TW202016031A - Method for manufacturing glass article - Google Patents
Method for manufacturing glass article Download PDFInfo
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- TW202016031A TW202016031A TW108122064A TW108122064A TW202016031A TW 202016031 A TW202016031 A TW 202016031A TW 108122064 A TW108122064 A TW 108122064A TW 108122064 A TW108122064 A TW 108122064A TW 202016031 A TW202016031 A TW 202016031A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
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Abstract
Description
本發明是有關於一種玻璃物品的製造方法,該玻璃物品的製造方法包括:使用玻璃熔解爐連續生成成為玻璃物品的原料的熔融玻璃的步驟;以及將玻璃熔解爐啟動至可執行該步驟的狀態的步驟。The present invention relates to a method of manufacturing a glass article. The method of manufacturing a glass article includes: a step of continuously generating molten glass as a raw material of a glass article using a glass melting furnace; and starting the glass melting furnace to a state where the step can be performed A step of.
眾所周知,以玻璃板、玻璃管、玻璃纖維等為代表的玻璃物品是藉由將使玻璃原料熔解而生成的熔融玻璃成形為規定的形狀來製造。此處,在專利文獻1中揭示了使用玻璃熔解爐連續生成熔融玻璃的方法的一例。As is well known, glass articles represented by glass plates, glass tubes, glass fibers, and the like are manufactured by forming molten glass produced by melting glass raw materials into a predetermined shape. Here,
在該文獻所揭示的方法中,一邊藉由電極對貯存於玻璃熔解爐內的熔融玻璃進行通電加熱,一邊使連續供給到熔融玻璃上的玻璃原料熔解而連續生成新的熔融玻璃,並且使熔融玻璃自玻璃熔解爐的流出口流出到爐外。 [現有技術文獻] [專利文獻]In the method disclosed in this document, while the molten glass stored in the glass melting furnace is electrically heated by an electrode, the glass raw material continuously supplied to the molten glass is melted to continuously generate new molten glass, and the molten Glass flows out of the furnace from the outflow of the glass melting furnace. [Prior Art Literature] [Patent Literature]
專利文獻1:日本專利特開2003-183031號公報Patent Document 1: Japanese Patent Laid-Open No. 2003-183031
[發明所欲解決之課題] 且說,在使玻璃熔解爐運轉時,需要將爐啟動到可連續生成熔融玻璃的狀態。作為啟動爐的形態的一例,可列舉使用使天然氣等氣體燃料與空氣混合並燃燒的空氣燃燒器的形態。[Problems to be solved by the invention] In addition, when the glass melting furnace is operated, it is necessary to start the furnace to a state where molten glass can be continuously produced. As an example of the form of the start-up furnace, an form of using an air burner in which a gas fuel such as natural gas is mixed with air and burned can be cited.
在該形態中,首先藉由空氣燃燒器的火力使玻璃熔解爐內的溫度從常溫上升。而且,當爐內的溫度上升至能夠使玻璃原料熔解的溫度(以下,表述為可熔解的溫度)時,開始向爐內供給玻璃原料。伴隨於此,使玻璃原料熔解,將熔融玻璃貯存在爐內。最後,藉由電極開始對貯存在爐內的熔融玻璃進行通電加熱。In this form, first, the temperature in the glass melting furnace is raised from normal temperature by the firepower of the air burner. Then, when the temperature in the furnace rises to a temperature at which the glass raw material can be melted (hereinafter, expressed as a meltable temperature), the supply of glass raw material into the furnace is started. Along with this, the glass raw material is melted and the molten glass is stored in the furnace. Finally, the molten glass stored in the furnace is electrically heated by the electrode.
然而,在所述形態的玻璃熔解爐的啟動中,於在爐中欲生成的熔融玻璃為可熔解溫度高的玻璃的情況下,例如為無鹼玻璃的情況下,存在下述問題。However, when the glass melting furnace of the above-mentioned form is started, when the molten glass to be produced in the furnace is glass with a high melting temperature, for example, when it is alkali-free glass, there are the following problems.
即,該情況下,當然需要向爐內供給無鹼玻璃用的玻璃原料(以下,表述為無鹼玻璃原料)。而且,該無鹼玻璃原料與其他玻璃原料相比,具有可熔解溫度高的性質。由於該情況,空氣燃燒器的火力存在無法使爐內的溫度穩定地上升到無鹼玻璃原料的可熔解溫度,無法使無鹼玻璃原料充分熔解的不良情況。That is, in this case, of course, it is necessary to supply glass raw materials for alkali-free glass (hereinafter, expressed as alkali-free glass raw materials) into the furnace. Furthermore, this alkali-free glass raw material has a property of having a higher melting temperature than other glass raw materials. Due to this situation, there is a disadvantage that the firepower of the air burner cannot stably raise the temperature in the furnace to the melting temperature of the alkali-free glass raw material, and the alkali-free glass raw material cannot be sufficiently melted.
