispersed between the cured products can be provided: an amine compound containing one or more functional groups, the one or more functional groups The group is selected from i) a sulfonyl group, a carbonyl group, a halogen group, an unsubstituted or substituted nitro group, a cyano group or a halogen group, an alkyl group having 1 to 20 carbon atoms, ii) an unsubstituted or substituted nitro group, a cyano group Aryl group having 6 to 20 carbon atoms substituted by a group or a halogen group, iii) heteroaryl group having 2 to 30 carbon atoms unsubstituted or substituted by a nitro, cyano or halogen group, and iv) without A group consisting of alkylene groups having 1 to 20 carbon atoms substituted or substituted by nitro, cyano or halogen groups; thermosetting resins; and thermoplastic resins.

如上所述,本發明可提供藉由將具有優異樹脂流動性質及圖案填充性質的樹脂組成物直接塗覆至金屬箔上的簡單方法而表現出優異熱及機械性質的樹脂塗覆之金屬薄膜。根據上述製程,可在金屬薄膜中形成包括填料的熱固性樹脂,且具體而言,填料可為填料均勻分散在塗覆金屬薄膜的樹脂上形成的固化產物中的形式。As described above, the present invention can provide a resin-coated metal thin film exhibiting excellent thermal and mechanical properties by a simple method of directly coating a resin composition having excellent resin flow properties and pattern filling properties onto metal foil. According to the above process, a thermosetting resin including a filler can be formed in the metal thin film, and specifically, the filler can be in a form in which the filler is uniformly dispersed in the cured product formed on the resin coating the metal thin film.

因此,分散在固化產物與固化產物之間的填料可藉由包括以下步驟的製程形成:將熱固性樹脂組成物塗覆至金屬薄膜上的步驟;以及將塗覆至金屬薄膜上的熱固性樹脂組成物固化的步驟。Therefore, the filler dispersed between the cured product and the cured product can be formed by a process including the steps of: applying the thermosetting resin composition to the metal thin film; and applying the thermosetting resin composition to the metal thin film Steps of curing.

根據本發明的一個實施例,樹脂塗覆之金屬薄膜可藉由簡單的方法製造,在所述方法中,將上述各組分混合以產生塗覆清漆,然後將塗覆清漆塗覆在金屬箔上,隨後進行固化及乾燥。According to an embodiment of the present invention, the resin-coated metal thin film can be manufactured by a simple method in which the above components are mixed to produce a coated varnish, which is then coated on the metal foil On, followed by curing and drying.

此外,在本發明中,對樹脂的固化反應進行調整以加長其中最低黏度保持在層合製程的溫度窗口內的窗口。In addition, in the present invention, the curing reaction of the resin is adjusted to lengthen the window where the lowest viscosity remains within the temperature window of the lamination process.

較佳地,固化可在180℃至250℃的溫度下執行1小時至4小時。Preferably, curing may be performed at a temperature of 180°C to 250°C for 1 hour to 4 hours.

此外,將塗覆金屬薄膜之熱固性樹脂組成物塗覆至金屬箔上的方法不受特別限制,且可使用此項技術中眾所習知的塗覆方法。In addition, the method of applying the metal film-coated thermosetting resin composition to the metal foil is not particularly limited, and a coating method known in the art may be used.

作為實例,可使用其中將塗覆金屬薄膜之熱固性樹脂組成物放置在塗覆裝置中的金屬箔上,且被塗覆有一定厚度的方法。作為塗覆裝置,可使用逗號塗覆機、刮刀塗覆機、唇式塗覆機、棒式塗覆機、擠壓塗覆機、逆向塗覆機、轉移輥塗覆機、凹版塗覆機、噴霧塗覆機等。As an example, a method in which a thermosetting resin composition coated with a metal thin film is placed on a metal foil in a coating device and is coated with a certain thickness can be used. As the coating device, a comma coater, a blade coater, a lip coater, a bar coater, an extrusion coater, a reverse coater, a transfer roll coater, a gravure coater can be used , Spray coating machine, etc.

