TW202012821A - Joint device, joint structure, and method for manufacturing joint structure - Google Patents

Joint device, joint structure, and method for manufacturing joint structure Download PDF

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Publication number
TW202012821A
TW202012821A TW108126013A TW108126013A TW202012821A TW 202012821 A TW202012821 A TW 202012821A TW 108126013 A TW108126013 A TW 108126013A TW 108126013 A TW108126013 A TW 108126013A TW 202012821 A TW202012821 A TW 202012821A
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Taiwan
Prior art keywords
joint
conductive member
tube
connection end
joint device
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TW108126013A
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Chinese (zh)
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金山貞亮
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日商亞克西斯股份有限公司
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Publication of TW202012821A publication Critical patent/TW202012821A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/08Joints with sleeve or socket with additional locking means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means
    • F16L25/01Constructive types of pipe joints not provided for in groups F16L13/00 - F16L23/00 ; Details of pipe joints not otherwise provided for, e.g. electrically conducting or insulating means specially adapted for realising electrical conduction between the two pipe ends of the joint or between parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear

Abstract

This joint device 10 includes: a joint 40 having a connection end portion 41 to which a pipe 11 is connected; a conductive member 42 provided on the connection end portion 41 of the joint 40; and a positioning mechanism that positions the conductive member 42 at the connection end portion 41 of the joint 40. The conductive member 42 is formed in an annular shape. The positioning mechanism has a groove portion 52 which is provided in the outer peripheral surface of the connection end portion 41 of the joint 40 and into which the conductive member 42 can be fitted.

Description

接頭裝置、接頭構造、及接頭構造之製造方法Joint device, joint structure, and manufacturing method of joint structure

本發明係關於一種接頭裝置、接頭構造及接頭構造之製造方法。The invention relates to a joint device, a joint structure and a manufacturing method of the joint structure.

半導體製造裝置等配管所用之接頭一般使用管與螺紋機構等機械連結。例如,於將管插入至接頭之狀態下,將接頭與設置於管道外側之螺紋機構緊固而使接頭與管相互連結(參照專利文獻1)。The joints used in piping such as semiconductor manufacturing equipment are generally mechanically connected with pipes and screw mechanisms. For example, in a state where the pipe is inserted into the joint, the joint and the screw mechanism provided on the outside of the pipe are fastened to connect the joint and the pipe to each other (refer to Patent Document 1).

然而,使用上述機械方法連結接頭與管道之情形時,由於需承受螺紋之緊固應力,故必須增厚接頭之壁厚,而導致接頭與管之連接構造大型化。又,配管使用中因振動或內部壓力等有於接頭與管之連結部分發生鬆弛之可能性,因此,為防止漏液必須進行加固作業。However, when the above mechanical method is used to connect the joint and the pipe, since the tightening stress of the thread needs to be withstood, the wall thickness of the joint must be thickened, resulting in a large-scale connection structure between the joint and the pipe. In addition, due to vibration, internal pressure, etc., the connection between the joint and the pipe may loosen during the use of piping. Therefore, reinforcement work must be performed to prevent liquid leakage.

因此,提出使用自發熱式熔著機加熱並熔著接頭與管之方法(參照專利文獻2)。 [先前技術文獻] [專利文獻]Therefore, a method of heating and fusing a joint and a tube using a self-heating fusion welding machine is proposed (refer to Patent Document 2). [Prior Technical Literature] [Patent Literature]

專利文獻1:日本專利特開2009-115154號公報 專利文獻2:日本專利特開2007-239973號公報Patent Document 1: Japanese Patent Laid-Open No. 2009-115154 Patent Document 2: Japanese Patent Laid-Open No. 2007-239973

[發明所欲解決之問題][Problems to be solved by the invention]

然而,根據上述熔著方法,將管嵌入至接頭,以熔著機自外側夾住該嵌入部分,自熔著機對接頭與管之嵌入部分施加熱量,而使接頭與管相互熔著。因此,熔著作業中,耗費了等待熔著機升溫之時間、又,將熔著機之熱量傳送至接頭與管之接觸部分(熔著部分)而將該接觸部分熔融並熔著之時間、進而接頭與管之熔著部分冷卻之時間。如此,接頭與管之連接作業較耗費時間。However, according to the fusion method described above, the tube is inserted into the joint, the embedded portion is sandwiched from the outside by the fusion machine, and the fusion machine applies heat to the embedded portion of the joint and the tube to fuse the joint and the tube to each other. Therefore, in the melting work industry, it takes time to wait for the melting machine to heat up, and to transfer the heat of the melting machine to the contact part (fusion part) of the joint and the pipe to melt and melt the contact part, Furthermore, the time for the fusion part of the joint and the tube to cool down. In this way, the connection operation between the joint and the pipe takes more time.

本申請案係鑑於上述點而完成者,其目的之一在於縮短使用熔著方法進行之接頭與管之連接作業所耗費之時間。 [解決問題之技術手段]This application was completed in view of the above points, and one of its purposes is to shorten the time taken for the connection operation of the joint and the pipe by the fusion method. [Technical means to solve the problem]

本發明之一態樣之接頭裝置具備:接頭,其具有供管連接之連接端部;及導電性構件,其設置於上述接頭之連接端部。A joint device according to one aspect of the present invention includes: a joint having a connection end for connecting a pipe; and a conductive member provided at the connection end of the joint.

根據本態樣,於將導電性構件配置於接頭之連接端部與管重疊之部分之狀態下,藉由電磁感應使導電性構件發熱,可使接頭之連接端部與管熔著。於該情形時,由於藉由接頭之連接端部與管之重疊部分之導電性構件之熱量將其周圍熔著,故不會耗費等待熔著之時間。又,亦不會耗費藉由電磁感應使導電性構件發熱之等待時間。其結果,可縮短接頭與管之連接作業所耗費之時間。According to this aspect, in a state where the conductive member is disposed at a portion where the connection end of the joint overlaps the tube, the conductive member is heated by electromagnetic induction, and the connection end of the joint and the tube can be fused. In this case, since the heat of the conductive member at the overlapping portion of the connection end of the joint and the tube melts its surroundings, it does not spend time waiting for fusion. Also, it does not waste the waiting time for the conductive member to generate heat by electromagnetic induction. As a result, the time taken for the connection work between the joint and the pipe can be shortened.

上述接頭裝置可進而具備:定位機構,其將上述導電性構件定位於上述接頭之連接端部。The joint device may further include a positioning mechanism that positions the conductive member at the connection end of the joint.

上述定位機構可具有設置於上述接頭之連接端部,且可嵌入上述導電性構件之槽部。The positioning mechanism may have a connection end portion provided on the joint, and may be fitted into a groove portion of the conductive member.

上述導電性構件可具有配置於外周側之第1環狀部、與配置於內周側之第2環狀部,且上述第1環狀部與上述第2環狀部於上述接頭之軸向一部分相互連接。The conductive member may have a first ring-shaped portion arranged on the outer peripheral side and a second ring-shaped portion arranged on the inner peripheral side, and the first ring-shaped portion and the second ring-shaped portion may be in the axial direction of the joint A part is connected to each other.

上述定位機構可具有:凸部,其設置於上述接頭之連接端部;及孔部,其設置於上述導電性構件且可嵌合上述凸部。The positioning mechanism may include: a convex portion provided at the connection end of the joint; and a hole portion provided in the conductive member and capable of fitting the convex portion.

上述凸部及上述孔部可於上述接頭之連接端部之周向斷續地形成。The convex portion and the hole portion may be formed intermittently in the circumferential direction of the connection end of the joint.