因此,作為針對所述不良情況的對策,設想使用火力更高的氧氣燃燒器(使氣體燃料與氧氣混合而燃燒的燃燒器)來代替空氣燃燒器。於使用該氧氣燃燒器的情況下,能夠使爐內的溫度穩定地上升到無鹼玻璃原料的可熔解溫度。但是,另一方面,於使爐內的溫度從常溫上升時,爐壁被局部加熱,存在構成爐壁的耐火物(磚)因熱應力而破損的情況。Therefore, as a countermeasure against the above-mentioned problems, it is conceivable to use an oxygen burner (burner that mixes gaseous fuel with oxygen and burns) with higher thermal power instead of the air burner. When this oxygen burner is used, the temperature in the furnace can be stably raised to the melting temperature of the alkali-free glass raw material. However, on the other hand, when the temperature in the furnace is increased from normal temperature, the furnace wall is locally heated, and the refractory (brick) constituting the furnace wall may be damaged due to thermal stress.
如此,現狀是使用氧氣燃燒器代替空氣燃燒器的情況無法成為針對所述不良情況的有效對策,需要採取用於使玻璃熔解爐適當啟動的新對策。鑑於所述情況而提出的本發明的技術課題在於,於製造玻璃物品時,在使用玻璃熔解爐連續生成由可熔解溫度高的玻璃構成的熔融玻璃時,能夠進行爐的適當啟動。 [解決課題之手段]As such, the current situation is that the case of using an oxygen burner instead of an air burner cannot be an effective countermeasure against the above-mentioned disadvantages, and a new countermeasure for appropriately starting the glass melting furnace needs to be taken. The technical problem of the present invention proposed in view of the above circumstances is that when a glass melting furnace is used to continuously produce molten glass composed of glass having a high melting temperature when a glass article is manufactured, the furnace can be properly started. [Means to solve the problem]
用以解決所述課題的本發明為一種玻璃物品的製造方法,包括:連續生成步驟,一邊對貯存於爐壁為耐火物的玻璃熔解爐內的熔融玻璃進行通電加熱,一邊使連續供給到熔融玻璃上的玻璃原料熔解而連續生成新的熔融玻璃,並且使熔融玻璃自玻璃熔解爐的流出口流出到爐外;以及啟動步驟,使玻璃熔解爐啟動至可執行連續生成步驟的狀態,所述玻璃物品的製造方法的特徵在於,啟動步驟包括:第一升溫步驟,藉由空氣燃燒器使玻璃熔解爐內的溫度從常溫上升;以及第二升溫步驟,於第一升溫步驟的開始後藉由氧氣燃燒器使玻璃熔解爐內的溫度上升。The present invention for solving the above-mentioned problems is a method for manufacturing a glass article, including a continuous production step of continuously supplying molten glass while energizing and heating molten glass stored in a glass melting furnace whose furnace wall is a refractory The glass raw material on the glass is melted to continuously generate new molten glass, and the molten glass flows out of the outflow port of the glass melting furnace to the outside of the furnace; and the starting step is to start the glass melting furnace to a state where the continuous generating step can be performed, said The method of manufacturing a glass article is characterized in that the starting step includes: a first temperature increasing step, which raises the temperature in the glass melting furnace from an ordinary temperature by an air burner; and a second temperature increasing step, after the start of the first temperature increasing step, The oxygen burner raises the temperature in the glass melting furnace.
在本方法中的啟動步驟中,於藉由空氣燃燒器使玻璃熔解爐內的溫度從常溫上升的第一升溫步驟開始後,進行藉由氧氣燃燒器使爐內的溫度上升的第二升溫步驟。藉此,能夠保護構成爐壁的耐火物不受由熱應力引起的破損的影響,並且能夠使爐內的溫度穩定地上升到玻璃原料的可熔解溫度。再者,能夠保護耐火物不受破損的影響的原因在於,藉由利用氧氣燃燒器對利用空氣燃燒器預先加熱的狀態的爐內進行加熱,能夠避免爐壁的局部加熱。據此,根據本方法,於製造玻璃物品時,在使用玻璃熔解爐連續生成由可熔解溫度高的玻璃構成的熔融玻璃時,可實現爐的適當啟動。In the start-up step in this method, after the first temperature-increasing step for raising the temperature in the glass melting furnace from the normal temperature by the air burner, a second temperature-increasing step for raising the temperature in the furnace by the oxygen burner is performed . With this, the refractory constituting the furnace wall can be protected from damage due to thermal stress, and the temperature in the furnace can be stably raised to the melting temperature of the glass raw material. In addition, the reason why the refractory can be protected from damage is that, by using an oxygen burner to heat the inside of the furnace pre-heated by the air burner, local heating of the furnace wall can be avoided. According to this, according to this method, when a glass melting furnace is used to continuously produce a molten glass composed of glass having a high melting temperature when manufacturing a glass article, an appropriate start of the furnace can be achieved.