此外,可使用載體膜來評價流動性質,且作為載體膜,可使用塑膠膜,例如聚對苯二甲酸乙二醇酯(polyethylene terephthalate,PET)膜、聚酯膜、聚醯亞胺膜、聚醯胺醯亞胺膜、聚丙烯膜、聚苯乙烯膜等。In addition, a carrier film can be used to evaluate the flow properties, and as a carrier film, a plastic film such as polyethylene terephthalate (PET) film, polyester film, polyimide film, poly Amidimide film, polypropylene film, polystyrene film, etc.

同時,用於塗覆的清漆可處於其中向熱固性樹脂組成物中添加溶劑的狀態。用於樹脂清漆的溶劑不受特別限制,只要其可與樹脂組分混合且具有良好的溶解性即可。其具體實例包括酮,例如丙酮、甲乙酮、甲基異丁基酮及環己酮;芳族烴,例如苯、甲苯及二甲苯;醯胺,例如二甲基甲醯胺及二甲基乙醯胺;脂肪醇,例如甲基溶纖劑及丁基溶纖劑等。Meanwhile, the varnish used for coating may be in a state in which a solvent is added to the thermosetting resin composition. The solvent used for the resin varnish is not particularly limited as long as it can be mixed with the resin component and has good solubility. Specific examples thereof include ketones, such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; aromatic hydrocarbons, such as benzene, toluene, and xylene; and amides, such as dimethylformamide and dimethylacetamide. Amine; fatty alcohols, such as methyl cellosolve and butyl cellosolve, etc.

固化產物可具有5微米至90微米、較佳地5微米至30微米的厚度。即使此種固化產物被薄薄地形成在金屬箔上,所述固化產物亦可被製作成表現出相對於金屬箔的優異的熱及機械性質。當固化產物的厚度增加或減少特定值時,在樹脂塗覆之金屬薄膜中量測的物理性質亦可改變特定值。The cured product may have a thickness of 5 to 90 microns, preferably 5 to 30 microns. Even if such a cured product is formed thinly on a metal foil, the cured product can be made to exhibit excellent thermal and mechanical properties relative to the metal foil. When the thickness of the cured product increases or decreases by a specific value, the physical properties measured in the resin-coated metal film can also change the specific value.

根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物的塗覆固化塗層具有220℃至240℃的玻璃轉變溫度(Tg)。The coating cured coating layer of the metal film-coated thermosetting resin composition according to an embodiment of the present invention has a glass transition temperature (Tg) of 220°C to 240°C.

根據本發明一個實施例的塗覆金屬薄膜之熱固性樹脂組成物的塗覆固化產物在縱向(machine direction,MD)方向上具有1%或大於1%、1%至10%、2%至5%、3%至4%或3.6%至3.8%的拉伸伸長率,所述拉伸伸長率是根據IPC-TM-650 (2.4.18.3)使用通用測試機(英斯特朗(Instron)3365)量測的。According to one embodiment of the present invention, the coating cured product of the metal film-coated thermosetting resin composition has 1% or more in the machine direction (MD) direction, 1% to 10%, 2% to 5% , 3% to 4% or 3.6% to 3.8% tensile elongation, the tensile elongation is based on IPC-TM-650 (2.4.18.3) using a universal testing machine (Instron (Instron) 3365) Measured.

亦即,作為用由單分子類型組成的樹脂組成物執行拉伸測試的結果,可觀察到當在相同厚度下比較時,斷裂處的伸長率好得多,由此確認到抗裂性是優異的。That is, as a result of performing a tensile test with a resin composition composed of a single molecule type, it can be observed that the elongation at break is much better when compared at the same thickness, thereby confirming that the crack resistance is excellent of.

因此,本發明可有助於提高半導體裝置的效能,乃因在相同厚度下,抗裂性優於由單分子類型組成的傳統樹脂塗覆的銅箔。Therefore, the present invention can help to improve the efficiency of semiconductor devices, because at the same thickness, the crack resistance is superior to the conventional resin-coated copper foil composed of a single molecule type.