上述凸部可於上述接頭之連接端部之徑向具有彈性。The convex portion may have elasticity in the radial direction of the connection end of the joint.

上述定位機構可具有:爪部,其設置於上述接頭之連接端部,且可卡止上述導電性構件。The positioning mechanism may include a claw portion provided at the connection end of the joint, and may lock the conductive member.

上述導電性構件之與上述管之接觸面可於上述接頭之軸向之至少任一端部,具有該端部之最端側降低之傾斜面。The contact surface of the conductive member with the tube may have an inclined surface with the lowermost end side of the end portion at least at any end portion in the axial direction of the joint.

上述導電性構件可於與上述管之接觸面具有突起部。The conductive member may have a protrusion on the contact surface with the tube.

上述接頭之連接端部可具有:傾斜部,其隨著遠離前端而逐漸擴徑;及基部,其連接上述傾斜部與接頭本體部;且上述導電性構件設置於上述基部。The connecting end portion of the joint may include: an inclined portion that gradually expands in diameter as it moves away from the front end; and a base portion that connects the inclined portion and the joint body portion; and the conductive member is provided on the base portion.

上述接頭裝置可進而具備覆蓋上述接頭之連接端部與上述管之重疊部分的蓋構件。The joint device may further include a cover member covering an overlapping portion of the connection end of the joint and the tube.

上述接頭裝置可進而具備將上述管之熔融程度指標化之指標部。The joint device may further include an index portion that indexes the degree of melting of the tube.

上述接頭裝置可進而具備成為上述指標部之基準之基準部。The joint device may further include a reference portion that serves as a reference for the index portion.

本發明之另一態樣之接頭構造具備上述接頭裝置與管,且上述管連接於上述接頭之連接端部。According to another aspect of the present invention, the joint structure includes the joint device and the tube, and the tube is connected to the connection end of the joint.

本發明之另一態樣之接頭構造之製造方法係具有接頭、及連接於該接頭之連接端部之管之接頭構造的製造方法,且具備:將導電性構件配置於接頭之連接端部與管之重疊部分的步驟;及藉由電磁感應使上述導電性構件發熱,而使上述接頭之連接端部與上述管熔著的步驟。 [發明之效果]A manufacturing method of a joint structure of another aspect of the present invention is a manufacturing method of a joint structure having a joint and a pipe connected to the connecting end of the joint, and further comprising: disposing a conductive member at the connecting end of the joint and The step of overlapping the tubes; and the step of heating the conductive member by electromagnetic induction to fuse the connecting end of the joint with the tube. [Effect of invention]

根據本發明,可縮短使用熔著方法進行之接頭與管之連接作業所耗費之時間。According to the present invention, it is possible to shorten the time taken for the connection operation of the joint and the pipe by the fusion method.

以下,參照圖式對本發明較佳之實施形態進行說明。另,對同一要件標註同一符號,省略重複之說明。又,上下左右等之位置關係只要無特別說明,皆為基於圖式所示之位置關係者。再者,圖式之尺寸比例並非限定於圖示之比例者。又,以下之實施形態為用以說明本發明之例示,本發明並非限定於該實施形態者。Hereinafter, a preferred embodiment of the present invention will be described with reference to the drawings. In addition, the same symbols are given to the same requirements, and repeated explanations are omitted. In addition, unless otherwise specified, the positional relationship of up, down, left, and right is based on the positional relationship shown in the drawings. Furthermore, the size ratio of the drawings is not limited to those shown. In addition, the following embodiments are examples for explaining the present invention, and the present invention is not limited to the embodiments.

圖1係用以顯示本實施形態之接頭構造1之構成之一例的接頭構造1之分解立體圖。圖2係接頭構造1之剖視圖。如圖1及圖2所示,接頭構造1具備例如接頭裝置10、及連接於接頭裝置10之管11。FIG. 1 is an exploded perspective view of a joint structure 1 showing an example of the structure of the joint structure 1 of this embodiment. 2 is a cross-sectional view of the joint structure 1. As shown in FIGS. 1 and 2, the joint structure 1 includes, for example, a joint device 10 and a tube 11 connected to the joint device 10.

管11例如由氟系(PFA)樹脂形成。管11因質軟而自由變形。例如,管11如圖1所示為徑固定之圓管。又,管11如圖2所示,於組裝為接頭構造1之狀態下,具備管本體部20、與較管本體部20擴徑之管端部21。管端部21例如具備:擴徑部30,其位於管端部21之最端(前端);及傾斜部31,其連接擴徑部30與管本體部20,且自管本體部20朝擴徑部30徑逐漸擴大。另,管11之材質並非特別限定於氟系樹脂者,亦可為例如PP等其他可塑性樹脂。The tube 11 is formed of, for example, a fluorine-based (PFA) resin. The tube 11 deforms freely due to its softness. For example, the tube 11 is a round tube with a fixed diameter as shown in FIG. 1. In addition, as shown in FIG. 2, the tube 11 includes a tube body portion 20 and a tube end portion 21 that is larger in diameter than the tube body portion 20 in a state where the joint structure 1 is assembled. The tube end portion 21 includes, for example, a diameter-expanding portion 30 located at the extreme end (front end) of the tube end portion 21, and an inclined portion 31 that connects the diameter-expanding portion 30 and the tube body portion 20, and expands from the tube body portion 20 toward The diameter of the diameter portion 30 gradually increases. In addition, the material of the tube 11 is not particularly limited to fluorine-based resins, and may be other plastic resins such as PP.

接頭裝置10例如具備:接頭40,其具有連接管11之連接端部41;導電性構件42,其安裝於接頭40之連接端部41之外周面;及蓋構件43,其覆蓋接頭40之連接端部41與管11之重疊部分。The joint device 10 includes, for example, a joint 40 having a connection end 41 of the connection pipe 11; a conductive member 42 attached to the outer peripheral surface of the connection end 41 of the joint 40; and a cover member 43 covering the connection of the joint 40 The overlapping portion of the end 41 and the tube 11.

接頭40形成為例如圓管狀。連接端部41與接頭40之其他部分(接頭本體部44)相比縮徑。連接端部41例如具有:傾斜部50,其配置於接頭40之軸向(圖之X方向)之前端側,隨離開前端而逐漸擴徑;及基部51,其連接傾斜部50與接頭本體部44。基部51之外徑大於組裝前之狀態之管11之內徑。於基部51之外周面形成有供導電性構件42嵌入之槽部52。因此,連接端部41之外周面依序連續地具備自前端朝接頭本體部44側徑逐漸擴大之傾斜部50之傾斜面60、槽部52、徑固定之基部51之基部面61。The joint 40 is formed in, for example, a circular tube shape. The connecting end portion 41 is reduced in diameter compared to the other portion of the joint 40 (the joint body portion 44). The connecting end portion 41 has, for example, an inclined portion 50 which is arranged on the front end side of the joint 40 in the axial direction (X direction in the figure) and gradually expands in diameter as it moves away from the front end; and a base portion 51 which connects the inclined portion 50 and the joint body portion 44. The outer diameter of the base portion 51 is larger than the inner diameter of the tube 11 before assembly. A groove 52 into which the conductive member 42 is fitted is formed on the outer peripheral surface of the base 51. Therefore, the outer peripheral surface of the connecting end portion 41 sequentially includes the inclined surface 60 of the inclined portion 50 gradually increasing in diameter from the front end toward the joint body portion 44, the groove portion 52, and the base surface 61 of the base portion 51 with a fixed diameter.