所述方法中,較佳為玻璃原料為無鹼玻璃原料。In the above method, the glass raw material is preferably an alkali-free glass raw material.
由於無鹼玻璃原料的可熔解溫度高,因此所述效果變得顯著。Since the melting temperature of the alkali-free glass raw material is high, the effect becomes remarkable.
所述方法中,較佳為啟動步驟進一步包括:原料供給開始步驟,開始向玻璃熔解爐內供給玻璃原料;以及通電加熱開始步驟,使供給的玻璃原料熔解,開始對貯存的熔融玻璃進行通電加熱。In the method, it is preferable that the starting step further includes: a raw material supply starting step to start supplying glass raw materials into the glass melting furnace; and an energized heating start step to melt the supplied glass raw material to start energized heating of the stored molten glass .
可使在原料供給開始步驟後供給的玻璃原料確實地熔解並貯存在爐內,因此可確實地進行通電加熱開始步驟,可確實地開始貯存的熔融玻璃的通電加熱。藉此,可進行更適當的爐的啟動。Since the glass raw material supplied after the raw material supply start step can be surely melted and stored in the furnace, the energization heating start step can be reliably performed, and the stored molten glass can be surely started to be energized heating. With this, the furnace can be started more appropriately.
所述方法中,較佳為於第二升溫步驟開始後,在玻璃熔解爐內貯存的熔融玻璃的電阻率低於耐火物的電阻率後,進行通電加熱開始步驟。In the above method, it is preferable that after the start of the second temperature raising step, the resistivity of the molten glass stored in the glass melting furnace is lower than the resistivity of the refractory, and then the energization heating start step is performed.
如此,於耐火物中而非作為通電加熱的對象的熔融玻璃中流通電流,可準確地排除耐火物損傷的可能性。In this way, the possibility of damaging the refractory can be accurately ruled out by passing an electric current through the refractory instead of the molten glass that is the object of energized heating.
所述方法中,耐火物較佳為包含電阻率於1400℃下為800 Ω·cm以上的耐火物。In the above method, the refractory preferably includes a refractory having a resistivity of 800 Ω·cm or more at 1400°C.
如此,藉由含有電阻率足夠高的耐火物,於通電加熱開始步驟後,相較於耐火物(爐壁)而言更容易於熔融玻璃中流通電流,因此於排除耐火物損傷的可能性的方面變得有利。In this way, by containing a refractory material with a sufficiently high electrical resistivity, it is easier to circulate current through the molten glass than the refractory material (furnace wall) after the start step of energized heating, thus eliminating the possibility of refractory damage The aspect becomes favorable.
所述方法中,熔融玻璃的電阻率較佳為於1400℃下未滿800 Ω·cm。In the above method, the electrical resistivity of the molten glass is preferably less than 800 Ω·cm at 1400°C.
如此,於通電加熱開始步驟後,熔融玻璃的電阻率與耐火物(爐壁)的電阻率相比確實地降低,因此於排除耐火物(爐壁)損傷的可能性方面變得更有利。In this way, after the start of the energization heating, the electrical resistivity of the molten glass is surely reduced compared to the electrical resistivity of the refractory (furnace wall), and thus it is more advantageous in eliminating the possibility of damage to the refractory (furnace wall).
所述方法中,較佳為於第二升溫步驟開始後,在玻璃熔解爐內的溫度上升至能夠使玻璃原料熔解的溫度(可熔解溫度)後,進行原料供給開始步驟。In the above method, it is preferable to perform the raw material supply start step after the temperature in the glass melting furnace rises to a temperature (meltable temperature) at which the glass raw material can be melted after the second temperature raising step is started.