金屬箔包括具有三層式結構的複合箔,所述三層式結構包含銅箔;鋁箔;鎳、鎳-磷、鎳-錫合金、鎳-鐵合金、鉛或鉛-錫合金作為中間層,且在其兩側上包含具有不同厚度的銅層;或者可使用具有其中鋁及銅箔相組合的兩層式結構的複合箔。The metal foil includes a composite foil having a three-layer structure including copper foil; aluminum foil; nickel, nickel-phosphorus, nickel-tin alloy, nickel-iron alloy, lead, or lead-tin alloy as an intermediate layer, and A copper layer having different thicknesses is included on both sides; or a composite foil having a two-layer structure in which aluminum and copper foil are combined may be used.

根據較佳實施例,用於本發明的金屬箔是銅箔或鋁箔,且可使用厚度約為2微米至200微米的金屬箔,但厚度約為2微米至35微米的金屬箔是較佳的。較佳地,銅箔被用作金屬箔。此外,根據本發明,可使用以下複合箔作為金屬箔:具有三層式結構的複合箔,所述三層式結構包含鎳、鎳-磷、鎳-錫合金、鎳-鐵合金、鉛、鉛-錫合金等作為中間層,且包含在其兩側上設置的0.5微米至15微米的銅層及10微米至300微米的銅層,或者具有兩層式結構的複合箔,在所述兩層式結構中鋁及銅箔相組合。III. 金屬包層層合物 According to a preferred embodiment, the metal foil used in the present invention is a copper foil or an aluminum foil, and a metal foil with a thickness of about 2 microns to 200 microns can be used, but a metal foil with a thickness of about 2 microns to 35 microns is preferred . Preferably, copper foil is used as the metal foil. In addition, according to the present invention, the following composite foil can be used as the metal foil: a composite foil having a three-layer structure including nickel, nickel-phosphorus, nickel-tin alloy, nickel-iron alloy, lead, and lead- A tin alloy or the like is used as an intermediate layer, and includes a copper layer of 0.5 μm to 15 μm and a copper layer of 10 μm to 300 μm provided on both sides thereof, or a composite foil having a two-layer structure in which the two-layer type Aluminum and copper foil are combined in the structure. III. Metal cladding laminate

根據本發明的又一實施例,提供一種包括其他實施例的樹脂塗覆之金屬薄膜的金屬包層層合物。樹脂塗覆之金屬薄膜的細節包括以上參考其他實施例闡述的該些細節。According to still another embodiment of the present invention, there is provided a metal clad laminate including the resin-coated metal thin film of other embodiments. The details of the resin-coated metal thin film include those explained above with reference to other embodiments.

具體而言,金屬包層層合物可為藉由層合在其他實施例中獲得的一或多片樹脂塗覆之金屬薄膜而獲得的金屬包層層合物。Specifically, the metal cladding laminate may be a metal cladding laminate obtained by laminating one or more resin-coated metal thin films obtained in other embodiments.

因此,本發明可用於在層合一或多片樹脂塗覆之金屬薄膜之後,製造雙面或多層式印刷電路板。在本發明中,可對金屬包層層合物進行電路處理以生產雙面或多層式印刷電路板,且可藉由在雙面或多層式印刷電路板的製造製程中常用的方法來實施電路處理。[ 有利效果 ] Therefore, the present invention can be used to manufacture double-sided or multi-layer printed circuit boards after laminating one or more resin-coated metal films. In the present invention, the metal clad laminate can be subjected to circuit processing to produce a double-sided or multilayer printed circuit board, and the circuit can be implemented by a method commonly used in the manufacturing process of double-sided or multilayer printed circuit boards deal with. [ Advantageous Effects ]

根據本發明,可提供具有優異的流動性質及改善的例如抗裂性及拉伸性質等機械性質的塗覆金屬薄膜之熱固性樹脂組成物以及樹脂塗覆之金屬薄膜及使用其之金屬包層層合物。According to the present invention, it is possible to provide a metal film-coated thermosetting resin composition having excellent flow properties and improved mechanical properties such as crack resistance and tensile properties, and a resin-coated metal film and a metal cladding layer using the same Compound.