槽部52沿著接頭40之軸周圍之外周面環狀地形成。槽部52形成為以包含接頭40之軸之面切斷接頭40時之剖面形狀為方形凹狀。本實施形態中,槽部52構成將導電性構件42定位於接頭40之連接端部41之特定位置之定位機構。The groove portion 52 is formed annularly along the outer peripheral surface around the axis of the joint 40. The groove portion 52 is formed in a square concave shape when the joint 40 is cut on a surface including the axis of the joint 40. In this embodiment, the groove 52 constitutes a positioning mechanism for positioning the conductive member 42 at a specific position of the connection end 41 of the joint 40.

導電性構件42由例如不鏽鋼材(SUS430)、鐵鋼材(SS400)、預硬鋼(NAK55)等金屬形成。導電性構件42之材質不限定於此,亦可為彈簧材(SUS304WPB、SUS316WPA)等。The conductive member 42 is formed of a metal such as stainless steel (SUS430), iron steel (SS400), and pre-hardened steel (NAK55). The material of the conductive member 42 is not limited to this, and may be a spring material (SUS304WPB, SUS316WPA), or the like.

如圖1及圖3所示,導電性構件42形成為大體環狀。導電性構件42之外徑大於組裝前之狀態之管11之內徑。如圖3所示,導電性構件42具有:板狀之第1環狀部70,其配置於外周側;及板狀之第2環狀部71,其配置於內周側。第1環狀部70與第2環狀部71於接頭40之軸向一端部相互連接。藉此,導電性構件42形成為以包含接頭40之軸之面切斷之剖面形狀為大體V字狀。As shown in FIGS. 1 and 3, the conductive member 42 is formed in a substantially ring shape. The outer diameter of the conductive member 42 is larger than the inner diameter of the tube 11 before assembly. As shown in FIG. 3, the conductive member 42 has a plate-shaped first annular portion 70 arranged on the outer peripheral side, and a plate-shaped second annular portion 71 arranged on the inner peripheral side. The first annular portion 70 and the second annular portion 71 are connected to each other at one axial end of the joint 40. As a result, the conductive member 42 is formed into a substantially V-shaped cross-sectional shape cut along the plane including the axis of the joint 40.

例如,第1環狀部70之板厚與第2環狀部71相比更厚。於第1環狀部70中之與第2環狀部71之連接端部附近,形成有朝第2環狀部71側(內側)開口之環狀槽72。若自外側對第1環狀部70施加外力,則第1環狀部70與第2環狀部71朝相互接近之方向彈性變形,且彈力朝第1環狀部70與第2環狀部71朝相互離開之方向發揮作用。即,導電性構件42朝徑向具有彈性。如圖2所示,導電性構件42之厚度大於槽部52之深度,於將導電性構件42嵌入至槽部52時,導電性構件42之外側部分(第1環狀部70)突出於槽部52之外側。For example, the thickness of the first annular portion 70 is thicker than that of the second annular portion 71. In the vicinity of the connecting end portion of the first annular portion 70 and the second annular portion 71, an annular groove 72 that opens toward the second annular portion 71 side (inside) is formed. When an external force is applied to the first annular portion 70 from the outside, the first annular portion 70 and the second annular portion 71 are elastically deformed toward each other, and the elastic force is directed toward the first annular portion 70 and the second annular portion 71 works in the direction of leaving each other. That is, the conductive member 42 has elasticity in the radial direction. As shown in FIG. 2, the thickness of the conductive member 42 is greater than the depth of the groove 52. When the conductive member 42 is inserted into the groove 52, the outer portion of the conductive member 42 (the first annular portion 70) protrudes from the groove The outside of the part 52.

導電性構件42之外周面於接頭40之軸向X之前端側之端部,具有其前端側降低之傾斜面73。將導電性構件42嵌入至接頭40之槽部52時,傾斜面73與接頭40之連接端部41之傾斜面60平滑地連續。The outer peripheral surface of the conductive member 42 has an inclined surface 73 whose front end side is lowered at the end on the front end side of the joint 40 in the axial direction X. When the conductive member 42 is fitted into the groove 52 of the joint 40, the inclined surface 73 and the inclined surface 60 of the connection end 41 of the joint 40 are smoothly continuous.

管端部21相對於接頭40之連接端部41之外周面能夠以覆蓋導電性構件42之方式連接。此時,導電性構件42配置於接頭40之連接端部41與管端部21間。The tube end 21 can be connected to the outer peripheral surface of the connection end 41 of the joint 40 so as to cover the conductive member 42. At this time, the conductive member 42 is arranged between the connection end 41 and the tube end 21 of the joint 40.

蓋構件43由例如氟系樹脂(例如PTFE)形成。蓋構件43之材質不限定於此,亦可為矽等。蓋構件43例如可為具有高於管11之熔點的材質、或即便加熱亦不會熔融之樹脂。蓋構件43因質軟而可變形。The cover member 43 is formed of, for example, a fluorine-based resin (for example, PTFE). The material of the cover member 43 is not limited to this, and may be silicon or the like. The cover member 43 may be, for example, a material having a higher melting point than the tube 11 or a resin that does not melt even when heated. The cover member 43 is deformable due to its softness.

蓋構件43如圖1所示形成為徑固定之圓管狀,且於其前端部具備內側縮徑之凸緣部83(圖2所示)。又,蓋構件43如圖2所示於組裝為接頭構造1之狀態下,以配合管端部21附近之形狀之方式變形。即,蓋構件43例如具有:縮徑部80,其覆蓋例如管本體部20之外周面;傾斜部81,其覆蓋管端部21之傾斜部31之外周面;擴徑部82,其覆蓋管端部21之擴徑部30之外周面;及凸緣部83,其覆蓋管端部21之前端面32。As shown in FIG. 1, the cover member 43 is formed in a circular tube shape with a fixed diameter, and has a flange portion 83 (shown in FIG. 2) whose inner diameter is reduced at the front end portion. In addition, as shown in FIG. 2, the cover member 43 is deformed to fit the shape near the tube end 21 in a state where it is assembled into the joint structure 1. That is, the cover member 43 has, for example, a reduced diameter portion 80 that covers, for example, the outer peripheral surface of the tube body portion 20, an inclined portion 81 that covers the outer peripheral surface of the inclined portion 31 of the tube end portion 21, and an enlarged diameter portion 82 that covers the tube The outer diameter surface of the enlarged diameter portion 30 of the end portion 21; and the flange portion 83, which covers the front end surface 32 of the pipe end portion 21.

接著,對如上構成之接頭構造1之製造方法之一例進行說明。首先,如圖1所示,準備管11、接頭40、導電性構件42及蓋構件43。接著,例如於蓋構件43安裝於管11之狀態下,使用夾具,如圖2所示,將導電性構件42壓入至管11內側之特定位置。此時,管11及蓋構件43之一部分擴徑。接著,接頭40之連接端部41插入至管端部21之內側。此時,導電性構件42嵌入至接頭40之連接端部41之槽部52。導電性構件42係第1環狀部70與第2環狀部71之連接端部位於接頭40之接頭本體部44側。如此,導電性構件42定位於接頭40之連接端部41之軸向X之特定位置。Next, an example of a method of manufacturing the joint structure 1 configured as above will be described. First, as shown in FIG. 1, the tube 11, the joint 40, the conductive member 42 and the cover member 43 are prepared. Next, for example, with the cover member 43 attached to the tube 11, using a jig, as shown in FIG. 2, the conductive member 42 is pressed into a specific position inside the tube 11. At this time, part of the tube 11 and the cover member 43 are enlarged in diameter. Next, the connection end 41 of the joint 40 is inserted inside the tube end 21. At this time, the conductive member 42 is fitted into the groove 52 of the connection end 41 of the joint 40. The conductive member 42 is such that the connection end of the first annular portion 70 and the second annular portion 71 is located on the joint body 44 side of the joint 40. In this way, the conductive member 42 is positioned at a specific position in the axial direction X of the connection end 41 of the joint 40.

