TW202012821A - Joint device, joint structure, and method for manufacturing joint structure - Google Patents
Joint device, joint structure, and method for manufacturing joint structure Download PDFInfo
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- TW202012821A TW202012821A TW108126013A TW108126013A TW202012821A TW 202012821 A TW202012821 A TW 202012821A TW 108126013 A TW108126013 A TW 108126013A TW 108126013 A TW108126013 A TW 108126013A TW 202012821 A TW202012821 A TW 202012821A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
- F16L21/08—Joints with sleeve or socket with additional locking means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L25/00—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
- F16L25/01—Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means specially adapted for realising electrical conduction between the two pipe ends of the joint or between parts thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
Abstract
Description
本發明係關於一種接頭裝置、接頭構造及接頭構造之製造方法。The invention relates to a joint device, a joint structure and a manufacturing method of the joint structure.
半導體製造裝置等配管所用之接頭一般使用管與螺紋機構等機械連結。例如,於將管插入至接頭之狀態下,將接頭與設置於管道外側之螺紋機構緊固而使接頭與管相互連結(參照專利文獻1)。The joints used in piping such as semiconductor manufacturing equipment are generally mechanically connected with pipes and screw mechanisms. For example, in a state where the pipe is inserted into the joint, the joint and the screw mechanism provided on the outside of the pipe are fastened to connect the joint and the pipe to each other (refer to Patent Document 1).
然而,使用上述機械方法連結接頭與管道之情形時,由於需承受螺紋之緊固應力,故必須增厚接頭之壁厚,而導致接頭與管之連接構造大型化。又,配管使用中因振動或內部壓力等有於接頭與管之連結部分發生鬆弛之可能性,因此,為防止漏液必須進行加固作業。However, when the above mechanical method is used to connect the joint and the pipe, since the tightening stress of the thread needs to be withstood, the wall thickness of the joint must be thickened, resulting in a large-scale connection structure between the joint and the pipe. In addition, due to vibration, internal pressure, etc., the connection between the joint and the pipe may loosen during the use of piping. Therefore, reinforcement work must be performed to prevent liquid leakage.
因此,提出使用自發熱式熔著機加熱並熔著接頭與管之方法(參照專利文獻2)。 [先前技術文獻] [專利文獻]Therefore, a method of heating and fusing a joint and a tube using a self-heating fusion welding machine is proposed (refer to Patent Document 2). [Prior Technical Literature] [Patent Literature]
專利文獻1:日本專利特開2009-115154號公報 專利文獻2:日本專利特開2007-239973號公報Patent Document 1: Japanese Patent Laid-Open No. 2009-115154 Patent Document 2: Japanese Patent Laid-Open No. 2007-239973
[發明所欲解決之問題][Problems to be solved by the invention]
然而,根據上述熔著方法,將管嵌入至接頭,以熔著機自外側夾住該嵌入部分,自熔著機對接頭與管之嵌入部分施加熱量,而使接頭與管相互熔著。因此,熔著作業中,耗費了等待熔著機升溫之時間、又,將熔著機之熱量傳送至接頭與管之接觸部分(熔著部分)而將該接觸部分熔融並熔著之時間、進而接頭與管之熔著部分冷卻之時間。如此,接頭與管之連接作業較耗費時間。However, according to the fusion method described above, the tube is inserted into the joint, the embedded portion is sandwiched from the outside by the fusion machine, and the fusion machine applies heat to the embedded portion of the joint and the tube to fuse the joint and the tube to each other. Therefore, in the melting work industry, it takes time to wait for the melting machine to heat up, and to transfer the heat of the melting machine to the contact part (fusion part) of the joint and the pipe to melt and melt the contact part, Furthermore, the time for the fusion part of the joint and the tube to cool down. In this way, the connection operation between the joint and the pipe takes more time.
本申請案係鑑於上述點而完成者,其目的之一在於縮短使用熔著方法進行之接頭與管之連接作業所耗費之時間。 [解決問題之技術手段]This application was completed in view of the above points, and one of its purposes is to shorten the time taken for the connection operation of the joint and the pipe by the fusion method. [Technical means to solve the problem]
本發明之一態樣之接頭裝置具備:接頭,其具有供管連接之連接端部;及導電性構件,其設置於上述接頭之連接端部。A joint device according to one aspect of the present invention includes: a joint having a connection end for connecting a pipe; and a conductive member provided at the connection end of the joint.