在下文中,參考實例進一步詳細闡述本發明。然而,該些實例僅用於說明目的,且不旨在限制本發明的範圍。> 實例及比較例:製備塗覆金屬薄膜之熱固性樹脂組成物及樹脂塗覆之銅薄膜 > (1)製備塗覆金屬薄膜之熱固性樹脂組成物In the following, the invention is explained in further detail with reference to examples. However, these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. > Examples and comparative examples: Preparation of metal film-coated thermosetting resin composition and resin-coated copper film > (1) Preparation of metal film-coated thermosetting resin composition

根據下表1及表2中所示的組成,將每種組分加入至固體含量為40%的甲乙酮中並混合,然後在室溫下以400轉/分鐘(rpm)的速度攪拌一天。然後使用旋轉蒸發器執行黏度調整及消泡,以製備實例及比較例的塗覆金屬薄膜之樹脂組成物(樹脂清漆)。特別地,在實例中製備的樹脂組成物的具體組成如下表1所示,且在比較例中製備的樹脂組成物的具體組成如下表2所示。 (2)製備樹脂塗覆之銅箔According to the composition shown in Table 1 and Table 2 below, each component was added to methyl ethyl ketone with a solid content of 40% and mixed, and then stirred at a speed of 400 revolutions per minute (rpm) at room temperature for one day. Then, viscosity adjustment and defoaming were performed using a rotary evaporator to prepare metal film-coated resin compositions (resin varnishes) of Examples and Comparative Examples. In particular, the specific composition of the resin composition prepared in Examples is shown in Table 1 below, and the specific composition of the resin composition prepared in Comparative Examples is shown in Table 2 below. (2) Preparation of resin-coated copper foil

用逗號塗覆機(塗覆厚度:16微米)將實例及比較例的塗覆金屬薄膜之樹脂組成物塗覆至銅箔(厚度為2微米,由三井公司(Mitsui)製造)上,然後在220℃及35千克/平方公分的條件下固化100分鐘。然後,將其切割成17公分×15公分的尺寸,以製備樹脂塗覆的銅箔樣品。> 實驗例:量測塗覆金屬薄膜之樹脂組成物及樹脂塗覆之銅箔的物理性質 > Using a comma coater (coating thickness: 16 microns), the metal film-coated resin compositions of Examples and Comparative Examples were applied to copper foil (thickness of 2 microns, manufactured by Mitsui), and then Cure for 100 minutes at 220°C and 35 kg/cm2. Then, it was cut into a size of 17 cm×15 cm to prepare a resin-coated copper foil sample. > Experimental example: measuring the physical properties of the resin composition coated with metal film and the copper foil coated with resin >

藉由以下方法量測實例及比較例中獲得的塗覆金屬薄膜之樹脂組成物及樹脂塗覆的銅箔的物理性質,且結果示於下表1及表2中。1. 量測黏度及流動性質 (1)流變儀黏度The physical properties of the metal film-coated resin composition and the resin-coated copper foil obtained in Examples and Comparative Examples were measured by the following methods, and the results are shown in Tables 1 and 2 below. 1. Measure viscosity and flow properties (1) Rheometer viscosity

將實例1及比較例3的塗覆金屬薄膜之熱固性樹脂組成物塗覆至PET基板上,然後使用層合機層合以製備具有適當厚度的樣品,且量測流變儀黏度(根據溫度的黏度量測條件,升溫速率5°/分鐘,頻率:10赫茲)。 (2)電路圖案的填充性質The metal film-coated thermosetting resin compositions of Example 1 and Comparative Example 3 were applied to PET substrates, and then laminated using a laminator to prepare samples with appropriate thickness, and the viscosity of the rheometer (according to the temperature Viscosity measurement conditions, heating rate 5°/min, frequency: 10 Hz). (2) Filling properties of circuit patterns

