TW202012867A - Method for producing intermediate product of vapor chamber and vapor chamber - Google Patents
Method for producing intermediate product of vapor chamber and vapor chamber Download PDFInfo
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Description
本發明涉及一種均溫板的製作方法及均溫板,特別是一種多個均溫板的中間製品的製作方法及均溫板。 The invention relates to a method for manufacturing a temperature equalizing plate and a temperature equalizing plate, in particular to a method for manufacturing an intermediate product of a plurality of temperature equalizing plates and a temperature equalizing plate.
現有常見的均溫板(Vapor Chamber),大致包含有上導熱片體、下導熱片體及毛細結構。在現有的製作流程中上導熱片體及下導熱組件是由兩間不同的廠商生產,而後再由均溫板的代工廠商或是品牌廠商,將上導熱片體及下導熱組件相互黏合。由於上導熱片體及下導熱組件是分別由不同的廠商生產,因此,均溫板的代工廠商或品牌廠商,拿到的是多個單片的上導熱片體,及多個單片的下導熱組件,如此,均溫板的代工廠商或品牌廠商在使上導熱片體及下導熱組件相互黏合的過程中,必須利用額外的設備使兩者固定位於預定的位置;為此,造成均溫板整體生產成品高昂,且生產良率不易控制等問題。 The existing common temperature averaging plate (Vapor Chamber) generally includes an upper thermal conductive sheet body, a lower thermal conductive sheet body and a capillary structure. In the existing manufacturing process, the upper thermally conductive sheet body and the lower thermally conductive component are produced by two different manufacturers, and then the upper thermally conductive sheet body and the lower thermally conductive component are bonded to each other by a foundry or brand manufacturer of the temperature equalizing plate. Since the upper thermal conductive sheet body and the lower thermal conductive component are respectively produced by different manufacturers, the foundry manufacturers or brand manufacturers of the temperature equalization board get multiple single-piece upper thermal conductive sheet bodies and multiple single-piece The lower heat conduction component, so, the foundry manufacturer or brand manufacturer of the temperature equalization board must use additional equipment to fix the two at the predetermined position during the process of bonding the upper heat conduction sheet body and the lower heat conduction component to each other; The overall production of the temperature-average plate is high, and the production yield is not easy to control.
緣此,本發明人乃潛心研究並配合學理的運用,而提出一種設計合理且有效改善上述問題的本發明。 For this reason, the present inventor has devoted himself to study and cooperate with the application of theory, and proposes a reasonable design and effectively improves the above problems.
本發明的主要目的在於提供一種多個均溫板的中間製品的製作方法,用以改善現有的均溫板的生產成本高昂,且生產良率不易控制的問題。 The main purpose of the present invention is to provide a method for manufacturing intermediate products of a plurality of temperature equalizing plates, to improve the problems of high production cost of the existing temperature equalizing plates and difficult control of production yield.
為了實現上述目的,本發明提供一種製作多個均溫板的中間 製品的製作方法,其包含:一印刷步驟:於一導熱料帶的多個預定位置上,印刷形成多個焊料結構;其中,導熱料帶定義有多個預定區域,各個預定區域內形成有多個凸出結構;多個焊料結構設置於多個預定區域的周圍;一黏合步驟:將多個下導熱組件,設置於導熱料帶,並使多個下導熱組件透過多個焊料結構固定於導熱料帶的一側;其中,下導熱組件包含一下導熱片體,下導熱片體的一側內凹形成有一下凹槽,下凹槽中具有毛細結構;下導熱片體未下凹形成下凹槽的部份定義為一頂面,各個下導熱組件固定於導熱料帶時,各個頂面對應與至少一個焊料結構相連接;一固化步驟:將設置有多個下導熱組件的導熱料帶,送入一烘烤裝置中,以使多個焊料結構固化為多個銲接體;一裁切步驟:裁切導熱料帶,以形成多個均溫板的中間製品,各個均溫板的中間製品包含有一上導熱片體及下導熱組件,且上熱片體與下導熱組件透過至少一個銲接體相互固定,下導熱組件的下凹槽與上導熱片體共同形成有容置空間;其中,上導熱片體是由導熱料帶裁切後所形成。 In order to achieve the above object, the present invention provides a method for manufacturing intermediate products for manufacturing multiple temperature equalizing plates, which includes: a printing step: printing and forming a plurality of solder structures on a plurality of predetermined positions of a thermally conductive material strip; wherein, The thermally conductive material band defines a plurality of predetermined areas, and a plurality of protruding structures are formed in each predetermined area; a plurality of solder structures are arranged around the plurality of predetermined areas; a bonding step: a