如此,於原料供給開始步驟後供給的玻璃原料在供給後立即開始熔解,因此可準確地避免玻璃原料中所含的成分在該原料熔解前揮發而消失的事態的發生。In this way, since the glass raw material supplied after the raw material supply start step starts melting immediately after the supply, it is possible to accurately prevent the components contained in the glass raw material from volatilizing and disappearing before the raw material is melted.
所述方法中,較佳為於第二升溫步驟開始後,使空氣燃燒器停止。In the above method, it is preferable to stop the air burner after the second temperature increase step is started.
如此,關於與氧氣燃燒器相比火力大幅降低、於使爐內的溫度上升的方面貢獻度低的空氣燃燒器,藉由使其在第二升溫步驟開始後停止,能夠避免玻璃物品的製造成本不當地增加。In this way, for an air burner that has a significantly lower firepower than an oxygen burner and has a low contribution to increasing the temperature in the furnace, by stopping it after the start of the second heating step, the manufacturing cost of glass articles can be avoided Improperly increased.
所述方法中,在連續生成步驟中,較佳為僅利用通電加熱來加熱熔融玻璃。In the above method, in the continuous generation step, it is preferable to heat the molten glass only by energized heating.
如此,與併用燃燒器的燃燒的情況相比,玻璃熔解爐內的環境乾燥。因此,可防止環境中的水分溶入到熔融玻璃中,可減少所得的玻璃物品的β-OH值。藉此,能夠降低加熱所得的玻璃物品時的壓實,可獲得適合於顯示器用的玻璃基板的玻璃物品。 [發明的效果]In this way, the environment in the glass melting furnace is dry compared with the case of burning with a combined burner. Therefore, the moisture in the environment can be prevented from dissolving into the molten glass, and the β-OH value of the resulting glass article can be reduced. Thereby, the compaction at the time of heating the obtained glass article can be reduced, and the glass article suitable for the glass substrate for displays can be obtained. [Effect of invention]
根據本發明,於製造玻璃物品時,在使用玻璃熔解爐連續生成由可熔解溫度高的玻璃構成的熔融玻璃時,能夠進行爐的適當啟動。According to the present invention, when manufacturing a glass article, when a glass melting furnace is used to continuously generate molten glass composed of glass having a high melting temperature, the furnace can be properly started.
以下,參照附圖對本發明的實施方式的玻璃物品的製造方法進行說明。Hereinafter, a method of manufacturing a glass article according to an embodiment of the present invention will be described with reference to the drawings.
圖1及圖2表示在玻璃熔解爐1(以下簡述為爐1)中執行連續生成步驟的態樣。FIGS. 1 and 2 show a state where a continuous generation step is performed in a glass melting furnace 1 (hereinafter simply referred to as furnace 1 ).
在連續生成步驟中,在爐1內(熔融玻璃)的溫度維持在作業溫度(例如1450℃~1550℃)的狀態下,一邊藉由電極3對貯存在爐1內的熔融玻璃2進行通電加熱,一邊使連續供給到熔融玻璃2的表面2a上的無鹼玻璃原料4依次熔解,連續生成新的熔融玻璃2,並且使熔融玻璃2自流出口5流出到爐1外。在該連續生成步驟中,僅利用電極3的通電加熱來加熱熔融玻璃2。In the continuous production step, while the temperature in the furnace 1 (molten glass) is maintained at the operating temperature (for example, 1450°C to 1550°C), the