使用銅包層層合物(copper clad laminate,CCL),所述銅包層層合物具有其中銅箔(厚度10微米,由三井公司製造)的總面積的約60%被蝕刻的圖案。將在實例或比較例中獲得的樹脂銅箔塗層樣品層合在其上,且根據以下準則來評價電路圖案的填充性質。 ○:沒有出現空隙或分層 X:出現空隙或分層2. 固化樹脂的物理性質 A copper clad laminate (CCL) having a pattern in which about 60% of the total area of the copper foil (thickness 10 μm, manufactured by Mitsui Corporation) was etched was used. The resin copper foil coating samples obtained in Examples or Comparative Examples were laminated thereon, and the filling properties of circuit patterns were evaluated according to the following criteria. ○: No voids or delamination X: No voids or delamination 2. Physical properties of cured resin

為了分析固化樹脂的物理性質,使用實例的所述兩個樹脂塗覆的銅箔來層合樹脂層以使其彼此面對,且藉由真空熱壓機在220℃及35千克/平方公分的條件下將固化執行100分鐘。In order to analyze the physical properties of the cured resin, the two resin-coated copper foils of the examples were used to laminate the resin layers so that they faced each other, and the vacuum hot press was used at 220°C and 35 kg/cm 2 Under conditions, curing will be performed for 100 minutes.

在實驗期間,藉由蝕刻來移除銅箔,且藉由以下方法來量測樹脂層的物理性質。 (1)玻璃轉變溫度(Tg)During the experiment, the copper foil was removed by etching, and the physical properties of the resin layer were measured by the following method. (1) Glass transition temperature (Tg)

藉由使用動態機械分析儀(dynamic mechanical analyzer,DMA)(TA儀器,Q800)在拉伸模式中在5℃/分鐘的升溫條件下自25℃至300℃執行量測,且tanδ的峰值溫度被記錄為玻璃轉變溫度。 (2)熱膨脹係數(coefficient of thermal expansion,CTE))By using a dynamic mechanical analyzer (DMA) (TA instrument, Q800) in the stretching mode, the measurement is performed from 25°C to 300°C under a temperature increase condition of 5°C/min, and the peak temperature of tanδ is Recorded as the glass transition temperature. (2) Coefficient of thermal expansion (CTE)

藉由使用TMA(TA儀器,Q400),以10℃/分鐘的升溫速率自30℃至260℃執行量測,然後將介於50℃至150℃範圍內的量測值記錄為熱膨脹係數。 (3)儲存模數By using TMA (TA instrument, Q400), the measurement is performed from 30°C to 260°C at a temperature increase rate of 10°C/min, and then the measurement value in the range of 50°C to 150°C is recorded as the thermal expansion coefficient. (3) Storage modulus

使用DMA(TA儀器,Q800)在拉伸模式中在5℃/分鐘的升溫條件下,自25℃至300℃量測儲存模數。 (4)拉伸伸長率The storage modulus was measured from 25°C to 300°C using DMA (TA instrument, Q800) in the stretching mode at a temperature increase of 5°C/min. (4) Tensile elongation

根據IPC-TM-650 (2.4.18.3),使用通用測試機(英斯特朗3365)來量測縱向方向上的拉伸伸長率。 [表1] 實例的塗覆金屬薄膜之熱固性樹脂組成物的組成(單位:克)