根據本態樣,於將導電性構件配置於接頭之連接端部與管重疊之部分之狀態下,藉由電磁感應使導電性構件發熱,可使接頭之連接端部與管熔著。於該情形時,由於藉由接頭之連接端部與管之重疊部分之導電性構件之熱量將其周圍熔著,故不會耗費等待熔著之時間。又,亦不會耗費藉由電磁感應使導電性構件發熱之等待時間。其結果,可縮短接頭與管之連接作業所耗費之時間。According to this aspect, in a state where the conductive member is disposed at a portion where the connection end of the joint overlaps the tube, the conductive member is heated by electromagnetic induction, and the connection end of the joint and the tube can be fused. In this case, since the heat of the conductive member at the overlapping portion of the connection end of the joint and the tube melts its surroundings, it does not spend time waiting for fusion. Also, it does not waste the waiting time for the conductive member to generate heat by electromagnetic induction. As a result, the time taken for the connection work between the joint and the pipe can be shortened.
上述接頭裝置可進而具備:定位機構,其將上述導電性構件定位於上述接頭之連接端部。The joint device may further include a positioning mechanism that positions the conductive member at the connection end of the joint.
上述定位機構可具有設置於上述接頭之連接端部,且可嵌入上述導電性構件之槽部。The positioning mechanism may have a connection end portion provided on the joint, and may be fitted into a groove portion of the conductive member.
上述導電性構件可具有配置於外周側之第1環狀部、與配置於內周側之第2環狀部,且上述第1環狀部與上述第2環狀部於上述接頭之軸向一部分相互連接。The conductive member may have a first ring-shaped portion arranged on the outer peripheral side and a second ring-shaped portion arranged on the inner peripheral side, and the first ring-shaped portion and the second ring-shaped portion may be in the axial direction of the joint A part is connected to each other.
上述定位機構可具有:凸部,其設置於上述接頭之連接端部;及孔部,其設置於上述導電性構件且可嵌合上述凸部。The positioning mechanism may include: a convex portion provided at the connection end of the joint; and a hole portion provided in the conductive member and capable of fitting the convex portion.
上述凸部及上述孔部可於上述接頭之連接端部之周向斷續地形成。The convex portion and the hole portion may be formed intermittently in the circumferential direction of the connection end of the joint.
上述凸部可於上述接頭之連接端部之徑向具有彈性。The convex portion may have elasticity in the radial direction of the connection end of the joint.
上述定位機構可具有:爪部,其設置於上述接頭之連接端部,且可卡止上述導電性構件。The positioning mechanism may include a claw portion provided at the connection end of the joint, and may lock the conductive member.
上述導電性構件之與上述管之接觸面可於上述接頭之軸向之至少任一端部,具有該端部之最端側降低之傾斜面。The contact surface of the conductive member with the tube may have an inclined surface with the lowermost end side of the end portion at least at any end portion in the axial direction of the joint.
上述導電性構件可於與上述管之接觸面具有突起部。The conductive member may have a protrusion on the contact surface with the tube.
上述接頭之連接端部可具有:傾斜部,其隨著遠離前端而逐漸擴徑;及基部,其連接上述傾斜部與接頭本體部;且上述導電性構件設置於上述基部。The connecting end portion of the joint may include: an inclined portion that gradually expands in diameter as it moves away from the front end; and a base portion that connects the inclined portion and the joint body portion; and the conductive member is provided on the base portion.
上述接頭裝置可進而具備覆蓋上述接頭之連接端部與上述管之重疊部分的蓋構件。The joint device may further include a cover member covering an overlapping portion of the connection end of the joint and the tube.
上述接頭裝置可進而具備將上述管之熔融程度指標化之指標部。The joint device may further include an index portion that indexes the degree of melting of the tube.
上述接頭裝置可進而具備成為上述指標部之基準之基準部。The joint device may further include a reference portion that serves as a reference for the index portion.
本發明之另一態樣之接頭構造具備上述接頭裝置與管,且上述管連接於上述接頭之連接端部。According to another aspect of the present invention, the joint structure includes the joint device and the tube, and the tube is connected to the connection end of the joint.
本發明之另一態樣之接頭構造之製造方法係具有接頭、及連接於該接頭之連接端部之管之接頭構造的製造方法,且具備:將導電性構件配置於接頭之連接端部與管之重疊部分的步驟;及藉由電磁感應使上述導電性構件發熱,而使上述接頭之連接端部與上述管熔著的步驟。 [發明之效果]A manufacturing method of a joint structure of another aspect of the present invention is a manufacturing method of a joint structure having a joint and a pipe connected to the connecting end of the joint, and further comprising: disposing a conductive member at the connecting end of the joint and The step of overlapping the tubes; and the step of heating the conductive member by electromagnetic induction to fuse the connecting end of the joint with the tube. [Effect of invention]
根據本發明,可縮短使用熔著方法進行之接頭與管之連接作業所耗費之時間。According to the present invention, it is possible to shorten the time taken for the connection operation of the joint and the pipe by the fusion method.