plurality of lower thermally conductive components are arranged on the thermally conductive material A plurality of lower heat conducting components through a plurality of solder structures fixed to one side of the heat conducting material belt; wherein, the lower heat conducting component includes a heat conducting sheet body, and a recess is formed on one side of the lower heat conducting sheet body. The groove has a capillary structure; the portion of the lower thermally conductive sheet that is not recessed to form the lower groove is defined as a top surface. When each lower thermally conductive component is fixed to the thermally conductive material tape, each top surface corresponds to at least one solder structure; One curing step: The heat conductive material tape provided with a plurality of lower heat conductive components is fed into a baking device to cure the multiple solder structures into multiple solder bodies; one cutting step: cutting the heat conductive material tape to Intermediate products forming a plurality of temperature equalizing plates, each intermediate product of the temperature equalizing plate includes an upper thermally conductive sheet body and a lower thermally conductive component, and the upper thermal sheet body and the lower thermally conductive component are fixed to each other through at least one welded body. The groove and the upper thermally conductive sheet body jointly form an accommodating space; wherein, the upper thermally conductive sheet body is formed by cutting the thermally conductive material tape.
本發明的實施例公開一種均溫板,其包含:一上導熱片體,其一側具有多個凸出結構;一下導熱組件包含一下導熱片體,下導熱片體一側內凹形成有一下凹槽,下導熱片體未下凹形成下凹槽的部份定義為一頂面,下凹槽具有毛細結構;一銲接體,其設置於上導熱片體及下導熱片體之間,銲接體用以使上導熱片體及下導熱片體彼此相互固定;其中,銲接體鄰近於下凹槽的內側壁的端面,與下凹槽最鄰近於銲接體的內側壁之間具有一間距,間距介於0.1公釐至0.3公釐;其中,上導熱片體及下導熱片體彼此密封固定,且彼此密封固定的上導熱片體及下導熱片體共同形成有一密封空間,密封空間中填充有工作液體。 An embodiment of the present invention discloses a temperature-equalizing plate, which includes: an upper thermally conductive sheet body having a plurality of protruding structures on one side; a lower thermally conductive component includes a lower thermally conductive sheet body, and one side of the lower thermally conductive sheet body is concavely formed The groove, the part of the lower heat conduction sheet body which is not depressed to form the lower groove is defined as a top surface, the lower groove has a capillary structure; a welded body, which is arranged between the upper heat conduction sheet body and the lower heat conduction sheet body, welded The body is used to fix the upper thermal conduction sheet body and the lower thermal conduction sheet body to each other; wherein, the welding body is adjacent to the end surface of the inner side wall of the lower groove, and there is a distance from the inner wall of the lower groove closest to the welding body, The spacing is between 0.1 mm and 0.3 mm; where the upper and lower thermally conductive sheets are sealed and fixed to each other, and the upper and lower thermally conductive sheets that are sealed and fixed to each other form a sealed space in which the sealed space is filled There is working fluid.
本發明的有益效果可以在於:上導熱片體在與下導熱組件相連接前,皆是一同位於導熱料帶上,因此,相關廠商僅需要對導 熱料帶進行相關的固定作業,即可有效地控制生產良率,且可大幅降低生產成本。 The beneficial effect of the present invention may be that: before the upper thermal conductive sheet body is connected to the lower thermal conductive component, they are all located on the thermal conductive material band together. Therefore, the relevant manufacturer only needs to perform related fixing operations on the thermal conductive material band to effectively Control production yield, and can greatly reduce production costs.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings are provided for reference and explanation only, and are not intended to limit the present invention.