Figure 108133605-A0304-0001
[表2] 比較例的塗覆金屬薄膜之熱固性樹脂組成物的組成(單位:克)
Figure 108133605-A0304-0002
*環氧樹脂(日本化藥公司;環氧當量253克/當量)*NC-3000H:環氧樹脂(日本化藥公司;環氧當量290克/當量) *BMI-2300:雙馬來醯亞胺系樹脂(大和化成公司;馬來醯亞胺當量179克/當量) *DDS:4,4'-二胺基二苯基碸(活性氫當量62克/當量) *丙烯酸橡膠(Mw 800,000):帕拉克倫KG-3015P(內加米化工有限公司) *當量比:藉由以下數學方程式1計算。 [數學方程式1] 胺化合物對熱固性樹脂的當量比=(DDS的總環氧樹脂當量) / (XD-1000的總環氧樹脂當量 + NC-3000H的總環氧當量重量) + (BMI-2300的總馬來醯亞胺當量重量)According to IPC-TM-650 (2.4.18.3), a universal testing machine (Instron 3365) was used to measure the tensile elongation in the longitudinal direction. [Table 1] Composition of the thermosetting resin composition of the coated metal film of the example (unit: g)
Figure 108133605-A0304-0001
[Table 2] Composition of the thermosetting resin composition of the metal film-coated comparative example (unit: g)
Figure 108133605-A0304-0002
*Epoxy resin (Nippon Chemical Co., Ltd.; epoxy equivalent 253 g/equivalent) *NC-3000H: Epoxy resin (Japan Chemical Co., Ltd.; epoxy equivalent 290 g/equivalent) *BMI-2300: Shuangmalaya Amine-based resin (Daiwa Chemical Co., Ltd.; maleimide equivalent 179 g/equivalent) *DDS: 4,4'-diaminodiphenyl sulfone (active hydrogen equivalent 62 g/equivalent) *Acrylic rubber (Mw 800,000) : Paraclen KG-3015P (Negami Chemical Co., Ltd.) *Equivalent ratio: calculated by the following mathematical equation 1. [Mathematical Equation 1] Equivalent ratio of amine compound to thermosetting resin = (total epoxy resin equivalent of DDS) / (total epoxy resin equivalent of XD-1000 + total epoxy equivalent weight of NC-3000H) + (BMI-2300 (Equivalent weight of total maleimide)

在數學方程式1中,DDS的總活性氫當量重量是藉由將DDS的總重量(克)除以DDS的活性氫單位當量重量(62克/當量)獲得的值, X-1000的總環氧當量重量是藉由將X-1000的總重量(克)除以X-1000的環氧單位當量重量(253克/當量)獲得的值, NH-3000H的總環氧當量重量是藉由將NH-3000H的總重量(克)除以NH-3000H的環氧單位當量重量(290克/當量)獲得的值,且 BMI-2300的總馬來醯亞胺當量重量是藉由將BMI-2300的總重量(克)除以BMI-2300的馬來醯亞胺單位當量重量(179克/當量)獲得的值。In Mathematical Equation 1, the total active hydrogen equivalent weight of DDS is the value obtained by dividing the total weight of DDS (g) by the equivalent weight of active hydrogen unit of DDS (62 g/equivalent), The total epoxy equivalent weight of X-1000 is the value obtained by dividing the total weight (g) of X-1000 by the equivalent epoxy unit weight (253 g/equivalent) of X-1000, The total epoxy equivalent weight of NH-3000H is a value obtained by dividing the total weight (g) of NH-3000H by the equivalent epoxy unit weight of NH-3000H (290 g/equivalent), and The total equivalent weight of maleimide of BMI-2300 is a value obtained by dividing the total weight (grams) of BMI-2300 by the equivalent weight of maleimide of BMI-2300 (179 g/equivalent).

參見上表1及表2,確認到在本發明的實例的情況下,包含具有吸電子基團(EWG)的胺化合物的樹脂塗覆的銅箔具有230℃至235℃的玻璃轉變溫度,且在120℃至180℃的溫度範圍內表現出2000帕·秒或小於2000帕·秒的複數黏度,同時具有21 ppm/℃或小於21 ppm/℃的熱膨脹係數,因此具有電路圖案的優異填充性質。Referring to Tables 1 and 2 above, it is confirmed that in the case of the examples of the present invention, the resin-coated copper foil containing an amine compound having an electron-withdrawing group (EWG) has a glass transition temperature of 230°C to 235°C, and It exhibits a complex viscosity of 2000 Pa·s or less in the temperature range of 120°C to 180°C, and has a thermal expansion coefficient of 21 ppm/°C or less than 21 ppm/°C, and therefore has excellent filling properties of circuit patterns .

相比之下,在比較例3的情況下,由於添加了過量的熱塑性樹脂,因此不存在複數黏度顯現為2000帕·秒或小於2000帕·秒的溫度窗口,且電路圖案的填充性質亦非常差。In contrast, in the case of Comparative Example 3, since an excessive amount of thermoplastic resin was added, there was no temperature window in which the complex viscosity appeared to be 2000 Pa·s or less, and the filling property of the circuit pattern was also very difference.