以下,參照圖式對本發明較佳之實施形態進行說明。另,對同一要件標註同一符號,省略重複之說明。又,上下左右等之位置關係只要無特別說明,皆為基於圖式所示之位置關係者。再者,圖式之尺寸比例並非限定於圖示之比例者。又,以下之實施形態為用以說明本發明之例示,本發明並非限定於該實施形態者。Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. In addition, the same symbols are given to the same requirements, and repeated explanations are omitted. In addition, unless otherwise specified, the positional relationship of up, down, left, and right is based on the positional relationship shown in the drawings. Furthermore, the size ratio of the drawings is not limited to those shown. In addition, the following embodiments are examples for explaining the present invention, and the present invention is not limited to the embodiments.
圖1係用以顯示本實施形態之接頭構造1之構成之一例的接頭構造1之分解立體圖。圖2係接頭構造1之剖視圖。如圖1及圖2所示,接頭構造1具備例如接頭裝置10、及連接於接頭裝置10之管11。FIG. 1 is an exploded perspective view of a
管11例如由氟系(PFA)樹脂形成。管11因質軟而自由變形。例如,管11如圖1所示為徑固定之圓管。又,管11如圖2所示,於組裝為接頭構造1之狀態下,具備管本體部20、與較管本體部20擴徑之管端部21。管端部21例如具備:擴徑部30,其位於管端部21之最端(前端);及傾斜部31,其連接擴徑部30與管本體部20,且自管本體部20朝擴徑部30徑逐漸擴大。另,管11之材質並非特別限定於氟系樹脂者,亦可為例如PP等其他可塑性樹脂。The
接頭裝置10例如具備:接頭40,其具有連接管11之連接端部41;導電性構件42,其安裝於接頭40之連接端部41之外周面;及蓋構件43,其覆蓋接頭40之連接端部41與管11之重疊部分。The
接頭40形成為例如圓管狀。連接端部41與接頭40之其他部分(接頭本體部44)相比縮徑。連接端部41例如具有:傾斜部50,其配置於接頭40之軸向(圖之X方向)之前端側,隨離開前端而逐漸擴徑;及基部51,其連接傾斜部50與接頭本體部44。基部51之外徑大於組裝前之狀態之管11之內徑。於基部51之外周面形成有供導電性構件42嵌入之槽部52。因此,連接端部41之外周面依序連續地具備自前端朝接頭本體部44側徑逐漸擴大之傾斜部50之傾斜面60、槽部52、徑固定之基部51之基部面61。The
槽部52沿著接頭40之軸周圍之外周面環狀地形成。槽部52形成為以包含接頭40之軸之面切斷接頭40時之剖面形狀為方形凹狀。本實施形態中,槽部52構成將導電性構件42定位於接頭40之連接端部41之特定位置之定位機構。The
導電性構件42由例如不鏽鋼材(SUS430)、鐵鋼材(SS400)、預硬鋼(NAK55)等金屬形成。導電性構件42之材質不限定於此,亦可為彈簧材(SUS304WPB、SUS316WPA)等。The
如圖1及圖3所示,導電性構件42形成為大體環狀。導電性構件42之外徑大於組裝前之狀態之管11之內徑。如圖3所示,導電性構件42具有:板狀之第1環狀部70,其配置於外周側;及板狀之第2環狀部71,其配置於內周側。第1環狀部70與第2環狀部71於接頭40之軸向一端部相互連接。藉此,導電性構件42形成為以包含接頭40之軸之面切斷之剖面形狀為大體V字狀。As shown in FIGS. 1 and 3, the
例如,第1環狀部70之板厚與第2環狀部71相比更厚。於第1環狀部70中之與第2環狀部71之連接端部附近,形成有朝第2環狀部71側(內側)開口之環狀槽72。若自外側對第1環狀部70施加外力,則第1環狀部70與第2環狀部71朝相互接近之方向彈性變形,且彈力朝第1環狀部70與第2環狀部71朝相互離開之方向發揮作用。即,導電性構件42朝徑向具有彈性。如圖2所示,導電性構件42之厚度大於槽部52之深度,於將導電性構件42嵌入至槽部52時,導電性構件42之外側部分(第1環狀部70)突出於槽部52之外側。For example, the thickness of the first
導電性構件42之外周面於接頭40之軸向X之前端側之端部,具有其前端側降低之傾斜面73。將導電性構件42嵌入至接頭40之槽部52時,傾斜面73與接頭40之連接端部41之傾斜面60平滑地連續。The outer peripheral surface of the
管端部21相對於接頭40之連接端部41之外周面能夠以覆蓋導電性構件42之方式連接。此時,導電性構件42配置於接頭40之連接端部41與管端部21間。The
蓋構件43由例如氟系樹脂(例如PTFE)形成。蓋構件43之材質不限定於此,亦可為矽等。蓋構件43例如可為具有高於管11之熔點的材質、或即便加熱亦不會熔融之樹脂。蓋構件43因質軟而可變形。The