200‧‧‧均溫板 200‧‧‧average temperature plate
100‧‧‧均溫板的中間製品 100‧‧‧ intermediate products
10‧‧‧下導熱組件 10‧‧‧Lower thermal component
11‧‧‧下導熱片體 11‧‧‧Lower thermal conductive sheet
111‧‧‧下凹槽 111‧‧‧Lower groove
112‧‧‧頂面 112‧‧‧Top
113‧‧‧缺口 113‧‧‧Notch
12‧‧‧毛細結構 12‧‧‧Capillary structure
20‧‧‧上導熱片體 20‧‧‧Upper thermal conductive sheet
201‧‧‧凸出結構 201‧‧‧Convex structure
30A‧‧‧焊料結構 30A‧‧‧Solder structure
30‧‧‧銲接體 30‧‧‧welded body
D1‧‧‧厚度 D1‧‧‧thickness
D2‧‧‧高度 D2‧‧‧ Height
D3‧‧‧距離 D3‧‧‧Distance
D4‧‧‧寬度 D4‧‧‧Width
E1‧‧‧輸送裝置 E1‧‧‧Conveying device
E2‧‧‧移載裝置 E2‧‧‧Transfer device
E21‧‧‧移動單元 E21‧‧‧Mobile unit
E22‧‧‧升降單元 E22‧‧‧Lifting unit
E23‧‧‧吸盤 E23‧‧‧Sucker
E24‧‧‧檢測單元 E24‧‧‧ detection unit
M‧‧‧導熱料帶 M‧‧‧Heat conduction tape
M1‧‧‧預定區域 M1‧‧‧Reserved area
OP‧‧‧開口 OP‧‧‧ opening
SP1‧‧‧容置空間 SP1‧‧‧accommodation space
SP2‧‧‧密封空間 SP2‧‧‧sealed space
S‧‧‧空隙 S‧‧‧Gap
H‧‧‧間距 H‧‧‧spacing
圖1為本發明的均溫板的中間製品的立體示意圖。 FIG. 1 is a perspective schematic view of an intermediate product of a temperature-equalizing plate of the present invention.
圖2為本發明的均溫板的中間製品的剖面示意圖。 FIG. 2 is a schematic cross-sectional view of the intermediate product of the temperature equalizing plate of the present invention.
圖3為本發明的均溫板的中間製品的分解示意圖。 FIG. 3 is an exploded schematic view of the intermediate product of the temperature equalizing plate of the present invention.
圖4為本發明的均溫板的中間製品的製作方法的第一實施例的流程示意圖。 4 is a schematic flow chart of a first embodiment of a method for manufacturing an intermediate product of a temperature-averaged plate of the present invention.
圖5為本發明的均溫板的中間製品的製作方法的導熱料帶的示意圖。 FIG. 5 is a schematic diagram of a thermally conductive material tape of the method for manufacturing an intermediate product of a temperature-averaged plate of the present invention.
圖6為本發明的均溫板的中間製品的製作方法的導熱料帶上印刷有焊料結構的示意圖。 6 is a schematic diagram of a solder structure printed on a heat conductive material tape of the method for manufacturing an intermediate product of a temperature-averaged plate of the present invention.
圖7為本發明的均溫板的中間製品的製作方法的導熱料帶上印刷有焊料結構的側視示意圖。 7 is a schematic side view of a solder structure printed on a heat conductive material tape of a method for manufacturing an intermediate product of a temperature-averaged plate of the present invention.
圖8為本發明的均溫板的中間製品的製作方法的黏合步驟的示意圖。 FIG. 8 is a schematic diagram of the bonding step of the method for manufacturing the intermediate product of the temperature-averaged plate of the present invention.
圖9為本發明的均溫板的中間製品的製作方法進行裁切步驟前的示意圖。 9 is a schematic diagram of the method for manufacturing a temperature-averaged intermediate product of the present invention before a cutting step.
圖10為本發明的均溫板的中間製品的製作方法的第二實施例的流程示意圖。 10 is a schematic flow chart of a second embodiment of a method for manufacturing an intermediate product of a temperature-averaged plate of the present invention.
圖11為本發明的均溫板的剖面示意圖。 FIG. 11 is a schematic cross-sectional view of the temperature equalizing plate of the present invention.