在連續生成步驟中生成的由無鹼玻璃構成的熔融玻璃2被送到包括成形步驟等的下游側步驟,經過在下游側步驟中使熔融玻璃2成形等過程,製造玻璃物品(例如玻璃板、玻璃管、玻璃纖維等)。The
此處,所謂「無鹼玻璃」是指實質不含鹼成分(鹼金屬氧化物)的玻璃,具體而言,是指鹼成分的重量比為3000 ppm以下的玻璃。再者,鹼成分的重量比較佳為1000 ppm以下,更佳為500 ppm以下,最佳為300 ppm以下。另外,本實施方式中,由無鹼玻璃構成的熔融玻璃2的電阻率於1400℃下未滿800 Ω·cm。Here, the “alkali-free glass” refers to glass that does not substantially contain an alkali component (alkali metal oxide), and specifically refers to glass having a weight ratio of the alkali component of 3000 ppm or less. Furthermore, the weight of the alkali component is preferably 1000 ppm or less, more preferably 500 ppm or less, and most preferably 300 ppm or less. In this embodiment, the specific resistance of the
本實施方式中使用的爐1具有俯視呈矩形的剖面形狀。該爐1具有位於爐1內的無鹼玻璃原料4的流動方向T的上游端的前壁1a、位於下游端的後壁1b、一對側壁1c、1d、頂壁1e及底壁1f。爐壁1a~爐壁1f中,配置有電極3的底壁1f包含在1400℃下的電阻率為800 Ω·cm以上的高電阻耐火物(例如高氧化鋯電鑄耐火磚或緻密鋯石煅燒磚瓦)。本實施方式的底壁1f進一步含有耐腐蝕性優異的高耐腐蝕性耐火物(例如氧化鋯系電鑄耐火磚)。高耐腐蝕性耐火物以圍繞電極3的方式配置,高電阻耐火物配置在高耐腐蝕性耐火物相互間。高電阻耐火物更佳為於1400℃下的電阻率為1000 Ω·cm以上。另一方面,就防止耐火物所需的成本增大的觀點而言,較佳為高電阻耐火物於1400℃下的電阻率為50000 Ω·cm以下。再者,高電阻耐火物只要配置成可防止電流在底壁1f整體中流動即可,不限定於本實施方式的配置。The
在前壁1a上並列地配置有多台(在本實施方式中為三台)用於將無鹼玻璃原料4供給到爐1內的螺旋進料器6。各螺旋進料器6無間隙地插入形成於前壁1a的開口部1aa。再者,在從螺旋進料器6供給的無鹼玻璃原料4中,添加氧化錫作為澄清劑。A plurality of (three in this embodiment)
此處,在本實施方式中,在無鹼玻璃原料4的供給中使用了螺旋進料器6,但亦可使用螺旋進料器6以外的加料機。作為加料機的一例,亦可使用振動進料器或推料機、毯式加料機等。就提高爐1內的密閉性的觀點而言,較佳為使用螺旋進料器6或振動進料器。另外,在本實施方式中,使用了多台螺旋進料器6,但螺旋進料器6的數量亦可僅為一台。Here, in this embodiment, the
在後壁1b上配置有用於使熔融玻璃2流出的流出口5。An
在側壁1c與側壁1d上分別配置有由一台空氣燃燒器7與一台氧氣燃燒器8成對構成的燃燒器對9,在本實施方式中,在側壁1c上配置有三對燃燒器對9,在側壁1d上配置有兩對燃燒器對9。再者,在本實施方式中,將空氣燃燒器7與氧氣燃燒器8成對配置,但空氣燃燒器7與氧氣燃燒器8的數量亦可不同。另外,空氣燃燒器7及氧氣燃燒器8亦可配置於頂壁1e上。在本實施方式的連續生成步驟的執行中,在合計五對燃燒器對9的每一個中,空氣燃燒器7與氧氣燃燒器8兩者均成為停止運轉的狀態,但在連續生成步驟的執行中,亦可使空氣燃燒器7及/或氧氣燃燒器8運轉。On the
空氣燃燒器7是使天然氣等氣體燃料與空氣混合而燃燒的燃燒器。與此相對,氧氣燃燒器8是使氣體燃料與氧氣混合並燃燒的燃燒器。The
如圖2中雙點劃線所示,兩燃燒器7、8可分別從側壁1c(側壁1d)側向相對的側壁1d(側壁1c)側噴射火焰7a、8a。再者,氧氣燃燒器8的火力比空氣燃燒器7的火力大。另一方面,空氣燃燒器7噴射的火焰7a在俯視下比氧氣燃燒器8噴射的火焰8a寬。再者,在本實施方式中,空氣燃燒器7可在使運轉停止的狀態下從側壁1c(側壁1d)拆下。氧氣燃燒器8亦可在停止運轉的狀態下從側壁1c(側壁1d)拆下。As shown by the two-dot chain line in FIG. 2, the two
配置在底壁1f上的電極3形成為棒狀。該電極3可在從底壁1f進出爐1內的進出位置(在圖1中電極3所處的位置)與從爐1內退避的退避位置(在後面提到的圖3中電極3所處的位置)之間移動。該電極3例如由鉬構成。The
在連續生成步驟的執行中,藉由位於進出位置並處於浸漬於爐1內的熔融玻璃2的狀態的電極3對熔融玻璃2進行加熱。藉由調節施加在該電極3上的電壓,可調節由電極3產生的能量(賦予熔融玻璃2的熱能)。而且,隨著電極3對熔融玻璃2進行加熱,熔融玻璃2的表面2a上的無鹼玻璃原料4被間接地加熱而熔解。藉此,依次生成新的熔融玻璃2。In the execution of the continuous generation step, the
此處,在本實施方式中,利用棒狀的電極3對熔融玻璃2進行加熱,但除了棒狀的電極3之外,或者代替棒狀的電極3,亦可藉由分別配置在一對側壁1c、1d上的板狀的電極或塊狀的電極對熔融玻璃2進行加熱。Here, in the present embodiment, the