蓋構件43如圖1所示形成為徑固定之圓管狀,且於其前端部具備內側縮徑之凸緣部83(圖2所示)。又,蓋構件43如圖2所示於組裝為接頭構造1之狀態下,以配合管端部21附近之形狀之方式變形。即,蓋構件43例如具有:縮徑部80,其覆蓋例如管本體部20之外周面;傾斜部81,其覆蓋管端部21之傾斜部31之外周面;擴徑部82,其覆蓋管端部21之擴徑部30之外周面;及凸緣部83,其覆蓋管端部21之前端面32。As shown in FIG. 1, the
接著,對如上構成之接頭構造1之製造方法之一例進行說明。首先,如圖1所示,準備管11、接頭40、導電性構件42及蓋構件43。接著,例如於蓋構件43安裝於管11之狀態下,使用夾具,如圖2所示,將導電性構件42壓入至管11內側之特定位置。此時,管11及蓋構件43之一部分擴徑。接著,接頭40之連接端部41插入至管端部21之內側。此時,導電性構件42嵌入至接頭40之連接端部41之槽部52。導電性構件42係第1環狀部70與第2環狀部71之連接端部位於接頭40之接頭本體部44側。如此,導電性構件42定位於接頭40之連接端部41之軸向X之特定位置。Next, an example of a method of manufacturing the
又,導電性構件42被夾於接頭40之連接端部41與管端部21間。導電性構件42之周圍被接頭40之連接端部41與管端部21覆蓋,於導電性構件42之前後形成有接頭40之連接端部41與管端部21直接接觸之接觸面A。蓋構件43被覆蓋於接頭40之連接端部41與管端部21之重疊部分。圖4係顯示此時之接頭構造1之外觀。另,上述接頭40、導電性構件42、管11及蓋構件43之組裝順序不限定於此。In addition, the
接著,如圖5所示,由電磁感應式之熔著機90覆蓋蓋構件43之外周。使熔著機90作動,藉由熔著機90之線圈91之電磁感應使導電性構件42發熱。藉由導電性構件42之熱量,使導電性構件42周圍之接頭40之連接端部41與管11熔融而熔著。隨後,使熔著機90停止,結束接頭40與管11之連接作業。另,熔著機90不限定於該例,只要為藉由電磁感應使導電性構件42發熱者,亦可為具有其他之構成者。Next, as shown in FIG. 5, the outer periphery of the
根據本實施形態,於將接頭40之連接端部41嵌入至管11,且將導電性構件42配置於接頭40之連接端部41與管11之重疊部分的狀態下,可藉由電磁感應使導電性構件42發熱,而使接頭40之連接端部41與管11熔著。藉此,因存在於接頭40之連接端部41與管11之重疊部分之導電性構件42之熱量熔著其周圍,故不會耗費熔著之時間。又,亦不耗費藉由電磁感應使導電性構件42發熱之時間。因此,可縮短接頭40與管11之連接作業所耗費之時間。尤其,根據本實施形態,由於藉由存在於接頭40之連接端部41與管11間之導電性構件42之熱量熔著其周圍,故可明顯縮短熔著之時間。又,由於導電性構件42成為熱源,故可藉由將導電性構件42設置於期望之位置而僅對欲熔著之部分施加熱量。According to the present embodiment, in a state where the connection end 41 of the joint 40 is embedded in the
由於接頭裝置10具備將導電性構件42定位於接頭40之連接端部41之槽部52,故可將導電性構件42之位置,即成為熔著之熱源之位置固定於連接端部41上之適當位置。其結果,可穩定且有效地進行接頭40與管11之熔著。Since the
導電性構件42具有配置於外周側之第1環狀部70、與配置於內周側之第2環狀部71,且第1環狀部70與第2環狀部71於接頭40之軸向端部相互連接。藉此,於將導電性構件42設置於管端部21與連接端部41間時,於導電性構件42產生徑向之斥力,而按壓管11與接頭40。藉此,完全地定位導電性構件42。又,導電性構件42、與管11及接頭40間之密接性提高,將導電性構件42之熱量有效地傳遞至管11與接頭40,而較佳地進行熔著。再者,可減少導電性構件42之體積或重量。The
導電性構件42於與管11之接觸面中之接頭40之軸向X之至少任一端部,具有該端部之終端側降低之傾斜面73。藉此,於導電性構件42之接頭40之軸向X之端部,導電性構件42與管11之密接性提高,而有效地進行導電性構件42與管11間之熱傳遞。The
接頭40之連接端部41具有隨著離開前端逐漸擴徑之傾斜部50、及連接傾斜部50與接頭本體部44之基部51,且導電性構件42設置於基部51。藉此,充分確保連接端部41與管11之接觸面積,且充分進行接頭40與管11之熔著。又,由於導電性構件42遠離連接端部41之前端,故導電性構件42未露出於管11或接頭40之內部區域。又,確保導電性構件42與接頭40之前端部分(管11或接頭40之露出於流道區域之部分)之距離,可抑制於接頭40之前端部分因熔著形成凸緣(凸起)。The connecting
由於接頭裝置10具備覆蓋接頭40之連接端部41與管11之重疊部分之蓋構件43,故可於熔著後直接用手處理接頭構造1,可進而縮短連接作業耗費之時間,又,即便於熔著時管11之一部分熔融,亦可保證接頭構造1之漂亮之外觀。Since the