又,導電性構件42被夾於接頭40之連接端部41與管端部21間。導電性構件42之周圍被接頭40之連接端部41與管端部21覆蓋,於導電性構件42之前後形成有接頭40之連接端部41與管端部21直接接觸之接觸面A。蓋構件43被覆蓋於接頭40之連接端部41與管端部21之重疊部分。圖4係顯示此時之接頭構造1之外觀。另,上述接頭40、導電性構件42、管11及蓋構件43之組裝順序不限定於此。In addition, the conductive member 42 is sandwiched between the connection end 41 and the tube end 21 of the joint 40. The circumference of the conductive member 42 is covered by the connection end 41 and the pipe end 21 of the joint 40, and a contact surface A where the connection end 41 of the joint 40 and the pipe end 21 directly contact is formed before and after the conductive member 42. The cover member 43 is covered by the overlapping portion of the connection end 41 of the joint 40 and the tube end 21. FIG. 4 shows the appearance of the joint structure 1 at this time. In addition, the order of assembling the joint 40, the conductive member 42, the tube 11 and the cover member 43 is not limited to this.

接著,如圖5所示,由電磁感應式之熔著機90覆蓋蓋構件43之外周。使熔著機90作動,藉由熔著機90之線圈91之電磁感應使導電性構件42發熱。藉由導電性構件42之熱量,使導電性構件42周圍之接頭40之連接端部41與管11熔融而熔著。隨後,使熔著機90停止,結束接頭40與管11之連接作業。另,熔著機90不限定於該例,只要為藉由電磁感應使導電性構件42發熱者,亦可為具有其他之構成者。Next, as shown in FIG. 5, the outer periphery of the cover member 43 is covered by the electromagnetic induction type welding machine 90. The welding machine 90 is actuated, and the electromagnetic induction of the coil 91 of the welding machine 90 causes the conductive member 42 to generate heat. By the heat of the conductive member 42, the connecting end 41 of the joint 40 around the conductive member 42 and the tube 11 are melted and fused. Subsequently, the welding machine 90 is stopped, and the connection work between the joint 40 and the pipe 11 is ended. In addition, the fusing machine 90 is not limited to this example, as long as the conductive member 42 generates heat by electromagnetic induction, it may have another structure.

根據本實施形態,於將接頭40之連接端部41嵌入至管11,且將導電性構件42配置於接頭40之連接端部41與管11之重疊部分的狀態下,可藉由電磁感應使導電性構件42發熱,而使接頭40之連接端部41與管11熔著。藉此,因存在於接頭40之連接端部41與管11之重疊部分之導電性構件42之熱量熔著其周圍,故不會耗費熔著之時間。又,亦不耗費藉由電磁感應使導電性構件42發熱之時間。因此,可縮短接頭40與管11之連接作業所耗費之時間。尤其,根據本實施形態,由於藉由存在於接頭40之連接端部41與管11間之導電性構件42之熱量熔著其周圍,故可明顯縮短熔著之時間。又,由於導電性構件42成為熱源,故可藉由將導電性構件42設置於期望之位置而僅對欲熔著之部分施加熱量。According to the present embodiment, in a state where the connection end 41 of the joint 40 is embedded in the tube 11 and the conductive member 42 is disposed at the overlapping portion of the connection end 41 of the joint 40 and the tube 11, electromagnetic induction can be used The conductive member 42 generates heat, and the connection end 41 of the joint 40 and the tube 11 are fused. Thereby, since the heat of the conductive member 42 existing at the overlapping portion of the connection end portion 41 of the joint 40 and the tube 11 is fused around it, it takes no time to fuse it. Moreover, it does not waste time for the conductive member 42 to generate heat by electromagnetic induction. Therefore, the time taken for the connection work between the joint 40 and the pipe 11 can be shortened. In particular, according to the present embodiment, since the heat existing in the conductive member 42 between the connection end 41 of the joint 40 and the tube 11 melts around it, the welding time can be significantly shortened. In addition, since the conductive member 42 becomes a heat source, it is possible to apply heat to only the portion to be fused by providing the conductive member 42 at a desired position.

由於接頭裝置10具備將導電性構件42定位於接頭40之連接端部41之槽部52,故可將導電性構件42之位置,即成為熔著之熱源之位置固定於連接端部41上之適當位置。其結果,可穩定且有效地進行接頭40與管11之熔著。Since the joint device 10 includes the groove portion 52 for positioning the conductive member 42 at the connection end 41 of the joint 40, the position of the conductive member 42 which is the position of the heat source to be fused can be fixed to the connection end 41 Niche. As a result, the fusion of the joint 40 and the tube 11 can be performed stably and efficiently.

導電性構件42具有配置於外周側之第1環狀部70、與配置於內周側之第2環狀部71,且第1環狀部70與第2環狀部71於接頭40之軸向端部相互連接。藉此,於將導電性構件42設置於管端部21與連接端部41間時,於導電性構件42產生徑向之斥力,而按壓管11與接頭40。藉此,完全地定位導電性構件42。又,導電性構件42、與管11及接頭40間之密接性提高,將導電性構件42之熱量有效地傳遞至管11與接頭40,而較佳地進行熔著。再者,可減少導電性構件42之體積或重量。The conductive member 42 has a first annular portion 70 arranged on the outer peripheral side and a second annular portion 71 arranged on the inner peripheral side, and the first annular portion 70 and the second annular portion 71 are on the axis of the joint 40 Connected to the ends. Thereby, when the conductive member 42 is provided between the tube end 21 and the connection end 41, a repulsive force in the radial direction is generated in the conductive member 42 and the tube 11 and the joint 40 are pressed. With this, the conductive member 42 is completely positioned. In addition, the adhesion between the conductive member 42 and the tube 11 and the joint 40 is improved, and the heat of the conductive member 42 is effectively transferred to the tube 11 and the joint 40, and fusion is preferably performed. Furthermore, the volume or weight of the conductive member 42 can be reduced.

導電性構件42於與管11之接觸面中之接頭40之軸向X之至少任一端部,具有該端部之終端側降低之傾斜面73。藉此,於導電性構件42之接頭40之軸向X之端部,導電性構件42與管11之密接性提高,而有效地進行導電性構件42與管11間之熱傳遞。The conductive member 42 has an inclined surface 73 at which the terminal side of the end portion is lowered at least at any one end of the joint 40 in the axial direction X of the contact surface with the tube 11. As a result, at the end of the joint 40 of the conductive member 42 in the axial direction X, the adhesion between the conductive member 42 and the tube 11 is improved, and heat transfer between the conductive member 42 and the tube 11 is effectively performed.

接頭40之連接端部41具有隨著離開前端逐漸擴徑之傾斜部50、及連接傾斜部50與接頭本體部44之基部51,且導電性構件42設置於基部51。藉此,充分確保連接端部41與管11之接觸面積,且充分進行接頭40與管11之熔著。又,由於導電性構件42遠離連接端部41之前端,故導電性構件42未露出於管11或接頭40之內部區域。又,確保導電性構件42與接頭40之前端部分(管11或接頭40之露出於流道區域之部分)之距離,可抑制於接頭40之前端部分因熔著形成凸緣(凸起)。The connecting end portion 41 of the joint 40 has an inclined portion 50 that gradually expands in diameter from the front end, and a base portion 51 that connects the inclined portion 50 and the joint body portion 44, and the conductive member 42 is provided on the base portion 51. Thereby, the contact area between the connection end 41 and the tube 11 is sufficiently ensured, and the fusion of the joint 40 and the tube 11 is sufficiently performed. In addition, since the conductive member 42 is far from the front end of the connection end 41, the conductive member 42 is not exposed in the inner area of the tube 11 or the joint 40. Also, ensuring the distance between the conductive member 42 and the front end portion of the joint 40 (the portion of the tube 11 or the joint 40 exposed in the flow channel area) can suppress the formation of a flange (bump) at the front end portion of the joint 40 due to fusion.