在本實施方式中,在將爐1啟動到可執行所述連續生成步驟的狀態時,執行下述啟動步驟。In this embodiment, when the
在啟動步驟中,進行第一升溫步驟(圖3)、第二升溫步驟(圖4)、原料供給開始步驟(圖5)及通電加熱開始步驟(圖7),其中,第一升溫步驟是藉由空氣燃燒器7使爐1內的溫度從常溫(特別是不冷卻或不加熱的溫度,例如20±15℃)上升的步驟,第二升溫步驟是藉由氧氣燃燒器8使爐1內的溫度上升的步驟,原料供給開始步驟是開始向爐1內供給無鹼玻璃原料4的步驟,通電加熱開始步驟是使無鹼玻璃原料4熔解而使貯存的熔融玻璃2的通電加熱開始的步驟。In the startup step, the first temperature increase step (Figure 3), the second temperature increase step (Figure 4), the raw material supply start step (Figure 5), and the energization heating start step (Figure 7), where the first temperature increase step is The step of raising the temperature in the
首先,作為用於執行啟動步驟的準備,在第一升溫步驟開始前,如圖3所示,使電極3位於退避位置,然後利用載置於爐1的底壁1f上的第一玻璃板10覆蓋電極3的上方。如此,藉由第一玻璃板10保護電極3。由該第一玻璃板10覆蓋電極3的狀態持續到第一玻璃板10隨著爐1內的溫度的上升而熔解為止。藉此,防止爐1內的氣體與電極3的接觸,盡可能地避免電極3的氧化。再者,形成於第一玻璃板10與電極3的相互間的空間由形成為塊狀的多個玻璃(省略圖示)填充。First, as preparations for performing the start-up step, before the first temperature-raising step is started, as shown in FIG. 3, the
此處,在本實施方式中,在隔開電極3與爐1內時,利用第一玻璃板10覆蓋電極3的上方,但不限於此。代替第一玻璃板10,例如亦可利用玻璃屑覆蓋電極3的上方。第一玻璃板10及玻璃屑較佳為使用包含無鹼玻璃的玻璃板及玻璃屑。Here, in the present embodiment, when the
進而,在第一升溫步驟開始前,利用第二玻璃板11覆蓋流出口5。如此,藉由第二玻璃板11將流出口5與爐1內隔開。該流出口5與爐1內被隔開的狀態持續到第二玻璃板11隨著爐1內的溫度的上升而熔解為止。藉此,在爐1內與流出口5之間防止氧氣等氣體的往來,盡可能地避免流出口5所含的鉑的氧化。第二玻璃板11較佳為使用包含無鹼玻璃的玻璃板。Furthermore, before the start of the first temperature increase step, the
此處,在本實施方式中,在第一升溫步驟開始前,利用第一玻璃板10覆蓋電極3的上方,並且利用第二玻璃板11覆蓋流出口5,但不限於此,亦可在第一升溫步驟開始時進行該些操作。Here, in the present embodiment, before the start of the first temperature raising step, the
如上所述,執行啟動步驟的準備完成後,接著,如圖3所示,藉由使空氣燃燒器7運轉而噴射火焰7a,開始第一升溫步驟。再者,在本實施方式中,在第一升溫步驟開始時,不開始向爐1內供給無鹼玻璃原料4,除了所述第一玻璃板10及第二玻璃板11以外,成為在爐1內不存在熔融玻璃2及無鹼玻璃原料4的狀態。As described above, after the preparation for performing the start-up step is completed, then, as shown in FIG. 3, the
在第一升溫步驟開始後,當爐1內的溫度(頂壁1e的環境溫度)上升到700℃~900℃的範圍內的任意溫度時,進行從第一升溫步驟向第二升溫步驟的切換。例如,依次停止空氣燃燒器7的運轉,並且依次開始氧氣燃燒器8的運轉。以最初的氧氣燃燒器8的運轉開始為第二升溫步驟的開始。After the start of the first temperature raising step, when the temperature in the furnace 1 (the ambient temperature of the top wall 1e) rises to any temperature within the range of 700°C to 900°C, the switching from the first temperature raising step to the second temperature raising step is performed . For example, the operation of the
從第一升溫步驟向第二升溫步驟切換後,爐1內的溫度上升至可使無鹼玻璃原料4熔解的溫度(以下,表述為可熔解溫度)時,如圖5所示,藉由使螺旋進料器6運轉而開始向爐1內供給無鹼玻璃原料4,從而進行原料供給開始步驟。無鹼玻璃原料4的一部分或全部亦可為玻璃屑。After switching from the first heating step to the second heating step, when the temperature in the