導電性構件42與接頭40之連接端部41之定位機構不限定於上述實施形態者。例如圖6所示,導電性構件42形成為於接頭40之軸向X存在寬度之管狀,於接頭40之連接端部41之外周面設置凸部100,且於導電性構件42設置有嵌合凸部100之孔部101。於上述情形時,凸部100例如沿著接頭40之連接端部41之周向等間隔地設置於複數個部位。凸部100具有平坦之上表面100a。凸部100具有大於導電性構件42之厚度之高度。孔部101沿著導電性構件42之周向等間隔地設置於與凸部100相同數量之複數個部位。孔部101沿導電性構件42之厚度方向貫通。又,如圖7所示,於導電性構件42之外周面之軸向X之兩端,形成有最端側降低之傾斜面110、111。導電性構件42中之接近接頭40之前端側之傾斜面110於導電性構件42嵌入至接頭40之連接端部41時,與接頭40之連接端部41之傾斜面60平滑地連續。The positioning mechanism of the connecting
於上述情形時,如圖7所示,導電性構件42嵌入至接頭40之連接端部41時,凸部100嵌合於孔部101,而將導電性構件42定位於接頭40之連接端部41。又,接頭40之凸部100之上表面100a與管11直接接觸。且,藉由電磁感應式之熔著機90使導電性構件42發熱,而將其周圍之接頭40之連接端部41與管11熔著。In the above case, as shown in FIG. 7, when the
根據該例,可適當進行導電性構件42與接頭40之連接端部41之定位,其結果,可適當地進行接頭40之連接端部41與管11之熔著。又,由於導電性構件42存在供凸部100貫通之孔部101,故凸部100中亦進行熔著,接頭40之連接端部41與管11之接觸面積增加,接頭40之連接端部41與管11之熔著強度提高。According to this example, the positioning of the connection end 41 of the
上述實施形態中之凸部100可如圖8所示為徑向具有彈性之例如彈簧板。彈簧板之形狀無特別限定,亦可形成為上凸之弓狀。上述情形時,如圖9所示,於導電性構件42嵌入至接頭40之連接端部41,且凸部100嵌合於凹部101時,藉由該彈力,由凸部100按壓管11。The
根據該例,由於接頭40之連接端部41之凸部100以彈簧之力按壓管11,故接頭40之連接端部41與管11之密接性提高,其結果,接頭40之連接端部41與管11之熔著強度進一步提高。According to this example, since the
再者,導電性構件42與接頭40之連接端部41之定位機構可為具有如圖10所示之設置於接頭40之連接端部41之外周面,且可卡止導電性構件42的爪部(卡止部)120者。於該情形時,例如,爪部120沿著接頭40之連接端部41之外周面之周向設置於複數個部位。爪部120之上表面具有自接頭40之連接端部41之前端側朝接頭本體部44側逐漸提高之傾斜面121。導電性構件42形成為例如無孔部且具有厚度之環狀。如圖11所示,例如,導電性構件42之上表面具備:平坦面130,其於導電性構件42嵌入至接頭40之連接端部41時,與爪部120之傾斜面121連續相連;及傾斜面131,其於接頭本體部44側,隨著朝向端面而逐漸降低。Furthermore, the positioning mechanism of the connecting
且,導電性構件42被嵌入至接頭40之連接端部41並卡止於爪部120,而配置於管11與接頭40之連接端部41間。隨後,藉由電磁感應式之熔著機90使導電性構件42發熱,而使接頭40之連接端部41與管11熔著。In addition, the
根據上述例,由於確保接頭40之連接端部41與管11之接觸面積較大,故接頭40之連接端部41與管11之熔著強度提高。According to the above example, since the contact area between the connection end 41 of the joint 40 and the
上述實施形態中,如圖12所示,導電性構件42可於與管11之接觸面具備突起部140。於上述情形時,由於導電性構件42與管11之接觸面積擴大,故易於將藉由電磁感應發熱之導電性構件42之熱量傳遞至管11。其結果,可更適當地進行接頭40之連接端部41與管11之熔著。又,可防止熔著前管11自接頭40之連接端部41脫離。另,以上實施形態中記載之所有導電性構件42亦可具備突起部140。彼時之突起部104之形狀或位置、數量不限定於此。In the above-mentioned embodiment, as shown in FIG. 12, the
如圖13所示,接頭裝置10可具備將管11之熔融程度指標化之指標部150。指標部150設置於例如蓋構件43或接頭本體部44之外周面。指標部150具有例如突起151。突起151於電磁感應時因導電性構件42之熱而熔融,該突起151之熔融程度對應於接頭40與管11之熔融程度。藉此,作業者可藉由目測突起151之熔融而將管11之熔融程度指標化。又,接頭裝置10可具備成為指標部150之基準之基準部152。基準部152設置於例如接頭本體部44或蓋構件43之外周面。基準部152具有例如與指標部150相同之形狀,且具有突起153。基準部152設置於較指標部150更遠離導電性構件42之位置。藉此,可一面觀察基準部152一面將指標部150指標化。因此,可適當地判斷藉由電磁感應使導電性構件42發熱之時間。另,於指標部150與基準部152之兩者皆設置於接頭本體部44之外周面之情形時,可將指標部150及基準部152沿接頭本體部44之外周面之軸向X排列配置。又,於指標部150及基準部152與蓋構件43干涉之情形時,可如圖14所示,於蓋構件43設置切口43a,於因該切口43a露出之接頭本體部44之表面設置指標部150或基準部152。又,指標部150可設定於如適當進行接頭40與管11之熔著之時序突起151熔融之位置。又,基準部152可設定於如因過度熔著而產生凸緣之時序下突起153熔融之位置。As shown in FIG. 13, the