由於接頭裝置10具備覆蓋接頭40之連接端部41與管11之重疊部分之蓋構件43,故可於熔著後直接用手處理接頭構造1,可進而縮短連接作業耗費之時間,又,即便於熔著時管11之一部分熔融,亦可保證接頭構造1之漂亮之外觀。Since the joint device 10 is provided with a cover member 43 covering the overlapping portion of the connection end 41 of the joint 40 and the tube 11, the joint structure 1 can be directly handled by hand after fusion, which can further shorten the time required for the connection operation, and even When melting, a part of the tube 11 melts, and the beautiful appearance of the joint structure 1 can also be ensured.

導電性構件42與接頭40之連接端部41之定位機構不限定於上述實施形態者。例如圖6所示,導電性構件42形成為於接頭40之軸向X存在寬度之管狀,於接頭40之連接端部41之外周面設置凸部100,且於導電性構件42設置有嵌合凸部100之孔部101。於上述情形時,凸部100例如沿著接頭40之連接端部41之周向等間隔地設置於複數個部位。凸部100具有平坦之上表面100a。凸部100具有大於導電性構件42之厚度之高度。孔部101沿著導電性構件42之周向等間隔地設置於與凸部100相同數量之複數個部位。孔部101沿導電性構件42之厚度方向貫通。又,如圖7所示,於導電性構件42之外周面之軸向X之兩端,形成有最端側降低之傾斜面110、111。導電性構件42中之接近接頭40之前端側之傾斜面110於導電性構件42嵌入至接頭40之連接端部41時,與接頭40之連接端部41之傾斜面60平滑地連續。The positioning mechanism of the connecting end portion 41 of the conductive member 42 and the joint 40 is not limited to the above-mentioned embodiment. For example, as shown in FIG. 6, the conductive member 42 is formed into a tubular shape having a width in the axial direction X of the joint 40, a convex portion 100 is provided on the outer peripheral surface of the connection end 41 of the joint 40, and a fitting is provided on the conductive member 42 The hole 101 of the convex portion 100. In the above case, the convex portions 100 are provided at a plurality of locations at regular intervals along the circumferential direction of the connecting end portion 41 of the joint 40, for example. The convex portion 100 has a flat upper surface 100a. The convex portion 100 has a height greater than the thickness of the conductive member 42. The hole portions 101 are provided at a plurality of locations with the same number as the convex portions 100 at equal intervals along the circumferential direction of the conductive member 42. The hole 101 penetrates in the thickness direction of the conductive member 42. In addition, as shown in FIG. 7, at both ends of the outer peripheral surface of the conductive member 42 in the axial direction X, inclined surfaces 110 and 111 having the lowermost end are formed. The inclined surface 110 of the conductive member 42 near the front end of the joint 40 is smoothly continuous with the inclined surface 60 of the connection end 41 of the joint 40 when the conductive member 42 is fitted into the connection end 41 of the joint 40.

於上述情形時,如圖7所示,導電性構件42嵌入至接頭40之連接端部41時,凸部100嵌合於孔部101,而將導電性構件42定位於接頭40之連接端部41。又,接頭40之凸部100之上表面100a與管11直接接觸。且,藉由電磁感應式之熔著機90使導電性構件42發熱,而將其周圍之接頭40之連接端部41與管11熔著。In the above case, as shown in FIG. 7, when the conductive member 42 is fitted into the connection end 41 of the joint 40, the convex portion 100 is fitted into the hole 101, and the conductive member 42 is positioned at the connection end of the joint 40 41. In addition, the upper surface 100a of the convex portion 100 of the joint 40 directly contacts the tube 11. Then, the conductive member 42 is heated by the electromagnetic induction type welding machine 90 to fuse the connecting end 41 of the joint 40 around it and the tube 11.

根據該例,可適當進行導電性構件42與接頭40之連接端部41之定位,其結果,可適當地進行接頭40之連接端部41與管11之熔著。又,由於導電性構件42存在供凸部100貫通之孔部101,故凸部100中亦進行熔著,接頭40之連接端部41與管11之接觸面積增加,接頭40之連接端部41與管11之熔著強度提高。According to this example, the positioning of the connection end 41 of the conductive member 42 and the joint 40 can be appropriately performed, and as a result, the fusion of the connection end 41 of the joint 40 and the tube 11 can be appropriately performed. In addition, since the conductive member 42 has a hole 101 through which the convex portion 100 penetrates, the convex portion 100 is also fused, the contact area of the connection end 41 of the joint 40 and the tube 11 increases, and the connection end 41 of the joint 40 The fusion strength with the tube 11 is improved.

上述實施形態中之凸部100可如圖8所示為徑向具有彈性之例如彈簧板。彈簧板之形狀無特別限定,亦可形成為上凸之弓狀。上述情形時,如圖9所示,於導電性構件42嵌入至接頭40之連接端部41,且凸部100嵌合於凹部101時,藉由該彈力,由凸部100按壓管11。The convex portion 100 in the above embodiment may be, for example, a spring plate having elasticity in the radial direction as shown in FIG. 8. The shape of the spring plate is not particularly limited, and may be formed into an upward convex arch shape. In this case, as shown in FIG. 9, when the conductive member 42 is fitted into the connection end 41 of the joint 40 and the convex portion 100 is fitted into the concave portion 101, the convex portion 100 presses the tube 11 by the elastic force.

根據該例,由於接頭40之連接端部41之凸部100以彈簧之力按壓管11,故接頭40之連接端部41與管11之密接性提高,其結果,接頭40之連接端部41與管11之熔著強度進一步提高。According to this example, since the convex portion 100 of the connection end 41 of the joint 40 presses the tube 11 with the force of the spring, the adhesion between the connection end 41 of the joint 40 and the tube 11 is improved, and as a result, the connection end 41 of the joint 40 The fusion strength with the tube 11 is further improved.

再者,導電性構件42與接頭40之連接端部41之定位機構可為具有如圖10所示之設置於接頭40之連接端部41之外周面,且可卡止導電性構件42的爪部(卡止部)120者。於該情形時,例如,爪部120沿著接頭40之連接端部41之外周面之周向設置於複數個部位。爪部120之上表面具有自接頭40之連接端部41之前端側朝接頭本體部44側逐漸提高之傾斜面121。導電性構件42形成為例如無孔部且具有厚度之環狀。如圖11所示,例如,導電性構件42之上表面具備:平坦面130,其於導電性構件42嵌入至接頭40之連接端部41時,與爪部120之傾斜面121連續相連;及傾斜面131,其於接頭本體部44側,隨著朝向端面而逐漸降低。Furthermore, the positioning mechanism of the connecting end 41 of the conductive member 42 and the joint 40 may have a claw that can be locked to the conductive member 42 as shown in FIG. Department (locking section) 120. In this case, for example, the claw portion 120 is provided at a plurality of locations along the circumferential direction of the outer peripheral surface of the connection end portion 41 of the joint 40. The upper surface of the claw portion 120 has an inclined surface 121 that gradually rises from the front end side of the connection end portion 41 of the joint 40 toward the joint body portion 44 side. The conductive member 42 is formed, for example, in a ring shape having no holes and having a thickness. As shown in FIG. 11, for example, the upper surface of the conductive member 42 includes: a flat surface 130 that is continuously connected to the inclined surface 121 of the claw portion 120 when the conductive member 42 is fitted into the connection end 41 of the joint 40; and The inclined surface 131 is gradually lowered toward the end surface on the side of the joint body portion 44.