再者,原料供給開始步驟只要爐1內的溫度上升至可熔解溫度,則亦可與從第一升溫步驟向第二升溫步驟的切換結束同時進行。另一方面,亦可在爐1內的溫度上升至可熔解溫度之前的任意時間點進行原料供給開始步驟。但是,就避免無鹼玻璃原料4中所含的成分在該原料4熔解前揮發而消失的可能性的觀點而言,較佳為在爐1內的溫度上升至可熔解溫度後進行原料供給開始步驟。In addition, the raw material supply start step may be performed simultaneously with the end of the switching from the first temperature increase step to the second temperature increase step as long as the temperature in the
在原料供給開始步驟後,如圖6所示,供給到爐1內的無鹼玻璃原料4依次熔解,在爐1內貯存熔融玻璃2。藉此,在爐1內熔融玻璃2的表面2a的高度位置逐漸上升。再者,如圖6中雙點劃線所示,將爐1內與電極3隔開的第一玻璃板10、以及將爐1內與流出口5隔開的第二玻璃板11隨著爐1內的溫度的上升而依次熔解。After the raw material supply start step, as shown in FIG. 6, the alkali-free glass
而且,在熔融玻璃2的表面2a的高度位置到達預定的基準位置之後,並且,隨著爐1內的溫度的上升,熔融玻璃2的電阻率低於構成各爐壁1a~爐壁1f的耐火物的電阻率之後,如圖7所示,使電極3從退避位置移動到進出位置。而且,藉由對電極3施加電壓來進行通電加熱開始步驟。此時的爐1內(熔融玻璃)的溫度例如為1300℃~1600℃的範圍內。再者,所謂「熔融玻璃的電阻率低於耐火物的電阻率」是指爐內溫度下的熔融玻璃的電阻率低於爐內溫度下的耐火物的電阻率的狀態。Moreover, after the height position of the
然後,如圖8所示,當熔融玻璃2的表面2a的高度位置到達執行連續生成步驟時的位置,並且爐1內的溫度在操作溫度下變得大致均勻時,為了維持爐1內的溫度,依次停止氧氣燃燒器8的運轉。當所有的氧氣燃燒器8停止運轉時,啟動步驟結束。然後,在爐1中開始執行連續生成步驟。Then, as shown in FIG. 8, when the height position of the
以下,對本發明的實施方式的玻璃物品的製造方法的主要作用、效果進行說明。Hereinafter, the main operation and effect of the method of manufacturing a glass article according to the embodiment of the present invention will be described.
所述玻璃物品的製造方法中,在啟動步驟中,於藉由空氣燃燒器7使爐1內的溫度從常溫上升的第一升溫步驟開始後,進行藉由氧氣燃燒器8使爐1內的溫度上升的第二升溫步驟。藉此,能夠保護構成各爐壁1a~爐壁1f的耐火物不受由熱應力引起的破損的影響,並且能夠使爐1內的溫度穩定地上升到無鹼玻璃原料4的可熔解溫度。藉由所述作用,可使在原料供給開始步驟後供給的無鹼玻璃原料4確實地熔解並貯存在爐1內,因此亦可確實地進行通電加熱開始步驟。其結果,於製造玻璃物品時,在使用爐1連續生成由無鹼玻璃構成的熔融玻璃2時,能夠進行爐1的適當啟動。In the manufacturing method of the glass article, in the start-up step, after the first temperature-increasing step in which the temperature in the
再者,本發明不限定於所述實施方式的結構,亦不限定於所述作用效果。本發明可在不脫離本發明的主旨的範圍內進行各種變更。In addition, the present invention is not limited to the structure of the above-mentioned embodiment, nor is it limited to the above-mentioned effect. The present invention can be variously modified without departing from the gist of the present invention.
所述實施方式中,玻璃原料為無鹼玻璃原料,但亦可使用其他可熔解溫度高的玻璃原料。例如玻璃原料的可熔解溫度可為900℃以上,較佳為1000℃以上,更佳為1100℃以上。作為所述玻璃原料,例如可採用鋁矽酸鹽玻璃的玻璃原料或鈉鈣玻璃的玻璃原料。In the above embodiment, the glass raw material is an alkali-free glass raw material, but other glass raw materials with a high melting temperature can also be used. For example, the melting temperature of the glass raw material may be above 900°C, preferably above 1000°C, and more preferably above 1100°C. As the glass raw material, for example, glass raw material of aluminosilicate glass or glass raw material of soda lime glass can be used.