以上,已一面參照隨附圖式一面對本發明較佳之實施形態進行說明,但本發明不限定於上述例。若為此界業者,則明顯於專利申請範圍所記載之思想範疇內,可想到各種變更例或修正例,關於該等,應瞭解當然亦屬於本發明之技術範圍內。The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the above examples. Those in this industry are obviously within the scope of the ideas described in the scope of the patent application, and various modifications or amendments are conceivable. Of course, it should be understood that they also fall within the technical scope of the present invention.
例如,以上之實施形態中,於導電性構件42之外周面之軸向之一者或兩者之端部具備傾斜面73、110、111、131,但上述傾斜面可有可無。又,導電性構件42之形狀或數量並非限定於上述實施形態者,例如,導電性構件42可不形成為環狀,亦可設置有複數個。環狀之導電性構件42可為捲繞於連接端部41之外周面之線圈狀者。線圈亦可為線圈彈簧。For example, in the above embodiments, the
以上之實施形態中,接頭構造1為管11嵌入至接頭40之連接端部41之外周面者,亦可例如圖15所示,為管11嵌入至接頭40之連接端部41之內周面者。於該情形時,例如,導電性構件42配置於管11與接頭40之連接端部41間(管11之外周面與連接端部41之內周面間)。又,如圖16所示,導電性構件42可設置於接頭40之連接端部41與管11之重疊部分之外周面。In the above embodiment, the
如圖17至圖19所示,接頭構造1亦可為管11與接頭40之連接端部41相互嵌合,於該嵌合下,於管11與接頭40之連接端部41之重疊部分中之接頭40之連接端部41之外周面設置有導電性構件42。於該情形時,例如於接頭40之連接端部41之端面設置有環狀凹陷之嵌合部160,且管11之前端嵌入至該嵌合部160。於連接端部41之外周面嵌入有環狀之導電性構件42。於連接端部41之外周面設置有抵接所嵌入之導電性構件42之軸向X之接頭40側之端面的擋止件161。可藉由該擋止件161定位導電性構件42。於管11與接頭40之連接端部41之重疊部分,設置有覆蓋導電性構件42之環狀之蓋構件162。蓋構件162具備於該管11側之端部縮徑之凸緣部163。凸緣部163如圖19所示,覆蓋導電性構件42之管11側之端面與連接端部41之管11側之端面。藉此,導電性構件42之上下面與軸向X之兩端面被連接端部41及蓋構件162覆蓋。另,蓋構件162之材質例如可與上述之蓋構件43相同。As shown in FIGS. 17 to 19, the
上述例中,可藉由以電磁感應使導電性構件42發熱,而使導電性構件42周圍之接頭40之連接端部41與管11熔融並熔著。In the above example, the
導電性構件42為嵌入至接頭40之連接端部41者,亦可為預先固定於接頭40之連接端部41者。導電性構件42與接頭40之連接端部41之定位機構不限定於上述實施形態者。又,可無該定位機構。蓋構件43之形狀等不限定於上述實施形態者。又,可無蓋構件43。接頭40不限定於上述實施形態者,本發明可應用於L字型、T字型等所有周知之接頭。接頭40之連接端部41之數量亦不限定於一個,而可為複數個。
[產業上之可利用性]The
本發明於縮短使用熔著方法進行之接頭與管之連接作業中耗費之時間時有用。The present invention is useful for shortening the time spent in the connection operation of the joint and the pipe by the fusion method.
1:接頭構造
10:接頭裝置
11:管
20:管本體部
21:管端部
30:擴徑部
31:傾斜部
32:前端面
40:接頭
41:連接端部
42:導電性構件
43:蓋構件
43a:切口
44:接頭本體部
50:傾斜部
51:基部
52:槽部
60:傾斜面
61:基部面
70:第1環狀部
71:第2環狀部
72:環狀槽
73:傾斜面
80:縮徑部
81:傾斜部
82:擴徑部
83:凸緣部
90:熔著機
91:線圈
100:凸部
100a:上表面
101:孔部
110:傾斜面
111:傾斜面
120:爪部(卡止部)
121:傾斜面
130:平坦面
131:傾斜面
140:突起部
150:指標部
151:突起
152:基準部
153:突起
160:嵌合部
161:擋止件
162:蓋構件
163:凸緣部
A:接觸面
X:軸向1: Joint structure
10: Joint device
11: Tube
20: Tube body
21: tube end
30: Enlarging part