且,導電性構件42被嵌入至接頭40之連接端部41並卡止於爪部120,而配置於管11與接頭40之連接端部41間。隨後,藉由電磁感應式之熔著機90使導電性構件42發熱,而使接頭40之連接端部41與管11熔著。In addition, the conductive member 42 is fitted into the connection end 41 of the joint 40 and locked to the claw 120, and is disposed between the tube 11 and the connection end 41 of the joint 40. Subsequently, the conductive member 42 is heated by the electromagnetic induction type welding machine 90, and the connecting end 41 of the joint 40 and the tube 11 are fused.

根據上述例,由於確保接頭40之連接端部41與管11之接觸面積較大,故接頭40之連接端部41與管11之熔著強度提高。According to the above example, since the contact area between the connection end 41 of the joint 40 and the tube 11 is ensured to be large, the fusion strength of the connection end 41 of the joint 40 and the tube 11 is improved.

上述實施形態中,如圖12所示,導電性構件42可於與管11之接觸面具備突起部140。於上述情形時,由於導電性構件42與管11之接觸面積擴大,故易於將藉由電磁感應發熱之導電性構件42之熱量傳遞至管11。其結果,可更適當地進行接頭40之連接端部41與管11之熔著。又,可防止熔著前管11自接頭40之連接端部41脫離。另,以上實施形態中記載之所有導電性構件42亦可具備突起部140。彼時之突起部104之形狀或位置、數量不限定於此。In the above-mentioned embodiment, as shown in FIG. 12, the conductive member 42 may include the protrusion 140 on the contact surface with the tube 11. In the above case, since the contact area between the conductive member 42 and the tube 11 is enlarged, it is easy to transfer the heat of the conductive member 42 that generates heat by electromagnetic induction to the tube 11. As a result, fusion of the connection end 41 of the joint 40 and the tube 11 can be performed more appropriately. In addition, the fused front tube 11 can be prevented from coming off from the connection end 41 of the joint 40. In addition, all the conductive members 42 described in the above embodiments may include protrusions 140. The shape, position, and number of protrusions 104 at that time are not limited thereto.

如圖13所示,接頭裝置10可具備將管11之熔融程度指標化之指標部150。指標部150設置於例如蓋構件43或接頭本體部44之外周面。指標部150具有例如突起151。突起151於電磁感應時因導電性構件42之熱而熔融,該突起151之熔融程度對應於接頭40與管11之熔融程度。藉此,作業者可藉由目測突起151之熔融而將管11之熔融程度指標化。又,接頭裝置10可具備成為指標部150之基準之基準部152。基準部152設置於例如接頭本體部44或蓋構件43之外周面。基準部152具有例如與指標部150相同之形狀,且具有突起153。基準部152設置於較指標部150更遠離導電性構件42之位置。藉此,可一面觀察基準部152一面將指標部150指標化。因此,可適當地判斷藉由電磁感應使導電性構件42發熱之時間。另,於指標部150與基準部152之兩者皆設置於接頭本體部44之外周面之情形時,可將指標部150及基準部152沿接頭本體部44之外周面之軸向X排列配置。又,於指標部150及基準部152與蓋構件43干涉之情形時,可如圖14所示,於蓋構件43設置切口43a,於因該切口43a露出之接頭本體部44之表面設置指標部150或基準部152。又,指標部150可設定於如適當進行接頭40與管11之熔著之時序突起151熔融之位置。又,基準部152可設定於如因過度熔著而產生凸緣之時序下突起153熔融之位置。As shown in FIG. 13, the joint device 10 may include an index portion 150 that indexes the degree of fusion of the tube 11. The index portion 150 is provided on, for example, the outer peripheral surface of the cover member 43 or the joint body portion 44. The index part 150 has, for example, a protrusion 151. The protrusion 151 melts due to the heat of the conductive member 42 during electromagnetic induction, and the degree of fusion of the protrusion 151 corresponds to the degree of fusion of the joint 40 and the tube 11. With this, the operator can index the degree of melting of the tube 11 by visually inspecting the melting of the protrusion 151. In addition, the joint device 10 may include a reference portion 152 that serves as a reference for the index portion 150. The reference portion 152 is provided on, for example, the outer peripheral surface of the joint body portion 44 or the cover member 43. The reference portion 152 has, for example, the same shape as the index portion 150, and has a protrusion 153. The reference portion 152 is provided at a position farther from the conductive member 42 than the index portion 150. As a result, the index unit 150 can be indexed while observing the reference unit 152. Therefore, the time when the conductive member 42 is heated by electromagnetic induction can be appropriately determined. In addition, when both the index portion 150 and the reference portion 152 are provided on the outer peripheral surface of the joint body portion 44, the index portion 150 and the reference portion 152 can be arranged along the axial direction X of the outer peripheral surface of the joint body portion 44 . In addition, when the index portion 150 and the reference portion 152 interfere with the cover member 43, as shown in FIG. 14, a cutout 43a may be provided in the cover member 43, and an index portion may be provided on the surface of the joint body portion 44 exposed by the cutout 43a 150 or reference section 152. In addition, the index portion 150 may be set at a position where the timing protrusion 151 is fused when the fusion of the joint 40 and the tube 11 is appropriately performed. In addition, the reference portion 152 may be set at a position where the protrusion 153 melts at the timing when the flange is generated due to excessive fusion.

以上,已一面參照隨附圖式一面對本發明較佳之實施形態進行說明,但本發明不限定於上述例。若為此界業者,則明顯於專利申請範圍所記載之思想範疇內,可想到各種變更例或修正例,關於該等,應瞭解當然亦屬於本發明之技術範圍內。The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the above examples. Those in this industry are obviously within the scope of the ideas described in the scope of the patent application, and various modifications or amendments are conceivable. Of course, it should be understood that they also fall within the technical scope of the present invention.

例如,以上之實施形態中,於導電性構件42之外周面之軸向之一者或兩者之端部具備傾斜面73、110、111、131,但上述傾斜面可有可無。又,導電性構件42之形狀或數量並非限定於上述實施形態者,例如,導電性構件42可不形成為環狀,亦可設置有複數個。環狀之導電性構件42可為捲繞於連接端部41之外周面之線圈狀者。線圈亦可為線圈彈簧。For example, in the above embodiments, the conductive member 42 has inclined surfaces 73, 110, 111, and 131 at one or both ends of the outer circumferential surface in the axial direction, but the above-mentioned inclined surfaces may be optional. In addition, the shape or number of the conductive member 42 is not limited to those of the above-mentioned embodiment, for example, the conductive member 42 may not be formed in a ring shape, and may be provided in plural. The ring-shaped conductive member 42 may be in a coil shape wound around the outer peripheral surface of the connection end 41. The coil can also be a coil spring.

以上之實施形態中,接頭構造1為管11嵌入至接頭40之連接端部41之外周面者,亦可例如圖15所示,為管11嵌入至接頭40之連接端部41之內周面者。於該情形時,例如,導電性構件42配置於管11與接頭40之連接端部41間(管11之外周面與連接端部41之內周面間)。又,如圖16所示,導電性構件42可設置於接頭40之連接端部41與管11之重疊部分之外周面。In the above embodiment, the joint structure 1 is the one where the tube 11 is fitted to the outer peripheral surface of the connecting end 41 of the joint 40, as shown in FIG. 15, for example, the tube 11 is fitted to the inner peripheral surface of the connecting end 41 of the joint 40 By. In this case, for example, the conductive member 42 is disposed between the connection end 41 of the tube 11 and the joint 40 (between the outer circumferential surface of the tube 11 and the inner circumferential surface of the connection end 41). Furthermore, as shown in FIG. 16, the conductive member 42 may be provided on the outer peripheral surface of the overlapping portion between the connection end 41 of the joint 40 and the tube 11.