以下係藉由特定的具體實例說明本發明之多個均溫板的中間製品的製作方法及均溫板實施方式,熟悉此技術之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點與功效。本發明 亦可藉由其他不同的具體實例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明之精神下進行各種修飾與變更。又本發明之圖式僅為簡單說明,並非依實際尺寸描繪,亦即未反應出相關構成之實際尺寸,先予敘明。以下之實施方式係進一步詳細說明本發明之觀點,但並非以任何觀點限制本發明之範疇。於以下說明中,如有指出請參閱特定圖式或是如特定圖式所示,其僅是用以強調於後續說明中,所述及的相關內容大部份出現於該特定圖式中,但不限制該後續說明中僅可參考所述特定圖式。 The following is a specific specific example to illustrate the manufacturing method and implementation of the temperature equalizing plate of the intermediate products of the plurality of temperature equalizing plates of the present invention. Those skilled in the art can easily understand other advantages of the present invention from the contents disclosed in this specification With efficacy. The present invention can also be implemented or applied through other different specific examples. Various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the spirit of the present invention. In addition, the drawings of the present invention are only for simple description, and are not depicted according to actual sizes, that is, the actual sizes of related components are not reflected, and will be described first. The following embodiments further describe the viewpoint of the present invention in detail, but do not limit the scope of the present invention by any viewpoint. In the following description, if you are instructed to refer to a specific drawing or as shown in a specific drawing, it is only used to emphasize in the subsequent description, most of the related content mentioned in this specific drawing, However, it does not limit that only specific patterns can be referred to in the subsequent description.
請一併參閱圖1至圖3,圖1為利用本發明的均溫板的中間製品的製作方法所製作出的均溫板的中間製品的立體示意圖;圖2為均溫板的中間製品的剖面示意圖;圖3為均溫板的中間製品的分解示意圖。如圖所示,均溫板的中間製品100包含有一下導熱組件10及一上導熱片體20。下導熱組件10包含有一下導熱片體11及一毛細結構12。下導熱片體11的一側面的部份區域內凹形成有一下凹槽111,其餘未內凹形成下凹槽111的區域則對應形成一頂面112,即,所述頂面112環繞下凹槽111設置。毛細結構12例如可以是金屬網狀結構,其可以是獨立於下導熱片體11的構件,而透過適當方式固定於下凹槽111中,但毛細結構12不侷限是獨立於下導熱片體11的構件,在不同的應用中,毛細結構12也可以是與下導熱片體11一體成型的設置。上導熱片體20具有多個凸出結構201,多個凸出結構201彼此間的間隔距離、排列方式等相關幾何關係,可以是依據需求變化,不以圖中所示為限;另外,於本實施例的圖式中,是以各個凸出結構201大致呈現為半球體為例,但各個凸出結構201的外型,凸出於上導熱片體20的高度等,可依據需求變化,不以圖中所示為限,舉例來說,在不同的實施中,各個凸出結構201也可以是圓柱結構、角柱結構、半橢球等,於此不加以限制。 Please refer to FIG. 1 to FIG. 3 together. FIG. 1 is a perspective schematic view of the intermediate product of the temperature equalizing plate manufactured by the method for manufacturing the intermediate product of the temperature equalizing plate of the present invention; FIG. 2 is the intermediate product of the temperature equalizing plate. Sectional schematic diagram; Figure 3 is an exploded schematic diagram of the intermediate product of the temperature equalizing plate. As shown in the figure, the
如圖2所示,彼此透過銲接體30相互固定的下導熱片體11及上導熱片體20之間可以是共同形成有一容置空間SP1,所述容置空間SP1可以通過均溫板的中間製品100的一開口OP與外連通。具體來說,如圖1及圖3所示,下導熱片體11可以是具有一缺口113,當上導熱片體20與下導熱片體11通過銲接體30相互固定時,下導熱片體11的缺口113將與上導熱片體20共同形成為所述開口OP。在不同的應用中,上導熱片體20也可以是具有一缺口(圖未示),而所述開口OP則可以是由上導熱片體20的缺口及下導熱片體11的缺口113共同形成。關於缺口113及開口OP的外型、設置位置、口徑等幾何條件,可以是依據需求變化,不以圖中所示為限。 As shown in FIG. 2, the lower thermally