所述實施方式中,熔融玻璃的電阻率於1400℃下未滿800 Ω·cm,但不限制於此。於1400℃下的熔融玻璃的電阻率例如可為2000 Ω·cm以下,較佳為未滿800 Ω·cm。In the above embodiment, the specific resistance of the molten glass is less than 800 Ω·cm at 1400°C, but it is not limited thereto. The resistivity of the molten glass at 1400°C may be, for example, 2000 Ω·cm or less, and preferably less than 800 Ω·cm.
1:玻璃熔解爐
1a:前壁
1aa:開口部
1b:後壁
1c、1d:側壁
1e:頂壁
1f:底壁
2:熔融玻璃
2a:熔融玻璃的表面
3:電極
4:無鹼玻璃原料
5:流出口
6:螺旋進料器
7:空氣燃燒器
7a、8a:火焰
8:氧氣燃燒器
9:燃燒器對
10:第一玻璃板
11:第二玻璃板
T:流動方向1: glass melting furnace
1a: front wall
1aa: opening
1b:
圖1是表示本發明的實施方式的玻璃物品的製造方法中的連續生成步驟的縱剖剖面圖。 圖2是表示本發明的實施方式的玻璃物品的製造方法中的連續生成步驟的橫剖平面圖。 圖3是表示本發明的實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖4是表示本發明的實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖5是表示本發明的實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖6是表示本發明的實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖7是表示本發明的實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖8是表示本發明的實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。FIG. 1 is a longitudinal cross-sectional view showing a continuous generation step in a method of manufacturing a glass article according to an embodiment of the present invention. 2 is a cross-sectional plan view showing a continuous generation step in the method of manufacturing a glass article according to an embodiment of the present invention. 3 is a longitudinal cross-sectional view showing a start-up step in the method of manufacturing a glass article according to an embodiment of the present invention. 4 is a longitudinal cross-sectional view showing a start-up step in the method of manufacturing a glass article according to an embodiment of the present invention. 5 is a longitudinal cross-sectional view showing a start-up step in the method of manufacturing a glass article according to an embodiment of the present invention. 6 is a longitudinal cross-sectional view showing a start-up step in the method of manufacturing a glass article according to the embodiment of the present invention. 7 is a longitudinal cross-sectional view showing a start-up step in the method of manufacturing a glass article according to an embodiment of the present invention. 8 is a longitudinal cross-sectional view showing a start-up step in the method of manufacturing a glass article according to an embodiment of the present invention.
1:玻璃熔解爐 1: glass melting furnace
1a:前壁 1a: front wall
1aa:開口部 1aa: opening
1b:後壁 1b: rear wall
1e:頂壁 1e: top wall
1f:底壁 1f: bottom wall
3:電極 3: electrode
5:流出口 5: Outflow
6:螺旋進料器 6: screw feeder
8a:火焰 8a: flame
10:第一玻璃板 10: The first glass plate
11:第二玻璃板 11: Second glass plate
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---|---|---|---|---|
JP3785788B2 (en) * | 1998-02-27 | 2006-06-14 | 旭硝子株式会社 | Vacuum degassing equipment for molten glass |
JP2010112652A (en) * | 2008-11-07 | 2010-05-20 | Nippon Electric Glass Co Ltd | Gas burner and heating method of melting furnace |
WO2013011837A1 (en) * | 2011-07-15 | 2013-01-24 | 日東紡績株式会社 | Glass melting device, device for producing fiberglass, and method for producing fiberglass |
JP2013095639A (en) * | 2011-11-01 | 2013-05-20 | Asahi Glass Co Ltd | Preheating method of glass melting furnace, glass melting apparatus, and method for manufacturing glass article |
WO2016185976A1 (en) * | 2015-05-18 | 2016-11-24 | 日本電気硝子株式会社 | Non-alkali glass substrate |
-
2019
- 2019-06-18 WO PCT/JP2019/024065 patent/WO2020004138A1/en active Application Filing
- 2019-06-18 JP JP2020527424A patent/JP7196917B2/en active Active
- 2019-06-25 TW TW108122064A patent/TW202016031A/en unknown
Also Published As
Publication number | Publication date |
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WO2020004138A1 (en) | 2020-01-02 |
JP7196917B2 (en) | 2022-12-27 |
JPWO2020004138A1 (en) | 2021-07-08 |
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