如圖17至圖19所示,接頭構造1亦可為管11與接頭40之連接端部41相互嵌合,於該嵌合下,於管11與接頭40之連接端部41之重疊部分中之接頭40之連接端部41之外周面設置有導電性構件42。於該情形時,例如於接頭40之連接端部41之端面設置有環狀凹陷之嵌合部160,且管11之前端嵌入至該嵌合部160。於連接端部41之外周面嵌入有環狀之導電性構件42。於連接端部41之外周面設置有抵接所嵌入之導電性構件42之軸向X之接頭40側之端面的擋止件161。可藉由該擋止件161定位導電性構件42。於管11與接頭40之連接端部41之重疊部分,設置有覆蓋導電性構件42之環狀之蓋構件162。蓋構件162具備於該管11側之端部縮徑之凸緣部163。凸緣部163如圖19所示,覆蓋導電性構件42之管11側之端面與連接端部41之管11側之端面。藉此,導電性構件42之上下面與軸向X之兩端面被連接端部41及蓋構件162覆蓋。另,蓋構件162之材質例如可與上述之蓋構件43相同。As shown in FIGS. 17 to 19, the joint structure 1 may be such that the connecting end 41 of the pipe 11 and the joint 40 are fitted to each other, and under this fitting, in the overlapping portion of the connecting end 41 of the pipe 11 and the joint 40 A conductive member 42 is provided on the outer peripheral surface of the connection end 41 of the joint 40. In this case, for example, an annular recessed fitting portion 160 is provided on the end surface of the connecting end portion 41 of the joint 40, and the front end of the tube 11 is fitted into the fitting portion 160. A ring-shaped conductive member 42 is fitted on the outer peripheral surface of the connection end 41. A stopper 161 is provided on the outer peripheral surface of the connection end portion 41 to abut the end surface of the embedded conductive member 42 in the axial direction X on the joint 40 side. The conductive member 42 can be positioned by the stopper 161. A ring-shaped cover member 162 covering the conductive member 42 is provided at the overlapping portion of the connection end 41 of the tube 11 and the joint 40. The cover member 162 is provided with a flange portion 163 whose end portion on the side of the tube 11 is reduced in diameter. As shown in FIG. 19, the flange portion 163 covers the end surface of the conductive member 42 on the tube 11 side and the end surface of the connection end portion 41 on the tube 11 side. Thereby, the upper and lower surfaces of the conductive member 42 and both end surfaces of the axial direction X are covered by the connection end 41 and the cover member 162. In addition, the material of the cover member 162 may be the same as the cover member 43 described above, for example.

上述例中,可藉由以電磁感應使導電性構件42發熱,而使導電性構件42周圍之接頭40之連接端部41與管11熔融並熔著。In the above example, the conductive member 42 is heated by electromagnetic induction, so that the connection end 41 of the joint 40 around the conductive member 42 and the tube 11 are melted and fused.

導電性構件42為嵌入至接頭40之連接端部41者,亦可為預先固定於接頭40之連接端部41者。導電性構件42與接頭40之連接端部41之定位機構不限定於上述實施形態者。又,可無該定位機構。蓋構件43之形狀等不限定於上述實施形態者。又,可無蓋構件43。接頭40不限定於上述實施形態者,本發明可應用於L字型、T字型等所有周知之接頭。接頭40之連接端部41之數量亦不限定於一個,而可為複數個。 [產業上之可利用性]The conductive member 42 may be embedded in the connection end 41 of the joint 40 or may be fixed in advance to the connection end 41 of the joint 40. The positioning mechanism of the connecting end portion 41 of the conductive member 42 and the joint 40 is not limited to the above-mentioned embodiment. Also, the positioning mechanism may not be provided. The shape and the like of the cover member 43 are not limited to those of the above embodiment. Furthermore, there is no cover member 43. The joint 40 is not limited to the above embodiment, and the present invention can be applied to all well-known joints such as L-shaped and T-shaped. The number of connecting ends 41 of the joint 40 is not limited to one, but may be plural. [Industry availability]

本發明於縮短使用熔著方法進行之接頭與管之連接作業中耗費之時間時有用。The present invention is useful for shortening the time spent in the connection operation of the joint and the pipe by the fusion method.

1:接頭構造 10:接頭裝置 11:管 20:管本體部 21:管端部 30:擴徑部 31:傾斜部 32:前端面 40:接頭 41:連接端部 42:導電性構件 43:蓋構件 43a:切口 44:接頭本體部 50:傾斜部 51:基部 52:槽部 60:傾斜面 61:基部面 70:第1環狀部 71:第2環狀部 72:環狀槽 73:傾斜面 80:縮徑部 81:傾斜部 82:擴徑部 83:凸緣部 90:熔著機 91:線圈 100:凸部 100a:上表面 101:孔部 110:傾斜面 111:傾斜面 120:爪部(卡止部) 121:傾斜面 130:平坦面 131:傾斜面 140:突起部 150:指標部 151:突起 152:基準部 153:突起 160:嵌合部 161:擋止件 162:蓋構件 163:凸緣部 A:接觸面 X:軸向1: Joint structure 10: Joint device 11: Tube 20: Tube body 21: tube end 30: Enlarging part 31: Inclined part 32: front face 40: Connector 41: Connect the end 42: Conductive member 43: cover member 43a: incision 44: Joint body 50: inclined part 51: base 52: Groove 60: inclined surface 61: base surface 70: 1st ring 71: 2nd ring 72: annular groove 73: inclined surface 80: reduced diameter section 81: inclined part 82: Enlarging part 83: flange part 90: welding machine 91: coil 100: convex part 100a: upper surface 101: Hole 110: inclined surface 111: inclined surface 120: claw (locking part) 121: inclined surface 130: flat surface 131: inclined surface 140: protrusion 150: Index Department 151: protrusion 152: Reference Department 153: protrusion 160: fitting part 161: Stopper 162: cover member 163: Flange A: contact surface X: axial