值得一提的是,如圖2所示,當上導熱片體20與下導熱組件10透過銲接體30而彼此相互固定時,多個凸出結構201是對應抵頂毛細結構12。其中,多個凸出結構201是用來支撐上導熱片體20及下導熱片體11,因此,在特殊的應用中,凸出結構201可能是不抵壓於毛細結構12,舉例來說,毛細結構12可以是具有多個穿孔的金屬網體,而上導熱片體20與下導熱片體11相互固定時,多個凸出結構201是對應穿過金屬片體的多個穿孔。 It is worth mentioning that, as shown in FIG. 2, when the upper heat-conducting
上述的均溫板的中間製品100,後續可以是依序通過置管、抽真空、注入工作液體、裁管及密封等步驟,以形成均溫板200(如圖11所示)。具體來說,上述的均溫板的中間製品100可以是利用相關構件,將所述開口OP(如圖1所示)撐開至一預定口徑,而後使一中空管體的一端固定於開口OP,據以使容置空間SP1(如圖2所示)僅可通過中空管體與外連通。接著,相關機械設備或是人員將可通過中空管體對容置空間SP1依序進行抽真空及注入工作液體的作業。最後,相關人員及機械設備在裁切中空管體後,將可利用銲接等方式密封開口OP,從而即可完成均溫板200(如圖11所示)的製作。 The
如圖4所示,本發明的均溫板的中間製品的製作方法,其包含:一印刷步驟S1:於一導熱料帶的多個預定位置上,印刷形成多個焊料結構;其中,導熱料帶定義有多個預定區域,各個預定區域內形成有多個凸出結構;多個焊料結構設置於多個預定區域的周圍;一黏合步驟S2:將多個下導熱組件,設置於導熱料帶,並使多個下導熱組件透過多個焊料結構固定於導熱料帶的一側;其中,下導熱組件包含一下導熱片體,下導熱片體的一側內凹形成有一下凹槽,下凹槽中具有毛細結構;下導熱片體未下凹形成下凹槽的部份定義為一頂面,各個導熱組件固定於導熱料帶時,各個頂面對應與至少一個焊料結構相連接;一固化步驟S3:將設置有多個下導熱組件的導熱料帶,送入一烘烤裝置中,以使多個焊料結構固化為銲接體;一裁切步驟S4:裁切導熱料帶,以形成多個均溫板的中間製品,各個均溫板的中間製品包含有一上導熱片體及下導熱組件,且上熱組件與下導熱組件透過至少一銲接體相互固定,下導熱組件的下凹槽與上導熱片體共同形成有容置空間;其中,上導熱片體是由導熱料帶裁切後所形成。 As shown in FIG. 4, the method for manufacturing an intermediate product of a temperature-equalizing board of the present invention includes: a printing step S1: printing and forming a plurality of solder structures on a plurality of predetermined positions of a heat conductive material strip; wherein, the heat conductive material The belt defines a plurality of predetermined regions, and a plurality of protrusion structures are formed in each predetermined region; a plurality of solder structures are disposed around the plurality of predetermined regions; a bonding step S2: a plurality of lower thermally conductive components are disposed on the thermally conductive material belt , And fix the plurality of lower thermally conductive components to one side of the thermally conductive material belt through a plurality of solder structures; wherein, the lower thermally conductive component includes a thermally conductive sheet body, and a recess is formed on one side of the lower thermally conductive sheet body The groove has a capillary structure; the portion of the lower thermally conductive sheet that is not recessed to form a recess is defined as a top surface. When each thermally conductive component is fixed to the thermally conductive material strip, each top surface corresponds to at least one solder structure; a curing Step S3: The heat conductive material tape provided with a plurality of lower heat conductive components is fed into a baking device to solidify the multiple solder structures into a solder body; a cutting step S4: the heat conductive material tape is cut to form multiple Intermediate products of each temperature equalizing plate, each intermediate product of the temperature equalizing plate includes an upper thermal conductive sheet body and a lower thermal conductive component, and the upper thermal component and the lower thermal conductive component are fixed to each other through at least one welded body, and the lower groove of the lower thermal conductive component is The upper thermally conductive sheet body collectively forms an accommodating space; wherein, the upper thermally conductive sheet body is formed by cutting the thermally conductive material tape.