31: Inclined part
32: front face
40: Connector
41: Connect the end
42: Conductive member
43:
圖1係顯示接頭構造之構成之一例之分解立體圖。 圖2係接頭構造之剖視圖。 圖3係顯示導電性構件之剖面之圖。 圖4係接頭構造之外觀圖。 圖5係配置有熔著機之接頭構造之剖視圖。 圖6係顯示於接頭之連接端部存在凸部之接頭構造之另一構成之分解立體圖。 圖7係接頭構造之剖視圖。 圖8係顯示接頭之連接端部之凸部為彈簧板之接頭構造之另一構成的分解立體圖。 圖9係接頭構造之剖視圖。 圖10係顯示於接頭之連接端部存在爪部之接頭構造之另一構成的分解立體圖。 圖11係接頭構造之剖視圖。 圖12係顯示於導電性構件之表面存在突起部之接頭構造之另一構成的剖視圖。 圖13係具有指標部及基準部之接頭構造之剖視圖。 圖14係於蓋構件設置有切口時之接頭構造之外觀圖。 圖15係顯示將管嵌入至接頭之連接端部內側時之接頭構造之一例的剖視圖。 圖16係顯示將管嵌入至接頭之連接端部內側時之接頭構造之一例的剖視圖。 圖17係顯示接頭構造之構成之一例之分解立體圖。 圖18係顯示接頭構造之構成之一例之分解剖視圖。 圖19係接頭構造之剖視圖。FIG. 1 is an exploded perspective view showing an example of the structure of a joint structure. Figure 2 is a cross-sectional view of the joint structure. Fig. 3 is a diagram showing a cross section of a conductive member. Figure 4 is an external view of the joint structure. Fig. 5 is a cross-sectional view of a joint structure equipped with a fusion machine. FIG. 6 is an exploded perspective view showing another structure of a joint structure in which a convex portion is present at the connecting end of the joint. 7 is a cross-sectional view of the joint structure. FIG. 8 is an exploded perspective view showing another configuration of the joint structure of the joint end of the joint being a spring plate. 9 is a cross-sectional view of the joint structure. Fig. 10 is an exploded perspective view showing another configuration of a joint structure having claws at the connecting end of the joint. 11 is a cross-sectional view of the joint structure. 12 is a cross-sectional view showing another configuration of a joint structure in which a protrusion is present on the surface of a conductive member. 13 is a cross-sectional view of a joint structure having an index portion and a reference portion. 14 is an external view of the joint structure when the cover member is provided with a cutout. 15 is a cross-sectional view showing an example of a joint structure when a tube is inserted inside the connecting end of the joint. FIG. 16 is a cross-sectional view showing an example of a joint structure when a tube is inserted inside the connecting end of the joint. 17 is an exploded perspective view showing an example of the structure of the joint structure. Fig. 18 is an exploded sectional view showing an example of the structure of the joint structure. Figure 19 is a cross-sectional view of the joint structure.