圖1係顯示接頭構造之構成之一例之分解立體圖。 圖2係接頭構造之剖視圖。 圖3係顯示導電性構件之剖面之圖。 圖4係接頭構造之外觀圖。 圖5係配置有熔著機之接頭構造之剖視圖。 圖6係顯示於接頭之連接端部存在凸部之接頭構造之另一構成之分解立體圖。 圖7係接頭構造之剖視圖。 圖8係顯示接頭之連接端部之凸部為彈簧板之接頭構造之另一構成的分解立體圖。 圖9係接頭構造之剖視圖。 圖10係顯示於接頭之連接端部存在爪部之接頭構造之另一構成的分解立體圖。 圖11係接頭構造之剖視圖。 圖12係顯示於導電性構件之表面存在突起部之接頭構造之另一構成的剖視圖。 圖13係具有指標部及基準部之接頭構造之剖視圖。 圖14係於蓋構件設置有切口時之接頭構造之外觀圖。 圖15係顯示將管嵌入至接頭之連接端部內側時之接頭構造之一例的剖視圖。 圖16係顯示將管嵌入至接頭之連接端部內側時之接頭構造之一例的剖視圖。 圖17係顯示接頭構造之構成之一例之分解立體圖。 圖18係顯示接頭構造之構成之一例之分解剖視圖。 圖19係接頭構造之剖視圖。FIG. 1 is an exploded perspective view showing an example of the structure of a joint structure. Figure 2 is a cross-sectional view of the joint structure. Fig. 3 is a diagram showing a cross section of a conductive member. Figure 4 is an external view of the joint structure. Fig. 5 is a cross-sectional view of a joint structure equipped with a fusion machine. FIG. 6 is an exploded perspective view showing another structure of a joint structure in which a convex portion is present at the connecting end of the joint. 7 is a cross-sectional view of the joint structure. FIG. 8 is an exploded perspective view showing another configuration of the joint structure of the joint end of the joint being a spring plate. 9 is a cross-sectional view of the joint structure. Fig. 10 is an exploded perspective view showing another configuration of a joint structure having claws at the connecting end of the joint. 11 is a cross-sectional view of the joint structure. 12 is a cross-sectional view showing another configuration of a joint structure in which a protrusion is present on the surface of a conductive member. 13 is a cross-sectional view of a joint structure having an index portion and a reference portion. 14 is an external view of the joint structure when the cover member is provided with a cutout. 15 is a cross-sectional view showing an example of a joint structure when a tube is inserted inside the connecting end of the joint. FIG. 16 is a cross-sectional view showing an example of a joint structure when a tube is inserted inside the connecting end of the joint. 17 is an exploded perspective view showing an example of the structure of the joint structure. Fig. 18 is an exploded sectional view showing an example of the structure of the joint structure. Figure 19 is a cross-sectional view of the joint structure.

1:接頭構造 1: Joint structure

10:接頭裝置 10: Joint device

11:管 11: Tube

40:接頭 40: Connector

41:連接端部 41: Connect the end

42:導電性構件 42: Conductive member

43:蓋構件 43: cover member

44:接頭本體部 44: Joint body

50:傾斜部 50: inclined part

51:基部 51: base

52:槽部 52: Groove

60:傾斜面 60: inclined surface

61:基部面 61: base surface

70:第1環狀部 70: 1st ring

71:第2環狀部 71: 2nd ring

73:傾斜面 73: inclined surface

X:軸向 X: axial

Claims (16)

一種接頭裝置,其具備:接頭,其具有供管連接之連接端部;及 導電性構件,其設置於上述接頭之連接端部。A joint device comprising: a joint having a connecting end for connecting a pipe; and The conductive member is provided at the connection end of the above-mentioned joint. 如請求項1之接頭裝置,其中進而具備:定位機構,其將上述導電性構件定位於上述接頭之連接端部。The joint device according to claim 1, further comprising: a positioning mechanism that positions the conductive member at the connection end of the joint. 如請求項2之接頭裝置,其中上述定位機構具有設置於上述接頭之連接端部,且可嵌入上述導電性構件之槽部。The joint device according to claim 2, wherein the positioning mechanism has a connection end portion provided at the joint and can be inserted into a groove portion of the conductive member. 如請求項3之接頭裝置,其中上述導電性構件具有配置於外周側之第1環狀部、及配置於內周側之第2環狀部,且上述第1環狀部與上述第2環狀部於上述接頭之軸向之一部分相互連接。The joint device according to claim 3, wherein the conductive member has a first ring-shaped portion disposed on the outer peripheral side and a second ring-shaped portion disposed on the inner peripheral side, and the first ring-shaped portion and the second ring The parts are connected to each other at a part of the axial direction of the joint. 如請求項2之接頭裝置,其中上述定位機構具有:凸部,其設置於上述接頭之連接端部;及孔部,其設置於上述導電性構件且可供上述凸部嵌合。The joint device according to claim 2, wherein the positioning mechanism includes: a convex portion provided at the connection end of the joint; and a hole portion provided at the conductive member and capable of fitting the convex portion. 如請求項5之接頭裝置,其中上述凸部及上述孔部於上述接頭之連接端部之周向斷續地形成。The joint device according to claim 5, wherein the convex portion and the hole portion are formed intermittently in the circumferential direction of the connection end of the joint. 如請求項5之接頭裝置,其中上述凸部於上述接頭之連接端部之徑向具有彈性。The joint device according to claim 5, wherein the convex portion has elasticity in the radial direction of the connection end of the joint. 如請求項2之接頭裝置,其中上述定位機構具有:爪部,其設置於上述接頭之連接端部,且可卡止上述導電性構件。The joint device according to claim 2, wherein the positioning mechanism has a claw portion which is provided at the connection end of the joint and can lock the conductive member. 如請求項1至8中任一項之接頭裝置,其中上述導電性構件之與上述管之接觸面係於上述接頭之軸向之至少任一端部,具有該端部之最端側降低之傾斜面。A joint device according to any one of claims 1 to 8, wherein the contact surface of the conductive member with the tube is at least any one end portion of the axial direction of the joint portion, and has an inclination of the lowermost end of the end portion surface. 如請求項1至8中任一項之接頭裝置,其中上述導電性構件於與上述管之接觸面具有突起部。The joint device according to any one of claims 1 to 8, wherein the conductive member has a protrusion on a contact surface with the tube. 如請求項1至8中任一項之接頭裝置,其中上述接頭之連接端部具有:傾斜部,其隨著遠離前端而逐漸擴徑;及基部,其連接上述傾斜部與接頭本體部;且 上述導電性構件設置於上述基部。The joint device according to any one of claims 1 to 8, wherein the connecting end portion of the above-mentioned joint has: an inclined portion that gradually expands in diameter as it moves away from the front end; and a base portion that connects the above-mentioned inclined portion and the joint body portion; and The conductive member is provided on the base. 如請求項1至8中任一項之接頭裝置,其中進而具備用以覆蓋上述接頭之連接端部與管之重疊部分的蓋構件。The joint device according to any one of claims 1 to 8, further comprising a cover member for covering an overlapping portion of the connection end of the joint and the tube. 如請求項1至8中任一項之接頭裝置,其中進而具備將上述管之熔融程度指標化之指標部。The joint device according to any one of claims 1 to 8, further comprising an index portion that indexes the degree of melting of the tube. 如請求項13之接頭裝置,其中進而具備成為上述指標部之基準之基準部。The joint device according to claim 13 further includes a reference unit which becomes a reference of the above-mentioned index unit. 一種接頭構造,其具備如請求項1至8中任一項之接頭裝置;及 管;且 上述管連接於上述接頭之連接端部。A joint structure provided with the joint device according to any one of claims 1 to 8; and Tube; and The tube is connected to the connection end of the joint. 一種接頭構造之製造方法,其係具有接頭、及連接於該接頭之連接端部之管之接頭構造的製造方法,且具備: 將導電性構件配置於接頭之連接端部與管之重疊部分的步驟;及 藉由電磁感應使上述導電性構件發熱,而使上述接頭之連接端部與上述管熔著的步驟。A manufacturing method of a joint structure, which is a manufacturing method of a joint structure having a joint and a pipe connected to a connecting end of the joint, and having: The step of arranging the conductive member at the overlapping portion of the connection end of the joint and the tube; and The step of heating the conductive member by electromagnetic induction to fuse the connecting end of the joint with the tube.
TW108126013A 2018-07-23 2019-07-23 Joint device, joint structure, and method for manufacturing joint structure TW202012821A (en)

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CN114054612A (en) * 2020-07-31 2022-02-18 沃恩工业股份有限公司 Pipe expanding device for thin-wall metal pipe

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TWI706101B (en) * 2019-09-03 2020-10-01 鄭燦雄 Connection structure of heterogeneous pipe
CN114054612A (en) * 2020-07-31 2022-02-18 沃恩工业股份有限公司 Pipe expanding device for thin-wall metal pipe

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