如圖5所示,其顯示為所述印刷步驟中所指的導熱料帶M的示意圖。所述導熱料帶M最終將成為均溫板200的上導熱片體20(如圖1至4所示),因此,導熱料帶M的材質可以是依據需求 選擇,任何具有良好的導熱性質的材料皆可。形成於導熱料帶M上的多個凸出結構201的數量、外型、排列方式等,不以圖中所示為限。兩個預定區域M1之間所預留的距離,亦可依據需求變化。在實際應用中,導熱料帶M的預定區域M1的邊緣,還可以是設置有輔助定位結構(圖未示),例如可以是以印刷等方式形成於導熱料帶M上;於黏合步驟S2中,可以是利用影像擷取單元,擷取所述輔助定位結構,據以輔助相關裝置,將下導熱組件10正確地設置於導熱料帶M上。 As shown in FIG. 5, it is a schematic diagram of the thermal conductive material tape M referred to in the printing step. The thermally conductive material tape M will eventually become the upper thermally
如圖2及圖6所示,其顯示為執行印刷步驟S2後的導熱料帶M的示意圖。各個焊料結構30A將被印刷於多個凸出結構201的外圍,而各個焊料結構30A是大致繞著位於同一預定區域M1內的多個凸出結構201設置。各個焊料結構30A可以是呈現為條狀,且為矩形立方體。關於焊料結構30A繞著各個預定區域M1內的多個凸出結構201,而對應形成的外型,可以是依據需求變化,圖中是以類似口字形為例,但不以此為限;舉例來說,焊料結構30A繞著各個預定區域M1的多個凸出結構201所對應形成的外型,可以是依據下導熱片體11的外型、下凹槽111的外型決定,而為圓形、橢圓形等。 As shown in FIGS. 2 and 6, it is a schematic diagram of the thermally conductive material tape M after the printing step S2 is performed. Each
如圖7所示,其顯示為圖6的側示圖。於所述印刷步驟S2中,各個焊料結構30A的厚度D1,是小於各個凸出結構201凸出於導熱料帶M的高度D2。關於焊料結構30A與其最接近的凸出結構201的距離D3及焊料結構30A的寬度D4,可以是依據需求變化,舉例來說,可以是依據如圖3所示的下導熱片體11的頂面112的寬度等相關幾何條件,以決定所述距離D3及所述寬度D4。另外,如圖6及圖7所示,分別繞著不同預定區域M1的多個凸出結構201的兩個焊料結構30A彼此間的距離,可以是依據下導熱片體11的頂面112的寬度等相關條件來決定,於此不加以限制。 As shown in FIG. 7, it is shown as a side view of FIG. 6. In the printing step S2, the thickness D1 of each
請一併參閱圖8及圖9,圖8顯示為上述黏合步驟S3的執行 過程,圖9顯示為執行完上述黏合步驟S3後的示意圖。如圖8所示,在執行所述黏合步驟S3的過程中,導熱料帶M可以是被設置於一輸送裝置E1(例如是輸送帶裝置)上,且可以是利用一移載裝置E2,將多個下導熱組件10逐一地置放於導熱料帶M上。 Please refer to FIGS. 8 and 9 together. FIG. 8 shows the execution process of the above-mentioned bonding step S3, and FIG. 9 shows a schematic diagram after the above-mentioned bonding step S3 is performed. As shown in FIG. 8, in the process of performing the bonding step S3, the thermal conductive material belt M may be disposed on a conveying device E1 (for example, a conveying belt device), and may use a transfer device E2 to The plurality of lower heat-conducting
如圖8所示,所述移載裝置E2可以是包含有多個移動單元E21,各個移動單元E21可以包含多個升降單元E22及多個吸盤E23,多個吸盤E23設置於多個升降單元E22的末端。各個移動單元E21可以是利用多個吸盤E23吸附單一個下導熱組件10,並透過移動單元E21及升降單元E22的相互配合,而將下導熱組件10對應設置於已設置有焊料結構30A的導熱料帶M上。其中,所述移動單元E21可以是任何可依據預定路徑移動,並可安裝所述吸盤E23的構件,例如是機械手臂等,於此不加以限制。另外,在圖8中是以兩個移動單元E21同時將兩個下導熱組件10設置於導熱料帶M上為例,但不以此為限,在實際應用中,執行上述黏合步驟S3時,可以是一次僅將單一個下導熱組件10設置於導熱料帶M上。 As shown in FIG. 8, the transfer device E2 may include a plurality of moving units E21, each moving unit E21 may include a plurality of lifting units E22 and a plurality of suction cups E23, and the plurality of suction cups E23 are disposed on the plurality of lifting units E22 Of the end. Each moving unit E21 may use a plurality of suction cups E23 to adsorb a single lower heat