另一方面,在實例的情況下,拉伸伸長率被量測為高達3.6%至3.8%,且抗裂性優異,而在不添加熱塑性樹脂的比較例1及添加過少量的熱塑性樹脂的比較例2的情況下,拉伸伸長率分別為0.4%及0.9%,此相較於實例而言非常低。On the other hand, in the case of the example, the tensile elongation was measured as high as 3.6% to 3.8%, and it was excellent in crack resistance, while in Comparative Example 1 where no thermoplastic resin was added and comparison with a small amount of thermoplastic resin added In the case of Example 2, the tensile elongation is 0.4% and 0.9%, respectively, which is very low compared to the example.

無。no.

圖1示出實例1及比較例3的根據溫度的流變儀黏度圖。FIG. 1 shows temperature-dependent rheometer viscosity charts of Example 1 and Comparative Example 3. FIG.

無。no.

Claims (15)

一種塗覆金屬薄膜之熱固性樹脂組成物,包含: 含有一或多個官能基的胺化合物,所述一或多個官能基選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組; 熱固性樹脂; 熱塑性樹脂;以及 無機填料, 其中以100重量份的所述胺化合物及所述熱固性樹脂的總量計,包含40重量份至90重量份的量的所述熱塑性樹脂,且 其中所述熱固性樹脂組成物在120℃至180℃的範圍內具有2000帕·秒或小於2000帕·秒的複數黏度。A thermosetting resin composition coated with a metal film, comprising: An amine compound containing one or more functional groups selected from the group consisting of i) a sulfonyl group, a carbonyl group, a halogen group, unsubstituted or substituted by a nitro group, a cyano group or a halogen group, having 1 to 20 Alkyl group with 2 carbon atoms, ii) aryl group having 6 to 20 carbon atoms unsubstituted or substituted with halogen group, iii) unsubstituted or substituted with nitro, cyano or halogen group having 2 to 30 A heteroaryl group of 1 carbon atom and iv) a group consisting of an alkylene group having 1 to 20 carbon atoms which is unsubstituted or substituted by a nitro, cyano or halogen group; Thermosetting resin; Thermoplastic resin; and Inorganic fillers, Wherein the thermoplastic resin is included in an amount of 40 parts by weight to 90 parts by weight based on 100 parts by weight of the total amount of the amine compound and the thermosetting resin, and Wherein the thermosetting resin composition has a complex viscosity of 2000 Pa·s or less in the range of 120°C to 180°C. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述熱固性樹脂包括二環戊二烯型環氧樹脂及聯苯型環氧樹脂。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The thermosetting resin includes dicyclopentadiene type epoxy resin and biphenyl type epoxy resin. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 以100重量份的所述二環戊二烯型環氧樹脂計,所述聯苯型環氧樹脂的含量小於100重量份。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein Based on 100 parts by weight of the dicyclopentadiene-type epoxy resin, the content of the biphenyl-type epoxy resin is less than 100 parts by weight. 如申請專利範圍第2項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述熱固性樹脂更包括選自由雙馬來醯亞胺樹脂、氰酸酯樹脂及雙馬來醯亞胺-三嗪樹脂組成的群組中的一或多種樹脂。The thermosetting resin composition coated with a metal film as described in item 2 of the scope of patent application, in which The thermosetting resin further includes one or more resins selected from the group consisting of bismaleimide resin, cyanate resin, and bismaleimide-triazine resin. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 以100重量份的所述胺化合物計,包含400重量份或小於400重量份的量的所述熱固性樹脂。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The thermosetting resin is included in an amount of 400 parts by weight or less based on 100 parts by weight of the amine compound. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 由以下數學方程式1計算的當量比為1.4或大於1.4: [數學方程式1] 當量比=所述胺化合物中包含的總活性氫當量重量/所述熱固性樹脂中包含的總可固化官能基當量重量。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The equivalent ratio calculated by the following mathematical equation 1 is 1.4 or greater: [Mathematical Equation 1] Equivalent ratio = total active hydrogen equivalent weight contained in the amine compound / total curable functional group equivalent weight contained in the thermosetting resin. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述胺化合物包括具有2至5個胺基的芳族胺化合物。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The amine compound includes an aromatic amine compound having 2 to 5 amine groups. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述熱固性樹脂包括(甲基)丙烯酸酯系聚合物。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The thermosetting resin includes a (meth)acrylate polymer. 如申請專利範圍第8項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述(甲基)丙烯酸酯系聚合物是包含衍生自(甲基)丙烯酸酯系單體的重複單元及衍生自(甲基)丙烯腈的重複單元的丙烯酸酯共聚物;或者包含衍生自丁二烯的重複單元的丙烯酸酯共聚物。The thermosetting resin composition coated with a metal thin film as described in item 8 of the patent scope, wherein The (meth)acrylate-based polymer is an acrylate copolymer containing repeating units derived from (meth)acrylate-based monomers and repeating units derived from (meth)acrylonitrile; Acrylate copolymer of repeating units of diene. 如申請專利範圍第8項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述(甲基)丙烯酸酯系聚合物的重均分子量為500,000至1,000,000。The thermosetting resin composition coated with a metal thin film as described in item 8 of the patent scope, wherein The (meth)acrylate-based polymer has a weight average molecular weight of 500,000 to 1,000,000. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 以100重量份的所述胺化合物及所述熱固性樹脂的總量計,包含200重量份至500重量份的量的所述無機填料。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The inorganic filler is included in an amount of 200 parts by weight to 500 parts by weight based on 100 parts by weight of the total amount of the amine compound and the thermosetting resin. 如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物,其中 所述無機填料包括具有不同平均粒徑的兩種或更多種類型的無機填料,且 所述兩種或更多種類型的無機填料中的至少一種是平均粒徑為0.1微米至100微米的無機填料,且另一種是平均粒徑為1奈米至90奈米的無機填料。The thermosetting resin composition coated with a metal thin film as described in item 1 of the patent scope, wherein The inorganic filler includes two or more types of inorganic fillers having different average particle diameters, and At least one of the two or more types of inorganic fillers is an inorganic filler with an average particle diameter of 0.1 to 100 microns, and the other is an inorganic filler with an average particle diameter of 1 to 90 nanometers. 一種樹脂塗覆之金屬薄膜,包括如申請專利範圍第1項所述的塗覆金屬薄膜之熱固性樹脂組成物的固化產物。A resin-coated metal film, including the cured product of the metal film-coated thermosetting resin composition as described in item 1 of the patent application. 一種樹脂塗覆之金屬薄膜,包括 含有一或多個官能基的胺化合物,所述一或多個官能基選自由i)碸基、羰基、鹵素基、未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的烷基、ii)未經取代或被硝基、氰基或鹵素基取代的具有6至20個碳原子的芳基、iii)未經取代或被硝基、氰基或鹵素基取代的具有2至30個碳原子的雜芳基以及iv)未經取代或被硝基、氰基或鹵素基取代的具有1至20個碳原子的伸烷基組成的群組;熱固性樹脂;及熱塑性樹脂之間的固化產物,以及 分散在所述固化產物之間的無機填料。A resin-coated metal film, including An amine compound containing one or more functional groups selected from the group consisting of i) a sulfonyl group, a carbonyl group, a halogen group, an unsubstituted or substituted by a nitro group, a cyano group or a halogen group having 1 to 20 Alkyl group with 2 carbon atoms, ii) unsubstituted or substituted with nitro, cyano or halogen groups having 6 to 20 carbon atoms, iii) unsubstituted or substituted with nitro, cyano or halogen groups Substituted heteroaryl groups having 2 to 30 carbon atoms and iv) unsubstituted or substituted by nitro, cyano or halogen groups having 1 to 20 carbon atom alkylene groups; thermosetting resins; And the cured product between the thermoplastic resin, and Inorganic filler dispersed between the cured products. 一種金屬包層層合物,包括如申請專利範圍第13項或第14項所述的樹脂塗覆之金屬薄膜。A metal-clad laminate comprising a resin-coated metal film as described in item 13 or item 14 of the patent application.
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