1:接頭構造 1: Joint structure
10:接頭裝置 10: Joint device
11:管 11: Tube
40:接頭 40: Connector
41:連接端部 41: Connect the end
42:導電性構件 42: Conductive member
43:蓋構件 43: cover member
44:接頭本體部 44: Joint body
50:傾斜部 50: inclined part
51:基部 51: base
52:槽部 52: Groove
60:傾斜面 60: inclined surface
61:基部面 61: base surface
70:第1環狀部 70: 1st ring
71:第2環狀部 71: 2nd ring
73:傾斜面 73: inclined surface
X:軸向 X: axial
Claims (16)
Applications Claiming Priority (2)
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JP2018-137858 | 2018-07-23 | ||
JP2018137858 | 2018-07-23 |
Publications (1)
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TW202012821A true TW202012821A (en) | 2020-04-01 |
Family
ID=69180970
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW108126013A TW202012821A (en) | 2018-07-23 | 2019-07-23 | Joint device, joint structure, and method for manufacturing joint structure |
Country Status (3)
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JP (1) | JP7240752B2 (en) |
TW (1) | TW202012821A (en) |
WO (1) | WO2020022178A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI706101B (en) * | 2019-09-03 | 2020-10-01 | 鄭燦雄 | Connection structure of heterogeneous pipe |
CN114054612A (en) * | 2020-07-31 | 2022-02-18 | 沃恩工业股份有限公司 | Pipe expanding device for thin-wall metal pipe |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116802427A (en) * | 2021-02-10 | 2023-09-22 | 亚克西斯股份有限公司 | Joint device, joint structure, and method for manufacturing joint structure |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2569694Y2 (en) * | 1991-03-01 | 1998-04-28 | シーケーディ株式会社 | Pipe fittings |
JP2000513074A (en) * | 1996-06-25 | 2000-10-03 | ウポノール ベスローテン フェンノートシャップ | Electric welding pipe fittings |
GB2319576B (en) * | 1996-11-20 | 2001-02-07 | Uponor Bv | Pipe connector |
JPH11201363A (en) * | 1998-01-07 | 1999-07-30 | Nippon Kokan Pipe Fittings Mfg Co Ltd | Pipe joint |
JP2004156734A (en) * | 2002-11-07 | 2004-06-03 | Sekisui Chem Co Ltd | Electric fusion-bond joint |
JP4391225B2 (en) * | 2003-12-25 | 2009-12-24 | ブリヂストンフローテック株式会社 | Manufacturing method of lock ring for pipe joint |
JP2005214251A (en) * | 2004-01-28 | 2005-08-11 | Toyoda Gosei Co Ltd | Connecting method for resin pipe |
CN101484297A (en) * | 2006-05-05 | 2009-07-15 | 阿尔欧伊斯格鲁伯有限公司 | Method and device for connecting tubes made out of thermoplastic material |
-
2019
- 2019-07-18 WO PCT/JP2019/028228 patent/WO2020022178A1/en active Application Filing
- 2019-07-18 JP JP2020532335A patent/JP7240752B2/en active Active
- 2019-07-23 TW TW108126013A patent/TW202012821A/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI706101B (en) * | 2019-09-03 | 2020-10-01 | 鄭燦雄 | Connection structure of heterogeneous pipe |
CN114054612A (en) * | 2020-07-31 | 2022-02-18 | 沃恩工业股份有限公司 | Pipe expanding device for thin-wall metal pipe |
Also Published As
Publication number | Publication date |
---|---|
WO2020022178A1 (en) | 2020-01-30 |
JP7240752B2 (en) | 2023-03-16 |
JPWO2020022178A1 (en) | 2021-08-02 |
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