如圖2、圖3及圖9所示,在完成黏合步驟S2後,導熱料帶M上設置有多個下導熱組件10,而後,將可利用相關的輸送裝置,使導熱料帶M及固定於其上的下導熱組件10逐一地進入一烘烤裝置中,以使多個焊料結構30A固化為銲接體30。在完成固化步驟後,將可利用相同或是不同的輸送裝置,將導熱料帶M移動至相關的裁切單元的下方,以利用裁切單元對導熱料帶M進行裁切,以形成多個均溫板的中間製品100。所述烘烤裝置例如可以是連續爐,或者也可以是任何可用以固化焊料結構的裝置。 As shown in FIGS. 2, 3 and 9, after the bonding step S2 is completed, a plurality of lower thermally
在不同的應用中,依據烘烤裝置的不同,也可以是先將導熱料帶M切割為多個區段體,各個區段體例如可以是包含有3個或是更多個下導熱組件10;而後,於固化步驟S3中,則是利用烘烤裝置逐一地對多個區段體進行烘烤作業。 In different applications, depending on the baking device, the thermal conductive material strip M may be first cut into a plurality of segment bodies, and each segment body may include, for example, three or more lower thermal
請參閱圖10,其顯示為本發明的均溫板的中間製品的第二實施例的流程示意圖。如圖所示,本實施例與前述實施例最大不同之處在於:在上述印刷步驟S1及黏合步驟S2之間,還可以包含:一檢測步驟S11:利用移載裝置上的一檢測單元,檢測移載裝置所承載的下導熱組件相對於至少一焊料結構的位置,以判斷移載裝置所承載的下導熱組件的頂面是否位於至少一焊料結構的正上方;當檢測單元判斷移載裝置所承載的下導熱組件的頂面位於至少一焊料結構的正上方,移載裝置將向導熱料帶的方向移動,以使下導熱組件與至少一焊料結構相互連接。 Please refer to FIG. 10, which shows a schematic flow chart of a second embodiment of the intermediate product of the temperature equalizing plate of the present invention. As shown in the figure, the biggest difference between this embodiment and the previous embodiment is that between the printing step S1 and the bonding step S2, it may further include: a detection step S11: using a detection unit on the transfer device to detect The position of the lower thermally conductive component carried by the transfer device relative to the at least one solder structure to determine whether the top surface of the lower thermally conductive component carried by the transfer device is directly above the at least one solder structure; when the detection unit determines the position of the transfer device The top surface of the lower heat-conducting component carried is located directly above the at least one solder structure, and the transfer device will move in the direction of the heat-conducting material strip, so that the lower heat-conducting component and the at least one solder structure are connected to each other.
如圖8所示,上述檢測步驟S11,在具體的應用中,檢測單元E24可以是影像擷取單元,影像擷取單元能擷取導熱料帶M的至少一焊料結構30A的影像。檢測單元E24可以是設置於移動單元E21上,但不以此為限,檢測單元E24設置於移動單元E21上的位置可以是依據需求變化,只要可以擷取導熱料帶M的焊料結構30A的影像即可。移載裝置E2所具有的一控制單元(例如微處理器)或移載裝置E2所連接的控制裝置(例如電腦),則能依據影像擷取單元所擷取的影像,判斷移載裝置E2所承載的下導熱組件10的頂面112是否位於至少一焊料結構30A的正上方。 As shown in FIG. 8, in the above-mentioned detection step S11, in a specific application, the detection unit E24 may be an image capturing unit, and the image capturing unit can capture the image of at least one
在不同的應用中,導熱料帶M形成有多個凸出結構201的側面,可以是具有輔助定位結構(圖未示),例如可以是以印刷等方式形成於導熱料帶M上具有預定樣式的圖形(例如是十字型)結構;而影像擷取單元則可以是用來擷取輔助定位結構的影像,而非擷取導熱料帶M的焊料結構30A的影像。 In different applications, the heat conductive material tape M is formed with a plurality of side surfaces of the protruding
如圖8及圖10所示,於所述檢測步驟S11中,當相關的控制單元或是控制裝置,依據檢測單元E24所檢測的結果,發現移載 裝置E2所承載的下導熱組件10的頂面112未位於至少一焊料結構30A的正上方時,相關的控制單元或是控制裝置可以是控制移載裝置E2相對於導熱料帶M移動,或者是控制導熱料帶M相對於移載裝置E2移動,而後再次進行所述檢測步驟S11。 As shown in FIG. 8 and FIG. 10, in the detection step S11, when the relevant control unit or control device, according to the detection result of the detection unit E24, the top of the lower thermal
請復參圖1、圖3及圖6,上述印刷步驟S1中,各個焊料結構30A呈現為條狀,各個焊料結構30A的兩端之間形成有一空隙S;於黏合步驟S2中,下導熱片體11的頂面112對應與至少一個焊料結構30A相連接,而焊料結構30A未填充於缺口113中。換言之,在黏合步驟S2中,相關的移載裝置E2將使下導熱片體11的缺口113對應位於焊料結構30A的空隙S的正上方。 Please refer to FIG. 1, FIG. 3 and FIG. 6 again, in the above printing step S1, each
請參閱圖11,其為本發明的均溫板的剖面示意圖。如圖所示,均溫板200包含上導熱片體20、一下導熱組件10及一銲接體30。上導熱片體20的一側具有多個凸出結構201。下導熱組件10包含一下導熱片體11,下導熱片體11的一側內凹形成有一下凹槽111,下導熱片體11未下凹形成下凹槽的部份定義為一頂面112,下凹槽111具有毛細結構12。銲接體30設置於上導熱片體20及下導熱片體11的頂面112之間,銲接體30用以使上導熱片體20及下導熱片體11彼此相互固定。其中,銲接體30鄰近於下凹槽111的內側壁的端面,與下凹槽111最鄰近於銲接體30的內側壁之間具有一間距H,間距H介於0.1公釐至0.3公釐。其中,上導熱片體20及下導熱片體11彼此密封固定,且彼此密封固定的上導熱片體20及下導熱片體11共同形成有一密封空間SP2,密封空間SP2中填充有工作液體(圖未示)。 Please refer to FIG. 11, which is a schematic cross-sectional view of the temperature equalizing plate of the present invention. As shown in the figure, the
上述均溫板200的工作方式大致為:當均溫板200的下導熱片體11遠離上導熱片體20的接觸面接觸一發熱構件(圖未示,例如是CPU等)時,發熱構件所產生的熱能,將會使均溫板200中的工作液體,從液態轉換為氣態,而成為工作氣體,工作氣體在接觸上導熱片體20後,工作氣體的熱能將可透過上導熱片體20向 外傳遞,而後工作氣體將冷凝為工作液體,所述工作液體則可受毛細結構12所提供的毛細吸附力量的牽引,而流動至下導熱片體11的接觸面。 The working mode of the
關於上述上導熱片體20及下導熱組件10的詳細說明,請參閱前述實施例,於此不再贅述。另外,上述均溫板200的製作方法的至少一部份可以是利用上述任一實施例所舉的均溫板的中間製品的製作方法製作。 For a detailed description of the above-mentioned upper heat-conducting
以上所述僅為本發明的較佳可行實施例,非因此侷限本發明的專利範圍,故舉凡運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的保護範圍內。 The above are only the preferred and feasible embodiments of the present invention, and do not limit the patent scope of the present invention. Therefore, equivalent technical changes made by using the description and drawings of the present invention are included in the protection scope of the present invention. .
S1~S4‧‧‧流程步驟 S1~S4‧‧‧Process steps
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